Skip to content
Exclusive Deal for new customers: Get 10% Off! SHOP NOW

Customer Service: info@jlm-marine.com

Free shipping. No Minimum Purchase

Mercury 115 DFI (3 CYL.)(1.5L) (1B417702 THRU 1B736885) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 115 DFI (3 CYL.)(1.5L) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Accessories:

Mercury 115 DFI (3 CYL.)(1.5L) Accessories Diagram
Position No. Part Name OEM Number Supersedes
- FLUSH KIT, Coastal 858566A02
- SENSOR KIT, Pitot 881879A22 881879A12
- HOSE ASSEMBLY, Water Pressure 32-892156A01
- SENDER KIT, Trim, Digital 891777A01
- SENDER KIT, Power Trim, Analog 821400A2
- TANK ASSEMBLY, Oil 1257-8742A25
- RING, Seal 25-892071
- HARNESS ASSEMBLY, Digital Adaptor 84-859244T1
- SWITCH KIT, Tilt Limit 87-887979A2
- STEERING HANDLE KIT, Tiller 896648A09 896648A05, 896648A02
- HARNESS ASSEMBLY 84-12649T11

Air Compressor

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Air Compressor:

Mercury 115 DFI (3 CYL.)(1.5L) Air Compressor Diagram
Position No. Part Name OEM Number Supersedes
1 COMPRESSOR ASSEMBLY, Air 8M0050654 8M0048123, 854333T11, 854333T07
2 END CAP 8M0114192
3 O-RING 25-86391
4 CONNECTING ROD ASSEMBLY 657-853658T02
5 NOT SOLD SEPARATE, Piston Assembly-With Rings NSS
6 LOCK RING 53-854638
7 REED PLATE ASSEMBLY 853584A10
8 GASKET 27-854442
9 GASKET 27-854443
10 HEAD, Compressor 854334T02
11 FITTING, (.375-18) 22-38565
12 SCREW, (M8 x 35 MM) 10-82446035
13 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
14 FITTING 22-856744 22-856744 1
15 O-RING, (.468 x .078) 25-831985 25-885187
16 SENSOR ASSEMBLY 8M0148668
17 O-RING, (1.78 mm x .08 mm) 25-896699 25-888814
18 CHECK VALVE 21-888421
19 PIN, Special (1.5 Inches) 8215832
20 FITTING 22-15133
21 TIE STRAP, (5.50 Inches) 8M0214940
22 HOSE, (.125 x 25.00 Inches) 32-88306955
23 CONNECTOR 21-889851
24 SCREW, (M6 x 25) 10-82130025
25 PULLEY 853944T03 853944T01
26 SCREW, (M6 x 12) 10-85593912
27 TENSIONER ARM 8M0047394 854799001
28 PULLEY 8547971
29 SCREW, (M10 x 25) Hex Flange - Stainless Steel 10-4010825
30 BEARING, Flanged 30-8570111
31 BUSHING 23-856549001
32 TUBING, (18.00 Inches Bulk), Cut to 8 Inches 32-88104441
33 SPRING 24-8547953
34 SCREW, (M10 x 60) 10-4000382
35 TUBING, (18.00 Inches Bulk), Cut to 13 Inches 32-88104441
36 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
37 SCREW, (M8 x 90) 10-82446090

Air Hoses

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Air Hoses:

Mercury 115 DFI (3 CYL.)(1.5L) Air Hoses Diagram
Position No. Part Name OEM Number Supersedes
1 HOSE, (32.00 Inches), Cut to 8 Inches 32-85525884
2 CLAMP, Hose (15.3) 54-8M0214964
3 HOSE, Air 32-885376
4 HOSE ASSEMBLY, Air By-Pass 32-881041A1
5 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
6 MUFFLER, Air 881197
7 HOSE, (17.00 Inches Bulk), Cut to 4-1/2 Inches 32-85833939

Bleed System

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Bleed System:

Mercury 115 DFI (3 CYL.)(1.5L) Bleed System Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING, Tee 22-59169003
2 TUBING, (38.00 Inches Bulk), Cut to 3-1/4 Inches 32-8M0054152 32-856060 65
3 TUBING, (38.00 Inches Bulk), Cut to 3-1/4 Inches 32-8M0054152 32-856060 65
4 TUBING, (38.00 Inches Bulk), Cut to 19 Inches 32-8M0054152 32-856060 65
- POWERHEAD ASSEMBLY, 75 DFI Comment: 75 Horsepower 895233A07 895233A05 75 Horsepower
- POWERHEAD ASSEMBLY, 90/115 DFI Comment: 90/115/Jet 80 891767A07 891767A04 90/115/Jet 80

Bottom Cowl

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Bottom Cowl:

Mercury 115 DFI (3 CYL.)(1.5L) Bottom Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL, Starboard 100-880775A03 100-880775A00
2 NOT SOLD SEPARATE, Sound Blanket - Part of 889720A00 NSS
3 BOTTOM COWL, Port 100-880774A03 100-880774A02
4 SOUND BLANKET KIT 889720A00
5 PIN 17-885116
6 SEAL, Cowl (41.00 Inches) 8M0111278
7 TIE STRAP, (11.750 Inches) 54-850181
8 LEVER, Cowl Latch 880783T
9 BUSHING 23-335891
10 FITTING, Vent 22-889684002 22-889684001
11 CAM, Latch 884468
12 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
13 SCREW, (M6 x 16) 10-1993716
14 RETAINER 822363T1
15 SCREW, (M6 x 16) 10-82130016
16 CHECK VALVE ASSEMBLY, Drain 21-817519A2
17 SPRING 24-892166001 24-892166
18 SCREW, (M6 x 40) 10-82130040
19 BRACKET, Cable Retainer 19812T03
20 LATCH 98889
21 DRIVE SCREW 10-42975
22 CUP 39519
23 SCREW, (M8 x 50) Stainless Steel 10-40011154
24 NUT, (M8) 11-401388
25 WASHER 12-817274 12-817274 1
26 STUD 16-8M0034456 16-42917 2
27 GROMMET 25-855362001 25-855362
28 BUSHING 23-855364
29 SEAL, Lower Cowl (44.75 Inches) 8M0043167 8M0036668, 884256 4
30 SWITCH, Trim 87-8M0235191
31 FITTING 22-94848
32 SPACER 23-892427
33 BOOT, Idle Relief 884464
34 CLAMP, Upper 8M0000504 884465001, 884465
35 CLAMP, Lower 8M0000484 884466, 896637
36 SCREW, (M6 x 16) 10-82130016
37 GROMMET 25-8M0006618
- DECAL, Strip 37-854700T05

Coastal Flush Kit, 858566A02

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Coastal Flush Kit, 858566A02:

Mercury 115 DFI (3 CYL.)(1.5L) Coastal Flush Kit, 858566A02 Diagram
Position No. Part Name OEM Number Supersedes
- FLUSH KIT, Coastal 858566A02
1 FITTING 22-835454001
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 TUBING, (.312) (70.00 Inches Bulk) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
4 COUPLING BODY 22-857176
5 CAP 19-858240 861427
6 COUPLING INSERT 22-857175 22-861405

Coastal Flush Kit, Outboard

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Coastal Flush Kit, Outboard:

Mercury 115 DFI (3 CYL.)(1.5L) Coastal Flush Kit, Outboard Diagram
Position No. Part Name OEM Number Supersedes
- FLUSH KIT, Coastal 858566A02
1 NOT SOLD SEPARATE, Fitting Comment: Not used in this Application NSS
2 FITTING 22-835454001
3 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
4 TUBING, (.312) (70.00 Inches Bulk) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
5 COUPLING BODY 22-857176
6 CAP 19-858240 861427
7 COUPLING INSERT 22-857175 22-861405
8 NOT SOLD SEPARATE, Grommet Comment: Not used in this Application NSS

Crankshaft, Pistons and Connecting Rods

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Crankshaft, Pistons and Connecting Rods:

Mercury 115 DFI (3 CYL.)(1.5L) Crankshaft, Pistons and Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 400-879633T01
2 RING, Retaining 53-880119
3 BEARING, Ball, Lower 30-43011T
4 KEY, Woodruff 28-91800
5 WEAR SLEEVE 786611
6 O-RING, (.859 x .139) 25-35126
7 RING, Seal 39-8M0071643 39-879850
8 BEARING ASSEMBLY 31-879848A02 879848A01
9 NOT SOLD SEPARATE, Needle Bearing NSS
10 PISTON ASSEMBLY Comment: Standard 700-879858T08 700-879858T03 Standard
10 PISTON ASSEMBLY Comment: .015 Oversize 700-896961A02
10 PISTON ASSEMBLY Comment: .030 Oversize 700-896962A02
11 NOT SOLD SEPARATE, Piston Pin NSS
12 RING 40-841202
13 RING SET, Piston Comment: Standard 39-827179A12 39-815958A12 Standard
13 RING SET, Piston Comment: .015 Oversize 39-875252A12 39-856939A12, 39-826293A12 .015 Oversize
13 RING SET, Piston Comment: .030 Oversize 39-875257A12 39-826297A12, 39-856940A12 .030 Oversize
14 CONNECTING ROD ASSEMBLY 600-888470T08
15 THRUST WASHER 12-88263
16 BEARING, Needle 29-8M0204715
17 SCREW, (.375-24 x 1.250) 10-94320
18 BEARING ASSEMBLY 31-844338A01 31-43012A04
19 NOT SOLD SEPARATE, Roller Bearing NSS
20 BEARING ASSEMBLY, Roller, Upper 31-879853A01
21 SEAL, Oil 26-879635
- GASKET SET, Powerhead 27-879855A04
POWERHEAD ASSEMBLY, 75 DFI 895233A07 895233A05
POWERHEAD ASSEMBLY, 90/115 DFI 891767A07 891767A04

Cylinder Block and Crankcase

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Cylinder Block and Crankcase:

Mercury 115 DFI (3 CYL.)(1.5L) Cylinder Block and Crankcase Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK ASSEMBLY Comment: 75 Horsepower 800-878581A32
1 CYLINDER BLOCK ASSEMBLY Comment: 90/115/Jet 80 800-878581A34
2 PIN, Dowel - Without Hole (.375 x .625) 17-43044
3 PIN, Center Main 17-8M0036405 17-67296
4 SCREW, (M10 x 80) 10-4009680
5 BRACKET 8M0111325
6 SCREW, (M8 x 40) 10-81742740
7 FITTING, (.250-18 x .62) Brass 22-36382
8 PLUG, Pipe (.375-18) 22-185981
9 SCREW, (M8 x 35 MM) 10-82127335
10 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
11 CHECK VALVE 21-883139001
12 CHECK VALVE 21-889830
13 FITTING, Elbow 45 Degree (1.25) 22-782792
14 CHECK VALVE 21-8282182
15 DEFLECTOR, Water 8248576
16 PLUG, Pipe (.375-18) 22-185981
17 FITTING 22-881866 22-859432
18 STUD, (M10 x 136) 16-892561001 16-889607
19 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
20 NUT, (M10) 11-40140
21 CHECK VALVE, 90 Degree (.0625-27) 21-8592352
22 SEAL 891956
23 FITTING 22-835454001
24 SCREW, (M8 x 20) 10-81742720
25 SENSOR, Crank Position 8M0082988 8M0030022, 828358 2
26 SCREW, (M5 x 16) Stainless Steel 10-40011107
27 COVER, Flywheel 880198T
28 GROMMET 25-8M0153609
29 BRACKET, Oil Reservoir 880731002
30 HOSE ASSEMBLY, Flushing 32-8M0102826 8M0001037
- GASKET SET, Powerhead 27-879855A04
- POWERHEAD ASSEMBLY, 75 DFI 895233A07 895233A05
- POWERHEAD ASSEMBLY, 90/115 DFI 891767A07 891767A04

Driveshaft Housing

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Driveshaft Housing:

Mercury 115 DFI (3 CYL.)(1.5L) Driveshaft Housing Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft 1598-881913T01
2 STUD, (M10 x 100) Comment: Long 16-903501
2 STUD, (M10 x 227) Comment: X-Long 16-9035015
3 STUD, (M10 x 63) Comment: Long 16-9035012
3 STUD, (M10 x 190) Comment: X-Long 16-8M0034462 16-90350 16 X-Long
4 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
5 NUT, (M10) 11-40140
6 PICKUP ASSEMBLY, Speedometer 22-85822A4
7 CONNECTOR, 90 Degree - With Vibraseal 22-433351
8 CONNECTOR, Straight 22-85822T
9 MOUNT 881916
10 SCREW, (M12 x 154) 10-898835001 10-42973
11 WASHER, (.500 x .810 x .090) Stainless Steel 12-856982
12 NUT, (M12), Nylon Insert 11-897926
13 CABLE ASSEMBLY, Ground, To Swivel Bracket 88238A10
14 SCREW, (.250-20 x .500) Stainless Steel 10-41508
15 CLAMP 8M0036786 881917
16 NUT 11-35521
17 SCREW, (M8 x 25 MM) 10-889833025
18 COVER 100-8M4500754 8M0000852, 882752
19 SCREW, (#12-24 x .620) 10-88417
20 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
21 WASHER, Neoprene 12-881976
22 SPACER KIT Comment: X-Long 12092A3
23 PIN, Dowel - With Hole (.375 x .625) Comment: Front - With Hole - X-Long 17-8M0084244 17-43043 Front - With Hole - X-Long
23 PIN, Dowel - Without Hole (.375 x .625) Comment: Rear - X-Long 17-43044
24 PLATE WASHER 892214

Electrical Components

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Electrical Components:

Mercury 115 DFI (3 CYL.)(1.5L) Electrical Components Diagram
Position No. Part Name OEM Number Supersedes
- NOT SOLD SEPARATE, Electrical Plate Assembly-Complete NSS
1 PLATE ASSEMBLY, Electrical 880190T05
2 COIL, Ignition 300-8M0077471 300-879984T01, 339-879984A 1, 339-879984T00
3 LEAD, Hi Tension 84-884442T03 84-884442 3
4 SCREW, (M6 x 30) 10-82129130
5 SCREW, (M6 x 12) 10-82130012
6 SENSOR KIT, (0-50 PSI) 71-8M0157742
7 CLIP, (.865) 54-883066
8 FITTING 22-8M0207782
9 TUBING, (52.00 Inches Bulk), Cut to 6 Inches 32-85978571
10 TUBING, (52.00 Inches Bulk), Cut to 1.50 Inches 32-85978571
11 TUBING, (52.00 Inches Bulk), Cut to 52 Inches 32-85978571
12 COUPLER 22-8M0214971
13 PLUG 22-859732
14 PIN, Special (1.5 Inches) 8215832
15 SPACER 889992 889992F10
16 BUSHING 23-8502341
17 TEE, Fitting 22-875207
18 GROMMET 25-833155
19 HARNESS ASSEMBLY, Engine 84-896264T03
20 FUSE, Mini - Tan - 5 Ampere 88-832969T05 88-832969 5
20 FUSE, Mini - Gray - 2 Ampere 88-8M0207797
20 FUSE, Mini - Blue - 15 Ampere 88-832969T15 88-832969 15
21 FUSE, Mini - Yellow - 20 Ampere 88-832969T20 88-832969 20
22 COVER, Fuse 858754
- HARNESS ASSEMBLY, 5 Pin 879346A51 84-854839T02
23 HARNESS ASSEMBLY, Fuse - 100 Ampere 84-878231A03
24 HARNESS ASSEMBLY, Starter 84-882829A03
25 BOOT, Insulator - Red 85-830233
26 CABLE ASSEMBLY, Battery - Positive 84-88439A46
27 BOOT, Insulator - Red 85-8500671
28 CABLE ASSEMBLY, (12.00 Inches) Black 84-856583A07
29 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
30 TIE STRAP, (5.50 Inches) 8M0214940
31 SPARK PLUG, NGK#IZFR5J 33-892567Q 33-892567001
32 CLIP 828791
33 WASHER 12-4002318
34 SCREW, (M8 x 35 MM) 10-82446035
35 COVER 880192T01 880192T
36 GROMMET 25-8M0153609
37 CONNECTOR ASSEMBLY, Weather Cap 6 Pin 877613A02
38 CONNECTOR ASSEMBLY, Weather Cap - Male 830796A04
39 CAP ASSEMBLY, Connector - 3 Pin Male 822447T01 822447A01
- CAP, Female 13540
- PLUG, Male 13541

Electrical Components, PCM Mounting

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Electrical Components, PCM Mounting:

Mercury 115 DFI (3 CYL.)(1.5L) Electrical Components, PCM Mounting Diagram
Position No. Part Name OEM Number Supersedes
- NOT SOLD SEPARATE, Electrical Plate Assembly-Complete NSS
1 PLATE ASSEMBLY, Electrical 880190T05
2 SCREW, (M6 x 14) 10-82129114
3 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
4 CABLE ASSEMBLY, Braided 84-858414A1
5 CLIP, (1.00) 54-858755
6 PCM, Propulsion Control Module Comment: 75 Horsepower SN# 1B456849 & Below 89790623T 89790601T 75 Horsepower SN# 1B456849 & Below
6 PCM, Propulsion Control Module Comment: 75 Horsepower SN# 1B456850 & Up 89790623T 89790601T 75 Horsepower SN# 1B456850 & Up
6 PCM, Propulsion Control Module Comment: 90 Horsepower SN# 1B456849 & Below 89790624T 89790602T 90 Horsepower SN# 1B456849 & Below
6 PCM, Propulsion Control Module Comment: 90 Horsepower SN# 1B456850 & Up 89790624T 89790602T 90 Horsepower SN# 1B456850 & Up
6 PCM, Propulsion Control Module Comment: 115 Horsepower SN# 1B456849 & Below 89790625T 89790603T 115 Horsepower SN# 1B456849 & Below
6 PCM, Propulsion Control Module Comment: 115/Jet 80 SN# 1B456850 & Up 89790625T 89790603T 115/Jet 80 SN# 1B456850 & Up
7 SCREW, (M6 x 25 MM) 10-82129125
8 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
9 GROMMET 25-8M0190980
10 BUSHING 23-856954
11 BRACKET 858953
12 RELAY ASSEMBLY 8M0207773
13 BRACKET 828102
14 GROMMET 25-818967
15 BUSHING 23-8M0214955
16 PIN, Special (1.5 Inches) 8215832
17 SPACER 889600 889600F10
18 NUT, (M6) 11-401376
19 CLIP, (.625) 54-858954
20 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) 89-817109A2
21 GROMMET 25-822179
22 BUSHING 23-8M0214955
23 NUT, Brass 10-32,11-45076
24 CAP NUT, 10-32,11-813938
25 HOT STUD ASSEMBLY 85-875302A1
26 NUT, (M8) Stainless Steel 11-400213
27 LOCKWASHER, (.312) 13-53166
28 NUT, (.312-18) 11-8M0204668
29 CABLE ASSEMBLY, (4.00 Inches) Black 84-88807A16
30 BOOT, Insulator - Yellow 85-8500673
31 HARNESS ASSEMBLY, Trim 84-819514T21 84-819514A21
32 CABLE ASSEMBLY, Black 84-93388T21
33 WASHER 12-85172
34 NUT, (M8) Stainless Steel 11-400213

Engine Overhaul Gasket Set Components

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Engine Overhaul Gasket Set Components:

Mercury 115 DFI (3 CYL.)(1.5L) Engine Overhaul Gasket Set Components Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET, Powerhead 27-879855A04
0 DIAPHRAGM KIT, Fuel Pump 21-857005A1
0 NOT SOLD SEPARATE, Diaphragm NSS
0 NOT SOLD SEPARATE, Retainer NSS
0 NOT SOLD SEPARATE, Spring NSS
0 NOT SOLD SEPARATE, Cap NSS
0 NOT SOLD SEPARATE, Spring-Boost NSS
0 NOT SOLD SEPARATE, Cap-Spring End NSS
0 NOT SOLD SEPARATE, Gasket-Boost NSS
0 NOT SOLD SEPARATE, Gasket-Pulse NSS
0 GASKET, Fuel Pump 27-8M0204705
0 GASKET, Cylinder Block 27-430075
0 SEAL, Oil, Lower End Cap 26-419533
0 O-RING, Lower End Cap 25-89224
0 GASKET, Reed Adaptor Plate 27-879840
0 GASKET, Cover 27-879843
0 GASKET, Reed Block 27-880122
0 O-RING, (1.78 mm x .08 mm), Temperature Sensor 25-896699 25-888814
0 DIAPHRAGM, Poppet 812887002 812887 1
0 GASKET, Thermostat and Poppet Cover 27-879855001 27-879855
0 GASKET, Thermostat 27-8M0204714
0 O-RING, (.859 x .139), Crankshaft-Lower 25-35126
0 SEAL, Oil, Crankshaft-Top 26-879635
0 SEAL, Cylinder Block 891956

Exhaust Plate

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Exhaust Plate:

Mercury 115 DFI (3 CYL.)(1.5L) Exhaust Plate Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE, Exhaust 881912T01
2 PIN, Dowel 17-23784
3 RETAINER 881973
4 MOUNT 881915002 881915001
5 SCREW, (M8 x 35 MM) 10-881975
6 SCREW, (M12 x 175) 10-898487 10-42974
7 NUT, (M12) 11-896963 11-859129, 11-90099
8 SPACER Comment: Long 23-813745 23-43041 Long
8 SPACER Comment: X-Long 23-11289
9 COUPLING 43585
10 GASKET 27-430086
11 TUBE, Exhaust 42966T07
12 SCREW, (M8 x 35) Stainless Steel 10-40011151
13 SEAL 8M0039075 42962
14 GROMMET 25-89417004
15 TUBE, Water - Long (13.21 Inches) 32-8M0042791 32-881201 1
15 TUBE, Water - X Long (18.21 Inches) 32-8M0042792 32-881201 2
16 CLAMP 824661
17 SEAL, Upper 814080001 814080
18 SCREW, (M8 x 45) 10-889833045
19 CLAMP 881918T03 881918T02, 881918T
20 GROMMET 25-12602002
21 BUSHING Comment: Non-Jet 23-48237
22 LEVER ASSEMBLY, Shift Shaft Comment: Non-Jet 892245T02
23 SHIFT LINK Comment: Non-Jet 892246A01
24 BUSHING Comment: Non-Jet 23-892263
25 WASHER, (.255 x .620 x .030) Stainless Steel Comment: Non-Jet 12-69056
26 NUT, (M6) Stainless Steel Comment: Non-Jet 11-401386
27 SCREW, (M8 x 35) Stainless Steel 10-40011151
28 SCREW, (M8 x 70) Stainless Steel 10-40011158
29 SWITCH 87-889514T02 87-889514A02
30 SCREW, (M3 x 20) 10-88075020
31 PLUG Comment: Jet 19-8M0033786

Flywheel and Alternator

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Flywheel and Alternator:

Mercury 115 DFI (3 CYL.)(1.5L) Flywheel and Alternator Diagram
Position No. Part Name OEM Number Supersedes
1 FLYWHEEL ASSEMBLY 200-878588T08 200-878588T03, 200-878588T04
2 DAMPER 888842T01 888842T
3 SCREW, (M8 x 20) 10-8M0143223
4 BELT 57-8M0026410 57-8M0012623, 57-892318
5 ALTERNATOR 8M6013461
6 SCREW, (M10 x 50) 10-82130150
7 WASHER 12-4002319
8 CABLE ASSEMBLY 84-856583A5
9 NUT, (M6) Stainless Steel 11-401386
10 BRACKET, Alternator 879856T02
11 PIN, Special (1.5 Inches) 8215832
12 MOUNT 23-856975 849639
13 SCREW, (M10 x 45) 10-82130145
14 WASHER 12-855725
15 PLUG, Yellow 19-45907
16 WASHER, (.641 x 1.250 x .190) 12-33001
17 NUT, (M16) 11-42979

Fuel Pump

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Fuel Pump:

Mercury 115 DFI (3 CYL.)(1.5L) Fuel Pump Diagram
Position No. Part Name OEM Number Supersedes
1 PUMP ASSEMBLY, Fuel 14360T74
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Gasket-Boost NSS
4 NOT SOLD SEPARATE, Diaphragm NSS
5 NOT SOLD SEPARATE, Gasket-Pulse NSS
6 NOT SOLD SEPARATE, Spring NSS
7 NOT SOLD SEPARATE, Cap NSS
8 NOT SOLD SEPARATE, Retainer NSS
9 NOT SOLD SEPARATE, Spring NSS
10 NOT SOLD SEPARATE, Cap NSS
11 BASE 144303
12 PLATE 987752
13 FITTING, Elbow 45 Degree (1.25) 22-782792
14 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
15 SCREW, (M5 x 40) 10-82104540
16 SCREW, (M6 x 50) 10-82130050
17 ELBOW 22-888493
18 O-RING, (.301 x .070) 25-8M0204683
19 GASKET 27-8M0204705
- GASKET SET, Powerhead 27-879855A04

Fuel Rail

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Fuel Rail:

Mercury 115 DFI (3 CYL.)(1.5L) Fuel Rail Diagram
Position No. Part Name OEM Number Supersedes
1 FUEL RAIL ASSEMBLY 8M0185151
2 PLUG 19-804834
3 O-RING KIT 804532 25-803987
4 CLAMP 54-804830
5 SCREW PACKAGE, (2 Per)(M5 x 10) 10-804525001 804525
6 O-RING KIT 25-804840
7 FITTING 22-291112
8 BRACKET 891820
9 INJECTOR 8M0222157
10 O-RING KIT 25-804530
11 O-RING KIT 25-804529
12 CLAMP 804522
13 VALVE ASSEMBLY, (.375 Inch Diameter), SCHRADER 8M0047053 883542, 804838A 1
14 CAP, Shrader Valve - Brass 22-805515 19-804839001, 19-804839
15 O-RING KIT 25-804840
16 CLAMP 8M0041097
17 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
18 PLUG 19-804835
19 O-RING KIT, 16 per kit 804532 25-803987
20 O-RING 25-804536
21 CLAMP 54-804832
22 O-RING KIT 25-804840
23 FITTING 22-804836002

Fuel System

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Fuel System:

Mercury 115 DFI (3 CYL.)(1.5L) Fuel System Diagram
Position No. Part Name OEM Number Supersedes
1 HOSE, Vent, To Vent Fitting 32-889712001
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 HOSE ASSEMBLY, Fuel Supply 32-881040A1
4 HOSE ASSEMBLY, Fuel By-Pass 32-878506A1
5 SHRADER VALVE 884820
6 O-RING 25-891778
7 CLIP 54-884819
8 SCREW, (M6 x 12) 10-82130012
9 TUBING, (.312) (70.00 Inches Bulk), Cut to 6-1/2 Inches - To Crankcase 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
10 CONNECTOR 22-822769
11 TUBING, (.312) (70.00 Inches Bulk), Cut to 28 Inches 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
12 TUBING, (.312) (70.00 Inches Bulk) (Cut to 8-1/2 Inches) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
13 CLAMP, Hose (15.3) 54-8M0214964
14 HOSE 32-883545002
15 SEAL, Fuel Director 26-888852

Gear Housing, Driveshaft - 2.07:1 Gear Ratio

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Gear Housing, Driveshaft - 2.07:1 Gear Ratio:

Mercury 115 DFI (3 CYL.)(1.5L) Gear Housing, Driveshaft - 2.07:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) Comment: Long 1667-9011J33
- GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) Comment: X-Long 1667-9011J35
1 GEAR HOUSING ASSEMBLY, Basic 1667-9011G59
2 PIN, Dowel - With Hole (.375 x .625) , Front 17-8M0084244 17-43043
3 TUBE, Oiler 43046
4 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
5 SEAL 26-8M0204693
6 PIN, Dowel - Without Hole (.375 x .625), Rear 17-43044
7 TRIM TAB 31640T07
8 SCREW, (.437-14 x 1.250) Stainless Steel 10-825427 10-15942
9 WASHER, (.453 x .812 x .105) Black Oxide 12-451761
10 CARRIER ASSEMBLY 43040T1
11 NOT SOLD SEPARATE, Needle Bearing NSS
12 ANODE 97-826134Q 826134, 826134A 1
13 NUT, (M6) Stainless Steel 11-401386
14 SCREW, (M6 x 40) 10-4000333
15 GEAR, Pinion - 14 Teeth Comment: Also Part of 43-881260A3 43-881259T
16 NUT, (.625-18) 11-35921
17 CAM, Shift Control 850307
18 BEARING ASSEMBLY, Tapered Roller 31-883047A1
19 SHIM SET 15-44492A1
20 DRIVESHAFT ASSEMBLY Comment: Long 45-888933A1
20 DRIVESHAFT ASSEMBLY Comment: X-Long 45-888934A1
21 SLEEVE/RING KIT 42461A1
22 NOT SOLD SEPARATE, Seal Ring NSS
23 COVER ASSEMBLY, Water Pump 43055A4
24 GASKET 27-430331
25 GASKET 27-8M0214931
26 SEAL, Oil, Lower 26-43036
27 SEAL, Oil, Upper 26-43035
28 GASKET 27-8172771
29 HOUSING KIT, Upper Water Pump 817275A2
30 FACEPLATE 8M0204709
31 SCREW, (M6 x 30) 10-82684430
32 SEAL 430232
33 KEY 28-8M0204723
34 IMPELLER 47-43026T2
35 SCREW, (M6 x 25) 10-82684425
36 SHIFT SHAFT ASSEMBLY Comment: Long -12 Inches 853906A1
36 SHIFT SHAFT ASSEMBLY Comment: X-Long - 17 Inches 853908A1
37 E RING 53-29641
38 BUSHING ASSEMBLY 23-43052A4
39 O-RING, (1.424 x .103) 25-8M0204681
40 SEAL, Oil 26-8M0204708
41 SCREW, (M6 x 25) 10-82684425
42 SEAL, Face 26-861415 26-816575
- SEAL KIT, Gear Housing 26-43035A4
- REPAIR KIT, Water Pump 46-8M0113799
- REPAIR KIT, Water Pump Impeller 47-8M0100526 47-43026Q06
- REPAIR KIT, Clutch/Cam 52-803489T1
- BEARING/SEAL KIT, Without Forward Bearing 31-803496T2

Gear Housing, Driveshaft - 2.33:1 Gear Ratio

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Gear Housing, Driveshaft - 2.33:1 Gear Ratio:

Mercury 115 DFI (3 CYL.)(1.5L) Gear Housing, Driveshaft - 2.33:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) Comment: Long 1667-9011J37
- GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) Comment: X-Long 1667-9011J39
1 GEAR HOUSING ASSEMBLY, Basic 1667-9011G59
2 PIN, Dowel - With Hole (.375 x .625) , Front 17-8M0084244 17-43043
3 TUBE, Oiler 43046
4 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
5 SEAL 26-8M0204693
6 PIN, Dowel - Without Hole (.375 x .625), Rear 17-43044
7 TRIM TAB 31640T07
8 SCREW, (.437-14 x 1.250) Stainless Steel 10-825427 10-15942
9 WASHER, (.453 x .812 x .105) Black Oxide 12-451761
10 CARRIER ASSEMBLY 43040T1
11 NOT SOLD SEPARATE, Needle Bearing NSS
12 ANODE 97-826134Q 826134, 826134A 1
13 NUT, (M6) Stainless Steel 11-401386
14 SCREW, (M6 x 40) 10-4000333
15 NOT SOLD SEPARATE, Pinion Gear - 12 Teeth Comment: Part of 43-882813A3 NSS
16 NUT, (.625-18) 11-35921
17 CAM, Shift Control 850307
18 BEARING ASSEMBLY, Tapered Roller 31-883047A1
19 SHIM SET 15-44492A1
20 DRIVESHAFT ASSEMBLY Comment: Long 45-888933A1
20 DRIVESHAFT ASSEMBLY Comment: X-Long 45-888934A1
21 SLEEVE/RING KIT 42461A1
22 NOT SOLD SEPARATE, Seal Ring NSS
23 COVER ASSEMBLY, Water Pump 43055A4
24 GASKET 27-430331
25 GASKET 27-8M0214931
26 SEAL, Oil, Lower 26-43036
27 SEAL, Oil, Upper 26-43035
28 GASKET 27-8172771
29 HOUSING KIT, Upper Water Pump 817275A2
30 FACEPLATE 8M0204709
31 SCREW, (M6 x 30) 10-82684430
32 SEAL 430232
33 KEY 28-8M0204723
34 IMPELLER 47-43026T2
35 SCREW, (M6 x 25) 10-82684425
36 SHIFT SHAFT ASSEMBLY Comment: Long 853906A1
36 SHIFT SHAFT ASSEMBLY Comment: X-Long 853908A1
37 E RING 53-29641
38 BUSHING ASSEMBLY 23-43052A4
39 O-RING, (1.424 x .103) 25-8M0204681
40 SEAL, Oil 26-8M0204708
41 SCREW, (M6 x 25) 10-82684425
42 SEAL, Face 26-861415 26-816575
- SEAL KIT, Gear Housing 26-43035A4
- REPAIR KIT, Water Pump 46-8M0113799
- REPAIR KIT, Water Pump Impeller 47-8M0100526 47-43026Q06
- REPAIR KIT, Clutch/Cam 52-803489T1
- BEARING/SEAL KIT, Without Forward Bearing 31-803496T2

Gear Housing, Propeller Shaft - 2.07:1 Gear Ratio

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Gear Housing, Propeller Shaft - 2.07:1 Gear Ratio:

Mercury 115 DFI (3 CYL.)(1.5L) Gear Housing, Propeller Shaft - 2.07:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) Comment: Long 1667-9011J33
- GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) Comment: X-Long 1667-9011J35
1 GEAR HOUSING ASSEMBLY, Basic 1667-9011G59
2 BEARING SET, Cup And Cone 31-30894A1
3 NOT SOLD SEPARATE, Cup NSS
4 GEAR, Forward - 29 Teeth 43-881260A3
5 BEARING, Needle 31-30895T
6 RING, Retaining 53-856823
7 FOLLOWER KIT, Cam 850315A1
8 BALL 30-44530
9 NOT SOLD SEPARATE, Slide NSS
10 SPRING 24-850327
11 CLUTCH 52-850048T 52-850048
12 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
13 SPRING 24-30893
14 PROPELLER SHAFT 44-8M0140445
15 GEAR, Reverse - 29 Teeth 43-850036T 43-850036
16 CARRIER ASSEMBLY, Bearing 8M0168901
17 O-RING, (3.609 x .139) 25-8M0214974
18 BEARING, Needle 31-30956T
19 SEAL, Oil, Inner 26-8M0205728
20 SEAL, Oil, Outer 26-8M0205729
21 BEARING, Roller 31-12578T
22 THRUST WASHER 12-12577
23 BEARING, Thrust 31-12576
24 STUD, (M8 x 48) 16-8M0034456 16-42917 2
25 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
26 NUT, (M8) 11-401378
27 SHIM SET 15-44491A1
28 NOT SOLD SEPARATE, Insert NSS
29 NOT SOLD SEPARATE, Decal-Gear Housing Pinion Identification NSS
30 FLO TORQUE III KIT 8M0150151
31 NOT SOLD SEPARATE, Adaptor NSS
32 NOT SOLD SEPARATE, Lock Nut NSS
- NOT SHOWN, See Accessory Guide-Propellers-For Appropriate Hardware. Thrust Washers/Nuts NS
- SEAL KIT, Gear Housing 26-43035A4
- REPAIR KIT, Clutch/Cam 52-803489T1
- BEARING/SEAL KIT, Without Forward Bearing 31-803496T2

Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio:

Mercury 115 DFI (3 CYL.)(1.5L) Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) Comment: Long 1667-9011J37
- GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) Comment: X-Long 1667-9011J39
1 GEAR HOUSING ASSEMBLY, Basic 1667-9011G59
2 BEARING SET, Cup And Cone 31-30894A1
3 NOT SOLD SEPARATE, Cup NSS
4 GEAR KIT, Forward And Pinion 28 Teeth 43-882813A3
5 BEARING, Needle 31-30895T
6 RING, Retaining 53-856823
7 FOLLOWER KIT, Cam 850315A1
8 BALL 30-44530
9 NOT SOLD SEPARATE, Slide NSS
10 SPRING 24-850327
11 CLUTCH 52-850048T 52-850048
12 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
13 SPRING 24-30893
14 PROPELLER SHAFT 44-8M0140445
15 GEAR, Reverse - 28 Teeth 43-882814T
16 CARRIER ASSEMBLY, Bearing 8M0168901
17 O-RING, (3.609 x .139) 25-8M0214974
18 BEARING, Needle 31-30956T
19 SEAL, Oil, Inner 26-8M0205728
20 SEAL, Oil, Outer 26-8M0205729
21 BEARING, Roller 31-12578T
22 THRUST WASHER 12-12577
23 BEARING, Thrust 31-12576
24 STUD, (M8 x 48) 16-8M0034456 16-42917 2
25 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
26 NUT, (M8) 11-401378
27 SHIM SET 15-44491A1
28 NOT SOLD SEPARATE, Insert NSS
29 NOT SOLD SEPARATE, Decal-Gear Housing Pinion Identification NSS
30 FLO TORQUE III KIT 8M0150151
31 NOT SOLD SEPARATE, Adaptor NSS
32 NOT SOLD SEPARATE, Lock Nut NSS
- SEAL KIT, Gear Housing 26-43035A4
- REPAIR KIT, Clutch/Cam 52-803489T1
- BEARING/SEAL KIT, Without Forward Bearing 31-803496T2

Oil Tank, 75/90/115/Jet 80

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Oil Tank, 75/90/115/Jet 80:

Mercury 115 DFI (3 CYL.)(1.5L) Oil Tank, 75/90/115/Jet 80 Diagram
Position No. Part Name OEM Number Supersedes
1 TANK, Oil 1200-879844T08 879844T04
2 VENT ASSEMBLY 19299A1
3 VALVE 21-64871
4 SWITCH 87-856156T04 87-856156A 4
5 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
6 SCREW, (.164-18 x .375) 10-58376
7 BUSHING 23-883821
8 GROMMET 25-883820001 25-883820
9 FILTER 35-883037T
10 COVER, To Air Compressor 883044001
11 SCREW, (#10-16 x 1.25) 10-883075
12 PLUG 19-854310 806899
13 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
14 BOOT 25-879857
15 CAP 36-8M0073266 8M0043969, 8M0030358, 828475A09, 828475A 8
16 O-RING 25-26318T
17 CHAIN 887776002 887776001
18 NUT 11-65110
19 SCREW, (M8 x 35 MM) 10-82446035
20 WASHER 12-4002318
21 DECAL, Caution-Start in Gear 37-881865 37-825064

Oiling System

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Oiling System:

Mercury 115 DFI (3 CYL.)(1.5L) Oiling System Diagram
Position No. Part Name OEM Number Supersedes
1 HOSE, (.125 x 25.00 Inches) 32-88306955
2 TUBING, (18.00 Inches Bulk), Cut to 13 Inches 32-88104441
3 TUBING, (18.00 Inches Bulk), Cut to 13-1/2 Inches 32-88104441
4 TUBING, (18.00 Inches Bulk), Cut to 18 Inches 32-88104441
5 TUBING, (25.00 Inches Bulk), Cut to 3-1/4 Inches 32-82381455
6 TUBING, (25.00 Inches Bulk), Cut to 7 Inches 32-82381455
7 FILTER, Oil - In Line 35-875284T01 35-875284001, 35-875284
8 TIE STRAP, (4.00 Inches) 56762
9 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10 CONDUIT, (10.00 Inches Bulk), Cut to 6 Inches 32-828547412
11 TIE STRAP, (5.50 Inches) 8M0214940
12 PUMP ASSEMBLY, Oil 8M0185614
13 SCREW, (M8 x 20) 10-81893420
14 TUBING, (18.00 Inches Bulk), Cut to 8 Inches 32-88104441

Pitot Sensor Kit, 881879A22

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Pitot Sensor Kit, 881879A22:

Mercury 115 DFI (3 CYL.)(1.5L) Pitot Sensor Kit, 881879A22 Diagram
Position No. Part Name OEM Number Supersedes
- SENSOR KIT, Pitot, With Adapter Harness 881879A22 881879A12
- SENSOR ASSEMBLY, Pitot 881879T25 881879A16
1 SENSOR, Pressure (0 - 100 PSI) 881879T11 881879011, 881879A 6
2 CLIP, (.865) 54-883066
3 FITTING 22-8M0207782
4 NOT SOLD SEPARATE, Bracket NSS
5 GROMMET 25-818967
6 BUSHING 23-8M0214955
7 SCREW, (M6 x 25) 10-82130025
8 TUBING, (72.00 Inches Bulk), Cut to 40.00 Inch Length 32-85944975
9 FITTING 22-840908 22-892119
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 HARNESS ASSEMBLY, Adapter 84-897485A01
- SENSOR KIT, Pitot, With Adapter Harness 881879A22 881879A12
- SENSOR ASSEMBLY, Pitot 881879T25 881879A16
1 SENSOR, Pressure (0 - 100 PSI) 881879T11 881879011, 881879A 6
2 CLIP, (.865) 54-883066
3 FITTING 22-8M0207782
4 NOT SOLD SEPARATE, Bracket NSS
5 GROMMET 25-818967
6 BUSHING 23-8M0214955
7 SCREW, (M6 x 25) 10-82130025
8 TUBING, (72.00 Inches Bulk), Cut to 40.00 Inch Length 32-85944975
9 FITTING 22-840908 22-892119
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 HARNESS ASSEMBLY, Adapter 84-897485A01

Poppet/Thermostat Mounting

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Poppet/Thermostat Mounting:

Mercury 115 DFI (3 CYL.)(1.5L) Poppet/Thermostat Mounting Diagram
Position No. Part Name OEM Number Supersedes
1 POPPET 884389
2 DIAPHRAGM 812887002 812887 1
3 WASHER 12-94182
4 SCREW, (#10-16 x .750) 10-69570
5 SPRING 24-892321
6 COVER 8M0036780 879854
7 SCREW, (M8 x 35 MM) 10-82127335
8 GASKET 27-879855001 27-879855
9 GASKET 27-8M0204714
10 THERMOSTAT, 62°C (143°F) 833072004 833072002
11 CLAMP 54-814634
12 SCREW, (M6 x 12) 10-82130012
13 SENSOR ASSEMBLY 8M0148668
14 O-RING, (1.78 mm x .08 mm) 25-896699 25-888814
15 SPACER 23-892265
16 BRACKET ASSEMBLY 897486A01
17 GROMMET 25-8M0190980
18 BUSHING 23-822003
19 CLIP 54-879962
20 SCREW, (M6 x 25) 10-82130025
21 WASHER 12-8M0214930
- GASKET SET, Powerhead 27-879855A04
- POWERHEAD ASSEMBLY, 75 DFI 895233A07 895233A05
- POWERHEAD ASSEMBLY, 90/115 DFI 891767A07 891767A04

Power Trim Components

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Power Trim Components:

Mercury 115 DFI (3 CYL.)(1.5L) Power Trim Components Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Power Trim 8M0171818
1 SHOCK ROD KIT 8M0171821
2 O-RING KIT, Rebuild 25-8M0171819
3 PISTON ASSEMBLY, Memory 8M0171822
4 CYLINDER ASSEMBLY 893916A01 811669A 1
5 VALVE KIT, Trim Limit 893905A02 809873A 1
6 PUMP ASSEMBLY 893906A02 809874A 1
7 MOTOR KIT 893907A02 809885A 2
8 PLUG 22-8134351
9 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
10 MANIFOLD KIT 893909A02 809875A 1
11 SCREW KIT, Motor 10-809876A1
12 CABLE ASSEMBLY 88238A18
13 DRIVESHAFT/SEAL KIT 809877A1
14 FILTER KIT 35-893912A02 809878A 1
15 POPPET KIT 893913A02 809879A 1
- O-RING KIT, Complete Trim 25-893914A02 25-809880A 1
16 PIN, Trilobe 17-821539 17-13794, 17-19603
17 PIN, Anchor 17-818898
18 SHAFT 99625002

Reed Block

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Reed Block:

Mercury 115 DFI (3 CYL.)(1.5L) Reed Block Diagram
Position No. Part Name OEM Number Supersedes
1 SHIFT RAIL ASSEMBLY 42881A1
2 TAB WASHER 14-42981
3 SCREW, (M8 x 25) 10-40001134
4 SLIDE 988851
5 NUT, (M6) Stainless Steel 11-401386
6 WASHER 12-35459
7 NUT, (M6) Stainless Steel 11-401386
8 GASKET 27-430075
9 CAP ASSEMBLY, Lower End 1169-858552T2
10 CHECK VALVE 21-426585
11 SEAL, Oil 26-419533
12 O-RING 25-89224
13 SCREW, (M10 x 25) Hex Flange - Stainless Steel 10-4010825
14 PLATE ASSEMBLY, Reed Adaptor 879839A00
15 GASKET 27-879840
16 FITTING 22-768431
17 COVER 879841A03
18 GASKET 27-879843
19 SCREW, (M8 x 45) 10-82127345
20 SCREW, (M8 x 35 MM) 10-82127335
21 REED BLOCK 828623T4
22 GASKET 27-880122
23 SCREW, (M6 x 20) 10-4007420
24 SENSOR, MAP 854445
25 BRACKET, MAP Sensor 884522 804873, 841095
26 SCREW, (M6 x 16) 10-82130016
27 SENSOR ASSEMBLY 8M0148668
28 O-RING, (1.78 mm x .08 mm) 25-896699 25-888814
29 CABLE ASSEMBLY, Battery - Negative 84-88439A26
30 SCREW, (M8 x 14) 10-81893414
31 WASHER 12-36001
32 CLAMP 54-889559
33 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
- GASKET SET, Powerhead 27-879855A04
- POWERHEAD ASSEMBLY, 75 DFI 895233A07 895233A05
- POWERHEAD ASSEMBLY, 90/115 DFI 891767A07 891767A04

Service/Support Material

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Service/Support Material:

Mercury 115 DFI (3 CYL.)(1.5L) Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
- PARTS MANUAL, 75/90/115 DFI 1.5L (3 Cylinder) 90-891837007
- SERVICE MANUAL 90-8M0047659 90-889785R01, 90-889785
- OPERATION/INSTALLATION MANUAL 90-10208083
- OWNERS MANUAL, 75/90/115 DFI, French 90-10208D71
- OWNERS MANUAL, 75/90/115 DFI, Spanish 90-10208J71
- DECAL, EPA Label Information Comment: (2007) 37-891765A07
- DECAL, EPA Label Information Comment: (2008) 37-891765A08

Starter Motor

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Starter Motor:

Mercury 115 DFI (3 CYL.)(1.5L) Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-892339T01 50-892339T, 50-853329T
2 NOT SOLD SEPARATE, Thru Bolt NSS
3 GEAR KIT 43-880805A1
4 SOLENOID KIT 809463A1
5 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel 10-69035
6 CABLE ASSEMBLY, (6.00 Inches) Black 84-93388A1
7 DECAL, Warning, High Voltage 37-8272822
8 LOCKWASHER, (M5) 13-400255
9 NUT, (M5) Stainless Steel 11-400211
10 LOCKWASHER, (.312) 13-8M0204647
11 NUT, (M8) Stainless Steel 11-400213
12 COLLAR, Starter Motor 23-8M0034918 23-8M0001391, 56703
13 STOP 8M0043276 879845

Steering Handle Kit

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Steering Handle Kit:

Mercury 115 DFI (3 CYL.)(1.5L) Steering Handle Kit Diagram
Position No. Part Name OEM Number Supersedes
- STEERING HANDLE KIT, Tiller 896648A09 896648A05, 896648A02
1 HANDLE ASSEMBLY, Steering Arm 12020A3
NS FITTING, Grease 22-8M0169589
2 BUSHING 23-42992T02
3 HOUSING 48414
4 PLATE 48519
5 GASKET 27-48518
6 SCREW, (#10-16 x .600) 10-878609 10-812832 1
7 SCREW, (#10-16 x .500) 10-878608 10-812832
8 CLAMP 54-889729 54-12013
9 SCREW, (M5 x 40) 10-40007112
10 WING NUT, 10-32,11-816874 11-73651, 11-816873, 11-90052
11 SWITCH KIT, Stop - Throttle Handle 87-823609A15 87-15823A 6, 96495A 3, 87-15823A 5
12 SWITCH ASSEMBLY, Stop 87-8M0104612 87-823609A 5
13 NOT SOLD SEPARATE, Insulator NSS
14 TUBE ASSEMBLY, Throttle 12018A4
15 NOT SOLD SEPARATE, Drive Wheel NSS
16 NOT SOLD SEPARATE, Roll Pin NSS
17 SCREW, (#10-16 x .375) 10-62568
18 GRIP 8M0221732
19 CLIP 54-648552
20 NUT, (M10) 11-40140
21 CONDUIT, (9.03 Inches) 8885241
22 GUIDE TUBE 895665
23 BARREL, Throttle Actuator 89578
24 SET SCREW, 10-32,10-824081 10-89601
25 CABLE ASSEMBLY 12019003
26 GUIDE, Cable 8M0204660
27 ANCHOR, Cable End 20007
28 SET SCREW, 8-32,10-8M0204644
29 SCREW, (M10 x 105) Hex Flange - Stainless Steel 10-823567105 10-817430105
30 CAP 48416
31 WASHER 12-4002319
32 WASHER, (.402 x .787 x .039 Bellevi) 12-12024
33 SPACER 23-146011
34 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
35 NOT SOLD SEPARATE, Decal-Throttle NSS
36 GROMMET, Hose Cable 25-896641
37 COVER, Cable-Upper 8M0008289 896636
38 COVER, Cable-Lower 8M0000484 884466, 896637

Steering Handle Kit Components

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Steering Handle Kit Components:

Mercury 115 DFI (3 CYL.)(1.5L) Steering Handle Kit Components Diagram
Position No. Part Name OEM Number Supersedes
- STEERING HANDLE KIT, Tiller 896648A09 896648A05, 896648A02
1 HANDLE, Bracket 816366T08
2 SCREW, (.313-24 x 3.50) 10-881261
3 TAB WASHER 14-42981
4 SPACER 822263
5 HARNESS ASSEMBLY 84-12649T11
6 SWITCH KIT, Key, With Keys Comment: For Replacement Key - Order 89491--1 Thru 89491-12 - See Key Chart - Ignition Switch Section 87-88107A5
7 NUT, Special - Black Nylon 11-879755 11-93543
8 PLUG, Male 13541
9 GROMMET 121051
10 PLUG 19-889730 19-12014
11 RETAINER, Brass 8M0032846 12044 1
12 COVER 8158041
13 SCREW, (#10-16 x .500) 10-878608 10-812832
14 SWITCH ASSEMBLY, Stop 87-11083A4
15 LANYARD ASSEMBLY Comment: Quicksilver Brand 15920Q54
15 LANYARD ASSEMBLY Comment: Mercury Brand 15920T54
16 CABLE ASSEMBLY 84-11149A3
17 HORN ASSEMBLY 889528T01
18 SWITCH KIT, Trim (25.00 Feet) 87-18286A19
19 SWITCH 87-8M0052927 87-813960A 3
20 SCREW, (#6-32 x .750) 10-12110
21 CLAMP 54-648551
22 SCREW, (#10-16 x .500) 10-878608 10-812832
23 SCREW, (.375-24 x 1.250) 10-849838 10-14000
24 NUT, (.375-24) Stainless Steel 11-8M0204726
25 ROD END Comment: 2.66 Inch 48419T01
26 ROD, Shift 896640
27 BUSHING 23-26856
28 WASHER, (.273 x .437 x .031) Stainless Steel 12-35950
29 COTTER PIN 18-25191
30 LEVER, Shift 8163677
31 STUD, (.375-24 x 1.125) 16-8M0034452 16-58152
32 KNOB 98530
33 DETENT/SPRING KIT 12016A2
34 BUSHING 23-8159831
35 WASHER 12-823970
36 WASHER, Plastic 12-824610
37 WASHER 12-814803 12-93853
38 TAB WASHER 14-8158051
39 SCREW, (M8 x 45) 10-4000357
40 CO PILOT ASSEMBLY 56-52148A08
41 PILOT ROD, (15.00 Inches) 52148002
42 NUT ASSEMBLY 11-52155A1
43 SCREW, (.250-28 x 1.00) 10-36137
44 KNOB, Prong 821621
45 ROD, Link 873491
46 BUSHING 23-26841
47 WASHER, (.323 x .563 x .063) Stainless Steel 12-8M0042642 12-70132
48 NUT, (.312-24) Stainless Steel 11-826709111 11-45592
49 NUT, (.250-20) 11-64015

Steering Handle Kit Components, 896648A02

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Steering Handle Kit Components, 896648A02:

Mercury 115 DFI (3 CYL.)(1.5L) Steering Handle Kit Components, 896648A02 Diagram
Position No. Part Name OEM Number Supersedes
- STEERING HANDLE KIT, Tiller 896648A09 896648A05, 896648A02
1 HANDLE, Bracket Comment: Use with Black Vinyl Covered Conduit 816366T08
2 SCREW, (.313-24 x 3.50) 10-881261
3 TAB WASHER 14-42981
4 SPACER 822263
5 HARNESS ASSEMBLY 84-12649T11
6 SWITCH KIT, Key, With Keys Comment: For Replacement Key - Order 89491--1 Thru 89491-12 - See Key Chart - Ignition Switch Section 87-88107A5
7 NUT, Special - Black Nylon 11-879755 11-93543
8 PLUG, Male 13541
9 GROMMET 121051
10 PLUG 19-889730 19-12014
11 RETAINER, Brass 8M0032846 12044 1
12 COVER 8158041
13 SCREW, (#10-16 x .500) 10-878608 10-812832
14 SWITCH ASSEMBLY, Stop 87-11083A4
15 LANYARD ASSEMBLY Comment: Quicksilver Brand 15920Q54
15 LANYARD ASSEMBLY Comment: Mercury Brand 15920T54
16 CABLE ASSEMBLY 84-11149A3
17 HORN ASSEMBLY 889528T01
18 SWITCH KIT, Trim (25.00 Feet) 87-18286A19
19 SWITCH 87-8M0052927 87-813960A 3
20 SCREW, (#6-32 x .750) 10-12110
21 CLAMP 54-648551
22 SCREW, (#10-16 x .500) 10-878608 10-812832
23 SCREW, (.375-24 x 1.250) 10-849838 10-14000
24 NUT, (.375-24) Stainless Steel 11-8M0204726
25 ROD END Comment: 2.66 Inch 48419T01
26 ROD, Shift 896640
27 BUSHING 23-26856
28 WASHER, (.273 x .437 x .031) Stainless Steel 12-35950
29 COTTER PIN 18-25191
30 LEVER, Shift 8163677
31 STUD, (.375-24 x 1.125) 16-8M0034452 16-58152
32 KNOB 98530
33 DETENT/SPRING KIT 12016A2
34 BUSHING 23-8159831
35 WASHER 12-823970
36 WASHER, Plastic 12-824610
37 WASHER 12-814803 12-93853
38 TAB WASHER 14-8158051
39 SCREW, (M8 x 45) 10-4000357
40 CO PILOT ASSEMBLY Comment: Use with Black Vinyl Covered Conduit 56-52148A08
41 PILOT ROD, (15.00 Inches) Comment: Use with Black Vinyl Covered Conduit 52148002
42 NUT ASSEMBLY 11-52155A1
43 SCREW, (.250-28 x 1.00) 10-36137
44 KNOB, Prong 821621
45 ROD, Link 873491
46 BUSHING 23-26841
47 WASHER, (.323 x .563 x .063) Stainless Steel 12-8M0042642 12-70132
48 NUT, (.312-24) Stainless Steel 11-826709111 11-45592
49 NUT, (.250-20) 11-64015

Steering Handle Kit, 896648A02

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Steering Handle Kit, 896648A02:

Mercury 115 DFI (3 CYL.)(1.5L) Steering Handle Kit, 896648A02 Diagram
Position No. Part Name OEM Number Supersedes
- STEERING HANDLE KIT, Tiller 896648A09 896648A05, 896648A02
1 HANDLE ASSEMBLY, Steering Arm 12020A3
NS FITTING, Grease 22-8M0169589
2 BUSHING 23-42992T02
3 HOUSING 48414
4 PLATE 48519
5 GASKET 27-48518
6 SCREW, (#10-16 x .600) 10-878609 10-812832 1
7 SCREW, (#10-16 x .500) 10-878608 10-812832
8 CLAMP 54-889729 54-12013
9 SCREW, (M5 x 40) 10-40007112
10 WING NUT, 10-32,11-816874 11-73651, 11-816873, 11-90052
11 SWITCH KIT, Stop - Throttle Handle 87-823609A15 87-15823A 6, 96495A 3, 87-15823A 5
12 SWITCH ASSEMBLY, Stop 87-8M0104612 87-823609A 5
13 NOT SOLD SEPARATE, Insulator NSS
14 TUBE ASSEMBLY, Throttle 12018A4
15 NOT SOLD SEPARATE, Drive Wheel NSS
16 NOT SOLD SEPARATE, Roll Pin NSS
17 SCREW, (#10-16 x .375) 10-62568
18 GRIP 8M0221732
19 CLIP 54-648552
20 NUT, (M10) 11-40140
21 CONDUIT, (9.03 Inches) Comment: Black Vinyl Covered 8885241
22 GUIDE TUBE 895665
23 BARREL, Throttle Actuator 89578
24 SET SCREW, 10-32,10-824081 10-89601
25 CABLE ASSEMBLY 12019003
26 GUIDE, Cable 8M0204660
27 ANCHOR, Cable End 20007
28 SET SCREW, 8-32,10-8M0204644
29 SCREW, (M10 x 105) Hex Flange - Stainless Steel 10-823567105 10-817430105
30 CAP 48416
31 WASHER 12-4002319
32 WASHER, (.402 x .787 x .039 Bellevi) 12-12024
33 SPACER 23-146011
34 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
35 NOT SOLD SEPARATE, Decal-Throttle NSS
36 GROMMET, Hose Cable 25-896641
37 COVER, Cable-Upper 8M0008289 896636
38 COVER, Cable-Lower 8M0000484 884466, 896637

Swivel Bracket and Steering Arm

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Swivel Bracket and Steering Arm:

Mercury 115 DFI (3 CYL.)(1.5L) Swivel Bracket and Steering Arm Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET ASSEMBLY 1400-8M0220957
2 SEAL, Oil 26-87735
3 BUSHING 23-818764 23-67669
4 O-RING 25-8M0214926
5 SPACER 23-816039
6 FITTING, Grease 22-8M0169589
7 BUSHING 23-821207 23-99608
8 SCREW, (.250-28 x .500) 10-64014
9 SWIVEL PIN ASSEMBLY 99661A35
10 LINK ROD ASSEMBLY 92876A12
11 SCREW, (.375-24 x 1.250) 10-849838 10-14000
12 NUT, (.375-24) Stainless Steel 11-8M0204726
12 NUT, (.375-24) Brass 11-8M0204726
13 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828
14 BUMPER 8M0000519 881974
15 YOKE, Bottom 881914T01
16 RING, Retaining 53-67684
17 THRUST WASHER 12-816432
18 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
19 NOT SOLD SEPARATE, Decal-Serial Number NSS
20 SENDER KIT, Power Trim 821400A2
21 WASHER, (.203 x .406 x .040) 12-89302
22 SCREW, (#10-24 x .750) 10-852368 10-56682
23 LOCKWASHER, Stainless Steel 10,13-26996

Throttle Body

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Throttle Body:

Mercury 115 DFI (3 CYL.)(1.5L) Throttle Body Diagram
Position No. Part Name OEM Number Supersedes
1 THROTTLE BODY ASSEMBLY Comment: 75 Horsepower 893370T02
1 THROTTLE BODY ASSEMBLY Comment: 90 Horsepower 893301T02
1 THROTTLE BODY ASSEMBLY Comment: 115/Jet 80 880129T04
2 RETAINER 891770
3 SCREW 10-891771
4 SEAL 26-891772
5 SEAL 26-891772002
6 CLAMP, Oetiker 54-804842001
7 SCREW 10-891771001
8 WASHER 12-891773
9 WASHER 12-891773001
10 BUSHING 23-891774
11 LEVER KIT, Throttle 853659A01
12 LEVER ASSEMBLY, Throttle 858851A03
13 LOCKWASHER, External 10,13-69432
14 WASHER, Spool 12-881992
15 WASHER, Cupped 12-881991
16 SCREW, Special 10-889354
17 INSERT Comment: 75 Horsepower 892623002
17 INSERT Comment: 90 Horsepower 892623001 892623 90 Horsepower
18 BRACKET 899077
19 SCREW, (M6 x 16) 10-1993716
20 CABLE 8819881
21 CAM 891776
22 BUSHING 23-421621
23 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
24 SCREW, (M6 x 40) 10-4000333
25 COUPLER 899078
26 SENSOR, Throttle Position 898042
27 SCREW 10-8M0007224
28 CONDUIT, (.250 Inside Diameter x 3.00 Feet Bulk), Cut to 13 Inches 32-828547253
29 CLAMP, Oetiker 54-889691

Throttle Lever and Linkage

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Throttle Lever and Linkage:

Mercury 115 DFI (3 CYL.)(1.5L) Throttle Lever and Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER ASSEMBLY, Throttle 881969A1
2 BUMPER 822458
3 BUSHING 23-812930A1
4 NOT SOLD SEPARATE, Insert NSS
5 SCREW, (M10 x 45) 10-4007180
6 ARM ASSEMBLY, Bracket Lever 881970A2
7 SCREW, (M6 x 35) Stainless Steel 10-40011131
8 NUT, (M6) Stainless Steel 11-400212
9 CAP 42942
10 SCREW, (M6 x 16) 10-4006731
11 WASHER 12-35459
12 NUT, (M6) Stainless Steel 11-401386

Tools

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Tools:

Mercury 115 DFI (3 CYL.)(1.5L) Tools Diagram
Position No. Part Name OEM Number Supersedes
- TOOL, Fuel Filter 91-896661
- TEST TOOL, Direct Injector 91-899883A08

Top Cowl

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Top Cowl:

Mercury 115 DFI (3 CYL.)(1.5L) Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY, Mercury, Includes all Decals except Horsepower 100-898436T01 100-880778A15, 100-880778T03
1 TOP COWL ASSEMBLY, Mariner 100-8M0075375
1 TOP COWL ASSEMBLY, Mercury, Without decals 100-8M0075373
1 TOP COWL ASSEMBLY, Mariner, Without decals 100-8M0075375
2 MOUNT 813546003 813546 2
3 CAP 828716A2
4 SEAL 828352
5 SEAL 8283511
6 HOOK KIT, Rear 892208A01
7 SCREW, (M6 x 16) 10-82130016
8 SOUND BLANKET KIT 880781A02 880781A01
9 NOT SOLD SEPARATE, Sound Blanket-Starboard NSS
10 NOT SOLD SEPARATE, Sound Blanket-Top NSS
11 NOT SOLD SEPARATE, Decal-Clean Cowl Cling-On NSS
12 NOT SOLD SEPARATE, Decal-Break-In NSS
- DECAL SET Comment: Mercury 75 37-895231A07
- DECAL, Horsepower (75) 37-8M0061175 37-896857002
- DECAL SET Comment: Mariner 75 37-895232A05
- DECAL SET Comment: Mercury 90 37-891815A07
- DECAL, Horsepower (90) 37-8M0061177 37-896857004
- DECAL SET Comment: Mariner 90 37-891819A04
- DECAL SET Comment: Mercury 115 37-891814A07
- DECAL, Horsepower (115) 37-8M0061180 37-896857006
- DECAL SET Comment: Mariner 115 37-891818A04
- DECAL SET, Jet Drive 80 - 1.5L 37-826321A08
- DECAL, Strip 37-854700T05

Transom Bracket

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Transom Bracket:

Mercury 115 DFI (3 CYL.)(1.5L) Transom Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom - Starboard 3426-828334T02 3426-828334F 1
2 BRACKET ASSEMBLY, Transom - Port 3425-828333T07 3425-828333A 3
3 FITTING, Grease, Port 22-8M0169588
4 TILT TUBE 826125A1
5 NUT, (1.00-14) Nylon Insert 11-826135
6 O-RING, (.612 x .103) 25-45711
7 WASHER 13-88750
8 NUT, (.875-14) 11-826164
9 SCREW, (.500-20 x 4.500) 10-8M0149747
10 WASHER, (.500 x .810 x .090) Stainless Steel 12-856982
11 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
12 NUT, (.500-20) 11-82671117
13 SPRING, Tension 24-830899
14 LEVER ASSEMBLY, Tilt Lock 8M0109798 821176T02, 821176T 1
15 NYLINER 23-65830
16 SPRING, Compression 24-830900
17 KNOB 99633
18 PIN, Groove 17-99615
19 PIN 17-893709 17-99617
20 BRACKET, Anchor 8M0086406 818771T 1
21 SCREW, (M10 x 30) 10-858771
22 WASHER 12-4002319
23 NUT, (M10 x 1.5) 11-40114
24 ANODE KIT 97-818298T1
25 SCREW, (M6 x 25) 10-8M0204707
26 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
27 CLIP 54-22740
28 C WASHER 8M0084613 69205
29 SCREW, (#10-16 x .600) 10-878609 10-812832 1

Vapor Separator

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Vapor Separator:

Mercury 115 DFI (3 CYL.)(1.5L) Vapor Separator Diagram
Position No. Part Name OEM Number Supersedes
- VAPOR SEPARATOR ASSEMBLY 880133T12 880133T07, 880133T06, 880133T11
1 COVER KIT 889317T1
2 NOT SOLD SEPARATE, Seat NSS
3 PLATE, Baffle 889318001 889318
4 SCREW, (M6 x 16) 10-883223
5 GASKET 27-889319 27-889319001
6 FITTING 22-883556
7 O-RING 25-8M0062785 25-883209
8 FITTING 22-14868
9 PLUG 19-883208 19-881830
10 FILTER, Fuel 35-8M0122423
11 FLOAT KIT 889320A1
12 SHAFT F10064
13 PUMP ASSEMBLY, Fuel - High Pressure 888725T02
14 SLEEVE 8M6000589 23-855428
15 O-RING 25-8893162
16 SEAL 26-889321
17 RETAINER 889328
18 SCREW 1395-9643
19 PUMP ASSEMBLY, Boost 888733T02 888733T 1
20 GROMMET 25-889322
21 O-RING 25-889316
22 SEAL 26-8M6001413 26-889323
23 BOWL KIT 889324T03 889324T02
24 WIRE 84-889325A02 84-889325A 1
25 NOT SOLD SEPARATE, Check Valve NSS
26 FITTING 22-855424011
27 VALVE KIT, Inlet 889326A1
28 SCREW, Drain 10-889327002
29 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
30 SENSOR, Water 8M0214989
31 FITTING, Elbow 45 Degree (1.25) 22-782792
32 O-RING, (.301 x .070) 25-627021
33 INSERT 889430

Vapor Separator/Fuel Rail Mounting

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Vapor Separator/Fuel Rail Mounting:

Mercury 115 DFI (3 CYL.)(1.5L) Vapor Separator/Fuel Rail Mounting Diagram
Position No. Part Name OEM Number Supersedes
1 STUD, (M10 x 91) 16-8M0063255
2 NUT, (M10) Brass/Nickel Plated 11-826292
3 INJECTOR ASSEMBLY, Air 8M6001744 8M0065917, 884595A01, 884595A 1, 884595A02
4 SEAL KIT 26-804875 26-835083
5 WASHER ASSEMBLY, Cupped 12-828694A1
6 SPACER 23-883050
7 GROMMET 25-855362001 25-855362
8 WASHER 12-4002318
9 SCREW, (M8 x 60) 10-82446060
10 SCREW, (M8 x 35 MM) 10-82446035
11 BUSHING 23-855364

Water Hoses

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Water Hoses:

Mercury 115 DFI (3 CYL.)(1.5L) Water Hoses Diagram
Position No. Part Name OEM Number Supersedes
1 STRAINER 35-8348084
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 HOSE 32-883060001 32-883060
4 HOSE, (17.00 Inches Bulk), Cut to 10-1/2 Inches 32-85833939
5 HOSE, (17.00 Inches Bulk), Cut to 6-1/2 Inches - To Telltale 32-85833939

Water Pump Kit, Jet

Back to Top

Below is the parts list for Mercury 115 DFI (3 CYL.)(1.5L) Water Pump Kit, Jet:

Mercury 115 DFI (3 CYL.)(1.5L) Water Pump Kit, Jet Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING KIT, Upper Water Pump 817275A2
2 SCREW, (M6 x 30) 10-82684430
3 FACEPLATE 8M0204709
4 GASKET 27-430331
5 GASKET 27-8172771
6 IMPELLER 47-43026T2
7 KEY 28-8M0204723
8 SEAL, Face 26-861415 26-816575
9 SEAL 430232

Download this page as PDF: Click here

For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

Prev Post
Next Post

Leave a comment

Please note, comments need to be approved before they are published.

Thanks for subscribing!

This email has been registered!

Shop the look

Choose Options

Edit Option
Back In Stock Notification

Choose Options

this is just a warning
Login
Shopping Cart
0 items