17400-96823 Water Pump Kit for Suzuki DF150 DF175 | JLM Marine

Water Pump Kit for Suzuki DF150 DF175 (2006+) | Replaces 17400-96823

This water pump kit is engineered to fit Suzuki DF150 and DF175 outboard engines manufactured from 2006 onwards. It ensures reliable cooling system performance, preventing overheating and extending engine life in both saltwater and freshwater environments.

This aftermarket kit directly replaces OEM part number 17400-96823, delivering the same fit and function at a competitive price point.

• Complete water pump rebuild solution for Suzuki four-stroke outboards
• Designed for straightforward installation with standard hand tools
• Suitable for routine maintenance intervals and emergency repairs

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, you can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Technical Specifications

Package Contents

This water pump kit includes all essential components for a complete rebuild:

• 17413-96301 (Cup) × 1
• 17471-93J02 (Plate) × 1
• 09420-05009/6 (Key) × 1
• 17416-96J00 (Seal) × 1
• 17472-93J00 (Gasket) × 1
• 17461-90J00/01 (Impeller) × 1
• 15410-96J00 (Fuel filter) × 1 View Part →
• 55321-87J00 (Zinc Anode) × 6
• 09280-22019 (O-ring) × 6
• 16510-96J10 (Oil filter) × 1 View Part →
• 09168-12012 (Drain Gasket) × 1 View Part →
• 09168-10034 (Drain Gasket) × 2
• 09204-03003 (Cotter Pin) × 1
• 24OP149 (Gear Oil Pump) × 1

Installation Guide

1. Disconnect the battery and flush the cooling system before beginning work. Gather necessary tools including socket set, screwdrivers, and a torque wrench.
2. Remove the lower unit from the outboard following your engine's service manual procedures. Place it on a clean work surface.
3. Locate and remove the water pump housing bolts. Carefully separate the housing from the driveshaft.
4. Remove the old impeller, noting its rotation direction for reinstallation. Inspect the housing for scoring or corrosion.
5. Clean all mating surfaces thoroughly, removing old gasket material and debris. Ensure no contaminants remain in the pump cavity.
6. Install the new gaskets and O-rings from the kit, applying a thin layer of marine grease to rubber components. Do not over-lubricate.
7. Lubricate the new impeller blades with glycerin or soapy water. Bend the blades in the direction of rotation as you insert the impeller into the housing.
8. Position the impeller key correctly in the driveshaft slot. Ensure proper alignment before reassembly.
9. Reinstall the water pump housing, aligning all bolt holes. Torque bolts to manufacturer specifications in a cross pattern.
10. Reattach the lower unit to the outboard, ensuring the driveshaft engages properly. Tighten all fasteners to spec.
11. Reconnect the battery and perform a water test using flushing muffs or in-water. Check for strong water flow from the tell-tale indicator.
12. Monitor engine temperature during initial operation. If overheating occurs, shut down immediately and re-inspect the installation.

Troubleshooting & FAQ

Q: How do I confirm this water pump kit fits my Suzuki outboard?
A: Verify that your engine is a DF150 or DF175 model manufactured in 2006 or later. Cross-reference your current OEM part number (17400-96823) with the information provided, or consult the Suzuki parts diagram linked above.

Q: How often should I replace the water pump on my Suzuki DF150/DF175?
A: Suzuki recommends inspecting the water pump annually and replacing it every 2–3 years or 200–300 hours of operation, whichever comes first. Replace immediately if you notice reduced water flow, overheating, or visible impeller damage.

Q: What are the signs that my water pump is failing?
A: Common symptoms include weak or absent water flow from the tell-tale, engine overheating warnings, steam from the engine, or reduced performance. If you observe any of these, shut down immediately and inspect the pump.

Q: Can I install this water pump kit myself, or do I need a marine technician?
A: Experienced DIY mechanics with proper tools can complete this installation following the service manual. However, if you're unfamiliar with lower unit removal or torque specifications, professional installation is recommended to avoid damage.

Q: What's the difference between this aftermarket kit and the OEM Suzuki part?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.