– JLM Marine Boat Parts Limited

Mercury 60 (1408611 THRU 1916138) Parts & Diagrams

🔎 Mercury 60 Reference Library — Exploded parts diagrams (20 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 60 is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower	6 HP
Displacement	995 cc
Bore x Stroke	65 mm x 75 mm
Spark Plug (Type & Gap)	NGK IZFR6F-11
Engine Oil Capacity	3.0 L (3.17 quart)
Recommended Engine Oil	SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity	440 mL (14.9 fl oz)
Idle Speed (in gear)	650 ± 50 RPM (in gear)
Full Throttle RPM Range	5500-6000
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 60:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 60.

▶CARBURETOR CHOKE LINKAGE ( SERIAL NO. 1526209 AND ABOVE) (12 parts)

Ref	OEM Part #	Part Name
1	59000	THROTTLE LEVER ASSEMBLY
2	10-20597	SCREW, THROTTLE LEVER TO CARBURETOR
3	34245	SHUTTER, CHOKE-CARBURETOR Comment: SERIAL 01582403-09999999
4	23-31313	SPACER, CHOKE SHUTTER FASTENING SCREW
5	24-32283	SPRING, CHOKE SHUTTER TO LEVER
6	10-31919	SCREW, CHOKE SHUTTER TO CARBURETOR
7	13-34632	WASHER, WAVE-CHOKE SHUTTER SCREW
8	31920A2	LEVER ASSEMBLY, CHOKE SHUTTER
9	30946	SHAFT, CHOKE LEVER TO CHOKE KNOB
10	24-30947	SPRING, TENSION-CHOKE KNOB
11	30822	KNOB, CHOKE
12	17-22896	PIN, ROLL-CHOKE KNOB TO SHAFT

▶CARBURETOR CHOKE LINKAGE (SERIAL NO. 1526208 AND BELOW) (13 parts)

Ref	OEM Part #	Part Name
-	12-20084	WASHER, CHOKE LEVER SHAFT
1	59000	THROTTLE LEVER ASSEMBLY
2	10-20597	SCREW, THROTTLE LEVER TO CARBURETOR
3	30984	SHUTTER, CHOKE-CARBURETOR
4	10-30982	SCREW, CHOKE SHUTTER TO CARBURETOR
5	10-31312	SCREW, CHOKE SHUTTER TO CARBURETOR
6	23-31313	SPACER, CHOKE SHUTTER FASTENING SCREW
7	30983	LEVER, CHOKE SHUTTER
8	30946	SHAFT, CHOKE LEVER TO CHOKE KNOB
9	24-31204	SPRING, CHOKE SHUTTER TO LEVER
10	24-30947	SPRING, TENSION-CHOKE KNOB
11	30822	KNOB, CHOKE
12	17-22896	PIN, ROLL-CHOKE KNOB TO SHAFT

▶CLAMP AND SWIVEL BRACKET ASSEMBLY (47 parts)

Ref	OEM Part #	Part Name
-	12-20583	WASHER, CLAMP BRACKET STUD Comment: USE ON EARLY PRODUCTION ENGINES ONLY
--	26-30697	OIL SEAL, SWIVEL BRACKET
1	1467-5406A2	CLAMP BRACKET ASSEMBLY (PORT)
2	1467-5406A2	CLAMP BRACKET ASSEMBLY (STARBOARD)
3	59170A3	THUMB SCREW ASSEMBLY
4	12-26227	WASHER, THUMB SCREW
5	12-52864	SHIM, TILT TUBE - CLAMP TO SWIVEL BRACKET
6	45757	TILT TUBE, CLAMP TO SWIVEL BRACKET
7	11-858869	NUT, TILT TUBE FASTENING
8	16-59622	STUD, CLAMP BRACKET SPACER
9	11-24652	NUT, CLAMP BRACKET STUD FASTENING
10	17-55952A1	TILT LOCK PIN ASSEMBLY
11	23-30813	SPACER, TUBE - REVERSE LOCK LEVER ROD
12	23-26856	BUSHING, NYLON - REVERSE LOCK LEVER ROD
13	56663	ROD, REVERSE LOCK TO SWIVEL BRACKET
14	18-56206	COTTER PIN, REVERSE LOCK LEVER TO ROD
15	30815	LINK, REVERSE LOCK LEVER
16	30807A1	REVERSE LOCK LEVER ASSEMBLY
17	24-31918	SPRING, TENSION - REVERSE LOCK LEVER
18	38318	ROD, LINK - REVERSE LOCK LEVER(5/32") Comment: SERIAL 01790911-09999999
19	17-25905	PIN, ROLL - SWIVEL BRACKET CONTROL LEVER
20	32351T	LEVER, CONTROL - REVERSE LOCK(1/8" HOLE)
21	10-28789	SCREW, CONTROL LEVER TO SWIVEL BRACKET - SEE NOTE BELOW
22	12-8M0204666	WASHER, CONTROL LEVER SCREW - SEE NOTE BELOW
23	23-31309	SPACER, CONTROL LEVER FASTENING SCREW
24	13-34632	WASHER, WAVE - CONTROL LEVER FASTENING SCREW
25	12-24812	WASHER, CONTROL LEVER FASTENING SCREW
26	20203	DISC, FRICTION - CLAMP PLATE AND SWIVEL BRACKET
27	61296	PLATE, CLAMP - CO-PILOT
28	10-56649	SCREW, CLAMP PLATE ADJUSTING
29	37-35513	DECAL, INSTRUCTION - SWIVEL BRACKET
30	19-77633Q	LUBRICAP, GREASE FITTING
31	22-8M0169589	FITTING, GREASE - SWIVEL BRACKET(LOWER-SIDE)
32	1451-1788	SWIVEL BRACKET
33	25-25439	"O" RING, SWIVEL BRACKET Comment: 2 "O" RINGS USED ON LATER PRODUCTION ENGINES
34	38-31042	SERIAL PLATE
35	10-28642	SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET
36	63310A1	LEVER, TILT STOP (USED ON LATER PRODUCTION ENGINES)
37	10-29237	SCREW, RETAINING - TILT STOP LEVER
38	11-24652	NUT, TILT STOP LEVER RETAINING SCREW
39	10-27791	SCREW, ANCHOR - TILT STOP LEVER
40	13-20846	WASHER, WAVE - LEVER ANCHOR SCREW
41	11-24652	NUT, TILT STOP LEVER ANCHOR SCREW
42	17-30688	SWIVEL PIN, SWIVEL BRACKET TO SADDLE
43	77334	CO-PILOT DISC
44	10-30679	SCREW, CO-PILOT DISC TO SADDLE
45	11-24652	NUT, CO-PILOT DISC FASTENING SCREW

▶CRANKSHAFT AND MAIN BEARING ASSEMBLY (8 parts)

Ref	OEM Part #	Part Name
1	419-2223	CRANKSHAFT Comment: SERIAL 00000000-01610265
2	529-2721A3	MAIN BEARING ASSEMBLY (VALVE TYPE)
3	17-20032	PIN, DOWEL-MAIN BEARING
4	10-68918	SCREW, MAIN BEARING CLAMPING
5	17-20032	PIN, DOWEL-MAIN BEARING
6	34-23087A1	REED SET, MATCHED-MAIN BEARING
7	34-21721	REED STOP, MAIN BEARING REED VALVES
8	10-27304	SCREW, REED STOP MOUNTING

▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (45 parts)

Ref	OEM Part #	Part Name
--	13-26992	LOCKWASHER, RUBBER MOUNT STUD
1	835-2294A2	CYLINDER BLOCK AND CRANKCASE ASSEMBLY Comment: SERIAL 00000000-01582403
2	21-30819A1	CHECK VALVE ASSEMBLY, CRANKCASE
3	16-66021	STUD, CYLINDER BLOCK AND CRANKCASE TO DRIVE SHAFT HOUSING
4	10-657461	STUD, CARBURETOR MOUNTING
5	17-21438	PIN, DOWEL-CRANKCASE TO CYLINDER BLOCK
6	22-328022	PLUG, PIPE-CYLINDER BLOCK
7	10-64278	SCREW, CRANKCASE TO CYLINDER BLOCK (1")
8	10-24624	SCREW, CRANKCASE TO CYLINDER BLOCK (1-3/4")
9	11-24652	NUT, CRANKCASE FASTENING SCREW
10	10-20665	SCREW, MAIN BEARING LOCKING
11	13-21709	LOCKWASHER, MAIN BEARING LOCKING SCREW
12	15-30502A1	SHIM, UPPER BEARING HOUSING TO CYLINDER BLOCK
13	1127-1775A1	BEARING HOUSING ASSEMBLY, UPPER Comment: SERIAL 01583852-09999999
13A	1131-2405A1	BEARING HOUSING ASSEMBLY, UPPER Comment: SERIAL 01677523-09999999
14	30-72961	BEARING, BALL-UPPER BEARING HOUSING Comment: SERIAL 01677523-09999999
15	31-31410	BEARING, ROLLER-UPPER BEARING HOUSING Comment: SERIAL 01677523-09999999
16	26-31411	OIL SEAL, UPPER BEARING HOUSING Comment: SERIAL 01677523-09999999
17	25-20826	"O"RING, UPPER BEARING HOUSING Comment: SERIAL 01677523-09999999
18	54-34598	CLAMP, HOLD DOWN RING Comment: SERIAL 01677523-09999999
19	24-34731	SPRING, HOLD DOWN RING CLAMP Comment: SERIAL 01677523-09999999
20	10-36205	SCREW, HOLD DOWN RING CLAMP TO BEARING HOUSING Comment: SERIAL 01677523-09999999
21	10-39002	SCREW, UPPER BRG. HSG. MOUNTING (12-24X1/2) -SEE NOTE BELOW
22	27-22656	GASKET, TRANSFER PORT COVER
23	30654	COVER, TRANSFER PORT
24	10-20665	SCREW, PORT COVER TO CYLINDER BLOCK
25	31014	MOUNT, RUBBER-CYLINDER BLOCK COVER TO TOP COWL
26	11-20088	NUT, RUBBER MOUNT TO CYLINDER BLOCK COVER
27	27-30504	GASKET, CYLINDER BLOCK COVER
28	1013-1774	COVER, CYLINDER BLOCK
29	10-20653	SCREW, CYLINDER BLOCK COVER TO CYLINDER BLOCK
30	11-24652	NUT, CYLINDER BLOCK COVER MOUNTING SCREW
31	27-30656	GASKET, CYLINDER BLOCK TO BAFFLE PLATE
32	39096	PLATE, BAFFLE-EXHAUST MANIFOLD
33	27-30656	GASKET, BAFFLE PLATE TO EXHAUST MANIFOLD COVER
34	46163	COVER, EXHAUST MANIFOLD
35	10-28636	SCREW, BAFFLE PLATE AND MANIFOLD COVER MOUNTING
36	30312	TERMINAL BLOCK, EXHAUST MANIFOLD COVER
37	10-72169	SCREW, TERMINAL BLOCK TO EXHAUST MANIFOLD COVER
38	10-62568	SCREW, MAGNETO GROUND LEADS TO TERMINAL BLOCK
39	54-24836	CLIP, MAGNETO GROUND LEAD
40	8M0084613	"D" WASHER, GROUND LEAD FASTENING SCREW
41	10-62568	SCREW, GROUND LEAD CLIP TO MANIFOLD COVER
42	30-72961	BEARING, BALL-CRANKCASE (LOWER)
43	26-30943	OIL SEAL, CRANKCASE (LOWER)

▶DRIVE SHAFT HOUSING ASSEMBLY (16 parts)

Ref	OEM Part #	Part Name
1	1538-2243A1	DRIVE SHAFT HOUSING ASSEMBLY Comment: SERIAL 00000000-01582403
2	16-34378	STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING Comment: SERIAL 00000000-01582403
3	11-82670911	NUT, DRIVE SHAFT HOUSING TO GEAR HOUSING STUD
4	11-8M0204726	NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUD
5	11-24652	NUT, DRIVE SHAFT HOUSING TO POWERHEAD STUDS
6	32-31940	TUBE, WATER OUTLET
7	26-30811	SEAL, RUBBER - WATER OUTLET Comment: SERIAL 01734583-09999999
7A	26-36556	SEAL, RUBBER - WATER OUTLET TUBE Comment: SERIAL 00000000-17734584
8	23-13127	WASHER, NYLON - OUTLET TUBE SEAL Comment: SERIAL 00000000-17734584
9	27-30804	GASKET, BOTTOM COWL TO DRIVE SHAFT HOUSING
10	1539-8450A1	SADDLE
11	79985A1	MOUNT ASSEMBLY, UPPER
12	79896A1	MOUNT ASSEMBLY, LOWER
13	53-26406	RING, RETAINING - UPPER AND LOWER MOUNT
14	71490	COVER, UPPER AND LOWER MOUNT
15	10-30675	SCREW, UPPER AND LOWER MOUNT COVER RETAINING

▶FLYWHEEL AND STATOR PLATE ASSEMBLY (56 parts)

Ref	OEM Part #	Part Name
-	398-692A4	STATOR PLATE ASSEMBLY
1	217-2025A1	FLYWHEEL
1A	217-2025A1	FLYWHEEL ASSEMBLY Comment: SERIAL 01526649-09999999
2	398-174	BREAKER POINT ASSEMBLY
3	10-21133	SCREW, BREAKER FASTENING
4	13-21134	LOCKWASHER, BREAKER FASTENING SCREW
5	12-21135	WASHER, BREAKER FASTENING SCREW
6	398-732	CLIP, GROUND WIRE LEAD
7	10-31058	SCREW, BREAKER CONNECTION
8	398-693	CONDENSER
9	10-21136	SCREW, CONDENSER FASTENING
10	13-21134	LOCKWASHER, CONDENSER FASTENING SCREW
11	398-193	PLUG, FELT
12	398-1859	WIPER, CAM-FELT
13	398-173	COIL, IGNITION
14	398-692	STATOR AND CORE ASSEMBLY
15	398-963	SCREW, CORE FASTENING
16	13-21144	LOCKWASHER, CORE FASTENING SCREW
17	54-31059	CLIP, CORE AND COIL
18	84-821945A46	LEAD WIRE (TOP)
19	20117	MARKER, "TOP"-LEAD WIRE
20	84-821945A46	LEAD WIRE(BOTTOM)
21	32-21137	TUBE, LEAD WIRES
22	398-179	CLAMP, LEAD WIRE TUBE
23	10-20650	SCREW, LEAD WIRE TUBE CLAMP FASTENING
24	13-21134	LOCKWASHER, LEAD WIRE TUBE CLAMP FASTENING
25	54-24836	CLAMP, LEAD WIRES
26	10-20650	SCREW, LEAD WIRE CLAMP FASTENING
27	13-21134	LOCKWASHER, LEAD WIRE CLAMP SCREW
28	12-21135	WASHER, LEAD WIRE CLAMP SCREW
29	398-1872	GROUND LEAD, MAGNETO TO TERMINAL BLOCK
30	23-30419	SLEEVE, GROUND LEAD INSULATION
31	25-29051	GROMMET, GROUND LEAD THRU STATOR PLATE
32	85-63709A1	PROTECTOR, SPARK PLUG
33	398-694	CAM, BREAKER
34	33-22805	SPARK PLUG(J7J)
35	15-22371	SHIM, MAGNETO PILOT
36	30988A2	THROTTLE CAM ASSEMBLY
37	23-20618	SPACER, THROTTLE CAM
38	10-28706	SCREW, THROTTLE CAM TO STATOR PLATE (LONG)
39	10-28707	SCREW, THROTTLE CAM TO STATOR PLATE (SHORT)
40	23019	CLAMP, MAGNETO FRICTION
41	10-30991	SCREW, FRICTION CLAMP TO STATOR PLATE (SHORT)
42	10-30650	SCREW, FRICTION CLAMP AND LINK TO STATOR PLATE (LONG)
43	13-21272	LOCKWASHER, FRICTION CLAMP SCREW
44	31431	LINK, MAGNETO-THROTTLE CONTROL
45	12-22907	WASHER, MAGNETO LINK
46	18-210711	COTTER PIN, MAGNETO LINK TO THROTTLE CONTROL LEVER
47	24-22677	SPRING, TENSION-MAGNETO CAM
48	19-29900	PLUG, PLASTIC-FLYWHEEL SCREW HOLES
49	50-30662	RATCHET, FLYWHEEL
50	10-31010	SCREW, RATCHET TO FLYWHEEL
51	28-22818	KEY, FLYWHEEL
51A	28-20094	KEY, FLYWHEEL Comment: SERIAL 01487174-09999999
52	12-27025	WASHER, FLYWHEEL NUT
53	11-20696	NUT, FLYWHEEL

▶FLYWHEEL ASSEMBLY AND THROTTLE CAM LINKAGE (24 parts)

Ref	OEM Part #	Part Name
1	11-20696	NUT, FLYWHEEL
2	12-36245	WASHER, FLYWHEEL NUT Comment: SERIAL 00000000-01734584
3	25-62701	"O" RING, FLYWHEEL HUB Comment: SERIAL 00000000-01734584
4	28-20094	KEY, FLYWHEEL DRIVE
5	19-29900	PLUG, PLASTIC - FLYWHEEL SCREW HOLES
6	219-2246A2	FLYWHEEL ASSEMBLY, COMPLETE
7	23-34367	COLLAR, FLYWHEEL DUST SHIELD
8	13-22027	WASHER, WAVE-MAGNETO CAM TENSION
9	398-2574A4	STATOR PLATE ASSEMBLY, COMPLETE (SEE NOTE BELOW)
10	35599A1	SHIELD ASSEMBLY, MAGNETO LEAD WIRE
11	10-45742	SCREW, SHIELD TO MAGNETO
12	13-26996	LOCKWASHER, SHIELD TO MAGNETO SCREW
13	33904	RING, HOLD DOWN-STATOR PLATE
14	10-35400	SCREW, HOLD DOWN RING TO STATOR PLATE
15	398-2230	CAM, BREAKER
16	15-33910015	SHIM, STATOR PLATE TO UPPER END CAP
17	34363A1	THROTTLE CAM BRACKET ASSEMBLY
18	54-34449	CLIP, THROTTLE CAM BRACKET
19	34374	CAM, THROTTLE
20	10-53296	SCREW, THROTTLE CAM TO CAM BRACKET AND STATOR PLATE
21	10-34696	SCREW, THROTTLE CONTROL LEVER TO CAM BRACKET
22	13-29720	WASHER, WAVE-THROTTLE CONTROL LEVER SCREW
23	12-34392	WASHER, THROTTLE CONTROL LEVER SCREW
24	11-28656	NUT, THROTTLE CONTROL LEVER SCREW

▶FUEL PUMP ASSEMBLY (SERIAL NO. 1552144 AND BELOW) (15 parts)

Ref	OEM Part #	Part Name
--	10-29283	SCREW, ADAPTOR TO BOTTOM COWL (1-1/4")
1	39082A4	FUEL PUMP ASSEMBLY
2	21-22974A2	CHECK VALVE ASSEMBLY
3	10-73656	SCREW, FUEL PUMP TO CYLINDER BLOCK
4	12-26014	WASHER, FUEL PUMP FASTENING SCREW
5	32-32230	FUEL LINE, FUEL PUMP TO CARBURETOR (4-3/4")
6	31503A1	DIAPHRAGM, FUEL PUMP TO GASKET
7	27-30651	GASKET, FUEL PUMP TO SPACER
8	31510	SPACER, FUEL PUMP TO CYLINDER BLOCK
9	27-31509	GASEKT, FUEL PUMP SPACER TO CYLINDER BLOCK
10	32-32617	FUEL LINE, FUEL PUMP TO ADAPTOR (9-3/8")
11	32454	ADAPTOR, CHECK UNIT (FUEL LINE)
12	10-32455	SCREW, ADAPTOR TO BOTTOM COWL (1-1/2")
13	24-28357	SPRING, ADAPTOR FASTENING SCREW
14	11-20110	NUT, ADAPTOR FASTENING SCREW

▶FUEL PUMP ASSEMBLY (SERIAL NO. 1582403 AND ABOVE) (16 parts)

Ref	OEM Part #	Part Name
1A	39082A4	FUEL PUMP ASSEMBLY
2A	21-22974A2	CHECK VALVE ASSEMBLY
3A	31503A1	DIAPHRAGM, FUEL PUMP TO GASKET
4A	27-30651	GASKET, FUEL PUMP DIAPHRAGM TO SPACER
5A	34571	SPACER, FUEL PUMP
6A	10-23702	SCREW, SPACER TO FUEL PUMP
7A	11-68219	NUT, SPACER TO FUEL PUMP SCREW
8A	22-34577	ELBOW (90), FUEL PUMP TO CARBURETOR
9A	22-34579	ELBOW (45), SPACER TO PRESSURE HOSE TO BLOCK
10A	32-9912688	HOSE, PRESSURE-CYLINDER BLOCK TO FUEL PUMP
11	32454	ADAPTOR, CHECK UNIT (FUEL LINE) - SEE UPPER PHOTO
11A	54-20387	CLAMP, PRESSURE HOSE TO 45 ELBOWS
12	10-32455	SCREW, ADAPTOR TO BOTTOM COWL (1-1/2") - SEE UPPER PHOTO
12A	32-34572	FUEL LINE, FUEL PUMP TO ADAPTOR (5-1/2")
13	24-28357	SPRING, ADAPTOR TO BOTTOM COWL SCREW - SEE UPPER PHOTO
14	11-20110	NUT, ADAPTOR TO BOTTOM COWL SCREW - SEE UPPER PHOTO

▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) (46 parts)

Ref	OEM Part #	Part Name
-	1622-2244A3	GEAR HOUSING ASSEMBLY, COMPLETE - SEE NOTE BELOW
1	1622-2244A18	GEAR HOUSING ASSEMBLY
2	16-58138	STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING
3	16-30717	STUD, WATER PUMP HOUSING TO GEAR HOUSING
4	31-22756	BEARING, ROLLER - DRIVE SHAFT
5	17-20032	PIN, DOWEL - LOCATING
6	26-33613	SEAL, RUBBER - WATER INTAKE TUBE Comment: SERIAL 01734584-09999999
7	23-86215	WASHER, NYLON - INTAKE TUBE SEAL Comment: SERIAL 01734584-09999999
8	35-33425	SCREEN, WATER INTAKE - NOT AS SHOWN
9	10-28642	SCREW, WATER INTAKE SCREEN TO GEAR HOUSING
10	12-191833	WASHER, GREASE FILLER HOLE SCREW
11	10-79953Q04	SCREW, GREASE FILLER HOLE
12	19643	WASHER, GREASE VENT HOLE SCREW
13	10-28653	SCREW, GREASE VENT HOLE
14	54640A1	SHAFT, SHIFT - LOWER
15	53-30899	RING, RETAINING - SHIFT SHAFT
16	23-30676A1	BUSHING ASSEMBLY, SHIFT SHAFT
17	25-26802	"O" RING, SHIFT SHAFT BUSHING
18	26-30696	OIL SEAL, SHIFT SHAFT BUSHING
19	10-39149	SCREW, SHIFT SHAFT BUSHING RETAINER
20	43-48577A2	GEAR, PINION
21	14-30377	TAB WASHER, PINION GEAR SCREW
22	10-30376	SCREW, PINION GEAR RETAINING
23	45-47278A1	DRIVE SHAFT Comment: SERIAL 01550045-09999999
24	15-30527A1	SHIM, BALL BEARING TO GEAR HOUSING
25	30-33076	BEARING, BALL - DRIVE SHAFT Comment: SERIAL 01550045-09999999
26	53-30523	RING, RETAINING - BALL BEARING
27	15-30527A1	SHIM, BALL BEARING TO WATER PUMP HOUSING
28	46-46893A6	WATER PUMP HOUSING ASS'Y Comment: SERIAL 01582403-09999999
29	25-29439	"O" RING, WATER PUMP HOUSING
30	26-30900T	OIL SEAL, WATER PUMP HOUSING
31	26-33613	SEAL, WATER INTAKE TUBE
32	32-34293	TUBE, WATER INTAKE
33	31707	INSERT, WATER PUMP HOUSING Comment: SERIAL 01490055-09999999
34	17-22060	PIN, IMPELLER DRIVE
35	47-22748	IMPELLER, WATER PUMP
36	30674	PLATE, FACE - WATER PUMP HOUSING TO COVER
37	13-30809	WASHER, WAVE - FACE PLATE Comment: SERIAL 00000000-01490054
38	30593A1	WATER PUMP COVER ASSEMBLY
39	26-36558	SEAL, WATER PUMP COVER Comment: SERIAL 01734584-09999999
40	23-13127	WASHER, NYLON - WATER PUMP COVER Comment: SERIAL 01734584-09999999
41	26-30913	OIL SEAL, WATER PUMP COVER
42	11-24652	NUT, WATER PUMP HOUSING STUDS
43	25-30526	RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT)
44	23-31792T	SLEEVE, GUIDE - WATER INLET TUBE
45	25-48171	"O" RING, UPPER - DRIVE SHAFT

▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) (29 parts)

Ref	OEM Part #	Part Name
-	1622-2244A3	GEAR HOUSING ASSEMBLY, COMPLETE - SEE NOTE BELOW
1	1622-2244A18	GEAR HOUSING ASSEMBLY - SEE PAGE 11 FOR PARTS BREAKDOWN
46	30599	CAM, SHIFT
47	31334	FOLLOWER, CAM
48	30536	SLIDE, CROSS PIN
49	24-31333	SPRING, COMPRESSION - CAM FOLLOWER
50	15-30522A1	SHIM, FORWARD GEAR BRG. TO GEAR HSG.
51	30-21889	BEARING, BALL - FORWARD GEAR
52	43-30880A1	FORWARD GEAR ASSEMBLY
53	31-22458	BEARING, ROLLER - FORWARD GEAR
54	52-32474A1	RATCHET ASSEMBLY, SLIDING CLUTCH Comment: SERIAL 01526704-09999999
55	17-30535	PIN, CROSS - RATCHET TO PROPELLER SHAFT
56	53-32449	RING, RETAINING - CROSS PIN Comment: SERIAL 01526704-09999999
57	44-33581	SHAFT, PROPELLER Comment: SERIAL 01550045-09999999
58	43-30882A1	REVERSE GEAR ASSEMBLY
59	12-30531	WASHER, THRUST - REVERSE GEAR
60	30-21889	BEARING, BALL - REVERSE GEAR
61	15-30532A1	SHIM, THRUST WASHER TO GEAR HSG
62	25-30529	"O" RING, BEARING CARRIER
63	30541T1	BEARING CARRIER ASSEMBLY
64	31-22458	BEARING, ROLLER - BEARING CARRIER
65	26-30530	OIL SEAL, BEARING CARRIER
66	12-30528	WASHER, GEAR HOUSING COVER
67	30537	COVER, GEAR HOUSING
68	23-33582	COLLAR, GUIDE - PROPELLER SHAFT Comment: SERIAL 01550045-09999999
69	48-45890A1	PROPELLER ASSEMBLY (2 BLADE - ALUMINUM - 4" PITCH)
70	12-30524	WASHER, SPLINED - PROPELLER SHAFT
71	12-20084	WASHER, PROPELLER NUT
72	11-82670911	NUT, PROPELLER RETAINING

▶MISCELLANEOUS/ACCESSORIES (1 parts)

Ref	OEM Part #	Part Name
-	92-86166Q1	GLUE (BLANKET ADHESIVE)

▶PISTON AND CONNECTING ROD ASSEMBLY (9 parts)

Ref	OEM Part #	Part Name
1	605-378A2	CONNECTING ROD ASSEMBLY
2	10-21637	SCREW, CONNECTING ROD
3	29-22591	BEARING, NEEDLE-CRANKPIN
4	11-46438	NUT, CONNECTING ROD SCREW
5	12-30373	WASHER, NEEDLE BEARING RETAINING
6	29-22591	BEARING, NEEDLE-PISTON PIN
7	703-3375A6	PISTON AND PISTON PIN ASSEMBLY
8	40-22652	LOCK RING, PISTON PIN
9	39-22593	RING, PISTON

▶SHIFT CONTROL LINKAGE (17 parts)

Ref	OEM Part #	Part Name
1	30747	HANDLE, SHIFT CONTROL
2	23-30678	BUSHING, NYLON-SHIFT CONTROL HANDLE
3	24-30817	SPRING, TENSION-SHIFT CONTROL HANDLE
4	12-20086	WASHER, TENSION SPRING TO HANDLE
5	10-28668	PIN, DOWEL-TENSION SPRING TO HANDLE
6	23-30678	BUSHING, NYLON-SHIFT CONTROL HANDLE
7	43-30802	GEAR, HORIZONTAL-SHIFT CONTROL HANDLE
8	12-8M0204649	WASHER, SHIFT CONTROL HANDLE
9	11-8267089	NUT, HORIZONTAL GEAR TO SHIFT CONTROL HANDLE
10	24-30816	SPRING, DETENT-SECTOR GEAR
11	13-21272	LOCKWASHER, DETENT SPRING SCREW Comment: SERIAL 01582403-09999999
12	10-28639	SCREW, DETENT SPRING TO BOTTOM COWL Comment: SERIAL 01582403-09999999
13	23-30677	BUSHING, NYLON-SHIFT CONTROL SHAFT
14	45251A2	SHIFT CONTROL ASSEMBLY Comment: SERIAL 01877456-09999999
15	43-32453	GEAR, SECTOR-SHIFT CONTROL SHAFT (ALUMINUM) Comment: SERIAL 01877456-09999999
16	25-26630	RING, RUBBER-LOWER SHIFT CONTROL SHAFT Comment: SERIAL 00000000-01877455
16A	25-38933	"O" RING, LOWER SHIFT CONTROL SHAFT Comment: SERIAL 01877456-09999999

▶STATOR PLATE ASSEMBLY (39 parts)

Ref	OEM Part #	Part Name
-	398-2574A4	STATOR PLATE ASSEMBLY, COMPLETE (SEE NOTE BELOW)
1	398-2221	STATOR PLATE AND CORE
2	398-2568T1	COIL ASSEMBLY
3	398-2321	CLIP, COIL RETAINING
4	398-2413	CLIP, COIL RETAINING
5	398-2207	FELT, CAM-BREAKER
6	398-732	CLIP, GROUND WIRE LEAD
7	10-21130	SCREW, GROUND TERMINAL
8	398-2203	CONDENSER ASSEMBLY
9	10-38395	SCREW, CONDENSER FASTENING (1-1/4")
10	10-38395	SCREW, CONDENSER FASTENING (1-1/4")
11	13-21134	LOCKWASHER, CONDENSER FASTENING SCREW
12	12-21135	WASHER, CONDENSER FASTENING SCREW
13	54-39844A1	CLAMP, LEAD WIRE
14	12-21135	WASHER, LEAD WIRE CLAMP SCREW
15	13-21134	LOCKWASHER, LEAD WIRE CLAMP SCREW
16	11-21923T	NUT, LEAD WIRE CLAMP SCREW
17	11-21825	NUT, COIL LEAD WIRE CLIP SCREW (SPACER)
18	54-24836	CLIP, NYLON-COIL LEAD WIRE
19	8M0084613	"D" WASHER, COIL LEAD WIRE CLIP
20	13-26995	LOCKWASHER, COIL LEAD WIRE CLIP SCREW
21	11-26419	NUT, COIL LEAD WIRE CLIP SCREW
22	398-2202	BREAKER ASSEMBLY
23	10-33988	SCREW AND LOCKWASHER, BREAKER FASTENING
24	12-21135	WASHER, TERMINAL SCREW
25	13-21134	LOCKWASHER, TERMINAL SCREW
26	11-21923T	NUT, TERMINAL SCREW
27	398-2206	GROUND LEAD, STATOR TO TERMINAL BLOCK
28	23-30419	SLEEVE, INSULATION-GROUND LEAD
29	84-821945A46	LEAD WIRE
30	84-821945A46	LEAD WIRE-TOP
31	85-63709A1	PROTECTOR, SPARK PLUG
32	20117	MARKER, "TOP"-LEAD WIRE
33	33-22805	SPARK PLUG, (CHAMPION-J7J)
34	398-2208	COVER, DUST-STATOR PLATE
35	10-36455	SCREW, DUST COVER TO STATOR PLATE
36	54-24836	CLIP, GROUND LEAD
37	10-62568	SCREW, GROUND LEAD CLIP TO MANIFOLD COVER
38	8M0084613	"D" WASHER, CLIP FASTENING SCREW

▶STEERING HANDLE ASSEMBLY (25 parts)

Ref	OEM Part #	Part Name
-	35908A2	STEERING HANDLE ASSEMBLY, COMPLETE Comment: SERIAL 00000000-01677523
1	27763	GRIP, RUBBER-STEERING HANDLE BODY
2	35909	BODY AND SHAFT, STEERING HANDLE
3	31001	INDICATOR, SPEED/SHIFT-STEERING HANDLE
4	10-31002	SCREW, SET-SPEED AND SHIFT INDICATOR
5	10-22290	SCREW, INDICATOR TO STEERING HANDLE BODY
6	23-30677	BUSHING, NYLON-STEERING HANDLE TO BODY
7	35908A1	HANDLE, STEERING-THROTTLE CONTROL
8	23-28100	BUSHING, NYLON-STEERING HANDLE
9	12-20084	WASHER, STEERING HANDLE SHAFT
10	24-26703	SPRING, STEERING HANDLE SHAFT
11	14-26706	TAB WASHER, YOKE PIN HOLDING
12	30235	YOKE, STEERING HANDLE SHAFT
13	17-26862	PIN, YOKE TO STEERING HANDLE SHAFT
14	26711	PIVOT, STEERING HANDLE TO BRACKET
15	15-26707	SHIM, STEERING HANDLE PIVOT TO BRACKET
16	15-30905	SHIM, STEERING HANDLE TO ARM BRACKET
17	10-28592	SCREW, STEERING HANDLE TO ARM BRACKET
18	31202A1	THROTTLE CONTROL SHAFT ASSEMBLY Comment: SERIAL 00000000-01413529
19	10-96138	SCREW, THROTTLE CONTROL SHAFT TO BRACKET
20	17-30904	#PIN, THROTTLE CONTROL SHAFT
21	30725	BRACKET, STEERING ARM
22	30970	BOOT, RUBBER-THROTTLE CONTROL SHAFT
23	10-30679	SCREW, STEERING ARM BRACKET TO SADDLE
24	11-24652	NUT, STEERING ARM BRACKET FASTENING SCREW

▶THROTTLE CONTROL LINKAGE (18 parts)

Ref	OEM Part #	Part Name
1	31200	SOCKET ASSEMBLY, THROTTLE CONTROL - SEE NOTE BELOW
2	23-31011	BUSHING, NYLON-INNER SLEEVE OR SOCKET ASSEMBLY
3	43-30703	GEAR, HORIZONTAL-THROTTLE CONTROL
4	17-22896	PIN, ROLL-HORIZONTAL GEAR RETAINING
5	23-30868	BUSHING, NYLON-GEAR AND SHAFT TO BOTTOM COWL
6	12-26702	WASHER, LOWER-GEAR AND SHAFT
7	43-32451	GEAR AND SHAFT, THROTTLE CONTROL Comment: SERIAL 00000000-01526319
8	13-34632	WASHER, WAVE-GEAR AND SHAFT (LOWER)
9	23-30868	BUSHING, NYLON-GEAR AND SHAFT TO BRACKET
10	30952	BRACKET, VERTICAL SHAFT
11	10-31009	SCREW, VERTICAL SHAFT BRACKET TO BOTTOM COWL
12	30828	LEVER, THROTTLE CONTROL Comment: SERIAL 01583852-09999999
12B	34386A1	LEVER ASSEMBLY, THROTTLE CONTROL
13	17-22896	PIN, ROLL-LEVER TO VERTICAL SHAFT
14	10-20041	SCREW, ADJUSTING-THROTTLE IDLE
15	11-30968	NUT, LOCK-THROTTLE IDLE ADJUSTING SCREW
16	10-98509	SCREW, ADJUSTING-THROTTLE ADVANCE STARTED WITH SERIAL #1610
17	11-68219	NUT, LOCK - ADJUSTING SCREW

▶TOP COWL AND STARTER ASSEMBLY (45 parts)

Ref	OEM Part #	Part Name
-	37-61766A1	DECAL SET, TOP COWL
1	191-1827A1	TOP COWL ASSEMBLY
2	38-29643	INSIGNIA, FRONT-TOP COWL
3	10-31048	SCREW, FRONT BRACKET TO TOP COWL
4	31113	BLANKET, SOUND ABSORBING-TOP COWL
5	35848	BLANKET, SOUND ABSORBING-REAR
6	31807	BLANKET, SOUND ABSORBING-TOP COWL
7	89096	COVER, TRIM-TOP COWL
8	10-23618	SCREW, TRIM COVER TO TOP COWL
9	31908	SCREEN, VENT-TOP COWL
10	10-62568	SCREW, VENT SCREEN TO TOP COWL
11	31024	BRACKET, REAR-TOP COWL MOUNTING
12	10-30110	SCREW, REAR BRACKET TO TOP COWL
13	30834	BRACKET, STARBOARD-TOP COWL FASTENING
14	10-37655	SCREW, BRACKET TO TOP COWL
15	11-27164	NUT, BRACKET TO TOP COWL SCREW
16	20155	RETAINER, STARTER SPRING
17	24-29340T02	SPRING, STARTER REWIND
18	23-28912	BUSHING, SPRING GUIDE
19	50-93696A2	STARTER SHEAVE ASSEMBLY
20	17-22896	PIN, RETAINER-STARTER CABLE
21	30596	PAWL, STARTER
22	13-36206	WASHER, WAVE-STARTER PAWL
23	23-28919	BUSHING, NYLON-SHEAVE SHAFT SPACER
24	45477A1	SPACER, SHEAVE SHAFT
25	26179	RETAINER, SHEAVE SHAFT TO STARTER SHEAVE
26	12-26180	WASHER, SHEAVE SHAFT RETAINER
27	13-20160	WASHER, WAVE-RETAINER TENSION
28	30595	PLATE, RETAINER-STARTER PAWL
29	30812	SHAFT, SHEAVE
30	14-20165	TAB WASHER, SHEAVE SHAFT NUT
31	11-20166	NUT, SHEAVE SHAFT (LEFT HAND THREAD)
32	31906	BRACKET, FRONT-TOP COWL MOUNTING
33	31906	BRACKET, FRONT-TOP COWL MOUNTING
34	31014	MOUNT, RUBBER-FRONT BRACKET
35	11-20088	NUT, RUBBER MOUNT TO FRONT BRACKET
36	12-8M0204649	WASHER, FRONT BRACKET SCREW
37	11-8267089	NUT, FRONT BRACKET TO TOP COWL SCREW
38	50-12066Q10	STARTER CABLE ASSEMBLY
39	55860	PULLEY, STARTER CABLE
40	23-309772	SPACER, CABLE PULLEY
41	12-22887	WASHER, PULLEY FASTENING SCREW
42	10-28789	SCREW, PULLEY TO TOP COWL
43	30782	HANDLE, STARTER CABLE
44	79470A1	RETAINER, STARTER CABLE AND HANDLE

▶TOP COWL AND STARTER ASSEMBLY (MERC 60-3 AND MERC 60-4) (58 parts)

Ref	OEM Part #	Part Name
1	35387	HANDLE, CHROME-TOP COWL
2	12-20583	WASHER, CHROME HANDLE STUD
3	12-8M0204649	WASHER, INSIDE HANDLE TO CHROME HANDLE STUD
4	12-22937	WASHER, CHROME HANDLE STUD
5	11-8267089	NUT, INSIDE HANDLE TO CHROME HANDLE STUD
6	10-28636	SCREW, INSIDE HANDLE TO CHROME HANDLE
7	13-26992	LOCKWASHER, INSISDE HANDLE TO CHROME HANDLE SCREW
8	35436	HANDLE, INSIDE-TOP COWL
9	10-22956	SCREW, INSIDE HANDLE TO CHROME HANDLE
10	12-8M0204649	WASHER, INSIDE HANDLE TO CHROME HANDLE SCREW
11	11-24652	NUT, INSIDE HANDLE TO CHROME HANDLE SCREW
12	35384	KEY, TOP COWL HANDLE
13	35407	SCREEN, VENT
14	10-62568	SCREW, VENT SCREEN TO TOP COWL
15	31024	BRACKET, REAR-TOP COWL MOUNTING
16	10-38787	SCREW, REAR BRACKET TO TOP COWL
17	14-20165	TAB WASHER, SHEAVE SHAFT NUT
18	11-20166	NUT, SHEAVE SHAFT(LEFT HAND THREAD)
19	2107-2362	COWL, TOP
20	38959	BRACKET, STARBOARD-TOP COWL FASTENING Comment: SERIAL 01877456-09999999
21	10-37655	SCREW, BRACKET TO TOP COWL
22	11-27164	NUT, BRACKET TO TOP COWL SCREW
23	37-61766A1	DECAL SET, TOP COWL
24	12-35647	WASHER, STARTER SPRING RETAINER Comment: USED ON EARLY PRODUCTION ENGINES ONLY
25	20155	RETAINER, STARTER SPRING
26	24-29340T02	SPRING, STARTER REWIND
27	23-28912	BUSHING, SPRING GUIDE
28	50-93696A2	STARTER SHEAVE ASSEMBLY
29	17-22896	PIN, RETAINER-STARTER CABLE
30	13-36206	WASHER, WAVE-STARTER PAWL
31	30596	PAWL, STARTER
32	23-28919	BUSHING, NYLON-SHEAVE SHAFT SPACER
33	23-61005	SPACER, SHEAVE SHAFT
34	26179	RETAINER, SHEAVE SHAFT TO STARTER SHEAVE
35	12-35559	WASHER, SHEAVE SHAFT RETAINER
36	13-20160	WASHER, WAVE-RETAINER TENSION
37	30595	PLATE, RETAINER-STARTER PAWL
38	35558	SHAFT, SHEAVE
39	35848	BLANKET, SOUND ABSORBING-TOP COWL (REAR)
40	35564	BLANKET, SOUND ABBSORBING-TOP COWL
41	57821	INSERT, ROPE GUIDE-TOP COWL
42	31906	BRACKET, FRONT-TOP COWL MOUNTING
43	10-20784	SCREW, FRONT BRACKET TO TOP COWL
44	23-35555	SPACER, FRONT BRACKET SCREW
45	12-8M0204649	WASHER, FRONT BRACKET SCREW
46	11-8267089	NUT, FRONT BRACKET SCREW
47	31014	MOUNT, RUBBER-FRONT BRACKET
48	11-20088	NUT, RUBBER MOUNT TO FRONT BRACKET
49	2105-2352A5	COVER ASSEMBLY, FRONT
50	37-37752	DECAL, FRONT COVER ("MERC 60")
51	37-37744	DECAL, FRONT COVER
52	37-37753	DECAL, FRONT COVER ("CHOKE-STOP-FUEL")
53	35497	STRIP, RUBBER-FRONT COVER (LOWER)
54	12-8M0204649	WASHER, FRONT COVER STUD
55	11-8267089	NUT, FRONT COVER STUD
56	50-12066Q10	STARTER CABLE ASSEMBLY
57	28747	HANDLE, STARTER CABLE
58	79470A1	RETAINER, STARTER CABLE AND HANDLE

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 60 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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