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Mercury 60 (1408611 THRU 1916138) Parts & Diagrams
🔎 Mercury 60 Reference Library — Exploded parts diagrams (20 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 60 is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.
Quick Reference Specifications
| Specification | Value |
|---|---|
| Engine Type | 4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower | 6 HP |
| Displacement | 995 cc |
| Bore x Stroke | 65 mm x 75 mm |
| Spark Plug (Type & Gap) | NGK IZFR6F-11 |
| Engine Oil Capacity | 3.0 L (3.17 quart) |
| Recommended Engine Oil | SAE 25W-40 Mercury FourStroke Oil |
| Gear Case Oil Capacity | 440 mL (14.9 fl oz) |
| Idle Speed (in gear) | 650 ± 50 RPM (in gear) |
| Full Throttle RPM Range | 5500-6000 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 60:
- Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
- Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
- Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
- Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
- Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 60.
▶CARBURETOR CHOKE LINKAGE ( SERIAL NO. 1526209 AND ABOVE) (12 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 59000 | THROTTLE LEVER ASSEMBLY |
| 2 | 10-20597 | SCREW, THROTTLE LEVER TO CARBURETOR |
| 3 | 34245 | SHUTTER, CHOKE-CARBURETOR Comment: SERIAL 01582403-09999999 |
| 4 | 23-31313 | SPACER, CHOKE SHUTTER FASTENING SCREW |
| 5 | 24-32283 | SPRING, CHOKE SHUTTER TO LEVER |
| 6 | 10-31919 | SCREW, CHOKE SHUTTER TO CARBURETOR |
| 7 | 13-34632 | WASHER, WAVE-CHOKE SHUTTER SCREW |
| 8 | 31920A2 | LEVER ASSEMBLY, CHOKE SHUTTER |
| 9 | 30946 | SHAFT, CHOKE LEVER TO CHOKE KNOB |
| 10 | 24-30947 | SPRING, TENSION-CHOKE KNOB |
| 11 | 30822 | KNOB, CHOKE |
| 12 | 17-22896 | PIN, ROLL-CHOKE KNOB TO SHAFT |
▶CARBURETOR CHOKE LINKAGE (SERIAL NO. 1526208 AND BELOW) (13 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 12-20084 | WASHER, CHOKE LEVER SHAFT |
| 1 | 59000 | THROTTLE LEVER ASSEMBLY |
| 2 | 10-20597 | SCREW, THROTTLE LEVER TO CARBURETOR |
| 3 | 30984 | SHUTTER, CHOKE-CARBURETOR |
| 4 | 10-30982 | SCREW, CHOKE SHUTTER TO CARBURETOR |
| 5 | 10-31312 | SCREW, CHOKE SHUTTER TO CARBURETOR |
| 6 | 23-31313 | SPACER, CHOKE SHUTTER FASTENING SCREW |
| 7 | 30983 | LEVER, CHOKE SHUTTER |
| 8 | 30946 | SHAFT, CHOKE LEVER TO CHOKE KNOB |
| 9 | 24-31204 | SPRING, CHOKE SHUTTER TO LEVER |
| 10 | 24-30947 | SPRING, TENSION-CHOKE KNOB |
| 11 | 30822 | KNOB, CHOKE |
| 12 | 17-22896 | PIN, ROLL-CHOKE KNOB TO SHAFT |
▶CLAMP AND SWIVEL BRACKET ASSEMBLY (47 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 12-20583 | WASHER, CLAMP BRACKET STUD Comment: USE ON EARLY PRODUCTION ENGINES ONLY |
| -- | 26-30697 | OIL SEAL, SWIVEL BRACKET |
| 1 | 1467-5406A2 | CLAMP BRACKET ASSEMBLY (PORT) |
| 2 | 1467-5406A2 | CLAMP BRACKET ASSEMBLY (STARBOARD) |
| 3 | 59170A3 | THUMB SCREW ASSEMBLY |
| 4 | 12-26227 | WASHER, THUMB SCREW |
| 5 | 12-52864 | SHIM, TILT TUBE - CLAMP TO SWIVEL BRACKET |
| 6 | 45757 | TILT TUBE, CLAMP TO SWIVEL BRACKET |
| 7 | 11-858869 | NUT, TILT TUBE FASTENING |
| 8 | 16-59622 | STUD, CLAMP BRACKET SPACER |
| 9 | 11-24652 | NUT, CLAMP BRACKET STUD FASTENING |
| 10 | 17-55952A1 | TILT LOCK PIN ASSEMBLY |
| 11 | 23-30813 | SPACER, TUBE - REVERSE LOCK LEVER ROD |
| 12 | 23-26856 | BUSHING, NYLON - REVERSE LOCK LEVER ROD |
| 13 | 56663 | ROD, REVERSE LOCK TO SWIVEL BRACKET |
| 14 | 18-56206 | COTTER PIN, REVERSE LOCK LEVER TO ROD |
| 15 | 30815 | LINK, REVERSE LOCK LEVER |
| 16 | 30807A1 | REVERSE LOCK LEVER ASSEMBLY |
| 17 | 24-31918 | SPRING, TENSION - REVERSE LOCK LEVER |
| 18 | 38318 | ROD, LINK - REVERSE LOCK LEVER(5/32") Comment: SERIAL 01790911-09999999 |
| 19 | 17-25905 | PIN, ROLL - SWIVEL BRACKET CONTROL LEVER |
| 20 | 32351T | LEVER, CONTROL - REVERSE LOCK(1/8" HOLE) |
| 21 | 10-28789 | SCREW, CONTROL LEVER TO SWIVEL BRACKET - SEE NOTE BELOW |
| 22 | 12-8M0204666 | WASHER, CONTROL LEVER SCREW - SEE NOTE BELOW |
| 23 | 23-31309 | SPACER, CONTROL LEVER FASTENING SCREW |
| 24 | 13-34632 | WASHER, WAVE - CONTROL LEVER FASTENING SCREW |
| 25 | 12-24812 | WASHER, CONTROL LEVER FASTENING SCREW |
| 26 | 20203 | DISC, FRICTION - CLAMP PLATE AND SWIVEL BRACKET |
| 27 | 61296 | PLATE, CLAMP - CO-PILOT |
| 28 | 10-56649 | SCREW, CLAMP PLATE ADJUSTING |
| 29 | 37-35513 | DECAL, INSTRUCTION - SWIVEL BRACKET |
| 30 | 19-77633Q | LUBRICAP, GREASE FITTING |
| 31 | 22-8M0169589 | FITTING, GREASE - SWIVEL BRACKET(LOWER-SIDE) |
| 32 | 1451-1788 | SWIVEL BRACKET |
| 33 | 25-25439 | "O" RING, SWIVEL BRACKET Comment: 2 "O" RINGS USED ON LATER PRODUCTION ENGINES |
| 34 | 38-31042 | SERIAL PLATE |
| 35 | 10-28642 | SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET |
| 36 | 63310A1 | LEVER, TILT STOP (USED ON LATER PRODUCTION ENGINES) |
| 37 | 10-29237 | SCREW, RETAINING - TILT STOP LEVER |
| 38 | 11-24652 | NUT, TILT STOP LEVER RETAINING SCREW |
| 39 | 10-27791 | SCREW, ANCHOR - TILT STOP LEVER |
| 40 | 13-20846 | WASHER, WAVE - LEVER ANCHOR SCREW |
| 41 | 11-24652 | NUT, TILT STOP LEVER ANCHOR SCREW |
| 42 | 17-30688 | SWIVEL PIN, SWIVEL BRACKET TO SADDLE |
| 43 | 77334 | CO-PILOT DISC |
| 44 | 10-30679 | SCREW, CO-PILOT DISC TO SADDLE |
| 45 | 11-24652 | NUT, CO-PILOT DISC FASTENING SCREW |
▶CRANKSHAFT AND MAIN BEARING ASSEMBLY (8 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 419-2223 | CRANKSHAFT Comment: SERIAL 00000000-01610265 |
| 2 | 529-2721A3 | MAIN BEARING ASSEMBLY (VALVE TYPE) |
| 3 | 17-20032 | PIN, DOWEL-MAIN BEARING |
| 4 | 10-68918 | SCREW, MAIN BEARING CLAMPING |
| 5 | 17-20032 | PIN, DOWEL-MAIN BEARING |
| 6 | 34-23087A1 | REED SET, MATCHED-MAIN BEARING |
| 7 | 34-21721 | REED STOP, MAIN BEARING REED VALVES |
| 8 | 10-27304 | SCREW, REED STOP MOUNTING |
▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (45 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 13-26992 | LOCKWASHER, RUBBER MOUNT STUD |
| 1 | 835-2294A2 | CYLINDER BLOCK AND CRANKCASE ASSEMBLY Comment: SERIAL 00000000-01582403 |
| 2 | 21-30819A1 | CHECK VALVE ASSEMBLY, CRANKCASE |
| 3 | 16-66021 | STUD, CYLINDER BLOCK AND CRANKCASE TO DRIVE SHAFT HOUSING |
| 4 | 10-657461 | STUD, CARBURETOR MOUNTING |
| 5 | 17-21438 | PIN, DOWEL-CRANKCASE TO CYLINDER BLOCK |
| 6 | 22-328022 | PLUG, PIPE-CYLINDER BLOCK |
| 7 | 10-64278 | SCREW, CRANKCASE TO CYLINDER BLOCK (1") |
| 8 | 10-24624 | SCREW, CRANKCASE TO CYLINDER BLOCK (1-3/4") |
| 9 | 11-24652 | NUT, CRANKCASE FASTENING SCREW |
| 10 | 10-20665 | SCREW, MAIN BEARING LOCKING |
| 11 | 13-21709 | LOCKWASHER, MAIN BEARING LOCKING SCREW |
| 12 | 15-30502A1 | SHIM, UPPER BEARING HOUSING TO CYLINDER BLOCK |
| 13 | 1127-1775A1 | BEARING HOUSING ASSEMBLY, UPPER Comment: SERIAL 01583852-09999999 |
| 13A | 1131-2405A1 | BEARING HOUSING ASSEMBLY, UPPER Comment: SERIAL 01677523-09999999 |
| 14 | 30-72961 | BEARING, BALL-UPPER BEARING HOUSING Comment: SERIAL 01677523-09999999 |
| 15 | 31-31410 | BEARING, ROLLER-UPPER BEARING HOUSING Comment: SERIAL 01677523-09999999 |
| 16 | 26-31411 | OIL SEAL, UPPER BEARING HOUSING Comment: SERIAL 01677523-09999999 |
| 17 | 25-20826 | "O"RING, UPPER BEARING HOUSING Comment: SERIAL 01677523-09999999 |
| 18 | 54-34598 | CLAMP, HOLD DOWN RING Comment: SERIAL 01677523-09999999 |
| 19 | 24-34731 | SPRING, HOLD DOWN RING CLAMP Comment: SERIAL 01677523-09999999 |
| 20 | 10-36205 | SCREW, HOLD DOWN RING CLAMP TO BEARING HOUSING Comment: SERIAL 01677523-09999999 |
| 21 | 10-39002 | SCREW, UPPER BRG. HSG. MOUNTING (12-24X1/2) -SEE NOTE BELOW |
| 22 | 27-22656 | GASKET, TRANSFER PORT COVER |
| 23 | 30654 | COVER, TRANSFER PORT |
| 24 | 10-20665 | SCREW, PORT COVER TO CYLINDER BLOCK |
| 25 | 31014 | MOUNT, RUBBER-CYLINDER BLOCK COVER TO TOP COWL |
| 26 | 11-20088 | NUT, RUBBER MOUNT TO CYLINDER BLOCK COVER |
| 27 | 27-30504 | GASKET, CYLINDER BLOCK COVER |
| 28 | 1013-1774 | COVER, CYLINDER BLOCK |
| 29 | 10-20653 | SCREW, CYLINDER BLOCK COVER TO CYLINDER BLOCK |
| 30 | 11-24652 | NUT, CYLINDER BLOCK COVER MOUNTING SCREW |
| 31 | 27-30656 | GASKET, CYLINDER BLOCK TO BAFFLE PLATE |
| 32 | 39096 | PLATE, BAFFLE-EXHAUST MANIFOLD |
| 33 | 27-30656 | GASKET, BAFFLE PLATE TO EXHAUST MANIFOLD COVER |
| 34 | 46163 | COVER, EXHAUST MANIFOLD |
| 35 | 10-28636 | SCREW, BAFFLE PLATE AND MANIFOLD COVER MOUNTING |
| 36 | 30312 | TERMINAL BLOCK, EXHAUST MANIFOLD COVER |
| 37 | 10-72169 | SCREW, TERMINAL BLOCK TO EXHAUST MANIFOLD COVER |
| 38 | 10-62568 | SCREW, MAGNETO GROUND LEADS TO TERMINAL BLOCK |
| 39 | 54-24836 | CLIP, MAGNETO GROUND LEAD |
| 40 | 8M0084613 | "D" WASHER, GROUND LEAD FASTENING SCREW |
| 41 | 10-62568 | SCREW, GROUND LEAD CLIP TO MANIFOLD COVER |
| 42 | 30-72961 | BEARING, BALL-CRANKCASE (LOWER) |
| 43 | 26-30943 | OIL SEAL, CRANKCASE (LOWER) |
▶DRIVE SHAFT HOUSING ASSEMBLY (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1538-2243A1 | DRIVE SHAFT HOUSING ASSEMBLY Comment: SERIAL 00000000-01582403 |
| 2 | 16-34378 | STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING Comment: SERIAL 00000000-01582403 |
| 3 | 11-82670911 | NUT, DRIVE SHAFT HOUSING TO GEAR HOUSING STUD |
| 4 | 11-8M0204726 | NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUD |
| 5 | 11-24652 | NUT, DRIVE SHAFT HOUSING TO POWERHEAD STUDS |
| 6 | 32-31940 | TUBE, WATER OUTLET |
| 7 | 26-30811 | SEAL, RUBBER - WATER OUTLET Comment: SERIAL 01734583-09999999 |
| 7A | 26-36556 | SEAL, RUBBER - WATER OUTLET TUBE Comment: SERIAL 00000000-17734584 |
| 8 | 23-13127 | WASHER, NYLON - OUTLET TUBE SEAL Comment: SERIAL 00000000-17734584 |
| 9 | 27-30804 | GASKET, BOTTOM COWL TO DRIVE SHAFT HOUSING |
| 10 | 1539-8450A1 | SADDLE |
| 11 | 79985A1 | MOUNT ASSEMBLY, UPPER |
| 12 | 79896A1 | MOUNT ASSEMBLY, LOWER |
| 13 | 53-26406 | RING, RETAINING - UPPER AND LOWER MOUNT |
| 14 | 71490 | COVER, UPPER AND LOWER MOUNT |
| 15 | 10-30675 | SCREW, UPPER AND LOWER MOUNT COVER RETAINING |
▶FLYWHEEL AND STATOR PLATE ASSEMBLY (56 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 398-692A4 | STATOR PLATE ASSEMBLY |
| 1 | 217-2025A1 | FLYWHEEL |
| 1A | 217-2025A1 | FLYWHEEL ASSEMBLY Comment: SERIAL 01526649-09999999 |
| 2 | 398-174 | BREAKER POINT ASSEMBLY |
| 3 | 10-21133 | SCREW, BREAKER FASTENING |
| 4 | 13-21134 | LOCKWASHER, BREAKER FASTENING SCREW |
| 5 | 12-21135 | WASHER, BREAKER FASTENING SCREW |
| 6 | 398-732 | CLIP, GROUND WIRE LEAD |
| 7 | 10-31058 | SCREW, BREAKER CONNECTION |
| 8 | 398-693 | CONDENSER |
| 9 | 10-21136 | SCREW, CONDENSER FASTENING |
| 10 | 13-21134 | LOCKWASHER, CONDENSER FASTENING SCREW |
| 11 | 398-193 | PLUG, FELT |
| 12 | 398-1859 | WIPER, CAM-FELT |
| 13 | 398-173 | COIL, IGNITION |
| 14 | 398-692 | STATOR AND CORE ASSEMBLY |
| 15 | 398-963 | SCREW, CORE FASTENING |
| 16 | 13-21144 | LOCKWASHER, CORE FASTENING SCREW |
| 17 | 54-31059 | CLIP, CORE AND COIL |
| 18 | 84-821945A46 | LEAD WIRE (TOP) |
| 19 | 20117 | MARKER, "TOP"-LEAD WIRE |
| 20 | 84-821945A46 | LEAD WIRE(BOTTOM) |
| 21 | 32-21137 | TUBE, LEAD WIRES |
| 22 | 398-179 | CLAMP, LEAD WIRE TUBE |
| 23 | 10-20650 | SCREW, LEAD WIRE TUBE CLAMP FASTENING |
| 24 | 13-21134 | LOCKWASHER, LEAD WIRE TUBE CLAMP FASTENING |
| 25 | 54-24836 | CLAMP, LEAD WIRES |
| 26 | 10-20650 | SCREW, LEAD WIRE CLAMP FASTENING |
| 27 | 13-21134 | LOCKWASHER, LEAD WIRE CLAMP SCREW |
| 28 | 12-21135 | WASHER, LEAD WIRE CLAMP SCREW |
| 29 | 398-1872 | GROUND LEAD, MAGNETO TO TERMINAL BLOCK |
| 30 | 23-30419 | SLEEVE, GROUND LEAD INSULATION |
| 31 | 25-29051 | GROMMET, GROUND LEAD THRU STATOR PLATE |
| 32 | 85-63709A1 | PROTECTOR, SPARK PLUG |
| 33 | 398-694 | CAM, BREAKER |
| 34 | 33-22805 | SPARK PLUG(J7J) |
| 35 | 15-22371 | SHIM, MAGNETO PILOT |
| 36 | 30988A2 | THROTTLE CAM ASSEMBLY |
| 37 | 23-20618 | SPACER, THROTTLE CAM |
| 38 | 10-28706 | SCREW, THROTTLE CAM TO STATOR PLATE (LONG) |
| 39 | 10-28707 | SCREW, THROTTLE CAM TO STATOR PLATE (SHORT) |
| 40 | 23019 | CLAMP, MAGNETO FRICTION |
| 41 | 10-30991 | SCREW, FRICTION CLAMP TO STATOR PLATE (SHORT) |
| 42 | 10-30650 | SCREW, FRICTION CLAMP AND LINK TO STATOR PLATE (LONG) |
| 43 | 13-21272 | LOCKWASHER, FRICTION CLAMP SCREW |
| 44 | 31431 | LINK, MAGNETO-THROTTLE CONTROL |
| 45 | 12-22907 | WASHER, MAGNETO LINK |
| 46 | 18-210711 | COTTER PIN, MAGNETO LINK TO THROTTLE CONTROL LEVER |
| 47 | 24-22677 | SPRING, TENSION-MAGNETO CAM |
| 48 | 19-29900 | PLUG, PLASTIC-FLYWHEEL SCREW HOLES |
| 49 | 50-30662 | RATCHET, FLYWHEEL |
| 50 | 10-31010 | SCREW, RATCHET TO FLYWHEEL |
| 51 | 28-22818 | KEY, FLYWHEEL |
| 51A | 28-20094 | KEY, FLYWHEEL Comment: SERIAL 01487174-09999999 |
| 52 | 12-27025 | WASHER, FLYWHEEL NUT |
| 53 | 11-20696 | NUT, FLYWHEEL |
▶FLYWHEEL ASSEMBLY AND THROTTLE CAM LINKAGE (24 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 11-20696 | NUT, FLYWHEEL |
| 2 | 12-36245 | WASHER, FLYWHEEL NUT Comment: SERIAL 00000000-01734584 |
| 3 | 25-62701 | "O" RING, FLYWHEEL HUB Comment: SERIAL 00000000-01734584 |
| 4 | 28-20094 | KEY, FLYWHEEL DRIVE |
| 5 | 19-29900 | PLUG, PLASTIC - FLYWHEEL SCREW HOLES |
| 6 | 219-2246A2 | FLYWHEEL ASSEMBLY, COMPLETE |
| 7 | 23-34367 | COLLAR, FLYWHEEL DUST SHIELD |
| 8 | 13-22027 | WASHER, WAVE-MAGNETO CAM TENSION |
| 9 | 398-2574A4 | STATOR PLATE ASSEMBLY, COMPLETE (SEE NOTE BELOW) |
| 10 | 35599A1 | SHIELD ASSEMBLY, MAGNETO LEAD WIRE |
| 11 | 10-45742 | SCREW, SHIELD TO MAGNETO |
| 12 | 13-26996 | LOCKWASHER, SHIELD TO MAGNETO SCREW |
| 13 | 33904 | RING, HOLD DOWN-STATOR PLATE |
| 14 | 10-35400 | SCREW, HOLD DOWN RING TO STATOR PLATE |
| 15 | 398-2230 | CAM, BREAKER |
| 16 | 15-33910015 | SHIM, STATOR PLATE TO UPPER END CAP |
| 17 | 34363A1 | THROTTLE CAM BRACKET ASSEMBLY |
| 18 | 54-34449 | CLIP, THROTTLE CAM BRACKET |
| 19 | 34374 | CAM, THROTTLE |
| 20 | 10-53296 | SCREW, THROTTLE CAM TO CAM BRACKET AND STATOR PLATE |
| 21 | 10-34696 | SCREW, THROTTLE CONTROL LEVER TO CAM BRACKET |
| 22 | 13-29720 | WASHER, WAVE-THROTTLE CONTROL LEVER SCREW |
| 23 | 12-34392 | WASHER, THROTTLE CONTROL LEVER SCREW |
| 24 | 11-28656 | NUT, THROTTLE CONTROL LEVER SCREW |
▶FUEL PUMP ASSEMBLY (SERIAL NO. 1552144 AND BELOW) (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 10-29283 | SCREW, ADAPTOR TO BOTTOM COWL (1-1/4") |
| 1 | 39082A4 | FUEL PUMP ASSEMBLY |
| 2 | 21-22974A2 | CHECK VALVE ASSEMBLY |
| 3 | 10-73656 | SCREW, FUEL PUMP TO CYLINDER BLOCK |
| 4 | 12-26014 | WASHER, FUEL PUMP FASTENING SCREW |
| 5 | 32-32230 | FUEL LINE, FUEL PUMP TO CARBURETOR (4-3/4") |
| 6 | 31503A1 | DIAPHRAGM, FUEL PUMP TO GASKET |
| 7 | 27-30651 | GASKET, FUEL PUMP TO SPACER |
| 8 | 31510 | SPACER, FUEL PUMP TO CYLINDER BLOCK |
| 9 | 27-31509 | GASEKT, FUEL PUMP SPACER TO CYLINDER BLOCK |
| 10 | 32-32617 | FUEL LINE, FUEL PUMP TO ADAPTOR (9-3/8") |
| 11 | 32454 | ADAPTOR, CHECK UNIT (FUEL LINE) |
| 12 | 10-32455 | SCREW, ADAPTOR TO BOTTOM COWL (1-1/2") |
| 13 | 24-28357 | SPRING, ADAPTOR FASTENING SCREW |
| 14 | 11-20110 | NUT, ADAPTOR FASTENING SCREW |
▶FUEL PUMP ASSEMBLY (SERIAL NO. 1582403 AND ABOVE) (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1A | 39082A4 | FUEL PUMP ASSEMBLY |
| 2A | 21-22974A2 | CHECK VALVE ASSEMBLY |
| 3A | 31503A1 | DIAPHRAGM, FUEL PUMP TO GASKET |
| 4A | 27-30651 | GASKET, FUEL PUMP DIAPHRAGM TO SPACER |
| 5A | 34571 | SPACER, FUEL PUMP |
| 6A | 10-23702 | SCREW, SPACER TO FUEL PUMP |
| 7A | 11-68219 | NUT, SPACER TO FUEL PUMP SCREW |
| 8A | 22-34577 | ELBOW (90), FUEL PUMP TO CARBURETOR |
| 9A | 22-34579 | ELBOW (45), SPACER TO PRESSURE HOSE TO BLOCK |
| 10A | 32-9912688 | HOSE, PRESSURE-CYLINDER BLOCK TO FUEL PUMP |
| 11 | 32454 | ADAPTOR, CHECK UNIT (FUEL LINE) - SEE UPPER PHOTO |
| 11A | 54-20387 | CLAMP, PRESSURE HOSE TO 45 ELBOWS |
| 12 | 10-32455 | SCREW, ADAPTOR TO BOTTOM COWL (1-1/2") - SEE UPPER PHOTO |
| 12A | 32-34572 | FUEL LINE, FUEL PUMP TO ADAPTOR (5-1/2") |
| 13 | 24-28357 | SPRING, ADAPTOR TO BOTTOM COWL SCREW - SEE UPPER PHOTO |
| 14 | 11-20110 | NUT, ADAPTOR TO BOTTOM COWL SCREW - SEE UPPER PHOTO |
▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) (46 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1622-2244A3 | GEAR HOUSING ASSEMBLY, COMPLETE - SEE NOTE BELOW |
| 1 | 1622-2244A18 | GEAR HOUSING ASSEMBLY |
| 2 | 16-58138 | STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING |
| 3 | 16-30717 | STUD, WATER PUMP HOUSING TO GEAR HOUSING |
| 4 | 31-22756 | BEARING, ROLLER - DRIVE SHAFT |
| 5 | 17-20032 | PIN, DOWEL - LOCATING |
| 6 | 26-33613 | SEAL, RUBBER - WATER INTAKE TUBE Comment: SERIAL 01734584-09999999 |
| 7 | 23-86215 | WASHER, NYLON - INTAKE TUBE SEAL Comment: SERIAL 01734584-09999999 |
| 8 | 35-33425 | SCREEN, WATER INTAKE - NOT AS SHOWN |
| 9 | 10-28642 | SCREW, WATER INTAKE SCREEN TO GEAR HOUSING |
| 10 | 12-191833 | WASHER, GREASE FILLER HOLE SCREW |
| 11 | 10-79953Q04 | SCREW, GREASE FILLER HOLE |
| 12 | 19643 | WASHER, GREASE VENT HOLE SCREW |
| 13 | 10-28653 | SCREW, GREASE VENT HOLE |
| 14 | 54640A1 | SHAFT, SHIFT - LOWER |
| 15 | 53-30899 | RING, RETAINING - SHIFT SHAFT |
| 16 | 23-30676A1 | BUSHING ASSEMBLY, SHIFT SHAFT |
| 17 | 25-26802 | "O" RING, SHIFT SHAFT BUSHING |
| 18 | 26-30696 | OIL SEAL, SHIFT SHAFT BUSHING |
| 19 | 10-39149 | SCREW, SHIFT SHAFT BUSHING RETAINER |
| 20 | 43-48577A2 | GEAR, PINION |
| 21 | 14-30377 | TAB WASHER, PINION GEAR SCREW |
| 22 | 10-30376 | SCREW, PINION GEAR RETAINING |
| 23 | 45-47278A1 | DRIVE SHAFT Comment: SERIAL 01550045-09999999 |
| 24 | 15-30527A1 | SHIM, BALL BEARING TO GEAR HOUSING |
| 25 | 30-33076 | BEARING, BALL - DRIVE SHAFT Comment: SERIAL 01550045-09999999 |
| 26 | 53-30523 | RING, RETAINING - BALL BEARING |
| 27 | 15-30527A1 | SHIM, BALL BEARING TO WATER PUMP HOUSING |
| 28 | 46-46893A6 | WATER PUMP HOUSING ASS'Y Comment: SERIAL 01582403-09999999 |
| 29 | 25-29439 | "O" RING, WATER PUMP HOUSING |
| 30 | 26-30900T | OIL SEAL, WATER PUMP HOUSING |
| 31 | 26-33613 | SEAL, WATER INTAKE TUBE |
| 32 | 32-34293 | TUBE, WATER INTAKE |
| 33 | 31707 | INSERT, WATER PUMP HOUSING Comment: SERIAL 01490055-09999999 |
| 34 | 17-22060 | PIN, IMPELLER DRIVE |
| 35 | 47-22748 | IMPELLER, WATER PUMP |
| 36 | 30674 | PLATE, FACE - WATER PUMP HOUSING TO COVER |
| 37 | 13-30809 | WASHER, WAVE - FACE PLATE Comment: SERIAL 00000000-01490054 |
| 38 | 30593A1 | WATER PUMP COVER ASSEMBLY |
| 39 | 26-36558 | SEAL, WATER PUMP COVER Comment: SERIAL 01734584-09999999 |
| 40 | 23-13127 | WASHER, NYLON - WATER PUMP COVER Comment: SERIAL 01734584-09999999 |
| 41 | 26-30913 | OIL SEAL, WATER PUMP COVER |
| 42 | 11-24652 | NUT, WATER PUMP HOUSING STUDS |
| 43 | 25-30526 | RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT) |
| 44 | 23-31792T | SLEEVE, GUIDE - WATER INLET TUBE |
| 45 | 25-48171 | "O" RING, UPPER - DRIVE SHAFT |
▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) (29 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1622-2244A3 | GEAR HOUSING ASSEMBLY, COMPLETE - SEE NOTE BELOW |
| 1 | 1622-2244A18 | GEAR HOUSING ASSEMBLY - SEE PAGE 11 FOR PARTS BREAKDOWN |
| 46 | 30599 | CAM, SHIFT |
| 47 | 31334 | FOLLOWER, CAM |
| 48 | 30536 | SLIDE, CROSS PIN |
| 49 | 24-31333 | SPRING, COMPRESSION - CAM FOLLOWER |
| 50 | 15-30522A1 | SHIM, FORWARD GEAR BRG. TO GEAR HSG. |
| 51 | 30-21889 | BEARING, BALL - FORWARD GEAR |
| 52 | 43-30880A1 | FORWARD GEAR ASSEMBLY |
| 53 | 31-22458 | BEARING, ROLLER - FORWARD GEAR |
| 54 | 52-32474A1 | RATCHET ASSEMBLY, SLIDING CLUTCH Comment: SERIAL 01526704-09999999 |
| 55 | 17-30535 | PIN, CROSS - RATCHET TO PROPELLER SHAFT |
| 56 | 53-32449 | RING, RETAINING - CROSS PIN Comment: SERIAL 01526704-09999999 |
| 57 | 44-33581 | SHAFT, PROPELLER Comment: SERIAL 01550045-09999999 |
| 58 | 43-30882A1 | REVERSE GEAR ASSEMBLY |
| 59 | 12-30531 | WASHER, THRUST - REVERSE GEAR |
| 60 | 30-21889 | BEARING, BALL - REVERSE GEAR |
| 61 | 15-30532A1 | SHIM, THRUST WASHER TO GEAR HSG |
| 62 | 25-30529 | "O" RING, BEARING CARRIER |
| 63 | 30541T1 | BEARING CARRIER ASSEMBLY |
| 64 | 31-22458 | BEARING, ROLLER - BEARING CARRIER |
| 65 | 26-30530 | OIL SEAL, BEARING CARRIER |
| 66 | 12-30528 | WASHER, GEAR HOUSING COVER |
| 67 | 30537 | COVER, GEAR HOUSING |
| 68 | 23-33582 | COLLAR, GUIDE - PROPELLER SHAFT Comment: SERIAL 01550045-09999999 |
| 69 | 48-45890A1 | PROPELLER ASSEMBLY (2 BLADE - ALUMINUM - 4" PITCH) |
| 70 | 12-30524 | WASHER, SPLINED - PROPELLER SHAFT |
| 71 | 12-20084 | WASHER, PROPELLER NUT |
| 72 | 11-82670911 | NUT, PROPELLER RETAINING |
▶MISCELLANEOUS/ACCESSORIES (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 92-86166Q1 | GLUE (BLANKET ADHESIVE) |
▶PISTON AND CONNECTING ROD ASSEMBLY (9 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 605-378A2 | CONNECTING ROD ASSEMBLY |
| 2 | 10-21637 | SCREW, CONNECTING ROD |
| 3 | 29-22591 | BEARING, NEEDLE-CRANKPIN |
| 4 | 11-46438 | NUT, CONNECTING ROD SCREW |
| 5 | 12-30373 | WASHER, NEEDLE BEARING RETAINING |
| 6 | 29-22591 | BEARING, NEEDLE-PISTON PIN |
| 7 | 703-3375A6 | PISTON AND PISTON PIN ASSEMBLY |
| 8 | 40-22652 | LOCK RING, PISTON PIN |
| 9 | 39-22593 | RING, PISTON |
▶SHIFT CONTROL LINKAGE (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 30747 | HANDLE, SHIFT CONTROL |
| 2 | 23-30678 | BUSHING, NYLON-SHIFT CONTROL HANDLE |
| 3 | 24-30817 | SPRING, TENSION-SHIFT CONTROL HANDLE |
| 4 | 12-20086 | WASHER, TENSION SPRING TO HANDLE |
| 5 | 10-28668 | PIN, DOWEL-TENSION SPRING TO HANDLE |
| 6 | 23-30678 | BUSHING, NYLON-SHIFT CONTROL HANDLE |
| 7 | 43-30802 | GEAR, HORIZONTAL-SHIFT CONTROL HANDLE |
| 8 | 12-8M0204649 | WASHER, SHIFT CONTROL HANDLE |
| 9 | 11-8267089 | NUT, HORIZONTAL GEAR TO SHIFT CONTROL HANDLE |
| 10 | 24-30816 | SPRING, DETENT-SECTOR GEAR |
| 11 | 13-21272 | LOCKWASHER, DETENT SPRING SCREW Comment: SERIAL 01582403-09999999 |
| 12 | 10-28639 | SCREW, DETENT SPRING TO BOTTOM COWL Comment: SERIAL 01582403-09999999 |
| 13 | 23-30677 | BUSHING, NYLON-SHIFT CONTROL SHAFT |
| 14 | 45251A2 | SHIFT CONTROL ASSEMBLY Comment: SERIAL 01877456-09999999 |
| 15 | 43-32453 | GEAR, SECTOR-SHIFT CONTROL SHAFT (ALUMINUM) Comment: SERIAL 01877456-09999999 |
| 16 | 25-26630 | RING, RUBBER-LOWER SHIFT CONTROL SHAFT Comment: SERIAL 00000000-01877455 |
| 16A | 25-38933 | "O" RING, LOWER SHIFT CONTROL SHAFT Comment: SERIAL 01877456-09999999 |
▶STATOR PLATE ASSEMBLY (39 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 398-2574A4 | STATOR PLATE ASSEMBLY, COMPLETE (SEE NOTE BELOW) |
| 1 | 398-2221 | STATOR PLATE AND CORE |
| 2 | 398-2568T1 | COIL ASSEMBLY |
| 3 | 398-2321 | CLIP, COIL RETAINING |
| 4 | 398-2413 | CLIP, COIL RETAINING |
| 5 | 398-2207 | FELT, CAM-BREAKER |
| 6 | 398-732 | CLIP, GROUND WIRE LEAD |
| 7 | 10-21130 | SCREW, GROUND TERMINAL |
| 8 | 398-2203 | CONDENSER ASSEMBLY |
| 9 | 10-38395 | SCREW, CONDENSER FASTENING (1-1/4") |
| 10 | 10-38395 | SCREW, CONDENSER FASTENING (1-1/4") |
| 11 | 13-21134 | LOCKWASHER, CONDENSER FASTENING SCREW |
| 12 | 12-21135 | WASHER, CONDENSER FASTENING SCREW |
| 13 | 54-39844A1 | CLAMP, LEAD WIRE |
| 14 | 12-21135 | WASHER, LEAD WIRE CLAMP SCREW |
| 15 | 13-21134 | LOCKWASHER, LEAD WIRE CLAMP SCREW |
| 16 | 11-21923T | NUT, LEAD WIRE CLAMP SCREW |
| 17 | 11-21825 | NUT, COIL LEAD WIRE CLIP SCREW (SPACER) |
| 18 | 54-24836 | CLIP, NYLON-COIL LEAD WIRE |
| 19 | 8M0084613 | "D" WASHER, COIL LEAD WIRE CLIP |
| 20 | 13-26995 | LOCKWASHER, COIL LEAD WIRE CLIP SCREW |
| 21 | 11-26419 | NUT, COIL LEAD WIRE CLIP SCREW |
| 22 | 398-2202 | BREAKER ASSEMBLY |
| 23 | 10-33988 | SCREW AND LOCKWASHER, BREAKER FASTENING |
| 24 | 12-21135 | WASHER, TERMINAL SCREW |
| 25 | 13-21134 | LOCKWASHER, TERMINAL SCREW |
| 26 | 11-21923T | NUT, TERMINAL SCREW |
| 27 | 398-2206 | GROUND LEAD, STATOR TO TERMINAL BLOCK |
| 28 | 23-30419 | SLEEVE, INSULATION-GROUND LEAD |
| 29 | 84-821945A46 | LEAD WIRE |
| 30 | 84-821945A46 | LEAD WIRE-TOP |
| 31 | 85-63709A1 | PROTECTOR, SPARK PLUG |
| 32 | 20117 | MARKER, "TOP"-LEAD WIRE |
| 33 | 33-22805 | SPARK PLUG, (CHAMPION-J7J) |
| 34 | 398-2208 | COVER, DUST-STATOR PLATE |
| 35 | 10-36455 | SCREW, DUST COVER TO STATOR PLATE |
| 36 | 54-24836 | CLIP, GROUND LEAD |
| 37 | 10-62568 | SCREW, GROUND LEAD CLIP TO MANIFOLD COVER |
| 38 | 8M0084613 | "D" WASHER, CLIP FASTENING SCREW |
▶STEERING HANDLE ASSEMBLY (25 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 35908A2 | STEERING HANDLE ASSEMBLY, COMPLETE Comment: SERIAL 00000000-01677523 |
| 1 | 27763 | GRIP, RUBBER-STEERING HANDLE BODY |
| 2 | 35909 | BODY AND SHAFT, STEERING HANDLE |
| 3 | 31001 | INDICATOR, SPEED/SHIFT-STEERING HANDLE |
| 4 | 10-31002 | SCREW, SET-SPEED AND SHIFT INDICATOR |
| 5 | 10-22290 | SCREW, INDICATOR TO STEERING HANDLE BODY |
| 6 | 23-30677 | BUSHING, NYLON-STEERING HANDLE TO BODY |
| 7 | 35908A1 | HANDLE, STEERING-THROTTLE CONTROL |
| 8 | 23-28100 | BUSHING, NYLON-STEERING HANDLE |
| 9 | 12-20084 | WASHER, STEERING HANDLE SHAFT |
| 10 | 24-26703 | SPRING, STEERING HANDLE SHAFT |
| 11 | 14-26706 | TAB WASHER, YOKE PIN HOLDING |
| 12 | 30235 | YOKE, STEERING HANDLE SHAFT |
| 13 | 17-26862 | PIN, YOKE TO STEERING HANDLE SHAFT |
| 14 | 26711 | PIVOT, STEERING HANDLE TO BRACKET |
| 15 | 15-26707 | SHIM, STEERING HANDLE PIVOT TO BRACKET |
| 16 | 15-30905 | SHIM, STEERING HANDLE TO ARM BRACKET |
| 17 | 10-28592 | SCREW, STEERING HANDLE TO ARM BRACKET |
| 18 | 31202A1 | THROTTLE CONTROL SHAFT ASSEMBLY Comment: SERIAL 00000000-01413529 |
| 19 | 10-96138 | SCREW, THROTTLE CONTROL SHAFT TO BRACKET |
| 20 | 17-30904 | #PIN, THROTTLE CONTROL SHAFT |
| 21 | 30725 | BRACKET, STEERING ARM |
| 22 | 30970 | BOOT, RUBBER-THROTTLE CONTROL SHAFT |
| 23 | 10-30679 | SCREW, STEERING ARM BRACKET TO SADDLE |
| 24 | 11-24652 | NUT, STEERING ARM BRACKET FASTENING SCREW |
▶THROTTLE CONTROL LINKAGE (18 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 31200 | SOCKET ASSEMBLY, THROTTLE CONTROL - SEE NOTE BELOW |
| 2 | 23-31011 | BUSHING, NYLON-INNER SLEEVE OR SOCKET ASSEMBLY |
| 3 | 43-30703 | GEAR, HORIZONTAL-THROTTLE CONTROL |
| 4 | 17-22896 | PIN, ROLL-HORIZONTAL GEAR RETAINING |
| 5 | 23-30868 | BUSHING, NYLON-GEAR AND SHAFT TO BOTTOM COWL |
| 6 | 12-26702 | WASHER, LOWER-GEAR AND SHAFT |
| 7 | 43-32451 | GEAR AND SHAFT, THROTTLE CONTROL Comment: SERIAL 00000000-01526319 |
| 8 | 13-34632 | WASHER, WAVE-GEAR AND SHAFT (LOWER) |
| 9 | 23-30868 | BUSHING, NYLON-GEAR AND SHAFT TO BRACKET |
| 10 | 30952 | BRACKET, VERTICAL SHAFT |
| 11 | 10-31009 | SCREW, VERTICAL SHAFT BRACKET TO BOTTOM COWL |
| 12 | 30828 | LEVER, THROTTLE CONTROL Comment: SERIAL 01583852-09999999 |
| 12B | 34386A1 | LEVER ASSEMBLY, THROTTLE CONTROL |
| 13 | 17-22896 | PIN, ROLL-LEVER TO VERTICAL SHAFT |
| 14 | 10-20041 | SCREW, ADJUSTING-THROTTLE IDLE |
| 15 | 11-30968 | NUT, LOCK-THROTTLE IDLE ADJUSTING SCREW |
| 16 | 10-98509 | SCREW, ADJUSTING-THROTTLE ADVANCE STARTED WITH SERIAL #1610 |
| 17 | 11-68219 | NUT, LOCK - ADJUSTING SCREW |
▶TOP COWL AND STARTER ASSEMBLY (45 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 37-61766A1 | DECAL SET, TOP COWL |
| 1 | 191-1827A1 | TOP COWL ASSEMBLY |
| 2 | 38-29643 | INSIGNIA, FRONT-TOP COWL |
| 3 | 10-31048 | SCREW, FRONT BRACKET TO TOP COWL |
| 4 | 31113 | BLANKET, SOUND ABSORBING-TOP COWL |
| 5 | 35848 | BLANKET, SOUND ABSORBING-REAR |
| 6 | 31807 | BLANKET, SOUND ABSORBING-TOP COWL |
| 7 | 89096 | COVER, TRIM-TOP COWL |
| 8 | 10-23618 | SCREW, TRIM COVER TO TOP COWL |
| 9 | 31908 | SCREEN, VENT-TOP COWL |
| 10 | 10-62568 | SCREW, VENT SCREEN TO TOP COWL |
| 11 | 31024 | BRACKET, REAR-TOP COWL MOUNTING |
| 12 | 10-30110 | SCREW, REAR BRACKET TO TOP COWL |
| 13 | 30834 | BRACKET, STARBOARD-TOP COWL FASTENING |
| 14 | 10-37655 | SCREW, BRACKET TO TOP COWL |
| 15 | 11-27164 | NUT, BRACKET TO TOP COWL SCREW |
| 16 | 20155 | RETAINER, STARTER SPRING |
| 17 | 24-29340T02 | SPRING, STARTER REWIND |
| 18 | 23-28912 | BUSHING, SPRING GUIDE |
| 19 | 50-93696A2 | STARTER SHEAVE ASSEMBLY |
| 20 | 17-22896 | PIN, RETAINER-STARTER CABLE |
| 21 | 30596 | PAWL, STARTER |
| 22 | 13-36206 | WASHER, WAVE-STARTER PAWL |
| 23 | 23-28919 | BUSHING, NYLON-SHEAVE SHAFT SPACER |
| 24 | 45477A1 | SPACER, SHEAVE SHAFT |
| 25 | 26179 | RETAINER, SHEAVE SHAFT TO STARTER SHEAVE |
| 26 | 12-26180 | WASHER, SHEAVE SHAFT RETAINER |
| 27 | 13-20160 | WASHER, WAVE-RETAINER TENSION |
| 28 | 30595 | PLATE, RETAINER-STARTER PAWL |
| 29 | 30812 | SHAFT, SHEAVE |
| 30 | 14-20165 | TAB WASHER, SHEAVE SHAFT NUT |
| 31 | 11-20166 | NUT, SHEAVE SHAFT (LEFT HAND THREAD) |
| 32 | 31906 | BRACKET, FRONT-TOP COWL MOUNTING |
| 33 | 31906 | BRACKET, FRONT-TOP COWL MOUNTING |
| 34 | 31014 | MOUNT, RUBBER-FRONT BRACKET |
| 35 | 11-20088 | NUT, RUBBER MOUNT TO FRONT BRACKET |
| 36 | 12-8M0204649 | WASHER, FRONT BRACKET SCREW |
| 37 | 11-8267089 | NUT, FRONT BRACKET TO TOP COWL SCREW |
| 38 | 50-12066Q10 | STARTER CABLE ASSEMBLY |
| 39 | 55860 | PULLEY, STARTER CABLE |
| 40 | 23-309772 | SPACER, CABLE PULLEY |
| 41 | 12-22887 | WASHER, PULLEY FASTENING SCREW |
| 42 | 10-28789 | SCREW, PULLEY TO TOP COWL |
| 43 | 30782 | HANDLE, STARTER CABLE |
| 44 | 79470A1 | RETAINER, STARTER CABLE AND HANDLE |
▶TOP COWL AND STARTER ASSEMBLY (MERC 60-3 AND MERC 60-4) (58 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 35387 | HANDLE, CHROME-TOP COWL |
| 2 | 12-20583 | WASHER, CHROME HANDLE STUD |
| 3 | 12-8M0204649 | WASHER, INSIDE HANDLE TO CHROME HANDLE STUD |
| 4 | 12-22937 | WASHER, CHROME HANDLE STUD |
| 5 | 11-8267089 | NUT, INSIDE HANDLE TO CHROME HANDLE STUD |
| 6 | 10-28636 | SCREW, INSIDE HANDLE TO CHROME HANDLE |
| 7 | 13-26992 | LOCKWASHER, INSISDE HANDLE TO CHROME HANDLE SCREW |
| 8 | 35436 | HANDLE, INSIDE-TOP COWL |
| 9 | 10-22956 | SCREW, INSIDE HANDLE TO CHROME HANDLE |
| 10 | 12-8M0204649 | WASHER, INSIDE HANDLE TO CHROME HANDLE SCREW |
| 11 | 11-24652 | NUT, INSIDE HANDLE TO CHROME HANDLE SCREW |
| 12 | 35384 | KEY, TOP COWL HANDLE |
| 13 | 35407 | SCREEN, VENT |
| 14 | 10-62568 | SCREW, VENT SCREEN TO TOP COWL |
| 15 | 31024 | BRACKET, REAR-TOP COWL MOUNTING |
| 16 | 10-38787 | SCREW, REAR BRACKET TO TOP COWL |
| 17 | 14-20165 | TAB WASHER, SHEAVE SHAFT NUT |
| 18 | 11-20166 | NUT, SHEAVE SHAFT(LEFT HAND THREAD) |
| 19 | 2107-2362 | COWL, TOP |
| 20 | 38959 | BRACKET, STARBOARD-TOP COWL FASTENING Comment: SERIAL 01877456-09999999 |
| 21 | 10-37655 | SCREW, BRACKET TO TOP COWL |
| 22 | 11-27164 | NUT, BRACKET TO TOP COWL SCREW |
| 23 | 37-61766A1 | DECAL SET, TOP COWL |
| 24 | 12-35647 | WASHER, STARTER SPRING RETAINER Comment: USED ON EARLY PRODUCTION ENGINES ONLY |
| 25 | 20155 | RETAINER, STARTER SPRING |
| 26 | 24-29340T02 | SPRING, STARTER REWIND |
| 27 | 23-28912 | BUSHING, SPRING GUIDE |
| 28 | 50-93696A2 | STARTER SHEAVE ASSEMBLY |
| 29 | 17-22896 | PIN, RETAINER-STARTER CABLE |
| 30 | 13-36206 | WASHER, WAVE-STARTER PAWL |
| 31 | 30596 | PAWL, STARTER |
| 32 | 23-28919 | BUSHING, NYLON-SHEAVE SHAFT SPACER |
| 33 | 23-61005 | SPACER, SHEAVE SHAFT |
| 34 | 26179 | RETAINER, SHEAVE SHAFT TO STARTER SHEAVE |
| 35 | 12-35559 | WASHER, SHEAVE SHAFT RETAINER |
| 36 | 13-20160 | WASHER, WAVE-RETAINER TENSION |
| 37 | 30595 | PLATE, RETAINER-STARTER PAWL |
| 38 | 35558 | SHAFT, SHEAVE |
| 39 | 35848 | BLANKET, SOUND ABSORBING-TOP COWL (REAR) |
| 40 | 35564 | BLANKET, SOUND ABBSORBING-TOP COWL |
| 41 | 57821 | INSERT, ROPE GUIDE-TOP COWL |
| 42 | 31906 | BRACKET, FRONT-TOP COWL MOUNTING |
| 43 | 10-20784 | SCREW, FRONT BRACKET TO TOP COWL |
| 44 | 23-35555 | SPACER, FRONT BRACKET SCREW |
| 45 | 12-8M0204649 | WASHER, FRONT BRACKET SCREW |
| 46 | 11-8267089 | NUT, FRONT BRACKET SCREW |
| 47 | 31014 | MOUNT, RUBBER-FRONT BRACKET |
| 48 | 11-20088 | NUT, RUBBER MOUNT TO FRONT BRACKET |
| 49 | 2105-2352A5 | COVER ASSEMBLY, FRONT |
| 50 | 37-37752 | DECAL, FRONT COVER ("MERC 60") |
| 51 | 37-37744 | DECAL, FRONT COVER |
| 52 | 37-37753 | DECAL, FRONT COVER ("CHOKE-STOP-FUEL") |
| 53 | 35497 | STRIP, RUBBER-FRONT COVER (LOWER) |
| 54 | 12-8M0204649 | WASHER, FRONT COVER STUD |
| 55 | 11-8267089 | NUT, FRONT COVER STUD |
| 56 | 50-12066Q10 | STARTER CABLE ASSEMBLY |
| 57 | 28747 | HANDLE, STARTER CABLE |
| 58 | 79470A1 | RETAINER, STARTER CABLE AND HANDLE |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 60 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
- Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
- Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
- Choosing a selection results in a full page refresh.