Mercury 60 (1408611 THRU 1916138) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 60. Scroll down for exploded parts diagrams (20), specifications, and maintenance reference.

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Water Pump Impeller – Fits Mercury Marine 3.9, 6 & 9.8 HP (Replaces 47 - 22748) - JLM Marine Boat Parts Limited
Impulsor de bomba de agua para Mercury 3.9 6 9.8 HP 47-22748
$23.00
$23.00
files/Water_Pump_Impeller_for_Mercury_39_6_98_HP_47-22748_-_JLM_MARINE-8288494.jpgDefault Title
$23.00

Mercury 60 (1408611 THRU 1916138) Parts & Diagrams

🔎 Mercury 60 Reference Library — Exploded parts diagrams (20 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 60 is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower 6 HP
Displacement 995 cc
Bore x Stroke 65 mm x 75 mm
Spark Plug (Type & Gap) NGK IZFR6F-11
Engine Oil Capacity 3.0 L (3.17 quart)
Recommended Engine Oil SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity 440 mL (14.9 fl oz)
Idle Speed (in gear) 650 ± 50 RPM (in gear)
Full Throttle RPM Range 5500-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 60:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 60.

▶CARBURETOR CHOKE LINKAGE ( SERIAL NO. 1526209 AND ABOVE) (12 parts) CARBURETOR CHOKE LINKAGE ( SERIAL NO. 1526209 AND ABOVE)
Ref OEM Part # Part Name
1 59000 THROTTLE LEVER ASSEMBLY
2 10-20597 SCREW, THROTTLE LEVER TO CARBURETOR
3 34245 SHUTTER, CHOKE-CARBURETOR Comment: SERIAL 01582403-09999999
4 23-31313 SPACER, CHOKE SHUTTER FASTENING SCREW
5 24-32283 SPRING, CHOKE SHUTTER TO LEVER
6 10-31919 SCREW, CHOKE SHUTTER TO CARBURETOR
7 13-34632 WASHER, WAVE-CHOKE SHUTTER SCREW
8 31920A2 LEVER ASSEMBLY, CHOKE SHUTTER
9 30946 SHAFT, CHOKE LEVER TO CHOKE KNOB
10 24-30947 SPRING, TENSION-CHOKE KNOB
11 30822 KNOB, CHOKE
12 17-22896 PIN, ROLL-CHOKE KNOB TO SHAFT
▶CARBURETOR CHOKE LINKAGE (SERIAL NO. 1526208 AND BELOW) (13 parts) CARBURETOR CHOKE LINKAGE (SERIAL NO. 1526208 AND BELOW)
Ref OEM Part # Part Name
- 12-20084 WASHER, CHOKE LEVER SHAFT
1 59000 THROTTLE LEVER ASSEMBLY
2 10-20597 SCREW, THROTTLE LEVER TO CARBURETOR
3 30984 SHUTTER, CHOKE-CARBURETOR
4 10-30982 SCREW, CHOKE SHUTTER TO CARBURETOR
5 10-31312 SCREW, CHOKE SHUTTER TO CARBURETOR
6 23-31313 SPACER, CHOKE SHUTTER FASTENING SCREW
7 30983 LEVER, CHOKE SHUTTER
8 30946 SHAFT, CHOKE LEVER TO CHOKE KNOB
9 24-31204 SPRING, CHOKE SHUTTER TO LEVER
10 24-30947 SPRING, TENSION-CHOKE KNOB
11 30822 KNOB, CHOKE
12 17-22896 PIN, ROLL-CHOKE KNOB TO SHAFT
▶CLAMP AND SWIVEL BRACKET ASSEMBLY (47 parts) CLAMP AND SWIVEL BRACKET ASSEMBLY
Ref OEM Part # Part Name
- 12-20583 WASHER, CLAMP BRACKET STUD Comment: USE ON EARLY PRODUCTION ENGINES ONLY
-- 26-30697 OIL SEAL, SWIVEL BRACKET
1 1467-5406A2 CLAMP BRACKET ASSEMBLY (PORT)
2 1467-5406A2 CLAMP BRACKET ASSEMBLY (STARBOARD)
3 59170A3 THUMB SCREW ASSEMBLY
4 12-26227 WASHER, THUMB SCREW
5 12-52864 SHIM, TILT TUBE - CLAMP TO SWIVEL BRACKET
6 45757 TILT TUBE, CLAMP TO SWIVEL BRACKET
7 11-858869 NUT, TILT TUBE FASTENING
8 16-59622 STUD, CLAMP BRACKET SPACER
9 11-24652 NUT, CLAMP BRACKET STUD FASTENING
10 17-55952A1 TILT LOCK PIN ASSEMBLY
11 23-30813 SPACER, TUBE - REVERSE LOCK LEVER ROD
12 23-26856 BUSHING, NYLON - REVERSE LOCK LEVER ROD
13 56663 ROD, REVERSE LOCK TO SWIVEL BRACKET
14 18-56206 COTTER PIN, REVERSE LOCK LEVER TO ROD
15 30815 LINK, REVERSE LOCK LEVER
16 30807A1 REVERSE LOCK LEVER ASSEMBLY
17 24-31918 SPRING, TENSION - REVERSE LOCK LEVER
18 38318 ROD, LINK - REVERSE LOCK LEVER(5/32") Comment: SERIAL 01790911-09999999
19 17-25905 PIN, ROLL - SWIVEL BRACKET CONTROL LEVER
20 32351T LEVER, CONTROL - REVERSE LOCK(1/8" HOLE)
21 10-28789 SCREW, CONTROL LEVER TO SWIVEL BRACKET - SEE NOTE BELOW
22 12-8M0204666 WASHER, CONTROL LEVER SCREW - SEE NOTE BELOW
23 23-31309 SPACER, CONTROL LEVER FASTENING SCREW
24 13-34632 WASHER, WAVE - CONTROL LEVER FASTENING SCREW
25 12-24812 WASHER, CONTROL LEVER FASTENING SCREW
26 20203 DISC, FRICTION - CLAMP PLATE AND SWIVEL BRACKET
27 61296 PLATE, CLAMP - CO-PILOT
28 10-56649 SCREW, CLAMP PLATE ADJUSTING
29 37-35513 DECAL, INSTRUCTION - SWIVEL BRACKET
30 19-77633Q LUBRICAP, GREASE FITTING
31 22-8M0169589 FITTING, GREASE - SWIVEL BRACKET(LOWER-SIDE)
32 1451-1788 SWIVEL BRACKET
33 25-25439 "O" RING, SWIVEL BRACKET Comment: 2 "O" RINGS USED ON LATER PRODUCTION ENGINES
34 38-31042 SERIAL PLATE
35 10-28642 SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET
36 63310A1 LEVER, TILT STOP (USED ON LATER PRODUCTION ENGINES)
37 10-29237 SCREW, RETAINING - TILT STOP LEVER
38 11-24652 NUT, TILT STOP LEVER RETAINING SCREW
39 10-27791 SCREW, ANCHOR - TILT STOP LEVER
40 13-20846 WASHER, WAVE - LEVER ANCHOR SCREW
41 11-24652 NUT, TILT STOP LEVER ANCHOR SCREW
42 17-30688 SWIVEL PIN, SWIVEL BRACKET TO SADDLE
43 77334 CO-PILOT DISC
44 10-30679 SCREW, CO-PILOT DISC TO SADDLE
45 11-24652 NUT, CO-PILOT DISC FASTENING SCREW
▶CRANKSHAFT AND MAIN BEARING ASSEMBLY (8 parts) CRANKSHAFT AND MAIN BEARING ASSEMBLY
Ref OEM Part # Part Name
1 419-2223 CRANKSHAFT Comment: SERIAL 00000000-01610265
2 529-2721A3 MAIN BEARING ASSEMBLY (VALVE TYPE)
3 17-20032 PIN, DOWEL-MAIN BEARING
4 10-68918 SCREW, MAIN BEARING CLAMPING
5 17-20032 PIN, DOWEL-MAIN BEARING
6 34-23087A1 REED SET, MATCHED-MAIN BEARING
7 34-21721 REED STOP, MAIN BEARING REED VALVES
8 10-27304 SCREW, REED STOP MOUNTING
▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (45 parts) CYLINDER BLOCK AND CRANKCASE ASSEMBLY
Ref OEM Part # Part Name
-- 13-26992 LOCKWASHER, RUBBER MOUNT STUD
1 835-2294A2 CYLINDER BLOCK AND CRANKCASE ASSEMBLY Comment: SERIAL 00000000-01582403
2 21-30819A1 CHECK VALVE ASSEMBLY, CRANKCASE
3 16-66021 STUD, CYLINDER BLOCK AND CRANKCASE TO DRIVE SHAFT HOUSING
4 10-657461 STUD, CARBURETOR MOUNTING
5 17-21438 PIN, DOWEL-CRANKCASE TO CYLINDER BLOCK
6 22-328022 PLUG, PIPE-CYLINDER BLOCK
7 10-64278 SCREW, CRANKCASE TO CYLINDER BLOCK (1")
8 10-24624 SCREW, CRANKCASE TO CYLINDER BLOCK (1-3/4")
9 11-24652 NUT, CRANKCASE FASTENING SCREW
10 10-20665 SCREW, MAIN BEARING LOCKING
11 13-21709 LOCKWASHER, MAIN BEARING LOCKING SCREW
12 15-30502A1 SHIM, UPPER BEARING HOUSING TO CYLINDER BLOCK
13 1127-1775A1 BEARING HOUSING ASSEMBLY, UPPER Comment: SERIAL 01583852-09999999
13A 1131-2405A1 BEARING HOUSING ASSEMBLY, UPPER Comment: SERIAL 01677523-09999999
14 30-72961 BEARING, BALL-UPPER BEARING HOUSING Comment: SERIAL 01677523-09999999
15 31-31410 BEARING, ROLLER-UPPER BEARING HOUSING Comment: SERIAL 01677523-09999999
16 26-31411 OIL SEAL, UPPER BEARING HOUSING Comment: SERIAL 01677523-09999999
17 25-20826 "O"RING, UPPER BEARING HOUSING Comment: SERIAL 01677523-09999999
18 54-34598 CLAMP, HOLD DOWN RING Comment: SERIAL 01677523-09999999
19 24-34731 SPRING, HOLD DOWN RING CLAMP Comment: SERIAL 01677523-09999999
20 10-36205 SCREW, HOLD DOWN RING CLAMP TO BEARING HOUSING Comment: SERIAL 01677523-09999999
21 10-39002 SCREW, UPPER BRG. HSG. MOUNTING (12-24X1/2) -SEE NOTE BELOW
22 27-22656 GASKET, TRANSFER PORT COVER
23 30654 COVER, TRANSFER PORT
24 10-20665 SCREW, PORT COVER TO CYLINDER BLOCK
25 31014 MOUNT, RUBBER-CYLINDER BLOCK COVER TO TOP COWL
26 11-20088 NUT, RUBBER MOUNT TO CYLINDER BLOCK COVER
27 27-30504 GASKET, CYLINDER BLOCK COVER
28 1013-1774 COVER, CYLINDER BLOCK
29 10-20653 SCREW, CYLINDER BLOCK COVER TO CYLINDER BLOCK
30 11-24652 NUT, CYLINDER BLOCK COVER MOUNTING SCREW
31 27-30656 GASKET, CYLINDER BLOCK TO BAFFLE PLATE
32 39096 PLATE, BAFFLE-EXHAUST MANIFOLD
33 27-30656 GASKET, BAFFLE PLATE TO EXHAUST MANIFOLD COVER
34 46163 COVER, EXHAUST MANIFOLD
35 10-28636 SCREW, BAFFLE PLATE AND MANIFOLD COVER MOUNTING
36 30312 TERMINAL BLOCK, EXHAUST MANIFOLD COVER
37 10-72169 SCREW, TERMINAL BLOCK TO EXHAUST MANIFOLD COVER
38 10-62568 SCREW, MAGNETO GROUND LEADS TO TERMINAL BLOCK
39 54-24836 CLIP, MAGNETO GROUND LEAD
40 8M0084613 "D" WASHER, GROUND LEAD FASTENING SCREW
41 10-62568 SCREW, GROUND LEAD CLIP TO MANIFOLD COVER
42 30-72961 BEARING, BALL-CRANKCASE (LOWER)
43 26-30943 OIL SEAL, CRANKCASE (LOWER)
▶DRIVE SHAFT HOUSING ASSEMBLY (16 parts) DRIVE SHAFT HOUSING ASSEMBLY
Ref OEM Part # Part Name
1 1538-2243A1 DRIVE SHAFT HOUSING ASSEMBLY Comment: SERIAL 00000000-01582403
2 16-34378 STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING Comment: SERIAL 00000000-01582403
3 11-82670911 NUT, DRIVE SHAFT HOUSING TO GEAR HOUSING STUD
4 11-8M0204726 NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUD
5 11-24652 NUT, DRIVE SHAFT HOUSING TO POWERHEAD STUDS
6 32-31940 TUBE, WATER OUTLET
7 26-30811 SEAL, RUBBER - WATER OUTLET Comment: SERIAL 01734583-09999999
7A 26-36556 SEAL, RUBBER - WATER OUTLET TUBE Comment: SERIAL 00000000-17734584
8 23-13127 WASHER, NYLON - OUTLET TUBE SEAL Comment: SERIAL 00000000-17734584
9 27-30804 GASKET, BOTTOM COWL TO DRIVE SHAFT HOUSING
10 1539-8450A1 SADDLE
11 79985A1 MOUNT ASSEMBLY, UPPER
12 79896A1 MOUNT ASSEMBLY, LOWER
13 53-26406 RING, RETAINING - UPPER AND LOWER MOUNT
14 71490 COVER, UPPER AND LOWER MOUNT
15 10-30675 SCREW, UPPER AND LOWER MOUNT COVER RETAINING
▶FLYWHEEL AND STATOR PLATE ASSEMBLY (56 parts) FLYWHEEL AND STATOR PLATE ASSEMBLY
Ref OEM Part # Part Name
- 398-692A4 STATOR PLATE ASSEMBLY
1 217-2025A1 FLYWHEEL
1A 217-2025A1 FLYWHEEL ASSEMBLY Comment: SERIAL 01526649-09999999
2 398-174 BREAKER POINT ASSEMBLY
3 10-21133 SCREW, BREAKER FASTENING
4 13-21134 LOCKWASHER, BREAKER FASTENING SCREW
5 12-21135 WASHER, BREAKER FASTENING SCREW
6 398-732 CLIP, GROUND WIRE LEAD
7 10-31058 SCREW, BREAKER CONNECTION
8 398-693 CONDENSER
9 10-21136 SCREW, CONDENSER FASTENING
10 13-21134 LOCKWASHER, CONDENSER FASTENING SCREW
11 398-193 PLUG, FELT
12 398-1859 WIPER, CAM-FELT
13 398-173 COIL, IGNITION
14 398-692 STATOR AND CORE ASSEMBLY
15 398-963 SCREW, CORE FASTENING
16 13-21144 LOCKWASHER, CORE FASTENING SCREW
17 54-31059 CLIP, CORE AND COIL
18 84-821945A46 LEAD WIRE (TOP)
19 20117 MARKER, "TOP"-LEAD WIRE
20 84-821945A46 LEAD WIRE(BOTTOM)
21 32-21137 TUBE, LEAD WIRES
22 398-179 CLAMP, LEAD WIRE TUBE
23 10-20650 SCREW, LEAD WIRE TUBE CLAMP FASTENING
24 13-21134 LOCKWASHER, LEAD WIRE TUBE CLAMP FASTENING
25 54-24836 CLAMP, LEAD WIRES
26 10-20650 SCREW, LEAD WIRE CLAMP FASTENING
27 13-21134 LOCKWASHER, LEAD WIRE CLAMP SCREW
28 12-21135 WASHER, LEAD WIRE CLAMP SCREW
29 398-1872 GROUND LEAD, MAGNETO TO TERMINAL BLOCK
30 23-30419 SLEEVE, GROUND LEAD INSULATION
31 25-29051 GROMMET, GROUND LEAD THRU STATOR PLATE
32 85-63709A1 PROTECTOR, SPARK PLUG
33 398-694 CAM, BREAKER
34 33-22805 SPARK PLUG(J7J)
35 15-22371 SHIM, MAGNETO PILOT
36 30988A2 THROTTLE CAM ASSEMBLY
37 23-20618 SPACER, THROTTLE CAM
38 10-28706 SCREW, THROTTLE CAM TO STATOR PLATE (LONG)
39 10-28707 SCREW, THROTTLE CAM TO STATOR PLATE (SHORT)
40 23019 CLAMP, MAGNETO FRICTION
41 10-30991 SCREW, FRICTION CLAMP TO STATOR PLATE (SHORT)
42 10-30650 SCREW, FRICTION CLAMP AND LINK TO STATOR PLATE (LONG)
43 13-21272 LOCKWASHER, FRICTION CLAMP SCREW
44 31431 LINK, MAGNETO-THROTTLE CONTROL
45 12-22907 WASHER, MAGNETO LINK
46 18-210711 COTTER PIN, MAGNETO LINK TO THROTTLE CONTROL LEVER
47 24-22677 SPRING, TENSION-MAGNETO CAM
48 19-29900 PLUG, PLASTIC-FLYWHEEL SCREW HOLES
49 50-30662 RATCHET, FLYWHEEL
50 10-31010 SCREW, RATCHET TO FLYWHEEL
51 28-22818 KEY, FLYWHEEL
51A 28-20094 KEY, FLYWHEEL Comment: SERIAL 01487174-09999999
52 12-27025 WASHER, FLYWHEEL NUT
53 11-20696 NUT, FLYWHEEL
▶FLYWHEEL ASSEMBLY AND THROTTLE CAM LINKAGE (24 parts) FLYWHEEL ASSEMBLY AND THROTTLE CAM LINKAGE
Ref OEM Part # Part Name
1 11-20696 NUT, FLYWHEEL
2 12-36245 WASHER, FLYWHEEL NUT Comment: SERIAL 00000000-01734584
3 25-62701 "O" RING, FLYWHEEL HUB Comment: SERIAL 00000000-01734584
4 28-20094 KEY, FLYWHEEL DRIVE
5 19-29900 PLUG, PLASTIC - FLYWHEEL SCREW HOLES
6 219-2246A2 FLYWHEEL ASSEMBLY, COMPLETE
7 23-34367 COLLAR, FLYWHEEL DUST SHIELD
8 13-22027 WASHER, WAVE-MAGNETO CAM TENSION
9 398-2574A4 STATOR PLATE ASSEMBLY, COMPLETE (SEE NOTE BELOW)
10 35599A1 SHIELD ASSEMBLY, MAGNETO LEAD WIRE
11 10-45742 SCREW, SHIELD TO MAGNETO
12 13-26996 LOCKWASHER, SHIELD TO MAGNETO SCREW
13 33904 RING, HOLD DOWN-STATOR PLATE
14 10-35400 SCREW, HOLD DOWN RING TO STATOR PLATE
15 398-2230 CAM, BREAKER
16 15-33910015 SHIM, STATOR PLATE TO UPPER END CAP
17 34363A1 THROTTLE CAM BRACKET ASSEMBLY
18 54-34449 CLIP, THROTTLE CAM BRACKET
19 34374 CAM, THROTTLE
20 10-53296 SCREW, THROTTLE CAM TO CAM BRACKET AND STATOR PLATE
21 10-34696 SCREW, THROTTLE CONTROL LEVER TO CAM BRACKET
22 13-29720 WASHER, WAVE-THROTTLE CONTROL LEVER SCREW
23 12-34392 WASHER, THROTTLE CONTROL LEVER SCREW
24 11-28656 NUT, THROTTLE CONTROL LEVER SCREW
▶FUEL PUMP ASSEMBLY (SERIAL NO. 1552144 AND BELOW) (15 parts) FUEL PUMP ASSEMBLY (SERIAL NO. 1552144 AND BELOW)
Ref OEM Part # Part Name
-- 10-29283 SCREW, ADAPTOR TO BOTTOM COWL (1-1/4")
1 39082A4 FUEL PUMP ASSEMBLY
2 21-22974A2 CHECK VALVE ASSEMBLY
3 10-73656 SCREW, FUEL PUMP TO CYLINDER BLOCK
4 12-26014 WASHER, FUEL PUMP FASTENING SCREW
5 32-32230 FUEL LINE, FUEL PUMP TO CARBURETOR (4-3/4")
6 31503A1 DIAPHRAGM, FUEL PUMP TO GASKET
7 27-30651 GASKET, FUEL PUMP TO SPACER
8 31510 SPACER, FUEL PUMP TO CYLINDER BLOCK
9 27-31509 GASEKT, FUEL PUMP SPACER TO CYLINDER BLOCK
10 32-32617 FUEL LINE, FUEL PUMP TO ADAPTOR (9-3/8")
11 32454 ADAPTOR, CHECK UNIT (FUEL LINE)
12 10-32455 SCREW, ADAPTOR TO BOTTOM COWL (1-1/2")
13 24-28357 SPRING, ADAPTOR FASTENING SCREW
14 11-20110 NUT, ADAPTOR FASTENING SCREW
▶FUEL PUMP ASSEMBLY (SERIAL NO. 1582403 AND ABOVE) (16 parts) FUEL PUMP ASSEMBLY (SERIAL NO. 1582403 AND ABOVE)
Ref OEM Part # Part Name
1A 39082A4 FUEL PUMP ASSEMBLY
2A 21-22974A2 CHECK VALVE ASSEMBLY
3A 31503A1 DIAPHRAGM, FUEL PUMP TO GASKET
4A 27-30651 GASKET, FUEL PUMP DIAPHRAGM TO SPACER
5A 34571 SPACER, FUEL PUMP
6A 10-23702 SCREW, SPACER TO FUEL PUMP
7A 11-68219 NUT, SPACER TO FUEL PUMP SCREW
8A 22-34577 ELBOW (90), FUEL PUMP TO CARBURETOR
9A 22-34579 ELBOW (45), SPACER TO PRESSURE HOSE TO BLOCK
10A 32-9912688 HOSE, PRESSURE-CYLINDER BLOCK TO FUEL PUMP
11 32454 ADAPTOR, CHECK UNIT (FUEL LINE) - SEE UPPER PHOTO
11A 54-20387 CLAMP, PRESSURE HOSE TO 45 ELBOWS
12 10-32455 SCREW, ADAPTOR TO BOTTOM COWL (1-1/2") - SEE UPPER PHOTO
12A 32-34572 FUEL LINE, FUEL PUMP TO ADAPTOR (5-1/2")
13 24-28357 SPRING, ADAPTOR TO BOTTOM COWL SCREW - SEE UPPER PHOTO
14 11-20110 NUT, ADAPTOR TO BOTTOM COWL SCREW - SEE UPPER PHOTO
▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) (46 parts) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1)
Ref OEM Part # Part Name
- 1622-2244A3 GEAR HOUSING ASSEMBLY, COMPLETE - SEE NOTE BELOW
1 1622-2244A18 GEAR HOUSING ASSEMBLY
2 16-58138 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING
3 16-30717 STUD, WATER PUMP HOUSING TO GEAR HOUSING
4 31-22756 BEARING, ROLLER - DRIVE SHAFT
5 17-20032 PIN, DOWEL - LOCATING
6 26-33613 SEAL, RUBBER - WATER INTAKE TUBE Comment: SERIAL 01734584-09999999
7 23-86215 WASHER, NYLON - INTAKE TUBE SEAL Comment: SERIAL 01734584-09999999
8 35-33425 SCREEN, WATER INTAKE - NOT AS SHOWN
9 10-28642 SCREW, WATER INTAKE SCREEN TO GEAR HOUSING
10 12-191833 WASHER, GREASE FILLER HOLE SCREW
11 10-79953Q04 SCREW, GREASE FILLER HOLE
12 19643 WASHER, GREASE VENT HOLE SCREW
13 10-28653 SCREW, GREASE VENT HOLE
14 54640A1 SHAFT, SHIFT - LOWER
15 53-30899 RING, RETAINING - SHIFT SHAFT
16 23-30676A1 BUSHING ASSEMBLY, SHIFT SHAFT
17 25-26802 "O" RING, SHIFT SHAFT BUSHING
18 26-30696 OIL SEAL, SHIFT SHAFT BUSHING
19 10-39149 SCREW, SHIFT SHAFT BUSHING RETAINER
20 43-48577A2 GEAR, PINION
21 14-30377 TAB WASHER, PINION GEAR SCREW
22 10-30376 SCREW, PINION GEAR RETAINING
23 45-47278A1 DRIVE SHAFT Comment: SERIAL 01550045-09999999
24 15-30527A1 SHIM, BALL BEARING TO GEAR HOUSING
25 30-33076 BEARING, BALL - DRIVE SHAFT Comment: SERIAL 01550045-09999999
26 53-30523 RING, RETAINING - BALL BEARING
27 15-30527A1 SHIM, BALL BEARING TO WATER PUMP HOUSING
28 46-46893A6 WATER PUMP HOUSING ASS'Y Comment: SERIAL 01582403-09999999
29 25-29439 "O" RING, WATER PUMP HOUSING
30 26-30900T OIL SEAL, WATER PUMP HOUSING
31 26-33613 SEAL, WATER INTAKE TUBE
32 32-34293 TUBE, WATER INTAKE
33 31707 INSERT, WATER PUMP HOUSING Comment: SERIAL 01490055-09999999
34 17-22060 PIN, IMPELLER DRIVE
35 47-22748 IMPELLER, WATER PUMP
36 30674 PLATE, FACE - WATER PUMP HOUSING TO COVER
37 13-30809 WASHER, WAVE - FACE PLATE Comment: SERIAL 00000000-01490054
38 30593A1 WATER PUMP COVER ASSEMBLY
39 26-36558 SEAL, WATER PUMP COVER Comment: SERIAL 01734584-09999999
40 23-13127 WASHER, NYLON - WATER PUMP COVER Comment: SERIAL 01734584-09999999
41 26-30913 OIL SEAL, WATER PUMP COVER
42 11-24652 NUT, WATER PUMP HOUSING STUDS
43 25-30526 RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT)
44 23-31792T SLEEVE, GUIDE - WATER INLET TUBE
45 25-48171 "O" RING, UPPER - DRIVE SHAFT
▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) (29 parts) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2)
Ref OEM Part # Part Name
- 1622-2244A3 GEAR HOUSING ASSEMBLY, COMPLETE - SEE NOTE BELOW
1 1622-2244A18 GEAR HOUSING ASSEMBLY - SEE PAGE 11 FOR PARTS BREAKDOWN
46 30599 CAM, SHIFT
47 31334 FOLLOWER, CAM
48 30536 SLIDE, CROSS PIN
49 24-31333 SPRING, COMPRESSION - CAM FOLLOWER
50 15-30522A1 SHIM, FORWARD GEAR BRG. TO GEAR HSG.
51 30-21889 BEARING, BALL - FORWARD GEAR
52 43-30880A1 FORWARD GEAR ASSEMBLY
53 31-22458 BEARING, ROLLER - FORWARD GEAR
54 52-32474A1 RATCHET ASSEMBLY, SLIDING CLUTCH Comment: SERIAL 01526704-09999999
55 17-30535 PIN, CROSS - RATCHET TO PROPELLER SHAFT
56 53-32449 RING, RETAINING - CROSS PIN Comment: SERIAL 01526704-09999999
57 44-33581 SHAFT, PROPELLER Comment: SERIAL 01550045-09999999
58 43-30882A1 REVERSE GEAR ASSEMBLY
59 12-30531 WASHER, THRUST - REVERSE GEAR
60 30-21889 BEARING, BALL - REVERSE GEAR
61 15-30532A1 SHIM, THRUST WASHER TO GEAR HSG
62 25-30529 "O" RING, BEARING CARRIER
63 30541T1 BEARING CARRIER ASSEMBLY
64 31-22458 BEARING, ROLLER - BEARING CARRIER
65 26-30530 OIL SEAL, BEARING CARRIER
66 12-30528 WASHER, GEAR HOUSING COVER
67 30537 COVER, GEAR HOUSING
68 23-33582 COLLAR, GUIDE - PROPELLER SHAFT Comment: SERIAL 01550045-09999999
69 48-45890A1 PROPELLER ASSEMBLY (2 BLADE - ALUMINUM - 4" PITCH)
70 12-30524 WASHER, SPLINED - PROPELLER SHAFT
71 12-20084 WASHER, PROPELLER NUT
72 11-82670911 NUT, PROPELLER RETAINING
▶MISCELLANEOUS/ACCESSORIES (1 parts) MISCELLANEOUS/ACCESSORIES
Ref OEM Part # Part Name
- 92-86166Q1 GLUE (BLANKET ADHESIVE)
▶PISTON AND CONNECTING ROD ASSEMBLY (9 parts) PISTON AND CONNECTING ROD ASSEMBLY
Ref OEM Part # Part Name
1 605-378A2 CONNECTING ROD ASSEMBLY
2 10-21637 SCREW, CONNECTING ROD
3 29-22591 BEARING, NEEDLE-CRANKPIN
4 11-46438 NUT, CONNECTING ROD SCREW
5 12-30373 WASHER, NEEDLE BEARING RETAINING
6 29-22591 BEARING, NEEDLE-PISTON PIN
7 703-3375A6 PISTON AND PISTON PIN ASSEMBLY
8 40-22652 LOCK RING, PISTON PIN
9 39-22593 RING, PISTON
▶SHIFT CONTROL LINKAGE (17 parts) SHIFT CONTROL LINKAGE
Ref OEM Part # Part Name
1 30747 HANDLE, SHIFT CONTROL
2 23-30678 BUSHING, NYLON-SHIFT CONTROL HANDLE
3 24-30817 SPRING, TENSION-SHIFT CONTROL HANDLE
4 12-20086 WASHER, TENSION SPRING TO HANDLE
5 10-28668 PIN, DOWEL-TENSION SPRING TO HANDLE
6 23-30678 BUSHING, NYLON-SHIFT CONTROL HANDLE
7 43-30802 GEAR, HORIZONTAL-SHIFT CONTROL HANDLE
8 12-8M0204649 WASHER, SHIFT CONTROL HANDLE
9 11-8267089 NUT, HORIZONTAL GEAR TO SHIFT CONTROL HANDLE
10 24-30816 SPRING, DETENT-SECTOR GEAR
11 13-21272 LOCKWASHER, DETENT SPRING SCREW Comment: SERIAL 01582403-09999999
12 10-28639 SCREW, DETENT SPRING TO BOTTOM COWL Comment: SERIAL 01582403-09999999
13 23-30677 BUSHING, NYLON-SHIFT CONTROL SHAFT
14 45251A2 SHIFT CONTROL ASSEMBLY Comment: SERIAL 01877456-09999999
15 43-32453 GEAR, SECTOR-SHIFT CONTROL SHAFT (ALUMINUM) Comment: SERIAL 01877456-09999999
16 25-26630 RING, RUBBER-LOWER SHIFT CONTROL SHAFT Comment: SERIAL 00000000-01877455
16A 25-38933 "O" RING, LOWER SHIFT CONTROL SHAFT Comment: SERIAL 01877456-09999999
▶STATOR PLATE ASSEMBLY (39 parts) STATOR PLATE ASSEMBLY
Ref OEM Part # Part Name
- 398-2574A4 STATOR PLATE ASSEMBLY, COMPLETE (SEE NOTE BELOW)
1 398-2221 STATOR PLATE AND CORE
2 398-2568T1 COIL ASSEMBLY
3 398-2321 CLIP, COIL RETAINING
4 398-2413 CLIP, COIL RETAINING
5 398-2207 FELT, CAM-BREAKER
6 398-732 CLIP, GROUND WIRE LEAD
7 10-21130 SCREW, GROUND TERMINAL
8 398-2203 CONDENSER ASSEMBLY
9 10-38395 SCREW, CONDENSER FASTENING (1-1/4")
10 10-38395 SCREW, CONDENSER FASTENING (1-1/4")
11 13-21134 LOCKWASHER, CONDENSER FASTENING SCREW
12 12-21135 WASHER, CONDENSER FASTENING SCREW
13 54-39844A1 CLAMP, LEAD WIRE
14 12-21135 WASHER, LEAD WIRE CLAMP SCREW
15 13-21134 LOCKWASHER, LEAD WIRE CLAMP SCREW
16 11-21923T NUT, LEAD WIRE CLAMP SCREW
17 11-21825 NUT, COIL LEAD WIRE CLIP SCREW (SPACER)
18 54-24836 CLIP, NYLON-COIL LEAD WIRE
19 8M0084613 "D" WASHER, COIL LEAD WIRE CLIP
20 13-26995 LOCKWASHER, COIL LEAD WIRE CLIP SCREW
21 11-26419 NUT, COIL LEAD WIRE CLIP SCREW
22 398-2202 BREAKER ASSEMBLY
23 10-33988 SCREW AND LOCKWASHER, BREAKER FASTENING
24 12-21135 WASHER, TERMINAL SCREW
25 13-21134 LOCKWASHER, TERMINAL SCREW
26 11-21923T NUT, TERMINAL SCREW
27 398-2206 GROUND LEAD, STATOR TO TERMINAL BLOCK
28 23-30419 SLEEVE, INSULATION-GROUND LEAD
29 84-821945A46 LEAD WIRE
30 84-821945A46 LEAD WIRE-TOP
31 85-63709A1 PROTECTOR, SPARK PLUG
32 20117 MARKER, "TOP"-LEAD WIRE
33 33-22805 SPARK PLUG, (CHAMPION-J7J)
34 398-2208 COVER, DUST-STATOR PLATE
35 10-36455 SCREW, DUST COVER TO STATOR PLATE
36 54-24836 CLIP, GROUND LEAD
37 10-62568 SCREW, GROUND LEAD CLIP TO MANIFOLD COVER
38 8M0084613 "D" WASHER, CLIP FASTENING SCREW
▶STEERING HANDLE ASSEMBLY (25 parts) STEERING HANDLE ASSEMBLY
Ref OEM Part # Part Name
- 35908A2 STEERING HANDLE ASSEMBLY, COMPLETE Comment: SERIAL 00000000-01677523
1 27763 GRIP, RUBBER-STEERING HANDLE BODY
2 35909 BODY AND SHAFT, STEERING HANDLE
3 31001 INDICATOR, SPEED/SHIFT-STEERING HANDLE
4 10-31002 SCREW, SET-SPEED AND SHIFT INDICATOR
5 10-22290 SCREW, INDICATOR TO STEERING HANDLE BODY
6 23-30677 BUSHING, NYLON-STEERING HANDLE TO BODY
7 35908A1 HANDLE, STEERING-THROTTLE CONTROL
8 23-28100 BUSHING, NYLON-STEERING HANDLE
9 12-20084 WASHER, STEERING HANDLE SHAFT
10 24-26703 SPRING, STEERING HANDLE SHAFT
11 14-26706 TAB WASHER, YOKE PIN HOLDING
12 30235 YOKE, STEERING HANDLE SHAFT
13 17-26862 PIN, YOKE TO STEERING HANDLE SHAFT
14 26711 PIVOT, STEERING HANDLE TO BRACKET
15 15-26707 SHIM, STEERING HANDLE PIVOT TO BRACKET
16 15-30905 SHIM, STEERING HANDLE TO ARM BRACKET
17 10-28592 SCREW, STEERING HANDLE TO ARM BRACKET
18 31202A1 THROTTLE CONTROL SHAFT ASSEMBLY Comment: SERIAL 00000000-01413529
19 10-96138 SCREW, THROTTLE CONTROL SHAFT TO BRACKET
20 17-30904 #PIN, THROTTLE CONTROL SHAFT
21 30725 BRACKET, STEERING ARM
22 30970 BOOT, RUBBER-THROTTLE CONTROL SHAFT
23 10-30679 SCREW, STEERING ARM BRACKET TO SADDLE
24 11-24652 NUT, STEERING ARM BRACKET FASTENING SCREW
▶THROTTLE CONTROL LINKAGE (18 parts) THROTTLE CONTROL LINKAGE
Ref OEM Part # Part Name
1 31200 SOCKET ASSEMBLY, THROTTLE CONTROL - SEE NOTE BELOW
2 23-31011 BUSHING, NYLON-INNER SLEEVE OR SOCKET ASSEMBLY
3 43-30703 GEAR, HORIZONTAL-THROTTLE CONTROL
4 17-22896 PIN, ROLL-HORIZONTAL GEAR RETAINING
5 23-30868 BUSHING, NYLON-GEAR AND SHAFT TO BOTTOM COWL
6 12-26702 WASHER, LOWER-GEAR AND SHAFT
7 43-32451 GEAR AND SHAFT, THROTTLE CONTROL Comment: SERIAL 00000000-01526319
8 13-34632 WASHER, WAVE-GEAR AND SHAFT (LOWER)
9 23-30868 BUSHING, NYLON-GEAR AND SHAFT TO BRACKET
10 30952 BRACKET, VERTICAL SHAFT
11 10-31009 SCREW, VERTICAL SHAFT BRACKET TO BOTTOM COWL
12 30828 LEVER, THROTTLE CONTROL Comment: SERIAL 01583852-09999999
12B 34386A1 LEVER ASSEMBLY, THROTTLE CONTROL
13 17-22896 PIN, ROLL-LEVER TO VERTICAL SHAFT
14 10-20041 SCREW, ADJUSTING-THROTTLE IDLE
15 11-30968 NUT, LOCK-THROTTLE IDLE ADJUSTING SCREW
16 10-98509 SCREW, ADJUSTING-THROTTLE ADVANCE STARTED WITH SERIAL #1610
17 11-68219 NUT, LOCK - ADJUSTING SCREW
▶TOP COWL AND STARTER ASSEMBLY (45 parts) TOP COWL AND STARTER ASSEMBLY
Ref OEM Part # Part Name
- 37-61766A1 DECAL SET, TOP COWL
1 191-1827A1 TOP COWL ASSEMBLY
2 38-29643 INSIGNIA, FRONT-TOP COWL
3 10-31048 SCREW, FRONT BRACKET TO TOP COWL
4 31113 BLANKET, SOUND ABSORBING-TOP COWL
5 35848 BLANKET, SOUND ABSORBING-REAR
6 31807 BLANKET, SOUND ABSORBING-TOP COWL
7 89096 COVER, TRIM-TOP COWL
8 10-23618 SCREW, TRIM COVER TO TOP COWL
9 31908 SCREEN, VENT-TOP COWL
10 10-62568 SCREW, VENT SCREEN TO TOP COWL
11 31024 BRACKET, REAR-TOP COWL MOUNTING
12 10-30110 SCREW, REAR BRACKET TO TOP COWL
13 30834 BRACKET, STARBOARD-TOP COWL FASTENING
14 10-37655 SCREW, BRACKET TO TOP COWL
15 11-27164 NUT, BRACKET TO TOP COWL SCREW
16 20155 RETAINER, STARTER SPRING
17 24-29340T02 SPRING, STARTER REWIND
18 23-28912 BUSHING, SPRING GUIDE
19 50-93696A2 STARTER SHEAVE ASSEMBLY
20 17-22896 PIN, RETAINER-STARTER CABLE
21 30596 PAWL, STARTER
22 13-36206 WASHER, WAVE-STARTER PAWL
23 23-28919 BUSHING, NYLON-SHEAVE SHAFT SPACER
24 45477A1 SPACER, SHEAVE SHAFT
25 26179 RETAINER, SHEAVE SHAFT TO STARTER SHEAVE
26 12-26180 WASHER, SHEAVE SHAFT RETAINER
27 13-20160 WASHER, WAVE-RETAINER TENSION
28 30595 PLATE, RETAINER-STARTER PAWL
29 30812 SHAFT, SHEAVE
30 14-20165 TAB WASHER, SHEAVE SHAFT NUT
31 11-20166 NUT, SHEAVE SHAFT (LEFT HAND THREAD)
32 31906 BRACKET, FRONT-TOP COWL MOUNTING
33 31906 BRACKET, FRONT-TOP COWL MOUNTING
34 31014 MOUNT, RUBBER-FRONT BRACKET
35 11-20088 NUT, RUBBER MOUNT TO FRONT BRACKET
36 12-8M0204649 WASHER, FRONT BRACKET SCREW
37 11-8267089 NUT, FRONT BRACKET TO TOP COWL SCREW
38 50-12066Q10 STARTER CABLE ASSEMBLY
39 55860 PULLEY, STARTER CABLE
40 23-309772 SPACER, CABLE PULLEY
41 12-22887 WASHER, PULLEY FASTENING SCREW
42 10-28789 SCREW, PULLEY TO TOP COWL
43 30782 HANDLE, STARTER CABLE
44 79470A1 RETAINER, STARTER CABLE AND HANDLE
▶TOP COWL AND STARTER ASSEMBLY (MERC 60-3 AND MERC 60-4) (58 parts) TOP COWL AND STARTER ASSEMBLY (MERC 60-3 AND MERC 60-4)
Ref OEM Part # Part Name
1 35387 HANDLE, CHROME-TOP COWL
2 12-20583 WASHER, CHROME HANDLE STUD
3 12-8M0204649 WASHER, INSIDE HANDLE TO CHROME HANDLE STUD
4 12-22937 WASHER, CHROME HANDLE STUD
5 11-8267089 NUT, INSIDE HANDLE TO CHROME HANDLE STUD
6 10-28636 SCREW, INSIDE HANDLE TO CHROME HANDLE
7 13-26992 LOCKWASHER, INSISDE HANDLE TO CHROME HANDLE SCREW
8 35436 HANDLE, INSIDE-TOP COWL
9 10-22956 SCREW, INSIDE HANDLE TO CHROME HANDLE
10 12-8M0204649 WASHER, INSIDE HANDLE TO CHROME HANDLE SCREW
11 11-24652 NUT, INSIDE HANDLE TO CHROME HANDLE SCREW
12 35384 KEY, TOP COWL HANDLE
13 35407 SCREEN, VENT
14 10-62568 SCREW, VENT SCREEN TO TOP COWL
15 31024 BRACKET, REAR-TOP COWL MOUNTING
16 10-38787 SCREW, REAR BRACKET TO TOP COWL
17 14-20165 TAB WASHER, SHEAVE SHAFT NUT
18 11-20166 NUT, SHEAVE SHAFT(LEFT HAND THREAD)
19 2107-2362 COWL, TOP
20 38959 BRACKET, STARBOARD-TOP COWL FASTENING Comment: SERIAL 01877456-09999999
21 10-37655 SCREW, BRACKET TO TOP COWL
22 11-27164 NUT, BRACKET TO TOP COWL SCREW
23 37-61766A1 DECAL SET, TOP COWL
24 12-35647 WASHER, STARTER SPRING RETAINER Comment: USED ON EARLY PRODUCTION ENGINES ONLY
25 20155 RETAINER, STARTER SPRING
26 24-29340T02 SPRING, STARTER REWIND
27 23-28912 BUSHING, SPRING GUIDE
28 50-93696A2 STARTER SHEAVE ASSEMBLY
29 17-22896 PIN, RETAINER-STARTER CABLE
30 13-36206 WASHER, WAVE-STARTER PAWL
31 30596 PAWL, STARTER
32 23-28919 BUSHING, NYLON-SHEAVE SHAFT SPACER
33 23-61005 SPACER, SHEAVE SHAFT
34 26179 RETAINER, SHEAVE SHAFT TO STARTER SHEAVE
35 12-35559 WASHER, SHEAVE SHAFT RETAINER
36 13-20160 WASHER, WAVE-RETAINER TENSION
37 30595 PLATE, RETAINER-STARTER PAWL
38 35558 SHAFT, SHEAVE
39 35848 BLANKET, SOUND ABSORBING-TOP COWL (REAR)
40 35564 BLANKET, SOUND ABBSORBING-TOP COWL
41 57821 INSERT, ROPE GUIDE-TOP COWL
42 31906 BRACKET, FRONT-TOP COWL MOUNTING
43 10-20784 SCREW, FRONT BRACKET TO TOP COWL
44 23-35555 SPACER, FRONT BRACKET SCREW
45 12-8M0204649 WASHER, FRONT BRACKET SCREW
46 11-8267089 NUT, FRONT BRACKET SCREW
47 31014 MOUNT, RUBBER-FRONT BRACKET
48 11-20088 NUT, RUBBER MOUNT TO FRONT BRACKET
49 2105-2352A5 COVER ASSEMBLY, FRONT
50 37-37752 DECAL, FRONT COVER ("MERC 60")
51 37-37744 DECAL, FRONT COVER
52 37-37753 DECAL, FRONT COVER ("CHOKE-STOP-FUEL")
53 35497 STRIP, RUBBER-FRONT COVER (LOWER)
54 12-8M0204649 WASHER, FRONT COVER STUD
55 11-8267089 NUT, FRONT COVER STUD
56 50-12066Q10 STARTER CABLE ASSEMBLY
57 28747 HANDLE, STARTER CABLE
58 79470A1 RETAINER, STARTER CABLE AND HANDLE

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 60 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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