8M0222307 Service Kit for Suzuki DF115A DF140A DF115SS | JLM Marine

8M0222307 Service Kit for Suzuki DF115A DF140A DF115SS

This comprehensive service kit is specifically designed for Suzuki DF115A, DF140A, and DF115SS outboard engines. It provides all essential maintenance components needed for routine servicing, ensuring your engine continues to deliver reliable performance on the water.

Direct Replacement for OEM Part Number: 8M0222307

• Complete maintenance solution with oil filter, fuel filter, gaskets, and gear oil pump
• Simplifies routine service by bundling all necessary replacement parts
• Compatible with multiple Suzuki mid-range four-stroke models

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, you can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Technical Specifications

Package Contents

This service kit includes the following components:

• Oil Filter – 16510-96J00 / 16510-96J10 × 1 View Part →
• Fuel Filter – 15412-92J00 × 1 View Part →
• Gasket – 09168-12012 × 1 View Part →
• Lower Unit Drain Gasket – 09168-10022 × 2
• Gear Oil Pump – 24OP149 × 1

Installation Guide

1. Ensure the engine is off and cool before beginning any maintenance work. Gather all tools and components from the kit.
2. Locate the oil filter on your Suzuki outboard engine. Use an oil filter wrench to remove the old filter carefully.
3. Apply a thin layer of clean engine oil to the rubber gasket of the new oil filter (16510-96J00/16510-96J10). Install and hand-tighten securely.
4. Locate the fuel filter assembly. Relieve fuel system pressure if necessary, then disconnect fuel lines and remove the old fuel filter.
5. Install the new fuel filter (15412-92J00) with the arrow pointing in the direction of fuel flow. Reconnect fuel lines securely.
6. Drain the lower unit gear oil completely. Remove the drain plug and replace the lower unit drain gaskets (09168-10022) on both drain and fill ports.
7. Use the included gear oil pump (24OP149) to refill the lower unit with the manufacturer-recommended gear oil. Fill from the bottom drain hole until oil appears at the top vent hole.
8. Install the drain plug with the new gasket (09168-12012) and tighten to the specified torque. Replace the vent plug as well.
9. Check all connections for leaks. Start the engine and let it run briefly, then shut it off and recheck oil and fuel filter installations.
10. Inspect for any fuel or oil leaks around the filters and lower unit. Tighten connections if necessary.
11. Dispose of old filters, gaskets, and used oil according to local environmental regulations.
12. Record the service date and engine hours in your maintenance log for future reference.

Troubleshooting & FAQ

Q: How do I confirm this service kit fits my Suzuki engine?
A: Verify that your engine model is DF115A, DF140A, or DF115SS. Cross-check the OEM part number 8M0222307 with your owner's manual or use the Suzuki parts diagrams linked above to confirm compatibility.

Q: How often should I perform this service and replace these components?
A: Suzuki typically recommends oil and fuel filter replacement every 100 hours of operation or annually, whichever comes first. Lower unit gear oil should be changed at least annually or every 100 hours. Always consult your owner's manual for specific service intervals.

Q: What are the signs that I need to replace the fuel filter?
A: Symptoms include hard starting, rough idling, loss of power, engine hesitation, or stalling. A clogged fuel filter restricts fuel flow and can cause poor engine performance.

Q: Can I reuse the old gaskets if they look okay?
A: No, always replace gaskets during service. Old gaskets lose their ability to seal properly even if they appear intact, which can lead to leaks and potential engine damage.

Q: Do I need any special tools to install this service kit?
A: Basic hand tools are sufficient: an oil filter wrench, wrenches for drain plugs, and a container for old fluids. The kit includes a gear oil pump (24OP149) for easy lower unit servicing.

Q: Is this an OEM part or aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.