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Mercury 800 (4 CYL. ), 80 (4 CYL.) (5582562 THRU 6432900) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 800 (4 CYL. ), 80 (4 CYL.) Outboard Motor Parts Diagram & Catalog – Free PDF Download

BOTTOM COWL AND SHIFT LINKAGE

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) BOTTOM COWL AND SHIFT LINKAGE:

Mercury 800 (4 CYL. ), 80 (4 CYL.) BOTTOM COWL AND SHIFT LINKAGE Diagram
Position No. Part Name OEM Number Supersedes
1 COWL, BOTTOM 2158-8708T
2 COVER, AIR INLET 74303
3 SCREW, (#10-16 x .375), COVER TO BOTTOM COWL 10-62568
3A WASHER, (.192 x .375 x .0312) Stainless Steel, COVER SCREW 12-30164
4 GASKET, BOTTOM COWL 27-73646
5 BOOT, CONTROL CABLES - BOTTOM COWL 39616
6 BOOT, FUEL CONNECTOR - BOTTOM COWL 37637
10 HOSE, TELL TALE - EXHAUST COVER TO BOTTOM COWL (14-3/4") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
11 NOZZLE, TELL TALE HOSE TO BOTTOM COWL 52889
12 SCREW, (#10-16 x .500), TELL TALE NOZZLE TO BOTTOM COWL 10-48408
13 ELBOW, TELL TALE HOSE TO CYLINDER BLOCK 22-782792
14 SHIFT SHAFT ASSEMBLY, UPPER Comment: (SHORT SHAFT) 60304A55
14 SHIFT SHAFT ASSEMBLY, UPPER Comment: (LONG SHAFT) 60304A54
16 BUSHING, SHIFT SHAFT 23-26856
17 SHIFT LINK 73402
18 WASHER, (.2656 x .625 x .0625) Stainless Steel, LINK ROD (SHIFT LEVER END) 12-35462
19 NUT, LINK ROD 11-36069
20 WAVE WASHER, LINK ROD 13-29720
21 SPRING, LINK ROD TO GUIDE BLOCK 24-20099
22 GUIDE BLOCK, LINK ROD 37896
23 BRACKET, ANCHOR - CONTROL CABLES 52732A6
24 CUP, BARREL RETAINER - ANCHOR 39519
25 LEVER, NYLON - SHIFT CABLE LOCKING 87609A1
26 PIN, LOCKING LEVER AND COVER FASTENING 17-47175
27 COVER, NYLON - SHIFT CABLE 39667
28 LINK, LOCKING LEVER TO COVER 87609A1
29 SCREW, (.312-18 x 1.00), ANCHOR BRACKET TO CYLINDER BLOCK 10-35386
30 WEAR PLATE, LINK ROD 52100
31 LATCH Comment: CONTROL CABLE FASTENING - ANCHOR BRACKET 8M0036768 38279 CONTROL CABLE FASTENING - ANCHOR BRACKET
- GASKET SET 27-73645A87

CARBURETOR ASSEMBLY

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) CARBURETOR ASSEMBLY:

Mercury 800 (4 CYL. ), 80 (4 CYL.) CARBURETOR ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR ASSEMBLY (TOP) Comment: STAMPED WM-12 1379-6071A57
1 CARBURETOR ASSEMBLY (BOTTOM) Comment: STAMPED WM-12 1379-6071A58
1 CARBURETOR ASSEMBLY (TOP) Comment: STAMPED WM-14 1379-6071A57
1 CARBURETOR ASSEMBLY (BOTTOM) Comment: STAMPED WM-14 1379-6071A58
2 JET, (.072), VENT BOWL Comment: (WM-10) 1395-6207
2 JET, Main (.092), VENT BOWL Comment: (WM-12) (WM-14) 1395-5733
3 NEEDLE, Inlet 1395-83181
4 NOT SOLD SEPARATE, GASKET, INLET NEEDLE AND SEAT NSS
5 VENTURI ASSEMBLY Comment: (WM-10) 1395-6685
5 VENTURI, Plastic Comment: (WM-12) (WM-14) 52106A1
6 NOT SOLD SEPARATE, NOZZLE NSS
7 NOT SOLD SEPARATE, IDLE NEEDLE NSS
8 NOT SOLD SEPARATE, SPRING, IDLE MIXTURE NSS
9 NOT SOLD SEPARATE, FLOAT PIN NSS
10 NOT SOLD SEPARATE, FLOAT LEVER NSS
11 FLOAT 19273
12 BOWL, Fuel 1395-6488
13 NOT SOLD SEPARATE, GASKET, FUEL BOWL NSS
14 NOT SOLD SEPARATE, SCREW, FUEL BOWL NSS
15 PLUG, MAIN JET 1395-6199
16 JET, Main (.090) Comment: (WM-10) 1395-6247
16 JET, (.082), MAIN Comment: (WM-12) (WM-14) 1399-3518
17 NOT SOLD SEPARATE, GASKET, MAIN JET PLUG NSS
18 NOT SOLD SEPARATE, SCREEN, FUEL INLET NSS
19 NOT SOLD SEPARATE, WELCH PLUG (9/16") NSS
20 SHAFT, Throttle (TOP) 1395-4807
20 SHAFT, THROTTLE (BOTTOM) 1395-7942
21 VALVE, THROTTLE Comment: (WM-10) 1395-6196
21 VALVE, THROTTLE Comment: (WM-12) (WM-14) 1395-7639
22 NOT SOLD SEPARATE, SCREW, VALVE TO THROTTLE SHAFT NSS
23 SEAL, THROTTLE SHAFT 1395-6204
24 WASHER, THROTTLE SHAFT 1395-6203
25 NOT SOLD SEPARATE, SPRING, THROTTLE RETURN NSS
26 VALVE ASSEMBLY, ENRICHMENT 1395-6198
27 NOT SOLD SEPARATE, SCREW, ENRICHMENT BRACKET NSS
28 NOT SOLD SEPARATE, WELCH PLUG (7/16") NSS
29 GASKET, CARBURETOR 27-733771
- GASKET KIT 1395-6200
- REPAIR PARTS KIT Comment: (WM-10) 812953 1395-6205, 19272, 19274, 812954, 1395-6360, 812955, 1395-7212, 812985, 1395-7834 (WM-10)
- REPAIR PARTS KIT Comment: (WM-12) 812953 1395-6205, 19272, 19274, 812954, 1395-6360, 812955, 1395-7212, 812985, 1395-7834 (WM-12)
- REPAIR PARTS KIT Comment: (WM-14) 812953 1395-6205, 19272, 19274, 812954, 1395-6360, 812955, 1395-7212, 812985, 1395-7834 (WM-14)
- GASKET SET 27-73645A87

CARBURETOR LINKAGE

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) CARBURETOR LINKAGE:

Mercury 800 (4 CYL. ), 80 (4 CYL.) CARBURETOR LINKAGE Diagram
Position No. Part Name OEM Number Supersedes
1 SOLENOID ASSEMBLY, Choke 54293A10
2 SCREW, (.312-18 x .750) 10-824941 10-59645, 10-73274
3 LOCKWASHER, (.312), CHOKE SOLENOID SCREW 13-8M0204647
5 LOCKWASHER, Stainless Steel, CHOKE SOLENOID TERMINAL 10,13-26996
6 NUT, Stainless Steel, CHOKE SOLENOID TERMINAL 10-32,11-68219
7 PLUNGER ASSEMBLY 89008A2
8 ROD, Choke 73400
9 KNOB ASSEMBLY 90242A1
10 SCREW, (.190-16 x .620), WIRE TO CHOKE KNOB 10-77137
11 GROMMET, CHOKE KNOB 25-20116
12 WIRE, CHOKE KNOB TO CHOKE ROD (BLACK) 84-74263
13 SCREW, (#10-16 x .375), WIRE TO CHOKE ROD 10-62568
14 CARBURETOR ASSEMBLY (TOP) Comment: STAMPED WM-12 1379-6071A57
14 CARBURETOR ASSEMBLY (TOP) Comment: STAMPED WM-14 1379-6071A57
14A CARBURETOR ASSEMBLY (BOTTOM) Comment: STAMPED WM-12 1379-6071A58
14A CARBURETOR ASSEMBLY (BOTTOM) Comment: STAMPED WM-14 1379-6071A58
15 FITTING, CARBURETOR 22-19688
16 SCREW, (.312-18 x 3.750), CARBURETOR TO CRANKCASE 10-52743
17 COUPLING ASSEMBLY, LOWER CARBURETOR 53720A2
18 KEY, COUPLING 28-89694
19 SCREW, (#8-32 x .790), COUPLING TO CARBURETOR 10-66104
20 WASHER, COUPLING SCREW 12-74726
21 ACTUATOR, THROTTLE (UPPER CARBURETOR) 73847
22 SCREW, (#5-40 x .500), ACTUATOR TO UPPER CARBURETOR 10-60293
23 PLATE, CARBURETOR 73408
24 GASKET, CARBURETOR PLATE 27-73398
25 GASKET, CARBURETOR PLATE TO CARBURETOR 27-76952
26 SCREW, (.250-20 x .620) Stainless Steel, PLATE TO CARBURETOR 10-28635
27 SEAL, CARBURETOR PLATE 73647
- GASKET SET 27-73645A87

CLAMP BRACKET AND REVERSE LOCK(SHORT SHAFT)

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) CLAMP BRACKET AND REVERSE LOCK(SHORT SHAFT):

Mercury 800 (4 CYL. ), 80 (4 CYL.) CLAMP BRACKET AND REVERSE LOCK(SHORT SHAFT) Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET ASSEMBLY 1440-8394A2
2 THUMB SCREW ASSEMBLY 10-78492A1
3 SCREW, (.312-24 x .680), THUMB SCREW 10-78495
4 WASHER, THUMB SCREW 12-78493
5 CAP, THUMB SCREW 75043
6 TILT TUBE 8M0041936 8M0035074, 883067, 30664 2, 74528
7 WASHER, TILT TUBE 13-89634
8 NUT, (.875-14), TILT TUBE 11-858869 11-30499
9 CAP, PLASTIC - TILT TUBE 53078
10 SPACER, CLAMP BRACKET STUD 23-59624
11 STUD Comment: NON POWER TRIM 16-59625
12 WASHER, CLAMP BRACKET STUD 12-36001
13 LOCKWASHER, (.312), CLAMP BRACKET STUD 13-8M0204647
14 NUT, (.312-24) Stainless Steel, CLAMP BRACKET STUD 11-28770
15 PIN ASSEMBLY, Tilt Lock Comment: NON POWER TRIM 17-8M0026068 17-49930A 1 NON POWER TRIM
16 BOLT, (.375-16 x 3.250), CLAMP BRACKET TO TRANSOM 10-68298
17 WASHER, CLAMP BRACKET BOLT 12-68410
16 SCREW, (.375-16 x 3.00) Stainless Steel, CLAMP BRACKET TO TRANSOM 10-68299
17 WASHER, (..88 x .39 x .06), CLAMP BRACKET BOLT 12-68300
18 NUT, CLAMP BRACKET BOLT 11-82671112
19 PIN, UPPER SHOCK MOUNTING 55-28416
20 TILT LOCK ASSEMBLY, STARBOARD 76386
21 TILT LOCK ASSEMBLY, PORT 76385T
22 O-RING, (.301 x .070), TILT LOCK 25-627021
23 WASHER, TILT LOCK 12-76388
24 SEAL, Oil, SWIVEL BRACKET (TILT LOCK) 26-22734
25 COUPLING, TILT LOCK 79659
26 COTTER PIN, TILT LOCK COUPLING 18-47959
27 LOCK ASSEMBLY, Reverse Comment: NON POWER TRIM SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 87431
27 LOCK ASSEMBLY, Reverse Comment: NON POWER TRIM SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 14664A3
28 SPRING Comment: NON POWER TRIM SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 24-78203A2
28 SPRING Comment: NON POWER TRIM SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 24-78203A2
29 SHAFT, REVERSE LOCK PIVOT Comment: NON POWER TRIM 56349
30 BUSHING, PIVOT SHAFT Comment: NON POWER TRIM 23-69132
31 COTTER PIN, LOCK TO SHAFT Comment: NON POWER TRIM 18-45882
32 PIN, LOWER SHOCK MOUNTING 55-696531
33 SHOCK ABSORBER MERCURY Comment: NON POWER TRIM 55-58780A7
34 BUSHING, UPPER SHOCK BUSHING TO BRACKET Comment: NON POWER TRIM 23-73203
35 WASHER, UPPER BUSHING RETAINER (INNER) Comment: NON POWER TRIM 12-28196
36 BUSHING, RUBBER - SHOCK ABSORBER (UPPER) Comment: NON POWER TRIM 23-32171
37 BUSHING, RUBBER - SHOCK ABSORBER (LOWER) Comment: NON POWER TRIM 23-28198
38 WASHER, UPPER/LOWER SHOCK PIN (LOWER) Comment: NON POWER TRIM 12-69374
39 SCREW, UPPER AND LOWER SHOCK PIN Comment: NON POWER TRIM 10-69375
- GASKET SET 27-73645A87

COWLING AND FRONT COVER

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) COWLING AND FRONT COVER:

Mercury 800 (4 CYL. ), 80 (4 CYL.) COWLING AND FRONT COVER Diagram
Position No. Part Name OEM Number Supersedes
1 COVER ASSEMBLY, Cowl - Front (W/O DECALS) Comment: SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 2182-7927A8
1 FRONT COVER ASSEMBLY (W/O DECALS) Comment: SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 2182-7927A8
2 KNOB, FRONT VOER Comment: SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 73786
2 KNOB, FRONT COVER Comment: SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 56849
3 WASHER, COVER KNOB (RUBBER) 12-30771
4 WASHER, COVER KNOB (STEEL) 12-75246
5 SPRING, TENSION - COVER KNOB 24-30772
6 PIN, Roll, TENSION SPRING TO KNOB 17-29077
7 ROPE AND HANDLE KIT, Manual/Emergency Start, STARTER (FOR MANUAL STARTING ONLY) 47341A11
8 SEAL, SOUND ABSORBING Comment: SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 71040
9 PAD, SOUND ABSORBING Comment: SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 94923
10 BLANKET, SOUND ABSORBING 38674
11 SEAL, SOUND - UPPER Comment: SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 54143
12 WRAP AROUND COWL ASSEMBLY Comment: (WITHOUT DECALS) 2119-3248A16
13 LATCH ASSEMBLY, Cowl 46785A1
14 HOOK, COWL LATCH 30413

CRANKSHAFT, PISTON AND CONNECTING ROD

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) CRANKSHAFT, PISTON AND CONNECTING ROD:

Mercury 800 (4 CYL. ), 80 (4 CYL.) CRANKSHAFT, PISTON AND CONNECTING ROD Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 440-9074A2
2 BEARING, Ball, UPPER 30-62567T
3 BEARING, Ball, LOWER 30-63742T
4 CARRIER ASSEMBLY 54196A6
5 PACKING, CARRIER 65800
6 BEARING ASSEMBLY, Main (VALVE TYPE) 540-5266T5
7 PIN, Dowel, MAIN BEARING 17-20032
8 SCREW, (#12-28 x .560) , MAIN BEARING CLAMPING 10-45775
9 NUT, MAIN BEARING CLAMPING SCREW 11-45774
10 REED SET, MATCHED - MAIN BEARING 34-56007A1
11 STOP, Reed, MAIN BEARING REED VALVES 34-56008
12 SCREW, REED STOP MOUNTING 10-62204
13 NUT, REED STOP MOUNTING SCREW 11-53153
14 BEARING ASSEMBLY, Center Main 535-5397A4
15 PIN, Dowel, CENTER MAIN BEARING 17-20032
16 BEARING, Needle 29-714221
17 RACE, OUTER (PAIR) 26113T
18 RING, Snap, OUTER RACE CLAMPING 53-26933
19 SCREW, (.250-28 x 1.25), CENTER MAIN BEARING CLAMPING 10-22968
20 NUT, (1/4-28X7/32), MAIN BEARING CLAMPING SCREW 11-8M0207775
21 PIN, Dowel, STEPPED 17-47246
22 PISTON ASSEMBLY 774-9137A12
22 PISTON ASSEMBLY Comment: (.015 O.S.) 774-9137A13
22 PISTON ASSEMBLY Comment: (.030 O.S.) 774-9137A14
23 RING, Lock, PISTON PIN 53-857196 40-52035
24 RING Comment: (STANDARD) 39-78816A12
24 RING SET, Piston - .015 Oversize 39-78811A12
24 RING SET, Piston - .030 Oversize 39-88392A12
25 CONNECTING ROD ASSEMBLY 624-8101A3
26 SCREW, (.250-28 Special), CONNECTING ROD Comment: W/O NUT 10-91012
26 SCREW, (.250-28 x 1.500), CONNECTING ROD Comment: WITH NUT 10-54803
27 NUT, CONNECTING ROD SCREW Comment: WITH NUT 11-49091
28 BEARING ASSEMBLY, CRANKPIN 31-62596A1
29 BEARING, PISTON PIN 29-8M0214934
30 WASHER, NEEDLE LOCATING 12-8M0032839 12-47247
- GASKET SET 27-73645A87

CYLINDER BLOCK AND CRANKCASE ASSEMBLY

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) CYLINDER BLOCK AND CRANKCASE ASSEMBLY:

Mercury 800 (4 CYL. ), 80 (4 CYL.) CYLINDER BLOCK AND CRANKCASE ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK ASSEMBLY Comment: SN# USA-6030903/Australia-8074612/Belgium-9345615/Canada-7189007 & Below 871-8338A3
1 CYLINDER BLOCK ASSEMBLY Comment: SN# USA-6030904/Australia-8074613/Belgium-9345616/Canada-7189008 & Up 871-8338A3
2 GASKET, CRANKCASE TO CYLINDER BLOCK 27-53650
3 COVER, STARTER MOTOR (UPPER) 56029T
4 SCREW, (.312-18 x 1.375), COVER TO CRANKCASE 10-31984
4 SCREW, (.312-18 x 1-3/4), COVER TO CRANKCASE 10-35385
5 LOCKWASHER, (.312), COVER SCREW 13-8M0204647
6 COVER, STARTER MOTOR (LOWER) 76867
7 SCREW, COVER TO CRANKCASE (1-7/8") 10-73279
7 SCREW, COVER TO CRANKCASE (5-1/2") 10-73658
8 STUD, (.375-16/.375-24 x 1.880) 16-64281
9 PIN, Dowel, CRANKCASE TO CYLINDER BLOCK 17-43044
10 PIN, Dowel (.250 x .625), CYLINDER BLOCK TO MAIN BEARING 17-63779
11 RESTRICTOR, CRANKCASE BLEED 66517
12 STUD, (4 In.), CYLINDER BLOCK TO EXHAUST PLATE (4") 16-64282
13 SCREW, (.312-18 x 2.750), CRANKCASE TO CYLINDER BLOCK 10-57841
13 SCREW, (1.25), CRANKCASE TO CYLINDER BLOCK (1-1/4") 10-74824
14 SCREW, (.312-18 x 1.50), CRANKCASE TO CYLINDER BLOCK 10-73657
15 SCREW, (.375-16 x 1.00), CENTER MAIN BEARING LOCKING 10-20359
16 TAB WASHER, BEARING LOCKING SCREW 14-20091
17 CHECK VALVE, BLEED HOSE - TOP 21-42866
19 HOSE, CYLINDER BLEED (15-1/2") 32-9938779
20 FITTING ASSEMBLY, BLEED HOSE - BOTTOM 21-428671
21 ELBOW 22-996642
22 HOSE, BALANCE (6-1/4") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
23 FITTING, BALANCE HOSE TO CYLINDER BLOCK - LOWER 22-130342
24 HOSE, BALANCE (5") 32-9938779
25 CONNECTOR, AIR INLET COVER 22-56759
- GASKET SET 27-73645A87
- POWERHEAD 97471T87

DRIVESHAFT HOUSING ASSEMBLY

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) DRIVESHAFT HOUSING ASSEMBLY:

Mercury 800 (4 CYL. ), 80 (4 CYL.) DRIVESHAFT HOUSING ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft Comment: (SHORT SHAFT) 1575-5240A4
1 HOUSING ASSEMBLY, Driveshaft - Mercury Comment: (LONG SHAFT) 1573-5239A4
2 STUD, (.437 x 2.69), DRIVESHAFT HOUSING TO GEAR HOUSING 16-56295
3 PLUG, PLASTIC - TRIM TAB SCREW HOLE 19-64649
4 COVER, TRIM - DRIVESHAFT HOUSING 37417
5 SCREW, (#10-16 x .750) Stainless Steel, TRIM COVER TO BOTTOM COWL 10-57807
6 GROMMET, TRIM COVER SCREW 25-92012
7 CABLE ASSEMBLY, TRIM COVER SCREW 84-88238T01
8 SCREW, (#10-16 x .375), GROUND STRAP ATTACHING 10-62568
9 TUBE, WATER INLET Comment: (SHORT SHAFT) 32-62864
9 TUBE, WATER INLET Comment: (LONG SHAFT) 32-60897
10 TUBE, EXHAUST Comment: (SHORT SHAFT) 65370
10 TUBE, EXHAUST Comment: (LONG SHAFT) 78184T
11 BOOT, EXHAUST TUBE 65638
12 GUIDE, PUSH ROD Comment: NON POWER TRIM SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 52887
12 GUIDE, PUSH ROD Comment: NON POWER TRIM SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 92704
13 ROD, PUSH Comment: (SHORT SHAFT) NON POWER TRIM SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 47591
13 ROD, PUSH Comment: (LONG SHAFT) NON POWER TRIM SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 47558
13 ROD, PUSH Comment: (SHORT SHAFT) NON POWER TRIM SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 92708
13 RING, PUSH Comment: (LONG SHAFT) NON POWER TRIM SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 22707
14 NUT, JAM - PUSH ROD Comment: NON POWER TRIM SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 11-69254
14 NUT, (.312-24) Stainless Steel, JAM - PUSH ROD Comment: NON POWER TRIM SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 11-28770
15 YOKE, PUSH ROD Comment: NON POWER TRIM SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 47559
15 ROD END, PUSH ROD Comment: NON POWER TRIM SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 89813
17 COTTER PIN, PUSH ROD PIN Comment: NON POWER TRIM 18-25191
18 MOUNT, RUBBER - UPPER Comment: (SHORT SHAFT) 75297
18 MOUNT, RUBBER - UPPER Comment: (LONG SHAFT) 75296
19 WASHER, RUBBER - UPPER MOUNT BOLT 12-47840
20 WASHER, UPPER MOUNT BOLT 12-31263
21 NUT, (.437-20) Stainless Steel, UPPER MOUNT BOLT 11-8M0204653
22 MOUNT, RUBBER - LOWER Comment: (SHORT SHAFT) 75300
22 MOUNT, RUBBER - LOWER Comment: (LONG SHAFT) 75298
23 SCREW, UPPER MOUNT (5-1/2") 10-75284
24 BUMPER, RUBBER - LOWER Comment: (SHORT SHAFT) 66336
25 NUT, MOUNT SCREW 11-25096
26 BUMPER, RUBBER - MOUNTING SCREW 25067
27 NUT, (.437-20) Stainless Steel, GEAR HOUSING 11-8M0204653
28 WASHER, (.453 x .812 x .105) Stainless Steel, GEAR HOUSING STUDS 12-45176
29 NUT, GEAR HOUSING STUDS 11-29489
30 WASHER, (.453 x .812 x .105) Stainless Steel, GEAR HOUSING STUDS 12-45176
31 CLAMP, LOWER MOUNT TO DRIVESHAFT HOUSING 35608
32 SPRING, TENSION - LOWER MOUNT CLAMP 24-35522
33 SCREW, (.312-18 x .875), LOWER MOUNT CLAMP TO HOUSING 10-29256
34 COVER, LOWER MOUNT CLAMP 35474T
35 NUT, LOWER MOUNT CLAMP COVER 11-35521
36 SCREW, (#12-14 x .920), COVER TO LOWER CLAMP MOUNT 10-87884
37 CABLE ASSEMBLY, Ground 88238A10

END CAPS, MANIFOLD AND EXHAUST COVER

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) END CAPS, MANIFOLD AND EXHAUST COVER:

Mercury 800 (4 CYL. ), 80 (4 CYL.) END CAPS, MANIFOLD AND EXHAUST COVER Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK ASSEMBLY Comment: SN# USA-6030903/Australia-8074612/Belgium-9345615/Canada-7189007 & Below 871-8338A3
1 CYLINDER BLOCK ASSEMBLY Comment: SN# USA-6030904/Australia-8074613/Belgium-9345616/Canada-7189008 & Up 871-8338A3
2 END CAP ASSEMBLY, UPPER 1161-5940A2
3 SEAL, Oil 26-41953
4 O-RING 25-47254
5 SHIM, END CAP TO CRANKCASE (.006-10) 15-73644A1
6 SCREW, UPPER END CAP (1") 10-812618 10-73169, 10-847568
7 POINTER, TIMING 43352
8 SCREW, (.75 In.), TIMING POINTER (3/4") 10-65746
9 WASHER, TIMING POINTER SCREW 12-20533
10 END CAP ASSEMBLY, LOWER 1148-5410T1
11 SEAL, Oil 26-41953
12 O-RING 25-32546
13 SHIM SET, END CAP TO CRANKCASE (.005-10) 15-20085A1
14 SCREW AND LOCKWASHER, (.312-18 x 1.00), LOWER END CAP 10-30225
15 GASKET, WATER JACKET COVER 27-73665
16 COVER, WATER JACKET - CYLINDER BLOCK 76198
17 SCREW, (.312-18 x .880), WATER JACKET COVER 10-53167T
18 WASHER, (.323 x .563 x .063) Stainless Steel, WATER JACKET COVER SCREW 12-8M0042642 12-70132
19 GASKET, CYLINDER BLOCK TO BAFFLE PLATE 27-854981
20 PLATE, BAFFLE 73436
21 GASKET, BAFFLE PLATE TO EXHAUST COVER 27-854961
22 COVER, EXHAUST MANIFOLD 78277A1
23 SCREW, (.312-18 x 1.125), MANIFOLD COVER 10-53576
24 COVER, CYLINDER BLOCK Comment: SN# USA-6030903/Australia-8074612/Belgium-9345615/Canada-7189007 & Below 1021-7699
24 COVER, CYLINDER BLOCK Comment: SN# USA-6030904/Australia-8074613/Belgium-9345616/Canada-7189008 & Up 1021-8340
25 GASKET, CYLINDER BLOCK COVER Comment: SN# USA-6030903/Australia-8074612/Belgium-9345615/Canada-7189007 & Below 27-85493
25 GASKET, CYLINDER BLOCK COVER Comment: SN# USA-6030904/Australia-8074613/Belgium-9345616/Canada-7189008 & Up 27-961711
26 SCREW, CYLINDER BLOCK COVER (1") 10-8M0214943
27 COVER, TRANSFER PORT - TOP 733201
27 COVER, TRANSFER PORT - BOTTOM 87872
28 GASKET, TRANSFER PORT COVER 27-73645
29 SCREW, (.250-20 x .750), TRANSFER PORT COVER 10-49668
30 BRACKET, MOUNT SUPPORT - CYLINDER BLOCK 37440
31 SCREW, (.312-18 x 1.00), BRACKET TO CYLINDER BLOCK 10-35386
32 STRAP ASEMBLY, Ground, EXHAUST COVER SCREW 46933A3
33 SCREW, (#10-16 x .375), GROUND STRAP 10-62568
34 PLUG, PIPE - CYLINDER BLOCK COVER 22-68307
- GASKET SET 27-73645A87

EXHAUST EXTENSION PLATE

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) EXHAUST EXTENSION PLATE:

Mercury 800 (4 CYL. ), 80 (4 CYL.) EXHAUST EXTENSION PLATE Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE ASSEMBLY, EXHAUST EXTENSION 43289A2
2 BUSHING, NYLON - EXHAUST EXTENSION PLATE 23-27132
3 PIN, Dowel, EXHAUST EXTENSION PLATE 17-23784
4 SEAL, EXHAUST EXTENSION PLATE 37918
5 STRIP, RETAINING - EXHAUST EXTENSION PLATE 99358
6 SCREW, (.190-32 x .500), SEAL AND RETAINING STRIP TO EXHAUST PLATE 10-37571
7 GASKET, POWERHEAD 27-692381
8 SCREW, (.312-18 x 2.00) Flange Head, ADAPTOR PLATE TO HOUSING PLATE 10-66023
9 SCREW, (.312-18 x 2.00) Flange Head, HOUSING PLATE TO DRIVESHAFT HOUSING 10-66023
10 NUT, CRANKCASE STUDS 11-69254
11 WASHER, CRANKCASE STUDS 12-20553
12 GASKET, DRIVESHAFT HOUSING PLATE 27-661021
13 SEAL, DRIVESHAFT HOUSING PLATE 26-60898
14 PLATE ASSEMBLY, DRIVESHAFT HOUSING 43290A4
15 SEAL, RUBBER - WATER INLET TUBE 26-38970
16 PIN, Dowel, DRIVESHAFT HOUSING PLATE 17-23784
17 GASKET, EXHAUST TUBE 27-69860
18 TUBE, Exhaust 99698
19 SCREW, EXHAUST TUBE TO DRIVESHAFT HOUSING PLATE (3/4") 10-65414
20 LOCKWASHER, (.250) Stainless Steel, EXHAUST TUBE SCREW 13-26992
21 WASHER, POWERHEAD STUDS 12-20553
22 NUT, (.375-24), POWERHEAD STUDS 11-82671013
- GASKET SET 27-73645A87

FLYWHEEL, STATOR AND IGNITION COIL

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) FLYWHEEL, STATOR AND IGNITION COIL:

Mercury 800 (4 CYL. ), 80 (4 CYL.) FLYWHEEL, STATOR AND IGNITION COIL Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, (.625-18), FLYWHEEL 11-52901
2 WASHER, (.641 x 1.250 x .190), FLYWHEEL NUT 12-33001
3 PLUG, Yellow, FLYWHEEL PULLER THREADS 19-45907
4 FLYWHEEL ASSEMBLY 248-8722A6
5 SCREW, (.312-24 x .750), PLATE/HUB TO FLEXIBLE PLATE 10-68997
6 SCREW, (.250-28 x .625), FLEXIBLE PLATE TO FLYWHEEL 10-32417
7 PLATE, SWITCH BOX 90332
8 GROMMET, SWITCH BOX 25-57009001
9 SCREW, (.312-18 x .750) 10-824941 10-59645, 10-73274
10 WASHER, (.330 x .750 x .060) Stainless Steel, SWITCH BOX PLATE SCREW 12-56720
11 J CLIP, SWITCH BOX WIRES AND FUEL LINE 54-47483
12 SWITCHBOX ASSEMBLY 332-5772A7
13 SCREW, (#12-24 x 1.25), SWITCH BOX TO PLATE 10-20619
14 WIRE ASSEMBLY 84-65999A5
16 NUT, Brass, SWITCH BOX TERMINAL 10-32,11-45076
17 MERCURY SWITCH ASSEMBLY 58124A19
18 SCREW, (.190-32 x .500), MERCURY SWITCH TO PLATE 10-37571
19 TERMINAL BLOCK 86-66986
20 SCREW, (.190-32 x .62), TERMINAL BLOCK TO PLATE 10-38055
21 SCREW, (#10-32 x .500), WIRE TO TERMINAL BLOCK 10-37655
22 CLIP, WIRES AND HARNESS 54-23567
23 SCREW, (#10-16 x .500), CLIP TO PLATE 10-48408
24 C WASHER, CLIP SCREW 8M0084613 69205
28 J CLIP, TRIGGER PLATE HARNESS 54-47483
29 PLATE, MOUNTING - IGNITION COIL 73395
30 SCREW, (.250-20 x .875) Stainless Steel, MOUNTING PLATE TO CRANKCASE 10-28668
31 COIL ASSEMBLY, Ignition 339-832757A4
33 NUT, Brass, IGNITION COIL TERMINAL 10-32,11-45076
34 COVER, IGNITION COIL 87554
35 SCREW, (.190-32 x 2.00), COVER TO MOUNTING PLATE 10-88856
36 WASHER, (.192 x .375 x .0312) Stainless Steel, COVER SCREW 12-30164
37 STRAP, PRIMARY HARNESS 77672
37A SCREW, (#10-16 x .500), STRAP ATTACHING 10-48408
38 STATOR ASSEMBLY 398-5454A26
39 SCREW, (#10-24 x .880), STATOR TO UPPER END CAP 10-75840
40 TRIGGER PLATE ASSEMBLY 96453A2
41 HARNESS ASSEMBLY, PRIMARY (CYLINDERS 1 AND 2) 84-77617
42 HARNESS ASSEMBLY, PRIMARY (CYLINDERS 3 AND 4) 84-77618
43 CLAMP, HARNESS ATTACHING 54-45806
44 SCREW, (#10-16 x .500), CLAMP TO CRANKCASE 10-48408
45 C WASHER, HARNESS CLAMP SCREW 8M0084613 69205
46 WIRE ASSEMBLY, SPARK PLUG 84-813715A1
47 BOOT, IGNITION COIL 332-2854T01
48 BOOT/TERMINAL KIT, SPARK PLUG 85-63709A1
49 SPARK PLUG (AC#V40FFK) 33-896329833 33-833C
49 SPARK PLUG Comment: Canada/Belgium 33-14103550
50 RETAINER, WIRE 78278
51 SCREW, (#10-16 x .500), WIRE RETAINER 10-48408
52 WASHER, WIRE RETAINER SCREW 12-21273
53 RETAINER, SPARK PLUG WIRE 63319
54 SCREW, (.250-28 x 1.00), RETAINER TO CYLINDER BLOCK COVER 10-46378
55 NUT, (.250-28), RETAINER SCREW 11-20013

FUEL PUMP AND FUEL LINES

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) FUEL PUMP AND FUEL LINES:

Mercury 800 (4 CYL. ), 80 (4 CYL.) FUEL PUMP AND FUEL LINES Diagram
Position No. Part Name OEM Number Supersedes
1 PUMP ASSEMBLY, Fuel 73434A5
2 CHECK VALVE ASSEMBLY 21-8M0084276 21-30430A13
3 DIAPHRAGM KIT 55278A5
4 NOT SOLD SEPARATE, GASKET, CHECK VALVE NSS
5 NOT SOLD SEPARATE, GASKET, FUEL PUMP NSS
6 RETAINER, CHECK VALVE 23004
7 SCREW, CHECK VALVE TO FUEL PUMP (1/4") 10-43725
8 FILTER, Fuel 35-73532
9 O-RING, (1.237 x .103), COVER TO FUEL PUMP 25-35480
10 COVER, FUEL PUMP 35-14805A2
11 SCREW, (#10-32 x .580), COVER TO FUEL PUMP 10-37370
12 GASKET, COVER SCREW 27-25848
13 SCREW, FUEL PUMP TO UPPER TRANSFER COVER (1-7/8") 10-70939
13 SCREW, (.250-20 x 1.375), FUEL PUMP TO UPPER TRANSFER COVER 10-69067
14 FITTING, FUEL PUMP (OUTLET) 22-64705
15 LINE, Fuel, TEE TO FUEL PUMP (11") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
16 TEE, Plastic, FUEL LINE 22-73318
17 LINE, Fuel, CARBURETOR TO TEE TO CARBURETOR (3") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
18 CLAMP, FUEL LINE ATTACHING 54-68424
19 LINE, Fuel, ADAPTOR TO FUEL PUMP (15") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
20 FITTING, Barb (.250-18), FUEL LINE TO ADAPTOR 22-63187
21 ADAPTOR, CHECK UNIT (FUEL LINE) Comment: IDENTIFIED BY 73419 CASTING ON REF. #21 22833
21 ADAPTOR, CHECK UNIT (FUEL LINE) Comment: IDENTIFIED BY 30186 CASTING ON REF. #21 30186
22 STEM, CHECK UNIT ADAPTOR Comment: IDENTIFIED BY 73419 CASTING ON REF. #21 23069
22 STEM, CHECK UNIT ADAPTOR Comment: IDENTIFIED BY 30186 CASTING 30187
23 O-RING, ADAPTOR STEM Comment: IDENTIFIED BY 73419 CASTING ON REF. #21 25-16524
23 O-RING, ADAPTOR STEM Comment: IDENTIFIED BY 30186 CASTING 25-16524
24 SPRING, ADAPTOR STEM Comment: IDENTIFIED BY 73419 CASTING ON REF. #21 24-23067T
24 STRIP, ADAPTOR STEM Comment: IDENTIFIED BY 30186 CASTING 31089
25 WASHER, ADAPTOR 30188
26 SCREW, (.250-28 x 1.380), ADAPTOR TO BOTTOM COWL 10-36154
27 NUT, ADAPTOR SCREW 11-36069
- GASKET SET 27-73645A87

GEAR HOUSING(DRIVESHAFT)

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) GEAR HOUSING(DRIVESHAFT):

Mercury 800 (4 CYL. ), 80 (4 CYL.) GEAR HOUSING(DRIVESHAFT) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, COMPLETE Comment: (SHORT SHAFT) 1655-7333A27
- GEAR HOUSING ASSEMBLY, COMPLTE Comment: (LONG SHAFT) 1655-7333A25
1 GEAR HOUSING ASSEMBLY, BASIC 1655-7333T23
1A CONNECTOR ASSEMBLY, SPEEDOMETER 22-85822A10
2 PIN, GEAR HOUSING LOCATING 17-8M0084726 17-85500
3 STUD, (.437-14/.437-20 x 4.00), GEAR HOUSING 16-57921
4 STUD, (.44 x 2.06), GEAR HOUSING 16-8M0133358
5 STUD, (.312 x 3.38), WATER PUMP 16-8M0034463 16-56297 2
6 STUD, WATER PUMP (3-1/8") 16-69501
7 BEARING, ROLLER - DRIVESHAFT 31-32898T
8 DRIVESHAFT Comment: (SHORT SHAFT) 45-69250
8 DRIVESHAFT Comment: (LONG SHAFT) 45-42646
9 GEAR, Pinion, DRIVESHAFT 43-75316T
10 NUT, (.625-18), PINION GEAR TO DRIVESHAFT 11-35921
11 SPACER, BEARING TO WATER PUMP 23-70412
11 SHIM, BEARING TO WATER PUMP 15-57007A1
12 BEARING, Roller, DRIVESHAFT 31-69220T
14 GASKET, WATER PUMP TO GEAR HOUSING 27-8M0214962
15 O-RING, (1.984 x .139), WATER PUMP 25-8M0214923
16 BASE ASSEMBLY, Water Pump 46-96146A5
17 SEAL, Oil, WATER PUMP BASE 26-94038
18 SEAL, Oil, WATER PUMP BASE 26-16977
19 PIN, Dowel, WATER PUMP 17-35973
20 GASKET, LOWER - WATER PUMP 27-8M0090319 27-85608 1
21 FACE PLATE, WATER PUMP 8M0204677
22 GASKET, UPPER - WATER PUMP 27-858524 27-85609 1, 27-85609B 1
23 BODY ASSEMBLY, Water Pump 46-96148T1
24 INSERT, WATER PUMP 48752T
26 SEAL, RUBBER - WATER INLET TUBE 26-38970
27 IMPELLER, WATER PUMP 47-89984T4
28 KEY, IMPELLER DRIVE 28-8M0214992
29 SCREW, (.250-20 x 2.25), WATER PUMP 10-30720
29 SCREW, (#14-8 x 2.25), WATER PUMP 10-8M0215009
30 LOCKWASHER, (.250) Stainless Steel, WATER PUMP SCREW 13-26992
31 WASHER, (.281 x .500 x .060) Stainless Steel, WATER PUMP SCREW AND STUD 12-8M0204649
32 NUT, (.250-28) Stainless Steel, WATER PUMP FASTENING SCREW 11-35888
33 WASHER, WATER PUMP STUD 12-36001
34 NUT, (.312-24) Stainless Steel, WATER PUMP STUD 11-82670911
35 RING, Rubber, DRIVESHAFT 25-8M0214918
36 SLEEVE, GUIDE - WATER INLET TUBE 23-29804T
37 SEAL, EXHAUST TUBE 37641001
38 PLATE, SUPPORT - EXHAUST TUBE SEAL 38051
39 SHAFT ASSEMBLY, SHIFT 76062A1
40 E RING, RETAINING - SHIFT SHAFT 53-29641
41 O-RING, (.862 x .103), SHIFT SHAFT BUSHING 25-25439
42 BUSHING ASSEMBLY, SHIFT SHAFT 23-77631A2
43 SEAL, Oil, SHIFT SHAFT HOUSING 26-8M0204708
44 WASHER, RUBBER - SHIFT SHAFT BUSHING 12-77674
45 SPACER, LOWER - REVERSE LOCKING Comment: NON POWER TRIM 78036
46 CAM, REVERSE LOCKING Comment: NON POWER TRIM 43308T1
47 SCREW, (.375-16 x .250), GREASE FILLER AND VENT HOLE 10-79953Q04
47 SCREW, Magnetic, DRAIN 22-8M0058389 22-67892A06
48 WASHER, GREASE FILLER AND VENT HOLE SCREW 12-191833
- GASKET SET 27-73645A87
- REPAIR KIT, Water Pump 46-96148A8
- SEAL KIT, Gear Housing 26-55682A1
- PUMP KIT, Water - Heavy Duty 53168A1

GEAR HOUSING(PROPELLER SHAFT)

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) GEAR HOUSING(PROPELLER SHAFT):

Mercury 800 (4 CYL. ), 80 (4 CYL.) GEAR HOUSING(PROPELLER SHAFT) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, COMPLETE Comment: (SHORT SHAFT) 1655-7333A27
- GEAR HOUSING ASSEMBLY, COMPLETE Comment: (LONG SHAFT) 1655-7333A25
1 GEAR HOUSING ASSEMBLY, BASIC 1655-7333T23
51 CAM, Shift Control 760394
52 FOLLOWER 30625
53 SLIDE, CROSS PIN 30624
54 SPRING, COMPRESSION - CAM FOLLOWER 24-30622
55 SHIM, BEARING OUTER RACE TO GEAR HOUSING (.002-3-5-10) 15-30923A1
56 BEARING SET, Cup And Cone 31-30894A1
57 BEARING, Needle, FORWARD GEAR 31-30895T
58 GEAR ASSEMBLY, Forward 43-75314T2
59 RATCHET, SLIDING CLUTCH 52-822539T 52-822539, 52-814756, 52-12777
60 PIN, Cross, RATCHET TO PROPELLER SHAFT 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
61 SPRING, RETAINING - CROSS PIN 24-30893
62 PROPELLER SHAFT 44-93003
63 GEAR, Reverse 43-77562T
65 WASHER, BEARING CARRIER TO GEAR HOUSING 12-76358
67 O-RING, BEARING CARRIER 25-29976
68 CARRIER ASSEMBLY, Bearing Comment: (W/O GREASE FITTING) 41529T2
68 CARRIER ASSEMBLY, Bearing Comment: (WITH GREASE FITTING) 41529T2
68A FITTING, Grease 22-8M0169588
69 BEARING, Needle, BEARING CARRIER 31-30956T
70 SEAL, BEARING CARRIER - INNER 26-8M0204670
70A SEAL, Oil, BEARING CARRIER - OUTER 26-8M0205729
71 KEY, LOCATING - BEARING CARRIER 28-30281
72 TAB WASHER, GEAR HOUSING COVER 14-52700
73 COVER, GEAR HOUSING 52699
74 TRIM TAB ASSEMBLY, GEAR HOUSING 97-31640Q4
75 SCREW, (.437-14 x 1.75), TRIM TAB TO GEAR HOUSING 10-66024
76 WASHER, (.453 x .812 x .105) Stainless Steel, DRIVESHAFT HOUSING STUDS 12-45176
77 NUT, (.437-20) Stainless Steel, DRIVESHAFT HOUSING STUDS 11-8M0204653
78 SCREW, (.375-16 x 1.00), GEAR HOUSING 10-65210
79 THRUST HUB 13191Q01
82 TAB WASHER, PROPELLER NUT 14-816629Q 14-816629, 14-31210, 14-816629B
83 NUT 11-52707Q1
- GASKET SET 27-73645A87

HYDRAULIC PUMP ASSEMBLY(METAL RESERVOIR)

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) HYDRAULIC PUMP ASSEMBLY(METAL RESERVOIR):

Mercury 800 (4 CYL. ), 80 (4 CYL.) HYDRAULIC PUMP ASSEMBLY(METAL RESERVOIR) Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Hydraulic, COMPLETE 92975A32
1 O-RING, (.364. x .070), HYDRAULIC PUMP 25-48171
2 VALVE BODY AND GEAR ASSEMBLY 392-7734
3 SCREW, (.190-24 x .62), VALVE BODY TO RESERVOIR 10-20411
4 SEAL, RESERVOIR TO VALVE BODY AND GEAR 392-7735
5 RESERVOIR ASSEMBLY 392-2939
6 SCREW, VENT - HYDRAULIC PUMP 10-62269
7 SCREW, (.375-16 x .250), FILLER - HYDRAULIC PUMP 10-79953Q04
8 WASHER, SEALING - FILLER SCREW 12-191833
9 WASHER, THRUST - ARMATURE 392-2623
10 ARMATURE, FIELD AND FRAME 392-2943
11 FIELD AND FRAME ASSEMBLY 392-2942
12 BALL, COMMUTATOR END PLATE 392-2944
13 PLATE ASSEMBLY, COMMUTATOR END 392-2940
14 BRUSH SET, COMMUTATOR END PLATE 392-8989
15 SPRING SET, BRUSH TENSION 392-2529
16 BOLT SET, THRU - PLATE AND FRAME TO RESERVOIR 392-2938
17 LOCKWASHER, Stainless Steel, THRU BOLT 10,13-26996

HYDRAULIC PUMP ASSEMBLY(PLASTIC RESERVOIR)

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) HYDRAULIC PUMP ASSEMBLY(PLASTIC RESERVOIR):

Mercury 800 (4 CYL. ), 80 (4 CYL.) HYDRAULIC PUMP ASSEMBLY(PLASTIC RESERVOIR) Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Hydraulic 92975A32
1 O-RING, (.364. x .070), HYDRAULIC PUMP 25-48171
2 VALVE BODY AND GEAR ASSEMBLY 92975A32
3 SCREW, (#10-16 x .750), VALVE BODY TO RESERVOIR 10-69570
4 COUPLER AND SHAFT 392-7727
5 SEAL, RESERVOIR TO VALVE BODY AND GEAR 392-7735
6 RESEROVIR ASSEMBLY (PLASTIC) 392-7731
7 WASHER, THRUST - ARMATURE 392-7732
8 ARMATURE, FIELD AND FRAME 392-7729
9 FIELD AND FRAME ASSEMBLY 392-8261
10 BALL, COMMUTATOR END PLATE 392-7730
11 PLATE ASSEMBLY, COMMUTATOR END 392-8262
12 BRUSH SET, COMMUTATOR END PLATE 392-8989
13 SPRING SET, BRUSH TENSION 392-2529
14 BOLT SET, Thru- Plate and Frame to Reservoir 392-7733
15 FILL PLUG, RESERVOIR 392-7728

MISCELLANEOUS PARTS/ACCESSORIES

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) MISCELLANEOUS PARTS/ACCESSORIES:

Mercury 800 (4 CYL. ), 80 (4 CYL.) MISCELLANEOUS PARTS/ACCESSORIES Diagram
Position No. Part Name OEM Number Supersedes
- PARTS MANUAL, MERC 80 90-90672
- GASKET SET 27-73645A87
- DECAL SET 37-93152A81

POWER TRIM COMPONENTS(WITH CIRCUIT BREAKER AND FUSE)

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) POWER TRIM COMPONENTS(WITH CIRCUIT BREAKER AND FUSE):

Mercury 800 (4 CYL. ), 80 (4 CYL.) POWER TRIM COMPONENTS(WITH CIRCUIT BREAKER AND FUSE) Diagram
Position No. Part Name OEM Number Supersedes
1 PUMP ASSEMBLY, Hydraulic (PLASTIC RESERVOIR) 92975A32
2 O-RING, (.364. x .070), MANIFOLD PLATE 25-48171
3 SCREW, (.375-16 x .250), FILLER - HYDRAULIC PUMP 10-79953Q04
4 WASHER, SEALING - FILLER SCREW 12-191833
5 SCREW, VENT - HYDRAULIC PUMP 10-62269
6 PLATE, MANIFOLD 45336
7 VALVE ASSEMBLY, Control 45197A2
-- O-RING, (.364. x .070), MANIFOLD PLATE (SEE REF. #2) 25-48171
8 O-RING, CONTROL VALVE (3/4" O.D.) 25-45254
9 O-RING, (.364. x .070), CONTROL VALVE (1/2" O.D.) 25-48171
10 O-RING, CONTROL VALVE (5/8" O.D.) 25-45253
11 SCREW, (.250-28 x 1.250), VALVE AND MANIFOLD PLATE TO PUMP 10-56500
12 PLUG, CONTROL VALVE (1/2-20") 22-46008
13 HARNESS ASSEMBLY 84-79147A3
14 BRACKET, MOUNTING 45377T
15 SCREW, (.312-18 x 1.00), MOUNTING BRACKET TO HYDRAULIC PUMP 10-35386
16 LOCKWASHER, (.312-24), MOUNTING BRACKET SCREW 13-39107
17 NUT, (.312-18) Cad Plated, MOUNTING BRACKET SCREW 11-21908
18 BOLT, (.375-16 x 3.250), HYDRAULIC PUMP TO BOAT 10-68298
19 NUT, HYDRAULIC PUMP BOLT 11-82671112
20 BRACKET, MOUNTING, STARTER SOLENOID 94279
21 SCREW, MOUNTING BRACKET TO HYDRAULIC PUMP 10-28638
22 NUT, MOUNTING BRACKET TO HYDRAULIC PUMP THRU BOLT 11-24656
23 SOLENOID, Starter 8M0185622
24 LOCKWASHER, Stainless Steel, SOLENOID TERMINAL 8,13-26995
25 NUT, Brass, SOLENOID TERMINAL 8-32,11-26419
26 LOCKWASHER, (.250) Stainless Steel, SOLENOID TERMINAL 13-26992
27 NUT, (.250-20) Brass, SOLENOID TERMINAL 11-94330
28 BOOT, RUBBER - STARTER SOLENOID TERMINAL 85-861680 85-96535
29 SCREW, STARTER SOLENOID TO MOUNTING BRACKET 10-41508
30 LINK, SOLENOID TO SOLENOID 94275
31 CABLE ASSEMBLY, Battery (POSITIVE) 84-79139A13
31 CABLE ASSEMBLY (NEGATIVE) 84-79138A1
32 BREAKER, Circuit - 20 Ampere 88-8M0085705 88-79149
33 SCREW, CIRCUIT BREAKER 10-8M0113176
34 NUT, Brass, CIRCUIT BREAKER TERMINAL 10-32,11-45076
35 WIRE, SOLENOID TO CIRCUIT BREAKER (RED) 84-87379A5
36 FUSE ASSEMBLY, 90 Ampere 88-79023T90
37 WASHER, Phenolic (.27 x .81 x .062), FUSE TERMINAL 12-96457
38 NUT, (.250-28), FUSE TERMINAL 11-21825
39 WIRE, STARTER SOLENOID (BLACK) 84-61600A9

POWER TRIM COMPONENTS(WITHOUT CIRCUIT BREAKER AND FUSE)

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) POWER TRIM COMPONENTS(WITHOUT CIRCUIT BREAKER AND FUSE):

Mercury 800 (4 CYL. ), 80 (4 CYL.) POWER TRIM COMPONENTS(WITHOUT CIRCUIT BREAKER AND FUSE) Diagram
Position No. Part Name OEM Number Supersedes
1 PUMP ASSEMBLY, Hydraulic (METAL RESERVOIR) 92975A32
1 PUMP ASSEMBLY, Hydraulic (PLASTIC RESERVOIR) 92975A32
2 O-RING, (.364. x .070), MANIFOLD PLATE 25-48171
3 SCREW, (.375-16 x .250), FILLER - HYDRUALIC PUMP 10-79953Q04
4 WASHER 12-191833
5 SCREW, (#10-32 x .437), VENT - HYDRAULIC PUMP 10-62269
6 LEAD, Battery (POSITIVE) 32979
6 LEAD, Battery (NEGATIVE) 32988
7 PLATE, MANIFOLD 45336
8 VALVE ASSEMBLY, Control 45197A2
-- O-RING, (.364. x .070) (SEE REF. #2) 25-48171
9 O-RING, CONTROL VALVE (3/4" O.D.) 25-45254
10 O-RING, (.364. x .070), CONTROL VALVE (1/2" O.D.) 25-48171
11 O-RING, CONTROL VALVE (5/8" O.D.) 25-45253
12 SCREW, (.250-28 x 1.250) 10-56500
13 PLUG, CONTROL VALVE (1/2-20") 22-46008
14 HARNESS ASSEMBLY 84-74023A1
15 BRACKET, MOUNTING 45377T
16 SCREW, (.312-18 x 1.00) 10-35386
17 LOCKWASHER, (.312-24) 13-39107
18 NUT, (.312-18) Cad Plated 11-21908
19 BOLT, (.375-16 x 3.250), HYDRUALIC PUMP TO BOAT 10-68298
20 NUT 11-82671112
21 SOLENOID, Starter 89-853654A1
22 LOCKWASHER, Stainless Steel, SOLENOID TERMINAL 10,13-26996
23 NUT, Stainless Steel, SOLENOID TERMINAL 10-32,11-68219
24 LOCKWASHER, (.312), SOLENOID TERMINAL 13-8M0204647
25 NUT, (.312-18), SOLENOID TERMINAL 11-8M0204668
26 BOOT, RUBBER - STARTER SOLENOID TERMINAL 46265
27 BRACKET, MOUNTING - STARTER SOLENOID 74407T
28 SCREW, (.250-28 x .50) 10-21140
29 LOCKWASHER, (.250) Stainless Steel 13-26992
30 NUT 11-24656
31 BUMPER, RUBBER - SOLENOID BRACKET 269011
32 WIRE ASSEMBLY, Jumper (POSITIVE) 84-79139A2
32 WIRE, Jumper (NEGATIVE) 55992
33 BRACKET, MOUNTING - STARTER SOLENOID 74406
34 SCREW, (.250-28 x .750) Stainless Steel 10-69028
35 LOCKWASHER, (.250) Stainless Steel 13-26992
36 SCREW, (.250-28 x .625) 10-32417
37 LOCKWASHER, (.250) Stainless Steel 13-26992
38 NUT, (.250-28) 11-21825

POWER TRIM CYLINDER REPAIR KITS(USE WITH 76509A3)

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) POWER TRIM CYLINDER REPAIR KITS(USE WITH 76509A3):

Mercury 800 (4 CYL. ), 80 (4 CYL.) POWER TRIM CYLINDER REPAIR KITS(USE WITH 76509A3) Diagram
Position No. Part Name OEM Number Supersedes
- REPAIR KIT (SEE NOTE BELOW) 64507A1
1 Not Sold Separate, O-RING (1-1/2" X 1-5/8" X 1/16") (#N.S.S.)
2 Not Sold Separate (3/4" X 15/16" X 1/8") (#N.S.S.)
3 Not Sold Separate, O-RING (5/8" X 3/4" X 1/16") (#N.S.S.)
4 Not Sold Separate, O-RING (1-1/4" X 1-7/16" X 1/16") (#N.S.S.)
5 Not Sold Separate, O-RING (7/32" X 11/32" X 1/16") (#N.S.S.)
6 Not Sold Separate, O-RING (1-5/8" X 1-13/16" X 1/8") (#N.S.S.)
7 Not Sold Separate, O-RING (1-5/16" X 1-1/2" X 1/8") (#N.S.S.)
8 Not Sold Separate, O-RING (1-7/8" X 2" X 1/8") (#N.S.S.)
9 Not Sold Separate, O-RING (1-3/4" X 1-15/16" X 1/8") (#N.S.S.)
10 Not Sold Separate, SEAL, SLIPPER - PISTON (#N.S.S.)
11 Not Sold Separate, PISTON, ROD - HEAVY DUTY (#N.S.S.)
12 RETAINER ASSEMBLY, PISTON 64505A1
13 Not Sold Separate, ROD, SCRAPER (#N.S.S.)
14 Not Sold Separate, RETAINER, SCRAPER (#N.S.S.)

POWER TRIM CYLINDER REPAIR KITS, Use with 92194A14

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) POWER TRIM CYLINDER REPAIR KITS, Use with 92194A14:

Mercury 800 (4 CYL. ), 80 (4 CYL.) POWER TRIM CYLINDER REPAIR KITS, Use with 92194A14 Diagram
Position No. Part Name OEM Number Supersedes
- REPAIR KIT (SEE NOTE) 92188A2
1 Not Sold Separate, Cylinder Cap (#N.S.S.)
2 Not Sold Separate, O-Ring (1-1/4" x 1-1/2" x 1/8") (#N.S.S.)
3 Not Sold Separate, Spacer (#N.S.S.)
4 Not Sold Separate, O-Ring (1-7/8" x 2-1/16" x 3/32") (#N.S.S.)
5 Not Sold Separate, O-Ring (3/4" x 15/16" x 3/32") (#N.S.S.)
6 Not Sold Separate, O-Ring (1-1/2" x 1-3/4" x 3/32") (#N.S.S.)

PROPELLERS(RIGHT HAND ROTATION)

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) PROPELLERS(RIGHT HAND ROTATION):

Mercury 800 (4 CYL. ), 80 (4 CYL.) PROPELLERS(RIGHT HAND ROTATION) Diagram
Position No. Part Name OEM Number Supersedes
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 11") Comment: 3 BLADES 48-77338A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 13") Comment: 3 BLADES 48-77340A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 15") Comment: 3 BLADES 48-77342A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 17") Comment: 3 BLADES 48-77344A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 19") Comment: 3 BLADES 48-77346A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 21") Comment: 3 BLADES 48-77348A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 23") Comment: 3 BLADES 48-77350A45

STARTER MOTOR AND WIRING HARNESS

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) STARTER MOTOR AND WIRING HARNESS:

Mercury 800 (4 CYL. ), 80 (4 CYL.) STARTER MOTOR AND WIRING HARNESS Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-893891T 50-66015T 1
2 COLLAR, RUBBER - STARTER MOTOR 23-8M0034918 23-8M0001391, 56703
3 SPACER, COLLAR TO BRACKET 23-56774
4 STOP, RUBBER - STARTER MOTOR 8M0043376 68042
5 CABLE ASSEMBLY, MOTOR TO SOLENOID Comment: SN# USA-6030903/Australia-8074612/Belgium-9345615/Canada-7189007 & Below 84-93389A1
5 CABLE ASSEMBLY, MOTOR TO SOLENOID Comment: SN# USA-6030904/Australia-8074613/Belgium-9345616/Canada-7189008 & Up 84-93389A1
6 LOCKWASHER, (.250) Stainless Steel, STARTER MOTOR TERMINAL 13-26992
7 NUT, (.250-20), STARTER MOTOR TERMINAL 11-64015
8 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel 10-69035
9 RECTIFIER 8M0058226 816770T, 816770, 62351A 1, 83-70350A 1, 83-70350A 3
10 SCREW, (#10-32 x .620), RECTIFIER TO PLATE 10-37656
13 NUT, Brass, RECTIFIER TERMINAL 10-32,11-45076
14 SOLENOID, Starter Comment: SN# USA-6030903/Australia-8074612/Belgium-9345615/Canada-7189007 & Below 89-853654A1
14 SOLENOID ASSEMBLY, Starter Comment: SN# USA-6030904/Australia-8074613/Belgium-9345616/Canada-7189008 & Up 89-8M0185149
15 LOCKWASHER, Stainless Steel, SOLENOID TERMINAL Comment: SN# USA-6030903/Australia-8074612/Belgium-9345615/Canada-7189007 & Below 10,13-26996
15 LOCKWASHER, Stainless Steel, SOLENOID TERMINAL Comment: SN# USA-6030904/Australia-8074613/Belgium-9345616/Canada-7189008 & Up 8,13-26995
16 NUT, Stainless Steel, SOLENOID TERMINAL Comment: SN# USA-6030903/Australia-8074612/Belgium-9345615/Canada-7189007 & Below 10-32,11-68219
16 NUT, Brass, SOLENOID TERMINAL Comment: SN# USA-6030904/Australia-8074613/Belgium-9345616/Canada-7189008 & Up 8-32,11-26419
17 LOCKWASHER, (.312), SOLENOID TERMINAL Comment: SN# USA-6030903/Australia-8074612/Belgium-9345615/Canada-7189007 & Below 13-8M0204647
17 LOCKWASHER, (.250) Stainless Steel, SOLENOID TERMINAL Comment: SN# USA-6030904/Australia-8074613/Belgium-9345616/Canada-7189008 & Up 13-26992
18 NUT, (.312-18), SOLENOID TERMINAL Comment: SN# USA-6030903/Australia-8074612/Belgium-9345615/Canada-7189007 & Below 11-8M0204668
18 NUT, (.250-20) Brass, SOLENOID TERMINAL Comment: SN# USA-6030904/Australia-8074613/Belgium-9345616/Canada-7189008 & Up 11-94330
19 BOOT, TERMINAL - STARTER SOLENOID 46265
20 SCREW, (.250-28 x 1.250), SOLENOID BOTTOM COWL 10-38601
21 LOCKWASHER, (.250) Stainless Steel, SOLENOID SCREW 13-26992
22 LOCATOR, STARTER SOLENOID 90547
23 CABLE ASSEMBLY, Positive - Battery 84-88439A3
23 CABLE ASSEMBLY, Battery - Negative 84-88439A4
24 HARNESS ASSEMBLY Comment: SN# USA-6030903/Australia-8074612/Belgium-9345615/Canada-7189007 & Below 84-96233A2
24 HARNESS ASSEMBLY Comment: SN# USA-6030904/Australia-8074613/Belgium-9345616/Canada-7189008 & Up 84-96233A2
24A FUSE, 20 Ampere Comment: SN# USA-6030904/Australia-8074613/Belgium-9345616/Canada-7189008 & Up 88-8M0207796
24B CABLE ASSEMBLY, FUSE Comment: SN# USA-6030904/Australia-8074613/Belgium-9345616/Canada-7189008 & Up 84-95084A2
25 CLAMP, WIRING HARNESS 54-88608
26 SCREW, (.250-20 x .750), WIRING HARNESS CLAMP 10-28636
27 LOCKWASHER, Stainless Steel, WIRING HARNESS CLAMP SCREW 10,13-26996
28 BRACKET, WIRING HARNESS 89047
29 SCREW, (#10-32 x .625), WIRING HARNESS BRACKET 10-32228
30 WASHER, BRACKET SCREW 12-38833
31 CLAMP, WIRING HARNESS 88751
32 SCREW, (.250-20 x .750), WIRING HARNESS CLAMP 10-28636
33 WASHER, CLAMP SCREW 12-20533

STARTER MOTOR ASSEMBLY(BOSCH)

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) STARTER MOTOR ASSEMBLY(BOSCH):

Mercury 800 (4 CYL. ), 80 (4 CYL.) STARTER MOTOR ASSEMBLY(BOSCH) Diagram
Position No. Part Name OEM Number Supersedes
- STARTER MOTOR ASSEMBLY 50-893891T 50-66015T 1
1 DRIVE KIT 90643
2 DRIVE ASSEMBLY 685753
3 PLATE ASSEMBLY, DRIVE END 75660
4 BOLT, THRU 10-75385
5 LOCKWASHER, THRU BOLT 13-61789
6 ARMATURE 75386
7 BRUSH/SPRING KIT 898265016 75384, 75384 1
8 BUSHING, INSULATING 23-57387
9 WASHER, INPUT STUD 12-38013
10 LOCKWASHER, INPUT STUD 13-26992
11 NUT, (.250-20), INPUT STUD 11-20890
12 HOLDER, BRUSH 898265014 61787
13 SCREW, BRUSH AND HOLDER 10-68586
14 END CAP ASSEMBLY, COMMUTATOR 15386001

STARTER MOTOR ASSEMBLY(PRESTOLITE)

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) STARTER MOTOR ASSEMBLY(PRESTOLITE):

Mercury 800 (4 CYL. ), 80 (4 CYL.) STARTER MOTOR ASSEMBLY(PRESTOLITE) Diagram
Position No. Part Name OEM Number Supersedes
1 MOTOR DRIVE 392-8848
2 PLATE ASSEMBLY, DRIVE END 392-8852
3 BUSHING, DRIVE END PLATE 392-8853
4 ARMATURE 392-8857
5 PACKAGE, ARMATURE THRUST WASHER 392-8856
6 END CAP ASSEMBLY, COMMUTATOR 392-8849
7 PLATE/HOLDER ASSEMBLY, Brush 392-8850
8 BRUSH AND TERMINAL SET 392-8851
9 SPRING SET, BRUSH (2 SPRINGS PER SET) 392-8854
10 BOLT, THRU - END CAP TO END PLATE (1/4-28) 392-8855

SWIVEL BRACKET ASSEMBLY

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) SWIVEL BRACKET ASSEMBLY:

Mercury 800 (4 CYL. ), 80 (4 CYL.) SWIVEL BRACKET ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET ASSEMBLY Comment: (SHORT SHAFT) 1490-7256A2
1 SWIVEL BRACKET ASSEMBLY Comment: (LONG SHAFT) 1482-7670A5
2 BUSHING, SWIVEL BRACKET 23-69341
3 WASHER, SWIVEL PIN - UPPER 12-69342
4 SEAL, Oil, SWIVEL BRACKET 26-37448
6 FITTING, Grease 22-8M0169589
7 PIN, REVERSE LOCK SPRING ATTACHING (SHORT SHAFT) 17-25598
8 WAVE WASHER, SWIVEL PIN (LOWER) 13-88507
9 STRAP, Stop, DRIVE SHAFT HOUSING TO SWIVEL BRACKET 28205T
10 SCREW, (.375-24 x 3.125), STRAP STOP TO HOUSING Comment: SHORT SHAFT 10-56743
10 SCREW, (.375-24 x 2.875), STRAP STOP TO HOUSING Comment: LONG SHAFT 10-28200
11 NUT, (.375-24), STRAP STOP FASTENING SCREW 11-25269
12 SWIVEL PIN ASSEMBLY, Steering Arm Comment: (SHORT SHAFT) 17-73594A2
12 SWIVEL PIN ASSEMBLY, Steering Arm Comment: (LONG SHAFT) 17-73593A2
13 YOKE, BOTTOM 73984T
15 RING, Retaining, YOKE ATTACHING 53-73591
16 BUMPER, STEERING ARM 28203
17 BOLT, (.437-20 x 5.875), STEERING ARM TO UPPER MOUNT 10-49554
18 NUT, (.437-20) Stainless Steel, STEERING ARM BOLT FASTENING 11-8M0204653

THROTTLE LEVER AND SPARK ADVANCE LEVER

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) THROTTLE LEVER AND SPARK ADVANCE LEVER:

Mercury 800 (4 CYL. ), 80 (4 CYL.) THROTTLE LEVER AND SPARK ADVANCE LEVER Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER 73416
2 LATCH, THROTTLE LEVER (THROTTLE CABLE) 73404
3 SCREW, (.250-28 x .875) Stainless Steel, LATCH TO THROTTLE LEVER 10-59702
4 SPRING, LATCH SCREW 24-20099
5 NUT, LATCH SCREW 11-36069
6 SCREW, ADJUSTING - THROTTLE LEVER (1-3/4") 10-69029
7 NUT, JAM - ADJUSTING SCREW 11-29598
8 CAP, NYLON - ADJUSTING SCREW 52023
9 ARM, SPARK ADVANCE 73414
10 SCREW, ADJUSTING - SPARK ADVANCE ARM (1-3/8") 10-73656
11 NUT, Stainless Steel, JAM - ADJUSTING SCREW 10-32,11-68219
12 CAP, NYLON - ADJUSTING SCREW 48039
13 SCREW, ADJUSTING - SPARK ADVANCE ARM (2") 10-67916
14 NUT, JAM - ADJUSTING SCREW 11-29598
15 CAP, NYLON - ADJUSTING SCREW 52023
16 SCREW, (.375-16 x 1.75) Comment: LEVER AND ARM TO CYLINDER BLOCK (1-3/4") 10-818165 10-55337 LEVER AND ARM TO CYLINDER BLOCK (1-3/4")
17 BUSHING, LEVER AND ARM SCREW 23-55164
18 BUSHING, FLANGE - LEVER AND ARM SCREW 23-55171
19 SPRING, RETURN - LEVER AND ARM SCREW 24-73375
20 WASHER, (.390 x 1.50 x .120), LEVER AND ARM SCREW 12-46765
21 BARREL, NYLON - LEVER AND ARM 8M0221994
22 LINK ROD, THROTTLE 73374
23 CAM, Throttle 73432
24 HOUSING, THROTTLE CAM 77001
25 SCREW, (#10-16 x .880), HOUSING TO CRANKCASE 10-69013
26 LINK ROD, SPARK ADVANCE 77010
27 SWIVEL ASSEMBLY, LINK ROD TO ARM 76158A1
28 BUSHING, NYLON - LINK ROD SWIVEL 23-26856
29 WAVE WASHER, LINK ROD SWIVEL 13-29402
30 WASHER, LINK ROD SWIVEL 12-73288
31 NUT, , LINK ROD SWIVEL 10-32,11-20110
32 SPACER, THROTTLE CAM HOUSING 77158

TOP COWL AND SUPPORT BRACKETS

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) TOP COWL AND SUPPORT BRACKETS:

Mercury 800 (4 CYL. ), 80 (4 CYL.) TOP COWL AND SUPPORT BRACKETS Diagram
Position No. Part Name OEM Number Supersedes
1 COWL, TOP (WITHOUT DECALS) Comment: SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 2114-7934T
1 TOP COWL ASSEMBLY (WITHOUT DECALS) Comment: SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 2114-7934T
2 RETAINER ASSEMBLY, TOP COWL Comment: SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 93122A1
2 RETAINER ASSEMBLY, TOP COWL Comment: SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 52733A9
3 GASKET, BUMPER - TOP COWL RETAINER Comment: SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 27-25496
4 SCREW, (.312-18 x 1.250), RETAINER TO TO COWL Comment: SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 10-74824
4 SCREW, (.312-18 x .880), RETAINER TO TOP COWL Comment: SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 10-53167T
5 LOCKWASHER, (.312-24), RETAINER SCREW 13-39107
6 SHIELD, TOP COWL - REAR 76370
7 SCREW, (#10-32 x .580), SHIELD TO TOP COWL 10-37370
8 LOCKWASHER, SHIELD SCREW 13-37371
9 HINGE, COWL LATCH - TOP COWL 52739
10 LEVER, COWL LATCH HINGE 94918F1
11 PIN, COWL LATCH LEVER TO HINGE 17-58998
12 HOOK, TOP COWL LATCH - REAR 55455
13 LOCKWASHER, (.250) Stainless Steel, REAR HOOK SCREW 13-26992
14 SCREW, (.250-28 x .880), REAR HOOK TO TOP COWL 10-22956
15 FRAME, SUPPORT - TOP COWL 73401T
16 MOUNT, RUBBER - SUPPORT FRAME 37640
17 LOCKWASHER, (.312), RUBBER MOUNT 13-8M0204647
18 NUT, (.312-24) Stainless Steel, RUBBER MOUNT 11-28770
19 SCREW, (.312-18 x 1.00) Stainless Steel, SUPPORT FRAME TO FRONT FRAME 10-37562
20 LOCKWASHER, (.312), SUPPORT FRAME SCREW 13-8M0204647
21 MOUNT, RUBBER - TOP COWL FRAME 90435
22 NUT, (.250-28) Stainless Steel, RUBBER MOUNT (UPPER) 11-35888
23 NUT, (1/4-28), RUBBER MOUNT (LOWER) 11-8M0207775
24 BRACKET, TROP COWL SUPPORT - REAR 52468
25 MOUNT, RUBBER - REAR SUPPORT BRACKET 31014
26 LOCKWASHER, (.250) Stainless Steel, RUBBER MOUNT 13-26992
27 NUT, (.250-28) Stainless Steel, RUBBER MOUNT 11-29598
28 SCREW, (.312-18 x 1.00) Stainless Steel, REAR BRACKET TO FRAME 10-37562
29 LOCKWASHER, (.312), REAR BRACKET SCREW 13-8M0204647
30 SCREW, (.312-18 x 1.00) Stainless Steel, REAR BRACKET TO BOTTOM COWL 10-37562
31 LOCKWASHER, (.312), REAR BRACKET SCREW 13-8M0204647
32 FRAME, FRONT SUPPORT 99649T
33 SCREW, (.312-18 x 1.00) Stainless Steel, SILENCER COVER 10-37562
34 LOCKWASHER, (.312), FRAME SCREW 13-8M0204647
35 COVER, SILENCER 89590
36 GASKET, SILENCER COVER 27-76168A2
37 SCREW, (.250-20 x .750) 10-28638

TRANSOM BRACKET(LONG SHAFT)

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) TRANSOM BRACKET(LONG SHAFT):

Mercury 800 (4 CYL. ), 80 (4 CYL.) TRANSOM BRACKET(LONG SHAFT) Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET, Transom 1496-8822A1
2 TILT TUBE 89099
3 WAVE WASHER 13-89297
4 NUT, (.875-14), TILT TUBE 11-858869 11-30499
5 SPACER, TRANSOM BRACKET STUD 23-87642
6 STUD Comment: NON POWER TRIM 16-87643
7 WASHER, TRANSOM BRACKET STUD 12-36001
8 LOCKWASHER, (.312), TRANSOM BRACKET STUD 13-8M0204647
9 NUT, (.312-24) Stainless Steel, TRANSOM BRACKET STUD 11-28770
10 PIN ASSEMBLY, Tilt Lock Comment: NON POWER TRIM 17-8M0026068 17-49930A 1 NON POWER TRIM
11 SCREW, (.375-16 x 5.00), TRANSOM BRACKET TO TRANSOM 10-89673
12 WASHER, TRANSOM BRACKET BOLT 12-68410
13 NUT, TRANSOM BRACKET BOLT 11-82671112
11 BOLT, TRANSOM BRACKET TO TRANSOM (6") 10-677552
12 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel, TRANSOM BRACKET BOLT 12-8M0204648
13 NUT, (.500-20), TRANSOM BRACKET BOLT 11-91962
14 PIN, UPPER SHOCK MOUNTING 89116
15 BUSHING, UPPER SHOCK MOUNTING PIN 23-89117
16 COUPLING, TILT LOCK 79659
17 COTTER PIN, TILT LOCK 18-47959
18 SEAL, Oil, SWIVEL BRACKET (TILT LOCK) 26-22734
19 WASHER, TILT LOCK 12-76388
20 O-RING, (.301 x .070), TILT LOCK 25-627021
21 TILT LOCK 89105
22 LOCK ASSEMBLY, Reverse Comment: NON POWER TRIM SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 87431
22 LOCK ASSEMBLY, Reverse Comment: NON POWER TRIM SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 14664A3
23 SPRING Comment: NON POWER TRIM SN# USA-5824647/Australia-8070909/Belgium-9299905/Canada-7169657 & Below 24-78203A2
23 SPRING Comment: NON POWER TRIM SN# USA-5824648/Australia-8070910/Belgium-9299906/Canada-7169658 & Up 24-78203A2
24 SHAFT, REVERSE LOCK PIVOT Comment: NON POWER TRIM 56349
25 COTTER PIN, LOCK TO SHAFT Comment: NON POWER TRIM 18-45882
27 PIN, LOWER SHOCK MOUNTING 55-28414
28 SCREW, LOWER SHOCK PIN (2") 10-21937
29 NUT, (1/4-28X7/32), LOWER SHOCK PIN SCREW 11-8M0207775
30 SHOCK ABSORBER MERCURY Comment: NON POWER TRIM 55-58780A7
31 WASHER, UPPER BUSHING RETAINER (INNER) Comment: NON POWER TRIM 12-28196
32 BUSHING, RUBBER, - SHOCK ABSORBER (UPPER) Comment: NON POWER TRIM 23-32171
33 BUSHING, RUBBER - SHOCK ABSORBER (LOWER) Comment: NON POWER TRIM 23-28198
34 WASHER, UPPER/LOWER SHOCK PIN (LOWER) Comment: NON POWER TRIM 12-69374
35 SCREW, UPPER AND LOWER SHOCK PIN Comment: NON POWER TRIM 10-69375
- GASKET SET 27-73645A87

TRIM CYLINDERS AND HYDRAULIC HOSES

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Below is the parts list for Mercury 800 (4 CYL. ), 80 (4 CYL.) TRIM CYLINDERS AND HYDRAULIC HOSES:

Mercury 800 (4 CYL. ), 80 (4 CYL.) TRIM CYLINDERS AND HYDRAULIC HOSES Diagram
Position No. Part Name OEM Number Supersedes
1 TRIM CYLINDER Comment: (IDENTIFY BY CASTING #78439) 92194A14
1 TRIM CYLINDER Comment: (IDENTIFY BY NO CASTING #) 92194A14
2 FITTING, Grease, TRIM CYLINDER 22-8M0169589
3 SCREW, (#10-32 x .3125), BLEED 10-45265
4 O-RING, BLEED SCREW 25-45016
5 SCREW, (.500-20 x 1.500), TRIM CYLINDER Comment: WITH TAPPED HOLE 10-45264
5 SCREW, (.500-20 x 1.500), TRIM CYLINDER Comment: WITHOUT TAPPED HOLE 10-92050
6 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel, TRIM CYLINDER BOLT 12-8M0204648
7 SPACER, TRIM CYLINDER - LOWER 23-45280
8 BUSHING, RUBBER - TRIM CYLINDER 23-94907A1
9 BRACKET, TRIM CYLINDER (PORT) 89108A3
10 SEAL, Oil, PORT BRACKET 26-70608
11 PLUNGER, LIMIT SWITCH ACTUATING 89290
12 SPRING, TENSION - LIMIT SWITCH PLUNGER 24-95881
13 STUD, (.312-24 x 16.620), MOUNTING BRACKET 16-45282
14 LOCKWASHER, (.312), MOUNTING BRACKET STUD 13-8M0204647
15 NUT, (.312-24) Stainless Steel, MOUNTING BRACKET STUD 11-28770
16 SCREW, (.500-20 x .2.250), MOUNTING BRACKET 10-45263
17 BOLT, (.375-16 x 3.250), MOUNTING BRACKET TO TRANSOM 10-68298
17 SCREW, (.375-16 x 5.00), MOUNTING BRACKET TO TRANSOM 10-89673
18 WASHER, MOUNTING BRACKET BOLT 12-68410
19 NUT, MOUNTING BRACKET BOLT 11-82671112
20 BRACKET, TRIM CYLINDER (STARBOARD) 89111T
21 SCREW, (.437-20 x 3.560), TRIM CYLINDER TO MOUNTING BRACKET 10-45328
22 WASHER, TRIM CYLINDER SCREW Comment: (STARBOARD ONLY) 12-37807
23 NUT, TRIM CYLINDER SCREW 11-20696
24 SPRING, TENSION - ADJUSTING STUD 24-24390
25 STUD, (#10-32 x .930), ADJUSTING - CUT-OUT LIMIT SWITCH 16-8M0034461 16-21085
26 NUT, Stainless Steel, JAM - LIMIT SWITCH ADJUSTING STUD 10-32,11-859124 11-45812
27 CAM, LIMIT SWITCH ADJUSTING STUD 99897
28 PLATE, RETAINING - LIMIT SWITCH CAM 86967
29 SCREW, (#10-32 x .375) Stainless Steel, RETAINING PLATE AND CAM 10-68513
30 LOCKWASHER, Stainless Steel, RETAINING PLATE AND CAM SCREW 10,13-26996
31 SWITCH ASSEMBLY, CUT- OUT LIMIT 45326A2
32 BUSHING, RUBBER - CUT-OUT LIMIT SWITCH 23-45354
33 SCREW, (#4-40 x .625), CUT OUT LIMIT SWITCH 10-47255
34 COVER, LIMIT SWITCH 89272
35 GASKET, LIMIT SWITCH COVER 27-892731
36 SCREW, (#10-32 x 1.00) Stainless Steel, LIMIT SWITCH COVER 10-34994
37 WASHER, LIMIT SWITCH COVER SCREW 12-38833
38 COVER, INLET - TRANSOM 87774A1
39 GASKET, INLET COVER 27-87775
40 GROMMET, RUBBER - INLET COVER 25-45507
41 SCREW, (#10-32 x 2.00) Stainless Steel, INLET COVER TO BOAT 10-32866
42 LOCKWASHER, Stainless Steel, INLET COVER SCREW 10,13-26996
43 NUT, Stainless Steel, INLET COVER SCREW 10-32,11-68219
44 HOSE, TRIM-CYLINDER TO CONTROL VALVE (5') - 12/32" O.D. 32-88005
45 HOSE, LIFT-CYLINDER TO CONTROL VALVE (5') - 17/32" O.D. 32-88006
46 GROMMET, RUBBER (3/8" I.D. - 1" LONG) 23-35977
46 GROMMET, RUBBER (3/8" I.D. - 7/8" LONG) 23-35977
46 GROMMET, RUBBER (7/16" I.D. -7/8" LONG) 25-12602002
47 STRAP, Tilt Stop 73519A1
48 TUBE, MOUNTING - TILT STOP 69259
49 PIN, MOUNTING TUBE 77669
50 TUBE, CUSHION 63473
51 COTTER PIN, MOUNTING TUBE PIN 18-36002
52 COTTER PIN, TILT PIN RETAINING 18-45882
53 WASHER, TILT PIN 12-39304
54 BUSHING, MOUNTING BRACKET 23-89112
55 COVER, TRIM CYLINDER Comment: NOT USED ON LATE MODELS 70679
56 SCREW, (#10-32 x .500), TRIM CYLINDER COVER Comment: NOT USED ON LATE MODELS 10-37655

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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