Mercury 5 HP (4-STROKE) JCI (0R560794 & Up) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 22 Apr 2025 0 Comments

Mercury 5 HP (4-STROKE) JCI Outboard Motor Parts Diagram & Catalog – Free PDF Download

Use the Table of Contents below to jump to each diagram. For more details, click the part name or the OEM number to view its detailed page. A free PDF version of the catalog can be downloaded at the bottom of this page.

Accessories
Carburetor and Fuel System
Clamp Brackets
Cowling, Bottom
Cowling, Top
Crankshaft, Piston and Connecting Rods
Cylinder Head/Block
Driveshaft Housing
Electrical Components
Engine Gasket Set Components
Gear Housing, Driveshaft
Gear Housing, Propeller Shaft
Intake/Exhaust Valves
Integral Fuel Tank
Oil Pan
Recoil Starter
Remote Control 4000 Side Mount
Service/Support Material
Shift Components
Special Tools
Throttle Shift Cables

Accessories

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Accessories:

Position No.	Part Name	OEM Number	Supersedes
1	LIGHTING COIL KIT	8M0056548
2	BATTERY CHARGING KIT	8M0056549
3	HARNESS ASSEMBLY	84-17175
4	SAFETY ROPE	50-16230
5	HANDLE, (0.8 Meters)	853828
5	HANDLE, (1.0 Meters)	8538281
6	TOOL KIT	91-803581
7	FLUSHING ATTACHMENT	8M0057047
8	FUEL FILTER, Water Seperator	8M0056547
9	HOSE	32-8M0057045
10	HOSE	32-8M0057046
11	CLIP	54-8M0129429
12	BRACKET	8M0057044
13	BOLT	10-823042059
14	NUT, (M8) Stainless Steel	11-400213
15	WASHER	12-4002217
16	FILTER ASSEMBLY, Fuel	35-853733A1
17	NOT SOLD SEPARATE	NSS
18	CLAMP	54-803563005	54-803563 1
19	GUIDE KIT, Vertical Rope	16839A4
20	NOT SOLD SEPARATE, GUIDE	NSS
21	PLATE, Seal	16113
22	SCREW	10-17173

Carburetor and Fuel System

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Carburetor and Fuel System:

Position No.	Part Name	OEM Number	Supersedes
1	CARBURETOR, 4 Horsepower	3303-8M0053670
1	CARBURETOR, 5 Horsepower	3303-8M0053669
1	CARBURETOR, 6 Horsepower	3303-8M0053668
2	SCREW	10-8035095
3	SPRING	24-803554
4	JET, Pilot , 4 Horsepower	38,8035243
5	SCREW ASSEMBLY, Pilot, 4 Horsepower	8M0056327
5	SCREW ASSEMBLY, Pilot, 5/6 Horsepower	10-803509019
6	MAIN NOZZLE, 4 Horsepower	8M0056322
6	MAIN NOZZLE, 5 Horsepower	8M0056323
6	MAIN NOZZLE, 6 Horsepower	8M0056324
7	JET, Main , 4 Horsepower	62,8M0056325
7	JET, Main , 5 Horsepower	68,16250011
7	JET, Main , 6 Horsepower	70,8M0056326
8	FLOAT VALVE, Brass	162543
9	CLIP, Stainless Steel	54-803525
10	PIN, Float - Stainless Steel	17-162562
11	FLOAT	162533
12	GASKET, Rubber	27-8035084
13	FLOAT BOWL	16258T5
14	SCREW, (M4 x 12)	10-16260
15	SCREW, Drain (M5 x 6)	10-8035093
16	O-RING, Rubber	25-8035131
17	MANIFOLD, Inlet	803530
18	GASKET	27-803508013	27-803508 5, 27-898101290
19	GASKET, Insulator	27-80350810
20	O-RING	25-8035133
21	BOLT, (M6 x 25)	10-8150684
22	BOLT	10-855809003	10-16329002
23	WASHER, Stainless Steel	12-16826
24	COLLAR	23-952868
25	SILENCER	8M0056336
26	CLAMP	54-952245
27	TUBING	32-952235
28	CHOKE WIRE	8M0056329
29	SCREW	10-823042067
30	CLIP	12-8M0056330
31	CLIP	54-8M0129429
32	HOSE	32-8M0056331
33	FILTER, Fuel	35-8M0157133
34	HOSE	32-8M0056332
35	WASHER, Rubber	12-953923
36	PUMP, Fuel	803529T06	803529T03, 803529T02, 803529T 1
37	O-RING	25-803513
38	SCREW	10-855544
39	HOSE	32-8M0069791
-	KIT, Carb repair	8M0044575

Clamp Brackets

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Clamp Brackets:

Position No.	Part Name	OEM Number	Supersedes
1	CLAMP BRACKET, Starboard	3406-9622T6
2	CLAMP BRACKET, Port	3406-96231
3	BOLT	10-898101337	10-95373
4	WASHER	12-95375
5	WASHER	12-16192
6	NUT, Nylon	11-95374
7	DISTANCE PLATE	161931
8	SCREW	10-16194
9	BOLT	10-82304223
10	SPRING	24-16216
11	SPRING	24-16215
12	BOLT	10-8230427
13	SET PLATE	16210002
14	BUSHING	825113
15	CLAMP SCREW ASSEMBLY	10-8M0056355
16	STOPPER ASSEMBLY, Tilt	8M0056352
17	THRUST ROD	16198004
18	SPRING	24-815093003
19	SPRING	24-161951
20	WASHER	12-16197
21	SCREW	10-16196
22	SWIVEL BRACKET, Front	3407-813029T9
23	SWIVEL BRACKET, Rear	3407-883300T
24	BUSHING, Lower	23-8035674
25	FRICTION BAND	8M0124744
26	WING NUT	11-883302
27	WASHER, Stainless Steel	12-953921
28	SPRING	24-953839
29	THRUST PLATE	803582
30	BUSHING, Upper	23-8035672
31	THRUST PLATE	8035821
32	BOLT	10-8M0102279	10-823042 22
33	FITTING, Grease	22-824969
34	ARM, Reverse Lock	162133

Cowling, Bottom

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Cowling, Bottom:

Position No.	Part Name	OEM Number	Supersedes
1	BOTTOM COWL	100-8M0232175
2	GROMMET	25-8M0056353
3	LATCH ASSEMBLY	8M0063135	817015001, 896117A02, 8M0062099, 8M0056354, 8M0058368, 817015005
4	SCREW, (M6 x 16)	10-8248324
5	GROMMET	25-8M0056358
6	GROMMET	25-953871
7	GROMMET	25-855551
8	GROMMET	25-8M0056359
9	PIN	17-16085
10	CONNECTOR, Fuel - Brass	22-8M0182334
11	CAP	878311
12	SCREW, (M6 x 25)	10-8M0204707
13	WASHER, Stainless Steel	12-16826
14	HOSE	32-8M0056360
15	CLIP	54-8M0129429
16	FUEL COCK ASSEMBLY	22-878387
17	SCREW	10-8M0056362
18	GROMMET	25-8M0056363
19	ROD, Choke	8M0155131
20	BUSHING	23-8M0056364
21	GROMMET	25-8M0056365
22	SHIFT LEVER	8M0056366
23	COLLAR	8M0056367
24	WASHER	12-8M0056368
25	SCREW	10-8M0056369
26	WASHER	12-898101937	12-16238
27	PLUG	19-853994	19-853994001
28	DECAL, Notice-This Side Up	37-8M0157275
29	DECAL, Oil Pressure	37-896854007
30	NOT SOLD SEPARATE, DECAL	NSS
31	DECAL, Fuel Valve	8M0089676
32	BOLT, (M6 x 14)	10-16223
33	WASHER	12-898101937	12-16238
34	BOLT	10-8248324
35	TILLER HANDLE KIT	8M0123135
36	TILLER HANDLE	803996T07	889246T70, 898103T60
37	PIN	17-16085
38	GRIP	853775003
39	SHAFT, Throttle	898101313
40	SHAFT, Rubber	803569
41	BUSHING	23-898101309
42	SCREW	10-16094
43	SCREW	10-879194329	10-895143002
44	BRACKET	16338
45	FRICTION PIECE	898101311
46	NUT	8M0051383	11-892776
47	SPRING, Stainless Steel	24-8M0051384	24-892777
48	BOLT	10-8M0204707
49	DECAL, Throttle	37-8M0056370
50	THROTTLE CABLE	84-8M0056371
51	SPACER	23-803566
52	WASHER	12-804508	12-804016
53	PROTECTIVE SLEEVE	853740018
54	BUSHING	23-803567
55	COVER	8M0056372
56	BOLT	10-8248324
57	DECAL	37-8M0056382
-	DECAL SET, Mercury, Lower Cowl	37-8M0081456

Cowling, Top

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Cowling, Top:

Position No.	Part Name	OEM Number
1	COWL ASSEMBLY, Black	8M0056433
1	COWL ASSEMBLY, Silver	8M0056434
2	COWL HANDLE, Black	8M0056435
2	COWL HANDLE, Silver	8M0056436
3	SCREW	10-8M0056377
4	WASHER	12-16826
5	SEAL	8107512
6	DECAL SET, Mariner	37-8M0057105
6	DECAL SET, Mercury	37-8M0057104
6	DECAL SET, Mercury, Top Cowl	37-8M0081470
-	DECAL, Horsepower 4	37-8M0073674
-	DECAL, Horsepower 5	37-8M0073675
-	DECAL, Horsepower 6	37-8M0073676
-	DECAL, Sailpower	37-8M0073679
-	DECAL, M-icon	37-8M0050645
-	DECAL, M-Icon	37-8592711
7	DECAL, Start Procedure	37-8M0046013
7	DECAL, Start Procedure	37-8M0089678
8	GROMMET	25-8M0056963

Crankshaft, Piston and Connecting Rods

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Crankshaft, Piston and Connecting Rods:

Position No.	Part Name	OEM Number	Supersedes
1	CRANKSHAFT	474-803515T
2	WASHER	12-803516
3	KEY	28-16053
4	CONNECTING ROD	600-8M0124936
5	BOLT	10-8035092
6	PISTON ASSEMBLY	779-804768A03
6	PISTON ASSEMBLY	39-8M0094922	779-804768A04 .5 MM Oversize
7	E RING	53-160573
8	PIN, Piston	41-898103113	41-803521
9	RING SET, Piston	39-803518T01	39-8M0055798, 39-803518A01 Standard
9	RING SET, Piston	39-803518T02
10	NOT SOLD SEPARATE, Piston Ring-Second	NSS
11	NOT SOLD SEPARATE, Oil Ring	NSS

Cylinder Head/Block

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Cylinder Head/Block:

Position No.	Part Name	OEM Number	Supersedes
1	CYLINDER BLOCK ASSEMBLY	878-8M0056302
2	FITTING	22-8M0071347	22-878314, 22-8M0068757
3	SEAL, Oil	26-898101285	26-803514
4	BEARING, Ball	30-161324
5	CAP, Filler	803512
6	O-RING	25-803513
7	COVER, Breather	803511002
8	GASKET	27-803508021
9	BOLT	10-8230319
10	BREATHER TUBE	17-804369
11	WASHER	12-804370
12	TUBING	32-952235
13	CLAMP	54-952245
14	CYLINDER HEAD	900-8M0119549	900-8M0119548
15	GASKET	27-803508
16	PIN, Dowel	17-16119
17	GASKET	27-803508012	27-803508 1
18	CAP, Thermostat	8M0056318
19	GASKET	27-8M0214960
20	THERMOSTAT, 126 Degrees Fehrenheit/52 Degrees Celsius	8M0228409
21	BOLT, (M8 x 90)	10-803509
22	BOLT, (M8 x 60)	10-855677002
23	SPARK PLUG, NGK#DCPR6E	33-8M0204682
24	COVER	803510
25	GASKET	27-8035082
26	BOLT	10-166954
27	WASHER, Stainless Steel	12-953921
28	BOLT, (M6 x 45)	10-82304235
29	DRUM, Throttle	803571
30	ROD, Throttle	803574
31	OPENER, Throttle	803572
32	COLLAR	23-803573
33	WASHER, Stainless Steel	12-953921
34	BOLT, (M6 x 35)	10-82304220
35	BRACKET	54-8M0056305
36	NOT SOLD SEPARATE, SCREW	NSS
37	CLIP	54-8M0056304
-	GASKET SET, Powerhead	27-8M0152380
-	POWERHEAD ASSEMBLY	61-8M0227448

Driveshaft Housing

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Driveshaft Housing:

Position No.	Part Name	OEM Number	Supersedes
1	HOUSING, Driveshaft	1599-803591T1
1	HOUSING, Driveshaft	1599-803591T2
1	HOUSING, Driveshaft	1500-8M0089108
2	BUSHING	23-16114
4	GASKET, Driveshaft Housing	27-803508016	27-803508 9
5	PIN, Dowel	17-16119
6	BOLT	10-879194264	10-823042 24
7	PLUG, Water	19-879194296	19-803592, 19-16116
8	GASKET	27-95220
9	GROMMET	25-161181
10	GROMMET	25-16117
11	HOUSING ASSEMBLY	827663A1
11	HOUSING ASSEMBLY	8M0063839
12	BUSHING	23-811214
13	RETAINER	16121
14	SCREW	10-823042067
14	SCREW, (25 mm)	10-16123
15	EXTENSION HOUSING	8M0063848
16	BOLT	10-8M0063849
17	WASHER	12-16826
18	STUD	16-8M0063850
19	WASHER	12-16192
20	NUT	11-8M0063863
-	GASKET SET, Powerhead	27-8M0152380

Electrical Components

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Electrical Components:

Position No.	Part Name	OEM Number	Supersedes
1	FLYWHEEL, Use without Lighting Coil	262-803557T01
1	FLYWHEEL, Use with Lighting Coil	262-803557T02
2	WASHER	12-16072
3	NUT	11-16071
4	LIGHTING COIL KIT	8M0056548
5	FLYWHEEL	262-803557T02
6	ALTERNATOR COIL	8M0056334	16074T04
7	SCREW, (25 mm)	10-16123
8	WASHER, Stainless Steel	12-8M0108373
9	SCREW	10-16821
10	CLAMP	54-16060
11	LANYARD SWITCH ASSEMBLY	87-8M0056342
12	LANYARD	823054
13	WARNING LAMP	8M0056341
14	HARNESS, Extension	84-16822
15	GROMMET	25-16823
16	BOLT, (M6 x 12)	10-8230427
17	CLAMP	54-8M0130961
18	IGNITER ASSEMBLY	8M0056379
19	BOLT	10-879194264	10-823042 24
20	CLAMP	54-953951
21	BOLT, (M6 x 14)	10-16223
-	BATTERY CHARGING KIT	8M0056549
22	RECTIFIER ASSEMBLY	8M0056344
23	FUSE	89-8M0056347
24	BRACKET	8M0056345
25	BOLT, (M6 x 14)	10-16223
26	CLAMP	54-953951
27	CLAMP	54-898101949
28	CONNECTOR	8M0061629
29	PROTECTIVE SLEEVE	853740018

Engine Gasket Set Components

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Engine Gasket Set Components:

Position No.	Part Name	OEM Number	Supersedes
-	GASKET SET, Powerhead	27-8M0152380
-	O-RING, Rubber, Carburetor Drain Screw	25-8035131
-	O-RING, Inlet Manifold	25-8035133
-	GASKET, Carburetor	27-803508013	27-803508 5, 27-898101290
-	SEAL, Oil, Cylinder Block	26-898101285	26-803514
-	O-RING, Filler Cap	25-803513
-	GASKET, Cap	27-803508021
-	GASKET, Cylinder Head	27-803508
-	GASKET, Cylinder Head	27-803508012	27-803508 1
-	GASKET, Thermostat Cover/Bracket	27-8M0214960
-	GASKET, Cylinder Head Cover	27-8035082
-	GASKET, Exhaust Plate	27-803508015	27-803508 8
-	O-RING, Oil Pan Cover	25-8035134
-	GASKET, Oil Pan	27-803508014	27-803508 7
-	O-RING, Oil Pan Seat	25-168231
-	GASKET, Driveshaft Housing	27-803508016	27-803508 9

Gear Housing, Driveshaft

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Gear Housing, Driveshaft:

Position No.	Part Name	OEM Number	Supersedes
-	GEAR HOUSING ASSEMBLY, Complete	1600-8M0188408
-	GEAR HOUSING ASSEMBLY, Complete	1600-8M0155373
-	GEAR HOUSING ASSEMBLY, Complete	1600-8M0063900
-	GEAR HOUSING ASSEMBLY, Complete	1600-8M0122308
1	GEAR HOUSING ASSEMBLY, Basic	1668-825132T30	1668-825132T17, 1668-825132T 1
1	GEAR HOUSING ASSEMBLY, Basic	1668-9621T6
2	BUSHING	23-16124
3	PLUG	22-8M0229353
4	GASKET	27-95220
5	BOLT	10-8M0063198	10-16125 1
6	WASHER, Stainless Steel	12-16826
7	GEAR	43-16138
8	STRAINER, Water	16133
9	SCREW	10-16134
10	BOLT	10-16126
11	WASHER	12-16192
12	DRIVESHAFT	45-8M0076367	45-16135 1 Short
12	DRIVESHAFT	45-8M0076368	45-16136 1 Long
12	DRIVESHAFT	45-8M0063847
13	BEARING	30-95347
14	KEY	28-16155
15	GASKET	27-16164003
16	SHIM, (0.1)	15-161631
16	SHIM, (0.15)	15-8132761
17	SEAL, Oil	26-16162
18	HOUSING	46-826053T	46-826053
19	GASKET	27-16160004
20	PLATE	16159
21	GASKET	27-8M0155369
22	IMPELLER	47-8M0204676
23	LINER	16157
24	HOUSING, Upper Water Pump	46-16156
25	SEAL	26-16168
26	HOSE	32-16167
27	BOLT	10-8M0063198	10-16125 1
28	WASHER, Stainless Steel	12-16826
29	SEAL	26-16171
30	TUBE, Water	32-16169
31	TUBE, Water	32-16170
31	TUBE, Water	32-8M0063822
32	GROMMET	25-18876
33	CAM ROD	8M0044705
33	CAM ROD	8M0058365	16174 Long
33	CAM ROD	8M0063821
34	PIN	17-16179
35	RETAINER	16165
36	BOLT	10-823042
37	O-RING	25-161771
38	BUSHING	23-16176
39	O-RING	25-16178
40	CAM	8M0090459
41	PIN	17-16175
-	WATER IMPELLER REPAIR KIT	8M0155395
-	SEAL KIT, Gear Housing	27-8M0188431

Gear Housing, Propeller Shaft

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Gear Housing, Propeller Shaft:

Position No.	Part Name	OEM Number	Supersedes
-	GEAR HOUSING ASSEMBLY, Complete	1600-8M0188408
-	GEAR HOUSING ASSEMBLY, Complete	1600-8M0155373
-	GEAR HOUSING ASSEMBLY, Complete	1600-8M0063900
-	GEAR HOUSING ASSEMBLY, Complete	1600-8M0122308
1	GEAR HOUSING ASSEMBLY, Basic	1668-825132T30	1668-825132T17, 1668-825132T 1
1	GEAR HOUSING ASSEMBLY, Basic	1668-9621T6
42	BEARING, Ball	30-16128
43	SHIM, (0.1)	15-16141
43	SHIM, (0.15)	15-813277
44	GEAR	43-812944	43-16137
45	FOLLOWER, Cam	16152
46	RETAINER	16153
47	CLUTCH	52-812946
48	PIN, Clutch	17-16150
49	SPRING	24-17667
50	PROPELLER SHAFT	44-195133
51	WASHER	12-16140
52	GEAR, Reverse	43-8129451
53	BEARING, Ball	30-16132
54	SEAL, Oil	26-16130
55	O-RING	25-16131
56	HOUSING	825118T	825118, 16129
57	BOLT, (M6 x 20)	10-167051
58	THRUST WASHER	16145Q01
59	PROPELLER	48-16144A01
59	PROPELLER	48-812951A02	48-812951A 1 6 Pitch - Sailboat
59	PROPELLER, (8.4 X 7 X 3RH)	48-812949A02	48-812949002, 48-812949, 48-16142 7 Pitch - 4 Horsepower - Standard
59	PROPELLER	48-812950A02	48-812950002, 48-812950, 48-16143 8 Pitch - 5/6 Horsepower - Standard
59	PROPELLER	48-812950A03	48-812950A 1 9 Pitch
60	WASHER	12-16146
61	PROP NUT	11-16147
62	COTTER PIN	18-815026	18-16073, 18-99046M
63	BOLT, (M6 x 16)	10-16832
64	ANODE	97-875208
-	SEAL KIT, Gear Housing	27-8M0188431

Intake/Exhaust Valves

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Intake/Exhaust Valves:

Position No.	Part Name	OEM Number	Supersedes
1	CAMSHAFT	400-8M0147019
2	LIFTER	803546
3	PUSH ROD	803547
4	PLATE	803548
5	BOLT	10-8035097
6	ROCKER ARM	8M0056319	8M0073650, 803549
7	PIVOT	803550
8	NUT	11-803551001
9	VALVE, Exhaust	8M0056316	803553T
10	VALVE, Intake	8M0056312	803552T
11	SEAT	8M0158660
12	SPRING, Valve	24-898101214	24-803554 4
13	RETAINER	803555
14	KEEPER, Valve	28-803556

Integral Fuel Tank

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Integral Fuel Tank:

Position No.	Part Name	OEM Number	Supersedes
1	FUEL TANK	1200-8M0170575
1	FUEL TANK	1200-8M0072284
2	SEALING PLATE	8M0097064	8M0056967
3	SEAL	26-8M0056968
4	HOSE	32-8M0056969
5	HOSE	32-8M0069791
6	HOSE	32-8M0056972
7	HOSE	32-8M0056973
8	HOSE	32-8M0056975
9	CLIP	54-8M0129429
10	BOLT	10-16830
11	WASHER	12-898101937	12-16238
12	SPACER	8M0056976
13	CAP ASSEMBLY	8M0056977
13	CAP ASSEMBLY	1200-8M0072276
14	GASKET	27-8M0056978
15	HOOK	851845	851845002
16	TEE, Plastic	22-73318
17	CONNECTOR, Plastic	22-815048
18	DECAL	37-8M0137390
19	DECAL, Emergency Start	37-8M0056965

Oil Pan

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Oil Pan:

Position No.	Part Name	OEM Number	Supersedes
1	SCREW, (M5 x 16)	10-82303110
2	STOPPER	54-803543
3	TUBING	32-952237
4	SEAL	26-8035202
5	SCREW, (M5 x 16)	10-855558
6	WASHER	12-160721
7	HOUSING, Strainer	803540
8	STRAINER	803542
9	CUP	803541
10	PIN, Dowel	17-16119
11	LEAD WIRE	84-8M0056310
12	SWITCH	87-8M0163139
13	GROMMET	25-8035135
14	BOLT	10-810755007	10-16830 5, 10-823042061
15	PLATE, Exhaust	803532001
16	GASKET	27-803508015	27-803508 8
17	PAN, Oil	803531T	803531T01
18	BOLT	10-168306
19	ROTOR, Outer	8035331
20	PIN	17-162563
21	ROTOR, Inner	803533
22	O-RING	25-803513010
23	COVER	803534
24	BOLT, (M6 x 16)	10-168287
25	BOLT, (M6 x 20)	10-167051
26	HOUSING	8150162
27	SEAL	26-8M0101649
28	SEAL	26-8M0056308
29	GASKET	27-8M0152378
30	SEAL, Oil	26-8M0056308
31	BOLT	10-803509021	10-803509 6
32	WASHER	12-8035161
33	BOLT, (M8 x 40)	10-8150685
34	GASKET	27-803508014	27-803508 7
35	CONTROL PLUNGER	803535
36	SPRING	24-8035541
37	O-RING	25-168231
38	SEAT	803536
39	COVER	803537
40	BOLT, (M6 x 16)	10-168287
-	GASKET SET, Powerhead	27-8M0152380
-	POWERHEAD ASSEMBLY	61-8M0227448

Recoil Starter

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Recoil Starter:

Position No.	Part Name	OEM Number	Supersedes
1	STARTER ASSEMBLY, Recoil	8M0227444
2	SPRING SET, Starter	24-812645T10
3	SHEEVE, Starter	812633002
4	SPRING, Return	24-812634003
5	SPRING	24-812636001
6	RATCHET	812635002
7	FRICTION PLATE	812638001
8	BOLT	10-812637001
9	Plate, Seal	8M0056340
10	ROPE	8M0110704	50-850057Q02, 50-850057002
11	HANDLE, Starter	804363001
12	ROPE ANCHOR	8M0084137	853755001
13	NOT SOLD SEPARATE, Decal, Not Available at Printing	NSS
14	SNAP, Link Rod	17643002
15	SNAP, Link Rod	8M0169412
16	ROD, Starter Lock	8M0223141
17	CAM, Starter Lock	8M0056338
18	SCREW	10-855544
19	COLLAR	23-855545001
20	WASHER, Stainless Steel	12-16826
21	SPRING, Starter Lock Cam	24-804366001
22	LATCH, Starter Lock	8M0056339
23	SCREW	10-8555449
24	SPRING	24-812645007	24-17638
25	COLLAR	23-895130	23-17637, 23-17637001
26	BOLT	10-810755
27	LOCKWASHER, (M6)	13-400256
28	CLAMP	54-8M0130961

Remote Control 4000 Side Mount

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Remote Control 4000 Side Mount:

Position No.	Part Name	OEM Number	Supersedes
-	REMOTE CONTROL, Manual Start - Non Power Trim	8M0178530
1	NOT SOLD SEPARATE, Housing-Front	NSS
2	NOT SOLD SEPARATE, Decal-F-N-R	NSS
3	NOT SOLD SEPARATE, Decal-Throttle Friction	NSS
4	NOT SOLD SEPARATE, Decal-Run/Off	NSS
5	PLUG, Key Switch Hole	19-89774
6	PLUG, Stop Switch Hole	17192
7	PLUG, Wire Harness Hole	17191
8	SCREW, (M4 x 10)	10-4005685
9	BRACKET, Lock Bar Support	16921
10	SCREW, (M4 x 10)	10-87775510
11	LOCK BAR, Red	8M0207317
12	SPRING	24-16924
13	HANDLE KIT	8M0205858
14	GRIP	8811411
15	PLUG	881146
16	CAP/DECAL ASSEMBLY	881137A1
17	SCREW, (M5 x 18)	10-40118107
18	LOCKWASHER, External	13-16923
19	HOLDER, Neutral Lock	16899T
20	COVER	16917
21	SCREW, (M6 x 110)	10-40116110T	10-40116110
22	KNOB, Throttle Friction	881145
23	WASHER	12-16896
24	RING, Retaining	53-13194
25	ARM ASSEMBLY, Brake	16895
26	BEARING, (1.750 Inside Diameter)	23-16875
27	WASHER	12-16874
28	NUT, (M5) Stainless Steel	11-401385
29	CLIP ASSEMBLY	54-85899A1
30	NOT SOLD SEPARATE, Gear Shift Assembly	NSS
31	BEARING, (.750 Inside Diameter)	23-16868
32	WASHER	12-16870
33	ROLLER, Cam	16873
34	NOT SOLD SEPARATE, Drive Gear	NSS
35	NOT SOLD SEPARATE, Plate/Stud Assembly	NSS
36	WASHER	12-8M0207778
37	SCREW, (M8 x 30)	10-4007154
38	SCREW, (M4 x 6)	10-4005683
39	CLIP	16886
40	SPRING	24-16888
41	ROLLER	16884
42	DRUM ASSEMBLY	16883
43	WAVE WASHER	13-16922
44	NOT SOLD SEPARATE, Cover-Bottom	NSS
45	NOT SOLD SEPARATE, Cover-Top	NSS
46	BEARING, (.810 Inside Diameter)	23-16887
47	SCREW, (M5 x 12)	10-40118106
48	LEVER ASSEMBLY	16919A1
49	NOT SOLD SEPARATE, Decal-Lift for Fast Idle	NSS
50	WASHER, (.255 x .620 x .030) Stainless Steel	12-35280
51	NUT, (M6)	11-401196
52	SPACER	17063T
53	BUSHING	23-71942
54	ROLLER, Detent	16879
55	CLIP, Detent	16880
56	SPRING, Detent	24-16882

Service/Support Material

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Service/Support Material:

Position No.	Part Name	OEM Number
-	PARTS MANUAL, 4/5/6 4-Stroke	90-8M0056559
-	OPERATION MANUAL, 4/5/6 4-Stroke	90-8M0165090
-	SERVICE MANUAL, 4/5/6 4-Stroke	90-879276001
-	NOT SOLD SEPARATE, DECAL, EPA (2009 & Up)	NSS

Shift Components

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Shift Components:

Position No.	Part Name	OEM Number	Supersedes
1	SHIFT SHAFT, Linkage	8M0056380
2	STOPPER	30-812937	30-16182
3	SPRING	24-8M0056349
4	O-RING	25-16181
5	PIN	17-16188
6	COTTER PIN	18-16189
7	BOLT	10-16185
8	LEVER	16184
9	SHIFT ROD	16186
9	SHIFT SHAFT	8M0056348
10	WASHER, Stainless Steel	12-16826
11	JOINT, Set	16190
12	SCREW, (M6 x 16)	10-8248324
13	ROD	8M0085389	8M0056350
14	CLIP, Bow-Tie	54-8M0021224	18-898101920, 18-8M0012495
15	PIN	17-8M0056351

Special Tools

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Special Tools:

Position No.	Part Name	OEM Number	Supersedes
1	HOLDER TOOL	91-8M0161873
2	DIAL INDICATOR TOOL	91-58222A1
3	GAP TOOL, Single Chamber	91-63998A1
4	ADAPTER KIT, Dial Indicator	91-83155
5	FLYWHEEL PULLER	91-83164M
6	ADAPTOR TOOL, Direct Voltage	91-890451
7	TIMING LIGHT	91-99379
8	MULTI METER	91-99750A1
9	MULTI-METER KIT, DMT 2004	91-892647A01
10	HOLDER/PULLER TOOL, Flywheel	91-8M0059838	91-804552001
11	GREASE GUN	91-37299Q2
1	NOT SOLD SEPARATE, Valve Seat Cutter Kit - Obtain Locally	NSS
2	COMPRESSOR TOOL, Piston Ring	FT2997	FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789
3	EXPANDER TOOL, Piston Ring	91-24697
4	FLYWHEEL PULLER	91-83164M
5	PULLER ASSEMBLY	91-83165T
6	PULLER	91-27780
7	PULLER ASSEMBLY	91-83165T
-	TOOL, Claws	91-805747A04
8	EMISSION PROBE	91-883766

Throttle Shift Cables

Below is the parts list for Mercury 5 HP (4-STROKE) JCI Throttle Shift Cables:

Position No.	Part Name	OEM Number	Supersedes
1	REMOTE CONTROL, Manual Start - Non Power Trim	8M0178530
2	CABLE ASSEMBLY, Throttle Shift - 5 Feet	8M0085942
2	CABLE ASSEMBLY, Throttle Shift - 6 Feet	8M0085940	8M0052485, 896143A06, 64-809894 6
2	CABLE ASSEMBLY, Throttle Shift - 7 Feet	8M0085964	8M0052486, 896143A07, 64-809894 7
2	CABLE ASSEMBLY, Throttle Shift - 8 Feet	8M0085941	8M0052487, 896143A08, 64-809894 8
2	CABLE ASSEMBLY, Throttle Shift - 9 Feet	8M0085946	8M0052488, 896143A09, 64-809894 9
2	CABLE ASSEMBLY, Throttle Shift - 10 Feet	8M0085937
2	CABLE ASSEMBLY, Throttle Shift - 11 Feet	8M0085951	8M0052490, 896143A11, 64-809894 11
2	CABLE ASSEMBLY, Throttle Shift - 12 Feet	8M0085949	8M0052491, 896143A12, 64-809894 12
2	CABLE ASSEMBLY, Throttle Shift - 13 Feet	8M0085952	8M0052492, 896143A13, 64-809894 13
2	CABLE ASSEMBLY, Throttle Shift - 14 Feet	8M0085945
2	CABLE ASSEMBLY, Throttle Shift - 15 Feet	8M0085960
2	CABLE ASSEMBLY, Throttle Shift - 16 Feet	8M0085963
2	CABLE ASSEMBLY, Throttle Shift - 17 Feet	8M0085956	8M0052496, 896143A17, 64-809894 17
2	CABLE ASSEMBLY, Throttle Shift - 18 Feet	8M0085947
2	CABLE ASSEMBLY, Throttle Shift - 19 Feet	8M0085954	8M0052498, 896143A19, 64-809894 19
2	CABLE ASSEMBLY, Throttle Shift - 20 Feet	8M0085957	8M0052499, 896143A20, 64-809894 20
2	CABLE ASSEMBLY, Throttle Shift - 22 Feet	8M0085959
2	CABLE ASSEMBLY, Throttle Shift - 24 Feet	8M0085943
2	CABLE ASSEMBLY, Throttle Shift - 26 Feet	8M0085950
2	CABLE ASSEMBLY, Throttle Shift - 28 Feet	8M0085938
2	CABLE ASSEMBLY, Throttle Shift - 30 Feet	8M0085953
2	CABLE ASSEMBLY, Throttle Shift - 32 Feet	896143A32	64-809894 32
2	CABLE ASSEMBLY, Throttle Shift - 34 Feet	896143A34	64-809894 34
2	CABLE ASSEMBLY, Throttle Shift - 36 Feet	896143A36	64-809894 36
2	CABLE ASSEMBLY, Throttle Shift - 38 Feet	896143A38	64-809894 38
2	CABLE ASSEMBLY, Throttle Shift - 40 Feet	896143A40	64-809894 40

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Mercury / Mercruiser / Mariner Parts from JLM Marine

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.