8M0222310 Maintenance Kit for Suzuki DF70A DF75A DF80A DF90A | JLM Marine

8M0222310 Maintenance Kit for Suzuki DF70A DF75A DF80A DF90A

This comprehensive maintenance kit is designed to fit Suzuki outboard engines including the DF70A, DF75A, DF80A, and DF90A models. It provides all the essential service components needed for routine maintenance to keep your engine running at peak performance.

This kit directly replaces OEM part number 8M0222310, offering a complete solution for scheduled maintenance intervals. Each component meets original specifications to ensure reliable operation and longevity.

• Includes oil filter, fuel filter, gaskets, and gear oil pump for complete service
• All components designed to OEM specifications for reliable fit and function
• Simplifies maintenance by providing all necessary parts in one convenient kit

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, You can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Technical Specifications

Package Contents

This maintenance kit includes the following components:

• 16510-96J00 / 16510-96J10 Oil Filter × 1 View Part →
• 15410-87L00 Fuel Filter × 1 View Part →
• 09168-12012 Gasket × 1 View Part →
• 09168-10034 Lower Unit Drain Gasket × 2
• 24OP149 Gear Oil Pump × 1

Installation Guide

1. Prepare the engine: Ensure the engine is off and cooled down completely before beginning maintenance.
2. Replace the oil filter: Locate the oil filter housing, remove the old filter using an appropriate wrench, and install the new 16510-96J00/16510-96J10 oil filter with a new gasket.
3. Replace the fuel filter: Locate the fuel filter assembly, disconnect fuel lines carefully, and swap the old 15410-87L00 fuel filter with the new one ensuring proper orientation.
4. Service the lower unit: Position the outboard vertically and remove both drain and vent plugs from the lower unit.
5. Drain old gear oil: Allow all old gear oil to drain completely into an appropriate container for proper disposal.
6. Install new drain gasket: Replace the lower drain plug with a new 09168-10034 gasket to ensure a proper seal.
7. Refill with fresh gear oil: Use the included 24OP149 gear oil pump to refill the lower unit through the drain hole until oil appears at the vent hole.
8. Install vent plug gasket: Install the vent plug with the second new 09168-10034 gasket while oil is still flowing to prevent air pockets.
9. Replace gasket 09168-12012: Install the 09168-12012 gasket in its designated location per your engine's service manual.
10. Verify all connections: Double-check that all filters are securely tightened and all drain plugs are properly seated with new gaskets.
11. Check for leaks: Start the engine and inspect all service points for any signs of oil or fuel leaks.
12. Record maintenance: Log the service date and hours for future reference and to maintain your maintenance schedule.

Troubleshooting & FAQ

Q: How do I confirm this maintenance kit fits my Suzuki engine?
A: This kit is designed specifically for Suzuki DF70A, DF75A, DF80A, and DF90A models. Verify your engine model on the identification plate or consult the Suzuki parts diagrams linked above to confirm compatibility with part number 8M0222310.

Q: How often should I perform this maintenance service?
A: Follow your Suzuki engine's service manual for recommended maintenance intervals. Typically, oil and fuel filter replacement is recommended every 100 hours of operation or annually, whichever comes first, while lower unit service is often performed every 100 hours or seasonally.

Q: Can I reuse the gaskets if they look okay?
A: No, always replace gaskets during service. Even if they appear intact, gaskets compress during use and will not seal properly when reinstalled, which can lead to leaks and potential engine damage.

Q: What type of gear oil should I use with the included pump?
A: Use Suzuki-recommended lower unit gear oil or a marine-grade gear oil that meets the specifications in your owner's manual. The pump is designed to work with standard viscosity marine gear oils.

Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.