15410-87L00 Maintenance Service Kit for Suzuki DF70A DF80A DF90A | JLM Marine

15410-87L00 Maintenance Service Kit for Suzuki DF70A DF80A DF90A | JLM Marine

This comprehensive 100-hour maintenance kit is engineered for Suzuki 4-stroke outboard engines, specifically the DF70A, DF80A, and DF90A models manufactured from 2009 onward. Designed to streamline routine servicing, this kit bundles essential components to keep your engine running at peak performance.

Direct Replacement for Suzuki OEM Part Numbers: 17400-87810, 17400-87811, 17400-87813, and 15410-87L00. This aftermarket kit delivers the quality and fit you need for reliable maintenance intervals.

• Complete service solution with water pump repair kit, filters, gaskets, and anodes
• Suits Suzuki 4-stroke DF70A, DF80A, and DF90A (2009+ model years)
• Includes premium impeller, fuel filter, oil filter, and corrosion-protection anodes

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket sources.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, you can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Technical Specifications

Package Contents

This maintenance service kit includes the following components:

• 1 × Water Pump Repair Kit 17400-87L04
  • 17416-99E10 Seal
  • 17471-87L01 Plate
  • 09420-04009 Key
  • 17413-99E11 Cup
  • 17472-87L00 Gasket
  • 17461-87E12 Impeller
• 1 × Cotter Pin 09204-03003
• 1 × Drain Gasket 09168-12012
• 2 × Drain Gasket 09168-10034
• 1 × Fuel Filter 15410-87L00
• 1 × Oil Filter 16510-61A31
• 1 × O-Ring 09280-22019
• 3 × Anode Set 55321-87J00

Installation Guide

1. Preparation: Ensure the engine is off and cool. Gather necessary tools including wrenches, screwdrivers, and a drain pan.
2. Drain Engine Oil: Remove the drain plug using the provided drain gaskets (09168-12012 and 09168-10034). Allow oil to fully drain into the pan.
3. Replace Oil Filter: Remove the old oil filter (16510-61A31) and install the new one, ensuring a snug fit. Wipe the gasket surface clean before installation.
4. Replace Fuel Filter: Disconnect fuel lines carefully and swap out the old fuel filter with the new 15410-87L00. Reconnect lines securely to prevent leaks.
5. Water Pump Disassembly: Access the lower unit and remove the water pump housing. Take note of component orientation for reassembly.
6. Install Water Pump Components: Replace the impeller (17461-87E12), seal (17416-99E10), gasket (17472-87L00), plate (17471-87L01), cup (17413-99E11), and key (09420-04009) as per the repair kit.
7. Secure with Cotter Pin: Use the cotter pin (09204-03003) to lock components in place. Ensure it is properly bent to prevent loosening.
8. Install O-Ring: Place the new O-ring (09280-22019) in its designated groove, ensuring it sits flat without twisting.
9. Replace Anodes: Remove old corroded anodes and install the three new anode sets (55321-87J00) to protect against galvanic corrosion.
10. Reassemble Lower Unit: Carefully reassemble the water pump housing and lower unit, tightening all fasteners to manufacturer specifications.
11. Refill Engine Oil: Add fresh outboard engine oil to the recommended level. Check for leaks around the drain plug and oil filter.
12. Test Run: Start the engine and inspect for proper water flow from the cooling system. Monitor for any unusual sounds or leaks during the initial run.

Troubleshooting & FAQ

Q: How do I confirm this kit fits my Suzuki outboard?
A: Verify your engine model and year against the compatibility table above (DF70A, DF80A, or DF90A from 2009 onward). Cross-reference the OEM part numbers 17400-87810, 17400-87811, or 17400-87813 with your service manual or existing parts to ensure a proper match.

Q: How often should I perform this 100-hour maintenance service?
A: Suzuki recommends this service every 100 operating hours or annually, whichever comes first. In harsh saltwater or heavy-use conditions, consider more frequent intervals to maintain optimal performance and longevity.

Q: What are the signs that my water pump impeller needs replacement?
A: Reduced cooling water flow from the tell-tale, engine overheating, steam from the exhaust, or visible cracks and missing vanes on the impeller indicate it's time to replace. This kit includes a fresh impeller to restore proper cooling.

Q: Can I install this kit myself, or do I need a marine technician?
A: Experienced DIY mechanics can perform this service with basic tools and careful attention to the installation steps. However, if you're unfamiliar with outboard lower unit disassembly or lack the proper tools, we recommend professional installation for safety and warranty purposes.

Q: Does this kit include everything I need for a 100-hour service?
A: This kit provides the core consumable components—water pump parts, filters, gaskets, and anodes. You will need to supply fresh engine oil separately, and we recommend inspecting spark plugs, propeller, and other wear items during this service interval.

Q: What's the difference between this aftermarket kit and the OEM Suzuki kit?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.