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Tohatsu M40C (2013) Parts & Diagrams
🔎 Tohatsu M40C Reference Library — Exploded parts diagrams (22 diagrams), specifications, common issues, and maintenance checklist.
The Tohatsu M40C is a 2-Stroke outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
Quick Reference Specifications
| Specification | Value |
|---|---|
| Engine Type | 2-Stroke |
| Horsepower | 40 HP |
| Displacement | 697 |
| Bore x Stroke | 68 x 64 |
| Spark Plug (Type & Gap) | NGK B8HS-10 |
| Engine Oil Capacity | — |
| Recommended Engine Oil | TC-W3 Certified 2-Stroke Oil |
| Gear Case Oil Capacity | — |
| Idle Speed (in gear) | 750 RPM (in gear) |
| Full Throttle RPM Range | 5150-5850 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Tohatsu M40C:
- Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
- Fuel System Issues / Hard Starting: Stale fuel and ethanol-related deposits are common in 2-stroke carbureted engines. Clean or rebuild carburetors and replace fuel lines if deteriorated. → Recommended: Carburetor Repair Kit, Fuel Line Assembly
- Spark Plug Fouling: 2-stroke engines are prone to spark plug fouling from oil residue, especially at low RPM. Replace plugs at each annual service. → Recommended: OEM Spark Plugs
- Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
- Thermostat Failure: A stuck thermostat can cause overheating or poor warm-up. Replace if operating temperature is inconsistent. → Recommended: Thermostat Assembly
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Tohatsu M40C.
▶ASSEMBLY・KIT PARTS (11 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 361Q87302-1 | LOWER UNIT ASSY (L) |
| 2 | 3C1B87090-5 | ENGINE SHORT BLOCK KIT |
| 3 | 922503-6412 | * SCREW |
| 4 | 361-87121-5 | POWER HEAD GASKET SET |
| 5 | 9101E3-5652 | * BOLT |
| 6 | 361-65239-0 | * WATER PUMP GUIDE PLATE |
| 7 | 361-87321-0 | LOWER UNIT GASKET SET |
| 8 | 951403-0312 | * SPRING PIN 3-12 |
| 9 | 941303-0800 | * SPRING WASHER |
| 10 | 9101E3-5840 | * BOLT |
| 11 | 951603-0800 | * SNAP PIN d=8 |
▶BOTTOM COWL (38 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 345Q67100-2 | BOTTOM COWL |
| 2 | 345-67113-0 | MOUNT 12-18-2.5 |
| 3 | 345-67114-0 | SPACER 8.4-12-17 |
| 4 | 9101E3-6835 | BOLT |
| 5 | 345-67115-0 | WASHER 6.5-21-1 |
| 6 | 345-67151-0 | CHOKE ROD |
| 7 | 345-67193-0 | GROMMET 16-2.5 |
| 8 | 338Q67141-0 | HOOK LEVER |
| 9 | 338-67147-0 | SEAL RING 13.8-22-3.7 |
| 10 | 350-67105-0 | HOOK LEVER BUSHING 14-16.5-17.7 |
| 11 | 3C8-67146-0 | WASHER 14-22-1 |
| 12 | 941403-1400 | WAVE WASHER d=14 |
| 13 | 345-67142-1 | COVER HOOK |
| 14 | 910103-6612 | BOLT |
| 15 | 3C8-66308-0 | WASHER 6-16-1.5 |
| 16 | 353-67162-0 | GROMMET |
| 17 | 345-83732-0 | GROMMET |
| 18 | 369-61016-0 | GROMMET 29-3 |
| 19 | 345-67161-0 | GROMMET 22-3 |
| 20 | 345-67117-0 | GROMMET 17-2.7 |
| 21 | 345-67183-0 | AIR INTAKE BAFFLE |
| 22 | 9101F4-0625 | BOLT |
| 24 | 398-06830-0 | STOP SWITCH ASSY |
| 25 | 353-06821-0 | * STOP SWITCH LANYARD ASSY |
| 26 | 336-06973-0 | CLAMP 6-9.5L |
| 27 | 921503-5612 | SCREW |
| 28 | 345-76081-0 | NEUTRAL SWITCH BRACKET |
| 29 | 910903-6616 | BOLT |
| 30 | 910103-0612 | BOLT |
| 31 | 345-66226-0 | GROMMET 17-3 |
| 32 | 348-63061-0 | THROTTLE SHAFT |
| 33 | 345-63063-0 | THROTTLE SHAFT SUPPORT |
| 34 | 9101F4-0630 | BOLT |
| 35 | 940103-0600 | WASHER |
| 36 | 3B2-70260-1 | FUEL CONNECTOR (MALE) |
| 37 | 332-70261-0 | NUT 10-P1.25 |
| 38 | 336-70112-0 | GASKET 10.2-16-0.5 |
| 39 | 361-72026-0 | SPARK PLUG DECAL (BR7HS10) |
▶BRACKET (76 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 9101E3-5610 | BOLT |
| 2 | 3AEQ62112-2 | CLAMP BRACKET (R) |
| 3 | 338-60218-2 | ANODE |
| 4 | 910103-5620 | BOLT |
| 5 | 3AEQ62113-2 | CLAMP BRACKET (L) |
| 6 | 346-62117-1 | DISTANCE PIECE |
| 7 | 930103-0600 | NUT |
| 9 | 9401E3-0600 | WASHER |
| 10 | 3AC-62191-0 | SWIVEL BRACKET SHAFT ASSY |
| 11 | 346-62124-1 | NYLON NUT 7/8-14 |
| 12 | 346-62127-0 | CAP NUT |
| 13 | 345-62121-1 | THRUST ROD |
| 14 | 345-62122-2 | THRUST ROD SPRING |
| 15 | 349Q62310-3 | SWIVEL BRACKET |
| 17 | 349-62126-0 | BUSHING |
| 18 | 346-62424-1 | THRUST PLATE (LOWER) 26.5-46-1 |
| 19 | 3H8-62415-0 | O-RING 3.5-25.7 |
| 20 | 348Q61411-2 | MOUNT BRACKET |
| 21 | 344-67177-1 | GREASE FITTING |
| 22 | 945103-2500 | C-RING d=25 |
| 23 | 398-62396-1 | GROUND L=130 |
| 24 | 9101E3-5612 | BOLT |
| 25 | 346-66322-0 | REVERSE LOCK |
| 26 | 349-66313-0 | REVERSE LOCK ARM |
| 27 | 336-66319-1 | PIVOT BOLT |
| 29 | 346-66321-0 | REVERSE LOCK ROD |
| 30 | 951503-0212 | SPLIT PIN 2-12 |
| 31 | 3P0-66311-0 | REVERSE LOCK LEVER |
| 32 | 3AL-66333-0 | REVERSE LOCK LEVER GRIP |
| 33 | 346-66334-0 | STOPPER |
| 34 | 3AL-05254-0 | SHOULDER BOLT 6-8 |
| 36 | 3AL-05212-0 | BUSHING 8.1-20 |
| 37 | 3AA-83719-0 | WASHER 8.5-18-1.6 |
| 38 | 3R0-66308-0 | WASHER 6-16-1.5 |
| 39 | 349-66312-0 | REVERSE LOCK LINK |
| 40 | 346-66323-1 | REVERSE LOCK LEVER SPRING |
| 41 | 3R0-66332-0 | REVERSE LOCK SPRING (L) |
| 42 | 345-62441-0 | FRICTION PIECE |
| 43 | 9101E3-0830 | BOLT |
| 44 | 346-62421-1 | FRICTION SPRING |
| 45 | 348Q62010-1 | STEERING SHAFT ASSY |
| 46 | 345-62417-0 | BUSHING 26-32 |
| 47 | 3A0-62423-2 | THRUST PLATE (UPPER) 27-50-1 |
| 48 | 345-61301-1 | RUBBER MOUNT (UPPER) |
| 49 | 345-61313-0 | STUD |
| 50 | 930403-1000 | NYLON NUT 10-P1.5 |
| 51 | 345-61302-1 | RUBBER MOUNT (LOWER) |
| 53 | 345-61321-2 | BOLT |
| 54 | 345-61334-0 | WASHER 21-40.3-4 |
| 55 | 345-61331-0 | DAMPER CAP |
| 56 | 345-61332-0 | COLLAR 20-31.7-3 |
| 57 | 345-61333-0 | DAMPER (UPPER) |
| 58 | 348-61309-0 | SHIM 33-40.7-0.5 |
| 59 | 945003-4000 | C-RING d=40 |
| 60 | 9401E3-1000 | WASHER |
| 61 | 346-61323-0 | LOCK PLATE |
| 62 | 345-61322-2 | WASHER |
| 63 | 930103-1000 | NUT 10-P1.5 |
| 65 | 3A3-62396-1 | GROUND L=110 |
| 66 | 349Q62993-2 | TILT STOPPER |
| 67 | 346-62437-0 | BUSHING 10.2-12-29.5 |
| 68 | 346-62439-1 | SETTING PLATE |
| 69 | 346-62438-0 | SETTING PIECE |
| 70 | 951403-0640 | SPRING PIN |
| 71 | 3C8-62421-1 | FRICTION SPRING |
| 72 | 9101E3-5820 | BOLT |
| 73 | 916103-0885 | BOLT |
| 74 | 940103-0800 | WASHER |
| 75 | 930103-0800 | NUT |
| 76 | 3AAQ62105-0 | CLAMP SCREW KIT |
| 77 | 3AAQ62108-0 | * CLAMP SCREW ASSY |
| 78 | 3AA-62106-0 | ** CLAMP SCREW |
| 79 | 332Q62102-1 | ** CLAMP SCREW HANDLE |
| 80 | 3C8-62104-2 | ** RIVET 3-22 |
| 81 | 332-62101-1 | * CLAMP SCREW PAD |
| 82 | 3C8-62107-0 | * SHOULDER BOLT |
▶CARBURETOR (27 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 345-03200-0 | CARBURETOR ASSY |
| 2 | 336-03221-0 | * FLOAT CHAMBER |
| 3 | 345-03292-0 | * DRAIN SCREW |
| 4 | 336-03293-0 | * O-RING |
| 5 | 336-03222-0 | * FLOAT CHAMBER O-RING 1.9-64 |
| 6 | 922503-6412 | * SCREW |
| 7 | 334-03231-1 | * FLOAT |
| 8 | 334-03232-0 | * FLOAT ARM PIN |
| 9 | 345-03240-0 | * FLOAT VALVE |
| 10 | 3B7-03240-0 | * FLOAT VALVE |
| 11 | 345-03243-0 | * O-RING 1.3-5.7 |
| 12 | 344-03244-0 | * CLIP |
| 13 | 334-03241-0 | * CLIP PLATE |
| 14 | 921521-0406 | * SCREW |
| 15 | 334-03242-0 | * VALVE PIN |
| 16 | 345-03252-0 | * MAIN NOZZLE |
| 17 | 345-03251-1 | * MAIN JET (#220) |
| 18 | 345-03254-0 | * SLOW JET (#110) |
| 19 | 345-03253-0 | * MAIN AIR JET (#120) |
| 20 | 345-03255-0 | * PILOT AIR JET (#120) |
| 21 | 345-03261-0 | * PLUG SCREW |
| 22 | 346-03265-0 | * STOP SCREW |
| 23 | 346-03267-0 | * SPRING |
| 24 | 345-03266-0 | * PILOT SCREW |
| 25 | 346-03268-0 | * SPRING |
| 26 | 345-03263-0 | * PLUG SCREW |
| 27 | 345-03262-0 | * PLUG SCREW WASHER |
▶COMPONENT PARTS OF REMOTE CONTROL (48 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 3B7Q84350-3 | REMOTE CONTROL HEAD ASSY (RC5C) |
| 2 | 3A3-76037-0 | * CABLE TERMINAL PLUG |
| 3 | 3A3-84432-0 | * BUSHING |
| 4 | 3A3-84375-0 | * SCREW |
| 5 | 3A3-84374-0 | * SPACER |
| 6 | 353-84371-0 | * WASHER |
| 7 | 930103-0600 | * NUT |
| 8 | 3A3-84383-0 | * WASHER |
| 9 | 3A3-84421-0 | * ROLLER |
| 10 | 3A3-84422-0 | * THRUST PLATE |
| 11 | 3A3-84431-0 | * BUSHING |
| 12 | 940103-0800 | * WASHER |
| 13 | 3A3-84442-0 | * BOLT |
| 14 | 353-84388-0 | * DETENT ROLLER |
| 15 | 3B7Q84312-0 | * FREE THROTTLE LEVER |
| 16 | 921503-0406 | * SCREW |
| 17 | 3A3-84423-0 | * DETENT RETAINER |
| 18 | 921603-0518 | * SCREW |
| 19 | 3A3-84307-0 | * DETENT SPRING |
| 20 | 921603-0512 | * SCREW |
| 21 | 3A3-84424-0 | * FREE THROTTLE ROLLER |
| 22 | 3A3-84426-0 | * ROLLER RETAINER |
| 23 | 3A3-84425-0 | * FREE THROTTLE SPRING |
| 24 | 3A3-84365-1 | * THROTTLE ARM |
| 25 | 945303-0600 | * E-RING d=6 |
| 26 | 3A3-84381-0 | * SHIFT GEAR ASSY |
| 27 | 3A3-83314-2 | * CABLE TERMINAL |
| 28 | 3A3-84364-2 | * DRIVE GEAR |
| 29 | 3A3-84429-0 | * WIRE COVER |
| 30 | 930103-0500 | * NUT |
| 31 | 910103-0525 | * BOLT |
| 32 | 3A3-84376-0 | * GROMMET |
| 33 | 3B7Q84441-0 | * REAR HOUSING |
| 34 | 3B7Q84366-0 | * REAR PANEL |
| 35 | 3A3-84401-0 | * NEUTRAL LOCK ARM |
| 36 | 3A3-84403-0 | * NEUTRAL LOCK SPRING |
| 37 | 3A3-84407-0 | * WASHER |
| 38 | 921503-0510 | * SCREW |
| 39 | 3A3-84451-0 | * TILT SWITCH COVER |
| 40 | 3A3-84404-0 | * GRIP |
| 41 | 3B7Q84343-0 | * CONTROL LEVER |
| 42 | 3A3-84452-0 | * TILT SWITCH PLUG |
| 43 | 3A3-84368-0 | * WAVE WASHER |
| 44 | 3A3-84391-0 | * FREE THROTTLE DRUM |
| 45 | 3A3-84435-0 | * BUSHING |
| 46 | 3A3-84406-0 | * PLATE |
| 47 | 361-84414-0 | * GROMMET |
| 48 | 361-84415-0 | * GROMMET |
▶COMPONENT PARTS OF REMOTE CONTROL (ELECTRIC PARTS) (12 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 353-76020-3 | MAIN SWITCH ASSY |
| 2 | 3F3-76219-0 | * MAIN SWITCH KEY No.303 |
| 3 | 3A3-76086-1 | NEUTRAL SWITCH (REMOTE CONT) |
| 4 | 921503-0315 | SCREW |
| 5 | 3A3-06830-0 | STOP SWITCH ASSY |
| 6 | 353-06821-0 | * STOP SWITCH LANYARD ASSY |
| 7 | 361-76110-1 | CORD ASSY |
| 8 | 3N5-84331-0 | DECAL (LEVER) |
| 9 | 3N5-84333-0 | DECAL (TOHATSU) |
| 10 | 3N5-84336-0 | SHIFT POSITION DECAL |
| 11 | 3N5-84465-0 | SHIFT POSITION SIDE DECAL |
| 12 | 3A3-84398-0 | BAND |
▶CYLINDER・CRANK CASE (65 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 361B01100-2 | CYL BLOCK & CRANKCASE ASSY |
| 2 | 393-01137-0 | * NIPPLE |
| 3 | 393-01131-0 | * NIPPLE 5.5-5 |
| 4 | 345-00117-0 | * DOWEL PIN |
| 5 | 345-01150-1 | * CHECK VALVE ASSY |
| 6 | 916129-0850 | * BOLT |
| 7 | 916124-0840 | * BOLT |
| 8 | 9161F4-0835 | * BOLT |
| 10 | 345-01111-0 | * DOWEL PIN 6-12 |
| 11 | 361B01001-1 | CYLINDER HEAD ASSY |
| 12 | 350-01093-0 | * WELCH PLUG |
| 13 | 345-01005-1 | CYLINDER HEAD GASKET |
| 14 | 9161F9-0845 | BOLT |
| 16 | 9701-1-1015 | SPARK PLUG (BR7HS10) |
| 17 | 345-01030-0 | THERMOSTAT |
| 18 | 3H6B01031-0 | THERMOSTAT CAP |
| 19 | 346-01032-0 | THERMOSTAT CAP GASKET |
| 20 | 9101F4-5630 | BOLT |
| 21 | 338-60218-2 | ANODE |
| 22 | 910103-0616 | BOLT |
| 23 | 345B02301-2 | EXHAUST COVER (OUTER) |
| 24 | 345-02305-1 | EXHAUST COVER GASKET |
| 25 | 9101F4-5620 | BOLT |
| 26 | 98AL-40-230 | HOSE |
| 27 | 393-01160-0 | CHECK VALVE |
| 28 | 3T5-01133-0 | CLIPφ8 |
| 29 | 338-01133-0 | CLIPφ7 |
| 30 | 336-06973-0 | CLAMP 6-9.5L |
| 31 | 910103-6612 | BOLT |
| 32 | 345B05101-0 | BRACKET |
| 34 | 940121-0800 | WASHER |
| 35 | 930121-0800 | NUT |
| 36 | 921503-0520 | SCREW |
| 38 | 309-06972-0 | CLAMP 6.5-47.5P |
| 39 | 345-01303-1 | ENGINE BASEMENT GASKET |
| 40 | 361-05211-0 | STARTER LOCK ARM |
| 41 | 345-05213-0 | THROTTLE LIMITER ARM |
| 43 | 345-05221-1 | THROTTLE LIMITER ROD |
| 44 | 345-05222-1 | STARTER LOCK ROD |
| 47 | 353-83728-1 | PIN |
| 50 | 941303-0600 | SPRING WASHER |
| 52 | 915324-0825 | STUD |
| 53 | 940103-0800 | WASHER |
| 54 | 345-01015-0 | WASHER 8.5-19.5-3.2 |
| 57 | 9101F4-0620 | BOLT |
| 58 | 940103-0600 | WASHER |
| 59 | 941403-1000 | WAVE WASHER d=10 |
| 60 | 346-63721-0 | BUSHING 6.2-16-5 |
| 61 | 345-05224-0 | ROD SNAP 5-2.5 |
| 63 | 3B7-05243-0 | BALL JOINT CONNECTOR |
| 64 | 348-63716-1 | THROTTLE ROD |
| 68 | 348-63711-1 | ADVANCER ARM |
| 69 | 910121-0840 | BOLT |
| 70 | 345-63713-0 | BUSHING 8-14-4 |
| 71 | 334-66233-0 | WASHER 8.1-16-1.5 |
| 72 | 930403-0800 | NYLON NUT 8-P1.25 |
| 73 | 345-05223-1 | ROD SNAP 3.5-2 |
| 74 | 348-63715-1 | ROD 5-75L |
| 75 | 346-05234-0 | ROD JOINTφ5 |
| 76 | 3B7-63733-0 | ROD SNAP 5-2.5 |
| 77 | 930103-0500 | NUT |
| 78 | 361-83728-0 | PIN |
| 79 | 3AA-83719-0 | WASHER 8.5-18-1.6 |
| 80 | 951603-0800 | SNAP PIN d=8 |
| 81 | 930103-0600 | NUT |
▶DRIVE SHAFT HOUSING (20 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 361Q61030-1 | DRIVE SHAFT HOUSING (L) |
| 3 | 345-61012-1 | DRIVE SHAFT HOUSING GASKET |
| 4 | 9161E3-0885 | BOLT |
| 5 | 3P0-66233-0 | WASHER 8.1-16-1.5 |
| 6 | 9101E3-5620 | BOLT |
| 7 | 345-61111-1 | STUD |
| 8 | 930103-0800 | NUT |
| 9 | 345Q01301-0 | ENGINE BASEMENT |
| 10 | 345-67116-0 | ENGINE BASEMENT SEAL L=400 |
| 11 | 345-01111-0 | DOWEL PIN 6-12 |
| 12 | 345-01215-0 | OIL SEAL 17-30-8 |
| 13 | 910203-0640 | BOLT |
| 14 | 941303-0600 | SPRING WASHER |
| 15 | 9106E3-0808 | BOLT |
| 16 | 332-60006-0 | GASKET 8.1-15-1 |
| 17 | 361-02311-1 | EXHAUST PIPE |
| 18 | 345-02312-1 | EXHAUST PIPE GASKET |
| 19 | 9101E3-5625 | BOLT |
| 20 | 345-61312-1 | RUBBER MOUNT RETAINER |
| 21 | 9101E3-5820 | BOLT |
▶ELECTRIC PARTS (47 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 346-76010-0 | STARTER MOTOR ASSY |
| 2 | 346-76015-0 | * PINION ASSY |
| 3 | 346-76014-0 | * BRUSH HOLDER |
| 4 | 346-76012-0 | * POSITIVE BRUSH |
| 5 | 346-76013-0 | * NEGATIVE BRUSH |
| 6 | 336-76091-0 | LEAD WIRE BAND 100 |
| 7 | 910103-0830 | BOLT |
| 8 | 345-06971-0 | CLAMP 9-12U |
| 9 | 930103-0800 | NUT |
| 10 | 941303-0800 | SPRING WASHER |
| 11 | 346-76040-0 | STARTER SOLENOID |
| 15 | 361-76055-1 | CHOKE SOLENOID BRACKET |
| 16 | 910103-0618 | BOLT |
| 19 | 3B2-76147-2 | STARTER CABLE L=200 |
| 20 | 3A3-76145-0 | TERMINAL CAP |
| 21 | 334-76141-1 | STARTER CABLE L=150 |
| 22 | 361-76050-0 | CHOKE SOLENOID |
| 23 | 361-76073-0 | * PLUNGER |
| 24 | 910103-0645 | BOLT |
| 26 | 128-02605-1 | SPACER 6-8-28.5 |
| 28 | 3G2-76060-0 | RECTIFIER COMPLETE |
| 29 | 3G2-76142-0 | GROUND CABLE |
| 30 | 921503-0525 | SCREW |
| 31 | 930103-0500 | NUT |
| 32 | 941303-0500 | SPRING WASHER |
| 33 | 353-06281-0 | CABLE TERMINAL HOLDER |
| 34 | 910103-0620 | BOLT |
| 35 | 309-06972-0 | CLAMP 6.5-47.5P |
| 36 | 353-06283-0 | COLLAR 6.4-10-4.7 |
| 37 | 941303-0600 | SPRING WASHER |
| 38 | 930103-0600 | NUT |
| 39 | 921503-6408 | SCREW |
| 40 | 346-76057-0 | CHOKE SOLENOID HOOK |
| 41 | 951403-0312 | SPRING PIN 3-12 |
| 42 | 345-76072-1 | ROD |
| 43 | 930403-0400 | NYLON NUT 4-P0.7 |
| 44 | 3B2-76062-0 | FUSE WIRE ASSY L=355 |
| 45 | 346-76212-0 | * FUSE 15A |
| 46 | 3B2-76120-1 | BATTERY CABLE L=2000 |
| 47 | 3B7-76145-0 | TERMINAL CAP |
| 48 | 361-76026-0 | MAIN SWITCH ASSY |
| 49 | 346-76039-1 | SWITCH PROTECTOR |
| 50 | 361-76080-0 | NEUTRAL SWITCH |
| 51 | 361-76082-0 | NEUTRAL SWITCH OPERATING LEVER |
| 52 | 398-76083-0 | NEUTRAL SWITCH ACTUATOR |
| 53 | 3M4-76084-0 | SPACER 12-14-2.2 |
| 54 | 3B7-63731-0 | WASHER 12.5-24-1 |
▶FUEL TANK (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 3B7-70200-4 | PRIMER BULB ASSY |
| 2 | 3C7-70220-1 | * JOINT ASSY (INLET) |
| 3 | 3C7-70224-1 | * JOINT ASSY (OUTLET) |
| 4 | 3C7-70211-1 | * PRIMER BULB |
| 5 | 3C7-70217-0 | * CLAMP |
| 6 | 98AB-70-700 | * HOSE |
| 7 | 98AB-701600 | * HOSE |
| 8 | 3B7-70280-1 | * FUEL CONNECTOR MARK |
| 9 | 3GF-70281-0 | * FUEL CONNECTOR |
| 10 | 3GF-70250-0 | * FUEL CONNECTOR |
| 11 | 332-70201-0 | * CLAMP |
| 12 | 3C7-70177-1 | FUEL TANK ASSY 25L |
| 13 | 3C7-70050-1 | * FUEL GAUGE VENT CAP ASSY (25L) |
| 14 | 3C7-70155-0 | * PICK-UP ELBOW ASSY (25L) |
| 15 | 3E0-70270-0 | * QUICK-CONNECTOR (MALE) |
| 16 | 3C7-70199-0 | * O-RING |
| 17 | 3C7-70113-0 | * FILTER |
▶GEAR CASE (DRIVE SHAFT) (40 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 361Q60000-0 | GEAR CASE ASSY |
| 2 | 345-60211-0 | * ROLLER BEARING 22-30-30 |
| 3 | 332-60005-2 | PLUG 8-8 |
| 4 | 332-60006-0 | GASKET 8.1-15-1 |
| 5 | 345-64020-1 | BEVEL GEAR B |
| 6 | 345-64025-0 | BOLT |
| 7 | 345-64084-0 | SHIM 41-51.5-0.5 |
| 8 | 345-64302-0 | DRIVE SHAFT (L) |
| 9 | 345-60213-0 | TAPERED ROLLER BEARING 32304 |
| 10 | 345-60206-1 | WATER STRAINER |
| 11 | 921503-0440 | SCREW |
| 12 | 930403-0400 | NYLON NUT 4-P0.7 |
| 13 | 345-65021-0 | WATER PUMP IMPELLER |
| 14 | 332-65022-0 | KEY |
| 15 | 348-65016-1 | PUMP CASE (UPPER) |
| 16 | 348-65011-0 | PUMP CASE LINER |
| 17 | 3B7-65014-0 | WATER PIPE SEAL (LOWER) |
| 18 | 348-65017-1 | PUMP CASE (LOWER) |
| 19 | 332-60111-0 | OIL SEAL 17-33-9.5 |
| 20 | 345-65015-0 | O-RING 3.2-47 |
| 21 | 348-65018-0 | PUMP CASE GASKET |
| 22 | 334-65012-0 | DOWEL PIN 4-10 |
| 23 | 348-65025-0 | WATER PUMP GUIDE PLATE |
| 24 | 348-65029-1 | GUIDE PLATE GASKET |
| 25 | 9101E3-5652 | BOLT |
| 26 | 348-66013-0 | CAM ROD (L) |
| 27 | 951403-0316 | SPRING PIN 3-16 |
| 28 | 345-66031-1 | CAM ROD BUSHING |
| 29 | 345-66021-0 | O-RING 1.9-6.8 |
| 30 | 332-66032-0 | O-RING 2.4-15.4 |
| 31 | 348-66011-0 | CLUTCH CAM |
| 32 | 345-66241-0 | SHIFT ROD JOINT |
| 33 | 951403-0312 | SPRING PIN 3-12 |
| 34 | 9101E3-5840 | BOLT |
| 35 | 301-66024-1 | STOPPER |
| 36 | 301-66025-0 | GASKET 6.2-11-1 |
| 37 | 345-65110-1 | WATER PIPE (L) |
| 38 | 345-65206-0 | WATER PIPE SEAL (UPPER) |
| 39 | 345-65205-0 | COLLAR 18-20-4.5 |
| 40 | 346-65204-0 | WATER PIPE AUXILIARY MOUNT |
▶GEAR CASE (PROPELLER SHAFT) (29 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 345-60215-0 | TAPERED ROLLER BEARING 32007 |
| 2 | 348-60217-0 | TRIM TAB |
| 3 | 353-60219-0 | TRIM TAB GASKET |
| 4 | 910103-5618 | BOLT |
| 5 | 345Q60100-0 | PROPELLER SHAFT HOUSING ASSY |
| 6 | 345Q60101-1 | * PROPELLER SHAFT HOUSING |
| 7 | 9601-0-6007 | * BALL BEARING 6007 |
| 8 | 345-60211-0 | * ROLLER BEARING 22-30-30 |
| 9 | 334-60223-0 | * OIL SEAL 22-36-10 |
| 10 | 345-60103-0 | * O-RING 3.5-69.4 |
| 11 | 9101E3-5830 | BOLT |
| 12 | 348-64010-1 | BEVEL GEAR ASSY (A) |
| 13 | 348-64030-0 | BEVEL GEAR C |
| 14 | 353-64038-0 | SHIM 36-44-0.1 |
| 15 | 345-64032-0 | WASHER 22.1-28-3 |
| 16 | 348-64211-0 | PROPELLER SHAFT |
| 17 | 348-64215-0 | CLUTCH |
| 18 | 345-64217-0 | PIN |
| 19 | 345-64219-0 | SNAP |
| 20 | 345-64221-0 | SPRING |
| 21 | 345-64222-0 | SPRING RETAINER |
| 22 | 345-64223-0 | PUSH ROD |
| 23 | 3T5B64529-0 | PROPELLER ASSY (14") |
| 24 | 361-87326-0 | PROPELLER HARDWARE KIT |
| 25 | 3C8-64231-0 | * THRUST HOLDER |
| 26 | 348-64232-0 | * STOPPER |
| 27 | 345-64124-0 | * WASHER 17-32-3 |
| 28 | 345-64121-0 | * PROPELLER NUT |
| 29 | 951503-0325 | * SPLIT PIN 3-25 |
▶INTAKE MANIFOLD・FUEL PUMP (52 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 915321-0655 | STUD |
| 2 | 345B02010-0 | INTAKE MANIFOLD |
| 3 | 345-02104-0 | INTAKE MANIFOLD GASKET |
| 4 | 345-02105-0 | INTAKE MANIFOLD GASKET |
| 5 | 345-02100-1 | REED VALVE ASSY |
| 6 | 921521-7412 | SCREW |
| 7 | 345-02106-0 | PLATE |
| 8 | 910121-7620 | BOLT |
| 9 | 345-02103-0 | REED VALVE SEAT GASKET |
| 10 | 9101F4-5630 | BOLT |
| 11 | 915321-0620 | STUD |
| 12 | 930103-0600 | NUT |
| 13 | 941303-0600 | SPRING WASHER |
| 14 | 348-63718-0 | THROTTLE CAM |
| 15 | 921503-0616 | SCREW |
| 16 | 346-63721-0 | BUSHING 6.2-16-5 |
| 17 | 3C8-66308-0 | WASHER 6-16-1.5 |
| 18 | 941403-1000 | WAVE WASHER d=10 |
| 19 | 345-02011-3 | CARBURETOR GASKET |
| 20 | 345-67191-1 | CHOKE ROD |
| 21 | 345-67192-0 | CHOKE ROD |
| 22 | 345-67194-0 | CHOKE ROD CONNECTER |
| 23 | 921503-0408 | SCREW |
| 24 | 356-04000-1 | FUEL PUMP ASSY |
| 25 | 334-04004-0 | * PUMP COVER |
| 26 | 9225F2-6528 | * SCREW |
| 27 | 334-04005-0 | * PUMP DIAPHRAGM |
| 28 | 334-04007-0 | * DIAPHRAGM GASKET |
| 29 | 356-04030-0 | * DIAPHRAGM GASKET SET |
| 30 | 356-04044-0 | * CHECK VALVE |
| 31 | 921722-0306 | * SCREW |
| 32 | 930222-0300 | * NUT |
| 33 | 346-04901-2 | GASKET |
| 34 | 921503-6640 | SCREW |
| 35 | 98AB-50-160 | HOSE |
| 36 | 98AB-50-270 | HOSE |
| 37 | 98AB-50-210 | HOSE |
| 38 | 338-02215-0 | CLIPφ10 |
| 39 | 346-02230-0 | FUEL FILTER ASSY |
| 40 | 346-02237-0 | * CUP |
| 41 | 346-02235-0 | * GASKET |
| 42 | 346-02234-0 | * FILTER |
| 43 | 930103-0800 | NUT |
| 44 | 940103-0800 | WASHER |
| 45 | 348-02231-0 | PLATE |
| 46 | 345-02411-0 | INTAKE SILENCER |
| 47 | 345-02415-0 | INTAKE SILENCER COVER |
| 48 | 9101F4-0616 | BOLT |
| 49 | 345-02416-0 | INTAKE SILENCER PLATE |
| 50 | 921503-5508 | SCREW |
| 51 | 345-02417-1 | INTAKE SILENCER LOCK PLATE |
| 52 | 345-67195-1 | BUSHING |
▶MAGNETO (46 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 345-01401-0 | MAGNETO BASEMENT |
| 2 | 126-00121-0 | OIL SEAL 30-45-8 |
| 3 | 338-01403-0 | O-RING 2-55.5 |
| 4 | 910121-6620 | BOLT |
| 5 | 361-06091-0 | FLYWHEEL W/GEAR |
| 6 | 3A0-06002-0 | COIL PLATE ASSY W/ALTERNATOR |
| 7 | 3G2-06022-0 | * PULSAR COIL |
| 8 | 3A0-06023-0 | * ALTERNATOR ASSY |
| 9 | 921521-6528 | * SCREW |
| 10 | 3G2-06021-1 | * EXCITER COIL |
| 11 | 921521-6522 | * SCREW |
| 12 | 350-06025-0 | * HOLDER |
| 13 | 921521-6406 | * SCREW |
| 14 | 921521-6408 | * SCREW |
| 15 | 921521-6510 | SCREW |
| 16 | 921503-0530 | SCREW |
| 17 | 930103-0500 | NUT |
| 18 | 334-00131-0 | KEY |
| 19 | 931121-1600 | NUT |
| 20 | 345-00133-0 | WASHER 16-28-3.2 |
| 21 | 353-76037-0 | CABLE TERMINAL PLUG |
| 22 | 346-63722-2 | GUIDE PLATE |
| 23 | 348-05233-0 | COIL PLATE STOPPER |
| 24 | 346-05228-1 | BALL JOINT |
| 25 | 353-63723-1 | SETTING RING |
| 28 | 3C1-06048-0 | IGNITION COIL ASSY W/LABEL |
| 29 | 346-06999-0 | * PLUG CAP W/RESISTANCE |
| 30 | 3C8-72181-0 | * CAUTION DECAL (B) |
| 31 | 361-06060-1 | CD UNIT |
| 32 | 910103-0625 | BOLT |
| 36 | 309-06972-0 | CLAMP 6.5-47.5P |
| 37 | 336-76091-0 | LEAD WIRE BAND 100 |
| 38 | 910103-5620 | BOLT |
| 39 | 941303-0600 | SPRING WASHER |
| 40 | 930103-0600 | NUT |
| 41 | 3A0-06322-1 | PLATE |
| 42 | 910103-6625 | BOLT |
| 43 | 3C8-66308-0 | WASHER 6-16-1.5 |
| 44 | 3B7-06305-0 | RUBBER MOUNT 9-16-4.3 |
| 45 | 3A0-76079-0 | COLLAR 6.2-9-7.4 |
| 46 | 3F3-06920-0 | RUBBER MOUNT 8.5-12-2 |
| 47 | 3B7-76142-1 | GROUND CABLE L=120 |
| 48 | 922521-6510 | SCREW |
| 49 | 3C7-76142-1 | GROUND CABLE L=170 |
| 50 | 3A3-76037-0 | CABLE TERMINAL PLUG |
| 51 | 3C7-06921-0 | PLUG CAP W/RESISTANCE |
▶OPTIONAL PARTS・ACCESSORIES (1) (26 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 3B7-72530-2 | TACHOMETER ASSY |
| 5 | 930103-0500 | * NUT |
| 7 | 3E0-72644-0 | SPEEDOMETER KIT (75MPH) |
| 8 | 3E0-72649-0 | * SPEEDOMETER ASSY (75MPH) |
| 9 | 3B7-72659-0 | ** METER BULB 12V-1.8W |
| 10 | 3B7-72656-0 | ** METER DAMPER |
| 11 | 3B7-72661-0 | ** FITTING PLATE |
| 12 | 930203-0500 | ** NUT |
| 13 | 941303-0500 | ** SPRING WASHER |
| 14 | 3B7-72650-0 | ** SPEEDOMETER TUBE L=6000 |
| 15 | 3B7-72651-0 | ** SPEEDOMETER BAND |
| 16 | 3B7-72643-0 | * SPEEDOMETER SENSOR |
| 17 | 3E0-72529-0 | VOLTMETER ASSY |
| 20 | 3B7-72662-0 | * FITTING PLATE |
| 23 | 3E0-72524-0 | HOUR METER ASSY |
| 24 | 3B7-72657-0 | * METER BULB 12V-1.7W |
| 25 | 3B7-72655-0 | * METER DAMPER |
| 26 | 3B7-72664-0 | * FITTING PLATE |
| 27 | 930203-0400 | * NUT |
| 28 | 941303-0400 | * SPRING WASHER |
| 29 | 361-72539-0 | TACHOMETER LEAD WIRE L=6000 |
| 30 | 345-67169-0 | GROMMET |
| 31 | 361-72543-0 | SEPARATE CORD |
| 32 | 353-72537-0 | METER LEAD WIRE L=1500 |
| 33 | 353-72548-0 | ASSIST CORD (BLK) L=200 |
| 34 | 353-72521-1 | METER LAMP SWITCH |
▶OPTIONAL PARTS・ACCESSORIES (2) (9 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 3C8-72100-1 | TOOL KIT |
| 2 | 3B7-72201-0 | SAFETY ROPE φ6-1600 |
| 3 | 346-76160-2 | RECTIFIER KIT |
| 4 | 361-84901-0 | TURNING BUCKLE PLATE |
| 5 | 353-84904-0 | DRAG LINK SPACER |
| 6 | 3A3-81301-0 | TWIN REMOTE CONTROL KIT |
| 7 | 336-60007-0 | FLUSHING PLUG |
| 8 | 369-76167-0 | EXTENSION CORD (LIGHT) L=2000 |
| 9 | 345-67169-0 | GROMMET |
▶PISTON・CRANK SHAFT (28 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 345-00122-0 | OIL SEAL 25-55-10 |
| 2 | 345-00125-0 | RETAINER 50-60-1.6 |
| 3 | 361-00069-1 | CRANKSHAFT SUB-ASSY |
| 4 | 361-00031-0 | * CRANKSHAFT A |
| 5 | 348-00032-0 | * CRANKSHAFT B |
| 6 | 348-00033-0 | * CRANKSHAFT C |
| 7 | 348-00034-0 | * CRANKSHAFT D |
| 8 | 348-00061-1 | * CRANK PIN |
| 9 | 345-00040-1 | * CONNECTING ROD |
| 10 | 345-00043-0 | * ROLLER BEARING 25-32-20 |
| 11 | 345-00045-0 | * BIG END BEARING WASHER |
| 13 | 345-00051-0 | * LABYRINTH PACKING |
| 14 | 345-00053-0 | * O-RING 2-49.5 |
| 15 | 951407-0306 | * SPRING PIN 3-6 |
| 16 | 345-00113-0 | MAIN BEARING 5206 |
| 17 | 345-00115-0 | RETAINER 56-66-1.6 |
| 18 | 945107-3000 | C-RING d=30 |
| 19 | 345-00116-0 | SPACER 30.2-40-2.3 |
| 20 | 345-00141-0 | SHIM 31-42 |
| 21 | 345-00114-0 | MAIN BEARING 355520 |
| 22 | 345-00042-0 | ROLLER BEARING 17-21-27 |
| 23 | 3C1-87131-0 | PISTON REPAIR KIT (0.5 O/S) |
| 24 | 361-00004-1 | * PISTON (0.5 O/S) |
| 25 | 345-00021-1 | * PISTON PIN |
| 26 | 334-00024-1 | * PISTON PIN CLIP |
| 27 | 3C1-87124-0 | PISTON RING SET (0.5 O/S) |
| 28 | 361-00014-0 | * PISTON RING (0.5 O/S) |
| 29 | 345-00014-0 | * PISTON RING (0.5 O/S) |
▶RECOIL STARTER (36 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 361-05000-1 | RECOIL STARTER ASSY |
| 2 | 345-05105-1 | * STARTER CASE |
| 3 | 345-05104-1 | * REEL ASSY |
| 4 | 345-05003-1 | * RATCHET |
| 5 | 345-05135-1 | * BUSHING 14.7-15.9-6 |
| 6 | 345-05122-1 | * WASHER 6.5-23-1.5 |
| 7 | 945303-0500 | * E-RING d=5 |
| 8 | 345-05123-1 | * RETURN SPRING |
| 9 | 345-05124-0 | * RETURN SPRING |
| 10 | 345-05004-1 | * STARTER SPRING |
| 11 | 951403-0316 | * SPRING PIN 3-16 |
| 12 | 345-05132-0 | * STARTER SHAFT |
| 14 | 941322-0800 | * SPRING WASHER |
| 15 | 940121-0800 | * WASHER |
| 16 | 930103-0800 | * NUT |
| 17 | 336-05014-0 | * ROPE GUIDE |
| 20 | 338-05019-0 | * STARTER HANDLE |
| 21 | 345-05013-1 | * STARTER ROPEφ5-2000 |
| 22 | 338-05131-0 | * ROPE ANCHOR |
| 23 | 350-05136-0 | * O-RING 2.5-4.5 |
| 24 | 345-05134-0 | * ROPE ANCHOR PLATE |
| 25 | 344-05116-0 | * SEALING PLATE |
| 26 | 345-05225-1 | * STARTER LOCK LEVER SHAFT |
| 27 | 9101F4-0830 | BOLT |
| 28 | 941303-0800 | SPRING WASHER |
| 29 | 9101F4-0625 | BOLT |
| 30 | 941303-0600 | SPRING WASHER |
| 31 | 345-05901-1 | STARTER PULLEY |
| 32 | 910121-6625 | BOLT |
| 33 | 346-05209-0 | CAP NUT |
| 34 | 345-05217-1 | STARTER LOCK ROD |
| 35 | 940103-0400 | WASHER |
| 36 | 345-05216-0 | STARTER LOCK SPRING |
| 37 | 945303-0600 | E-RING d=6 |
| 38 | 345-05226-0 | STARTER LOCK LEVER |
| 39 | 3C7-72182-2 | CAUTION DECAL (C) |
▶REMOTE CONTROL PARTS (25 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 361-83880-3 | REMOTE CONTROL FITTING ASSY |
| 2 | 345-83721-0 | * BALL JOINT |
| 3 | 3A1-83722-0 | * BALL JOINT HOLDER |
| 4 | 332-83723-0 | * HOLDER CAP |
| 5 | 332-83724-0 | * SPRING |
| 6 | 332-83725-0 | * WASHER 5.5-14-1.2 |
| 7 | 930103-0600 | * NUT |
| 8 | 941303-0600 | * SPRING WASHER |
| 9 | 345-83820-0 | * CABLE CLIP ASSY |
| 10 | 910403-0518 | * BOLT |
| 11 | 941303-0500 | * SPRING WASHER |
| 12 | 345-83821-0 | * CLUTCH CABLE CLIP BRACKET |
| 13 | 910103-6616 | * BOLT |
| 14 | 345-84830-0 | * STEERING HOOK |
| 15 | 910103-6820 | * BOLT |
| 16 | 336-06973-0 | * CLAMP 6-9.5L |
| 17 | 9215E3-0612 | * SCREW |
| 18 | 361-84905-1 | DRAG LINK ASSY |
| 19 | 361-84914-1 | * SPACER |
| 20 | 353-84917-0 | * BOLT 3/8-45 |
| 21 | 353-84918-0 | * NYLON NUT 3/8-24UNF |
| 22 | 353-84916-0 | * WASHER 9.6-18-2 |
| 23 | 3F3-84908-0 | * SEAL RING |
| 24 | 3P0-83857-0 | REMOTE CONTROL STOP CORD ASSY L=3900 |
| 25 | 345-76023-0 | * GROMMET 22-2.5 |
▶SHIFT (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 345Q66110-3 | SHIFT LEVER |
| 2 | 345-66137-0 | OIL SEAL 10-20-4 |
| 3 | 345-67101-0 | BUSHING 10-12.8-42.5 |
| 4 | 945303-0800 | E-RING d=8 |
| 5 | 332-61315-0 | WASHER 10.5-18-1.5 |
| 6 | 345-66225-0 | SHIFT ROD LEVER |
| 7 | 930403-1000 | NYLON NUT 10-P1.5 |
| 8 | 345-66121-0 | SHIFT LEVER STOPPER |
| 9 | 910903-6512 | BOLT |
| 10 | 345-66115-0 | SHIFT LEVER STOP HOLDER |
| 11 | 345-66119-0 | SHIM t=0.2 |
| 12 | 965002-1605 | BALL 5/16 |
| 13 | 332-66112-0 | SPRING |
| 14 | 9101F4-0618 | BOLT |
| 15 | 940113-0600 | WASHER |
| 16 | 348-66211-0 | SHIFT ROD |
| 17 | 332-66021-0 | O-RING 2.4-5.8 |
▶TILLER HANDLE (27 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 398Q63003-1 | TILLER HANDLE ASSY |
| 2 | 3M3Q63005-1 | * TILLER HANDLE SUB-ASSY |
| 3 | 398Q63011-1 | ** TILLER HANDLE |
| 4 | 369-72019-1 | ** THROTTLE DECAL |
| 5 | 9101E3-5675 | ** BOLT |
| 6 | 930403-0600 | ** NYLON NUT 6-P1.0 |
| 7 | 398-63012-0 | ** GRIP |
| 8 | 921803-0525 | ** SCREW |
| 9 | 398-63041-0 | ** THROTTLE SHAFT |
| 10 | 345-63048-0 | ** THROTTLE SHAFT DAMPER |
| 12 | 398-63053-0 | ** SPACER |
| 13 | 951403-0310 | ** SPRING PIN 3-10 |
| 14 | 3V1-63035-1 | ** FRICTION PIECE |
| 15 | 3V1-63077-0 | ** ADJUSTING NUT |
| 16 | 3V1-63036-0 | ** SPRING |
| 17 | 9101E3-0625 | ** BOLT |
| 18 | 941403-1000 | ** WAVE WASHER d=10 |
| 19 | 346-63201-2 | * BOLT |
| 20 | 345-63207-0 | * COLLAR 9.8-12.7-7.5 |
| 21 | 345Q63051-0 | STEERING BRACKET |
| 22 | 9101E3-5825 | BOLT |
| 23 | 346-63064-0 | UNIVERSAL PINION |
| 24 | 951403-0414 | SPRING PIN 4-14 |
| 25 | 346-63066-1 | COLLAR 15.9-17-9 |
| 26 | 940103-0800 | WASHER |
| 27 | 350-63046-0 | BUSHING 8.4-10-11 |
| 28 | 345-66226-0 | GROMMET 17-3 |
▶TOP COWL (11 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 361Q67645-1 | TOP COWL ASSY |
| 2 | 361Q67640-0 | * TOP COWL SUB-ASSY |
| 3 | 361-67501-0 | ** TOP COWL SEAL L=1550 |
| 4 | 345Q67521-0 | ** TILT HANDLE |
| 5 | 921603-0516 | ** SCREW |
| 6 | 930103-0500 | ** NUT |
| 7 | 940103-0500 | ** WASHER |
| 8 | 941303-0500 | ** SPRING WASHER |
| 9 | 344-67503-0 | ** STARTER SEAL |
| 10 | 3C7-72180-3 | * CAUTION DECAL (A) |
| 11 | 361-87801-2 | * DECAL SET (M40C) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Tohatsu M40C running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Inspect and clean carburetor(s); check fuel mixture settings
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Decarbonize exhaust ports and piston crown if needed
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
- Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
- Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
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