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Suzuki DT 2SG, DT 2LG (1986) Parts & Diagrams
🔎 Suzuki DT 2SG, DT 2LG Reference Library — Exploded parts diagrams (19 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DT 2SG, DT 2LG is a 2-Stroke 1-Cylinder outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.
Quick Reference Specifications
| Specification | Value |
|---|---|
| Engine Type | 2-Stroke 1-Cylinder |
| Horsepower | 2 HP |
| Displacement | 55 cc |
| Bore x Stroke | 43.0 x 37.8 mm |
| Spark Plug (Type & Gap) | NGK B5HS |
| Engine Oil Capacity | — |
| Recommended Engine Oil | TC-W3 Certified 2-Stroke Oil |
| Gear Case Oil Capacity | 70 mL (Short Shaft) / 120 mL (Long Shaft) |
| Idle Speed (in gear) | 800–900 RPM |
| Full Throttle RPM Range | 4700-5300 RPM |
| Fuel | Unleaded Gasoline |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DT 2SG, DT 2LG:
- Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
- Fuel System Issues / Hard Starting: Stale fuel and ethanol-related deposits are common in 2-stroke carbureted engines. Clean or rebuild carburetors and replace fuel lines if deteriorated. → Recommended: Carburetor Repair Kit, Fuel Line Assembly
- Spark Plug Fouling: 2-stroke engines are prone to spark plug fouling from oil residue, especially at low RPM. Replace plugs at each annual service. → Recommended: OEM Spark Plugs
- Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
- Thermostat Failure: A stuck thermostat can cause overheating or poor warm-up. Replace if operating temperature is inconsistent. → Recommended: Thermostat Assembly
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DT 2SG, DT 2LG.
▶Fig. 1 - Cylinder(1986 to 1989) (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 11111-98421-0ED | Cylinder Head (NLA) |
| 2 | 11141-98411 | Cylinder Head Gasket |
| 3 | 01550-06307 | BOLT |
| 4 | 09403-10312 | Clamp (NLA) |
| 6 | 04211-09109 | DOWEL PIN |
| 7 | 01550-06357 | BOLT |
| 8 | 01550-06657 | BOLT |
| 9 | 01550-06707 | BOLT |
| 10 | 09280-20002 | O-Ring |
| 11 | 52113-98411 | Drive Shaft Housing Gasket |
| 12 | 13153-19012 | Reed Valve |
| 13 | 13152-19010 | Reed Valve Stopper (NLA) |
| 14 | 02112-3308A | SCREW |
| 45778 | 11301-98403-02M | Cylinder/Crankcase Assembly (NLA) |
| 45779 | 11301-98404-0ED | Cylinder/Crankcase Assembly (NLA) |
▶Fig. 10 - Magneto(1990 to 1997) (19 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 33410-98440 | Ignition Coil Assembly (NLA) |
| 3 | 09108-06110 | Stud Bolt (NLA) |
| 4 | 01550-06257 | BOLT |
| 5 | 08341-31039 | Woodruff Key |
| 6 | 08321-0112A | Lock Washer |
| 7 | 09140-12038 | Nut |
| 10 | 37800-98423 | Engine Stop Switch Assembly |
| 11 | 33833-91J00 | Tube (6x8x250) |
| 12 | 09403-12308 | Clamp (NLA) |
| 13 | 09403-10312 | Clamp (NLA) |
| 14 | 01550-06107 | PLUG |
| 15 | 09407-14403 | Clamp (L:125) |
| 45658 | 32102-98440 | Flywheel (NLA) |
| 45659 | 32102-98441 | Flywheel (NLA) |
| 45660 | 32102-94E00 | Flywheel (NLA) |
| 45870 | 33510-95520 | Spark Plug Cap |
| 45871 | 33510-98601 | Spark Plug Cap |
| 45901 | 09482-00282 | NGK B5HS Spark Plug |
| 45902 | 09482-00143 | NGK BR5HS Spark Plug |
▶Fig. 11 - Clamp Bracket (30 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 41101-98400-0ED | Starboard Clamp Bracket |
| 2 | 41102-98400-0ED | Port Clamp Bracket (NLA) |
| 3 | 41210-986L1 | Clamp Screw Assembly |
| 4 | 41210-986L1 | Clamp Screw Assembly |
| 5 | 41213-94J01 | Clamp Plate |
| 7 | 43121-98404-0ED | Swivel Bracket Cover (NLA) |
| 8 | 43111-98410-0ED | Swivel Bracket (NLA) |
| 9 | 29103-94400 | Bolt (6x35) |
| 10 | 43711-98401 | Steering Bushing |
| 11 | 43415-98402 | Steering Plate (NLA) |
| 12 | 43416-98401 | Adjuster Rubber |
| 13 | 22511-99011 | Grease Nipple |
| 14 | 09440-09042 | Spring |
| 15 | 09119-06059 | Bolt (NLA) |
| 16 | 09100-08228 | Bolt (8x105) |
| 17 | 09160-08082 | Washer (8.5x16x1.2) |
| 18 | 09160-08081 | Washer (8.5x23x1.5) |
| 19 | 09159-08018 | Nut (8mm) (NLA) |
| 20 | 09101-06009 | Bolt (6x115) |
| 22 | 09180-06132 | Spacer (NLA) |
| 23 | 09144-06004 | Wing Nut |
| 24 | 41221-98400 | Tilt Stopper Knob |
| 25 | 09200-10011 | Pin (NLA) |
| 26 | 09205-03012 | Spring Pin (3x16) |
| 27 | 09300-10006 | Bushing (NLA) |
| 28 | 45411-98410 | Thrust Block |
| 45678 | 09205-03032 | Pin |
| 45709 | 09205-03019 | Spring Pin (3x10) |
| 45809 | 09205-05013 | Clamp Handle Pin |
| 45810 | 09205-05009 | Pin (5x20) |
▶Fig. 12 - Gear Case (62 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 52111-98420-0ED | Drive Shaft Housing (NLA) |
| 2 | 09118-06123 | Bolt (6x25) |
| 4 | 09262-10015 | B1 10x26x8 Bearing |
| 5 | 09180-19004 | Spacer (NLA) |
| 6 | 57133-98400 | Spacer (NLA) |
| 7 | 09262-12001 | Bearing (12x28x8) |
| 9 | 08331-41289 | Circlip |
| 10 | 09289-12002 | Oil Seal (12x28x8) |
| 12 | 09320-20009 | Bushing |
| 13 | 57151-98400 | Drive Shaft Seal Pipe (NLA) |
| 14 | 09108-06062 | Stud Bolt (6x12) |
| 15 | 09206-09007 | Pin (NLA) |
| 16 | 09162-06006 | Lock Washer |
| 17 | 09140-06020 | Nut (6mm) |
| 18 | 09108-06063 | Stud Bolt (6x12) |
| 19 | 09206-09001 | Pin |
| 20 | 55112-98401-0ED | Gear Case Cover (NLA) |
| 21 | 09160-06082 | Washer (6.5x13x1.0) |
| 24 | 63211-98400 | Handle Grip |
| 25 | 63111-98403-0ED | Tiller Handle (NLA) |
| 26 | 09160-08081 | Washer (8.5x23x1.5) |
| 27 | 09164-10006 | Washer |
| 28 | 09111-08070 | Bolt |
| 29 | 09306-10009 | Handle Bushing |
| 30 | 55320-98400 | Zinc Anode |
| 31-2 | 09248-10008 | Drain Plug |
| 33 | 52130-98401-0ED | Gear Case Extension (NLA) |
| 34 | 09289-12002 | Oil Seal (12x28x8) |
| 35 | 09262-12001 | Bearing (12x28x8) |
| 36 | 08331-41289 | Circlip |
| 37 | 52133-98401-0ED | Extension Cover (NLA) |
| 38 | 52132-98400 | Extension Collar (NLA) |
| 39 | 09280-25005 | O-Ring |
| 40 | 09108-06068 | Stud Bolt (6x25) |
| 41 | 09206-09010 | Pin (NLA) |
| 42 | 09160-06082 | Washer (6.5x13x1.0) |
| 43 | 09162-06006 | Lock Washer |
| 44 | 09140-06020 | Nut (6mm) |
| 45 | 09248-10008 | Drain Plug |
| 46 | 09168-10022 | Drain Plug Gasket |
| 47 | 52120-98400-0ED | Handle Attachment Set (NLA) |
| 48 | 09100-08219 | Bolt (8x20) (NLA) |
| 49 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 50 | 55300-98400 | Zinc Anode (NLA) |
| 51 | 09140-06020 | Nut (6mm) |
| 52 | 09162-06006 | Lock Washer |
| 11689 | 09168-06004 | Washer |
| 11720 | 09168-10022 | Drain Plug Gasket |
| 45679 | 09139-06049 | Drain Screw (NLA) |
| 45680 | 09168-06004 | Washer |
| 45710 | 09248-10008 | Drain Plug |
| 45711 | 09168-10022 | Drain Plug Gasket |
| 45717 | 55110-98403-02M | Gear Case Housing (S) (NLA) |
| 45718 | 55110-98440-0ED | Gear Case Housing (S) (NLA) |
| 45719 | 55110-98411-02M | Gear Case Housing (L) (NLA) |
| 45720 | 55110-98450-0ED | Gear Case Housing (L) (NLA) |
| 45870 | 08221-22283 | Shim (0.1) (NLA) |
| 45871 | 08221-22284 | Shim (0.2) (NLA) |
| 45872 | 08221-22285 | Shim (0.50) (NLA) |
| 45873 | 09181-22130 | Shim (0.50) |
| 45962 | 09181-20130 | Shim (0.50) (NLA) |
| 45963 | 09181-20130 | Shim (0.50) (NLA) |
▶Fig. 13 - Transmission (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 57110-98400 | Drive Shaft (NLA) |
| 3 | 57311-98402 | Pinion Gear (NLA) |
| 4 | 08332-1106A | E Ring |
| 6 | 57610-98403 | Propeller Shaft Assembly |
| 7 | 09202-04002 | Shear Pin |
| 8 | 09180-10138 | Spacer |
| 10 | 09204-02001 | Cotter Pin |
| 45689 | 09181-10130 | Shim (0.5) (NLA) |
| 45690 | 09181-10130 | Shim (0.5) (NLA) |
| 45691 | 09181-10009 | Shim (0.40) (NLA) |
| 45692 | 09181-10008 | Shim (0.30) (NLA) |
| 45778 | 09181-10130 | Shim (0.5) (NLA) |
| 45779 | 09181-10009 | Shim (0.40) (NLA) |
| 45780 | 09181-10008 | Shim (0.30) (NLA) |
| 45901 | 58111-98402-019 | A510 Propeller 3x188x135 (NLA) |
| 45902 | 58111-98452-019 | A500 Propeller 3x188x122 |
| 45903 | 58111-98465-019 | A400 Propeller (3x188x115) |
▶Fig. 14 - Engine Cover(1986) (18 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 61420-98402 | Engine Cover Front Emblem |
| 2 | 61422-98420-60K | Front Emblem Mark |
| 3 | 09126-04003 | Screw (4x35) |
| 4 | 61461-98430-02M | Starboard Engine Cover (NLA) |
| 5 | 68111-47C10-019 | Suzuki Emblem |
| 6 | 61443-98460-70G | Starboard Engine Cover Stripe (NLA) |
| 7 | 61471-98430-02M | Port Engine Cover (NLA) |
| 8 | 68111-47C10-019 | Suzuki Emblem |
| 9 | 61453-98460-70G | Port Engine Cover Stripe (NLA) |
| 10 | 09125-06067 | Screw (6x16) |
| 11 | 09125-05046 | Screw (5x12) |
| 12 | 09160-05032 | Washer (NLA) |
| 13 | 61490-98400 | Engine Cover Plate |
| 14 | 09148-05011 | Nut |
| 15 | 61481-98410 | Engine Cover Hinge |
| 16 | 61485-98401 | Engine Cover Hinge Spring (NLA) |
| 17 | 09126-05003 | Screw (5x12) |
| 18 | 61521-98400 | Shear Pin Holder (NLA) |
▶Fig. 15 - Engine Cover(1987 to 1993) (22 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 61420-98402 | Engine Cover Front Emblem |
| 2 | 61422-98420-60K | Front Emblem Mark |
| 3 | 61422-98420-60K | Front Emblem Mark |
| 4 | 09126-04003 | Screw (4x35) |
| 7 | 61443-98460-70G | Starboard Engine Cover Stripe (NLA) |
| 10 | 61453-98460-70G | Port Engine Cover Stripe (NLA) |
| 11 | 09125-06067 | Screw (6x16) |
| 12 | 09136-05008 | Screw (5x12) |
| 13 | 61490-98411 | Engine Cover Plate |
| 14 | 61481-98430-0EM | Engine Cover Hinge |
| 15 | 61485-98410 | Engine Cover Hinge Spring (NLA) |
| 16 | 09126-05007 | Screw (5x12) |
| 17 | 61521-98400 | Shear Pin Holder (NLA) |
| 18 | 02142-05087 | SCREW 5X8 CROSS |
| 45778 | 61461-98810-02M | Starboard Engine Cover (NLA) |
| 45779 | 61461-98851-0EM | Starboard Engine Cover (NLA) |
| 45809 | 68111-47C10-019 | Suzuki Emblem |
| 45810 | 61441-98620 | Suzuki Emblem (NLA) |
| 45870 | 61471-98810-02M | Port Engine Cover (NLA) |
| 45871 | 61400-98800-YR9 | Engine Cover Set |
| 45901 | 68111-47C10-019 | Suzuki Emblem |
| 45902 | 61441-98620 | Suzuki Emblem (NLA) |
▶Fig. 16 - Engine Cover(1994 to 1996) (20 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 61420-98402 | Engine Cover Front Emblem |
| 2 | 61481-98430-0EM | Engine Cover Hinge |
| 3 | 61485-98410 | Engine Cover Hinge Spring (NLA) |
| 4 | 61490-98411 | Engine Cover Plate |
| 5 | 61521-98400 | Shear Pin Holder (NLA) |
| 6 | 09125-06067 | Screw (6x16) |
| 7 | 09126-04003 | Screw (4x35) |
| 8 | 09126-05007 | Screw (5x12) |
| 9 | 09136-05008 | Screw (5x12) |
| 10 | 02142-05087 | SCREW 5X8 CROSS |
| 11 | 61460-98Y11-0EM | Starboard Engine Cover (NLA) |
| 12 | 61443-98471 | Starboard Engine Cover Stripe (NLA) |
| 13 | 68111-01C20-C4Z | Suzuki Emblem (NLA) |
| 14 | 61400-98800-YR9 | Engine Cover Set |
| 15 | 61453-98471 | Port Engine Cover Stripe (NLA) |
| 16 | 68111-01C20-C4Z | Suzuki Emblem (NLA) |
| 17 | 61445-98470 | Output Decal (NLA) |
| 18 | 61581-98400 | Safety Warning Mark (NLA) |
| 19 | 65893-92D01 | Certification Label (NLA) |
| 20 | 61422-98420-60K | Front Emblem Mark |
▶Fig. 17 - Engine Cover(DT 2.2 1997) (20 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 61420-98402 | Engine Cover Front Emblem |
| 2 | 61481-98430-0EM | Engine Cover Hinge |
| 3 | 61485-98410 | Engine Cover Hinge Spring (NLA) |
| 4 | 61490-98411 | Engine Cover Plate |
| 5 | 61521-98400 | Shear Pin Holder (NLA) |
| 6 | 09125-06067 | Screw (6x16) |
| 7 | 09126-04003 | Screw (4x35) |
| 8 | 09126-05007 | Screw (5x12) |
| 9 | 09136-05008 | Screw (5x12) |
| 10 | 02142-05087 | SCREW 5X8 CROSS |
| 11 | 61460-98Y11-0EM | Starboard Engine Cover (NLA) |
| 12 | 61443-98471 | Starboard Engine Cover Stripe (NLA) |
| 13 | 68111-01C20-C4Z | Suzuki Emblem (NLA) |
| 14 | 61400-98800-YR9 | Engine Cover Set |
| 15 | 61453-98471 | Port Engine Cover Stripe (NLA) |
| 16 | 68111-01C20-C4Z | Suzuki Emblem (NLA) |
| 17 | 61445-98480 | Output Decal (NLA) |
| 18 | 61422-98420-60K | Front Emblem Mark |
| 19 | 61581-98400 | Safety Warning Mark (NLA) |
| 20 | 65893-92D01 | Certification Label (NLA) |
▶Fig. 18 - Fuel Tank (12 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 65111-98403 | Fuel Tank |
| 2 | 01550-06167 | BOLT |
| 3 | 65510-91J02 | Fuel Tank Cap Assembly |
| 4 | 09168-32003 | Tank Cap Gasket |
| 5 | 65281-98400 | Fuel Tank Grommet |
| 6 | 66100-98402 | Fuel Cock Assembly |
| 7 | 66142-98401 | Replaced by 66142-98402 |
| 8 | 66165-98401 | Fuel Cock Clamp (NLA) |
| 9 | 66152-98400 | Fuel Strainer |
| 10 | 09401-08410 | Clip |
| 45962 | 09352-50006-600 | Hose (5x9x600) |
| 45963 | 09352-50006-600 | Hose (5x9x600) |
▶Fig. 19 - Optional (5 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 93691-80030 | Suzuki Silicone Seal |
| 3 | 99000-25520 | Water Resistant Grease |
| 4 | 99000-25490 | Suzuki Ecstar Super Grease C |
| 45689 | 93691-80030 | Suzuki Silicone Seal |
| 45690 | 99000-31010 | Liguid Gasket 150 (NLA) |
▶Fig. 2 - Cylinder(1990 to 1997) (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 11111-98421-0ED | Cylinder Head (NLA) |
| 5 | 04211-09109 | DOWEL PIN |
| 6 | 01550-06357 | BOLT |
| 8 | 01550-06707 | BOLT |
| 9 | 09280-20002 | O-Ring |
| 10 | 52113-98411 | Drive Shaft Housing Gasket |
| 11 | 13153-19012 | Reed Valve |
| 12 | 13152-19010 | Reed Valve Stopper (NLA) |
| 13 | 02112-3308A | SCREW |
| 45689 | 11141-98411 | Cylinder Head Gasket |
| 45690 | 11141-94D20 | Cylinder Head Gasket |
| 45717 | 01550-06307 | BOLT |
| 45718 | 01580-06307 | Bolt (NLA) |
| 45748 | 11301-98412-0ED | Cylinder/Crankcase Assembly (NLA) |
| 45749 | 11301-94D02-0ED | Cylinder/Crankcase Assembly (NLA) |
| 45839 | 01550-06657 | BOLT |
| 45840 | 01550-06707 | BOLT |
▶Fig. 3 - Crankshaft (19 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 3 | 12151-04700 | Piston Pin |
| 4 | 09381-12001 | Piston Pin Circlip |
| 5 | 09263-12023 | Bearing (12x16x16) |
| 6 | 12200-98404 | Crankshaft Assembly (NLA) |
| 7 | 12161-98400 | Connecting Rod (NLA) |
| 8 | 09263-15014 | RC 15x21x10 Bearing |
| 9 | 12211-04000 | Crankshaft Pin |
| 10 | 12221-98402 | Upper Crankshaft (NLA) |
| 12 | 09262-17023 | Bearing (17x40x12) |
| 13 | 09283-17002 | Replaced by 09283-17034 |
| 14 | 08211-32441 | Thrust Washer |
| 45658 | 12110-98402 | Piston (NLA) |
| 45659 | 12110-94D00 | Piston (NLA) |
| 45660 | 12100-98402-025 | Piston & Ring Set (OS:0.25) (NLA) |
| 45661 | 12100-94D00-025 | Piston & Ring Set (OS:0.25) (NLA) |
| 45662 | 12100-98402-050 | Piston & Ring Set (OS:0.50) (NLA) |
| 45663 | 12100-94D00-050 | Piston & Ring Set (OS:0.50) (NLA) |
| 45689 | 12140-98400 | Piston Ring Set |
| 45690 | 12140-36232 | Piston Ring Set |
▶Fig. 4 - Carburetor(1986 to 1989) (48 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 13200-984F1 | Carburetor Assembly (NLA) |
| 2 | 13433-98410 | Screw (NLA) |
| 3 | 13426-98410 | Lock Washer (NLA) |
| 4 | 13615-98412 | Washer (NLA) |
| 5 | 13432-33110 | Washer |
| 6 | 13564-98411 | Throttle Lever (NLA) |
| 7 | 04111-1210A | PIN |
| 8 | 13557-98410 | Plate (NLA) |
| 9 | 13557-98430 | Plate (NLA) |
| 10 | 13567-98412 | Nut (NLA) |
| 11 | 13589-98411 | Washer (NLA) |
| 12 | 13265-98411 | Carburetor Top (NLA) |
| 13 | 13573-98411 | Valve Spring (NLA) |
| 14 | 13552-98411 | Throttle Rod (NLA) |
| 15 | 13533-98410 | E Ring |
| 16 | 13545-98410 | Spring Seat (NLA) |
| 17 | 13552-98410 | Throttle Rod (NLA) |
| 18 | 13563-98410 | Pin (NLA) |
| 19 | 13394-40D00 | Needle Clip |
| 20 | 13383-98410 | Jet Needle |
| 21 | 13551-98430 | Throttle Valve (NLA) |
| 22 | 13267-01010 | Throttle Stop Screw |
| 23 | 13268-01010 | Stop Screw Spring |
| 24 | 09280-15024 | O RING(D:1.9,ID |
| 25 | 13376-98400 | Carburetor Filter (NLA) |
| 26 | 13392-01010 | Valve Seat Gasket |
| 27 | 13370-23010 | Needle Valve |
| 28 | 09494-00179 | Needle Jet |
| 29 | 13252-98430 | Float |
| 30 | 13253-98430 | Float Arm |
| 31 | 13254-98410 | Float Pin |
| 32 | 13251-98421 | Float Chamber Gasket |
| 33 | 08321-0104A | Lock Washer |
| 34 | 02112-0416A | SCREW |
| 35 | 09491-90006 | Main Jet #90 |
| 36 | 13586-98410 | Choke Shaft |
| 37 | 09125-05122 | Screw |
| 38 | 13523-46110 | Drain Screw Gasket |
| 39 | 13292-98410 | Washer (NLA) |
| 40 | 13275-98411 | Bolt (NLA) |
| 42 | 13631-98410 | Choke Knob |
| 43 | 02122-03067 | SCREW |
| 44 | 88851-64001 | Throttle Link Knob |
| 45 | 02112-03107 | SCREW |
| 14977 | 09491-85005 | Main Jet #85 (NLA) |
| 15008 | 09491-90006 | Main Jet #90 |
| 15036 | 09491-95004 | Main Jet #95 (NLA) |
| 15067 | 09491-20013 | Main Jet #100 (NLA) |
▶Fig. 5 - Carburetor(1990 to 1997) (52 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 13433-98410 | Screw (NLA) |
| 3 | 13426-98410 | Lock Washer (NLA) |
| 4 | 13615-98412 | Washer (NLA) |
| 5 | 13432-33110 | Washer |
| 6 | 13564-98420 | Throttle Lever (NLA) |
| 7 | 04111-1210A | PIN |
| 8 | 13557-98410 | Plate (NLA) |
| 9 | 13557-98430 | Plate (NLA) |
| 10 | 13567-98412 | Nut (NLA) |
| 11 | 13589-98411 | Washer (NLA) |
| 12 | 13265-98411 | Carburetor Top (NLA) |
| 13 | 13573-98411 | Valve Spring (NLA) |
| 14 | 13552-98411 | Throttle Rod (NLA) |
| 15 | 13533-98410 | E Ring |
| 16 | 13545-98410 | Spring Seat (NLA) |
| 17 | 13552-98410 | Throttle Rod (NLA) |
| 18 | 13563-98410 | Pin (NLA) |
| 19 | 13394-40D00 | Needle Clip |
| 22 | 13267-01010 | Throttle Stop Screw |
| 23 | 13268-01010 | Stop Screw Spring |
| 24 | 13269-01010 | Pilot Air Screw |
| 25 | 09280-15024 | O RING(D:1.9,ID |
| 26 | 13392-01010 | Valve Seat Gasket |
| 27 | 13370-23010 | Needle Valve |
| 28 | 09494-00179 | Needle Jet |
| 29 | 13252-98430 | Float |
| 30 | 13253-98430 | Float Arm |
| 31 | 13254-98410 | Float Pin |
| 32 | 13251-98421 | Float Chamber Gasket |
| 33 | 13245-98431 | Float Chamber (NLA) |
| 34 | 08321-0104A | Lock Washer |
| 35 | 02112-0416A | SCREW |
| 36 | 13586-98410 | Choke Shaft |
| 37 | 09125-05122 | Screw |
| 38 | 13523-46110 | Drain Screw Gasket |
| 40 | 88851-64001 | Throttle Link Knob |
| 41 | 02122-03067 | SCREW |
| 42 | 13631-98410 | Choke Knob |
| 43 | 02112-03107 | SCREW |
| 44 | 09352-70104-600 | Hose (7x10.2x600) |
| 14246 | 09491-95004 | Main Jet #95 (NLA) |
| 14277 | 09491-20013 | Main Jet #100 (NLA) |
| 14305 | 09491-80011 | Main Jet #80 |
| 14336 | 09491-85005 | Main Jet #85 (NLA) |
| 14366 | 09491-95004 | Main Jet #95 (NLA) |
| 14397 | 09491-20013 | Main Jet #100 (NLA) |
| 45658 | 13200-984F1 | Carburetor Assembly (NLA) |
| 45659 | 13200-984H1 | Carburetor Assembly (NLA) |
| 45677 | 13383-98410 | Jet Needle |
| 45678 | 13551-98430 | Throttle Valve (NLA) |
| 45708 | 13383-98420 | Jet Needle (NLA) |
| 45709 | 13551-98440 | Throttle Valve (NLA) |
▶Fig. 6 - Water Pump (13 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 17410-98403-0ED | Water Pump Case (NLA) |
| 2 | 09289-10005 | Oil Seal |
| 3 | 09262-10015 | B1 10x26x8 Bearing |
| 4 | 09280-48002 | O-Ring |
| 5 | 09108-06063 | Stud Bolt (6x12) |
| 6 | 17471-98400-0ED | Water Pump Case Cover (NLA) |
| 7 | 09160-06082 | Washer (6.5x13x1.0) |
| 8 | 09140-06020 | Nut (6mm) |
| 9 | 09202-02006 | Pin |
| 10 | 17461-985M0 | Water Pump Impeller |
| 11 | 09320-06028 | Bushing |
| 12 | 17561-98402 | Water Tube |
| 13 | 09309-06005 | Grommet |
▶Fig. 7 - Starter(1986 to 1989) (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 18100-98410 | Recoil Starter Assembly |
| 2 | 18111-98400 | Starter Case (NLA) |
| 3 | 18142-87600 | Spring (NLA) |
| 4 | 18121-98400 | Starter Reel (NLA) |
| 5 | 18131-98400 | Starter Rachet (NLA) |
| 6 | 18153-98410 | Pilot Shaft Spring (NLA) |
| 7 | 18151-98400 | Plate (NLA) |
| 8 | 18332-98400 | Pivot Bolt (NLA) |
| 9 | 18181-98400 | Starter Rope Guide (NLA) |
| 10 | 18183-98400 | Starter E Ring (NLA) |
| 11 | 18210-93500 | Grip Assembly (NLA) |
| 13 | 01500-06107 | BOLT |
| 14 | 08321-01067 | Lock Washer |
| 15 | 02122-06127 | SCREW |
| 16 | 18411-98401 | Starter Cup |
| 17 | 32725-98401 | Magneto Insulator (NLA) |
▶Fig. 8 - Starter(1990 to 1997) (14 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 18100-98410 | Recoil Starter Assembly |
| 2 | 18110-98410 | Recoil Starter Case (NLA) |
| 3 | 18121-98400 | Starter Reel (NLA) |
| 4 | 18130-98400 | Ratchet Set (NLA) |
| 5 | 18142-87600 | Spring (NLA) |
| 6 | 18151-98400 | Plate (NLA) |
| 7 | 18190-98400 | Guide Set (NLA) |
| 8 | 18332-98400 | Pivot Bolt (NLA) |
| 9 | 18210-98400 | Starter Grip |
| 13 | 09160-06082 | Washer (6.5x13x1.0) |
| 45962 | 01550-06127 | BOLT |
| 45963 | 02162-06127 | BOLT |
| 45992 | 09140-06020 | Nut (6mm) |
| 45993 | 08316-10067 | Nut |
▶Fig. 9 - Magneto(1986 to 1989) (20 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 32101-98436 | Stator Assembly (NLA) |
| 2 | 32140-98431 | Ignition Coil |
| 3 | 08321-0105A | Lock Washer |
| 4 | 02112-05257 | SCREW 5X25 |
| 5 | 32240-98034 | Contact Point Assembly |
| 6 | 08322-01047 | Washer |
| 7 | 08321-0104A | Lock Washer |
| 8 | 02112-04107 | SCREW |
| 9 | 32341-98430 | Condensor(NLA) |
| 10 | 02112-04107 | SCREW |
| 11 | 08321-0104A | Lock Washer |
| 12 | 32102-98431 | Flywheel (NLA) |
| 13 | 02112-05127 | SCREW |
| 14 | 08322-01057 | Washer |
| 15 | 09482-00289 | NGK B4HS Spark Plug |
| 16 | 08341-31039 | Woodruff Key |
| 17 | 08321-01127 | Lock Washer |
| 18 | 09140-12039 | Nut |
| 19 | 37800-93955 | Engine Stop Switch Assembly |
| 20 | 33510-95520 | Spark Plug Cap |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DT 2SG, DT 2LG running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Inspect and clean carburetor(s); check fuel mixture settings
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Decarbonize exhaust ports and piston crown if needed
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
- Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
- Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
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