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Mercury V-200 (5624878 THRU 0C100860) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury V-200. Scroll down for exploded parts diagrams (40), specifications, and maintenance reference.

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Thermostat – Fits Johnson Evinrude 6 - 250 HP V4/V6 Outboard Motors (Replaces Johnson/Evinrude 5005440, 434841) - JLM Marine Boat Parts Limited
Termostato para motores fueraborda Johnson Evinrude de 6 a 250 HP V4 V6 5005440
$21.00
$21.00
files/Outboard_Thermostat_for_Johnson_Evinrude_6-250_HP_V4_V6_Outboard_Motors_______5005440_-_JLM_MARINE-8286946.jpgDefault Title
$21.00
8M0058226 Voltage Rectifier for Mercury Mariner | JLM Marine
8M0058226 Voltage Rectifier for Mercury Mariner | JLM Marine
$24.99
$24.99
files/12_bb3d13ec-b5c7-4bf7-a751-fce870f3a11f.jpgDefault Title
$24.99
fuel pump diaphragm kit for mercury 30-275 hp 18-7817, jlm marine, black and white gaskets and white components on white background
Kit de diafragma de bomba de combustible para Mercury 30-275 HP 18-7817
$20.99
$20.99
files/Fuel_Pump_Diaphragm_Kit_for_Mercury_30-275_HP__18-7817_-_JLM_MARINE-8288095.jpgDefault Title
$20.99
magnetic oil plug 8m0058389 jlm marine for mercury mariner outboard mercruiser sterndrive stainless steel with yellow gasket
Tapón de aceite magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 8M0058389
$15.90
$15.90
files/Lower_Unit_Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive___8M0058389_-_JLM_MARINE-8287063.jpgDefault Title
$15.90
8H033301 Marine Service Kit for Honda BF8 BF9.9D BF10 BF15D BF20D BF25D BF30D | JLM Marine
8H033301 Marine Service Kit for Honda BF8 BF9.9D BF10 BF15D BF20D BF25D BF30D | JLM Marine
$24.50
$24.50
files/kit-25KH296.pngDefault Title
$24.50
88-79023T10 110 AMP Fuse Assembly for MerCruiser Mercury | JLM Marine
88-79023T10 110 AMP Fuse Assembly for MerCruiser Mercury | JLM Marine
$20.99
$20.99
files/12_4caa32d6-857e-4895-8ea3-9dea47d35926.pngDefault Title
$20.99
8M0251131 Water Pump Impeller Kit for Mercury OptiMax DFI EFI V135 V140 V150 V175 V200 | JLM Marine
8M0251131 Water Pump Impeller Kit for Mercury OptiMax DFI EFI V135 V140 V150 V175 V200 | JLM Marine
$68.50
$68.50
files/kit-25KM251-2N_646fde61-7586-4601-b434-3252a7c7901f.pngDefault Title
$68.50
photo of a white JLM Marine inline fuel filter with ribbed plastic body, tapered top fitting, and barbed bottom fitting for OMC 5.5/5.8L engines
Filtro de combustible en línea para OMC 5 5.8 L 398327
$16.20
$16.20
files/Inline_Fuel_Filter_for_OMC_5_58_L_398327_-_JLM_MARINE-8286157.jpgDefault Title
$16.20
8H033307 Service Kit for Honda BF115 BF130 | JLM Marine
8H033307 Service Kit for Honda BF115 BF130 | JLM Marine
$33.80
$33.80
files/kit-25KH301.pngDefault Title
$33.80
11-52707Q1 Propeller Nut Tab Washer Kit for Mercury Force | JLM Marine
11-52707Q1 Propeller Nut Tab Washer Kit for Mercury Force | JLM Marine
$17.96
$17.96
files/12_1f442b5b-5eb3-4dbd-87cf-30a2bbe49863.jpgDefault Title
$17.96
8H033303 Service Kit for Honda BF40 BF50 BF60 | JLM Marine
8H033303 Service Kit for Honda BF40 BF50 BF60 | JLM Marine
$24.50
$24.50
files/kit-25KH298.pngDefault Title
$24.50
photo of red spark plug wire jlm marine 18-8819; right-angled black boot on one end, conical black boot with visible metallic terminal on other end
Cable de bujía de 7 pulgadas compatible con motores fueraborda Mercury Marine de 150, 175 y 200 HP 18-8819
$21.10
$21.10
files/7_inches_Spark_Plug_Wire_fits_Mercury_Marine_150_175_200_HP_Outboard_Motors______18-8819_-_JLM_MARINE-8286634.jpgDefault Title
$21.10
8H033302 Maintenance Service Kit for Honda BF35A BF40A BF45A BF50A | JLM Marine
8H033302 Maintenance Service Kit for Honda BF35A BF40A BF45A BF50A | JLM Marine
$24.50
$24.50
files/kit-25KH297.pngDefault Title
$24.50
06211-ZZ5-505 Maintenance Kit for Honda BF40D BF50D | JLM Marine
06211-ZZ5-505 Maintenance Kit for Honda BF40D BF50D | JLM Marine
$64.50
$64.50
files/kit-23KH756-4N.pngDefault Title
$64.50
06211-ZY0-505 Maintenance Kit for Honda BF15D BF20D | JLM Marine
06211-ZY0-505 Maintenance Kit for Honda BF15D BF20D | JLM Marine
$72.50
$72.50
files/kit-23KH753-4N.pngDefault Title
$72.50
06211-ZW9-505 Maintenance Kit for Honda BF8 BF9.9D BF10 | JLM Marine
06211-ZW9-505 Maintenance Kit for Honda BF8 BF9.9D BF10 | JLM Marine
$58.50
$58.50
files/kit-23KH751-4N.pngDefault Title
$58.50
Gearcase Drain Plug – Fits Mercury/MerCruiser Marine Engines (Replaces 10 - 79953Q04, 79953Q04) - JLM Marine Boat Parts Limited
Tapón de aceite no magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 79953Q04
$21.50
$21.50
files/Lower_Unit_Non-Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive_______79953Q04_-_JLM_MARINE-8287053.jpgDefault Title
$21.50
Water Pump Impeller Repair Kit – Fits Mercury/Mariner 65–225 HP (Replaces 47 - 89984T5) - JLM Marine Boat Parts Limited
Kit de impulsor de bomba de agua para Mercury de 65 a 225 hp 47-89984T5
$38.50
$38.50
files/Water_Pump_Impeller_Kit_for_Mercury_65_to_225_hp_47-89984T5_-_JLM_MARINE-8289819.jpgDefault Title
$38.50
Water Pump Impeller – Fits Mercury/Mercruiser/OMC/Johnson/Evinrude 65 - 225 HP (Replaces 47 - 89984T4) - JLM Marine Boat Parts Limited
Kit de impulsor de bomba de agua para Mercury / Mercruiser / OMC / Johnson / Evinrude. Juego de servicio de impulsor de 65 a 225 hp 47-89984T4
$21.50
$21.50
files/Water_Pump_Impeller_Kit_for_Mercury_-__Mercruiser_-_OMC_-_Johnson_-_Evinrude_Impeller_Service_Set_65_to_225_hp_47-89984T4_-_JLM_MARINE-8289798.jpgDefault Title
$21.50
8H033308 Maintenance Kit (Oil Filter Fuel Filter Gaskets O-Rings Gear Oil Pump) for Honda BF135 BF150 BF175 BF200 BF225 | JLM Marine
8H033308 Maintenance Kit (Oil Filter Fuel Filter Gaskets O-Rings Gear Oil Pump) for Honda BF135 BF150 BF175 BF200 BF225 | JLM Marine
$33.80
$33.80
files/kit-25KH302.pngDefault Title
$33.80

Mercury V-200 (5624878 THRU 0C100860) Parts & Diagrams

🔎 Mercury V-200 Reference Library — Exploded parts diagrams (40 diagrams), specifications, common issues, and maintenance checklist.

The Mercury V-200 is a 2-Stroke EFI, V6 60-degree outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification Value
Engine Type 2-Stroke EFI, V6 60-degree
Horsepower 200 HP
Displacement 2507 cc (2.5L / 153 CID)
Bore x Stroke 89 mm x 67 mm (3.501 in. x 2.650 in.)
Spark Plug (Type & Gap) NGK BPZ8HS-10
Engine Oil Capacity —
Recommended Engine Oil Mercury 2-Stroke Outboard Oil (TCW-3)
Gear Case Oil Capacity 802 mL (27.1 oz)
Idle Speed (in gear) 650–700 RPM (in gear)
Full Throttle RPM Range 5000-5600
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury V-200:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury V-200.

▶Carburetor (29 parts) Carburetor
Ref OEM Part # Part Name
- 1395-7826 REPAIR PARTS KIT
1 1374-9242T44 CARBURETOR Comment: (BOTTOM)(WH-46)
2 1399-3517 JET, (.084), VENT BOWL
3 NSS NOT SOLD SEPARATE, Gasket-Cover Plate
4 1395-6032 PLATE
5 1395-9597 SCREW, COVER PLATE
6 1395-7822 FUEL BOWL Comment: (CENTER/BOTTOM)
7 NSS NOT SOLD SEPARATE, Screw-Fuel Bowl
8 1395-6025 PLUG, MAIN JET
9 NSS NOT SOLD SEPARATE, Gasket-Main Jet
10 1399-3518 JET, (.082), MAIN FUEL
11 NSS NOT SOLD SEPARATE, Screw-Float Pin
12 NSS NOT SOLD SEPARATE, Gasket-Inlet Needle and Seat
13 1395-7824 INLET NEEDLE AND SEAT ASSEMBLY
14 NSS NOT SOLD SEPARATE, Gasket-Nozzle Boss
15 1395-9267 FLOAT
16 NSS NOT SOLD SEPARATE, Pin-Float Lever
17 NSS NOT SOLD SEPARATE, Gasket-Fuel Bowl
18 1395-4541 SCREW, IDLE AIR BLEED JET
19 NSS NOT SOLD SEPARATE, Gasket-Bleed Jet Plug
20 1399-5213 JET, (.056), IDLE AIR
21 1395-6027 SCREW, THROTTLE LEVER
22 87607 THROTTLE LEVER
23 NSS NOT SOLD SEPARATE, Spring-Throttle Return
24 1395-6031 SPACER, THROTTLE LEVER
25 1395-6022 SHAFT
26 NSS NOT SOLD SEPARATE, Ring-Retainer-Throttle Shaft
27 1395-9416 THROTTLE VALVE
28 NSS NOT SOLD SEPARATE, Screw-Throttle Valve
▶Choke Plate and Choke Linkage(Design I) (35 parts) Choke Plate and Choke Linkage(Design I)
Ref OEM Part # Part Name
1 54293A10 CHOKE SOLENOID
2 10-39349 SCREW, (.312-18 x .750)
3 13-8M0204647 LOCKWASHER, (.312)
4 56074A11 PLUNGER AND LINK
5 10,13-26996 LOCKWASHER,
6 10-32,11-68219 NUT,
7 67245T BRACKET
8 25-67272 GROMMET
9 90435 MOUNT
10 12-21249 WASHER
11 11-8267089 NUT, (.250-28)
12 27-672741 GASKET
13 99390A4 CHOKE PLATE
14 10-68000 SCREW, (.24-28 X 1.00)
15 16-33071 STUD (2-9/16")
16 27-672751 GASKET
17 67246T COVER
18 12-69056 WASHER, (.255 x .625 x .0312)
19 13-26992 LOCKWASHER, (.250)
20 11-26001 NUT
21 89041 RETAINER
22 10-48408 SCREW, (#10-16 x .500)
23 73861A1 CHOKE SHAFT
24 76040 CHOKE SHUTTER
25 10-75898 SCREW
26 90401 CHOKE SHAFT LEVER
27 24-88578 SPRING
28 73860 MANUAL CHOKE ROD
29 25-67273 GROMMET
30 67247 KNOB
31 10-67262 SCREW
32 67249 CHOKE ROD
33 24-88522 SPRING
34 19-90585 PLUG
35 87076A4 IDLE SPEED CONTROL ASSEMBLY
▶Choke Plate and Throttle Levers(Design II) (26 parts) Choke Plate and Throttle Levers(Design II)
Ref OEM Part # Part Name
- 27-89221A80 GASKET SET Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6203990/Mariner-6201969
1 67245T BRACKET, COWL MOUNTIN - UPPER
2 25-67272 GROMMET
3 90435 MOUNT
4 12-21249 WASHER
5 11-8267089 NUT, (.250-28)
6 93772A2 STABILIZER
7 27-892211 GASKET
8 88509 SOUND ATTENUATOR PLATE
9 43440T INLET
10 10-48408 SCREW, (#10-16 x .500)
11 27-877361 GASKET
12 93518A1 COVER
13 10-48408 SCREW, (#10-16 x .500)
14 10-88488 SCREW (3-1/4")
15 10-884891 SCREW, (.250-28 x 2.500)
16 12-35459 WASHER
17 87604 THROTTLE LINK Comment: SN# Merc-6073192/Mariner-6055033 & Up
18 828277A1 THROTTLE LEVER Comment: (OIL INJECTION)
19 10-15124 SCREW (3/4")
20 10,13-26996 LOCKWASHER,
21 12-24676 WASHER, (.200 x .440 x .032)
22 17-67297 CLEVIS PIN
23 12-89302 WASHER
24 18-26953 COTTER PIN
25 67748 ROLLER
▶Cowl Mounting Brackets (48 parts) Cowl Mounting Brackets
Ref OEM Part # Part Name
1 76258A3 BRACKET, REAR COWL Comment: (GRAY)
2 22-76256 NOZZLE
3 67984 SEAL
4 67228 SEAL
5 67999 SEAL
6 32-8M0108355 FUEL LINE, (57.00 Inches Bulk), TELL TALE
7 22-90824001 TEE
8 54-816311T CABLE TIE, (8.00 Inches)
9 86386A1 BRACKET ASSEMBLY
10 10-66687 SCREW, (#10-32 x 1.50)
11 85650 HOUSING Comment: (STARBOARD)
12 10-64278 SCREW, (.250-28 X 1.00)
13 12-20583 WASHER
14 11-35888 NUT, (.250-28)
15 90435 MOUNT
16 12-8M0204649 WASHER, (.281 x .500 x .060)
17 11-35888 NUT, (.250-28)
18 99424 BRACKET Comment: (BRACKET CASTING #99423)
19 99447 RETAINER Comment: (BRACKET CASTING #99423)
20 10-68918 SCREW, (.190-24 x 1.00) Comment: (BRACKET CASTING #99423)
21 67260 SEAL Comment: (BRACKET CASTING #99423)
22 67241 HOUSING
23 10-92051 SCREW, (10-16 x .75)
24 87608 COWL LATCH Comment: (USE W/BRACKET CASTING #99423 OR #87586)
25 24-60295 SPRING Comment: (USE W/BRACKET CASTING #99423 OR #87586)
26 88622 PLATE
27 99391 RETAINER
28 10-69093 SCREW, (.25-20 X 1.50)
29 12-69057 WASHER (SMALL)
30 12-35280 WASHER, (.255 x .620 x .030) (LARGE)
31 23-88180 BUSHING
32 25-88033 GROMMET
33 87587 BRACKET Comment: (BRACKET CASTING #87586)
34 88804 RETAINER Comment: (BRACKET CASTING #87586)
35 10-88865 SCREW, (#10-24 x .750) Comment: (BRACKET CASTING #87586)
36 88508 SEAL Comment: (BRACKET CASTING #87586)
37 88623A1 BRACKET Comment: (CASTING #88624)
38 88621 RETAINER
39 88622 PLATE Comment: (USE W/BRACKET CASTING #88624)
40 10-89900 SCREW, (10-24 X 1.00)
41 25-87743 GROMMET
42 67260 SEAL
43 25-67272 GROMMET Comment: (USE W/CASTING #88624 OR 92008)
44 76264 LATCH Comment: (USE W/CASTING #88624 OR 92008)
45 24-85367 SPRING Comment: (USE W/CASTING #88624 OR 92008)
46 67739 SEAL Comment: (USE W/CASTING #88624)
47 NLA No Longer Available Comment: (USE W/CASTING #88624)
48 10-69079 SCREW, (#10-16 x .440) Comment: USE W/CASTING #88624
▶Cowls and Front Cover (30 parts) Cowls and Front Cover
Ref OEM Part # Part Name
1 2151-7523A18 PORT COWL (GRAY) Comment: (USE WITH DESIGN "B" LATCH)
2 67260 SEAL
3 67258 PAD
4 88227 BLANKET
5 879871 BRACKET, UPPER
6 879851 BRACKET, LOWER
7 10-37562 SCREW, (.312-18 x 1.00)
8 68048 SHIELD Comment: (PORT)
9 10-48409 SCREW, (#10-16 x .625)
10 2150-7524A1 STARBOARD COWL Comment: (BLACK)(USE WITH DESIGN "B" LATCH)
11 88227 BLANKET
12 99444 SEAL
13 97461A2 LATCH (PORT/STARBOARD) Comment: (DESIGN "B" LATCH)
14 10-48409 SCREW, (#10-16 x .625) Comment: (DESIGN "B" LATCH)
15 12-72761 WASHER Comment: (DESIGN "B" LATCH)
16 2149-5399A16 FRONT COVER (GRAY) Comment: (DESIGN "A" LATCH)
17 67615 BLANKET Comment: (DESIGN "A" LATCH)
18 61158T HOOK Comment: (DESIGN "A" LATCH)
19 10-75162 SCREW Comment: (DESIGN "A" LATCH)
20 67261 SHIELD Comment: (DESIGN "A" LATCH)
21 10-35519 SCREW, (#10-16 X .50) Comment: (DESIGN "A" LATCH)
22 62628 BARREL Comment: (DESIGN "A" LATCH)
23 46785A5 COWL LATCH ASSEMBLY Comment: (DESIGN "A" LATCH)
24 10-31312 SCREW, (#10-32 x 0.875) Comment: (DESIGN "A" LATCH)
25 15222 BAR Comment: (DESIGN "A" LATCH)
26 62629 BARREL Comment: (DESIGN "A" LATCH)
27 24-62624 SPRING Comment: (DESIGN "A" LATCH)
28 12-30164 WASHER, (.192 x .375 x .0312) Comment: (DESIGN "A" LATCH)
29 10-32,11-859124 NUT, Comment: (DESIGN "A" LATCH)
30 47341A11 ROPE AND HANDLE KIT (MANUAL STARTING)
▶Crankshaft, Pistons, and Connecting Rods (18 parts) Crankshaft, Pistons, and Connecting Rods
Ref OEM Part # Part Name
- 27-89221A80 GASKET SET Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6203990/Mariner-6201969
1 455-8745T5 CRANKSHAFT ASSEMBLY
2 30-67923T BEARING, Ball (LOWER)
3 53-67446 RING
4 43-99727A1 DRIVE GEAR
5 54196A6 CARRIER ASSEMBLY
6 65800 PACKING
7 39-78633 RING, SEALING Comment: (.139 THICK)
8 31-67445 ROLLER BEARING Comment: (2 PIECE)
9 53-67444 RETAINING RING
10 NLA No Longer Available, Piston Comment: (PORT - .030 O.S.)
11 NLA No Longer Available, Piston Ring Comment: (.030 O.S.)
12 53-857196 RING, Lock
13 636-8119A6 CONNECTING ROD ASSEMBLY
14 10-76349 SCREW, (.3125-24 X 1.00)
15 12-8M0032839 WASHER
16 8M0234886 BEARING KIT
17 29-67483 NEEDLE BEARING
▶Cylinder Block and End Caps (42 parts) Cylinder Block and End Caps
Ref OEM Part # Part Name
- 27-89221A80 GASKET SET Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6203990/Mariner-6201969
-- 66517 RESTRICTOR
1 858-8712A59 CYLINDER BLOCK Comment: SN# Merc-6203991/Mariner-6201970 & Up
2 16-76175 STUD (1-718")
3 16-8M0034454 STUD Comment: (6-3/4")
4 17-43044 PIN, Dowel
5 17-8M0036405 PIN (BEARING RACE)
6 27-11338 GASKET
7 8M0088723 COVER, STARTER MOTOR (UPPER)
8 10-73657 SCREW, (.312-18 x 1.50)
9 13-8M0204647 LOCKWASHER, (.312)
10 76867 COVER, STARTER MOTOR (LOWER)
11 10-815549 SCREW, .312-18 x 2.00
11A 23-99448 BUSHING
12 10-74824 SCREW, (.312-18 x 1.250), CRANKCASE TO CYLINDER BLOCK
13 1159-8454T2 END CAP ASSEMBLY (UPPER) Comment: SN# Merc-6073192/Mariner-6055033 & Up
14 25-54029 O-RING Comment: SN# Merc-6073192/Mariner-6055033 & Up
15 31-93496T ROLLER BEARING Comment: SN# Merc-6073192/Mariner-6055033 & Up
16 26-41953 SEAL Comment: SN# Merc-6073192/Mariner-6055033 & Up
17 10-30225 SCREW WITH LOCKWASHER, (.312-18 x 1.00)
18 10-24220 SCREW, (.190-24 x .19)
19 22-38407 PLUG, (.500-14) (WATER JACKET)
20 16-15094 STUD (1-7/8")
21 16-8M0034435 STUD, (#10-32 x 1.00)
22 23-67269 SPACER
23 12-8M0204663 WASHER
24 12-72761 WASHER
25 11-816874 NUT
26 422482 BRACKET, FLYWHEEL COVER Comment: (CASTING #42114C)
27 10-8M0214943 SCREW, (.250-20 X 1.00)
28 1156-7809T1 END CAP ASSEMBLY (LOWER)
29 25-67207 O-RING Comment: (3-1/2" I.D.)
30 26-41953 SEAL
31 10-28636 SCREW, (.250-20 x .750)
32 13-26992 LOCKWASHER, (.250)
33 10-64022 SCREW, (.250-20 x 2.125)
34 11-64015 NUT, (.250-20)
35 26852 CAP
36 22-8M0180564 PLUG, (.250-18), CRANKCASE Comment: (NON-OIL INJECTION)
37 43453T PLUG Comment: (NON-OIL INJECTION)
38 25-32509 O-RING, (.489 x .070), CRANKCASE PLUG Comment: (NON-OIL INJECTION)
39 10-41506 SCREW, (#10-32 X .44), PLUG TO CRANKCASE Comment: (NON-OIL INJECTION)
▶Cylinder Head (43 parts) Cylinder Head
Ref OEM Part # Part Name
- 27-89221A80 GASKET SET Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6203990/Mariner-6201969
1 NLA No Longer Available, Cylinder Head Comment: (DESIGN I)
2 27-41244T02 GASKET Comment: (DESIGN I)
3 10-668631 SCREW, (.375-16 X 2.5) Comment: (DESIGN I)
4 NLA No Longer Available, Cover-Cylinder Comment: (DESIGN I)
5 27-65788 GASKET Comment: (DESIGN I)
6 10-74824 SCREW, (.312-18 x 1.250) Comment: (DESIGN I)
7 54-47483 J CLIP Comment: (DESIGN I)
8 75692 THERMOSTAT Comment: (DESIGN I)
9 27-8M0204714 GASKET Comment: (DESIGN I)
10 90390A1 COVER KIT Comment: (DESIGN I)
11 10-35386 SCREW, (.312-18 x 1.00) Comment: (1")(DESIGN I)
12 22-68728 FITTING Comment: (DESIGN I)
13 32-77653101 HOSE, (48.00 Inches Bulk) Comment: (DESIGN I)
14 22-687271 FITTING, (90 Degree) Comment: (DESIGN I)
15 61990 CABLE TIE, (14.00 Inches) Comment: (DESIGN I)
16 78799 TEMPERATURE SENDER, (19.50 Inch) Comment: (DESIGN I)
18 NLA No Longer Available, Cover Comment: (DESIGN I)
19 86-45915 TERMINAL BLOCK Comment: (DESIGN I)
20 10-69079 SCREW, (#10-16 x .440) Comment: (DESIGN I)
21 15221A5 CYLINDER HEAD Comment: (1 PIECE DESIGN) (DESIGN II)
22 137151 RETAINER Comment: (USE WITH REF.#21) (DESIGN II)
23 10-98257 SCREW, (.312-18 x .500) Comment: (USE WITH REF.#21) (DESIGN II)
24 13536A7 TEMPERATURE SENSOR Comment: (USE WITH REF.#21) (DESIGN II)
25 NLA No Longer Available, Cylinder Head Comment: (2 PIECE DESIGN) (DESIGN II)
26 27-96278 GASKET Comment: (2 PIECE DESIGN)(DESIGN II)
27 NLA No Longer Available, Cover-Cylinder Comment: (2 PIECE DESIGN)(DESIGN II)
28 10-74824 SCREW, (.312-18 x 1.250) Comment: (2 PIECE DESIGN)(DESIGN II)
29 27-41247T01 GASKET Comment: (DESIGN II)
30 10-98534 SCREW, (.375-16 X 2.30) Comment: (DESIGN II)
31 12-25909 WASHER, (.406 x .812 x .065) Comment: (DESIGN II)
32 75692 THERMOSTAT Comment: (DESIGN II)
33 27-8M0204714 GASKET Comment: (DESIGN II)
34 90390A1 COVER KIT Comment: (DESIGN II)
35 10-35386 SCREW, (.312-18 x 1.00) Comment: (1" - QTY. OF 4 USED WITH REF. #21)(DESIGN II)
36 22-687271 FITTING, (90 Degree) Comment: (DESIGN II)
37 32-77653101 HOSE, (48.00 Inches Bulk) Comment: (DESIGN II)
38 22-68728 FITTING Comment: (DESIGN II)
39 54-816311T CABLE TIE, (8.00 Inches) Comment: (DESIGN II)
40 97465 TEMPERATURE SENDER Comment: (DESIGN II)
41 96282 COVER Comment: ( NOT USED WITH REF.#21)(DESIGN II)
42 86-45915 TERMINAL BLOCK Comment: ( NOT USED WITH REF.#21) (DESIGN II)
43 10-69079 SCREW, (#10-16 x .440) Comment: ( NOT USED WITH REF.#21) (DESIGN II)
▶Driveshaft Housing and Exhaust Tube (46 parts) Driveshaft Housing and Exhaust Tube
Ref OEM Part # Part Name
- 27-89221A80 GASKET SET Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6203990/Mariner-6201969
-- 17-43044 PIN, Dowel (.375 x .625) (Without Hole) Comment: (X-LONG)
1 1590-8343A8 DRIVESHAFT HOUSING ASSEMBLY Comment: (Gray)
2 16-74732 STUD Comment: (X-LONG SHAFT)
3 25067 BUMPER
4 10-898831 SCREW, (.500-20 x 6.00)
5 77327 MOUNT Comment: (HEAVY DUTY)
6 12-49339 WASHER, (.8125)
7 11-25096 NUT
8 88238A10 GROUND WIRE ASSEMBLY
9 54-8M0036782 CLAMP
10 10-66727 SCREW, (.312-18 x 1.250)
11 67077F1 COVER Comment: (GRAY)
12 10-88417 SCREW, (#12-24 x .620)
13 11-35521 NUT
14 67703 STRAP
15 10-67769 SCREW, (.375-24 X 4.00)
16 11-25269 NUT
17 12-73862 WASHER
18 11-29489 NUT
19 12-45176 WASHER, (.453 x .812 x .105)
20 11-8M0204653 NUT, (.437-20)
21 19-64649 PLUG
22 89743 EXHAUST TUBE Comment: SN# Merc-5363918/Mariner-5624878 & Up
23 66350001 SEAL (LOWER)
24 86027 SEAL (UPPER) Comment: SN# Merc-5363918/Mariner-5624878 & Up
25 32-8M0042790 TUBE Comment: (X-LONG SHAFT)
26 27-991734 GASKET
27 41945A6 PLATE ASSEMBLY Comment: SN# Merc-5363918/Mariner-5624878 & Up
28 707482 SEAL
29 68011 BRACKET
30 10-48408 SCREW, (#10-16 x .500)
31 17-43044 PIN, Dowel (.375 x .625) (Without Hole)
32 26-38970 SEAL
33 27-991772 GASKET
34 12-20553 WASHER
35 11-69254 NUT
36 41941T EXHAUST DIFFUSER
37 27-782461 GASKET
38 16-66021 STUD
39 12-20533 WASHER
40 11-30506 NUT, (.250-28)
41 88238A10 GROUND WIRE ASSEMBLY
42 10-41508 SCREW, (.250-20 x .500)
43 10-90192 SCREW, (.250-20 x .750) Comment: (LATER MODELS)
44 NLA No Longer Available, Boot Comment: SN# Merc-5363917 & Below
▶Exhaust Manifold and Exhaust Plate (27 parts) Exhaust Manifold and Exhaust Plate
Ref OEM Part # Part Name
- 27-89221A80 GASKET SET Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6203990/Mariner-6201969
1 27-904841 GASKET Comment: SN# Merc-53631918/Mariner-5624878 & Up
2 99169A1 PLATE Comment: SN# Merc-53631918/Mariner-5624878 & Up
3 26-814754 SEAL Comment: SN# Merc-53631918/Mariner-5624878 & Up
4 95067 COVER Comment: SN# Merc-53631918/Mariner-5624878 & Up
5 10-74824 SCREW, (.312-18 x 1.250) Comment: SN# Merc-53631918/Mariner-5624878 & Up
6 27-76636 GASKET Comment: SN# Merc-5363917 & Below
7 NLA No Longer Available, Divider Plate Comment: SN# Merc-5363917 & Below
8 26-814754 SEAL Comment: SN# Merc-5363917 & Below
9 NLA No Longer Available, Cover Comment: SN# Merc-5363917 & Below
10 10-35386 SCREW, (.312-18 x 1.00) Comment: SN# Merc-5363917 & Below
11 NLA No Longer Available, Washer Comment: SN# Merc-5363917 & Below
29 27-991764 GASKET Comment: SN# Merc-6435503/Mariner-6435983 & Up
29A 27-8231422 GASKET Comment: SN# Merc-6435502/Mariner-6435982 & Below
30 41944A5 PLATE ASSEMBLY
31 22-996642 ELBOW, (90 Degree)
32 17-43044 PIN, Dowel (.375 x .625) (Without Hole)
33 707482 SEAL
34 680101 BRACKET
35 10-48408 SCREW, (#10-16 x .500)
36 12-20553 WASHER, (.406 x .734 x .063)
37 11-69254 NUT
38 23-27132 BUSHING
39 10-66727 SCREW, (.312-18 x 1.250)
40 10-68783 SCREW, (.312-18 x 2.50)
41 10-898833 SCREW, (.375-16 x 3.50)
42 25-12602002 GROMMET
▶Fittings and Hoses (29 parts) Fittings and Hoses
Ref OEM Part # Part Name
1 21-426585 CHECK VALVE Comment: SN# Merc-6073191/Mariner-6055032 & Below
2 32-9938779 HOSE Comment: SN# Merc-6073191/Mariner-6055032 & Below
3 22-15133 FITTING Comment: SN# Merc-6073191/Mariner-6055032 & Below
4 54-23567 CLIP Comment: SN# Merc-6073191/Mariner-6055032 & Below
5 10-62568 SCREW, (#10-16 x .375) Comment: SN# Merc-6073191/Mariner-6055032 & Below
6 8M0084613 C WASHER Comment: SN# Merc-6073191/Mariner-6055032 & Below
7 21-64871A2 CHECK VALVE Comment: SN# Merc-5363918/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
8 22-79790 FITTING Comment: SN# Merc-6073191/Mariner-6055032 & Below
9 NLA No Longer Available, Washer Comment: SN# Merc-6073191/Mariner-6055032 & Below
10 NLA No Longer Available, Hose-Reed Block Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6435502/Mariner-6435982
11 32-892024122 TUBING, (20.00 Feet Bulk) Comment: (.092 I.D.) SN# Merc-6073192/Mariner-6055033 THRU Merc-6435502/Mariner-6435982
12 32-9072925 HOSE Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6435502/Mariner-6435982
13 22-996642 ELBOW, (90 Degree), REED BLOCK Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6435502/Mariner-6435982
14 22-8585531 CONNECTOR, REED BLOCK Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6435502/Mariner-6435982
15 22-782792 ELBOW FITTING, REED BLOCK (45 DEGREES) Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6435502/Mariner-6435982
16 NLA No Longer Available, Elbow-Reed block (1/16" Barb - 90 Degree) Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6435502/Mariner-6435982
17 NLA No Longer Available, Tee-Reed Block (1/16" Barb) Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6435502/Mariner-6435982
18 21-426982 CHECK VALVE Comment: (PRESS-IN - 13/16") SN# Merc-6073192/Mariner-6055033 THRU Merc-6435502/Mariner-6435982
19 21-426585 CHECK VALVE (THREADED/STRAIGHT) Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6435502/Mariner-6435982
20 22-15133 FITTING, BLEED HOSE PRESS- IN) Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6435502/Mariner-6435982
21 22-56759 FITTING, Press-In, BLEED HOSE (PRESS-IN) Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6435502/Mariner-6435982
22 22-54090 ELBOW, PULSE HOSE Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6435502/Mariner-6435982
23 22-59169003 FITTING, Tee, BLEED HOSE Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6435502/Mariner-6435982
24 32-892024122 TUBING, (20.00 Feet Bulk) Comment: SN# Merc-6435503/Mariner-6435983 & Up
25 32-9072925 HOSE Comment: SN# Merc-6435503/Mariner-6435983 & Up
26 22-997511 FITTING, PULSE HOSE (90 DEGREES) Comment: SN# Merc-6435503/Mariner-6435983 & Up
27 21-426982 CHECK VALVE Comment: (Press-In 13/16 Inch) SN# Merc-6435503/Mariner-6435983 & Up
28 22-15133 FITTING, BLEED HOSE (PRESS-IN) Comment: SN# Merc-6435503/Mariner-6435983 & Up
29 22-56759 FITTING, Press-In, BLEED HOSE (PRESS-IN) Comment: SN# Merc-6435503/Mariner-6435983 & Up
▶Flywheel, Starter Motor and Ignition Coils (35 parts) Flywheel, Starter Motor and Ignition Coils
Ref OEM Part # Part Name
1 79918A1 COVER KIT
2 79022 MARKER
3 10-37572 SCREW, (.190-32 x .380)
4 12-72761 WASHER
5 19-89219001 PLUG
6 19-45907 PLUG, (Yellow)
7 11-52901 NUT, (.625-18)
8 12-33001 WASHER
9 271-859238A9 FLYWHEEL Comment: (Measure the stator lamination thickness: 5/8 In. Order 257-7555A17)
10 10-32417 SCREW, (.250-28 x .625)
11 10-68997 SCREW, (.3125-24 X .75)
12 398-5454A35 STATOR Comment: (USE W/VOLTAGE REGULATOR-15AMP)(STATOR LAMINATION THICKNESS: 5/8 IN.)
13 10-19926100 SCREW, (#10-24 x 1.00)
14 10,13-26996 LOCKWASHER,
15 96455A9 TRIGGER PLATE ASSEMBLY
16 50-86976 STARTER MOTOR Comment: (9 TOOTH PINION)
17 23-8M0034918 COLLAR
18 8M0043376 STOP
19 13-26992 LOCKWASHER, (.250)
20 11-20890 NUT, (.250-20)
21 84-93389A5 WIRE, (Yellow)(6.50 Inches)
22 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) SS
23 84-93388A1 CABLE ASSEMBLY, Black
24 339-832757A4 IGNITION COIL ASSEMBLY Comment: (NAVY BLUE)
25 67614 COVER
26 10-88447 SCREW, (.190-32 x 1.62) (1-5/8")
27 12-30164 WASHER, (.192 x .375 x .0312)
28 10-32,11-45076 NUT,
29 84-88807A6 WIRE, (3.50 Inches) Black
30 10-68513 SCREW, (#10-32 x .375)
31 84-813715A1 LEAD WIRE
32 85-63709A1 BOOT/TERMINAL KIT
33 33-13686Q SPARK PLUG Comment: (NGK-BU8H)
34 84-69739A2 HARNESS, COIL TO SWITCH BOX Comment: (#1, 3 & 5)
35 23-56774 SPACER
▶Fuel Pump(Design I) (42 parts) Fuel Pump(Design I)
Ref OEM Part # Part Name
- 89031A2 DIAPHRAGM ASSEMBLY
2 1395-6232 FITTING, FUEL INLET - UPPER AND LOWER
3 22-70007 FITTING, FUEL INLET - MIDDLE
4 27-904301 GASKET Comment: SN# Merc-5464486/Mariner 5875389 THRU Merc-6073191/Mariner 6055032
5 11-8M0207775 NUT, CARBURETOR MOUNTING
6 32-8M0108355 FUEL LINE, (57.00 Inches Bulk), CARBURETOR TO FUEL PUMP
7 54-68424 CLAMP, FUEL HOSE
8 13453A1 FUEL PUMP ASSEMBLY Comment: SN# Merc-5363918/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
9 21-30430A8 CHECK VALVE ASSEMBLY
10 89031A2 DIAPHRAGM ASSEMBLY
11 NSS NOT SOLD SEPARATE, Gasket
12 NSS NOT SOLD SEPARATE, Gasket
13 NSS NOT SOLD SEPARATE, Gasket
14 NSS NOT SOLD SEPARATE, Gasket
15 35-59072 SCREEN
16 25-35480 O-RING, (1.237 x .103)
17 NSS NOT SOLD SEPARATE, Gasket
18 23004 RETAINER
19 10-43725 SCREW, (#6-32 X .38)
20 67623 BASE
21 86449 CHAMBER Comment: SN# Merc-5363918/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
22 35-91078A1 COVER, FUEL FILTER
23 10-89766 SCREW, (#10-32 x .620)
24 10-88447 SCREW, (.190-32 x 1.62)
25 10,13-26996 LOCKWASHER,
26 22-67620 FITTING, FUEL OUTLET
27 24-86207 SPRING
28 86026 RETAINER
29 86252 CAP
30 54-68424 CLAMP
31 32-8M0108355 FUEL LINE, (57.00 Inches Bulk) Comment: SN# Merc-5875304/Mariner-5875389 THRU Merc-6073191/Mariner-6055032
31A 22-920071 FITTING, (.250-18) (90 DEGREES)
31B 92037 SEAL
31C 10-69224 SCREW (1-1/4")
31D 13-26992 LOCKWASHER, (.250)
32 30186 ADAPTOR Comment: SN# Merc-5875304/Mariner-5875389 THRU Merc-6073191/Mariner-6055032
33 30187 STEM
34 25-16524 O-RING
35 24-30189 SPRING
36 30188 WASHER
47 24-89808 SPRING
48 22-8M0123050 FITTING, (45 Degree Elbow)
▶Fuel Pump(Design II) (59 parts) Fuel Pump(Design II)
Ref OEM Part # Part Name
- 89031A4 DIAPHRAGM Comment: SN# Merc-6357230/Mariner-6356980 & Up
1 42859A2 ENRICHNER VALVE
2 54-633003 CLAMP
3 10-73286 SCREW, (.250-20 x .500)
4 1395-7901 ELBOW Comment: (90 DEGREES)
7 27-67751 GASKET
8 11-8M0207775 NUT
9 32-8M0108355 FUEL LINE, (57.00 Inches Bulk)
10 54-68424 CLAMP
11 13453A2 FUEL PUMP Comment: SN# Merc-6357230/Mariner-6356980 & Up
12 21-30430A12 CHECK VALVE KIT Comment: SN# Merc-6357230/Mariner-6356980 & Up
12A 17-26618 PIN Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6357229/Mariner-6356979
12B 21-42657A3 CHECK VALVE Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6357229/Mariner-6356979
13 89031A4 DIAPHRAGM Comment: SN# Merc-6357230/Mariner-6356980 & Up
14 NSS NOT SOLD SEPARATE, Gasket
15 NSS NOT SOLD SEPARATE, Gasket
16 NSS NOT SOLD SEPARATE, Gasket
17 NSS NOT SOLD SEPARATE, Gasket
18 35-59072 SCREEN
19 25-35480 O-RING, (1.237 x .103)
20 NSS NOT SOLD SEPARATE, GAsket
21 22-70007 FITTING (45 DEGREES)
22 23004 RETAINER
23 10-43723 SCREW, (#6-32 X .50)
24 90728 BASE
25 88848 PULSE CHAMBER
26 35-91078A1 COVER Comment: (1 HOLE)
27 10-89766 SCREW, (#10-32 x .620)
28 10-73013 SCREW, 10-32 x 1.50
29 10,13-26996 LOCKWASHER,
30 22-19688 FITTING
31 24-86207 SPRING
32 86026 RETAINER
33 86252 CAP
34 32-89020 FUEL LINE Comment: (FITTING ON 1 END)
35 22-63187 FITTING, Barb (.250-18) Comment: (STRAIGHT)
36 30186 ADAPTOR
37 30187 STEM
38 25-16524 O-RING
39 24-30189 SPRING
40 30188 WASHER
41 10-76596 SCREW, (.250-20 x 1.250)
42 42859A2 ENRICHNER VALVE Comment: (USE WHERE APPLICABLE)
43 22-90275 CONNECTOR (BOTTOM) Comment: (USE WHERE APPLICABLE)
44 22-67902 CONNECTOR (SIDE) Comment: (USE WHERE APPLICABLE)
45 90345 BRACKET Comment: (USE WHERE APPLICABLE)
46 10-89075 SCREW Comment: (USE WHERE APPLICABLE)
47 10-98253 SCREW, (.250-20 x .500) Comment: (USE WHERE APPLICABLE)
48 13-26992 LOCKWASHER, (.250) Comment: (USE WHERE APPLICABLE)
49 86-45915 TERMINAL BLOCK
50 10-69079 SCREW, (#10-16 x .440)
51 32-9938779 HOSE
52 32-9912688 TUBING, (36.00 Inches Bulk)
53 92037 SEAL
54 35-816296Q03 FILTER, Fuel
55 54-26404 CLAMP
56 8M0084613 C WASHER
57 10,13-26996 LOCKWASHER,
58 10-78291 SCREW, (.190-24 X .50)
▶Fuel Pump(Design III) (Square Fuel Pump) (50 parts) Fuel Pump(Design III) (Square Fuel Pump)
Ref OEM Part # Part Name
- 21-857005A1 DIAPHRAGM KIT
4 22-70007 FITTING (MIDDLE)
5 1395-7900 TEE FITTING (MIDDLE)
6 1395-7901 ELBOW (UPPER/LOWER)
7 27-67751 GASKET
8 11-8M0207775 NUT
9 42859A2 ENRICHNER VALVE
10 54-633001 CLAMP
11 10-73286 SCREW, (.250-20 x .500)
12 86-45915 TERMINAL BLOCK
13 10-35519 SCREW, (#10-16 X .50)
14 32-892024122 TUBING, (20.00 Feet Bulk)
15 32-9912688 TUBING, (36.00 Inches Bulk)
16 32-8M0108355 FUEL LINE, (57.00 Inches Bulk)
17 15930A15 FUEL PUMP ASSEMBLY
18 21-857005A1 DIAPHRAGM KIT
19 NSS NOT SOLD SEPARATE, Check Valve-Rubber
20 NSS NOT SOLD SEPARATE, Gasket-Boost
21 NSS NOT SOLD SEPARATE, Diaphragm
22 NSS NOT SOLD SEPARATE, Gasket-Pulse
23 NSS NOT SOLD SEPARATE, Spring
24 NSS NOT SOLD SEPARATE, Cap
25 NSS NOT SOLD SEPARATE, Check Valve
26 NSS NOT SOLD SEPARATE, Retainer
27 NSS NOT SOLD SEPARATE, Spring
28 NSS NOT SOLD SEPARATE, Cap
29 27-8M0204705 GASKET
30 22-14868 FITTING
31 22-19688 FITTING
32 144303 BASE
33 987752 PLATE
34 22-56800 PLUG, Pipe (.0625-27)
35 22-15979 FITTING
36 10-16452 SCREW, (#12-24 x 2.00)
37 10-4000310 SCREW, (M5 x 40)
38 12-4002314 WASHER
39 32-9072925 HOSE
40 22-997511 FITTING (90 DEGREES)
41 32-8M0108349 TUBING
42 54-816311T CABLE TIE, (8.00 Inches)
43 22-14866 ELBOW
44 30186 ADAPTOR
45 30187 STEM
46 24-30189 SPRING
47 25-16524 O-RING
48 30188 WASHER
49 10-69067 SCREW, (.25-20 X 1.375)
50 92037 SEAL
51 22-424253 TEE
52 35-816296Q03 FILTER, Fuel
▶Gear Housing(Drive - Without a Driveshaft Nut) (52 parts) Gear Housing(Drive - Without a Driveshaft Nut)
Ref OEM Part # Part Name
- 26-55682A1 SEAL KIT, Gear Housing
0 1647-9148T91 GEAR HOUSING Comment: (X-LONG - GRAY)
1 1647-8688T10 GEAR HOUSING Comment: (GRAY-BASIC) (CASTING # 1647-8675C)
2 22-85822A10 CONNECTOR ASSEMLBY
3 66884 INSERT Comment: (PORT)(EARLY MODELS)
4 10-76156 SCREW, (#10-32 x 1.88) Comment: (EARLY MODELS)
5 10-32,11-859124 NUT, Comment: (EARLY MODELS)
6 17-43044 PIN, Dowel
7 16-78639 STUD Comment: (9"-X-LONG)
8 16-74730 STUD Comment: (7-1/16" - X-LONG)
9 16-8M0034463 STUD, (.312 x 3.38)
10 16-306671 STUD, (.250-20/.250-28 x 3.125)
11 31-35934A1 ROLLER BEARING
12 23-98621 SCREW, (.375-16 X .75)
13 45-41509A2 DRIVESHAFT Comment: (X-LONG)
14 24-34576 SPRING
15 17-30545 PIN
16 NSS NOT SOLD SEPARATE, Pinion Gear Comment: (PART OF 43-43491A1)
17 11-35921 NUT, (.625-18)
18 15-57007A1 SHIM
19 31-53079A1 TAPERED ROLLER BEARING ASSEMBLY
20 27-8M0214962 GASKET
21 25-8M0214923 O-RING, (1.984 x .139)
22 46-96146A6 WATER PUMP BASE
23 26-89238 OIL SEAL
24 26-16977 OIL SEAL
24A 17-35973 PIN, Dowel Comment: (EARLY MODELS)
25 27-8M0090319 GASKET
26 8M0204677 FACE PLATE
27 27-858524 GASKET
28 46-96148T1 WATER PUMP BODY ASSEMBLY
29 48752T INSERT
30 26-38970 SEAL
31 47-89984T4 IMPELLER
32 28-8M0214992 KEY
33 10-8M0215009 SCREW, (#14-8 x 2.25)
34 12-8M0204649 WASHER, (.281 x .500 x .060)
35 11-35888 NUT, (.250-28)
36 12-36001 WASHER
37 11-826709111 NUT, (.312-24)
38 25-8M0214918 RING
39 23-29804T SLEEVE
40 789022 SHAFT
41 53-29641 E RING
42 53-78907 RETAINING RING
43 25-25439 O-RING, (.862 x .103)
44 23-77631A2 BUSHING ASSEMBLY
45 26-8M0204708 OIL SEAL
46 12-77674 WASHER
47 10-79953Q04 SCREW, (.375-16 x .250)
48 22-8M0058389 SCREW, Magnetic
49 12-191833 WASHER, Fiber
▶Gear Housing(Driveshaft)(With a Driveshaft Nut) (48 parts) Gear Housing(Driveshaft)(With a Driveshaft Nut)
Ref OEM Part # Part Name
- 26-89238A2 SEAL KIT
0 1647-9148T91 GEAR HOUSING Comment: (X-LONG - GRAY)
1 1647-9148T47 GEAR HOUSING ASSEMBLY Comment: (GRAY)(CASTING #1647-9147C)
2 22-85822A10 CONNECTOR ASSEMLBY
3 17-43044 PIN, Dowel
4 16-78639 STUD Comment: (9"-X-LONG)
5 16-74730 STUD Comment: (7-1/16" - X-LONG)
6 16-8M0034463 STUD, (.312 x 3.38)
7 16-306671 STUD, (.250-20/.250-28 x 3.125)
8 31-42647A1 BEARING ASSEMBLY, Roller
9 23-43998 SLEEVE
11 45-897625T DRIVESHAFT Comment: (X-LONG)
12 NSS NOT SOLD SEPARATE, Pinion Gear Comment: (PART OF 43-44104A2)
13 12-92721 WASHER
14 11-35921 NUT, (.625-18)
15 15-42637A1 SHIM SET
16 31-8M0146566 BEARING, Roller
17 8245191 NUT
18 46-8M0077147 WATER PUMP BASE ASSEMBLY
19 27-8M0204678 GASKET
20 25-38099 O-RING Comment: (2.109 I.D.)
21 26-89238 OIL SEAL
22 26-16977 OIL SEAL
23 27-8M0090319 GASKET
24 27-858524 GASKET
25 8M0204677 FACE PLATE
26 46-96148T1 WATER PUMP BODY ASSEMBLY
27 48752T INSERT
28 26-38970 SEAL
29 47-89984T4 IMPELLER
30 28-8M0214992 KEY
31 10-8M0215009 SCREW, (#14-8 x 2.25)
32 12-8M0204649 WASHER, (.281 x .500 x .060)
33 11-8267119 NUT, (.250-28)
34 12-36001 WASHER
35 11-13436 NUT
36 25-8M0214918 RING
37 23-29804T SLEEVE
38 789022 SHAFT
39 53-29641 E RING
40 53-78907 RETAINING RING
41 25-25439 O-RING, (.862 x .103)
42 23-77631A2 BUSHING ASSEMBLY
43 26-8M0204708 OIL SEAL
44 12-77674 WASHER
45 10-79953Q04 SCREW, (.375-16 x .250)
46 22-8M0058389 SCREW, Magnetic
47 12-191833 WASHER, Fiber
▶Gear Housing(Prop - Without a Driveshaft Nut) (38 parts) Gear Housing(Prop - Without a Driveshaft Nut)
Ref OEM Part # Part Name
- 26-55682A1 SEAL KIT, Gear Housing
0 1647-9148T91 GEAR HOUSING Comment: (X-LONG - GRAY)
1 1647-8688T10 GEAR HOUSING Comment: (GRAY-BASIC) (CASTING # 1647-8675C)
50 89594A1 FOLLOWER
51 789562 SHIFT CAM
52 79911A1 ROD
53 24-79910 SPRING
54 12-78910 WASHER
55 17-8M0084245 PIN
56 15-47397A1 SHIM SET
57 31-78172A1 BEARING ASSEMBLY, Tapered Roller
58 43-43491T1 FORWARD GEAR ASSEMBLY
59 31-73363T ROLLER BEARING
60 52-823174T RATCHET
61 17-8M0084243 PIN, Cross
62 17-78909 PIN, Detent
63 24-78962 SPRING
64 44-94148 PROPELLER SHAFT
65 NSS NOT SOLD SEPARATE, Reverse Gear Comment: (PART OF 43-43491A1)
66 681001 RING, Thrust
67 30-88957T BEARING
68 25-8M0214920 O-RING
69 43567T1 BEARING CARRIER ASSEMBLY
70 31-30956T BEARING, Needle
71 26-8M0204670 SEAL
72 26-8M0205729 SEAL, Oil
73 28-30281 KEY
74 14-79447 TAB WASHER
75 8M2011027 RETAINER
76 97-31640Q4 TRIM TAB ASSEMBLY
77 10-66024 SCREW, (.437-14 x 1.75)
78 12-45176 WASHER, (.453 x .812 x .105)
79 11-8M0204653 NUT, (.437-20)
80 10-74727 SCREW, (.375-16 X 6.00) Comment: (X-LONG)
81 12-835467Q01 THRUST HUB
82 12-31211Q03 WASHER, Splined
83 14-816629Q TAB WASHER
84 11-52707Q1 NUT KIT, Propeller
▶Gear Housing(Propeller Shaft) (With a Driveshaft Nut) (38 parts) Gear Housing(Propeller Shaft) (With a Driveshaft Nut)
Ref OEM Part # Part Name
- 26-89238A2 SEAL KIT
0 1647-9148T91 GEAR HOUSING Comment: (X-LONG-GRAY)
1 1647-9148T47 GEAR HOUSING ASSEMBLY Comment: (GRAY-BASIC)(CASTING #1647-9147C)
48 89594A1 FOLLOWER
49 789562 SHIFT CAM
50 79911A1 ROD
51 24-79910 SPRING
52 12-78910 WASHER
53 17-8M0084245 PIN
54 15-47397A1 SHIM SET
55 31-78172A1 BEARING ASSEMBLY, Tapered Roller
56 43-44104T2 FORWARD GEAR ASSEMBLY
57 31-73363T ROLLER BEARING Comment: (1.313 O.D.)
58 52-823174T RATCHET
59 17-8M0084243 PIN, Cross
60 17-78909 PIN, Detent
61 24-78962 SPRING
62 44-94148 PROPELLER SHAFT
63 NSS NOT SOLD SEPARATE, Reverse Gear Comment: (PART OF 43-44104AA2)
64 681001 RING, Thrust
65 30-88957T BEARING
66 25-8M0214920 O-RING
67 43567T1 BEARING CARRIER ASSEMBLY
68 31-30956T BEARING, Needle
69 26-8M0204670 SEAL
70 28-30281 KEY
71 14-79447 TAB WASHER
72 8M2011027 RETAINER
73 97-31640Q4 TRIM TAB ASSEMBLY
74 10-66024 SCREW, (.437-14 x 1.75)
75 10-45716 SCREW, (10-32 X .9375)
76 11-8M0204653 NUT, (.437-20)
77 10-74727 SCREW, (.375-16 X 6.00) Comment: (X-LONG)
78 12-835467Q01 THRUST HUB
79 12-31211Q03 WASHER, Splined
80 14-816629Q TAB WASHER
81 11-52707Q1 NUT KIT, Propeller
82 13-423511 LOCKWASHER, Toothed
▶Hydraulic Pump (20 parts) Hydraulic Pump
Ref OEM Part # Part Name
- 99073A2 OVERHAUL REPAIR KIT
1 89492T ADAPTOR
2 803852 COUPLING
3 96598A1 MANUAL RELEASE Comment: (INCLUDES 3 O-RINGS)
4 89495 PUMP (INCLUDES SCREWS)
5 35-89496 FILTER
6 25-89498 O-RING
7 25-89497 O-RING
8 89499 DIPSTICK
9 90587T RESERVOIR
10 10-90588 SCREW (INCLUDES O-RING)
11 16-90590 THRU STUD Comment: (LONG)
12 89484 END FRAME
13 89485 ARMATURE
14 12-89482 WASHER
15 89486 FIELD AND FRAME
16 89487 BRUSH CARD
17 89488 END FRAME
18 10-89489 THRU BOLT Comment: (4-9/16")
19 11-89481 NUT
▶Hydraulic Pump and Mounting Brackets (41 parts) Hydraulic Pump and Mounting Brackets
Ref OEM Part # Part Name
1 823653A9 HYDRAULIC PUMP
2 90318 BRACKET
3 10-90285 SCREW, (.312-18 x .625)
4 12-56720 WASHER, (.330 x .750 x .060)
5 10-32,11-8M0204718 NUT,
6 86-45915 TERMINAL BLOCK
7 10-62568 SCREW, (#10-16 x .375)
8 84-79138A9 CABLE ASSEMBLY, Black (NEGATIVE) Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc/Mariner-6625220
9 88-8M0085705 CIRCUIT BREAKER (20 AMP.) Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc/Mariner-6625220
10 10-8M0113176 SCREW, (#10-24 x .375) Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc/Mariner-6625220
11 10-32,11-45076 NUT, Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc/Mariner-6625220
12 84-87379A5 WIRE Comment: (RED - 5-1/2")
13 84-79147A3 HARNESS ASSEMBLY Comment: (W/FUSE HOLDER)
14 88075 RETAINER
15 8M0185622 SOLENOID STARTER Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc/Mariner-6625220
16 10-41508 SCREW, (.250-20 x .500)
17 10,13-26996 LOCKWASHER,
18 10-32,11-68219 NUT,
19 13-8M0204647 LOCKWASHER, (.312)
20 11-8M0204668 NUT, (.312-18)
21 85-861680 BOOT Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc/Mariner-6625220
21A 46265 BOOT
22 94275 LINK Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc/Mariner-6625220
23 84-86322A15 CABLE ASSEMBLY, (5.50 Inches) Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc/Mariner-6625220
24 84-79139A12 CABLE ASSEMBLY, Red (POSITIVE) Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc/Mariner-6625220
25 88-79023T10 FUSE ASSEMBLY, (110 Ampere) Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc/Mariner-6625220
26 12-96457 WASHER Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc/Mariner-6625220
27 11-21825 NUT, (.250-28) Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc/Mariner-6625220
28 87760T PLATE
29 10-39349 SCREW, (.312-18 x .750)
30 13-8M0204647 LOCKWASHER, (.312)
31 10-90271 SCREW, (.375-16 x .62)
32 13-58643 LOCKWASHER, (.375)
33 87762 BRACKET
34 10-31830 BOLT, (.375-24 x 1.75)
35 13-58643 LOCKWASHER, (.375)
36 11-46335 NUT, (.375-24)
37 22-77366 FITTING Comment: (3/16 Inch Flare) SN# Merc-USA-5464485/AUS-8061769/Mariner-5875388 & Below
38 32-67742 HOSE (STARBOARD) Comment: SN# Merc-USA-5464485/AUS-8061769/Mariner-5875388 & Below
39 84-89017A1 TRIM SENDER HARNESS Comment: SN# Merc-USA-5464485/AUS-8061769/Mariner-5875388 & Below
40 54-75343 CLAMP Comment: SN# Merc-USA-5464485/AUS-8061769/Mariner-5875388 & Below
▶Hydraulic Pump(S/N-Mercury-5363917 & Below) (46 parts) Hydraulic Pump(S/N-Mercury-5363917 & Below)
Ref OEM Part # Part Name
- 92975A32 HYDRAULIC PUMP
1 92975A32 HYDRAULIC PUMP
2 25-48171 O-RING, (.364. x .070)
3 69582A2 CONTROL VALVE
4 10-69697 SCREW, (.250-28 x 1.50)
5 13-26992 LOCKWASHER, (.250)
6 89-67458A7 SOLENOID (INCLUDES 25-69756 O-RING)
7 10-28636 SCREW, (.250-20 x .750)
8 13-26992 LOCKWASHER, (.250)
9 10,13-26996 LOCKWASHER,
10 10-32,11-68219 NUT,
11 32-67742 HOSE Comment: (STARBOARD)
12 55992 JUMPER WIRE Comment: (BLACK)
13 32988 BATTERY LEAD Comment: (NEGATIVE)
14 87762A04 TRIM PUMP MOUNTING BRACKET KIT
15 10-69698 BOLT, (.375-24 X 3.50)
16 13-58643 LOCKWASHER, (.375)
17 11-46335 NUT, (.375-24)
18 71976 MOUNTING PLATE
19 10-37562 SCREW, (.312-18 x 1.00)
20 13-8M0204647 LOCKWASHER, (.312)
21 11-8M0204668 NUT, (.312-18)
22 10-39349 SCREW, (.312-18 x .750)
23 84-68259A1 HARNESS
24 84-68260A1 HARNESS
25 54-22627 CLIP
26 10-37655 SCREW, (#10-32 x .500)
27 8M0084613 C WASHER
28 68037 BRACKET
29 10,13-26996 LOCKWASHER,
30 10-32,11-68219 NUT,
31 86-638131 TERMINAL BLOCK MARINER
32 10-37655 SCREW, (#10-32 x .500)
33 10-62568 SCREW, (#10-16 x .375)
34 68036 STRAP
35 10-38601 SCREW, (.250-28 x 1.250)
36 13-26992 LOCKWASHER, (.250)
37 11-29598 NUT, (.250-28)
38 36901 BUMPER
39 89-853654A1 STARTER SOLENOID
40 10,13-26996 LOCKWASHER,
41 10-32,11-68219 NUT,
42 13-8M0204647 LOCKWASHER, (.312)
43 11-8M0204668 NUT, (.312-18)
44 46265 BOOT
45 54-75343 CLAMP
▶Instrumentation (28 parts) Instrumentation
Ref OEM Part # Part Name
1 79-895283Q43 TACHOMETER
2 79101T BRACKET
3 88-72729 LIGHT BULB
4 88-79888 SOCKET, Light Bulb
5 8-32,11-26419 NUT,
6 84-86323A5 CABLE ASSEMBLY, (1.50 Feet-Purple)
7 79-895292Q41 TRIM GAUGE
8 79480 BRACKET
9 88-72729 LIGHT BULB
10 88-79888 SOCKET, Light Bulb
11 8-32,11-26419 NUT,
12 8,13-26995 LOCKWASHER,
13 84-86396A8 HARNESS ASSEMBLY, Tachometer (5.00 Feet)
14 68878A6 ALARM HORN AND WIRE ASSEMBLY
15 68879 COVER
16 23-8M0084588 SPACER
17 12-24676 WASHER, (.200 x .440 x .032)
18 10-35401 SCREW, (#10 x 1.00)
19 79-895287Q41 TEMPERATURE GAUGE
20 88-72729 LIGHT BULB
21 88-79888 SOCKET, Light Bulb
22 12-26427 WASHER
23 79480 BRACKET
24 8-32,11-26419 NUT,
25 84-88032A3 CABLE ASSEMBLY, (23.00 Feet-Tan/Blue)
26 12415 TEMPERATURE SENDER
27 12419 COVER
28 19-12431T PLUG
▶Oil Injection Components (42 parts) Oil Injection Components
Ref OEM Part # Part Name
- 27-89221A88 GASKET SET
1 12430A4 SENSOR ASSEMBLY
2 10-48409 SCREW, (#10-16 x .625)
3 41470A27 WARNING MODULE ASSEMBLY
4 12-38833 WASHER
5 10-690201 SCREW, (#10-32 x .875)
6 815699T OIL PUMP ASSEMBLY
7 10-41507 SCREW, (#10-32 x 1.120)
8 193855 LINK ASSEMBLY
9 23-41429A2 BEARING ASSEMBLY
10 43-14563 DRIVEN GEAR
12 32-82381335 TUBING, (8.00 Inch)
13 21-424811 CHECK VALVE (NOT USED W/SQUARE FUEL PUMP)
14 1257-87421 TANK
15 36-43298A2 CAP ASSEMBLY
16 27-11009 GASKET Comment: (OLD DESIGN)
17 816190A4 ADAPTOR HOUSING ASSEMBLY
18 27-11009 GASKET Comment: (OLD DESIGN)
19 32-99802 TUBE
20 NLA No Longer Available, Quick Disconnect Kit Comment: (Order Parts Separately)
21 32-99439 HOSE, (114.00 Inches)
22 12540A3 HOUSING
23 12242A1 LATCH
24 21-8781051 FITTING (CRANKCASE)
25 994436 OIL RESERVOIR
26 10-690201 SCREW, (#10-32 x .875)
27 12-42118 WASHER
28 25-42117 GROMMET
29 23-42116 BUSHING
30 32-82381455 TUBING
31 36-43300A9 CAP ASSEMBLY
32 27-43307T GASKET
33 8M0187298 FLOAT ASSEMBLY
34 11-99265 PUSHNUT
35 54-415821 CLAMP (SMALL)
36 54-415823 CLAMP (LARGE)
37 32-8M0108355 FUEL LINE, (57.00 Inches Bulk)
38 22-42425 TEE
39 32-9072925 HOSE
40 32-8M0108355 FUEL LINE, (57.00 Inches Bulk)
41 10-42813 SCREW
42 25-11379 O-RING
▶Power Trim Components (48 parts) Power Trim Components
Ref OEM Part # Part Name
1 99659A22 MANIFOLD ASSEMBLY Comment: (GRAY)
2 22-56800 PIPE PLUG, MANIFOLD
3 41493A7 TRIM CYLINDER ASSEMBLY Comment: (GRAY)
4 41492A1 GUIDE ASSEMBLY
5 25-41478A1 REPAIR KIT
6 41482A2 CHECK VALVE KIT
7 1100-8M0021648 GUIDE ASSEMBLY, TRIM ROD
8 878413A1 PISTON AND ROD ASSEMBLY, PORT
9 35-12184A1 TRIM FILTER ASSEMBLY
10 878414T01 PISTON AND ROD ASSEMBLY, STARBOARD
11 17-821539 PIN, Groove, TRIM CYLINDER (UPPER)
12 893929A01 VALVE ASSEMBLY
12A 53-815949001 E RING
13 10-4000327 SCREW, (M6 x 14), COVER
14 12-4002315 WASHER, COVER SCREW
15 99642 COVER, MANIFOLD
16 25-48462A4 O-RING KIT
17 19-99609A1 PLUG ASSEMBLY
18 99641A1 SHAFT ASSEMBLY
19 22-56800 PIPE PLUG, SHAFT
20 10-4008820 SCREW, (M6 x 20), PUMP AND MOTOR
21 13-400256 LOCKWASHER, (M6)
22 826729A10 PUMP AND MOTOR
23 99625002 SHAFT, UPPER
24 97-818298Q1 ANODE ASSEMBLY
25 10-8M0204707 SCREW, (M6 x 25), ANODE
26 12-8M0204649 WASHER, (.281 x .500 x .060), ANODE SCREW
27 8M0045383 STRIKER PLATE, TRIM SHAFT
28 13-58643 LOCKWASHER, (.375)
29 11-46335 NUT, (.375-24)
30 84-17201A1 CONTROL HARNESS ASSEMBLY, (6.00 Inches) Comment: (2 WIRE)
31 84-87379A14 WIRE ASSEMBLY, (2.750 Inches) Comment: (RED)
32 8M0185622 SOLENOID STARTER
33 10-28635 SCREW, (.250-20 x .620)
34 8-32,11-26419 NUT,
35 13-26992 LOCKWASHER, (.250)
36 11-94330 NUT, (.250-20)
37 85-97861 INSULATOR
38 54-22875 CLIP, PUMP WIRE
39 8M0084613 C WASHER, CLIP SCREW
40 10-69079 SCREW, (#10-16 x .440), CLIP TO TRANSOM BRACKET
41 17-878267 PIN, Groove, TRIM CYLINDER (LOWER)
42 10-4000377 SCREW, (M10 x 30), MANIFOLD
43 13-400258 LOCKWASHER, SS, MANIFOLD SCREW
44 11-8267098 NUT, (.250-20)
45 11051 BRACKET
46 10-73286 SCREW, (.250-20 x .500)
47 13-26992 LOCKWASHER, (.250)
▶Power Trim Pump(Eaton Rectangular Motor) (9 parts) Power Trim Pump(Eaton Rectangular Motor)
Ref OEM Part # Part Name
- 826729A10 PUMP AND MOTOR
1 12659 FRAME AND FIELD KIT
2 12665 BRUSH SPRING KIT
3 13506 BRUSH CARD KIT
4 12662 PUMP AND END FRAME KIT
5 126631 PUMP SEAL KIT
6 12660 END FRAME KIT
7 12661 ARMATURE KIT
8 12664 THRU BOLT KIT
▶Power Trim Pump(Prestolite Round Motor) (13 parts) Power Trim Pump(Prestolite Round Motor)
Ref OEM Part # Part Name
- 826729A10 PUMP AND MOTOR
1 826729A10 CARTRIDGE PUMP ASSEMBLY
2 392-8996 O-RING KIT
3 392-8986 ARMATURE
4 NLA No Longer Available, Frame and Field
5 392-8992 O-RING
6 392-8993 SPRING KIT
7 392-8988 HEAD
8 392-8989 BRUSH KIT
9 392-8994 THRU BOLT KIT
10 392-8985 CLAMP
11 392-8990 NUT
12 392-8991 O-RING
▶Reed Block (29 parts) Reed Block
Ref OEM Part # Part Name
- 27-89221A80 GASKET SET Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6203990/Mariner-6201969
1 NLA No Longer Available, Housing-Reed Block Comment: (VERTICAL 5 PETAL REED)
2 10-69093 SCREW, (.25-20 X 1.50) Comment: (VERTICAL 5 PETAL REED)
3 27-935361 GASKET Comment: (VERTICAL 5 PETAL REED)
4 27-657443 GASKET Comment: (VERTICAL 5 PETAL REED)
5 75953 REED BLOCK Comment: (VERTICAL 5 PETAL REED)
6 34-75362A1 REED ASSEMBLY Comment: (VERTICAL 5 PETAL REED)
7 34-67298 REED STOP Comment: (VERTICAL 5 PETAL REED)
8 10-76497 SCREW (3/8") Comment: (VERTICAL 5 PETAL REED)
9 10-65746 SCREW, (.250-20 x .750) Comment: (VERTICAL 5 PETAL REED)
10 16-270372 STUD, (.250-28 x 1.125), CARB MOUNTING Comment: (VERTICAL 5 PETAL REED)
11 87628F2 REED BLOCK HOUSING Comment: (HORIZONTAL 7 PETAL REED)
12 10-28668 SCREW, (.250-20 x .875) Comment: (HORIZONTAL 7 PETAL REED)
13 27-127754 GASKET Comment: (HORIZONTAL 7 PETAL REED)
14 87692T3 BLOCK Comment: (HORIZONTAL 7 PETAL REED)
15 34-19719A1 REED ASSEMBLY Comment: (HORIZONTAL 7 PETAL REED)
16 903911 REED CLAMP Comment: (HORIZONTAL 7 PETAL REED)
17 10-57583T SCREW, (#8-32 x .375) Comment: (HORIZONTAL 7 PETAL REED)
18 16-270372 STUD, (.250-28 x 1.125), CARB MOUNTING Comment: (HORIZONTAL 7 PETAL REED)
19 43517T HOUSING Comment: (HORIZONTAL 5 PETAL REED)
20 10-28668 SCREW, (.250-20 x .875) Comment: (HORIZONTAL 5 PETAL REED)
21 27-967611 GASKET Comment: (HORIZONTAL 5 PETAL REED)
22 75953 REED BLOCK Comment: (HORIZONTAL 5 PETAL REED)
23 34-75362A1 REED ASSEMBLY Comment: (HORIZONTAL 5 PETAL REED)
24 961832 REED CLAMP Comment: (HORIZONTAL 5 PETAL REED)
25 10-57583T SCREW, (#8-32 x .375) Comment: (HORIZONTAL 5 PETAL REED)
26 16-270372 STUD, (.250-28 x 1.125), CARB MOUNTING Comment: (HORIZONTAL 5 PETAL REED)
27 10-92160 SCREW, (.250-20 x .750) Comment: (HORIZONTAL 5 PETAL REED)
28 10-96529 SCREW, (.250-20 x 2.00) Comment: (HORIZONTAL 5 PETAL REED)
▶Relief Valve System (28 parts) Relief Valve System
Ref OEM Part # Part Name
- 27-89221A80 GASKET SET Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6203990/Mariner-6201969
3 8M0039767 COVER Comment: (DESIGN I)
4 27-78690002 GASKET Comment: (DESIGN I)
5 NLA No Longer Available, Plate-Relief Valve Comment: (DESIGN I)
6 65663A2 COVER ASSEMBLY Comment: (DESIGN II)
7 65664A1 PLATE ASSEMBLY Comment: (DESIGN II)
8 27-88907003 GASKET, RELIEF VALVE PLATE Comment: (DESIGN II)
9 10-38837 SCREW, (.312-18 x 1.12), COVER Comment: (DESIGN I & II)
10 648771 DIAPHRAGM Comment: (DESIGN I & II)
11 12-76451 WASHER Comment: (DESIGN I & II)
12 10-69570 SCREW, (#10-16 x .750) Comment: (DESIGN I & II)
13 24-64878 SPRING Comment: (DESIGN I & II)
14 86596 POPPET VALVE Comment: (DESIGN I & II)
15 65848 CARRIER Comment: (DESIGN I & II)
16 25-64872 GROMMET Comment: (DESIGN I & II)
17 14462A1 COVER Comment: (DESIGN III)
18 10-74824 SCREW, (.312-18 x 1.250) Comment: (DESIGN III)
19 27-78690002 GASKET Comment: (DESIGN III)
20 16497A1 PLATE Comment: (DESIGN III)
21 144791 DIAPHRAGM Comment: (DESIGN III)
22 16496 WATER DEFLECTOR Comment: (DESIGN III)
23 12-76451 WASHER Comment: (DESIGN III)
24 10-69570 SCREW, (#10-16 x .750) Comment: (DESIGN III)
25 24-64878 SPRING Comment: (DESIGN III)
26 14480 POPPET Comment: (DESIGN III)
27 65848 CARRIER Comment: (DESIGN III)
28 25-64872 GROMMET Comment: (DESIGN III)
29 12-85303 WASHER Comment: (DESIGN III)
▶Service/Support Material (1 parts) Service/Support Material
Ref OEM Part # Part Name
- 90-11142880 OWNER'S GUIDE Comment: (GRAY)
▶Starter Motor(8 Tooth Pinion) (9 parts) Starter Motor(8 Tooth Pinion)
Ref OEM Part # Part Name
- 50-893893 STARTER MOTOR
1 90645 DRIVE KIT
2 13310T1 DRIVE
3 75660 PLATE
4 10-74968 BOLT
7 75658 ARMATURE Comment: (USE WITH 50-77141 MOTOR)
8 898265016 BRUSH/SPRING KIT
9 898265014 HOLDER
11 15386001 END CAP
▶Starter Motor(9 Tooth Pinion) (9 parts) Starter Motor(9 Tooth Pinion)
Ref OEM Part # Part Name
- 50-86976 STARTER MOTOR
1 90646 DRIVE KIT
2 898265015 PINION
3 75660 PLATE
4 10-74968 BOLT
7 86178 ARMATURE
8 898265016 BRUSH/SPRING KIT
9 898265014 HOLDER
11 15386001 END CAP
▶Swivel Bracket (50 parts) Swivel Bracket
Ref OEM Part # Part Name
- 27-89221A80 GASKET SET Comment: SN# Merc-6073192/Mariner-6055033 THRU Merc-6203990/Mariner-6201969
1 NLA No Longer Available, Swivel Bracket Comment: (BLACK/GRAY) SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
1A 1499-8710T21 SWIVEL BRACKET Comment: (Gray) SN# 66255221 & Up
2 26-87735 SEAL, Oil
3 23-818764 BUSHING
4 25-33466 O-RING
5 23-67668 SPACER
6 22-8M0169589 FITTING, Grease
7 25-88341 GROMMET Comment: SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
7A 23-821207 BUSHING Comment: SN# 66255221 & Up
8 26-85023 SEAL, Oil Comment: SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
9 12-87161 WASHER Comment: SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
10 25-48171 O-RING, (.364. x .070) Comment: SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
11 85028A2 TILT LOCK LEVER Comment: (STBD) SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
12 23-86600 BUSHING Comment: SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
13 24-85367 SPRING Comment: SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
14 41052 PLUNGER Comment: SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
15 16-88876 STUD Comment: SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
16 86603 KNOB Comment: SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
17 864751 COUPLING Comment: SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
18 18-87200 PIN Comment: SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
19 24-88049 SPRING Comment: SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
20 18-93861 COTTER PIN Comment: SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
21 13-78854 WAVE WASHER
22 86580A1 BOTTOM YOKE Comment: (GRAY)
23 53-67684 RING, Retaining
24 12-67670 WASHER
25 17-67706A55 SWIVEL PIN AND STEERING ARM Comment: (Gray) SN# 66255221 & Up
26 10-8M0176309 SCREW, (.437-20 x 7.50)
27 78687T MOUNT (UPPER)
28 12-66921 WASHER
29 12-78688 WASHER
30 11-8M0204653 NUT, (.437-20)
31 NLA No Longer Available, Bumper Comment: SN# Merc-5464486/Mariner-5624878 THRU Merc-6073191/Mariner-6055032
31A 88882 BUMPER, Top Yoke Comment: SN# 66255221 & Up
32 92876A12 STEERING LINK ASSEMBLY
33 10-849838 SCREW, (.375-24 x 1.25)
34 11-8M0204726 NUT, (.375-24)
35 12-34931 WASHER, (.406 x .734 x .063 Stainless Steel)
36 86485A6 TILT SWITCH ASSEMBLY Comment: (MALE TERMINALS)
37 84-65017A14 HARNESS Comment: (MALE TERMINALS)
38 88342 STRAP
39 10-87926 SCREW, (#10-32 x .500)
40 54-54457 J CLIP
41 10-98256 SCREW, (.250-28 X .50)
42 12-8M0204649 WASHER, (.281 x .500 x .060)
43 8M0074846 TRIM SENDER
44 10-852368 SCREW, (#10-24 x .750)
45 10,13-26996 LOCKWASHER,
46 12-89302 WASHER, (.203 x .406 x .040)
▶Swivel Bracket(Merc S/N-USA-5464485/AUS-8061769 & Below ) (42 parts) Swivel Bracket(Merc S/N-USA-5464485/AUS-8061769 & Below )
Ref OEM Part # Part Name
1 NLA No Longer Available, Swivel Bracket
2 26-87735 SEAL, Oil
3 23-818764 BUSHING
4 25-33466 O-RING
5 23-67668 SPACER
6 22-8M0169589 FITTING, Grease
8 NLA No Longer Available, Tilt Tube
9 NLA No Longer Available, Shim
10 11-858869 NUT, (.875-14)
11 NLA No Longer Available, Clamp
12 NLA No Longer Available, Screw
12A 12-30164 WASHER, (.192 x .375 x .0312)
13 54-75275 CLAMP
14 NLA No Longer Available, Nut
15 NLA No Longer Available, Brace
16 NLA No Longer Available, Pin
17 NLA No Longer Available, Handle
18 18-25191 COTTER PIN
19 12-36001 WASHER
20 NLA No Longer Available, Link
21 NLA No Longer Available, Spring
22 NLA No Longer Available, Pin
23 13-78854 WAVE WASHER
24 86580A1 BOTTOM YOKE
25 NLA No Longer Available, Washer (Use where Applicable
26 53-67684 RING, Retaining
32 12-67670 WASHER
33 17-840792A1 SWIVEL PIN/STEERING ARM
34 10-8M0176309 SCREW, (.437-20 x 7.50)
35 77326 MOUNT Comment: (HEAVY DUTY)
36 12-66921 WASHER
37 12-78688 WASHER
38 11-8M0204653 NUT, (.437-20)
39 NLA No Longer Available, Bumper
40 NLA No Longer Available, Steering Link
41 10-849838 SCREW, (.375-24 x 1.25)
42 11-8M0204726 NUT, (.375-24)
43 12-34931 WASHER, (.406 x .734 x .063 Stainless Steel)
44 11-8M0204726 NUT, (.375-24)
45 NLA No Longer Available, Cover
46 10-28635 SCREW, (.250-20 x .620)
47 13-26992 LOCKWASHER, (.250)
▶Throttle Lever and Shift Shaft (52 parts) Throttle Lever and Shift Shaft
Ref OEM Part # Part Name
1 74897T PIVOT
2 62459T BALL JOINT ASSEMBLY
3 10-32,11-45076 NUT,
4 76035 ROD
5 10-32,11-46438 NUT,
6 41094A3 LEVER ASSEMBLY
7 10-75168 SCREW Comment: (1/4-28 THREAD)
8 11-29598 NUT, (.250-28) Comment: (1/4-28 THREAD)
9 52023 CAP Comment: (1/4-28 THREAD)
10 10-69560 SCREW, (.190-32 X 1.25)
11 10-32,11-68219 NUT,
12 48039 CAP
13 410952 LEVER
14 10-818165 SCREW, (.375-16 x 1.75)
15 23-55164 BUSHING
16 23-55171 BUSHING
17 24-55162 SPRING
18 12-68410 WASHER
19 10-64022 SCREW, (.250-20 x 2.125)
20 11-64015 NUT, (.250-20)
21 26852 CAP
22 39483 LATCH
23 10-69026 SCREW, (.250-28 x .88)
24 24-20099 SPRING
25 11-826709109 NUT, (.250-28)
26 95829 THROTTLE CONTROL ROD Comment: (6")
27 8M0221994 BARREL
28 95791 THROTTLE CAM Comment: (CASTING #95790)
29 16-20353 STUD, (.250-28 x 1.750)
30 23-26856 BUSHING
31 11-36069 NUT
32 24-41050 SPRING
33 814283A2 BRACKET
34 98889 LATCH Comment: (DESIGN II)
35 10-42975 SCREW, Drive Comment: (DESIGN II)
36 39519 CUP Comment: (DESIGN II)
37 24-91821 SPRING
38 24-79977 SPRING
39 87609A1 LEVER KIT Comment: (DESIGN I)
40 10-53167T SCREW, (.312-18 x .880)
41 37896 GUIDE BLOCK
42 24-20099 SPRING
43 67073A1 LINK ROD ASSEMBLY
44 52100 WEAR PLATE
45 8M0036768 LATCH
46 12-35462 WASHER, (.2656 x .625 x .0625)
47 11-36069 NUT
48 79932A17 SHIFT SHAFT ASSEMBLY Comment: ASSEMBLY (X-LONG)
49 13-29720 WAVE WASHER
50 23-26600 BUSHING
51 12-35462 WASHER, (.2656 x .625 x .0625)
52 11-36069 NUT
▶Transom Bracket(ME-5464486-6073191/MA-5624878-6055032) (41 parts) Transom Bracket(ME-5464486-6073191/MA-5624878-6055032)
Ref OEM Part # Part Name
- 79879A1 REPAIR KIT
1 1494-7476T6 TRANSOM BRACKET Comment: (GRAY-PORT)
2 1495-7478T6 TRANSOM BRACKET Comment: (GRAY-STBD)
3 10-677552 SCREW, (.500-20 x 6.500)
4 10-8M0149747 SCREW, (.500-20 x 4.500)
5 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) SS
6 11-35000 NUT, (.500-20)
7 10-87180 BOLT, (.500-20 x 11.00)
8 11-82671317 NUT, (.500-20)
9 99170A2 TILT TUBE
10 13-88750 WASHER
11 11-859133 NUT Comment: (1"-14-GRAY)
12 25-45711 O-RING
13 85026T PLATE
14 10-28636 SCREW, (.250-20 x .750)
15 12-8M0204649 WASHER, (.281 x .500 x .060)
16 85035T SPACER
17 10-70732 SCREW, (.250-20 x 2.00)
18 12-8M0204649 WASHER, (.281 x .500 x .060)
19 89949A1 PLATE ASSEMBLY
20 10-90192 SCREW, (.250-20 x .875)
21 54-88512 CLAMP
22 10-88829 SCREW, (#10-24 x .500)
23 10,13-26996 LOCKWASHER,
24 79610A6 TRIM CYLINDER ASSEMBLY (79879A1 REPAIR KIT)
25 23-86489 BUSHING
26 12-85022 WASHER
27 24-30316 SPRING
28 17-85020T PIVOT PIN
29 85024 SHAFT
30 23-86637 BEARING
31 17-91862 PIN
32 32-89023A2 HOSE Comment: (STARBOARD)
33 25-12602002 GROMMET
34 22-87207 CONNECTOR
35 87871T COVER
36 27-87775 GASKET
37 25-45507 GROMMET
38 10-32866 SCREW, (#10-32 x 2.00)
39 10,13-26996 LOCKWASHER,
40 10-32,11-68219 NUT,
▶Transom Brackets(Merc S/N-USA-5464485/AUS-8061769 & Below ) (24 parts) Transom Brackets(Merc S/N-USA-5464485/AUS-8061769 & Below )
Ref OEM Part # Part Name
1 1474-7076 PORT TRANSOM BRACKET
2 10-677552 SCREW, (.500-20 x 6.500)
3 25-75320 O-RING
4 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) SS
5 11-35000 NUT, (.500-20)
6 17-25810 PIN
7 17-75319 ROLL PIN
8 75293 PORT TRIM STOP
9 75292 SHAFT
10 67718 STARBOARD TRIM STOP
11 NLA No Longer Available, Trim Stop-Starboard
11A 79279 CLAMP
12 22-67667 CONNECTOR Comment: (PORT)
13 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) SS
14 11-35000 NUT, (.500-20)
15 76990 PAD
16 10-76841 SCREW, (.50-20 X 3.50)
17 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) SS
18 11-35000 NUT, (.500-20)
19 75290A1 TILT SENDER
20 10-37656 SCREW, (#10-32 X .62)
21 12-30164 WASHER, (.192 x .375 x .0312)
22 54-75343 CLAMP
23 17-75688 LOCATING PIN
▶Transom Brackets(Merc-6073192/Mariner-6055033 & Up) (21 parts) Transom Brackets(Merc-6073192/Mariner-6055033 & Up)
Ref OEM Part # Part Name
- 27-89221A88 GASKET SET
1 3401-8718F8 TRANSOM BRACKET Comment: (GRAY -STARBOARD)
2 3400-8716A9 TRAMSOM BRACKET Comment: (GRAY -PORT)
3 22-8M0169588 FITTING, Grease (PORT)
5 99170A2 TILT TUBE
6 11-859133 NUT Comment: (GRAY)
7 25-45711 O-RING
8 13-88750 WASHER
9 11-858869 NUT, (.875-14)
10 10-8M0149747 SCREW, (.500-20 x 4.500)
11 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) SS
12 11-91962 NUT, (.500-20)
13 8M0115104 LEVER ASSEMBLY
14 13-99611 WAVE WASHER
15 23-65830 NYLINER
16 99633 KNOB
17 17-99615 PIN, Groove
18 24-99622 SPRING
19 17-99604 PIN, Groove
20 10-96930A1 BOLT ASSEMBLY
21 11-23161 NUT, (.375-24)
▶Trim Cylinder(S/N-USA-5464485/AUS-8061769 & Below) (19 parts) Trim Cylinder(S/N-USA-5464485/AUS-8061769 & Below)
Ref OEM Part # Part Name
1 79114A4 TRIM CYLINDER ASSEMBLY
2 67694 PIN
3 67701 SHAFT
4 12-67745 WASHER
5 10-67756 SCREW
6 NLA No Longer Available, Washer
7 67698T SPACER
8 67700 COVER
9 10-35049 SCREW, (.250-20 x 2.75)
10 10-20665 SCREW, (.190-24 x .50)
11 23-67671 SPACER
12 67696 MANIFOLD
13 32-67683 HYDRAULIC TUBE (STARBOARD)
14 32-67681 HYDRAULIC TUBE (STARBOARD-DOWN)
15 32-67678 HYDRAULIC TUBE (STARBOARD - UP)
16 32-67682 HYDRAULIC TUBE (PORT)
17 32-67680 HYDRAULIC TUBE (PORT - UP)
18 32-67679 HYDRAULIC TUBE (PORT - DOWN)
19 28-20094 KEY, Woodruff
▶Wiring Harness, Starter Solenoid & Rectifier (50 parts) Wiring Harness, Starter Solenoid & Rectifier
Ref OEM Part # Part Name
1 434292 PLATE
2 332-7778A12 SWITCH BOX
3 10-90815 SCREW, (#12-24 X 2.25)
4 23-94304 SPACER (EARLY MODELS)
5 23-94453 BUSHING
6 84-62310A2 CABLE ASSEMBLY
7 10-32,11-45076 NUT,
8 84-60871A10 WIRE ASSEMBLY
9 10-62568 SCREW, (#10-16 x .375)
10 10-38055 SCREW, (.190-32 X .62)
11 84-65999A3 CABLE ASSEMBLY, (Black)
12 10-60411 SCREW, (1.25)
13 13-8M0204647 LOCKWASHER, (.312)
14 12-36042 WASHER
15 12-67264 WASHER, (Rubber)
16 23-67268 BUSHING
17 8M0058226 RECTIFIER
18 10-38055 SCREW, (.190-32 X .62)
19 10-32,11-45076 NUT,
20 87-33386A3 SWITCH ASSEMLBY Comment: (LEADS NOT ATTACHED)
21 10-38055 SCREW, (.190-32 X .62)
22 10-32,11-45076 NUT,
23 10-87926 SCREW, (#10-32 x .500)
24 84-88439A2 BATTERY CABLE Comment: (NEGATIVE)
25 84-96220A4 HARNESS
25A 84-87294A1 ENGINE HARNESS
26 88-8M0207796 FUSE, (20 Ampere)
27 84-95084A2 CABLE ASSEMBLY
28 54-816311T CABLE TIE, (8.00 Inches)
29 89-853654A1 STARTER SOLENOID Comment: (10-32 5/16-18 TERMINALS)
30 10-32,11-45076 NUT, Comment: (10-32 5/16-18 TERMINALS)
31 13-53166 LOCKWASHER, (.312) Comment: (10-32 5/16-18 TERMINALS)
32 11-8M0204668 NUT, (.312-18) Comment: (10-32 5/16-18 TERMINALS)
33 10-31716 SCREW, (.250-20 x .62)
34 13-26992 LOCKWASHER, (.250)
35 84-65999A2 CABLE ASSEMBLY, (Black)
36 85-97861 INSULATOR
37 88825A7 VOLTAGE REGUALTOR Comment: (USE ON LATER MODELS)
38 10-48409 SCREW, (#10-16 x .625) Comment: (USE ON LATER MODELS)
39 84-13397A1 HARNESS ASSEMBLY Comment: (USE ON LATER MODELS)
40 10-32,11-45076 NUT, Comment: (USE ON LATER MODELS)
41 134731 FUSE HOLDER Comment: (USED ON EARLY MODELS)
42 86-66986 TERMINAL BLOCK Comment: (USED ON EARLY MODELS)
43 10-22523 SCREW, (.190-32 x .75) Comment: (USED ON EARLY MODELS)
44 10-22028 SCREW, (#10-32 x .50) Comment: (USED ON EARLY MODELS)
45 84-62189A1 WIRE ASSEMBLY (ORANGE) Comment: (USED ON EARLY MODELS)
46 67237 RETAINER Comment: (USED ON EARLY MODELS)
47 10-69570 SCREW, (#10-16 x .750) Comment: (USED ON EARLY MODELS)
48 25-92012 GROMMET Comment: (USED ON EARLY MODELS)
49 84-62824A1 CABLE Comment: (RED)(USED ON EARLY MODELS)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury V-200 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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