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Mercury V-200 (0C100861 THRU 0C291519) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury V-200. Scroll down for exploded parts diagrams (28), specifications, and maintenance reference.

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Thermostat – Fits Johnson Evinrude 6 - 250 HP V4/V6 Outboard Motors (Replaces Johnson/Evinrude 5005440, 434841) - JLM Marine Boat Parts Limited
Termostato para motores fueraborda Johnson Evinrude de 6 a 250 HP V4 V6 5005440
$21.00
$21.00
files/Outboard_Thermostat_for_Johnson_Evinrude_6-250_HP_V4_V6_Outboard_Motors_______5005440_-_JLM_MARINE-8286946.jpgDefault Title
$21.00
8M0058226 Voltage Rectifier for Mercury Mariner | JLM Marine
8M0058226 Voltage Rectifier for Mercury Mariner | JLM Marine
$24.99
$24.99
files/12_bb3d13ec-b5c7-4bf7-a751-fce870f3a11f.jpgDefault Title
$24.99
fuel pump diaphragm kit for mercury 30-275 hp 18-7817, jlm marine, black and white gaskets and white components on white background
Kit de diafragma de bomba de combustible para Mercury 30-275 HP 18-7817
$20.99
$20.99
files/Fuel_Pump_Diaphragm_Kit_for_Mercury_30-275_HP__18-7817_-_JLM_MARINE-8288095.jpgDefault Title
$20.99
magnetic oil plug 8m0058389 jlm marine for mercury mariner outboard mercruiser sterndrive stainless steel with yellow gasket
Tapón de aceite magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 8M0058389
$15.90
$15.90
files/Lower_Unit_Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive___8M0058389_-_JLM_MARINE-8287063.jpgDefault Title
$15.90
8H033301 Marine Service Kit for Honda BF8 BF9.9D BF10 BF15D BF20D BF25D BF30D | JLM Marine
8H033301 Marine Service Kit for Honda BF8 BF9.9D BF10 BF15D BF20D BF25D BF30D | JLM Marine
$24.50
$24.50
files/kit-25KH296.pngDefault Title
$24.50
8M0251131 Water Pump Impeller Kit for Mercury OptiMax DFI EFI V135 V140 V150 V175 V200 | JLM Marine
8M0251131 Water Pump Impeller Kit for Mercury OptiMax DFI EFI V135 V140 V150 V175 V200 | JLM Marine
$68.50
$68.50
files/kit-25KM251-2N_646fde61-7586-4601-b434-3252a7c7901f.pngDefault Title
$68.50
photo of a white JLM Marine inline fuel filter with ribbed plastic body, tapered top fitting, and barbed bottom fitting for OMC 5.5/5.8L engines
Filtro de combustible en línea para OMC 5 5.8 L 398327
$16.20
$16.20
files/Inline_Fuel_Filter_for_OMC_5_58_L_398327_-_JLM_MARINE-8286157.jpgDefault Title
$16.20
8H033307 Service Kit for Honda BF115 BF130 | JLM Marine
8H033307 Service Kit for Honda BF115 BF130 | JLM Marine
$33.80
$33.80
files/kit-25KH301.pngDefault Title
$33.80
11-52707Q1 Propeller Nut Tab Washer Kit for Mercury Force | JLM Marine
11-52707Q1 Propeller Nut Tab Washer Kit for Mercury Force | JLM Marine
$17.96
$17.96
files/12_1f442b5b-5eb3-4dbd-87cf-30a2bbe49863.jpgDefault Title
$17.96
8H033303 Service Kit for Honda BF40 BF50 BF60 | JLM Marine
8H033303 Service Kit for Honda BF40 BF50 BF60 | JLM Marine
$24.50
$24.50
files/kit-25KH298.pngDefault Title
$24.50
8H033302 Maintenance Service Kit for Honda BF35A BF40A BF45A BF50A | JLM Marine
8H033302 Maintenance Service Kit for Honda BF35A BF40A BF45A BF50A | JLM Marine
$24.50
$24.50
files/kit-25KH297.pngDefault Title
$24.50
06211-ZZ5-505 Maintenance Kit for Honda BF40D BF50D | JLM Marine
06211-ZZ5-505 Maintenance Kit for Honda BF40D BF50D | JLM Marine
$64.50
$64.50
files/kit-23KH756-4N.pngDefault Title
$64.50
06211-ZY0-505 Maintenance Kit for Honda BF15D BF20D | JLM Marine
06211-ZY0-505 Maintenance Kit for Honda BF15D BF20D | JLM Marine
$72.50
$72.50
files/kit-23KH753-4N.pngDefault Title
$72.50
06211-ZW9-505 Maintenance Kit for Honda BF8 BF9.9D BF10 | JLM Marine
06211-ZW9-505 Maintenance Kit for Honda BF8 BF9.9D BF10 | JLM Marine
$58.50
$58.50
files/kit-23KH751-4N.pngDefault Title
$58.50
Gearcase Drain Plug – Fits Mercury/MerCruiser Marine Engines (Replaces 10 - 79953Q04, 79953Q04) - JLM Marine Boat Parts Limited
Tapón de aceite no magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 79953Q04
$21.50
$21.50
files/Lower_Unit_Non-Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive_______79953Q04_-_JLM_MARINE-8287053.jpgDefault Title
$21.50
Water Pump Impeller Repair Kit – Fits Mercury/Mariner 65–225 HP (Replaces 47 - 89984T5) - JLM Marine Boat Parts Limited
Kit de impulsor de bomba de agua para Mercury de 65 a 225 hp 47-89984T5
$38.50
$38.50
files/Water_Pump_Impeller_Kit_for_Mercury_65_to_225_hp_47-89984T5_-_JLM_MARINE-8289819.jpgDefault Title
$38.50
Water Pump Impeller – Fits Mercury/Mercruiser/OMC/Johnson/Evinrude 65 - 225 HP (Replaces 47 - 89984T4) - JLM Marine Boat Parts Limited
Kit de impulsor de bomba de agua para Mercury / Mercruiser / OMC / Johnson / Evinrude. Juego de servicio de impulsor de 65 a 225 hp 47-89984T4
$21.50
$21.50
files/Water_Pump_Impeller_Kit_for_Mercury_-__Mercruiser_-_OMC_-_Johnson_-_Evinrude_Impeller_Service_Set_65_to_225_hp_47-89984T4_-_JLM_MARINE-8289798.jpgDefault Title
$21.50
8H033308 Maintenance Kit (Oil Filter Fuel Filter Gaskets O-Rings Gear Oil Pump) for Honda BF135 BF150 BF175 BF200 BF225 | JLM Marine
8H033308 Maintenance Kit (Oil Filter Fuel Filter Gaskets O-Rings Gear Oil Pump) for Honda BF135 BF150 BF175 BF200 BF225 | JLM Marine
$33.80
$33.80
files/kit-25KH302.pngDefault Title
$33.80
8H033305 Maintenance Kit for Honda BF75A BF90A | JLM Marine
8H033305 Maintenance Kit for Honda BF75A BF90A | JLM Marine
$24.50
$24.50
files/kit-25KH299.pngDefault Title
$24.50
06211-ZY9-505 Maintenance Kit for Honda BF75D BF90D | JLM Marine
06211-ZY9-505 Maintenance Kit for Honda BF75D BF90D | JLM Marine
$76.50
$76.50
files/kit-23KH759-4N.pngDefault Title
$76.50

Mercury V-200 (0C100861 THRU 0C291519) Parts & Diagrams

🔎 Mercury V-200 Reference Library — Exploded parts diagrams (28 diagrams), specifications, common issues, and maintenance checklist.

The Mercury V-200 is a 2-Stroke EFI, V6 60-degree outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification Value
Engine Type 2-Stroke EFI, V6 60-degree
Horsepower 200 HP
Displacement 2507 cc (2.5L / 153 CID)
Bore x Stroke 89 mm x 67 mm (3.501 in. x 2.650 in.)
Spark Plug (Type & Gap) NGK BPZ8HS-10
Engine Oil Capacity —
Recommended Engine Oil Mercury 2-Stroke Outboard Oil (TCW-3)
Gear Case Oil Capacity 802 mL (27.1 oz)
Idle Speed (in gear) 650–700 RPM (in gear)
Full Throttle RPM Range 5000-5600
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury V-200:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury V-200.

▶BOTTOM COWL (42 parts) BOTTOM COWL
Ref OEM Part # Part Name
- 813096A1 REAR LATCH KIT
1 2197-9744A16 BOTTOM COWL Comment: (PORT) (GRAY) SN# 0C239553 & Up
2 2197-9745A6 BOTTOM COWL Comment: (STBD) (GRAY) SN# 0C239553 & Up
3 18701A1 SEAL KIT, BOTTOM COWLS
3A 21-817519A1 CHECK VALVE
4 10-18699 SCREW, (.250-20 x 1.320), COWL Comment: (STARBOARD)
5 18872A2 COVER ASSEMBLY Comment: (GRAY)
6 11-8136921 LOCKNUT
7 54-816311T TIE STRAP
8 18727 ROD
9 23-65830 NYLINER
10 23-19666 BUSHING
11 13-99611 WAVE WASHER
12 12-69057 WASHER, (.281 x .734 x .063)
13 10-18192 SCREW, (.250-20 x .620)
14 19648A2 HANDLE ASSEMBLY (PORT) Comment: (GRAY)
15 19647A3 HANDLE ASSEMBLY (STARBOARD) Comment: (GRAY)
16 19370 PAWL (PORT)
17 19369 PAWL (STARBOARD)
18 10-73286 SCREW, (.250-20 x .500) Stainless Steel
19 54-19749 CLAMP, UPPER
20 54-197481 CLAMP, LOWER
21 10-92799 SCREW, (#10-16 x 1.12)
22 84-16636A1 HARNESS ASSEMBLY, TRIM Comment: SN# 0C239552 & Below
23 10-72202 SCREW, (#10-32 x 1.25) Comment: SN# 0C239552 & Below
24 12-8M0204666 WASHER, (.203 x .500 x .032) Comment: SN# 0C239552 & Below
25 10-32,11-8M0204718 NUT, Comment: SN# 0C239552 & Below
26 84-16639A1 HARNESS ASSEMBLY Comment: SN# 0C239552 & Below
27 88-8M0207796 FUSE, 20 Ampere Comment: SN# 0C239552 & Below
28 84-95084A2 CABLE ASSEMBLY, FUSE Comment: SN# 0C239552 & Below
29 22-813613 FITTING, TELLTALE
30 22-90824001 TEE, TELLTALE
31 32-8M0108355 LINE, (57.00 Inches Bulk), TELLTALE
32 8130762 FRONT HANDLE ASSEMBLY
33 813925 HANDLE LOCK
34 813926 HANDLE
35 24-8139291 SPRING
36 10-69079 SCREW, (#10-16 x .440)
37 17-815296 PIN, Lock
38 13-26992 LOCKWASHER, (.250) Stainless Steel
39 87-8M0042301 SWITCH ASSEMBLY Comment: SN# 0C239553 & Up
40 8M0032848 RETAINER, SWITCH Comment: SN# 0C239553 & Up
▶CARBURETOR ASSEMBLY (29 parts) CARBURETOR ASSEMBLY
Ref OEM Part # Part Name
- 1395-7826 REPAIR KIT, CARBURETOR
1 1374-9242T44 CARBURETOR (BOTTOM)
2 1399-6249 JET, Main (.096)
3 NSS NOT SOLD SEPARATE, GASKET, COVER PLATE
4 1395-6032 PLATE, COVER
5 1395-9597 SCREW, COVER PLATE
6 1395-7822 BOWL, Fuel (CENTER/BOTTOM)
7 NSS NOT SOLD SEPARATE, SCREW, FUEL BOWL
8 1395-6025 PLUG, MAIN JET
9 NSS NOT SOLD SEPARATE, GASKET, MAIN JET
10 1399-3518 JET, (.082), MAIN FUEL
11 NSS NOT SOLD SEPARATE, SCREWM FLOAT PIN
12 NSS NOT SOLD SEPARATE, GASKET, INLET NEEDLE AND SEAT
13 1395-7824 NEEDLE/SEAT ASSEMBLY, Inlet
14 NSS NOT SOLD SEPARATE, GASKET, NOZZLE BOSS
15 1395-9267 FLOAT
16 NSS NOT SOLD SEPARATE, PIN, FLOAT LEVER
17 NSS NOT SOLD SEPARATE, GASKET, FUEL BOWL
18 1395-4541 SCREW, IDLE AIR BLEED JET
19 NSS NOT SOLD SEPARATE, GASKET, BLEED JET PLUG
20 1399-5213 JET, Main (.056), IDLE AIR BLEED (.056)
21 1395-6027 SCREW, THROTTLE LEVER
22 87607 LEVER, Throttle
23 NSS NOT SOLD SEPARATE, SPRING, THROTTLE RETURN
24 1395-6031 SPACER, THROTTLE LEVER
25 1395-6022 SHAFT, THROTTLE
26 NSS NOT SOLD SEPARATE, RING, RETAINER - THROTTLE SHAFT
27 1395-9416 VALVE, Throttle
28 NSS NOT SOLD SEPARATE, SCREW, THROTTLE VALVE
▶CHOKE PLATE AND THROTTLE LEVERS(S/N-C239552 AND BELOW) (20 parts) CHOKE PLATE AND THROTTLE LEVERS(S/N-C239552 AND BELOW)
Ref OEM Part # Part Name
- 27-89221A88 GASKET SET
1 18734 COVER, SOUND ATTENUATOR
2 10-68000 SCREW, (.250-28 x 1.00), SOUND ATTENUATOR
3 12-20583 WASHER, SOUND ATTENUATOR SCREW
4 10-48408 SCREW, (#10-16 x .500), COVER TO SOUND ATTENUATOR
5 27-877361 GASKET, COVER
6 194261 PLATE, SOUND ATTENUATOR
7 27-892211 GASKET, SOUND ATTENUATOR TO CARBURETOR
8 43440T INLET, SOUND ATTENUATOR
9 10-48408 SCREW, (#10-16 x .500), INLET TO SOUND ATTENUATOR
10 87604 LINK, Throttle
11 828277A1 LEVER ASSEMBLY, Throttle
12 828277A1 LEVER, Throttle
13 67748 ROLLER, LOWER THROTTLE LEVER
14 10-15124 SCREW, (#10-32 x .750)
15 10,13-26996 LOCKWASHER, Stainless Steel, THROTTLE LEVERS SCREW
16 12-8M0204666 WASHER, (.203 x .500 x .032), THROTTLE LEVERS SCREW
17 17-67297 PIN, Clevis, THROTTLE LEVERS TO THROTTLE LINK
18 12-89302 WASHER, (.203 x .406 x .040), CLEVIS PIN
19 18-26953 COTTER PIN, CLEVIS PIN
▶CHOKE PLATE AND THROTTLE LEVERS(S/N-C239553 AND UP) (19 parts) CHOKE PLATE AND THROTTLE LEVERS(S/N-C239553 AND UP)
Ref OEM Part # Part Name
1 18866T COVER, SOUND ATTENUATOR
2 10-92051 SCREW, (10-16 x .75)
3 27-188891 GASKET, SOUND ATTENUATOR
4 817495A1 PLATE, Sound Attenuator
5 27-892211 GASKET, PLATE TO CARBURETOR
6 10-68000 SCREW, (.250-28 x 1.00), SOUND ATTENUATOR
7 12-20583 WASHER, SOUND ATTENUATOR SCREW
8 21-64871A2 CHECK VALVE
9 22-15026 CAP
10 87604 LINK, Throttle
11 828277A1 LEVER ASSEMBLY, Throttle
12 828277A1 LEVER, Throttle
13 67748 ROLLER, LOWER THROTTLE LEVER
14 10-15124 SCREW, (#10-32 x .750), THROTTLE LEVERS TO THROTTLE LINK
15 10,13-26996 LOCKWASHER, Stainless Steel, THROTTLE LEVERS SCREW
16 12-8M0204666 WASHER, (.203 x .500 x .032), THROTTLE LEVERS SCREW
17 17-67297 PIN, Clevis, THROTTLE LEVERS TO THROTTLE LINK
18 12-89302 WASHER, (.203 x .406 x .040), CLEVIS PIN
19 18-26953 COTTER PIN, CLEVIS PIN
▶CRANKSHAFT, PISTONS AND CONNECTING RODS (18 parts) CRANKSHAFT, PISTONS AND CONNECTING RODS
Ref OEM Part # Part Name
- 27-89221A88 GASKET SET
1 455-8745T5 CRANKSHAFT ASSEMBLY
2 30-67923T BEARING, Ball, CRANKSHAFT (LOWER)
3 53-67446 RING, BALL BEARING
4 43-99727A1 GEAR, Drive
5 54196A6 CARRIER ASSEMBLY, SEAL
6 65800 PACKING, CARRIER
7 39-78633 RING, SEALING - CRANKSHAFT Comment: (.139 THICK)
8 31-93495T BEARING, Roller, CRANKSHAFT
9 53-67444 RING, Retaining, ROLLER BEARING
10 766-8667T41 PISTON ASSEMBLY Comment: (PORT)
11 39-813011A12 RING ASSEMBLY, Piston
12 53-857196 RING, Lock, PISTON
13 636-8119A6 CONNECTING ROD ASSEMBLY
14 10-93886 SCREW, (.312-28 x .875), CONNECTING ROD
15 12-8M0032839 WASHER, NEEDLE LOCATING
16 8M0234886 BEARING KIT, CRANKSHAFT END
17 29-67483 BEARING, Needle, PISTON END
▶CYLINDER BLOCK AND END CAPS (50 parts) CYLINDER BLOCK AND END CAPS
Ref OEM Part # Part Name
- 27-89221A88 GASKET SET
1 858-8712A59 CYLINDER BLOCK
2 16-76175 STUD, POWERHEAD (1-7/8")
3 16-8M0034454 STUD, POWERHEAD Comment: (6-3/4")
4 17-43044 PIN, Dowel, LOCATING
5 17-8M0036405 PIN, CYLINDER BLOCK (BEARING RACE)
6 27-11338 GASKET, SEALING
7 8M0088723 COVER, STARTER MOTOR (UPPER)
8 10-73657 SCREW, (.312-18 x 1.50), COVER TO CRANKCASE
9 13-8M0204647 LOCKWASHER, (.312), STARTER MOTOR COVER SCREW
10 76867 COVER, STARTER MOTOR (LOWER)
11 10-815549 SCREW, (.312-18 x 2), COVER TO CRANKCASE
11A 23-99448 BUSHING
12 10-74824 SCREW, (.312-18 x 1.250), CRANKCASE TO CYLINDER BLOCK
13 1159-9608T1 END CAP ASSEMBLY, UPPER
14 25-54029 O-RING, (2.800 x .103), END CAP
15 31-93496T BEARING, Roller, END CAP
16 26-41953 SEAL, END CAP
17 10-30225 SCREW AND LOCKWASHER, (.312-18 x 1.00), UPPER END CAP TO CYLINDER BLOCK
18 10-24220 SCREW, (.190-24 x .190), SET - CYLINDER BLOCK Comment: (OLD DESIGN)
19 22-38407 PLUG, (.500-14), CYLINDER BLOCK (WATER JACKET) Comment: (OLD DESIGN)
20 16-15094 STUD, (.190-32 x 1.870), FLYWHEEL COVER TO CYLINDER BLOCK
21 16-8M0034435 STUD, (#10-32 x 1.00), FLYWHEEL COVER TO BRACKET
22 23-67269 SPACER, FLYWHEEL COVER STUD
23 12-8M0204663 WASHER, FLYWHEEL COVER STUD
24 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel, FLYWHEEL COVER STUD
25 11-816874 NUT, FLYWHEEL COVER STUD
26 422482 BRACKET, FLYWHEEL COVER
27 10-49668 SCREW, (.250-20 x .750), BRACKET TO CRANKCASE
28 1156-7809T1 END CAP ASSEMBLY, LOWER
29 25-62700 O-RING, (3.237 x .103), END CAP
30 26-41953 SEAL, END CAP
31 10-28636 SCREW, (.250-20 x .750)
32 13-26992 LOCKWASHER, (.250) Stainless Steel, LOWER END CAP SCREW
33 10-64022 SCREW, (.250-20 x 2.125), ADJUSTING - CYLINDER BLOCK
34 11-64015 NUT, (.250-20), JAM - ADJUSTING SCREW
35 26852 CAP, Nylon, ADJUSTING SCREW
36 93772A2 STABILIZER
37 10-690201 SCREW, (#10-32 x .875)
38 12-38833 WASHER
39 86-194372 TERMINAL BLOCK
40 10-48409 SCREW, (#10-16 x .625) Stainless Steel
41 12-89302 WASHER, (.203 x .406 x .040)
42 10-32,11-45076 NUT, Brass
43 10-32,11-813938 CAP NUT,
44 54-63153 J CLIP
45 88825A7 VOLTAGE REGUALTOR
46 10-48409 SCREW, (#10-16 x .625) Stainless Steel, VOLTAGE REGULATOR
47 10-32,11-45076 NUT, Brass, VOLTAGE REGULATOR
48 84-13397A1 HARNESS ASSEMBLY
▶DRIVESHAFT HOUSING AND EXHAUST TUBE (39 parts) DRIVESHAFT HOUSING AND EXHAUST TUBE
Ref OEM Part # Part Name
- 27-89221A88 GASKET SET
1 3503-9748A2 HOUSING ASSEMBLY, Driveshaft Comment: (X-Long-Gray)
2 16-56295 STUD, (.437 x 2.69), DRIVESHAFT HSG./GEAR HSG.
3 25067 BUMPER, LOWER MOUNT SCREW
4 10-898831 SCREW, (.500-20 x 6.00), LOWER MOUNT
5 77327 MOUNT, LOWER Comment: (X-Long)
6 12-49339 WASHER, (.8125), LOWER MOUNT SCREW
7 11-25096 NUT, LOWER MOUNT SCREW
8 88238A10 CABLE ASSEMBLY, Ground
9 54-8M0036782 CLAMP, LOWER MOUNT
10 10-66727 SCREW, (.312-18 x 1.250)
11 67077F1 COVER, LOWER MOUNT CLAMP Comment: (Gray)
12 10-88417 SCREW, (#12-24 x .620), COVER ATTACHING
13 11-35521 NUT, NYLON - COVER TO CLAMP SCREW
14 88238A10 CABLE ASSEMBLY, Ground
15 10-41508 SCREW, (.250-20 x .500) Stainless Steel, GROUND WIRE
16 12-48926 WASHER, GEAR HOUSING STUD
17 11-29489 NUT, GEAR HOUSING STUD (CAP)
18 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel, GEAR HOUSING STUD
19 11-8M0204653 NUT, (.437-20) Stainless Steel, GEAR HOUSING STUD
20 19-64649 PLUG, DRIVESHAFT HOUSING
21 89743 TUBE, Exhaust
22 66350001 SEAL, EXHAUST TUBE - LOWER
23 86027 SEAL, EXHAUST TUBE - UPPER
24 32-8M0042790 TUBE, WATER Comment: (X-Long)
25 27-991734 GASKET, DRIVESHAFT HOUSING TO PLATE
26 41945A7 PLATE ASSEMBLY, DRIVESHAFT HOUSING
27 8M0043165 SEAL, BRACKET
28 68011 BRACKET, SEAL RETAINING
29 10-878608 SCREW, (#10-16 x .500), BRACKET TO PLATE
30 17-43044 PIN, Dowel, LOCATING
31 26-38970 SEAL, WATER TUBE
32 10-90192 SCREW, (.250-20 x .750) Stainless Steel, EXTENSION PLATE
33 27-991772 GASKET
34 12-20553 WASHER, POWER HEAD STUD
35 11-69254 NUT, POWER HEAD STUD
36 41941T DIFFUSER
37 27-782461 GASKET, EXHAUST EXTENSION
38 814630 PLUG, IDLE RELIEF Comment: SN# 0C239553 & Up
▶Dual Engine Extension Kit (18 parts) Dual Engine Extension Kit
Ref OEM Part # Part Name
- 92876A9 DUAL ENGINE EXTENSION KIT
1 19624A1 SEAL KIT
2 71565 TUBE, Cable Guide, CABLE GUIDE
3 41055 MOUNT
4 14-42100 TAB WASHER
5 11-8M0041651 NUT, (.875-14)
6 88404 TAB WASHER
7 10-38601 SCREW, (.250-28 x 1.250)
8 17729A1 BRACKET
9 10-62055 SCREW, (.312-24 x 1.250)
10 17728 TAB WASHER
11 10-849838 SCREW, (.375-24 x 1.25)
12 11-8M0204726 NUT, (.375-24)
13 97933A1 STEERING EYE
14 23-23651 SLEEVE, (1.625)
15 97931 TUBING, (4.00 Inches)
16 8M0026098 TUBE
17 11-42099 NUT, (.562-18)
▶EXHAUST MANIFOLD AND EXHAUST PLATE (48 parts) EXHAUST MANIFOLD AND EXHAUST PLATE
Ref OEM Part # Part Name
- 27-89221A88 GASKET SET
1 27-904841 GASKET, DIVIDER PLATE
2 99169A1 PLATE, DIVIDER
3 26-814754 SEAL, DIVIDER PLATE
4 193071 COVER, EXHAUST MAINFOLD
5 10-74824 SCREW, (.312-18 x 1.250)
6 86-194373 TERMINAL BLOCK (3 TERMINALS)
7 10-31716 SCREW, (.250-20 x .620), TERMINAL BLOCK
8 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel, TERMINAL BLOCK SCREW
9 10-32,11-45076 NUT, Brass, TERMINAL BLOCK
10 10-32,11-813938 CAP NUT,
11 10-74824 SCREW, (.312-18 x 1.250), COVER TO CYLINDER BLOCK
12 27-78690002 GASKET, RELIEF VALVE PLATE
13 10-69570 SCREW, (#10-16 x .750), DIAPHRAGM TO PLATE
14 12-76451 WASHER, DIAPHRAGM SCREW
15 144791 DIAPHRAGM
16 16496 DEFLECTOR, Water
17 16497A1 PLATE, RELIEF VALVE
18 24-64878 SPRING, (Black), COMPRESSION POPPET VALVE
19 12-85303 WASHER, POPPET SPRING
20 14480 POPPET, VALVE
21 25-64872 GROMMET, POPPET VALVE
22 65848 CARRIER, POPPET VALVE
23 27-991764 GASKET, EXHAUST PLATE
24 41944A5 PLATE ASSEMBLY, EXHAUST
25 22-996642 ELBOW, EXHAUST PLATE
26 17-43044 PIN, Dowel, LOCATING - EXHAUST PLATE
27 8M0043165 SEAL, EXHAUST PLATE
28 680101 BRACKET, SEAL RETAINING
29 10-878608 SCREW, (#10-16 x .500), BRACKET TO EXHAUST PLATE
30 12-20553 WASHER, POWERHEAD STUD
31 11-69254 NUT, POWERHEAD STUD
32 23-27132 BUSHING, EXHAUST PLATE
33 25-8M0179867 GROMMET
34 25-12602002 GROMMET, EXHAUST PLATE
35 10-66727 SCREW, (.312-18 x 1.250), EXHAUST PLATE ATTACHING
36 10-68783 SCREW, (.312-18 x 2.50), EXHAUST PLATE ATTACHING
37 10-898833 SCREW, (.375-16 x 3.50), EXHAUST PLATE ATTACHING
38 812905T BRACKET ASSEMBLY, FRONT
39 10-90285 SCREW, (.312-18 x .625), FRONT BRACKET
40 12-187031 WASHER
41 25-18778001 GROMMET
42 18578T09 BRACKET ASSEMBLY, Rear
43 8M0039767 COVER, RELIEF VALVE Comment: (NEW DESIGN)
44 22-920071 FITTING, (.250-18) (90 DEG.) Comment: (NEW DESIGN)
45 32-8M0108355 LINE, (57.00 Inches Bulk) Comment: (NEW DESIGN)
46 54-816311T TIE STRAP Comment: (NEW DESIGN)
47 22-8144301 FITTING, (.500-14) Comment: (NEW DESIGN)
▶FLYWHEEL/STARTER MOTOR (24 parts) FLYWHEEL/STARTER MOTOR
Ref OEM Part # Part Name
1 18896A1 COVER KIT, FLYWHEEL (LOUVERED)
2 79918A1 COVER KIT, FLYWHEEL (NON-LOUVERED)
3 10-37572 SCREW, (.190-32 x .380), TIMING MARKER
4 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel, TIMING MARKER SCREW
5 79022 MARKER, TIMING
6 19-45907 PLUG, Yellow, FLYWHEEL
7 11-52901 NUT, (.625-18), FLYWHEEL
8 12-33001 WASHER, (.641 x 1.250 x .190), FLYWHEEL
9 271-859238A9 FLYWHEEL Comment: Use with Non-Louvered Cover
10 10-32417 SCREW, (.250-28 x .625), FLYWHEEL PLATE
11 10-68997 SCREW, (.312-24 x .750), FLYWHEEL HUB
12 398-5454A35 STATOR Comment: Use with Non-Louvered Cover
13 10-19926100 SCREW, (#10-24 x 1.00) Comment: Use with Non-Louvered Cover
14 10,13-26996 LOCKWASHER, Stainless Steel Comment: Use with Louvered Cover
15 96455A9 PLATE ASSEMBLY, Trigger
16 84-93388A1 CABLE ASSEMBLY, (6.00 Inches) Black, PLATE TO STARTER MOTOR
17 50-893893 STARTER MOTOR ASSEMBLY
18 23-8M0034918 COLLAR, STARTER MOTOR
19 8M0043376 STOP, Rubber, STARTER MOTOR
20 13-26992 LOCKWASHER, (.250) Stainless Steel, STARTER MOTOR TERMINAL
21 11-20890 NUT, (.250-20), STARTER MOTOR TERMINAL
22 84-93388A14 CABLE ASSEMBLY, Black, SOLENOID TO STARTER MOTOR
23 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel, CABLE TO STARTER MOTOR
24 19-89219001 PLUG, FLYWHEEL COVER
▶FUEL PUMP AND CARBURETOR (48 parts) FUEL PUMP AND CARBURETOR
Ref OEM Part # Part Name
1 1374-9242T42 CARBURETOR (TOP)
2 1374-9242T43 CARBURETOR (CENTER)
3 1374-9242T44 CARBURETOR (BOTTOM)
4 22-70007 FITTING, 45 Degree, FUEL INLET (MIDDLE)
5 1395-7900 TEE FITTING, FUEL INLET (MIDDLE)
6 1395-7901 ELBOW, FUEL INLET-UPPER AND LOWER
7 27-677511 GASKET, CARBURETOR
8 11-8M0207775 NUT, (1/4-28X7/32), CARBURETOR MOUNTING
9 42859A2 VALVE ASSEMBLY, Enrichner
10 54-633001 CLAMP, ENRICHENER VALVE
11 10-73286 SCREW, (.250-20 x .500) Stainless Steel, VALVE CLAMP
12 86-45915 TERMINAL BLOCK, REED BLOCK HOUSING
13 10-38055 SCREW, (.190-32 x .620), TERMINAL BLOCK
13A 10-62568 SCREW, (#10-16 x .375)
14 32-892024122 TUBING, (20.00 Feet Bulk), TOP CARBURETOR TO VALVE
15 32-9912688 TUBING, (36.00 Inches Bulk), CARBURETOR (4-1/4")
16 32-8M0108355 LINE, (57.00 Inches Bulk)
17 15930A15 PUMP ASSEMBLY, Fuel
18 21-857005A1 DIAPHRAGM KIT
19 NSS NOT SOLD SEPARATE, CHECK VALVE, RUBBER
20 NSS NOT SOLD SEPARATE, GASKET, BOOST
21 NSS NOT SOLD SEPARATE, DIAPHRAGM
22 NSS NOT SOLD SEPARATE, GASKET, PULSE
23 NSS NOT SOLD SEPARATE, SPRING
24 NSS NOT SOLD SEPARATE, CAP
25 NSS NOT SOLD SEPARATE, CHECK VALVE
26 NSS NOT SOLD SEPARATE, RETAINER
27 NSS NOT SOLD SEPARATE, SPRING
28 NSS NOT SOLD SEPARATE, CAP
29 27-8M0204705 GASKET, BASE
30 22-14868 FITTING, FUEL PUMP (ELBOW)
31 22-19688 FITTING, FUEL PUMP (ELBOW)
32 144303 BASE, FUEL PUMP
33 987752 PLATE, FUEL PUMP
34 22-56800 PLUG, Pipe (.0625-27)
35 22-15979 FITTING
36 10-16452 SCREW, (#12-24 x 2.00), FULE PUMP
37 10-4000310 SCREW, (M5 x 40), FUEL PUMP TO CRANKCASE
38 12-4002314 WASHER, FUEL PUMP SCREW
39 32-9072925 HOSE, PULSE
40 22-997511 FITTING, (.0625-27) Brass, PULSE HOSE (90 DEG.)
41 32-8M0108349 TUBING, TO CENTER CARBURETOR
42 54-816311T TIE STRAP, FUEL TUBING
43 35-816296Q03 FILTER, Fuel
44 22-424253 TEE
45 22-816856Q3 CONNECTOR, Fuel
46 10-69067 SCREW, (.250-20 x 1.375), FUEL CONNECTOR
47 812782 SEAL
▶GEAR HOUSING(DRIVE-STANDARD/COUNTER ROTATION) (47 parts) GEAR HOUSING(DRIVE-STANDARD/COUNTER ROTATION)
Ref OEM Part # Part Name
- 27-89221A88 GASKET SET
1 1647-9148T47 GEAR HOUSING ASSEMBLY (GRAY)
2 22-85822A10 CONNECTOR ASSEMBLY, SPEEDOMETER
3 17-43044 PIN, Dowel, GEAR HOUSING LOCATING
4 16-8M0034464 STUD, (.438 x 3.69), GEAR HOUSING Comment: (X-LONG)
5 16-8M0133358 STUD, (.44 x 2.06)
6 16-8M0034463 STUD, (.312 x 3.38), WATER PUMP
7 16-306671 STUD, (.250-20/.250-28 x 3.125), WATER PUMP
8 31-42647A1 BEARING ASSEMBLY, Roller, DRIVESHAFT
9 23-43998 SLEEVE, LUBRICATION
11 45-897625T DRIVESHAFT Comment: (X-LONG)
12 NSS NOT SOLD SEPARATE, Pinion Gear (Part of 43-44104A2 or 43-18475A1)
13 12-92721 WASHER, PINION GEAR
14 11-35921 NUT, (.625-18), PINION GEAR TO DRIVESHAFT
15 15-42637A1 SHIM SET, ROLLER BEARING TO GEAR HOUSING
16 31-8M0146566 BEARING ASSEMBLY, Roller/Cup, DRIVESHAFT
17 8245191 NUT, DRIVESHAFT BEARING
18 46-8M0077147 BASE ASSEMBLY, Water Pump
19 27-8M0204678 GASKET, WATER PUMP TO GEAR HSG
20 25-38099 O-RING, WATER PUMP (2.109 I.D.)
21 26-89238 SEAL, Oil, WATER PUMP
22 26-16977 SEAL, Oil, WATER PUMP
23 27-8M0090319 GASKET, LOWER - WATER PUMP
24 27-858524 GASKET, UPPER - WATER PUMP
25 8M0204677 FACE PLATE, WATER PUMP
26 46-96148T1 BODY ASSEMBLY, Water Pump
27 48752T INSERT, WATER PUMP BODY
28 26-38970 SEAL, RUBBER - WATER INLET TUBE
29 47-89984T4 IMPELLER, WATER PUMP
30 28-8M0214992 KEY
31 10-8M0215009 SCREW, (#14-8 x 2.25), WATER PUMP
32 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel, WATER PUMP SCREW AND STUD
33 11-8267119 NUT, (.250-28), WATER PUMP STUD
34 12-36001 WASHER, WATER PUMP STUD
35 11-13436 NUT, WATER PUMP STUD
36 25-8M0214918 RING, Rubber (DRIVESHAFT)
37 23-29804T SLEEVE, GUIDE - WATER INLET TUBE
38 789022 SHAFT, SHIFT - LOWER
39 53-29641 E RING, RETAINING - SHIFT SHAFT
40 53-78907 RING, Retaining
41 25-25439 O-RING, (.862 x .103), SHIFT SHAFT BUSHING
42 23-77631A2 BUSHING ASSEMBLY, SHIFT SHAFT
43 26-8M0204708 SEAL, Oil, SHIFT SHAFT BUSHING
44 12-77674 WASHER, RUBBER - SHIFT SHAFT BUSHING
45 10-79953Q04 SCREW, (.375-16 x .250), GREASE FILLER
46 22-8M0058389 SCREW, Magnetic, DRAIN
47 12-191833 WASHER, Fiber, GREASE FILLER AND DRAIN SCREW
▶GEAR HOUSING(PROPELLER SHAFT) (COUNTER ROTATION) (42 parts) GEAR HOUSING(PROPELLER SHAFT) (COUNTER ROTATION)
Ref OEM Part # Part Name
- 26-89238A2 SEAL KIT
1 1647-9148T47 GEAR HOUSING ASSEMBLY (BASIC) Comment: (GRAY)
47 789562 SHIFT CAM
48 89594A1 FOLLOWER ASSEMBLY, CAM
49 79911A1 ROD, CLUTCH ACTUATOR
50 24-79910 SPRING, COMPRESSION
51 12-78910 WASHER, SPRING
52 17-8M0084245 PIN, SPRING LOCATOR
53 14469T CUP, Bearing
54 30-88957T BEARING, Ball
56 31-15844 BEARING ASSEMBLY, Roller
57 17-78909 PIN, Detent, RATCHET
58 52-823174T RATCHET, SLIDIING CLUTCH
59 17-8M0084243 PIN, Cross, RATCHET
60 24-78962 SPRING, RETAINING - CROSS PIN
61 43-18475T1 GEAR ASSEMBLY, Forward
62 23-1761513 SPACER SHIM, (.149)
63 31-15841 BEARING, Roller
64 12-17616 THRUST RING
65 25-8M0214920 O-RING, BEARING CARRIER
66 18447T2 ADAPTOR ASSEMBLY, Bearing
67 31-15843T BEARING, Roller
68 12-18448 THRUST WASHER
69 31-15842 BEARING, Thrust
70 44-18446 PROPELLER SHAFT
71 818896T2 CARRIER ASSEMBLY, Bearing
72 31-30956T BEARING, Needle, BEARING CARRIER
73 26-8M0204670 SEAL, BEARING CARRIER
74 14-79447 TAB WASHER, GEAR HOUSING COVER
75 8M2011027 RETAINER, GEAR HOUSING
76 28-30281 KEY, LOCATING - BEARIING CARRIER
77 97-31640Q4 TRIM TAB ASSEMBLY, GEAR HOUSING
78 10-66024 SCREW, (.437-14 x 1.75), TRIM TAB TO GEAR HOUSING
79 8M0039169 FILLER BLOCK
80 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel, DRIVESHAFT HOUSING STUDS
81 11-8M0204653 NUT, (.437-20) Stainless Steel, DRIVESHAFT HOUSING STUDS
82 12-835467Q01 THRUST HUB
83 12-31211Q03 WASHER, Splined, PROPELLER NUT
84 14-816629Q TAB WASHER, PROPELLER NUT
85 11-52707Q1 PROP NUT KIT, (.750-16)
86 13-423511 LOCKWASHER, Toothed, PROPELLER SHAFT
87 10-74727 SCREW, (.375-16 x 6.00), GEAR HOUSING
▶GEAR HOUSING(PROPELLER SHAFT) (STANDARD ROTATION) (37 parts) GEAR HOUSING(PROPELLER SHAFT) (STANDARD ROTATION)
Ref OEM Part # Part Name
- 27-89221A88 GASKET SET
1 1647-9148T47 GEAR HOUSING ASSEMBLY (BASIC) Comment: (GRAY)
48 789562 SHIFT CAM
49 89594A1 FOLLOWER ASSEMBLY, CAM
50 79911A1 ROD, CLUTCH ACTUATOR
51 24-79910 SPRING, COPRESSION
52 12-78910 WASHER, COMPRESSION SPRING
53 17-8M0084245 PIN, SPRING LOCATOR
54 15-47397A1 SHIM SET, BEARING OUTER RACE (.001-3-5-10)
55 31-78172A1 BEARING ASSEMBLY, Tapered Roller
56 43-44104T2 GEAR ASSEMBLY, Forward
57 31-73363T BEARING, Roller (1.313 O.D.)
58 52-823174T RATCHET, SLIDING CLUTCH
59 17-8M0084243 PIN, Cross, RATCHET TO PROPELLER SHAFT
60 17-78909 PIN, Detent, RATCHET
61 24-78962 SPRING, RETAINING - CROSS PIN
62 44-94148 PROPELLER SHAFT
64 681001 RING, THRUST
65 30-88957T BEARING, Ball, REVERSE GEAR
66 25-8M0214920 O-RING, BEARING CARRIER
67 43567T1 CARRIER ASSEMBLY, Bearing
68 31-30956T BEARING, Needle, BEARING CARRIER
69 26-8M0204670 SEAL, BEARING CARRIER
70 28-30281 KEY, LOCATING - BEARING CARRIER
71 14-79447 TAB WASHER, GEAR HOUSING COVER
72 8M2011027 RETAINER, GEAR HOUSING
73 97-31640Q4 TRIM TAB ASSEMBLY, GEAR HOUSING
74 10-66024 SCREW, (.437-14 x 1.75), TRIM TAB TO GEAR HOUSING
75 8M0039169 FILLER BLOCK
76 11-8M0204653 NUT, (.437-20) Stainless Steel, DRIVESHAFT HOUSING STUDS
77 10-74727 SCREW, (.375-16 x 6.00), GEAR HOUSING Comment: (X-LONG)
78 12-835467Q01 THRUST HUB
79 12-31211Q03 WASHER, Splined, PROPELLER NUT
80 14-816629Q TAB WASHER, PROPELLER NUT
81 11-52707Q1 PROP NUT KIT, (.750-16)
82 13-423511 LOCKWASHER, Toothed, PROPELLER SHAFT
83 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel, DRIVESHAFT HOUSING STUDS
▶IGNITION COIL/VOLTAGE REGULATOR (35 parts) IGNITION COIL/VOLTAGE REGULATOR
Ref OEM Part # Part Name
1 195872 PLATE, MOUNTING
2 10-86885 SCREW, (.250-20 x 1.500) Stainless Steel, COVER
3 13-26992 LOCKWASHER, (.250) Stainless Steel
4 23-19661 BUSHING
5 18736A21 REGULATOR ASSEMBLY, Voltage
6 18717 SEAL
7 8M0185622 SOLENOID, Starter
8 10-90192 SCREW, (.250-20 x .750) Stainless Steel, STARTER SOLENOID
9 84-88807A6 CABLE ASSEMBLY, (3.50 Inches) Black
10 11-8267098 NUT, (.250-20), SOLENOID SCREW
11 8-32,11-26419 NUT, Brass, SOLENOID TERMINAL
12 11-94330 NUT, (.250-20) Brass, SOLENOID TERMINAL
13 85-97861 INSULATOR, STARTER SOLENOID (OLD DESIGN)
14 84-88807A8 CABLE ASSEMBLY, (3.50 Inches) Black
15 84-88807A29 CABLE ASSEMBLY
16 54-816311T TIE STRAP
17 43542 COVER, IGNITION COIL
18 339-832757A4 COIL ASSEMBLY, Ignition
19 10-90048 SCREW, (#10-32 x 2.125), IGNITION COIL COVER
20 10-32,11-90078 NUT, , COVER SCREW/GROUND WIRE
21 84-813715A9 CABLE KIT, Ignition, HIGH TENSION
22 85-63709A1 BOOT/TERMINAL KIT, HIGH TENSION CABLE
23 33-13686Q SPARK PLUG
24 10-32,11-45076 NUT, Brass, IGNITION COIL TERMINAL
25 84-88807A13 CABLE ASSEMBLY
26 10-69022 SCREW, (#10-32 x .500) Stainless Steel, GROUNDING WIRE
27 84-69739A6 HARNESS ASSEMBLY, COIL TO SWITCH BOX Comment: (#1, 3 AND 5)
28 54676 RETAINER, Two Wire
29 814423T COVER, COIL PLATE Comment: SN# 0C239553 & Up
30 10-814343 SCREW, (#10-32 x 2.380) Comment: SERIAL (0C239553 AND ABOVE ) SN# 0C239553 & Up
31 87-814407A3 SWITCH KIT, Tilt, POWERBOAT
32 87-814407A2 TILT SWITCH, POWERBOAT
33 99629A3 LEVER ASSEMBLY, Tilt, POWERBOAT
34 19380 COVER
35 27-193901 GASKET
▶Instrumentation(Mercury and Mariner) (37 parts) Instrumentation(Mercury and Mariner)
Ref OEM Part # Part Name
1 79-895283Q43 TACHOMETER (6K)
2 79101T BRACKET, MOUNTING
3 88-72729 LIGHT BULB, Wedge Base (14V - .19W)
4 88-79888 SOCKET, Light Bulb
5 8-32,11-26419 NUT, Brass
6 84-86323A5 CABLE ASSEMBLY, (1.50 Feet) Purple, TRIM GAUGE
7 79-895292Q41 TRIM GAUGE
8 79480 BRACKET, MOUNTING - TRIM GAUGE
9 88-72729 LIGHT BULB, Wedge Base (14V - .19W), TRIM GAUGE
10 88-79888 SOCKET, Light Bulb, TRIM GAUGE
11 8-32,11-26419 NUT, Brass, TRIM GAUGE TERMINAL
12 84-86396A8 HARNESS ASSEMBLY, Tachometer (5.00 Feet)
13 79-895287Q41 TEMPERATURE GAUGE
14 88-72729 LIGHT BULB, Wedge Base (14V - .19W)
15 88-79888 SOCKET, Light Bulb
16 12-26427 WASHER
17 79480 BRACKET
18 8-32,11-26419 NUT, Brass
19 84-88824A4 CABLE ASSEMBLY, (45.00 Inches) Tan
20 79-895294Q41 SYNCHRONIZER GAUGE Comment: (Counter Rotation)
21 79480 BRACKET Comment: (Counter Rotation)
22 8-32,11-26419 NUT, Brass Comment: (Counter Rotation)
23 88-72729 LIGHT BULB, Wedge Base (14V - .19W) Comment: (Counter Rotation)
24 88-79888 SOCKET, Light Bulb Comment: (Counter Rotation)
25 145022 DRIVER, SYNCHRONIZER Comment: (Counter Rotation)
26 87-19674A1 SWITCH ASSEMBLY, Lanyard Comment: (Counter Rotation)
27 10-18303 SCREW, (.190-16 x 1.750) Stainless Steel Comment: (Counter Rotation)
28 813679 ADAPTER Comment: (Counter Rotation)
29 15920Q54 LANYARD ASSEMBLY Comment: (Counter Rotation)
30 10-32866 SCREW, (#10-32 x 2.00) Stainless Steel Comment: (Counter Rotation)
31 18321 CLAMP, Mounting Comment: (Counter Rotation)
32 12-24676 WASHER, (.200 x .440 x .032) Comment: (Counter Rotation)
33 10-32,11-68219 NUT, Stainless Steel Comment: (Counter Rotation)
34 79146 RETAINER Comment: (Counter Rotation)
35 54-816311T TIE STRAP Comment: (Counter Rotation)
36 812497A2 DIODE ASSEMBLY Comment: (Counter Rotation)
37 84-11149A2 CABLE ASSEMBLY, (6.00 Inches) Comment: (Counter Rotation)
▶Key Switch(Counter Rotation Engines) (14 parts) Key Switch(Counter Rotation Engines)
Ref OEM Part # Part Name
- 8949112 KEY, Ignition (2F)
1 84-816626A20 KEY SWITCH ASSEMBLY (20')
2 90468A1 COVER ASSEMBLY, Key, IGNITION SWITCH KEYS
3 76424 BRACKET, IGNITION SWITCH
4 16-55422 STUD, (#10-32 x 2.00), SWITCH ATTACHING
5 12-24676 WASHER, (.200 x .440 x .032), SWITCH ATTACHING STUD
6 10-32,11-68219 NUT, Stainless Steel, SWITCH ATTACHING STUD
7 816479A3 PLATE, SWITCH MOUNT
8 87-88107A5 KEY SWITCH, IGNITION (SEE BELOW FOR KEYS)
9 11-879755 NUT, Special - Chrome Brass, IGNITION SWITCH
10 38-90311 INSERT, SWITCH PLATE
11 68878A6 HORN ASSEMBLY, Alarm
12 68879 COVER, ALARM HORN
13 23-812711 SPACER, (.250)
▶MISCELLANEOUS PARTS AND ACCESSORIES (1 parts) MISCELLANEOUS PARTS AND ACCESSORIES
Ref OEM Part # Part Name
- 37-813038A90 DECAL SET (SILVER) Comment: (GRAY)
▶OIL INJECTION COMPONENTS (41 parts) OIL INJECTION COMPONENTS
Ref OEM Part # Part Name
1 12430A4 SENSOR ASSEMBLY
2 10-48409 SCREW, (#10-16 x .625) Stainless Steel, SENSOR ATTACHING
3 41470A26 WARNING MODULE ASSEMBLY
4 12-38833 WASHER, WARNING MODULE SCREW
5 10-690201 SCREW, (#10-32 x .875), WARNING MODULE TO CYLINDER BLOCK
6 815699T PUMP ASSEMBLY, Oil
7 10-41507 SCREW, (#10-32 x 1.120)
8 193855 LINK ASSEMBLY, THROTTLE LEVER TO OIL PUMP
9 23-41429A2 BEARING ASSEMBLY, DRIVE GEAR
10 43-14563 GEAR, Driven
11 32-82381335 TUBING, OIL PUMP TO TEE
12 10-42813 SCREW, (#10-32 X .380), WARNING MODULE LEAD
13 25-11379 O-RING, OIL PUMP
14 1257-87421 TANK
15 36-43298A2 CAP ASSEMBLY, OIL TANK
16 25-11332 O-RING, (2.225 x .210), CAP
17 816190A4 HOUSING ASSEMBLY, Adaptor
18 25-11332 O-RING, (2.225 x .210), ADAPTOR HOUSING
19 32-99802 TUBE, OIL PICK-UP
20 816190A4 HOUSING ASSEMBLY, Flywheel
21 32-99439 HOSE, (114.00 Inches), OIL
22 12540A3 HOUSING
23 12242A1 LATCH
24 21-8781051 FITTING, CHECK VALVE (CRANKCASE)
25 994436 RESERVOIR, Oil
26 10-690201 SCREW, (#10-32 x .875), OIL RESERVOIR ATTACHING
27 12-42118 WASHER, OIL RESERVOIR SCREW
28 25-42117 GROMMET, OIL RESERVOIR SCREW
29 23-42116 BUSHING, OIL RESERVOIR SCREW
30 32-82381455 TUBING, OIL RESERVOIR TO OIL PUMP (5-1/4")
31 36-43300A9 CAP ASSEMBLY, OIL RESERVOIR
32 27-43307T GASKET, RESERVOIR CAP
33 8M0187298 FLOAT ASSEMBLY
34 11-99265 PUSH NUT
35 54-415824 CLAMP, OIL HOSE (SMALL)
36 54-415823 CLAMP, OIL HOSE (LARGE)
37 32-8M0108355 LINE, (57.00 Inches Bulk), OIL
38 22-42425 TEE, OIL TUBING
39 32-9072925 HOSE, OIL (6-3/4")
40 32-8M0108355 LINE, (57.00 Inches Bulk)
41 8141032 BEARING
▶POWER TRIM COMPONENTS (38 parts) POWER TRIM COMPONENTS
Ref OEM Part # Part Name
1 99659A22 MANIFOLD ASSEMBLY Comment: (GRAY)
2 22-56800 PIPE PLUG, MANIFOLD
3 41493A7 TRIM CYLINDER ASSEMBLY Comment: (GRAY)
4 41492A1 GUIDE ASSEMBLY
5 25-41478A1 REPAIR KIT
6 41482A2 CHECK VALVE KIT
7 1100-8M0021648 GUIDE ASSEMBLY, TRIM ROD
8 878413A1 PISTON/ROD ASSEMBLY, Power Trim (PORT)
9 35-12184A1 TRIM FILTER ASSEMBLY
10 878414T01 PISTON/ROD ASSEMBLY, Power Trim (STARBOARD)
11 17-821539 PIN, Groove, TRIM CYLINDER (UPPER)
12 893929A01 VALVE ASSEMBLY
12A 53-815949001 E RING
13 10-4000327 SCREW, (M6 x 14), COVER
14 12-4002315 WASHER, COVER SCREW
15 99642 COVER, MANIFOLD
16 25-48462A4 O-RING KIT
17 19-99609A1 PLUG ASSEMBLY
18 99641A1 SHAFT ASSEMBLY
19 22-56800 PIPE PLUG, SHAFT
20 10-4008820 SCREW, (M6 x 20), PUMP AND MOTOR
21 13-400256 LOCKWASHER, (M6)
22 826729A10 PUMP AND MOTOR
23 99625002 SHAFT, UPPER
24 97-818298Q1 ANODE ASSEMBLY
25 10-4000332 SCREW, (M6 x 35), ANODE
26 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel, ANODE SCREW
27 8M0045383 STRIKER PLATE, TRIM SHAFT
28 13-58643 LOCKWASHER, (.375)
29 11-46335 NUT, (.375-24)
30 84-17201A5 HARNESS ASSEMBLY, Control, POWER TRIM Comment: (WITHOUT FUSE)
31 84-87379A14 WIRE ASSEMBLY, (2.750 Inches) (RED)
32 54-22875 CLIP, PUMP WIRE
33 8M0084613 C WASHER, CLIP SCREW
34 10-69079 SCREW, (#10-16 x .440), CLIP TO TRANSOM BRACKET
35 17-878267 PIN, Groove, TRIM CYLINDER (LOWER)
36 10-4000377 SCREW, (M10 x 30), MANIFOLD
37 13-400258 LOCKWASHER, (M10) Stainless Steel, MANIFOLD SCREW
▶Power Trim Pump (9 parts) Power Trim Pump
Ref OEM Part # Part Name
- 826729A10 PUMP AND MOTOR
1 12659 FRAME AND FIELD KIT
2 12665 SPRING KIT, Brush
3 13506 BRUSH CARD KIT
4 12662 PUMP AND END FRAME KIT
5 126631 SEAL KIT, Pump
6 12660 END FRAME KIT
7 12661 ARMATURE KIT
8 12664 THRU BOLT KIT
▶REED BLOCK AND CYLINDER HEAD (34 parts) REED BLOCK AND CYLINDER HEAD
Ref OEM Part # Part Name
- 27-89221A88 GASKET SET
1 15221A5 CYLINDER HEAD ASSEMBLY
2 27-41247T01 GASKET, CYLINDER HEAD
3 10-98534 SCREW, (.375-16 x 2.30), CYLINDER HEAD
4 12-25909 WASHER, (.406 x .812 x .065), CYLINDER HEAD SCREW
5 27-8M0204714 GASKET, THERMOSTAT
6 90390A1 COVER KIT, THERMOSTAT
7 75692 THERMOSTAT
8 10-35386 SCREW, (.312-18 x 1.00), THERMOSTAT COVER
9 22-687271 FITTING, (.250-18) 90 Degree - Brass, ELBOW - WATER HOSES
10 97465 SENDER, Temperature
11 32-77653101 HOSE, (24.500 Inches Bulk), WATER DISTRIBUTION
12 22-68728 FITTING, THERMOSTAT COVER TO WATER HOSES
13 54-816311T TIE STRAP, WATER HOSES
14 13536A7 SENSOR ASSEMBLY, Temperature
15 137151 RETAINER, SENSOR AND SENDER
16 10-98257 SCREW, (.312-18 x .500), RETAINER
17 43517T HOUSING, REED BLOCK
18 10-28668 SCREW, (.250-20 x .875) Stainless Steel, REED BLOCK HOUSING
19 27-967611 GASKET, REED BLOCK HOUSING
20 75953 REED BLOCK
21 34-75362A1 REED ASSEMBLY
22 961832 CLAMP, Reed
23 10-823588 SCREW, (#8-32 x .187), REEDS TO REED BLOCK
24 10-92160 SCREW, (.250-20 x .75), REED BLOCK ATTACHING
25 16-270372 STUD, (.250-28 x 1.125), CARBURETOR MOUNTING
26 10-96529 SCREW, (.250-20 x 2.00), REED BLOCK ATTACHING
27 54-23567 CLIP
28 10-69079 SCREW, (#10-16 x .440)
29 8M0084613 C WASHER
30 22-15133 FITTING, BLEED HOSE Comment: (PRESS IN)
31 22-56759 FITTING, Barbed, BLEED HOSE Comment: (PRESS IN)
32 32-892024122 TUBING, (20.00 Feet Bulk), BLEED
33 21-426982 CHECK VALVE, BLEED HOSE Comment: (PRESS-IN - 13/16" LONG)
▶SWIVEL BRACKET AND STEERING ARM (29 parts) SWIVEL BRACKET AND STEERING ARM
Ref OEM Part # Part Name
- 27-89221A88 GASKET SET
1 1499-8710T21 SWIVEL BRACKET ASSEMBLY Comment: (GRAY)
2 26-87735 SEAL, Oil, SWIVEL BRACKET (LOWER)
3 23-818764 BUSHING, SWIVEL BRACKET (LOWER AND UPPER)
4 25-33466 O-RING, SWIVEL BRACKET (UPPER)
5 23-67668 SPACER, SWIVEL BRACKET (UPPER)
6 22-8M0169589 FITTING, Grease
7 23-821207 BUSHING, SWIVEL BRACKET
8 17-67706A55 SWIVEL PIN ASSEMBLY Comment: (GRAY)
9 10-8M0176309 SCREW, (.437-20 x 7.50), STEERING ARM TO UPPER MOUNT
10 77326 MOUNT, RUBBER - UPPER Comment: (X-LONG)
11 12-66921 WASHER, UPPER MOUNT BOLT
12 12-78688 WASHER, UPPER MOUNT BOLT
13 11-8M0204653 NUT, (.437-20) Stainless Steel, UPPER MOUNT BOLT
14 92876A12 LINK ASSEMBLY, Steering
15 10-849838 SCREW, (.375-24 x 1.25), STEERING LINK TO STEERING ARM
16 11-8M0204726 NUT, (.375-24), STEERING LINK SCREW
17 12-34931 WASHER, (.406 x .734 x .063) Stainless Steel, STEERING LINK TO STEERING ARM
18 13-78854 WAVE WASHER, BOTTOM YOKE
19 86580A1 YOKE ASSEMBLY, Bottom Comment: (GRAY)
20 53-67684 RING, Retaining, BOTTOM YOKE
21 12-67670 WASHER, THRUST - SWIVEL BRACKET
22 88882 BUMPER, Top Yoke
23 8M0074846 SENDER ASSEMBLY, Trim (OLD DESIGN)
24 10-852368 SCREW, (#10-24 x .750), TRIM SENDER (OLD DESIGN)
25 10,13-26996 LOCKWASHER, Stainless Steel, TRIM SENDER SCREW (OLD DESIGN)
26 12-89302 WASHER, (.203 x .406 x .040), TRIM SENDER SCREW (OLD DESIGN)
27 10-64014 SCREW, (.250-28 x .500), SWIVEL BRACKET
28 54-54457 J CLIP
▶Starter Motor (10 parts) Starter Motor
Ref OEM Part # Part Name
- 50-893893 STARTER MOTOR ASSEMBLY
1 90645 DRIVE KIT
2 13310T1 PINION ASSEMBLY, Drive
3 75660 PLATE, DRIVE END
4 10-74968 BOLT, THRU
7 79216 ARMATURE
8 898265016 BRUSH/SPRING KIT
9 898265014 HOLDER, BRUSH
10 10-68586 SCREW, BRUSH AND HOLDER
11 15386001 END CAP, COMMUTATOR
▶THROTTLE LEVER AND SHIFT SHAFT (49 parts) THROTTLE LEVER AND SHIFT SHAFT
Ref OEM Part # Part Name
1 74897T PIVOT, TRIGGER PLATE
2 62459T BALL JOINT ASSEMBLY, TRIGGER PLATE
3 10-32,11-45076 NUT, Brass, LINK ROD
4 76035 ROD, TRIGGER PLATE
5 10-32,11-46438 NUT, , BALL JOINT
6 41094A3 LEVER ASSEMBLY, SPARK ADVANCE
7 10-64022 SCREW, (.250-20 x 2.125), SPARK ADVANCE LEVER - STOP
8 11-64015 NUT, (.250-20), SPARK ADVANCE STOP SCREW
9 26852 CAP, Nylon, SPARK ADVANCE LEVER STOP SCREW
10 10-69560 SCREW, (.190-32 x 1.250), SPARK ADVANCE LEVER
11 10-32,11-68219 NUT, Stainless Steel, SPARK ADVANCE LEVER STOP SCREW
12 48039 CAP, SPARK ADVANCE LEVER STOP SCREW
13 410952 LEVER, THROTTLE CONTROL
14 10-818165 SCREW, (.375-16 x 1.75)
15 23-55164 BUSHING, THROTTLE LEVER
16 23-55171 BUSHING, SPARK ADVANCE LEVER
17 24-68784 SPRING, THROTTLE AND SPARK ADVANCE LEVER
18 12-68410 WASHER, SPARK ADVANCE LEVER
19 10-64022 SCREW, (.250-20 x 2.125)
20 11-64015 NUT, (.250-20), THROTTLE LEVER STOP SCREW
21 26852 CAP, Nylon, THROTTLE LEVER STOP SCREW
22 39483 LATCH, CABLE
23 10-69026 SCREW, (.250-28 x .880), CABLE LATCH TO THROTTLE LEVER
24 24-20099 SPRING, CABLE LATCH TO THROTTLE LEVER
25 11-826709109 NUT, (.250-28), CABLE LATCH SCREW
26 95829 ROD, Throttle Control
27 8M0221994 BARREL, THROTTLE CONTROL ROD
28 95791 CAM, Throttle
29 16-20353 STUD, (.250-28 x 1.750), THROTTLE CAM ATTACHING
30 23-26856 BUSHING, THROTTLE CAM
31 11-826709109 NUT, (.250-28), THROTTLE CAM STUD
32 24-41050 SPRING, THOTTLE RETURN
33 814283A2 BRACKET, ANCHOR Comment: SN# 239553 & Up
34 98889 LATCH, CONTROL CABLE
35 10-42975 DRIVE SCREW, LATCH
36 39519 CUP, BARREL RETAINER - ANCHOR BAR
37 23-26600 BUSHING, NYLON - LINK ROD
38 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel, LINK ROD
39 11-826709109 NUT, (.250-28), LINK ROD TO SHIFT SHAFT
40 10-53167T SCREW, (.312-18 x .880), ANCHOR BRACKET ATTACHING
41 814284 GUIDE BLOCK, LINK ROD Comment: SN# 239553 & Up
42 24-20099 SPRING, LINK ROD TO GUIDE BLOCK
43 67073A1 LINK ROD ASSEMBLY
44 52100 WEAR PLATE, LINK ROD
45 8M0036768 LATCH, CONTROL CABLE FASTENING
46 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel, LATCH
47 11-826709109 NUT, (.250-28), LINK ROD
48 79932A17 SHIFT SHAFT ASSEMBLY (X-LONG)
49 13-29720 WAVE WASHER, LINK ROD
▶TOP COWL AND FRONT SHIELD (26 parts) TOP COWL AND FRONT SHIELD
Ref OEM Part # Part Name
- 813096A1 REAR LATCH KIT
1 2196-9743T11 TOP COWL ASSEMBLY Comment: (GRAY)
2 812784 SEAL
3 815478 SEAL
4 814823 SOUND BLANKET (SIDE)
5 814837 SOUND BLANKET (TOP)
6 18755A2 FRONT SHIELD ASSEMBLY Comment: (GRAY)
7 813562 SEAL
8 10-48409 SCREW, (#10-16 x .625) Stainless Steel
9 12-8M0204666 WASHER, (.203 x .500 x .032)
10 184741 BRACKET, REAR
11 25-18506001 GROMMET
12 10-28636 SCREW, (.250-20 x .750), REAR BRACKET
13 13-26992 LOCKWASHER, (.250) Stainless Steel, REAR BRACKET SCREW
14 813096A2 HOOK
15 10-73286 SCREW, (.250-20 x .500) Stainless Steel
16 8M0207770 ROLLER
17 53-13194 RING, Retaining
18 813553 PLATE
19 187021 LOCATOR
20 893763 BRACKET ASSEMBLY, Latch Roller
21 813552 SPACER
22 10-31984 SCREW, (.312-18 x 1.375)
23 11-815848 NUT, (.312)
24 12-8M0042642 WASHER, (.323 x .563 x .063) Stainless Steel
25 47341A11 ROPE AND HANDLE KIT, Manual/Emergency Start (FOR MANUAL STARTING)
▶TRANSOM BRACKETS (23 parts) TRANSOM BRACKETS
Ref OEM Part # Part Name
- 27-89221A88 GASKET SET
1 3401-8718F8 BRACKET ASSEMBLY, Transom Comment: (STARBOARD)(GRAY)
2 3400-8716A9 BRACKET ASSEMBLY, Transom Comment: (PORT)(GRAY)
3 22-8M0169588 FITTING, Grease, PORT TRANSOM BRACKET
4 11-8M0041651 NUT, (.875-14)
5 99170A2 TILT TUBE
6 11-859133 NUT, TILT TUBE (1"-14) Comment: (GRAY)
7 25-45711 O-RING, (.612 x .103), TILT TUBE
8 13-88750 WASHER, TILT TUBE
9 11-858869 NUT, (.875-14), TILT TUBE
10 10-8M0149747 SCREW, (.500-20 x 4.500), TRANSOM BRACKET TO TRANSOM
11 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel, TRANSOM BRACKET BOLT
12 11-91962 NUT, (.500-20), TRANSOM BRACKET BOLT
13 8M0115104 LEVER ASSEMBLY, TILT LOCK
14 13-99611 WAVE WASHER, TILT LEVER
15 23-65830 NYLINER, TILT LEVER
16 99633 KNOB, TILT LEVER Comment: (GRAY)
17 17-99615 PIN, Groove
18 24-99622 SPRING
19 17-99604 PIN, Groove
20 10-96930A1 BOLT ASSEMBLY, TILT LOCK
21 11-23161 NUT, (.375-24), BOLT
22 814207 STOP, TILT LEVER
▶WIRING HARNESS/STARTER SOLENOID (41 parts) WIRING HARNESS/STARTER SOLENOID
Ref OEM Part # Part Name
1 434292 IGNITION PLATE
2 332-7778A12 SWITCHBOX ASSEMBLY
3 10-13669 SCREW, (#12-24 x 2.00)
4 23-94453 BUSHING
5 84-62310A2 CABLE ASSEMBLY
6 10-32,11-45076 NUT, Brass
7 84-60871A10 WIRE ASSEMBLY
8 10-62568 SCREW, (#10-16 x .375)
9 84-65999A3 CABLE ASSEMBLY, Black
10 10-60411 SCREW, (1.25)
11 13-8M0204647 LOCKWASHER, (.312)
12 12-36042 WASHER
13 12-67264 WASHER, (Rubber)
14 23-67268 BUSHING
15 87-33386A3 SWITCH ASSEMLBY
16 10-38055 SCREW, (.190-32 x .620)
17 10-32,11-45076 NUT, Brass
18 10-87926 SCREW, (#10-32 x .500)
19 84-88439A4 CABLE ASSEMBLY, Battery - Negative
20 84-96220A4 HARNESS ASSEMBLY Comment: (USE WITH 62351A1 RECTIFIER)
21 88-8M0207796 FUSE, 20 Ampere
22 84-95084A2 CABLE ASSEMBLY
23 134731 HOLDER, Fuse
24 54-816311T TIE STRAP
25 89-853654A1 SOLENOID, Starter
26 10-32,11-45076 NUT, Brass
27 13-53166 LOCKWASHER, (.312)
28 11-8M0204668 NUT, (.312-18)
29 10-31716 SCREW, (.250-20 x .620)
30 13-26992 LOCKWASHER, (.250) Stainless Steel
31 84-65999A2 CABLE ASSEMBLY, Black
32 85-78866 INSULATOR (OLD DESIGN)
33 54-47483 J CLIP
34 814422T COVER Comment: SN# 0C239553 & Up
35 10-88447 SCREW, (.190-32 x 1.62) Comment: SN# 0C239553 & Up
36 10-690201 SCREW, (#10-32 x .875) Comment: SN# 0C239553 & Up
37 12-89302 WASHER, (.203 x .406 x .040) Comment: SN# 0C239553 & Up
38 10,13-26996 LOCKWASHER, Stainless Steel Comment: SN# 0C239553 & Up
39 8M0058226 RECTIFIER
40 10-38055 SCREW, (.190-32 x .620)
41 10-32,11-45076 NUT, Brass

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury V-200 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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