Mercury V-200 (EFI) (0C100861 THRU 0C999999) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury V-200 (EFI). Scroll down for exploded parts diagrams (26), specifications, and maintenance reference.

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Thermostat – Fits Johnson Evinrude 6 - 250 HP V4/V6 Outboard Motors (Replaces Johnson/Evinrude 5005440, 434841) - JLM Marine Boat Parts Limited
Termostato para motores fueraborda Johnson Evinrude de 6 a 250 HP V4 V6 5005440
$13.95
$13.95
files/Outboard_Thermostat_for_Johnson_Evinrude_6-250_HP_V4_V6_Outboard_Motors_______5005440_-_JLM_MARINE-8286946.jpgDefault Title
$13.95
fuel pump diaphragm kit for mercury 30-275 hp 18-7817, jlm marine, black and white gaskets and white components on white background
Kit de diafragma de bomba de combustible para Mercury 30-275 HP 18-7817
$20.99
$20.99
files/Fuel_Pump_Diaphragm_Kit_for_Mercury_30-275_HP__18-7817_-_JLM_MARINE-8288095.jpgDefault Title
$20.99
magnetic oil plug 8m0058389 jlm marine for mercury mariner outboard mercruiser sterndrive stainless steel with yellow gasket
Tapón de aceite magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 8M0058389
$15.90
$15.90
files/Lower_Unit_Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive___8M0058389_-_JLM_MARINE-8287063.jpgDefault Title
$15.90
8M0251131 Water Pump Impeller Kit for Mercury OptiMax DFI EFI V135 V140 V150 V175 V200 | JLM Marine
8M0251131 Water Pump Impeller Kit for Mercury OptiMax DFI EFI V135 V140 V150 V175 V200 | JLM Marine
$68.50
$68.50
files/kit-25KM251-2N_646fde61-7586-4601-b434-3252a7c7901f.pngDefault Title
$68.50
8H033301 Marine Service Kit for Honda BF8 BF9.9D BF10 BF15D BF20D BF25D BF30D | JLM Marine
8H033301 Marine Service Kit for Honda BF8 BF9.9D BF10 BF15D BF20D BF25D BF30D | JLM Marine
$24.50
$24.50
files/kit-25KH296.pngDefault Title
$24.50
11-52707Q1 Propeller Nut Tab Washer Kit for Mercury Force | JLM Marine
11-52707Q1 Propeller Nut Tab Washer Kit for Mercury Force | JLM Marine
$17.96
$17.96
files/12_1f442b5b-5eb3-4dbd-87cf-30a2bbe49863.jpgDefault Title
$17.96
8H033307 Service Kit for Honda BF115 BF130 | JLM Marine
8H033307 Service Kit for Honda BF115 BF130 | JLM Marine
$33.80
$33.80
files/kit-25KH301.pngDefault Title
$33.80
8H033303 Service Kit for Honda BF40 BF50 BF60 | JLM Marine
8H033303 Service Kit for Honda BF40 BF50 BF60 | JLM Marine
$24.50
$24.50
files/kit-25KH298.pngDefault Title
$24.50
8H033302 Maintenance Service Kit for Honda BF35A BF40A BF45A BF50A | JLM Marine
8H033302 Maintenance Service Kit for Honda BF35A BF40A BF45A BF50A | JLM Marine
$24.50
$24.50
files/kit-25KH297.pngDefault Title
$24.50
06211-ZZ5-505 Maintenance Kit for Honda BF40D BF50D | JLM Marine
06211-ZZ5-505 Maintenance Kit for Honda BF40D BF50D | JLM Marine
$64.50
$64.50
files/kit-23KH756-4N.pngDefault Title
$64.50
06211-ZY0-505 Maintenance Kit for Honda BF15D BF20D | JLM Marine
06211-ZY0-505 Maintenance Kit for Honda BF15D BF20D | JLM Marine
$72.50
$72.50
files/kit-23KH753-4N.pngDefault Title
$72.50
06211-ZW9-505 Maintenance Kit for Honda BF8 BF9.9D BF10 | JLM Marine
06211-ZW9-505 Maintenance Kit for Honda BF8 BF9.9D BF10 | JLM Marine
$58.50
$58.50
files/kit-23KH751-4N.pngDefault Title
$58.50
Gearcase Drain Plug – Fits Mercury/MerCruiser Marine Engines (Replaces 10 - 79953Q04, 79953Q04) - JLM Marine Boat Parts Limited
Tapón de aceite no magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 79953Q04
$21.50
$21.50
files/Lower_Unit_Non-Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive_______79953Q04_-_JLM_MARINE-8287053.jpgDefault Title
$21.50
Water Pump Impeller Repair Kit – Fits Mercury/Mariner 65–225 HP (Replaces 47 - 89984T5) - JLM Marine Boat Parts Limited
Kit de impulsor de bomba de agua para Mercury de 65 a 225 hp 47-89984T5
$38.50
$38.50
files/Water_Pump_Impeller_Kit_for_Mercury_65_to_225_hp_47-89984T5_-_JLM_MARINE-8289819.jpgDefault Title
$38.50
Water Pump Impeller – Fits Mercury/Mercruiser/OMC/Johnson/Evinrude 65 - 225 HP (Replaces 47 - 89984T4) - JLM Marine Boat Parts Limited
Kit de impulsor de bomba de agua para Mercury / Mercruiser / OMC / Johnson / Evinrude. Juego de servicio de impulsor de 65 a 225 hp 47-89984T4
$21.50
$21.50
files/Water_Pump_Impeller_Kit_for_Mercury_-__Mercruiser_-_OMC_-_Johnson_-_Evinrude_Impeller_Service_Set_65_to_225_hp_47-89984T4_-_JLM_MARINE-8289798.jpgDefault Title
$21.50
8H033308 Maintenance Kit (Oil Filter Fuel Filter Gaskets O-Rings Gear Oil Pump) for Honda BF135 BF150 BF175 BF200 BF225 | JLM Marine
8H033308 Maintenance Kit (Oil Filter Fuel Filter Gaskets O-Rings Gear Oil Pump) for Honda BF135 BF150 BF175 BF200 BF225 | JLM Marine
$33.80
$33.80
files/kit-25KH302.pngDefault Title
$33.80
8H033305 Maintenance Kit for Honda BF75A BF90A | JLM Marine
8H033305 Maintenance Kit for Honda BF75A BF90A | JLM Marine
$24.50
$24.50
files/kit-25KH299.pngDefault Title
$24.50
06211-ZY9-505 Maintenance Kit for Honda BF75D BF90D | JLM Marine
06211-ZY9-505 Maintenance Kit for Honda BF75D BF90D | JLM Marine
$76.50
$76.50
files/kit-23KH759-4N.pngDefault Title
$76.50
06211-ZV4-505 Tune-Up Service Kit for Honda BF9.9A BF15A | JLM Marine
06211-ZV4-505 Tune-Up Service Kit for Honda BF9.9A BF15A | JLM Marine
$48.50
$48.50
files/kit-23KH752-4N.pngDefault Title
$48.50
1100-8M0021648 Tilt End Cap Seal Guide Assembly for Mercury Mariner | JLM Marine
1100-8M0021648 Tilt End Cap Seal Guide Assembly for Mercury Mariner | JLM Marine
$82.49
$82.49
files/5dc82dea2f6c2cbc.jpgDefault Title
$82.49

Mercury V-200 (EFI) (0C100861 THRU 0C999999) Parts & Diagrams

🔎 Mercury V-200 (EFI) Reference Library — Exploded parts diagrams (26 diagrams), specifications, common issues, and maintenance checklist.

The Mercury V-200 (EFI) is a 2-Stroke EFI, V6 60-degree outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification Value
Engine Type 2-Stroke EFI, V6 60-degree
Horsepower 200 HP
Displacement 2507 cc (2.5L / 153 CID)
Bore x Stroke 89 mm x 67 mm (3.501 in. x 2.650 in.)
Spark Plug (Type & Gap) NGK BPZ8HS-10
Engine Oil Capacity —
Recommended Engine Oil Mercury 2-Stroke Outboard Oil (TCW-3)
Gear Case Oil Capacity 802 mL (27.1 oz)
Idle Speed (in gear) 650–700 RPM (in gear)
Full Throttle RPM Range 5000-5600
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury V-200 (EFI):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury V-200 (EFI).

▶BLEED SYSTEM (10 parts) BLEED SYSTEM
Ref OEM Part # Part Name
1 32-892024122 TUBING, (20.00 Feet Bulk), BLEED
2 22-59169003 FITTING
3 21-426982 CHECK VALVE (PRESS-IN - 13/16" LONG)
4 21-426233 CHECK VALVE (PRESS-IN - 11/16" LONG)
5 22-15133 FITTING (PRESS-IN)
6 22-56759 FITTING, Barbed (PRESS-IN)
7 22-15026 CAP, ELBOW (YELLOW)
8 22-18205 TEE
9 32-9912688 TUBING, (36.00 Inches Bulk)
10 35-8M0207786 FILTER
▶BOTTOM COWL (42 parts) BOTTOM COWL
Ref OEM Part # Part Name
- 813096A1 REAR LATCH KIT Comment: ORDER WHEN REPLACING NON-ROLLER COMPONENTS. (A PRODUCT IMPROVEMENT.)
1 2197-9744A16 BOTTOM COWL (PORT) Comment: SN# C239553 & Up
2 2197-9745A5 BOTTOM COWL (STARBOARD) Comment: SN# C239553 & Up
3 18701A1 SEAL KIT, BOTTOM COWLS
3A 21-817519A1 CHECK VALVE
4 10-18699 SCREW, (.250-20 x 1.320), COWL (STARBOARD)
5 18872A1 COVER ASSEMBLY
6 11-8136921 LOCKNUT
7 54-816311T TIE STRAP
8 18727 ROD
9 23-65830 NYLINER
10 23-19666 BUSHING
11 13-99611 WAVE WASHER
12 12-69057 WASHER, (.281 x .734 x .063)
13 10-18192 SCREW, (.250-20 x .620)
14 19648A2 HANDLE ASSEMBLY (PORT)
15 19647A3 HANDLE ASSEMBLY (STARBOARD)
16 19370 PAWL (PORT)
17 19369 PAWL (STARBOARD)
18 10-73286 SCREW, (.250-20 x .500) Stainless Steel
19 54-19749 CLAMP (UPPER)
20 54-197481 CLAMP (LOWER)
21 10-92799 SCREW, (#10-16 x 1.12)
22 84-16636A1 HARNESS ASSEMBLY, TRIM. Comment: SN# C239552 & Below
23 10-72202 SCREW, (#10-32 x 1.25) Comment: SN# C239552 & Below
24 12-8M0204666 WASHER, (.203 x .500 x .032) Comment: SN# C239552 & Below
25 10-32,11-8M0204718 NUT, Comment: SN# C239552 & Below
26 84-16639A1 HARNESS ASSEMBLY Comment: SN# C239552 & Below
27 88-8M0207796 FUSE, 20 Ampere Comment: SN# C239552 & Below
28 84-95084A2 CABLE ASSEMBLY, FUSE Comment: SN# C239552 & Below
29 22-813613 FITTING, TELLTALE
30 22-90824001 TEE, TELLTALE
31 32-8M0108355 LINE, (57.00 Inches Bulk), TELLTALE
32 8130762 FRONT HANDLE ASSEMBLY
33 813925 HANDLE LOCK
34 813926 HANDLE
35 24-8139291 SPRING
36 10-69079 SCREW, (#10-16 x .440)
37 17-815296 PIN, Lock
38 13-26992 LOCKWASHER, (.250) Stainless Steel
39 87-8M0042301 SWITCH ASSEMBLY Comment: SN# C239553 & Up
40 8M0032848 RETAINER, SWITCH Comment: SN# C239553 & Up
▶CRANKSHAFT, PISTONS AND CONNECTING RODS (18 parts) CRANKSHAFT, PISTONS AND CONNECTING RODS
Ref OEM Part # Part Name
- 27-14697A87 GASKET SET
1 455-8745T5 CRANKSHAFT ASSEMBLY
2 30-67923T BEARING, Ball, CRANKSHAFT (LOWER)
3 53-67446 RING, BALL BEARING
4 43-99727A1 GEAR, Drive
5 54196A6 CARRIER ASSEMBLY, SEAL
6 65800 PACKING, CARRIER
7 39-78633 RING, SEALING - CRANKSHAFT (.139 THICK)
8 31-93495T BEARING, Roller, CRANKSHAFT
9 53-67444 RING, Retaining, ROLLER BEARING
10 766-8667T41 PISTON ASSEMBLY (PORT)
11 39-813011A12 RING ASSEMBLY, Piston
12 53-857196 RING, Lock, PISTON
13 636-8119A6 CONNECTING ROD ASSEMBLY
14 10-93886 SCREW, (.312-28 x .875), CONNECTING ROD
15 12-8M0032839 WASHER, NEEDLE LOCATING
16 8M0234886 BEARING KIT, CRANKSHAFT END
17 29-67483 BEARING, Needle, PISTON END
▶CYLINDER BLOCK AND END CAPS (49 parts) CYLINDER BLOCK AND END CAPS
Ref OEM Part # Part Name
- 27-14697A87 GASKET SET
1 858-8712T41 CYLINDER BLOCK
2 16-76175 STUD, POWERHEAD Comment: (1-7/8")
3 16-8M0034454 STUD, POWERHEAD Comment: (6-3/4")
4 17-43044 PIN, Dowel, LOCATING
5 17-8M0036405 PIN, CYLINDER BLOCK (BEARING RACE)
6 27-11338 GASKET, SEALING
7 8M0088723 COVER, STARTER MOTOR (UPPER)
8 10-73657 SCREW, (.312-18 x 1.50), COVER TO CRANKCASE Comment: (1-1/2")
9 13-8M0204647 LOCKWASHER, (.312), STARTER MOTOR COVER SCREW
10 76867 COVER, STARTER MOTOR (LOWER)
11 10-815549 SCREW, (.312-18 x 2), COVER TO CRANKCASE Comment: (2")
12 23-99448 BUSHING
13 84-88807A20 CABLE ASSEMBLY, COVER
14 10-74824 SCREW, (.312-18 x 1.250), CRANKCASE TO CYLINDER BLOCK Comment: (1-1/4")
15 1159-9608T1 END CAP ASSEMBLY (UPPER)
16 25-54029 O-RING, (2.800 x .103), END CAP
17 31-93496T BEARING, Roller, END CAP
18 26-41953 SEAL, END CAP
19 10-30225 SCREW AND LOCKWASHER, (.312-18 x 1.00), UPPER END CAP TO CYLINDER BLOCK (1")
20 10-24220 SCREW, (.190-24 x .190), SET - CYLINDER BLOCK (OLD DESIGN) Comment: (3/16")
21 22-38407 PLUG, (.500-14) Comment: CYLINDER BLOCK (WATER JACKET) (OLD DESIGN)
22 16-15094 STUD, (.190-32 x 1.870), FLYWHEEL COVER TO CYLINDER BLOCK Comment: (1-7/8")
23 16-8M0034435 STUD, (#10-32 x 1.00), FLYWHEEL COVER TO BRACKET Comment: (1")
24 23-67269 SPACER, FLYWHEEL COVER STUD
25 12-8M0204663 WASHER, FLYWHEEL COVER STUD
26 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel, FLYHWEEL COVER STUD
27 11-816874 NUT, FLYWHEEL COVER STUD
28 422482 BRACKET, FLYWHEEL COVER
29 10-49668 SCREW, (.250-20 x .750), BRACKET TO CRANKCASE Comment: (3/4")
30 1156-7809T1 END CAP ASSEMBLY (LOWER)
31 25-62700 O-RING, (3.237 x .103), END CAP (3 3/4" I.D.)
32 26-41953 SEAL, END CAP
33 10-28636 SCREW, (.250-20 x .750), LOWER END CAP TO CYLINDER BLOCK Comment: (3/4")
34 13-26992 LOCKWASHER, (.250) Stainless Steel, LOWER END CAP SCREW
35 10-64022 SCREW, (.250-20 x 2.125), ADJUSTING - CYLINDER BLOCK
36 11-64015 NUT, (.250-20), JAM - ADJUSTING SCREW
37 26852 CAP, Nylon, NYLON - ADJUSTING SCREW
38 54-16793 CLAMP
39 10-73286 SCREW, (.250-20 x .500) Stainless Steel
40 87076A10 IDLE SPEED CONTROL ASSEMBLY
41 10-690201 SCREW, (#10-32 x .875), IDLE SPEED CONTROL
42 12-38833 WASHER, IDLE SPEED SONTROL SCREW
43 86-194372 TERMINAL BLOCK
44 10-48409 SCREW, (#10-16 x .625) Stainless Steel
45 12-89302 WASHER, (.203 x .406 x .040)
46 10-32,11-45076 NUT, Brass
47 10-32,11-813938 CAP NUT,
48 54-63153 J CLIP
▶DETONATION CONTROLLER/TEMPERATURE SENSOR (20 parts) DETONATION CONTROLLER/TEMPERATURE SENSOR
Ref OEM Part # Part Name
- 27-14697A87 GASKET SET
1 826800A8 CONTROLLER ASSEMBLY, Detonation
2 10-88447 SCREW, (.190-32 x 1.62), DETONATION CONTROLLER
3 12-38833 WASHER, DETONATION CONTROLLER SCREW
4 13381 PLATE
5 84-88807A10 CABLE ASSEMBLY
6 10-62568 SCREW, (#10-16 x .375), CABLE TO PLATE
7 23-94304 SPACER
8 41470A25 MODULE ASSEMBLY, Oil Injection Warning
9 14851T03 INDICATOR, THROTTLE POSITION
10 10-15150 SCREW, (#8-32 x .625), INDICATOR
11 8,13-26995 LOCKWASHER, Stainless Steel, INDICATOR SCREW
12 12-30164 WASHER, INDICATOR SCREW
13 23-15885 SLEEVE
14 13221T01 SENSOR ASSEMBLY, Temperature
15 25-45711 O-RING, (.612 x .103)
16 10-57583T SCREW, (#8-32 x .375), TEMPERATURE SENSOR
17 8,13-26995 LOCKWASHER, Stainless Steel, TEMPERATURE SENSOR SCREW
18 10-42813 SCREW, (#10-32 X .380)
19 813501 PLATE
▶DRIVE SHAFT HOUSING AND EXHAUST TUBE (39 parts) DRIVE SHAFT HOUSING AND EXHAUST TUBE
Ref OEM Part # Part Name
- 27-14697A87 GASKET SET
1 1590-8343A7 HOUSING ASSEMBLY, Driveshaft
2 16-56295 STUD, (.437 x 2.69), DRIVE SHAFT HSG./GEAR HSG.
3 25067 BUMPER, LOWER MOUNT SCREW
4 10-898831 SCREW, (.500-20 x 6.00), LOWER MOUNT
5 78249 MOUNT, LOWER
6 12-49339 WASHER, (.8125), LOWER MOUNT SCREW
7 11-25096 NUT, LOWER MOUNT SCREW
8 88238A10 CABLE ASSEMBLY, Ground
9 54-8M0036782 CLAMP, LOWER MOUNT
10 10-66727 SCREW, (.312-18 x 1.250), LOWER MOUNT CLAMP ATTACHING (1-1/4")
11 100-8M4500752 COVER, LOWER MOUNT CLAMP
12 10-88417 SCREW, (#12-24 x .620), COVER ATTACHING (5/8")
13 11-35521 NUT, NYLON-COVER TO CLAMP SCREW
14 88238A10 CABLE ASSEMBLY, Ground
15 10-41508 SCREW, (.250-20 x .500) Stainless Steel, GROUND WIRE
16 12-48926 WASHER, GEAR HOUSING STUD
17 11-29489 NUT, GEAR HOUSING STUD (CAP)
18 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel, GEAR HOUSING STUD
19 11-8M0204653 NUT, (.437-20) Stainless Steel, GEAR HOUSING STUD
20 19-64649 PLUG, DRIVE SHAFT HOUSING
21 89743 TUBE, Exhaust
22 66350001 SEAL, EXHAUST TUBE-LOWER
23 86027 SEAL, EXHAUST TUBE-UPPER
24 32-8M0042788 TUBE, Water, WATER
25 27-991734 GASKET, DRIVE SHAFT HOUSING TO PLATE
26 41945A7 PLATE ASSEMBLY, DRIVE SHAFT HOUSING
27 8M0043165 SEAL, BRACKET
28 68011 BRACKET, SEAL RETAINING
29 10-878608 SCREW, (#10-16 x .500), BRACKET TO PLATE (1/2")
30 17-43044 PIN, Dowel, LOCATING
31 26-38970 SEAL, WATER TUBE
32 10-90192 SCREW, (.250-20 x .750) Stainless Steel, EXTENSION TO PLATE
33 27-991772 GASKET Comment: DRIVE SHAFT HOUSING PLATE TO EXHAUST PLATE
34 12-20553 WASHER, POWER HEAD STUD
35 11-69254 NUT, POWER HEAD STUD
36 41941T DIFFUSER, EXHAUST
37 27-782461 GASKET, EXHAUST EXTENSION
38 814630 PLUG, IDLE RELIEF
▶E.C.U. ASSEMBLY (17 parts) E.C.U. ASSEMBLY
Ref OEM Part # Part Name
1 14632A2 ECU, Engine Control Unit
2 23-34948 SPACER, COWL MOUNTING (UPPER)
3 54-146951 CLIP
4 90435 MOUNT, COWL MOUNTING BRACKET
5 12-21249 WASHER, MOUNT ATTACHING
6 11-8267089 NUT, (.250-28), MOUNT ATTACHING
7 84-88807A19 CABLE ASSEMBLY
8 14637 GROMMET
9 23-14636 BUSHING
10 10-28667 SCREW, (.250-20 x 1.00) Stainless Steel
11 13-26992 LOCKWASHER, (.250) Stainless Steel
12 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
13 13202A2 MODULE ASSEMBLY, Water Sensor
14 84-88807A18 CABLE ASSEMBLY (BLACK)
15 10-37571 SCREW, (.190-32 x .500), WATER SENSOR MODULE
16 12-89302 WASHER, (.203 x .406 x .040), WATER SENSOR MODULE SCREW
17 84-98866A14 HARNESS ASSEMBLY, E.C.U. AND INJECTORS
▶EXHAUST MANIFOLD AND EXHAUST PLATE (48 parts) EXHAUST MANIFOLD AND EXHAUST PLATE
Ref OEM Part # Part Name
- 27-14697A87 GASKET SET
1 27-904841 GASKET, DIVIDER PLATE
2 99169A1 PLATE, DIVIDER
3 26-814754 SEAL, DIVIDER PLATE
4 193071 COVER, EXHAUST MANIFOLD
5 10-74824 SCREW, (.312-18 x 1.250), COVER AND PLATE TO CYLINDER BLOCK Comment: (1-1/4")
6 86-194373 TERMINAL BLOCK (3 TERMIALS)
7 90-13716 PARTS MANUAL, 7.5 /9.8 H.P., TERMIAL BL0CK
8 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel, TERMIMAL BLOCK SCREW
9 10-32,11-45076 NUT, Brass, TERMINAL BLOCK
10 10-32,11-813938 CAP NUT, , TERMINAL BLOCK
11 10-74824 SCREW, (.312-18 x 1.250), COVER TO CYLINDER BLOCK Comment: (1-1/4")
12 27-78690002 GASKET, RELIEF VALVE PLATE
13 10-69570 SCREW, (#10-16 x .750), DIAPHRAGM TO PLATE Comment: (3/4")
14 12-76451 WASHER, DIAPHRAGM SCREW
15 144791 DIAPHRAGM
16 16496 DEFLECTOR, Water
17 16497A1 PLATE, RELIEF VALVE
18 24-64878 SPRING, (Black), COMPERSSION POPPER VALVE
19 12-85303 WASHER, POPPET SPRING
20 14480 POPPET, VALVE
21 25-64872 GROMMET, POPPET VALVE
22 65848 CARRIER, POPPET VALVE
23 27-991764 GASKET, EXHAUST PLATE
24 41944A5 PLATE ASSEMBLY, EXHAUST
25 22-996642 ELBOW, EXHAUST PLATE
26 17-43044 PIN, Dowel, LOCATING - EXHAUST PLATE
27 8M0043165 SEAL, EXHAUST PLATE
28 680101 BRACKET, SEAL RETAINING
29 10-878608 SCREW, (#10-16 x .500), BRACKET TO EXHAUST PLATE Comment: (1/2")
30 12-20553 WASHER, POWERHEAD STUD
31 11-69254 NUT, POWWERHEAD STUD
32 23-27132 BUSHING, EXHAUST PLATE
33 25-8M0179867 GROMMET
34 25-12602002 GROMMET, EXHAUST PLATE
35 10-66727 SCREW, (.312-18 x 1.250), EXHAUST PLATE ATTACHING Comment: (1-1/4")
36 10-68783 SCREW, (.312-18 x 2.50), EXHAUST PLATE ATTACHING Comment: (2-1/2")
37 10-898833 SCREW, (.375-16 x 3.50), EXHAUST PLATE ATTACHING Comment: (3-1/2")
38 812905T BRACKET ASSEMBLY, FRONT
39 10-90285 SCREW, (.312-18 x .625), FRONT BRAKET
40 12-187031 WASHER
41 25-18778001 GROMMET
42 18578T09 BRACKET ASSEMBLY, Rear, REAR
43 8M0039767 COVER, RELIEF VALVE (NEW DESIGN)
44 22-920071 FITTING, (.250-18) (90 DEGREES) (NEW DESIGN)
45 32-8M0108355 LINE, (57.00 Inches Bulk) (NEW DESIGN)
46 54-816311T TIE STRAP (NEW DESIGN)
47 22-8144301 FITTING, (.500-14) (NEW DESIGN)
▶FLYWHEEL/STARTER MOTOR (23 parts) FLYWHEEL/STARTER MOTOR
Ref OEM Part # Part Name
1 18896A1 COVER KIT, FLYWHEEL
2 79022 MARKER, TIMING
3 10-37572 SCREW, (.190-32 x .380), TIMING MARKER
4 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel, TIMING MARKER SCREW
5 19-89219001 PLUG, FLYWHEEL COVER
6 19-45907 PLUG, Yellow, FLYWHEEL
7 11-52901 NUT, (.625-18), FLYWHEEL
8 12-33001 WASHER, (.641 x 1.250 x .190), FLYWHEEL
9 271-859238T16 FLYWHEEL
10 10-32417 SCREW, (.250-28 x .625), FLYWHEEL PLATE
11 10-68997 SCREW, (.312-24 x .750), FLYWHEEL HUB
12 398-9610A5 STATOR
13 10-90045 SCREW, (#10-32 x 1.375), STATOR
14 10,13-26996 LOCKWASHER, Stainless Steel, STATOR SCREW
15 96455A9 PLATE ASSEMBLY, Trigger
16 84-93388A1 CABLE ASSEMBLY, (6.00 Inches) Black, PLATE TO STARTER MOTOR Comment: (BLACK)
17 50-893893 STARTER MOTOR ASSEMBLY
18 23-8M0034918 COLLAR, STARTER MOTOR
19 8M0043376 STOP, Rubber, RUBBER-STARTER MOTOR
20 13-26992 LOCKWASHER, (.250) Stainless Steel, STARTER MOTOR TERMINAL
21 11-20890 NUT, (.250-20), STARTER MOTOR TERMINAL
22 84-93388A14 CABLE ASSEMBLY, Black, SOLENOID TO STARTER MOTOR Comment: (BLACK)
23 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel, CABLE TO STARTER MOTOR
▶FUEL MANAGEMENT SYSTEM (47 parts) FUEL MANAGEMENT SYSTEM
Ref OEM Part # Part Name
.18 814010 COVER KIT
1 14817A2 MANAGEMENT ASSEMBLY, Fuel
2 67748 ROLLER, CAM
3 18715T INJECTOR, Fuel
4 35-17422 FILTER, INJECTOR
5 84-15443 HARNESS KIT
6 35-15442 FILTER KIT, Fuel
7 35-150282 FILTER, Fuel
8 10-400034 SCREW, (M5 x 14), FILTER COVER
9 13-400255 LOCKWASHER, (M5), COVER SCREW
10 32-1350385 HOSE (1/2" O.D.)
11 32-9912688 TUBING, (36.00 Inches Bulk) (1/8" I.D.)
12 32-892024122 TUBING, (20.00 Feet Bulk) (3/32" I.D.)
13 15027 REGULATOR, PRESSURE
14 814233 ELBOW KIT
15 27-18791 GASKET, PRESSURE REGULATOR
16 814012 PLATE, PRESSURE REGULATOR
17 10-814076 SCREW
19 10-4001987 SCREW, (M4 x 16), COVER TO SEPARATOR
20 8,13-26995 LOCKWASHER, Stainless Steel, COVER SCREW
21 26-18790 SEAL, VAPOR SEPARATOR
22 15029 O-RING AND SEAL KIT
23 15446 VALVE KIT, Float
24 15445 FLOAT KIT
25 814011 BODY KIT
26 21-424811 CHECK VALVE
27 10-4000332 SCREW, (M6 x 35), SEPARATOR TO FUEL MANAGEMENT
28 15444 LINK
29 21-18241 CHECK VALVE
30 20-18348 VALVE, Shut Off
31 26-18792 SEAL, INJECTOR MANIFOLD
32 23-19275 SPACER
33 25-88033 GROMMET
34 23-814913 SPACER
35 12-35280 WASHER (LARGE)
36 12-69057 WASHER (SMALL)
37 54-8M0214911 CLAMP, (15.7), HOSE
38 32-1350385 HOSE (1-3/4")
39 54-816311T TIE STRAP
40 14639 BLANKET, FUEL PUMP
41 14640T COVER, FUEL PUMP
42 10-32228 SCREW, (#10-32 x .625)
43 10,13-26996 LOCKWASHER, Stainless Steel
44 10-845674 SCREW, (.250-20 x 4)
45 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
46 14307T01 PUMP, Fuel
47 32-146332 HOSE
▶FUEL PUMP AND FUEL FILTER (37 parts) FUEL PUMP AND FUEL FILTER
Ref OEM Part # Part Name
1 15930A15 PUMP ASSEMBLY, Fuel
2 21-857005A1 DIAPHRAGM KIT Comment: CONTENTS INDICATED BY FOOTNOTE 3
3 NSS NOT SOLD SEPARATE, CHECK VALVE, RUBBER
4 NSS NOT SOLD SEPARATE, GASKET, BOOST
5 NSS NOT SOLD SEPARATE, DIAPHRAGM
6 NSS NOT SOLD SEPARATE, GASKET, PULSE
7 NSS NOT SOLD SEPARATE, SPRING
8 NSS NOT SOLD SEPARATE, CAP
9 NSS NOT SOLD SEPARATE, CHECK VAVLE
10 NSS NOT SOLD SEPARATE, RETAINER
11 NSS NOT SOLD SEPARATE, SPRING
12 NSS NOT SOLD SEPARATE, CAP
13 27-8M0204705 GASKET, BASE
14 22-14868 FITTING, FUEL PUMP (ELBOW)
15 22-16604 FITTING, Straight (.125-27), FUEL PUMP (STRAIGHT)
16 32-8M0108349 TUBING
17 144303 BASE, FUEL PUMP
18 987752 PLATE, FUEL PUMP
19 22-56800 PLUG, Pipe (.0625-27)
20 22-15979 FITTING
21 10-16452 SCREW, (#12-24 x 2.00), FUEL PUMP
22 10-4000310 SCREW, (M5 x 40), FUEL PUMP TO CRANKCASE
23 12-4002314 WASHER, FUEL PUMP SCREW
24 32-9072925 HOSE, PULSE
25 22-997511 FITTING, (.0625-27) Brass, PULSE HOSE (90 DEGREE)
26 32-1350385 HOSE
27 54-816311T TIE STRAP, FUEL TUBING
28 22-816856Q3 CONNECTOR, Fuel
29 10-69067 SCREW, (.250-20 x 1.375), FUEL CONNECTOR
30 812782 SEAL
31 813657 BRACKET
32 10-69067 SCREW, (.250-20 x 1.375)
33 10-28668 SCREW, (.250-20 x .875) Stainless Steel, FUEL FILTER BASE
34 13170A3 BASE, FUEL FILTER
35 22-136071 FITTING, BASE
36 35-18458Q3 FILTER ASSEMBLY, Fuel
37 14570 PROBE, WATER SENSING
▶GEAR HOUSING(PROPELLER SHAFT) (37 parts) GEAR HOUSING(PROPELLER SHAFT)
Ref OEM Part # Part Name
- 27-14697A87 GASKET SET
1 1647-9148T47 GEAR HOUSING ASSEMBLY (BASIC)
48 789562 SHIFT CAM
49 89594A1 FOLLOWER ASSEMBLY, CAM
50 79911A1 ROD, CLUTCH ACTUATOR
51 24-79910 SPRING, COMPRESSION
52 12-78910 WASHER, COMPRESSION SPRING
53 17-8M0084245 PIN, SPRING LOCATOR
54 15-47397A1 SHIM SET, BEARING OUTER RACE (.002-3-5-10)
55 31-78172A1 BEARING ASSEMBLY, Tapered Roller
56 43-44104T2 GEAR ASSEMBLY, Forward
57 31-73363T BEARING, Roller (1.313 O.D.)
58 52-823174T RATCHET, SLIDING CLUTCH
59 17-8M0084243 PIN, Cross, RATCHET TO PROPELLER SHAFT
60 17-78909 PIN, Detent, RATCHET
61 24-78962 SPRING, RETAINING-CROSS PIN
62 44-94148 PROPELLER SHAFT
64 681001 RING, THRUST Comment: BEARING CARRIER TO GEAR HOUSING
65 30-88957T BEARING, Ball, BALL-REVERSE GEAR
66 25-8M0214920 O-RING, BEARING CARRIER
67 43567T1 CARRIER ASSEMBLY, Bearing
68 31-30956T BEARING, Needle, BEARING CARRIER
69 26-8M0204670 SEAL, BEARING CARRIER
70 28-30281 KEY, LOCATING-BEARING CARRIER
71 14-79447 TAB WASHER, GEAR HOUSING COVER
72 8M2011027 RETAINER, GEAR HOUSING
73 97-31640Q4 TRIM TAB ASSEMBLY, GEAR HOUSING
74 10-66024 SCREW, (.437-14 x 1.75), TRIM TAB TO GEAR HOUSING (1-3/4")
75 8M0039169 FILLER BLOCK, FILLER BLOCK
76 11-8M0204653 NUT, (.437-20) Stainless Steel, DRIVE SHAFT HOUSING STUDS
77 10-65210 SCREW, (.375-16 x 1.00), GEAR HOUSING
78 12-835467Q01 THRUST HUB
79 12-31211Q03 WASHER, Splined, SPLINED-PROPELLER NUT
80 14-816629Q TAB WASHER, PROPELLER NUT
81 11-52707Q1 PROP NUT KIT, (.750-16)
82 13-423511 LOCKWASHER, Toothed, PROPELLER SHAFT
83 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel, DRIVE SHAFT HOUSING STUDS
▶Gear Housing, Driveshaft (46 parts) Gear Housing, Driveshaft
Ref OEM Part # Part Name
- 27-14697A87 GASKET SET
1 1647-9148T47 GEAR HOUSING ASSEMBLY
2 22-85822A10 CONNECTOR ASSEMBLY, SPEEDOMETER
3 17-43044 PIN, Dowel, GEAR HOUSING LOCATING
4 16-786382 STUD, (.438 x 3.12), GEAR HOUSING (3-1/8")
5 16-8M0133358 STUD, (.44 x 2.06), GEAR HOUSING (2-1/16")
6 16-8M0034463 STUD, (.312 x 3.38), WATER PUMP (3-3/8")
7 16-306671 STUD, (.250-20/.250-28 x 3.125), WATER PUMP (3-1/8")
8 31-42647A1 BEARING ASSEMBLY, Roller, DRIVE SHAFT
9 23-43998 SLEEVE, LUBRICATION
11 45-897624T DRIVESHAFT
13 12-92721 WASHER, PINION GEAR
14 11-35921 NUT, (.625-18), PINION GEAR TO DRIVE SHAFT
15 15-42637A1 SHIM SET Comment: ROLLER BEARING TO GEAR HOUSING
16 31-8M0146566 BEARING ASSEMBLY, Roller/Cup, DRIVE SHAFT
17 8245191 NUT, DRIVE SHAFT BEARING
18 46-8M0077147 BASE ASSEMBLY, Water Pump
19 27-8M0204678 GASKET, WATER PUMP TO GEAR HSG
20 25-8M0142854 O-RING, (2.175 x .175), WATER PUMP
21 26-89238 SEAL, Oil, WATER PUMP
22 26-16977 SEAL, Oil, WATER PUMP
23 27-8M0090319 GASKET, LOWER-WATER PUMP
24 27-858524 GASKET, UPPER-WATER PUMP
25 8M0204677 FACE PLATE, FACE-WATER PUMP
26 46-96148T1 BODY ASSEMBLY, Water Pump
27 48752T INSERT, WATER PUMP BODY
28 26-38970 SEAL, RUBBER-WATER INLET TUBE
29 47-89984T4 IMPELLER, WATER PUMP
30 28-8M0214992 KEY, IMPELLER DRIVE
31 10-8M0215009 SCREW, (#14-8 x 2.25), WATER PUMP (2-1/4")
32 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel, WATER PUMP SCREW AND STUD
33 11-8267119 NUT, (.250-28), WATER PUMP STUD
34 12-36001 WASHER, WATER PUMP STUD
35 11-13436 NUT, WATER PUMP STUD
36 25-8M0214918 RING, Rubber, RUBBER (DRIVE SHAFT)
37 23-29804T SLEEVE, GUIDE-WATER INLET TUBE
38 789022 SHAFT, SHIFT (LOWER)
39 53-29641 E RING, RETAINING-SHIFT SHAFT
40 53-78907 RING, Retaining
41 25-25439 O-RING, (.862 x .103), SHIFT SHAFT BUSHING
42 23-77631A2 BUSHING ASSEMBLY, SHIFT SHAFT
43 26-8M0204708 SEAL, Oil, SHIFT SHAFT BUSHING
44 12-77674 WASHER, RUBBER-SHIFT SHAFT BUSHING
45 10-79953Q04 SCREW, (.375-16 x .250), GREASE FILLER
46 22-8M0058389 SCREW, Magnetic, DRAIN ( MAGNETIC)
47 12-191833 WASHER, Fiber, GREASE FILLER AND DRAIN SCREW
▶IGNITION COIL/VOLTAGE REGULATOR (30 parts) IGNITION COIL/VOLTAGE REGULATOR
Ref OEM Part # Part Name
1 195872 PLATE, MOUNTING
2 10-30720 SCREW, (.250-20 x 2.25), VOLTAGE REGULATOR
3 13-26992 LOCKWASHER, (.250) Stainless Steel
4 23-19661 BUSHING
5 18736A21 REGULATOR ASSEMBLY, Voltage
6 18717 SEAL
7 8M0185622 SOLENOID, Starter
8 10-90192 SCREW, (.250-20 x .750) Stainless Steel, STARTER SOLENOID
9 84-88807A6 CABLE ASSEMBLY, (3.50 Inches) Black (3-1/2" - BLACK)
10 11-8267098 NUT, (.250-20), SOLENOID SCREW
11 8-32,11-26419 NUT, Brass, SOLENOID TERMINAL (8-32)
12 11-94330 NUT, (.250-20) Brass, SOLENOID TERMINAL (1/4-20)
13 85-97861 INSULATOR, STARTER SOLENOID (OLD DESIGN)
14 84-88807A8 CABLE ASSEMBLY, (3.50 Inches) Black (3-1/2" - BLACK)
15 84-88807A29 CABLE ASSEMBLY (9" - BLACK)
16 54-816311T TIE STRAP
17 43542 COVER, IGNITION COIL
18 339-832757A4 COIL ASSEMBLY, Ignition
19 10-90048 SCREW, (#10-32 x 2.125), IGNITION COIL COVER
20 10-32,11-90078 NUT, , COVER SCREW/GROUND WIRE
21 84-813715A9 CABLE KIT, Ignition, HIGH TENSION
22 85-63709A1 BOOT/TERMINAL KIT, HIGH TENSION CABLE
23 33-896329885 SPARK PLUG
24 10-32,11-45076 NUT, Brass, IGNITION COIL TERMINAL
25 84-88807A13 CABLE ASSEMBLY (5-1/2" - BLACK)
26 10-69022 SCREW, (#10-32 x .500) Stainless Steel, GROUNDING WIRE
27 84-69739A7 HARNESS ASSEMBLY, COIL TO SWITCH BOX Comment: (#2,4 AND 6)
28 54676 RETAINER, Two Wire
29 814423T COVER, COIL PLATE Comment: SN# C239553 & Up
30 10-814343 SCREW, (#10-32 x 2.380) Comment: SN# C239553 & Up
▶INSTRUMENTATION (20 parts) INSTRUMENTATION
Ref OEM Part # Part Name
1 79-895283Q43 TACHOMETER
2 79101T BRACKET, MOUNTING
3 88-72729 LIGHT BULB, Wedge Base (14V - .19W)
4 88-79888 SOCKET, Light Bulb
5 8-32,11-26419 NUT, Brass (8-32)
6 84-86323A5 CABLE ASSEMBLY, (1.50 Feet) Purple, TRIM GAUGE (PURPLE - 1-1/2")
7 79-895292Q41 TRIM GAUGE
8 79480 BRACKET, MOUNTING - TRIM GAUGE
9 88-72729 LIGHT BULB, Wedge Base (14V - .19W), TRIM GAUGE
10 88-79888 SOCKET, Light Bulb, TRIM GAUGE
11 8-32,11-26419 NUT, Brass, TRIM GAUGE TERMINAL (8-32)
12 8,12-26427 WASHER, TRIM GAUGE TERMINAL
13 84-86396A8 HARNESS ASSEMBLY, Tachometer (5.00 Feet)
14 79-895287Q41 TEMPERATURE GAUGE
15 88-72729 LIGHT BULB, Wedge Base (14V - .19W)
16 88-79888 SOCKET, Light Bulb
17 12-26427 WASHER
18 79480 BRACKET
19 8-32,11-26419 NUT, Brass
20 84-88824A4 CABLE ASSEMBLY, (45.00 Inches) Tan (TAN)
▶MISCELLANEOUS PARTS/ACCESSORIES (1 parts) MISCELLANEOUS PARTS/ACCESSORIES
Ref OEM Part # Part Name
- 90-13492900 OWNERS GUIDE
▶OIL INJECTION COMPONENTS (38 parts) OIL INJECTION COMPONENTS
Ref OEM Part # Part Name
1 12430A4 SENSOR ASSEMBLY
2 10-48409 SCREW, (#10-16 x .625) Stainless Steel, SENSOR ATTACHING (5/8")
3 815699T PUMP ASSEMBLY, Oil
3A 8141032 BEARING (W/SEAL)
4 25-11379 O-RING, OIL PUMP
5 23-41429A2 BEARING ASSEMBLY, DRIVE GEAR
6 43-14563 GEAR, Driven
7 10-41507 SCREW, (#10-32 x 1.120), OIL PUMP TO CRANKCASE (1-1/8")
8 1938512 LINK ASSEMBLY, THROTTLE LEVER TO OIL PUMP
9 32-82381335 TUBING, OIL PUMP
10 994436 RESERVOIR, Oil
11 54-415823 CLAMP, OIL HOSE (LARGE)
12 32-82381455 TUBING, OIL RESERVOIR TO OIL PUMP
13 10-690201 SCREW, (#10-32 x .875), OIL RESERVOIR ATTACHING (7/8")
14 12-42118 WASHER, OIL RESERVOIR SCREW
15 25-42117 GROMMET, OIL RESERVOIR SCREW
16 23-42116 BUSHING, OIL RESERVOIR SCREW
17 32-8M0108355 LINE, (57.00 Inches Bulk), OIL
18 22-42425 TEE, OIL TUBING
19 32-9072925 HOSE, OIL (6-3/4")
21 32-99439 HOSE, (114.00 Inches), OIL
22 12540A3 HOUSING
23 12242A1 LATCH
24 21-8781051 FITTING, CHECK CALVE (CRANKCASE)
25 1257-87421 TANK
26 36-43298A2 CAP ASSEMBLY, OIL TANK
27 25-11332 O-RING, (2.225 x .210), CAP
28 816190A4 HOUSING ASSEMBLY, Adaptor
29 25-11332 O-RING, (2.225 x .210), ADAPTOR HOUSING
30 32-99802 TUBE, OIL PICK-UP
31 36-43300A9 CAP ASSEMBLY, OIL RESERVOIR
32 27-43307T GASKET, RESERVOIR CAP
33 8M0187298 FLOAT ASSEMBLY
34 11-99265 PUSH NUT
35 54-415824 CLAMP, OIL HOSE (SMALL)
36 54-816311T TIE STRAP
37 12335A1 BRACKET KIT
38 12323A1 CORD/HOOK KIT
▶POWER TRIM COMPONENTS (38 parts) POWER TRIM COMPONENTS
Ref OEM Part # Part Name
1 99659A21 MANIFOLD ASSEMBLY
2 22-56800 PIPE PLUG, MANIFOLD
3 41493A7 TRIM CYLINDER ASSEMBLY
4 41492A1 GUIDE ASSEMBLY
5 25-41478A1 REPAIR KIT
6 41482A2 CHECK VALVE KIT
7 1100-8M0021648 GUIDE ASSEMBLY, TRIM ROD
8 878413A1 PISTON/ROD ASSEMBLY, Power Trim (PORT)
9 35-12184A1 TRIM FILTER ASSEMBLY
10 878414T01 PISTON/ROD ASSEMBLY, Power Trim (STARBOARD)
11 17-821539 PIN, Groove, TRIM CYLINDER (UPPER)
12 893929A01 VALVE ASSEMBLY
12A 53-815949001 E RING
13 10-4000327 SCREW, (M6 x 14), COVER
14 12-4002315 WASHER, COVER SCREW
15 99642 COVER, MANIFOLD
16 25-48462A4 O-RING KIT
17 19-99609A1 PLUG ASSEMBLY
18 99641A1 SHAFT ASSEMBLY
19 22-56800 PIPE PLUG, SHAFT
20 10-4008820 SCREW, (M6 x 20), PUMP AND MOTOR
21 13-400256 LOCKWASHER, (M6)
22 826729A10 PUMP AND MOTOR
23 99625002 SHAFT, UPPER
24 97-818298Q1 ANODE ASSEMBLY
25 10-4000332 SCREW, (M6 x 35), ANODE
26 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel, ANODE SCREW
27 8M0045383 STRIKER PLATE, TRIM SHAFT
28 13-58643 LOCKWASHER, (.375)
29 11-46335 NUT, (.375-24)
30 84-17201A5 HARNESS ASSEMBLY, Control, POWER TRIM (W/O FUSE)
31 84-88808A22 CABLE ASSEMBLY (6-3/8"-RED)
32 54-22875 CLIP, PUMP WIRE
33 8M0084613 C WASHER, CLIP SCREW
34 10-69079 SCREW, (#10-16 x .440), CLIP TO TRANSOM BRACKET
35 17-878267 PIN, Groove, TRIM CYLINDER (LOWER)
36 10-4000377 SCREW, (M10 x 30), MANFOLD
37 13-400258 LOCKWASHER, (M10) Stainless Steel, MANIFOLD SCREW
▶POWER TRIM PUMP (9 parts) POWER TRIM PUMP
Ref OEM Part # Part Name
- 826729A10 PUMP AND MOTOR
1 12659 FRAME AND FIELD KIT
2 12665 SPRING KIT, Brush
3 13506 BRUSH CARD KIT
4 12662 PUMP AND END FRAME KIT
5 126631 SEAL KIT, Pump
6 12660 END FRAME KIT
7 12661 ARMATURE KIT
8 12664 THRU BOLT KIT
▶REED BLOCK AND CYLINDER HEAD (28 parts) REED BLOCK AND CYLINDER HEAD
Ref OEM Part # Part Name
- 27-14697A87 GASKET SET
1 15221A5 CYLINDER HEAD ASSEMBLY
2 27-41247T01 GASKET, CYLINDER HEAD
3 10-13450 SCREW, (.375-16 x 2.30), CYLINDER HEAD (SPECIAL)
4 12-25909 WASHER, (.406 x .812 x .065), CYLINDER HEAD SCREW
5 75692 THERMOSTAT
6 27-8M0204714 GASKET, THERMOSTAT
7 90390A1 COVER KIT, THERMOSTAT
8 10-35386 SCREW, (.312-18 x 1.00), THERMOSTAT COVER (1")
9 22-687271 FITTING, (.250-18) 90 Degree - Brass, ELBOW - WATER HOSES
10 32-77653101 HOSE, (24.500 Inches Bulk), WATER DISTRIBUTION
11 22-68728 FITTING, THERMOSTAT COVER TO WATER HOSES
12 54-816311T TIE STRAP, WATER HOSES
13 13536A6 SENSOR ASSEMBLY, Temperature (PORT)
14 137151 RETAINER, SENSOR AND SENDER
15 10-98257 SCREW, (.312-18 x .500), RETAINER
16 825164A1 SENSOR, Detonation
17 10-32,11-45076 NUT, Brass, DETONATION SENSOR
18 14593A4 ADAPTOR PLATE ASSEMBLY
19 10-28668 SCREW, (.250-20 x .875) Stainless Steel, ADAPTOR PLATE
20 27-146971 GASKET, ADAPTOR PLATE
21 75953 REED BLOCK
22 34-75362A1 REED ASSEMBLY
23 961832 CLAMP, Reed
24 10-823588 SCREW, (#8-32 x .187), REEDS TO REED BLOCK
25 10-92160 SCREW, (.250-20 x .75), REED BLOCK ATTACHING (3/4")
26 10-90197 SCREW, (.250-20 x 1.125), REED BLOCK ATTACHING (2")
27 27-167371 GASKET, ADAPTOR PLATE
▶STARTER MOTOR ASSEMBLY (10 parts) STARTER MOTOR ASSEMBLY
Ref OEM Part # Part Name
- 50-893893 STARTER MOTOR ASSEMBLY
1 90645 DRIVE KIT
2 13310T1 PINION ASSEMBLY, Drive
3 75660 PLATE, DRIVE END
4 10-74968 BOLT, THRU
7 79216 ARMATURE
8 898265016 BRUSH/SPRING KIT
9 898265014 HOLDER, BRUSH
10 10-68586 SCREW, BRUSH AND HOLDER
11 15386001 END CAP, COMMUTATOR
▶SWIVEL BRACKET AND STEERING ARM (29 parts) SWIVEL BRACKET AND STEERING ARM
Ref OEM Part # Part Name
- 27-14697A87 GASKET SET
1 1499-8M0102865 SWIVEL BRACKET ASSEMBLY
2 26-87735 SEAL, Oil, SWIVEL BRACKET (LOWER)
3 23-818764 BUSHING, SWIVEL BRACKET (LOWER AND UPPER)
4 25-33466 O-RING, SWIVEL BRACKET (UPPER)
5 23-67668 SPACER, SWIVEL BRACKET (UPPER)
6 22-8M0169589 FITTING, Grease, GREASE
7 23-821207 BUSHING, SWIVEL BRACKET
8 17-67706A55 SWIVEL PIN ASSEMBLY
9 10-8M0176309 SCREW, (.437-20 x 7.50), STEERING ARM TO UPPER MOUNT
10 78687T MOUNT, RUBBER (UPPER)
11 12-66921 WASHER, UPPER MOUNT BOLT
12 12-78688 WASHER, UPPER MOUNT BOLT
13 11-8M0204653 NUT, (.437-20) Stainless Steel, UPPER MOUNT BOLT
14 92876A12 LINK ASSEMBLY, Steering
15 10-849838 SCREW, (.375-24 x 1.25), STEERING LINK TO STEERING ARM
16 11-8M0204726 NUT, (.375-24), STEERING LINK SCREW
17 12-34931 WASHER, (.406 x .734 x .063) Stainless Steel, STEERING LINK TO STEERING ARM
18 13-78854 WAVE WASHER, BOTTOM YOKE
19 86580A1 YOKE ASSEMBLY, Bottom
20 53-67684 RING, Retaining, BOTTOM YOKE
21 12-67670 WASHER, THRUST-SWIVEL BRACKET
22 88882 BUMPER, Top Yoke, TOP YOKE
23 8M0074846 SENDER ASSEMBLY, Trim (OLD DESIGN)
24 10-852368 SCREW, (#10-24 x .750), TRIM SENDER (OLD DESIGN)
25 10,13-26996 LOCKWASHER, Stainless Steel, TRIM SENDER SCREW (OLD DESIGN)
26 12-89302 WASHER, (.203 x .406 x .040), TRIM SENDER SCREW (OLD DESIGN)
27 10-64014 SCREW, (.250-28 x .500), SWIVEL BRACKET
28 54-54457 J CLIP
▶THROTTLE LEVER AND SHIFT SHAFT (49 parts) THROTTLE LEVER AND SHIFT SHAFT
Ref OEM Part # Part Name
1 74897T PIVOT, TRIGGER PLATE
2 62459T BALL JOINT ASSEMBLY, TRIGGER PLATE
3 10-32,11-45076 NUT, Brass, LINK ROD
4 76035 ROD, TRIGGER PLATE
5 10-32,11-46438 NUT, , BALL JOINT
6 41094A3 LEVER ASSEMBLY, SPARK ADVANCE
7 10-64022 SCREW, (.250-20 x 2.125), SPARK ADVANCE LEVER - STOP
8 11-64015 NUT, (.250-20), SPARK ADVANCE STOP SCREW
9 26852 CAP, Nylon, SPARK ADVANCE LEVER STOP SCREW
10 10-13627 SCREW, (.190-32 x 1.250), SPARK ADVANCE LEVER - STOP (1-1/4")
11 10-32,11-68219 NUT, Stainless Steel, SPARK ADVANCE LEVER STOP SCREW
12 48039 CAP, SPARK ADVANCE LEVER STOP SCREW
13 410952 LEVER, THROTTLE CONTROL
14 10-818165 SCREW, (.375-16 x 1.75), THROTTLE LEVER/ADVANCE LEVER (1-3/4")
15 23-55164 BUSHING, THROTTLE LEVER
16 23-55171 BUSHING, SPARK ADVANCE LEVER
17 24-68784 SPRING, THROTTLE AND SPARK ADVANCE LEVER
18 12-68410 WASHER, SPARK ADVANCE LEVER
19 10-64022 SCREW, (.250-20 x 2.125), THROTTLE LEVER - STOP (2-1/8")
20 11-64015 NUT, (.250-20), THROTTLE LEVER STOP SCREW
21 26852 CAP, Nylon, THROTTLE LEVER STOP SCREW
22 39483 LATCH, CABLE
23 10-69026 SCREW, (.250-28 x .880), CABLE LATCH TO THROTTLE LEVER
24 24-20099 SPRING, CABLE LATCH TO THROTTLE LEVER
25 11-826709109 NUT, (.250-28), CABLE LATCH SCREW
26 14634 ROD, THROTTLE CONTROL
27 14638 BARREL, THROTTLE CONTROL ROD
28 146351 CAM, Throttle
29 23-8M0215006 BUSHING
30 23-26856 BUSHING, THROTTLE CAM
31 11-826709109 NUT, (.250-28), THROTTLE CAM STUD
32 24-41050 SPRING, THROTTLE RETURN
33 814283A2 BRACKET, ANCHOR - CONTROL CABLES Comment: SN# C239553 & Up
34 98889 LATCH, CONTROL CABLE
35 10-42975 DRIVE SCREW, LATCH
36 10-53167T SCREW, (.312-18 x .880), ANCHOR BRACKET ATTACHING
37 814284 GUIDE BLOCK, LINK ROD Comment: SN# C239553 & Up
38 24-20099 SPRING, LINK ROD TO GUIDE BLOCK
39 67073A1 LINK ROD ASSEMBLY
40 52100 WEAR PLATE, LINK ROD
41 8M0036768 LATCH, CONTROL CABLE FASTENING Comment: ANCHOR BRACKET
42 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel, LATCH
43 11-826709109 NUT, (.250-28), LINK ROD
44 79932A16 SHIFT SHAFT ASSEMBLY
45 13-29720 WAVE WASHER, LINK ROD
46 23-26600 BUSHING, NYLON - LINK ROD
47 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel, LINK ROD
48 11-826709109 NUT, (.250-28), LINK ROD TO SHIFT SHAFT
49 39519 CUP, BARRELL RETAINER - ANCHOR BAR
▶TOP COWL AND FRONT SHIELD (31 parts) TOP COWL AND FRONT SHIELD
Ref OEM Part # Part Name
- 813096A1 REAR LATCH KIT Comment: ORDER WHEN REPLACING NON-ROLLER COMPONENTS. (A PRODUCT IMPROVEMENT.)
1 2196-9742T90 TOP COWL ASSEMBLY (ANNIVERSARY MODEL)
2 812784 SEAL
3 815478 SEAL
4 815225 SOUND BLANKET (SIDE)
5 815226 SOUND BLANKET (TOP)
5A 815227 SOUND BLANKET (FRONT)
6 17196A1 SHIELD, AIR INLET (ANNIVERSARY MODEL)
7 11-11316 SPEED NUT (ANNIVERSARY MODEL)
8 17238 SEAL, AIR INLET (ANNIVERSARY MODEL)
9 17195 SHIELD, AIR INLET (STARBOARD) (ANNIVERSARY MODEL)
10 184741 BRACKET, REAR
11 25-18506001 GROMMET
12 10-28636 SCREW, (.250-20 x .750), REAR BRACKET
13 13-26992 LOCKWASHER, (.250) Stainless Steel, REAR BRACKET SCREW
14 813096A2 HOOK
15 10-73286 SCREW, (.250-20 x .500) Stainless Steel
16 8M0207770 ROLLER
17 53-13194 RING, Retaining
18 813553 PLATE
19 187021 LOCATOR
20 893763 BRACKET ASSEMBLY, Latch Roller
21 813552 SPACER
22 10-31984 SCREW, (.312-18 x 1.375)
23 11-815848 NUT, (.312)
24 47341A11 ROPE AND HANDLE KIT, Manual/Emergency Start (FOR MANUAL STARTING)
25 18755A1 FRONT SHIELD ASSEMBLY
26 813562 SEAL
27 10-48409 SCREW, (#10-16 x .625) Stainless Steel
28 12-8M0204666 WASHER, (.203 x .500 x .032)
29 12-8M0042642 WASHER, (.323 x .563 x .063) Stainless Steel
▶TRANSOM BRACKETS (23 parts) TRANSOM BRACKETS
Ref OEM Part # Part Name
- 27-14697A87 GASKET SET
1 3401-8718F7 BRACKET ASSEMBLY, Transom (STARBOARD)
2 3400-8716A8 BRACKET ASSEMBLY, Transom (PORT)
3 22-8M0169588 FITTING, Grease, PORT TRANSOM BRACKET
5 99170A2 TILT TUBE
6 11-859133 NUT, TILT TUBE (1"-14)
7 25-45711 O-RING, (.612 x .103), TILT TUBE
8 13-88750 WASHER, TILT TUBE
9 11-858869 NUT, (.875-14), TILT TUBE (7/9-14)
10 10-8M0149747 SCREW, (.500-20 x 4.500), TRANSOM BRACKET TO TRANSOM
11 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel, TRANSOM BRACKET BOLT
12 11-91962 NUT, (.500-20), TRANSOM BRACKET BOLT
13 8M0115104 LEVER ASSEMBLY, TILT LOCK
14 13-99611 WAVE WASHER, TILT LEVER
15 23-65830 NYLINER, TILT LEVER
16 99633 KNOB, TILT LOCK LEVER
17 17-99615 PIN, Groove
18 24-99622 SPRING
19 17-99604 PIN, Groove
20 10-96930A1 BOLT ASSEMBLY, TILT LOCK
21 11-23161 NUT, (.375-24), BOLT
22 814207 STOP, TILT LEVER
23 11-8M0041651 NUT, (.875-14)
▶WIRING HARNESS/STARTER SOLENOID (38 parts) WIRING HARNESS/STARTER SOLENOID
Ref OEM Part # Part Name
1 434292 IGNITION PLATE, IGNITION
2 332-7778A12 SWITCHBOX ASSEMBLY
3 10-13669 SCREW, (#12-24 x 2.00), SWITCH BOX TO IGNITION PLATE Comment: (2-1/2")
4 23-94453 BUSHING, SWITCH BOX SCREW
5 84-88528A2 CABLE ASSEMBLY (6" - RED/WHITE)
6 10-32,11-45076 NUT, Brass, SWITCH BOX TERMINAL
7 84-60871A10 WIRE ASSEMBLY, SWITCH BOX
8 10-62568 SCREW, (#10-16 x .375), WIRE ATTACHING
9 84-65999A3 CABLE ASSEMBLY, Black, BLACK
10 10-60411 SCREW, (1.25), IGNITION PLATE Comment: (1-1/4")
11 13-8M0204647 LOCKWASHER, (.312), IGNITION PLATE SCREW
12 12-36042 WASHER, IGNITION PLATE SCREW
13 12-67264 WASHER, (Rubber), IGNITION PLATE SCREW (RUBBER)
14 23-67268 BUSHING, IGNITION PLATE SCREW
15 87-33386A3 SWITCH ASSEMLBY
16 10-38055 SCREW, (.190-32 x .620), MERCURY SWITCH TO IGNITION PLATE Comment: (5/8")
17 10-32,11-45076 NUT, Brass, MERCURY SWITCH TERMINAL
18 10-87926 SCREW, (#10-32 x .500), LEAD ATTACHING Comment: (1/2")
19 84-88439A2 CABLE ASSEMBLY, Battery - Negative, NEGATIVE
20 84-96220A12 HARNESS ASSEMBLY, ENGINE
21 88-8M0207796 FUSE, 20 Ampere
22 84-95084A2 CABLE ASSEMBLY, FUSE
23 134731 HOLDER, Fuse
24 54-816311T TIE STRAP, HARNESS AND CABLES
25 89-853654A1 SOLENOID, Starter
26 10-32,11-45076 NUT, Brass, SOLENOID TERMINALS (10-32)
27 13-53166 LOCKWASHER, (.312), SOLENOID TERMINALS (5/16")
28 11-8M0204668 NUT, (.312-18), SOLENOID TERMINALS (5/16-18)
29 10-31716 SCREW, (.250-20 x .620), SOLENOID TO IGNITION PLATE Comment: (5/8")
30 13-26992 LOCKWASHER, (.250) Stainless Steel Comment: SOLENOID TO IGNITION PLATE SCREW
31 84-65999A2 CABLE ASSEMBLY, Black, UPPER MOUNT (BLACK)
32 85-78866 INSULATOR, SOLENOID (OLD DESIGN)
33 54-47483 J CLIP
34 814422T COVER, IGNITION PLATE Comment: SN# C239553 & Up
35 10-88447 SCREW, (.190-32 x 1.62) Comment: SN# C239553 & Up
36 10-690201 SCREW, (#10-32 x .875) Comment: SN# C239553 & Up
37 12-89302 WASHER, (.203 x .406 x .040) Comment: SN# C239553 & Up
38 13-26992 LOCKWASHER, (.250) Stainless Steel Comment: SN# C239553 & Up

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury V-200 (EFI) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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