Mercury V-150 (0C239553 THRU 0D081999) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury V-150. Scroll down for exploded parts diagrams (35), specifications, and maintenance reference.

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Thermostat – Fits Johnson Evinrude 6 - 250 HP V4/V6 Outboard Motors (Replaces Johnson/Evinrude 5005440, 434841) - JLM Marine Boat Parts Limited
Termostato para motores fueraborda Johnson Evinrude de 6 a 250 HP V4 V6 5005440
$13.95
$13.95
files/Outboard_Thermostat_for_Johnson_Evinrude_6-250_HP_V4_V6_Outboard_Motors_______5005440_-_JLM_MARINE-8286946.jpgDefault Title
$13.95
8M0058226 Voltage Rectifier for Mercury Mariner | JLM Marine
8M0058226 Voltage Rectifier for Mercury Mariner | JLM Marine
$24.99
$24.99
files/12_bb3d13ec-b5c7-4bf7-a751-fce870f3a11f.jpgDefault Title
$24.99
fuel pump diaphragm kit for mercury 30-275 hp 18-7817, jlm marine, black and white gaskets and white components on white background
Kit de diafragma de bomba de combustible para Mercury 30-275 HP 18-7817
$20.99
$20.99
files/Fuel_Pump_Diaphragm_Kit_for_Mercury_30-275_HP__18-7817_-_JLM_MARINE-8288095.jpgDefault Title
$20.99
878239A02 Tilt End Cap with Seals for Mercury Mariner | JLM Marine
878239A02 Tilt End Cap with Seals for Mercury Mariner | JLM Marine
$36.49
$36.49
files/12_2b7d8ef9-1846-4516-a2a2-dcb0728e34ad.jpgDefault Title
$36.49
magnetic oil plug 8m0058389 jlm marine for mercury mariner outboard mercruiser sterndrive stainless steel with yellow gasket
Tapón de aceite magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 8M0058389
$15.90
$15.90
files/Lower_Unit_Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive___8M0058389_-_JLM_MARINE-8287063.jpgDefault Title
$15.90
8M0251131 Water Pump Impeller Kit for Mercury OptiMax DFI EFI V135 V140 V150 V175 V200 | JLM Marine
8M0251131 Water Pump Impeller Kit for Mercury OptiMax DFI EFI V135 V140 V150 V175 V200 | JLM Marine
$68.50
$68.50
files/kit-25KM251-2N_646fde61-7586-4601-b434-3252a7c7901f.pngDefault Title
$68.50
8H033301 Marine Service Kit for Honda BF8 BF9.9D BF10 BF15D BF20D BF25D BF30D | JLM Marine
8H033301 Marine Service Kit for Honda BF8 BF9.9D BF10 BF15D BF20D BF25D BF30D | JLM Marine
$24.50
$24.50
files/kit-25KH296.pngDefault Title
$24.50
photo of a white JLM Marine inline fuel filter with ribbed plastic body, tapered top fitting, and barbed bottom fitting for OMC 5.5/5.8L engines
Filtro de combustible en línea para OMC 5 5.8 L 398327
$16.20
$16.20
files/Inline_Fuel_Filter_for_OMC_5_58_L_398327_-_JLM_MARINE-8286157.jpgDefault Title
$16.20
11-52707Q1 Propeller Nut Tab Washer Kit for Mercury Force | JLM Marine
11-52707Q1 Propeller Nut Tab Washer Kit for Mercury Force | JLM Marine
$17.96
$17.96
files/12_1f442b5b-5eb3-4dbd-87cf-30a2bbe49863.jpgDefault Title
$17.96
8H033307 Service Kit for Honda BF115 BF130 | JLM Marine
8H033307 Service Kit for Honda BF115 BF130 | JLM Marine
$33.80
$33.80
files/kit-25KH301.pngDefault Title
$33.80
8H033303 Service Kit for Honda BF40 BF50 BF60 | JLM Marine
8H033303 Service Kit for Honda BF40 BF50 BF60 | JLM Marine
$24.50
$24.50
files/kit-25KH298.pngDefault Title
$24.50
8H033302 Maintenance Service Kit for Honda BF35A BF40A BF45A BF50A | JLM Marine
8H033302 Maintenance Service Kit for Honda BF35A BF40A BF45A BF50A | JLM Marine
$24.50
$24.50
files/kit-25KH297.pngDefault Title
$24.50
06211-ZZ5-505 Maintenance Kit for Honda BF40D BF50D | JLM Marine
06211-ZZ5-505 Maintenance Kit for Honda BF40D BF50D | JLM Marine
$64.50
$64.50
files/kit-23KH756-4N.pngDefault Title
$64.50
06211-ZY0-505 Maintenance Kit for Honda BF15D BF20D | JLM Marine
06211-ZY0-505 Maintenance Kit for Honda BF15D BF20D | JLM Marine
$72.50
$72.50
files/kit-23KH753-4N.pngDefault Title
$72.50
06211-ZW9-505 Maintenance Kit for Honda BF8 BF9.9D BF10 | JLM Marine
06211-ZW9-505 Maintenance Kit for Honda BF8 BF9.9D BF10 | JLM Marine
$58.50
$58.50
files/kit-23KH751-4N.pngDefault Title
$58.50
Gearcase Drain Plug – Fits Mercury/MerCruiser Marine Engines (Replaces 10 - 79953Q04, 79953Q04) - JLM Marine Boat Parts Limited
Tapón de aceite no magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 79953Q04
$21.50
$21.50
files/Lower_Unit_Non-Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive_______79953Q04_-_JLM_MARINE-8287053.jpgDefault Title
$21.50
Water Pump Impeller Repair Kit – Fits Mercury/Mariner 65–225 HP (Replaces 47 - 89984T5) - JLM Marine Boat Parts Limited
Kit de impulsor de bomba de agua para Mercury de 65 a 225 hp 47-89984T5
$38.50
$38.50
files/Water_Pump_Impeller_Kit_for_Mercury_65_to_225_hp_47-89984T5_-_JLM_MARINE-8289819.jpgDefault Title
$38.50
Water Pump Impeller – Fits Mercury/Mercruiser/OMC/Johnson/Evinrude 65 - 225 HP (Replaces 47 - 89984T4) - JLM Marine Boat Parts Limited
Kit de impulsor de bomba de agua para Mercury / Mercruiser / OMC / Johnson / Evinrude. Juego de servicio de impulsor de 65 a 225 hp 47-89984T4
$21.50
$21.50
files/Water_Pump_Impeller_Kit_for_Mercury_-__Mercruiser_-_OMC_-_Johnson_-_Evinrude_Impeller_Service_Set_65_to_225_hp_47-89984T4_-_JLM_MARINE-8289798.jpgDefault Title
$21.50
8H033308 Maintenance Kit (Oil Filter Fuel Filter Gaskets O-Rings Gear Oil Pump) for Honda BF135 BF150 BF175 BF200 BF225 | JLM Marine
8H033308 Maintenance Kit (Oil Filter Fuel Filter Gaskets O-Rings Gear Oil Pump) for Honda BF135 BF150 BF175 BF200 BF225 | JLM Marine
$33.80
$33.80
files/kit-25KH302.pngDefault Title
$33.80
8H033305 Maintenance Kit for Honda BF75A BF90A | JLM Marine
8H033305 Maintenance Kit for Honda BF75A BF90A | JLM Marine
$24.50
$24.50
files/kit-25KH299.pngDefault Title
$24.50

Mercury V-150 (0C239553 THRU 0D081999) Parts & Diagrams

🔎 Mercury V-150 Reference Library — Exploded parts diagrams (35 diagrams), specifications, common issues, and maintenance checklist.

The Mercury V-150 is a 2-Stroke, V6 60-degree outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification Value
Engine Type 2-Stroke, V6 60-degree
Horsepower 150 HP
Displacement 2507 cc (2.5L / 153 CID)
Bore x Stroke 89 mm x 67 mm (3.501 in. x 2.650 in.)
Spark Plug (Type & Gap) NGK BPZ8HS-10
Engine Oil Capacity —
Recommended Engine Oil Mercury 2-Stroke Outboard Oil (TCW-3)
Gear Case Oil Capacity 980 mL (33.1 oz)
Idle Speed (in gear) 650–700 RPM (in gear)
Full Throttle RPM Range 5000-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury V-150:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury V-150.

▶Bottom Cowl (36 parts) Bottom Cowl
Ref OEM Part # Part Name
1 2197-9744A16 BOTTOM COWL ASSEMBLY , Gray Comment: (PORT)
2 2197-9745A6 BOTTOM COWL ASSEMBLY (GRAY) Comment: (STARBOARD)
3 18701A1 SEAL KIT, BOTTOM COWLS-(PORT/STBD.)
4 10-18699 SCREW, (.250-20 x 1.320), COWL (STARBOARD)
5 21-817519A1 CHECK VALVE, Drain (PORT/STBD.)
6 22-813613 FITTING, TELLTALE-STARBOARD
7 32-8M0108355 FUEL LINE, (57.00 Inches Bulk), TELLTALE-STARBOARD
8 54-816311T CABLE TIE, (8.00 Inches) (STARBOARD)
9 17-815296 LOCK PIN (USE WHERE APPLICABLE)(STARBOARD)
10 87-8M0042301 SWITCH ASSEMBLY
11 8M0032848 RETAINER
12 22-815914 T-FITTING, TELLTALE
13 32-77653101 HOSE, (24.500 Inches Bulk)
14 19648A2 HANDLE ASSEMBLY (GRAY)(PORT)
15 19647A3 HANDLE ASSEMBLY (GRAY)(STARBOARD)
16 23-65830 NYLINER
17 13-99611 WAVE WASHER
18 19369 PAWL (STARBOARD)
19 19370 PAWL (PORT)
20 12-69057 WASHER, (.281 x .734 x .063)
21 13-26992 LOCKWASHER, (.250)
22 10-73286 SCREW, (.250-20 x .500)
23 54-197491 CLAMP, UPPER (WITH POWER STEERING)
24 54-197481 CLAMP, LOWER
25 10-92799 SCREW, (#10-16 x 1.12)
26 18872A2 COVER ASSEMBLY (GRAY)
27 11-8136921 LOCK NUT
28 NSS NOT SOLD SEPARATE, Front Handle Comment: (REPLACE WITH 813076A2)
29 NSS NOT SOLD SEPARATE, Handle Comment: (REPLACE WITH 813076A2)
30 NSS NOT SOLD SEPARATE, Lock-Handle Comment: (REPLACE WITH 813076A2)
31 NSS NOT SOLD SEPARATE, Screw Comment: (REPLACE WITH 813076A2)
32 NSS NOT SOLD SEPARATE, Spring Comment: (REPLACE WITH 813076A2)
33 10-18192 SCREW, (.25-20 x .62)
34 23-19666 BUSHING
35 18727 ROD
36 8130764 FRONT HANDLE
▶Carburetor (42 parts) Carburetor
Ref OEM Part # Part Name
- 8107492 GASKET SET, Carb
1 3311-818650A59 CARBURETOR Comment: (200-Bottom)
2 810779 CAP
3 27-677511 GASKET, MOUNTING FLANGE
4 810764 EMULSION TUBE Comment: (200)
5 810748 ACCELERATOR LEVER ASSEMBLY
6 810723 ACCELERATOR LINK
7 NSS NOT SOLD SEPARATE, Bushing, Accelerator Link
8 NSS NOT SOLD SEPARATE, Ring, Accelerator Link
9 810722 THROTTLE LEVER (BOTTOM)
10 NSS NOT SOLD SEPARATE, Screw, Accelerator Lever
11 1395-811284 SPACER Comment: (200)
12 12-810745 WASHER, LEVER RETAINER NUT
13 11-810744 NUT, LEVER RETAINER
14 NSS NOT SOLD SEPARATE, Spring, Throttle Return
15 1399-3796 JET, (.076), BOWL VENT Comment: (200)
16 1399-5317 JET, (.046), IDLE AIR BLEED Comment: (200)
17 1399-3251 JET, (.034), PROGRESSION AIR Comment: (200)
18 17-810747 STEM, ACCELERATOR PUMP
19 810737 COVER ASSEMBLY, ACCELERATOR
20 NSS NOT SOLD SEPARATE, Screw, Accelerator
21 NSS NOT SOLD SEPARATE, Gasket, Fuel Bowl
22 NSS NOT SOLD SEPARATE, Spring, Accelerator Pump
23 810762 PUMP CUP ASSEMBLY
24 NSS NOT SOLD SEPARATE, Cup
25 NSS NOT SOLD SEPARATE, Spring, Accelerator Pump
26 810738 FLOAT ASSEMBLY
27 NSS NOT SOLD SEPARATE, Float Shaft
28 NSS NOT SOLD SEPARATE, Screw, Float Shaft
29 1395-8116901 VALVE SEAT KIT
30 NSS NOT SOLD SEPARATE, Gasket, Valve Seat
31 1395-811931 FUEL BOWL (CENTER/BOTTOM) Comment: (175-WMH-11)
32 1395-811694 PLUG, POWER JET
33 NSS NOT SOLD SEPARATE, Gasket, Power/Progression Jet
34 1399-4216 JET, (.064) Comment: (175/200)
35 810763 POWER JET, POWER Comment: (200)
36 NSS NOT SOLD SEPARATE, Screw, Fuel Bowl
37 NSS NOT SOLD SEPARATE, Metering Ball
38 NSS NOT SOLD SEPARATE, Metering Spring
39 NSS NOT SOLD SEPARATE, Retainer, Metering Spring
40 1395-7900 TEE FITTING (TOP/CENTER)
41 1395-7901 ELBOW (BOTTOM)
▶Choke Plate and Throttle Levers (15 parts) Choke Plate and Throttle Levers
Ref OEM Part # Part Name
1 18866T COVER, SOUND ATTENUATOR
2 10-48409 SCREW, (#10-16 x .625), COVER TO CHOKE PLATE
3 27-188891 GASKET, SOUND ATTENUATOR
4 817495A1 SOUNG ATTENUATOR PLATE
5 27-892211 GASKET, ATTENUATOR TO CARBURETOR
6 10-68000 SCREW, (.24-28 X 1.00), CHOKE PLATE TO CARBURETOR
7 12-20583 WASHER, CHOKE PLATE SCREW
8 21-64871A2 CHECK VALVE
9 32-892024122 TUBING, (20.00 Feet Bulk)
10 18180 THROTTLE LINK
11 18181 LINK
12 18178 ROLLER
13 10-87926 SCREW, (#10-32 x .500)
14 12-89302 WASHER, (.203 x .406 x .040)
15 13-69432 LOCKWASHER, (#10 External)
▶Crankshaft(Connecting Rod Forging # is 636-8118) (19 parts) Crankshaft(Connecting Rod Forging # is 636-8118)
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET Comment: (200)
1 455-9536T4 CRANKSHAFT ASSEMBLY
2 30-67923T BEARING, Ball, CRANKSHAFT (LOWER)
3 53-67446 RING, BALL BEARING
4 43-14513A09 GEAR KIT
5 10-813073 SCREW, (#6-32 x .620)
6 11-813134 NUT, (#6-32 Special)
7 54196A6 CARRIER ASSEMBLY, SEAL
8 65800 PACKING, CARRIER
9 39-67377T RING, SEALING - CRANKSHAFT
10 31-16756A6 ROLLER BEARING, CRANKSHAFT
11 785-9737A5 PISTON (PORT-.015 O.S.) Comment: (200)
12 39-815268A4 PISTON RING (.015 O.S.) Comment: (200)
13 53-857196 RING, Lock
14 636-8119A6 CONNECTING ROD ASSEMBLY
15 10-93886 SCREW, (.3125-28 X .875), CONNECTING ROD
16 12-8M0032839 WASHER, NEEDLE LOCATING
17 8M0234886 BEARING KIT
18 29-67483 NEEDLE BEARING, PISTON END
▶Crankshaft(Connecting Rod Forging # is 644-818141) (19 parts) Crankshaft(Connecting Rod Forging # is 644-818141)
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET Comment: (200)
1 455-9536T4 CRANKSHAFT ASSEMBLY
2 30-67923T BEARING, Ball (LOWER)
3 53-67446 RING
4 43-14513A09 GEAR KIT
5 10-813073 SCREW, (#6-32 x .620)
6 11-813134 NUT, (#6-32 Special)
7 54196A6 CARRIER ASSEMBLY
8 65800 PACKING
9 39-67377T RING, SEALING - CRANKSHAFT
10 31-16756A6 ROLLER BEARING, CRANKSHAFT
11 785-9737A10 PISTON (PORT-.015 O.S.) Comment: (200)
12 39-815268A4 PISTON RING (.015 O.S.) Comment: (200)
13 53-857196 RING, Lock
14 644-818141A13 CONNECTING ROD KIT
15 10-763491 SCREW, (.312-24 x .875), CONNECTING ROD
16 12-8M0012298 WASHER, NEEDLE LOCATING
17 8M0234886 BEARING KIT
18 29-8M0204691 NEEDLE BEARING, PISTON END
▶Cylinder Block and End Caps (39 parts) Cylinder Block and End Caps
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET Comment: (200)
1 884-9763T6 CYLINDER BLOCK (200)
2 16-8M0034455 STUD, POWERHEAD (1-3/4")
3 16-8M0034454 STUD, POWERHEAD (6-3/4")
4 17-43044 PIN, Dowel, LOCATING
5 17-8M0036405 PIN (BEARING RACE)
6 27-11338 GASKET, SEALING
7 8M0088723 COVER, STARTER MOTOR (UPPER)
8 10-73657 SCREW, (.312-18 x 1.50)
9 13-8M0204647 LOCKWASHER, (.312)
10 76867 COVER (LOWER)
11 10-815549 SCREW, (.312-18 x 2)
11A 23-99448 BUSHING
12 10-74824 SCREW, (.312-18 x 1.250)
13 1159-858521T1 UPPER END CAP ASSEMBLY, UPPER
14 25-54029 O-RING
15 31-16756A4 ROLLER BEARING
16 26-41953 SEAL
17 10-30225 SCREW WITH LOCKWASHER, (.312-18 x 1.00)
19 54-63153 J CLIP
20 16-15094 STUD, (.190-32 x 1.870)
21 16-8M0034435 STUD, (#10-32 x 1.00)
22 23-67269 SPACER, FLYWHEEL COVER STUD
23 12-8M0204663 WASHER, FLYWHEEL COVER STUD
24 12-72761 WASHER, FLYWHEEL COVER STUD
25 10-32,11-816874 WING NUT, , FLYWHEEL COVER STUD
26 422482 BRACKET, FLYWHEEL COVER
27 10-49668 SCREW, (.250-20 x .750), BRACKET TO CRANKCASE
28 1156-7809T1 END CAP ASSEMBLY, LOWER
29 25-62700 O-RING, (3.250 Inside Diameter), END CAP
30 26-41953 SEAL, END CAP
31 10-28636 SCREW, (.250-20 x .750)
32 13-26992 LOCKWASHER, (.250), LOWER END CAP SCREW
33 10-64022 SCREW, (.250-20 x 2.125), ADJUSTING - CYLINDER BLOCK
34 11-64015 NUT, ( #8-32), JAM - ADJUSTING SCREW
35 26852 CAP, NYLON - ADJUSTING SCREW
36 93772A11 ADVANCED MODULE Comment: SN# 0C247591 THRU 0C254931
37 10-690201 SCREW, (#10-32 x .875)
38 12-38833 WASHER
▶Driveshaft Housing (39 parts) Driveshaft Housing
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET Comment: (200)
1 3503-813563T2 DRIVESHAFT HOUSING (GRAY)(X-LONG)
2 16-56295 STUD, (.437 x 2.69), DRIVE SHAFT HSG./GEAR HSG.
3 25067 BUMPER, LOWER MOUNT SCREW
4 10-898831 SCREW, (.500-20 x 6.00), LOWER MOUNT
5 77327 MOUNT (X-LONG) (USE ON XR4/MAGNUM II)
6 12-49339 WASHER, (.8125), LOWER MOUNT SCREW
7 11-25096 NUT, LOWER MOUNT SCREW
8 88238A10 GROUND WIRE ASSEMBLY
9 54-8M0036782 CLAMP, LOWER MOUNT
10 10-66727 SCREW, (.312-18 x 1.250), LOWER MOUNT CLAMP ATTACHING
11 67077F1 COVER, LOWER MOUNT CLAMP (GRAY)
12 10-88417 SCREW, (#12-24 x .620), COVER ATTACHING
13 11-35521 NUT, NYLON - COVER TO CLAMP SCREW
14 88238A10 GROUND WIRE ASSEMBLY
15 10-41508 SCREW, (.250-20 x .500), GROUND WIRE
16 12-48926 WASHER, GEAR HOUSING STUD
17 11-29489 NUT, GEAR HOUSING STUD (CAP)
18 12-45176 WASHER, (.453 x .812 x .105), GEAR HOUSING STUD
19 11-8M0204653 NUT, (.437-20), GEAR HOUSING STUD
20 19-64649 PLUG, DRIVE SHAFT HOUSING
21 18276T EXHAUST TUBE
22 66350001 SEAL, EXHAUST TUBE - LOWER
23 8M0039076 SEAL, EXHAUST TUBE - UPPER
24 32-8M0042790 TUBE, WATER (X-LONG)
25 27-991734 GASKET, DRIVE SHAFT HOUSING TO PLATE
26 18233A20 PLATE ASSEMBLY, DRIVE SHAFT HOUSING
27 8M0043165 SEAL, BRACKET
28 68011 BRACKET, SEAL RETAINING
29 10-878608 SCREW, (#10-16 x .500), BRACKET TO PLATE
30 17-43044 PIN, Dowel, LOCATING
31 26-38970 SEAL, WATER TUBE
32 10-90192 SCREW, (.250-20 x .750), EXTENSION TO PLATE
33 27-183076 GASKET
34 12-20553 WASHER, POWER HEAD STUD
35 11-69254 NUT, POWER HEAD STUD
36 879288T71 EXH. EXTENSION (135/150/175/200)
37 27-782461 GASKET, EXHAUST EXTENSION
38 814618 BOOT, IDLE EXHAUST
▶Dual Engine Extension Kit (18 parts) Dual Engine Extension Kit
Ref OEM Part # Part Name
- 92876A9 DUAL ENGINE EXTENSION KIT
1 19624A1 SEAL KIT
2 71565 TUBE-CABLE GUIDE, CABLE GUIDE
3 41055A1 MOUNT
4 14-42100 TAB WASHER
5 11-8M0041651 NUT, (.875-14)
6 88404 TAB WASHER
7 10-38601 SCREW, (.250-28 x 1.250)
8 17729A1 BRACKET
9 10-62055 SCREW, (.3125-24 x 1.25)
10 17728 TAB WASHER
11 10-849838 SCREW, (.375-24 x 1.25)
12 11-8M0204726 NUT, (.375-24)
13 97933A1 STEERING EYE
14 23-23651 SLEEVE, (1.625)
15 97931 TUBING, (4.00 Inches)
16 8M0026098 TUBE
17 11-42099 NUT, (.562-18)
▶Exhaust Manifold and Exhaust Plate (49 parts) Exhaust Manifold and Exhaust Plate
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET Comment: (200)
1 27-190503 GASKET, DIVIDER PLATE
2 19036T1 DIVIDER PLATE
3 26-814754 SEAL, DIVIDER PLATE
4 54-814634 CLAMP
5 10-53167T SCREW, (.312-18 x .880), DIVIDER PLATE
6 86-194373 TERMINAL BLOCK (3 TERMINALS)
7 10-90192 SCREW, (.250-20 x .750), TERMINAL BLOCK
8 8M0039767 COVER, RELIEF VALVE
9 10-32,11-45076 NUT, , TERMINAL BLOCK
10 10-32,11-813938 CAPNUT,
11 10-74824 SCREW, (.312-18 x 1.250), COVER TO CYLINDER BLOCK
12 27-78690002 GASKET, RELIEF VALVE PLATE
13 10-69570 SCREW, (#10-16 x .750), DIAPHRAGM TO PLATE
14 12-76451 WASHER, DIAPHRAGM SCREW
15 144791 DIAPHRAGM
16 16496 WATER DEFLECTOR
17 16497A1 PLATE, RELIEF VALVE
18 24-64878 SPRING, COMPRESSION POPPET VALVE
19 12-85303 WASHER, POPPET SPRING
20 14480 POPPET, VALVE
21 25-64872 GROMMET, POPPET VALVE
22 65848 CARRIER, POPPET VALVE
23 27-991764 GASKET, EXHAUST PLATE
24 18260T2 EXHAUST PATE (W/O FITTINGS)
25 22-687271 FITTING, (.250-18 Brass), EXHAUST PLATE (STARBOARD)
26 17-43044 PIN, Dowel
27 8M0043164 SEAL, EXHAUST PLATE
28 680101 BRACKET, SEAL RETAINING
29 10-878608 SCREW, (#10-16 x .500), BRACKET TO EXHAUST PLATE
30 22-89772 CONNECTOR, (.125-27) (STRAIGHT)
31 32-77653101 HOSE, (24.500 Inches Bulk) (STARBOARD FITTINGS)
32 23-27132 BUSHING, EXHAUST PLATE
33 25-8M0179867 GROMMET
34 25-12602002 GROMMET, EXHAUST PLATE
35 10-66727 SCREW, (.312-18 x 1.250), EXHAUST PLATE ATTACHING
36 10-68783 SCREW, (.312-18 x 2.50), EXHAUST PLATE ATTACHING
37 10-898833 SCREW, (.375-16 x 3.50), EXHAUST PLATE ATTACHING
38 812905T BRACKET ASSEMBLY, FRONT
39 10-90285 SCREW, (.312-18 x .625), FRONT BRACKET
40 12-187031 WASHER
41 25-18778001 GROMMET
42 18578T09 BRACKET ASSEMBLY, REAR
43 22-8144301 FITTING, (.500-14)
44 22-920071 FITTING, (.250-18) (90 DEG.)
45 32-8M0108355 FUEL LINE, (57.00 Inches Bulk)
46 54-816311T CABLE TIE, (8.00 Inches)
47 12-20553 WASHER, POWERHEAD STUD
48 11-69254 NUT, POWERHEAD STUD
▶Flywheel/Starter Motor (25 parts) Flywheel/Starter Motor
Ref OEM Part # Part Name
1 18896A1 COVER KIT, FLYWHEEL
2 79918A1 COVER KIT (NON-LOUVERED)
3 10-37572 SCREW, (.190-32 x .380), TIMING MARKER
4 12-72761 WASHER, TIMING MARKER SCREW
5 79022 MARKER, TIMING
6 19-45907 PLUG, (Yellow), FLYWHEEL
7 11-52901 NUT, (.625-18), FLYWHEEL
8 12-33001 WASHER, FLYWHEEL
9 271-859238A9 FLYWHEEL (USE WITH REF. NO. 2) Comment: (WITH SCREWS)
10 10-32417 SCREW, (.250-28 x .625), FLYWHEEL PLATE Comment: (WITH SCREWS)
11 10-68997 SCREW, (.3125-24 X .75), FLYWHEEL HUB Comment: (WITH SCREWS)
12 398-9873A4 STATOR (16 AMP - SEE NOTE) Comment: (USE WITH REF. NO. 2 & 25)(398-9873A4 STATOR IS INCLUDED WITH 271-817632A9 FLYWHEEL)
13 10-817044 SCREW Comment: (USE WITH REF. NO. 2 & 25)
14 10,13-26996 LOCKWASHER, Comment: (USE WITH REF. NO. 2 & 25)
15 96455A9 TRIGGER PLATE ASSEMBLY
16 84-93388A1 CABLE ASSEMBLY, Black
17 50-893893 STARTER MOTOR
18 23-8M0034918 COLLAR, STARTER MOTOR
19 8M0043376 STOP, RUBBER - STARTER MOTOR
20 13-26992 LOCKWASHER, (.250), STARTER MOTOR TERMINAL
21 11-20890 NUT, (.250-20), STARTER MOTOR TERMINAL
22 84-93388A14 WIRE, (Black)
23 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) SS, CABLE TO STARTER MOTOR
24 19-89219001 PLUG
25 271-859238A9 FLYWHEEL (USE WITH REF. NO. 2) Comment: (WITHOUT SCREWS)
▶Fuel Lines (25 parts) Fuel Lines
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET Comment: (200)
1 22-816856Q3 FUEL CONNECTOR, Plastic
2 10-69067 SCREW, (.25-20 X 1.375), FUEL CONNECTOR
3 812782 SEAL
4 32-8M0108349 TUBING
5 54-816311T CABLE TIE, (8.00 Inches)
6 22-814964 FITTING
7 22-19688 FITTING (ELBOW)
8 32-82381335 TUBING, (8.00 Inch)
9 32-8M0108355 FUEL LINE, (57.00 Inches Bulk)
10 35-816296Q03 FILTER, Fuel
11 27-67751 GASKET
12 16-270372 STUD, (.250-28 x 1.125)
13 54-8M0024808 J CLIP
14 10-55715 SCREW, (.250-20 x .880)
15 13-26992 LOCKWASHER, (.250)
16 11-29598 NUT, (.250-28)
17 32-9912878 HOSE, (26.00 Inches Bulk)
18 32-892024122 TUBING, (20.00 Feet Bulk)
19 42859A2 ENRICHNER VALVE
20 54-633001 CLAMP
21 10-73286 SCREW, (.250-20 x .500)
22 32-9912688 TUBING, (36.00 Inches Bulk)
23 86-45915 TERMINAL BLOCK
24 10-69079 SCREW, (#10-16 x .440)
▶Fuel Pump (23 parts) Fuel Pump
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET Comment: (200)
1 15930A15 FUEL PUMP ASSEMBLY
2 21-857005A1 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Check Valve, Rubber
4 NSS NOT SOLD SEPARATE, Check Valve
5 NSS NOT SOLD SEPARATE, Retainer
6 NSS NOT SOLD SEPARATE, Gasket-Boost
7 NSS NOT SOLD SEPARATE, Cap
8 NSS NOT SOLD SEPARATE, Spring
9 NSS NOT SOLD SEPARATE, Diaphragm
10 NSS NOT SOLD SEPARATE, Gasket-Pulse
11 NSS NOT SOLD SEPARATE, Spring
12 NSS NOT SOLD SEPARATE, Cap
13 27-8M0204705 GASKET, BASE
14 144303 BASE, FUEL PUMP
15 987752 PLATE, FUEL PUMP
16 22-56800 PLUG, Pipe (.0625-27)
17 22-15979 FITTING
18 10-16452 SCREW, (#12-24 x 2.00), FUEL PUMP
19 10-4000310 SCREW, (M5 x 40), FUEL PUMP TO CRANKCASE
20 12-4002314 WASHER, FUEL PUMP SCREW
21 32-9072925 HOSE
22 22-997511 FITTING, PULSE HOSE
▶Gear Housing(Drive-Standard/Counter Rotation) (47 parts) Gear Housing(Drive-Standard/Counter Rotation)
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET Comment: (200)
1 1674-814247T2 GEAR HOUSING , Basic Gray Comment: (Magnum II)
2 22-85822A10 CONNECTOR ASSEMLBY
3 17-43044 PIN, Dowel
4 16-8M0034464 STUD, (.438 x 3.69) (X-LONG)
5 16-8M0133358 STUD, (.44 x 2.06)
6 16-8M0034463 STUD, (.312 x 3.38)
7 16-306671 STUD, (.250-20/.250-28 x 3.125)
8 31-35934A1 ROLLER BEARING Comment: (XR4/Magnum II)
9 23-43998 SLEEVE
11 45-815168 DRIVESHAFT (X-Long) Comment: (XR4/Magnum II)
12 NSS NOT SOLD SEPARATE, Pinion Gear (PART OF 43-18475A1) Comment: (175/200-Counter Rotation)
13 12-92721 WASHER
14 11-35921 NUT, (.625-18)
15 15-42637A1 SHIM SET
16 31-8M0146566 BEARING, Roller
17 8245191 NUT
18 46-8M0077147 WATER PUMP BASE ASSEMBLY
19 27-8M0204678 GASKET
20 25-8M0142854 O-RING, (2.175 x .175)
21 26-89238 OIL SEAL
22 26-16977 OIL SEAL
23 27-8M0090319 GASKET, LOWER
24 27-858524 GASKET, UPPER
25 8M0204677 FACE PLATE
26 46-96148T1 WATER PUMP BODY ASSEMBLY
27 48752T INSERT
28 26-38970 SEAL, RUBBER
29 47-89984T4 IMPELLER
30 28-8M0214992 KEY
31 10-8M0215009 SCREW, (#14-8 x 2.25)
32 12-8M0204649 WASHER, (.281 x .500 x .060)
33 11-8267119 NUT, (.250-28)
34 12-36001 WASHER
35 11-13436 NUT
36 25-8M0214918 RING (Use where Applicable)
37 23-29804T SLEEVE
38 8152641 SHIFT SHAFT Comment: (XR4/Magnum II)
39 53-29641 E-RING
40 53-78907 RETAINING RING (Use Where Applicable)
41 25-25439 O-RING, (.862 x .103)
42 23-77631A2 BUSHING ASSEMBLY
43 26-8M0204708 OIL SEAL
44 12-77674 WASHER, RUBBER
45 10-79953Q04 SCREW, (.375-16 x .250), GREASE FILLER
46 22-8M0058389 SCREW, Magnetic, DRAIN
47 12-191833 WASHER, Fiber
▶Gear Housing(Prop-Counter Rotation 135/150/175/200) (43 parts) Gear Housing(Prop-Counter Rotation 135/150/175/200)
Ref OEM Part # Part Name
- 26-89238A2 SEAL KIT
1 1647-9148T47 GEAR HOUSING ASSEMBLY (GRAY)(BASIC)
47 789562 SHIFT CAM
48 89594A1 FOLLOWER, CAM
49 79911A1 ROD, CLUTCH ACTUATOR
50 24-79910 SPRING, COMPRESSION
51 12-78910 WASHER, SPRING
52 17-8M0084245 PIN, SPRING LOCATOR
53 14469T BEARING CUP
54 30-88957T BEARING
55 NSS NOT SOLD SEPARATE, Reverse Gear (PART OF 43-18572A1 or 43-18475A1)
56 31-15844 BEARING ASSEMBLY, Roller
57 17-78909 PIN, Detent, RATCHET
58 52-823174T RATCHET, SLIDING CLUTCH
59 17-8M0084243 PIN, Cross, RATCHET
60 24-78962 SPRING, RETAINING - CROSS PIN
61 43-18475T1 FORWARD GEAR Comment: (175/200)
62 23-1761513 SPACER SHIM Comment: (.149)
63 31-15841 ROLLER BEARING
64 12-17616 THRUST RING
65 25-8M0214920 O-RING, BEARING CARRIER
66 18447T2 BEARING ADAPTOR
67 31-15843T ROLLER BEARING
68 12-18448 THRUST WASHER
69 31-15842 BEARING, Thrust
70 44-18446 PROPELLER SHAFT
71 818896T2 BEARING CARRIER
72 31-30956T ROLLER BEARING, BEARING CARRIER
73 26-8M0204670 SEAL
74 14-79447 TAB WASHER, GEAR HOUSING COVER
75 8M2011027 RETAINER, GEAR HOUSING
76 28-30281 KEY, LOCATING - BEARING CARRIER
77 97-31640Q4 TRIM TAB ASSEMBLY, GEAR HOUSING
78 10-66024 SCREW, (.437-14 x 1.75), TRIM TAB TO GEAR HOUSING
79 8M0039169 FILLER BLOCK
80 12-45176 WASHER, (.453 x .812 x .105), DRIVE SHAFT HOUSING STUDS
81 11-8M0204653 NUT, (.437-20), DRIVE SHAFT HOUSING STUDS
82 12-835467Q01 THRUST HUB
83 12-31211Q03 WASHER, Splined, PROPELLER NUT
84 14-816629Q TAB WASHER, PROPELLER NUT
85 11-52707Q1 NUT, Propeller
86 13-423511 LOCKWASHER, Toothed, PROPELLER SHAFT
87 10-65210 SCREW, (.375-16 x 1.00), GEAR HOUSING
▶Gear Housing(Prop-Standard Rotation135/150/175/200) (38 parts) Gear Housing(Prop-Standard Rotation135/150/175/200)
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET Comment: (200)
1 1647-9148T47 GEAR HOUSING ASSEMBLY (GRAY) (BASIC)
48 789562 SHIFT CAM
49 89594A1 FOLLOWER, CAM
50 79911A1 ROD, CLUTCH ACTUATOR
51 24-79910 SPRING, COMPRESSION
52 12-78910 WASHER, COMPRESSION SPRING
53 17-8M0084245 PIN, SPRING LOCATOR
54 15-47397A1 SHIM SET, BEARING OUTER RACE (.002-3-5-10)
55 31-78172A1 BEARING ASSEMBLY, Tapered Roller
56 43-44104T2 FORWARD GEAR ASSEMBLY Comment: (175/200)
57 31-549281 ROLLER BEARING (1")
58 52-823174T RATCHET, SLIDING CLUTCH
59 17-8M0084243 PIN, Cross, RATCHET TO PROPELLER SHAFT
60 17-78909 PIN, Detent, RATCHET
61 24-78962 SPRING, RETAINING-CROSS PIN
62 44-94148 PROPELLER SHAFT
63 NSS NOT SOLD SEPARATE, Reverse Gear (Part of 43-44102A2 or 43-44104A2)
64 681001 RING, Thrust, BEARING CARRIER
65 30-88957T BEARING, BALL - REVERSE GEAR
66 25-8M0214920 O-RING, BEARING CARRIER
67 43567T1 BEARING CARRIER ASSEMBLY
68 31-30956T ROLLER BEARING, BEARING CARRIER
69 26-8M0204670 SEAL, BEARING CARRIER
70 28-30281 KEY, LOCATING - BEARING CARRIER
71 14-79447 TAB WASHER, GEAR HOUSING COVER
72 8M2011027 RETAINER, GEAR HOUSING
73 97-31640Q4 TRIM TAB ASSEMBLY, GEAR HOUSING
74 10-66024 SCREW, (.437-14 x 1.75), TRIM TAB TO GEAR HOUSING
75 8M0039169 FILLER BLOCK
76 11-8M0204653 NUT, (.437-20)
77 10-74727 SCREW, (.375-16 X 6.00)
78 12-835467Q01 THRUST HUB
79 12-31211Q03 WASHER, Splined
80 14-816629Q TAB WASHER
81 11-52707Q1 NUT, Propeller
82 13-423511 LOCKWASHER, Toothed
83 12-45176 WASHER, (.453 x .812 x .105)
▶Gear Housing(Propshaft)(XR4/Magnum II) (32 parts) Gear Housing(Propshaft)(XR4/Magnum II)
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET Comment: (200)
1 1674-814247T2 GEAR HOUSING , Basic Gray
44 760394 SHIFT CAM
45 850315A1 CAM FOLLOWER ASSEMBLY
46 24-30622 SPRING, COMPRESSION - CAM FOLLOWER
47 15-44491A1 SHIM SET
48 31-30894A1 BEARING SET, Cup And Cone
49 43-16279A2 FORWARD GEAR
50 31-30895T ROLLER BEARING
51 52-822539T CLUTCH
52 17-8M0100263 PIN, Cross
53 24-30893 SPRING
54 44-12238T PROPELLER SHAFT
55 NSS NOT SOLD SEPARATE, Reverse Gear (Part of 43-16279A2)
56 12-76358 THRUST WASHER, BEARING CARRIER
57 25-29976 O-RING, BEARING CARRIER
58 41529T2 BEARING CARRIER ASSEMBLY
59 22-8M0169588 FITTING, Grease
60 31-30956T ROLLER BEARING, BEARING CARRIER
61 26-8M0204670 SEAL
62 28-30281 KEY, LOCATING - BEARING CARRIER
63 14-52700 TAB WASHER, GEAR HOUSING COVER
64 52699 COVER, GEAR HOUSING
65 8M0039169 FILLER BLOCK
66 10-65210 SCREW, (.375-16 x 1.00) (HEX HEAD)
68 14-816629Q TAB WASHER, PROPELLER NUT
69 11-52707Q1 NUT, Propeller
70 97-31640Q4 TRIM TAB ASSEMBLY
71 10-66024 SCREW, (.437-14 x 1.75)
72 12-45176 WASHER, (.453 x .812 x .105), DRIVE SHAFT HOUSING STUDS
73 11-8M0204653 NUT, (.437-20), DRIVE SHAFT HOUSING STUDS
74 13191Q01 THRUST HUB AND WASHER ASSEMBLY
▶Ignition Coil/Voltage Regulator (36 parts) Ignition Coil/Voltage Regulator
Ref OEM Part # Part Name
1 195872 PLATE, MOUNTING
2 23-19661A1 SPACER Comment: (NEW DESIGN)
3 10-69067 SCREW, (.25-20 X 1.375) Comment: (NEW DESIGN)
4 13-26992 LOCKWASHER, (.250)
5 18736A21 VOLTAGE REGULATOR
6 18717 SEAL
7 89-8M0185144 SOLENOID (OFF WHITE)
8 10-31716 SCREW, (.250-20 x .62), STARTER SOLENOID
9 84-88807A6 WIRE, (3.50 Inches) Black
10 11-8267098 NUT, (.250-20), SOLENOID SCREW
11 8-32,11-26419 NUT, , SOLENOID TERMINAL
12 11-94330 NUT, (.250-20), SOLENOID TERMINAL
13 10-48409 SCREW, (#10-16 x .625), CABLE
14 84-88807A8 WIRE ASSEMBLY, (Black- 3.5 Inches)
15 84-88807A29 CABLE
16 54-816311T CABLE TIE, (8.00 Inches)
17 43542 COVER, IGNITION COIL
18 339-832757A4 IGNITION COIL ASSEMBLY
19 10-90048 SCREW, (#10-32 x 2.125), IGNITION COIL COVER
20 10-32,11-90078 NUT, , COVER SCREW/GROUND WIRE
21 84-813715A9 CABLE KIT, HIGH TENSION
22 85-63709A1 BOOT KIT, HIGH TENSION CABLE
23 33-13686Q SPARK PLUG (NGK #BU8H)
24 10-32,11-45076 NUT, , IGNITION COIL TERMINAL
25 84-88807A13 CABLE ASSEMBLY
26 10-69022 SCREW, (#10-32 x .500), GROUNDING WIRE
27 84-69739A6 HARNESS ASSEMBLY (# 1,3 & 5)
28 814423T COVER, COIL PLATE
29 10-814343 SCREW, (#10-32 x 2.380), COIL PLATE COVER
30 19380 COVER
31 27-193901 GASKET
32 88825A7 VOLTAGE REGUALTOR
33 10-48409 SCREW, (#10-16 x .625)
34 10-32,11-45076 NUT,
35 84-13397A1 HARNESS ASSEMBLY
36 85-97861 INSULATOR
▶Instrumentation (31 parts) Instrumentation
Ref OEM Part # Part Name
1 79-895283Q43 TACHOMETER
2 79101T BRACKET, MOUNTING
3 88-72729 LIGHT BULB
4 88-79888 SOCKET, Light Bulb
5 8-32,11-26419 NUT,
6 84-86396A8 HARNESS ASSEMBLY, Tachometer (5.00 Feet)
7 79-895287Q41 TEMPERATURE GAUGE
8 88-72729 LIGHT BULB
9 88-79888 SOCKET, Light Bulb
10 12-26427 WASHER
11 79480 BRACKET
12 8-32,11-26419 NUT,
13 84-88824A4 CABLE ASSEMBLY, (45.00 Inches-Tan)
14 79-895294Q41 SYNCHRONIZER GAUGE Comment: (COUNTER ROTATION ENGINES)
15 79480 BRACKET Comment: (COUNTER ROTATION ENGINES)
16 8-32,11-26419 NUT, Comment: (COUNTER ROTATION ENGINES)
17 88-72729 LIGHT BULB Comment: (COUNTER ROTATION ENGINES)
18 88-79888 SOCKET, Light Bulb Comment: (COUNTER ROTATION ENGINES)
19 145022 DRIVER, SYNCHRONIZER Comment: (COUNTER ROTATION ENGINES)
20 87-19674A1 SWITCH ASSEMBLY, Lanyard Comment: (COUNTER ROTATION ENGINES)
21 10-18303 SCREW, (.190-16 x 1.750) Comment: (COUNTER ROTATION ENGINES)
22 813679 ADAPTER Comment: (COUNTER ROTATION ENGINES)
23 15920Q54 LANYARD ASSEMBLY Comment: (COUNTER ROTATION ENGINES)
24 10-32866 SCREW, (#10-32 x 2.00) Comment: (COUNTER ROTATION ENGINES)
25 18321 CLAMP, Mounting Comment: (COUNTER ROTATION ENGINES)
26 12-24676 WASHER, (.200 x .440 x .032) Comment: (COUNTER ROTATION ENGINES)
27 10-32,11-68219 NUT, Comment: (COUNTER ROTATION ENGINES)
28 79146 RETAINER Comment: (COUNTER ROTATION ENGINES)
29 54-816311T CABLE TIE, (8.00 Inches) Comment: (COUNTER ROTATION ENGINES)
30 812497A2 DIODE ASSEMBLY Comment: (COUNTER ROTATION ENGINES)
31 84-11149A3 CABLE ASSEMBLY (3") Comment: (COUNTER ROTATION ENGINES)
▶Key Switch Assembly (14 parts) Key Switch Assembly
Ref OEM Part # Part Name
NS 8949112 KEY, Ignition (2F)
1 84-816626A20 KEY SWITCH ASSEMBLY (20")
2 90468A1 COVER ASSEMBLY, Key
3 76424 BRACKET
4 16-55422 STUD, (#10-32 x 2.00)
5 12-24676 WASHER, (.200 x .440 x .032)
6 10-32,11-68219 NUT,
7 816479A3 PLATE
8 87-88107A5 KEY SWITCH (SEE CHART FOR KEY)
9 11-879755 NUT, Special
10 38-90311 INSERT
11 68878A6 ALARM HORN AND WIRE ASSEMBLY
12 68879 COVER
13 23-812711 SPACER, (.250)
▶Oil Injection Components (43 parts) Oil Injection Components
Ref OEM Part # Part Name
1 12430A4 SENSOR ASSEMBLY
2 10-48409 SCREW, (#10-16 x .625), SENSOR ATTACHING
3 41470A26 WARNING MODULE ASSEMBLY
4 12-38833 WASHER, WARNING MODULE SCREW
5 10-690201 SCREW, (#10-32 x .875)
6 815699T OIL PUMP ASSEMBLY (200)
7 8141032 BUSHING, Worm
8 25-11379 O-RING
9 23-41429A2 BEARING ASSEMBLY, DRIVE GEAR
10 43-14563 DRIVEN GEAR
12 10-42813 SCREW, WARNING MODULE LEAD
13 10-41507 SCREW, (#10-32 x 1.120)
14 1257-87421 TANK
15 36-43298A2 CAP ASSEMBLY, OIL TANK
16 25-11332 O-RING, CAP
17 816190A4 HOUSING ASSEMBLY, Adapter Comment: (New Design)
18 25-11332 O-RING, ADAPTOR HOUSING
19 32-99802 TUBE, OIL PICK-UP
20 NLA No Longer Available, Quick Disconnect Kit (Order parts Separately)
21 32-99439 HOSE, (114.00 Inches) Comment: (New Design)
22 12540A3 HOUSING Comment: (Old Design)
23 12242A1 LATCH Comment: (Old Design)
24 21-8781051 FITTING, CHECK VALVE (CRANKCASE)
25 994436 OIL RESERVOIR
26 10-690201 SCREW, (#10-32 x .875), OIL RESERVOIR ATTACHING
27 12-42118 WASHER, OIL RESERVOIR SCREW
28 25-42117 GROMMET, OIL RESERVOIR SCREW
29 23-42116 BUSHING, OIL RESERVOIR SCREW
30 32-82381455 TUBING, OIL RESERVOIR TO OIL PUMP (5-1/4")
31 36-43300A9 CAP ASSEMBLY, OIL RESERVOIR
32 27-43307T GASKET, RESERVOIR CAP
33 8M0187298 FLOAT ASSEMBLY
34 11-99265 PUSHNUT
35 54-415824 CLAMP, OIL HOSE
36 54-415823 CLAMP, OIL HOSE
37 32-8M0108355 FUEL LINE, (57.00 Inches Bulk), OIL
38 22-42425 TEE, OIL TUBING
39 32-9072925 HOSE, OIL (6-3/4")
40 32-8M0108355 FUEL LINE, (57.00 Inches Bulk)
41 54-816311T CABLE TIE, (8.00 Inches)
42 1938516 LINK, THROTTLE LEVER TO OIL PUMP
43 12335A1 BRACKET KIT
44 12323A1 CORD/HOOK KIT
▶Power Steering Components (44 parts) Power Steering Components
Ref OEM Part # Part Name
1 17771 MOUNT
2 10-59702 SCREW, (.250-28 x .875)
3 88404 TAB WASHER
4 19624A1 SEAL KIT
5 71565 TUBE-CABLE GUIDE
6 17776 COUPLING
7 10-817040 SCREW, (.375-24 x 2.75)
8 12-34931 WASHER, (.406 x .734 x .063) SS
9 10-856722 SCREW
10 11-8M0204726 NUT, (.375-24)
11 14-42100 TAB WASHER
12 11-8M0041651 NUT, (.875-14)
13 811290 ACCUMULATOR
14 817372 BRACKET
15 10-16862 SCREW, (.250-10 x 1.25)
16 12-8M0204649 WASHER, (.281 x .500 x .060)
17 10-4000383 SCREW, (M10 x 70)
18 12-4002319 WASHER
19 11-40140 NUT, (M10)
20 828588A2 ACTUATOR
21 10-94319 SCREW, (.375-24 x 1.5)
22 23-17405 SPACER
23 11-8M0204726 NUT, (.375-24)
24 10-849838 SCREW, (.375-24 x 1.25)
25 92876A4 LINK ROD
26 12-68300 WASHER
27 10-8M0204707 SCREW, (M6 x 25)
28 12-4002315 WASHER
29 11-401386 NUT, (M6)
30 811292 CLAMP
31 10-818182 SCREW
32 11-400263 NUT, (M5 X 0.8)
33 811291 BRACKET
34 10-38601 SCREW, (.250-28 x 1.250)
35 54-197491 CLAMP
36 87-18211 RELAY SWITCH
37 84-18244A1 HARNESS ASSEMBLY
38 10-18124 SCREW, (10-32 x .75)
39 25-90329 GROMMET
40 23-309772 SPACER
41 816994 BRACKET
42 12-42118 WASHER
43 10-32,11-8M0204718 NUT,
44 37-81563024 DECAL
▶Power Trim Components(Design I) (39 parts) Power Trim Components(Design I)
Ref OEM Part # Part Name
1 99659A22 MANIFOLD ASSEMBLY (GRAY)
2 22-56800 PIPE PLUG, MANIFOLD
3 41493A7 TRIM CYLINDER ASSEMBLY (GRAY)
3A 811600 GUIDE KIT
4 41492A1 GUIDE ASSEMBLY
5 25-41478A1 REPAIR KIT
6 41482A2 CHECK VALVE KIT
7 1100-8M0021648 GUIDE ASSEMBLY, TRIM ROD
8 878413A1 PISTON AND ROD ASSEMBLY, PORT
9 35-12184A1 TRIM FILTER ASSEMBLY
10 878414T01 PISTON AND ROD ASSEMBLY, STARBOARD
11 17-821539 PIN, Groove (W/ HEAD)
12 893929A01 VALVE ASSEMBLY
12A 53-815949001 E RING
13 10-4000327 SCREW, (M6 x 14), COVER
14 12-4002315 WASHER, COVER SCREW
15 99642 COVER, MANIFOLD
16 25-48462A4 O-RING KIT
17 19-99609A1 PLUG ASSEMBLY
18 99641A1 SHAFT ASSEMBLY
19 22-56800 PIPE PLUG, SHAFT
20 10-4008820 SCREW, (M6 x 20), PUMP AND MOTOR
21 13-400256 LOCKWASHER, (M6)
22 826729A10 PUMP AND MOTOR
23 99625002 SHAFT, UPPER
24 97-818298Q1 ANODE ASSEMBLY
25 10-8M0204707 SCREW, (M6 x 25), ANODE
26 12-8M0204649 WASHER, (.281 x .500 x .060), ANODE SCREW
27 8M0045383 STRIKER PLATE, TRIM SHAFT
28 13-58643 LOCKWASHER, (.375)
29 11-46335 NUT, (.375-24)
30 84-814609A1 CONTROL HARNESS, POWER TRIM
31 84-87379A14 WIRE ASSEMBLY, (2.750 Inches) (RED)
32 54-22875 CLIP, PUMP WIRE
33 8M0084613 C WASHER, CLIP SCREW
34 10-69079 SCREW, (#10-16 x .440), CLIP TO TRANSOM BRACKET
35 17-878267 PIN, Groove, TRIM CYLINDER (LOWER)
36 10-4000377 SCREW, (M10 x 30), MANIFOLD
37 13-400258 LOCKWASHER, SS, MANIFOLD SCREW
▶Power Trim Components(Design II) (41 parts) Power Trim Components(Design II)
Ref OEM Part # Part Name
- 826729A10 POWER TRIM ASSEMBLY, COMPLETE
1 811604F MANIFOLD ASSEMBLY
2 22-56800 PIPE PLUG
3 880952A03 TILT CYLINDER ASSEMBLY
4 811608 PISTON ROD (BOLT TYPE)
5 823553T PISTON ROD (NUT TYPE)
6 878239A02 GUIDE KIT
7 811607A1 REPAIR KIT
8 811610A1 CHECK VALVE KIT
9 1100-8M0021648 GUIDE ASSEMBLY
10 878414T01 PISTON AND ROD ASSEMBLY (STARBOARD)
11 35-12184A1 TRIM FILTER ASSEMBLY
12 17-821539 PIN, Groove
13 893929A01 VALVE ASSEMBY
14 53-815949001 E RING
15 10-4000327 SCREW, (M6 x 14)
16 12-4002315 WASHER
17 811611 COVER
18 811612A3 O-RING KIT
19 19-811613 PLUG ASSEMBLY
20 8M0142997 SHAFT ASSEMBLY
21 22-56800 PIPE PLUG
22 878265A6 TRIM MOTOR
23 10-811616 SCREW (SHORT)
24 811617T1 PUMP
25 811619 DRIVESHAFT
26 99625002 SHAFT
27 97-818298Q1 ANODE ASSEMBLY
28 10-8M0204707 SCREW, (M6 x 25)
29 12-8M0204649 WASHER, (.281 x .500 x .060)
30 8M0045383 STRIKER PLATE
31 13-58643 LOCKWASHER, (.375)
32 11-46335 NUT, (.375-24)
33 17-878267 PIN, Groove
34 84-814609A1 CONTROL HARNESS, POWER TRIM
35 84-87379A14 WIRE ASSEMBLY, (2.750 Inches)
36 54-22875 CLIP, PUMP WIRE
37 8M0084613 C WASHER, CLIP SCREW
38 10-69079 SCREW, (#10-16 x .440), CLIP TO TRANSOM BRACKET
39 10-4000377 SCREW, (M10 x 30), MANIFOLD
40 13-400258 LOCKWASHER, SS, MANIFOLD SCREW
▶Power Trim Motor(Use With Design II Power Trim System) (6 parts) Power Trim Motor(Use With Design II Power Trim System)
Ref OEM Part # Part Name
- 878265A6 TRIM MOTOR
1 811624 FRAME AND FIELD KIT
2 811625 BRUSH CARD KIT
3 811623 END FRAME KIT
4 811626 SEAL KIT
5 811627 ARMATURE KIT
▶Power Trim Pump(Use With Design I Power Trim Pump) (9 parts) Power Trim Pump(Use With Design I Power Trim Pump)
Ref OEM Part # Part Name
- 826729A10 PUMP AND MOTOR
1 12659 FRAME AND FIELD KIT
2 12665 BRUSH SPRING KIT
3 13506 BRUSH CARD KIT
4 12662 PUMP AND END FRAME KIT
5 126631 PUMP SEAL KIT
6 12660 END FRAME KIT
7 12661 ARMATURE KIT
8 12664 THRU BOLT KIT
▶Reed Block and Cylinder Head (36 parts) Reed Block and Cylinder Head
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET Comment: (200)
1 18488F2 CYLINDER HEAD Comment: (200)
2 27-822844T05 GASKET Comment: (20)(Component of Powerhead)(Head Gasket not included in Engine Gasket Set)
3 10-98534 SCREW, (.375-16 X 2.30)
4 12-25909 WASHER, (.406 x .812 x .065)
5 27-8M0204714 GASKET
6 90390A1 COVER KIT
7 75692 THERMOSTAT
8 10-35386 SCREW, (.312-18 x 1.00)
9 22-687271 FITTING, (.250-18 Brass)
10 32-77653101 HOSE, (24.500 Inches Bulk)
11 22-68728 FITTING
12 54-816311T CABLE TIE, (8.00 Inches)
13 97465 TEMPERATURE SENDER (STBD.)
14 87628A7 ADAPTOR PLATE (200)
15 10-28668 SCREW, (.250-20 x .875)
16 27-883775 GASKET (200)
17 17-63779 PIN, Dowel (.250 x .625)
18 87692 REED BLOCK Comment: (200)
19 34-19719A1 REED ASSEMBLY Comment: (200)
20 903911 REED CLAMP Comment: (200)
21 10-823588 SCREW, (8-32 x .187) (QTY. OF 84 ON 200)
22 10-92160 SCREW, (.250-20 x .75) Comment: (135/150/MAGNUM II)
22/23 10-28668 SCREW, (.250-20 x .875) Comment: (200)
23 10-96529 SCREW, (.250-20 x 2.00) Comment: (135/150/MAGNUM II)
24 814612 THERMAL AIR VALVE
25 54-26404 CLAMP (1")
26 8M0084613 C WASHER
27 10-69079 SCREW, (#10-16 x .440)
28 13536A7 TEMPERATURE SENSOR (PORT)
29 137151 RETAINER
30 10-98257 SCREW, (.312-18 x .500)
31 22-56759 FITTING, Press-In
32 32-892024122 TUBING, (20.00 Feet Bulk)
33 21-426233 CHECK VALVE (PRESS-IN 11/16")
34 22-15133 FITTING (PRESS-IN)
▶Service/Support Material (1 parts) Service/Support Material
Ref OEM Part # Part Name
- 90-17747912 OWNERS MANUAL (MAGNUM II)
▶Starter Motor Assembly (11 parts) Starter Motor Assembly
Ref OEM Part # Part Name
- 50-893893 STARTER MOTOR
1 90645 DRIVE KIT
2 13310T1 DRIVE
3 75660 PLATE
4 10-74968 BOLT
6 NSS NOT SOLD SEPARATE, Washer (AMERICAN BOSCH # WA3122)
7 79216 ARMATURE
8 898265016 BRUSH/SPRING KIT
9 898265014 HOLDER
10 NSS NOT SOLD SEPARATE, Screw (AMER. BOSCH # 02441-22-SC-30SM)
11 15386001 END CAP
▶Steering Attaching Kit(XR4/ Magnum II) (12 parts) Steering Attaching Kit(XR4/ Magnum II)
Ref OEM Part # Part Name
- 92876A8 STEERING ATTACHING KIT (SINGLE)
1 41055 MOUNT, STEERING TUBE
2 850791T COUPLING, STEERING LINK
3 10-73732 SCREW, (.375-24 x 1.120), COUPLING
4 11-8M0204726 NUT, (.375-24), COUPLING SCREW
5 10-59702 SCREW, (.250-28 x .875), MOUNT ATTACHING
6 88404 TAB WASHER, MOUNT SCREW
7 71565 TUBE-CABLE GUIDE, STEERING
8 11-8M0041651 NUT, (.875-14), STEERING TUBE
9 14-42100 TAB WASHER, STEERING TUBE NUT
10 19624A1 SEAL KIT
11 42101 SPACER
▶Swivel Bracket(Casting #1499-8710-6) (25 parts) Swivel Bracket(Casting #1499-8710-6)
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET Comment: (200)
1 1499-8710T21 SWIVEL BRACKET ASSEMBLY (GRAY)
2 26-87735 SEAL, Oil, SWIVEL BRACKET (LOWER)
3 23-818764 BUSHING, SWIVEL BRACKET-LOWER AND UPPER
4 25-33466 O-RING, UPPER
5 23-67668 SPACER, UPPER
6 22-8M0169589 FITTING, Grease
7 23-821207 BUSHING, SWIVEL BRACKET
8 17-67706A55 SWIVEL PIN AND STEERING ARM (GRAY)
9 10-8M0176309 SCREW, (.437-20 x 7.50), STEERING ARM TO UPPER MOUNT
10 77326 MOUNT (X-LONG) (USE ON XR4/MAGNUM II)
11 12-66921 WASHER, UPPER MOUNT BOLT
12 12-78688 WASHER, UPPER MOUNT BOLT
13 11-8M0204653 NUT, (.437-20), UPPER MOUNT BOLT
14 92876A12 STEERING LINK ASSEMBLY
15 10-849838 SCREW, (.375-24 x 1.25), STEERING LINK TO STEERING ARM
16 11-8M0204726 NUT, (.375-24), STEERING LINK SCREW
17 12-34931 WASHER, (.406 x .734 x .063) SS, STEERING LINK TO STEERING ARM
18 13-78854 WAVE WASHER, BOTTOM YOKE
19 86580A1 BOTTOM YOKE (GRAY)
20 53-67684 RETAINING RING, BOTTOM YOKE
21 12-67670 WASHER
22 88882 BUMPER, TOP YOKE
23 10-64014 SCREW, (.250-28 x .500), SWIVEL BRACKET
24 54-54457 J CLIP
▶Swivel Bracket(Casting #1499-8710-7) (27 parts) Swivel Bracket(Casting #1499-8710-7)
Ref OEM Part # Part Name
1 1499-8710T21 SWIVEL BRACKET ASSEMBLY (GRAY)
2 26-87735 SEAL, Oil, SWIVEL BRACKET (LOWER)
3 23-818764 BUSHING, SWIVEL BRACKET-LOWER AND UPPER
4 23-816039 SPACER
5 25-8M0214926 O-RING
6 22-8M0169589 FITTING, Grease
7 23-821207 BUSHING, SWIVEL BRACKET
8 12-816432 THRUST WASHER,
9 10-8M0176309 SCREW, (.437-20 x 7.50), STEERING ARM TO UPPER MOUNT
10 77326 MOUNT (X-LONG) (USE ON XR4/MAGNUM II)
11 12-66921 WASHER, UPPER MOUNT BOLT
12 12-78688 WASHER, UPPER MOUNT BOLT
13 11-8M0204653 NUT, (.437-20), UPPER MOUNT BOLT
14 92876A12 STEERING LINK ASSEMBLY
15 10-849838 SCREW, (.375-24 x 1.25), STEERING LINK TO STEERING ARM
16 11-8M0204726 NUT, (.375-24), STEERING LINK SCREW
17 12-34931 WASHER, (.406 x .734 x .063) SS, STEERING LINK TO STEERING ARM
18 17-67706A55 SWIVEL PIN AND STEERING ARM (GRAY)
19 86580A1 BOTTOM YOKE (GRAY)
20 53-67684 RETAINING RING, BOTTOM YOKE
21 88882 BUMPER, TOP YOKE
22 10-64014 SCREW, (.250-28 x .500), SWIVEL BRACKET
23 54-54457 J CLIP
24 8M0074846 TRIM SENDER ASSEMBLY
25 10-852368 SCREW, (#10-24 x .750)
26 10,13-26996 LOCKWASHER,
27 12-89302 WASHER, (.203 x .406 x .040)
▶Throttle Lever and Shift Shaft (53 parts) Throttle Lever and Shift Shaft
Ref OEM Part # Part Name
1 74897T PIVOT, TRIGGER PLATE
2 62459T BALL JOINT ASSEMBLY, TRIGGER PLATE
3 10-32,11-45076 NUT, , LINK ROD
4 76035 ROD, TRIGGER PLATE
5 10-32,11-46438 NUT, , BALL JOINT
6 41094A3 LEVER ASSEMBLY, SPARK ADVANCE
7 10-64022 SCREW, (.250-20 x 2.125), SPARK ADVANCE LEVER
8 11-64015 NUT, ( #8-32)
9 26852 CAP, SPARK ADVANCE LEVER STOP SCREW
10 10-69560 SCREW, (.190-32 X 1.25)
11 10-32,11-68219 NUT, , SPARK ADVANCE LEVER STOP SCREW
12 48039 CAP, SPARK ADVANCE LEVER STOP SCREW
13 410952 LEVER, THROTTLE CONTROL
14 10-818165 SCREW, (.375-16 x 1.75)
15 23-55164 BUSHING, THROTTLE LEVER
16 23-55171 BUSHING, SPARK ADVANCE LEVER
17 24-55162 SPRING, THROTTLE AND SPARK ADVANCE LEVER
18 12-46765 WASHER, SPARK ADVANCE LEVER
19 10-64022 SCREW, (.250-20 x 2.125), THROTTLE LEVER - STOP
20 11-64015 NUT, ( #8-32), THROTTLE LEVER STOP SCREW
21 26852 CAP, THROTTLE LEVER STOP SCREW
22 39483 LATCH, CABLE
23 10-69026 SCREW, (.250-28 x .88), CABLE LATCH TO THROTTLE LEVER
24 24-20099 SPRING, CABLE LATCH TO THROTTLE LEVER
25 11-826709109 NUT, (.250-28), CABLE LATCH SCREW
26 814929 ROD, THROTTLE CONTROL
27 14638 BARREL, THROTTLE CONTROL ROD
28 815539T THROTTLE CAM
29 16-20353 STUD, (.250-28 x 1.750), THROTTLE CAM ATTACHING
30 23-8M0215006 BUSHING
31 11-826709109 NUT, (.250-28), THROTTLE CAM STUD
32 24-41050 SPRING, THROTTLE RETURN (OLD DESIGN)
33 814283A2 BRACKET, ANCHOR - CONTROL CABLES
34 98889 LATCH, CONTROL CABLE
35 10-42975 SCREW, Drive, LATCH
36 39519 CUP, BARREL RETAINER
37 23-26600 BUSHING, NYLON - LINK ROD
38 12-35462 WASHER, (.2656 x .625 x .0625) , LINK ROD
39 11-826709109 NUT, (.250-28), LINK ROD TO SHIFT SHAFT
40 10-53167T SCREW, (.312-18 x .880), ANCHOR BRACKET
41 814284 GUIDE BLOCK, LINK ROD
42 24-20099 SPRING, LINK ROD TO GUIDE BLOCK
43 67073A1 LINK ROD ASSEMBLY
44 52100 WEAR PLATE, LINK ROD
45 8M0036768 LATCH
46 12-35462 WASHER, (.2656 x .625 x .0625) , LATCH
47 11-826709109 NUT, (.250-28), LINK ROD
48 79932A17 SHIFT SHAFT ASSEMBLY (X-LONG)
49 13-29720 WAVE WASHER, LINK ROD
50 87-814281A1 IDLE STABILIZING SHIFT KIT
51 10-77478 SCREW, (#6-32 x .875)
52 12-27882 WASHER
53 17461A3 RESISTOR MODULE
▶Top Cowl and Front Shield (32 parts) Top Cowl and Front Shield
Ref OEM Part # Part Name
1 2196-9742A91 TOP COWL ASSEMBLY (GRAY) Comment: (MAGNUM II)
2 812784 SEAL
3 815478 SEAL
4 814823 SOUND BLANKET (SIDE) Comment: (USE WITHOUT DEFLECTOR)
4/5 814823A1 SOUND BLANKT KIT Comment: (USE W/ DEFLECTOR)
5 814837 SOUND BLANKET Comment: (USE WITHOUT DEFLECTOR)
6 17196A1 SHIELD, AIR INLET Comment: (XR4/MAGNUM II)
7 11-11316 SPEED/NUT Comment: (XR4/MAGNUM II)
8 17238 SEAL, AIR INLET Comment: (XR4/MAGNUM II)
9 17195 SHIELD, AIR INLET (STBD) Comment: (XR4/MAGNUM II)
10 184741 BRACKET, REAR
11 25-18506001 GROMMET
12 10-28636 SCREW, (.250-20 x .750)
13 12-56720 WASHER, (.330 x .750 x .060)
14 813096A2 HOOK
15 10-73286 SCREW, (.250-20 x .500)
16 8M0207770 ROLLER
17 53-13194 RING, Retaining
18 10-816992 SCREW
19 187021 LOCATOR
20 893763 BRACKET
21 813552 SPACER
21A 816838 SPACER
22 10-69267 SCREW, (.312-18 x 1.750)
23 11-815848 NUT, (.312)
24 47341A11 ROPE AND HANDLE KIT (FOR MANUAL STARTING)
25 18755A2 FRONT SHIELD ASSEMBLY (GRAY)
26 813562 SEAL (OLD DESIGN)
27 10-77137 SCREW, (.190-16 X .62)
28 12-8M0204666 WASHER, (.203 x .500 x .032)
29 12-8M0042642 WASHER, (.323 x .563 x .063)
30 12-36001 WASHER
▶Transom Brackets (23 parts) Transom Brackets
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET Comment: (200)
1 3401-8718F8 TRANSOM BRACKET (STARBOARD) Comment: (GRAY)
2 3400-8716A9 TRAMSOM BRACKET (PORT) Comment: (GRAY)
3 22-8M0169588 FITTING, Grease
4 11-8M0041651 NUT, (.875-14)
5 99170A2 TILT TUBE
6 11-859133 NUT (1"-14) (GRAY)
7 25-45711 O-RING
8 13-88750 WAVE WASHER
9 11-858869 NUT, (.875-14)
10 10-8M0149747 SCREW, (.500-20 x 4.500)
11 12-8M0204648 WASHER
12 11-91962 NUT
13 8M0115104 LEVER ASSEMBLY
14 13-99611 WAVE WASHER
15 23-65830 NYLINER
16 99633 KNOB (GRAY)
17 17-99615 PIN, Groove
18 24-99622 SPRING
19 17-99604 PIN, Groove
20 10-96930A1 BOLT ASSEMBLY
21 11-23161 NUT, (.375-24)
22 814207 STOP
▶Wiring Harness/Starter Solenoid (45 parts) Wiring Harness/Starter Solenoid
Ref OEM Part # Part Name
1 434292 IGNITION PLATE
2 332-7778A12 SWITCH BOX
3 10-13669 SCREW, (12-24 x 2.00), SWITCH BOX TO IGNITION PLATE
4 23-94453 BUSHING, SWITCH BOX SCREW
5 84-62310A2 CABLE ASSEMBLY, SWITCH BOX TO SWITCH BOX
6 10-32,11-45076 NUT, , SWITCH BOX TERMINAL
7 84-60871A10 WIRE ASSEMBLY, SWITCH BOX
8 10-62568 SCREW, (#10-16 x .375), WIRE ATTACHING
9 84-65999A3 CABLE ASSEMBLY, (Black)
10 10-60411 SCREW, (1.25), IGNITION PLATE
11 13-8M0204647 LOCKWASHER, (.312), IGNITION PLATE SCREW
12 12-36042 WASHER, IGNITION PLATE SCREW
13 12-67264 WASHER, (Rubber), IGNITION PLATE SCREW
14 23-67268 BUSHING, IGNITION PLATE SCREW
15 87-33386A3 SWITCH ASSEMLBY
16 10-38055 SCREW, (.190-32 X .62), MERCURY SWITCH TO IGNITION PLATE
17 10-32,11-45076 NUT, , MERCURY SWITCH TERMINAL
18 10-87926 SCREW, (#10-32 x .500), LEAD ATTACHING
19 84-88439A4 BATTERY CABLE, Negative
20 84-96220A4 HARNESS, ENGINE (USE W/RECTIFIER)
21 88-8M0207796 FUSE, (20 Ampere)
22 84-95084A2 CABLE ASSEMBLY, FUSE
23 54-47483 J CLIP
24 54-816311T CABLE TIE, (8.00 Inches), HARNESS AND CABLES
25 89-853654A1 STARTER SOLENOID
26 10-32,11-45076 NUT, , SOLENOID TERMINALS
27 13-53166 LOCKWASHER, (.312), SOLENOID TERMINALS
28 11-8M0204668 NUT, (.312-18), SOLENOID TERMINALS
29 10-31716 SCREW, (.250-20 x .62), SOLENOID TO IGNITION PLATE
30 13-26992 LOCKWASHER, (.250)
31 84-65999A2 CABLE ASSEMBLY, (Black), UPPER MOUNT
32 84-88528A2 CABLE ASSEMBLY (6" - RED/WHITE)
33 86-194372 TERMINAL BLOCK
34 10-38055 SCREW, (.190-32 X .62)
35 12-89302 WASHER, (.203 x .406 x .040)
36 10-32,11-45076 NUT,
37 814422T COVER, IGNITION PLATE
38 10-88447 SCREW, (.190-32 x 1.62)
39 10-690201 SCREW, (#10-32 x .875)
40 12-89302 WASHER, (.203 x .406 x .040)
41 10,13-26996 LOCKWASHER,
42 8M0058226 RECTIFIER
43 10-38055 SCREW, (.190-32 X .62)
44 10-32,11-45076 NUT,
45 85-78866 INSULATOR

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury V-150 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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