🔎 Mercury 55 (3 CYL.) Reference Library — Exploded parts diagrams (34 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 55 (3 CYL.) is a 2-Stroke, 3-Cylinder outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
2-Stroke, 3-Cylinder |
| Horsepower |
55 HP |
| Displacement |
967 cc |
| Bore x Stroke |
76 mm x 71 mm |
| Spark Plug (Type & Gap) |
NGK BUHW-2 |
| Engine Oil Capacity |
Pre-mix or Oil Injection |
| Recommended Engine Oil |
Quicksilver Premium 2-Cycle TC-W3 |
| Gear Case Oil Capacity |
380-440 mL (12.8-14.9 fl oz) |
| Idle Speed (in gear) |
650 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
5000-5500 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 55 (3 CYL.):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 55 (3 CYL.).
▶Accessories (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
35-802893Q01 |
FILTER, Fuel/Water Separator |
▶Attenuator Plate (23 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-812867A97 |
GASKET SET |
| 1 |
19662 |
ATTENUATOR, Sound |
| 2 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 3 |
19-815784 |
CAP |
| 4 |
26-812889 |
SEAL |
| 5 |
812874 |
PLATE, Sound Attenuator |
| 6 |
10-4000363 |
SCREW, (M8 x 100) |
| 7 |
NSS |
NOT SOLD SEPARATE, Decal-Warning Comment: (Manual) |
| 8 |
NSS |
NOT SOLD SEPARATE, Decal-Caution |
| 9 |
NSS |
NOT SOLD SEPARATE, Decal-Full Throttle Timing Comment: (Electric) |
| 10 |
11399A1 |
ARM ASSEMBLY |
| 11 |
67748 |
ROLLER |
| 12 |
10-40056103 |
SCREW, (M5 x 6) |
| 13 |
12-8M0204666 |
WASHER, (.203 x .500 x .032) |
| 14 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) Comment: (Electric) |
| 15 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.00 Inch Length) Comment: (Electric) |
| 16 |
22-830285 |
FITTING TEE Comment: (Electric) |
| 17 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.00 Inch Length) Comment: (Electric) |
| 18 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 19 |
27-8144461 |
GASKET, Flange |
| 20 |
825204T03 |
LINK, Throttle |
| 21 |
NSS |
NOT SOLD SEPARATE, Decal-Caution in Gear Idle |
| 22 |
12-35462 |
WASHER, (.2656 x .625 x .0625) Stainless Steel |
▶Carburetor (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
1395-8112231 |
GASKET SET, Carburetor |
| 1 |
3301-821854T21 |
CARBURETOR Comment: (BOTTOM) 55/60 MANUAL - WME-57 |
| 2 |
1395-823632 |
SHAFT, Throttle Comment: (UPPER/BOTTOM) WME-57 |
| 3 |
1395-823633 |
SHAFT, Throttle Comment: (CENTER) WME-57 |
| 4 |
1395-823636 |
SHAFT, Throttle Comment: (BOTTOM) WME-58 |
| 5 |
1395-823634 |
SCREW Comment: (UPPER/BOTTOM) |
| 6 |
NSS |
NOT SOLD SEPARATE, Spring-Throttle Return |
| 7 |
NSS |
NOT SOLD SEPARATE, Idle Needle |
| 8 |
NSS |
NOT SOLD SEPARATE, Spring-Idle Needle |
| 9 |
NSS |
NOT SOLD SEPARATE, Gasket-cover Plate |
| 10 |
1395-811221 |
COVER PLATE |
| 11 |
1395-811220 |
SCREW, Cover Plate |
| 12 |
27-8144461 |
GASKET, Flange |
| 13 |
1395-8113522 |
LEVER, Oil Pump Comment: WME-58 - BOTTOM |
| 14 |
1395-8086121 |
SCREW, Lever Retainer Comment: WME-58 - BOTTOM |
| 15 |
10-F10155 |
SCREW, Throttle Valve |
| 16 |
97246 |
VALVE, Throttle |
| 17 |
NSS |
NOT SOLD SEPARATE, Retaining Ring |
| 18 |
F10064 |
SHAFT |
| 19 |
1395-808738 |
GASKET |
| 20 |
NSS |
NOT SOLD SEPARATE, Gasket-Fuel Bowl |
| 21 |
10-95951 |
VALVE, Inlet Needle |
| 22 |
1395-9594 |
FLOAT |
| 23 |
1395-808612 |
SCREW AND WASHER, (#8-32 x .750) |
| 24 |
1395-811693 |
BOWL, Fuel Comment: (WME-58) |
| 25 |
1395-811694 |
PLUG KIT |
| 26 |
1395-802731 |
SEAL (CONSISTS OF 4 SEALS) |
| 27 |
1395-6487 |
JET, Main (.060) Comment: WME-58 |
▶Clamp Bracket, Manual (39 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3420-822868A2 |
CLAMP BRACKET ASSEMBLY Comment: (GRAY) PORT |
| 2 |
22-8M0169588 |
FITTING, Grease |
| 3 |
17-99604 |
PIN, Groove |
| 4 |
3419-822867F2 |
CLAMP BRACKET Comment: (GRAY) STARBOARD |
| 5 |
19618A3 |
LEVER ASSEMBLY, Tilt Lock Comment: (GRAY) |
| 6 |
24-99622 |
SPRING |
| 7 |
23-65830 |
NYLINER |
| 8 |
24-812708 |
SPRING |
| 9 |
812709T6 |
KNOB Comment: (GRAY) |
| 10 |
17-99615 |
PIN, Groove |
| 11 |
12-19619 |
WASHER |
| 12 |
18486F6 |
BRACKET, Anchor Comment: (GRAY) |
| 13 |
97-818298Q1 |
ANODE KIT |
| 14 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 15 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 |
10-4000355 |
SCREW, (M8 x 35) |
| 17 |
13-400257 |
LOCKWASHER, (M8) |
| 18 |
11-401388 |
NUT, (M8) |
| 19 |
17-8M0026068 |
PIN ASSEMBLY, Tilt Lock |
| 20 |
24-821461 |
SPRING |
| 21 |
8M0041938 |
TILT TUBE |
| 22 |
11-858869 |
NUT, (7/8-14) |
| 23 |
10-818883A1 |
THUMB SCREW ASSEMBLY |
| 24 |
12-818884 |
WASHER |
| 25 |
10-768042 |
SHOULDER SCREW, Hex |
| 26 |
NSS |
NOT SOLD SEPARATE, Handle |
| 27 |
NSS |
NOT SOLD SEPARATE, Rivet |
| 28 |
10-814259 |
SCREW, (.500-20 x 4.00) |
| 29 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 30 |
11-91962 |
NUT, (.500-20) |
| 31 |
8M0084737 |
LINK |
| 32 |
19615A05 |
LEVER ASSEMBLY, Tilt |
| 33 |
23-812707 |
BUSHING |
| 34 |
12-8M0042643 |
WASHER, (.520 x .850 x .060) Nylon - Black |
| 35 |
13-99611 |
WAVE WASHER |
| 36 |
8M0007469 |
TILT KNOB |
| 37 |
10-19611 |
SCREW, (.375-16 x .62) |
| 38 |
NSS |
NOT SOLD SEPARATE, Decal-Tilt Lock |
| 39 |
NSS |
NOT SOLD SEPARATE, Decal-Warning |
▶Cowling (56 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4005-816534T14 |
TOP COWL ASSEMBLY, Without Decals Comment: MANUAL-SILVER |
| 2 |
824666 |
SHIELD, Air Inlet |
| 3 |
10-4006731 |
SCREW, (M6 x 16) |
| 4 |
47341A11 |
ROPE AND HANDLE KIT, Manual Starting |
| 5 |
NSS |
NOT SOLD SEPARATE, Envelope |
| 6 |
813548A6 |
BRACKET, Cowl Support - Silver |
| 7 |
10-8231871 |
SCREW, (M4 x 14.5) |
| 8 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 9 |
11-8237515 |
NUT, (M4) |
| 10 |
813549A2 |
BRACKET, Cowl Support, Rear |
| 11 |
10-8231871 |
SCREW, (M4 x 14.5) |
| 12 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 13 |
11-8237515 |
NUT, (M4) |
| 14 |
814336A02 |
SOUND BLANKET KIT |
| 15 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Front-Manual |
| 16 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Side-Starboard |
| 17 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Side-Port |
| 18 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Rear |
| 19 |
8M0043150 |
SEAL |
| 20 |
813504A1 |
GAUGE KIT, Oil Level Comment: ELECTRIC |
| 21 |
813505 |
GROMMET Comment: ELECTRIC |
| 22 |
113171 |
RETAINER Comment: ELECTRIC |
| 23 |
11-65110 |
NUT Comment: ELECTRIC |
| 24 |
823593A1 |
DEFLECTOR KIT, Air |
| 25 |
813546003 |
MOUNT |
| 26 |
893763 |
BRACKET ASSEMBLY, Latch Roller |
| 27 |
10-4006731 |
SCREW, (M6 x 16) |
| 28 |
2197-812512A9 |
BOTTOM COWL ASSEMBLY Comment: GRAY |
| 29 |
8M0043162 |
SEAL |
| 30 |
8M0043169 |
BUMPER |
| 31 |
87-8M0042301 |
SWITCH Comment: POWER TRIM |
| 32 |
812830T01 |
PLUG Comment: NON-POWER TRIM |
| 33 |
8M0032848 |
RETAINER |
| 34 |
22-813613 |
FITTING |
| 35 |
813606003 |
SEAL |
| 36 |
10-40011151 |
SCREW, (M8 x 35) Stainless Steel |
| 37 |
813605003 |
SEAL |
| 38 |
32-7568058 |
HOSE, (15.00 Inches) |
| 39 |
10-4006731 |
SCREW, (M6 x 16) |
| 40 |
19812T03 |
BRACKET, Cable Retainer |
| 41 |
10-42975 |
DRIVE SCREW |
| 42 |
98889 |
LATCH |
| 43 |
39519 |
CUP |
| 44 |
84-88807A28 |
CABLE ASSEMBLY |
| 45 |
10-878607 |
SCREW, (#10-16 x .380) |
| 46 |
10-4000335 |
SCREW, (M6 x 50) |
| 47 |
12-35280 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 48 |
13-37642 |
WAVE WASHER |
| 49 |
23-19428 |
BUSHING |
| 50 |
813547F1 |
LEVER, Cowl Latch Comment: GRAY |
| 51 |
826354A1 |
BUSHING KIT, Cowl Latch |
| 52 |
NSS |
NOT SOLD SEPARATE, Bushing |
| 53 |
813604 |
LATCH CAM |
| 54 |
11-401386 |
NUT, (M6) |
| 55 |
812717T6 |
TRIM COVER Comment: GRAY |
| 56 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
▶Crankshaft, Pistons and Connecting Rods (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
852071T97 |
POWERHEAD ASSEMBLY |
| 1 |
2411-827954T2 |
CRANKSHAFT ASSEMBLY |
| 2 |
43-43019A2 |
GEAR ASSEMBLY |
| 3 |
30-63742T |
BEARING, Ball |
| 4 |
53-812877 |
RING, Retaining |
| 5 |
28-91800 |
KEY, Woodruff |
| 6 |
31-818889A1 |
BEARING ASSEMBLY, Roller Comment: (TOP) |
| 7 |
26-8173971 |
SEAL, Oil |
| 8 |
827955A2 |
BEARING ASSEMBLY |
| 9 |
NSS |
NOT SOLD SEPARATE, Roller |
| 10 |
NSS |
NOT SOLD SEPARATE, Ring-Seal |
| 11 |
705-850026T2 |
PISTON ASSEMBLY Comment: (.015 O.S.) |
| 12 |
53-857196 |
RING, Lock |
| 13 |
39-821695A6 |
RING SET, Piston Comment: (.015 O.S.) |
| 14 |
NSS |
NOT SOLD SEPARATE, Piston Ring Comment: (CHROME FACE) |
| 15 |
640-9612A6 |
CONNECTING ROD ASSEMBLY |
| 16 |
12-8M0012298 |
WASHER |
| 17 |
29-8M0214934 |
BEARING |
| 18 |
10-91012 |
SCREW, (.250-28 Special) |
| 19 |
8M0234886 |
BEARING KIT |
▶Cylinder Block (46 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-812867A97 |
GASKET SET |
| 1 |
2801-827953T4 |
CYLINDER BLOCK |
| 2 |
10-81742780 |
SCREW, (M8 x 80) |
| 3 |
10-81742730 |
SCREW, (M8 x 30) |
| 4 |
21-426585 |
CHECK VALVE |
| 5 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (15 IN.) |
| 6 |
21-426232 |
CHECK VALVE (PRESS-IN) |
| 7 |
812888A2 |
CARRIER ASSEMBLY |
| 8 |
21-42657A4 |
CHECK VALVE |
| 9 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 10 |
11-400212 |
NUT, (M6) Stainless Steel |
| 11 |
42942 |
CAP |
| 12 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) (LOCATING) |
| 13 |
17-8M0084653 |
PIN (BEARING RACE) |
| 14 |
27-827284 |
GASKET |
| 15 |
16-8161949 |
STUD |
| 16 |
22-185981 |
PLUG, Pipe (.375-18) |
| 17 |
22-328022 |
PLUG, Pipe (.125-27) Brass Comment: (ELECTRIC) |
| 18 |
22-328022 |
PLUG, Pipe (.125-27) Brass Comment: (MANUAL) |
| 19 |
22-328022 |
PLUG, Pipe (.125-27) Brass |
| 20 |
22-19725 |
ELBOW |
| 21 |
21-426585 |
CHECK VALVE |
| 22 |
827251A1 |
COVER |
| 23 |
850897 |
LIFTING EYE Comment: MANUAL |
| 24 |
10-40011149 |
SCREW, (M8 x 25) Stainless Steel Comment: MANUAL |
| 25 |
NSS |
NOT SOLD SEPARATE, Plug-Serial Number |
| 26 |
10-40011149 |
SCREW, (M8 x 25) Stainless Steel |
| 27 |
889735 |
CARRIER Comment: ELECTRIC |
| 28 |
850055001 |
THERMOSTAT, 43°C (110°F) Comment: ELECTRIC |
| 29 |
25-62701 |
O-RING Comment: ELECTRIC SN# 0G662182 & Below |
| 30 |
26-854639001 |
SEAL Comment: ELECTRIC SN# 0G662183 & Up |
| 31 |
787992 |
SENDER, Temperature |
| 32 |
889733 |
RETAINER |
| 33 |
10-878609 |
SCREW, (#10-16 x .600) |
| 34 |
12-8M0204666 |
WASHER, (.203 x .500 x .032) |
| 35 |
12-8M0204663 |
WASHER, (.187 x .500 x .062) Neoprene Comment: ELECTRIC |
| 36 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel Comment: ELECTRIC |
| 37 |
11-816872 |
WING NUT Comment: ELECTRIC |
| 38 |
22-996642 |
ELBOW Comment: ELECTRIC |
| 39 |
22-782792 |
ELBOW Comment: (MANUAL) |
| 40 |
22-56759 |
CONNECTOR Comment: (ELECTRIC) |
| 41 |
8129962 |
COVER Comment: MANUAL |
| 42 |
25-48462 |
O-RING, (.614 x .070) Comment: MANUAL |
| 43 |
10-40011108 |
SCREW, (M5 x 20) Stainless Steel Comment: MANUAL |
| 44 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (5-1/2 IN.) |
| 45 |
37-881865 |
DECAL, Caution, Start In Gear, (ELECTRIC-NON-HANDLE) |
▶Driveshaft Housing (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3516-816528A4 |
HOUSING ASSEMBLY, Driveshaft Comment: (GRAY - JET 45) |
| 2 |
16-8M0034445 |
STUD, (M10 x 166) Comment: (60 BIG FOOT - LL) |
| 3 |
10-817430110 |
SCREW, (M10 x 110) |
| 4 |
16-8M0034425 |
STUD, (M10 x 120) Comment: (55 LL) |
| 5 |
10-4000380 |
SCREW, (M10 x 45) Comment: (SHORT/LONG)(NON JET MODELS) |
| 6 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel Comment: BIGFOOT MODELS |
| 7 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel Comment: BIGFOOT MODELS |
| 8 |
11-40140 |
NUT, (M10) Comment: BIGFOOT MODELS |
| 9 |
22-85822A7 |
SPEEDOMETER PICK UP |
| 10 |
22-85822T |
CONNECTOR, Straight |
| 11 |
22-8M0181450 |
FITTING |
| 12 |
10-898835001 |
BOLT, (M12 x 154) |
| 13 |
42930A1 |
MOUNT ASSEMBLY, Lower |
| 14 |
12-20959 |
WASHER |
| 15 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 16 |
11-8M0204662 |
NUT, (M12) |
| 17 |
10-40011149 |
SCREW, (M8 x 25) Stainless Steel |
| 18 |
8M0036730 |
CLAMP |
| 19 |
11-35521 |
NUT |
| 20 |
67077F1 |
COVER, Gray |
| 21 |
10-88417 |
SCREW, (#12-24 x .620) |
| 22 |
23-8137451 |
SPACER Comment: (LL) |
| 23 |
43585 |
COUPLING |
▶Electrical Components (42 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8302351 |
PLATE, Electrical |
| 2 |
10-82239312 |
SCREW, (M5 x 12) |
| 3 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 4 |
56762 |
TIE STRAP, (4.00 Inches) |
| 5 |
821889A50 |
REV LIMITER Comment: ELECTRIC |
| 6 |
8266241 |
CLAMP Comment: ELECTRIC |
| 7 |
10-82239312 |
SCREW, (M5 x 12) Comment: ELECTRIC |
| 8 |
89-8M0185146 |
SOLENOID ASSEMBLY Comment: ELECTRIC |
| 9 |
23-8M0214955 |
BUSHING Comment: ELECTRIC |
| 10 |
25-818967 |
GROMMET Comment: ELECTRIC |
| 11 |
10-82129125 |
SCREW, (M6 x 25) Comment: ELECTRIC |
| 12 |
11-64015 |
NUT, (.250-20) Comment: ELECTRIC |
| 13 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel Comment: ELECTRIC |
| 14 |
84-88807A33 |
CABLE ASSEMBLY Comment: ELECTRIC |
| 15 |
84-88807A16 |
CABLE ASSEMBLY, (4.00 Inches) Black Comment: ELECTRIC |
| 16 |
8-32,11-26419 |
NUT, Brass Comment: ELECTRIC |
| 17 |
8M0084173 |
REGULATOR, Voltage Comment: ELECTRIC |
| 18 |
10-82129135 |
SCREW, (M6 x 35) Comment: ELECTRIC |
| 19 |
54-8M0024808 |
J CLIP Comment: ELECTRIC |
| 20 |
85-830233 |
BOOT, Insulator - Red Comment: ELECTRIC |
| 21 |
84-88439A4 |
CABLE ASSEMBLY, Battery - Negative Comment: ELECTRIC |
| 22 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 23 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 24 |
10-82129125 |
SCREW, (M6 x 25) |
| 25 |
84-88807A31 |
CABLE ASSEMBLY |
| 26 |
10-82129110 |
SCREW, (M6 x 10) Comment: MANUAL |
| 27 |
54-54457 |
J CLIP (QTY. OF 2 REQUIRED ON MANUAL) |
| 28 |
84-850220A2 |
HARNESS ASSEMBLY, Engine Comment: ELECTRIC |
| 29 |
88-812619 |
FUSE, Yellow - 20 Ampere Comment: ELECTRIC |
| 30 |
13541 |
PLUG, Male Comment: ELECTRIC |
| 31 |
25-822002 |
GROMMET |
| 32 |
23-822003 |
BUSHING |
| 33 |
12-8M0214930 |
WASHER |
| 34 |
10-40011129 |
SCREW, (M6 x 25) Stainless Steel |
| 35 |
84-850221A2 |
HARNESS ASSEMBLY, Ignition |
| 36 |
827509T7 |
CDM ASSEMBLY |
| 37 |
84-821945A61 |
CABLE ASSEMBLY, Hi Tension |
| 38 |
85-63709A1 |
BOOT/TERMINAL KIT |
| 39 |
33-8M0114745 |
SPARK PLUG (NGK#BP8HS-10) |
| 40 |
10-82129116 |
SCREW, (M6 x 16) |
| 41 |
84-850052A1 |
HARNESS ASSEMBLY, Power Comment: MANUAL |
| 42 |
84-11149T31 |
HARNESS ASSEMBLY Comment: MANUAL |
▶Exhaust Plate (25 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-812867A97 |
GASKET SET |
| 1 |
19653T3 |
PLATE ASSEMBLY, Exhaust |
| 2 |
21-817519A1 |
CHECK VALVE ASSEMBLY, Drain |
| 3 |
17-23784 |
PIN, Dowel |
| 4 |
1400-8M4501491 |
MOUNT, Upper |
| 5 |
10-40011153 |
SCREW, (M8 x 45) Stainless Steel |
| 6 |
10-898835001 |
BOLT, (M12 x 154) |
| 7 |
12-32834 |
WASHER, Neoprene |
| 8 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 9 |
11-896963 |
NUT, (M12) |
| 10 |
10-40011158 |
SCREW, (M8 x 70) Stainless Steel |
| 11 |
27-8M0000820 |
GASKET Comment: NOT USED ON JET MODELS |
| 12 |
23-48237 |
BUSHING Comment: NOT USED ON JET MODELS |
| 13 |
815639A9 |
SHIFT SHAFT Comment: (UPPER)(LONG/LL - MANUAL) NOT USED ON JET MODELS |
| 14 |
812872A2 |
SHIFT LINK Comment: (BIGFOOT) NOT USED ON JET MODELS |
| 15 |
23-48475 |
BUSHING Comment: NOT USED ON JET MODELS |
| 16 |
11-401386 |
NUT, (M6) Comment: NOT USED ON JET MODELS |
| 17 |
32-8M0042794 |
TUBE, Water Comment: (LONG) |
| 18 |
25-93221002 |
GROMMET |
| 19 |
8M0045214 |
TUBE, Exhaust |
| 20 |
10-40011153 |
SCREW, (M8 x 45) Stainless Steel |
| 21 |
812886001 |
SEAL |
| 22 |
99019 |
CLAMP |
| 23 |
42941001 |
SEAL, Water Tube (UPPER) |
| 24 |
10-40011155 |
SCREW, (M8 x 55) Stainless Steel |
▶Extension Components (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
816696T6 |
SPACER Comment: (GRAY) 60 |
| 2 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 3 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) |
| 4 |
817401A1 |
TUBE ASSEMBLY, Water |
| 5 |
25-8M0204645 |
O-RING, (.796 x .139) |
| 6 |
26-821093 |
SEAL |
▶Flwheel and Stator, Manual (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
261-859234T6 |
FLYWHEEL |
| 2 |
11-42979 |
NUT, (M16) |
| 3 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 4 |
398-832074A11 |
STATOR |
| 5 |
10-4013930 |
SCREW, (M5 x 30) |
| 6 |
854512T |
TRIGGER |
| 7 |
93421 |
SWIVEL BALL |
| 8 |
93254 |
SWIVEL BASE |
| 9 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 10 |
13541 |
PLUG, Male |
▶Flywheel and Stator, Electric (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
812777T1 |
COVER ASSEMBLY |
| 2 |
11-42979 |
NUT, (M16) |
| 3 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 4 |
261-859234T24 |
FLYWHEEL |
| 5 |
398-832075A21 |
IGNITION STATOR KIT |
| 6 |
10-4013930 |
SCREW, (M5 x 30) |
| 7 |
854512T |
TRIGGER |
| 8 |
93421 |
SWIVEL BALL |
| 9 |
93254 |
SWIVEL BASE |
| 10 |
54-816311T |
TIE STRAP, (8.00 Inches) |
▶Fuel Pump, Electric (39 parts)
| Ref |
OEM Part # |
Part Name |
| - |
852071T97 |
POWERHEAD ASSEMBLY |
| 1 |
NSS |
NOT SOLD SEPARATE, Fuel Pump |
| 2 |
21-857005A1 |
DIAPHAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 4 |
NSS |
NOT SOLD SEPARATE, Check Valve-Rubber |
| 5 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 6 |
NSS |
NOT SOLD SEPARATE, Spring |
| 7 |
NSS |
NOT SOLD SEPARATE, Cap |
| 8 |
NSS |
NOT SOLD SEPARATE, Spring |
| 9 |
NSS |
NOT SOLD SEPARATE, Cap |
| 10 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 11 |
27-8M0204705 |
GASKET |
| 12 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 13 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 14 |
987752 |
PLATE |
| 15 |
22-433351 |
CONNECTOR, 90 Degree (.125-27) Nylon |
| 16 |
10-82130050 |
SCREW, (M6 x 50) |
| 17 |
144303 |
BASE |
| 18 |
32-831949 |
HOSE |
| 19 |
35-816296Q2 |
FILTER, Fuel |
| 20 |
32-830761 |
LINE, Fuel |
| 21 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 22 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (1-1/4 IN.) |
| 23 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (14-1/4 IN.) |
| 24 |
22-818993 |
CONNECTOR, Tee |
| 25 |
22-8189941 |
CHECK VALVE |
| 26 |
32-82381335 |
TUBING, (15.00 Inches Bulk) (1-1/2 IN.) |
| 27 |
22-816856T01 |
CONNECTOR ASSEMBLY, Fuel |
| 28 |
10-4000332 |
SCREW, (M6 x 35) |
| 29 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (4-1/4 IN.) |
| 30 |
54-633003 |
CLAMP Comment: (STAMPED '3') |
| 31 |
89-819503A5 |
SOLENOID VALVE Comment: (USE WITH NO STAMPING CLAMP |
| 32 |
89-819503A5 |
SOLENOID KIT, Enrichner Valve Comment: (USE WITH STAMPED '3' CLAMP |
| 33 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (8 IN.) Comment: (MANUAL BUTTON MOUNTED UP) |
| 34 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (4 IN.) Comment: (MANUAL BUTTON MOUNTED UP) |
| 35 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (14 IN.) Comment: (MANUAL BUTTON MOUNTED UP) |
| 36 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (2 IN.) |
| 37 |
22-59169003 |
FITTING |
| 38 |
10-4006731 |
SCREW, (M6 x 16) |
▶Fuel Pump, Manual (33 parts)
| Ref |
OEM Part # |
Part Name |
| - |
852071T97 |
POWERHEAD ASSEMBLY |
| 1 |
NSS |
NOT SOLD SEPARATE, Fuel Pump |
| 2 |
21-857005A1 |
DIAPHAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 4 |
NSS |
NOT SOLD SEPARATE, Check Valve-Rubber |
| 5 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 6 |
NSS |
NOT SOLD SEPARATE, Spring |
| 7 |
NSS |
NOT SOLD SEPARATE, Cap |
| 8 |
NSS |
NOT SOLD SEPARATE, Spring |
| 9 |
NSS |
NOT SOLD SEPARATE, Cap |
| 10 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 11 |
27-8M0204705 |
GASKET |
| 12 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 13 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 14 |
987752 |
PLATE |
| 15 |
22-433351 |
CONNECTOR, 90 Degree (.125-27) Nylon |
| 16 |
10-82130050 |
SCREW, (M6 x 50) |
| 17 |
144303 |
BASE |
| 18 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (10 IN.) |
| 19 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (14-1/4 IN.) |
| 20 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 21 |
32-830768 |
HOSE |
| 22 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (4-1/4 IN.) |
| 23 |
35-891642T03 |
FILTER ASSEMBLY, Fuel |
| 24 |
8170281 |
BRACKET |
| 25 |
11-401196 |
NUT, (M6) |
| 26 |
22-59169003 |
FITTING |
| 27 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (9-1/2 IN.) |
| 28 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (5-1/2 IN.) |
| 29 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (1-1/2 IN.) |
| 30 |
858763 |
PRIMER BULB |
| 31 |
22-816856T01 |
CONNECTOR ASSEMBLY, Fuel |
| 32 |
10-4000332 |
SCREW, (M6 x 35) |
▶Gear Housing, Driveshaft - 1.64:1 Gear Ratio (36 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-814669A2 |
SEAL KIT, Gear Housing |
| 1 |
1671-9760T31 |
GEAR HOUSING ASSEMBLY Comment: (GRAY) |
| 2 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 3 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 4 |
12-191833 |
WASHER, Fiber |
| 5 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 7 |
22-56800 |
PLUG, Pipe (.0625-27) |
| 8 |
31-812768 |
BEARING, Roller |
| 9 |
818226A1 |
SEAL/PLATE KIT |
| 10 |
NSS |
NOT SOLD SEPARATE, Filler Plate |
| 11 |
43-813694T |
GEAR, Pinion (14 TEETH) |
| 12 |
11-55910 |
NUT, (.437-20) |
| 13 |
815420 |
SHIFT SHAFT Comment: (X-LONG) |
| 14 |
53-29641 |
E RING |
| 15 |
23-813696A2 |
BUSHING ASSEMBLY |
| 16 |
25-45258 |
O-RING, (.987 x .103) |
| 17 |
26-8M0204708 |
SEAL, Oil |
| 18 |
45-812731 |
DRIVESHAFT Comment: (55 MANUAL) |
| 19 |
15-812770A1 |
SHIM SET |
| 20 |
31-8M0166756 |
BEARING ASSEMBLY, Roller |
| 21 |
NSS |
NOT SOLD SEPARATE, Cup |
| 22 |
11-8128201 |
NUT |
| 23 |
46-812966A7 |
BASE ASSEMBLY, Water Pump |
| 24 |
25-8M0204651 |
O-RING, (1.859 x .139) |
| 25 |
26-814669 |
SEAL, Oil |
| 26 |
26-814670 |
SEAL, Oil |
| 27 |
47-19453T |
IMPELLER |
| 28 |
28-8M0032831 |
KEY |
| 29 |
46-812966A12 |
PUMP ASSEMBLY, Water |
| 30 |
27-8M0224241 |
GASKET Comment: (EXPORT - HIGH SULFUR LEADED FUELS/ WARM WATER) |
| 31 |
27-822189 |
GASKET, Upper Water Pump |
| 32 |
8M0204658 |
SEAL Comment: (SHORT/LONG) |
| 33 |
19700A2 |
FACE PLATE |
| 34 |
10-8248324 |
SCREW, (M6 x 16) |
| 35 |
760394 |
CAM, Shift Control |
▶Gear Housing, Driveshaft - 2.31:1 Gear Ratio (43 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-43035A4 |
SEAL KIT, Gear Housing |
| 1 |
1667-9011G60 |
GEAR HOUSING ASSEMBLY Comment: (GRAY) |
| 2 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) (FRONT) |
| 3 |
43046 |
TUBE, Oiler |
| 4 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 5 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 6 |
12-191833 |
WASHER, Fiber |
| 7 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) (REAR) |
| 8 |
31640T07 |
TRIM TAB |
| 9 |
10-825427 |
SCREW, (.437-14 x 1.250) Stainless Steel |
| 10 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
| 11 |
43040T1 |
CARRIER ASSEMBLY |
| 12 |
NSS |
NOT SOLD SEPARATE, Needle Bearing |
| 13 |
97-826134Q |
ANODE |
| 14 |
11-401386 |
NUT, (M6) |
| 15 |
10-4000333 |
SCREW, (M6 x 40) |
| 16 |
43-44484T |
GEAR, Pinion (13 Teeth) (ALSO PART OF 43-850033A2) |
| 17 |
11-35921 |
NUT, (.625-18) |
| 18 |
850307 |
CAM, Shift Control |
| 19 |
31-42677A1 |
BEARING ASSEMBLY, Tapered Roller |
| 20 |
15-44492A1 |
SHIM SET |
| 21 |
45-826737A1 |
DRIVESHAFT ASSEMBLY Comment: (LL) |
| 22 |
42461A1 |
SLEEVE/RING KIT |
| 23 |
NSS |
NOT SOLD SEPARATE, Ring Seal |
| 24 |
43055A4 |
COVER ASSEMBLY, Water Pump |
| 25 |
27-430331 |
GASKET |
| 26 |
27-8M0214931 |
GASKET |
| 27 |
26-43036 |
SEAL, Oil Comment: (LOWER) |
| 28 |
26-43035 |
SEAL, Oil Comment: (UPPER) |
| 29 |
27-8172771 |
GASKET |
| 30 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 31 |
8M0204709 |
FACEPLATE |
| 32 |
10-8M0214957 |
SCREW, (M6 x 30) |
| 33 |
826762A1 |
COUPLING Comment: (LL) |
| 34 |
28-8M0204723 |
KEY |
| 35 |
47-43026T2 |
IMPELLER |
| 36 |
10-8248326 |
SCREW, (M6 x 25) |
| 37 |
853907A1 |
SHIFT SHAFT ASSEMBLY Comment: (LL) |
| 38 |
53-29641 |
E RING |
| 39 |
23-43052A4 |
BUSHING ASSEMBLY |
| 40 |
25-8M0204681 |
O-RING, (1.424 x .103) |
| 41 |
26-8M0204708 |
SEAL, Oil |
| 42 |
10-8248326 |
SCREW, (M6 x 25) |
▶Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-814669A2 |
SEAL KIT, Gear Housing |
| 1 |
1671-9760T31 |
GEAR HOUSING ASSEMBLY Comment: (GRAY) |
| 37 |
15-812769A1 |
SHIM SET |
| 38 |
31-8M0103476 |
BEARING ASSEMBLY, Tapered Roller |
| 39 |
NSS |
NOT SOLD SEPARATE, Cup |
| 40 |
43-813693T1 |
GEAR ASSEMBLY, Forward (23 TEETH) |
| 41 |
31-21739 |
BEARING, Roller |
| 42 |
8129291 |
FOLLOWER, Cam |
| 43 |
20843 |
SLIDE |
| 44 |
24-38114 |
SPRING |
| 45 |
52-813697T |
CLUTCH |
| 46 |
17-8M0020942 |
PIN, Cross |
| 47 |
24-815418 |
SPRING |
| 48 |
44-14493 |
PROPELLER SHAFT |
| 49 |
43-813695T |
GEAR, Reverse (23 TEETH) |
| 50 |
30-20839T |
BEARING, Ball |
| 51 |
8M0168900 |
CARRIER ASSEMBLY, Bearing |
| 52 |
25-815460 |
O-RING |
| 53 |
31-21700 |
BEARING, Needle |
| 54 |
26-8M0205511 |
SEAL, Oil |
| 55 |
26-8M0203757 |
SEAL, Oil |
| 56 |
10-85594030 |
SCREW, (M8 x 30) Comment: (USE W/THREADED INSERT) |
| 57 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel Comment: (USE W/THREADED INSERT) |
| 58 |
8227731 |
INSERT, Threaded |
| 59 |
17264T2 |
TRIM TAB, Zinc |
| 60 |
10-4000377 |
SCREW, (M10 x 30) |
| 61 |
12-8M0214963 |
WASHER, (.406 x .750 x .104) |
| 62 |
48-816704A45 |
PROPELLER KIT Comment: (55 BEACHING) |
| 63 |
73345A1 |
THRUST HUB |
| 64 |
11-69578Q1 |
PROP NUT KIT |
| 65 |
14-8M0214942 |
TAB WASHER |
▶Gear Housing, Propeller Shaft - 2.31:1 Gear Ratio (32 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-43035A4 |
SEAL KIT, Gear Housing |
| 1 |
1667-9011G60 |
GEAR HOUSING ASSEMBLY Comment: (GRAY) |
| 43 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 44 |
NSS |
NOT SOLD SEPARATE, Cup |
| 45 |
43-859472A3 |
GEAR KIT, Forward (30 TEETH) |
| 46 |
31-30895T |
BEARING, Needle |
| 47 |
850315A1 |
FOLLOWER KIT, Cam |
| 48 |
30-44530 |
BALL |
| 49 |
NSS |
NOT SOLD SEPARATE, Slide |
| 50 |
24-850327 |
SPRING |
| 51 |
52-850048T |
CLUTCH |
| 52 |
17-8M0100263 |
PIN, Cross |
| 53 |
24-30893 |
SPRING |
| 54 |
44-8M0140445 |
PROPELLER SHAFT |
| 55 |
43-850034T |
GEAR, Reverse (30 Teeth) |
| 56 |
8M0168901 |
CARRIER ASSEMBLY, Bearing |
| 57 |
25-8M0214974 |
O-RING, (3.609 x .139) |
| 58 |
31-30956T |
BEARING, Needle |
| 59 |
26-8M0205728 |
SEAL, Oil Comment: (INNER) |
| 60 |
26-8M0205729 |
SEAL, Oil Comment: (OUTER) |
| 61 |
31-12578T |
BEARING, Needle |
| 62 |
12-12577 |
THRUST WASHER |
| 63 |
31-12576 |
BEARING, Thrust |
| 64 |
16-8M0034456 |
STUD, (M8 x 48) |
| 65 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel |
| 66 |
11-401378 |
NUT, (M8) |
| 67 |
15-44491A1 |
SHIM SET |
| 68 |
NSS |
NOT SOLD SEPARATE, Insert |
| 69 |
NSS |
NOT SOLD SEPARATE, Decal |
| 70 |
13191Q01 |
THRUST WASHER |
| 71 |
11-52707Q1 |
PROP NUT KIT, (.750-16) |
| 72 |
14-816629Q |
TAB WASHER |
▶Induction Manifold and Reed Block (33 parts)
| Ref |
OEM Part # |
Part Name |
| - |
852071T97 |
POWERHEAD ASSEMBLY |
| 1 |
27-8M0000822 |
GASKET |
| 2 |
1171-9812T9 |
END CAP ASSEMBLY, Lower |
| 3 |
26-66301 |
SEAL, Oil |
| 4 |
26-41953 |
SEAL |
| 5 |
25-8M0142854 |
O-RING, (2.175 x .175) |
| 6 |
10-81742720 |
SCREW, (M8 x 20) |
| 7 |
19077A07 |
BRACKET ASSEMBLY |
| 8 |
16-8161949 |
STUD |
| 9 |
12-8M0204663 |
WASHER, (.187 x .500 x .062) Neoprene Comment: ELECTRIC |
| 10 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel Comment: ELECTRIC |
| 11 |
11-816872 |
WING NUT Comment: ELECTRIC |
| 12 |
10-82127335 |
SCREW, (M8 x 35) |
| 13 |
827998A1 |
MANIFOLD ASSEMBLY, Induction |
| 14 |
22-19725 |
ELBOW Comment: (ELECTRIC) |
| 15 |
22-19725 |
ELBOW Comment: (MANUAL) |
| 16 |
27-812869 |
GASKET |
| 17 |
10-81742730 |
SCREW, (M8 x 30) |
| 18 |
8M0219197 |
REED BLOCK ASSEMBLY |
| 19 |
27-812868 |
GASKET |
| 20 |
NSS |
NOT SOLD SEPARATE, Dowel Pin |
| 21 |
34-812880A03 |
REED ASSEMBLY |
| 22 |
14-429821 |
TAB WASHER |
| 23 |
812879002 |
RETAINER, Reed |
| 24 |
10-4000171 |
SCREW, (M6 x 16) |
| 25 |
42881A1 |
SHIFT RAIL ASSEMBLY |
| 26 |
14-42981 |
TAB WASHER |
| 27 |
10-40001134 |
SCREW, (M8 x 25) |
| 28 |
988851 |
SLIDE |
| 29 |
23-48475 |
BUSHING |
| 30 |
11-401386 |
NUT, (M6) |
| 31 |
12-35459 |
WASHER |
| 32 |
11-401386 |
NUT, (M6) |
▶Jet Components (8 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-814669A2 |
SEAL KIT, Gear Housing |
| 1 |
47-19453T |
IMPELLER |
| 2 |
28-8M0032831 |
KEY |
| 3 |
46-812966A12 |
PUMP ASSEMBLY, Water |
| 4 |
27-822189 |
GASKET, Upper Water Pump |
| 5 |
8M0204658 |
SEAL |
| 6 |
19700A2 |
FACE PLATE |
| 7 |
10-8248324 |
SCREW, (M6 x 16) |
▶Jet Pump Assembly (26 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8M0230714 |
JET PUMP ASSEMBLY |
| 1 |
855767T60 |
HOUSING, Pump |
| 2 |
32-827490 |
HOSE, Lube |
| 3 |
16-855840 |
STUD, (.312-18 x 1.81) |
| 4 |
11-82670910 |
NUT, (.312-18) |
| 5 |
10-848497 |
SCREW, (.312-18 x 1.00) |
| 6 |
47-8M0230713 |
IMPELLER |
| 7 |
80141260 |
HOUSING, Intake |
| 8 |
8271882 |
LINER |
| 9 |
45-85576960 |
DRIVESHAFT |
| 10 |
23-8271891 |
SLEEVE |
| 11 |
11-8271901 |
NUT |
| 12 |
12-36001 |
WASHER |
| 13 |
28-801405875 |
KEY |
| 14 |
15-801404875 |
SHIM, Impeller |
| 15 |
14-801403875 |
TAB WASHER |
| 16 |
10-19923062 |
SCREW, (.250-20 x .625) |
| 17 |
10-60411 |
SCREW, (.312-18 x 1.250) |
| 18 |
801410 |
BRACKET, Cable Support |
| 19 |
11-82670910 |
NUT, (.312-18) |
| 20 |
17-801407 |
PIN, Dowel |
| 21 |
10-4010860 |
SCREW, (M10 x 60) Hex Flange - Stainless Steel |
| 22 |
10-4010890 |
SCREW, (M10 x 90) Hex Flange - Stainless Steel |
| 23 |
10-4010870 |
SCREW, (M10 x 70) Hex Flange - Stainless Steel |
| 24 |
10-95802 |
SCREW, (.375-16 x 2.750) Stainless Steel |
| 25 |
12-8M0214963 |
WASHER, (.406 x .750 x .104) |
▶Manual Tilt Components (15 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-893922A01 |
O-RING KIT |
| 1 |
893942A01 |
SHOCK ROD ASSEMBLY Comment: (BEACHING)(USE WITH GOLD END CAP) |
| 2 |
893903A01 |
PISTON ASSEMBLY, Trim Memory |
| 3 |
25-893917A01 |
O-RING KIT, Cylinder |
| 4 |
NSS |
NOT SOLD SEPARATE, O-Ring |
| 5 |
893918A01 |
CYLINDER ASSEMBLY |
| 6 |
893919A01 |
SCREW AND SEAL KIT |
| 7 |
893920A01 |
ACCUMULATOR ASSEMBLY |
| 8 |
893921A01 |
VALVE BODY ASSEMBLY |
| 9 |
893923A01 |
CAM KIT |
| 10 |
893924A01 |
VALVE KIT, Velocity |
| 11 |
893925A01 |
REPAIR KIT |
| 12 |
8M0207768 |
CABLE ASSEMBLY, Ground |
| 13 |
17-19607 |
PIN |
| 14 |
17-821539 |
PIN, Trilobe |
▶Oil Injection Components (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1263-812718T1 |
TANK ASSEMBLY, Oil |
| 2 |
36-828765A2 |
CAP ASSEMBLY |
| 3 |
NSS |
NOT SOLD SEPARATE, Tether |
| 4 |
11-821285 |
PUSH NUT |
| 5 |
8M0039080 |
SEAL |
| 6 |
19299A1 |
VENT ASSEMBLY |
| 7 |
21-64871 |
VALVE |
| 8 |
25-813644002 |
GROMMET |
| 9 |
99162001 |
BOOT |
| 10 |
8M0039085 |
BOOT |
| 11 |
87-12886A6 |
SWITCH ASSEMBLY |
| 12 |
10-58376 |
SCREW, (.164-18 x .375) |
| 13 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 14 |
818902A1 |
PUMP ASSEMBLY, Oil Injection |
| 15 |
25-8M0204667 |
O-RING |
| 16 |
25-36390 |
O-RING |
| 17 |
10-40011108 |
SCREW, (M5 x 20) Stainless Steel |
| 18 |
43-19277 |
GEAR, Driven |
| 19 |
23-19278A2 |
BEARING ASSEMBLY |
| 20 |
23-17597 |
BUSHING (FLANGED) |
| 21 |
23-17596 |
BUSHING |
| 22 |
32-82381335 |
TUBING, (15.00 Inches Bulk) (6 IN.) |
| 23 |
8M0084729 |
LINK |
▶Power Trim Components (27 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-893914A02 |
O-RING KIT (COMPLETE TRIM) |
| 1 |
893943A01 |
SHOCK ROD KIT |
| 2 |
8M0171822 |
PISTON ASSEMBLY, Memory |
| 3 |
25-8M0171819 |
O-RING KIT, Rebuild |
| 4 |
NSS |
NOT SOLD SEPARATE, O-Ring |
| 5 |
893904T01 |
CYLINDER ASSEMBLY |
| 6 |
893905A02 |
VALVE KIT, Trim Limit |
| 7 |
893906A02 |
PUMP ASSEMBLY |
| 8 |
893907A02 |
MOTOR KIT |
| 9 |
22-8134351 |
PLUG |
| 10 |
893929A01 |
MANUAL RELEASE ASSEMBLY |
| 11 |
893909A02 |
MANIFOLD KIT |
| 12 |
10-809876A1 |
SCREW KIT (MOTOR) |
| 13 |
809877A1 |
DRIVESHAFT/SEAL KIT |
| 14 |
35-893912A02 |
FILTER KIT |
| 15 |
893913A02 |
POPPET KIT |
| 16 |
88238A18 |
CABLE ASSEMBLY |
| 17 |
17-821539 |
PIN, Trilobe |
| 18 |
17-19607 |
PIN |
| 19 |
17-822869001 |
PIN |
| 20 |
831276T |
BRACKET |
| 21 |
84-826802A12 |
HARNESS ASSEMBLY |
| 22 |
10-82129125 |
SCREW, (M6 x 25) |
| 23 |
8M0207773 |
RELAY ASSEMBLY |
| 24 |
828102 |
BRACKET |
| 25 |
25-818967 |
GROMMET |
| 26 |
23-8M0214955 |
BUSHING |
▶Recoil Starter, Manual (37 parts)
| Ref |
OEM Part # |
Part Name |
| - |
816728T14 |
STARTER ASSEMBLY, Recoil |
| 1 |
85174A1 |
HANDLE ASSEMBLY |
| 2 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 3 |
8167652 |
REST |
| 4 |
8M0043161 |
SEAL |
| 5 |
10-82170475 |
SCREW, (M6 x 75) |
| 6 |
23-821702 |
SPACER |
| 7 |
23-816086 |
BUSHING |
| 8 |
25-815795 |
GROMMET |
| 9 |
12-69057 |
WASHER, (.281 x .734 x .063) |
| 10 |
11-401196 |
NUT, (M6) |
| 11 |
8567541 |
CABLE, Interlock |
| 12 |
10-8214281 |
SCREW, (#10-16 x .625) |
| 13 |
12-73288 |
WASHER, (.220 x .500 x .030) Stainless Steel |
| 14 |
18-26811 |
COTTER PIN |
| 15 |
10-878608 |
SCREW, (#10-16 x .500) |
| 16 |
18-26811 |
COTTER PIN |
| 17 |
12-35462 |
WASHER, (.2656 x .625 x .0625) Stainless Steel |
| 18 |
816728T05 |
HOUSING |
| 19 |
24-826791 |
SPRING |
| 20 |
8166903 |
LEVER |
| 21 |
816712T01 |
CAM |
| 22 |
816711 |
RETAINER |
| 23 |
10-8182491 |
SCREW, (#10-16 x 1.00) |
| 24 |
13-826229 |
LOCKWASHER, SPRING |
| 25 |
24-86857T01 |
SPRING |
| 26 |
50-825269T01 |
SHEAVE, Starter |
| 27 |
24-86851T02 |
SPRING |
| 28 |
868501 |
CAM |
| 29 |
53-86849T01 |
RING, Retaining |
| 30 |
50-12066Q10 |
ROPE |
| 31 |
24-868523 |
SPRING, Cam |
| 32 |
86853T01 |
CAM |
| 33 |
10-826253 |
SCREW, (.250-20 x .625) |
| 34 |
8M0183792 |
BUSHING |
| 35 |
53-818853 |
RING, Retaining |
| 36 |
NSS |
NOT SOLD SEPARATE, Decal-Full Throttle Timing |
▶Rideguide Steering (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
816667A2 |
BRACKET ASSEMBLY, Steering (CONVERTING TILLER TO REMOTE STRG.) |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
37-855577A8 |
DECAL, EPA Label Information Comment: (1998) |
▶Starter Motor (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
50-893890T |
STARTER MOTOR ASSEMBLY |
| 2 |
10-965661 |
THRU BOLT |
| 3 |
90643 |
DRIVE KIT |
| 4 |
685753 |
DRIVE ASSEMBLY |
| 5 |
8236392 |
DRIVE CAP |
| 6 |
965651 |
ARMATURE |
| 7 |
8119011 |
CAP, Commutator |
| 8 |
898265016 |
BRUSH/SPRING KIT |
| 9 |
898265014 |
HOLDER |
| 10 |
F15158 |
SCREW |
| 11 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 12 |
11-64015 |
NUT, (.250-20) |
| 13 |
84-88439A9 |
CABLE ASSEMBLY, Battery - Positive |
| 14 |
10-40011153 |
SCREW, (M8 x 45) Stainless Steel |
| 15 |
NSS |
NOT SOLD SEPARATE, Decal-Warning |
| 16 |
823989 |
BRACKET, Oil Tank |
▶Steering Handle Kit (55 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8949112 |
KEY, Ignition (2F) |
| 1 |
816366F4 |
HANDLE Comment: (GRAY) |
| 2 |
NSS |
NOT SOLD SEPARATE, Decal-Shift |
| 3 |
16-815802 |
STUD, (M10 x 150 x 58) |
| 4 |
14-815806 |
TAB WASHER |
| 5 |
11-40125100 |
NUT, (M10) |
| 6 |
84-815851A2 |
HARNESS ASSEMBLY, Stop Comment: MANUAL |
| 7 |
84-821028A2 |
CABLE ASSEMBLY Comment: MANUAL |
| 8 |
815803 |
PLUG Comment: MANUAL |
| 9 |
121051 |
GROMMET |
| 10 |
8158041 |
COVER |
| 11 |
10-878608 |
SCREW, (#10-16 x .500) |
| 12 |
816051A2 |
HORN ASSEMBLY |
| 13 |
19-889730 |
PLUG Comment: (MANUAL) |
| 14 |
87-11083A4 |
SWITCH ASSEMBLY, Stop Comment: POWER TRIM |
| 15 |
15920Q54 |
LANYARD ASSEMBLY Comment: POWER TRIM |
| 16 |
8M0032846 |
RETAINER, Brass |
| 17 |
84-11149A3 |
CABLE ASSEMBLY |
| 18 |
16-8M0034440 |
STUD, (M10 x 2.12) |
| 19 |
11-400636 |
NUT |
| 20 |
12-823933 |
WASHER, (.405 x .760 x .060) Delrin |
| 21 |
816367F6 |
LEVER Comment: (GRAY) |
| 22 |
10-4000357 |
SCREW, (M8 x 45) |
| 23 |
14-8158051 |
TAB WASHER |
| 24 |
23-8159831 |
BUSHING |
| 25 |
12-824610 |
WASHER, Plastic |
| 26 |
12-823970 |
WASHER Comment: (BELLEVILLE) |
| 27 |
12-814803 |
WASHER |
| 28 |
495636 |
SHIFT ROD |
| 29 |
11-64015 |
NUT, (.250-20) |
| 30 |
48419T |
ROD END |
| 31 |
23-26856 |
BUSHING |
| 32 |
12-35950 |
WASHER, (.273 x .437 x .031) Stainless Steel |
| 33 |
18-25191 |
COTTER PIN |
| 34 |
12016A2 |
DETENT/SPRING KIT |
| 35 |
NSS |
NOT SOLD SEPARATE, Spring |
| 36 |
16-8M0034452 |
STUD, (.375-24 x 1.125) |
| 37 |
98530 |
KNOB |
| 38 |
816416A3 |
LEVER KIT |
| 39 |
NSS |
NOT SOLD SEPARATE, Brake |
| 40 |
816564 |
DRIVER |
| 41 |
12-816576 |
WASHER |
| 42 |
8165621 |
DISC |
| 43 |
816413 |
ARM (TOP) |
| 44 |
816414 |
ARM (BOTTOM) |
| 45 |
84-12649A5 |
HARNESS ASSEMBLY |
| 46 |
87-88107A5 |
SWITCH KIT, Key |
| 47 |
11-879755 |
NUT, Special - Chrome Brass |
| 48 |
NSS |
NOT SOLD SEPARATE, Decal-Trim Comment: POWER TRIM |
| 49 |
87-14645A4 |
TRIM SWITCH Comment: POWER TRIM |
| 50 |
49440 |
NUT, (.468-32) Comment: POWER TRIM |
| 51 |
87-8M0052927 |
SWITCH Comment: POWER TRIM |
| 52 |
10-12110 |
SCREW, (#6-32 x .750) Comment: POWER TRIM |
| 53 |
54-648551 |
CLAMP |
| 54 |
10-878608 |
SCREW, (#10-16 x .500) |
▶Swivel Bracket (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3417-822863A2 |
SWIVEL BRACKET ASSEMBLY Comment: (GRAY) LONG |
| 2 |
23-821124 |
BEARING |
| 3 |
26-32911 |
SEAL, Oil |
| 4 |
23-19606 |
BEARING |
| 5 |
22-8M0169589 |
FITTING, Grease |
| 6 |
12-52865 |
WASHER |
| 7 |
19654T7 |
YOKE, Bottom Comment: (GRAY) |
| 8 |
53-77415 |
RETAINING RING |
| 9 |
17-812896A23 |
SWIVEL PIN ASSEMBLY Comment: (GRAY) LONG |
| 10 |
17-8219871 |
PIN, Co-Pilot |
| 11 |
8M0184092 |
BRACKET Comment: 50/60 |
| 12 |
14-8M0009820 |
TAB WASHER Comment: 50/60 |
| 13 |
10-4000377 |
SCREW, (M10 x 30) Comment: 50/60 |
| 14 |
19609A6 |
LINK ROD (PORT) Comment: 50/60 |
| 15 |
10-823919 |
SCREW, (.375-24 x 1.500) Comment: 50/60 |
| 16 |
12-8M0109680 |
WASHER, (.390 x .546 x .12) Comment: 50/60 |
| 17 |
11-8M0204726 |
NUT, (.375-24) |
| 18 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 19 |
11-8M0204726 |
NUT, (.375-24) |
| 20 |
12-52865 |
WASHER |
| 21 |
17-823876 |
PIN Comment: (HANDLE) |
| 22 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 23 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 24 |
NSS |
NOT SOLD SEPARATE, Decal-Serial Overlaminate |
▶Throttle Lever and Linkage (30 parts)
| Ref |
OEM Part # |
Part Name |
| - |
NSS |
NOT SOLD SEPARATE, Spart Advance Lever Assembly |
| 1 |
42946T1 |
LEVER, Throttle |
| 2 |
10-817582 |
SCREW, Adjusting (M5 x 35) |
| 3 |
11-400211 |
NUT, (M5) Stainless Steel |
| 4 |
42927 |
INSERT |
| 5 |
12-35459 |
WASHER |
| 6 |
11-401386 |
NUT, (M6) |
| 7 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 8 |
11-400212 |
NUT, (M6) Stainless Steel |
| 9 |
42942 |
CAP |
| 10 |
23-812930A1 |
BUSHING |
| 11 |
NSS |
NOT SOLD SEPARATE, Insert |
| 12 |
10-4007180 |
SCREW, (M10 x 45) |
| 13 |
23-8M0215006 |
BUSHING |
| 14 |
24-55162 |
SPRING |
| 15 |
12-42980 |
WASHER |
| 16 |
19663T02 |
LEVER, Spark Advance |
| 17 |
878172 |
ROD |
| 18 |
93254 |
SWIVEL BASE |
| 19 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 20 |
11-400212 |
NUT, (M6) Stainless Steel |
| 21 |
42942 |
CAP |
| 22 |
93421 |
SWIVEL BALL |
| 23 |
16-8161949 |
STUD |
| 24 |
24-817702 |
SPRING |
| 25 |
828160A2 |
CAM ASSEMBLY, Throttle |
| 26 |
878174 |
ROD, Throttle |
| 27 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 28 |
11-401386 |
NUT, (M6) |
| 29 |
12-828494 |
WASHER |
▶Tools, Special (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-14310T1 |
INSTALLATION TOOL, Wear Sleeve Comment: GEAR HOUSING |
▶Transom Bracket, Electric (39 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3418-822866A2 |
BRACKET ASSEMBLY, Transom Comment: (GRAY) PORT |
| 2 |
22-8M0169588 |
FITTING, Grease Comment: PORT |
| 3 |
17-99604 |
PIN, Groove Comment: PORT |
| 4 |
3418-822865F3 |
BRACKET, Transom Comment: (GRAY) STARBOARD |
| 5 |
19618A3 |
LEVER ASSEMBLY, Tilt Lock Comment: (GRAY) |
| 6 |
24-99622 |
SPRING |
| 7 |
23-65830 |
NYLINER |
| 8 |
24-812708 |
SPRING |
| 9 |
812709T6 |
KNOB Comment: (GRAY) |
| 10 |
17-99615 |
PIN, Groove |
| 11 |
12-19619 |
WASHER |
| 12 |
18486F6 |
BRACKET, Anchor Comment: (GRAY) |
| 13 |
97-818298Q1 |
ANODE KIT |
| 14 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 15 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 |
10-4000355 |
SCREW, (M8 x 35) |
| 17 |
13-400257 |
LOCKWASHER, (M8) |
| 18 |
11-401388 |
NUT, (M8) |
| 19 |
NSS |
NOT SOLD SEPARATE, Decal-Tilt Lock Comment: NON POWER TRIM |
| 20 |
17-8M0026068 |
PIN ASSEMBLY, Tilt Lock Comment: NON POWER TRIM |
| 21 |
24-821461 |
SPRING Comment: NON POWER TRIM |
| 22 |
8M0041938 |
TILT TUBE |
| 23 |
11-858869 |
NUT, (7/8-14) |
| 24 |
19624A1 |
SEAL KIT |
| 25 |
25-29619 |
O-RING, (.583 x .103) |
| 26 |
23-78861 |
SPACER |
| 27 |
54-22740 |
CLIP Comment: POWER TRIM |
| 28 |
8M0084613 |
C WASHER Comment: POWER TRIM |
| 29 |
10-878608 |
SCREW, (#10-16 x .500) Comment: POWER TRIM |
| 30 |
10-814259 |
SCREW, (.500-20 x 4.00) |
| 31 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 32 |
11-91962 |
NUT, (.500-20) |
| 33 |
8M0084737 |
LINK Comment: NON POWER TRIM |
| 34 |
19615A05 |
LEVER ASSEMBLY, Tilt Comment: NON POWER TRIM |
| 35 |
23-812707 |
BUSHING Comment: NON POWER TRIM |
| 36 |
12-8M0042643 |
WASHER, (.520 x .850 x .060) Nylon - Black Comment: NON POWER TRIM |
| 37 |
13-99611 |
WAVE WASHER Comment: NON POWER TRIM |
| 38 |
8M0007469 |
TILT KNOB Comment: NON POWER TRIM |
| 39 |
10-19611 |
SCREW, (.375-16 x .62) Comment: NON POWER TRIM |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 55 (3 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
