Mercury 40 JET (0P325500 & Up) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 40 JET. Scroll down for exploded parts diagrams (66), specifications, and maintenance reference.

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Lower Unit Seal Kit – Fits Mercury/Mariner Outboard 30 - 125 HP (Replaces 26 - 43035A4) - JLM Marine Boat Parts Limited
Kit de sellos de caja de engranajes de unidad inferior para motor fueraborda Mercury Mariner de 30 a 125 HP 26-43035A4
$37.99
$37.99
files/Lower_Unit_Gearcase_Seal_Kit_for_Mercury_Mariner_Outboard_30-125_HP_Motor__26-43035A4_-_JLM_MARINE-8287879.webpDefault Title
$37.99
jlm marine water pump impeller kit for mercury 25-50hp 821354a2 black impeller with bronze insert and six rubber blades
Kit de impulsor de bomba de agua para Mercury 25/30/40/45/50 HP 821354A2
$25.50
$25.50
files/Water_Pump_Impeller_Kit_for_Mercury_25_-_30_-_40_-_45_-_50_HP_821354A2_-_JLM_MARINE-8290152.jpgDefault Title
$25.50
fuel pump diaphragm kit for mercury 30-275 hp 18-7817, jlm marine, black and white gaskets and white components on white background
Kit de diafragma de bomba de combustible para Mercury 30-275 HP 18-7817
$20.99
$20.99
files/Fuel_Pump_Diaphragm_Kit_for_Mercury_30-275_HP__18-7817_-_JLM_MARINE-8288095.jpgDefault Title
$20.99
jlm marine water pump impeller kit for mercury 35-300 hp 47-43026q06 black six-bladed rubber impeller with splined hub and assorted gaskets and seals
Kit de impulsor de bomba de agua para Mercury 35-300 HP 47-43026Q06
$31.00
$36.00
$31.00
files/Water_Pump_Impeller_Kit_for_Mercury_35-300_HP_47-43026Q06_-_JLM_MARINE-8286357.jpgDefault Title
$31.00
Water Pump Impeller – Fits Mercury 40/50/60 HP 4 - Stroke EFI Outboards (Replaces 47 - 19453T) - JLM Marine Boat Parts Limited
Kit de impulsor de bomba de agua para Mercury 40/50/60 PK (4 cilindros) EFI 4 tiempos 47-19453Q2 19453T3
$66.50
$66.50
files/24KM0201_fb417927-8d92-48b5-a97c-c63ffb9c8095.jpgDefault Title
$66.50
magnetic oil plug 8m0058389 jlm marine for mercury mariner outboard mercruiser sterndrive stainless steel with yellow gasket
Tapón de aceite magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 8M0058389
$18.39
$18.39
files/Lower_Unit_Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive___8M0058389_-_JLM_MARINE-8287063.jpgDefault Title
$18.39
photo of a white JLM Marine inline fuel filter with ribbed plastic body, tapered top fitting, and barbed bottom fitting for OMC 5.5/5.8L engines
Filtro de combustible en línea para OMC 5 5.8 L 398327
$16.20
$16.20
files/Inline_Fuel_Filter_for_OMC_5_58_L_398327_-_JLM_MARINE-8286157.jpgDefault Title
$16.20
Water Pump Impeller Kit – Fits Mercury/Mercruiser Alpha 1 Gen 2 Drives & Outboards (Replaces 47 - 43026Q06) - JLM Marine Boat Parts Limited
Kit de impulsor de bomba de agua para motor fueraborda Mercury/MerCruiser Alpha 1 Gen 2 Sterndrive 43026Q06
$30.00
$41.00
$30.00
files/Water_Pump_Impeller_Kit_for_Mercury_Outboard-MerCruiser_Alpha_1_Gen_2_Sterndrive_____43026Q06_-_JLM_MARINE-8288063.jpgDefault Title
$30.00
Water Pump Base – Fits Mercury/Mariner 30 - 60 HP & Force 70 - 75 HP (Replaces 46 - 812966A7) - JLM Marine Boat Parts Limited
Base de bomba de agua para Mercury Mariner 35 40 50 55 60 HP y Force 70 75 HP 46-812966A7
$28.00
$28.00
files/Water_Pump_Base_for_Mercury_Mariner_35_40_50_55_60_HP_and_Force_70_75_HP________46-812966A7_-_JLM_MARINE-8287142.jpgDefault Title
$28.00
Thermostat (130°F/54°C) – Fits Mercury/Mariner 30 - 40 HP 2 - Cylinder Outboards (Replaces 895338) - JLM Marine Boat Parts Limited
Termostato para motor fueraborda Mercury Mariner 30 de 40 HP de 2 cilindros 895338
$31.49
$31.49
files/Thermostat_for_Mercury_Mariner_30_40HP_2_Cylinder_Outboard_Engine_895338___895338_-_JLM_MARINE-8291393.jpgDefault Title
$31.49
photo of jlm marine water pump impeller kit for mercury 30-70 hp including black impeller, stainless steel housing, and assorted gaskets
Kit de impulsor de bomba de agua para Mercury 4 tiempos 30, 40, 50, 60 y 70 HP 46-812966A12
$96.50
$128.00
$96.50
files/Water_Pump_Impeller_Kit_for_Mercury_4-Stroke_30_40_50_60_70_HP___46-812966A12_-_JLM_MARINE-8286350.jpgDefault Title
$96.50
photo of JLM Marine water pump impeller kit 821354a2, black impeller with six flexible blades and brass hub, silver metal plate with hexagonal outer shape, and two black gaskets
Kit de impulsor de bomba de agua para Mercury 25-50 HP 821354A2
$35.68
$38.00
$35.68
files/Water_Pump_Impeller_Kit_for_Mercury_25-50_HP__821354A2_-_JLM_MARINE-8286336.jpgDefault Title
$35.68
8H033307 Service Kit for Honda BF115 BF130 | JLM Marine
8H033307 Service Kit for Honda BF115 BF130 | JLM Marine
$33.80
$33.80
files/kit-25KH301.pngDefault Title
$33.80
11-52707Q1 Propeller Nut Tab Washer Kit for Mercury Force | JLM Marine
11-52707Q1 Propeller Nut Tab Washer Kit for Mercury Force | JLM Marine
$17.96
$17.96
files/12_1f442b5b-5eb3-4dbd-87cf-30a2bbe49863.jpgDefault Title
$17.96
Boot Protector 822158 for Mercury 25 - 50HP Outboard – Fits Mercury 25 - 50HP 4 - Stroke (Replaces 822158) - JLM Marine Boat Parts Limited
Boot Protector 822158 for Mercury 25-50HP Outboard – Fits Mercury 25-50HP 4-Stroke (Replaces 822158)
$21.55
$21.55
files/23BS362_fe73e243-1883-4544-9f82-c205d467431f.jpgDefault Title
$21.55
Water Pump Impeller – Fits Mercury/Mariner/Force 30 - 60 HP (Replaces 47 - 19453T, 47 - 19453) - JLM Marine Boat Parts Limited
Impulsor de bomba de agua para Mercury 30-60 HP 18-8900
$17.00
$17.00
files/Water_Pump_Impeller_for_Mercury_30-60_HP__18-8900_-_JLM_MARINE-8288074.jpgDefault Title
$17.00
65W-24251-00 Inline Fuel Filter for Yamaha F30A F40A F30TLR F40BMLH F40MJH F40MLH F40BEJR F40BTLR F40TLR F40MSH F40EJR | JLM Marine
65W-24251-00 Inline Fuel Filter for Yamaha F30A F40A F30TLR F40BMLH F40MJH F40MLH F40BEJR F40BTLR F40TLR F40MSH F40EJR | JLM Marine
$15.99
$15.99
files/24FF302_1.jpgDefault Title
$15.99
06211-ZY9-505 Maintenance Kit for Honda BF75D BF90D | JLM Marine
06211-ZY9-505 Maintenance Kit for Honda BF75D BF90D | JLM Marine
$76.50
$76.50
files/kit-23KH759-4N.pngDefault Title
$76.50
Gearcase Drain Plug – Fits Mercury/MerCruiser Marine Engines (Replaces 10 - 79953Q04, 79953Q04) - JLM Marine Boat Parts Limited
Tapón de aceite no magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 79953Q04
$21.50
$21.50
files/Lower_Unit_Non-Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive_______79953Q04_-_JLM_MARINE-8287053.jpgDefault Title
$21.50
Water Pump Impeller – Fits Mercury/Mariner 15 - 50 HP (Replaces 47 - 8508910, 0755466) - JLM Marine Boat Parts Limited
Impulsor de bomba de agua para Mercury 15-50 HP 18-3057
$16.50
$16.50
files/Water_Pump_Impeller_for_Mercury_15-50_HP__18-3057_-_JLM_MARINE-8288073.jpgDefault Title
$16.50

Mercury 40 JET (0P325500 & Up) Parts & Diagrams

🔎 Mercury 40 JET Reference Library — Exploded parts diagrams (66 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 40 JET is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower 40 HP
Displacement 995 cc
Bore x Stroke 65 mm x 75 mm
Spark Plug (Type & Gap) NGK IZFR6F-11
Engine Oil Capacity 3.0 L (3.17 quart)
Recommended Engine Oil SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity 440 mL (14.9 fl oz)
Idle Speed (in gear) 700 ± 50 RPM (in gear)
Full Throttle RPM Range 5500-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 40 JET:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 40 JET.

▶Accessories (1 parts) Accessories
Ref OEM Part # Part Name
- 816667A2 BRACKET ASSEMBLY, Steering Comment: (Convert Tiller To Remote Storage)
▶Attenuator Plate (25 parts) Attenuator Plate
Ref OEM Part # Part Name
- 27-812867A97 GASKET SET
1 19662 ATTENUATOR, Sound
2 10-814776 SCREW, Adjusting (M6 x 55)
3 19-815784 CAP
4 26-812889 SEAL
5 812874 PLATE, Sound Attenuator
6 10-4000363 SCREW, (M8 x 100)
7 NSS NOT SOLD SEPARATE, Decal-Warning Comment: (Manual)
8 NSS NOT SOLD SEPARATE, Decal-Caution
9 NSS NOT SOLD SEPARATE, Decal-Full Throttle Timing Comment: (Electric)
10 11399A1 ARM ASSEMBLY
11 67748 ROLLER
12 10-40056103 SCREW, (M5 x 6)
13 12-8M0204666 WASHER, (.203 x .500 x .032)
14 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) Comment: (Electric)
15 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.00 Inch Length) Comment: (Electric)
16 22-830285 FITTING TEE Comment: (Electric)
17 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.00 Inch Length) Comment: (Electric)
18 54-816311T TIE STRAP, (8.00 Inches)
19 27-8144461 GASKET, Flange
20 825204T03 LINK, Throttle
21 NSS NOT SOLD SEPARATE, Decal-Caution in Gear Idle
22 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel
23 NSS NOT SOLD SEPARATE, Decal-Caution
24 NSS NOT SOLD SEPARATE, Decal-Caution in Gear Idle Comment: (Electric)
▶Bottom Cowl (74 parts) Bottom Cowl
Ref OEM Part # Part Name
1 24-824992 SPRING, Detent
2 24-824993 SPRING, Backing
3 824994 SPRING, Plate
4 10-82191916 SCREW, (M5 x 14)
5 8280471 STRAP
6 10-4006731 SCREW, (M6 x 16)
7 8M0039049 CLAMP
8 10-40011130 SCREW, (M6 x 30) Stainless Steel
9 87-8M0052927 SWITCH Comment: (Electric Handle)
10 10-88075020 SCREW, (M3 x 20) Comment: (Electric Handle)
11 824923 PLATE Comment: (Electric Handle)
12 84-824934A3 HARNESS ASSEMBLY Comment: (Electric Handle)
13 8M0036802 CAP Comment: (Non-Handle)
14 10-4006731 SCREW, (M6 x 16) Comment: (Non-Handle)
15 8M0041741 LEVER Comment: (Non-Handle)
16 42927 INSERT Comment: (Non-Handle)
17 17-8224561 PIN Comment: (Non-Handle)
18 23-26954 BUSHING Comment: (Non-Handle)
19 23-48475 BUSHING Comment: (Non-Handle)
20 822459 RETAINER Comment: (Non-Handle)
21 11-401386 NUT, (M6) Stainless Steel Comment: (Non-Handle)
22 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Non-Handle)
23 8224701 LINK, Shift Comment: (Non-Handle)
24 23-48475 BUSHING Comment: (Non-Handle)
25 98889 LATCH Comment: (Non-Handle)
26 39519 CUP Comment: (Non-Handle)
27 821483A6 SHIFT SHAFT, Horizontal
28 821487 LEVER, Interlock Actuating Comment: (Manual)
29 10-878607 SCREW, (#10-16 x .375)
30 84-88807A28 CABLE ASSEMBLY, Black (7.50 Inch)
31 8M0037997 SHIFT ROD Comment: (Handle)
32 18-210711 COTTER PIN Comment: (Handle)
33 17-8251851 PIN Comment: (Handle)
34 13-827418 LOCKWASHER Comment: (Handle)
35 822011 LEVER, Shift Comment: (Handle)
36 13-825273 WAVE WASHER Comment: (Handle)
37 10-40011107 SCREW, (M5 x 16) Stainless Steel Comment: (Handle)
38 10-42975 DRIVE SCREW
39 25-828462001 GROMMET
40 19-17230 PLUG
41 822424001 SEAL, Throttle Cable Comment: (Handle)
42 19-823874001 PLUG, Throttle Cable Comment: (Non-Handle)
43 4023-828165A1 BOTTOM COWL Comment: (Black)
44 21-817519A1 CHECK VALVE ASSEMBLY, Drain
45 25-8M0179867 GROMMET Comment: (Non Power Trim)
46 19-824076001 PLUG, Shift Lever Comment: (Non-Handle)
47 8214901 HANDLE Comment: (Handle)
48 823572001 SEAL, Warning Horn Comment: (Manual Handle)
49 84-8M0210763 ALARM ASSEMBLY, Audio Warning Comment: (Manual Handle)
50 12-8M0214930 WASHER Comment: (Manual Handle)
51 10-82239312 SCREW, (M5 x 12) Comment: (Manual Handle)
52 10-40011107 SCREW, (M5 x 16) Stainless Steel Comment: (Manual Handle)
53 87-8M0042301 SWITCH ASSEMBLY Comment: (Power Trim)
54 812830T01 PLUG, Trim Switch Comment: (Non Power Trim)
55 8M0032848 RETAINER
56 10-1993716 SCREW, (M6 x 16)
57 828464 CAM, Latch
58 13-12134 WASHER, Wave
59 23-812707 BUSHING
60 22-813613 FITTING
61 54-816311T TIE STRAP, (8.00 Inches)
62 32-7568058 HOSE, (15.00 Inches)
63 23-812707 BUSHING
64 823573F1 LEVER, Cowl Latch
65 10-40011129 SCREW, (M6 x 25) Stainless Steel
66 23-822003 BUSHING
67 25-822002 GROMMET
68 19-824473 PLUG, Warning Alarm Comment: (Electric)
69 10-878608 SCREW, (#10-16 x .500)
70 8M0043169 BUMPER
71 828463 LATCH, Front
72 10-4001987 SCREW, (M4 x 16)
73 25-16226 GROMMET
74 25-822002 GROMMET
▶Carburetor (40 parts) Carburetor
Ref OEM Part # Part Name
- 1395-8112231 GASKET SET, Carburetor Comment: (1 Per Carburetor)
1 3301-821854T21 CARBURETOR, (WME 94-3) Comment: (Bottom - 55/60 Manual)
2 1395-823632 SHAFT, Throttle Comment: (Upper/Bottom)(WME-57/94)
3 1395-823633 SHAFT, Throttle Comment: (Center)(WME-57/94)
4 1395-823636 SHAFT, Throttle Comment: (Bottom)(WME-58/95)
5 1395-823634 SCREW Comment: (Upper/Bottom)
6 NSS NOT SOLD SEPARATE, Spring-Throttle Return
7 NSS NOT SOLD SEPARATE, Idle Needle
8 NSS NOT SOLD SEPARATE, Spring-Idle Needle
9 NSS NOT SOLD SEPARATE, Gasket-Cover Plate
10 1395-811221 COVER PLATE
11 1395-811220 SCREW, Cover Plate
12 27-8144461 GASKET, Flange
13 1395-8113522 LEVER, Oil Pump Comment: (WME 58/95 -Bottom)
14 1395-8086121 SCREW, Lever Retainer Comment: (WME 58/95 -Bottom)
15 10-F10155 SCREW, Throttle Valve
16 97246 VALVE, Throttle
17 NSS NOT SOLD SEPARATE, Retaining Ring
18 F10064 SHAFT
19 1395-808738 GASKET
20 NSS NOT SOLD SEPARATE, Gasket-Fuel Bowl
21 10-95951 VALVE, Inlet Needle
22 1395-9594 FLOAT
23 1395-808612 SCREW AND WASHER, (#8-32 x .750)
24 1395-811693 BOWL, Fuel Comment: (WME-58/95)
25 1395-811694 PLUG KIT
26 1395-802731 SEAL (Consists of 4 seals)
27 1395-6487 JET, Main (.060) Comment: (WME-58/95)
28 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel Comment: (Use one for Top Carburetor Only)
29 1395-808612 SCREW AND WASHER, (#8-32 x .750)
30 1399-5225 JET, Main (.054) Comment: (WME-64/97)
31 1395-811694 PLUG KIT
32 1395-802731 SEAL Comment: (Consists of 4 Seals)
33 10-814776 SCREW, Adjusting (M6 x 55)
34 823587T02 COVER, Carburetor
35 19-815784 CAP
36 10-4000363 SCREW, (M8 x 100)
37 8235862 PLATE, Carburetor
38 67748 ROLLER
39 NSS NOT SOLD SEPARATE, Decal-Caution-Airbox
▶Choke Kit (8 parts) Choke Kit
Ref OEM Part # Part Name
- 856116A1 CHOKE KIT
1 856116 CHOKE
2 856766 PLATE
3 10-824459120 SCREW, (M8 x 120) Stainless Steel
4 856155 CABLE, Choke
5 10-823042067 SCREW (10-16 X .625)
6 12-89302 WASHER, (.203 x .406 x .040)
7 8M0032846 RETAINER, Brass, Switch
▶Clamp Bracket (41 parts) Clamp Bracket
Ref OEM Part # Part Name
1 3411-821773T1 CLAMP BRACKET Comment: (Port) (Black)
2 3412-821774T8 CLAMP BRACKET Comment: (Storboard) (Black)
3 10-818883A1 THUMB SCREW ASSEMBLY Comment: (Manual)
4 NSS NOT SOLD SEPARATE, Handle Comment: (Manual)
5 NSS NOT SOLD SEPARATE, Rivet Comment: (Manual)
6 12-818884 WASHER Comment: (Manual)
7 10-768042 SHOULDER SCREW, Hex Comment: (Manual)
8 8224011 CAP
9 17-25810 PIN
10 23-86637 BEARING
11 17-8224002 PIN
12 97-8252711 ANODE
13 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
14 10-8M0204707 SCREW, (M6 x 25)
15 11-82671117 NUT, (.500-20)
16 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
17 10-814259 SCREW, (.500-20 x 4.00)
18 37-830253 DECAL, Tilt Lock
19 NSS NOT SOLD SEPARATE, Decal-Warning
20 828533T1 TRIM, Hydraulic Assist Comment: (Gas Assist Trim)
21 88238A11 CABLE ASSEMBLY Comment: (Gas Assist Trim)
22 828924 LEVER, Tilt Comment: (Gas Assist Trim)
23 8M0007469 TILT KNOB Comment: (Gas Assist Trim)
24 828930 ARM, Lever Comment: (Gas Assist Trim)
25 13-31030 WAVE WASHER Comment: (Gas Assist Trim)
26 17-25319 PIN, (.125 x 0.75 Inches) Comment: (Gas Assist Trim)
27 8289961 LINK Comment: (Gas Assist Trim)
28 10-32,11-8M0204718 NUT, Stainless Steel Comment: (Gas Assist Trim)
29 17-822481001 PIN, (14 mm), Anchor Comment: (Gas Assist/Power Trim)
30 23-822482 BUSHING Comment: (Gas Assist/Power Trim)
31 23-822484 BUSHING Comment: (Gas Assist/Power Trim)
32 12-825190 WASHER Comment: (Gas Assist/Power Trim)
33 11-826712 NUT Comment: (Gas Assist/Power Trim)
34 10-4009040 SCREW, (M10 x 40) Stainless Steel Comment: (Gas Assist/Power Trim)
35 12-4002319 WASHER Comment: (Gas Assist/Power Trim)
36 11-40140 NUT, (M10) Comment: (Gas Assist/Power Trim)
37 17-853923A1 PIN, Tilt Lock Comment: (Non-Power Trim)
38 24-821461 SPRING Comment: (Non-Power Trim)
39 37-830253 DECAL, Tilt Lock
40 NSS NOT SOLD SEPARATE, Warning Decal
41 NSS NOT SOLD SEPARATE, Shallow Water Drive Decal
▶Clamp Bracket(Gas Assist Trim) (37 parts) Clamp Bracket(Gas Assist Trim)
Ref OEM Part # Part Name
1 3411-821773T1 CLAMP BRACKET Comment: (Port)
2 3412-821774T8 CLAMP BRACKET Comment: (Storboard)
3 10-818883A1 THUMB SCREW ASSEMBLY Comment: (Manual)
4 NSS NOT SOLD SEPARATE, Handle-Manual
5 NSS NOT SOLD SEPARATE, Rivet-Manual
6 12-818884 WASHER Comment: (Manual)
7 10-768042 SHOULDER SCREW, Hex Comment: (Manual)
8 8224011 CAP
9 17-25810 PIN
10 23-86637 BEARING
11 17-8224002 PIN, Tilt Stop
12 97-8252711 ANODE
13 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
14 10-8M0204707 SCREW, (M6 x 25)
15 11-82671117 NUT, (.500-20)
16 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
17 10-814259 SCREW, (.500-20 x 4.00)
18 37-830253 DECAL, Tilt Lock
19 NSS NOT SOLD SEPARATE, Decal-Warning
20 828533T1 TRIM, Hydraulic Assist Comment: (Gas Assist Trim)
21 88238A11 CABLE ASSEMBLY Comment: (Gas Assist Trim)
22 828924 LEVER, Tilt Comment: (Gas Assist Trim)
23 8M0007469 TILT KNOB Comment: (Gas Assist Trim)
24 828930 ARM, Lever Comment: (Gas Assist Trim)
25 13-31030 WAVE WASHER Comment: (Gas Assist Trim)
26 17-25319 PIN, (.125 x 0.75 Inches) Comment: (Gas Assist Trim)
27 8289961 LINK Comment: (Gas Assist Trim)
28 10-32,11-8M0204718 NUT, Stainless Steel Comment: (Gas Assist Trim)
29 17-822481001 PIN, (14 mm) Comment: (Gas Assist/Power Trim)
30 23-822482 BUSHING Comment: (Gas Assist/Power Trim)
31 23-822484 BUSHING Comment: (Gas Assist/Power Trim)
32 12-825190 WASHER Comment: (Gas Assist/Power Trim)
33 11-826712 NUT Comment: (Gas Assist/Power Trim)
34 10-4009040 SCREW, (M10 x 40) Stainless Steel Comment: (Gas Assist/Power Trim)
35 12-4002319 WASHER Comment: (Gas Assist/Power Trim)
36 11-40140 NUT, (M10) Comment: (Gas Assist/Power Trim)
37 NSS NOT SOLD SEPARATE, Decal-Shallow Water Drive
▶Clamp Bracket(Manual) (40 parts) Clamp Bracket(Manual)
Ref OEM Part # Part Name
1 3420-8M0084195 CLAMP BRACKET ASSEMBLY Comment: (Black-Port)
2 22-8M0169588 FITTING, Grease
3 17-99604 PIN, Groove
4 3419-822867F1 CLAMP BRACKET Comment: (Black)
5 893704T01 LEVER ASSEMBLY, Tilt Lock Comment: (Black)
6 24-99622 SPRING
7 23-65830 NYLINER
8 24-812708 SPRING
9 812709 KNOB Comment: (Black)
10 17-99615 PIN, Groove
11 12-19619 WASHER
12 18486F5 BRACKET, Anchor Comment: (Black)
13 97-818298Q1 ANODE KIT
14 10-8M0204707 SCREW, (M6 x 25)
15 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
16 10-85594030 SCREW, (M8 x 30)
17 10-8M0000586 SCREW, (M8 x 35)
18 12-843108 WASHER, (.330 x .560 x .060) Stainless Steel
19 11-401388 NUT, (M8) Stainless Steel
20 17-8M0026068 PIN ASSEMBLY, Tilt Lock
21 24-821461 SPRING
22 8M0041938 TILT TUBE
23 11-858869 NUT, (.875-14)
24 10-814259 SCREW, (.500-20 x 4.00)
25 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
26 11-82671117 NUT, (.500-20)
27 8M0084737 LINK
28 19615A05 LEVER ASSEMBLY, Tilt
29 23-812707 BUSHING
30 12-8M0042643 WASHER, (.520 x .850 x .060) Nylon - Black
31 13-99611 WAVE WASHER
32 8M0007469 TILT KNOB
33 10-19611 SCREW, (.375-16 x .62)
34 37-830253 DECAL, Tilt Lock
35 NSS NOT SOLD SEPARATE, Decal-Warning
36 10-818883A1 THUMB SCREW ASSEMBLY
37 12-818884 WASHER
38 10-768042 SHOULDER SCREW, Hex
39 NSS NOT SOLD SEPARATE, Handle
40 NSS NOT SOLD SEPARATE, Rivet
▶Cowl, Top and Bottom (56 parts) Cowl, Top and Bottom
Ref OEM Part # Part Name
1 4005-816534T14 TOP COWL ASSEMBLY, Silver-Manual
2 824666 SHIELD, Air Inlet
3 10-4006731 SCREW, (M6 x 16)
4 47341A11 ROPE AND HANDLE KIT, Manual Starting
5 NSS NOT SOLD SEPARATE, Envelope
6 813548A6 BRACKET, Cowl Support - Silver
7 10-8231871 SCREW, (M4 x 14.5)
8 8,13-26995 LOCKWASHER, Stainless Steel
9 11-8237515 NUT, (M4)
10 813549A2 BRACKET, Cowl Support Comment: (Rear)
11 10-8231871 SCREW, (M4 x 14.5)
12 8,13-26995 LOCKWASHER, Stainless Steel
13 11-8237515 NUT, (M4)
14 814336A02 SOUND BLANKET KIT, (Pre-Applied Pressure Sensitive Adhesive) Comment: (Electric/Manual)
15 NSS NOT SOLD SEPARATE, Sound Blanket-Manual
16 NSS NOT SOLD SEPARATE, Sound Blanket-Starboard
17 NSS NOT SOLD SEPARATE, Sound Blanket-Port
18 NSS NOT SOLD SEPARATE, Sound Blanket-Rear
19 8M0043150 SEAL
20 813504A1 GAUGE KIT, Oil Level Comment: (Electric)
21 813505 GROMMET Comment: (Electric)
22 113171 RETAINER Comment: (Electric)
23 11-65110 NUT Comment: (Electric)
24 823593A1 DEFLECTOR KIT, Air
25 813546003 MOUNT
26 893763 BRACKET ASSEMBLY, Latch Roller
27 10-4006731 SCREW, (M6 x 16)
28 2197-812512A8 BOTTOM COWL Comment: (Black)
29 8M0043162 SEAL
30 8M0043169 BUMPER
31 87-8M0042301 SWITCH ASSEMBLY Comment: (Power Trim)
32 812830T01 PLUG Comment: (Non Power Trim)
33 8M0032848 RETAINER
34 22-813613 FITTING
35 813606003 SEAL
36 10-40011151 SCREW, (M8 x 35) Stainless Steel
37 813605003 SEAL
38 32-7568058 HOSE, (15.00 Inches)
39 10-4006731 SCREW, (M6 x 16)
40 19812T03 BRACKET, Cable Retainer
41 10-42975 DRIVE SCREW
42 98889 LATCH
43 39519 CUP
44 84-88807A28 CABLE ASSEMBLY
45 10-878607 SCREW, (#10-16 x .375)
46 10-4000335 SCREW, (M6 x 50)
47 12-35280 WASHER, (.255 x .620 x .030) Stainless Steel
48 13-37642 WAVE WASHER
49 23-19428 BUSHING
50 813547F1 LEVER, Cowl Latch
51 826354A1 BUSHING KIT, Cowl Latch
52 NSS NOT SOLD SEPARATE, Bushing
53 813604 LATCH CAM
54 11-401386 NUT, (M6) Stainless Steel
55 812717T1 TRIM COVER
56 10-8M0204741 SCREW, (M6 x 20) Stainless Steel
▶Crankshaft, Pistons and Connecting Rods (20 parts) Crankshaft, Pistons and Connecting Rods
Ref OEM Part # Part Name
- 852071T97 POWERHEAD ASSEMBLY
1 2411-827954T2 CRANKSHAFT ASSEMBLY
2 43-43019A2 GEAR ASSEMBLY
3 30-63742T BEARING, Ball
4 53-812877 RING, Retaining
5 28-91800 KEY, Woodruff
6 31-818889A1 BEARING ASSEMBLY, Roller Comment: (Top)
7 26-8173971 SEAL, Oil
8 827955A2 BEARING ASSEMBLY, Center Main
9 NSS NOT SOLD SEPARATE, Roller
10 NSS NOT SOLD SEPARATE, Ring-Seal
11 705-850026T2 PISTON Comment: (.015 Oversize)
12 53-857196 LOCK RING
13 39-821695A6 RING SET, Piston Comment: (.015 Oversize)
14 NSS NOT SOLD SEPARATE, Piston Ring Comment: (Chrome Face)
15 640-9612A6 CONNECTING ROD ASSEMBLY
16 12-8M0012298 WASHER
17 29-8M0214934 BEARING
18 10-91012 SCREW, (.250-28 Special)
19 8M0234886 BEARING KIT
▶Crankshaft, Pistons and Connection Rods (20 parts) Crankshaft, Pistons and Connection Rods
Ref OEM Part # Part Name
- 852067T98 POWERHEAD ASSEMBLY
1 2411-827954T3 CRANKSHAFT ASSEMBLY
2 43-43019A2 GEAR ASSEMBLY
3 30-63742T BEARING, Ball
4 53-812877 RING, Retaining
5 28-91800 KEY, Woodruff
6 31-818889A1 BEARING ASSEMBLY, Roller, Top
7 26-8173971 SEAL, Oil
8 827955A2 BEARING ASSEMBLY
9 NSS NOT SOLD SEPARATE, Roller
10 NSS NOT SOLD SEPARATE, Ring-Seal
11 705-850026T2 PISTON Comment: (.015 Oversize)
12 53-857196 LOCK RING
13 39-821695A6 RING SET, Piston Comment: (.015 Oversize)
14 NSS NOT SOLD SEPARATE, Piston Ring-Chrome Face
15 640-9612A6 CONNECTING ROD ASSEMBLY
16 12-8M0012298 WASHER
17 29-8M0214934 BEARING
18 10-91012 SCREW, (.250-28 Special)
19 8M0234886 BEARING KIT
▶Crankshaft/Piston/Flywheel (23 parts) Crankshaft/Piston/Flywheel
Ref OEM Part # Part Name
- 61-8M0063311 POWERHEAD ASSEMBLY Comment: 40 HP
1 11-42979 NUT, (M16)
2 12-33001 WASHER, (.641 x 1.250 x .190)
3 261-859233T23 FLYWHEEL Comment: (Electric)
4 261-859233T24 FLYWHEEL Comment: (Manual)
5 493-821369T01 CRANKSHAFT ASSEMBLY
6 43-43019A2 GEAR ASSEMBLY, Driver
7 28-91800 KEY, Woodruff
8 30-63742T BEARING, Ball
9 53-812877 RING, Retaining
10 31-818889A1 BEARING ASSEMBLY, Roller
11 26-8173971 SEAL, Oil
12 827955A2 BEARING ASSEMBLY, Center Main
13 NSS NOT SOLD SEPARATE, Roller
14 NSS NOT SOLD SEPARATE, Ring-Seal
15 640-9612A6 CONNECTING ROD ASSEMBLY Comment: (With Plastic Bearings)
16 10-91012 SCREW, (.250-28 Special)
17 8M0234886 BEARING KIT Comment: (Plastic)
18 29-8M0214934 BEARING
19 12-8M0012298 WASHER
20 705-850026T2 PISTON Comment: (.015 Oversize)
21 53-857196 LOCK RING
22 39-821695A1 RING SET, Piston Comment: (.015 Oversize)
▶Cylinder Block (48 parts) Cylinder Block
Ref OEM Part # Part Name
- 61-8M0063311 POWERHEAD ASSEMBLY Comment: 40 HP
1 890-821358T5 CYLINDER BLOCK
2 22-328022 PLUG, Pipe (.125-27) Brass
3 10-81742780 SCREW, (M8 x 80)
4 812888A2 CARRIER ASSEMBLY
5 21-42657A4 CHECK VALVE Comment: SN# 1B859740 & Up
6 21-8282182 CHECK VALVE
7 22-56759 FITTING, Barbed, Barbed Comment: (Electric)
8 10-81742740 SCREW, (M8 x 40)
9 22-85439001 CONNECTOR, Male
10 17-8M0084653 PIN, Center Main
11 17-43044 PIN, Dowel - Without Hole (.375 x .625)
12 22-390721 PLUG, Pipe (.125-27) Brass
13 22-185981 PLUG, Pipe (.375-18)
14 22-15133 FITTING
15 1171-9812A8 END CAP ASSEMBLY
16 26-828932 SEAL, Oil
17 26-41953 SEAL
18 25-8M0142854 O-RING, (2.175 x .175)
19 10-81742720 SCREW, (M8 x 20)
20 25-48462 O-RING, (.614 x .070), Included With Reference 1 Comment: (Manual)
21 8129962 COVER Comment: (Manual)
22 10-40011108 SCREW, (M5 x 20) Stainless Steel Comment: (Manual)
23 27-8M0000822 GASKET, Included With Reference 1
24 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 1.50 Inch Length)
25 21-149126 CHECK VALVE, Double End
26 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length)
27 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon (.125 Male)
28 10-878609 SCREW, (#10-16 x .600)
29 787994 SENDER
30 889733 RETAINER
31 12-8M0204666 WASHER, (.203 x .500 x .032)
32 10-878609 SCREW, (#10-16 x .600)
33 10-878609 SCREW, (#10-16 x .600) Comment: (Quantity of 3 on Electric)
34 54-816311T TIE STRAP, (8.00 Inches) Comment: (Electric)
35 8261151 CLAMP, Connector Comment: (Electric)
36 16-8161949 STUD, (M6 x 44)
37 NSS NOT SOLD SEPARATE, Decal-Sterialization
38 27-8128672 GASKET, Included With Reference 1
39 8128821 POPPET
40 812887002 DIAPHRAGM
41 12-94182 WASHER
42 10-69570 SCREW, (#10-16 x .750)
43 24-47968 SPRING
44 895338 THERMOSTAT, 62°C (143°F)
45 190742 COVER Comment: (Greenland)
46 10-40011149 SCREW, (M8 x 25) Stainless Steel, Included With Reference #1
47 27-8M0204714 GASKET, Thermostat (Included With Reference #1)
▶Cylinder Block and Crankcase (45 parts) Cylinder Block and Crankcase
Ref OEM Part # Part Name
- 27-812867A97 GASKET SET
1 2801-827953T4 CYLINDER BLOCK
2 10-81742780 SCREW, (M8 x 80)
3 10-81742730 SCREW, (M8 x 30)
4 21-426585 CHECK VALVE
5 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 15.00 Inch Length)
6 21-426232 CHECK VALVE, Press-In
7 812888A2 CARRIER ASSEMBLY
8 21-42657A4 CHECK VALVE
9 10-814776 SCREW, Adjusting (M6 x 55)
10 11-400212 NUT, (M6) Stainless Steel
11 42942 CAP
12 17-43044 PIN, Dowel - Without Hole (.375 x .625), Locating
13 17-8M0084653 PIN, Center Main-Bearing Race
14 27-827284 GASKET
15 16-8161949 STUD, (M6 x 44)
16 22-185981 PLUG, Pipe (.375-18)
17 22-328022 PLUG, Pipe (.125-27) Brass Comment: (Electric)
18 22-328022 PLUG, Pipe (.125-27) Brass Comment: (Manual)
19 22-328022 PLUG, Pipe (.125-27) Brass
20 22-19725 ELBOW
21 21-426585 CHECK VALVE
22 827251A1 COVER
23 850897 LIFTING EYE Comment: (Manual)
24 10-40011149 SCREW, (M8 x 25) Stainless Steel Comment: (Manual)
25 NSS NOT SOLD SEPARATE, Decal-Serialization
26 10-40011149 SCREW, (M8 x 25) Stainless Steel
27 889735 CARRIER Comment: (Electric)
28 850055001 THERMOSTAT, 43°C (110°F) Comment: (Electric)
29 26-854639001 SEAL Comment: (Electric)
30 787992 SENDER, Temperature
31 889733 RETAINER
32 10-878609 SCREW, (#10-16 x .600)
33 12-8M0204666 WASHER, (.203 x .500 x .032)
34 12-8M0204663 WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric)
35 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric)
36 11-816872 WING NUT Comment: (Electric)
37 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon Comment: (Electric)
38 22-782792 FITTING, Elbow 45 Degree (1.25) Comment: (Manual)
39 22-56759 FITTING, Barbed Comment: (Electric)
40 8129962 COVER Comment: (Manual)
41 25-48462 O-RING, (.614 x .070) Comment: (Manual)
42 10-40011108 SCREW, (M5 x 20) Stainless Steel Comment: (Manual)
43 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length)
44 37-881865 DECAL, Caution-Start in Gear Comment: (Start In Gear) (Electric-Non Handle)
▶Driveshaft Housing (52 parts) Driveshaft Housing
Ref OEM Part # Part Name
- 27-822420A94 GASKET SET
1 3516-816528A3 HOUSING ASSEMBLY, Driveshaft Comment: (Jet 40/45)
2 16-8M0034445 STUD, (M10 x 166) Comment: (60 Bigfoot - LL)
3 10-817430110 SCREW, (M10 x 110)
4 16-8M0034425 STUD, (M10 x 120) Comment: (55 LL - Front)
5 10-4000380 SCREW, (M10 x 45) Comment: (Short/Long)(Non Jet Models)
6 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Bigfoot Models)
7 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Bigfoot Models)
8 11-40140 NUT, (M10) Comment: (Bigfoot Models)
9 22-85822A7 SPEEDOMETER PICK UP
10 22-85822T CONNECTOR, Straight
11 22-8M0181450 FITTING
12 10-8M0010931 SCREW, (M12 x 1.75)
13 42930A1 MOUNT ASSEMBLY, Lower
14 12-20959 WASHER
15 88238A10 CABLE ASSEMBLY, Ground
16 11-8M0204662 NUT, (M12)
17 10-40011149 SCREW, (M8 x 25) Stainless Steel
18 8M0036730 CLAMP
19 11-35521 NUT
20 100-8M4500752 COVER, Black Comment: (Black)
21 10-88417 SCREW, (#12-24 x .620)
22 23-8137451 SPACER (LL)
23 43585 COUPLING
24 816696T5 SPACER Comment: (Black-60)
25 17-43044 PIN, Dowel - Without Hole (.375 x .625)
26 17-8M0084244 PIN, Dowel - With Hole (.375 x .625)
27 817401A1 TUBE ASSEMBLY, Water Comment: (55)
28 25-8M0204645 O-RING, (.796 x .139)
29 26-821093 SEAL
30 8249423 SEAL, Exhaust Bucket
31 8M0036863 BUCKET, Exhaust
32 8M0043170 BUMPER, Trim Cover
33 822395001 SEAL, Exhaust Tube
34 822422001 SEAL, Idle Relief
35 10-817430110 SCREW, (M10 x 110)
36 3531-821447T10 HOUSING, Driveshaft Comment: (Long)
37 16-824083 STUD, (M10 x 114) Comment: (LL)
38 10-824459120 SCREW, (M8 x 120) Stainless Steel
39 821781003 MOUNT
40 821780T5 COVER, Mount
41 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
42 11-40140 NUT, (M10)
43 10-878607 SCREW, (#10-16 x .375)
44 10-82445965 SCREW, (M8 x 65) Stainless Steel
45 13-72521 LOCKWASHER, Internal Tooth
46 88238A11 CABLE ASSEMBLY
47 821782002 BUMPER, Front
48 821781003 MOUNT
49 821780T5 COVER, Mount
50 12-36001 WASHER
51 11-401378 NUT, (M8)
▶Driveshaft Housing/Exhaust Plate (49 parts) Driveshaft Housing/Exhaust Plate
Ref OEM Part # Part Name
- 27-828553A97 GASKET SET
1 10-40011155 SCREW, (M8 x 55) Stainless Steel
2 25-93221002 GROMMET
3 99019 CLAMP
4 42941001 SEAL, Water Tube
5 32-8M0042794 TUBE, Water Comment: (Long)
6 87917217T TUBE, Exhaust
7 10-40011153 SCREW, (M8 x 45) Stainless Steel
8 27-8M0000821 GASKET, Driveshaft Housing
9 821439T4 ADAPTOR PLATE
10 17-23784 PIN, Dowel
11 10-4010875 SCREW, (M10 x 75) Hex Flange - Stainless Steel
12 8M0043148 SEAL, Bottom Cowl
13 822419 COUPLER
14 25-822408001 GROMMET
15 880042 SHIFT SHAFT, Upper
16 12-89302 WASHER, (.203 x .406 x .040)
17 17-822417 PIN
18 18-210711 COTTER PIN
19 8M0000520 SCREW, (M12 x 162)
20 1400-8M4501487 MOUNT
21 10-40011153 SCREW, (M8 x 45) Stainless Steel
22 88238A10 CABLE ASSEMBLY, Ground
23 12-32834 WASHER, Neoprene
24 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
25 11-896963 NUT, (M12)
26 828466A1 TRIM COVER Comment: (Black)
27 8M0043155 BUMPER
28 10-826173 SCREW, (M5 x .8 x 60)
29 12-73288 WASHER, (.220 x .500 x .030) Stainless Steel
30 11-401365 NUT, (M5) Stainless Steel
31 8M0043170 BUMPER
32 822395001 SEAL
33 828495001 SEAL, Idle Relief
34 10-817430110 SCREW, (M10 x 110)
35 3525-821841T7 HOUSING, Driveshaft Comment: (Black) (Short) (Jet)
36 16-823984 STUD, (M10 x 50)
37 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
38 11-40140 NUT, (M10)
39 8284842 MOUNT, Lower
40 828485F1 COVER, Mount Comment: (Black)
41 10-40011151 SCREW, (M8 x 35) Stainless Steel
42 850030F1 YOKE, Bottom Comment: (Black)
43 10-8M0038368 SCREW, (M8 x 40) Stainless Steel
44 12-36001 WASHER
45 11-401378 NUT, (M8)
46 10-828556 SCREW, (M12 x 125)
47 11-896963 NUT, (M12)
48 88238A11 CABLE ASSEMBLY (A = To Port Side of Swivel Bracket)
▶Electrical Components (44 parts) Electrical Components
Ref OEM Part # Part Name
- 61-8M0063311 POWERHEAD ASSEMBLY Comment: 40 HP
1 8302351 PLATE, Electrical
2 10-82239312 SCREW, (M5 x 12)
3 12-89302 WASHER, (.203 x .406 x .040)
4 56762 TIE STRAP, (4.00 Inches)
5 821889A50 REV LIMITER Comment: (Electric)
6 8266241 CLAMP Comment: (Electric)
7 10-82239312 SCREW, (M5 x 12) Comment: (Electric)
8 89-8M0185146 SOLENOID ASSEMBLY Comment: (Electric)
9 23-8M0214955 BUSHING Comment: (Electric)
10 25-818967 GROMMET Comment: (Electric)
11 10-82129125 SCREW, (M6 x 25 MM) Comment: (Electric)
12 11-64015 NUT, (.250-20) Comment: (Electric)
13 13-26992 LOCKWASHER, (.250) Stainless Steel Comment: (Electric)
14 84-88807A33 CABLE ASSEMBLY Comment: (Electric)
15 84-88807A16 CABLE ASSEMBLY, (4.00 Inches) Black Comment: (Electric)
16 8-32,11-26419 NUT, Brass Comment: (Electric)
17 883071T REGULATOR, Voltage Comment: (Manual-Greek)
18 10-82129140 SCREW, (M6 x 40) Comment: (Electric)
19 54-8M0024808 J CLIP Comment: (Electric)
20 85-830233 BOOT, Insulator - Red Comment: (Electric)
21 84-88439A4 CABLE ASSEMBLY, Battery - Negative Comment: (Electric)
22 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel Comment: (Quantity of 1 Required on Manual)
23 54-816311T TIE STRAP, (8.00 Inches)
24 10-82129125 SCREW, (M6 x 25 MM)
25 84-88807A31 CABLE ASSEMBLY
26 10-82129116 SCREW, (M6 x 16) Comment: (Manual)
27 54-54457 J CLIP
28 84-850220A2 HARNESS ASSEMBLY, Engine Comment: (Electric)
29 88-812619 FUSE, Yellow - 20 Ampere Comment: (Electric)
30 13541 PLUG, Male Comment: (Electric)
31 25-822002 GROMMET
32 23-822003 BUSHING
33 12-8M0214930 WASHER
34 10-40011129 SCREW, (M6 x 25) Stainless Steel
35 84-850221A2 HARNESS ASSEMBLY, Ignition
36 827509A10 CDM MODULE ASSEMBLY Comment: (11.00 Inch Leads)
37 84-857124A1 CABLE ASSEMBLY, Hi-Tension
38 85-857074A1 BOOT/TERMINAL KIT
39 33-8M0114745 SPARK PLUG Comment: (NGK#BP8HS-10)
40 10-82129116 SCREW, (M6 x 16)
41 84-850052A1 HARNESS ASSEMBLY, Power Comment: (Manual)
42 84-11149T31 HARNESS ASSEMBLY Comment: (Manual)
43 84-74725A3 HARNESS ASSEMBLY, Lightning Comment: (International)
▶Exhaust Plate (25 parts) Exhaust Plate
Ref OEM Part # Part Name
- 27-812867A97 GASKET SET
1 19653T3 PLATE ASSEMBLY, Exhaust
2 21-817519A1 CHECK VALVE ASSEMBLY, Drain
3 17-23784 PIN, Dowel
4 1400-8M4501491 MOUNT, Upper
5 10-40011153 SCREW, (M8 x 45) Stainless Steel
6 10-898835001 BOLT, (M12 x 154)
7 12-32834 WASHER, Neoprene
8 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
9 11-896963 NUT, (M12)
10 10-40011158 SCREW, (M8 x 70) Stainless Steel
11 27-8M0000820 GASKET Comment: (Not Used on Jet Models)
12 23-48237 BUSHING Comment: (Not Used on Jet Models)
13 815639A9 SHIFT SHAFT Comment: (Upper)(Long/LL)(Manual)(Not Used on Jet Models)
14 812872A2 SHIFT LINK Comment: (Not Used on Jet Models)
15 23-48475 BUSHING Comment: (Not Used on Jet Models)
16 11-401386 NUT, (M6) Stainless Steel Comment: (Not Used on Jet Models)
17 32-8M0042794 TUBE, Water Comment: (Long)
18 25-93221002 GROMMET
19 8M0045214 TUBE, Exhaust
20 10-40011153 SCREW, (M8 x 45) Stainless Steel
21 812886001 SEAL
22 99019 CLAMP
23 42941001 SEAL, Water Tube Comment: (Upper)
24 10-40011155 SCREW, (M8 x 55) Stainless Steel
▶Flywheel and Stator(Electric) (12 parts) Flywheel and Stator(Electric)
Ref OEM Part # Part Name
- 84-11149A27 CABLE ASSEMBLY
1 812777T1 COVER ASSEMBLY
2 11-42979 NUT, (M16)
3 12-33001 WASHER, (.641 x 1.250 x .190)
4 261-859234T24 FLYWHEEL
5 398-832075A21 STATOR ASSEMBLY
6 10-4013930 SCREW, (M5 x 30)
7 854512T TRIGGER
8 93421 SWIVEL BALL
9 93254 SWIVEL BASE
10 54-816311T TIE STRAP, (8.00 Inches)
11 NSS NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18)
▶Flywheel and Stator(Manual) (10 parts) Flywheel and Stator(Manual)
Ref OEM Part # Part Name
1 261-859234T25 FLYWHEEL
2 11-42979 NUT, (M16)
3 12-33001 WASHER, (.641 x 1.250 x .190)
4 398-832074A11 STATOR ASSEMBLY
5 10-4013930 SCREW, (M5 x 30)
6 854512T TRIGGER
7 93421 SWIVEL BALL
8 93254 SWIVEL BASE
9 54-816311T TIE STRAP, (8.00 Inches)
10 13541 PLUG, Male
▶Flywheel and Stator, Electric (12 parts) Flywheel and Stator, Electric
Ref OEM Part # Part Name
- 84-11149A27 CABLE ASSEMBLY
1 812777T1 COVER ASSEMBLY
2 11-42979 NUT, (M16)
3 12-33001 WASHER, (.641 x 1.250 x .190)
4 261-859234T24 FLYWHEEL
5 398-832075A21 STATOR ASSEMBLY
6 10-4013930 SCREW, (M5 x 30)
7 854512T TRIGGER
8 93421 SWIVEL BALL
9 93254 SWIVEL BASE
10 8M0025657 RETAINER
11 NSS NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18)
▶Flywheel and Stator, Manual (10 parts) Flywheel and Stator, Manual
Ref OEM Part # Part Name
1 261-859234T6 FLYWHEEL
2 11-42979 NUT, (M16)
3 12-33001 WASHER, (.641 x 1.250 x .190)
4 398-832074A11 STATOR ASSEMBLY
5 10-4013930 SCREW, (M5 x 30)
6 854512T TRIGGER
7 93421 SWIVEL BALL
8 93254 SWIVEL BASE
9 54-816311T TIE STRAP, (8.00 Inches)
10 13541 PLUG, Male
▶Fuel Pump(Electric) (49 parts) Fuel Pump(Electric)
Ref OEM Part # Part Name
- 27-828553A97 GASKET SET
1 NSS NOT SOLD SEPARATE, Diaphragm Kit
2 21-857005A1 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Diaphragm
4 NSS NOT SOLD SEPARATE, Retainer
5 NSS NOT SOLD SEPARATE, Spring
6 NSS NOT SOLD SEPARATE, Cap
7 NSS NOT SOLD SEPARATE, Spring
8 NSS NOT SOLD SEPARATE, Cap
9 NSS NOT SOLD SEPARATE, Diaphragm
10 27-8M0204705 GASKET
11 NSS NOT SOLD SEPARATE, Gasket-Boost
12 NSS NOT SOLD SEPARATE, Gasket-Pulse
13 987752 PLATE
14 22-433351 CONNECTOR, (90 Degree) With Vibraseal (To Crankcase)
15 10-82130050 SCREW, (M6 x 50)
16 144303 BASE
17 32-831949 HOSE
18 35-816296Q2 FILTER, Fuel
19 32-830761 LINE, Fuel (To Top Carburetor)
20 54-816311T TIE STRAP, (8.00 Inches)
21 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) Comment: (50)
22 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) Comment: (50)
23 22-818993 CONNECTOR, Tee Comment: (50)
24 32-82381335 TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (50) (To Oil Pump Outlet)
25 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 22.00 Inch Length)
26 22-8189941 CHECK VALVE
27 22-816856T01 CONNECTOR ASSEMBLY, Fuel
28 10-4000332 SCREW, (M6 x 35)
29 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length)
30 54-633003 CLAMP
31 89-819503A5 SOLENOID KIT, Enrichner Valve
32 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 8.00 Inch Length) Comment: (To Tee Fitting off of Electric Carburetor)
33 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 4.00 Inch Length)
34 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 14.00 Inch Length) Comment: (To Oil Pump Fitting)
35 22-59169003 FITTING, Tee
36 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 2.00 Inch Length) Comment: (To Intake Manifold Fitting)
37 10-4006731 SCREW, (M6 x 16)
38 10-4000332 SCREW, (M6 x 35)
39 32-892037 HOSE, Molded Comment: (Use with 35-891642T03 Fuel Filter)
40 35-889527T02 FILTER ASSEMBLY, Fuel Comment: SN# 0P366572 & Up
41 35-896375K01 FILTER KIT Comment: (Mercury Brand)
42 25-98277001 SEAL
43 35-891642T03 FILTER ASSEMBLY, Fuel Comment: SN# 0P366571 & Below
44 35-87946K04 FILTER KIT, Fuel Comment: (Mercury Brand)
45 25-897536 SEAL
46 889625002 BRACKET Comment: (Use with 35-889527T02 Fuel Filter)
47 822387 BRACKET Comment: (Use with 35-891642T03 Fuel Filter)
48 11-401366 NUT, (M6) Stainless Steel
▶Fuel Pump(Manual) (38 parts) Fuel Pump(Manual)
Ref OEM Part # Part Name
- 27-828553A97 GASKET SET
1 NSS NOT SOLD SEPARATE, Fuel Pump
2 21-857005A1 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Diaphragm Kit
4 NSS NOT SOLD SEPARATE, Retainer
5 NSS NOT SOLD SEPARATE, Spring
6 NSS NOT SOLD SEPARATE, Cap
7 NSS NOT SOLD SEPARATE, Diaphragm
8 NSS NOT SOLD SEPARATE, Cap
9 NSS NOT SOLD SEPARATE, Diaphragm
10 27-8M0204705 GASKET
11 NSS NOT SOLD SEPARATE, Gasket-Boost
12 NSS NOT SOLD SEPARATE, Gasket-Pulse
13 987752 PLATE
14 22-433351 CONNECTOR, (90 Degree) With Vibraseal ( To Crankcase)
15 10-82130050 SCREW, (M6 x 50)
16 144303 BASE
17 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 22.00 Inch Length)
18 54-816311T TIE STRAP, (8.00 Inches)
19 32-830761 LINE, Fuel (To Carburetor)
20 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length)
21 35-816296Q2 FILTER, Fuel
22 32-831949 HOSE
23 22-59169003 FITTING, Tee
24 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 9.50 Inch length) Comment: (To Top Carburetor)
25 858763 PRIMER BULB
26 22-816856T01 CONNECTOR ASSEMBLY, Fuel
27 10-4000332 SCREW, (M6 x 35)
28 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length) Comment: (To Manifold Bottom)
29 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (To Manifold Top)
30 35-87946K04 FILTER KIT, Fuel Comment: (Mercury Brand)
31 25-897536 SEAL
32 889625002 BRACKET Comment: (Use with 35-889527T02 Fuel Filter)
33 822387 BRACKET Comment: (Use with 35-891642T03 Fuel Filter)
34 11-401366 NUT, (M6) Stainless Steel
35 32-892037 HOSE, Molded Comment: (Use with 35-891642T03 Fuel Filter)
36 22-816856T01 CONNECTOR ASSEMBLY, Fuel
37 10-4000332 SCREW, (M6 x 35)
▶Fuel Pump, Electric (37 parts) Fuel Pump, Electric
Ref OEM Part # Part Name
- 852071T97 POWERHEAD ASSEMBLY
1 NSS NOT SOLD SEPARATE, Fuel Pump
2 21-857005A1 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Diaphragm Kit
4 NSS NOT SOLD SEPARATE, Retainer
5 NSS NOT SOLD SEPARATE, Spring
6 NSS NOT SOLD SEPARATE, Cap
7 NSS NOT SOLD SEPARATE, Spring
8 NSS NOT SOLD SEPARATE, Cap
9 NSS NOT SOLD SEPARATE, Diaphragm
10 27-8M0204705 GASKET
11 NSS NOT SOLD SEPARATE, Gasket-Boost
12 NSS NOT SOLD SEPARATE, Gsket-Pulse
13 987752 PLATE
14 22-433351 CONNECTOR, 90 Degree - With Vibraseal Comment: (To Crankcase)
15 10-82130050 SCREW, (M6 x 50)
16 144303 BASE
17 32-831949 HOSE
18 35-816296Q2 FILTER, Fuel
19 32-830761 LINE, Fuel Comment: (To top Carburetor)
20 54-816311T TIE STRAP, (8.00 Inches)
21 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length)
22 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 14.25 Inch Length)
23 22-818993 CONNECTOR, Tee
24 22-8189941 CHECK VALVE
25 32-82381335 TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length)
26 22-816856T01 CONNECTOR ASSEMBLY, Fuel
27 10-4000332 SCREW, (M6 x 35)
28 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length)
29 54-633003 CLAMP
30 89-819503A5 SOLENOID KIT, Enrichner Valve
31 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 8.00 Inch Length) Comment: (To Fitting on Attenuator Plate)
32 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 4.00 Inch Length)
33 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 14.00 Inch Length) Comment: (To Oil Pump Fitting)
34 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 2.00 Inch Length) Comment: (To Intake Manifold Fitting)
35 22-59169003 FITTING, Tee
36 10-4006731 SCREW, (M6 x 16)
▶Fuel Pump, Manual (34 parts) Fuel Pump, Manual
Ref OEM Part # Part Name
- 852071T97 POWERHEAD ASSEMBLY
1 NSS NOT SOLD SEPARATE, Fuel Pump
2 21-857005A1 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Diaphragm
4 NSS NOT SOLD SEPARATE, Retainer
5 NSS NOT SOLD SEPARATE, Spring
6 NSS NOT SOLD SEPARATE, Cap
7 NSS NOT SOLD SEPARATE, Spring
8 NSS NOT SOLD SEPARATE, Cap
9 NSS NOT SOLD SEPARATE, Diaphragm
10 27-8M0204705 GASKET
11 NSS NOT SOLD SEPARATE, Gasket-Boost
12 NSS NOT SOLD SEPARATE, Gasket-Pulse
13 987752 PLATE
14 22-433351 CONNECTOR, 90 Degree - With Vibraseal Comment: (To Crankcase)
15 10-82130050 SCREW, (M6 x 50)
16 144303 BASE
17 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 10.00 Inch Length)
18 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 14.25 Inch Length)
19 54-816311T TIE STRAP, (8.00 Inches)
20 32-830768 HOSE Comment: (To Carburetor)
21 32-9912878 HOSE, (.187) (26.00 Inches Bulk) Comment: (Cut to 4.50 Inch Length)
22 35-889527T02 FILTER ASSEMBLY, Fuel Comment: (Belgium) SN# 0Y050041 & Up
23 35-896375K01 FILTER KIT Comment: (Use with 889527T02 Fuel Filter) (Mercury Brand)
24 25-98277001 SEAL Comment: (Use with 889527T02 Fuel Filter)
25 8170281 BRACKET
26 11-401366 NUT, (M6) Stainless Steel
27 22-59169003 FITTING, Tee
28 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 9.50 Inch Length) Comment: (To Top Float Bowl)
29 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length) Comment: (To Lower Intake Manifold)
30 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 1.50 Inch Lenght) Comment: (To Top Intake Manifold)
31 858763 PRIMER BULB
32 22-816856T01 CONNECTOR ASSEMBLY, Fuel
33 10-4000332 SCREW, (M6 x 35)
▶Gasket Set Components, Engine Overhaul (1 parts) Gasket Set Components, Engine Overhaul
Ref OEM Part # Part Name
- 27-821370 GASKET, Induction Manifold Comment: (Not Used In This Application)
▶Gasket Set Components-Engine Overhaul (1 parts) Gasket Set Components-Engine Overhaul
Ref OEM Part # Part Name
- 27-8144461 GASKET, Flange, Carburetor
▶Gasket Set Componetns, Engine Overhaul (1 parts) Gasket Set Componetns, Engine Overhaul
Ref OEM Part # Part Name
- 27-822189 GASKET, Upper Water Pump, Water Pump
▶Gear Housing(Driveshaft)(1.83:1 Gear Ratio) (40 parts) Gear Housing(Driveshaft)(1.83:1 Gear Ratio)
Ref OEM Part # Part Name
- 821354A2 REPAIR KIT, Water Pump
1 1682-821306T12 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic-Black)
2 818226A1 SEAL/PLATE KIT
3 NSS NOT SOLD SEPARATE, Plate
4 10-79953Q04 SCREW KIT, (.375-16 x .250) Drain (.375-16 X .25)
5 12-191833 WASHER
6 22-8M0058389 PLUG KIT, Drain (Magnetic)
7 12-191833 WASHER
8 11-55910 NUT, (.437-20)
9 43-822161T2 GEAR, Pinion, 12 Teeth
10 31-821321A2 BEARING ASSEMBLY
11 NSS NOT SOLD SEPARATE, Cup
12 10-8248324 SCREW, (M6 x 16)
13 46-821351A3 HOUSING ASSEMBLY, Water Pump Upper
14 8235471 SEAL
15 12-866451 WASHER
16 28-8M0214993 KEY
17 12-866451 WASHER
18 27-822189 GASKET, Upper Water Pump
19 27-8M0214956 GASKET, Lower Water Pump, Lower
20 8213542 FACE PLATE
21 47-8M0204712 IMPELLER
22 46-821307A2 BASE ASSEMBLY, Water Pump
23 26-821309 SEAL
24 26-821310 SEAL
25 25-821308 O-RING, (1.421 x .139)
26 45-822159T1 DRIVESHAFT Comment: (Long)
27 30-821311 BEARING, Ball
28 823548T TIE STRAP
29 822158 BOOT
30 821827 RETAINER
31 25-26855 O-RING, (1.609 x .139)
32 25-85594 O-RING, (.239 x .174)
33 12-814803 WASHER
34 821319A1 SHIFT SHAFT Comment: (Long)
35 11-400212 NUT, (M6) Stainless Steel
36 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
37 17-85593 PIN, (.078 x .437)
38 8213161 CAM, Shift
39 17-822369 PIN, (.125 x .625)
▶Gear Housing(Driveshaft)(2.00:1 Gear Ratio) (40 parts) Gear Housing(Driveshaft)(2.00:1 Gear Ratio)
Ref OEM Part # Part Name
- 821354A2 REPAIR KIT, Water Pump
1 1682-821306T12 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic)
2 818226A1 SEAL/PLATE KIT
3 NSS NOT SOLD SEPARATE, Plate
4 10-79953Q04 SCREW KIT, (.375-16 x .250) Drain (.375-16 X .25)
5 12-191833 SEAL
6 22-8M0058389 PLUG KIT, Drain (Magnetic), Magnetic
7 12-191833 SEAL
8 11-55910 NUT, (.437-20)
9 43-821326T1 GEAR, Pinion - 13 Teeth
10 31-821321A2 BEARING ASSEMBLY, Roller
11 NSS NOT SOLD SEPARATE, Cup (Part of Reference #10)
12 10-8248324 SCREW, (M6 x 16)
13 46-821351A3 HOUSING ASSEMBLY, Water Pump Upper
14 8235471 SEAL, Water Tube Comment: (Short/Long)
15 12-866451 WASHER
16 28-8M0214993 KEY
17 12-866451 WASHER
18 27-822189 GASKET, Upper Water Pump
19 27-8M0214956 GASKET, Lower Water Pump, Lower
20 8213542 FACE PLATE
21 47-8M0204712 IMPELLER
22 46-821307A2 BASE ASSEMBLY, Water Pump
23 26-821309 SEAL, Oil
24 26-821310 SEAL, Oil
25 25-821308 O-RING, (1.421 x .139)
26 45-822552A1 DRIVESHAFT Comment: (LL)(Refer to Model Length)
27 30-821311 BEARING, Ball
28 823548T TIE STRAP
29 822158 BOOT
30 821827 RETAINER
31 25-26855 O-RING, (1.609 x .139)
32 25-85594 O-RING, (.239 x .174)
33 12-814803 WASHER
34 822543A1 SHIFT SHAFT Comment: (LL)(Refer to Model Length)
35 11-400212 NUT, (M6) Stainless Steel
36 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
37 17-85593 PIN, (.078 x .437)
38 8213161 CAM, Shift
39 17-822369 PIN, (.125 x .625)
▶Gear Housing, Driveshaft 1.64:1 Gear Ratio (37 parts) Gear Housing, Driveshaft 1.64:1 Gear Ratio
Ref OEM Part # Part Name
- 26-814669A2 SEAL KIT, Gear Housing
1 1671-9760T42 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic)
2 22-8M0058389 PLUG KIT, Drain (Magnetic)
3 10-79953Q04 SCREW KIT, (.375-16 x .250) Drain
4 12-191833 SEAL
5 17-8M0084244 PIN, Dowel - With Hole (.375 x .625)
6 17-43044 PIN, Dowel - Without Hole (.375 x .625)
7 22-878089 PLUG, Pipe (.0625-27)
8 31-812768 BEARING, Roller
9 818226A1 SEAL/PLATE KIT
10 NSS NOT SOLD SEPARATE, Filler Plate
11 43-813694T GEAR, Pinion (14 Teeth)
12 11-55910 NUT, (.437-20)
13 815420 SHIFT SHAFT Comment: (LL)
14 53-29641 E RING
15 23-813696A2 BUSHING ASSEMBLY
16 25-45258 O-RING, (.987 x .103)
17 26-8M0204708 SEAL, Oil
18 45-812731 DRIVESHAFT Comment: (55 Manual)
19 15-812770A1 SHIM SET
20 31-8M0166756 BEARING ASSEMBLY, Roller
21 NSS NOT SOLD SEPARATE, Cup
22 11-8128201 NUT
23 46-812966A7 BASE ASSEMBLY, Water Pump
24 25-8M0204651 O-RING, (1.859 x .139)
25 26-814669 SEAL, Oil
26 26-814670 SEAL, Oil
27 47-19453T IMPELLER
28 28-8M0032831 KEY
29 12-8M0204720 WASHER
30 46-812966A12 PUMP ASSEMBLY, Water
31 27-8M0224241 GASKET Comment: (Lower)
32 27-822189 GASKET, Upper Water Pump Comment: (Upper)
33 8M0204658 SEAL Comment: (Short/Long)
34 19700A2 FACE PLATE
35 10-8248324 SCREW, (M6 x 16)
36 760394 CAM, Shift Control
▶Gear Housing, Driveshaft 2.33:1 (43 parts) Gear Housing, Driveshaft 2.33:1
Ref OEM Part # Part Name
- 47-8M0100526 REPAIR KIT, Water Pump Impeller
1 1667-9011G59 GEAR HOUSING ASSEMBLY, Basic Comment: (Black)
2 17-8M0084244 PIN, Dowel - With Hole (.375 x .625) Comment: (Front)
3 43046 TUBE, Oiler
4 22-8M0058389 PLUG KIT, Drain (Magnetic)
5 12-191833 SEAL
6 17-43044 PIN, Dowel - Without Hole (.375 x .625) Comment: (Rear)
7 31640T07 TRIM TAB
8 10-825427 SCREW, (.437-14 x 1.250) Stainless Steel
9 12-451761 WASHER, (.453 x .812 x .105) Black Oxide
10 43040T1 CARRIER ASSEMBLY
11 NSS NOT SOLD SEPARATE, Needle Bearing
12 97-826134Q ANODE
13 11-401386 NUT, (M6) Stainless Steel
14 10-4000333 SCREW, (M6 x 40)
15 NSS NOT SOLD SEPARATE, Pinion Gear (12 Teeth) Comment: (Part of 43-882813A3)
16 11-35921 NUT, (.625-18)
17 850307 CAM, Shift Control
18 31-883047A1 BEARING ASSEMBLY, Tapered Roller
19 15-44492A1 SHIM SET
20 45-826737A1 DRIVESHAFT ASSEMBLY Comment: (LL)
21 42461A1 SLEEVE/RING KIT
22 NSS NOT SOLD SEPARATE, Ring Seal
23 43055A4 COVER ASSEMBLY, Water Pump
24 27-430331 GASKET
25 27-8M0214931 GASKET
26 26-43036 SEAL, Oil Comment: (Lower)
27 26-43035 SEAL, Oil Comment: (Upper)
28 27-8172771 GASKET
29 817275A2 HOUSING KIT, Upper Water Pump
30 8M0204709 FACEPLATE
31 10-82684430 SCREW, (M6 x 30)
32 826762A1 COUPLING Comment: (LL)
33 28-8M0204723 KEY
34 47-43026T2 IMPELLER
35 10-82684425 SCREW, (M6 x 25)
36 853907A1 SHIFT SHAFT ASSEMBLY Comment: (LL)
37 53-29641 E RING
38 23-43052A4 BUSHING ASSEMBLY
39 25-8M0204681 O-RING, (1.424 x .103)
40 26-8M0204708 SEAL, Oil
41 10-82684425 SCREW, (M6 x 25)
42 26-861415 FACE SEAL
▶Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio (31 parts) Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio
Ref OEM Part # Part Name
- 26-814669A2 SEAL KIT, Gear Housing
1 1671-9760T42 GEAR HOUSING ASSEMBLY, Basic Comment: (Black-Basic)
37 15-812769A1 SHIM SET
38 31-8M0103476 BEARING ASSEMBLY, Tapered Roller
39 NSS NOT SOLD SEPARATE, Cup
40 43-813693T1 GEAR, Forward (23 Teeth)
41 31-21739 BEARING, Roller
42 8129291 FOLLOWER, Cam
43 20843 SLIDE
44 24-38114 SPRING
45 52-813697T CLUTCH
46 17-8M0020942 PIN, Cross
47 24-815418 SPRING
48 44-14493 PROPELLER SHAFT
49 43-813695T GEAR, Reverse (23 Teeth)
50 30-20839T BEARING, Ball
51 8M0168900 CARRIER ASSEMBLY, Bearing
52 25-815460 O-RING
53 31-21700 BEARING, Needle
54 26-8M0205511 SEAL, Oil
55 26-8M0203757 SEAL, Oil
56 10-85594030 SCREW, (M8 x 30)
57 12-855941 WASHER, (.323 x .590 x .112) Stainless Steel
58 8227731 INSERT, Threaded
59 17264T2 TRIM TAB, Zinc
60 10-4000377 SCREW, (M10 x 30)
61 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
62 48-816704A45 PROPELLER KIT Comment: (55 Beaching)
63 73345A1 THRUST HUB
64 11-69578Q1 PROP NUT KIT
65 14-8M0214942 TAB WASHER
▶Gear Housing, Propeller Shaft - 1.83:1 Gear Ratio (36 parts) Gear Housing, Propeller Shaft - 1.83:1 Gear Ratio
Ref OEM Part # Part Name
- 823547A2 SEAL KIT
1 1682-821306T12 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic-Black)
40 17-821327 PIN, Dowel
41 27-823942 GASKET
42 32-8M0026108 TUBE
43 19-824928001 PLUG, Rubber
44 821829 SCREEN
45 822157T2 TRIM TAB
46 10-82497020 SCREW, (M8 x 20)
47 12-72397 WASHER
48 43-822162T2 GEAR, Forward, 22 Teeth
49 31-8M0103470 BEARING ASSEMBLY, Roller
50 NSS NOT SOLD SEPARATE, Cup
51 31-41326 BEARING, Roller
52 821578 FOLLOWER, Cam
53 24-8261991 SPRING
54 17-8M0020999 PIN
55 52-821314T CLUTCH
56 24-38114 SPRING
57 44-8M0140441 PROPELLER SHAFT
58 43-822163T1 GEAR, Reverse, 22 Teeth
59 30-20839T BEARING, Ball
60 8M0168900 CARRIER ASSEMBLY, Bearing
61 25-815460 O-RING
62 31-21700 BEARING, Needle
63 26-8M0205511 SEAL, Oil
64 26-8M0203757 SEAL, Oil
65 12-855941 WASHER, (.323 x .590 x .112) Stainless Steel Comment: (Use with Threaded Insert)
66 10-85594030 SCREW, (M8 x 30) Comment: (Use with Threaded Insert)
67 8227731 INSERT, Threaded
68 NSS NOT SOLD SEPARATE, Decal (1.83:1) (12 X 22)
69 73345A1 THRUST HUB
70 11-69578Q1 PROP NUT KIT
71 14-8M0214942 TAB WASHER
72 10-4000380 SCREW, (M10 x 45)
73 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
▶Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio (36 parts) Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio
Ref OEM Part # Part Name
- 823547A2 SEAL KIT
1 1682-821306T12 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic)
40 17-821327 PIN, Dowel
41 27-823942 GASKET
42 32-8M0026108 TUBE
43 19-824928001 PLUG, Rubber
44 821829 SCREEN
45 822157T2 TRIM TAB
46 10-82497020 SCREW, (M8 x 20)
47 12-72397 WASHER
48 43-821315T1 GEAR ASSEMBLY, Forward - 26 Teeth
49 31-8M0103470 BEARING ASSEMBLY, Roller
50 NSS NOT SOLD SEPARATE, Cup
51 31-41326 BEARING, Roller
52 821578 FOLLOWER, Cam
53 24-8261991 SPRING
54 17-8M0020999 PIN
55 52-821314T CLUTCH
56 24-38114 SPRING
57 44-8M0140441 PROPELLER SHAFT
58 43-821312T1 GEAR, Reverse - 26 Teeth
59 30-20839T BEARING, Ball
60 8M0168900 CARRIER ASSEMBLY, Bearing
61 25-815460 O-RING
62 31-21700 BEARING, Needle
63 26-8M0205511 SEAL, Oil
64 26-8M0203757 SEAL, Oil
65 12-855941 WASHER, (.323 x .590 x .112) Stainless Steel
66 10-85594030 SCREW, (M8 x 30)
67 8227731 INSERT, Threaded
68 73345A1 THRUST HUB
69 11-69578Q1 PROP NUT KIT
70 14-8M0214942 TAB WASHER
71 10-4000380 SCREW, (M10 x 45), Short/Long
72 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
73 NSS NOT SOLD SEPARATE, Decal-Gear Ratio
▶Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio (34 parts) Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio
Ref OEM Part # Part Name
- 26-43035A4 SEAL KIT, Gear Housing
1 1667-9011G59 GEAR HOUSING ASSEMBLY, Basic Comment: (Black)
2 31-30894A1 BEARING SET, Cup And Cone
3 NSS NOT SOLD SEPARATE, Cup
4 43-882813A3 GEAR KIT, Forward And Pinion 28 Teeth
5 31-30895T BEARING, Needle
6 53-856823 RING, Retaining
7 850315A1 FOLLOWER KIT, Cam
8 30-44530 BALL
9 NSS NOT SOLD SEPARATE, Slide
10 24-850327 SPRING
11 17-8M0100263 PIN, Cross
12 24-30893 SPRING
13 52-850048T CLUTCH
14 44-8M0140445 PROPELLER SHAFT
15 43-882814T GEAR, Reverse - 28 Teeth
16 8M0168901 CARRIER ASSEMBLY, Bearing
17 25-8M0214974 O-RING, (3.609 x .139)
18 31-30956T BEARING, Needle
19 26-8M0205728 SEAL, Oil Comment: (Inner)
20 26-8M0205729 SEAL, Oil Comment: (Outer)
21 31-12578T BEARING, Roller
22 12-12577 THRUST WASHER
23 31-12576 BEARING, Thrust
24 16-8M0034456 STUD, (M8 x 48)
25 12-855941 WASHER, (.323 x .590 x .112) Stainless Steel
26 11-401378 NUT, (M8)
27 15-44491A1 SHIM SET
28 8227731 INSERT, Threaded
29 NSS NOT SOLD SEPARATE, Decal
30 NSS NOT SOLD SEPARATE, Decal-Prop Operation
31 13191Q01 THRUST WASHER
32 11-52707Q1 PROP NUT KIT, (.750-16)
33 14-816629Q TAB WASHER
▶Heater Manifold (9 parts) Heater Manifold
Ref OEM Part # Part Name
1 828155A1 MANIFOLD ASSEMBLY, Heater
2 27-826138 GASKET
3 10-20597 SCREW, (#8-32 x .380)
4 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 17 Inch Length)
5 22-33373001 ELBOW, 90 Degree
6 32-9912878 HOSE, (.187) (26.00 Inches Bulk)
7 19-828167 FITTING
8 54-816311T TIE STRAP, (8.00 Inches)
9 22-15026 CAP
▶Induction Manifold (9 parts) Induction Manifold
Ref OEM Part # Part Name
- 61-8M0063311 POWERHEAD ASSEMBLY Comment: 40 HP
1 821371A2 MANIFOLD ASSEMBLY, Induction
2 21-426233 CHECK VALVE
3 22-823563 FITTING, Barbed
4 16-8161949 STUD, (M6 x 44)
5 10-82130040 SCREW, (M6 x 40)
6 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 12.50 Inch Length) Comment: (A = To Base of Oil Pump)
7 10-81742730 SCREW, (M8 x 30)
8 830246T3 REED VALVE Comment: (40 H.P.)
▶Induction Manifold and Reed Block (33 parts) Induction Manifold and Reed Block
Ref OEM Part # Part Name
- 852071T97 POWERHEAD ASSEMBLY
1 27-8M0000822 GASKET
2 1171-9812T9 END CAP ASSEMBLY, Lower
3 26-66301 SEAL, Oil
4 26-41953 SEAL
5 25-8M0142854 O-RING, (2.175 x .175)
6 10-81742720 SCREW, (M8 x 20)
7 19077A07 BRACKET ASSEMBLY
8 16-8161949 STUD, (M6 x 44)
9 12-8M0204663 WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric)
10 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric)
11 11-816872 WING NUT Comment: (Electric)
12 10-82127335 SCREW, (M8 x 35 MM)
13 827998A1 MANIFOLD ASSEMBLY, Induction
14 22-19725 ELBOW Comment: (Electric)
15 22-19725 ELBOW Comment: (Manual)
16 27-812869 GASKET
17 10-81742730 SCREW, (M8 x 30)
18 8M0219197 REED BLOCK ASSEMBLY
19 27-812868 GASKET
20 NSS NOT SOLD SEPARATE, Dowel Pin
21 34-812880A03 REED ASSEMBLY
22 14-429821 TAB WASHER
23 812879002 RETAINER, Reed
24 10-88421471 SCREW, (M6 x 16)
25 42881A1 SHIFT RAIL ASSEMBLY
26 14-42981 TAB WASHER
27 10-40001134 SCREW, (M8 x 25)
28 988851 SLIDE
29 23-48475 BUSHING
30 11-401386 NUT, (M6) Stainless Steel
31 12-35459 WASHER
32 11-401386 NUT, (M6) Stainless Steel
▶Jet Components (8 parts) Jet Components
Ref OEM Part # Part Name
- 26-814669A2 SEAL KIT, Gear Housing
1 47-19453T IMPELLER
2 28-8M0032831 KEY
3 46-812966A12 PUMP ASSEMBLY, Water
4 27-822189 GASKET, Upper Water Pump Comment: (Upper)
5 8M0204658 SEAL
6 19700A2 FACE PLATE
7 10-8248324 SCREW, (M6 x 16)
▶Jet Pump Assembly (31 parts) Jet Pump Assembly
Ref OEM Part # Part Name
- 8M0230714 JET PUMP ASSEMBLY
1 855767T60 HOUSING, Pump
2 878377 SHIFT LINKAGE KIT
3 878382 CAM
4 878380 GATE, Reverse - With Bumper
5 32-827490 HOSE, Lube
6 16-855840 STUD, (.312-18 x 1.81)
7 11-82670910 NUT, (.312-18) Stainless Steel
8 10-848497 SCREW, (.312-18 x 1.00)
9 47-8M0230713 IMPELLER
10 80141260 HOUSING, Intake
11 8271882 LINER
12 45-85576960 DRIVESHAFT
13 12-8796521 THRUST WASHER
14 30-8796531 BEARING, Ball
15 23-8271891 SLEEVE
16 11-8271901 NUT
17 12-36001 WASHER
18 28-801405875 KEY
19 15-801404875 SHIM, Impeller
20 14-801403875 TAB WASHER
21 10-19923062 SCREW, (.250-20 x .625)
22 10-60411 SCREW, (.312-18 x 1.250)
23 801410 BRACKET, Cable Support
24 11-82670910 NUT, (.312-18) Stainless Steel
25 17-801407 PIN, Dowel
26 10-4010860 SCREW, (M10 x 60) Hex Flange - Stainless Steel
27 10-4010890 SCREW, (M10 x 90) Hex Flange - Stainless Steel
28 10-4010870 SCREW, (M10 x 70) Hex Flange - Stainless Steel
29 10-95802 SCREW, (.375-16 x 2.750) Stainless Steel
30 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
▶Lube Chart (1 parts) Lube Chart
Ref OEM Part # Part Name
- NOPART NO PARTS LIST
▶Manual Start Components (39 parts) Manual Start Components
Ref OEM Part # Part Name
- 816728T14 STARTER ASSEMBLY, Recoil
1 8M0043416 SEAL, Handle Rest
2 23-822392 SPACER, Handle Rest
3 821788T02 REST, Starter Handle
4 85174A1 HANDLE ASSEMBLY
5 NSS NOT SOLD SEPARATE, Retainer
6 11-401366 NUT, (M6) Stainless Steel
7 12-858779 WASHER, (.265 x .750 x .048)
8 25-8157951 GROMMET
9 23-816086 BUSHING
10 25-8157951 GROMMET
11 12-858779 WASHER, (.265 x .750 x .048)
12 816728T05 HOUSING
13 53-818853 RING, Retaining
14 8M0183792 BUSHING
15 13-826229 LOCKWASHER
16 24-86857T01 SPRING
17 50-825269T01 SHEAVE, Starter
18 50-12066Q10 ROPE
19 24-868523 SPRING
20 86853T01 CAM
21 10-826253 SCREW, (.250-20 x .625)
22 53-86849T01 RING, Retaining
23 868501 CAM
24 24-86851T02 SPRING
25 10-8182491 SCREW, (#10-16 x 1.00)
26 816711 RETAINER
27 816712T01 CAM
28 8166903 LEVER
29 24-826791 SPRING
30 8567542 CABLE, Interlock, Interlock
31 10-878608 SCREW, (#10-16 x .500)
32 12-73288 WASHER, (.220 x .500 x .030) Stainless Steel
33 10-8214281 SCREW, (#10-16 x .625)
34 18-26811 COTTER PIN
35 37-804664A06 DECAL, EPA Label Information (2006)
36 37-8272822 DECAL, Warning, High Voltage
37 NSS NOT SOLD SEPARATE, Decal-Caution in Gear Idle
38 NSS NOT SOLD SEPARATE, Decal-Timing
▶Manual Tilt Components (15 parts) Manual Tilt Components
Ref OEM Part # Part Name
- 25-893922A01 O-RING KIT
1 893942A01 SHOCK ROD ASSEMBLY Comment: (Beaching)(Use With Gold End Cap)
2 893903A01 PISTON ASSEMBLY, Trim Memory
3 25-893917A01 O-RING KIT, Cylinder
4 NSS NOT SOLD SEPARATE, O-Ring
5 893918A01 CYLINDER ASSEMBLY
6 893919A01 SCREW AND SEAL KIT
7 893920A01 ACCUMULATOR ASSEMBLY
8 893921A01 VALVE BODY ASSEMBLY
9 893923A01 CAM KIT
10 893924A01 VALVE KIT, Velocity
11 893925A01 REPAIR KIT
12 8M0207768 CABLE ASSEMBLY, Ground
13 17-19607 PIN
14 17-821539 PIN, Trilobe
▶Oil Injection Components (31 parts) Oil Injection Components
Ref OEM Part # Part Name
- 27-828553A97 GASKET SET
1 1263-812718T1 TANK ASSEMBLY, Oil
2 36-828765A2 CAP ASSEMBLY
3 NSS NOT SOLD SEPARATE, Tether
4 11-821285 PUSH NUT
5 8M0039080 SEAL
6 19299A1 VENT ASSEMBLY
7 21-64871 VALVE
8 25-813644002 GROMMET
9 99162001 BOOT
10 8M0039085 BOOT
11 87-12886A6 SWITCH ASSEMBLY
12 10-58376 SCREW, (.164-18 x .375)
13 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel
14 818902A1 PUMP ASSEMBLY, Oil Injection
15 25-8M0204667 O-RING
16 25-36390 O-RING
17 10-40011108 SCREW, (M5 x 20) Stainless Steel
18 43-19277 GEAR, Driven
19 23-19278A2 BEARING ASSEMBLY
20 23-17597 BUSHING (Flanged)
21 23-17596 BUSHING
22 32-82381335 TUBING, (15.00 Inches Bulk) (Cut to 6.00 Inch Lengh)
23 8M0084729 LINK
24 23-19278A2 BEARING ASSEMBLY
25 23-17597 BUSHING (Flanged)
26 23-17596 BUSHING
27 8M0084729 LINK
28 25-8M0204667 O-RING
29 10-40011108 SCREW, (M5 x 20) Stainless Steel
30 826581T01 LINK
▶Power Trim (31 parts) Power Trim
Ref OEM Part # Part Name
- 25-827668A1 O-RING KIT
1 822344T14 POWER TRIM ASSEMBLY
2 893931A01 SHOCK ROD ASSEMBLY
3 827671A1 PILOT CHECK ASSEMBLY
4 827672A1 TILT RELIEF VALVE ASSEMBLY
5 827673A1 SEAT ASSEMBLY, Suction
6 827674A1 PUMP ASSEMBLY
7 NSS NOT SOLD SEPARATE, Ball/Spring
8 NSS NOT SOLD SEPARATE, Screw
9 NSS NOT SOLD SEPARATE, Filter
10 NSS NOT SOLD SEPARATE, O-Ring
11 827675A1 MOTOR ASSEMBLY
12 NSS NOT SOLD SEPARATE, Screw
13 NSS NOT SOLD SEPARATE, Washer
14 88238A15 CABLE ASSEMBLY
15 NSS NOT SOLD SEPARATE, O-Ring
16 NSS NOT SOLD SEPARATE, Coupler
17 827676 PISTON, Memory
18 893929A01 MANUAL RELEASE ASSEMBLY
19 19-811613 PLUG ASSEMBLY
20 831276T BRACKET
21 84-826802A9 HARNESS ASSEMBLY, Trim
22 10-82129125 SCREW, (M6 x 25 MM)
23 8M0207773 RELAY ASSEMBLY
24 828102 BRACKET
25 25-818967 GROMMET
26 23-8M0214955 BUSHING
27 NSS NOT SOLD SEPARATE, Decal
28 10-878609 SCREW, (#10-16 x .600)
29 8M0084613 C WASHER
30 54-22740 CLIP
▶Power Trim Components (28 parts) Power Trim Components
Ref OEM Part # Part Name
- 25-893914A02 O-RING KIT, Complete Trim
1 8M0118573 SHOCK ROD KIT Comment: (Big Foot)
2 8M0171822 PISTON ASSEMBLY, Memory
3 25-8M0171819 O-RING KIT, Rebuild
4 NSS NOT SOLD SEPARATE, O-Ring
5 893904T01 CYLINDER ASSEMBLY
6 893944A01 VALVE KIT, Trim Limit Comment: (Big Foot)
7 893906A02 PUMP ASSEMBLY
8 893907A02 MOTOR KIT
9 22-8134351 PLUG
10 893929A01 MANUAL RELEASE ASSEMBLY
11 893909A02 MANIFOLD KIT
12 10-809876A1 SCREW KIT, Motor
13 809877A1 DRIVESHAFT/SEAL KIT
14 35-893912A02 FILTER KIT
15 893913A02 POPPET KIT
16 88238A18 CABLE ASSEMBLY
17 17-821539 PIN, Trilobe
18 17-19607 PIN
19 17-822869001 PIN
20 831276T BRACKET
21 84-826802A12 HARNESS ASSEMBLY
22 10-82129125 SCREW, (M6 x 25 MM)
23 8M0207773 RELAY ASSEMBLY
24 828102 BRACKET
25 25-818967 GROMMET
26 23-8M0214955 BUSHING
27 NSS NOT SOLD SEPARATE, Decal-Trim Relay
▶Power Trim Mounting (11 parts) Power Trim Mounting
Ref OEM Part # Part Name
1 17-822481001 PIN, (14 mm)
2 23-822482 BUSHING
3 23-822484 BUSHING
4 12-825190 WASHER
5 11-826712 NUT
6 10-4009040 SCREW, (M10 x 40) Stainless Steel
7 12-4002319 WASHER
8 11-40140 NUT, (M10)
9 10-878609 SCREW, (#10-16 x .600)
10 8M0084613 C WASHER
11 54-22740 CLIP
▶Service/Support Material (1 parts) Service/Support Material
Ref OEM Part # Part Name
- NSS NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18)
▶Starter Assembly(Manual) (38 parts) Starter Assembly(Manual)
Ref OEM Part # Part Name
- 816728T14 STARTER ASSEMBLY, Recoil
1 85174A1 HANDLE ASSEMBLY
2 NSS NOT SOLD SEPARATE, Retainer
3 NSS NOT SOLD SEPARATE, Rest
4 8M0043416 SEAL
5 10-4010630 SCREW, (M6 x 30) Stainless Steel
6 23-830190 SPACER
7 23-816086 BUSHING
8 25-8157951 GROMMET
9 12-858779 WASHER, (.265 x .750 x .048)
10 11-401196 NUT, (M6)
11 8567541 CABLE, Interlock
12 10-8214281 SCREW, (#10-16 x .625)
13 12-73288 WASHER, (.220 x .500 x .030) Stainless Steel
14 18-26811 COTTER PIN
15 10-878608 SCREW, (#10-16 x .500)
16 18-26811 COTTER PIN
17 816728T05 HOUSING
18 24-826791 SPRING
19 8166903 LEVER
20 816712T01 CAM
21 816711 RETAINER
22 10-8182491 SCREW, (#10-16 x 1.00)
23 13-826229 LOCKWASHER, SPRING
24 24-86857T01 SPRING
25 50-825269T01 SHEAVE, Starter
26 24-86851T02 SPRING
27 868501 CAM
28 53-86849T01 RING, Retaining
29 50-12066Q10 ROPE
30 24-868523 SPRING
31 86853T01 CAM
32 10-826253 SCREW, (.250-20 x .625)
33 8M0183792 BUSHING
34 53-818853 RING, Retaining
35 NSS NOT SOLD SEPARATE, Timing Decal
36 NSS NOT SOLD SEPARATE, Decal-Caution in Gear Idle
37 NSS NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18)
▶Starter Assembly, Manual (38 parts) Starter Assembly, Manual
Ref OEM Part # Part Name
- 816728T14 STARTER ASSEMBLY, Recoil
1 85174A1 HANDLE ASSEMBLY
2 NSS NOT SOLD SEPARATE, Retainer
3 8167652 REST
4 8M0043161 SEAL
5 10-82170475 SCREW, (M6 x 75)
6 23-821702 SPACER
7 23-816086 BUSHING
8 25-815795 GROMMET
9 12-69057 WASHER, (.281 x .734 x .063)
10 11-401366 NUT, (M6) Stainless Steel
11 8567541 CABLE, Interlock
12 10-8214281 SCREW, (#10-16 x .625)
13 12-73288 WASHER, (.220 x .500 x .030) Stainless Steel
14 18-26811 COTTER PIN
15 10-878608 SCREW, (#10-16 x .500)
16 18-26811 COTTER PIN
17 816728T05 HOUSING
18 24-826791 SPRING
19 8166903 LEVER
20 816712T01 CAM
21 816711 RETAINER
22 10-8182491 SCREW, (#10-16 x 1.00)
23 13-826229 LOCKWASHER, Spring
24 24-86857T01 SPRING
25 50-825269T01 SHEAVE, Starter
26 24-86851T02 SPRING
27 868501 CAM
28 53-86849T01 RING, Retaining
29 50-12066Q10 ROPE
30 24-868523 SPRING
31 86853T01 CAM
32 10-826253 SCREW, (.250-20 x .625)
33 8M0183792 BUSHING
34 53-818853 RING, Retaining
35 NSS NOT SOLD SEPARATE, Decal-Timing
36 NSS NOT SOLD SEPARATE, Decal-Full Throttle Timing
37 NSS NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18)
▶Starter Motor (16 parts) Starter Motor
Ref OEM Part # Part Name
1 50-893890T STARTER MOTOR ASSEMBLY
2 10-965661 THRU BOLT
3 90643 DRIVE KIT
4 685753 DRIVE ASSEMBLY
5 8236392 DRIVE CAP
6 965651 ARMATURE
7 8119011 CAP, Commutator
8 898265016 BRUSH/SPRING KIT
9 898265014 HOLDER
10 F15158 SCREW
11 13-26992 LOCKWASHER, (.250) Stainless Steel
12 11-64015 NUT, (.250-20)
13 84-88439A9 CABLE ASSEMBLY, Battery - Positive
14 10-40011153 SCREW, (M8 x 45) Stainless Steel
15 NSS NOT SOLD SEPARATE, Decal-Warning
16 823989 BRACKET, Oil Tank
▶Stator/Trigger(Electric Models) (16 parts) Stator/Trigger(Electric Models)
Ref OEM Part # Part Name
- 84-11149A27 CABLE ASSEMBLY
1 8M0043416 SEAL
2 821788A1 REST KIT, Oil Injection
3 19-822513002 PLUG, Starter Handle
4 823771001 GROMMET, Oil Tank
5 19-822464 PLUG
6 11-816872 WING NUT
7 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
8 12-8M0204663 WASHER, (.187 x .500 x .062) Neoprene, Neoprene
9 812777T1 COVER ASSEMBLY
10 10-4013930 SCREW, (M5 x 30)
11 398-832075A21 STATOR ASSEMBLY
12 853960T TRIGGER
13 37-804664A06 DECAL, EPA Label Information (2006)
14 NSS NOT SOLD SEPARATE, Decal-Caution in Gear Idle
15 NSS NOT SOLD SEPARATE, Decal-Timing
▶Steerig Handle Kit (56 parts) Steerig Handle Kit
Ref OEM Part # Part Name
- 816366A48 STEERING HANDLE KIT
NS 8949112 KEY, Ignition (2F)
1 816366T3 BRACKET
2 NSS NOT SOLD SEPARATE, Decal-Shift
3 16-815802 STUD, (M10 x 150 x 58)
4 14-815806 TAB WASHER
5 11-40125100 NUT, (M10)
6 84-815851A2 HARNESS ASSEMBLY, Stop Comment: (Manual)
7 84-821028A2 CABLE ASSEMBLY Comment: (Manual)
8 815803 PLUG Comment: (Manual)
9 121051 GROMMET
10 8158041 COVER
11 10-878608 SCREW, (#10-16 x .500)
12 816051A2 HORN ASSEMBLY
13 19-889730 PLUG Comment: (Manual)
14 87-11083A4 SWITCH ASSEMBLY, Stop Comment: (Power Trim)
15 15920Q54 LANYARD ASSEMBLY Comment: (Power Trim)
16 8M0032846 RETAINER, Brass
17 84-11149A3 CABLE ASSEMBLY
18 16-8M0034440 STUD, (M10 x 2.12)
19 11-400636 NUT
20 12-823933 WASHER, (.405 x .760 x .060) Delrin
21 816367F5 LEVER
22 10-4000357 SCREW, (M8 x 45)
23 14-8158051 TAB WASHER
24 23-8159831 BUSHING
25 12-824610 WASHER, Plastic
26 12-823970 WASHER
27 12-814803 WASHER
28 495636 SHIFT ROD
29 11-64015 NUT, (.250-20)
30 48419T ROD END
31 23-26856 BUSHING
32 12-35950 WASHER, (.273 x .437 x .031) Stainless Steel
33 18-25191 COTTER PIN
34 12016A2 DETENT/SPRING KIT
35 NSS NOT SOLD SEPARATE, Spring
36 16-8M0034452 STUD, (.375-24 x 1.125)
37 98530 KNOB
38 816416A3 LEVER KIT
39 NSS NOT SOLD SEPARATE, Brake
40 816564 DRIVER
41 12-816576 WASHER
42 8165621 DISC
43 8164131 ARM (TOP)
44 8164141 ARM (BOTTOM)
45 84-12649A5 HARNESS ASSEMBLY
46 87-88107A5 SWITCH KIT, Key Comment: (For Key -Reference Key List)
47 11-879755 NUT, Special - Black Nylon Comment: (Black Nylon)
48 NSS NOT SOLD SEPARATE, Decal-Trim Comment: (Power Trim)
49 87-14645A4 TRIM SWITCH Comment: (Power Trim)
50 49440 NUT, (.468-32) Comment: (Power Trim)
51 87-8M0052927 SWITCH Comment: (Power Trim)
52 10-12110 SCREW, (#6-32 x .750) Comment: (Power Trim)
53 54-648552 CLIP
54 10-878608 SCREW, (#10-16 x .500)
▶Steering Handle (37 parts) Steering Handle
Ref OEM Part # Part Name
- 12019A1 CABLE KIT, Throttle
1 12020A3 HANDLE ASSEMBLY, Steering Arm Comment: (Black)
2 23-42992T02 BUSHING
3 22-8M0169589 FITTING, Grease
4 48414 HOUSING
5 48519 PLATE
6 27-48518 GASKET
7 10-878609 SCREW, (#10-16 x .600)
8 54-889729 CLAMP
9 10-40007112 SCREW, (M5 x 40)
10 10-32,11-816874 WING NUT,
11 87-823609A15 SWITCH KIT, Stop - Throttle Handle
12 87-8M0104612 SWITCH ASSEMBLY, Stop
13 54-648551 CLAMP
14 NSS NOT SOLD SEPARATE, Insulator
15 NSS NOT SOLD SEPARATE, Decal-Throttle
16 10-62568 SCREW, (#10-16 x .375)
17 8M0221732 GRIP
18 54-648552 CLIP
19 8885242 CONDUIT
20 8M0026078 GUIDE TUBE
21 89578 BARREL
22 10-32,10-824081 SET SCREW,
23 12019 CABLE ASSEMBLY
24 8M0204660 GUIDE
25 20007 ANCHOR
26 8-32,10-8M0204644 SET SCREW,
27 10-823567105 SCREW, (M10 x 105) Hex Flange - Stainless Steel
28 48416 CAP
29 12-4002319 WASHER
30 12-12024 WASHER, (.402 x .787 x .039 Bellevi)
31 23-146011 SPACER
32 12018A4 TUBE ASSEMBLY, Throttle
33 NSS NOT SOLD SEPARATE, Roll Pin
34 NSS NOT SOLD SEPARATE, Drive Wheel
35 54-816311T TIE STRAP, (8.00 Inches)
36 11-40140 NUT, (M10)
▶Swivel Bracket (39 parts) Swivel Bracket
Ref OEM Part # Part Name
1 3417-822863A1 SWIVEL BRACKET Comment: (Black-Long)
2 23-821124 BEARING
3 26-32911 SEAL, Oil
4 23-19606 BEARING
5 22-8M0169589 FITTING, Grease
6 12-52865 WASHER
7 19654T1 YOKE, Bottom Comment: (Black)
8 53-77415 RETAINING RING
9 17-812896A22 SWIVEL PIN ASSEMBLY Comment: (Black-Long)
10 17-8219872 PIN, Co-Pilot
11 10-4000377 SCREW, (M10 x 30) Comment: (Electric)
12 8M0184092 BRACKET Comment: (Electric)
13 14-8M0009820 TAB WASHER Comment: (Electric)
14 19608A14 ATTACHING KIT, Engine Steering Comment: (Electric)
15 10-823919 SCREW, (.375-24 x 1.500) Comment: (Electric)
16 12-8M0109680 WASHER, (.390 x .546 x .12) Comment: (Electric)
17 11-8M0204726 NUT, (.375-24) Stainless Steel Comment: (Electric)
18 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel Comment: (Electric)
19 11-8M0204726 NUT, (.375-24) Brass Comment: (Electric)
20 12-52865 WASHER
21 17-823876 PIN, Handle
22 88238A10 CABLE ASSEMBLY, Ground
23 10-41508 SCREW, (.250-20 x .500) Stainless Steel
24 NSS NOT SOLD SEPARATE, Decal-Serialization
25 23-823507 BUSHING
26 17-822480 PIN, Pivot, Upper
27 10-878607 SCREW, (#10-16 x .375)
28 8217751 STRAP, Tilt Stop Comment: (Non Power Trim)
29 821800 LINK, Upper-Reverse Lock
30 8217981 LEVER, Reverse Lock
31 6-32,11-8M0207777 NUT,
32 826578 PIN, Reverse Lock
33 24-F366300 SPRING, Reverse Lock
34 8M0026107 LINK, Reverse Lock
35 12-71055 WASHER
36 825181003 ARM, Reverse Lock
37 8289861 LOCK, Reverse
38 10-32,11-8M0204718 NUT, Stainless Steel
39 NSS NOT SOLD SEPARATE, Decal-Serial Overlaminate
▶Swivel Tube (14 parts) Swivel Tube
Ref OEM Part # Part Name
1 821769T2 SWIVEL TUBE HEAD, Gray
2 8M0184092 BRACKET Comment: (Non-Handle)
3 14-8M0009820 TAB WASHER Comment: (Non-Handle)
4 10-4000377 SCREW, (M10 x 30) Comment: (Non-Handle)
5 11-8M0204726 NUT, (.375-24) Stainless Steel
6 823792 LEVER
7 12-29330 WASHER
8 821961 ROD, Threaded
9 821957 BRAKE PLATE
10 8165621 DISC
11 8M0007471 PLATE
12 8165621 DISC
13 10-768042 SHOULDER SCREW, Hex
14 8M0156878 BUMPER
▶Throttle Lever and Linkage (32 parts) Throttle Lever and Linkage
Ref OEM Part # Part Name
1 42946T1 LEVER, Throttle
2 10-817582 SCREW, Adjusting (M5 x 35)
3 11-400211 NUT, (M5) Stainless Steel
4 42927 INSERT
5 12-35459 WASHER
6 11-401386 NUT, (M6) Stainless Steel
7 10-814776 SCREW, Adjusting (M6 x 55)
8 11-400212 NUT, (M6) Stainless Steel
9 42942 CAP
10 23-812930A1 BUSHING
11 NSS NOT SOLD SEPARATE, Insert
12 10-4007180 SCREW, (M10 x 45)
13 23-8M0215006 BUSHING
14 24-55162 SPRING
15 12-42980 WASHER
16 19663T02 LEVER, Spark Advance
17 878172 ROD, Spark Advance
18 93254 SWIVEL BASE
19 10-814776 SCREW, Adjusting (M6 x 55)
20 11-400212 NUT, (M6) Stainless Steel
21 42942 CAP
22 93421 SWIVEL BALL
23 16-8161949 STUD
24 24-817702 SPRING
25 828160A2 CAM ASSEMBLY, Throttle
26 878174 ROD, Throttle
27 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
28 11-401386 NUT, (M6) Stainless Steel
29 12-828494 WASHER
30 12-828494 WASHER Comment: (Electric) (Non-Handle)
31 8214943 BRACKET Comment: (Handle Versions)
32 10-4006731 SCREW, (M6 x 16) Comment: (Handle Versions)
▶Throttle Linkage (30 parts) Throttle Linkage
Ref OEM Part # Part Name
1 822458 BUMPER, Throttle Stop
2 12-42980 WASHER
3 822458 BUMPER, Throttle Stop
4 8M0041742 LEVER, Throttle Control
5 8235695 BALL, Threaded
6 23-812930A1 BUSHING
7 NSS NOT SOLD SEPARATE, Insert
8 10-4007180 SCREW, (M10 x 45)
9 11-401386 NUT, (M6) Stainless Steel
10 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
11 822459 RETAINER, Cable
12 42927 INSERT
13 17-8224561 PIN
14 881227A4 LINK, Throttle Control
15 817428 SOCKET
16 10-32,11-45076 NUT, Brass
17 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
18 10-4006731 SCREW, (M6 x 16)
19 8214943 BRACKET, Throttle Cable
20 853926 SPARK ARM
21 853925 CAM, Throttle
22 24-42164 SPRING
23 23-823807 BUSHING
24 13-99611 WAVE WASHER
25 10-4000332 SCREW, (M6 x 35)
26 10-40019111 SCREW, (M5 x 35)
27 11-400211 NUT, (M5) Stainless Steel
28 881227A05 SPARK CONTROL LINK Comment: (Use with Carburetors WME-97/98/99)
29 817428 SOCKET
30 10-32,11-45076 NUT, Brass
▶Tiller Handle (34 parts) Tiller Handle
Ref OEM Part # Part Name
- 37-8M0032728 DECAL, Lanyard, Black
1 822148A7 COVER KIT, Pulley Case
2 822150 PULLEY
3 NSS NOT SOLD SEPARATE, Case
4 10-878608 SCREW, (#10-16 x .500)
5 4324212 CABLE ASSEMBLY, Throttle (28.50 Inches)
6 4324213 CABLE ASSEMBLY, Throttle (30.00 Inches)
7 85-960099 SLEEVE, (12.00 Inches)
8 10-82526225 SCREW, (M8 x 25 MM)
9 8M0072298 COVER Comment: (Black)
10 23-821477 BUSHING
11 828813T1 ARM, Steering Handle Comment: (Black)
12 822441 RETAINER
13 10-40011107 SCREW, (M5 x 16) Stainless Steel
14 10-8M0204707 SCREW, (M6 x 25)
15 892995 LOCK, Throttle
16 24-96203 SPRING
17 821972T KNOB, Throttle
18 8M0138696 TILLER TUBE
19 37-8242004 DECAL Comment: (Turtle/Rabbit)
20 821465 HANDLE, Throttle
21 8M0221732 GRIP
22 87-8M0104614 SWITCH, Stop
23 10-824848110 SCREW, (M10 x 110)
24 14-8M0009820 TAB WASHER
25 823687 CLIP
26 23-828569 SPACER
27 821455A4 BRACKET, Tiller Comment: (Black)
28 13-826792 WAVE WASHER
29 23-821477 BUSHING
30 12-827314 WASHER
31 87-11083A31 SWITCH
32 8M0032846 RETAINER, Brass
33 15920Q54 LANYARD ASSEMBLY
▶Tools, Special (1 parts) Tools, Special
Ref OEM Part # Part Name
- 91-14310T1 WEAR SLEEVE INSTALLATION TOOL Comment: (Gear Housing)
▶Top Cowl (27 parts) Top Cowl
Ref OEM Part # Part Name
1 4019-825239T14 TOP COWL ASSEMBLY Comment: (Silver)(Electric)
2 4019-825239T12 TOP COWL ASSEMBLY Comment: (Silver)(Manual)
3 8M0041044 BRACKET, Cowl Support Comment: (Rear)
4 828433T SPACER, Bracket
5 10-83208630 SCREW
6 11-400632 NUT
7 893763 BRACKET ASSEMBLY, Latch Roller
8 10-4006731 SCREW, (M6 x 16)
9 813546003 MOUNT
10 47341A11 ROPE AND HANDLE KIT, Manual Starting
11 8M0041646 BRACKET, Cowl Support - Front Comment: (Front)
12 828503 LATCH KEEPER
13 10-83208616 SCREW
14 11-400632 NUT
15 8M0038217 DUCT, Air Inlet
16 NSS NOT SOLD SEPARATE, Induction Insert
17 10-F2317 SCREW, (.250-20 x .875)
18 8M0043404 SEAL
19 813504A1 GAUGE KIT, Oil Level Comment: (Electric)
20 813505 GROMMET Comment: (Electric)
21 113171 RETAINER Comment: (Electric)
22 11-65110 NUT Comment: (Electric)
23 828180A02 SOUND BLANKET KIT, (Pre-Applied Pressure Sensitive Adhesive)
24 NSS NOT SOLD SEPARATE, Starboard and Rear
25 NSS NOT SOLD SEPARATE, Port and Rear
26 NSS NOT SOLD SEPARATE, Tape
27 37-82409316 DECAL, F-N-R Shift
▶Transom Bracket(Electric) (40 parts) Transom Bracket(Electric)
Ref OEM Part # Part Name
1 3418-822866T04 BRACKET ASSEMBLY, Transom Comment: (Black-Port)
2 22-8M0169588 FITTING, Grease
3 17-99604 PIN, Groove
4 3418-822865T05 BRACKET, Transom Comment: (Black-Starboard)
5 893704T01 LEVER ASSEMBLY, Tilt Lock Comment: (Black)
6 24-99622 SPRING
7 23-65830 NYLINER
8 24-812708 SPRING
9 812709 KNOB Comment: (Black)
10 17-99615 PIN, Groove
11 12-19619 WASHER
12 18486A08 BRACKET KIT, Anchor (Black) Comment: SN# 0P413371 & Up
13 97-818298Q1 ANODE KIT
14 10-8M0204707 SCREW, (M6 x 25)
15 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
16 10-85594030 SCREW, (M8 x 30)
17 10-8M0000586 SCREW, (M8 x 35)
18 12-843108 WASHER, (.330 x .560 x .060) Stainless Steel
19 11-401388 NUT, (M8) Stainless Steel
20 17-8M0026068 PIN ASSEMBLY, Tilt Lock Comment: (Non Power Trim)
21 24-821461 SPRING Comment: (Non Power Trim)
22 8M0041938 TILT TUBE
23 11-858869 NUT, (.875-14)
24 10-814259 SCREW, (.500-20 x 4.00)
25 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
26 11-82671117 NUT, (.500-20)
27 8M0084737 LINK Comment: (Non Power Trim)
28 19615A05 LEVER ASSEMBLY, Tilt Comment: (Non Power Trim)
29 23-812707 BUSHING Comment: (Non Power Trim)
30 12-8M0042643 WASHER, (.520 x .850 x .060) Nylon - Black Comment: (Non Power Trim)
31 13-99611 WAVE WASHER Comment: (Non Power Trim)
32 8M0007469 TILT KNOB Comment: (Non Power Trim)
33 10-19611 SCREW, (.375-16 x .62) Comment: (Non Power Trim)
34 37-830253 DECAL, Tilt Lock Comment: (Non Power Trim)
35 19624A1 SEAL KIT
36 25-29619 O-RING, (.583 x .103)
37 23-78861 SPACER
38 54-22740 CLIP Comment: (Power Trim)
39 8M0084613 C WASHER Comment: (Power Trim)
40 10-878608 SCREW, (#10-16 x .500) Comment: (Power Trim)
▶Trim Switch Kit (8 parts) Trim Switch Kit
Ref OEM Part # Part Name
- 87-18286A18 SWITCH KIT, Trim (10.00 Feet)
1 18861 RETAINER
2 814820 ADAPTOR
3 NSS NOT SOLD SEPARATE, Switch
4 88-8M0207796 FUSE, 20 Ampere
5 84-95084A2 CABLE ASSEMBLY
6 84-11149A2 CABLE ASSEMBLY, (6.00 Inches)
7 10-813523 SCREW, (#10-16 x 2.25)
▶X-Long Components (8 parts) X-Long Components
Ref OEM Part # Part Name
- 823547A2 SEAL KIT
1 11-40140 NUT, (M10)
2 16-8M0034425 STUD, (M10 x 120)
3 824072A1 SPACER, Driveshaft Housing Extension
4 17-821327 PIN, Dowel
5 824082A1 TUBE ASSEMBLY, Water - Extension
6 25-8M0204645 O-RING, (.796 x .139)
7 26-824084 SEAL

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 40 JET running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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