🔎 Mercury 40 EFI (3 CYL.)(4-STROKE) Reference Library — Exploded parts diagrams (38 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 40 EFI (3 CYL.)(4-STROKE) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower |
40 HP |
| Displacement |
995 cc |
| Bore x Stroke |
65 mm x 75 mm |
| Spark Plug (Type & Gap) |
NGK IZFR6F-11 |
| Engine Oil Capacity |
3.0 L (3.17 quart) |
| Recommended Engine Oil |
SAE 25W-40 Mercury FourStroke Oil |
| Gear Case Oil Capacity |
440 mL (14.9 fl oz) |
| Idle Speed (in gear) |
700 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
5500-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 40 EFI (3 CYL.)(4-STROKE):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 40 EFI (3 CYL.)(4-STROKE).
▶Accessories (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
90-899697A01 |
DIAGRAM SET, Colored |
▶Adaptor Plate (27 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-859352A02 |
GASKET SET |
| 1 |
8M0162935 |
DIPSTICK |
| 2 |
825989003 |
DIPSTICK TUBE |
| 3 |
8560552 |
SEAL |
| 4 |
8289151 |
HEAT SHIELD |
| 5 |
17-23784 |
PIN, Dowel |
| 6 |
22-629101 |
FITTING, Elbow - 90 Degree (.125-27) |
| 7 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 8 |
26-66301 |
SEAL, Oil Comment: (Long) |
| 9 |
23-859594 |
BUSHING Comment: (Long) |
| 10 |
22-889567 |
PLUG, (.500-14) |
| 11 |
825228A17 |
ADAPTOR PLATE ASSEMBLY |
| 12 |
19-822464 |
PLUG |
| 13 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 17 Inches) |
| 14 |
22-291112 |
FITTING |
| 15 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 16 |
8M0210772 |
BODY, Oil Pressure Relief |
| 17 |
893765 |
PLATE, Oil Pickup-Top |
| 18 |
32-854793 |
HOSE, Oil Pickup |
| 19 |
893700 |
BAFFLE |
| 20 |
54-855228 |
CLAMP |
| 21 |
10-4007455 |
SCREW, (M6 x 55) |
| 22 |
27-8M0213113 |
GASKET |
| 23 |
25-845746 |
O-RING |
| 24 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 25 |
25-19565002 |
GROMMET Comment: (Power Trim) |
| 26 |
25-822408001 |
GROMMET (Short) |
▶Bottom Cowl (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4020-826277T1 |
BOTTOM COWL Comment: (Long-Port) |
| 2 |
4020-826278T7 |
BOTTOM COWL Comment: (Long-Starboard) |
| 3 |
10-82684430 |
SCREW, (M6 x 30) |
| 4 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 5 |
825238002 |
SEAL |
| 6 |
12-855576 |
WASHER |
| 7 |
27-855627 |
GASKET |
| 8 |
10-82684460 |
SCREW, (M6 x 60) |
| 9 |
22-827948 |
FITTING, Telltale |
| 10 |
826273001 |
BOOT |
| 11 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 12 |
825782F1 |
LEVER, Cowl Latch |
| 13 |
23-812707 |
BUSHING |
| 14 |
13-12134 |
WASHER, Wave |
| 15 |
893766 |
LATCH HOOK |
| 16 |
10-1993716 |
SCREW, (M6 x 16) |
| 17 |
25-883307 |
GROMMET |
| 18 |
812830T01 |
PLUG, Trim Switch (Non-Power Trim) |
| 19 |
87-8M0235191 |
SWITCH, Trim (Power Trim) |
| 20 |
8M0032848 |
RETAINER (Non-Power Trim) |
▶Camshaft/Oil Pump (11 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-859352A02 |
GASKET SET |
| 1 |
402-834781T1 |
CAMSHAFT |
| 2 |
17-826149 |
PIN |
| 3 |
17-878183 |
PIN, Dowel |
| 4 |
857087T1 |
PUMP ASSEMBLY, Oil |
| 5 |
25-857096 |
O-RING |
| 6 |
NSS |
NOT SOLD SEPARATE, O Ring |
| 7 |
25-857094 |
O-RING |
| 8 |
25-857093 |
O-RING |
| 9 |
10-875206 |
SCREW, (M6 x 16) |
| 10 |
10-4000333 |
SCREW, (M6 x 40) |
▶Crankshaft, Pistons and Connecting Rods (15 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-859352A02 |
GASKET SET |
| 1 |
401-858507T04 |
CRANKSHAFT ASSEMBLY Comment: (Long) |
| 2 |
28-893761 |
KEY |
| 3 |
28-91800 |
KEY, Woodruff |
| 4 |
8M0151047 |
SEAL |
| 5 |
8M0151048 |
SEAL |
| 6 |
600-893530T01 |
CONNECTING ROD |
| 7 |
10-8M0049884 |
BOLT |
| 8 |
23-893630002 |
BEARING, Blue |
| 9 |
700-893524T02 |
PISTON Comment: (.50MM Oversized)(Bare Piston) |
| 10 |
39-893525A03 |
RING, Piston (Top) Comment: (.50MM Oversized) |
| 11 |
NSS |
NOT SOLD SEPARATE, Piston Ring (Second) Comment: (.50MM Oversized) |
| 12 |
39-893950 |
RING, Oil |
| 13 |
41-893863 |
PIN, Piston |
| 14 |
40-825017 |
RETAINER |
▶Cylinder Block (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-803016T06 |
POWERHEAD ASSEMBLY Comment: (Long) |
| 1 |
800-893500T02 |
CYLINDER BLOCK (Long Shaft) |
| 2 |
803-850082T34 |
CYLINDER BLOCK (Short Shaft) |
| 3 |
22-479452 |
PLUG |
| 4 |
22-384073 |
PLUG, Pipe (.500-14) |
| 5 |
22-416223 |
PLUG, Pipe (.750-14) |
| 6 |
23-893631002 |
BEARING, Blue |
| 7 |
822625 |
NIPPLE, (M20) |
| 8 |
17-825010 |
PIN, Dowel |
| 9 |
10-82506182 |
SCREW, (M8 x 82) |
| 10 |
10-8M0205943 |
SCREW, (M6 x 35) |
| 11 |
35-8M0162829 |
FILTER, Oil |
| 12 |
27-8M4500244 |
GASKET |
| 13 |
8M0183025 |
COVER, Exhaust |
| 14 |
22-479452 |
PLUG |
| 15 |
855676003 |
THERMOSTAT |
| 16 |
27-8M0177107 |
GASKET |
| 17 |
8M0188835 |
COVER |
| 18 |
10-8M0205943 |
SCREW, (M6 x 35) |
| 19 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
| 20 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 21 |
8M0214984 |
SENSOR ASSEMBLY |
| 22 |
25-627021 |
O-RING, (.301 x .070) |
| 23 |
893697 |
LIFTING EYE |
| 24 |
10-857139 |
SCREW, (M8 x 35) |
| 25 |
32-77653101 |
HOSE, (48.00 Inches Bulk) (Cut to 19 Inches) To Fitting in Adaptor Plate |
| 26 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 10 Inches) |
| 27 |
27-8M0163129 |
GASKET |
▶Cylinder Head (25 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-859352A02 |
GASKET SET |
| 1 |
900-8M0224247 |
CYLINDER HEAD |
| 2 |
858266 |
GUIDE |
| 3 |
10-4000325 |
SCREW, (M6 x 8) |
| 4 |
12-859768 |
WASHER |
| 5 |
26-893549 |
SEAL, Oil |
| 6 |
22-875209 |
PIPE PLUG |
| 7 |
25-8M0162934 |
O-RING |
| 8 |
8M0174399 |
COVER |
| 9 |
22-825054 |
BREATHER PIPE |
| 10 |
855236 |
PLATE, Baffle |
| 11 |
10-4005685 |
SCREW, (M4 x 10) |
| 12 |
NSS |
NOT SOLD SEPARATE, Decal-Servicing Referral |
| 13 |
NSS |
NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance |
| 14 |
27-8M0118180 |
GASKET |
| 15 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 16 |
10-82503395 |
SCREW, (M9 x 95) |
| 17 |
10-893745025 |
SCREW, (M6 x 25) |
| 18 |
22-629101 |
FITTING, Elbow - 90 Degree (.125-27) |
| 19 |
830294T3 |
BRACKET Comment: (HANDLE) |
| 20 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel Comment: (HANDLE) |
| 21 |
859578A1 |
PLUG ASSEMBLY, Oil |
| 22 |
25-8M0204673 |
O-RING, (.921 x .139) |
| 23 |
NSS |
NOT SOLD SEPARATE, Decal-HP-ID |
| 24 |
17-825010 |
PIN, Dowel |
▶Driveshaft Housing(Long) (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1503-852421T07 |
HOUSING, Driveshaft |
| 2 |
825220T06 |
PIPE, Exhaust |
| 3 |
10-824459110 |
SCREW, (M8 x 110) Stainless Steel |
| 4 |
10-88960845 |
SCREW, (M8 x 45) |
| 5 |
8288181 |
PLUG, Drain |
| 6 |
27-8M0204692 |
GASKET |
| 7 |
826276 |
BUMPER |
| 8 |
8M0151042 |
GROMMET |
| 9 |
16-823984 |
STUD, (M10 x 50) |
| 10 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 11 |
11-40140 |
NUT, (M10) |
| 12 |
32-897971A01 |
TUBE, Water |
| 13 |
54-828529 |
GUIDE |
| 14 |
8M0043364 |
BUMPER |
| 15 |
42941001 |
SEAL, Water Tube |
| 16 |
893770 |
PLATE |
| 17 |
10-1993325 |
SCREW, (M10 x 25 MM) |
| 18 |
19-892286 |
CAP |
| 19 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 20 |
22-8M0181450 |
FITTING |
| 21 |
23-813745 |
SPACER |
| 22 |
43585 |
COUPLING |
| 23 |
23-855623 |
BUSHING |
▶Driveshaft Housing(Short) (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
42941001 |
SEAL, Water Tube |
| 2 |
1501-850168T5 |
HOUSING, Driveshaft |
| 3 |
NSS |
NOT SOLD SEPARATE, Exhaust Pipe |
| 4 |
10-824459110 |
SCREW, (M8 x 110) Stainless Steel |
| 5 |
10-88960845 |
SCREW, (M8 x 45) |
| 6 |
8288181 |
PLUG, Drain |
| 7 |
27-8M0204692 |
GASKET |
| 8 |
826276 |
BUMPER |
| 9 |
54-828529 |
GUIDE |
| 10 |
16-823984 |
STUD, (M10 x 50) |
| 11 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 12 |
11-40140 |
NUT, (M10) |
| 13 |
32-897970A01 |
TUBE, Water |
▶Electrical Components (47 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
10-82129125 |
SCREW, (M6 x 25 MM) |
| 2 |
893774002 |
BRACKET |
| 3 |
12-8M0214930 |
WASHER |
| 4 |
25-8M0190980 |
GROMMET |
| 5 |
898369T23 |
ECM, Engine Control Module Comment: (40 Bodensee) |
| 6 |
23-856954 |
BUSHING |
| 7 |
10-82129114 |
SCREW, (M6 x 14) |
| 8 |
858953 |
BRACKET |
| 9 |
54-858954 |
CLIP, (.625) |
| 10 |
54-879962 |
CLIP (Part of Electrical Harness) |
| 11 |
8M0009177 |
PLATE |
| 12 |
10-8248324 |
SCREW, (M6 x 16) |
| 13 |
84-883834T01 |
CABLE ASSEMBLY, Diode |
| 14 |
8M0007734 |
BRACE |
| 15 |
10-82129114 |
SCREW, (M6 x 14) |
| 16 |
893768 |
PLATE, Solenoid |
| 17 |
10-82129114 |
SCREW, (M6 x 14) |
| 18 |
8M0010250 |
BRACKET |
| 19 |
825096T01 |
RELAY |
| 20 |
84-93388A16 |
CABLE ASSEMBLY, (8.50 Inches) |
| 21 |
11-401386 |
NUT, (M6) Stainless Steel |
| 22 |
84-88439A9 |
CABLE ASSEMBLY, Battery - Positive |
| 23 |
85-880786 |
BOOT, Insulator - Red |
| 24 |
84-893665T04 |
HARNESS ASSEMBLY, Engine |
| 25 |
88-832969T05 |
FUSE, Mini - Tan - 5 Ampere Comment: (5 AMP) |
| 26 |
858754 |
COVER, Fuse |
| 27 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 28 |
13541 |
PLUG, Male |
| 29 |
8M0082988 |
SENSOR |
| 30 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 31 |
893640T01 |
REGULATOR, Voltage |
| 32 |
893771 |
BRACKET |
| 33 |
8308971 |
FOAM PAD |
| 34 |
10-8248329 |
SCREW, (M6 x 40) |
| 35 |
87-8M0098207 |
PRESSURE SWITCH |
| 36 |
50-893887T |
STARTER MOTOR ASSEMBLY, Complete Comment: SN# 1B249768 & Up |
| 37 |
11-94330 |
NUT, (.250-20) Brass |
| 38 |
84-88439A4 |
CABLE ASSEMBLY, Battery - Negative |
| 39 |
54-8M0024808 |
J CLIP |
| 40 |
10-40011153 |
SCREW, (M8 x 45) Stainless Steel |
| 41 |
33-883323001 |
SPARK PLUG |
| 42 |
84-881863A1 |
CABLE ASSEMBLY |
| 43 |
54-24836 |
CLIP |
| 44 |
10-82239312 |
SCREW, (M5 x 12) |
| 45 |
822447T01 |
CAP ASSEMBLY, Connector - 3 Pin Male |
| 46 |
824514T02 |
CAP ASSEMBLY, Connector - 2 Pin Male |
| 47 |
84-897940T01 |
HARNESS ASSEMBLY, Fuse |
▶Flywheel (19 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-803016T06 |
POWERHEAD ASSEMBLY Comment: (Long) |
| 1 |
859284T2 |
FLYWHEEL COVER |
| 2 |
10-8248326 |
SCREW, (M6 x 25 MM) |
| 3 |
37-883927A06 |
DECAL, EPA Label Information |
| 4 |
200-8M0053921 |
FLYWHEEL |
| 5 |
833104T6 |
GEAR, Driven |
| 6 |
NSS |
NOT SOLD SEPARATE, Decal-Warning Spinning Flywheel |
| 7 |
NSS |
NOT SOLD SEPARATE, Decal-Timing Marks |
| 8 |
NSS |
NOT SOLD SEPARATE, Decal-Warning-Neutral |
| 9 |
11-893789 |
NUT |
| 10 |
12-893762 |
WASHER |
| 11 |
10-4013930 |
SCREW, (M5 x 30) |
| 12 |
398-878143T05 |
STATOR (Electric) |
| 13 |
834838 |
LOAD RING |
| 14 |
833102T |
GEAR, Drive |
| 15 |
10-82761140 |
SCREW, (M10 x 40) |
| 16 |
12-4002320 |
WASHER |
| 17 |
8M0151040 |
BELT |
| 18 |
54-816311T |
TIE STRAP, (8.00 Inches) |
▶Fuel Lines (5 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32-828547353 |
CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (Cut to 24 Inches) |
| 2 |
32-8M0086957 |
LINE, Fuel |
| 3 |
35-879885Q |
FILTER, Fuel |
| 4 |
8775381 |
PROTECTIVE SLEEVE |
| 5 |
32-8M0111510 |
LINE, Fuel |
▶Fuel Pump (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M0141827 |
PUMP ASSEMBLY, Fuel (Sold Complete Only) |
| 2 |
8M0007776 |
DEFLECTOR, Cowl |
| 3 |
10-82684430 |
SCREW, (M6 x 30) |
| 4 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk), To VST Cooler (Cut to 31 IN.) |
| 5 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk), To Vapor Separator Cover (Cut to 16.5 IN.) |
| 6 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk), To Telltale (Cut to 6 IN.) |
| 7 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 8 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 8 IN.) |
| 9 |
35-879884T |
FILTER, Fuel |
| 10 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 36 Inches) |
| 11 |
22-8M0148585 |
CONNECTOR ASSEMBLY, Fuel |
| 12 |
23-856954 |
BUSHING |
| 13 |
25-8M0190980 |
GROMMET |
| 14 |
12-8M0214930 |
WASHER |
| 15 |
11-401196 |
NUT, (M6) |
| 16 |
893772 |
BRACKET |
| 17 |
10-40011126 |
SCREW, (M6 x 13) Stainless Steel (Non-Handle) |
| 18 |
32-828547T1 |
CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) (Cut to 13 Inches) |
| 19 |
32-828547T1 |
CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) (Cut to 26 Inches) |
▶Gear Housing(Driveshaft-Long-2:1 Gear Ratio) (37 parts)
| Ref |
OEM Part # |
Part Name |
| - |
46-812966A12 |
REPAIR KIT, Water Pump |
| 1 |
1671-9760T42 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) Drain |
| 3 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) Drain |
| 4 |
12-191833 |
SEAL |
| 5 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 7 |
22-878089 |
PLUG, Pipe (.0625-27) |
| 8 |
31-812768 |
BEARING, Roller |
| 9 |
818226A1 |
SEAL/PLATE KIT |
| 10 |
NSS |
NOT SOLD SEPARATE, Filler Plate |
| 11 |
43-8M0187297 |
GEAR, Pinion |
| 12 |
11-55910 |
NUT, (.437-20) |
| 13 |
859607A1 |
SHIFT SHAFT ASSEMBLY |
| 14 |
53-29641 |
E RING |
| 15 |
23-813696A2 |
BUSHING ASSEMBLY |
| 16 |
25-45258 |
O-RING, (.987 x .103) |
| 17 |
26-8M0204708 |
SEAL, Oil |
| 18 |
45-859102 |
DRIVESHAFT, Long |
| 19 |
15-812770A1 |
SHIM SET |
| 20 |
31-8M0166756 |
BEARING ASSEMBLY, Roller |
| 21 |
NSS |
NOT SOLD SEPARATE, Cup |
| 22 |
11-8128201 |
NUT |
| 23 |
46-812966A7 |
BASE ASSEMBLY, Water Pump |
| 24 |
25-8M0204651 |
O-RING, (1.859 x .139) |
| 25 |
26-814669 |
SEAL, Oil |
| 26 |
26-814670 |
SEAL, Oil |
| 27 |
47-19453T |
IMPELLER |
| 28 |
28-8M0032831 |
KEY |
| 29 |
12-8M0204720 |
WASHER |
| 30 |
46-812966A12 |
PUMP ASSEMBLY, Water |
| 31 |
27-8M0224241 |
GASKET (Lower) |
| 32 |
27-822189 |
GASKET, Upper Water Pump (Upper) |
| 33 |
19700A2 |
FACE PLATE |
| 34 |
10-8248324 |
SCREW, (M6 x 16) |
| 35 |
760394 |
CAM, Shift Control |
| 36 |
8M0151045 |
COUPLER |
▶Gear Housing(Driveshaft-Short-2:1 Gear Ratio) (39 parts)
| Ref |
OEM Part # |
Part Name |
| - |
821354A04 |
REPAIR KIT, Water Pump |
| 1 |
1682-821306T12 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
818226A1 |
SEAL/PLATE KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Plate |
| 4 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) Drain |
| 5 |
12-191833 |
SEAL |
| 6 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) Drain |
| 7 |
12-191833 |
SEAL |
| 8 |
11-55910 |
NUT, (.437-20) |
| 9 |
43-821326T1 |
GEAR, Pinion - 13 Teeth |
| 10 |
31-821321A2 |
BEARING ASSEMBLY |
| 11 |
NSS |
NOT SOLD SEPARATE, Cup |
| 12 |
10-8248324 |
SCREW, (M6 x 16) |
| 13 |
46-821351A3 |
HOUSING ASSEMBLY, Water Pump Upper |
| 14 |
8M0151044 |
SEAL, Water Tube |
| 15 |
12-866451 |
WASHER |
| 16 |
28-8M0214993 |
KEY |
| 17 |
12-866451 |
WASHER |
| 18 |
27-822189 |
GASKET, Upper Water Pump |
| 19 |
27-8M0214956 |
GASKET, Lower Water Pump (Lower) |
| 20 |
8213542 |
FACE PLATE |
| 21 |
47-8M0204712 |
IMPELLER |
| 22 |
46-821307A2 |
BASE ASSEMBLY, Water Pump |
| 23 |
26-821309 |
SEAL |
| 24 |
26-821310 |
SEAL |
| 25 |
25-821308 |
O-RING, (1.421 x .139) |
| 26 |
45-826193T2 |
DRIVESHAFT |
| 27 |
30-821311 |
BEARING, Ball |
| 28 |
823548T |
TIE STRAP |
| 29 |
822158 |
BOOT |
| 30 |
821827 |
RETAINER |
| 31 |
25-26855 |
O-RING, (1.609 x .139) |
| 32 |
25-85594 |
O-RING, (.239 x .174) |
| 33 |
12-814803 |
WASHER |
| 34 |
827865A2 |
SHIFT SHAFT |
| 35 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 36 |
17-85593 |
PIN, (.078 x .437) |
| 37 |
8213161 |
CAM, Shift |
| 38 |
17-822369 |
PIN, (.125 x .625) |
▶Gear Housing, Propeller Shaft-Long-2:1 Gear Ratio (33 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-814669A2 |
SEAL KIT, Gear Housing |
| 1 |
1671-9760T42 |
GEAR HOUSING ASSEMBLY, Basic |
| 37 |
15-812769A1 |
SHIM SET |
| 38 |
31-8M0103476 |
BEARING ASSEMBLY, Tapered Roller |
| 39 |
NSS |
NOT SOLD SEPARATE, Cup |
| 40 |
43-893603T01 |
GEAR, Forward |
| 41 |
31-21739 |
BEARING, Roller |
| 42 |
8129291 |
FOLLOWER, Cam |
| 43 |
20843 |
SLIDE |
| 44 |
24-38114 |
SPRING |
| 45 |
52-813697T |
CLUTCH |
| 46 |
17-8M0020942 |
PIN, Cross |
| 47 |
24-815418 |
SPRING |
| 48 |
44-14493 |
PROPELLER SHAFT |
| 49 |
43-893605T |
GEAR, Reverse |
| 50 |
30-20839T |
BEARING, Ball |
| 51 |
8M0168900 |
CARRIER ASSEMBLY, Bearing |
| 52 |
25-815460 |
O-RING |
| 53 |
31-21700 |
BEARING, Needle |
| 54 |
26-8M0205511 |
SEAL, Oil |
| 55 |
26-8M0203757 |
SEAL, Oil |
| 56 |
10-85594030 |
SCREW, (M8 x 30) |
| 57 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel |
| 58 |
8227731 |
INSERT, Threaded |
| 59 |
NSS |
NOT SOLD SEPARATE, Decal-Gear Ratio |
| 60 |
17264T2 |
TRIM TAB, Zinc |
| 61 |
10-4000377 |
SCREW, (M10 x 30) |
| 62 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 63 |
73345A1 |
THRUST HUB |
| 64 |
11-69578Q1 |
PROP NUT KIT |
| 65 |
14-8M0214942 |
TAB WASHER |
| 66 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 67 |
10-4000380 |
SCREW, (M10 x 45) |
▶Gear Housing, Propeller Shaft-Short-2:1 Gear Ratio (37 parts)
| Ref |
OEM Part # |
Part Name |
| - |
823547A03 |
SEAL KIT, Gear Housing |
| 1 |
1682-821306T12 |
GEAR HOUSING ASSEMBLY, Basic |
| 39 |
17-821327 |
PIN, Dowel |
| 40 |
27-823942 |
GASKET |
| 41 |
32-8M0026108 |
TUBE |
| 42 |
19-824928001 |
PLUG, Rubber |
| 43 |
821829 |
SCREEN |
| 44 |
822157T2 |
TRIM TAB |
| 45 |
10-82497020 |
SCREW, (M8 x 20) |
| 46 |
12-72397 |
WASHER |
| 47 |
43-821315T1 |
GEAR ASSEMBLY, Forward - 26 Teeth |
| 48 |
31-8M0103470 |
BEARING ASSEMBLY, Roller |
| 49 |
NSS |
NOT SOLD SEPARATE, Cup |
| 50 |
31-41326 |
BEARING, Roller |
| 51 |
821578 |
FOLLOWER, Cam |
| 52 |
24-8261991 |
SPRING |
| 53 |
17-8M0020999 |
PIN |
| 54 |
52-821314T |
CLUTCH |
| 55 |
24-38114 |
SPRING |
| 56 |
44-8M0140441 |
PROPELLER SHAFT |
| 57 |
43-821312T1 |
GEAR, Reverse - 26 Teeth |
| 58 |
30-20839T |
BEARING, Ball |
| 59 |
8M0168900 |
CARRIER ASSEMBLY, Bearing |
| 60 |
25-815460 |
O-RING |
| 61 |
31-21700 |
BEARING, Needle |
| 62 |
26-8M0205511 |
SEAL, Oil |
| 63 |
26-8M0203757 |
SEAL, Oil |
| 64 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel |
| 65 |
10-85594030 |
SCREW, (M8 x 30) |
| 66 |
8227731 |
INSERT, Threaded |
| 67 |
NSS |
NOT SOLD SEPARATE, Decal 2:1 |
| 68 |
73345A1 |
THRUST HUB |
| 69 |
11-69578Q1 |
PROP NUT KIT |
| 70 |
14-8M0214942 |
TAB WASHER |
| 71 |
10-4000380 |
SCREW, (M10 x 45) |
| 72 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 73 |
19-95925 |
PLUG |
▶Ignition Coil (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
892858T |
PLATE, Coil Mounting |
| 2 |
300-8M0077471 |
COIL, Ignition |
| 3 |
84-881908T |
CABLE SET |
| 4 |
23-8M0206979 |
SPACER |
| 5 |
10-82129145 |
SCREW, (M6 x 45) |
| 6 |
8M0207773 |
RELAY ASSEMBLY |
| 7 |
828102 |
BRACKET |
| 8 |
25-818967 |
GROMMET |
| 9 |
23-8M0214955 |
BUSHING |
| 10 |
10-82129125 |
SCREW, (M6 x 25 MM) |
| 11 |
23-856954 |
BUSHING |
| 12 |
25-8M0190980 |
GROMMET |
| 13 |
12-8M0214930 |
WASHER |
| 14 |
10-82684430 |
SCREW, (M6 x 30) |
| 15 |
10-82129114 |
SCREW, (M6 x 14) |
| 16 |
23-892863002 |
SPACER |
| 17 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 18 |
84-858414A3 |
CABLE ASSEMBLY |
| 19 |
10-82129155 |
SCREW, (M6 x 55) |
▶Intake Manifold (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-859352A02 |
GASKET SET |
| 1 |
8M0029463 |
MANIFOLD, Intake |
| 2 |
27-879866 |
GASKET SET Comment: (Contains 4 Gaskets) |
| 3 |
10-881059 |
SCREW |
| 4 |
877834 |
BRACKET |
| 5 |
11-401366 |
NUT, (M6) Stainless Steel |
| 6 |
877805T |
SOLENOID VALVE |
| 7 |
879886T |
TFI SYSTEM |
| 8 |
892123002 |
INJECTOR |
| 9 |
10-881059 |
SCREW |
| 10 |
10-881059 |
SCREW |
| 11 |
54-883460 |
CLIP |
| 12 |
32-877831A1 |
HOSE |
| 13 |
877831A03 |
THROTTLE BODY |
| 14 |
27-879867 |
GASKET |
| 15 |
10-881059 |
SCREW |
| 16 |
8M0125617 |
SENSOR, Position |
| 17 |
10-881060 |
SCREW |
| 18 |
854445 |
SENSOR, MAP |
| 19 |
8M0214984 |
SENSOR ASSEMBLY |
| 20 |
25-627021 |
O-RING, (.301 x .070) |
| 21 |
893521 |
ATTENUATOR |
| 22 |
10-8248326 |
SCREW, (M6 x 25 MM) |
| 23 |
32-8M0012378 |
BREATHER HOSE |
| 24 |
8M0007495 |
RETAINER |
| 25 |
10-82684430 |
SCREW, (M6 x 30) |
| 26 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 27 |
10-8214281 |
SCREW, (#10-16 x .625) |
▶Intake/Exhaust Valves (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-859352A02 |
GASKET SET |
| 1 |
8M0065029 |
VALVE, Exhaust |
| 2 |
832990T3 |
VALVE, Intake |
| 3 |
26-858271 |
SEAL, Valve Stem |
| 4 |
24-893552 |
SPRING, Valve - Outer |
| 5 |
822650 |
RETAINER |
| 6 |
28-893554 |
KEY |
| 7 |
898821A01 |
ROCKER ARM |
| 8 |
10-825046 |
SCREW |
| 9 |
11-826150 |
NUT |
| 10 |
834780T1 |
SHAFT, Rocker |
| 11 |
NSS |
NOT SOLD SEPARATE, Plug |
| 12 |
893560 |
BRACKET |
| 13 |
24-893562 |
SPRING |
| 14 |
893561 |
BRACKET |
| 15 |
24-854713 |
SPRING |
| 16 |
27-893645 |
GASKET |
| 17 |
17-859575 |
PIN, Cam Thrust |
| 18 |
10-875218 |
SCREW, (M8 x 23) |
| 19 |
24-893563 |
SPRING, Overload |
▶Linkage(Handle)(Long) (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
10-40011158 |
SCREW, (M8 x 70) Stainless Steel |
| 2 |
10-8147763 |
SCREW, (M6 x 60) |
| 3 |
11-401196 |
NUT, (M6) |
| 4 |
42942 |
CAP |
| 5 |
822682A4 |
LEVER ASSEMBLY, Throttle |
| 6 |
830294T3 |
BRACKET |
| 7 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 8 |
23-825078 |
BUSHING |
| 9 |
879865 |
CAM, Throttle |
| 10 |
10-8248329 |
SCREW, (M6 x 40) |
| 11 |
883006A1 |
ARM ASSEMBLY, Throttle |
| 12 |
23-883005 |
BUSHING |
| 13 |
10-8214281 |
SCREW, (#10-16 x .625) |
| 14 |
23-8M0215006 |
BUSHING |
| 15 |
893780A01 |
LINK ASSEMBLY, Throttle |
| 16 |
8M0084742 |
SOCKET |
| 17 |
10-8248326 |
SCREW, (M6 x 25 MM) |
| 18 |
858245 |
SHIFT GUIDE |
| 19 |
10-82239312 |
SCREW, (M5 x 12) |
| 20 |
858246 |
SHIFT SLIDE |
| 21 |
12016A2 |
DETENT/SPRING KIT |
| 22 |
NSS |
NOT SOLD SEPARATE, Spring |
| 23 |
858247 |
SHIFT ROD |
| 24 |
18-210711 |
COTTER PIN |
| 25 |
11-401386 |
NUT, (M6) Stainless Steel |
| 26 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 27 |
858248 |
SHIFT LINK |
| 28 |
23-48475 |
BUSHING |
| 29 |
23-850165 |
BUSHING |
| 30 |
850166T06 |
LEVER ASSEMBLY, Shift Shaft |
| 31 |
87-814281T10 |
SWITCH ASSEMBLY |
| 32 |
10-878609 |
SCREW, (#10-16 x .600) |
▶Linkage(Remote)(Long) (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
10-40011158 |
SCREW, (M8 x 70) Stainless Steel |
| 2 |
10-8147763 |
SCREW, (M6 x 60) |
| 3 |
11-401196 |
NUT, (M6) |
| 4 |
42942 |
CAP |
| 5 |
822682A4 |
LEVER ASSEMBLY, Throttle |
| 6 |
883160 |
RETAINER |
| 7 |
23-825078 |
BUSHING |
| 8 |
822459 |
RETAINER |
| 9 |
8259571 |
LEVER, Shift |
| 10 |
827706A4 |
BRACKET |
| 11 |
98889 |
LATCH |
| 12 |
NSS |
NOT SOLD SEPARATE, Guide-Shirt Rod |
| 13 |
23-15885 |
SLEEVE |
| 14 |
10-8248324 |
SCREW, (M6 x 16) |
| 15 |
893777 |
SHIFT ROD |
| 16 |
893769A01 |
SHIFT LINK |
| 17 |
23-48475 |
BUSHING |
| 18 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 19 |
11-401386 |
NUT, (M6) Stainless Steel |
| 20 |
18-210711 |
COTTER PIN |
| 21 |
850166T06 |
LEVER ASSEMBLY, Shift Shaft |
| 22 |
23-850165 |
BUSHING |
| 23 |
893780A01 |
LINK ASSEMBLY, Throttle |
| 24 |
8M0084742 |
SOCKET |
| 25 |
23-8M0215006 |
BUSHING |
| 26 |
879865 |
CAM, Throttle |
| 27 |
10-8248329 |
SCREW, (M6 x 40) |
| 28 |
883006A1 |
ARM ASSEMBLY, Throttle |
| 29 |
23-883005 |
BUSHING |
| 30 |
10-8214281 |
SCREW, (#10-16 x .625) |
▶Linkage(Short) (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
10-40011158 |
SCREW, (M8 x 70) Stainless Steel |
| 2 |
10-8147763 |
SCREW, (M6 x 60) |
| 3 |
11-401196 |
NUT, (M6) |
| 4 |
822682A4 |
LEVER ASSEMBLY, Throttle |
| 5 |
883160 |
RETAINER |
| 6 |
10-8248329 |
SCREW, (M6 x 40) |
| 7 |
42942 |
CAP |
| 8 |
883006A1 |
ARM ASSEMBLY, Throttle |
| 9 |
879865 |
CAM, Throttle |
| 10 |
23-883005 |
BUSHING |
| 11 |
10-8214281 |
SCREW, (#10-16 x .625) |
| 12 |
23-8M0215006 |
BUSHING |
| 13 |
827706A4 |
BRACKET |
| 14 |
98889 |
LATCH |
| 15 |
10-8248324 |
SCREW, (M6 x 16) |
| 16 |
23-15885 |
SLEEVE |
| 17 |
882820 |
SHIFT ROD |
| 18 |
822459 |
RETAINER |
| 19 |
8259571 |
LEVER, Shift |
| 20 |
23-825078 |
BUSHING |
| 21 |
893780A01 |
LINK ASSEMBLY, Throttle |
| 22 |
8M0084742 |
SOCKET |
| 23 |
826588A4 |
SHIFT SHAFT ASSEMBLY, Horizontal |
| 24 |
8277071 |
RETAINER |
| 25 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 26 |
18-210711 |
COTTER PIN |
| 27 |
24-826077 |
SPRING, Detent |
| 28 |
24-824993 |
SPRING, Backing |
| 29 |
824994 |
SPRING, Plate |
| 30 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
▶Manual Tilt (15 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-893922A01 |
O-RING KIT |
| 1 |
8M0118572 |
SHOCK ROD ASSEMBLY |
| 2 |
893903A01 |
PISTON ASSEMBLY, Trim Memory |
| 3 |
25-893917A01 |
O-RING KIT, Cylinder |
| 4 |
NSS |
NOT SOLD SEPARATE, O Ring |
| 5 |
893918A01 |
CYLINDER ASSEMBLY |
| 6 |
893919A01 |
SCREW AND SEAL KIT |
| 7 |
893920A01 |
ACCUMULATOR ASSEMBLY |
| 8 |
893921A01 |
VALVE BODY ASSEMBLY |
| 9 |
893923A01 |
CAM KIT |
| 10 |
893924A01 |
VALVE KIT, Velocity |
| 11 |
893925A01 |
REPAIR KIT |
| 12 |
8M0207768 |
CABLE ASSEMBLY, Ground |
| 13 |
17-19607 |
PIN |
| 14 |
17-821539 |
PIN, Trilobe |
▶Power Trim (27 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-893914A02 |
O-RING KIT (Complete Trim) |
| 1 |
893943A01 |
SHOCK ROD KIT |
| 2 |
8M0171822 |
PISTON ASSEMBLY, Memory |
| 3 |
25-8M0171819 |
O-RING KIT, Rebuild |
| 4 |
NSS |
NOT SOLD SEPARATE, O Ring |
| 5 |
893904T01 |
CYLINDER ASSEMBLY |
| 6 |
893905A02 |
VALVE KIT, Trim Limit |
| 7 |
893906A02 |
PUMP ASSEMBLY |
| 8 |
893907A02 |
MOTOR KIT |
| 9 |
22-8134351 |
PLUG |
| 10 |
893929A01 |
MANUAL RELEASE ASSEMBLY |
| 11 |
893909A02 |
MANIFOLD KIT |
| 12 |
10-809876A1 |
SCREW KIT (Motor) |
| 13 |
809877A1 |
DRIVESHAFT/SEAL KIT |
| 14 |
35-893912A02 |
FILTER KIT |
| 15 |
893913A02 |
POPPET KIT |
| 16 |
88238A18 |
CABLE ASSEMBLY |
| 17 |
17-821539 |
PIN, Trilobe |
| 18 |
17-19607 |
PIN |
| 19 |
17-822869001 |
PIN |
| 20 |
84-826802T33 |
HARNESS ASSEMBLY, Trim |
| 21 |
8M0207773 |
RELAY ASSEMBLY |
| 22 |
828102 |
BRACKET |
| 23 |
25-818967 |
GROMMET |
| 24 |
23-8M0214955 |
BUSHING |
| 25 |
NSS |
NOT SOLD SEPARATE, Decal-Trim Relay |
| 26 |
10-82129125 |
SCREW, (M6 x 25 MM) |
▶Powerhead Gasket Set Components (2 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-859352A02 |
GASKET SET |
| 0 |
25-845746 |
O-RING, Oil Pick-UP Plate |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-883927A06 |
DECAL, EPA Label Information |
▶Starter Motor(Serial Number 1B249767 and Below) (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
50-893887T |
STARTER MOTOR ASSEMBLY |
| 2 |
10-965661 |
THRU BOLT |
| 3 |
891752 |
DRIVE KIT |
| 4 |
891753001 |
ARMATURE |
| 5 |
68575T2 |
PINION |
| 6 |
8236392 |
DRIVE CAP |
| 7 |
8119011 |
CAP, Commutator |
| 8 |
898265016 |
BRUSH/SPRING KIT |
| 9 |
898265014 |
HOLDER |
| 10 |
F15158 |
SCREW |
| 11 |
37-8272822 |
DECAL, Warning, High Voltage |
▶Steering Arm (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11-896963 |
NUT, (M12) |
| 2 |
893773002 |
STRAP |
| 3 |
8M0224385 |
MOUNT, Upper |
| 4 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 5 |
8M0156878 |
BUMPER |
| 6 |
53-89531 |
RING, Retaining |
| 7 |
8M0118183 |
ARM, Steering |
| 8 |
10-898835001 |
BOLT, (M12 x 154) |
| 9 |
23-8279971 |
SPACER Comment: (Long) |
| 10 |
893590T01 |
SWIVEL TUBE Comment: (Long) |
| 11 |
84-88238T01 |
CABLE ASSEMBLY |
| 12 |
8M0207768 |
CABLE ASSEMBLY, Ground |
| 13 |
10-823567105 |
SCREW, (M10 x 105) Hex Flange - Stainless Steel |
| 14 |
893703 |
BRACKET |
| 15 |
10-878607 |
SCREW, (#10-16 x .375) |
| 16 |
11-40140 |
NUT, (M10) |
| 17 |
19608A14 |
ATTACHING KIT, Engine Steering (Non Handle) |
| 18 |
10-823919 |
SCREW, (.375-24 x 1.500) (Non Handle) |
| 19 |
12-8M0109680 |
WASHER, (.390 x .546 x .12) (Non Handle) |
| 20 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel (Non Handle) |
| 21 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel (Non Handle) |
| 22 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel (Non Handle) |
| 23 |
8M0184092 |
BRACKET, Ride-Guide (Non Handle) |
| 24 |
14-8M0009820 |
TAB WASHER (Non Handle) |
| 25 |
10-4000377 |
SCREW, (M10 x 30) (Non Handle) |
| 26 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
▶Swivel Bracket (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1401-850066T01 |
SWIVEL BRACKET |
| 2 |
23-19606 |
BEARING, Trim Pin |
| 3 |
22-8M0169589 |
FITTING, Grease |
| 4 |
22-8M0169589 |
FITTING, Grease Comment: (Handle) |
| 5 |
37-8237011 |
DECAL, Co-Pilot (Handle) |
| 6 |
NSS |
NOT SOLD SEPARATE, Decal-Serial Overlaminate |
| 7 |
23-821777 |
BUSHING (Lower) |
| 8 |
26-8M0205512 |
SEAL |
| 9 |
10-40011149 |
SCREW, (M8 x 25) Stainless Steel |
| 10 |
8282451 |
SEAL, Co-Pilot |
| 11 |
822397 |
PUCK (Non Handle) |
| 12 |
23-8217711 |
BUSHING |
| 13 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel (Handle) |
| 14 |
823792 |
LEVER, Co-Pilot (Handle) |
| 15 |
12-29330 |
WASHER (Handle) |
| 16 |
821961 |
ROD (Threaded)(Handle) |
| 17 |
8M0006845 |
PLATE/DISC ASSEMBLY (Handle) |
| 18 |
8M0007471 |
PLATE, Swivel Head (Handle) |
| 19 |
8165621 |
DISC, Friction (Handle) |
| 20 |
10-768042 |
SHOULDER SCREW, Hex (Handle) |
▶Tiller Handle (39 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-8M0032728 |
DECAL, Lanyard, Black |
| 1 |
822148T06 |
COVER KIT |
| 2 |
822150 |
PULLEY |
| 3 |
NSS |
NOT SOLD SEPARATE, Case |
| 4 |
10-878608 |
SCREW, (#10-16 x .500) |
| 5 |
4324210 |
CABLE ASSEMBLY, Throttle (30.50 Inches) |
| 6 |
4324211 |
CABLE ASSEMBLY, Throttle (41.50 Inches) |
| 7 |
85-960099 |
SLEEVE, (12.00 Inches) |
| 8 |
10-82526225 |
SCREW, (M8 x 25 MM) |
| 9 |
8M0072298 |
COVER |
| 10 |
23-821477 |
BUSHING |
| 11 |
828813T1 |
ARM, Steering Handle |
| 12 |
822441 |
RETAINER |
| 13 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 14 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 15 |
892995 |
LOCK, Throttle |
| 16 |
24-96203 |
SPRING |
| 17 |
821972T |
KNOB, Throttle |
| 18 |
8M0138696 |
TILLER TUBE |
| 19 |
37-8242004 |
DECAL |
| 20 |
821465 |
HANDLE, Throttle |
| 21 |
8M0221732 |
GRIP |
| 22 |
87-8M0104614 |
SWITCH, Stop |
| 23 |
823687 |
CLIP |
| 24 |
87-11083A31 |
SWITCH, Stop |
| 25 |
8M0032846 |
RETAINER, Brass |
| 26 |
821455A4 |
BRACKET, Tiller |
| 27 |
13-826792 |
WAVE WASHER |
| 28 |
23-821477 |
BUSHING |
| 29 |
12-827314 |
WASHER |
| 30 |
32-828547633 |
CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) (Cut to 3-1/2 Inches) |
| 31 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 32 |
37-82409316 |
DECAL, F-N-R Shift |
| 33 |
15920Q54 |
LANYARD ASSEMBLY |
| 34 |
10-40011151 |
SCREW, (M8 x 35) Stainless Steel |
| 35 |
830180A01 |
HANDLE |
| 36 |
23-830181 |
BUSHING |
| 37 |
14-8M0009820 |
TAB WASHER |
| 38 |
10-82484890 |
SCREW, (M10 x 90) |
▶Tools 1 (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
44357Q2 |
FLUSHING ATTACHMENT |
| 2 |
802889Q1 |
PUMP, Crankcase Oil |
| 3 |
91-802653Q02 |
WRENCH, Oil Filter |
| 4 |
91-8M0161873 |
HOLDER TOOL, Flywheel |
| 5 |
91-83164M |
FLYWHEEL PULLER |
| 6 |
91-99379 |
TIMING LIGHT |
| 7 |
91-890451 |
ADAPTOR TOOL, Direct Voltage |
| 8 |
91-892647A01 |
MULTI-METER KIT, DMT 2004 |
| 9 |
91-823686A2 |
DIGITAL DIAGNOSTIC TESTER |
| 10 |
91-880118A04 |
DDT CARTRIDGE |
| 11 |
84-822560A5 |
HARNESS ASSEMBLY, DDT Adaptor |
| 12 |
91-883877A1 |
REMOVAL TOOL, Fuel Injector |
| 13 |
NSS |
NOT SOLD SEPARATE, Lock ring Pliers (P/N-SRP2) |
| 14 |
91-809495001 |
REMOVER TOOL, Valve Guide |
| 15 |
91-809496A1 |
INSTALLER TOOL, Valve Guide Bushing |
| 16 |
91-809497A1 |
REAMER TOOL, Valve Guide |
| 17 |
91-809494A1 |
COMPRESSOR TOOL, Valve Spring |
| 18 |
NSS |
NOT SOLD SEPARATE, Valve Seat Cutter Kit |
| 19 |
FT2997 |
COMPRESSOR TOOL, Piston Ring |
| 20 |
92-8M0071838 |
ANTI-CORROSION GREASE, 8 oz |
| 21 |
91-24697 |
EXPANDER TOOL, Piston Ring |
| 22 |
91-74951 |
SPANNER WRENCH |
▶Tools 2 (27 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-31229A7 |
PULLER KIT, Bearing |
| 24 |
91-63209 |
HEAT LAMP |
| 25 |
91-877321A1 |
INSTALLATION TOOL, Bearing |
| 26 |
91-13945 |
INSTALLATION TOOL, Bearing |
| 27 |
NSS |
NOT SOLD SEPARATE, Expanding Rod (P/N-CG-41-11) |
| 28 |
NSS |
NOT SOLD SEPARATE, Collet (P/N-CG-41-14) |
| 29 |
11-24156 |
NUT, (.625-18) |
| 30 |
12-34961 |
WASHER |
| 31 |
91-29310 |
PLATE |
| 32 |
91-31229 |
SHAFT |
| 33 |
91-36571T |
WRENCH TOOL, Driveshaft Bearing |
| 34 |
91-37323 |
DRIVER ROD TOOL, Needle Bearings |
| 35 |
91-15755T |
MANDREL |
| 36 |
91-36569T |
DRIVE HEAD TOOL |
| 37 |
91-27780 |
PULLER |
| 38 |
91-37241 |
PULLER PLATE |
| 39 |
91-37312T |
DRIVER HEAD TOOL |
| 40 |
91-817011T |
INSTALLER TOOL, Needle Bearing |
| 41 |
84-825003A1 |
CABLE ASSEMBLY, DDT (10 Feet) |
| 42 |
91-13949 |
DRIVER TOOL, Oil Seal |
| 43 |
91-817007T |
INSTALLER TOOL, Seal |
| 44 |
91-43506T |
RETAINING TOOL, Bearing |
| 45 |
91-817005 |
INSTALLER TOOL, Bearing |
| 46 |
91-817006 |
INSTALLER TOOL, Water Pump Base Seal |
| 47 |
91-817008A2 |
LOCATION TOOL, Pinion Gear |
| 48 |
91-817009T |
DRIVER TOOL, Bearing Cup |
| 49 |
91-12349A05 |
TOOL, Pinion Locating |
▶Tools 3 (19 parts)
| Ref |
OEM Part # |
Part Name |
| 52 |
91-14308T02 |
TOOL KIT, Bearing Race |
| 53 |
91-14309T02 |
INSTALLATION TOOL, Bearing |
| 54 |
91-14310T1 |
WEAR SLEEVE INSTALLATION TOOL |
| 55 |
91-14311A04 |
TOOL, Preload |
| 56 |
91-196601 |
INDICATOR TOOL, Backlash |
| 57 |
91-31106T |
MANDREL, Bearing Driver Cup |
| 58 |
91-31108T |
DRIVER, Oil Seal |
| 59 |
91-34569A1 |
PULLER ASSEMBLY, Slide Hammer |
| 60 |
91-46086A1 |
PULLER JAW ASSEMBLY |
| 61 |
91-37350T |
MANDREL |
| 62 |
91-817070 |
HOLDING TOOL, Driveshaft |
| 63 |
91-58222A1 |
DIAL INDICATOR TOOL |
| 64 |
91-85716 |
PULLER TOOL |
| 65 |
91-83155 |
ADAPTER KIT, Dial Indicator |
| 66 |
91-83165T |
PULLER ASSEMBLY |
| 67 |
91-856875A1 |
INSTALLATION TOOL, Bearing |
| 68 |
91-817057A02 |
TOOL, Backlash Indicator |
| 69 |
91-817058A1 |
DRIVER TOOL, Bearing |
| 70 |
91-877840A1 |
HOLDING TOOL, Driveshaft |
▶Top Cowl (17 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-883532A03 |
DECAL SET Comment: (Mariner) |
| 1 |
102-834785T8 |
TOP COWL ASSEMBLY Comment: (Silver) |
| 2 |
NSS |
NOT SOLD SEPARATE, Induction Insert |
| 3 |
826291F1 |
LATCH Comment: (Silver) |
| 4 |
10-8231871 |
SCREW, (M4 x 14.5) |
| 5 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 6 |
11-8237515 |
NUT, (M4) |
| 7 |
8M0153618 |
SEAL |
| 8 |
834786A04 |
SOUND BLANKET KIT |
| 9 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Top |
| 10 |
893763 |
BRACKET ASSEMBLY, Latch Roller |
| 11 |
10-4006731 |
SCREW, (M6 x 16) |
| 12 |
8M0038412 |
BRACKET |
| 13 |
10-8231871 |
SCREW, (M4 x 14.5) |
| 14 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 15 |
11-8237515 |
NUT, (M4) |
| 16 |
47341A11 |
ROPE AND HANDLE KIT, Manual Starting |
▶Transom Bracket (43 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3418-822866T04 |
BRACKET, Transom - Port |
| 2 |
22-8M0169588 |
FITTING, Grease |
| 3 |
17-99604 |
PIN, Groove |
| 4 |
3418-822865T05 |
BRACKET, Transom - Starboard |
| 5 |
893704T01 |
LEVER ASSEMBLY, Tilt Lock |
| 6 |
24-99622 |
SPRING |
| 7 |
23-65830 |
NYLINER |
| 8 |
24-812708 |
SPRING |
| 9 |
812709 |
KNOB |
| 10 |
17-99615 |
PIN, Groove |
| 11 |
12-19619 |
WASHER |
| 12 |
18486A08 |
BRACKET KIT, Anchor Comment: SN# 1B270275 & Up |
| 13 |
97-818298Q1 |
ANODE KIT |
| 14 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 15 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 |
10-85594030 |
SCREW, (M8 x 30) Comment: (Included with Anchor Bracket Kit) |
| 17 |
10-8M0000586 |
SCREW, (M8 x 35) Comment: (Included with Anchor Bracket Kit) SN# 1B270275 & Up |
| 18 |
12-843108 |
WASHER, (.330 x .560 x .060) Stainless Steel Comment: (Included with Anchor Bracket Kit) SN# 1B270275 & Up |
| 19 |
11-401388 |
NUT, (M8) Stainless Steel |
| 20 |
17-8M0026068 |
PIN ASSEMBLY, Tilt Lock (Non Power Trim) |
| 21 |
24-821461 |
SPRING (Non Power Trim) |
| 22 |
8M0041938 |
TILT TUBE |
| 23 |
11-858869 |
NUT, (.875-14) |
| 24 |
10-814259 |
SCREW, (.500-20 x 4.00) |
| 25 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 26 |
11-82671117 |
NUT, (.500-20) |
| 27 |
8M0084737 |
LINK (Non Power Trim) |
| 28 |
19615A05 |
LEVER ASSEMBLY, Tilt (Non Power Trim) |
| 29 |
23-812707 |
BUSHING (Non Power Trim) |
| 30 |
12-8M0042643 |
WASHER, (.520 x .850 x .060) Nylon - Black (Non Power Trim) |
| 31 |
13-99611 |
WAVE WASHER (Non Power Trim) |
| 32 |
8M0007469 |
TILT KNOB (Non Power Trim) |
| 33 |
10-19611 |
SCREW, (.375-16 x .62) (Non Power Trim) |
| 34 |
10-4009040 |
SCREW, (M10 x 40) Stainless Steel |
| 35 |
12-4002319 |
WASHER |
| 36 |
11-40140 |
NUT, (M10) |
| 37 |
37-830253 |
DECAL, Tilt Lock (Non Power Trim) |
| 38 |
19624A1 |
SEAL KIT (Non Handle) |
| 39 |
25-29619 |
O-RING, (.583 x .103) (Non Handle) |
| 40 |
23-78861 |
SPACER (Non Handle) |
| 41 |
54-22740 |
CLIP (Power Trim) |
| 42 |
8M0084613 |
C WASHER (Power Trim) |
| 43 |
10-878609 |
SCREW, (#10-16 x .600) (Power Trim) |
▶Trim Switch Kit (8 parts)
| Ref |
OEM Part # |
Part Name |
| - |
87-18286A18 |
SWITCH KIT, Trim (10.00 Feet) |
| 1 |
18861 |
RETAINER |
| 2 |
814820 |
ADAPTOR |
| 3 |
NSS |
NOT SOLD SEPARATE, Switch |
| 4 |
88-8M0207796 |
FUSE, 20 Ampere |
| 5 |
84-95084A2 |
CABLE ASSEMBLY |
| 6 |
84-11149A2 |
CABLE ASSEMBLY, (6.00 Inches) |
| 7 |
10-813523 |
SCREW, (#10-16 x 2.25) Comment: (10-16) |
▶Vapor Separator (41 parts)
| Ref |
OEM Part # |
Part Name |
| - |
892267T03 |
VAPOR SEPARATOR ASSEMBLY |
| 1 |
892267A54 |
BODY ASSEMBLY |
| 2 |
10-892267506 |
SCREW, Drain |
| 3 |
25-892267530 |
O-RING |
| 4 |
32-8M0054213 |
HOSE, (40.00 Inches Bulk) (Cut to 9 Inches) |
| 5 |
892267A55 |
COOLER ASSEMBLY, Fuel |
| 6 |
54-888988023 |
CLAMP |
| 7 |
10-82130025 |
SCREW, (M6 x 25) |
| 8 |
12-892267511 |
WASHER |
| 9 |
32-892267504 |
HOSE |
| 10 |
32-892267503 |
HOSE |
| 11 |
25-8M0190980 |
GROMMET |
| 12 |
23-856954 |
BUSHING |
| 13 |
892267A51 |
PUMP KIT, Fuel (Also includes cover to body o ring 25-892267530) |
| 14 |
892267521 |
INSULATOR |
| 15 |
892267510 |
ISOLATOR |
| 16 |
892267523 |
INSULTOR |
| 17 |
892267534 |
STRAINER, Fuel |
| 18 |
892267519 |
COVER |
| 19 |
892267T57 |
COVER ASSEMBLY |
| 20 |
892267535 |
CONNECTOR, Electrical |
| 21 |
10-892267531 |
SCREW, (M4 x 16) |
| 22 |
892267537 |
VALVE, Schrader |
| 23 |
883220 |
CAP |
| 24 |
892267A52 |
FLOAT VALVE KIT |
| 25 |
892267A50 |
REGULATOR KIT, Pressure |
| 26 |
25-892267513 |
O-RING |
| 27 |
892267512 |
SCREEN |
| 28 |
10-892267515 |
SCREW, (M5 x 18) |
| 29 |
54-888988023 |
CLAMP |
| 30 |
892267520 |
PLTE |
| 31 |
10-892267529 |
SCREW, (M4 x 8) |
| 32 |
892267527 |
FLOAT |
| 33 |
17-892267528 |
PIN, Float |
| 34 |
54-892267517 |
CLIP |
| 35 |
32-892267516 |
HOSE |
| 36 |
56762 |
TIE STRAP, (4.00 Inches) |
| 37 |
10-82130025 |
SCREW, (M6 x 25) |
| 38 |
12-8M0214930 |
WASHER |
| 39 |
32-897777002 |
SLEEVE, (1.50 Inches) |
| 40 |
54-888988023 |
CLAMP |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 40 EFI (3 CYL.)(4-STROKE) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
