🔎 Mercury 225 PRO XS (3.0L DFI) Reference Library — Exploded parts diagrams (29 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 225 PRO XS (3.0L DFI) is a 4-Stroke, V6 64-degree, DOHC, 24-valve outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, V6 64-degree, DOHC, 24-valve |
| Horsepower |
225 HP |
| Displacement |
3400 cc (3.4L / 209 CID) |
| Bore x Stroke |
92 mm x 86 mm (3.6 in. x 3.4 in.) |
| Spark Plug (Type & Gap) |
NGK LKAR7C-9 |
| Engine Oil Capacity |
6.6 L (7.0 qt) |
| Recommended Engine Oil |
Mercury FourStroke Oil 25W-40 |
| Gear Case Oil Capacity |
710 mL (24.0 oz) |
| Idle Speed (in gear) |
600 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
5200-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 225 PRO XS (3.0L DFI):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 225 PRO XS (3.0L DFI).
▶Accessories (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
841970T01 |
UPDATE KIT, Solid Mount |
▶Air Compressor Components (30 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-832804A03 |
O-RING KIT |
| 1 |
8M0060051 |
COMPRESSOR ASSEMBLY, Air |
| 2 |
1100-8M0050793 |
END CAP ASSEMBLY |
| 3 |
NSS |
NOT SOLD SEPARATE, Snap Ring |
| 4 |
10-82130020 |
SCREW, (M6 x 20) |
| 5 |
25-89224001 |
O-RING |
| 6 |
25-67206001 |
O-RING |
| 7 |
653-833146T06 |
CONNECTING ROD ASSEMBLY |
| 8 |
NSS |
NOT SOLD SEPARATE, Piston Assembly |
| 9 |
53-8348101 |
RING, Lock |
| 10 |
835088A10 |
REED PLATE ASSEMBLY |
| 11 |
25-67207 |
O-RING, (3.489 x .070) |
| 12 |
25-832804 |
O-RING, (2.739 x .070) |
| 13 |
26-828225 |
SEAL |
| 14 |
835087A3 |
HEAD ASSEMBLY, Compressor |
| 15 |
22-8307535 |
FITTING, Straight |
| 16 |
10-82127335 |
SCREW, (M8 x 35 MM) |
| 17 |
22-151331 |
FITTING |
| 18 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
| 19 |
21-428641 |
FITTING, Check Valve |
| 20 |
22-856744 |
FITTING |
| 21 |
22-16604 |
FITTING, Straight (.125-27) |
| 22 |
25-831985 |
O-RING, (.468 x .078) |
| 23 |
13536A14 |
SENSOR ASSEMBLY, Temperature |
| 24 |
137151 |
RETAINER |
| 25 |
10-81893414 |
SCREW, (M8 x 14) |
| 26 |
22-390721 |
PLUG, Pipe (.125-27) Brass |
| 27 |
10-85593912 |
SCREW, (M6 x 12) |
| 28 |
8M0175171 |
PULLEY |
| 29 |
10-8M0045380 |
SCREW, (M8 x 50) Comment: SN# 1B227000 & Up |
▶Air Handler (44 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-841220A03 |
GASKET SET, Powerhead |
| 1 |
858541T4 |
ADAPTOR PLATE |
| 2 |
27-841220 |
GASKET |
| 3 |
840418T04 |
REED BLOCK ASSEMBLY |
| 4 |
34-840445A04 |
REED PETAL KIT |
| 5 |
10-849038 |
SCREW, (M3 x 5) |
| 6 |
840447 |
REED PLATE |
| 7 |
10-8555252 |
SCREW, (M6) |
| 8 |
23-855364 |
BUSHING |
| 9 |
25-855362001 |
GROMMET |
| 10 |
12-817274 |
WASHER, (.344 x 1.00 x .063) Stainless Steel |
| 11 |
10-81893430 |
SCREW, (M8 x 30) |
| 12 |
858708T1 |
PLENUM KIT, Air |
| 13 |
27-804679004 |
GASKET |
| 14 |
10-883942 |
SCREW, (M4 x 16) |
| 15 |
854445 |
SENSOR, MAP |
| 16 |
884522 |
BRACKET, MAP Sensor |
| 17 |
8M0148668 |
SENSOR ASSEMBLY |
| 18 |
25-896699 |
O-RING, (.351 x .072) |
| 19 |
841194T2 |
THROTTLE BODY KIT |
| 20 |
10-82130040 |
SCREW, (M6 x 40) |
| 21 |
25-855426 |
O-RING |
| 22 |
8M0185614 |
PUMP ASSEMBLY, Oil |
| 23 |
54-804842 |
CLAMP |
| 24 |
10-1993716 |
SCREW, (M6 x 16) |
| 25 |
858851A03 |
LEVER ASSEMBLY, Throttle |
| 26 |
8M0072162 |
ROLLER |
| 27 |
12-8M0204666 |
WASHER, (.203 x .500 x .032) |
| 28 |
8-32,11-826709104 |
NUT, Stainless Steel |
| 29 |
10-889354 |
SCREW, Special |
| 30 |
12-881991 |
WASHER, Cupped |
| 31 |
12-881992 |
WASHER, Spool |
| 32 |
10,13-69432 |
LOCKWASHER, External |
| 33 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 34 |
10-82130040 |
SCREW, (M6 x 40) |
| 35 |
8M0111168 |
COVER |
| 36 |
25-86361 |
GROMMET |
| 37 |
25-13467 |
GROMMET, (.88 Inside Diameter) |
| 38 |
25-8M0153609 |
GROMMET |
| 39 |
37-881865 |
DECAL, Caution-Start in Gear Comment: (Start In Gear) |
| 40 |
854343T11 |
ATTENUATOR, Air |
| 41 |
10-82130045 |
SCREW, (M6 x 45) |
| 42 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 43 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
▶Air Hoses (11 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-843034A07 |
POWERHEAD ASSEMBLY |
| 1 |
22-856842 |
ELBOW |
| 2 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 3 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 8 Inches) |
| 4 |
54-8M0214964 |
CLAMP, Hose (15.3) |
| 5 |
32-8567631 |
HOSE ASSEMBLY |
| 6 |
32-889314 |
HOSE, Air By-Pass |
| 7 |
32-804829 |
HOSE ASSEMBLY, Air Balance |
| 8 |
32-8M0116380 |
HOSE/SLEEVE |
| 9 |
22-875271 |
FITTING, 90 Degree - Brass (.125-27) |
| 10 |
32-887630 |
HOSE, Molded |
▶Bottom Cowl (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
100-8M0107324 |
BOTTOM COWL, Port Comment: SN# 1B227000 & Up |
| 2 |
854367001 |
PLUG |
| 3 |
100-8M0107323 |
BOTTOM COWL, Starboard Comment: SN# 1B227000 & Up |
| 4 |
8M0043268 |
SEAL, Cowl |
| 5 |
10-82130040 |
SCREW, (M6 x 40) |
| 6 |
10-824868 |
SCREW, (M6 x 75) |
| 7 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 8 |
8M0053903 |
FRONT HANDLE |
| 9 |
23-335891 |
BUSHING |
| 10 |
25-48462 |
O-RING, (.614 x .070) |
| 11 |
8219423 |
PAWL |
| 12 |
12-69057 |
WASHER, (.281 x .734 x .063) |
| 13 |
11-401366 |
NUT, (M6) Stainless Steel |
| 14 |
10-8214281 |
SCREW, (#10-16 x .625) |
| 15 |
54-822873 |
CLIP |
| 16 |
87-8M0235191 |
SWITCH, Trim Comment: SN# 1B227000 & Up |
| 17 |
32-842756T01 |
RIGGING KIT |
| 18 |
842744002 |
BRACKET |
| 19 |
10-82130012 |
SCREW, (M6 x 12) |
| 20 |
843185T02 |
COUPLER |
| 21 |
32-842756005 |
HOSE |
| 22 |
843174002 |
COUPLER, Rigging |
| 23 |
10-47994 |
SCREW, (#10 x 1.50) |
| 24 |
852361T1 |
HANDLE, Cowl |
| 25 |
13-29402 |
WAVE WASHER |
▶Coil Plate (29 parts)
| Ref |
OEM Part # |
Part Name |
| - |
NSS |
NOT SOLD SEPARATE, Plate Assembly-Coil Mounting |
| 1 |
850295T4 |
PLATE |
| 2 |
339-856991A1 |
COIL KIT |
| 3 |
10-82129130 |
SCREW, (M6 x 30) |
| 4 |
84-881908T |
CABLE SET |
| 5 |
859595T |
DRIVER, Dual Coil |
| 6 |
84-858414A1 |
CABLE ASSEMBLY, Braided |
| 7 |
10-82129110 |
SCREW, (M6 x 10) |
| 8 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 9 |
25-833155 |
GROMMET |
| 10 |
23-8502341 |
BUSHING |
| 11 |
71-8M0157742 |
SENSOR KIT, (0-50 PSI) |
| 12 |
22-8M0207782 |
FITTING |
| 13 |
54-883066 |
CLIP, (.865) |
| 14 |
32-85978571 |
TUBING, (52.00 Inches Bulk) (Cut to 18 Inches) |
| 15 |
84-892972T01 |
HARNESS ASSEMBLY, Coil |
| 16 |
54-859671 |
TIE STRAP, (8.00 Inches) |
| 17 |
33-843220Q |
SPARK PLUG |
| 18 |
10-81893435 |
SCREW, (M8 x 35) |
| 19 |
12-4002318 |
WASHER |
| 20 |
22-881866 |
FITTING |
| 21 |
22-875207 |
TEE, Fitting |
| 22 |
32-85978571 |
TUBING, (52.00 Inches Bulk) (Cut to 44 Inches) |
| 23 |
22-8M0214971 |
COUPLER |
| 24 |
22-859732 |
PLUG |
| 25 |
32-85978571 |
TUBING, (52.00 Inches Bulk) (Cut to 5 Inches) |
| 26 |
54-879962 |
CLIP |
| 27 |
10-82129114 |
SCREW, (M6 x 14) |
| 28 |
12-36001 |
WASHER |
▶Crankshaft, Pistons and Connecting Rods (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-841220A03 |
GASKET SET, Powerhead |
| 1 |
482-842753A02 |
CRANKSHAFT ASSEMBLY |
| 2 |
NSS |
NOT SOLD SEPARATE, Wear Sleeve |
| 3 |
30-67923T |
BEARING, Ball (Lower) |
| 4 |
53-67446 |
RING |
| 5 |
39-843198T01 |
RING, Seal |
| 6 |
28-91800 |
KEY, Woodruff |
| 7 |
25-35126 |
O-RING, (.859 x .139) |
| 8 |
31-88270A02 |
RACE ASSEMBLY |
| 9 |
31-88269T |
BEARING ASSEMBLY |
| 10 |
2720-843199T13 |
PISTON ASSEMBLY Comment: (Starboard) SN# 1B227000 & Up |
| 11 |
40-841202 |
RING |
| 12 |
39-858772A02 |
RING SET, Piston |
| 13 |
600-8M0125869 |
CONNECTING ROD ASSEMBLY |
| 14 |
10-94320 |
SCREW, (.375-24 x 1.250) |
| 15 |
31-844338A01 |
BEARING/CAGE KIT |
| 16 |
NSS |
NOT SOLD SEPARATE, Needle Roller Bearing |
| 17 |
12-88263 |
THRUST WASHER |
| 18 |
29-8M0204715 |
BEARING, Needle |
| 19 |
31-816773A2 |
BEARING ASSEMBLY (Upper) |
| 20 |
26-859093 |
SEAL |
| 21 |
25-823683 |
O-RING, (1.989 x .070) |
▶Cylinder Block and End Cap (47 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-841220A03 |
GASKET SET, Powerhead |
| 1 |
885-899162A06 |
CYLINDER BLOCK |
| 2 |
10-81893440 |
SCREW, (M8 x 40) |
| 3 |
8M0111325 |
BRACKET |
| 4 |
16-903509 |
STUD, (M10 x 1.5 x 64) |
| 5 |
16-8154431 |
STUD, (M10 x 1.5 x 155) |
| 6 |
8248577 |
DEFLECTOR |
| 7 |
21-8781051 |
CHECK VALVE |
| 8 |
17-8M0036405 |
PIN |
| 9 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 10 |
19-850309001 |
PLUG, Stop |
| 11 |
10-81893435 |
SCREW, (M8 x 35) |
| 12 |
10-82446180 |
SCREW, (M10 x 80) |
| 13 |
22-8245021 |
CONNECTOR |
| 14 |
17-63779 |
PIN, Dowel (.250 x .625) |
| 15 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 16 |
11-4013610 |
NUT, (M10) Stainless Steel |
| 17 |
8M0082988 |
SENSOR |
| 18 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 19 |
1171-9787A4 |
END CAP ASSEMBLY |
| 20 |
25-62700 |
O-RING, (3.237 x .103) |
| 21 |
26-8308981 |
SEAL |
| 22 |
10-82130020 |
SCREW, (M6 x 20) |
| 23 |
10-82130012 |
SCREW, (M6 x 12) |
| 24 |
54-858902 |
CLAMP |
| 25 |
8215832 |
PIN, Special (1.5 Inches) |
| 26 |
10-82130012 |
SCREW, (M6 x 12) |
| 27 |
818574 |
SEAL |
| 28 |
884391 |
SEAL |
| 29 |
900-841020A06 |
CYLINDER HEAD ASSEMBLY, Port Comment: (Port) |
| 30 |
8M0057307 |
THERMOSTAT, 54 Degree C/130 Degree F |
| 31 |
27-8503181 |
GASKET |
| 32 |
887602002 |
COVER, Thermostat Comment: (Starboard) |
| 33 |
10-82130025 |
SCREW, (M6 x 25) |
| 34 |
10-8M0045380 |
SCREW, (M8 x 50) Comment: SN# 1B227000 & Up |
| 35 |
8M0148668 |
SENSOR ASSEMBLY |
| 36 |
25-896699 |
O-RING, (.351 x .072) |
| 37 |
22-328022 |
PLUG, Pipe (.125-27) Brass |
| 38 |
857186T02 |
PLATE ASSEMBLY |
| 39 |
23-855729 |
MOUNT |
| 40 |
10-82130145 |
SCREW, (M10 x 45) |
| 41 |
25-19565002 |
GROMMET |
| 42 |
12-855725 |
WASHER |
| 43 |
54-858424 |
CLAMP |
| 44 |
54-858951 |
J CLIP |
| 45 |
10-82130012 |
SCREW, (M6 x 12) |
| 46 |
10-82494810 |
SCREW, (M6 x 10) |
▶Drivehshaft Housing and Exhaust Tube (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3519-832938A06 |
HOUSING ASSEMBLY, Driveshaft Comment: (X-Long) |
| 2 |
16-8M0008031 |
STUD, (M12 x 52) |
| 3 |
10-892860 |
SCREW, (M12 x 35) |
| 4 |
25-8331231 |
GROMMET |
| 5 |
12-856982 |
WASHER, (.500 x .810 x .090) Stainless Steel |
| 6 |
11-896895 |
NUT, (M12) Comment: SN# 1B227000 & Up |
| 7 |
19-64649 |
PLUG |
| 8 |
10-898834 |
BOLT, (M14 x 178) |
| 9 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 10 |
12-815432 |
WASHER, (.562 x 2.00 x .125) |
| 11 |
12-8154331 |
WASHER, (1.25 x 2.00 x .19) |
| 12 |
8137711 |
MOUNT |
| 13 |
12-825190 |
WASHER |
| 14 |
11-896602 |
NUT |
| 15 |
8186442 |
CLAMP |
| 16 |
10-8M0084475 |
SCREW, (M8 x 40) |
| 17 |
13-72521 |
LOCKWASHER, Internal Tooth |
| 18 |
8M0001136 |
COVER, Black |
| 19 |
10-69079 |
SCREW, (#10-16 x .440) |
| 20 |
8329321 |
SEAL |
| 21 |
833116A4 |
TUBE ASSEMBLY, Exhaust |
| 22 |
35-8M0026113 |
STRAINER |
| 23 |
10-81893435 |
SCREW, (M8 x 35) |
| 24 |
32-8M0042786 |
TUBE, Water Comment: (X-Long) |
| 25 |
832940001 |
SEAL |
| 26 |
8329391 |
CLAMP |
| 27 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 28 |
10-81893435 |
SCREW, (M8 x 35) |
▶Exhaust Plate (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-841220A03 |
GASKET SET, Powerhead |
| 1 |
832935A17 |
PLATE ASSEMBLY, Exhaust |
| 2 |
27-8329335 |
GASKET |
| 3 |
27-8329344 |
GASKET (LOWER) |
| 4 |
8M0043157 |
SEAL |
| 5 |
22-8320761 |
FITTING, Check Valve |
| 6 |
21-817519A1 |
CHECK VALVE ASSEMBLY, Drain |
| 7 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 8 |
35-8348084 |
STRAINER |
| 9 |
22-887603 |
FITTING |
| 10 |
65663A2 |
COVER ASSEMBLY |
| 11 |
10-81893435 |
SCREW, (M8 x 35) |
| 12 |
814190 |
CARRIER |
| 13 |
25-814191 |
GROMMET |
| 14 |
814189 |
POPPET |
| 15 |
24-64878 |
SPRING, (Black) |
| 16 |
65664A1 |
PLATE ASSEMBLY, Relief Valve |
| 17 |
27-88907003 |
GASKET |
| 18 |
648771 |
DIAPHRAGM |
| 19 |
12-76451 |
WASHER |
| 20 |
10-69570 |
SCREW, (#10-16 x .750) |
| 21 |
10-81893435 |
SCREW, (M8 x 35) |
| 22 |
850306A04 |
BOOT KIT, Idle Exhaust |
| 23 |
888910 |
PLATE |
| 24 |
10-82239312 |
SCREW, (M5 x 12) |
| 25 |
19-821908 |
PLUG |
| 26 |
12-821915 |
WASHER |
| 27 |
32-859626A1 |
FLUSH HOSE KIT (Inlet) |
| 28 |
22-8596001 |
FITTING |
| 29 |
25-30641 |
O-RING, (.299 x .103) |
| 30 |
8219631 |
CHECK VALVE |
| 31 |
54-850896 |
CLAMP, (28.6) |
| 32 |
22-8M0077650 |
FITTING, Tell-Tale |
| 33 |
23-48237 |
BUSHING |
| 34 |
43585 |
COUPLING |
| 35 |
25-12602002 |
GROMMET |
| 36 |
25-822002 |
GROMMET |
| 37 |
22-94848 |
FITTING |
▶Flywheel/Alternator (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M6013461 |
ALTERNATOR |
| 2 |
24-8523742 |
SPRING |
| 3 |
11-400636 |
NUT |
| 4 |
856815T2 |
ARM TENSIONER ASSEMBLY |
| 5 |
12-4002320 |
WASHER |
| 6 |
16-8M0063255 |
STUD, M10x92 Comment: ProXS |
| 7 |
23-8568941 |
BUSHING |
| 8 |
8M6005030 |
PULLEY ASSEMBLY |
| 9 |
10-4010835 |
SCREW, (M10 x 35) Hex Flange - Stainless Steel |
| 10 |
57-828507Q5 |
BELT |
| 11 |
283-859619T1 |
FLYWHEEL |
| 12 |
11-42979 |
NUT, (M16) |
| 13 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 14 |
12-47533 |
WASHER, Thermostat |
| 15 |
11-401386 |
NUT, (M6) Stainless Steel |
| 16 |
84-856583A5 |
CABLE ASSEMBLY, To Block |
| 17 |
12-4002319 |
WASHER |
| 18 |
10-82130150 |
SCREW, (M10 x 50) |
| 19 |
19-45907 |
PLUG, Yellow |
▶Fuel Pump (23 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-841220A03 |
GASKET SET, Powerhead |
| 1 |
NSS |
NOT SOLD SEPARATE, Fuel Pump |
| 2 |
21-857005A1 |
DIAPHRAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 4 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 5 |
NSS |
NOT SOLD SEPARATE, Spring |
| 6 |
NSS |
NOT SOLD SEPARATE, Cap |
| 7 |
NSS |
NOT SOLD SEPARATE, Spring |
| 8 |
NSS |
NOT SOLD SEPARATE, Cap |
| 9 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 10 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 11 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 12 |
25-8M0204683 |
O-RING, (.301 x .070) |
| 13 |
987752 |
PLATE |
| 14 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
| 15 |
10-82104540 |
SCREW, (M5 x 40), Fuel Pump |
| 16 |
10-82130050 |
SCREW, (M6 x 50), Pump to Crankcase |
| 17 |
144303 |
BASE |
| 18 |
22-782792 |
FITTING, Elbow 45 Degree (1.25) |
| 19 |
22-888493 |
ELBOW |
| 20 |
22-822769 |
CONNECTOR |
| 21 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 22 |
32-8M0043979 |
HOSE AND SLEEVE ASSEMBLY, (18.00 Inches) |
▶Fuel Rails (34 parts)
| Ref |
OEM Part # |
Part Name |
| NS |
25-804840 |
O-RING KIT |
| 1 |
844144T01 |
FUEL RAIL, Port |
| 2 |
844145T01 |
FUEL RAIL, Starboard |
| 3 |
54-804830 |
CLAMP |
| 4 |
10-804525001 |
SCREW PACKAGE, (2 Per)(M5 x 10) |
| 5 |
8M0047053 |
VALVE ASSEMBLY, (.375 Inch Diameter) |
| 6 |
25-804840 |
O-RING KIT |
| 7 |
22-805515 |
CAP, Shrader Valve - Brass |
| 8 |
19-804835 |
PLUG |
| 9 |
8M0041097 |
CLAMP |
| 10 |
54-8048311 |
CLAMP |
| 11 |
8M0222157 |
INJECTOR |
| 12 |
25-804530 |
O-RING KIT |
| 13 |
25-804529 |
O-RING KIT |
| 14 |
804522 |
CLAMP |
| 15 |
804532 |
O-RING KIT Comment: (16 PER KIT) |
| 16 |
54-804832 |
CLAMP |
| 17 |
804526 |
SCREW PACKAGE, (M5 x 16) (2 Per) |
| 18 |
804535001 |
COVER |
| 19 |
24-804534001 |
SPRING |
| 20 |
804533 |
DIAPHRAGM ASSEMBLY |
| 21 |
25-804536 |
O-RING |
| 22 |
22-804836 |
FITTING |
| 23 |
32-804827 |
HOSE |
| 24 |
32-889310 |
HOSE, Fuel Supply |
| 25 |
32-889311 |
HOSE, Fuel By Pass |
| 26 |
26-888852 |
SEAL, Fuel Director |
| 27 |
8M6001744 |
INJECTOR ASSEMBLY, Air |
| 28 |
26-804875 |
SEAL KIT |
| 29 |
12-859404002 |
WASHER, Injection Comment: SN# 1B227000 & Up |
| 30 |
828791 |
CLIP |
| 31 |
16-8M0063255 |
STUD, (M10 x 91) |
| 32 |
11-826292 |
NUT, (M10) Brass/Nickel Plated |
| 33 |
54-8M0214964 |
CLAMP, Hose (15.3) |
▶Gear Housing(Driveshaft)(TorqueMaster) (47 parts)
| Ref |
OEM Part # |
Part Name |
| - |
817275A5 |
REBUILD KIT, Water Pump |
| 1 |
1689-842739T16 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
17-379721 |
PIN |
| 3 |
821526001 |
FILLER BLOCK |
| 4 |
97-826134Q |
ANODE |
| 5 |
10-4000333 |
SCREW, (M6 x 40) |
| 6 |
11-401386 |
NUT, (M6) Stainless Steel |
| 7 |
31-42647A1 |
BEARING ASSEMBLY, Roller |
| 8 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 9 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) Drain |
| 10 |
12-191833 |
SEAL |
| 11 |
859402 |
PITOT TUBE |
| 12 |
26-8M0204708 |
SEAL, Oil |
| 13 |
22-881866 |
FITTING |
| 14 |
858934 |
COVER |
| 15 |
27-858935 |
GASKET |
| 16 |
25-8M0214927 |
O-RING, (.799) |
| 17 |
10-82130016 |
SCREW, (M6 x 16) |
| 18 |
10-82130016 |
SCREW, (M6 x 16) |
| 19 |
NSS |
NOT SOLD SEPARATE, Pinion Gear (Part of 43-828168T3) |
| 20 |
12-92721 |
WASHER |
| 21 |
11-35921 |
NUT, (.625-18) |
| 22 |
12-77674 |
WASHER |
| 23 |
824145 |
SHIFT SHAFT (Lower) |
| 24 |
28-8M0204723 |
KEY |
| 25 |
45-881942 |
DRIVESHAFT Comment: (X-Long) |
| 26 |
15-8M0063268 |
SHIM ASSEMBLY |
| 27 |
31-8M0146553 |
BEARING, Tapered Roller |
| 28 |
NSS |
NOT SOLD SEPARATE, Cup |
| 29 |
15-42637A1 |
SHIM SET |
| 30 |
31-8M0146566 |
BEARING, Roller |
| 31 |
NSS |
NOT SOLD SEPARATE, Cup |
| 32 |
8245191 |
RETAINER |
| 33 |
8M0192207 |
CARRIER ASSEMBLY |
| 34 |
25-8M0142854 |
O-RING, (2.175 x .175) |
| 35 |
26-8M0214939 |
SEAL, Oil |
| 36 |
26-8M0214939 |
SEAL, Oil |
| 37 |
10-82130016 |
SCREW, (M6 x 16) |
| 38 |
817275A1 |
HOUSING KIT, Water Pump |
| 39 |
26-816575A2 |
SEAL KIT |
| 40 |
27-430331 |
GASKET |
| 41 |
27-8172771 |
GASKET |
| 42 |
8M0204709 |
FACEPLATE |
| 43 |
47-43026T2 |
IMPELLER |
| 44 |
832942A1 |
COUPLING ASSEMBLY |
| 45 |
25-8M0204645 |
O-RING, (.796 x .139) |
| 46 |
25-8M0204654 |
O-RING, (1.046) |
▶Gear Housing, Propeller Shaft - Torque Master (37 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-816575A6 |
SEAL KIT, Gear Housing |
| 1 |
1689-842739T16 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
8M0226861 |
SHIFT CRANK |
| 3 |
8M0235940 |
SPOOL ASSEMBLY |
| 4 |
NSS |
NOT SOLD SEPARATE, Shift Spool |
| 5 |
NSS |
NOT SOLD SEPARATE, Sleeve |
| 6 |
NSS |
NOT SOLD SEPARATE, Cotter Pin |
| 7 |
15-47397A1 |
SHIM SET |
| 8 |
43-859321T04 |
GEAR SET, Forward/Pinion |
| 9 |
31-828437A2 |
BEARING ASSEMBLY |
| 10 |
NSS |
NOT SOLD SEPARATE, Cup |
| 11 |
31-30895T |
BEARING, Needle |
| 12 |
53-856823 |
RING, Retaining |
| 13 |
52-848878T |
CLUTCH |
| 14 |
17-78909 |
PIN, Detent |
| 15 |
17-848838 |
PIN, Cross |
| 16 |
24-78962 |
SPRING |
| 17 |
44-841978 |
PROPELLER SHAFT |
| 18 |
43-8M0192235 |
GEAR, Reverse |
| 19 |
23-8241081 |
THRUST SPACER |
| 20 |
30-88957T |
BEARING, Ball |
| 21 |
681001 |
RING, Thrust |
| 22 |
25-8M0214920 |
O-RING |
| 23 |
848840A1 |
CARRIER ASSEMBLY, Bearing |
| 24 |
31-817072 |
BEARING, Roller |
| 25 |
53-817071 |
RING, Snap |
| 26 |
26-815565 |
SEAL, Oil |
| 27 |
28-30281 |
KEY |
| 28 |
22-8M0058389 |
PLUG KIT, Drain - Magnetic |
| 29 |
12-191833 |
SEAL |
| 30 |
14-79447 |
TAB WASHER |
| 31 |
8M2011027 |
RETAINER |
| 32 |
8480611 |
COVER |
| 33 |
12-85344 |
WASHER, (.750 Inside Diameter) |
| 34 |
11-52707Q1 |
PROP NUT KIT, (.750-16) |
| 35 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) |
| 36 |
97-76214Q5 |
ANODE KIT |
▶Oiling System (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 11.50 Inches) |
| 2 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 5 Inches) |
| 3 |
35-8M0207786 |
FILTER |
| 4 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 9 Inches) |
| 5 |
1200-8M0064075 |
TANK, Oil |
| 6 |
NSS |
NOT SOLD SEPARATE, Decal-Reservoir |
| 7 |
25-855362001 |
GROMMET |
| 8 |
23-855364 |
BUSHING |
| 9 |
23-883050 |
SPACER |
| 10 |
10-58376 |
SCREW, (.164-18 x .375) |
| 11 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 12 |
87-856156T04 |
SWITCH |
| 13 |
32-885553 |
HOSE |
| 14 |
22-8M0207780 |
FITTING |
| 15 |
19-887609 |
PLUG |
| 16 |
12-4002318 |
WASHER |
| 17 |
10-81893435 |
SCREW, (M8 x 35) |
| 18 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 19 |
32-8752891 |
HOSE |
| 20 |
22-858955 |
CONNECTOR |
| 21 |
32-875283 |
HOSE, (2.00 Inches) |
| 22 |
35-875284T01 |
FILTER, Oil - In Line |
| 23 |
NSS |
NOT SOLD SEPARATE, Plug |
| 24 |
32-892830053 |
HOSE, (24.00 Inches Braided) (Cut to 22 Inches) |
| 25 |
10-81893460 |
SCREW, (M8 x 60) |
| 26 |
21-858870 |
CHECK VALVE |
| 27 |
859230T |
RETAINER |
| 28 |
32-8M0054213 |
HOSE, (40.00 Inches Bulk) (Cut to 34 Inches) To Oil Pump Connection Illustrated as #2 |
| 29 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 19.50 Inches) To Oil Pump Connection Illustrated as #6 |
| 30 |
56762 |
TIE STRAP, (4.00 Inches) |
| 31 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 11 Inches) To Oil Pump Connection Illustrated as #5 |
| 32 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 6 Inches) To Oil Pump Connection Illustrated as #4 |
| 33 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 4 Inches) To Oil Pump Connection Illustrated as #3 |
| 34 |
22-883988 |
ELBOW |
| 35 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 22 Inches) To Oil Pump Connection Illustrated as #7 |
| 36 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 16.50 Inches) To Oil Pump Connection Illustrated as #1 |
| 37 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 7 Inches) |
▶Port Center Main Oiling System (13 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-843034A07 |
POWERHEAD ASSEMBLY |
| 1 |
22-887801 |
FITTING, Elbow 90 Degree (.0625-27) |
| 2 |
22-887801 |
FITTING, Elbow 90 Degree (.0625-27) |
| 3 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 20.50 Inches) |
| 4 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 5 Inches) |
| 5 |
21-8592352 |
CHECK VALVE, 90 Degree (.0625-27) |
| 6 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 13 Inches) |
| 7 |
21-8282182 |
CHECK VALVE |
| 8 |
21-8582362 |
CHECK VALVE |
| 9 |
54-23567 |
CLIP |
| 10 |
10-878608 |
SCREW, (#10-16 x .500) |
| 11 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 11 Inches) |
| 12 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 9.50 Inches) |
▶Power Trim Components (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
855998A11 |
POWER TRIM ASSEMBLY, Complete Comment: SN# 1B227000 & Up |
| 1 |
878265A4 |
TRIM MOTOR |
| 2 |
NSS |
NOT SOLD SEPARATE, Armature |
| 3 |
NSS |
NOT SOLD SEPARATE, End Frame |
| 4 |
10-82494830 |
SCREW, (M6 x 30) |
| 5 |
13-400256 |
LOCKWASHER, (M6) |
| 6 |
8782451 |
DRIVESHAFT |
| 7 |
878410A1 |
PO CHECK KIT |
| 8 |
893929A01 |
MANUAL RELEASE ASSEMBLY (Includes Reference #26) |
| 9 |
8M0142997 |
SHAFT KIT |
| 10 |
17-878267 |
PIN |
| 11 |
878235A03 |
TILT CYLINDER ASSEMBLY Comment: SN# 1B227000 & Up |
| 12 |
878239A02 |
GUIDE KIT (Includes Reference #26) |
| 13 |
8M0142999 |
O-RING KIT (Includes Reference #26) |
| 14 |
8M0168219 |
SHOCK ROD KIT (Includes Reference #26) |
| 15 |
8M0143000 |
PISTON ASSEMBLY, Memory |
| 16 |
878406A02 |
REPAIR KIT, Check Valve (Includes Reference #26) |
| 17 |
878414T01 |
PISTON ASSEMBLY |
| 18 |
878413A1 |
PISTON ASSEMBLY |
| 19 |
1100-8M0021648 |
GUIDE ASSEMBLY |
| 20 |
878264A1 |
RESERVOIR KIT |
| 21 |
19-811613 |
PLUG ASSEMBLY |
| 22 |
10-4000327 |
SCREW, (M6 x 14) |
| 23 |
12-4002315 |
WASHER |
| 24 |
892251A01 |
PUMP KIT |
| 25 |
878408A1 |
REPAIR KIT, Power Trim |
| 26 |
17-821539 |
PIN, Trilobe |
| 27 |
10-858771 |
SCREW, (M10 x 30) |
| 28 |
12-4002319 |
WASHER |
| 29 |
97-818298Q1 |
ANODE KIT |
| 30 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 31 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 32 |
99625002 |
SHAFT |
| 33 |
8M0084613 |
C WASHER |
| 34 |
54-22875 |
CLIP |
| 35 |
10-878608 |
SCREW, (#10-16 x .500) |
| 36 |
32-828547353 |
CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (Cut to 12 Inches) |
| 37 |
54-816311T |
TIE STRAP, (8.00 Inches) |
▶Powerhead Gasket Set Components (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-88907003 |
GASKET, Relief Valve Cover and Plate |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-898246A06 |
DECAL, EPA Label Information Comment: (2006) |
▶Solenoid Plate (50 parts)
| Ref |
OEM Part # |
Part Name |
| - |
84-881262A2 |
HARNESS ASSEMBLY, Alternator, Alternator |
| 1 |
858366T2 |
PLATE |
| 2 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 3 |
25-822179 |
GROMMET |
| 4 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 5 |
10-82129125 |
SCREW, (M6 x 25 MM) |
| 6 |
23-8M0214955 |
BUSHING |
| 7 |
8M0207773 |
RELAY ASSEMBLY |
| 8 |
NSS |
NOT SOLD SEPARATE, Decal-Trim Relay |
| 9 |
828102 |
BRACKET |
| 10 |
23-8M0214955 |
BUSHING |
| 11 |
25-818967 |
GROMMET |
| 12 |
10-82129110 |
SCREW, (M6 x 10) |
| 13 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 14 |
54-828991T |
CLIP |
| 15 |
54-858755 |
CLIP, (1.00) |
| 16 |
84-878231A6 |
HARNESS ASSEMBLY, Fuse - 100 Ampere |
| 17 |
84-819514T21 |
HARNESS ASSEMBLY, Trim |
| 18 |
84-892971T01 |
HARNESS ASSEMBLY, Engine |
| 19 |
88-832969T05 |
FUSE, Mini - Tan - 5 Ampere Comment: (5 AMP) |
| 20 |
858754 |
COVER, Fuse |
| 21 |
84-882829A1 |
CABLE ASSEMBLY, Starter |
| 22 |
84-88439A46 |
CABLE ASSEMBLY, Battery - Positive |
| 23 |
11-8M0204668 |
NUT, (.312-18) |
| 24 |
13-53166 |
LOCKWASHER, (.312) |
| 25 |
10-32,11-813938 |
CAP NUT, |
| 26 |
10-32,11-45076 |
NUT, Brass |
| 27 |
84-88807A16 |
CABLE ASSEMBLY, (4.00 Inches) Black |
| 28 |
13541 |
PLUG, Male |
| 29 |
88555755T |
PCM, Propulsion Control Module |
| 30 |
10-82130025 |
SCREW, (M6 x 25) |
| 31 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 32 |
25-8M0190980 |
GROMMET |
| 33 |
23-856954 |
BUSHING |
| 34 |
54-891520001 |
CLIP |
| 35 |
10-82129114 |
SCREW, (M6 x 14) |
| 36 |
892295F01 |
BRACKET |
| 37 |
25-8M0190980 |
GROMMET |
| 38 |
23-822003 |
BUSHING |
| 39 |
881879T11 |
SENSOR, Pressure (0 - 100 PSI) |
| 40 |
22-8M0207782 |
FITTING |
| 41 |
54-883066 |
CLIP, (.865) |
| 42 |
54-879962 |
CLIP |
| 43 |
10-82130025 |
SCREW, (M6 x 25) |
| 44 |
10-82130012 |
SCREW, (M6 x 12) |
| 45 |
84-88439A26 |
CABLE ASSEMBLY, Battery - Negative |
| 46 |
10-81893420 |
SCREW, (M8 x 20) |
| 47 |
830796A04 |
CONNECTOR ASSEMBLY, Weather Cap - Male |
| 48 |
84-896542T01 |
HARNESS ASSEMBLY, Adaptor (Use where Applicable) |
| 49 |
877613A02 |
CONNECTOR ASSEMBLY, Weather Cap 6 Pin |
▶Starboard Center Main Oiling System (8 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-843034A07 |
POWERHEAD ASSEMBLY |
| 1 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 15.50 Inches) |
| 2 |
21-8592352 |
CHECK VALVE, 90 Degree (.0625-27) |
| 3 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 16.50 Inches) |
| 4 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 15 Inches) |
| 5 |
54-23567 |
CLIP |
| 6 |
10-878608 |
SCREW, (#10-16 x .500) |
| 7 |
22-887801 |
FITTING, Elbow 90 Degree (.0625-27) |
▶Starter Motor (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
50-892339T01 |
STARTER MOTOR ASSEMBLY |
| 2 |
10-803005 |
THRU BOLT |
| 3 |
43-880805A1 |
GEAR KIT |
| 4 |
809463A1 |
SOLENOID KIT |
| 5 |
10-69035 |
SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel |
| 6 |
84-93388A1 |
CABLE ASSEMBLY, (6.00 Inches) Black |
| 7 |
NSS |
NOT SOLD SEPARATE, Decal-Warning-High Voltage |
| 8 |
13-400255 |
LOCKWASHER, (M5) |
| 9 |
11-400211 |
NUT, (M5) Stainless Steel |
| 10 |
13-8M0204647 |
LOCKWASHER, (.312) |
| 11 |
11-400213 |
NUT, (M8) Stainless Steel |
| 12 |
23-8M0034918 |
COLLAR |
| 13 |
8M0043276 |
STOP |
▶Swivel Bracket and Steering Arm (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1499-8M0102865 |
SWIVEL BRACKET ASSEMBLY, Black |
| 2 |
25-8M0214926 |
O-RING |
| 3 |
23-818764 |
BUSHING |
| 4 |
23-816039 |
SPACER |
| 5 |
26-87735 |
SEAL, Oil (LOWER) |
| 6 |
22-8M0169589 |
FITTING, Grease |
| 7 |
23-821207 |
BUSHING |
| 8 |
12-816432 |
THRUST WASHER |
| 9 |
826364T |
YOKE, Bottom Comment: (Stainless Steel) |
| 10 |
53-67684 |
RING, Retaining |
| 11 |
8M0045383 |
STRIKER PLATE |
| 12 |
13-58643 |
LOCKWASHER, (.375) |
| 13 |
11-46335 |
NUT, (.375-24) |
| 14 |
10-64014 |
SCREW, (.250-28 x .500) |
| 15 |
NSS |
NOT SOLD SEPARATE, Decal-Serial Overlaminate |
| 16 |
859187A1 |
SENDER ASSEMBLY, Trim |
| 17 |
10-852368 |
SCREW, (#10-24 x .750) |
| 18 |
10,13-26996 |
LOCKWASHER, Stainless Steel |
| 19 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 20 |
17-8M0132731 |
SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (Stainless Steel) |
| 21 |
10-8M0141069 |
SCREW, (M12 x 190) |
| 22 |
824998001 |
BUMPER |
| 23 |
8163851 |
MOUNT, Upper |
| 24 |
12-8154371 |
WASHER |
| 25 |
12-815436 |
WASHER |
| 26 |
11-896963 |
NUT, (M12) |
| 27 |
8M0036783 |
CLAMP |
| 28 |
10-81893435 |
SCREW, (M8 x 35) |
| 29 |
92876A12 |
LINK ROD ASSEMBLY |
| 30 |
10-849838 |
SCREW, (.375-24 x 1.250) |
| 31 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel |
| 32 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
▶Throttle Linkage (45 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M0040987 |
LEVER |
| 2 |
10-81893460 |
SCREW, (M8 x 60) |
| 3 |
23-887605 |
BUSHING |
| 4 |
23-821113 |
BUSHING |
| 5 |
10-40124 |
SCREW, (M6 x 55) |
| 6 |
11-400212 |
NUT, (M6) Stainless Steel |
| 7 |
42942 |
CAP |
| 8 |
42927 |
INSERT |
| 9 |
11-401386 |
NUT, (M6) Stainless Steel |
| 10 |
23-8M0215006 |
BUSHING |
| 11 |
884834 |
LINK |
| 12 |
824010T05 |
BRACKET, Anchor |
| 13 |
824016 |
LATCH |
| 14 |
10-42975 |
DRIVE SCREW |
| 15 |
824015 |
CUP, Barrel Retainer |
| 16 |
10-82155025 |
SCREW, (M8 x 25 MM) Stainless Steel |
| 17 |
12-43430 |
WASHER |
| 18 |
10-82155025 |
SCREW, (M8 x 25 MM) Stainless Steel |
| 19 |
8M0039052 |
BRACKET, Slide |
| 20 |
87-8M0207794 |
SWITCH |
| 21 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 22 |
10-82470620 |
SCREW, (M3.5 x 20) |
| 23 |
12-35459 |
WASHER |
| 24 |
883142A03 |
SHIFT LINK KIT |
| 25 |
8539683 |
SLIDE |
| 26 |
11-401366 |
NUT, (M6) Stainless Steel |
| 27 |
23-42994 |
BUSHING |
| 28 |
8M0187153 |
SHIFT SHAFT, Upper Comment: (X-Long) |
| 29 |
10-40011113 |
SCREW, (M5 x 45) Stainless Steel |
| 30 |
8582261 |
COVER |
| 31 |
8M0008111 |
LINK |
| 32 |
883081 |
LEVER |
| 33 |
8M6005165 |
INDICATOR, Throttle Position |
| 34 |
10-82130025 |
SCREW, (M6 x 25) |
| 35 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 36 |
25-8M0190980 |
GROMMET |
| 37 |
23-856954 |
BUSHING |
| 38 |
8544862 |
BRACKET |
| 39 |
54-858932 |
CLIP |
| 40 |
858353T5 |
CAM ASSEMBLY |
| 41 |
8235694 |
BALL, Threaded |
| 42 |
23-8M0215006 |
BUSHING |
| 43 |
10-40011155 |
SCREW, (M8 x 55) Stainless Steel |
| 44 |
23-8807371 |
BUSHING |
| 45 |
12-56720 |
WASHER, (.330 x .750 x .060) Stainless Steel |
▶Top Cowl (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-897136A05 |
DECAL SET |
| 1 |
100-881288T32 |
TOP COWL ASSEMBLY |
| 2 |
10-82130030 |
SCREW, (M6 x 30) |
| 3 |
884041A04 |
SOUND BLANKET KIT |
| 4 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Top |
| 5 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Port |
| 6 |
13-93702 |
WASHER, (.250 External Star) |
| 7 |
826639T |
COVER |
| 8 |
850682T4 |
HOOK ASSEMBLY, Rear Latch |
| 9 |
NSS |
NOT SOLD SEPARATE, Pin |
| 10 |
53-8237951 |
RING, Retaining |
| 11 |
8M0207770 |
ROLLER |
| 12 |
25-850685T02 |
GROMMET |
| 13 |
8M0036792 |
BRACKET, Front |
| 14 |
10-82130020 |
SCREW, (M6 x 20) |
| 15 |
815477 |
BUMPER, Latch |
| 16 |
8155381 |
PIN, Roll |
| 17 |
11-401366 |
NUT, (M6) Stainless Steel |
| 18 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 19 |
53-8237951 |
RING, Retaining |
| 20 |
8M0207770 |
ROLLER |
| 21 |
12-87161 |
WASHER |
▶Transom Brackets (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3426-828334T03 |
BRACKET ASSEMBLY, Transom-Starboard |
| 2 |
3425-828333T08 |
BRACKET ASSEMBLY, Transom-Port |
| 3 |
22-8M0169588 |
FITTING, Grease (PORT) |
| 4 |
826125A1 |
TILT TUBE |
| 5 |
11-826135 |
NUT, (1.00-14) Nylon Insert |
| 6 |
25-45711 |
O-RING, (.612 x .103) |
| 7 |
13-88750 |
WASHER |
| 8 |
11-826164 |
NUT, (.875-14) |
| 9 |
10-8M0149747 |
SCREW, (.500-20 x 4.500) |
| 10 |
12-8M0204665 |
WASHER, (.530 x .870 x .105) Stainless Steel |
| 11 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 12 |
11-82671117 |
NUT, (.500-20) |
| 13 |
8M0115104 |
LEVER ASSEMBLY, Tilt Lock |
| 14 |
24-830899 |
SPRING, Tension |
| 15 |
23-65830 |
NYLINER |
| 16 |
24-830900 |
SPRING, Compression |
| 17 |
99633 |
KNOB |
| 18 |
17-99615 |
PIN, Groove |
| 19 |
17-893709 |
PIN |
▶Vapor Separator Components (43 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-889316A1 |
O-RING KIT, Vapor Seperator |
| 1 |
889317T1 |
COVER KIT |
| 2 |
NSS |
NOT SOLD SEPARATE, Seat |
| 3 |
889318001 |
PLATE, Baffle |
| 4 |
10-883223 |
SCREW, (M6 x 16) |
| 5 |
27-889319 |
GASKET |
| 6 |
22-883556 |
FITTING |
| 7 |
25-8M0062785 |
O-RING |
| 8 |
22-889329 |
FITTING |
| 9 |
19-883208 |
PLUG |
| 10 |
35-8M0122423 |
FILTER, Fuel |
| 11 |
889320A1 |
FLOAT KIT |
| 12 |
F10064 |
SHAFT |
| 13 |
888725T02 |
PUMP ASSEMBLY, Fuel - High Pressure |
| 14 |
8M6000589 |
SLEEVE |
| 15 |
25-8893162 |
O-RING |
| 16 |
26-889321 |
SEAL |
| 17 |
889328 |
RETAINER |
| 18 |
1395-9643 |
SCREW |
| 19 |
888733T02 |
PUMP ASSEMBLY, Boost |
| 20 |
25-889322 |
GROMMET |
| 21 |
25-889316 |
O-RING |
| 22 |
26-8M6001413 |
SEAL |
| 23 |
889324T03 |
BOWL KIT |
| 24 |
84-889325A02 |
WIRE |
| 25 |
NSS |
NOT SOLD SEPARATE, Check Valve |
| 26 |
22-855424011 |
FITTING |
| 27 |
889326A1 |
VALVE KIT, Inlet |
| 28 |
10-889327A1 |
SCREW, Drian |
| 29 |
25-8893161 |
O-RING |
| 30 |
8M0214989 |
SENSOR, Water |
| 31 |
22-782792 |
FITTING, Elbow 45 Degree (1.25) |
| 32 |
25-627021 |
O-RING, (.301 x .070) |
| 33 |
889430 |
INSERT |
| 34 |
32-883545002 |
HOSE |
| 35 |
884820 |
SHRADER VALVE |
| 36 |
25-891778 |
O-RING |
| 37 |
54-884819 |
CLIP |
| 38 |
10-82130012 |
SCREW, (M6 x 12) |
| 39 |
25-855362001 |
GROMMET |
| 40 |
23-883050 |
SPACER |
| 41 |
10-81893460 |
SCREW, (M8 x 60) |
| 42 |
12-4002318 |
WASHER |
▶Water Hoses (13 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-843034A07 |
POWERHEAD ASSEMBLY |
| 1 |
22-858855 |
FITTING, Straight |
| 2 |
54-855228 |
CLAMP, (25.6 mm) |
| 3 |
32-859090001 |
HOSE, Starboard Dump (Starboard) |
| 4 |
32-859089001 |
HOSE, Port Dump (Port) |
| 5 |
32-856839 |
TUBING, To Telltale |
| 6 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 7 |
32-858807 |
HOSE |
| 8 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 9 |
32-858865 |
HOSE |
| 10 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 11 |
22-291112 |
FITTING |
| 12 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 225 PRO XS (3.0L DFI) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
