Mercury 225 (3.0L-DFI)(DTS) (1B504989 & Up) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 225 (3.0L-DFI)(DTS). Scroll down for exploded parts diagrams (69), specifications, and maintenance reference.

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JLM Marine fuel filter for Mercury Mariner 75-300 HP Mercruiser 4.5L 6.2L 35-8M0122423, maroon plastic housing with screw-on connection and three tabs, pleated cream filter element, viewed from side
Filtro de combustible para Mercury Mariner 75-300 HP MerCruiser 4.5L 6.2L 35-8M0122423 35-8M006004
$18.99
$18.99
files/Fuel_Filter_for_Mercury_Mariner_75-300_HP_MerCruiser_45L_62L__35-8M0122423__35-8M006004_-_JLM_MARINE-8286118.jpgDefault Title
$18.99
Water Pressure Sensor 8M6000626 – Fits Mercury / MerCruiser
Water Pressure Sensor 8M6000626 – Fits Mercury / MerCruiser
$89.77
$89.77
files/12_95e29407-28f9-43c4-95f0-12d4657571ac.jpgDefault Title
$89.77
89-817109A1 Solenoid Relay for Mercury Force | JLM Marine
89-817109A1 Solenoid Relay for Mercury Force | JLM Marine
$18.04
$18.04
files/12_80ed4d3a-3b57-4613-9512-bb4e07013020.jpgDefault Title
$18.04
fuel pump diaphragm kit for mercury 30-275 hp 18-7817, jlm marine, black and white gaskets and white components on white background
Kit de diafragma de bomba de combustible para Mercury 30-275 HP 18-7817
$20.99
$20.99
files/Fuel_Pump_Diaphragm_Kit_for_Mercury_30-275_HP__18-7817_-_JLM_MARINE-8288095.jpgDefault Title
$20.99
878239A02 Tilt End Cap with Seals for Mercury Mariner | JLM Marine
878239A02 Tilt End Cap with Seals for Mercury Mariner | JLM Marine
$36.49
$36.49
files/12_2b7d8ef9-1846-4516-a2a2-dcb0728e34ad.jpgDefault Title
$36.49
89-825096T Starter Solenoid Relay for Mercury Mariner | JLM Marine
89-825096T Starter Solenoid Relay for Mercury Mariner | JLM Marine
$23.99
$23.99
files/12_fa8e19d6-2d67-482c-92c4-3dc375f3c511.jpgDefault Title
$23.99
828708 Tilt/Trim Motor for Mercury Mariner 135HP 150HP 175HP 200HP 225HP | JLM Marine
828708 Tilt/Trim Motor for Mercury Mariner 135HP 150HP 175HP 200HP 225HP | JLM Marine
$105.50
$105.50
files/12_6537a4fb-834e-4503-976a-75c039dc6b6a.jpgDefault Title
$105.50
Water Pump Impeller Kit – Fits Honda 70–90 HP Outboard Motors (Replaces 47 - 43026Q02, 19210 - ZW1 - 003) - JLM Marine Boat Parts Limited
Impulsor de bomba de agua para Honda 30-250 HP 18-3056
$21.50
$21.50
files/Water_Pump_Impeller_for_Honda_30-250_HP___18-3056_-_JLM_MARINE-8288262.jpgDefault Title
$21.50
Drain Screw Gasket - Fits Mercury/Mercruiser Outboards & Sterndrives - JLM Marine Boat Parts Limited
Juntas de drenaje para motores Mercury Mariner y MerCruiser 26-830749
$18.49
$18.49
files/Drain_Screw_Gaskets_for_Mercury_Mariner_and_MerCruiser_Engines_26-830749_-_JLM_MARINE-8287479.jpgDefault Title
$18.49
76214Q5 Anode Plate for Mercury Mariner Force MerCruiser | JLM Marine
76214Q5 Anode Plate for Mercury Mariner Force MerCruiser | JLM Marine
$26.49
$26.49
files/S77a47994a01847258207260b62dcbb71z.jpg_200x200_5268f2c1-410c-44af-a3c0-e0e4179c7be7.webpDefault Title
$26.49
27-804680 Gasket Intake Manifold Reed for Mercury Mariner 6 Cyl 3.625 Bore 3L EFI 6 Cyl 3.6265 Bore 3.2L XS 6 Cyl 3.6265 Bore 3L Optimax 6 Cyl 3.6265 Bore 3L Pro XS | JLM Marine
27-804680 Gasket Intake Manifold Reed for Mercury Mariner 6 Cyl 3.625 Bore 3L EFI 6 Cyl 3.6265 Bore 3.2L XS 6 Cyl 3.6265 Bore 3L Optimax 6 Cyl 3.6265 Bore 3L Pro XS | JLM Marine
$20.99
$20.99
files/12_68ded1cc-ada0-48eb-be21-3a84309be525.jpgDefault Title
$20.99
26-830749A01 Seal Kit Lower Gearcase for Mercury Mariner Force Verado | JLM Marine
26-830749A01 Seal Kit Lower Gearcase for Mercury Mariner Force Verado | JLM Marine
$41.79
$41.79
files/12_ee1d1a48-6734-4f42-a6f5-b492e0f73f1a.jpgDefault Title
$41.79
1100-8M0021648 Tilt End Cap Seal Guide Assembly for Mercury Mariner | JLM Marine
1100-8M0021648 Tilt End Cap Seal Guide Assembly for Mercury Mariner | JLM Marine
$82.49
$82.49
files/5dc82dea2f6c2cbc.jpgDefault Title
$82.49
Thermostat (130°F/54°C) – Fits Mercury/Mariner 200 - 300 HP (Replaces 885599003, 885599004, 8M0057307) - JLM Marine Boat Parts Limited
Termostato para Mercury 130F 200-300 Hp 775-15 8855991 885599003 18-3535 885599 1, 885599003, 885599004,183535
$29.95
$29.95
files/885599003_1_79ff49c0-0b24-42ff-b886-0ffd9bdc15c3.jpgDefault Title
$29.95
photo jlm marine water pump impeller for mercury mariner honda 40-300 hp 47-43026t2 black six-blade star-shaped rubber impeller with central grey-lined opening
Impulsor de bomba de agua para Mercury/Mariner/Honda KIT DE BOMBA DE AGUA 40-300 HP 47-43026T2
$15.49
$15.49
files/Water_Pump_Impeller_for_Mercury-Mariner-Honda_WATER_PUMP_KIT_40-300_HP_47-43026T2_-_JLM_MARINE-8289750.jpgDefault Title
$15.49

Mercury 225 (3.0L-DFI)(DTS) (1B504989 & Up) Parts & Diagrams

🔎 Mercury 225 (3.0L-DFI)(DTS) Reference Library — Exploded parts diagrams (69 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 225 (3.0L-DFI)(DTS) is a 4-Stroke, V6 64-degree, DOHC, 24-valve outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, V6 64-degree, DOHC, 24-valve
Horsepower 225 HP
Displacement 3400 cc (3.4L / 209 CID)
Bore x Stroke 92 mm x 86 mm (3.6 in. x 3.4 in.)
Spark Plug (Type & Gap) NGK LKAR7C-9
Engine Oil Capacity 6.6 L (7.0 qt)
Recommended Engine Oil Mercury FourStroke Oil 25W-40
Gear Case Oil Capacity 710 mL (24.0 oz)
Idle Speed (in gear) 600 ± 50 RPM (in gear)
Full Throttle RPM Range 5200-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 225 (3.0L-DFI)(DTS):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 225 (3.0L-DFI)(DTS).

▶Accessories (54 parts) Accessories
Ref OEM Part # Part Name
- 87-887979A2 SWITCH KIT, Tilt Limit
0 858915A1 TRIM REDUCER KIT
1 1257-8742A21 TANK ASSEMBLY, Remote Oil Comment: (With Sender)
2 12335A1 BRACKET KIT
3 12323A1 CORD/HOOK KIT
4 12320 BRACKET
5 10-79968 SCREW, (#12-11 x .750)
6 36-43298A2 CAP ASSEMBLY
7 25-11332 O-RING, (2.225 x .210)
8 816190A5 OIL PICK UP ASSEMBLY, With Sender
9 36-43298A2 CAP ASSEMBLY
10 25-11332 O-RING, (2.225 x .210)
11 32-99802 TUBE
12 32-99439 HOSE, (114.00 Inches)
13 54-816311T TIE STRAP, (8.00 Inches)
14 17334A2 VISUAL WARNING SYSTEM
15 88-17429 LAMP
16 76424 BRACKET
17 16-55422 STUD, (#10-32 x 2.00)
18 12-24676 WASHER, (.200 x .440 x .032)
19 10-32,11-68219 NUT, Stainless Steel
20 15969A09 DECK FILL KIT, Oil
21 15969A13 DECK FILL KIT, Oil
22 15966 PLATE
23 54-815504228 CLAMP, Worm Gear
24 15967 ADAPTOR, Oil Filler
25 25-11332 O-RING, (2.225 x .210)
26 32-850719 HOSE, (100.00 Feet Bulk)
27 812497A2 DIODE ASSEMBLY Comment: Not Included with Kit Reference #28
28 87-19674Q2 SWITCH/LANYARD KIT
29 NSS NOT SOLD SEPARATE
30 10-18303 SCREW, (.190-16 x 1.750) Stainless Steel
31 813679 ADAPTER
32 15920Q54 LANYARD ASSEMBLY
33 10-32866 SCREW, (#10-32 x 2.00) Stainless Steel
34 18321 CLAMP, Mounting
35 12-24676 WASHER, (.200 x .440 x .032)
36 10-32,11-68219 NUT, Stainless Steel
37 79146 RETAINER
38 84-11149A2 CABLE ASSEMBLY, (6.00 Inches)
39 54-816311T TIE STRAP, (8.00 Inches)
40 8M0032846 RETAINER, Brass, Switch
41 88334A2 MERCATHODE KIT
42 10-22793 SCREW, (#9-14 x .875)
43 12-30164 WASHER, (.192 x .375 x .0312) Stainless Steel
44 72958A5 ELECTRODE ASSEMBLY
45 97-72957A5 ANODE ASSEMBLY
46 25-8M0204645 O-RING, (.796 x .139)
47 10-87698 SCREW, (#10-16 x 1.250) Stainless Steel
48 88-8M0207796 FUSE, 20 Ampere
49 84-95084A10 CABLE ASSEMBLY, (5.00 Inches) Red
50 84-95084A13 CABLE ASSEMBLY, (64.00 Inches)
51 10-32,11-45076 NUT, Brass
52 84-79138A8 CABLE ASSEMBLY, (72.00 Inches) Black
▶Air Compressor Comp. 200/225/200 Pro XS, 1B885131 and below (31 parts) Air Compressor Comp. 200/225/200 Pro XS, 1B885131 and below
Ref OEM Part # Part Name
- 25-832804A03 O-RING KIT
1 8M0060052 COMPRESSOR ASSEMBLY, Air Comment: Unpainted
2 1100-8M0050792 END CAP ASSEMBLY
3 NSS NOT SOLD SEPARATE, Snap Ring
4 10-85593920 SCREW, (M6 x 20)
5 25-67206001 O-RING
6 25-67206001 O-RING
7 653-833146T06 CONNECTING ROD ASSEMBLY
8 NSS NOT SOLD SEPARATE, Piston assembly
9 53-8348101 RING, Lock
10 835088A10 REED PLATE ASSEMBLY
11 25-67207 O-RING, (3.489 x .070)
12 25-832804 O-RING, (2.739 x .070)
13 26-828225 SEAL
14 8M0073889 HEAD KIT, Compressor
15 22-8812711 FITTING
16 22-856744 FITTING
17 25-831985 O-RING, (.468 x .078)
18 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
19 21-428641 FITTING, Check Valve
20 22-151331 FITTING
21 22-16604 FITTING, Straight (.125-27)
22 10-82127335 SCREW, (M8 x 35 MM)
23 13536A14 SENSOR ASSEMBLY, Temperature
24 137151 RETAINER
25 10-81893414 SCREW, (M8 x 14)
26 8215832 PIN, Special (1.5 Inches)
27 10-85593912 SCREW, (M6 x 12)
28 8M0175171 PULLEY
29 10-8M0045380 SCREW, (M8 x 50)
30 13541 PLUG, Male
▶Air Compressor Comp. 200/225/200 Pro XS, 1B885132 and up (33 parts) Air Compressor Comp. 200/225/200 Pro XS, 1B885132 and up
Ref OEM Part # Part Name
- 25-832804A03 O-RING KIT
1 8M0060052 COMPRESSORY ASSEMBLY, Air Comment: Black
2 1100-8M0060381 END CAP ASSEMBLY
3 10-8M0045380 SCREW, (M8 x 50)
4 25-67206001 O-RING
5 25-67206001 O-RING
6 10-85593920 SCREW, (M6 x 20)
7 653-833146T06 CONNECTING ROD ASSEMBLY
8 NSS NOT SOLD SEPARATE, Piston assembly
9 53-8348101 RING, Lock
10 835088A10 REED PLATE ASSEMBLY
11 25-67207 O-RING, (3.489 x .070)
12 25-832804 O-RING, (2.739 x .070)
13 26-828225 SEAL
14 8M0073889 HEAD KIT, Compressor
15 22-8812711 FITTING
16 22-856744 FITTING
17 25-831985 O-RING, (.468 x .078)
18 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
19 21-428641 FITTING, Check Valve
20 10-8M0037204 SCREW, Nylon, push in
21 54-22875 CLIP
22 22-16604 FITTING, Straight (.125-27)
23 10-82127335 SCREW, (M8 x 35 MM)
24 13536A14 SENSOR ASSEMBLY, Temperature
25 137151 RETAINER
26 10-81893414 SCREW, (M8 x 14)
27 8215832 PIN, Special (1.5 Inches)
28 10-85593912 SCREW, (M6 x 12)
29 8M0175171 PULLEY
30 10-8M0045380 SCREW, (M8 x 50)
31 13541 PLUG, Male
32 22-151331 FITTING
▶Air Compressor Components 250, SN# 1B885131 and below (30 parts) Air Compressor Components 250, SN# 1B885131 and below
Ref OEM Part # Part Name
- 25-832804A03 O-RING KIT
1 8M0060051 COMPRESSOR ASSEMBLY, Air Comment: Unpainted
2 1100-8M0050793 END CAP ASSEMBLY
3 NSS NOT SOLD SEPARATE, Snap Ring
4 10-82130020 SCREW, (M6 x 20)
5 25-89224001 O-RING
6 25-67206001 O-RING
7 653-833146T06 CONNECTING ROD ASSEMBLY
8 NSS NOT SOLD SEPARATE, Piston Assembly
9 53-8348101 RING, Lock
10 835088A10 REED PLATE ASSEMBLY
11 25-67207 O-RING, (3.489 x .070)
12 25-832804 O-RING, (2.739 x .070)
13 26-828225 SEAL
14 835087A3 HEAD ASSEMBLY, Compressor
15 22-8307535 FITTING, Straight
16 10-82127335 SCREW, (M8 x 35 MM)
17 22-151331 FITTING
18 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
19 21-428641 FITTING, Check Valve
20 22-856744 FITTING
21 22-16604 FITTING, Straight (.125-27)
22 25-831985 O-RING, (.468 x .078)
23 13536A14 SENSOR ASSEMBLY, Temperature
24 137151 RETAINER
25 10-81893414 SCREW, (M8 x 14)
26 22-390721 PLUG, Pipe (.125-27) Brass
27 10-85593912 SCREW, (M6 x 12)
28 8M0175171 PULLEY
29 10-8M0045380 SCREW, (M8 x 50)
▶Air Compressor Components 250, SN# 1B885132 and up (30 parts) Air Compressor Components 250, SN# 1B885132 and up
Ref OEM Part # Part Name
- 25-832804A03 O-RING KIT
1 8M0060051 COMPRESSOR ASSEMBLY, Air Comment: Black
2 1100-8M0060381 END CAP ASSEMBLY
3 10-8M0045380 SCREW, (M8 x 50)
4 25-67206001 O-RING
5 25-67206001 O-RING
6 10-82130020 SCREW, (M6 x 20)
7 653-833146T06 CONNECTING ROD ASSEMBLY
8 NSS NOT SOLD SEPARATE, Piston Assembly
9 53-8348101 RING, Lock
10 835088A10 REED PLATE ASSEMBLY
11 25-67207 O-RING, (3.489 x .070)
12 25-832804 O-RING, (2.739 x .070)
13 26-828225 SEAL
14 835087A3 HEAD ASSEMBLY, Compressor
15 22-8307535 FITTING, Straight
16 10-82127335 SCREW, (M8 x 35 MM)
17 22-151331 FITTING
18 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
19 21-428641 FITTING, Check Valve
20 22-856744 FITTING
21 22-16604 FITTING, Straight (.125-27)
22 25-831985 O-RING, (.468 x .078)
23 13536A14 SENSOR ASSEMBLY, Temperature
24 137151 RETAINER
25 10-81893414 SCREW, (M8 x 14)
26 22-390721 PLUG, Pipe (.125-27) Brass
27 10-85593912 SCREW, (M6 x 12)
28 8M0175171 PULLEY
29 10-8M0045380 SCREW, (M8 x 50)
▶Air Compressor Components, SN# 1B885131 and below (31 parts) Air Compressor Components, SN# 1B885131 and below
Ref OEM Part # Part Name
- 25-832804A03 O-RING KIT
1 8M0060052 COMPRESSOR ASSEMBLY, Air Comment: Unpainted
2 1100-8M0050792 END CAP ASSEMBLY
3 NSS NOT SOLD SEPARATE, Snap Ring
4 10-85593920 SCREW, (M6 x 20)
5 25-67206001 O-RING
6 25-67206001 O-RING
7 653-833146T06 CONNECTING ROD ASSEMBLY
8 NSS NOT SOLD SEPARATE, Piston assembly
9 53-8348101 RING, Lock
10 835088A10 REED PLATE ASSEMBLY
11 25-67207 O-RING, (3.489 x .070)
12 25-832804 O-RING, (2.739 x .070)
13 26-828225 SEAL
14 8M0073889 HEAD KIT, Compressor
15 22-8812711 FITTING
16 22-856744 FITTING
17 25-831985 O-RING, (.468 x .078)
18 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
19 21-428641 FITTING, Check Valve
20 22-151331 FITTING
21 22-16604 FITTING, Straight (.125-27)
22 10-82127335 SCREW, (M8 x 35 MM)
23 13536A14 SENSOR ASSEMBLY, Temperature
24 137151 RETAINER
25 10-81893414 SCREW, (M8 x 14)
26 8215832 PIN, Special (1.5 Inches)
27 10-85593912 SCREW, (M6 x 12)
28 8M0175171 PULLEY
29 10-8M0045380 SCREW, (M8 x 50)
30 13541 PLUG, Male
▶Air Compressor Components, SN# 1B885132 and up (33 parts) Air Compressor Components, SN# 1B885132 and up
Ref OEM Part # Part Name
- 25-832804A03 O-RING KIT
1 8M0060052 COMPRESSORY ASSEMBLY, Air Comment: Black
2 1100-8M0060381 END CAP ASSEMBLY
3 10-8M0045380 SCREW, (M8 x 50)
4 25-67206001 O-RING
5 25-67206001 O-RING
6 10-85593920 SCREW, (M6 x 20)
7 653-833146T06 CONNECTING ROD ASSEMBLY
8 NSS NOT SOLD SEPARATE, Piston assembly
9 53-8348101 RING, Lock
10 835088A10 REED PLATE ASSEMBLY
11 25-67207 O-RING, (3.489 x .070)
12 25-832804 O-RING, (2.739 x .070)
13 26-828225 SEAL
14 8M0073889 HEAD KIT, Compressor
15 22-8812711 FITTING
16 22-856744 FITTING
17 25-831985 O-RING, (.468 x .078)
18 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
19 21-428641 FITTING, Check Valve
20 10-8M0037204 SCREW, Nylon, push in
21 54-22875 CLIP
22 22-16604 FITTING, Straight (.125-27)
23 10-82127335 SCREW, (M8 x 35 MM)
24 13536A14 SENSOR ASSEMBLY, Temperature
25 137151 RETAINER
26 10-81893414 SCREW, (M8 x 14)
27 8215832 PIN, Special (1.5 Inches)
28 10-85593912 SCREW, (M6 x 12)
29 8M0175171 PULLEY
30 10-8M0045380 SCREW, (M8 x 50)
31 13541 PLUG, Male
32 22-151331 FITTING
▶Air Handler (54 parts) Air Handler
Ref OEM Part # Part Name
- 877869A07 POWERHEAD ASSEMBLY
1 858541T3 PLATE
2 27-804680 GASKET
3 828623T6 REED BLOCK ASSEMBLY
4 10-8555252 SCREW, (M6)
5 23-855364 BUSHING
6 25-855362001 GROMMET
7 12-817274 WASHER, (.344 x 1.00 x .063) Stainless Steel
8 10-81893435 SCREW, (M8 x 35)
9 858539T6 PLENUM KIT, Air
10 27-804679004 GASKET
11 10-883942 SCREW, (M4 x 16)
12 854445 SENSOR, MAP
13 884522 BRACKET, MAP Sensor
14 8M0148668 SENSOR ASSEMBLY
15 25-896699 O-RING, (1.78 mm x .08 mm)
16 877828T02 CONTROL, Throttle - Electronic
17 16-881852 STUD, M6 x 50
18 11-889452 NUT
19 881005 ISOLATOR
20 880791 PLATE
21 54-889594001 CLAMP
22 881004 PLATE
23 10-82130014 SCREW, (M6 x 14)
24 25-855426 O-RING
25 859230T RETAINER
26 54-804842 CLAMP
27 8M0185614 PUMP ASSEMBLY, Oil
28 884353 BRACKET
29 21-858870 CHECK VALVE
30 10-1993716 SCREW, (M6 x 16)
31 54-816311T TIE STRAP, (8.00 Inches)
32 8M0001447 BRACKET
33 10-82130040 SCREW, (M6 x 40)
34 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
35 54-858902 CLAMP
36 880083T1 COVER ASSEMBLY
37 25-13467 GROMMET, (.88 Inside Diameter)
38 19-89219001 PLUG
39 25-8M0153609 GROMMET
40 881277T2 ATTENUATOR
41 23-856954 BUSHING
42 25-8M0190980 GROMMET
43 NSS NOT SOLD SEPARATE, Seal
44 25-20116 GROMMET
45 35-880084T01 FILTER ASSEMBLY, Air
46 37-881865 DECAL, Caution-Start in Gear
47 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
48 10-82130050 SCREW, (M6 x 50)
49 881879T25 SENSOR ASSEMBLY, Pitot
50 881879T11 SENSOR, Pressure (0 - 100 PSI)
51 22-8M0207782 FITTING
52 54-883066 CLIP, (.865)
53 32-85978571 TUBING, (52.00 Inches Bulk), Cut to 52 Inches
▶Air Handler 200/225/200 Pro XS (55 parts) Air Handler 200/225/200 Pro XS
Ref OEM Part # Part Name
- 877869A07 POWERHEAD ASSEMBLY Comment: 225
1 858541T3 PLATE
2 27-804680 GASKET
3 828623T6 REED BLOCK ASSEMBLY
4 10-8555252 SCREW, (M6)
5 23-855364 BUSHING
6 25-855362001 GROMMET
7 12-817274 WASHER, (.344 x 1.00 x .063) Stainless Steel
8 10-81893435 SCREW, (M8 x 35)
9 858708T1 PLENUM KIT, Air
10 27-804679004 GASKET
11 10-883942 SCREW, (M4 x 16)
12 854445 SENSOR, MAP
13 884522 BRACKET, MAP Sensor
14 8M0148668 SENSOR ASSEMBLY
15 25-896699 O-RING, (1.78 mm x .08 mm)
16 883949T03 THROTTLE BODY KIT
17 10-82130040 SCREW, (M6 x 40)
18 25-855426 O-RING
19 8M0185614 PUMP ASSEMBLY, Oil
20 858851A03 LEVER ASSEMBLY, Throttle
21 8M0072162 ROLLER
22 12-8M0204666 WASHER, (.203 x .500 x .032)
23 8-32,11-826709104 NUT, Stainless Steel
24 10-8M0027821 SCREW, (M5 x 18)
25 12-8M0027819 WASHER, Cupped
26 12-8M0027820 WASHER, Spool
27 10,13-69432 LOCKWASHER, External
28 54-804842 CLAMP
29 21-858870 CHECK VALVE
30 10-1993716 SCREW, (M6 x 16)
31 859230T RETAINER
32 8M0001447 BRACKET
33 10-82130040 SCREW, (M6 x 40)
34 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
35 880083T1 COVER ASSEMBLY
36 25-13467 GROMMET, (.88 Inside Diameter)
37 19-89219001 PLUG
38 25-8M0153609 GROMMET
39 881909T3 ATTENUATOR ASSEMBLY
40 23-856954 BUSHING
41 25-8M0190980 GROMMET
42 882767 SEAL
43 25-20116 GROMMET
44 54-23567 CLIP
45 10-69570 SCREW, (#10-16 x .750)
46 10-82130050 SCREW, (M6 x 50)
47 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
48 37-881865 DECAL, Caution-Start in Gear
49 54-858902 CLAMP
50 881879T25 SENSOR ASSEMBLY, Pitot
51 881879T11 SENSOR, Pressure (0 - 100 PSI)
52 22-8M0207782 FITTING
53 54-883066 CLIP, (.865)
54 32-85944975 TUBING, (72.00 Inches Bulk), Cut to 52 Inches
▶Air Handler 250 (54 parts) Air Handler 250
Ref OEM Part # Part Name
- 61-843034A07 POWERHEAD ASSEMBLY
NS 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
1 858541T4 ADAPTOR PLATE
2 27-841220 GASKET
3 840418T04 REED BLOCK ASSEMBLY
4 34-840445A04 REED PETAL ASSEMBLY
5 10-849038 SCREW, (M3 x 5)
6 840447 REED PLATE
7 10-8555252 SCREW, (M6)
8 23-855364 BUSHING
9 25-855362001 GROMMET
10 12-817274 WASHER, (.344 x 1.00 x .063) Stainless Steel
11 10-81893435 SCREW, (M8 x 35)
12 8M0001447 BRACKET
13 858708T1 PLENUM KIT, Air
14 27-804679004 GASKET
15 10-883942 SCREW, (M4 x 16)
16 54-816311T TIE STRAP, (8.00 Inches)
17 54-804842 CLAMP
18 8M0185614 PUMP ASSEMBLY, Oil
19 854445 SENSOR, MAP
20 884522 BRACKET, MAP Sensor
21 10-1993716 SCREW, (M6 x 16)
22 8M0148668 SENSOR ASSEMBLY
23 25-896699 O-RING, (1.78 mm x .08 mm)
24 841194T04 THROTTLE BODY ASSEMBLY
25 23-891774 BUSHING
26 853659A01 LEVER KIT, Throttle
27 858851A03 LEVER ASSEMBLY, Throttle
28 8M0072162 ROLLER
29 12-8M0204666 WASHER, (.203 x .500 x .032)
30 8-32,11-826709104 NUT, Stainless Steel
31 10-889354 SCREW, Special
32 12-881991 WASHER, Cupped
33 12-881992 WASHER, Spool
34 10,13-69432 LOCKWASHER, External
35 10-82130040 SCREW, (M6 x 40)
36 25-855426 O-RING
37 8M0111168 COVER
38 25-86361 GROMMET
39 25-13467 GROMMET, (.88 Inside Diameter)
40 25-8M0153609 GROMMET
41 37-881865 DECAL, Caution-Start in Gear
42 854343T11 ATTENUATOR, Air
43 10-82130050 SCREW, (M6 x 50)
44 NSS NOT SOLD SEPARATE, Decal-87 Octane
45 54-858902 CLAMP
46 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
47 10-82130040 SCREW, (M6 x 40)
48 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
49 881879T25 SENSOR ASSEMBLY, Pitot
50 881879T11 SENSOR, Pressure (0 - 100 PSI)
51 22-8M0207782 FITTING
52 54-883066 CLIP, (.865)
▶Air Hoses (16 parts) Air Hoses
Ref OEM Part # Part Name
- 877869A07 POWERHEAD ASSEMBLY
1 22-856842 ELBOW
2 54-816311T TIE STRAP, (8.00 Inches)
3 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk), Cut to 8 Inches
4 54-8M0214964 CLAMP, Hose (15.3)
5 32-8567631 HOSE ASSEMBLY
6 32-889314 HOSE, Air By-Pass
7 32-804829 HOSE ASSEMBLY, Air Balance
8 22-875271 FITTING, 90 Degree - Brass (.125-27)
9 32-887630 HOSE, Molded
10 32-8M0116380 HOSE/SLEEVE
11 32-8M0005664 HOSE, Molded
12 54-816311T TIE STRAP, (8.00 Inches)
13 35-880084T01 FILTER ASSEMBLY, Air
14 8M0005677 MUFFLER
15 32-8M0005665 HOSE, Molded
▶Attenuator/Flywheel Cover (14 parts) Attenuator/Flywheel Cover
Ref OEM Part # Part Name
1 892854T01 COVER, Flywheel
2 25-13467 GROMMET, (.88 Inside Diameter)
3 25-8M0153609 GROMMET
4 19-89219001 PLUG
5 881909T3 ATTENUATOR ASSEMBLY
6 23-856954 BUSHING
7 25-8M0190980 GROMMET
8 882767 SEAL
9 25-20116 GROMMET
10 54-23567 CLIP
11 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
12 10-82130025 SCREW, (M6 x 25)
13 37-881865 DECAL, Caution-Start in Gear
14 10-69570 SCREW, (#10-16 x .750)
▶Bottom Cowl (33 parts) Bottom Cowl
Ref OEM Part # Part Name
- 37-854700 DECAL, Bottom Cowl Comment: (Strip of 5)
1 100-8M0107324 BOTTOM COWL, Port
2 854367001 PLUG
3 100-8M0107323 BOTTOM COWL, Starboard
4 27-889246A97 GASKET KIT
5 10-82130040 SCREW, (M6 x 40)
6 10-824868 SCREW, (M6 x 75)
7 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
8 8M0053903 FRONT HANDLE
9 23-335891 BUSHING
10 25-48462 O-RING, (.614 x .070)
11 8219423 PAWL
12 12-69057 WASHER, (.281 x .734 x .063)
13 11-401366 NUT, (M6) Stainless Steel
14 10-8214281 SCREW, (#10-16 x .625)
15 54-822873 CLIP
16 87-8M0235191 SWITCH, Trim
17 8M8027677 RIGGING KIT, Upper
18 NSS NOT SOLD SEPARATE, Clamp-Lower
19 10-82130012 SCREW, (M6 x 12)
20 NSS NOT SOLD SEPARATE, Strap
21 859343 FOAM
22 54-850181 TIE STRAP, (11.750 Inches)
23 852361T02 HANDLE
24 8M0109222 SEAL
25 8M0109222 SEAL
26 32-842756T01 RIGGING KIT Comment: 200 Pro XS
27 842744002 BRACKET
28 10-82130012 SCREW, (M6 x 12)
29 843185T02 COUPLER
30 32-842756005 HOSE
31 843174002 COUPLER
32 10-47994 SCREW, (#10 x 1.50)
▶Coil Plate (31 parts) Coil Plate
Ref OEM Part # Part Name
- 879346A51 HARNESS ASSEMBLY, 5 Pin
1 884272T PLATE, Coil Mounting
2 339-8M0077473 COIL ASSEMBLY, Ignition
3 10-82129125 SCREW, (M6 x 25 MM)
4 84-881908T CABLE SET
5 54-8M0024808 J CLIP
6 84-858414A1 CABLE ASSEMBLY, Braided
7 10-82129110 SCREW, (M6 x 10)
8 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
9 25-833155 GROMMET
10 23-8502341 BUSHING
11 71-8M0157742 SENSOR KIT, (0-50 PSI)
12 22-8M0207782 FITTING
13 54-883066 CLIP, (.865)
14 32-85978571 TUBING, (52.00 Inches Bulk), Cut to 18 Inches
15 54-879962 CLIP
16 84-892972T04 HARNESS ASSEMBLY, Coil Comment: (Design I) SN# 1B766792 & Below
17 84-892972T05 HARNESS ASSEMBLY, Coil Comment: (Design II) SN# 1B766793 & Up
18 54-54457 J CLIP Comment: (Design II) SN# 1B766793 & Up
19 12-4002318 WASHER
20 22-881866 FITTING
21 54-879962 CLIP
22 10-82129114 SCREW, (M6 x 14)
23 12-36001 WASHER
24 33-889597Q SPARK PLUG
25 10-81893435 SCREW, (M8 x 35)
26 54-879962 CLIP
27 10-82129114 SCREW, (M6 x 14)
28 12-36001 WASHER
29 33-843220Q SPARK PLUG Comment: 250
30 10-81893435 SCREW, (M8 x 35)
▶Crankshaft, Piston and Connecting Rods (22 parts) Crankshaft, Piston and Connecting Rods
Ref OEM Part # Part Name
- 877869A07 POWERHEAD ASSEMBLY
1 482-9784A11 CRANKSHAFT ASSEMBLY
2 830882 WEAR SLEEVE
3 30-67923T BEARING, Ball, Lower
4 53-67446 RING
5 39-843198T01 RING, Seal
6 28-91800 KEY, Woodruff
7 25-35126 O-RING, (.859 x .139)
8 31-88270A02 BEARING/RACE KIT
9 NSS NOT SOLD SEPARATE, Needle Roller
10 2720-889641A02 PISTON ASSEMBLY Comment: Port - .030 Oversize
11 40-841202 RING
12 39-875257A12 RING SET, Piston Comment: .030 Oversize
13 600-8M0125869 CONNECTING ROD ASSEMBLY
14 10-94320 SCREW, (.375-24 x 1.250)
15 31-844338A01 BEARING/CAGE KIT
16 NSS NOT SOLD SEPARATE, Needle Roller Bearing
17 12-88263 THRUST WASHER
18 29-8M0204715 BEARING, Needle
19 31-816773A2 BEARING ASSEMBLY, Upper
20 26-859093 SEAL
21 25-823683 O-RING, (1.989 x .070)
▶Crankshaft, Pistons and Connecting Rods (23 parts) Crankshaft, Pistons and Connecting Rods
Ref OEM Part # Part Name
- 883894A07 POWERHEAD ASSEMBLY Comment: (250)
1 482-9784A11 CRANKSHAFT ASSEMBLY
2 830882 WEAR SLEEVE
3 30-67923T BEARING, Ball (Lower)
4 53-67446 RING
5 39-843198T01 RING, Seal
6 28-91800 KEY, Woodruff
7 25-35126 O-RING, (.859 x .139)
8 31-88270A02 BEARING/RACE KIT
9 NSS NOT SOLD SEPARATE, Bearing-Center Main
10 700-878573A2 PISTON ASSEMBLY Comment: (Port - .030 oversize)
11 40-841202 RING
12 39-858772A12 RING SET, Piston
13 NSS NOT SOLD SEPARATE, Piston Ring-Lower
14 600-8M0125869 CONNECTING ROD ASSEMBLY
15 10-94320 SCREW, (.375-24 x 1.250)
16 31-844338A01 BEARING ASSEMBLY
17 NSS NOT SOLD SEPARATE, Needle Roller Bearing
18 12-88263 THRUST WASHER
19 29-8M0204715 BEARING, Needle
20 31-816773A2 BEARING ASSEMBLY (Upper)
21 26-859093 SEAL
22 25-823683 O-RING, (1.989 x .070)
▶Crankshaft, Pistons and Connecting Rods, 200/225/200 Pro XS (22 parts) Crankshaft, Pistons and Connecting Rods, 200/225/200 Pro XS
Ref OEM Part # Part Name
- 877869A07 POWERHEAD ASSEMBLY Comment: 225
1 482-9784A11 CRANKSHAFT ASSEMBLY
2 830882 WEAR SLEEVE
3 30-67923T BEARING, Ball, Lower
4 53-67446 RING
5 39-843198T01 RING, Seal
6 28-91800 KEY, Woodruff
7 25-35126 O-RING, (.859 x .139)
8 31-88270A02 BEARING/RACE KIT
9 NSS NOT SOLD SEPARATE, Needle Roller
10 2720-889641A02 PISTON ASSEMBLY Comment: Port - .030 Oversize
11 40-841202 RING
12 39-875257A12 RING SET, Piston Comment: .030 Oversize
13 647-879148T74 CONNECTING ROD ASSEMBLY Comment: 200 ProXS
14 10-94320 SCREW, (.375-24 x 1.250)
15 31-844338A01 BEARING ASSEMBLY
16 NSS NOT SOLD SEPARATE, Needle Roller Bearing
17 12-88263 THRUST WASHER
18 29-8M0204715 BEARING, Needle
19 31-816773A2 BEARING ASSEMBLY, Upper
20 26-859093 SEAL
21 25-823683 O-RING, (1.989 x .070)
▶Crankshaft, Pistons and Connecting Rods, 250 (21 parts) Crankshaft, Pistons and Connecting Rods, 250
Ref OEM Part # Part Name
- 61-843034A07 POWERHEAD ASSEMBLY
1 482-842753A02 CRANKSHAFT ASSEMBLY
2 830882 WEAR SLEEVE
3 30-67923T BEARING, Ball, Lower
4 53-67446 RING
5 39-843198T01 RING, Seal
6 28-91800 KEY, Woodruff
7 25-35126 O-RING, (.859 x .139)
8 31-88270A02 BEARING/RACE KIT
9 31-88269T BEARING ASSEMBLY
10 2720-842986T03 PISTON ASSEMBLY Comment: Port
11 40-841202 RING
12 39-858772A02 RING SET, Piston
13 647-879148T74 CONNECTING ROD ASSEMBLY
14 10-94320 SCREW, (.375-24 x 1.250)
15 31-844338A01 BEARING ASSEMBLY
16 12-88263 THRUST WASHER
17 29-8M0204715 BEARING, Needle
18 31-816773A2 BEARING ASSEMBLY, Upper
19 26-859093 SEAL
20 25-823683 O-RING, (1.989 x .070)
▶Cylinder Block and End Cap (55 parts) Cylinder Block and End Cap
Ref OEM Part # Part Name
- 877869A07 POWERHEAD ASSEMBLY
1 885-899162A06 CYLINDER BLOCK ASSEMBLY
2 10-81893440 SCREW, (M8 x 40)
3 8M0111325 BRACKET
4 16-903509 STUD, (M10 x 1.5 x 64)
5 16-8154431 STUD, (M10 x 1.5 x 155)
6 8248577 DEFLECTOR
7 21-8781051 CHECK VALVE
8 17-8M0036405 PIN
9 17-43044 PIN, Dowel - Without Hole (.375 x .625)
10 17-63779 PIN, Dowel (.250 x .625)
11 10-81893435 SCREW, (M8 x 35)
12 10-82446180 SCREW, (M10 x 80)
13 22-8245021 CONNECTOR
14 54-8M0024808 J CLIP
15 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
16 11-4013610 NUT, (M10) Stainless Steel
17 8M0082988 SENSOR
18 10-40011107 SCREW, (M5 x 16) Stainless Steel
19 1171-9787A4 END CAP ASSEMBLY
20 25-62700 O-RING, (3.237 x .103)
21 26-8308981 SEAL
22 10-82130020 SCREW, (M6 x 20)
23 10-82130012 SCREW, (M6 x 12)
24 54-858902 CLAMP
25 54-8M0024808 J CLIP
26 10-82130012 SCREW, (M6 x 12)
27 818574 SEAL
28 884391 SEAL
29 900-858483T07 CYLINDER HEAD, Port
30 8M0057307 THERMOSTAT, 54 Degree C/130 Degree F
31 27-8503181 GASKET
32 887602002 COVER, Starboard
33 10-82130025 SCREW, (M6 x 25)
34 10-8M0045380 SCREW, (M8 x 50)
35 8M0148668 SENSOR ASSEMBLY
36 25-896699 O-RING, (1.78 mm x .08 mm)
37 22-328022 PLUG, Pipe (.125-27) Brass
38 857186T02 PLATE ASSEMBLY
39 23-855729 MOUNT
40 10-82130145 SCREW, (M10 x 45)
41 25-19565002 GROMMET
42 12-855725 WASHER
43 54-858424 CLAMP
44 54-858951 J CLIP
45 10-82130012 SCREW, (M6 x 12)
46 888435 BRACKET
47 10-82130030 SCREW, (M6 x 30)
48 54-858932 CLIP
49 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
50 17-8405101 PIN
51 10-82494810 SCREW, (M6 x 10)
52 54-8M0005663 J CLIP
53 23-421581 BUSHING
54 10-82130030 SCREW, (M6 x 30)
▶Cyliner Block and End Cap (64 parts) Cyliner Block and End Cap
Ref OEM Part # Part Name
- 883894A07 POWERHEAD ASSEMBLY Comment: (250)
1 885-899162A07 CYLINDER BLOCK ASSEMBLY Comment: (250)
2 10-81893440 SCREW, (M8 x 40)
3 8M0111325 BRACKET
4 16-903509 STUD, (M10 x 1.5 x 64)
5 16-8154431 STUD, (M10 x 1.5 x 155)
6 8248577 DEFLECTOR
7 21-8781051 CHECK VALVE
8 17-8M0036405 PIN
9 17-43044 PIN, Dowel - Without Hole (.375 x .625)
10 10-82446180 SCREW, (M10 x 80)
11 10-81893435 SCREW, (M8 x 35)
12 10-81893420 SCREW, (M8 x 20)
13 17-63779 PIN, Dowel (.250 x .625)
14 13536A13 SENSOR ASSEMBLY, Temperature
15 17-8405101 PIN
16 8588641 RETAINER
17 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
18 11-4013610 NUT, (M10) Stainless Steel
19 8M0082988 SENSOR
20 10-40011107 SCREW, (M5 x 16) Stainless Steel
21 1171-9787A4 END CAP ASSEMBLY
22 25-62700 O-RING, (3.237 x .103)
23 26-8308981 SEAL
24 10-82130020 SCREW, (M6 x 20)
25 857186T02 PLATE ASSEMBLY
26 23-855729 MOUNT
27 10-82130145 SCREW, (M10 x 45)
28 10-82494810 SCREW, (M6 x 10)
29 25-19565002 GROMMET
30 12-855725 WASHER
31 137151 RETAINER
32 54-858951 J CLIP
33 10-82130012 SCREW, (M6 x 12)
34 818574 SEAL
35 812851A27 CYLINDER HEAD ASSEMBLY
36 884391 SEAL
37 8M0057307 THERMOSTAT, 54 Degree C/130 Degree F
38 27-8503181 GASKET
39 8M0039357 COVER, Thermostat
40 10-82130025 SCREW, (M6 x 25)
41 10-8M0045380 SCREW, (M8 x 50)
42 8M0148668 SENSOR ASSEMBLY
43 25-896699 O-RING, (1.78 mm x .08 mm)
44 10-81893414 SCREW, (M8 x 14)
45 22-782792 FITTING, Elbow 45 Degree (1.25)
46 8583561 LEVER, TPI
47 10-82130025 SCREW, (M6 x 25)
48 23-856954 BUSHING
49 25-8M0190980 GROMMET
50 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
51 10-40011113 SCREW, (M5 x 45) Stainless Steel
52 8M6005165 INDICATOR, Throttle Position
53 8M0084743 LINK
54 54-858902 CLAMP
55 8582261 COVER
56 8544862 BRACKET
57 54-855228 CLAMP, (25.6 mm)
58 22-8533394 FITTING
59 32-8404461 HOSE (Starboard)
60 32-8404462 HOSE (Port)
61 8M6003194 SENSOR ASSEMBLY, Knock Comment: (200)
62 16-882781 STUD Comment: (200)
63 11-826292 NUT, (M10) Brass/Nickel Plated Comment: (200)
▶Deck Oil Fill Kit, 15969A3 or 15969A5 (9 parts) Deck Oil Fill Kit, 15969A3 or 15969A5
Ref OEM Part # Part Name
1 15969A3 DECK FILL KIT, Oil, With Hose
2 15969A13 DECK FILL KIT, Oil, With Out Hose
3 15966 PLATE
4 15969A08 DECK PLATE ASSEMBLY
5 10-16324 SCREW, (#8 x .625)
6 54-815504228 CLAMP, Worm Gear
7 15967 ADAPTOR, Oil Filler
8 25-11332 O-RING, (2.225 x .210)
9 32-850719 HOSE, (100.00 Feet Bulk) , Oil Filler - Cut as Required
▶Driveshaft Housing and Exhaust Tube (38 parts) Driveshaft Housing and Exhaust Tube
Ref OEM Part # Part Name
1 3519-832938A06 HOUSING ASSEMBLY, Driveshaft - X/XX-Long
2 16-8M0008031 STUD, (M12 x 52) Comment: Long/X-Long
3 10-857136 SCREW, (M12 x 35 MM) Comment: Long/X-Long
4 25-8331231 GROMMET
5 12-856982 WASHER, (.500 x .810 x .090) Stainless Steel
6 11-896895 NUT, (M12)
7 19-64649 PLUG
8 10-898834 BOLT, (M14 x 178)
9 88238A10 CABLE ASSEMBLY, Ground
10 12-815432 WASHER, (.562 x 2.00 x .125)
11 12-8154331 WASHER, (1.25 x 2.00 x .19)
12 8137711 MOUNT
13 12-825190 WASHER
14 11-896602 NUT, (M14)
15 8186442 CLAMP, When Depleted Order Design II Kit 879150A90 Comment: Design I SN# 1B775625 & Below
16 10-81893435 SCREW, (M8 x 35)
17 13-72521 LOCKWASHER, Internal Tooth
18 8M0001136 COVER, Lower Mount, When Depleted Order Design II Kit 879150A90 Comment: Design I SN# 1B775625 & Below
19 10-69079 SCREW, (#10-16 x .440) Comment: Design I
20 8329321 SEAL
21 833116A19 TUBE ASSEMBLY, Exhaust
22 35-8M0026113 STRAINER
23 10-81893435 SCREW, (M8 x 35)
24 32-8M0042787 TUBE, Water Comment: XX-Long
25 832940001 SEAL
26 8329391 CLAMP
27 10-41508 SCREW, (.250-20 x .500) Stainless Steel
28 8M0105088 SPACER Comment: XX-Long
29 17-43044 PIN, Dowel - Without Hole (.375 x .625) Comment: XX-Long
30 16-8M0008047 STUD, (M12 x 179) Comment: XX-Long
31 10-857137 SCREW, (M12 x 160) Comment: XX-Long
32 10-81893435 SCREW, (M8 x 35)
33 879150A90 COVER KIT, Lower Mount Comment: Design II SN# 1B775625 & Below
34 100-8M0148785 COVER, Lower Mount Comment: Design II SN# 1B775626 & Up
35 100-8M4501003 CLAMP Comment: Design II SN# 1B775626 & Up
36 10-69079 SCREW, (#10-16 x .440) Comment: Design II SN# 1B775626 & Up
37 12-847541 WASHER
38 12-856982 WASHER, (.500 x .810 x .090) Stainless Steel
▶Dual Cable Attaching Kit (12 parts) Dual Cable Attaching Kit
Ref OEM Part # Part Name
- 92876A8 ATTACHING KIT, Steering
1 41055A1 BRACKET ASSEMBLY
2 715651 TUBE, Steering Cable
3 25-48462 O-RING, (.614 x .070)
4 13-821203 LOCKWASHER
5 11-8M0041651 NUT, (.875-14)
6 10-38601 SCREW, (.250-28 x 1.250)
7 13-78968 LOCKWASHER, Internal (.250)
8 850791T COUPLER
9 10-73732 SCREW, (.375-24 x 1.120)
10 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
11 11-8M0204726 NUT, (.375-24) Stainless Steel
▶Dual Engine Tie Bar Kit (21 parts) Dual Engine Tie Bar Kit
Ref OEM Part # Part Name
- 92876A9 EXTENSION KIT, Dual Engine
1 71565A2 TUBE ASSEMBLY
2 25-48462 O-RING, (.614 x .070)
3 41055 MOUNT
4 14-42100 TAB WASHER
5 11-8M0041651 NUT, (.875-14)
6 88404 TAB WASHER
7 10-38601 SCREW, (.250-28 x 1.250)
8 17729A1 BRACKET
9 10-62055 SCREW, (.312-24 x 1.250)
10 17728 TAB WASHER
11 10-140001 SCREW, (.375-24 x 1.38)
12 11-8M0204726 NUT, (.375-24) Stainless Steel
13 8M0026167 STEERING EYE
14 23-23651 SLEEVE, (1.625)
15 97931 TUBING, (4.00 Inches)
16 8M0026098 COUPLER, 15 In.
17 11-42099 NUT, (.562-18)
18 22-821169 COUPLING
19 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
20 10-94319 SCREW, (.375-24 x 1.5)
▶Electrical Plate Components (28 parts) Electrical Plate Components
Ref OEM Part # Part Name
- 879346A41 HARNESS ASSEMBLY, Throttle Position Sensor
1 899071T01 PLATE
2 54-899145 CLIP, Tie Strap
3 10-82129114 SCREW, (M6 x 14)
4 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
5 8M0207773 RELAY ASSEMBLY
6 828102 BRACKET
7 25-818967 GROMMET
8 23-8M0214955 BUSHING
9 10-82129125 SCREW, (M6 x 25 MM)
10 84-892974T06 HARNESS ASSEMBLY, Engine
11 85-875302A1 HOT STUD ASSEMBLY
12 54-816311T TIE STRAP, (8.00 Inches)
13 12-85172 WASHER
14 84-93388T21 CABLE ASSEMBLY, Black
15 84-93388A17 CABLE ASSEMBLY, (8.50 Inches)
16 84-878231A6 HARNESS ASSEMBLY, Fuse - 100 Ampere
17 13-53166 LOCKWASHER, (.312)
18 11-400213 NUT, (M8) Stainless Steel
19 84-88439A46 CABLE ASSEMBLY, Battery - Positive
20 89-817109A2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
21 25-822179 GROMMET
22 23-8M0214955 BUSHING
23 84-8M0113732 HARNESS ASSEMBLY
24 10-32,11-45076 NUT, Brass
25 10-32,11-813938 CAP NUT,
26 11-8M0204668 NUT, (.312-18)
27 84-819514A19 HARNESS ASSEMBLY, Trim
▶Electrical Plate Components, SN# 1B884207 and below (28 parts) Electrical Plate Components, SN# 1B884207 and below
Ref OEM Part # Part Name
- 879346A41 HARNESS ASSEMBLY, Throttle Position Sensor
1 899071T01 PLATE
2 54-899145 CLIP, Tie Strap
3 10-82129114 SCREW, (M6 x 14)
4 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
5 8M0207773 RELAY ASSEMBLY
6 828102 BRACKET
7 25-818967 GROMMET
8 23-8M0214955 BUSHING
9 10-82129125 SCREW, (M6 x 25 MM)
10 84-892971T05 HARNESS ASSEMBLY, Engine
11 85-875302A1 HOT STUD ASSEMBLY
12 54-816311T TIE STRAP, (8.00 Inches)
13 12-85172 WASHER
14 84-93388T21 CABLE ASSEMBLY, Black
15 84-93388A17 CABLE ASSEMBLY, (8.50 Inches)
16 84-878231A6 HARNESS ASSEMBLY, Fuse - 100 Ampere
17 13-53166 LOCKWASHER, (.312)
18 11-400213 NUT, (M8) Stainless Steel
19 84-88439A46 CABLE ASSEMBLY, Battery - Positive
20 89-817109A2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
21 25-822179 GROMMET
22 23-8M0214955 BUSHING
23 84-88807A16 CABLE ASSEMBLY, (4.00 Inches) Black
24 10-32,11-45076 NUT, Brass
25 10-32,11-813938 CAP NUT,
26 11-8M0204668 NUT, (.312-18)
27 84-819514T26 HARNESS ASSEMBLY, Trim
▶Electrical Plate Components, SN# 1B884208 and up (27 parts) Electrical Plate Components, SN# 1B884208 and up
Ref OEM Part # Part Name
- 879346A41 HARNESS ASSEMBLY, Throttle Position Sensor
1 899071T01 PLATE
2 54-899145 CLIP, Tie Strap
3 10-82129114 SCREW, (M6 x 14)
4 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
5 8M0207773 RELAY ASSEMBLY
6 828102 BRACKET
7 25-818967 GROMMET
8 23-8M0214955 BUSHING
9 10-82129125 SCREW, (M6 x 25 MM)
10 84-8M0065142 HARNESS ASSEMBLY, Engine
11 85-875302A1 HOT STUD ASSEMBLY
12 54-816311T TIE STRAP, (8.00 Inches)
13 12-85172 WASHER
14 84-8M0030525 CABLE ASSEMBLY, Black
15 84-93388A17 CABLE ASSEMBLY, (8.50 Inches)
16 84-878231A6 HARNESS ASSEMBLY, Fuse - 100 Ampere
17 13-8M0204647 LOCKWASHER, (.312)
18 11-400213 NUT, (M8) Stainless Steel
19 84-88439A46 CABLE ASSEMBLY, Battery - Positive
20 825096T01 SOLENOID, Starter
21 10-82129110 SCREW, (M6 x 10)
22 8M0010250 BRACKET
23 8M0024801 BRACKET, Solenoid
24 858953 BRACKET
25 11-401386 NUT, (M6) Stainless Steel
26 84-8M0065143 HARNESS ASSEMBLY, Trim
▶Exhaust Plate (40 parts) Exhaust Plate
Ref OEM Part # Part Name
- 877869A07 POWERHEAD ASSEMBLY
1 832935A17 PLATE ASSEMBLY, Exhaust
2 27-832933006 GASKET
3 27-832934006 GASKET, Lower
4 8M0043157 SEAL
5 22-8320761 FITTING, Check Valve
6 21-817519A1 CHECK VALVE ASSEMBLY, Drain
7 17-43044 PIN, Dowel - Without Hole (.375 x .625)
8 35-8348084 STRAINER
9 22-887603 FITTING
10 65663A2 COVER ASSEMBLY
11 10-81893435 SCREW, (M8 x 35)
12 814190 CARRIER
13 25-814191 GROMMET
14 814189 POPPET
15 24-64878 SPRING, (Black)
16 65664A1 PLATE ASSEMBLY, Relief Valve
17 27-88907003 GASKET
18 648771 DIAPHRAGM
19 12-76451 WASHER
20 10-69570 SCREW, (#10-16 x .750)
21 10-81893435 SCREW, (M8 x 35)
22 850306A04 BOOT KIT, Idle Exhaust
23 888910 PLATE
24 10-82239312 SCREW, (M5 x 12)
25 19-821908 PLUG
26 12-821915 WASHER
27 32-859626A1 FLUSH HOSE KIT, Inlet
28 22-8596001 FITTING
29 25-30641 O-RING, (.299 x .103)
30 8219631 CHECK VALVE
31 54-850896 CLAMP, (28.6)
32 22-8M0077650 FITTING, Tell-Tale
33 23-48237 BUSHING
34 43585 COUPLING
35 25-12602002 GROMMET
36 25-822002 GROMMET
37 22-94848 FITTING
38 10-82239312 SCREW, (M5 x 12)
39 8M0027417 COUPLER, Shift Shaft Comment: Design II
▶Flywheel/Alternator (19 parts) Flywheel/Alternator
Ref OEM Part # Part Name
1 8M6013461 ALTERNATOR
2 24-8523742 SPRING
3 856815T2 ARM TENSIONER ASSEMBLY
4 12-4002320 WASHER
5 23-8568941 BUSHING
6 16-8M0034457 STUD, (M10 x 85)
7 11-826292 NUT, (M10) Brass/Nickel Plated
8 8M6005030 PULLEY ASSEMBLY
9 10-4010835 SCREW, (M10 x 35) Hex Flange - Stainless Steel
10 57-828507Q5 BELT
11 283-859619T1 FLYWHEEL
12 11-42979 NUT, (M16)
13 12-33001 WASHER, (.641 x 1.250 x .190)
14 19-45907 PLUG, Yellow
15 11-401386 NUT, (M6) Stainless Steel
16 84-856583A5 CABLE ASSEMBLY
17 12-4002319 WASHER
18 10-82130150 SCREW, (M10 x 50)
19 10-82130012 SCREW, (M6 x 12)
▶Fuel Line Assembly (8 parts) Fuel Line Assembly
Ref OEM Part # Part Name
1 32-8M0044837 HOSE ASSEMBLY, Fuel (12 Feet) Mercury Branded Comment: (2009 and Up)
2 32-8M0038500 HOSE, (100.00 Feet Bulk) Comment: (2009 and Up)
3 13330Q07 BULB ASSEMBLY, Primer (Yellow Washer)
4 21-13331A3 CHECK VALVE ASSEMBLY, Inlet
5 21-13331A4 CHECK VALVE ASSEMBLY, Outlet
6 54-4158210 CLAMP, Nylon, Large
7 54-41582Q7 CLAMP, Nylon, Small
8 54-815504104 CLAMP, Worm Gear
▶Fuel Management (57 parts) Fuel Management
Ref OEM Part # Part Name
- 883894A07 POWERHEAD ASSEMBLY Comment: (250)
1 883951T1 ADAPTOR PLATE
2 27-804680 GASKET
3 828623T4 REED BLOCK
4 10-8555252 SCREW, (M6)
5 23-855364 BUSHING
6 25-855362001 GROMMET
7 10-81893435 SCREW, (M8 x 35)
8 12-817274 WASHER, (.344 x 1.00 x .063) Stainless Steel
9 10-81893430 SCREW, (M8 x 30)
10 883950T1 PLENUM KIT, Air
11 27-804679004 GASKET
12 10-1993716 SCREW, (M6 x 16)
13 884522 BRACKET, MAP Sensor
14 854445 SENSOR, MAP
15 8M0148668 SENSOR ASSEMBLY
16 25-896699 O-RING, (1.78 mm x .08 mm)
17 883949T1 THROTTLE BODY KIT
18 10-82130040 SCREW, (M6 x 40)
19 25-855426 O-RING
20 858851A03 LEVER ASSEMBLY, Throttle
21 8M0072162 ROLLER
22 12-8M0204666 WASHER, (.203 x .500 x .032)
23 8-32,11-826709104 NUT, Stainless Steel
24 10-889354 SCREW, Special
25 12-881991 WASHER, Cupped
26 12-881992 WASHER, Spool
27 10,13-69432 LOCKWASHER, External
28 858353A08 CAM ASSEMBLY
29 8235694 BALL, Threaded
30 23-8M0215006 BUSHING
31 23-8807371 BUSHING
32 10-40011155 SCREW, (M8 x 55) Stainless Steel
33 12-56720 WASHER, (.330 x .750 x .060) Stainless Steel
34 22-993211 FITTING
35 8M0185615 PUMP ASSEMBLY, Oil
36 883926 BRACKET
37 10-883942 SCREW, (M4 x 16)
38 10-82130025 SCREW, (M6 x 25)
39 12-8M0214930 WASHER
40 25-8M0190980 GROMMET
41 23-822003 BUSHING
42 883952T1 FUEL RAIL
43 8833821 RETAINER
44 10-840118 SCREW, (#8-32 x .380)
45 840481T01 INJECTOR ASSEMBLY
46 25-895239A01 O-RING KIT
47 8832151 TUBE
48 25-883355 O-RING
49 22-883940 FITTING
50 10-883376 SCREW, (#10-24 x .375)
51 883382 RETAINER
52 25-20385 O-RING, (.239 x .070)
53 84-880745T1 HARNESS ASSEMBLY, Fuel Rail
54 54-883941 CLAMP
55 54-8M0024808 J CLIP (Use where Applicable)
56 10-82130040 SCREW, (M6 x 40)
▶Fuel Pump (33 parts) Fuel Pump
Ref OEM Part # Part Name
- 877869A07 POWERHEAD ASSEMBLY
1 NSS NOT SOLD SEPARATE, Fuel Pump
2 21-857005A1 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Diaphragm
4 NSS NOT SOLD SEPARATE, Retainer
5 NSS NOT SOLD SEPARATE, Spring
6 NSS NOT SOLD SEPARATE, Cap
7 NSS NOT SOLD SEPARATE, Spring
8 NSS NOT SOLD SEPARATE, Cap
9 NSS NOT SOLD SEPARATE, Diaphragm
10 NSS NOT SOLD SEPARATE, Gasket-Boost
11 NSS NOT SOLD SEPARATE, Gasket-Pulse
12 27-8M0204705 GASKET
13 987752 PLATE
14 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
15 10-82104540 SCREW, (M5 x 40), Fuel Pump
16 10-82130050 SCREW, (M6 x 50), Pump to Crankcase
17 144303 BASE
18 22-782792 FITTING, Elbow 45 Degree (1.25)
19 22-888493 ELBOW
20 25-8M0204683 O-RING, (.301 x .070)
21 54-816311T TIE STRAP, (8.00 Inches)
22 32-8M0043979 HOSE AND SLEEVE ASSEMBLY, (18.00 Inches)
23 22-822769 CONNECTOR
24 32-8M0064780 HOSE/SLEEVE
25 32-8M0108355 HOSE, (57.00 Inches Bulk) (Cut to 16 Inches)
26 22-858955 CONNECTOR
27 54-8M0214964 CLAMP, Hose (15.3)
28 32-8839461 HOSE
29 32-8M0054213 HOSE, (40.00 Inches Bulk) (Cut to 15 Inches) To Elbow on Plenum
30 32-8M0054213 HOSE, (40.00 Inches Bulk) (Cut to 28 Inches) To Oil Pump
31 54-816311T TIE STRAP, (8.00 Inches)
32 32-883965 CONDUIT
▶Fuel Rails (34 parts) Fuel Rails
Ref OEM Part # Part Name
- 877869A07 POWERHEAD ASSEMBLY
1 8M6001743 INJECTOR KIT, Air
2 12-828694A1 WASHER ASSEMBLY, Cupped
3 NSS NOT SOLD SEPARATE, Fuel Rail-Port
4 NSS NOT SOLD SEPARATE, Fuel Rail-Starboard
5 54-804830 CLAMP
6 54-8048311 CLAMP
7 54-804832 CLAMP
8 8M0041097 CLAMP
9 25-804529 O-RING KIT
10 19-804835 PLUG
11 22-804836 FITTING
12 804837 VALVE ASSEMBLY, (.5 Inch Diameter)
13 8M0047053 VALVE ASSEMBLY, (.375 Inch Diameter)
14 22-805515 CAP, Shrader Valve - Brass
15 25-804840 O-RING KIT
16 25-804530 O-RING KIT
17 804533 DIAPHRAGM ASSEMBLY
18 24-804534 SPRING
19 25-804536 O-RING
20 804535001 COVER
21 804526 SCREW PACKAGE, (M5 x 16) (2 Per)
22 804532 O-RING KIT, 16 per kit
23 10-804525001 SCREW PACKAGE, (2 Per)(M5 x 10)
24 32-804827 HOSE, Fuel Balance
25 32-889310 HOSE, Fuel Supply, To Vapor Separator
26 32-889311 HOSE, Fuel By Pass
27 8M0222157 INJECTOR, Fuel
28 804532 O-RING KIT
29 11-826292 NUT, (M10) Brass/Nickel Plated
30 54-899145 CLIP, Tie Strap
31 16-8M0063255 STUD, (M10 x 91)
32 54-8M0214964 CLAMP, Hose (15.3)
33 26-888852 SEAL, Fuel Director
▶Fuel Rails 200/225/200 Pro XS (34 parts) Fuel Rails 200/225/200 Pro XS
Ref OEM Part # Part Name
- 877869A07 POWERHEAD ASSEMBLY Comment: 225
1 8M6001743 INJECTOR KIT, Air
2 12-828694A1 WASHER ASSEMBLY, Cupped
3 NSS NOT SOLD SEPARATE, Fuel Rail - Port
4 NSS NOT SOLD SEPARATE, Fuel Rail - Starboard
5 54-804830 CLAMP
6 54-8048311 CLAMP
7 54-804832 CLAMP
8 8M0041097 CLAMP
9 25-804529 O-RING KIT
10 19-804835 PLUG
11 22-804836 FITTING
12 804837 VALVE ASSEMBLY, (.5 Inch Diameter)
13 8M0047053 VALVE ASSEMBLY, (.375 Inch Diameter)
14 22-805515 CAP, Shrader Valve - Brass
15 25-804840 O-RING KIT
16 25-804530 O-RING KIT
17 804533 DIAPHRAGM ASSEMBLY
18 24-804534 SPRING
19 25-804536 O-RING
20 804535001 COVER
21 804526 SCREW PACKAGE, (M5 x 16) (2 Per)
22 804532 O-RING KIT, 16 per kit
23 10-804525001 SCREW PACKAGE, (2 Per)(M5 x 10)
24 32-804827 HOSE, Fuel Balance
25 32-889310 HOSE, Fuel Supply, To Vapor Separator
26 32-889311 HOSE, Fuel By Pass
27 8M0222157 INJECTOR, Fuel
28 804532 O-RING KIT
29 11-826292 NUT, (M10) Brass/Nickel Plated
30 54-899145 CLIP, Tie Strap
31 16-8M0063255 STUD, (M10 x 91)
32 54-8M0214964 CLAMP, Hose (15.3)
33 26-888852 SEAL, Fuel Director
▶Fuel Rails 250 (39 parts) Fuel Rails 250
Ref OEM Part # Part Name
- 61-843034A07 POWERHEAD ASSEMBLY
NS 25-804840 O-RING KIT
1 NSS NOT SOLD SEPARATE, Fuel Rail - Port
2 NSS NOT SOLD SEPARATE, Fuel Rail - Starboard
3 54-804830 CLAMP
4 10-804525001 SCREW PACKAGE, (2 Per)(M5 x 10)
5 8M0047053 VALVE ASSEMBLY, (.375 Inch Diameter)
6 25-804840 O-RING KIT
7 22-805515 CAP, Shrader Valve - Brass
8 19-804835 PLUG
9 8M0041097 CLAMP
10 54-8048311 CLAMP
11 8M0222157 INJECTOR
12 25-804530 O-RING KIT
13 25-804529 O-RING KIT
14 804522 CLAMP
15 804532 O-RING KIT, 16 per Kit
16 54-804832 CLAMP
17 804526 SCREW PACKAGE, (M5 x 16) (2 Per)
18 804535001 COVER
19 24-804534001 SPRING
20 804533 DIAPHRAGM ASSEMBLY
21 25-804536 O-RING
22 22-804836 FITTING
23 32-804827 HOSE
24 32-889310 HOSE, Fuel Supply
25 32-889311 HOSE, Fuel By Pass
26 26-888852 SEAL, Fuel Director
27 8M6001744 INJECTOR ASSEMBLY, Air
28 26-804875 SEAL KIT
29 12-859404002 WASHER, Injection
30 828791 CLIP
31 16-8M0063255 STUD, (M10 x 91)
32 11-826292 NUT, (M10) Brass/Nickel Plated
33 54-8M0214964 CLAMP, Hose (15.3)
34 32-8M0043979 HOSE AND SLEEVE ASSEMBLY, (18.00 Inches)
35 22-822769 CONNECTOR
36 54-816311T TIE STRAP, (8.00 Inches)
37 54-899145 CLIP, Tie Strap
▶Gear Housing, Driveshaft-Standard/Counter Rotation (54 parts) Gear Housing, Driveshaft-Standard/Counter Rotation
Ref OEM Part # Part Name
- 817275A08 REPAIR KIT, Water Pump-Upper
1 1600-8M0056631 GEAR HOUSING ASSEMBLY, Basic, Used With 1/4 Inch Shift Crank Comment: SN# 1B853028 & Up
2 8M0010459 FILLER BLOCK Comment: SN# 1B537640 & Up
3 17-43044 PIN, Dowel - Without Hole (.375 x .625)
4 97-826134Q ANODE
5 10-4000333 SCREW, (M6 x 40)
6 11-401386 NUT, (M6) Stainless Steel
7 10-79953A04 PLUG ASSEMBLY, (.375-16 x .250)
8 26-8M0204693 SEAL
9 97-76214Q5 ANODE KIT Comment: Quicksilver
10 10-8M0204686 SCREW, (.437-14 x 1.750)
11 8M0047129 COVER ASSEMBLY Comment: Design-II
12 22-881866 FITTING Comment: Design-I and II
13 25-896522 O-RING, (799 x .103) Comment: Design-I and II
14 26-8M0204708 SEAL, Oil Comment: Design-I and II
15 53-8M0046563 RETAINING RING Comment: Design-II
16 10-8M0204741 SCREW, (M6 x 20) Stainless Steel
17 12-77674 WASHER
18 27-880729 GASKET
19 824145 SHIFT SHAFT
20 NSS NOT SOLD SEPARATE, Pinion Gear Comment: Part of 43-892595A04 or 43-880720A03
21 11-35921 NUT, (.625-18)
22 12-92721 WASHER
23 31-42647A1 BEARING ASSEMBLY, Roller
24 45-895081T DRIVESHAFT, XX-Long
25 28-8M0204723 KEY, Also a Component of Water Pump Housing
26 15-884327A02 SHIM/BEARING ASSEMBLY Comment: SN# 1B792549 & Below
27 15-8M0063268 SHIM ASSEMBLY
28 NSS NOT SOLD SEPARATE, Roller Bearing Assembly Comment: SN# 1B792549 & Below
29 NSS NOT SOLD SEPARATE, Cup Comment: SN# 1B792549 & Below
30 NSS NOT SOLD SEPARATE, Roller Bearing Assembly Comment: SN# 1B792549 & Below
31 NSS NOT SOLD SEPARATE, Cup Comment: SN# 1B792549 & Below
32 8245191 RETAINER
33 817275A09 HOUSING, Water Pump-Complete
34 26-861415A1 SEAL KIT
35 10-8M0204741 SCREW, (M6 x 20) Stainless Steel
36 47-43026T2 IMPELLER
37 8M0204709 FACEPLATE
38 53-880719 RING, Retaining
39 8M0007131 CARRIER ASSEMBLY, Oil Seal
40 25-8M0142854 O-RING, (2.175 x .103)
41 NSS NOT SOLD SEPARATE, Oil Seal
42 NSS NOT SOLD SEPARATE, Oil Seal
43 27-8172771 GASKET
44 27-430331 GASKET
45 832942A1 COUPLING ASSEMBLY
46 25-8M0204654 O-RING, (1.046)
47 25-8M0204645 O-RING, (.796 x .139)
48 43585 COUPLING
49 31-8M0146566 BEARING ASSEMBLY, Roller/Cup Comment: SN# 1B792550 & Up
50 NSS NOT SOLD SEPARATE, CUP Comment: SN# 1B792550 & Up
51 15-8M0053110 SHIM SET Comment: SN# 1B792550 & Up
52 31-8M0146553 BEARING, Tapered Roller Comment: SN# 1B792550 & Up
53 NSS NOT SOLD SEPARATE, CUP Comment: SN# 1B792550 & Up
▶Gear Housing, Prop Shaft - Std Rotation 2B014225 & below (36 parts) Gear Housing, Prop Shaft - Std Rotation 2B014225 & below
Ref OEM Part # Part Name
- 26-830749A01 SEAL KIT, Gear Housing
1 1600-8M0056631 GEAR HOUSING ASSEMBLY, Basic, Used With 1/4 Inch Shift Crank Comment: SN# 1B853028 & Up
2 NSS NOT SOLD SEPARATE, Plug
3 8M0220880 CRANK, Shifter, 1/4 Pivot Pin Comment: SN# 1B853028 & Up
4 8M0235940 SPOOL ASSEMBLY
5 NSS NOT SOLD SEPARATE, Spool
6 18-469501 COTTER PIN
7 NSS NOT SOLD SEPARATE, Sleeve Adjusting
8 43-892595A04 GEAR SET, Forward/Pinion
9 15-884328A01 SHIM SET
10 31-8M0142836 BEARING ASSEMBLY, Roller
11 NSS NOT SOLD SEPARATE, Cup
12 53-8M0051043 RING, Retaining
13 12-8M0053823 THRUST WASHER
14 31-8M0142835 BEARING ASSEMBLY, Roller-Tappered
15 NSS NOT SOLD SEPARATE, Cup
16 52-880714T01 CLUTCH
17 24-30893 SPRING
18 17-828356 PIN, Detent
19 44-888530 PROPELLER SHAFT
20 17-8M0100263 PIN, Cross
21 43-8M0118363 GEAR, Reverse
22 880699 THRUST RING
23 23-891919001 SPACER, Thrust
24 880696A08 CARRIER ASSEMBLY, Bearing
25 15-891936A01 SHIM SET
26 30-8M0142873 BEARING, Ball
27 26-8M0204700 SEAL, Oil
28 31-8M0148319 BEARING ASSEMBLY, Tapered
29 NSS NOT SOLD SEPARATE, Cup
30 26-8M0204700 SEAL, Oil
31 25-8M0142840 O-RING, (3.850 x .210)
32 10-880717A01 SCREW/SEAL KIT
33 26-8M0204693 SEAL
34 14-880697 KEYED WASHER
35 8M2011027 RETAINER
▶Gear Housing, Prop Shaft - Std Rotation 2B014226 & up (36 parts) Gear Housing, Prop Shaft - Std Rotation 2B014226 & up
Ref OEM Part # Part Name
- 26-830749A01 SEAL KIT, Gear Housing
1 1600-8M0056631 GEAR HOUSING ASSEMBLY, Basic, Used With 1/4 Inch Shift Crank Comment: SN# 1B853028 & Up
2 NSS NOT SOLD SEPARATE, Plug
3 8M0220880 CRANK, Shifter, 1/4 Pivot Pin Comment: SN# 1B853028 & Up
4 8M0235940 SPOOL ASSEMBLY
5 NSS NOT SOLD SEPARATE, Spool
6 18-469501 COTTER PIN
7 NSS NOT SOLD SEPARATE, Sleeve Adjusting
8 43-892595A04 GEAR SET, Forward/Pinion
9 15-884328A01 SHIM SET
10 31-8M0142836 BEARING ASSEMBLY, Roller
11 NSS NOT SOLD SEPARATE, Cup
12 53-8M0051043 RING, Retaining
13 12-8M0053823 THRUST WASHER
14 31-8M0142835 BEARING ASSEMBLY, Roller-Tappered
15 NSS NOT SOLD SEPARATE, Cup
16 52-880714T01 CLUTCH
17 24-30893 SPRING
18 17-828356 PIN, Detent
19 44-8M0140446 PROPELLER SHAFT
20 17-8M0100263 PIN, Cross
21 43-8M0118363 GEAR, Reverse
22 880699 THRUST RING
23 23-8M0064306 SPACER
24 12-8M0050439 WASHER, .050
25 8M0083392 CARRIER ASSEMBLY, Bearing
26 30-8M0142873 BEARING, Ball
27 26-8M0204700 SEAL, Oil
28 31-8M0148319 BEARING ASSEMBLY, Tapered
29 NSS NOT SOLD SEPARATE, Cup
30 26-8M0204700 SEAL, Oil
31 25-8M0142840 O-RING, (3.850 x .210)
32 10-880717A01 SCREW/SEAL KIT
33 26-8M0204693 SEAL
34 14-880697 KEYED WASHER
35 8M2011027 RETAINER
▶Gear Housing, Prop Shaft-Counter Rotation 2B014225 & below (41 parts) Gear Housing, Prop Shaft-Counter Rotation 2B014225 & below
Ref OEM Part # Part Name
- 26-830749A01 SEAL KIT, Gear Housing
1 1600-8M0056631 GEAR HOUSING ASSEMBLY, Basic, Used With 1/4 Inch Shift Crank Comment: SN# 1B853028 & Up
2 NSS NOT SOLD SEPARATE, Plug
3 8M0220880 CRANK, Shifter, 1/4 Pivot Pin Comment: SN# 1B853028 & Up
4 8M0235940 SPOOL ASSEMBLY
5 NSS NOT SOLD SEPARATE, Spool
6 18-469501 COTTER PIN
7 NSS NOT SOLD SEPARATE, Sleeve Adjusting
8 43-880723A02 GEAR, Reverse
9 31-8M0142836 BEARING ASSEMBLY, Roller
10 NSS NOT SOLD SEPARATE, Cup
11 53-8M0051043 RING, Retaining
12 12-8M0053823 THRUST WASHER
13 31-8M0142835 BEARING ASSEMBLY, Roller-Tappered
14 NSS NOT SOLD SEPARATE, Cup
15 15-884328A01 SHIM SET
16 24-30893 SPRING
17 52-880714T01 CLUTCH
18 17-8M0100263 PIN, Cross
19 17-828356 PIN, Detent
20 44-888530 PROPELLER SHAFT
21 43-8M0119539 GEAR KIT, Forward/Pinion
22 880699 THRUST RING
23 31-815480 BEARING, Thrust
24 880696A10 CARRIER ASSEMBLY, Bearing
25 25-8M0142840 O-RING, (3.850 x .210)
26 31-814653T BEARING ASSEMBLY, Needle Rollers
27 8M0148384 ADAPTOR, Bearing
28 15-47397A1 SHIM SET
29 15-891936A01 SHIM SET
30 31-8M0148319 BEARING ASSEMBLY, Tapered
31 NSS NOT SOLD SEPARATE, Cup
32 26-8M0204700 SEAL, Oil
33 26-8M0204700 SEAL, Oil
34 10-880717A01 SCREW/SEAL KIT
35 26-8M0204693 SEAL
36 8M0053183 ADAPTOR
37 23-891919001 SPACER, Thrust
38 14-880697 KEYED WASHER
39 8M2011027 RETAINER
40 NSS NOT SOLD SEPARATE, Decal-Counter Rotation
▶Gear Housing, Prop Shaft-Counter Rotation 2B014226 & up (41 parts) Gear Housing, Prop Shaft-Counter Rotation 2B014226 & up
Ref OEM Part # Part Name
- 26-830749A01 SEAL KIT, Gear Housing
1 1600-8M0056631 GEAR HOUSING ASSEMBLY, Basic, Used With 1/4 Inch Shift Crank Comment: SN# 1B853028 & Up
2 NSS NOT SOLD SEPARATE, Plug
3 8M0220880 CRANK, Shifter, 1/4 Pivot Pin Comment: SN# 1B853028 & Up
4 8M0235940 SPOOL ASSEMBLY
5 NSS NOT SOLD SEPARATE, Spool
6 18-469501 COTTER PIN
7 NSS NOT SOLD SEPARATE, Sleeve Adjusting
8 43-880723A02 GEAR, Reverse
9 31-8M0142836 BEARING ASSEMBLY, Roller
10 NSS NOT SOLD SEPARATE, Cup
11 53-8M0051043 RING, Retaining
12 12-8M0053823 THRUST WASHER
13 31-8M0142835 BEARING ASSEMBLY, Roller-Tappered
14 NSS NOT SOLD SEPARATE, Cup
15 15-884328A01 SHIM SET
16 24-30893 SPRING
17 52-880714T01 CLUTCH
18 17-8M0100263 PIN, Cross
19 17-828356 PIN, Detent
20 44-8M0140446 PROPELLER SHAFT
21 43-8M0119539 GEAR KIT, Forward/Pinion
22 880699 THRUST RING
23 31-815480 BEARING, Thrust
24 12-8M0050439 WASHER, .050
25 8M0083392 CARRIER ASSEMBLY, Bearing
26 25-8M0142840 O-RING, (3.850 x .210)
27 31-814653T BEARING ASSEMBLY, Needle Rollers
28 8M0148384 ADAPTOR, Bearing
29 15-47397A1 SHIM SET
30 31-8M0148319 BEARING ASSEMBLY, Tapered
31 NSS NOT SOLD SEPARATE, Cup
32 26-8M0204700 SEAL, Oil
33 26-8M0204700 SEAL, Oil
34 10-880717A01 SCREW/SEAL KIT
35 26-8M0204693 SEAL
36 8M0053183 ADAPTOR
37 23-8M0064306 SPACER
38 14-880697 KEYED WASHER
39 8M2011027 RETAINER
40 NSS NOT SOLD SEPARATE, Decal-Counter Rotation
▶Mercathode Kit (15 parts) Mercathode Kit
Ref OEM Part # Part Name
1 88334A2 MERCATHODE KIT
2 88334A4 MERCATHODE ASSEMBLY
3 10-22793 SCREW, (#9-14 x .875)
4 12-30164 WASHER, (.192 x .375 x .0312) Stainless Steel
5 10-32,11-45076 NUT, Brass
6 72958A5 ELECTRODE ASSEMBLY
7 25-8M0204645 O-RING, (.796 x .139)
8 10-87698 SCREW, (#10-16 x 1.250) Stainless Steel
9 97-72957A5 ANODE ASSEMBLY
10 25-8M0204645 O-RING, (.796 x .139)
11 10-87698 SCREW, (#10-16 x 1.250) Stainless Steel
12 88-8M0207796 FUSE, 20 Ampere
13 84-95084A10 CABLE ASSEMBLY, (5.00 Inches) Red
14 84-95084A13 CABLE ASSEMBLY, (64.00 Inches)
15 84-79138A8 CABLE ASSEMBLY, (72.00 Inches) Black
▶Oil Injection Components (20 parts) Oil Injection Components
Ref OEM Part # Part Name
1 1200-8M0119508 TANK ASSEMBLY, Oil
2 NSS NOT SOLD SEPARATE, Decal-Reservoir
3 10-58376 SCREW, (.164-18 x .375)
4 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel
5 36-814449A3 CAP ASSEMBLY
6 27-42999T GASKET
7 87-856156T02 SWITCH ASSEMBLY
8 10-81893435 SCREW, (M8 x 35)
9 12-4002318 WASHER
10 25-855362001 GROMMET
11 23-855364 BUSHING
12 32-8M0108355 HOSE, (57.00 Inches Bulk) (Cut to 7 Inches)
13 54-816311T TIE STRAP, (8.00 Inches)
14 22-8M0207780 FITTING
15 32-875283 HOSE, (2.00 Inches)
16 35-875284T01 FILTER, Oil - In Line
17 32-875289 HOSE
18 22-858955 CONNECTOR
19 NSS NOT SOLD SEPARATE, Plug
20 32-892830053 HOSE, (24.00 Inches Braided) (Cut to 22 Inches)
▶Oiling System (33 parts) Oiling System
Ref OEM Part # Part Name
1 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 11.50 Inches To Block
2 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 5 Inches To Block
3 35-8M0207786 FILTER, Fuel
4 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 9 Inches
5 1200-8M0064075 TANK, Oil
6 NSS NOT SOLD SEPARATE, Decal-Reservoir
7 25-855362001 GROMMET
8 23-855364 BUSHING
9 23-883050 SPACER
10 10-58376 SCREW, (.164-18 x .375)
11 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel
12 87-856156T04 SWITCH
13 32-885553 HOSE
14 22-8M0207780 FITTING
15 19-887609 PLUG
16 12-4002318 WASHER
17 10-81893435 SCREW, (M8 x 35)
18 54-816311T TIE STRAP, (8.00 Inches)
19 32-8752891 HOSE, To Block
20 22-858955 CONNECTOR
21 32-875283 HOSE, (2.00 Inches)
22 35-875284T01 FILTER, Oil - In Line
23 NSS NOT SOLD SEPARATE, Plug
24 32-892830053 HOSE, (24.00 Inches Braided), Cut to 22 Inches To Center of Oil Pump
25 32-8M0054213 HOSE, (40.00 Inches Bulk), Cut to 34 Inches To Oil Pump Connection Illustrated as #2
26 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 19.50 Inches To Oil Pump Connection Illustrated as #6
27 56762 TIE STRAP, (4.00 Inches)
28 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 11 Inches To Oil Pump Connection Illustrated as #5
29 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 6 Inches To Oil Pump Connection Illustrated as #4
30 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 4 Inches To Oil Pump Connection Illustrated as #3
31 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 22 Inches To Oil Pump Connection Illustrated as #1
32 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 16 Inches To Oil Pump Connection Illustrated as #7
33 10-81893460 SCREW, (M8 x 60)
▶Oiling System 200/225/200 Pro XS (33 parts) Oiling System 200/225/200 Pro XS
Ref OEM Part # Part Name
1 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 11-1/2 Inches - To Block
2 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 5 Inches - To Block
3 35-8M0207786 FILTER, Fuel
4 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 9 Inches
5 1200-8M0064075 TANK, Oil
6 NSS NOT SOLD SEPARATE, Decal-Reservoir
7 25-855362001 GROMMET
8 23-855364 BUSHING
9 23-883050 SPACER
10 10-58376 SCREW, (.164-18 x .375)
11 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel
12 87-856156T04 SWITCH
13 32-885553 HOSE
14 22-8M0207780 FITTING
15 19-887609 PLUG
16 12-4002318 WASHER
17 10-81893435 SCREW, (M8 x 35)
18 54-816311T TIE STRAP, (8.00 Inches)
19 32-8752891 HOSE, To Block
20 22-858955 CONNECTOR
21 32-875283 HOSE, (2.00 Inches)
22 35-875284T01 FILTER, Oil - In Line
23 NSS NOT SOLD SEPARATE, Plug
24 32-892830053 HOSE, (24.00 Inches Braided), Cut to 22 Inches - To Center of Oil Pump
25 32-8M0054213 HOSE, (40.00 Inches Bulk), Cut to 34 Inches - To Oil Pump Connection Illustrated as #2
26 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 19-1/2 Inches - To Oil Pump Connection Illustrated as #6
27 56762 TIE STRAP, (4.00 Inches)
28 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 11 Inches - To Oil Pump Connection Illustrated as #5
29 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 6 Inches - To Oil Pump Connection Illustrated as #4
30 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 4 Inches - To Oil Pump Connection Illustrated as #3
31 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 22 Inches - To Oil Pump Connection Illustrated as #1
32 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 16 Inches - To Oil Pump Connection Illustrated as #7
33 10-81893460 SCREW, (M8 x 60)
▶Oiling System 250 (37 parts) Oiling System 250
Ref OEM Part # Part Name
1 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 11.50 Inches
2 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 5 Inches
3 35-8M0207786 FILTER, Fuel
4 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 9 Inches
5 1200-8M0064075 TANK, Oil
6 NSS NOT SOLD SEPARATE, Decal-Reservoir
7 25-855362001 GROMMET
8 23-855364 BUSHING
9 23-883050 SPACER
10 10-58376 SCREW, (.164-18 x .375)
11 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel
12 87-856156T04 SWITCH
13 32-885553 HOSE
14 22-8M0207780 FITTING
15 19-887609 PLUG
16 12-4002318 WASHER
17 10-81893435 SCREW, (M8 x 35)
18 54-816311T TIE STRAP, (8.00 Inches)
19 32-8752891 HOSE
20 22-858955 CONNECTOR
21 32-875283 HOSE, (2.00 Inches)
22 35-875284T01 FILTER, Oil - In Line
23 NSS NOT SOLD SEPARATE, Plug
24 32-892830053 HOSE, (24.00 Inches Braided), Cut to 22 Inches
25 10-81893460 SCREW, (M8 x 60)
26 21-858870 CHECK VALVE
27 859230T RETAINER
28 32-8M0054213 HOSE, (40.00 Inches Bulk), Cut to 34 Inches
29 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 19.50 Inches
30 56762 TIE STRAP, (4.00 Inches)
31 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 11 Inches
32 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 6 Inches
33 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 4 Inches
34 22-883988 ELBOW
35 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 22 Inches
36 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 16.50 Inches
37 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 7 Inches
▶PCM Mounting (16 parts) PCM Mounting
Ref OEM Part # Part Name
1 89790634T PCM, Propulsion Control Module 225
2 10-82130025 SCREW, (M6 x 25)
3 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
4 25-8M0190980 GROMMET
5 23-856954 BUSHING
6 54-891520001 CLIP
7 10-82129114 SCREW, (M6 x 14)
8 10-82130012 SCREW, (M6 x 12)
9 13540 CAP, Female
10 84-88439A26 CABLE ASSEMBLY, Battery - Negative
11 10-81893420 SCREW, (M8 x 20)
12 830796A04 CONNECTOR ASSEMBLY, Weather Cap - Male
13 877613A02 CONNECTOR ASSEMBLY, Weather Cap 6 Pin
14 54-816311T TIE STRAP, (8.00 Inches)
15 858953 BRACKET
16 54-8M0024808 J CLIP
▶Port Bleed System (16 parts) Port Bleed System
Ref OEM Part # Part Name
- 883894A07 POWERHEAD ASSEMBLY Comment: (250)
1 21-8282182 CHECK VALVE
2 22-8272011 PIPE PLUG
3 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 20-1/2 Inches)
4 21-8159234 CHECK VALVE
5 21-8592352 CHECK VALVE, 90 Degree (.0625-27)
6 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 13 Inches)
7 21-426585 CHECK VALVE
8 22-8272011 PIPE PLUG
9 54-23567 CLIP
10 10-878608 SCREW, (#10-16 x .500)
11 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 11 Inches)
12 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 22-1/2 Inches)
13 10-81893414 SCREW, (M8 x 14)
14 54-859172 CLAMP
15 12-36001 WASHER
▶Port Center Main Oiling System (14 parts) Port Center Main Oiling System
Ref OEM Part # Part Name
- 877869A07 POWERHEAD ASSEMBLY
1 22-887801 FITTING, Elbow 90 Degree (.0625-27)
2 22-887801 FITTING, Elbow 90 Degree (.0625-27)
3 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 20.5 Inches
4 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 5 Inches
5 21-8592352 CHECK VALVE, 90 Degree (.0625-27)
6 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 13 Inches
7 21-8282182 CHECK VALVE
8 21-8582362 CHECK VALVE
9 54-23567 CLIP
10 10-878608 SCREW, (#10-16 x .500)
11 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 4.75 Inches
12 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 11 Inches
13 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 9.5 Inches
▶Power Trim Components (38 parts) Power Trim Components
Ref OEM Part # Part Name
- 25-878285 O-RING
1 8M0031551 TRIM MOTOR
2 NSS NOT SOLD SEPARATE, Armature
3 NSS NOT SOLD SEPARATE, End Frame
4 10-82494830 SCREW, (M6 x 30)
5 13-400256 LOCKWASHER, (M6)
6 8782451 DRIVESHAFT
7 878410A1 PO CHECK KIT
8 893929A01 VALVE KIT, Relief, Includes Reference #26
9 8M0142997 SHAFT KIT, Tilt Pivot
10 17-878267 PIN
11 878235A03 CYLINDER KIT, Tilt
12 878239A02 END CAP KIT, Tilt Cylinder, Includes Reference #26
13 8M0142999 O-RING KIT, Includes Reference #26
14 8M0168219 SHOCK ROD KIT, Includes Reference #26
15 8M0143000 PISTON ASSEMBLY, Memory
16 878406A02 REPAIR KIT, Check Valve, Includes Reference #26
17 878414T01 PISTON ASSEMBLY
18 878413A1 PISTON ASSEMBLY
19 1100-8M0021648 END CAP ASSEMBLY
20 878264A1 RESERVOIR KIT
21 19-811613 PLUG ASSEMBLY
22 10-4000327 SCREW, (M6 x 14)
23 12-4002315 WASHER
24 892251A01 PUMP KIT
25 878408A1 REPAIR KIT, Power Trim
26 17-821539 PIN, Trilobe
27 10-858771 SCREW, (M10 x 30)
28 12-4002319 WASHER
29 97-818298Q1 ANODE KIT
30 10-8M0204707 SCREW, (M6 x 25)
31 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
32 99625002 SHAFT
33 8M0084613 C WASHER
34 54-26550 CLAMP
35 10-878609 SCREW, (#10-16 x .600)
36 32-828547353 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk), Cut to 12 Inches
37 54-816311T TIE STRAP, (8.00 Inches)
▶Powerhead Gasket Set Components (2 parts) Powerhead Gasket Set Components
Ref OEM Part # Part Name
- 26-854639001 SEAL, Thermostat Comment: Not used for this application
0 26-854639001 SEAL, Thermostat Comment: Not used for this application
▶Reservoir Kit-Remote Oil(15943A1) (16 parts) Reservoir Kit-Remote Oil(15943A1)
Ref OEM Part # Part Name
- 824954A1 BRACKET KIT, Oil Reservoir Hold Down Comment: (Includes ref. 2)
1 15943A2 TANK ASSEMBLY, Oil (1.8 Gallon Tank)
2 NSS NOT SOLD SEPARATE, BRACKET, Tank Mount Comment: (Also sold with Bracket Kit Below)
3 NSS NOT SOLD SEPARATE, HANDLE/ROPE
4 12323A1 CORD/HOOK KIT
5 12320 BRACKET, Hold Down
6 10-79968 SCREW, (#12-11 x .750)
7 36-43298A2 CAP ASSEMBLY, Oil Reservoir
8 NSS NOT SOLD SEPARATE, CORD
9 25-11332 O-RING, (2.225 x .210), Cap
10 816190A4 HOUSING ASSEMBLY, Adapter
11 36-43298A2 CAP ASSEMBLY, Housing Adaptor
12 25-11332 O-RING, (2.225 x .210)
13 32-99802 TUBE, Oil Pick Up
14 32-99439 HOSE, (114.00 Inches)
15 54-816311T TIE STRAP, (8.00 Inches)
▶Service/Support Material (1 parts) Service/Support Material
Ref OEM Part # Part Name
- NSS NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18)
▶Shift Components (37 parts) Shift Components
Ref OEM Part # Part Name
1 884526T PLATE, Actuator
2 25-855362001 GROMMET
3 23-855364 BUSHING
4 8M0124413 SHIFT ACTUATOR
5 23-884532001 BUSHING
6 12-898097 WASHER
7 10-81893435 SCREW, (M8 x 35)
8 884530 BELL CRANK
9 23-888589 WEAR SLEEVE
10 10-81893460 SCREW, (M8 x 60)
11 12-898097 WASHER
12 17-841098 PIN
13 885569 SPLIT RING
14 884599 SPACER
15 NSS NOT SOLD SEPARATE, Cotter Pin - See Outboard Parts Bulletin 2003-10
16 84-88807A6 CABLE ASSEMBLY, (3.50 Inches) Black
17 23-884554 BUSHING
18 10-82155025 SCREW, (M8 x 25 MM) Stainless Steel
19 54-828991T CLIP
20 884528 SHIFT RAIL
21 884527 SHIFT SLIDER
22 87-8M0207794 SWITCH
23 10-82470620 SCREW, (M3.5 x 20)
24 11-401386 NUT, (M6) Stainless Steel
25 12-35459 WASHER
26 10-82104510 SCREW, (M5 x 10)
27 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
28 887901 BUSHING
29 23-884555 BUSHING
30 884529 SHIFT LINK
31 8M0021888 SHIFT SHAFT, XX-Long
32 23-42994 BUSHING
33 11-401386 NUT, (M6) Stainless Steel
34 12-4002318 WASHER
35 16-884824 STUD, (M8 x 50)
36 11-401388 NUT, (M8) Stainless Steel
37 12-889661 WASHER, Rubber
▶Shift Linkage (20 parts) Shift Linkage
Ref OEM Part # Part Name
1 899080T01 BRACKET ASSEMBLY, Anchor
2 824016 LATCH
3 10-42975 DRIVE SCREW
4 824015 CUP, Barrel Retainer
5 87-8M0207794 SWITCH
6 10-82470620 SCREW, (M3.5 x 20)
7 54-816311T TIE STRAP, (8.00 Inches)
8 8M0033943 SHIFT RAIL
9 8M0006893 SCREW, (M8 x 25 MM)
10 8M0188525 SHIFT SHAFT, Upper Comment: XX Long
11 23-892263 BUSHING
12 11-401386 NUT, (M6) Stainless Steel
13 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
14 899083 LINK, Shift
15 8M0085621 SLIDE, Shift
16 8M0000793 PIN, Shift Link
17 23-896551 BUSHING
18 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
19 11-401386 NUT, (M6) Stainless Steel
20 8M0001157 PIN, Bow Tie Clip
▶Solenoid Plate (50 parts) Solenoid Plate
Ref OEM Part # Part Name
- 84-881262A2 HARNESS ASSEMBLY, Alternator, Alternator
1 858366T2 PLATE
2 89-817109A2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
3 25-822179 GROMMET
4 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
5 10-82129125 SCREW, (M6 x 25 MM)
6 23-8M0214955 BUSHING
7 8M0207773 RELAY ASSEMBLY
8 NSS NOT SOLD SEPARATE, Decal-Trim Relay
9 828102 BRACKET
10 23-8M0214955 BUSHING
11 25-818967 GROMMET
12 10-82129110 SCREW, (M6 x 10)
13 54-816311T TIE STRAP, (8.00 Inches)
14 54-828991T CLIP
15 54-858755 CLIP, (1.00)
16 84-878231A6 HARNESS ASSEMBLY, Fuse - 100 Ampere
17 84-819514T21 HARNESS ASSEMBLY, Trim
18 84-892973T01 HARNESS ASSEMBLY, Engine
19 88-832969T05 FUSE, Mini - Tan - 5 Ampere Comment: (5 AMP)
20 858754 COVER, Fuse
21 84-882829A1 CABLE ASSEMBLY, Starter
22 84-88439A46 CABLE ASSEMBLY, Battery - Positive
23 11-8M0204668 NUT, (.312-18)
24 13-53166 LOCKWASHER, (.312)
25 10-32,11-813938 CAP NUT,
26 10-32,11-45076 NUT, Brass
27 84-88807A16 CABLE ASSEMBLY, (4.00 Inches) Black
28 13541 PLUG, Male
29 89790646T PCM, Propulsion Control Module Comment: (250)
30 10-82130025 SCREW, (M6 x 25)
31 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
32 25-8M0190980 GROMMET
33 23-856954 BUSHING
34 54-891520001 CLIP
35 10-82129114 SCREW, (M6 x 14)
36 892295F01 BRACKET
37 25-8M0190980 GROMMET
38 23-822003 BUSHING
39 881879T11 SENSOR, Pressure (0 - 100 PSI)
40 22-8M0207782 FITTING
41 54-883066 CLIP, (.865)
42 54-879962 CLIP
43 10-82130025 SCREW, (M6 x 25)
44 10-82130012 SCREW, (M6 x 12)
45 84-88439A26 CABLE ASSEMBLY, Battery - Negative
46 10-81893420 SCREW, (M8 x 20)
47 84-882815A1 HARNESS ASSEMBLY (200/3.0L Work)
48 877613A02 CONNECTOR ASSEMBLY, Weather Cap 6 Pin
49 830796A04 CONNECTOR ASSEMBLY, Weather Cap - Male
▶Speedometer/Block Pressure System (8 parts) Speedometer/Block Pressure System
Ref OEM Part # Part Name
1 22-881866 FITTING
2 32-85978571 TUBING, (52.00 Inches Bulk) (Cut to 44 Inches)
3 22-8M0214971 COUPLER
4 22-859732 PLUG
5 22-8M0214970 FITTING, Adapter
6 32-85978571 TUBING, (52.00 Inches Bulk) (Cut to 5 Inches)
7 22-875207 TEE, Fitting, To Coil Plate Sensor
8 32-85944975 TUBING, (72.00 Inches Bulk) (Cut to 52 Inches)
▶Starboard Bleed System (8 parts) Starboard Bleed System
Ref OEM Part # Part Name
- 883894A07 POWERHEAD ASSEMBLY Comment: (250)
1 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 15-1/2 Inches)
2 21-8592352 CHECK VALVE, 90 Degree (.0625-27)
3 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 16-1/2 Inches)
4 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 15 Inches)
5 54-23567 CLIP
6 10-878608 SCREW, (#10-16 x .500)
7 21-8282182 CHECK VALVE
▶Starboard Center Main Oiling System (8 parts) Starboard Center Main Oiling System
Ref OEM Part # Part Name
- 877869A07 POWERHEAD ASSEMBLY
1 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 15.5 Inches
2 21-8592352 CHECK VALVE, 90 Degree (.0625-27)
3 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 16.5 Inches
4 32-8M0054152 TUBING, (38.00 Inches Bulk), Cut to 15 Inches
5 54-23567 CLIP
6 10-878608 SCREW, (#10-16 x .500)
7 22-887801 FITTING, Elbow 90 Degree (.0625-27)
▶Start/Stop Switch Kit (7 parts) Start/Stop Switch Kit
Ref OEM Part # Part Name
- 87-8M0117133 SWITCH KIT, Start/Stop - Triple
1 NSS NOT SOLD SEPARATE, Start/Stop Pad and Base
2 891633T01 BEZEL
3 10-892927T SCREW, (#6-32 x .250)
4 27-892218 GASKET
5 11-8M0204699 NUT, (52 mm)
6 54-850181 TIE STRAP, (11.750 Inches)
▶Starter Motor (14 parts) Starter Motor
Ref OEM Part # Part Name
1 50-892339T01 STARTER MOTOR ASSEMBLY
2 NSS NOT SOLD SEPARATE, Thru Bolt
3 43-880805A1 GEAR KIT
4 809463A1 SOLENOID KIT
5 8M0065258 BRUSH SET
6 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
7 84-93388A1 CABLE ASSEMBLY, (6.00 Inches) Black
8 37-8272822 DECAL, Warning
9 13-400255 LOCKWASHER, (M5)
10 11-400211 NUT, (M5) Stainless Steel
11 13-8M0204647 LOCKWASHER, (.312)
12 11-400213 NUT, (M8) Stainless Steel
13 23-8M0034918 COLLAR
14 8M0043276 STOP
▶Swivel Bracket and Steering Arm (32 parts) Swivel Bracket and Steering Arm
Ref OEM Part # Part Name
1 1499-8M0102865 SWIVEL BRACKET ASSEMBLY, Black
2 25-8M0214926 O-RING
3 23-818764 BUSHING
4 23-816039 SPACER
5 26-87735 SEAL, Oil, Lower
6 22-8M0169589 FITTING, Grease
7 23-821207 BUSHING
8 12-816432 THRUST WASHER
9 826364T YOKE, Bottom
10 53-67684 RING, Retaining
11 8M0045383 STRIKER PLATE
12 13-58643 LOCKWASHER, (.375)
13 11-46335 NUT, (.375-24)
14 10-64014 SCREW, (.250-28 x .500)
15 NSS NOT SOLD SEPARATE, Decal-Serial Overlaminate
16 8M0074846 SENDER ASSEMBLY, Trim, Analog
17 10-852368 SCREW, (#10-24 x .750)
18 10,13-26996 LOCKWASHER, Stainless Steel
19 12-89302 WASHER, (.203 x .406 x .040)
20 17-8M0132731 SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel
21 10-8M0141069 SCREW, (M12 x 190)
22 824998001 BUMPER
23 8163851 MOUNT, Upper
24 12-8154371 WASHER
25 12-815436 WASHER
26 11-896963 NUT, (M12)
27 8M0036783 CLAMP
28 10-81893435 SCREW, (M8 x 35)
29 92876A12 LINK ROD ASSEMBLY
30 10-849838 SCREW, (.375-24 x 1.250)
31 11-8M0204726 NUT, (.375-24) Stainless Steel
32 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
▶Throttle Linkage (28 parts) Throttle Linkage
Ref OEM Part # Part Name
1 8M0040987 LEVER
2 10-81893460 SCREW, (M8 x 60)
3 23-887605 BUSHING
4 23-821113 BUSHING
5 10-40124 SCREW, (M6 x 55)
6 11-400212 NUT, (M6) Stainless Steel
7 42942 CAP
8 42927 INSERT
9 11-401386 NUT, (M6) Stainless Steel
10 12-35459 WASHER
11 23-8M0215006 BUSHING
12 884834 LINK
13 10-40011113 SCREW, (M5 x 45) Stainless Steel
14 8582261 COVER, TPS
15 8M0008111 LINK, TPI
16 883081 LEVER
17 8M6005165 INDICATOR, Throttle Position
18 10-82130025 SCREW, (M6 x 25)
19 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
20 25-8M0190980 GROMMET
21 23-856954 BUSHING
22 8544862 BRACKET
23 54-858932 CLIP
24 899079A01 CAM KIT, Throttle
25 23-8M0215006 BUSHING
26 10-40011155 SCREW, (M8 x 55) Stainless Steel
27 23-8807371 BUSHING
28 12-56720 WASHER, (.330 x .750 x .060) Stainless Steel
▶Tools (2 parts) Tools
Ref OEM Part # Part Name
- 91-899883A08 TEST TOOL, Direct Injector
0 91-881814A1 SEAL KIT, Wire Harness (Electricl)
▶Top Cowl (24 parts) Top Cowl
Ref OEM Part # Part Name
- 37-8M0061186 DECAL, Horsepower 225
1 100-8M0075369 TOP COWL ASSEMBLY, Mercury, Without decals
2 10-82130030 SCREW, (M6 x 30)
3 884041A02 SOUND BLANKET KIT
4 NSS NOT SOLD SEPARATE, Sound Blanket-Top
5 NSS NOT SOLD SEPARATE, Sound Blanket-Port
6 13-93702 WASHER, (.250 External Star)
7 826639T COVER
8 8M0010389 BRACKET ASSEMBLY, Cowl
9 NSS NOT SOLD SEPARATE, Pin
10 53-8237951 RING, Retaining
11 8M0207770 ROLLER
12 25-850685T02 GROMMET
13 8M0036792 BRACKET, Front
14 10-82130020 SCREW, (M6 x 20)
15 815477 BUMPER, Latch
16 8155381 PIN, Roll
17 11-401366 NUT, (M6) Stainless Steel
18 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
19 53-8237951 RING, Retaining
20 8M0207770 ROLLER
21 12-87161 WASHER
22 NSS NOT SOLD SEPARATE, Decal-Break-In
23 NSS NOT SOLD SEPARATE, Decal-Counter Rotation
▶Transom Brackets (21 parts) Transom Brackets
Ref OEM Part # Part Name
- 3425-828333A09 TRANSOM BRACKET KIT
1 3426-828334T03 BRACKET ASSEMBLY, Transom-Starboard
2 3425-828333T08 BRACKET ASSEMBLY, Transom-Port
3 22-8M0169588 FITTING, Grease, Port
4 826125A1 TILT TUBE
5 11-826135 NUT, (1.00-14) Nylon Insert
6 25-45711 O-RING, (.612 x .103)
7 13-88750 WASHER
8 11-826164 NUT, (.875-14)
9 10-8M0204730 SCREW, (.500-20 x 5 Inches)
10 12-8M0204665 WASHER, (.530 x .870 x .105) Stainless Steel
11 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
12 11-82671117 NUT, (.500-20)
13 8M0115104 LEVER ASSEMBLY, Tilt Lock
14 24-830899 SPRING, Tension
15 23-65830 NYLINER
16 24-830900 SPRING, Compression
17 99633 KNOB
18 17-99615 PIN, Groove
19 17-893709 PIN
20 37-8M0043059 DECAL, Warning
▶Vapor Separator Components (42 parts) Vapor Separator Components
Ref OEM Part # Part Name
- 25-889316A1 O-RING KIT, Vapor Seperator
1 889317T1 COVER KIT
2 NSS NOT SOLD SEPARATE, Seat
3 889318001 PLATE, Baffle
4 10-883223 SCREW, (M6 x 16)
5 27-889319 GASKET
6 22-883556 FITTING
7 25-8M0062785 O-RING
8 22-889329 FITTING
9 19-883208 PLUG
10 35-8M0122423 FILTER, Fuel
11 889320A1 FLOAT KIT
12 F10064 SHAFT
13 888725T02 PUMP ASSEMBLY, Fuel - High Pressure
14 8M6000589 SLEEVE
15 25-8893162 O-RING
16 26-889321 SEAL
17 889328 RETAINER
18 1395-9643 SCREW
19 888733T02 PUMP ASSEMBLY, Boost
20 25-889322 GROMMET
21 25-889316 O-RING
22 26-8M6001413 SEAL
23 889324T03 BOWL KIT
24 84-889325A02 WIRE
25 NSS NOT SOLD SEPARATE, Check Valve
26 22-855424011 FITTING
27 889326A1 VALVE KIT, Inlet
28 10-889327002 SCREW, Drain
29 32-883545002 HOSE
30 8M0214989 SENSOR ASSEMBLY, Fuel and Water
31 22-782792 FITTING, Elbow 45 Degree (1.25)
32 25-627021 O-RING, (.301 x .070)
33 889430 INSERT
34 884820 SHRADER VALVE
35 25-891778 O-RING
36 54-884819 CLIP
37 10-40011126 SCREW, (M6 x 13) Stainless Steel
38 25-855362001 GROMMET
39 23-883050 SPACER
40 10-81893460 SCREW, (M8 x 60)
41 12-4002318 WASHER
▶Water Hoses (14 parts) Water Hoses
Ref OEM Part # Part Name
- 877869A07 POWERHEAD ASSEMBLY
NS 54-8M0214964 CLAMP, Hose (15.3) Comment: (Use with Tubing 32-856839)
1 22-858855 FITTING, Straight
2 54-816311T TIE STRAP, (8.00 Inches)
3 32-859090001 HOSE, Starboard Dump
4 32-859089001 HOSE, Port Dump
5 32-856839 TUBING
6 54-816311T TIE STRAP, (8.00 Inches)
7 32-858807 HOSE
8 54-816311T TIE STRAP, (8.00 Inches)
9 32-858865 HOSE
10 54-816311T TIE STRAP, (8.00 Inches)
11 22-291112 FITTING
12 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
▶Water Hoses 200/225/200 Pro XS (14 parts) Water Hoses 200/225/200 Pro XS
Ref OEM Part # Part Name
- 877869A07 POWERHEAD ASSEMBLY Comment: 225
NS 54-8M0214964 CLAMP, Hose (15.3) Comment: (Use With Tubing 32-856839)
1 22-858855 FITTING, Straight
2 54-855228 CLAMP, (25.6 mm)
3 32-859090001 HOSE, Starboard Dump
4 32-859089001 HOSE, Port Dump
5 32-856839 TUBING, To Telltale
6 54-816311T TIE STRAP, (8.00 Inches)
7 32-858807 HOSE
8 54-816311T TIE STRAP, (8.00 Inches)
9 32-858865 HOSE
10 54-816311T TIE STRAP, (8.00 Inches)
11 22-291112 FITTING
12 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
▶Water Hoses 250 (13 parts) Water Hoses 250
Ref OEM Part # Part Name
- 61-843034A07 POWERHEAD ASSEMBLY
NS 54-8M0214964 CLAMP, Hose (15.3) Comment: (Use With Tubing 32-856839)
1 22-858855 FITTING, Straight
2 54-855228 CLAMP, (25.6 mm)
3 32-859090001 HOSE, Starboard Dump
4 32-859089001 HOSE, Port Dump
5 32-856839 TUBING
6 54-815504104 CLAMP, Worm Gear
7 32-774572 HOSE, (48.00 Inches Bulk), Cut to 21 Inches
8 54-815504104 CLAMP, Worm Gear
9 54-815504104 CLAMP, Worm Gear
10 22-291112 FITTING
11 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 225 (3.0L-DFI)(DTS) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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