🔎 Mercury 225 (3.0L-DFI)(DTS) Reference Library — Exploded parts diagrams (38 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 225 (3.0L-DFI)(DTS) is a 4-Stroke, V6 64-degree, DOHC, 24-valve outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, V6 64-degree, DOHC, 24-valve |
| Horsepower |
225 HP |
| Displacement |
3400 cc (3.4L / 209 CID) |
| Bore x Stroke |
92 mm x 86 mm (3.6 in. x 3.4 in.) |
| Spark Plug (Type & Gap) |
NGK LKAR7C-9 |
| Engine Oil Capacity |
6.6 L (7.0 qt) |
| Recommended Engine Oil |
Mercury FourStroke Oil 25W-40 |
| Gear Case Oil Capacity |
710 mL (24.0 oz) |
| Idle Speed (in gear) |
600 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
5200-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 225 (3.0L-DFI)(DTS):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 225 (3.0L-DFI)(DTS).
▶Accessories (52 parts)
| Ref |
OEM Part # |
Part Name |
| - |
87-887979A2 |
SWITCH KIT, Tilt Limit |
| 1 |
1257-8742A21 |
TANK ASSEMBLY, Remote Oil Comment: (Digital) |
| 2 |
12335A1 |
BRACKET KIT |
| 3 |
12323A1 |
CORD/HOOK KIT |
| 4 |
12320 |
BRACKET |
| 5 |
10-79968 |
SCREW, (#12-11 x .750) |
| 6 |
36-43298A2 |
CAP ASSEMBLY |
| 7 |
25-11332 |
O-RING, (2.225 x .210) |
| 8 |
816190A5 |
SENDER ASSEMBLY, Oil Level Comment: (Digital) |
| 9 |
36-43298A2 |
CAP ASSEMBLY |
| 10 |
25-11332 |
O-RING, (2.225 x .210) |
| 11 |
32-99802 |
TUBE |
| 12 |
32-99439 |
HOSE, (114.00 Inches) |
| 13 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 14 |
17334A2 |
VISUAL WARNING SYSTEM |
| 15 |
88-17429 |
LAMP |
| 16 |
76424 |
BRACKET |
| 17 |
16-55422 |
STUD, (#10-32 x 2.00) |
| 18 |
12-24676 |
WASHER, (.200 x .440 x .032) |
| 19 |
10-32,11-68219 |
NUT, Stainless Steel |
| 20 |
15969A3 |
DECK FILL KIT, Oil |
| 21 |
15969A13 |
DECK FILL KIT, Oil |
| 22 |
15966 |
PLATE |
| 23 |
54-815504228 |
CLAMP, Worm Gear |
| 24 |
15967 |
ADAPTOR, Oil Filler |
| 25 |
25-11332 |
O-RING, (2.225 x .210) |
| 26 |
32-850719 |
HOSE, (100.00 Feet Bulk) |
| 27 |
812497A2 |
DIODE ASSEMBLY Comment: (Not Included with Kit Reference #28) |
| 28 |
87-19674Q2 |
SWITCH/LANYARD KIT |
| 29 |
87-19674A1 |
SWITCH ASSEMBLY, Lanyard |
| 30 |
10-18303 |
SCREW, (.190-16 x 1.750) Stainless Steel |
| 31 |
813679 |
ADAPTER |
| 32 |
15920Q54 |
LANYARD ASSEMBLY |
| 33 |
10-32866 |
SCREW, (#10-32 x 2.00) Stainless Steel |
| 34 |
18321 |
CLAMP, Mounting |
| 35 |
12-24676 |
WASHER, (.200 x .440 x .032) |
| 36 |
10-32,11-68219 |
NUT, Stainless Steel |
| 37 |
79146 |
RETAINER |
| 38 |
84-11149A2 |
CABLE ASSEMBLY, (6.00 Inches) |
| 39 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 40 |
88334A2 |
MERCATHODE KIT |
| 41 |
10-22793 |
SCREW, (#9-14 x .875) |
| 42 |
12-30164 |
WASHER, (.192 x .375 x .0312) Stainless Steel |
| 43 |
72958A5 |
ELECTRODE ASSEMBLY |
| 44 |
97-72957A5 |
ANODE ASSEMBLY |
| 45 |
25-8M0204645 |
O-RING, (.796 x .139) |
| 46 |
10-87698 |
SCREW, (#10-16 x 1.250) Stainless Steel |
| 47 |
88-8M0207796 |
FUSE, 20 Ampere |
| 48 |
84-95084A10 |
CABLE ASSEMBLY, (5.00 Inches) Red |
| 49 |
84-95084A13 |
CABLE ASSEMBLY, (64.00 Inches) |
| 50 |
10-32,11-45076 |
NUT, Brass |
| 51 |
84-79138A8 |
CABLE ASSEMBLY, (72.00 Inches) Black |
▶Air Compressor Components (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-832804A03 |
O-RING KIT |
| 1 |
8M0060052 |
COMPRESSOR ASSEMBLY, Air Comment: SN# 0T971972 & Up |
| 2 |
1100-8M0050792 |
END CAP ASSEMBLY Comment: SN# 0T971972 & Up |
| 3 |
NSS |
NOT SOLD SEPARATE, Snap Ring |
| 4 |
10-82130020 |
SCREW, (M6 x 20) |
| 5 |
25-832804 |
O-RING, (2.739 x .070) |
| 6 |
25-832804 |
O-RING, (2.739 x .070) |
| 7 |
653-833146T06 |
CONNECTING ROD ASSEMBLY Comment: SN# 0T971972 & Up |
| 8 |
NSS |
NOT SOLD SEPARATE, Piston assembly |
| 9 |
53-8348101 |
RING, Lock |
| 10 |
835088A10 |
REED PLATE ASSEMBLY |
| 11 |
25-67207 |
O-RING, (3.489 x .070) |
| 12 |
25-832804 |
O-RING, (2.739 x .070) |
| 13 |
26-828225 |
SEAL |
| 14 |
8M0073889 |
HEAD KIT, Compressor |
| 15 |
22-8812711 |
FITTING |
| 16 |
22-856744 |
FITTING |
| 17 |
25-831985 |
O-RING, (.468 x .078) |
| 18 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
| 19 |
21-428641 |
FITTING, Check Valve |
| 20 |
22-151331 |
FITTING |
| 21 |
22-16604 |
FITTING, Straight (.125-27) |
| 22 |
10-82446035 |
SCREW, (M8 x 35) |
| 23 |
13536A14 |
SENSOR ASSEMBLY, Temperature |
| 24 |
137151 |
RETAINER |
| 25 |
10-81893414 |
SCREW, (M8 x 14) |
| 26 |
8215832 |
PIN, Special |
| 27 |
10-85593912 |
SCREW, (M6 x 12) |
| 28 |
8M0175171 |
PULLEY |
| 29 |
10-81893450 |
SCREW, (M8 x 50) |
| 30 |
13541 |
PLUG, Male |
▶Air Handler (48 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
858541T3 |
PLATE |
| 2 |
27-804680 |
GASKET |
| 3 |
828623T6 |
REED BLOCK ASSEMBLY |
| 4 |
10-8555252 |
SCREW, (M6) |
| 5 |
23-855364 |
BUSHING |
| 6 |
25-855362001 |
GROMMET Comment: SN# 0T980000 & Up |
| 7 |
12-817274 |
WASHER, (.344 x 1.00 x .063) Stainless Steel |
| 8 |
10-81893430 |
SCREW, (M8 x 30) |
| 9 |
858539T6 |
PLENUM KIT, Air |
| 10 |
27-804679004 |
GASKET Comment: SN# 0T980000 & Up |
| 11 |
10-883942 |
SCREW, (M4 x 16) |
| 12 |
854445 |
SENSOR, MAP |
| 13 |
884522 |
BRACKET, MAP Sensor |
| 14 |
8M0148668 |
SENSOR ASSEMBLY Comment: SN# 0T801000 & Up |
| 15 |
25-896699 |
O-RING, (.351 x .072) Comment: SN# 0T801000 & Up |
| 16 |
877828T02 |
CONTROL, Throttle - Electronic |
| 17 |
16-881852 |
STUD, M6 x 50 |
| 18 |
11-889452 |
NUT |
| 19 |
881005 |
ISOLATOR |
| 20 |
880791 |
PLATE |
| 21 |
54-889594001 |
CLAMP Comment: SN# 0T801000 & Up |
| 22 |
881004 |
PLATE |
| 23 |
10-82130014 |
SCREW, (M6 x 14) |
| 24 |
25-855426 |
O-RING |
| 25 |
859230T |
RETAINER |
| 26 |
54-804842 |
CLAMP |
| 27 |
8M0185614 |
PUMP ASSEMBLY, Oil |
| 28 |
884353 |
BRACKET |
| 29 |
21-858870 |
CHECK VALVE |
| 30 |
10-1993716 |
SCREW, (M6 x 16) |
| 31 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 32 |
10-82130040 |
SCREW, (M6 x 40) |
| 33 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 34 |
880083T1 |
COVER ASSEMBLY |
| 35 |
25-13467 |
GROMMET, (.88 Inside Diameter) |
| 36 |
19-89219001 |
PLUG Comment: SN# 0T980000 & Up |
| 37 |
25-8M0153609 |
GROMMET Comment: SN# 0T980000 & Up |
| 38 |
881277T2 |
ATTENUATOR |
| 39 |
23-856954 |
BUSHING |
| 40 |
25-8M0190980 |
GROMMET |
| 41 |
NSS |
NOT SOLD SEPARATE, Seal |
| 42 |
25-20116 |
GROMMET |
| 43 |
35-880084T01 |
FILTER ASSEMBLY |
| 44 |
37-881865 |
DECAL, Caution-Start in Gear (Start In Gear) |
| 45 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 46 |
10-82130025 |
SCREW, (M6 x 25) |
| 47 |
54-858902 |
CLAMP |
▶Air Hoses (12 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
22-856842 |
ELBOW |
| 2 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 3 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 8 Inches) |
| 4 |
54-8M0214964 |
CLAMP, Hose (15.3) |
| 5 |
32-8567631 |
HOSE ASSEMBLY |
| 6 |
32-889314 |
HOSE, Air By-Pass |
| 7 |
32-804829 |
HOSE ASSEMBLY, Air Balance |
| 8 |
32-8812851 |
HOSE, Molded |
| 9 |
22-875271 |
FITTING, 90 Degree - Brass (.125-27) |
| 10 |
32-887630 |
HOSE, Molded |
| 11 |
32-8M0116380 |
HOSE/SLEEVE |
▶Bottom Cowl (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
113-850302A1 |
BOTTOM COWL, Port (Port) |
| 2 |
854367001 |
PLUG |
| 3 |
113-850301A1 |
BOTTOM COWL, Starboard (Starboard) |
| 4 |
8M0109218 |
SEAL, (44.00 Inches) |
| 5 |
10-82130040 |
SCREW, (M6 x 40) |
| 6 |
10-824868 |
SCREW, (M6 x 75) |
| 7 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 8 |
8M0053903 |
FRONT HANDLE |
| 9 |
23-335891 |
BUSHING |
| 10 |
25-48462 |
O-RING, (.614 x .070) |
| 11 |
8219423 |
PAWL |
| 12 |
12-69057 |
WASHER, (.281 x .734 x .063) |
| 13 |
11-401366 |
NUT, (M6) Stainless Steel |
| 14 |
10-8214281 |
SCREW, (#10-16 x .625) |
| 15 |
54-822873 |
CLIP |
| 16 |
87-8M0235191 |
SWITCH, Trim Comment: SN# 1B227000 & Up |
| 17 |
8M8027677 |
RIGGING KIT (Upper) |
| 18 |
NSS |
NOT SOLD SEPARATE, Clamp-Lower |
| 19 |
10-82130012 |
SCREW, (M6 x 12) |
| 20 |
NSS |
NOT SOLD SEPARATE, Strap |
| 21 |
859343 |
FOAM |
| 22 |
54-850181 |
TIE STRAP, (11.750 Inches) |
| 23 |
852361T1 |
HANDLE, Cowl |
| 24 |
13-29402 |
WAVE WASHER |
▶Coil Plate (Serial Number 0T980000 and Up) (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
850295T4 |
PLATE |
| 2 |
339-856991A1 |
COIL KIT |
| 3 |
10-82129130 |
SCREW, (M6 x 30) |
| 4 |
84-881908T |
CABLE SET |
| 5 |
33-889597Q |
SPARK PLUG |
| 6 |
859595T |
DRIVER, Dual Coil |
| 7 |
84-858414A1 |
CABLE ASSEMBLY, Braided |
| 8 |
10-82129110 |
SCREW, (M6 x 10) |
| 9 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 10 |
25-833155 |
GROMMET |
| 11 |
12-4002318 |
WASHER |
| 12 |
23-8502341 |
BUSHING |
| 13 |
10-81893435 |
SCREW, (M8 x 35) |
| 14 |
71-8M0157742 |
SENSOR KIT, (0-50 PSI) |
| 15 |
22-8M0207782 |
FITTING |
| 16 |
54-883066 |
CLIP, (.865) |
| 17 |
22-881866 |
FITTING |
| 18 |
32-85978571 |
TUBING, (52.00 Inches Bulk) (Cut to 18 Inches) |
| 19 |
54-859671 |
TIE STRAP, (8.00 Inches) |
| 20 |
12-36001 |
WASHER |
| 21 |
54-828991T |
CLIP |
| 22 |
84-892972T01 |
HARNESS ASSEMBLY, Coil |
▶Coil Plate(Serial Number 0T979999 and Below) (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
850295T4 |
PLATE |
| 2 |
339-856991A1 |
COIL KIT |
| 3 |
10-82129130 |
SCREW, (M6 x 30) |
| 4 |
84-881908T |
CABLE SET |
| 5 |
33-889597Q |
SPARK PLUG |
| 6 |
859595T |
DRIVER, Dual Coil |
| 7 |
84-858414A1 |
CABLE ASSEMBLY, Braided |
| 8 |
10-82129110 |
SCREW, (M6 x 10) |
| 9 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 10 |
25-833155 |
GROMMET |
| 11 |
12-4002318 |
WASHER |
| 12 |
23-8502341 |
BUSHING |
| 13 |
10-81893435 |
SCREW, (M8 x 35) |
| 14 |
71-8M0157742 |
SENSOR KIT, (0-50 PSI) |
| 15 |
22-8M0207782 |
FITTING |
| 16 |
54-883066 |
CLIP, (.865) |
| 17 |
22-881866 |
FITTING |
| 18 |
32-85978571 |
TUBING, (52.00 Inches Bulk) (Cut to 18 Inches) |
| 19 |
10-82129114 |
SCREW, (M6 x 14) |
| 20 |
12-36001 |
WASHER |
▶Crankshaft, Piston and Connecting Rods (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
482-9784A11 |
CRANKSHAFT ASSEMBLY |
| 2 |
NSS |
NOT SOLD SEPARATE, Wear Sleeve |
| 3 |
30-67923T |
BEARING, Ball (Lower) |
| 4 |
53-67446 |
RING |
| 5 |
39-843198T01 |
RING, Seal Comment: SN# 0T980000 & Up |
| 6 |
28-91800 |
KEY, Woodruff |
| 7 |
25-35126 |
O-RING, (.859 x .139) |
| 8 |
31-88270A02 |
RACE ASSEMBLY |
| 9 |
NSS |
NOT SOLD SEPARATE, Needle Roller |
| 10 |
2720-889641A02 |
PISTON ASSEMBLY Comment: (Port - .030 Oversize) |
| 11 |
40-841202 |
RING |
| 12 |
39-875257A12 |
RING SET, Piston Comment: (.030 Oversize) |
| 13 |
600-8M0125869 |
CONNECTING ROD ASSEMBLY |
| 14 |
10-94320 |
SCREW, (.375-24 x 1.250) |
| 15 |
31-844338A01 |
BEARING/CAGE KIT |
| 16 |
NSS |
NOT SOLD SEPARATE, Needle Roller Bearing |
| 17 |
12-88263 |
THRUST WASHER |
| 18 |
29-8M0204715 |
BEARING, Needle Comment: SN# 0T801000 & Up |
| 19 |
31-816773A2 |
BEARING ASSEMBLY (Upper) |
| 20 |
26-859093 |
SEAL |
| 21 |
25-823683 |
O-RING, (1.989 x .070) |
▶Cylinder Block and End Cap (52 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
885-899162A06 |
CYLINDER BLOCK Comment: SN# 0T801000 & Up |
| 2 |
10-81893440 |
SCREW, (M8 x 40) |
| 3 |
8M0111325 |
BRACKET |
| 4 |
16-903509 |
STUD, (M10 x 1.5 x 64) |
| 5 |
16-8154431 |
STUD, (M10 x 1.5 x 155) |
| 6 |
8248577 |
DEFLECTOR |
| 7 |
21-8781051 |
CHECK VALVE |
| 8 |
17-8M0036405 |
PIN |
| 9 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 10 |
19-850309001 |
PLUG, Stop Comment: SN# 0T980000 & Up |
| 11 |
10-81893435 |
SCREW, (M8 x 35) |
| 12 |
10-82446180 |
SCREW, (M10 x 80) |
| 13 |
22-8245021 |
CONNECTOR |
| 14 |
17-63779 |
PIN, Dowel (.250 x .625) Comment: SN# 0T801000 & Up |
| 15 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 16 |
11-4013610 |
NUT, (M10) Stainless Steel |
| 17 |
8M0082988 |
SENSOR |
| 18 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 19 |
1171-9787A4 |
END CAP ASSEMBLY |
| 20 |
25-62700 |
O-RING, (3.237 x .103) |
| 21 |
26-8308981 |
SEAL |
| 22 |
10-82130020 |
SCREW, (M6 x 20) |
| 23 |
10-82130012 |
SCREW, (M6 x 12) |
| 24 |
54-858902 |
CLAMP |
| 25 |
54-8M0024808 |
J CLIP |
| 26 |
10-82130012 |
SCREW, (M6 x 12) |
| 27 |
818574 |
SEAL |
| 28 |
884391 |
SEAL |
| 29 |
900-858483T07 |
CYLINDER HEAD, Port Comment: (Port) SN# 0T801000 & Up |
| 30 |
8M0057307 |
THERMOSTAT, 54 Degree C/130 Degree F Comment: SN# 0T980000 & Up |
| 31 |
27-8503181 |
GASKET |
| 32 |
887602002 |
COVER, Thermostat Comment: (Starboard) |
| 33 |
10-82130025 |
SCREW, (M6 x 25) |
| 34 |
10-8M0045380 |
SCREW, (M8 x 50) |
| 35 |
8M0148668 |
SENSOR ASSEMBLY Comment: SN# 0T801000 & Up |
| 36 |
25-896699 |
O-RING, (.351 x .072) Comment: SN# 0T801000 & Up |
| 37 |
22-328022 |
PLUG, Pipe (.125-27) Brass |
| 38 |
857186T02 |
PLATE ASSEMBLY |
| 39 |
23-855729 |
MOUNT |
| 40 |
10-82130145 |
SCREW, (M10 x 45) |
| 41 |
25-19565002 |
GROMMET Comment: SN# 0T980000 & Up |
| 42 |
12-855725 |
WASHER |
| 43 |
54-858424 |
CLAMP |
| 44 |
54-858951 |
J CLIP |
| 45 |
10-82130012 |
SCREW, (M6 x 12) |
| 46 |
888435 |
BRACKET |
| 47 |
10-82130016 |
SCREW, (M6 x 16) |
| 48 |
54-858932 |
CLIP |
| 49 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 50 |
17-8405101 |
PIN |
| 51 |
10-82494810 |
SCREW, (M6 x 10) |
▶Drivshaft Housing and Exhaust Tube (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3519-832938A06 |
HOUSING ASSEMBLY, Driveshaft Comment: (X/XX-Long) |
| 2 |
16-8M0008031 |
STUD, (M12 x 52) Comment: (Long/X-Long) |
| 3 |
10-857136 |
SCREW, (M12 x 35) Comment: (Long/X-Long) |
| 4 |
25-8331231 |
GROMMET |
| 5 |
12-856982 |
WASHER, (.500 x .810 x .090) Stainless Steel |
| 6 |
11-896895 |
NUT, (M12 x 1.75) |
| 7 |
19-64649 |
PLUG |
| 8 |
10-898834 |
SCREW, (M14 x 178) |
| 9 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 10 |
12-815432 |
WASHER, (.562 x 2.00 x .125) |
| 11 |
12-8154331 |
WASHER, (1.25 x 2.00 x .19) |
| 12 |
8137711 |
MOUNT |
| 13 |
12-825190 |
WASHER |
| 14 |
11-896602 |
NUT |
| 15 |
8186442 |
CLAMP |
| 16 |
10-81893435 |
SCREW, (M8 x 35) |
| 17 |
13-72521 |
LOCKWASHER, Internal Tooth |
| 18 |
8M0001136 |
COVER, Black |
| 19 |
10-69079 |
SCREW, (#10-16 x .440) |
| 20 |
8329321 |
SEAL |
| 21 |
833116A4 |
TUBE ASSEMBLY, Exhaust |
| 22 |
35-8M0026113 |
STRAINER |
| 23 |
10-81893435 |
SCREW, (M8 x 35) |
| 24 |
32-8M0042787 |
TUBE, Water Comment: (XX-Long) |
| 25 |
832940001 |
SEAL Comment: SN# 0T980000 & Up |
| 26 |
8329391 |
CLAMP |
| 27 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 28 |
8M0105088 |
SPACER Comment: (XX-Long) |
| 29 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) Comment: (XX-Long) |
| 30 |
16-8M0008047 |
STUD, (M12 x 179) Comment: (XX-Long) |
| 31 |
10-857137 |
SCREW, (M12 x 160) Comment: (XX-Long) |
| 32 |
10-81893435 |
SCREW, (M8 x 35) |
▶Dual Cable Attaching Kit (12 parts)
| Ref |
OEM Part # |
Part Name |
| - |
92876A8 |
ATTACHING KIT, Steering |
| 1 |
41055A1 |
BRACKET ASSEMBLY |
| 2 |
715651 |
TUBE, Steering Cable |
| 3 |
25-48462 |
O-RING, (.614 x .070) |
| 4 |
13-821203 |
LOCKWASHER |
| 5 |
11-8M0041651 |
NUT, (.875-14) |
| 6 |
10-38601 |
SCREW, (.250-28 x 1.250) |
| 7 |
13-78968 |
LOCKWASHER, Internal (.250) |
| 8 |
850791T |
COUPLER |
| 9 |
10-73732 |
SCREW, (.375-24 x 1.120) |
| 10 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 11 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel |
▶Dual Engine Tie Bar Kit (21 parts)
| Ref |
OEM Part # |
Part Name |
| - |
92876A9 |
EXTENSION KIT, Dual Engine |
| 1 |
71565A2 |
TUBE ASSEMBLY |
| 2 |
25-48462 |
O-RING, (.614 x .070) |
| 3 |
41055 |
MOUNT |
| 4 |
14-42100 |
TAB WASHER |
| 5 |
11-8M0041651 |
NUT, (.875-14) |
| 6 |
88404 |
TAB WASHER |
| 7 |
10-38601 |
SCREW, (.250-28 x 1.250) |
| 8 |
17729A1 |
BRACKET |
| 9 |
10-62055 |
SCREW, (.312-24 x 1.250) |
| 10 |
17728 |
TAB WASHER |
| 11 |
10-140001 |
SCREW, (.375-24 x 1.38) |
| 12 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel |
| 13 |
8M0026167 |
STEERING EYE |
| 14 |
23-23651 |
SLEEVE, (1.625) |
| 15 |
97931 |
TUBING, (4.00 Inches) |
| 16 |
8M0026098 |
COUPLER, (15.00 Inches) |
| 17 |
11-42099 |
NUT, (.562-18) |
| 18 |
22-821169 |
COUPLING |
| 19 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel Comment: (.625 O.D.) |
| 20 |
10-94319 |
SCREW, (.375-24 x 1.5) |
▶Engine Harness (Serial Number 0T980000 thru 1B226999) (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
84-881262A2 |
HARNESS ASSEMBLY, Alternator (Alternator) |
| 1 |
84-892974T01 |
HARNESS ASSEMBLY, Engine Wiring |
| 2 |
88-832969T20 |
FUSE, Mini - Yellow - 20 Ampere |
| 3 |
88-8M0207797 |
FUSE, Mini - Gray - 2 Ampere |
| 4 |
858754 |
COVER, Fuse |
| 5 |
830796A04 |
CONNECTOR ASSEMBLY, Weather Cap - Male |
| 6 |
881065A1 |
CONNECTOR, 6 Pin Plug |
| 7 |
84-8M0113732 |
HARNESS ASSEMBLY, CHI Power |
| 8 |
892295F01 |
BRACKET |
| 9 |
23-822003 |
BUSHING |
| 10 |
25-8M0190980 |
GROMMET |
| 11 |
10-82130025 |
SCREW, (M6 x 25) |
| 12 |
54-879962 |
CLIP |
| 13 |
877613A02 |
CONNECTOR ASSEMBLY, Weather Cap 6 Pin |
| 14 |
881879A2 |
SENSOR KIT, (100 PSI) |
| 15 |
22-8M0207782 |
FITTING |
| 16 |
54-879962 |
CLIP |
| 17 |
32-85944975 |
TUBING, (72.00 Inches Bulk) (Cut to 52 Inches) |
| 18 |
11-889664 |
NUT, (1.500-18) Black Nylon |
| 19 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
▶Engine Harness(Serial Number 1B227000 and Up) (18 parts)
| Ref |
OEM Part # |
Part Name |
| - |
84-881262A2 |
HARNESS ASSEMBLY, Alternator (Alternator) |
| 1 |
84-892974T03 |
HARNESS ASSEMBLY, Engine |
| 2 |
88-832969T20 |
FUSE, Mini - Yellow - 20 Ampere |
| 3 |
88-8M0207797 |
FUSE, Mini - Gray - 2 Ampere |
| 4 |
858754 |
COVER, Fuse |
| 5 |
830796A04 |
CONNECTOR ASSEMBLY, Weather Cap - Male |
| 6 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 7 |
84-8M0113732 |
HARNESS ASSEMBLY |
| 8 |
892295F01 |
BRACKET |
| 9 |
23-822003 |
BUSHING |
| 10 |
25-8M0190980 |
GROMMET |
| 11 |
881879T11 |
SENSOR, Pressure (0 - 100 PSI) |
| 12 |
22-8M0207782 |
FITTING |
| 13 |
54-883066 |
CLIP, (.865) |
| 14 |
10-82130025 |
SCREW, (M6 x 25) |
| 15 |
54-879962 |
CLIP |
| 16 |
877613A02 |
CONNECTOR ASSEMBLY, Weather Cap 6 Pin |
| 17 |
32-85944975 |
TUBING, (72.00 Inches Bulk) (Cut to 52 Inches) |
▶Exhaust Plate (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-832934A00 |
GASKET SET, Powerhead |
| 1 |
832935A17 |
PLATE ASSEMBLY, Exhaust Comment: SN# 0T801000 & Up |
| 2 |
27-8329335 |
GASKET |
| 3 |
27-8329344 |
GASKET (Lower) |
| 4 |
8M0043157 |
SEAL |
| 5 |
22-8320761 |
FITTING, Check Valve |
| 6 |
21-817519A1 |
CHECK VALVE ASSEMBLY, Drain |
| 7 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 8 |
35-8348084 |
STRAINER |
| 9 |
22-887603 |
FITTING |
| 10 |
65663A2 |
COVER ASSEMBLY |
| 11 |
10-81893435 |
SCREW, (M8 x 35) |
| 12 |
814190 |
CARRIER |
| 13 |
25-814191 |
GROMMET |
| 14 |
814189 |
POPPET |
| 15 |
24-64878 |
SPRING, (Black) |
| 16 |
65664A1 |
PLATE ASSEMBLY |
| 17 |
27-88907003 |
GASKET |
| 18 |
648771 |
DIAPHRAGM |
| 19 |
12-76451 |
WASHER |
| 20 |
10-69570 |
SCREW, (#10-16 x .750) |
| 21 |
10-81893435 |
SCREW, (M8 x 35) |
| 22 |
850306A04 |
BOOT KIT, Idle Exhaust Comment: SN# 0T801000 & Up |
| 23 |
888910 |
PLATE Comment: SN# 0T801000 & Up |
| 24 |
10-82239312 |
SCREW, (M5 x 12) Comment: SN# 0T801000 & Up |
| 25 |
19-821908 |
PLUG |
| 26 |
12-821915 |
WASHER |
| 27 |
32-859626A1 |
FLUSH HOSE KIT (Inlet) |
| 28 |
22-8596001 |
FITTING |
| 29 |
25-30641 |
O-RING, (.299 x .103) |
| 30 |
8219631 |
CHECK VALVE |
| 31 |
54-850896 |
CLAMP, (28.6) |
| 32 |
22-8M0077650 |
FITTING, Tell-Tale |
| 33 |
23-48237 |
BUSHING |
| 34 |
43585 |
COUPLING |
| 35 |
25-12602002 |
GROMMET Comment: SN# 0T980000 & Up |
| 36 |
25-822002 |
GROMMET |
| 37 |
22-94848 |
FITTING |
▶Flywheel/Alternator (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M6013461 |
ALTERNATOR |
| 2 |
24-8523742 |
SPRING |
| 3 |
856815T2 |
ARM TENSIONER ASSEMBLY |
| 4 |
12-4002320 |
WASHER |
| 5 |
23-8568941 |
BUSHING |
| 6 |
16-8M0034457 |
STUD, (M10 x 85) |
| 7 |
11-826292 |
NUT, (M10) Brass/Nickel Plated |
| 8 |
8M6005030 |
PULLEY ASSEMBLY |
| 9 |
10-4010835 |
SCREW, (M10 x 35) Hex Flange - Stainless Steel |
| 10 |
57-828507Q5 |
BELT |
| 11 |
283-859619T1 |
FLYWHEEL |
| 12 |
11-42979 |
NUT, (M16) |
| 13 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 14 |
19-45907 |
PLUG, Yellow |
| 15 |
11-401386 |
NUT, (M6) Stainless Steel |
| 16 |
84-856583A5 |
CABLE ASSEMBLY |
| 17 |
12-4002319 |
WASHER |
| 18 |
10-82130150 |
SCREW, (M10 x 50) |
| 19 |
10-82130012 |
SCREW, (M6 x 12) |
▶Fuel Pump (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
NSS |
NOT SOLD SEPARATE, Fuel Pump |
| 2 |
21-857005A1 |
DIAPHRAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 4 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 5 |
NSS |
NOT SOLD SEPARATE, Spring |
| 6 |
NSS |
NOT SOLD SEPARATE, Cap |
| 7 |
NSS |
NOT SOLD SEPARATE, Spring |
| 8 |
NSS |
NOT SOLD SEPARATE, Cap |
| 9 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 10 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 11 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 12 |
27-8M0204705 |
GASKET |
| 13 |
987752 |
PLATE |
| 14 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
| 15 |
10-82104540 |
SCREW, (M5 x 40), Fuel Pump |
| 16 |
10-82130050 |
SCREW, (M6 x 50), Pump to Crankcase |
| 17 |
144303 |
BASE |
| 18 |
22-782792 |
FITTING, Elbow 45 Degree (1.25) Comment: (45 Degree) SN# 0T801000 & Up |
| 19 |
22-888493 |
ELBOW |
| 20 |
25-8M0204683 |
O-RING, (.301 x .070) |
| 21 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 22 |
32-8M0043979 |
HOSE AND SLEEVE ASSEMBLY, (18.00 Inches) |
| 23 |
22-822769 |
CONNECTOR |
▶Fuel Rails (34 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
8M6001743 |
INJECTOR KIT, Air |
| 2 |
12-828694A1 |
WASHER ASSEMBLY, Cupped |
| 3 |
884429T16 |
FUEL RAIL (Port) |
| 4 |
884430T06 |
FUEL RAIL (Starboard) |
| 5 |
54-804830 |
CLAMP |
| 6 |
54-8048311 |
CLAMP Comment: SN# 1B227000 & Up |
| 7 |
54-804832 |
CLAMP |
| 8 |
8M0041097 |
CLAMP |
| 9 |
25-804529 |
O-RING KIT |
| 10 |
19-804835 |
PLUG |
| 11 |
22-804836 |
FITTING |
| 12 |
804837 |
VALVE ASSEMBLY, (.5 Inch Diameter) |
| 13 |
8M0047053 |
VALVE ASSEMBLY, (.375 Inch Diameter) |
| 14 |
22-805515 |
CAP, Shrader Valve - Brass Comment: SN# 0T980000 & Up |
| 15 |
25-804840 |
O-RING KIT |
| 16 |
25-804530 |
O-RING KIT |
| 17 |
804533 |
DIAPHRAGM ASSEMBLY |
| 18 |
24-804534 |
SPRING |
| 19 |
25-804536 |
O-RING |
| 20 |
804535001 |
COVER |
| 21 |
804526 |
SCREW PACKAGE, (M5 x 16) (2 Per) |
| 22 |
804532 |
O-RING KIT (16 per kit) |
| 23 |
10-804525001 |
SCREW PACKAGE, (M5 x 8) (2 Per) |
| 24 |
32-804827 |
HOSE, Fuel Balance |
| 25 |
32-889310 |
HOSE, Fuel Supply, To Vapor Separator |
| 26 |
32-889311 |
HOSE, Fuel By Pass |
| 27 |
8M0222157 |
INJECTOR, Fuel |
| 28 |
804532 |
O-RING KIT Comment: SN# 0T980000 & Up |
| 29 |
11-826292 |
NUT, (M10) Brass/Nickel Plated |
| 30 |
54-859376 |
CLIP, Conduit |
| 31 |
16-8M0063255 |
STUD, (M10 x 91) |
| 32 |
54-8M0214964 |
CLAMP, Hose (15.3) |
| 33 |
26-888852 |
SEAL, Fuel Director |
▶Gear Housing(Driveshaft)(Standard/Counter Rotation) (46 parts)
| Ref |
OEM Part # |
Part Name |
| - |
47-8M0100526 |
REPAIR KIT, Water Pump Impeller |
| 1 |
1623-859399T18 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
17-379721 |
PIN |
| 3 |
821526001 |
FILLER BLOCK |
| 4 |
859402 |
PITOT TUBE |
| 5 |
97-826134Q |
ANODE |
| 6 |
10-4000333 |
SCREW, (M6 x 40) |
| 7 |
11-401386 |
NUT, (M6) Stainless Steel |
| 8 |
31-42647A1 |
BEARING ASSEMBLY, Roller |
| 9 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 10 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) Drain |
| 11 |
12-191833 |
SEAL |
| 12 |
22-881866 |
FITTING |
| 13 |
10-1993716 |
SCREW, (M6 x 16) |
| 14 |
858934 |
COVER |
| 15 |
27-858935 |
GASKET |
| 16 |
NSS |
NOT SOLD SEPARATE, Pinion Gear (1.75:1 - 12/21)(Part of 43-859321A3 or 43-828695A1) |
| 17 |
12-92721 |
WASHER |
| 18 |
11-35921 |
NUT, (.625-18) |
| 19 |
26-8M0204708 |
SEAL, Oil |
| 20 |
25-896522 |
O-RING, (799 x .103) Comment: (Black) |
| 21 |
10-1993716 |
SCREW, (M6 x 16) |
| 22 |
12-77674 |
WASHER |
| 23 |
824145 |
SHIFT SHAFT |
| 24 |
45-881943 |
DRIVESHAFT Comment: (XX-Long) |
| 25 |
15-8M0063268 |
SHIM ASSEMBLY |
| 26 |
31-8M0146553 |
BEARING, Tapered Roller |
| 27 |
NSS |
NOT SOLD SEPARATE, Cup |
| 28 |
28-8M0204723 |
KEY |
| 29 |
15-42637A1 |
SHIM SET |
| 30 |
31-8M0146566 |
BEARING, Roller |
| 31 |
NSS |
NOT SOLD SEPARATE, Cup |
| 32 |
8245191 |
RETAINER |
| 33 |
8M0214948 |
CARRIER ASSEMBLY |
| 34 |
25-8M0142854 |
O-RING, (2.175 x .103) Comment: (Black) |
| 35 |
26-8M0214939 |
SEAL, Oil |
| 36 |
26-8M0214939 |
SEAL, Oil |
| 37 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 38 |
26-816575A2 |
SEAL KIT |
| 39 |
27-430331 |
GASKET |
| 40 |
27-8172771 |
GASKET |
| 41 |
8M0204709 |
FACEPLATE |
| 42 |
47-43026T2 |
IMPELLER |
| 43 |
832942A1 |
COUPLING ASSEMBLY |
| 44 |
25-8M0204645 |
O-RING, (.796 x .139) |
| 45 |
25-8M0204654 |
O-RING, (1.046) |
▶Gear Housing, Propeller Shaft - Counter Rotation (40 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-816575A4 |
SEAL KIT, Gear Housing |
| 1 |
1623-859399T18 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
22-859403 |
PLUG |
| 3 |
8M0226861 |
SHIFT CRANK |
| 4 |
8M0235940 |
SPOOL ASSEMBLY |
| 5 |
NSS |
NOT SOLD SEPARATE, Spool |
| 6 |
NSS |
NOT SOLD SEPARATE, Sleeve |
| 7 |
18-469501 |
COTTER PIN |
| 8 |
15-44491A1 |
SHIM SET |
| 9 |
828830A2 |
ADAPTOR ASSEMBLY, Bearing |
| 10 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 11 |
12-815481 |
THRUST WASHER |
| 12 |
31-815480 |
BEARING, Thrust |
| 13 |
43-828696T2 |
GEAR, Reverse (12/21) |
| 14 |
31-15844 |
BEARING ASSEMBLY, Roller |
| 15 |
24-30893 |
SPRING |
| 16 |
52-859340T |
CLUTCH |
| 17 |
17-8M0100263 |
PIN, Cross |
| 18 |
17-828356 |
PIN, Detent |
| 19 |
44-8M0140448 |
PROPELLER SHAFT |
| 20 |
43-828695A1 |
GEAR SET, Forward/Pinion (12/21) |
| 21 |
23-1761526 |
SPACER SHIM, (.230) |
| 22 |
31-815480 |
BEARING, Thrust |
| 23 |
12-815481 |
THRUST WASHER |
| 24 |
828831A3 |
ADAPTOR ASSEMBLY, Bearing |
| 25 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 26 |
12-18448 |
THRUST WASHER |
| 27 |
31-15842 |
BEARING, Thrust |
| 28 |
8182911 |
RACE, Thrust |
| 29 |
814605 |
KEEPER |
| 30 |
25-8M0142840 |
O-RING, (3.850 x .210) Comment: (Black) |
| 31 |
818290T8 |
CARRIER ASSEMBLY, Bearing |
| 32 |
31-30956T |
BEARING, Needle |
| 33 |
26-14077 |
SEAL, Oil (Inside) |
| 34 |
26-8M0204670 |
SEAL (Outside) |
| 35 |
14-18323 |
TAB WASHER |
| 36 |
8M2011027 |
RETAINER |
| 37 |
97-76214Q5 |
ANODE KIT |
| 38 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) |
| 39 |
NSS |
NOT SOLD SEPARATE, Decal- Counter Rotation |
▶Gear Housing, Propeller Shaft - Standard Rotation (32 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-816575A4 |
SEAL KIT, Gear Housing |
| 1 |
1623-859399T18 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
22-859403 |
PLUG |
| 3 |
8M0226861 |
SHIFT CRANK |
| 4 |
8M0235940 |
SPOOL ASSEMBLY |
| 5 |
NSS |
NOT SOLD SEPARATE, Shift Spool |
| 6 |
18-469501 |
COTTER PIN |
| 7 |
NSS |
NOT SOLD SEPARATE, Sleeve |
| 8 |
43-859321A3 |
GEAR SET, Forward/Pinion (12/21) |
| 9 |
15-44491A1 |
SHIM SET |
| 10 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 11 |
NSS |
NOT SOLD SEPARATE, Cup |
| 12 |
53-856823 |
RING, Retaining |
| 13 |
31-30895T |
BEARING, Needle |
| 14 |
24-30893 |
SPRING |
| 15 |
52-859340T |
CLUTCH |
| 16 |
17-828356 |
PIN, Detent |
| 17 |
17-8M0100263 |
PIN, Cross |
| 18 |
44-8M0140440 |
PROPELLER SHAFT |
| 19 |
43-859322A1 |
GEAR, Reverse (12/21) |
| 20 |
23-824108 |
SPACER |
| 21 |
681001 |
RING, Thrust |
| 22 |
30-88957T |
BEARING, Ball |
| 23 |
25-8M0142840 |
O-RING, (3.850 x .210) Comment: (Black) |
| 24 |
818763T11 |
CARRIER ASSEMBLY, Bearing |
| 25 |
31-30956T |
BEARING, Needle |
| 26 |
26-14077 |
SEAL, Oil (Inside) |
| 27 |
26-8M0204670 |
SEAL (Outside) |
| 28 |
14-18323 |
TAB WASHER |
| 29 |
8M2011027 |
RETAINER |
| 30 |
97-76214Q5 |
ANODE KIT |
| 31 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) |
▶Oiling System (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 11-1/2 Inches) To Block |
| 2 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 5 Inches) To Block |
| 3 |
35-8M0207786 |
FILTER, Fuel |
| 4 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 9 Inches) |
| 5 |
1200-8M0064075 |
TANK, Oil |
| 6 |
NSS |
NOT SOLD SEPARATE, Decal-Reservoir |
| 7 |
25-855362001 |
GROMMET Comment: SN# 0T980000 & Up |
| 8 |
23-855364 |
BUSHING |
| 9 |
23-883050 |
SPACER |
| 10 |
10-58376 |
SCREW, (.164-18 x .375) |
| 11 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 12 |
87-856156T04 |
SWITCH |
| 13 |
32-885553 |
HOSE |
| 14 |
22-8M0207780 |
FITTING |
| 15 |
19-887609 |
PLUG |
| 16 |
12-4002318 |
WASHER |
| 17 |
10-81893435 |
SCREW, (M8 x 35) |
| 18 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 19 |
32-8752891 |
HOSE, To Block |
| 20 |
22-858955 |
CONNECTOR |
| 21 |
32-875283 |
HOSE, (2.00 Inches) |
| 22 |
35-875284T01 |
FILTER, Oil - In Line |
| 23 |
NSS |
NOT SOLD SEPARATE, Plug |
| 24 |
32-892830053 |
HOSE, (24.00 Inches Braided) (Cut to 22 Inches) To Center of Oil Pump |
| 25 |
32-8M0054213 |
HOSE, (40.00 Inches Bulk) (Cut to 33 Inches) To Oil Pump Connection Illustrated as #2 |
| 26 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 19-1/2 Inches) To Oil Pump Connection Illustrated as #6 |
| 27 |
56762 |
TIE STRAP, (4.00 Inches) |
| 28 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 11-1/2 Inches) To Oil Pump Connection Illustrated as #5 |
| 29 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 6 Inches) To Oil Pump Connection Illustrated as #4 |
| 30 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 4 Inches) To Oil Pump Connection Illustrated as #3 |
| 31 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 20-1/2 Inches) To Oil Pump Connection Illustrated as #1 |
| 32 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 15-1/2 Incehs) To Oil Pump Connection Illustrated as #7 |
| 33 |
10-81893460 |
SCREW, (M8 x 60) |
▶Port Center Main Oiling System (14 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
22-887801 |
FITTING, Elbow 90 Degree (.0625-27) |
| 2 |
22-887801 |
FITTING, Elbow 90 Degree (.0625-27) |
| 3 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 20-1/2 Inches) |
| 4 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 5 Inches) |
| 5 |
21-8592352 |
CHECK VALVE, 90 Degree (.0625-27) |
| 6 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 13 Inches) |
| 7 |
21-8282182 |
CHECK VALVE |
| 8 |
21-8582362 |
CHECK VALVE |
| 9 |
54-23567 |
CLIP |
| 10 |
10-878608 |
SCREW, (#10-16 x .500) |
| 11 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 4-3/4 Inches) |
| 12 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 11 Inches) |
| 13 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 9-1/2 Inches) |
▶Power Trim Components (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
855998A11 |
POWER TRIM ASSEMBLY, Complete Comment: SN# 1B227000 & Up |
| 1 |
878265A4 |
TRIM MOTOR |
| 2 |
NSS |
NOT SOLD SEPARATE, Armature |
| 3 |
NSS |
NOT SOLD SEPARATE, End Frame |
| 4 |
10-82494830 |
SCREW, (M6 x 30) |
| 5 |
13-400256 |
LOCKWASHER, (M6) |
| 6 |
8782451 |
DRIVESHAFT |
| 7 |
878410A1 |
PO CHECK KIT |
| 8 |
893929A01 |
MANUAL RELEASE ASSEMBLY (Includes Reference #26) |
| 9 |
8M0142997 |
SHAFT KIT |
| 10 |
17-878267 |
PIN |
| 11 |
878235A03 |
TILT CYLINDER ASSEMBLY Comment: SN# 1B227000 & Up |
| 12 |
878239A02 |
GUIDE KIT (Includes Reference #26) |
| 13 |
8M0142999 |
O-RING KIT (Includes Reference #26) |
| 14 |
8M0168219 |
SHOCK ROD KIT (Includes Reference #26) |
| 15 |
8M0143000 |
PISTON ASSEMBLY, Memory |
| 16 |
878406A02 |
REPAIR KIT, Check Valve (Includes Reference #26) |
| 17 |
878414T01 |
PISTON ASSEMBLY |
| 18 |
878413A1 |
PISTON ASSEMBLY |
| 19 |
1100-8M0021648 |
GUIDE ASSEMBLY |
| 20 |
878264A1 |
RESERVOIR KIT |
| 21 |
19-811613 |
PLUG ASSEMBLY |
| 22 |
10-4000327 |
SCREW, (M6 x 14) |
| 23 |
12-4002315 |
WASHER |
| 24 |
892251A01 |
PUMP KIT |
| 25 |
878408A1 |
REPAIR KIT, Power Trim |
| 26 |
17-821539 |
PIN, Trilobe |
| 27 |
10-858771 |
SCREW, (M10 x 30) |
| 28 |
12-4002319 |
WASHER |
| 29 |
97-818298Q1 |
ANODE KIT |
| 30 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 31 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 32 |
99625002 |
SHAFT Comment: SN# 0T980000 & Up |
| 33 |
8M0084613 |
C WASHER |
| 34 |
54-26550 |
CLAMP |
| 35 |
10-878609 |
SCREW, (#10-16 x .600) |
| 36 |
32-828547353 |
CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (Cut to 12 Inches) |
| 37 |
54-816311T |
TIE STRAP, (8.00 Inches) |
▶Powerhead Gasket Set Components (2 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-832934A00 |
GASKET SET, Powerhead |
| 0 |
26-854639001 |
SEAL, Thermostat Comment: (Not used for this application) |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-804658A06 |
DECAL, EPA Label Information Comment: (2006) |
▶Shift Components (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
884526T |
PLATE, Actuator |
| 2 |
25-855362001 |
GROMMET Comment: SN# 0T980000 & Up |
| 3 |
23-855364 |
BUSHING |
| 4 |
8M0124413 |
SHIFT ACTUATOR |
| 5 |
23-884532001 |
BUSHING Comment: SN# 0T801000 & Up |
| 6 |
12-898097 |
WASHER |
| 7 |
10-81893435 |
SCREW, (M8 x 35) |
| 8 |
884530 |
BELL CRANK |
| 9 |
23-888589 |
WEAR SLEEVE |
| 10 |
10-81893460 |
SCREW, (M8 x 60) |
| 11 |
12-898097 |
WASHER |
| 12 |
17-841098 |
PIN |
| 13 |
885569 |
SPLIT RING |
| 14 |
884599 |
SPACER |
| 15 |
18-859746 |
COTTER PIN |
| 16 |
84-88807A6 |
CABLE ASSEMBLY, (3.50 Inches) Black |
| 17 |
23-884554 |
BUSHING |
| 18 |
10-82155025 |
SCREW, (M8 x 25) Stainless Steel |
| 19 |
54-828991T |
CLIP |
| 20 |
884528 |
SHIFT RAIL |
| 21 |
884527 |
SHIFT SLIDER |
| 22 |
87-8M0207794 |
SWITCH |
| 23 |
10-82470620 |
SCREW, (M3.5 x 20) |
| 24 |
11-401386 |
NUT, (M6) Stainless Steel |
| 25 |
12-35459 |
WASHER |
| 26 |
10-82104510 |
SCREW, (M5 x 10) |
| 27 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 28 |
887901 |
BUSHING |
| 29 |
23-884555 |
BUSHING |
| 30 |
884529 |
SHIFT LINK |
| 31 |
896845003 |
SHIFT SHAFT Comment: (XX-Long) |
| 32 |
23-42994 |
BUSHING |
| 33 |
11-401386 |
NUT, (M6) Stainless Steel |
| 34 |
12-4002318 |
WASHER |
| 35 |
16-884824 |
STUD, (M8 x 50) |
| 36 |
11-401388 |
NUT, (M8) Stainless Steel |
| 37 |
12-889661 |
WASHER, Rubber Comment: SN# 0T801000 & Up |
▶Solenoid Plate(Serial Number 0T979999 and Below) (42 parts)
| Ref |
OEM Part # |
Part Name |
| - |
84-881262A2 |
HARNESS ASSEMBLY, Alternator, Alternator |
| 1 |
858366T2 |
PLATE |
| 2 |
54-853947 |
CLIP |
| 3 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 4 |
25-822179 |
GROMMET |
| 5 |
10-82129125 |
SCREW, (M6 x 25) |
| 6 |
23-8M0214955 |
BUSHING |
| 7 |
8M0207773 |
RELAY ASSEMBLY |
| 8 |
828102 |
BRACKET |
| 9 |
23-8M0214955 |
BUSHING |
| 10 |
25-818967 |
GROMMET |
| 11 |
54-828991T |
CLIP |
| 12 |
10-82129110 |
SCREW, (M6 x 10) |
| 13 |
10-32,11-45076 |
NUT, Brass |
| 14 |
10-32,11-813938 |
CAP NUT, |
| 15 |
84-88439A25 |
CABLE ASSEMBLY, Battery - Positive |
| 16 |
84-882829A1 |
CABLE ASSEMBLY, Starter |
| 17 |
13-53166 |
LOCKWASHER, (.312) |
| 18 |
11-8M0204668 |
NUT, (.312-18) |
| 19 |
85-8500671 |
BOOT, Insulator - Red |
| 20 |
84-819514A19 |
HARNESS ASSEMBLY, Trim |
| 21 |
89790750T |
PCM, Propulsion Control Module Comment: (PCM is Marked 885558001 or 885558005) |
| 22 |
10-82130025 |
SCREW, (M6 x 25) |
| 23 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 24 |
25-8M0190980 |
GROMMET |
| 25 |
23-856954 |
BUSHING |
| 26 |
8590881 |
CLIP |
| 27 |
10-82129114 |
SCREW, (M6 x 14) |
| 28 |
84-880051T2 |
HARNESS ASSEMBLY, Engine Wiring |
| 29 |
88-8M0207797 |
FUSE, Mini - Gray - 2 Ampere Comment: (2 AMP) |
| 30 |
858754 |
COVER, Fuse |
| 31 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 32 |
10-82130012 |
SCREW, (M6 x 12) |
| 33 |
10-81893420 |
SCREW, (M8 x 20) |
| 34 |
84-88439A26 |
CABLE ASSEMBLY, Battery - Negative |
| 35 |
832948A1 |
CONNECTOR ASSEMBLY |
| 36 |
84-883459T01 |
HARNESS ASSEMBLY, DBW Boat Adaptor |
| 37 |
84-878231A6 |
HARNESS ASSEMBLY, Fuse - 100 Ampere |
| 38 |
84-8M0113732 |
HARNESS ASSEMBLY, CHI Power |
| 39 |
881175A1 |
CAP ASSEMBLY, 3 Position-Female Connector (Counter Rotation) |
| 40 |
881176A1 |
CAP ASSEMBLY, 3 Position-Male Connector (Counter Rotation) |
| 41 |
881065A1 |
CONNECTOR, 6 Pin Plug |
▶Solenoid Plate(Serial Number 0T980000 and Up) (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
858366T2 |
PLATE |
| 2 |
54-858755 |
CLIP, (1.00) |
| 3 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 4 |
25-822179 |
GROMMET |
| 5 |
10-82129125 |
SCREW, (M6 x 25) |
| 6 |
23-8M0214955 |
BUSHING |
| 7 |
8M0207773 |
RELAY ASSEMBLY |
| 8 |
828102 |
BRACKET |
| 9 |
23-8M0214955 |
BUSHING |
| 10 |
25-818967 |
GROMMET |
| 11 |
54-828991T |
CLIP |
| 12 |
10-82129110 |
SCREW, (M6 x 10) |
| 13 |
10-32,11-45076 |
NUT, Brass |
| 14 |
10-32,11-813938 |
CAP NUT, |
| 15 |
84-88439A46 |
CABLE ASSEMBLY, Battery - Positive |
| 16 |
84-882829A1 |
CABLE ASSEMBLY, Starter |
| 17 |
13-53166 |
LOCKWASHER, (.312) |
| 18 |
11-8M0204668 |
NUT, (.312-18) |
| 19 |
84-819514A22 |
HARNESS ASSEMBLY, Trim |
| 20 |
89790752T |
PCM, Propulsion Control Module Comment: (225) SN# 1B227000 & Up |
| 21 |
10-82130025 |
SCREW, (M6 x 25) |
| 22 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 23 |
25-8M0190980 |
GROMMET |
| 24 |
23-856954 |
BUSHING |
| 25 |
54-891520001 |
CLIP |
| 26 |
10-82129114 |
SCREW, (M6 x 14) |
| 27 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 28 |
10-82130012 |
SCREW, (M6 x 12) |
| 29 |
10-81893420 |
SCREW, (M8 x 20) |
| 30 |
84-88439A26 |
CABLE ASSEMBLY, Battery - Negative |
| 31 |
84-878231A6 |
HARNESS ASSEMBLY, Fuse - 100 Ampere |
▶Speedometer Pickup(Serial Number 0T979999 and Below) (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
881879T11 |
SENSOR, (0 - 100 PSI) |
| 2 |
22-8M0207782 |
FITTING |
| 3 |
54-883066 |
CLIP, (.865) |
| 4 |
859313 |
BRACKET |
| 5 |
25-818967 |
GROMMET |
| 6 |
23-8M0214955 |
BUSHING |
| 7 |
10-82130025 |
SCREW, (M6 x 25) |
| 8 |
22-859448T |
FITTING Comment: (Use where Applicable) |
| 9 |
25-8M0153609 |
GROMMET Comment: (Use where Applicable) |
| 10 |
54-850181 |
TIE STRAP, (11.750 Inches) Comment: (Use where Applicable) |
| 11 |
32-85944975 |
TUBING, (72.00 Inches Bulk) (Cut to 52 Inches) To Gearcase |
▶Starboard Center Main Oiling System (8 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 15-1/2 Inches) |
| 2 |
21-8592352 |
CHECK VALVE, 90 Degree (.0625-27) |
| 3 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 16-1/2 Inches) |
| 4 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 15 Inches) |
| 5 |
54-23567 |
CLIP |
| 6 |
10-878608 |
SCREW, (#10-16 x .500) |
| 7 |
22-887801 |
FITTING, Elbow 90 Degree (.0625-27) |
▶Starter Motor (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
50-892339T01 |
STARTER MOTOR ASSEMBLY Comment: SN# 0T960099 & Up |
| 2 |
10-803005 |
THRU BOLT |
| 3 |
43-880805A1 |
GEAR KIT |
| 4 |
809463A1 |
SOLENOID KIT |
| 5 |
10-69035 |
SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel |
| 6 |
84-93388A1 |
CABLE ASSEMBLY, (6.00 Inches) Black |
| 7 |
NSS |
NOT SOLD SEPARATE, Decal-Warning-High Voltage Comment: SN# 1B227000 & Up |
| 8 |
13-400255 |
LOCKWASHER, (M5) |
| 9 |
11-400211 |
NUT, (M5) Stainless Steel |
| 10 |
13-8M0204647 |
LOCKWASHER, (.312) |
| 11 |
11-400213 |
NUT, (M8) Stainless Steel |
| 12 |
23-8M0034918 |
COLLAR |
| 13 |
8M0043276 |
STOP |
▶Swivel Bracket and Steering Arm (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1499-8M0102865 |
SWIVEL BRACKET ASSEMBLY, Black |
| 2 |
25-8M0214926 |
O-RING |
| 3 |
23-818764 |
BUSHING |
| 4 |
23-816039 |
SPACER |
| 5 |
26-87735 |
SEAL, Oil (Lower) |
| 6 |
22-8M0169589 |
FITTING, Grease |
| 7 |
23-821207 |
BUSHING |
| 8 |
12-816432 |
THRUST WASHER |
| 9 |
826364T |
YOKE, Bottom Comment: (Stainless Steel) |
| 10 |
53-67684 |
RING, Retaining |
| 11 |
8M0045383 |
STRIKER PLATE |
| 12 |
13-58643 |
LOCKWASHER, (.375) |
| 13 |
11-46335 |
NUT, (.375-24) |
| 14 |
10-64014 |
SCREW, (.250-28 x .500) |
| 15 |
NSS |
NOT SOLD SEPARATE, Decal-Serial Overlaminate |
| 16 |
859187A1 |
SENDER ASSEMBLY, Trim |
| 17 |
10-852368 |
SCREW, (#10-24 x .750) |
| 18 |
10,13-26996 |
LOCKWASHER, Stainless Steel |
| 19 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 20 |
17-8M0132731 |
SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (Stainless Steel) |
| 21 |
10-8M0141069 |
SCREW, (M12 x 190) |
| 22 |
824998001 |
BUMPER Comment: SN# 0T980000 & Up |
| 23 |
8163851 |
MOUNT, Upper |
| 24 |
12-8154371 |
WASHER |
| 25 |
12-815436 |
WASHER |
| 26 |
11-896963 |
NUT, (M12) |
| 27 |
8M0036783 |
CLAMP |
| 28 |
10-81893435 |
SCREW, (M8 x 35) |
| 29 |
92876A12 |
LINK ROD ASSEMBLY |
| 30 |
10-849838 |
SCREW, (.375-24 x 1.250) |
| 31 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel |
| 32 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
▶Tools (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-896661 |
TOOL, Fuel Filter |
▶Top Cowl (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-855409A03 |
DECAL SET Comment: (225 Gray) |
| 1 |
100-881288T2 |
TOP COWL ASSEMBLY Comment: (Silver) |
| 2 |
10-82130030 |
SCREW, (M6 x 30) |
| 3 |
884041A04 |
SOUND BLANKET KIT |
| 4 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Top |
| 5 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Port |
| 6 |
13-93702 |
WASHER, (.250 External Star) |
| 7 |
826639T |
COVER |
| 8 |
850682T4 |
HOOK ASSEMBLY, Rear Latch |
| 9 |
NSS |
NOT SOLD SEPARATE, Pin |
| 10 |
53-8237951 |
RING, Retaining |
| 11 |
8M0207770 |
ROLLER |
| 12 |
25-850685T02 |
GROMMET Comment: SN# 0T962423 & Up |
| 13 |
8M0036792 |
BRACKET, Front |
| 14 |
10-82130020 |
SCREW, (M6 x 20) |
| 15 |
815477 |
BUMPER, Latch |
| 16 |
8155381 |
PIN, Roll |
| 17 |
11-401366 |
NUT, (M6) Stainless Steel |
| 18 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 19 |
53-8237951 |
RING, Retaining |
| 20 |
8M0207770 |
ROLLER |
| 21 |
12-87161 |
WASHER |
| 22 |
NSS |
NOT SOLD SEPARATE, Decal-Break-In |
| 23 |
NSS |
NOT SOLD SEPARATE, Decal-Counter Rotation |
▶Transom Brackets (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3426-828334T03 |
BRACKET ASSEMBLY, Transom-Starboard |
| 2 |
3425-828333T08 |
BRACKET ASSEMBLY, Transom-Port |
| 3 |
22-8M0169588 |
FITTING, Grease (PORT) |
| 4 |
826125A1 |
TILT TUBE |
| 5 |
11-826135 |
NUT, (1.00-14) Brass/Nickel Plate |
| 6 |
25-45711 |
O-RING, (.612 x .103) |
| 7 |
13-88750 |
WASHER |
| 8 |
11-826164 |
NUT, (.875-14) |
| 9 |
10-8M0149747 |
SCREW, (.500-20 x 4.500) |
| 10 |
12-8M0204665 |
WASHER, (.530 x .870 x .105) Stainless Steel |
| 11 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 12 |
11-82671117 |
NUT, (.500-20) |
| 13 |
8M0115104 |
LEVER ASSEMBLY, Tilt Lock |
| 14 |
24-830899 |
SPRING, Tension |
| 15 |
23-65830 |
NYLINER |
| 16 |
24-830900 |
SPRING, Compression |
| 17 |
99633 |
KNOB |
| 18 |
17-99615 |
PIN, Groove |
| 19 |
17-893709 |
PIN |
▶Vapor Separator Components (43 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-889316A1 |
O-RING KIT, Vapor Seperator |
| 1 |
889317T1 |
COVER KIT |
| 2 |
NSS |
NOT SOLD SEPARATE, Seat |
| 3 |
889318001 |
PLATE, Baffle Comment: SN# 0T801000 & Up |
| 4 |
10-883223 |
SCREW, (M6 x 16) |
| 5 |
27-889319 |
GASKET |
| 6 |
22-883556 |
FITTING |
| 7 |
25-8M0062785 |
O-RING |
| 8 |
22-889329 |
FITTING |
| 9 |
19-883208 |
PLUG |
| 10 |
35-8M0122423 |
FILTER, Fuel |
| 11 |
889320A1 |
FLOAT KIT |
| 12 |
F10064 |
SHAFT |
| 13 |
888725T02 |
PUMP ASSEMBLY, Fuel - High Pressure Comment: SN# 0T801000 & Up |
| 14 |
8M6000589 |
SLEEVE |
| 15 |
25-8893162 |
O-RING |
| 16 |
26-889321 |
SEAL |
| 17 |
889328 |
RETAINER |
| 18 |
1395-9643 |
SCREW |
| 19 |
888733T02 |
PUMP ASSEMBLY, Boost Comment: SN# 0T801000 & Up |
| 20 |
25-889322 |
GROMMET |
| 21 |
25-889316 |
O-RING |
| 22 |
26-8M6001413 |
SEAL |
| 23 |
889324T03 |
BOWL KIT Comment: SN# 0T801000 & Up |
| 24 |
84-889325A02 |
WIRE |
| 25 |
NSS |
NOT SOLD SEPARATE, Check Valve |
| 26 |
22-855424011 |
FITTING Comment: SN# 0T801000 & Up |
| 27 |
889326A1 |
VALVE KIT, Inlet |
| 28 |
10-889327A1 |
SCREW, Drian |
| 29 |
25-8893161 |
O-RING |
| 30 |
8M0214989 |
SENSOR, Water |
| 31 |
22-782792 |
FITTING, Elbow 45 Degree (1.25) Comment: SN# 0T801000 & Up |
| 32 |
25-627021 |
O-RING, (.301 x .070) |
| 33 |
889430 |
INSERT |
| 34 |
32-883545002 |
HOSE Comment: SN# 0T801000 & Up |
| 35 |
884820 |
SHRADER VALVE |
| 36 |
25-891778 |
O-RING |
| 37 |
54-884819 |
CLIP |
| 38 |
10-82130012 |
SCREW, (M6 x 12) |
| 39 |
25-855362001 |
GROMMET Comment: SN# 0T980000 & Up |
| 40 |
23-883050 |
SPACER |
| 41 |
10-81893460 |
SCREW, (M8 x 60) |
| 42 |
12-4002318 |
WASHER |
▶Water Hoses (13 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
22-858855 |
FITTING, Straight |
| 2 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 3 |
32-859090001 |
HOSE, Starboard Dump Comment: SN# 0T980000 & Up |
| 4 |
32-859089001 |
HOSE, Port Dump Comment: SN# 0T980000 & Up |
| 5 |
32-856839 |
TUBING |
| 6 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 7 |
32-858807 |
HOSE |
| 8 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 9 |
32-858865 |
HOSE |
| 10 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 11 |
22-291112 |
FITTING |
| 12 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 225 (3.0L-DFI)(DTS) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
