Mercury 20XD (2 CYL.) (7209533 THRU 0A730006) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 20XD (2 CYL.). Scroll down for exploded parts diagrams (24), specifications, and maintenance reference.

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photo of jlm marine carburetor repair kit for mercury mercruiser 6-25 hp 1395-97611 with paper and rubber gaskets in black and dark gray shades, featuring various cutouts, hole patterns, a red circular gasket, a coiled spring, a brass jet, and a white plastic needle assembly
Kit de reparación de carburador para Mercury Mercruiser 6-25 HP 1395-97611
$18.13
$59.00
$18.13
files/24CR461-1.jpgDefault Title
$18.13
339-7452A19 339-7452A1 Switch Box CDI for Mercury Mariner | JLM Marine
339-7452A19 339-7452A1 Switch Box CDI for Mercury Mariner | JLM Marine
$31.34
$31.34
files/12_b684e80f-5d35-40fa-b453-32d3907c7f2c.jpgDefault Title
$31.34
8M0058226 Voltage Rectifier for Mercury Mariner | JLM Marine
8M0058226 Voltage Rectifier for Mercury Mariner | JLM Marine
$24.99
$24.99
files/12_bb3d13ec-b5c7-4bf7-a751-fce870f3a11f.jpgDefault Title
$24.99
174-6617K1 Stator for Mercury 6HP 8HP 9.9HP 10HP 15HP 18HP 20HP 25HP 35HP 40HP | JLM Marine
174-6617K1 Stator for Mercury 6HP 8HP 9.9HP 10HP 15HP 18HP 20HP 25HP 35HP 40HP | JLM Marine
$28.99
$28.99
files/10_4bf1c6f7-aa87-4d0b-8874-de313c796b3a.jpgDefault Title
$28.99
magnetic oil plug 8m0058389 jlm marine for mercury mariner outboard mercruiser sterndrive stainless steel with yellow gasket
Tapón de aceite magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 8M0058389
$15.90
$15.90
files/Lower_Unit_Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive___8M0058389_-_JLM_MARINE-8287063.jpgDefault Title
$15.90
Outboard Thermostat – Fits Mercury Marine 6 - 15 HP Two - Stroke Outboards (Replaces 14586) - JLM Marine Boat Parts Limited
Termostato para motores fueraborda Mercury Marine de 6 a 15 HP 18-3549
$17.99
$17.99
files/Outboard_Thermostat_for_Mercury_Marine_6-15_HP_Outboard_Motors__18-3549_-_JLM_MARINE-8286891.jpgDefault Title
$17.99
Fuel Filter Element – Fits Mercury/Mariner 6-70 HP (Replaces 35-87946A3, 35-87946Q04)
Fuel Filter Element – Fits Mercury/Mariner 6-70 HP (Replaces 35-87946A3, 35-87946Q04)
$16.99
$16.99
files/23FF046_1.jpgDefault Title
$16.99
photo of red spark plug wire jlm marine 18-8819; right-angled black boot on one end, conical black boot with visible metallic terminal on other end
Cable de bujía de 7 pulgadas compatible con motores fueraborda Mercury Marine de 150, 175 y 200 HP 18-8819
$21.10
$21.10
files/7_inches_Spark_Plug_Wire_fits_Mercury_Marine_150_175_200_HP_Outboard_Motors______18-8819_-_JLM_MARINE-8286634.jpgDefault Title
$21.10
Water Pump Impeller – Fits Mercury/Mariner 15 - 50 HP (Replaces 47 - 8508910) - JLM Marine Boat Parts Limited
Impulsor de bomba de agua para Mercury 15-50 HP 47-8508910 / 0755466
$16.50
$16.50
files/Water_Pump_Impeller_for_Mercury_15-50_HP_47-8508910_-_0755466_-_JLM_MARINE-8289726.jpgDefault Title
$16.50
Water Pump Repair Kit – Fits Mercury/Mariner 9.9 - 15 HP 4 - Stroke Outboards (Replaces 99157T2) - JLM Marine Boat Parts Limited
Kit de impulsor de bomba de agua para Mercury/Force/Mariner 47-85089T7
$25.99
$25.99
files/Water_Pump_Impeller_Kit_for_Mercury_-_Force_-_Mariner_47-85089T7_-_JLM_MARINE-8290146.jpgDefault Title
$25.99
Gearcase Drain Plug – Fits Mercury/MerCruiser Marine Engines (Replaces 10 - 79953Q04, 79953Q04) - JLM Marine Boat Parts Limited
Tapón de aceite no magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 79953Q04
$21.50
$21.50
files/Lower_Unit_Non-Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive_______79953Q04_-_JLM_MARINE-8287053.jpgDefault Title
$21.50
9 - inch Spark Plug Wire – Fits Mercury Marine 150 - 175 - 200HP Outboards - JLM Marine Boat Parts Limited
Cable de bujía de 9 pulgadas compatible con motores fueraborda Mercury Marine de 150, 175 y 200 HP 18-5228
$20.19
$20.19
files/9_inches_Spark_Plug_Wire_fits_Mercury_Marine_150_175_200_HP_Outboard_Motors___18-5228_-_JLM_MARINE-8286628.jpgDefault Title
$20.19

Mercury 20XD (2 CYL.) (7209533 THRU 0A730006) Parts & Diagrams

🔎 Mercury 20XD (2 CYL.) Reference Library — Exploded parts diagrams (24 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 20XD (2 CYL.) is a 4-Stroke, Inline 2-Cylinder, EFI outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 2-Cylinder, EFI
Horsepower 20 HP
Displacement 333 cc
Bore x Stroke 61 mm x 57 mm
Spark Plug (Type & Gap) NGK DCPR6E
Engine Oil Capacity 1.1 L (1.1 quart)
Recommended Engine Oil SAE 25W-40 Synthetic Blend Mercury FC-W
Gear Case Oil Capacity 237 mL (8 fl oz)
Idle Speed (in gear) 750 ± 50 RPM (in gear)
Full Throttle RPM Range 5400-6200
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 20XD (2 CYL.):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 20XD (2 CYL.).

▶BLOCK(US-0B114230/Can-0A719660/Bel-9467987 and Below) (39 parts) BLOCK(US-0B114230/Can-0A719660/Bel-9467987 and Below)
Ref OEM Part # Part Name
- 27-41499A88 GASKET SET
1 872-9533T38 CYLINDER BLOCK ASSEMBLY
2 17-85171 PIN, Dowel, CYLINDER BLOCK
3 22-15133 ELBOW, BLEED HOSE (45 DEG.)
4 32-892024122 TUBING, (20.00 Feet Bulk), BLEED (12-1/4")
5 16-429173 STUD, CARBURETOR
6 10-40001209 SCREW, (M10 x 60), CRANKCASE TO CYLINDER BLOCK
7 27-892158 GASKET, EXHAUST MANIFOLD
8 92329 MANIFOLD, Exhaust
9 27-414991 GASKET, SCHAUST COVER
10 92330T COVER, ECHAUST
11 10-4000333 SCREW, (M6 x 40)
12 144071 COVER, TRANSFER PORT
13 25-822370 O-RING, TRANSFER PORT COVER
14 10-40057107 SCREW, (M5 x 16), COVER TO CYLINDER BLOCK
15 1028-8283A1 COVER ASEMBLY, CYLINDER BLOCK
16 10-4000331 SCREW, (M6 x 30), COVER ATTACHING
17 27-86389 GASKET, CYLINDER BLOCK COVER
18 22-996642 ELBOW, TELL TALE HOSE
19 32-8M0108355 HOSE, TELL TALE (8")
20 22-94848 FITTING, TELL TALE HOSE - BOTTOM COWL
21 14406 COVER, TRANSFER PORT
22 25-86391 O-RING, TRANSFER PORT COVER
23 10-40057107 SCREW, (M5 x 16), COVER TO CYLINDER BLOCK
24 92350 COVER, TRANSFER PORT
25 25-8M0214925 O-RING, TRANSFER PORT COVER
26 10-40057107 SCREW, (M5 x 16), COVER TO CYLINDER BLOCK
27 14112T REED BLOCK
28 85977002 SEAL, Rubber, REED BLOCK
29 27-414172 GASKET, REED BLOCK
30 34-816806 REED
31 34-897931 STOP, Reed
32 10-4005785 SCREW, (M4 x 10), REED ATTACHING
33 27-414181 GASKET, ADAPTOR PLATE
34 41420A3 PLATE, ADAPTOR - CARBURETOR
35 22-56759 FITTING, Barbed, ADAPTOR PLATE - BLEED HOSE
36 10-40019108 SCREW, (M5 x 20), PLATE TO REED BLOCK
37 11-400213 NUT, (M8) Stainless Steel, CARBURETOR STUD
38 10-85577 SEAL, TRANSFER PORT COVER
▶BLOCK(US-0B114231/Can-0A719661/Bel-9467988 and Up) (44 parts) BLOCK(US-0B114231/Can-0A719661/Bel-9467988 and Up)
Ref OEM Part # Part Name
- 27-41499A88 GASKET SET
1 872-9533T39 CYLINDER BLOCK ASSEMBLY
2 17-85171 PIN, Dowel, CYLINDER BLOCK
3 22-15133 FITTING, BLEED HOSE (45 DEG.)
4 32-892024122 TUBING, (20.00 Feet Bulk), BLEED (12-1/4")
5 16-429173 STUD, CARBURETOR
6 10-40001209 SCREW, (M10 x 60), CRANKCASE TO CYLINDER BLOCK
7 27-892158 GASKET, EXJAUST MANIFOLD
8 92329F03 MANIFOLD, Exhaust
9 27-892157 GASKET, EXHAUST COVER
10 923301 COVER, EXHAUST
11 10-4000333 SCREW, (M6 x 40)
12 144071 COVER, TRANSFER PORT
13 25-822370 O-RING, TRANSFER PORT COVER
14 10-40057107 SCREW, (M5 x 16), COVER TO CYLINDER BLOCK
15 1028-8282A1 COVER ASEMBLY, CYLINDER BLOCK
16 10-4000331 SCREW, (M6 x 30), COVER ATTACHING
17 27-863895 GASKET, CYLINDER BLOCK COVER
18 22-996642 ELBOW, TELL TALE HOSE
19 32-8M0108355 HOSE, TELL TALE (8")
20 22-94848 FITTING, TELL TALE HOSE - BOTTOM COWL
21 14406 COVER, TRANSFER PORT
22 25-86391 O-RING, TRANSFER PORT COVER
23 10-40057107 SCREW, (M5 x 16), COVER TO CYLINDER BLOCK
24 14408 COVER, TRANSFER PORT
25 25-26722 O-RING, TRANSFER PORT COVER
26 10-40057107 SCREW, (M5 x 16), COVER TO CYLINDER BLOCK
27 14112T REED BLOCK
28 85977002 SEAL, Rubber, REED BLOCK
29 27-414172 GASKET
30 34-816806 REED
31 34-897931 STOP, Reed
32 10-4005785 SCREW, (M4 x 10), REED ATTACHING
33 27-414181 GASKET, ADAPTOR PLATE
34 41420A3 PLATE, CARBURETOR
35 22-56759 FITTING, Barbed, ADAPTOR PLATE - BLEED HOSE
36 10-40019108 SCREW, (M5 x 20), PLATE TO REED BLOCK
37 11-400213 NUT, (M8) Stainless Steel, CARBURETOR STUD
38 143171 COVER, THERMOSTAT
39 27-14318005 GASKET, THERMOSTAT COVER
40 10-4000333 SCREW, (M6 x 40)
41 14586 THERMOSTAT
42 54-12627 STRAP
43 27-8M0204714 GASKET, THERMOSTAT
▶CARBURETOR(WMC-13/13A/14/14A/15/15A/16/16A) (28 parts) CARBURETOR(WMC-13/13A/14/14A/15/15A/16/16A)
Ref OEM Part # Part Name
1 766-848389A4 PISTON ASSEMBLY Comment: (25-ELECTRIC-WMC16A)
2 1395-9646 VALVE, Throttle Comment: (25)
3 1395-9695 SHAFT, Throttle Comment: (WMC-13A/14A15A/16A)
4 1395-9164 BOWL, Fuel
5 1395-91691 FLOAT
6 1395-803861 VALVE, INLET NEEDLE
7 1395-6201 JET, (.080) Comment: (25)
8 1395-9171 PLUG, JET RETAINER
9 813618 COVER, DIAPHRAGM
10 1395-9697 SCREW, DIAPHRAGM COVER Comment: (WMC-13A/14A/15A/16A)
11 15827A1 BODY, FUEL PUMP
12 1395-9643 SCREW, FUEL PUMP COVER
13 1395-9637 COVER, FUEL PUMP
14 1395-879194017 PLUG
15 1395-97611 GASKET/DIAPHRAGM KIT
16 1395-8237072 REPAIR PARTS KIT
17 1395-9177 PLATE Comment: 25-MANUAL-WMC-15)
18 1395-823433 CHOKE, Electric Comment: (WMC-14A/WMC-16A)
19 1395-9696 SCREW Comment: (WMC-13A/14A/15A/16A)
20 27-192061 GASKET, CARBURETOR
21 41717T BRACKET, PRIMER
22 10-400018 SCREW, (M5 x 12), BRACKET TO CARBURETOR
23 42515A1 LEVER ASSEMBLY, FAST IDLE
24 41703 LEVER, PRIMER
25 12733 IDLE WIRE
26 110242 ACTUATOR, PRIMER
27 12654 INSTRUCTION PLATE Comment: (MERCURY)
28 12653 INSTRUCTION PLATE Comment: (MARINER)
▶CARBURETOR(WMC-9/10/11/12/24/25/26/27) (30 parts) CARBURETOR(WMC-9/10/11/12/24/25/26/27)
Ref OEM Part # Part Name
- 27-41499A88 GASKET SET
1 1390-8677A11 CARBURETOR Comment: (25-ELECTRIC-WMC-27)
2 1395-9646 VALVE, Throttle Comment: (25-WMC-26/27)
3 1395-9695 SHAFT, Throttle
4 1395-9164 BOWL, Fuel
5 1395-91691 FLOAT
6 1395-803861 VALVE, INLET NEEDLE
7 1395-6201 JET, (.080) Comment: (25)
8 1395-9171 PLUG, JET RETAINER
9 813618 COVER, DIPHRAGM
10 1395-9697 SCREW, DIAPRAGM COVER
11 1395-9702 COVER, FUEL PUMP
12 1395-9173 SCREW, FUEL PUMP COVER
13 1395-9177 PLATE, COVER (MANUAL)
13A 1395-823433 CHOKE, Electric
14 1395-9696 SCREW, COVER PLATE
15 1395-97611 GASKET/DIAPHRAGM KIT
16 1395-8237072 REPAIR PARTS KIT Comment: (WMC-24/25/26/27)
16A 1395-879194017 PLUG
17 27-192061 GASKET, CARBURETOR
18 41717T BRACKET, PRIMER
19 10-400018 SCREW, (M5 x 12), BRACKET TO CARBURETOR
20 42515A1 LEVER ASSEMBLY, FAST IDLE
21 41703 LEVER, PRIMER
22 12733 IDLE WIRE
23 110241 ACTUATOR, PRIMER
24 11043 KNOB, FAST IDLE - EARLY MARINER MODELS
25 25-627021 O-RING, (.301 x .070) Comment: EARLY MARINIER MODELS
26 12654 INSTRUCTION PLATE Comment: (MERCURY)
27 12653 INSTRUCTION PLATE Comment: (MARINER)
▶CLAMP BRACKET ASSEMBLY (27 parts) CLAMP BRACKET ASSEMBLY
Ref OEM Part # Part Name
1 1497-8794A2 CLAMP BRACKET Comment: (PORT)(MARINER)
2 1497-8794A6 CLAMP BRACKET Comment: (STARBOARD)(MARINER)
3 10-92767A1 THUMB SCREW ASSEMBLY, (14 mm)
4 12-73719 WASHER, THUMB SCREW
5 10-768042 SCREW, WASHER ATTACHING
6 41042 HANDLE, CARRYING
7 17-99929A1 PIN ASSEMBLY, Tilt
8 16-99928 STUD, CLAMP BRACKET
9 23-41041 SPACER, CLAMP BRACKET STUD
10 11-400213 NUT, (M8) Stainless Steel, CLAMP BRACKET STUD
11 8M0035075 TILT TUBE
12 54-8M0085928 CLIP, SAFETY
13 11-93164 NUT, (.875), TILT TUBE
14 10-69064 BOLT, (.312-18 x 2.750), CLAMP BRACKET TO TRANSOM
15 12-67981 WASHER, CLAMP BRACKET BOLT
16 11-82670910 NUT, (.312-18), CLAMP BRACKET BOLT
17 96965 LEVER, TILT STOP - STARBOARD SIDE
18 10-41523 SCREW, (.250-28 x 1.00), LEVER TO SWIVEL BRACKET
19 11-36069 NUT, TILT STOP LEVER SCREW
20 10-41524 SCREW, (.250-28 x 1.75), LEVER TO CLAMP BRACKET
21 24-44581 SPRING, TILT STOP LEVER SCREW
22 90901 STRAP, TILT STOP - PORT SIDE
23 10-41523 SCREW, (.250-28 x 1.00), STRAP TO SWIVEL BRACKET
24 11-36069 NUT, TILT STOP STRAP SCREW
25 10-41524 SCREW, (.250-28 x 1.75), STRAP TO CLAMP BRACKET
26 13-31030 WAVE WASHER, TILT STOP STRAP SCREW
27 12-71421 WASHER, Nylon, TILT TUBE
▶COWLS(MARINER) (20 parts) COWLS(MARINER)
Ref OEM Part # Part Name
1 2190-9163A8 TOP COWL ASSEMBLY
2 43515 HINGE, COWL LATCH
3 43555 BRACKET, TOP COWL
4 10-400018 SCREW, (M5 x 12), HINGE TO TOP COWL
5 44311F2 SHIELD, TOP COWL
6 12-73288 WASHER, SHIELD SCREW
7 2176-9107A4 BOTTOM COWL, PORT Comment: (LIGHT GRAY)
8 2176-9108A3 BOTTOM COWL, STARBOARD
9 15865 PLATE, BOTTOM COWL
10 10-95700 SCREW, (#10-16 x .500), PLATE TO BOTTOM COWL
11 15067A1 SEAL, BOTTOM COWL
12 43514 LATCH, BOTTOM COWL
13 10-400018 SCREW, (M5 x 12), LATCH TO BOTTOM COWL
14 43554A4 LATCH, COWL-REAR
15 10-400018 SCREW, (M5 x 12), BRACKET TO BOTTOM COWL
16 11281 COVER, FUEL INLET
17 25-416051 PLATE, BOTTOM COWL Comment: (WITH STOP SWITCH)(LIGHT GRAY)
18 87-11083A6 SWITCH ASSEMBLY, Stop
19 8M0032846 RETANER, STOP SWITCH
20 15920Q54 LANYARD ASSEMBLY
▶COWLS(MERCURY) (18 parts) COWLS(MERCURY)
Ref OEM Part # Part Name
1 2190-9163A22 TOP COWL ASSEMBLY
2 43515 HINGE, COWL LATCH
3 43555 BRACKET, TOP COWL
4 10-400018 SCREW, (M5 x 12), HINGE TO TOP COWL
5 2176-9107A2 BOTTOM COWL ASSEMBLY, PORT
6 2176-9108A1 BOTTOM COWL ASSEMBLY, STARBOARD
7 15865 PLATE, BOTTOM COWL
8 10-95700 SCREW, (#10-16 x .500), PLATE TO BOTTOM COWL
9 15067A1 SEAL, BOTTOM COWL
10 43514 LATCH, BOTTOM COWL
11 10-400018 SCREW, (M5 x 12), LATCH TO BOTTOM COWL
12 43554A5 LATCH, COWL-REAR
13 10-400018 SCREW, (M5 x 12), BRACKET TO BOTTOM COWL
14 11281 COVER, FUEL INLET
15 25-416041 PLATE, BOTTOM COWL Comment: (WITH STOP SWITCH)
16 87-11083A6 SWITCH ASSEMBLY, Stop
17 8M0032846 RETANER, STOP SWITCH
18 15920Q54 LANYARD ASSEMBLY
▶CRANKSHAFT, PISTONS AND FLYWHEEL (22 parts) CRANKSHAFT, PISTONS AND FLYWHEEL
Ref OEM Part # Part Name
- 879732T89 POWERHEAD ASSEMBLY
1 258-859232T15 FLYWHEEL ASSEMBLY
2 10-97359A1 SCREW ASSEMBLY
3 12-86496 WASHER, FLYWHEEL SCREW
4 43-99301 RING GEAR, FLYWHEEL Comment: (ELECTRIC)
5 10-88190313 SCREW, (M5 x 13), RING GEAR TO FLYWHEEL Comment: (ELECTRIC)
6 464-8978T2 CRANKSHAFT ASSEMBLY
7 822445A1 SEAL, CRANKSHAFT
8 26-85107 SEAL, Oil, CRANKSHAFR-LOWER
9 31-85113T BEARING, Roller, CRANKSHAFT - LOWER
10 31-85114T BEARING, Roller - Upper, CRANKSHAFT
11 26-859741 SEAL, Oil, CRANKSHAFT - UPPER
12 86992A5 BEARING ASSEMBLY, CENTER MAIN
13 28-20094 KEY, Woodruff, FLYWHEEL DRIVE
14 767-9104T19 PISTON ASSEMBLY Comment: SN# US-0B114231/Can-0A719661/Bel-9467988 & Up
15 40-828119 LOCK RING, PISTON PIN
16 39-8M0083677 RING SET, Piston
17 630-8835A4 CONNECTING ROD ASSEMBLY
18 29-98295 BEARING, Needle, PISTON END
19 12-8M0012294 BEARING, LOCATING - NEEDLE BEARING
20 31-879877A1 BEARING ASSEMBLY, Roller
21 10-4008225 SCREW, (M6 x 25), CONNECTING ROD
▶DRIVESHAFT HOUSING ASSEMBLY (19 parts) DRIVESHAFT HOUSING ASSEMBLY
Ref OEM Part # Part Name
- 27-41499A88 GASKET SET
1 99702A7 ADAPTOR PLATE ASSEMBLY Comment: (20/25)
2 96248A1 HOUSING ASSEMBLY, WATER TUBE
3 26-25329 SEAL, WATER TUBE
4 23-889715 SPACER, WATER TUBE
5 10-400035 SCREW, (M5 x 16), HOUSING TO ADAPTOR PLATE
6 27-41670006 GASKET, ADAPTOR PLATE
7 158662 SEAL, Adaptor Plate
8 41211 BRACKET, UPPER MOUNT
9 10-40007128 SCREW, (M6 x 20), UPPER MOUNT BRACKET
10 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel, UPPER MOUNT BRACKET
11 32-86292 TUBE, Water Comment: (LONG SHAFT)
12 1588-9098A6 HOUSING ASSEMBLY, Driveshaft Comment: (LONG SHAFT)(MARINER)
13 27-433374 GASKET, DRIVERSHAFT HOUSING
14 14534 COVER, IDLE RELIEF
15 27-14621 GASKET, COVER
16 10-14742 SCREW, (.250-20 x 1.25), COVER
17 10-1993870 SCREW, DRIVE SHAFT HOUSING TO PLATE (60MM)
18 12-4002317 WASHER, DRIVE SHAFT HOUSING SCREW
▶ELECTRIC COMPONENTS (28 parts) ELECTRIC COMPONENTS
Ref OEM Part # Part Name
1 8M0058226 RECTIFIER ASSEMBLY
2 10-48409 SCREW, (#10-16 x .625) Stainless Steel, RECTIFIER TO CYLINDER BLOCK
3 10-32,11-45076 NUT, Brass, RECTIFIER TERMINALS
4 89-8M0185149 SOLENOID ASSEMBLY, Starter
5 10-4000327 SCREW, (M6 x 14)
6 8-32,11-26419 NUT, Brass, STARTER SOLENOID TERMINAL
7 11-64015 NUT, (.250-20), STARTER SOLENOID TERMINAL
8 84-88809A5 WIRE ASSEMBLY, YELLOW
9 84-88439A28 CABLE ASSEMBLY, Battery, BLACK
10 84-92436A5 HARNESS ASSEMBLY, ENGINE
11 88-95085 FUSE
12 92439 BRACKET, WIRING HARNESS
13 10-4000327 SCREW, (M6 x 14), BRACKET
14 11-401386 NUT, (M6), BRACKET SCREW
15 54-815504310 CLAMP, WIRING HARNESS
16 54-8M0024808 J CLIP, WIRING HARNESS
17 86704A10 STATOR ASSEMBLY, AUXILIARY
18 10-4000123 SCREW, (M5 x 30), STATOR ATTACHING
19 50-8M0033984 STARTER MOTOR ASSEMBLY
20 96561 DRIVE KIT
21 96562 DRIVE
22 96563T END CAP
23 96565 ARMATURE
24 96564T END CAP, CUMMUTATOR W/SPRINGS AND BRUSHES
25 10-96566 THRU BOLT
26 10-421251 SCREW, (M8 x 55), STARTER MOTOR ATTACHING
27 25-416042 PLATE, BOTTOM COWL Comment: (MARINER)
28 25-93527002 GROMMET, BOTTOM COWL (RUBBER)
▶ELECTRICAL - BELGIUM ENGINES (10 parts) ELECTRICAL - BELGIUM ENGINES
Ref OEM Part # Part Name
1 95845T REGULATOR, Voltage
2 10-92799 SCREW, (#10-16 x 1.12)
3 10-32,11-45076 NUT, Brass, VOLTAGE REGULATOR TERMINAL
4 84-74725A2 HARNESS ASSEMBLY Comment: VOLTAGE REGULATOR (BLACK/RED)
5 71663 PLUG, HARNESS
6 84-65017A2 HARNESS ASSEMBLY, LIGHTING (EXTERNAL)
7 86704A10 STATOR ASSEMBLY
8 10-4000123 SCREW, (M5 x 30), STATOR ATTACHING
9 86-638131 TERMINAL BLOCK
10 10-48409 SCREW, (#10-16 x .625) Stainless Steel, TERMINAL BLOCK
▶FUEL FILTER ASSEMBLY (16 parts) FUEL FILTER ASSEMBLY
Ref OEM Part # Part Name
- 27-41499A88 GASKET SET
1 35-889527A07 FILTER ASSEMBLY, Fuel
2 35-87946Q04 FILTER ASSEMBLY
3 25-897536 SEAL, FUEL FILTER
4 858731 BALL
5 32-8M0108355 LINE, (57.00 Inches Bulk), FILTER TO CARBURETOR (7-1/2")
6 32-8M0108355 LINE, (57.00 Inches Bulk), FILTER TO ADAPTOR (5-1/4)
7 54-68424 CLAMP, FUEL LINE
8 22-98750 FITTING, FUEL LINE
9 30188 WASHER, ADAPTOR
10 24-23067T SPRING, ADAPTOR STEM
11 25-16524 O-RING, ADAPTOR STEM
12 23069 STEM, ADAPTOR
13 22833 ADAPTOR, CHECK UNIT
14 10-4000332 SCREW, (M6 x 35), ADAPTOR TO BOTTOM COWL
15 11-401386 NUT, (M6), ADAPTOR SCREW
▶GEAR HOUSING(DRIVESHAFT) (39 parts) GEAR HOUSING(DRIVESHAFT)
Ref OEM Part # Part Name
- 27-41499A88 GASKET SET
1 1665-8669A22 GEAR HOUSING ASSEMBLY, Mariner, BASIC
2 35-41133 SCREEN, Water Inlet Port, WATER INLET Comment: (PORT)
3 10-40031112 SCREW, (M5 x 40), SCREEN TO GEAR HOUSING
4 11-400263 NUT, (M5), SCREEEN SCREW
5 31-41326 BEARING, Roller, UPPER
6 26-99325 SEAL, GEAR HOUSING
7 17-8M0084726 PIN, Dowel (.187 x .530), GEAR HOUSING
8 31-98294A1 BEARING ASSEMBLY, Roller
9 43-98302 GEAR, Pinion
10 10-49908 SCREW, (.250-28 x .750), PINION GEAR
11 45-99198 DRIVESHAFT Comment: (LONG SHAFT)
13 22-8M0058389 SCREW, Magnetic, DRAIN
14 10-79953Q04 SCREW, (.375-16 x .250), GREASE FILLER
15 12-191833 WASHER, DRAIN AND FILLER SCREW
16 85562A1 CAM ASSEMBLY, SHIFT
17 17-85096 PIN, Drive, SHIFT CAM
18 17-85593 PIN, (.078 x .437), SHIFT SHAFT
19 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel, SHIFT SHAFT
20 24-93007 SPRING, SHIFT SHAFT
21 12-85091 WASHER, SHIFT SHAFT
22 25-85594 O-RING, (.239 x .174), SHIRT SHAFT
23 25-35276 O-RING, (.734 x .139), SHIFT SHAFT RETAINER
24 93878 RETAINER, SHIFT SHAFT
25 85552001 BOOT, SHIFT SHAFT
26 86293 SHIFT SHAFT Comment: (LONG SHAFT)
27 27-993261 GASKET, WATER PUMP
28 85083 FACE PLATE
29 12-8M0204722 WASHER, IMPELLER
30 28-8M0214993 KEY, IMPELLER DRIVE
31 47-8M0204712 IMPELLER (COLD WATER)
32 25-69202 O-RING, WATER PUMP
33 46-99157A02 PUMP ASSEMBLY, Water
34 10-400035 SCREW, (M5 x 16), WATER PUMP TO GEAR HOUSING
35 12-89302 WASHER, (.203 x .406 x .040), WATER PUMP SCEW
36 23-8M0214959 BUSHING, WATER PUMP SCREW
37 26-85090001 SEAL, WATER TUBE
38 25-86203 O-RING, DRIVESHAFT - RUBBER
38A 25-99691 O-RING
▶GEAR HOUSING(PROPELLER SHAFT) (28 parts) GEAR HOUSING(PROPELLER SHAFT)
Ref OEM Part # Part Name
- 27-41499A88 GASKET SET
1 1665-8669A22 GEAR HOUSING ASSEMBLY, Mariner, BASIC
39 97-98432Q6 TRIM TAB
40 10-4000355 SCREW, (M8 x 35), TRIM TAB
41 12-8M0042642 WASHER, (.323 x .563 x .063) Stainless Steel, TRIM TAB SCREW
42 31-8M0103470 BEARING ASSEMBLY, Roller, TAPERED
43 43-44213T1 GEAR ASSEMBLY, Forward
44 23-85557 BUSHING, FORWARD GEAR
45 85094 FOLLOWER, Cam
46 24-38114 SPRING, RETAINING - CROSS PIN
47 52-41040T CLUTCH, SLIDING
48 17-8M0020999 PIN, CLUTCH TO PROPELLER SHAFT
49 24-88680 SPRING, COMPRESSION - PROPELLER SHAFT
50 44-8166231 PROPELLER SHAFT
51 43-99542T GEAR, Reverse
52 99906T1 CARRIER ASSEMBLY, Bearing
53 31-21739 BEARING, Roller
54 26-41132 SEAL, Oil, BEARING CARRIER (INNER)
55 26-41131 SEAL, Oil, BEARING CARRIER (OUTER)
56 25-85549 O-RING, BEARING CARRIER
57 87293 PLATE, GEAR HOUSING
58 10-90883 SCREW, COVER TO GEAR HOUSING (16MM)
59 858498 THRUST HUB ASSEMBLY, PROPELLER
60 48-19640A40 PROPELLER ASSEMBLY
61 11-88228 PROP NUT
62 10-87810178 SCREW, GEAR HOUSING (25MM)
63 12-43328 WASHER, GEAR HOUSING SCREW
64 23-41589 SPACER, GEAR HOUSING SCREW
▶HARNESS AND START COMPONENTS (17 parts) HARNESS AND START COMPONENTS
Ref OEM Part # Part Name
1 95815 COVER, START SWITCH (TOP)
2 95828 COVER, START SWITCH (BOTTOM)
3 87-95810A1 SWITCH ASSEMBLY, Start
4 11099A1 BOOT ASSEMBLY, START SWITCH
5 87-93479A4 SWITCH ASSEMBLY Comment: (MARINER SHIFT SIDE)
6 84-95084A2 CABLE ASSEMBLY, FUSE - EARLY MODELS
7 84-95084A3 CABLE ASSEMBLY, FUSE - EARLY MODELS
8 88-8M0207796 FUSE, 20 Ampere, EARLY MODELS
9 54-8M0024808 J CLIP, WIRE ASSEMBLY - EARLY MODELS
10 95814 STRAP, CLAMP
11 95813 FASTENER, CLAMP STRAP
12 10-40019108 SCREW, (M5 x 20)
13 10-4005727 SCREW
14 12-45771 WASHER
15 10-62568 SCREW, (#10-16 x .375), SWITCH WIRE
16 10-69570 SCREW, (#10-16 x .750), COVER
17 84-79139A20 CABLE ASSEMBLY (RED) - LATER MODELS
▶IGNITION COMPONENTS (24 parts) IGNITION COMPONENTS
Ref OEM Part # Part Name
1 84-88891A1 HARNESS ASSEMBLY, PRIMARY Comment: (W/NUT CONNECTIONS)
2 86617A20 STATOR ASSEMBLY
3 10-400015 SCREW, (M5 x 10), STATOR ATTACHING Comment: MANUAL
6 98450A10 TRIGGER ASSEMBLY
7 54-24836 CLIP, TRIGGER LEADS
8 10-77137 SCREW, (.190-16 x .620)
9 8M0084613 C WASHER, CLIP SCREW
10 339-832757A4 COIL ASSEMBLY, Ignition
11 997621 COVER, IGNITION COIL
12 10-40007115 SCREW, (M5 x 55), IGNITION COIL COVER
13 10-32,11-45076 NUT, Brass, COIL TERMINAL
14 84-813715A1 LEAD ASSEMBLY, HIGH TENSION
15 85-63709A1 BOOT/TERMINAL KIT, SPARK PLUG
16 33-14103Q SPARK PLUG (CANADA AND BELGUIM)
17 339-7452A3 SWITCHBOX ASSEMBLY (WITH NUT CONNECTIONS)
18 339-7452A19 SWITCHBOX ASSEMBLY (WITH BULLET CONNECTIONS)
19 10-40019108 SCREW, (M5 x 20), SWITCH BOX TO CYLINDER BLOCK
20 10-32,11-45076 NUT, Brass, SWITCH BOX TERMINALS
21 84-88807A10 CABLE ASSEMBLY, GROUND
22 10-43394 SCREW, (#10-24 x .500), GROUND WIRE
23 86704A10 STATOR ASSEMBLY, AUXILIARY Comment: (MARINER)
24 10-4000123 SCREW, (M5 x 30), STATOR ATTACHING Comment: (MARINER)
25 86-638131 TERMINAL BLOCK Comment: (MARINER)
26 10-48409 SCREW, (#10-16 x .625) Stainless Steel, TERMINAL BLOCK Comment: (MARINER)
▶SERVICE/SUPPORT MATERIAL (1 parts) SERVICE/SUPPORT MATERIAL
Ref OEM Part # Part Name
- 90-11046871 OWNERS GUIDE Comment: (MARINER)
▶STARTER ASSEMBLY, MANUAL (24 parts) STARTER ASSEMBLY, MANUAL
Ref OEM Part # Part Name
1 86689A5 HOUSING ASSEMBLY, Starter
2 86971 COVER, STARTER HOUSING
3 858925 LEVER, LOCK (UPPER)
4 24-12734 SPRING, UPPER LOCK LEVER
5 93876T02 LEVER, LOCK (LOWER)
6 10-92799 SCREW, (#10-16 x 1.12), LOWER LOCK LEVER
7 17-38489 PIN, Roll, LOCK LEVER
8 10-4000183 SCREW, (M6 x 35), STARTER HOUSING
9 833161T PAD, FELT
10 24-86857T01 SPRING, STARTER
11 50-825269T01 SHEAVE, STARTER
12 24-86851T02 SPRING, CAM
13 868501 CAM
14 53-86849T01 RING, Retaining, CAM
15 50-12066Q10 ROPE, STARTER
16 85174A1 HANDLE ASSEMBLY, STARTER ROPE
17 24-868523 SPRING, CAM
18 86853T01 CAM
19 10-826253 SCREW, CAM TO STARTER SHEAVE
20 426264 SUPPORT, STARTER HANDLE
21 10-40019111 SCREW, SUPPORT TO STARTER HOUSING (35MM)
22 12-4002313 WASHER, SUPPORT SCREW
23 23-309772 SPACER, SUPPORT SCREW
24 11-401385 NUT, (M5), SUPPORT SCREW
▶STEERING HANDLE ASSEMBLY(MARINER)(MANUAL) (17 parts) STEERING HANDLE ASSEMBLY(MARINER)(MANUAL)
Ref OEM Part # Part Name
1 8M0221732 GRIP, RUBBER
2 84-89591A5 HARNESS ASSEMBLY, STOP SWITCH
3 11099A1 BOOT ASSEMBLY, STOP SWITCH
4 87-823609A10 HANDLE ASSEMBLY, THROTTLE
5 23-11193 RING, STEERING HANDLE
6 10-62568 SCREW, (#10-16 x .375), THROTTLE HANDLE
7 99333A2 TUBE ASSEMBLY, STEERING
8 975501 TUBE ASSEMBLY
9 44397A7 BRACKET ASSEMBLY
10 10-4005688 SCREW, (M4 x 20), BRACKET CLAMPING
11 12-57860 WASHER, NYLON - BRACKET
12 11-859133 NUT, (1.00-14), BRACKET
13 23-85973 BUSHING, BRACKET
14 43242 CABLE ASSEMBLY, THROTTLE
15 11-400212 NUT, (M6) Stainless Steel, THROTTLE CABLE
16 43447A4 BRACKET ASSEMBLY, STEERING
17 10-4000384 SCREW, (M10 x 80), BRACKET TO SWIVEL TUBE
▶STEERING HANDLE ASSEMBLY(MERCURY) (MANUAL) (18 parts) STEERING HANDLE ASSEMBLY(MERCURY) (MANUAL)
Ref OEM Part # Part Name
- 94185A16 HANDLE ASSEMBLY, Steering
1 8M0221732 GRIP, RUBBER
2 84-89591A5 HARNESS ASSEMBLY, STOP SWITCH
3 11099A1 BOOT ASSEMBLY, STOP SWITCH
4 87-823609A10 HANDLE ASSEMBLY, THROTTLE
5 37-140121 DECAL, THROTTLE Comment: (APPLY ON TUBE)
6 10-62568 SCREW, (#10-16 x .375), THROTTLE HANDLE
7 99333A2 TUBE ASSEMBLY, STEERING
8 975501 TUBE ASSEMBLY
9 44397A6 BRACKEY ASSEMBLY
10 10-4005688 SCREW, (M4 x 20), BRACKET CLAMPING
11 12-57860 WASHER, NYLON - BRACKET
12 11-859133 NUT, (1.00-14), BRACKET
13 23-85973 BUSHING, BRACKET
14 43242 CABLE ASSEMBLY, THROTTLE
15 11-400212 NUT, (M6) Stainless Steel, THROTTLE CABLE
16 43447A3 BRACKET ASSEMBLY, STEERING
17 10-4000384 SCREW, (M10 x 80), BRACKET TOSWIVEL TUBE
▶SWIVEL BRACKET ASSEMBLY (36 parts) SWIVEL BRACKET ASSEMBLY
Ref OEM Part # Part Name
- 27-41499A88 GASKET SET
1 97544A2 SWIVEL TUBE ASSEMBLY, Mariner
2 10-125161 SCREW, (M8 x 133.35), UPPER MOUNT
3 14894 MOUNT, UPPER
4 12-85172 WASHER, RUBBER - UPPER MOUNT SCREW
5 12-43430 WASHER, UPPER MOUNT SCREW
6 11-400213 NUT, UPPER MOUNT SCREW
7 85157 ROD, REVERSE HOOK
8 85173 PLATE, PILOT CONTROL Comment: (DESIGN I)
9 12-85104 WASHER Comment: (DESIGN I)
10 3415-822237A2 SWIVEL BRACKET Comment: (MARINER)(DESIGN I)
11 22-8M0169589 FITTING, Grease Comment: (DESIGN I)
12 23-95949 BUSHING, SWIVEL BRACKET Comment: (DESIGN I)
13 10-91807 SCREW, PILOR CONTROL Comment: (DESIGN I)
14 24-96203 SPRING, PILOT CONTROL SCREW Comment: (DESIGN I)
15 25-86993 O-RING, SWIVEL TUBE Comment: (DESIGN I)
16 23-85154 BUSHING, SWIVEL TUBE (LOWER) Comment: (DESIGN I)
17 3415-822237A2 SWIVEL BRACKET Comment: (MARINER)(DESIGN II)
18 22-8M0169589 FITTING, Grease Comment: (DESIGN II)
19 54-11139A2 CLAMP ASSEMBLY, CO-PILOT Comment: (DESIGN II)
20 25-86993 O-RING, SWIVEL TUBE Comment: (DESIGN II)
21 98830A2 HOOK ASSEMBLY, REVERSE LOCK
22 24-96018 SPRING, REVERSE HOOK - PORT
23 24-879894 SPRING, REVERSE HOOK -STARBOARD
24 85122001 MOUNT, LOWER
25 85123001 BUMPER, Front
26 95068A2 COVER, LOWER MOUNT Comment: MARINER
27 10-1994360 SCREW, LOWER MOUNT COVER (60MM)
28 10-19943100 SCREW, LOWER MOUNT COVER (100MM)
29 11-400213 NUT, (M8) Stainless Steel, LOWER MOUNT COVER SCREW
30 12-36001 WASHER, LOWER MOUNT COVER SCREW
31 12756 BRACKET, TROLL
32 12758 LEVER, CONTROL
33 24-12754 SPRING
34 17-13195 PIN, TROLL BRACKET
35 53-13194 RING, Retaining
▶THROTTLE AND SHIFT LINKAGE(ELECTRIC) (46 parts) THROTTLE AND SHIFT LINKAGE(ELECTRIC)
Ref OEM Part # Part Name
1 17764A2 CAM, Throttle Comment: SN# US-0B114231/Aus-9467988/Can-0A719661 & Up
2 10-4000117 SCREW, (M5 x 20) Comment: SN# US-0B114231/Aus-9467988/Can-0A719661 & Up
3 12-87791 WASHER, THROTTLE CAM SCREW
4 13-69150 WAVE WASHER, THROTTLE CAM SCREW
5 17764A2 BUSHING, THROTTLE CAM SCREW
6 92425 DASHPOT
7 93001 BRACKET, DASHPOT
8 11-22053 NUT, (.312-24), DASHPOT TERMINAL
9 98463A2 ROD ASSEMBLY, Throttle
10 10-32,11-68219 NUT, Stainless Steel, LOCK-THROTTLE ROD
11 8M0084742 SOCKET, THROTTLE ROD
12 433601 LEVER, CONTROL
13 817429 TIMING ROD
15 8M0084742 SOCKET, TIMING ROD
16 42026A2 PLATFORM, CONTROL
17 24-89540 SPRING, SPARK ADVANCE
18 42343 LEVER, ACTUATING
19 53-46250 RING, Retaining, ACTUATING AND CONTROL LEVER
20 56-8M0206596 SCREW, (M6 x 20), CONTROL PLATFORM
21 10-40007127 SCREW, SHIFT LEVER TO PLATFORM (16MM)
22 12-95093 WASHER, SHIFT LEVER TO PLATFORM
23 43424 LEVER, SHIFT
24 23-95091 SLEEVE, SHIFT LEVER TO PLATFORM
25 12-35280 WASHER, (.255 x .620 x .030) Stainless Steel, SHIFT LEVER TO SCREW
26 11-401386 NUT, (M6), SHIFT LEVER SCREW
27 42846A2 COVER ASSEMBLY
28 39519 CUP, RETAINER
29 10-118591 SCREW, (.190-32 x 1.75), IDLE STOP - CONTROL LEVER
30 17724A1 SHIFT LINK
31 23-96202 BUSHING, NYLON - SHIFT LINK
32 12-89302 WASHER, (.203 x .406 x .040), SHIFT LINK
33 18-210711 COTTER PIN, SHIFT LINK
34 95027A6 SHIFT SHAFT ASSEMBLY, HORIZONTAL
35 95023 LEVER, SHIFT SHAFT
36 53-95019 RING, Retaining, LEVER TO SHIFT SHAFT
37 23-60762 BUSHING, SHIFT SHAFT
38 17724A1 LEVER, SHIFT SHAFT
39 11-401385 NUT, (M5), SHIFT SHAFT
40 424291 RETAINER, CABLE
41 96186A2 BRACKET ASSEMBLY, ATTACHING
42 96201 STRAP, Key
43 10-1993325 SCREW, (M10 x 25), BRACKET
44 41323A03 LINK ROD ASSEMBLY, STEERING
45 10-849838 SCREW, (.375-24 x 1.25), LINK ROD
46 12-34931 WASHER, (.406 x .734 x .063) Stainless Steel, SCREW AND LINK ROD
47 11-8M0204726 NUT, (.375-24), SCREW AND LINK ROD
▶THROTTLE AND SHIFT LINKAGE(MARINER)(MANUAL) (40 parts) THROTTLE AND SHIFT LINKAGE(MARINER)(MANUAL)
Ref OEM Part # Part Name
1 17764A2 CAM, Throttle Comment: SN# US-0B114231/Aus-9467988/Can-0A719661 & Up
2 10-4000117 SCREW, (M5 x 20) Comment: SN# US-0B114231/Aus-9467988/Can-0A719661 & Up
3 12-87791 WASHER, THROTTLE CAM SCREW
4 13-69150 WAVE WASHER, THROTTLE CAM SCREW
5 17764A2 BUSHING, THROTTLE CAM SCREW
6 92425 DASHPOT
7 93001 BRACKET, DASHPOT
8 11-22053 NUT, (.312-24), DASHPOT TERMINAL
9 98463A2 ROD ASSEMBLY, Throttle
10 10-32,11-68219 NUT, Stainless Steel, LOCK - THROTTLE ROD
11 8M0084742 SOCKET, THROTTLE ROD
12 423301 HANDLE, SHIFT
13 23-60762 BUSHING, SHIFT HANDLE
14 423291 LEVER, SHIFT
15 42358 BACKPLATE, SHIFT LEVER
16 11-401385 NUT, (M5), SHIFT LEVER
17 24-39627 SPRING, DETENT
18 39601 PLATE, DETENT SPRING
19 10-400011 SCREW, (M5 x 8), DETENT SPRING AND PLATE
20 23-96202 BUSHING, SHIFT LINK
21 12-89302 WASHER, (.203 x .406 x .040), SHIFT LINK
22 18-210711 COTTER PIN, SHIFT LINK
23 11042 LINK, SHIFT
24 110501 LEVER, THROTTLE LIMIT
25 10-4000117 SCREW, (M5 x 20), THROTTLE LIMIT LEVER
26 23-8M0214959 BUSHING, THROTTLE LIMIT LEVER
27 12-89302 WASHER, (.203 x .406 x .040), THROTTLE LIMIT SCREW
28 11-401385 NUT, (M5)
29 11039 BRACKET, CABLE
30 10-4000177 SCREW, (M6 x 25), CABLE BRACKET
31 42026A2 PLATFORM, CONTROL
32 10-4000171 SCREW, (M6 x 16), PLATFORM TO BLOCK
33 110383 LEVER, CONTROL
34 10-118591 SCREW, (.190-32 x 1.75), CONTROL LEVER
35 48039 CAP, CONTROL LEVER SCREW
36 24-89540 SPRING, SPARK ADVANCE
37 42343 LEVER, ACTUATING
38 53-46250 RING, Retaining, ACTUATING LEVER
39 817429 TIMING ROD
40 8M0084742 SOCKET, TIMING LINK
▶THROTTLE AND SHIFT LINKAGE(MERCURY)(MANUAL) (39 parts) THROTTLE AND SHIFT LINKAGE(MERCURY)(MANUAL)
Ref OEM Part # Part Name
1 17764A2 CAM, Throttle Comment: SN# US-0B114231/Aus-9467988/Can-0A719661 & Up
2 10-4000117 SCREW, (M5 x 20) Comment: SN# US-0B114231/Aus-9467988/Can-0A719661 & Up
3 12-87791 WASHER, THROTTLE CAM SCREW
4 13-69150 WAVE WASHER, THROTTLE CAM SCREW
5 17764A2 BUSHING, THROTTLE CAM SCREW
6 92425 DASHPOT
7 93001 BRACKET, DASHPOT
8 11-22053 NUT, (.312-24), SADHPOT TERMINAL
9 98463A2 ROD ASSEMBLY, Throttle
10 10-32,11-68219 NUT, Stainless Steel, LOCK-THROTTLE ROD
11 8M0084742 SOCKET, THROTTLE ROD
12 433601 LEVER, CONTROL
13 817429 TIMING ROD
15 8M0084742 SOCKET, TIMING ROD
16 12863A1 PLATFORM, CONTROL
17 24-89540 SPRING, SPARK ADVANCE
18 92362A1 LEVER, ACTUATIN
19 53-46250 RING, Retaining, ACTUATING AND CONTROL LEVER
20 92362A1 LINK, THROTTLE/ADVANCE
21 53-86731 RETANINING RING, THROTTLE/ADVANCE LINK
22 94152 GEAR
23 92362A1 LEVER, PRIMARY
24 24-8M0215005 SPRING, DETENT BALL
26 30-93008 BALL, DETENT
27 94085A1 GEAR, SHIRT
28 12-49339 WASHER, (.8125), SHIFT GEAR
29 53-46250 RING, Retaining, SHIFT GEAR
30 193852 SHIFT ROD
31 94084 LEVER, SHIFT ROD
32 10-4001589 LEVER, Shift Rod
33 23-60762 BUSHING, SHIFT SHAFT
34 87794 SHIFT SHAFT, HORIZONITAL
35 93744 LEVER, SHIFT SHAFT
36 93928 LEVER, ROD END
37 10-4001588 SCREW, (M4 x 20), ROD END LEVER
38 94186 BRACKET, THROTTLE CABLE (EARLY MODELS)
39 10-4000171 SCREW, (M6 x 16), BRACKET TO CYLINDER BLOCK
40 10-118591 SCREW, (.190-32 x 1.75), IDLE STOP - CONTROL LEVER
41 48039 CAP, CONTROL LEVER SCREW

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 20XD (2 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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