Mercury 200 (9016254 THRU 9157229) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 200. Scroll down for exploded parts diagrams (20), specifications, and maintenance reference.

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8M0058226 Voltage Rectifier for Mercury Mariner | JLM Marine
8M0058226 Voltage Rectifier for Mercury Mariner | JLM Marine
$24.99
$24.99
files/12_bb3d13ec-b5c7-4bf7-a751-fce870f3a11f.jpgDefault Title
$24.99
388702 Water Pump Impeller for Johnson Evinrude 20HP 25HP 28HP 30HP 35HP | JLM Marine
388702 Water Pump Impeller for Johnson Evinrude 20HP 25HP 28HP 30HP 35HP | JLM Marine
$16.99
$16.99
files/519rGCSVSVL.jpgDefault Title
$16.99
Outdrive Mounting Gasket Set – Fits MerCruiser R, MR, and Alpha Gen I, II (Replaces 27 - 94996Q2) - JLM Marine Boat Parts Limited
Juego de juntas de montaje para transmisión fuera de carretera, reemplaza a las transmisiones MerCruiser R MR y Alpha Gen I y II 27-94996Q2
$17.49
$17.49
files/Outdrive_Mounting_Gasket_Set_Replaces_MerCruiser_R_MR_and_Alpha_Gen_I_and_II_Drives____________27-94996Q2_-_JLM_MARINE-8287523.pngDefault Title
$17.49
332-4911A2 Switch Box Power Pack for Mercury Mariner | JLM Marine
332-4911A2 Switch Box Power Pack for Mercury Mariner | JLM Marine
$48.99
$48.99
files/12_e93a5144-aa79-4996-8c96-1c166f712f2c.jpgDefault Title
$48.99
photo of red spark plug wire jlm marine 18-8819; right-angled black boot on one end, conical black boot with visible metallic terminal on other end
Cable de bujía de 7 pulgadas compatible con motores fueraborda Mercury Marine de 150, 175 y 200 HP 18-8819
$21.10
$21.10
files/7_inches_Spark_Plug_Wire_fits_Mercury_Marine_150_175_200_HP_Outboard_Motors______18-8819_-_JLM_MARINE-8286634.jpgDefault Title
$21.10
Gearcase Drain Plug – Fits Mercury/MerCruiser Marine Engines (Replaces 10 - 79953Q04, 79953Q04) - JLM Marine Boat Parts Limited
Tapón de aceite no magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 79953Q04
$21.50
$21.50
files/Lower_Unit_Non-Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive_______79953Q04_-_JLM_MARINE-8287053.jpgDefault Title
$21.50
photo of black evinrude johnson 6-vane rubber water pump impeller with brass hub 0395289
Impulsor de bomba de agua para Evinrude Johnson OMC 14-20-35 hp 0395289
$16.99
$16.99
files/Water_Pump_Impeller_for_Evinrude_Johnson_OMC_14-20-35_hp_0395289_-_JLM_MARINE-8290167.jpgDefault Title
$16.99
9 - inch Spark Plug Wire – Fits Mercury Marine 150 - 175 - 200HP Outboards - JLM Marine Boat Parts Limited
Cable de bujía de 9 pulgadas compatible con motores fueraborda Mercury Marine de 150, 175 y 200 HP 18-5228
$20.19
$20.19
files/9_inches_Spark_Plug_Wire_fits_Mercury_Marine_150_175_200_HP_Outboard_Motors___18-5228_-_JLM_MARINE-8286628.jpgDefault Title
$20.19

Mercury 200 (9016254 THRU 9157229) Parts & Diagrams

🔎 Mercury 200 Reference Library — Exploded parts diagrams (20 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 200 is a 4-Stroke, V6 64-degree, DOHC, 24-valve outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, V6 64-degree, DOHC, 24-valve
Horsepower 20 HP
Displacement 3400 cc (3.4L / 209 CID)
Bore x Stroke 93.3 mm x 83.3 mm
Spark Plug (Type & Gap) NGK LKAR7C-9
Engine Oil Capacity 6.6 L (7.0 qt)
Recommended Engine Oil Mercury FourStroke Oil 25W-40
Gear Case Oil Capacity 26 oz
Idle Speed (in gear) 600 ± 50 RPM (in gear)
Full Throttle RPM Range 5500-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 200:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 200.

▶BOTTOM COWL ASSEMBLY (35 parts) BOTTOM COWL ASSEMBLY
Ref OEM Part # Part Name
1 88381A3 PLATE ASSEMBLY, MOUNTING Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
2 23-86215 WASHER, NYLON - WATER INLET TUBE
3 26-25329 SEAL, RUBBER - WATER INLET TUBE
4 33513 RETAINER, WATER INLET TUBE SEAL
5 10-20540 SCREW, RETAINER TO MOUNTING PLATE (5/8")
6 27-39401 GASKET, POWERHEAD TO MOUNTING PLATE
7 39622 SEAL, MOUNTING PLATE TO BOTTOM COWL
8 27-39402 GASKET, MOUNTING PLATE TO DRIVE SHAFT HOUSING
9 2129-6416A2 BOTTOM COWL ASSEMBLY Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
10 48472 COVER, HARNESS HOLE
11 10-61802 SCREW, COVER TO BOTTOM COWL (7/8")
12 46266A2 COVER PLATE ASSEMBLY, BOTTOM COWL
13 39591 PAD, SOUND - COVER PLATE
14 10-62568 SCREW, COVER PLATE TO BOTTOM COWL (3/8") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
15 39630 CUSHION, RUBBER - BOTTOM COWL
16 60886 BOOT, THROTTLE CABLE - BOTTOM COWL
17 39778 BOOT, FUEL ADAPTOR - BOTTOM COWL
18 39780 BOOT, SHIFT CABLE - BOTTOM COWL
19 39058 SEAL, SHIFT HANDLE - BOTTOM COWL
20 32-8M0108355 HOSE, TELL TALE - COWL TO CYLINDER BLOCK (11")
21 22-996642 ELBOW, TELL TALE HOSE TO CYLINDER (SEE NOTE BELOW)
22 52889 NOZZLE, TELL TALE HOSE TO BOTTOM COWL Comment: - PART OF BOTTOM COWL ASSEMBLY
23 10-48408 SCREW, TELL TALE NOZZLE TO BOTTOM COWL (1/2") Comment: - PART OF BOTTOM COWL ASSEMBLY
24 59065A4 STOP SWITCH ASSEMBLY Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
25 24-60239 SPRING, STOP SWITCH Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
26 87-61577A1 CONTACT ASSEMBLY, STOP SWITCH Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
27 38950A1 COVER ASSEMBLY, STOP SWITCH Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
28 12-59061 WASHER, STOP SWITCH Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
29 13-26996 LOCKWASHER, STOP SWITCH Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
30 11-68219 NUT, GROUND LEAD TO STOP SWITCH Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
31 13-21972 LOCKWASHER, CONNECTOR BASE Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
32 11-21971 NUT, CONNECTOR BASE TO BOTTOM COWL Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
33 87-69508A31 STOP SWITCH ASSEMBLY Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
34 13-69845 LOCKWASHER, STOP SWITCH Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
35 11-69844 NUT, STOP SWITCH
▶CARBURETOR AND CHOKE ASSEMBLY (20 parts) CARBURETOR AND CHOKE ASSEMBLY
Ref OEM Part # Part Name
1 1367-6650A3 CARBURETOR ASSEMBLY,COMPLETE Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
2 32-8M0108355 FUEL LINE,ADAPTOR TO CARBURETOR (3 1/4")
3 54-68424 CLAMP,FUEL HOSE ATTACHING Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
4 22-63981 FITTING,FUEL LINE TO ADAPTOR
5 22833 ADAPTOR,CHECK UNIT (FUEL LINE)
6 23069 STEM,CHECK UNIT ADAPTOR
7 25-16524 "O" RING ADAPTOR STEM
8 24-23067T SPRING,ADAPTOR STEM
9 30188 CUP WASHER,ADAPTOR
10 10-37923 SCREW,ADAPTOR TO BOTTOM COWL (11/4")
11 65552 SCREEN,CARBURETOR
12 10-69022 SCREW,SCREEN TO CARBURETOR
13 37602 BUTTON,SHOKE= Comment: BELGIUM 9122765 AND UP
14 11-73710 NUT,CHOKE CABLE TO BOTTOM COWL Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
15 72465 CABLE,CHOKE Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
16 10-690201 SCREW,CHOKE CABLE TO CARBURETOR
17 12-8M0204666 WASHER,CHOKE CABLE SCREW Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
18 23-63932 SPACER,CHOKE CABLE SCREW Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
19 11-22053 NUT,CARBURETOR ATTACHING
20 54-648552 CLIP,CHOKE CABLE Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
▶CARBURETOR ASSEMBLY, COMPLETE (28 parts) CARBURETOR ASSEMBLY, COMPLETE
Ref OEM Part # Part Name
-- 1399-5137 DIAPHRAGM AND GASKET KIT
1 1367-6650A3 CARBURETOR ASSEMBLY,CO,PLETE Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
3 1399-1713 SCREW,IDLE MIXTURE
4 24-27160 SPRING, IDLE MIXTURE SCREW
7 1395-9293 FLOAT
9 1399-5127 FUEL BOWL
11 1399-5415 SCREW,FUEL BOWL TO CARBURETOR Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
13 1395-9022 INLET NEEDLE AND SEAT Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
15 1399-1655 JET,MAIN FUEL(.055) Comment: UNITED STATES 4102790 THRU 4351589 AUSTRALIA 8026165 THRU 8036049 BELGIUM 9070129 THRU 9104813 CANADA 7044783 THRU 7067847
17 1399-5194 VALVE,CHOKE RELIEF Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
18 1399-5195 SPRING,CHOKE RELIEF VALVE Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
19 1399-2577 CHOKE SHUTTER Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
20 10-23035 SCREW,CHOKE SHUTTER TO CHOKE SHAFT
21 69692 VENTURI Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
24 1399-5129 BODY,FUEL PUMP
27 1364-5585 BODY STRAINER Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
28 1395-808612 SCREW,STAINER BODY TO CARBURETOR
29 1399-5758 SCREEN STAINER Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
30 64194A1 COVER ASSEMBLY,STRAINER (INLET) Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
32 35-70349 FILTER,PUMP Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
33 35-91078A1 COVER INLET
35 10-25822 SCREW,STAINER COVER TO BODY
36 1399-5809 CHOKE SHAFT Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
40 1399-2012 THROTTLE SHAFT
41 46387 LEVER,THROTTLE
42 1395-6027 SCRWE,THROTTLE LEVER ATTACHING
45 1399-6225 THROTTLE SHUTTER Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
47 27-757911 GASKET,CARBURETOR FLANGE
▶CLAMP AND SWIVEL BRACKET ASSEMBLY (40 parts) CLAMP AND SWIVEL BRACKET ASSEMBLY
Ref OEM Part # Part Name
1 1427-5632A3 CLAMP BRACKET ASSEMBLY Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
2 10-77190A3 THUMB SCREW ASSEMBLY Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
3 12-26227 WASHER, THUMB SCREW Comment: UNITED STATES 4102790 THRU 4351589 AUSTRALIA 8026165 THRU 8036049 BELGIUM 9070129 THRU 9104813 CANADA 7044783 THRU 7067847
4 74249 TILT TUBE, CLAMP BRACKET Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
5 12-71421 WASHER, CLAMP BRACKET TILT TUBE Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
6 11-71019 NUT, TILT TUBE FASTENING Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
7 10-67979 BOLT, CLAMP BRACKET TO TRANSOM (2 3/4")
8 12-67981 WASHER, CLAMP BRACKET SCREW
9 11-82670910 NUT, CLAMP BRACKET SCREW
10 17-56373A2 TILT LOCK PIN ASSEMBLY
11 16-59620 STUD, CLAMP BRACKET (8")
12 23-59621T SPACER, CLAMP BRACKET STUD
13 13-8M0204647 LOCKWASHER, CLAMP BRACKET STUD
14 11-28770 NUT, CLAMP BRACKET STUD
15 66557 SWIVEL PIN Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
16 33423 CO-PILOT DISC
17 10-26132 SCREW, CO-PILOT DISC TO SADDLE (2 1/2")
18 11-29250 NUT, CO-PILOT DISC TO SADDLE SCREW
19 1461-6667A1 SWIVEL BRACKET ASSEMBLY Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
20 22-8M0169589 FITTING, GREASE - SWIVEL BRACKET Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
21 19-77633Q LUBRICAN, GREASE FITTING Comment: UNITED STATES 3755885 THRU 4351589 AUSTRALIA 8013705 THRU 8036049 BELGIUM 9035129 THRU 9104813 CANADA 7024648 THRU 7067847
22 23-64651 BUSHING, SWIVEL BRACKET
23 10-36398 SCREW, DWIVEL BRACKET
24 73014A1 PLATE ASSEMBLY, CO-PILOT Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
25 10-69021 SCREW, PLATE TO SWIVEL BRACKET (1 1/4") Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
26 12-56720 WASHER, CLAMP PLATE SCREW
27 20203 DISC, FRICTION - CLAMP PLATE AND SWIVEL BRACKET
28 63310A1 LEVER ASSEMBLY, TILT STOP
29 10-41433 SCREW, RETAINING - LEVER TO SWIVEL BRACKET
30 13-31030 WASHER, WAVE - TILT STOP LEVER SCREW
31 11-826709109 NUT, TILT STOP LEVER SCREW
32 61012 LEVER, REVERSE LOCK
33 26092 ROD, REVERSE LOCK LEVER
34 23-26841 BUSHING, NYLON - REVERSE LOCK LEVER ROD
35 18-45882 COTTER PIN, REVERSE LOCK LEVER TO ROD
36 61007 RETAINER, ROD - REVERSE LOCK
37 70241 STOP, REVERSE LOCK Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
38 10-71056 SCREW, REVERSE STOP TO SWIVEL BRACKET Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
39 13-26992 LOCKWASHER, REVERSE STOP SCREW Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
40 12-71055 WASHER, REVERSE STOP SCREW Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
▶CRANKSHAFT AND CENTER MAIN BEARING ASSEMBLY (14 parts) CRANKSHAFT AND CENTER MAIN BEARING ASSEMBLY
Ref OEM Part # Part Name
1 415-6099 CRANKSHAFT Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
2 26-73315 SEAL, CRANKSHAFT Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
3 64989 SEAL, CARRIER ASSEMBLY Comment: UNITED STATES 4351589 AND BELOW AUSTRALIA 8036049 AND BELOW BELGIUM 9104813 AND BELOW CANADA 7067847 AND BELOW
4 534-3267T25 CENTER MAIN BEARING ASSEMBLY
5 17-20032 DOWEL PIN, CENTER MAIN BEARING
6 17-65855 PIN, REED STOP
7 10-45775 SCREW, CENTER MAIN BEARING CLAMPING (9/16")
8 11-45774 NUT, CENTER MAIN BEARING CLAMPING SCREW
9 34-88498A1 REED SET, CENTER MAIN BEARING (MATCHED)
10 34-64632 REED STOP, MAIN BEARING REED VALVES
11 10-77280 SCREW, REED STOP MOUNTING (9/16")
12 11-20110 NUT, REED STOP MOUNTING SCREW
13 17-20032 DOWEL PIN, MAIN BEARING TO CYLINDER BLOCK
14 28-20094 KEY, FLYWHEEL
▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (44 parts) CYLINDER BLOCK AND CRANKCASE ASSEMBLY
Ref OEM Part # Part Name
1 1163-6437A1 CRANKCASE TOP ASSEMBLY Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
2 25-20081 "O" RING, CRANKCASE TOP
3 30-63326T BEARING, BALL - CRANKCASE TOP (UPPER)
4 31-20594 BEARING, ROLLER - CRANKCASE TOP (UPPER)
5 26-66300 OIL SEAL, CRANKCASE TOP (UPPER)
6 15-56191A1 SHIM, CRANKCASE TOP TO CYLINDER BLOCK (.002-3-5-10)
7 10-86750 SCREW, CRANKCASE TOP TO CYLINDER BLOCK (5/8") Comment: - SERIAL GROUP#15
8 14-75670 TAB WASHER, CRANKCASE TOP SCREW Comment: - SERIAL GROUP#15
9 54-61001 CLIP, UPPER END CAP SCREW Comment: - SERIAL GROUP#14
10 848-6434A1 CYLINDER BLOCK AND CRANKCASE ASSEMBLY Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
11 17-23784 PIN, DOWEL - CRANKCASE TO CYLINDER BLOCK
12 16-65866 STUD, CRANKCASE TO CYLINDER BLOCK (1 5/16") Comment: UNITED STATES 4580036 AND BELOW AUSTRALIA 8043124 AND BELOW BELGIUM 9137349 AND BELOW CANADA 7089697 AND BELOW
13 11-29250 NUT, CRANKCASE STUD Comment: UNITED STATES 4580036 AND BELOW AUSTRALIA 8043124 AND BELOW BELGIUM 9137349 AND BELOW CANADA 7089697 AND BELOW
14 16-72743 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (2 1/8") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
15 16-68165 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (1 5/8")
16 16-68165 STUD, CRANKCASE TO DRIVE SHAFT HOUSING (1 5/8")
17 16-72742 STUD, CARBURETOR TO CRANKCASE (1 3/32") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
18 10-74824 SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/8") Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
19 10-35385 SCREW, CRANKCASE TO CYLINDER BLOCK (1 3/4") Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
20 10-67450 SCREW, CRANKCASE TO CYLINDER BLOCK (2 1/4") Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
21 11-29250 NUT, CRANKCASE SCREW Comment: UNITED STATES 4580036 AND BELOW AUSTRALIA 8043124 AND BELOW BELGIUM 9137349 AND BELOW CANADA 7089697 AND BELOW
22 10-98260 SCREW, LOCK - CENTER MAIN BEARING (5/8")
23 14-20091 TAB WASHER, CENTER MAIN BEARING LOCK SCREW
24 21-64871A1 ELBOW ASSEMBLY, BLEED DRAIN Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
25 21-42657A3 CHECK VALVE ASSEMBLY Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY
26 32-892024122 HOSE, BLEED DRAIN Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY
27 54-56223 CLAMP, BLEED HOSE ATTACHING Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY
28 22-78917 TEE, INJECTION Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
29 22-78915 ELBOW, BLEED DRAIN Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY
30 77362 COVER, TRANSFER PORT
31 27-279361 GASKET, TRANSFER PORT COVER
32 10-24646 SCREW, TRANSFER PORT COVER TO CYLINDER BLOCK (5/8")
33 1022-3567 COVER, CYLINDER BLOCK
34 27-78410 GASKET, CYLINDER BLOCK COVER
35 10-76596 SCREW, COVER TO CYLINDER BLOCK (1 1/4") Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
36 10-8M0214943 SCREW, COVER TO CYLINDER BLOCK (1")
37 11-8M0207775 NUT, CYLINDER BLOCK COVER SCREW
38 27-78411 GASKET, CYLINDER BLOCK TO BAFFLE PLATE
39 39308 PLATE, BAFFLE - EXHAUST MANIFOLD
40 27-78409 GASKET, BAFFLE PLATE TO MANIFOLD COVER Comment: UNITED STATES 4351589 AND BELOW AUSTRALIA 8036049 AND BELOW BELGIUM 9104813 AND BELOW CANADA 7067847 AND BELOW
41 88797 COVER, EXHAUST MANIFOLD Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
42 10-28782 SCREW, MANIFOLD COVER TO CYLINDER BLOCK (7/8")
43 30-63326T BEARING, BALL - CRANKCASE (LOWER)
44 26-8M0214939 OIL SEAL, CRANKCASE (LOWER)
▶DRIVE SHAFT HOUSING ASSEMBLY (30 parts) DRIVE SHAFT HOUSING ASSEMBLY
Ref OEM Part # Part Name
1 1560-7679A3 DRIVE SHAFT HOUSING ASSEMBLY (LONG SHAFT) Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
2 16-66373 STUD, DRIVE SHAFT HSG. TO GEAR HSG. (2 5/16")
3 16-58134 STUD, DRIVE SHAFT HSG. TO GEAR HSG. (3 15/16")
4 19-32298 PLUG, DRIVE SHAFT HOUSING STUD
4A 26-30696 OIL SEAL, DRIVE SHAFT HOUSING(EARLY MODELS)
5 11-82670911 NUT, DRIVE SHAFT HOUSING STUD
6 11-8M0204726 NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUD
7 32-39587 TUBE, WATER OUTLET (LONG SHAFT)
8 39301 COVER, TIME - DRIVE SHAFT HOUSING
9 10-69013 SCREW, COVER TO BOTTOM COWL (7/8") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
9A 25-92012 GROMMET, TRIM COVER SCREW
10 39353 SEAL, RUBBER - TRIM COVER
11 27-39402 GASKET, MOUNTING PLATE TO DRIVE SHAFT HOUSING
12 39492 PLATE, IDLE RELIEF
13 10-35519 SCREW, IDLE RELIEF PLATE TO DRIVE SHAFT HOUSING (1/2")
14 32-45054 TUBE, NYLON - IDLE RELIEF TUBE
15 25-201951 "O" RING, IDLE RELIEF TUBE
16 11-60049 NUT, POWERHEAD STUDS Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
17 64076 BUMPER, RUBBER - SADDLE
18 1562-7098A1 SADDLE ASSEMBLY
19 85002 MOUNT, RUBBER - UPPER (LONG SHAFT)
20 53-23720 RING, RETAINING - UPPER MOUNT
21 79947A1 MOUNT, RUBBER - LOWER (LONG SHAFT)
22 53-8M0051043 RING, RETAINING - LOWER MOUNT
23 70317 COVER, LOWER MOUNT Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
24 10-28638 SCREW, LOWER MOUNT COVER FASTENING (3/4")
25 76536 LINK ROD, REVERSE LOCK Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
26 10-65414 SCREW, CAM RETAINER TO DRIVE SHAFT HOUSING (3/4")
27 65216 CAM, REVERSE LOCK
28 72007 RETAINER, REVERSE LOCK CAM Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
▶ELECTRIC COMPONENTS (52 parts) ELECTRIC COMPONENTS
Ref OEM Part # Part Name
1 74367A9 LIGHTING STATOR ASSEMBLY
2 10-66707 SCREW, LIGHTING STATOR ATTACHING (7/8")
3 19-75045 PLUG, BOTTOM COWL
4 8M0058226 RECTIFIER ASSEMBLY
5 10-25764 SCREW, RECTIFIER TO REAR BRACKET (1/2")
6 23-62769 SPACER, RECTIFIER SCREW
7 11-27164 NUT, RECTIFIER SCREW
8 11-45076 NUT, RECTIFIER TERMINALS
9 84-61393A7 WIRE ASSEMBLY, RECTIFIER TO STARTER SOLENOID (RED)
10 84-60466A21 WIRE ASSEMBLY, STARTER SOLENOID TO GROUND (BLACK)
11 84-60871A14 WIRE ASSEMBLY, CHOKE SOLENOID TO SWITCH BOX PLATE (BLACK0
12 10-62568 SCREW, WIRE TO SWITCH BOX PLATE (3/8")
13 50-97949A1 STARTER MOTOR Comment: SEE PAGE 26E, SECTION "E", FOR BREAKDOWN OF STARTER MOTOR
14 13-26992 LOCKWASHER, STARTER MOTOR TERMINAL
15 11-20088 NUT, STARTER MOTOR TERMINAL (1/4 - 28)
16 11-8267089 NUT, STARTER MOTOR STUDS (1/4 - 28)
17 54-47993 CLAMP, STARTER MOTOR FASTENING
18 10-22483 SCREW, STARTER MOTOR CLAMP TO CYLINDER BLOCK (1 1/8")
19 12-46897 WASHER, STARTER MOTOR CLAMP SCREW
20 11-8267089 NUT, STARTER MOTOR CLAMP SCREW (1/4 - 28)
21 84-65063 CABLE, JUMPER - STARTER MOTOR TO STARTER SOLENOID
22 47886T SOLENOID, STARTER
23 27-47829 GASKET, STARTER SOLENOID
24 10,13-26996 LOCKWASHER, STARTER SOLENOID TERMINAL
25 11-68219 NUT, STARTER SOLENOID TERMINAL (10-32)
26 13-20202 LOCKWASHER, STARTER SOLENOID TERMINAL (5/16")
27 11-22053 NUT, STARTER SOLENOID TERMINAL (5/16 - 24)
28 54-47830 CLAMP, NYLON - STARTER SOLENOID FASTENING
29 10-45862 SCREW, STARTER SOLENOID CLAMP TO CRANKCASE (7/8")
30 11-46438 NUT, STARTER SOLENOID CLAMP SCREW
31 84-74904A1 WIRING HARNESS, INTERNAL
32 24-28975 SPRING, GARTER - INTERNAL WIRING HARNESS
33 54-76368 CLAMP, INTERNAL WIRING HARNESS TO BOTTOM COWL
34 10-61802 SCREW, LEAD WIRE AND HARNESS CLAMP TO BOTTOM COWL (7/8")
35 54-33361 CLAMP, LEAD WIRE FASTENING TO HARNESS CLAMP
36 54-23567 CLAMP, WIRING HARNESS TO CRANKCASE FLANGE
37 10-69079 SCREW, WIRING HARNESS CLAMP FASTENING (7/16")
38 8M0084613 "D" WASHER, WIRING HARNESS CLAMP
39 47951 BRACKET, SUPPORT - EXTERNAL WIRING HARNESS
40 10-36137 SCREW, WIRING HARNESS SUPPORT TO BOTTOM COWL (1")
41 12-24664 WASHER, WIRING HARNESS SUPPORT SCREW
42 11-8M0207775 NUT, WIRING HARNESS SUPPORT SCREW
43 54292A6 CHOKE SOLENOID
44 10-22956 SCREW, CHOKE SOLENOID TO FRONT COWL SUPPORT BRACKET (7/8")
45 11-8M0207775 NUT, CHOKE SOLENOID SCREW
46 13-26996 LOCKWASHER, CHOKE SOLENOID TERMINAL
47 11-68219 NUT, CHOKE SOLENOID TERMINAL
48 56074A10 PLUNGER ASSEMBLY, CHOKE SOLENOID
49 65108 LEVER, CHOKE
50 10-65109 SCREW, CHOKE LEVER TO CARBURETOR
51 65107 LINK, CHOKE
52 11-65110 NUT, LINK TO CHOKE LEVER
▶FLYWHEEL, IGNITION COIL, STATOR AND SWITCH BOX(GROUP NO. 14) (46 parts) FLYWHEEL, IGNITION COIL, STATOR AND SWITCH BOX(GROUP NO. 14)
Ref OEM Part # Part Name
1 244-5358A2 FLYWHEEL ASSEMBLY Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
2 50-33000A1 RATCHET ASSEMBLY,FLYWHEEL Comment: UNITED STATES 3667342 AND BELOW AUSTRALIA 8010124 AND BELOW BELGIUM 9032083 AND BELOW CANADA 7020682 AND BELOW
3 10-35563 SCREW,RATCHET TO FLYWHEEL (9/16") Comment: UNITED STATES 3667342 AND BELOW AUSTRALIA 8010124 AND BELOW BELGIUM 9032083 AND BELOW CANADA 7020682 AND BELOW
4 10-98256 SCREW,RATCHET TO FLYWHEEL (1/2") Comment: UNITED STATES 3667342 AND BELOW AUSTRALIA 8010124 AND BELOW BELGIUM 9032083 AND BELOW CANADA 7020682 AND BELOW
5 13-26992 LOCKWASHER,RATCHET SCREW Comment: UNITED STATES 3667342 AND BELOW AUSTRALIA 8010124 AND BELOW BELGIUM 9032083 AND BELOW CANADA 7020682 AND BELOW
6 28-20094 KEY,FLYWHEEL DRIVE
7 12-65891 WASHER,FLYWHEEL NUT Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
8 11-8M0214915 NUT,FLYWHEEL
9 338-4991A1 COIL,LOW SPEED
10 54-59538 CLIP,COIL RETAINING
11 54-59539 CLIP,COIL RETAINING
12 64638A1 STATOR ASSEMBLY
13 10-48637 SCREW,STATOR TO UPPER END CAP (1 1/8")
14 85-64844 INSULATOR,TERMINAL BLOCK TO STATOR ASSEMBLY
15 86-64845 TERMINAL BLOCK,STATOR ASSEMBLY
16 10-64843 SCREW,SWITCH BOX LEADS TO TERMINAL BLOCK (7/16")
17 11-45076 NUT,SWITCH BOX LEADS TO TERMINAL BLOCK SCREW
18 10-48409 SCREW,TERMINAL BLOCK TO STATOR ASSEMBLY (5/8")
19 338-4996A1 TRIGGER ASSEMBLY,IGNITION Comment: (Serial No. 4403786 and Below)
20 17-62768 PIN,IGNITION TRIGGER
21 24-62095 SPRING,COMPRESSION-IGNITION TRIGGER
22 59783 LINK,THROTTLE-STATOR ASSEMBLY
23 12-30164 WASHER,THROTTLE LINK
24 33973 SWIVEL, THROTTLE LINK
25 11-859124 NUT,THROTTLE LINK
26 300-8M0166172 COIL ASSEMBLY,IGNITION Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
27 13-26996 LOCKWASHER, IGNITION COIL TERMINAL
28 11-45076 NUT,IGNITION COIL TERMINAL
29 66355 COVER,IGNITION COIL
30 10-72073 SCREW,COIL COVER TO REAR SUPPORT BRACKET(3 3/4")
31 11-20110 NUT,SOIL COVER SCREW
32 54676 RETAINER,HIGH TENSION LEAD
33 84-813715A1 LEAD ASSEMBLY,HIGH TENSION
34 85-63709A1 PROTECTOR ASSEMBLY,SPARK PLUG
35 332-2854T01 NIPPLE,IGNITION COIL
36 33-896329833 SPARK PLUG (ACV#40FFK)
37 332-4911A2 SWITCH BOX ASSEMBLY
38 10-69697 SCREW,SWITCH BOX TO CYLINDER BLOCK (1 1/2") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
39 84-60466A10 GROUND WIRE ASSEMBLY,SWITCH BOX
40 10-37655 SCREW,GROUND WIRE TO SWITCH BOX (1/2") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
41 86-638131 TERMINAL BLOCK
42 10-72169 SCREW,TERMINAL BLOCK TO FRONT SUPPORT (1/2") Comment: SERIAL GROUP #12
43 10-62568 SCREW,LEADS TO TERMINAL BLOCK (3/8") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
44 61990 STA-STRAP,SWITCH BOX LEADS
45 86-45915 TERMINAL BLOCK Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
46 10-69013 SCREW,LEAD TO BLOCK (7/8") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
▶FLYWHEEL, IGNITION COIL, STATOR AND SWITCH BOX(GROUP NO. 15) (38 parts) FLYWHEEL, IGNITION COIL, STATOR AND SWITCH BOX(GROUP NO. 15)
Ref OEM Part # Part Name
1 244-6601A2 FLYWHEEL ASSEMBLY (BELGIUM)
2 50-65721 RATCHET ASSEMBLY, FLYWHEEL (MANUAL)
3 28-20094 KEY, FLYWHEEL DRIVE
4 12-65891 WASHER, FLYWHEEL NUT
5 11-8M0214915 NUT, FLYWHEEL
6 339-5209A9 STATOR ASSEMBLY
7 10-35400 SCREW, STATOR TO END CAP (3/8")
8 339-6120A1 COIL ASSEMBLY (1 3/4" AND 3 1/2" LEADS)
9 54-59538 CLIP, COIL RETAINING
10 54-65927 CLIP, COIL RETAINING
11 86-85365 TERMINAL BLOCK, STATOR
12 10-38055 SCREW, TERMINAL BLOCK TO STATOR (5/8")
13 11-46438 NUT, TERMINAL BLOCK SCREW
14 10-22654 SCREW, LEADS TO TERMINAL BLOCK (3/8")
15 89312A3 HOUSING, TRIGGER Comment: (Serial No. 4403787 and Up)
16 74454 SWIVEL, TRIGGER LINK
17 12-30164 WASHER, THROTTLE LINK
18 33973 SWIVEL, THROTTLE LINK
19 11-859124 NUT, THROTTLE LINK
20 300-8M0166172 COIL ASSEMBLY, IGNITION Comment: (Serial No. 4403787 and Up)
21 13-26996 LOCKWASHER, IGNITION COIL TERMINAL
22 11-45076 NUT, IGNITION COIL TERMINAL
23 66355 COVER, IGNITION COIL
24 10-72073 SCREW, COIL COVER TO REAR SUPPORT BRACKET (3 3/4")
25 11-20110 NUT, COIL COVER SCREW
26 54676 RETAINER, HIGH TENSION LEAD
27 84-813715A1 LEAD ASSEMBLY, HIGH TENSION
28 85-63709A1 PROTECTOR ASSEMBLY, SPARK PLUG
29 332-2854T01 NIPPLE, IGNITION COIL
30 33-896329833 SPARK PLUG (ACV#40FFK) Comment: BELGIUM AND CANADA USE C-33-75939 SPARK PLUG
31 339-6222A10 SWITCH BOX ASSEMBLY
32 10-48409 SCREW, SWITCH BOX TO PLATE (5/8")
33 12-8M0204666 WASHER, SWITCH BOX SCREW
34 75899 PLATE, SWITCH BOX
35 10-98256 SCREW, SWITCH BOX PLATE ATTACHING (1/2")
36 61990 STA-STRAP
37 10-45218 SCREW, SWITCH BOX LEADS (3/8")
38 5790811 SLEEVE, SWITCH BOX LEADS
▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) (49 parts) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1)
Ref OEM Part # Part Name
- 1627-6006A4 GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
1 1627-6006A5 GEAR HOUSING ASSEMBLY Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
2 17-20201 PIN, DOWEL - GEAR HOUSING TO DRIVE SHAFT HOUSING
3 16-58137 STUD, WATER PUMP TO GEAR HOUSING (3 1/8")
4 16-58135 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (4 13/16")
5 31-28157 BEARING, ROLLER - DRIVE SHAFT
6 45-93301A1 DRIVE SHAFT ASSEMBLY (LONG SHAFT) Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
7 14-49911 TAB WASHER, PINION GEAR SCREW
8 10-49908 SCREW, PINION GEAR TO DRIVE SHAFT SCREW (3/4")
9 43-45189 GEAR, PINION
10 10-79953Q04 SCREW, GREASE FILLER (1/4")
11 12-191833 WASHER, GREASE FILLER SCREW
12 19-48750 PLUG, GEAR HOUSING FLUSHING
13 12-8M0204663 WASHER, NEOPRENE - GEAR HOUSING FLUSHING PLUG
14 10-28653 SCREW, GREASE VENT (1/4")
15 19643 WASHER, GREASE VENT SCREW
16 56830A1 SHAFT ASSEMBLY, SHIFT - LOWER (LONG SHAFT)
17 25-38933 "O" RING, LOWER SHIFT SHAFT
18 53-22899 RING, RETAINING - SHIFT SHAFT
19 23-30676A1 BUSHING ASSEMBLY, SHIFT SHAFT
20 25-26802 "O" RING, SHIFT SHAFT BUSHING
21 26-30696 OIL SEAL, SHIFT SHAFT BUSHING
22 10-39149 SCREW, SHIFT SHAFT BUSHING RETAINER (1/2")
23 15-20804A1 SHIM, BALL BEARING TO GEAR HOUSING (.002-3-5-10)
24 30-69389 BEARING, BALL - DRIVE SHAFT
25 53-33463 RING, RETAINING - BALL BEARING
26 15-20804A1 SHIM, GEAR HOUSING TO WATER PUMP BASE (.002-3-5-10)
27 27-39626 GASKET, WATER PUMP BASE TO GEAR HOUSING
28 25-33466 "O" RING, WATER PUMP BASE
29 46-48744A1 WATER PUMP BASE ASSEMBLY
30 26-20070 OIL SEAL, WATER PUMP BASE
31 26-897154 OIL SEAL, WATER PUMP BASE (SPRING LOADED)
32 17-35973 PIN, DOWEL - WATER PUMP BASE TO WATER PUMP BODY
33 27-39625 GASKET, WATER PUMP BASE TO FACE PLATE (LOWER)
34 39624 PLATE, FACE - WATER PUMP BASE TO WATER PUMP BODY
35 27-396231 GASKET, FACE PLATE TO WATER PUMP BODY (UPPER)
36 47-89982 IMPELLER, WATER PUMP - PART OF DRIVE SHAFT ASSEMBLY
37 28-56661 KEY, IMPELLER DRIVE - PART OF DRIVE SHAFT ASSEMBLY
38 46-87458A2 WATER PUMP BODY ASSEMBLY
39 48754 INSERT, WATER PUMP BODY
40 26-20070 OIL SEAL, WATER PUMP BODY
41 23-86215 WASHER, NYLON - WATER PUMP BODY
42 26-25329 SEAL, WATER PUMP BODY
43 45010 RETAINER, WATER PUMP BODY SEAL
44 10-455611 SCREW, SEAL RETAINER TO WATER PUMP BODY (1 1/8")
45 23-45170 SLEEVE, GUIDE - WATER INLET TUBE
46 12-36001 WASHER, WATER PUMP STUDS
47 11-826709111 NUT, WATER PUMP STUDS
48 12-20684 RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT)
▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) (31 parts) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2)
Ref OEM Part # Part Name
- 1627-6006A4 GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) Comment: - SERIAL GROUP#12
-- 66607 HUB, THRUST (USE WITH NYLON PROP ONLY)
1 1627-6006A5 GEAR HOUSING ASSEMBLY Comment: - SEE PAGE 26 FOR BREAKDOWN UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
50 58975 CAM, SHIFT
51 33438 FOLLOWER, CAM
52 24-88435 SPRING, CAM FOLLOWER
53 97-47820A1 PLATE ASSEMBLY, ANODIC - GEAR HOUSING
54 10-47819 SCREW, ANODIC PLATE TO GEAR HOUSING (1 1/4")
55 15-20788A1 SHIM, BALL BEARING TO GEAR HOUSING (.002-3-5-10)
56 30-25398 BEARING, BALL - FORWARD GEAR
57 43-45227A5 FORWARD GEAR ASSEMBLY
58 31-28157 BEARING, ROLLER - FORWARD GEAR
59 52-53518A1 RATCHET ASSEMBLY, SLIDING CLUTCH
60 17-53372 PIN, CROSS - RATDCHET TO PROPELLER SHAFT
61 24-53373 SPRING, RETAINING - CROSS PIN
62 44-75366A2 PROPELLER SHAFT ASSEMBLY Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
63 43-45229 REVERSE GEAR ASSEMBLY
64 30-25398 BEARING, BALL - REVERSE GEAR
65 71525 SLEEVE, THRUST - REVERSE GEAR Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
66 15-33431A1 SHIM, THRUST WASHER TO GEAR HOUSING (.002-3-5-10)
67 25-8M0214925 "O" RING, BEARING CARRIER
68 72694T1 BEARING CARRIER ASSEMBLY Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
69 31-28157 BEARING, ROLLER - BEARING CARRIER
70 26-66303 OIL SEAL, BEARING CARRIER (SPRING LOADED)
71 26-26805 OIL SEAL, BEARING CARRIER
72 12-33432 WASHER, GEAR HOUSING COVER Comment: UNITED STATES 4351589 AND BELOW AUSTRALIA 8036049 AND BELOW BELGIUM 9104813 AND BELOW CANADA 7067847 AND BELOW
73 72710 COVER, GEAR HOUSING Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
74 23-85964A1 COLLAR, GUIDE - PROPELLER SHAFT Comment: PART OF PROPELLER SHAFT ASSEMBLY
75 48-65002A1 PROPELLER ASSEMBLY (2 BLADE - 11" PITCH) - NYLON
76 11-64075A1 SPACER, SPLINE - PROPELLER SHAFT
77 11-64075A1 NUT, PROPELLER RETAINING
▶MISCELLANEOUS PARTS/ACCESSORIES (1 parts) MISCELLANEOUS PARTS/ACCESSORIES
Ref OEM Part # Part Name
- 54694A1 HEAVY DUTY WATER PUMP ASSEMBLY
▶PISTON AND CONNECTING ROD ASSEMBLY (10 parts) PISTON AND CONNECTING ROD ASSEMBLY
Ref OEM Part # Part Name
- 39-28616A12 RING, PISTON (.015 OVERSIZE)
1 632-7621A3 CONNECTING ROD ASSEMBLY
2 10-45379 SCREW, CONNECTING ROD
3 29-20046T BEARING, NEEDLE - CRANKPIN
4 11-20061 NUT, CONNECTING ROD SCREW
5 12-47275 WASHER, NEEDLE BEARING RETAINING
6 29-20063 BEARING, NEEDLE - PISTON PIN
7 780-9229A7 PISTON AND PISTON PIN ASSEMBLY
8 40-828119 LOCK RING, PISTON PIN
9 39-27841A12 RING, PISTON
▶SHIFT CONTROL LINKAGE (28 parts) SHIFT CONTROL LINKAGE
Ref OEM Part # Part Name
1 72946 HANDLE, NYLON - SHIFT CONTROL Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
2 66412 BRACKET, MOUNTING - SHIFT SHAFT Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
3 23-66375 BUSHING, NYLONG - SHIFT SHAFT Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
4 76994 LEVER, SHIFT CONTROL Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
5 66379 SHAFT, SHIFT (HORIZONTAL) Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
6 43-66377 GEAR, SECTOR - SHIFT SHAFT Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
7 12-8M0204649 WASHER, SHIFT CONTROL HANDLE
8 11-826709109 NUT, SHIFT CONTROL HANDLE TO SHIFT SHAFT
9 10-56500 SCREW, MOUNTING BRACKET TO POWERHEAD PLATE (1 1/4")
10 11-8M0207775 NUT, MOUNTING BRACKET SCREW
11 24-39627 SPRING, DETENT - MOUNTING BRACKET
12 39601 PLATE, DETENT SPRING
13 10-69022 SCREW, PLATE AND SPRING TO MOUNTING BRACKET (1/2")
14 17-25905 PIN, ROLL - SHIFT CONTROL LEVER TO SHIFT SHAFT
15 12-8M0204649 WASHER, SHIFT SHAFT
16 11-35888 NUT, SECTOR GEAR TO SHIFT SHAFT
17 61009A1 SHIFT CONTROL SHAFT ASSEMBLY, VERTICAL
18 43-58972 GEAR, SECTOR - SHIFT CONTROL SHAFT
19 23-30677 BUSHING, NYLONG - SHIFT CONTROL SHAFT
20 58979 FOLLOWER, NEUTRAL SPEED LIMITER
21 10-24644 SCREW, FOLLOWER TO POWERHEAD MOUNTING PLATE (1 3/8")
22 15-28212 SHIM, LIMITER FOLLOWER SCREW
23 11-8M0207775 NUT, LIMITER FOLLOWER SCREW
24 24-39675 SPRING, NEUTRAL SPEED LIMITER FOLLOWER
25 10-62568 SCREW, SPRING TO LIMITER FOLLOWER (3/8")
26 72857 STOP, OVER-SPEED LIMITER Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
27 12-24676 WASHER, LIMITER STOP SCREW
28 10-35400 SCREW, LIMITER STOP TO FOLLOWER (7/16")
▶STARTER ASSEMBLY (39 parts) STARTER ASSEMBLY
Ref OEM Part # Part Name
1 75349A2 HOUSING ASSEMBLY,STARTER
2 10-37562 SCREW,STARTER HOUSING TO CYLINDER BLOCK (1")
3 13-8M0204647 LOCKWASHER,STARTER HOUSING TO CYLINDER BLOCK SCREW
4 10-72754 SCREW,STARTER HOUSING TO CRANKCASE (1 5/8") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
5 11-35888 NUT,STARTER HOUSING TO CRANKCASE SCREW
6 47430 BUMPER,RUBBER-STARTER HOUSING
7 55860 PULLEY,STARTER CABLE
8 10-37892 SCREW,PULLEY TO STARTER HOUSING (1")
9 94121 RETAINER,PULLEY SCREW
10 23-309772 SPACER,PULLEY SCREW
11 11-20110 NUT,PULLEY SCREW
12 14-61004 TAB WASHER,SHEAVE SHAFT NUT Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
13 11-20166 NUT,SHEAVE SHAFT (LEFT HAND THREAD)
14 65890 RETAINER,STARTER SPRING Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
15 24-29340T02 SPRING,STARTER REWIND
16 50-64008A1 STARTER SHEAVE ASSEMBLY
17 13-29720 WASHER,WAVE-STARTER PAWL
18 20162 PAWL,STARTER
19 23-65720 SPACER,SHEAVE SHAFT(PART OF A-50-64008A1 SHEAVE ASSEMBLY)
20 26179 RETAINER,STARTER SHEAVE TO PLATE
21 12-35559 WASHER,STARTER SHEAVE RETAINER
22 13-20160 WASHER,WAVE-STARTER SHEAVE TENSION
23 20164 PLATE,RETAINER-STARTER PAWL
24 24-45823 SPRING,PAWL RETAINER PLATE
25 65869A1 SHAFT ASSEMBLY, SHEAVE Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
26 74325 BRACKET,MOUNTING-TOP COWL (REAR) Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
27 10-37562 SCREW,REAR MOUNTING BRACKET TO BOTTOM COWL (1")
28 57927 MOUNT,RUBBER-REAR MOUNTING BRACKET TO CYLINDER BLOCK
29 11-8267089 NUT,RUBBER MOUNT TO BRACKET AND CYLINDER BLOCK
30 84-76181 GROUND WIRE ASS'Y REAR BRACKET Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
31 10-62568 SCREW,GROUND WIRE TO CYLINDER BLOCK (3/8")
32 10-35519 SCREW,GROUND WIRE TO CYLINDER BLOCK
33 64674 BRACKET,MOUNTING-TOP COWL (FRONT)
34 10-37562 SCREW,FRONT MOUNTING BRACKET TO BOTTOM COWL (1")
35 57927 MOUNT,RUBBER-FRONT MOUNTING BRACKET TO CRANKCASE
36 11-8267089 NUT,RUBBER MOUNT TO BRACKET AND CRANKCASE
37 50-12066Q10 STARTER CABLE ASSEMBLY
38 30782 HANDLE,STARTER CABLE
39 79470A1 RETAINER,STARTER CABLE AND HANDLE
▶STEERING HANDLE ASSEMBLY (21 parts) STEERING HANDLE ASSEMBLY
Ref OEM Part # Part Name
- 60850A6 STEERING HANDLE ASSEMBLY, COMPLETE Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
1 60854 GRIP, HANDLE - THROTTLE
2 62251 CAP, HANDLE THROTTLE
3 66393 SHAFT, THROTTLE Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
4 66394A1 HANDLE ASSEMBLY, THROTTLE SHAFT Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
4A 17-46152 PIN, THROTTLE SHAFT Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
5 12-62252 WASHER, THROTTLE HANDLE TO STEERING ARM
6 60850 ARM, STEERING HANDLE
7 43-60852 GEAR, BALL THROTTLE SHAFT
8 17-27088 PIN, BALL GEAR TO THROTTLE SHAFT
9 48003 PIVOT, STEERING HANDLE TO BRACKET
10 15-48002015 SHIM, STEERING HANDLE PIVOT TO BRACKET (.015)
11 10-64074 SCREW, STEERING HANDLE TO ARM BRACKET (5/8")
12 60857A2 UNIVERSAL JOINT ASSEMBLY
13 43-60852 GEAR, BALL - UNIVERSAL JOINT
14 17-68436 PIN, BALL GEAR TO UNIVERSAL JOINT
15 68766A2 BRACKET, STEERING ARM
16 10-62233 SCREW, DETENT SPRING TO STEERING ARM BRACKET (5/8")
17 24-72847 SPRING, DETENT - STEERING HANDLE Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
18 10-26132 SCREW, STEERING ARM BRACKET TO SADDLE (2 1/2")
19 11-29250 NUT, STEERING ARM BRACKET FASTENING SCREW
▶THROTTLE CONTROL LINKAGE (26 parts) THROTTLE CONTROL LINKAGE
Ref OEM Part # Part Name
1 43-60856 GEAR, PINION - THROTTLE CONTROL
2 76357 HOUSING, THROTTLE CONTROL Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
3 43-60863 SHAFT AND GEAR, THROTTLE
4 10-20653 SCREW, THROTTLE CONTROL HOUSING FASTENING (1") - LOWER - Comment: UNITED STATES 4580036 AND BELOW AUSTRALIA 8043124 AND BELOW BELGIUM 9137349 AND BELOW CANADA 7089697 AND BELOW
4&6 10-76213 SCREW, THROTTLE CONTROL HOUSING FASTENING (1 1/8") - LOWER A Comment: LOWER AND UPPER UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
5 11-8M0207775 NUT, THROTTLE CONTROL HOUSING SCREW Comment: UNITED STATES 4580036 AND BELOW AUSTRALIA 8043124 AND BELOW BELGIUM 9137349 AND BELOW CANADA 7089697 AND BELOW
6 10-21091 SCREW, THROTTLE CONTROL HOUSING FASTENING (1 1/8") - UPPER Comment: UNITED STATES 4580036 AND BELOW AUSTRALIA 8043124 AND BELOW BELGIUM 9137349 AND BELOW CANADA 7089697 AND BELOW
7 11-8M0207775 NUT, THROTTLE CONTROL HOUSING SCREW Comment: UNITED STATES 4580036 AND BELOW AUSTRALIA 8043124 AND BELOW BELGIUM 9137349 AND BELOW CANADA 7089697 AND BELOW
8 23-33462 BUSHING, NYLON - SHAFT AND GEAR (THROTTLE CONTROL HOUSING)
9 12-20086 WASHER, THROTTLE SHAFT AND GEAR
10 17-36325 PIN, THROTTLE SHAFT AND GEAR
11 46413 THROTTLE LEVER, VERTICAL SHAFT
12 10-72755 SCREW, VERTICAL SHAFT THROTTLE ELVER (1 3/8") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
13 11-29598 NUT, VERTICAL SHAFT THROTTLE ELVER SCREW Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
14 17-24865 PIN, GROOVE - STATOR PLATE LEVER TO VERTICAL SHAFT
15 60864 LEVER, STATOR PLATE - VERTICAL SHAFT
16 64631 LEVER, STATOR PLATE CONTROL
17 10-72754 SCREW, STARTER HOUSING TO CRANKCASE (1 5/8")
18 12-71055 WASHER, STARTER HOUSING SCREW (PART OF STARTER HOUSING ASSEM
19 23-46406 BUSHING, STATOR PLATE CONTROL LEVER
20 11-35888 NUT, STARTER HOUSING TO CRANKCASE SCREW Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
21 12-24664 WASHER, SHAFT AND GEAR
22 11-826709109 NUT, SHAFT AND GEAR
23 46405 LINK, THROTTLE CLUSTER
24 10-69011 SCREW, THROTTLE CLUSTER LINK (7/8")
25 11-68219 NUT, JAM - THROTTLE CLUSTER LINK SCREW
▶TOP COWL, WRAP AROUND COWL AND FRONT COVER (24 parts) TOP COWL, WRAP AROUND COWL AND FRONT COVER
Ref OEM Part # Part Name
1 2130-4361A2 TOP COWL ASSEMBLY
2 77859A1 INSERT,ROPE GUIDE-TOP COWL
3 53-72168 RING,RETAINING-ROPE GUIDE TO TOP COWL Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
4 16-72166 STUD,TOP COWL TO MOUNTING BRACKETS (1 1/2") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
5 11-82670911 NUT,TOP COWL STUD
6 39400 SHIELD,REAR-TOP COWL
7 1352-4440A1 SCREW,REAR SHIELD TO TOP COWL (5/8)
8 2133-2706A5 WRAP AROUND COWL ASSEMBLY,CO,PLETE
9 39606 BLANKET,WRAP AROUND COWL (EARLY MODELS)
10 46785A1 ,COWL LATCH ASSEMBLY
11 30413 HOOK, COWL LATCH FASTENING
12 39628 BUTTON,FRONT COVER RELEASE-TOP COWL
13 24-20099 SPRING-COMPRESSION-FRONT COVER RELEASE BUTTON
14 12-8M0204649 WASHER,FRONT COVER RELEASE BUTTON
15 60865 CATCH,FRONT COVER-TOP COWL
16 10-37978 SCREW,FRONT COVER LATCH TO TOP COWL (3/4")
17 2127-5669A2 FRONT COVER ASSEMBLY,COMPLETE Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
18 60867A1 BASE ASSEMBLY,FRONT COVER LATCH
19 10-48409 SCREW,LATCH BASE TO FRONT COVER (5/8")
20 12-26014 WASHER,LATCH BASE SCREW
21 60866 HOOK,FRONT COVER LATCH
22 24-39598 SPRING,TORISON-FRONT COVER LATCH HOOK
23 17-39599 PIN,PIVOT-FRONT COVER LATCH HOOK
24 39936 BLANKET,SOUND ABSORBING-FRONT COVER
▶VOLTAGE REGULATOR (SERIAL GROUP NO. 16) (10 parts) VOLTAGE REGULATOR (SERIAL GROUP NO. 16)
Ref OEM Part # Part Name
1 95845T VOLTAGE REGULATOR
2 10-58185 SCREW, VOLTAGE REGULATOR TO REAR BRACKET (1")
3 23-62769 SPACER, VOLTAGE REGULATOR SCREW
4 11-27164 NUT, VOLTAGE REGULATOR SCREW
5 11-45076 NUT, VOLTAGE REGULATOR TERMINALS
6 84-74899 HARNESS, VOLTAGE REGULATOR (YELLOW/RED)
7 71663 PLUG, HARNESS
8 84-65017A2 HARNESS ASSEMBLY, LIGHTING (EXTERNAL)
9 74367A9 LIGHTING STATOR ASSEMBLY
10 10-66707 SCREW, LIGHTING STATOR ATTACHING (7/8")

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 200 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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