🔎 Mercury 200 (3.0L DFI)(DTS) Reference Library — Exploded parts diagrams (38 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 200 (3.0L DFI)(DTS) is a 4-Stroke, V6 64-degree, DOHC, 24-valve outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, V6 64-degree, DOHC, 24-valve |
| Horsepower |
200 HP |
| Displacement |
3400 cc (3.4L / 209 CID) |
| Bore x Stroke |
93.3 mm x 83.3 mm |
| Spark Plug (Type & Gap) |
NGK LKAR7C-9 |
| Engine Oil Capacity |
6.6 L (7.0 qt) |
| Recommended Engine Oil |
Mercury FourStroke Oil 25W-40 |
| Gear Case Oil Capacity |
26 oz |
| Idle Speed (in gear) |
600 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
5500-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 200 (3.0L DFI)(DTS):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 200 (3.0L DFI)(DTS).
▶Accessories (52 parts)
| Ref |
OEM Part # |
Part Name |
| - |
87-887979A2 |
SWITCH KIT, Tilt Limit |
| 1 |
1257-8742A21 |
TANK ASSEMBLY, Remote Oil Comment: (Digital) |
| 2 |
12335A1 |
BRACKET KIT |
| 3 |
12323A1 |
CORD/HOOK KIT |
| 4 |
12320 |
BRACKET |
| 5 |
10-79968 |
SCREW, (#12-11 x .750) |
| 6 |
36-43298A2 |
CAP ASSEMBLY |
| 7 |
25-11332 |
O-RING, (2.225 x .210) |
| 8 |
816190A5 |
SENDER ASSEMBLY, Oil Level Comment: (Digital) |
| 9 |
36-43298A2 |
CAP ASSEMBLY |
| 10 |
25-11332 |
O-RING, (2.225 x .210) |
| 11 |
32-99802 |
TUBE |
| 12 |
32-99439 |
HOSE, (114.00 Inches) |
| 13 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 14 |
17334A2 |
VISUAL WARNING SYSTEM |
| 15 |
88-17429 |
LAMP |
| 16 |
76424 |
BRACKET |
| 17 |
16-55422 |
STUD, (#10-32 x 2.00) |
| 18 |
12-24676 |
WASHER, (.200 x .440 x .032) |
| 19 |
10-32,11-68219 |
NUT, Stainless Steel |
| 20 |
15969A3 |
DECK FILL KIT, Oil |
| 21 |
15969A13 |
DECK FILL KIT, Oil |
| 22 |
15966 |
PLATE |
| 23 |
54-815504228 |
CLAMP, Worm Gear |
| 24 |
15967 |
ADAPTOR, Oil Filler |
| 25 |
25-11332 |
O-RING, (2.225 x .210) |
| 26 |
32-850719 |
HOSE, (100.00 Feet Bulk) |
| 27 |
812497A2 |
DIODE ASSEMBLY Comment: (Not Included with Kit Reference #28) |
| 28 |
87-19674Q2 |
SWITCH/LANYARD KIT |
| 29 |
87-19674A1 |
SWITCH ASSEMBLY, Lanyard |
| 30 |
10-18303 |
SCREW, (.190-16 x 1.750) Stainless Steel |
| 31 |
813679 |
ADAPTER |
| 32 |
15920Q54 |
LANYARD ASSEMBLY |
| 33 |
10-32866 |
SCREW, (#10-32 x 2.00) Stainless Steel |
| 34 |
18321 |
CLAMP, Mounting |
| 35 |
12-24676 |
WASHER, (.200 x .440 x .032) |
| 36 |
10-32,11-68219 |
NUT, Stainless Steel |
| 37 |
79146 |
RETAINER |
| 38 |
84-11149A2 |
CABLE ASSEMBLY, (6.00 Inches) |
| 39 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 40 |
88334A2 |
MERCATHODE KIT |
| 41 |
10-22793 |
SCREW, (#9-14 x .875) |
| 42 |
12-30164 |
WASHER, (.192 x .375 x .0312) Stainless Steel |
| 43 |
72958A5 |
ELECTRODE ASSEMBLY |
| 44 |
97-72957A5 |
ANODE ASSEMBLY |
| 45 |
25-8M0204645 |
O-RING, (.796 x .139) |
| 46 |
10-87698 |
SCREW, (#10-16 x 1.250) Stainless Steel |
| 47 |
88-8M0207796 |
FUSE, 20 Ampere |
| 48 |
84-95084A10 |
CABLE ASSEMBLY, (5.00 Inches) Red |
| 49 |
84-95084A13 |
CABLE ASSEMBLY, (64.00 Inches) |
| 50 |
10-32,11-45076 |
NUT, Brass |
| 51 |
84-79138A8 |
CABLE ASSEMBLY, (72.00 Inches) Black |
▶Air Compressor Components (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-832804A03 |
O-RING KIT |
| 1 |
8M0060052 |
COMPRESSOR ASSEMBLY, Air Comment: SN# 0T971972 & Up |
| 2 |
1100-8M0050792 |
END CAP ASSEMBLY Comment: SN# 0T971972 & Up |
| 3 |
NSS |
NOT SOLD SEPARATE, Snap Ring |
| 4 |
10-82130020 |
SCREW, (M6 x 20) |
| 5 |
25-832804 |
O-RING, (2.739 x .070) |
| 6 |
25-832804 |
O-RING, (2.739 x .070) |
| 7 |
653-833146T06 |
CONNECTING ROD ASSEMBLY Comment: SN# 0T971972 & Up |
| 8 |
NSS |
NOT SOLD SEPARATE, Piston assembly |
| 9 |
53-8348101 |
RING, Lock |
| 10 |
835088A10 |
REED PLATE ASSEMBLY |
| 11 |
25-67207 |
O-RING, (3.489 x .070) |
| 12 |
25-832804 |
O-RING, (2.739 x .070) |
| 13 |
26-828225 |
SEAL |
| 14 |
8M0073889 |
HEAD KIT, Compressor |
| 15 |
22-8812711 |
FITTING |
| 16 |
22-856744 |
FITTING |
| 17 |
25-831985 |
O-RING, (.468 x .078) |
| 18 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
| 19 |
21-428641 |
FITTING, Check Valve |
| 20 |
22-151331 |
FITTING |
| 21 |
22-16604 |
FITTING, Straight (.125-27) |
| 22 |
10-82446035 |
SCREW, (M8 x 35) |
| 23 |
13536A14 |
SENSOR ASSEMBLY, Temperature |
| 24 |
137151 |
RETAINER |
| 25 |
10-81893414 |
SCREW, (M8 x 14) |
| 26 |
8215832 |
PIN, Special |
| 27 |
10-85593912 |
SCREW, (M6 x 12) |
| 28 |
8M0175171 |
PULLEY |
| 29 |
10-81893450 |
SCREW, (M8 x 50) |
| 30 |
13541 |
PLUG, Male |
▶Air Handler (48 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
858541T3 |
PLATE |
| 2 |
27-804680 |
GASKET |
| 3 |
828623T6 |
REED BLOCK ASSEMBLY |
| 4 |
10-8555252 |
SCREW, (M6) |
| 5 |
23-855364 |
BUSHING |
| 6 |
25-855362001 |
GROMMET Comment: SN# 0T980000 & Up |
| 7 |
12-817274 |
WASHER, (.344 x 1.00 x .063) Stainless Steel |
| 8 |
10-81893430 |
SCREW, (M8 x 30) |
| 9 |
858539T6 |
PLENUM KIT, Air |
| 10 |
27-804679004 |
GASKET Comment: SN# 0T980000 & Up |
| 11 |
10-883942 |
SCREW, (M4 x 16) |
| 12 |
854445 |
SENSOR, MAP |
| 13 |
884522 |
BRACKET, MAP Sensor |
| 14 |
8M0148668 |
SENSOR ASSEMBLY Comment: SN# 0T801000 & Up |
| 15 |
25-896699 |
O-RING, (.351 x .072) Comment: SN# 0T801000 & Up |
| 16 |
877828T02 |
CONTROL, Throttle - Electronic |
| 17 |
16-881852 |
STUD, M6 x 50 |
| 18 |
11-889452 |
NUT |
| 19 |
881005 |
ISOLATOR |
| 20 |
880791 |
PLATE |
| 21 |
54-889594001 |
CLAMP Comment: SN# 0T801000 & Up |
| 22 |
881004 |
PLATE |
| 23 |
10-82130014 |
SCREW, (M6 x 14) |
| 24 |
25-855426 |
O-RING |
| 25 |
859230T |
RETAINER |
| 26 |
54-804842 |
CLAMP |
| 27 |
8M0185614 |
PUMP ASSEMBLY, Oil |
| 28 |
884353 |
BRACKET |
| 29 |
21-858870 |
CHECK VALVE |
| 30 |
10-1993716 |
SCREW, (M6 x 16) |
| 31 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 32 |
10-82130040 |
SCREW, (M6 x 40) |
| 33 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 34 |
880083T1 |
COVER ASSEMBLY |
| 35 |
25-13467 |
GROMMET, (.88 Inside Diameter) |
| 36 |
19-89219001 |
PLUG Comment: SN# 0T980000 & Up |
| 37 |
25-8M0153609 |
GROMMET Comment: SN# 0T980000 & Up |
| 38 |
881277T2 |
ATTENUATOR |
| 39 |
23-856954 |
BUSHING |
| 40 |
25-8M0190980 |
GROMMET |
| 41 |
NSS |
NOT SOLD SEPARATE, Seal |
| 42 |
25-20116 |
GROMMET |
| 43 |
35-880084T01 |
FILTER ASSEMBLY |
| 44 |
37-881865 |
DECAL, Caution-Start in Gear (Start In Gear) |
| 45 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 46 |
10-82130025 |
SCREW, (M6 x 25) |
| 47 |
54-858902 |
CLAMP |
▶Air Hoses (12 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
22-856842 |
ELBOW |
| 2 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 3 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 8 Inches) |
| 4 |
54-8M0214964 |
CLAMP, Hose (15.3) |
| 5 |
32-8567631 |
HOSE ASSEMBLY |
| 6 |
32-889314 |
HOSE, Air By-Pass |
| 7 |
32-804829 |
HOSE ASSEMBLY, Air Balance |
| 8 |
32-8812851 |
HOSE, Molded |
| 9 |
22-875271 |
FITTING, 90 Degree - Brass (.125-27) |
| 10 |
32-887630 |
HOSE, Molded |
| 11 |
32-8M0116380 |
HOSE/SLEEVE |
▶Bottom Cowl (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
113-850302A1 |
BOTTOM COWL, Port (Port) |
| 2 |
854367001 |
PLUG |
| 3 |
113-850301A1 |
BOTTOM COWL, Starboard (Starboard) |
| 4 |
8M0109218 |
SEAL, (44.00 Inches) |
| 5 |
10-82130040 |
SCREW, (M6 x 40) |
| 6 |
10-824868 |
SCREW, (M6 x 75) |
| 7 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 8 |
8M0053903 |
FRONT HANDLE |
| 9 |
23-335891 |
BUSHING |
| 10 |
25-48462 |
O-RING, (.614 x .070) |
| 11 |
8219423 |
PAWL |
| 12 |
12-69057 |
WASHER, (.281 x .734 x .063) |
| 13 |
11-401366 |
NUT, (M6) Stainless Steel |
| 14 |
10-8214281 |
SCREW, (#10-16 x .625) |
| 15 |
54-822873 |
CLIP |
| 16 |
87-8M0235191 |
SWITCH, Trim Comment: SN# 1B227000 & Up |
| 17 |
8M8027677 |
RIGGING KIT (Upper) |
| 18 |
NSS |
NOT SOLD SEPARATE, Clamp-Lower |
| 19 |
10-82130012 |
SCREW, (M6 x 12) |
| 20 |
NSS |
NOT SOLD SEPARATE, Strap |
| 21 |
859343 |
FOAM |
| 22 |
54-850181 |
TIE STRAP, (11.750 Inches) |
| 23 |
852361T1 |
HANDLE, Cowl |
| 24 |
13-29402 |
WAVE WASHER |
▶Coil Plate (Serial Number 0T980000 and Up) (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
850295T4 |
PLATE |
| 2 |
339-856991A1 |
COIL KIT |
| 3 |
10-82129130 |
SCREW, (M6 x 30) |
| 4 |
84-881908T |
CABLE SET |
| 5 |
33-889597Q |
SPARK PLUG |
| 6 |
859595T |
DRIVER, Dual Coil |
| 7 |
84-858414A1 |
CABLE ASSEMBLY, Braided |
| 8 |
10-82129110 |
SCREW, (M6 x 10) |
| 9 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 10 |
25-833155 |
GROMMET |
| 11 |
12-4002318 |
WASHER |
| 12 |
23-8502341 |
BUSHING |
| 13 |
10-81893435 |
SCREW, (M8 x 35) |
| 14 |
71-8M0157742 |
SENSOR KIT, (0-50 PSI) |
| 15 |
22-8M0207782 |
FITTING |
| 16 |
54-883066 |
CLIP, (.865) |
| 17 |
22-881866 |
FITTING |
| 18 |
32-85978571 |
TUBING, (52.00 Inches Bulk) (Cut to 18 Inches) |
| 19 |
54-859671 |
TIE STRAP, (8.00 Inches) |
| 20 |
12-36001 |
WASHER |
| 21 |
54-828991T |
CLIP |
| 22 |
84-892972T01 |
HARNESS ASSEMBLY, Coil |
▶Coil Plate(Serial Number 0T979999 and Below) (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
850295T4 |
PLATE |
| 2 |
339-856991A1 |
COIL KIT |
| 3 |
10-82129130 |
SCREW, (M6 x 30) |
| 4 |
84-881908T |
CABLE SET |
| 5 |
33-889597Q |
SPARK PLUG |
| 6 |
859595T |
DRIVER, Dual Coil |
| 7 |
84-858414A1 |
CABLE ASSEMBLY, Braided |
| 8 |
10-82129110 |
SCREW, (M6 x 10) |
| 9 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 10 |
25-833155 |
GROMMET |
| 11 |
12-4002318 |
WASHER |
| 12 |
23-8502341 |
BUSHING |
| 13 |
10-81893435 |
SCREW, (M8 x 35) |
| 14 |
71-8M0157742 |
SENSOR KIT, (0-50 PSI) |
| 15 |
22-8M0207782 |
FITTING |
| 16 |
54-883066 |
CLIP, (.865) |
| 17 |
22-881866 |
FITTING |
| 18 |
32-85978571 |
TUBING, (52.00 Inches Bulk) (Cut to 18 Inches) |
| 19 |
10-82129114 |
SCREW, (M6 x 14) |
| 20 |
12-36001 |
WASHER |
▶Crankshaft, Piston and Connecting Rods (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
482-9784A11 |
CRANKSHAFT ASSEMBLY |
| 2 |
NSS |
NOT SOLD SEPARATE, Wear Sleeve |
| 3 |
30-67923T |
BEARING, Ball (Lower) |
| 4 |
53-67446 |
RING |
| 5 |
39-843198T01 |
RING, Seal Comment: SN# 0T980000 & Up |
| 6 |
28-91800 |
KEY, Woodruff |
| 7 |
25-35126 |
O-RING, (.859 x .139) |
| 8 |
31-88270A02 |
RACE ASSEMBLY |
| 9 |
NSS |
NOT SOLD SEPARATE, Needle Roller |
| 10 |
2720-889641A02 |
PISTON ASSEMBLY Comment: (Port - .030 Oversize) |
| 11 |
40-841202 |
RING |
| 12 |
39-875257A12 |
RING SET, Piston Comment: (.030 Oversize) |
| 13 |
600-8M0125869 |
CONNECTING ROD ASSEMBLY |
| 14 |
10-94320 |
SCREW, (.375-24 x 1.250) |
| 15 |
31-844338A01 |
BEARING/CAGE KIT |
| 16 |
NSS |
NOT SOLD SEPARATE, Needle Roller Bearing |
| 17 |
12-88263 |
THRUST WASHER |
| 18 |
29-8M0204715 |
BEARING, Needle Comment: SN# 0T801000 & Up |
| 19 |
31-816773A2 |
BEARING ASSEMBLY (Upper) |
| 20 |
26-859093 |
SEAL |
| 21 |
25-823683 |
O-RING, (1.989 x .070) |
▶Cylinder Block and End Cap (52 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
885-899162A06 |
CYLINDER BLOCK Comment: SN# 0T801000 & Up |
| 2 |
10-81893440 |
SCREW, (M8 x 40) |
| 3 |
8M0111325 |
BRACKET |
| 4 |
16-903509 |
STUD, (M10 x 1.5 x 64) |
| 5 |
16-8154431 |
STUD, (M10 x 1.5 x 155) |
| 6 |
8248577 |
DEFLECTOR |
| 7 |
21-8781051 |
CHECK VALVE |
| 8 |
17-8M0036405 |
PIN |
| 9 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 10 |
19-850309001 |
PLUG, Stop Comment: SN# 0T980000 & Up |
| 11 |
10-81893435 |
SCREW, (M8 x 35) |
| 12 |
10-82446180 |
SCREW, (M10 x 80) |
| 13 |
22-8245021 |
CONNECTOR |
| 14 |
17-63779 |
PIN, Dowel (.250 x .625) Comment: SN# 0T801000 & Up |
| 15 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 16 |
11-4013610 |
NUT, (M10) Stainless Steel |
| 17 |
8M0082988 |
SENSOR |
| 18 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 19 |
1171-9787A4 |
END CAP ASSEMBLY |
| 20 |
25-62700 |
O-RING, (3.237 x .103) |
| 21 |
26-8308981 |
SEAL |
| 22 |
10-82130020 |
SCREW, (M6 x 20) |
| 23 |
10-82130012 |
SCREW, (M6 x 12) |
| 24 |
54-858902 |
CLAMP |
| 25 |
54-8M0024808 |
J CLIP |
| 26 |
10-82130012 |
SCREW, (M6 x 12) |
| 27 |
818574 |
SEAL |
| 28 |
884391 |
SEAL |
| 29 |
900-858483T07 |
CYLINDER HEAD, Port Comment: (Port) SN# 0T801000 & Up |
| 30 |
8M0057307 |
THERMOSTAT, 54 Degree C/130 Degree F Comment: SN# 0T980000 & Up |
| 31 |
27-8503181 |
GASKET |
| 32 |
887602002 |
COVER, Thermostat Comment: (Starboard) |
| 33 |
10-82130025 |
SCREW, (M6 x 25) |
| 34 |
10-8M0045380 |
SCREW, (M8 x 50) |
| 35 |
8M0148668 |
SENSOR ASSEMBLY Comment: SN# 0T801000 & Up |
| 36 |
25-896699 |
O-RING, (.351 x .072) Comment: SN# 0T801000 & Up |
| 37 |
22-328022 |
PLUG, Pipe (.125-27) Brass |
| 38 |
857186T02 |
PLATE ASSEMBLY |
| 39 |
23-855729 |
MOUNT |
| 40 |
10-82130145 |
SCREW, (M10 x 45) |
| 41 |
25-19565002 |
GROMMET Comment: SN# 0T980000 & Up |
| 42 |
12-855725 |
WASHER |
| 43 |
54-858424 |
CLAMP |
| 44 |
54-858951 |
J CLIP |
| 45 |
10-82130012 |
SCREW, (M6 x 12) |
| 46 |
888435 |
BRACKET |
| 47 |
10-82130016 |
SCREW, (M6 x 16) |
| 48 |
54-858932 |
CLIP |
| 49 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 50 |
17-8405101 |
PIN |
| 51 |
10-82494810 |
SCREW, (M6 x 10) |
▶Drivshaft Housing and Exhaust Tube (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3519-832938A06 |
HOUSING ASSEMBLY, Driveshaft Comment: (X/XX-Long) |
| 2 |
16-8M0008031 |
STUD, (M12 x 52) Comment: (Long/X-Long) |
| 3 |
10-857136 |
SCREW, (M12 x 35) Comment: (Long/X-Long) |
| 4 |
25-8331231 |
GROMMET |
| 5 |
12-856982 |
WASHER, (.500 x .810 x .090) Stainless Steel |
| 6 |
11-896895 |
NUT, (M12 x 1.75) |
| 7 |
19-64649 |
PLUG |
| 8 |
10-898834 |
SCREW, (M14 x 178) |
| 9 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 10 |
12-815432 |
WASHER, (.562 x 2.00 x .125) |
| 11 |
12-8154331 |
WASHER, (1.25 x 2.00 x .19) |
| 12 |
8137711 |
MOUNT |
| 13 |
12-825190 |
WASHER |
| 14 |
11-896602 |
NUT |
| 15 |
8186442 |
CLAMP |
| 16 |
10-81893435 |
SCREW, (M8 x 35) |
| 17 |
13-72521 |
LOCKWASHER, Internal Tooth |
| 18 |
8M0001136 |
COVER, Black |
| 19 |
10-69079 |
SCREW, (#10-16 x .440) |
| 20 |
8329321 |
SEAL |
| 21 |
833116A4 |
TUBE ASSEMBLY, Exhaust |
| 22 |
35-8M0026113 |
STRAINER |
| 23 |
10-81893435 |
SCREW, (M8 x 35) |
| 24 |
32-8M0042787 |
TUBE, Water Comment: (XX-Long) |
| 25 |
832940001 |
SEAL Comment: SN# 0T980000 & Up |
| 26 |
8329391 |
CLAMP |
| 27 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 28 |
8M0105088 |
SPACER Comment: (XX-Long) |
| 29 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) Comment: (XX-Long) |
| 30 |
16-8M0008047 |
STUD, (M12 x 179) Comment: (XX-Long) |
| 31 |
10-857137 |
SCREW, (M12 x 160) Comment: (XX-Long) |
| 32 |
10-81893435 |
SCREW, (M8 x 35) |
▶Dual Cable Attaching Kit (12 parts)
| Ref |
OEM Part # |
Part Name |
| - |
92876A8 |
ATTACHING KIT, Steering |
| 1 |
41055A1 |
BRACKET ASSEMBLY |
| 2 |
715651 |
TUBE, Steering Cable |
| 3 |
25-48462 |
O-RING, (.614 x .070) |
| 4 |
13-821203 |
LOCKWASHER |
| 5 |
11-8M0041651 |
NUT, (.875-14) |
| 6 |
10-38601 |
SCREW, (.250-28 x 1.250) |
| 7 |
13-78968 |
LOCKWASHER, Internal (.250) |
| 8 |
850791T |
COUPLER |
| 9 |
10-73732 |
SCREW, (.375-24 x 1.120) |
| 10 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 11 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel |
▶Dual Engine Tie Bar Kit (21 parts)
| Ref |
OEM Part # |
Part Name |
| - |
92876A9 |
EXTENSION KIT, Dual Engine |
| 1 |
71565A2 |
TUBE ASSEMBLY |
| 2 |
25-48462 |
O-RING, (.614 x .070) |
| 3 |
41055 |
MOUNT |
| 4 |
14-42100 |
TAB WASHER |
| 5 |
11-8M0041651 |
NUT, (.875-14) |
| 6 |
88404 |
TAB WASHER |
| 7 |
10-38601 |
SCREW, (.250-28 x 1.250) |
| 8 |
17729A1 |
BRACKET |
| 9 |
10-62055 |
SCREW, (.312-24 x 1.250) |
| 10 |
17728 |
TAB WASHER |
| 11 |
10-140001 |
SCREW, (.375-24 x 1.38) |
| 12 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel |
| 13 |
8M0026167 |
STEERING EYE |
| 14 |
23-23651 |
SLEEVE, (1.625) |
| 15 |
97931 |
TUBING, (4.00 Inches) |
| 16 |
8M0026098 |
COUPLER, (15.00 Inches) |
| 17 |
11-42099 |
NUT, (.562-18) |
| 18 |
22-821169 |
COUPLING |
| 19 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel Comment: (.625 O.D.) |
| 20 |
10-94319 |
SCREW, (.375-24 x 1.5) |
▶Engine Harness (Serial Number 0T980000 thru 1B226999) (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
84-881262A2 |
HARNESS ASSEMBLY, Alternator (Alternator) |
| 1 |
84-892974T01 |
HARNESS ASSEMBLY, Engine Wiring |
| 2 |
88-832969T20 |
FUSE, Mini - Yellow - 20 Ampere |
| 3 |
88-8M0207797 |
FUSE, Mini - Gray - 2 Ampere |
| 4 |
858754 |
COVER, Fuse |
| 5 |
830796A04 |
CONNECTOR ASSEMBLY, Weather Cap - Male |
| 6 |
881065A1 |
CONNECTOR, 6 Pin Plug |
| 7 |
84-8M0113732 |
HARNESS ASSEMBLY, CHI Power |
| 8 |
892295F01 |
BRACKET |
| 9 |
23-822003 |
BUSHING |
| 10 |
25-8M0190980 |
GROMMET |
| 11 |
10-82130025 |
SCREW, (M6 x 25) |
| 12 |
54-879962 |
CLIP |
| 13 |
877613A02 |
CONNECTOR ASSEMBLY, Weather Cap 6 Pin |
| 14 |
881879A2 |
SENSOR KIT, (100 PSI) |
| 15 |
22-8M0207782 |
FITTING |
| 16 |
54-879962 |
CLIP |
| 17 |
32-85944975 |
TUBING, (72.00 Inches Bulk) (Cut to 52 Inches) |
| 18 |
11-889664 |
NUT, (1.500-18) Black Nylon |
| 19 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
▶Engine Harness(Serial Number 1B227000 and Up) (18 parts)
| Ref |
OEM Part # |
Part Name |
| - |
84-881262A2 |
HARNESS ASSEMBLY, Alternator (Alternator) |
| 1 |
84-892974T03 |
HARNESS ASSEMBLY, Engine |
| 2 |
88-832969T20 |
FUSE, Mini - Yellow - 20 Ampere |
| 3 |
88-8M0207797 |
FUSE, Mini - Gray - 2 Ampere |
| 4 |
858754 |
COVER, Fuse |
| 5 |
830796A04 |
CONNECTOR ASSEMBLY, Weather Cap - Male |
| 6 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 7 |
84-8M0113732 |
HARNESS ASSEMBLY |
| 8 |
892295F01 |
BRACKET |
| 9 |
23-822003 |
BUSHING |
| 10 |
25-8M0190980 |
GROMMET |
| 11 |
881879T11 |
SENSOR, Pressure (0 - 100 PSI) |
| 12 |
22-8M0207782 |
FITTING |
| 13 |
54-883066 |
CLIP, (.865) |
| 14 |
10-82130025 |
SCREW, (M6 x 25) |
| 15 |
54-879962 |
CLIP |
| 16 |
877613A02 |
CONNECTOR ASSEMBLY, Weather Cap 6 Pin |
| 17 |
32-85944975 |
TUBING, (72.00 Inches Bulk) (Cut to 52 Inches) |
▶Exhaust Plate (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-832934A00 |
GASKET SET, Powerhead |
| 1 |
832935A17 |
PLATE ASSEMBLY, Exhaust Comment: SN# 0T801000 & Up |
| 2 |
27-8329335 |
GASKET |
| 3 |
27-8329344 |
GASKET (Lower) |
| 4 |
8M0043157 |
SEAL |
| 5 |
22-8320761 |
FITTING, Check Valve |
| 6 |
21-817519A1 |
CHECK VALVE ASSEMBLY, Drain |
| 7 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 8 |
35-8348084 |
STRAINER |
| 9 |
22-887603 |
FITTING |
| 10 |
65663A2 |
COVER ASSEMBLY |
| 11 |
10-81893435 |
SCREW, (M8 x 35) |
| 12 |
814190 |
CARRIER |
| 13 |
25-814191 |
GROMMET |
| 14 |
814189 |
POPPET |
| 15 |
24-64878 |
SPRING, (Black) |
| 16 |
65664A1 |
PLATE ASSEMBLY |
| 17 |
27-88907003 |
GASKET |
| 18 |
648771 |
DIAPHRAGM |
| 19 |
12-76451 |
WASHER |
| 20 |
10-69570 |
SCREW, (#10-16 x .750) |
| 21 |
10-81893435 |
SCREW, (M8 x 35) |
| 22 |
850306A04 |
BOOT KIT, Idle Exhaust Comment: SN# 0T801000 & Up |
| 23 |
888910 |
PLATE Comment: SN# 0T801000 & Up |
| 24 |
10-82239312 |
SCREW, (M5 x 12) Comment: SN# 0T801000 & Up |
| 25 |
19-821908 |
PLUG |
| 26 |
12-821915 |
WASHER |
| 27 |
32-859626A1 |
FLUSH HOSE KIT (Inlet) |
| 28 |
22-8596001 |
FITTING |
| 29 |
25-30641 |
O-RING, (.299 x .103) |
| 30 |
8219631 |
CHECK VALVE |
| 31 |
54-850896 |
CLAMP, (28.6) |
| 32 |
22-8M0077650 |
FITTING, Tell-Tale |
| 33 |
23-48237 |
BUSHING |
| 34 |
43585 |
COUPLING |
| 35 |
25-12602002 |
GROMMET Comment: SN# 0T980000 & Up |
| 36 |
25-822002 |
GROMMET |
| 37 |
22-94848 |
FITTING |
▶Flywheel/Alternator (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M6013461 |
ALTERNATOR |
| 2 |
24-8523742 |
SPRING |
| 3 |
856815T2 |
ARM TENSIONER ASSEMBLY |
| 4 |
12-4002320 |
WASHER |
| 5 |
23-8568941 |
BUSHING |
| 6 |
16-8M0034457 |
STUD, (M10 x 85) |
| 7 |
11-826292 |
NUT, (M10) Brass/Nickel Plated |
| 8 |
8M6005030 |
PULLEY ASSEMBLY |
| 9 |
10-4010835 |
SCREW, (M10 x 35) Hex Flange - Stainless Steel |
| 10 |
57-828507Q5 |
BELT |
| 11 |
283-859619T1 |
FLYWHEEL |
| 12 |
11-42979 |
NUT, (M16) |
| 13 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 14 |
19-45907 |
PLUG, Yellow |
| 15 |
11-401386 |
NUT, (M6) Stainless Steel |
| 16 |
84-856583A5 |
CABLE ASSEMBLY |
| 17 |
12-4002319 |
WASHER |
| 18 |
10-82130150 |
SCREW, (M10 x 50) |
| 19 |
10-82130012 |
SCREW, (M6 x 12) |
▶Fuel Pump (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
NSS |
NOT SOLD SEPARATE, Fuel Pump |
| 2 |
21-857005A1 |
DIAPHRAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 4 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 5 |
NSS |
NOT SOLD SEPARATE, Spring |
| 6 |
NSS |
NOT SOLD SEPARATE, Cap |
| 7 |
NSS |
NOT SOLD SEPARATE, Spring |
| 8 |
NSS |
NOT SOLD SEPARATE, Cap |
| 9 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 10 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 11 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 12 |
27-8M0204705 |
GASKET |
| 13 |
987752 |
PLATE |
| 14 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
| 15 |
10-82104540 |
SCREW, (M5 x 40), Fuel Pump |
| 16 |
10-82130050 |
SCREW, (M6 x 50), Pump to Crankcase |
| 17 |
144303 |
BASE |
| 18 |
22-782792 |
FITTING, Elbow 45 Degree (1.25) Comment: (45 Degree) SN# 0T801000 & Up |
| 19 |
22-888493 |
ELBOW |
| 20 |
25-8M0204683 |
O-RING, (.301 x .070) |
| 21 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 22 |
32-8M0043979 |
HOSE AND SLEEVE ASSEMBLY, (18.00 Inches) |
| 23 |
22-822769 |
CONNECTOR |
▶Fuel Rails (34 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
8M6001743 |
INJECTOR KIT, Air |
| 2 |
12-828694A1 |
WASHER ASSEMBLY, Cupped |
| 3 |
884429T16 |
FUEL RAIL (Port) |
| 4 |
884430T06 |
FUEL RAIL (Starboard) |
| 5 |
54-804830 |
CLAMP |
| 6 |
54-8048311 |
CLAMP Comment: SN# 1B227000 & Up |
| 7 |
54-804832 |
CLAMP |
| 8 |
8M0041097 |
CLAMP |
| 9 |
25-804529 |
O-RING KIT |
| 10 |
19-804835 |
PLUG |
| 11 |
22-804836 |
FITTING |
| 12 |
804837 |
VALVE ASSEMBLY, (.5 Inch Diameter) |
| 13 |
8M0047053 |
VALVE ASSEMBLY, (.375 Inch Diameter) |
| 14 |
22-805515 |
CAP, Shrader Valve - Brass Comment: SN# 0T980000 & Up |
| 15 |
25-804840 |
O-RING KIT |
| 16 |
25-804530 |
O-RING KIT |
| 17 |
804533 |
DIAPHRAGM ASSEMBLY |
| 18 |
24-804534 |
SPRING |
| 19 |
25-804536 |
O-RING |
| 20 |
804535001 |
COVER |
| 21 |
804526 |
SCREW PACKAGE, (M5 x 16) (2 Per) |
| 22 |
804532 |
O-RING KIT (16 per kit) |
| 23 |
10-804525001 |
SCREW PACKAGE, (M5 x 8) (2 Per) |
| 24 |
32-804827 |
HOSE, Fuel Balance |
| 25 |
32-889310 |
HOSE, Fuel Supply, To Vapor Separator |
| 26 |
32-889311 |
HOSE, Fuel By Pass |
| 27 |
8M0222157 |
INJECTOR, Fuel |
| 28 |
804532 |
O-RING KIT Comment: SN# 0T980000 & Up |
| 29 |
11-826292 |
NUT, (M10) Brass/Nickel Plated |
| 30 |
54-859376 |
CLIP, Conduit |
| 31 |
16-8M0063255 |
STUD, (M10 x 91) |
| 32 |
54-8M0214964 |
CLAMP, Hose (15.3) |
| 33 |
26-888852 |
SEAL, Fuel Director |
▶Gear Housing(Driveshaft)(Standard/Counter Rotation) (46 parts)
| Ref |
OEM Part # |
Part Name |
| - |
47-8M0100526 |
REPAIR KIT, Water Pump Impeller |
| 1 |
1623-859399T18 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
17-379721 |
PIN |
| 3 |
821526001 |
FILLER BLOCK |
| 4 |
859402 |
PITOT TUBE |
| 5 |
97-826134Q |
ANODE |
| 6 |
10-4000333 |
SCREW, (M6 x 40) |
| 7 |
11-401386 |
NUT, (M6) Stainless Steel |
| 8 |
31-42647A1 |
BEARING ASSEMBLY, Roller |
| 9 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 10 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) Drain |
| 11 |
12-191833 |
SEAL |
| 12 |
22-881866 |
FITTING |
| 13 |
10-1993716 |
SCREW, (M6 x 16) |
| 14 |
858934 |
COVER |
| 15 |
27-858935 |
GASKET |
| 16 |
NSS |
NOT SOLD SEPARATE, Pinion Gear (1.75:1 - 12/21)(Part of 43-859321A3 or 43-828695A1) |
| 17 |
12-92721 |
WASHER |
| 18 |
11-35921 |
NUT, (.625-18) |
| 19 |
26-8M0204708 |
SEAL, Oil |
| 20 |
25-896522 |
O-RING, (799 x .103) Comment: (Black) |
| 21 |
10-1993716 |
SCREW, (M6 x 16) |
| 22 |
12-77674 |
WASHER |
| 23 |
824145 |
SHIFT SHAFT |
| 24 |
45-881943 |
DRIVESHAFT Comment: (XX-Long) |
| 25 |
15-8M0063268 |
SHIM ASSEMBLY |
| 26 |
31-8M0146553 |
BEARING, Tapered Roller |
| 27 |
NSS |
NOT SOLD SEPARATE, Cup |
| 28 |
28-8M0204723 |
KEY |
| 29 |
15-42637A1 |
SHIM SET |
| 30 |
31-8M0146566 |
BEARING, Roller |
| 31 |
NSS |
NOT SOLD SEPARATE, Cup |
| 32 |
8245191 |
RETAINER |
| 33 |
8M0214948 |
CARRIER ASSEMBLY |
| 34 |
25-8M0142854 |
O-RING, (2.175 x .103) Comment: (Black) |
| 35 |
26-8M0214939 |
SEAL, Oil |
| 36 |
26-8M0214939 |
SEAL, Oil |
| 37 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 38 |
26-816575A2 |
SEAL KIT |
| 39 |
27-430331 |
GASKET |
| 40 |
27-8172771 |
GASKET |
| 41 |
8M0204709 |
FACEPLATE |
| 42 |
47-43026T2 |
IMPELLER |
| 43 |
832942A1 |
COUPLING ASSEMBLY |
| 44 |
25-8M0204645 |
O-RING, (.796 x .139) |
| 45 |
25-8M0204654 |
O-RING, (1.046) |
▶Gear Housing, Propeller Shaft - Counter Rotation (40 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-816575A4 |
SEAL KIT, Gear Housing |
| 1 |
1623-859399T18 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
22-859403 |
PLUG |
| 3 |
8M0226861 |
SHIFT CRANK |
| 4 |
8M0235940 |
SPOOL ASSEMBLY |
| 5 |
NSS |
NOT SOLD SEPARATE, Spool |
| 6 |
NSS |
NOT SOLD SEPARATE, Sleeve |
| 7 |
18-469501 |
COTTER PIN |
| 8 |
15-44491A1 |
SHIM SET |
| 9 |
828830A2 |
ADAPTOR ASSEMBLY, Bearing |
| 10 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 11 |
12-815481 |
THRUST WASHER |
| 12 |
31-815480 |
BEARING, Thrust |
| 13 |
43-828696T2 |
GEAR, Reverse (12/21) |
| 14 |
31-15844 |
BEARING ASSEMBLY, Roller |
| 15 |
24-30893 |
SPRING |
| 16 |
52-859340T |
CLUTCH |
| 17 |
17-8M0100263 |
PIN, Cross |
| 18 |
17-828356 |
PIN, Detent |
| 19 |
44-8M0140448 |
PROPELLER SHAFT |
| 20 |
43-828695A1 |
GEAR SET, Forward/Pinion (12/21) |
| 21 |
23-1761526 |
SPACER SHIM, (.230) |
| 22 |
31-815480 |
BEARING, Thrust |
| 23 |
12-815481 |
THRUST WASHER |
| 24 |
828831A3 |
ADAPTOR ASSEMBLY, Bearing |
| 25 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 26 |
12-18448 |
THRUST WASHER |
| 27 |
31-15842 |
BEARING, Thrust |
| 28 |
8182911 |
RACE, Thrust |
| 29 |
814605 |
KEEPER |
| 30 |
25-8M0142840 |
O-RING, (3.850 x .210) Comment: (Black) |
| 31 |
818290T8 |
CARRIER ASSEMBLY, Bearing |
| 32 |
31-30956T |
BEARING, Needle |
| 33 |
26-14077 |
SEAL, Oil (Inside) |
| 34 |
26-8M0204670 |
SEAL (Outside) |
| 35 |
14-18323 |
TAB WASHER |
| 36 |
8M2011027 |
RETAINER |
| 37 |
97-76214Q5 |
ANODE KIT |
| 38 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) |
| 39 |
NSS |
NOT SOLD SEPARATE, Decal- Counter Rotation |
▶Gear Housing, Propeller Shaft - Standard Rotation (32 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-816575A4 |
SEAL KIT, Gear Housing |
| 1 |
1623-859399T18 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
22-859403 |
PLUG |
| 3 |
8M0226861 |
SHIFT CRANK |
| 4 |
8M0235940 |
SPOOL ASSEMBLY |
| 5 |
NSS |
NOT SOLD SEPARATE, Shift Spool |
| 6 |
18-469501 |
COTTER PIN |
| 7 |
NSS |
NOT SOLD SEPARATE, Sleeve |
| 8 |
43-859321A3 |
GEAR SET, Forward/Pinion (12/21) |
| 9 |
15-44491A1 |
SHIM SET |
| 10 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 11 |
NSS |
NOT SOLD SEPARATE, Cup |
| 12 |
53-856823 |
RING, Retaining |
| 13 |
31-30895T |
BEARING, Needle |
| 14 |
24-30893 |
SPRING |
| 15 |
52-859340T |
CLUTCH |
| 16 |
17-828356 |
PIN, Detent |
| 17 |
17-8M0100263 |
PIN, Cross |
| 18 |
44-8M0140440 |
PROPELLER SHAFT |
| 19 |
43-859322A1 |
GEAR, Reverse (12/21) |
| 20 |
23-824108 |
SPACER |
| 21 |
681001 |
RING, Thrust |
| 22 |
30-88957T |
BEARING, Ball |
| 23 |
25-8M0142840 |
O-RING, (3.850 x .210) Comment: (Black) |
| 24 |
818763T11 |
CARRIER ASSEMBLY, Bearing |
| 25 |
31-30956T |
BEARING, Needle |
| 26 |
26-14077 |
SEAL, Oil (Inside) |
| 27 |
26-8M0204670 |
SEAL (Outside) |
| 28 |
14-18323 |
TAB WASHER |
| 29 |
8M2011027 |
RETAINER |
| 30 |
97-76214Q5 |
ANODE KIT |
| 31 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) |
▶Oiling System (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 11-1/2 Inches) To Block |
| 2 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 5 Inches) To Block |
| 3 |
35-8M0207786 |
FILTER, Fuel |
| 4 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 9 Inches) |
| 5 |
1200-8M0064075 |
TANK, Oil |
| 6 |
NSS |
NOT SOLD SEPARATE, Decal-Reservoir |
| 7 |
25-855362001 |
GROMMET Comment: SN# 0T980000 & Up |
| 8 |
23-855364 |
BUSHING |
| 9 |
23-883050 |
SPACER |
| 10 |
10-58376 |
SCREW, (.164-18 x .375) |
| 11 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 12 |
87-856156T04 |
SWITCH |
| 13 |
32-885553 |
HOSE |
| 14 |
22-8M0207780 |
FITTING |
| 15 |
19-887609 |
PLUG |
| 16 |
12-4002318 |
WASHER |
| 17 |
10-81893435 |
SCREW, (M8 x 35) |
| 18 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 19 |
32-8752891 |
HOSE, To Block |
| 20 |
22-858955 |
CONNECTOR |
| 21 |
32-875283 |
HOSE, (2.00 Inches) |
| 22 |
35-875284T01 |
FILTER, Oil - In Line |
| 23 |
NSS |
NOT SOLD SEPARATE, Plug |
| 24 |
32-892830053 |
HOSE, (24.00 Inches Braided) (Cut to 22 Inches) To Center of Oil Pump |
| 25 |
32-8M0054213 |
HOSE, (40.00 Inches Bulk) (Cut to 33 Inches) To Oil Pump Connection Illustrated as #2 |
| 26 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 19-1/2 Inches) To Oil Pump Connection Illustrated as #6 |
| 27 |
56762 |
TIE STRAP, (4.00 Inches) |
| 28 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 11-1/2 Inches) To Oil Pump Connection Illustrated as #5 |
| 29 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 6 Inches) To Oil Pump Connection Illustrated as #4 |
| 30 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 4 Inches) To Oil Pump Connection Illustrated as #3 |
| 31 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 20-1/2 Inches) To Oil Pump Connection Illustrated as #1 |
| 32 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 15-1/2 Incehs) To Oil Pump Connection Illustrated as #7 |
| 33 |
10-81893460 |
SCREW, (M8 x 60) |
▶Port Center Main Oiling System (14 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
22-887801 |
FITTING, Elbow 90 Degree (.0625-27) |
| 2 |
22-887801 |
FITTING, Elbow 90 Degree (.0625-27) |
| 3 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 20-1/2 Inches) |
| 4 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 5 Inches) |
| 5 |
21-8592352 |
CHECK VALVE, 90 Degree (.0625-27) |
| 6 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 13 Inches) |
| 7 |
21-8282182 |
CHECK VALVE |
| 8 |
21-8582362 |
CHECK VALVE |
| 9 |
54-23567 |
CLIP |
| 10 |
10-878608 |
SCREW, (#10-16 x .500) |
| 11 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 4-3/4 Inches) |
| 12 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 11 Inches) |
| 13 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 9-1/2 Inches) |
▶Power Trim Components (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
855998A11 |
POWER TRIM ASSEMBLY, Complete Comment: SN# 1B227000 & Up |
| 1 |
878265A4 |
TRIM MOTOR |
| 2 |
NSS |
NOT SOLD SEPARATE, Armature |
| 3 |
NSS |
NOT SOLD SEPARATE, End Frame |
| 4 |
10-82494830 |
SCREW, (M6 x 30) |
| 5 |
13-400256 |
LOCKWASHER, (M6) |
| 6 |
8782451 |
DRIVESHAFT |
| 7 |
878410A1 |
PO CHECK KIT |
| 8 |
893929A01 |
MANUAL RELEASE ASSEMBLY (Includes Reference #26) |
| 9 |
8M0142997 |
SHAFT KIT |
| 10 |
17-878267 |
PIN |
| 11 |
878235A03 |
TILT CYLINDER ASSEMBLY Comment: SN# 1B227000 & Up |
| 12 |
878239A02 |
GUIDE KIT (Includes Reference #26) |
| 13 |
8M0142999 |
O-RING KIT (Includes Reference #26) |
| 14 |
8M0168219 |
SHOCK ROD KIT (Includes Reference #26) |
| 15 |
8M0143000 |
PISTON ASSEMBLY, Memory |
| 16 |
878406A02 |
REPAIR KIT, Check Valve (Includes Reference #26) |
| 17 |
878414T01 |
PISTON ASSEMBLY |
| 18 |
878413A1 |
PISTON ASSEMBLY |
| 19 |
1100-8M0021648 |
GUIDE ASSEMBLY |
| 20 |
878264A1 |
RESERVOIR KIT |
| 21 |
19-811613 |
PLUG ASSEMBLY |
| 22 |
10-4000327 |
SCREW, (M6 x 14) |
| 23 |
12-4002315 |
WASHER |
| 24 |
892251A01 |
PUMP KIT |
| 25 |
878408A1 |
REPAIR KIT, Power Trim |
| 26 |
17-821539 |
PIN, Trilobe |
| 27 |
10-858771 |
SCREW, (M10 x 30) |
| 28 |
12-4002319 |
WASHER |
| 29 |
97-818298Q1 |
ANODE KIT |
| 30 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 31 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 32 |
99625002 |
SHAFT Comment: SN# 0T980000 & Up |
| 33 |
8M0084613 |
C WASHER |
| 34 |
54-26550 |
CLAMP |
| 35 |
10-878609 |
SCREW, (#10-16 x .600) |
| 36 |
32-828547353 |
CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (Cut to 12 Inches) |
| 37 |
54-816311T |
TIE STRAP, (8.00 Inches) |
▶Powerhead Gasket Set Components (2 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-832934A00 |
GASKET SET, Powerhead |
| 0 |
26-854639001 |
SEAL, Thermostat Comment: (Not used for this application) |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-804658A06 |
DECAL, EPA Label Information Comment: (2006) |
▶Shift Components (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
884526T |
PLATE, Actuator |
| 2 |
25-855362001 |
GROMMET Comment: SN# 0T980000 & Up |
| 3 |
23-855364 |
BUSHING |
| 4 |
8M0124413 |
SHIFT ACTUATOR |
| 5 |
23-884532001 |
BUSHING Comment: SN# 0T801000 & Up |
| 6 |
12-898097 |
WASHER |
| 7 |
10-81893435 |
SCREW, (M8 x 35) |
| 8 |
884530 |
BELL CRANK |
| 9 |
23-888589 |
WEAR SLEEVE |
| 10 |
10-81893460 |
SCREW, (M8 x 60) |
| 11 |
12-898097 |
WASHER |
| 12 |
17-841098 |
PIN |
| 13 |
885569 |
SPLIT RING |
| 14 |
884599 |
SPACER |
| 15 |
18-859746 |
COTTER PIN |
| 16 |
84-88807A6 |
CABLE ASSEMBLY, (3.50 Inches) Black |
| 17 |
23-884554 |
BUSHING |
| 18 |
10-82155025 |
SCREW, (M8 x 25) Stainless Steel |
| 19 |
54-828991T |
CLIP |
| 20 |
884528 |
SHIFT RAIL |
| 21 |
884527 |
SHIFT SLIDER |
| 22 |
87-8M0207794 |
SWITCH |
| 23 |
10-82470620 |
SCREW, (M3.5 x 20) |
| 24 |
11-401386 |
NUT, (M6) Stainless Steel |
| 25 |
12-35459 |
WASHER |
| 26 |
10-82104510 |
SCREW, (M5 x 10) |
| 27 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 28 |
887901 |
BUSHING |
| 29 |
23-884555 |
BUSHING |
| 30 |
884529 |
SHIFT LINK |
| 31 |
896845003 |
SHIFT SHAFT Comment: (XX-Long) |
| 32 |
23-42994 |
BUSHING |
| 33 |
11-401386 |
NUT, (M6) Stainless Steel |
| 34 |
12-4002318 |
WASHER |
| 35 |
16-884824 |
STUD, (M8 x 50) |
| 36 |
11-401388 |
NUT, (M8) Stainless Steel |
| 37 |
12-889661 |
WASHER, Rubber Comment: SN# 0T801000 & Up |
▶Solenoid Plate(Serial Number 0T979999 and Below) (42 parts)
| Ref |
OEM Part # |
Part Name |
| - |
84-881262A2 |
HARNESS ASSEMBLY, Alternator, Alternator |
| 1 |
858366T2 |
PLATE |
| 2 |
54-853947 |
CLIP |
| 3 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 4 |
25-822179 |
GROMMET |
| 5 |
10-82129125 |
SCREW, (M6 x 25) |
| 6 |
23-8M0214955 |
BUSHING |
| 7 |
8M0207773 |
RELAY ASSEMBLY |
| 8 |
828102 |
BRACKET |
| 9 |
23-8M0214955 |
BUSHING |
| 10 |
25-818967 |
GROMMET |
| 11 |
54-828991T |
CLIP |
| 12 |
10-82129110 |
SCREW, (M6 x 10) |
| 13 |
10-32,11-45076 |
NUT, Brass |
| 14 |
10-32,11-813938 |
CAP NUT, |
| 15 |
84-88439A25 |
CABLE ASSEMBLY, Battery - Positive |
| 16 |
84-882829A1 |
CABLE ASSEMBLY, Starter |
| 17 |
13-53166 |
LOCKWASHER, (.312) |
| 18 |
11-8M0204668 |
NUT, (.312-18) |
| 19 |
85-8500671 |
BOOT, Insulator - Red |
| 20 |
84-819514A19 |
HARNESS ASSEMBLY, Trim |
| 21 |
89790750T |
PCM, Propulsion Control Module Comment: (PCM is Marked 885558001 or 885558005) |
| 22 |
10-82130025 |
SCREW, (M6 x 25) |
| 23 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 24 |
25-8M0190980 |
GROMMET |
| 25 |
23-856954 |
BUSHING |
| 26 |
8590881 |
CLIP |
| 27 |
10-82129114 |
SCREW, (M6 x 14) |
| 28 |
84-880051T2 |
HARNESS ASSEMBLY, Engine Wiring |
| 29 |
88-8M0207797 |
FUSE, Mini - Gray - 2 Ampere Comment: (2 AMP) |
| 30 |
858754 |
COVER, Fuse |
| 31 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 32 |
10-82130012 |
SCREW, (M6 x 12) |
| 33 |
10-81893420 |
SCREW, (M8 x 20) |
| 34 |
84-88439A26 |
CABLE ASSEMBLY, Battery - Negative |
| 35 |
832948A1 |
CONNECTOR ASSEMBLY |
| 36 |
84-883459T01 |
HARNESS ASSEMBLY, DBW Boat Adaptor |
| 37 |
84-878231A6 |
HARNESS ASSEMBLY, Fuse - 100 Ampere |
| 38 |
84-8M0113732 |
HARNESS ASSEMBLY, CHI Power |
| 39 |
881175A1 |
CAP ASSEMBLY, 3 Position-Female Connector (Counter Rotation) |
| 40 |
881176A1 |
CAP ASSEMBLY, 3 Position-Male Connector (Counter Rotation) |
| 41 |
881065A1 |
CONNECTOR, 6 Pin Plug |
▶Solenoid Plate(Serial Number 0T980000 and Up) (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
858366T2 |
PLATE |
| 2 |
54-858755 |
CLIP, (1.00) |
| 3 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 4 |
25-822179 |
GROMMET |
| 5 |
10-82129125 |
SCREW, (M6 x 25) |
| 6 |
23-8M0214955 |
BUSHING |
| 7 |
8M0207773 |
RELAY ASSEMBLY |
| 8 |
828102 |
BRACKET |
| 9 |
23-8M0214955 |
BUSHING |
| 10 |
25-818967 |
GROMMET |
| 11 |
54-828991T |
CLIP |
| 12 |
10-82129110 |
SCREW, (M6 x 10) |
| 13 |
10-32,11-45076 |
NUT, Brass |
| 14 |
10-32,11-813938 |
CAP NUT, |
| 15 |
84-88439A46 |
CABLE ASSEMBLY, Battery - Positive |
| 16 |
84-882829A1 |
CABLE ASSEMBLY, Starter |
| 17 |
13-53166 |
LOCKWASHER, (.312) |
| 18 |
11-8M0204668 |
NUT, (.312-18) |
| 19 |
84-819514A22 |
HARNESS ASSEMBLY, Trim |
| 20 |
89790752T |
PCM, Propulsion Control Module Comment: (225) SN# 1B227000 & Up |
| 21 |
10-82130025 |
SCREW, (M6 x 25) |
| 22 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 23 |
25-8M0190980 |
GROMMET |
| 24 |
23-856954 |
BUSHING |
| 25 |
54-891520001 |
CLIP |
| 26 |
10-82129114 |
SCREW, (M6 x 14) |
| 27 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 28 |
10-82130012 |
SCREW, (M6 x 12) |
| 29 |
10-81893420 |
SCREW, (M8 x 20) |
| 30 |
84-88439A26 |
CABLE ASSEMBLY, Battery - Negative |
| 31 |
84-878231A6 |
HARNESS ASSEMBLY, Fuse - 100 Ampere |
▶Speedometer Pickup(Serial Number 0T979999 and Below) (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
881879T11 |
SENSOR, (0 - 100 PSI) |
| 2 |
22-8M0207782 |
FITTING |
| 3 |
54-883066 |
CLIP, (.865) |
| 4 |
859313 |
BRACKET |
| 5 |
25-818967 |
GROMMET |
| 6 |
23-8M0214955 |
BUSHING |
| 7 |
10-82130025 |
SCREW, (M6 x 25) |
| 8 |
22-859448T |
FITTING Comment: (Use where Applicable) |
| 9 |
25-8M0153609 |
GROMMET Comment: (Use where Applicable) |
| 10 |
54-850181 |
TIE STRAP, (11.750 Inches) Comment: (Use where Applicable) |
| 11 |
32-85944975 |
TUBING, (72.00 Inches Bulk) (Cut to 52 Inches) To Gearcase |
▶Starboard Center Main Oiling System (8 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 15-1/2 Inches) |
| 2 |
21-8592352 |
CHECK VALVE, 90 Degree (.0625-27) |
| 3 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 16-1/2 Inches) |
| 4 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk) (Cut to 15 Inches) |
| 5 |
54-23567 |
CLIP |
| 6 |
10-878608 |
SCREW, (#10-16 x .500) |
| 7 |
22-887801 |
FITTING, Elbow 90 Degree (.0625-27) |
▶Starter Motor (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
50-892339T01 |
STARTER MOTOR ASSEMBLY Comment: SN# 0T960099 & Up |
| 2 |
10-803005 |
THRU BOLT |
| 3 |
43-880805A1 |
GEAR KIT |
| 4 |
809463A1 |
SOLENOID KIT |
| 5 |
10-69035 |
SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel |
| 6 |
84-93388A1 |
CABLE ASSEMBLY, (6.00 Inches) Black |
| 7 |
NSS |
NOT SOLD SEPARATE, Decal-Warning-High Voltage Comment: SN# 1B227000 & Up |
| 8 |
13-400255 |
LOCKWASHER, (M5) |
| 9 |
11-400211 |
NUT, (M5) Stainless Steel |
| 10 |
13-8M0204647 |
LOCKWASHER, (.312) |
| 11 |
11-400213 |
NUT, (M8) Stainless Steel |
| 12 |
23-8M0034918 |
COLLAR |
| 13 |
8M0043276 |
STOP |
▶Swivel Bracket and Steering Arm (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1499-8M0102865 |
SWIVEL BRACKET ASSEMBLY, Black |
| 2 |
25-8M0214926 |
O-RING |
| 3 |
23-818764 |
BUSHING |
| 4 |
23-816039 |
SPACER |
| 5 |
26-87735 |
SEAL, Oil (Lower) |
| 6 |
22-8M0169589 |
FITTING, Grease |
| 7 |
23-821207 |
BUSHING |
| 8 |
12-816432 |
THRUST WASHER |
| 9 |
826364T |
YOKE, Bottom Comment: (Stainless Steel) |
| 10 |
53-67684 |
RING, Retaining |
| 11 |
8M0045383 |
STRIKER PLATE |
| 12 |
13-58643 |
LOCKWASHER, (.375) |
| 13 |
11-46335 |
NUT, (.375-24) |
| 14 |
10-64014 |
SCREW, (.250-28 x .500) |
| 15 |
NSS |
NOT SOLD SEPARATE, Decal-Serial Overlaminate |
| 16 |
859187A1 |
SENDER ASSEMBLY, Trim |
| 17 |
10-852368 |
SCREW, (#10-24 x .750) |
| 18 |
10,13-26996 |
LOCKWASHER, Stainless Steel |
| 19 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 20 |
17-8M0132731 |
SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (Stainless Steel) |
| 21 |
10-8M0141069 |
SCREW, (M12 x 190) |
| 22 |
824998001 |
BUMPER Comment: SN# 0T980000 & Up |
| 23 |
8163851 |
MOUNT, Upper |
| 24 |
12-8154371 |
WASHER |
| 25 |
12-815436 |
WASHER |
| 26 |
11-896963 |
NUT, (M12) |
| 27 |
8M0036783 |
CLAMP |
| 28 |
10-81893435 |
SCREW, (M8 x 35) |
| 29 |
92876A12 |
LINK ROD ASSEMBLY |
| 30 |
10-849838 |
SCREW, (.375-24 x 1.250) |
| 31 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel |
| 32 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
▶Tools (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-896661 |
TOOL, Fuel Filter |
▶Top Cowl (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-855409A03 |
DECAL SET Comment: (225 Gray) |
| 1 |
100-881288T2 |
TOP COWL ASSEMBLY Comment: (Silver) |
| 2 |
10-82130030 |
SCREW, (M6 x 30) |
| 3 |
884041A04 |
SOUND BLANKET KIT |
| 4 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Top |
| 5 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Port |
| 6 |
13-93702 |
WASHER, (.250 External Star) |
| 7 |
826639T |
COVER |
| 8 |
850682T4 |
HOOK ASSEMBLY, Rear Latch |
| 9 |
NSS |
NOT SOLD SEPARATE, Pin |
| 10 |
53-8237951 |
RING, Retaining |
| 11 |
8M0207770 |
ROLLER |
| 12 |
25-850685T02 |
GROMMET Comment: SN# 0T962423 & Up |
| 13 |
8M0036792 |
BRACKET, Front |
| 14 |
10-82130020 |
SCREW, (M6 x 20) |
| 15 |
815477 |
BUMPER, Latch |
| 16 |
8155381 |
PIN, Roll |
| 17 |
11-401366 |
NUT, (M6) Stainless Steel |
| 18 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 19 |
53-8237951 |
RING, Retaining |
| 20 |
8M0207770 |
ROLLER |
| 21 |
12-87161 |
WASHER |
| 22 |
NSS |
NOT SOLD SEPARATE, Decal-Break-In |
| 23 |
NSS |
NOT SOLD SEPARATE, Decal-Counter Rotation |
▶Transom Brackets (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3426-828334T03 |
BRACKET ASSEMBLY, Transom-Starboard |
| 2 |
3425-828333T08 |
BRACKET ASSEMBLY, Transom-Port |
| 3 |
22-8M0169588 |
FITTING, Grease (PORT) |
| 4 |
826125A1 |
TILT TUBE |
| 5 |
11-826135 |
NUT, (1.00-14) Brass/Nickel Plate |
| 6 |
25-45711 |
O-RING, (.612 x .103) |
| 7 |
13-88750 |
WASHER |
| 8 |
11-826164 |
NUT, (.875-14) |
| 9 |
10-8M0149747 |
SCREW, (.500-20 x 4.500) |
| 10 |
12-8M0204665 |
WASHER, (.530 x .870 x .105) Stainless Steel |
| 11 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 12 |
11-82671117 |
NUT, (.500-20) |
| 13 |
8M0115104 |
LEVER ASSEMBLY, Tilt Lock |
| 14 |
24-830899 |
SPRING, Tension |
| 15 |
23-65830 |
NYLINER |
| 16 |
24-830900 |
SPRING, Compression |
| 17 |
99633 |
KNOB |
| 18 |
17-99615 |
PIN, Groove |
| 19 |
17-893709 |
PIN |
▶Vapor Separator Components (43 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-889316A1 |
O-RING KIT, Vapor Seperator |
| 1 |
889317T1 |
COVER KIT |
| 2 |
NSS |
NOT SOLD SEPARATE, Seat |
| 3 |
889318001 |
PLATE, Baffle Comment: SN# 0T801000 & Up |
| 4 |
10-883223 |
SCREW, (M6 x 16) |
| 5 |
27-889319 |
GASKET |
| 6 |
22-883556 |
FITTING |
| 7 |
25-8M0062785 |
O-RING |
| 8 |
22-889329 |
FITTING |
| 9 |
19-883208 |
PLUG |
| 10 |
35-8M0122423 |
FILTER, Fuel |
| 11 |
889320A1 |
FLOAT KIT |
| 12 |
F10064 |
SHAFT |
| 13 |
888725T02 |
PUMP ASSEMBLY, Fuel - High Pressure Comment: SN# 0T801000 & Up |
| 14 |
8M6000589 |
SLEEVE |
| 15 |
25-8893162 |
O-RING |
| 16 |
26-889321 |
SEAL |
| 17 |
889328 |
RETAINER |
| 18 |
1395-9643 |
SCREW |
| 19 |
888733T02 |
PUMP ASSEMBLY, Boost Comment: SN# 0T801000 & Up |
| 20 |
25-889322 |
GROMMET |
| 21 |
25-889316 |
O-RING |
| 22 |
26-8M6001413 |
SEAL |
| 23 |
889324T03 |
BOWL KIT Comment: SN# 0T801000 & Up |
| 24 |
84-889325A02 |
WIRE |
| 25 |
NSS |
NOT SOLD SEPARATE, Check Valve |
| 26 |
22-855424011 |
FITTING Comment: SN# 0T801000 & Up |
| 27 |
889326A1 |
VALVE KIT, Inlet |
| 28 |
10-889327A1 |
SCREW, Drian |
| 29 |
25-8893161 |
O-RING |
| 30 |
8M0214989 |
SENSOR, Water |
| 31 |
22-782792 |
FITTING, Elbow 45 Degree (1.25) Comment: SN# 0T801000 & Up |
| 32 |
25-627021 |
O-RING, (.301 x .070) |
| 33 |
889430 |
INSERT |
| 34 |
32-883545002 |
HOSE Comment: SN# 0T801000 & Up |
| 35 |
884820 |
SHRADER VALVE |
| 36 |
25-891778 |
O-RING |
| 37 |
54-884819 |
CLIP |
| 38 |
10-82130012 |
SCREW, (M6 x 12) |
| 39 |
25-855362001 |
GROMMET Comment: SN# 0T980000 & Up |
| 40 |
23-883050 |
SPACER |
| 41 |
10-81893460 |
SCREW, (M8 x 60) |
| 42 |
12-4002318 |
WASHER |
▶Water Hoses (13 parts)
| Ref |
OEM Part # |
Part Name |
| - |
877869A07 |
POWERHEAD ASSEMBLY Comment: SN# 0T801000 & Up |
| 1 |
22-858855 |
FITTING, Straight |
| 2 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 3 |
32-859090001 |
HOSE, Starboard Dump Comment: SN# 0T980000 & Up |
| 4 |
32-859089001 |
HOSE, Port Dump Comment: SN# 0T980000 & Up |
| 5 |
32-856839 |
TUBING |
| 6 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 7 |
32-858807 |
HOSE |
| 8 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 9 |
32-858865 |
HOSE |
| 10 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 11 |
22-291112 |
FITTING |
| 12 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 200 (3.0L DFI)(DTS) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
