– JLM Marine Boat Parts Limited

Mercury 1500XS (4868648 THRU 5327662) Parts & Diagrams

🔎 Mercury 1500XS Reference Library — Exploded parts diagrams (25 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 1500XS is a 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, Inline 4-Cylinder, SOHC, 8-valve
Horsepower	150 HP
Displacement	3000 cc (3.0L / 183 CID)
Bore x Stroke	96 mm x 103 mm (3.78 in. x 4.06 in.)
Spark Plug (Type & Gap)	NGK ZFR5F
Engine Oil Capacity	5.5 L (5.8 qt)
Recommended Engine Oil	Mercury FourStroke Oil 10W-30
Gear Case Oil Capacity	980 mL (33.1 oz)
Idle Speed (in gear)	650 ± 50 RPM (in gear)
Full Throttle RPM Range	5000-6000
Fuel	Unleaded Gasoline, 87 Octane min. (90 RON, 10% Ethanol max)

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 1500XS:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 1500XS.

▶.015 OVERSIZE PISTONS AND RINGS (0 parts)

▶BOTTOM COWL AND SHIFT LINKAGE (32 parts)

Ref	OEM Part #	Part Name
1	312-662	COWL, BOTTOM
2	52862A2	DRIP TRAY SSEMBLY, BOTTOM COWL
3	37940	PAD, SOUND - DRIP TRAY
4	10-48408	SCREW, DRIP TRAY TO BOTTOM COWL (1/2'0
5	32-8M0108355	HOSE, DRIP TRAY TO BOTTOM COWL (8")
6	39616	BOOT, CONTROL CABLES - BOTTOM COWL
7	76369	SPACER, BOTTOM COWL (COWL FRONT COVER)
8	10-48591	SCREW, SPACER TO BOTTOM COWL (1/2")
9	37637	BOOT, FUEL CONNECTOR - BOTTOM COWL
10	37445	SUPPORT, WIRING HARNESS - BOTTOM COWL
11	10-69029	SCREW, SUPPORT TO BOTTOM COWL (1 3/4")
13	32-8M0108355	HOSE, TELL TALE - EXHAUST COVER TO BOTTOM COWL (21 1/2")
14	52889	NOZZLE, TELL TALE HOSE TO BOTTOM COWL
15	10-48408	SCREW, TELL TALE NOZZLE TO BOTTOM COWL (1/2")
16	22-782792	ELBOW, TELL TALE HOSE TO CYLINDER BLOCK
17	60304A55	SHIFT SHAFT ASSEMBLY, UPPER
18	23-26600	BUSHING, SHIFT SHAFT
20	73402	LINK ROD ASSEMBLY
21	12-35462	WASHER, LINK ROD
22	11-36069	NUT, LINK ROD
23	13-29720	WASHER, WAVE - LINK ROD
24	52732A6	BRACKET, ANCHOR - CONTROL CABLES
25	39519	CAP, BARREL RETAINER - ANCHOR BRACKET
26	87609A1	LEVER, NYLON - SHIFT CABLE LOCKING
27	17-47175	PIN, LOCKING LEVER AND COVER FASTENING
28	39667	COVER, NYLON - SHIFT CABLE
29	87609A1	LINK, LOCKING LEVER TO COVER
30	10-35386	SCREW, ANCHOR BRACKET TO CYLINDER BLOCK (1")
31	24-20099	SPRING, LINK ROD TO GUIDE BLOCK
32	37896	GUIDE BLOCK, LINK ROD
33	52100	WEAR PLATE, LINK ROD
34	8M0036768	LATCH, CONTROL CABLE FASTENING - ANCHOR BRACKET

▶CARBURETOR ASSEMBLY (19 parts)

Ref	OEM Part #	Part Name
1	1368-5259A16	CARBURETOR ASSEMBLY
2	1395-8673	FLOAT ASSEMBLY
6	1395-83181	INLET NEEDLE, SEAT AND GASKET
10	1395-5261	COVER, FLOAT BOWL
13	10-52195	SCREW, FLOAT BOWL COVER
14	1395-4804	SCREW, FLOAT BOWL COVER
15	13-26995	LOCKWASHER, FLOAT BOWL COVER SCREW
17	8146791	LEVER, THROTTLE (SEE NOTE BELOW)
18	1395-6027	SCREW, THROTTLE STOP LEVER
19	1395-7942	SHAFT, THROTTLE
21	1395-4540	SCREW, BODY (IDLE TUBE)
22	1395-5666	SHUTTER, THROTTLE
27	1395-4542	SCREW, PLUG - MAIN NOZZLE
28	1399-3796	JET, MAIN FUEL (.076)
29	1395-4541	SCREW, PLUG - MAIN FUEL JET CHANNEL
32	1395-4543	SCREW, BODY CHANNEL
33	1395-51091	REPAIR PARTS KIT (1 PER CARBURETOR)
34	27-481641	GASKET, CARBURETOR FLANGE
35	11-64809	NUT, CARBURETOR MOUNTING STUD

▶CARBURETOR LINKAGE AND CHOKE SOLENOID (30 parts)

Ref	OEM Part #	Part Name
1	54293A10	CHOKE SOLENOID
2	13-26996	LOCKWASHER, SOLENOID TERMINAL
3	11-68219	NUT, SOLENOID TERMINAL
4	10-25299	SCREW, CHOKE SOLENOID (3/4")
5	13-8M0204647	LOCKWASHER, CHOKE SOLENOID SCREW
6	90548A1	PLUNGER AND LINK ASSEMBLY, CHOKE SOLENOID
7	52518	CLUSTER, THROTTLE LEVER (UPPER CARBURETOR)
8	1395-6027	SCREW, CLUSTER TO THROTTLE LEVER
9	1368-5259A16	CARBURETOR ASSEMBLY, COMPLETE
10	53720A2	THROTTLE PICK-UP BRACKET ASSEMBLY
11	10-66104	SCREW, THROTTLE BRACKET MOUNTING
12	28-89694	INSERT, THROTTLE COUPLING
17	90242A1	KNOB, CHOKE ROD
18	25-20116	GROMMET, CHOKE ROD
19	49589	STRAP, CHOKE KNOB TO CHOKE ROD
20	10-77137	SCREW, STRAP TO CHOKE KNOB (5/8")
22	48203	ROD, CHOKE
23	10-48591	SCREW, STRAP TO CHOKE ROD (1/2")
24	11-46438	NUT, STRAP TO CHOKE ROD SCREW
25	48152	SHUTTER, CHOKE - CARBURETOR
26	16-69037	STUD, CARBURETOR - CHOKE SHUTTER PIVOT
27	11-20110	NUT, CHOKE SHUTTER TO CARBURETOR STUD
28	35-57819	SCREEN ASSEMBLY, FILTER - CARBURETOR
29	10-23015	SCREW, UPPER CARBURETOR FILTER SCREEN TO CARB. (1")
30	24-57818	SPRING, UPPER FILTER SCREEN SCREW
31	11-20110	NUT, CARBURETOR FILTER SCREEN FASTENING SCREW
32	24-48230	SPRING, CHOKE ROD TENSION
33	10-657461	STUD, CHOKE ROD SPRING TO CARBURETOR
34	23-32427	SPACER, CHOKE ROD SPRING STUD
35	11-8M0207775	NUT, CHOKE ROD SPRING TO CARBURETOR STUD

▶CLAMP BRACKET AND REVERSE LOCK (46 parts)

Ref	OEM Part #	Part Name
--	23-47803	BUSHING, TILT LOCK
1	1440-8394A1	CLAMP BRACKET ASSEMBLY
2	10-78492A1	THUMB SCREW ASSEMBLY
2A	10-78495	SCREW, WASHER ATTACHING
2B	12-78493	WASHER, THUMB SCREW
3	75043	CAP, THUMB SCREW
4	8M0041936	TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET
5	12-52864	WASHER, CLAMP BRACKET TILT TUBE
6	11-858869	NUT, TILT TUBE FASTENING
7	53078	CAP, PLASTIC - TILT TUBE
8	23-59624	SPACER, CLAMP BRACKET STUD
9	16-59625	STUD, CLAMP BRACKET (NOT USED WITH FULL POWER TRIM)
10	13-8M0204647	LOCKWASHER, CLAMP BRACKET STUD
11	11-28770	NUT, CLAMP BRACKET STUD
12	17-8M0026068	TILT LOCK PIN ASSEMBLY (NOT USED WITH FULL POWER TRIM)
13	10-68299	BOLT, CLAMP BRACKET TO BOAT TRANSOM (UPPER)
14	12-68300	WASHER, CLAMP BRACKET BOLT (UPPER)
15	11-82670912	NUT, CLAMP BRACKET BOLT
16	55-28416	PIN, UPPER SHOCK MOUNTING
17	24-94891	SPRING, COIL - SWIVEL BRACKET -NOT USED WITH FULL POWER TRIM
18	17-38311	PIN, COIL SPRING MOUNTING -NOT USED WITH FULL POWER TRIM
19	23-28688	SPACER, RUBBER - COIL SPRING POSITIONING Comment: -NOT USED WITH FULL POWER TRIM
20	63473	TUBE, CUSHION - SHOCK PIN (USED WITH FULL POWER TRIM)
21	76386	TILT LOCK ASSEMBLY (STARBOARD)
22	76385T	TILT LOCK ASSEMBLY (PORT)
23	47802	TUBE, TILT LOCK
25	13-69150	WASHER, WAVE - TILT LOCK (STARBOARD SIDE ONLY)
25A	26-22734	OIL SEAL, SWIVEL BRACKET (TILT LOCK)
25B	12-76388	WASHER, TILT LOCK (STARBOARD SIDE ONLY)
25C	25-627021	"O" RING, TILT LOCK
26	18-47959	COTTER PIN, TILT LOCK
27	87431	REVERSE LOCK ASSEMBLY NOT USED WITH FULL POWER TRIM
28	24-78203A2	SPRING, REVERSE LOCK TENSION -NOT USED WITH FULL POWER TRIM
29	56349	SHAFT, REVERSE LOCK PIVOT -NOT USED WITH FULL POWER TRIM
30	18-45882	COTTER PIN, REVERSE LOCK TO SHAFT Comment: -NOT USED WITH FULL POWER TRIM
31	55-696531	PIN, LOWER SHOCK MOUNTING
32	10-21937	SCREW, LOWER SHOCK PIN
33	11-8M0207775	NUT, LOWER SHOCK PIN SCREW
34	55-58780A7	SHOCK ABSORBER NOT USED WITH FULL POWER TRIM
35	23-32171	BUSHING, RUBBER - SHOCK ABSORBER (UPPER) Comment: -NOT USED WITH FULL POWER TRIM
36	23-28198	BUSHING, RUBBER - SHOCK ABSORBER (LOWER) Comment: -NOT USED WITH FULL POWER TRIM
37	23-73203	SPACER, UPPER SHOCK BUSHING TO CLAMP BRACKET
38	12-28196	WASHER, UPPER BUSHING RETAINER (INNER)
39	12-59378	WASHER, LOWER BUSHING RETAINER (INNER)
40	12-69374	WASHER, UPPER AND LOWER BUSHING RETAINER (OUTER)
41	10-69375	SCREW, UPPER AND LOWER SHOCK MOUNTING PIN

▶COWLING AND FRONT COVER (15 parts)

Ref	OEM Part #	Part Name
--	17-54944	RIVET, SCREEN ATTACHING
1	2183-7928A3	COWL FRONT COVER ASSEMBLY (WITHOUT DECALS)
2	56849	KNOB, COWL FRONT COVER FASTENING
3	12-30771	WASHER, COVER FASTENING KNOB (RUBBER)
4	12-59572	WASHER, COVER FASTENING KNOB (PLASTIC)
5	24-30772	SPRING, TENSION - FASTENING KNOB
6	17-29077	ROLL PIN, TENSION SPRING TO KNOB
7	31089	STRIP, SOUND ABSORBING
8	38674	BAG, STARTER ROPE
9	35769	SEAL, SOUND ABSORBING - UPPER
10	53334	SEAL, SOUND ABSORBING - TOP
11	2136-4660A17	WRAP AROUND COWL ASSEMBLY
12	46785A1	COWL LATCH ASSEMBLY
13	30413	HOOK, COWL LATCH FASTENING
14	92-271091	ADHESIVE COMPOUND, EMBLEM FASTENING

▶CRANKSHAFT, PISTONS AND CONNECTING RODS (30 parts)

Ref	OEM Part #	Part Name
1	436-9072A1	CRANKSHAFT ASSEMBLY
3	30-62567T	BEARING, BALL - UPPER
4	30-63742T	BEARING, BALL - LOWER
5	54196A6	CARRIER ASSEMBLY, "O" RING
6	65800	"O" RING, CARRIER
7	535-5397A4	CENTER MAIN BEARING ASSEMBLY
8	17-20032	DOWEL PIN, CENTER MAIN BEARING
9	29-714221	BEARING, NEEDLE - OUTER RACE
10	26113T	RACE, OUTER (PAIR)
11	53-26933	RING, SNAP - OUTER RACE
12	17-47246	DOWEL PIN, STEPPED
13	10-22968	SCREW, CENTER MAIN BEARING CLAMPING
14	11-8M0207775	NUT, BEARING CLAMPING SCREW
15	540-5266A4	MAIN BEARING ASSEMBLY, VALVE TYPE
16	17-20032	DOWEL PIN, MAIN BEARING
17	10-45775	SCREW, MAIN BEARING CLAMPING
18	11-45774	NUT, MAIN BEARING CLAMPING SCREW
19	34-65312A1	REED SET, MATCHED - MAIN BEARING
20	34-65319	REED STOP, MAIN BEARING REED VALVES
21	10-62204	SCREW, REED STOP MOUNTING
22	11-53153	NUT, REED STOP SCREW
23	774-9137A9	PISTON AND PISTON PIN ASSEMBLY
24	53-857196	LOCK RING, PISTON PIN
25	39-78816A12	RING, PISTON
26	624-8101A3	CONNECTING ROD AND CAP ASSEMBLY
27	31-62596A1	BEARING ASSEMBLY, CRANKPIN
28	10-54803	SCREW, CONNECTING ROD
29	11-49091	NUT, CONNECTING ROD SCREW
30	29-8M0214934	BEARING, NEEDLE - PISTON PIN
31	12-8M0032839	WASHER, NEEDLE LOCATING

▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (28 parts)

Ref	OEM Part #	Part Name
1	852-7352A2	CYLINDER BLOCK AND CRANKCASE ASSEMBLY
2	27-53862	GASKET, CRANKCASE TO CYLINDER BLOCK
3	66517	RESTRICION, CRANKCASE BLEED
4	16-64936	STUD, CARBURETOR MOUNTING (1 3/16")
5	16-64281	STUD, CRANKCASE TO EXHAUST EXTENSION PLATE (1 7/8")
6	17-43044	PIN, DOWEL - CRANKCASE TO CYLINDER BLOCK
7	17-63779	PIN, DOWEL - CYLINDER BLOCK TO MAIN BEARING
8	16-66739	STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING PLATE Comment: 4 3/16"
9	56029T	COVER, STARTER MOTOR BRACKET - TOP
10	10-69267	SCREW, TOP COVER ATTACHING (1 3/4")
11	13-8M0204647	LOCKWASHER, TOP COVER SCREWS
13	76867	COVER, STARTER MOTOR BRACKET - BOTTOM
14	10-73279	SCREW, BOTTOM COVER ATTACHING (1 7/8")
15	13-8M0204647	LOCKWASHER, BOTTOM COVER SCREW
17	10-73657	SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/2")
18	12-22753	WASHER, CRANKCASE TO CYLINDER BLOCK SCREWS
19	11-29250	NUT, CRANKCASE TO CYLINDER BLOCK SCREWS (LOWER)
20	10-20359	SCREW, CENTER MAIN BEARING LOCKING
21	14-20091	TAB WASHER, BEARING LOCKING SCREW
22	58124A4	SWITCH, MERCURY
23	10-69235	SCREW, SWITCH TO FRONT MOUNTING BRACKET (1/2")
24	10-62568	SCREW, MERCURY SWITCH LEAD
25	21-42866	CHECK VALVE, BLEED HOSE - UPPER
26	32-9938779	HOSE, BLEED (22")
27	21-428671	CHECK VALVE, BLEED HOSE - LOWER
28	22-20781	ELBOW, BALANCE HOSE
29	32-8M0108355	HOSE, BALANCE - MAIN BEARING (6 1/4")
30	22-8585531	TEE, BALANCE HOSE

▶DISTRIBUTOR ADAPTOR AND VERTICAL LINKAGE (56 parts)

Ref	OEM Part #	Part Name
1	393-3736A79	HOUSING ASSEMBLY, DISTRIBUTOR
2	32197	STOP, SPARK ADVANCE - DISTRIBUTOR HOUSING
3	17-27962	PIN, ANCHOR SPRING - DISTRIBUTOR HOUSING
4	24-27944	SPRING, HORSESHOE - DISTRIBUTOR HOUSING
5	12-53540	WASHER, ECONOMIZER COLLAR - DISTRIBUTOR HOUSING
6	55804A1	ECONOMIZER COLLAR ASSEMBLY
7	17-27961	PIN, ECONOMIZER COLLAR - SPRING RETAINER
8	22-25094	FITTING, GREASE - ECONOMIZER COLLAR
9	27947	SWIVEL, LINKAGE - ECONOMIZER COLLAR
12A	67469	ROD, LINK - UPPER
13	27948	SWIVEL, UPPER LINK ROD TO THROTTLE CONTROL LEVER
14	78992	LEVER, THROTTLE CONTROL
15	13-39954	WASHER, WAVE - THROTTLE CONTROL LEVER SWIVEL
16	12-8M0204649	WASHER, THROTTLE CONTROL LEVER SWIVEL
17	11-35888	NUT, UPPER LINK ROD THROTTLE CONTROL LEVER
18	10-31830	SCREW, THROTTLE LEVER TO EXHAUST COVER (1 3/4")
19	12-8M0042641	WASHER, THROTTLE CONTROL LEVER SCREW
20	23-45818	BUSHING, THROTTLE CONTROL LEVER SCREW
21	11-8M0204726	NUT, THROTTLE CONTROL LEVER SCREW
22	37587	SWIVEL, LOWER - THROTTLE CONTROL LEVER TO THROTTLE CABLE
23	11-35888	NUT, THROTTLE CABLE TO LOWER SWIVEL
24	48692	COLLAR, THROTTLE ACTUATOR
25	10-48675	SCREW, ADJUSTING - THROTTLE ACTUATOR COLLAR (1 1/2")
26	11-64015	NUT, THROTTLE ACTUATOR COLLAR ADJUSTING SCREW
27	52023	CAP, NYLON - THROTTLE ACTUATOR COLLAR ADJUSTING SCREW
28	48671	PLATE, THROTTLE ACTUATOR
29	10-37892	SCREW, THROTTLE ACTUATOR PLATE TO ECONOMIZER COLLAR (1")
30	12-30164	WASHER, THROTTLE ACTUATOR PLATE FASTENING SCREW
31	13-26996	LOCKWASHER, THROTTLE ACTUATOR PLATE FASTENING SCREW
32	23-48674	SPACER, THROTTLE ACTUATOR PLATE SCREW
33	58454	CAM, THROTTLE ACTUATOR PLATE
34	12-46246	WASHER, ADAPTOR - DISTRIBUTOR HOUSING
35	66165A2	ADAPTOR ASSEMBLY, DISTRIBUTOR
36	22-25094	FITTING, GREASE - DISTRIBUTOR ADAPTOR
37	92-33012	SCREW, DISTRIBUTOR HOUSING TO CRANKCASE (1 1/2")
38	12-20084	WASHER, DISTRIBUTOR HOUSING SCREW
40	84-93388A1	WIRE, GROUND - DISTRIBUTOR ADAPTOR TO FRONT SUPPORT BRACKET
41	55805	BRACKET, STOP
42	10-28636	SCREW, DISTRIBUTOR ADAPTOR TO STOP BRACKET (3/4'0
43	12-35462	WASHER, STOP BRACKET FASTENING SCREW
44	10-64022	SCREW, STOP BRACKET ADJUSTING (2 1/8")
45	11-64015	NUT, STOP BRACKET ADJUSTING SCREW
45A	12-24391	WASHER, STOP BRACKET ADJUSTING SCREW
45B	85-76199	INSULATOR, STOP BRACKET ADJUSTING SCREW
46	52023	CAP, NYLON - STOP BRACKET ADJUSTING SCREW
47	12-27939	WASHER, DISTRIBUTOR HOUSING
48	14-27960	TAB WASHER, ADAPTOR CAP FASTENING
49	13-27959	WASHER, WAVE - DISTRIBUTOR BALL BEARING TENSION
50	54567	CAP, DISTRIBUTOR HOUSING
51	23-47250	SPACER, DRIVE PULLEY
52	29906A1	DRIVEN PULLEY ASSEMBLY
53	17-29908	PIN, ROLL - FLANGE LOCATING
54	29907	FLANGE, DRIVEN PULLEY
55	28-29910	KEY, DISTRIBUTOR DRIVER
56	10-68554	SCREW, PULLEY CLAMPING
57	20140	BELT, TIMING

▶DISTRIBUTOR HOUSING AND ROTOR (35 parts)

Ref	OEM Part #	Part Name
1	30-20066	BALL BEARING, DISTRIBUTOR HOUSING (UPPER)
2	11-54209	NUT, ROTOR SHAFT TO DISTRIBUTOR HOUSING
3	23-53539	SLEEVE, ROTOR SHAFT
4	393-3736A79	HOUSING ASSEMBLY, DISTRIBUTOR
5	53417	GROUND STRAP ASSEMBLY, DISTRIBUTOR TO CRANKCASE
6	10-62568	SCREW, GROUND STRAP ATTACHING (3/8")
7	58807A1	FLAME ARRESTOR, VENT - DISTRIBUTOR HOUSING
8	15-55853	SHIM, BALL BEARING TO DISTRIBUTOR HOUSING
9	30-26379	BALL BEARING, DISTRIBUTOR HOUSING ( LOWER)
10	15-21148A1	SHIM, BALL BEARING TO SPACER
11	23-53538	SPACER, ROTOR SHAFT
12	53-26406	RING, RETAINER - BALL BEARING TO DISTRIBUTOR HOUSING
13	393-4313	DISC, ROTOR
14	393-4312	ROTOR, DISTRIBUTOR
15	54-60768	CLAMP, DISTRIBUTOR CAP TO DISTRIBUTOR HSG. Comment: PART OF DISTRIBUTOR CAP ASSEMBLY
16	10-65774	SCREW, DISTRIBUTOR CAP CLAMP (1 1/8") Comment: PART OF DISTRIBUTOR CAP ASSEMBLY
17	11-26768	NUT, DISTRIBUTOR CAP CLAMP SCREW Comment: PART OF DISTRIBUTOR CAP ASSEMBLY
18	84-821945A2	CABLE ASSEMBLY, CAP TO COIL
19	25-26547	GROMMET, HIGH TENSION CABLE
20	332-2854T01	BOOT, HIGH TENSION CABLE TO COIL
21	85-94589	BOOT, HIGH TENSION CABLE
22	393-1293A1	BRUSH AND SPRING ASSEMBLY
23	58807A1	FLAME ARRESTOR, VENT - DISTRIBUTOR CAP
24	27-55896	GASKET, DISTRIBUTOR CAP
25	33-896329827	SPARK PLUG (CHAMPION L-76V)
26	8M0084600	CONNECTOR, SPARK PLUG LEAD
27	85-63709A1	PROTECTOR, SPARK PLUG LEAD
28	85-94589	BOOT, SPARK PLUG LEAD TO DISTRIBUTOR
28A	23-622381	SLEEVE, SPARK PLUG LEAD (7")
29	25-26547	GROMMET, SPARK PLUG LEADS
30	45409	WIRE RETAINER, HIGH TENSION LEADS
31	45392	BRACKET, FRONT - WIRE RETAINER
32	47398	BRACKET, REAR - WIRE RETAINER
33	10-62568	SCREW, FRONT AND REAR BRACKET ATTACHING
34	45391	SPACER, RUBBER - HIGH TENSION LEADS

▶DRIVE SHAFT HOUSING ASSEMBLY (39 parts)

Ref	OEM Part #	Part Name
1	1575-5240A4	DRIVE SHAFT HOUSING ASSEMBLY
2	16-56295	STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING (2 11/16")
3	19-64649	PLUG, PLASTIC - TRIM TAB SCREW HOLE
5	37417	COVER, TRIM - DRIVE SHAFT HOUSING
6	10-57807	SCREW, TRIM COVER TO BOTTOM COWL
6A	25-92012	GROMMET, PLASTIC - TRIM COVER SCREW
6B	46933A2	GROUND STRAP ASSEMBLY, TRIM COVER SCREW
6C	10-62568	SCREW, GROUND STRAP ATTACHING
7	32-62864	TUBE, WATER INLET
8	65370	TUBE, EXHAUST
8A	65638	BOOT, TUBE MOUNT
11	11-69254	NUT, POWERHEAD STUDS (3/8-24)
12	12-20553	WASHER, POWERHEAD STUDS
14	52887	GUIDE, PUSH ROD - REVERSE LOCKING NOT USED WITH FULL POWER
15	47591	ROD, PUSH - REVERSE LOCK NOT USED WITH FULL POWER
16	11-69254	NUT, JAM - PUSH ROD NOT USED WITH FULL POWER
17	47559	YOKE, PUSH ROD NOT USED WITH FULL POWER
19	18-25191	COTTER PIN, PUSH ROD PIN NOT USED WITH FULL POWER
20	75297	MOUNT, RUBBER - UPPER
21	12-47840	WASHER, RUBBER - UPPER MOUNT BOLT
22	12-31263	WASHER, UPPER MOUNT BOLT
23	11-8M0204653	NUT, UPPER MOUNT BOLT
24	75300	MOUNT, RUBBER - LOWER
25	10-75284	SCREW, LOWER MOUNT (5 1/2")
26	12-49339	WASHER, LOWER MOUNT SCREW
27	11-25096	NUT, LOWER MOUNT SCREW
28	25067	BUMPER, RUBBER - LOWER MOUNTING SCREW
30	11-8M0204653	NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS
31	12-45176	WASHER, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS
32	11-29489	NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS
33	12-45176	WASHER, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS
34	35608	CLAMP, LOWER MOUNT TO DRIVE SHAFT HOUSING
35	24-35522	SPRING, TENSION - LOWER MOUNT CLAMP
36	10-29256	SCREW, LOWER MOUNT CLAMP TO DRIVE SHAFT HOUSING
37	35474T	COVER, LOWER MOUNT CLAMP
38	11-35521	NUT, LOWER MOUNT CLAMP COVER
39	10-29722	SCREW, COVER TO LOWER CLAMP MOUNT
40	62497	BRACKET, SUPPORT - DRIVE SHAFT
41	10-48409	SCREW, SUPPORT BRACKET ATTACHING (5/8")

▶END CAP, MANIFOLD AND EXHAUST COVERS (35 parts)

Ref	OEM Part #	Part Name
1	852-7408A2	CYLINDER BLOCK AND CRANKCASE ASSEMBLY
2	1134-3197A1	END CAP ASSEMBLY
3	26-41953	OIL SEAL, END CAP
4	25-47254	"O" RING
5	15-47248A1	SHIM, END CAP TO CRANKCASE (.006-8-10)
6	10-30225	SCREW, END CAP MOUNTING
7	1148-5410T1	END CAP ASSEMBLY, LOWER
9	26-41953	OIL SEAL, END CAP
10	25-32546	"O" RING, END CAP
11	15-20085A1	SHIM, END CAP TO CRANKCASE (.002-3-5-10)
12	10-30225	SCREW, END CAP MOUNTING (1")
13	71808	COVER, WATER JACKET - CYLINDER BLOCK
14	27-721421	GASKET, WATER JACKET COVER
15	10-53167T	SCREW, WATER JACKET COVER TO CYLINDER BLOCK (7/8")
16	12-8M0042642	WASHER, WATER JACKET COVER FASTENING SCREW
17	27-854952	GASKET, CYLINDER BLOCK TO BAFFLE PLATE
18	757781	PLATE, BAFFLE - EXHAUST MANIFOLD
19	27-854972	GASKET, BAFFLE PLATE TO EXHAUST MANIFOLD COVER
20	99896A1	COVER, EXHAUST MANIFOLD
21	10-53576	SCREW, MANIFOLD COVER MOUNTING
22	22-328022	PLUG, PIPE - EXHAUST MANIFOLD COVER
23	1023-8368A1	COVER, CYLINDER BLOCK
24	27-981853	GASKET, CYLINDER BLOCK COVER
25	10-8M0214943	SCREW, COVER MOUNTING (1")
27	22-68307	PLUG, PIPE - CYLINDER BLOCK COVER
28	37440	BRACKET, MOUNT SUPPORT - CYLINDER BLOCK
29	10-35386	SCREW, BRACKET TO CYLINDER BLOCK (1")
30	66094	COVER, TRANSFER PORT (BOTTOM)
31	27-64941	GASKET, TRANSFER PORT COVER
32	10-28636	SCREW, TRANSFER PORT COVER MOUNTING (3/4")
33	43352	POINTER, TIMING
34	10-28636	SCREW, TIMING POINTER ATTACHING (3/4")
35	12-35462	WASHER, TIMING POINTER SCREW
36	46933A3	GROUND STRAP ASSEMBLY, EXHAUST COVER
37	10-62568	SCREW, GROUND STRAP ATTACHING (3/8")

▶EXHAUST EXTENSION PLATE (20 parts)

Ref	OEM Part #	Part Name
1	43289A2	PLATE ASSEMBLY, EXHAUST EXTENSION
2	23-27132	BUSHING, NYLON - EXHAUST EXTENSION PLATE
3	37918	SEAL, EXHASUT EXTENSION PLATE
4	99358	STRIP, RETAINING - EXHAUST EXTENSION PLATE SEAL
5	10-37571	SCREW, SEAL AND RETAINING STRIP TO EXT. PLATE (1/2")
6	17-23784	DOWEL PIN, EXHAUST EXTENSION PLATE
7	27-692381	GASKET, POWERHEAD TO EXTENSION PLATE Comment: 4
8	10-66023	SCREW, ADAPTOR PLATE TO HOUSING PLATE (2")
10	10-66023	SCREW, HOUSING PLATE TO DRIVE SHAFT HSG. (2")
11	27-661021	GASKET, PLATE TO DRIVE SHAFT HSG. PLATE Comment: 4
14	26-60898	SEAL, DRIVE SHAFT HOUSING PLATE
15	43290A4	PLATE ASSEMBLY, DRIVE SHAFT HOUSING
16	26-38970	SEAL, RUBBER - WATER INLET TUBE Comment: 4
17	17-23784	DOWEL PIN, DRIVE SHAFT HOUSING PLATE
18	27-62362	GASKET, MEGAPHONE TO DRIVE SHAFT HOUSING PLATE Comment: 4
19	99699	MEGAPHONE, EXHAUST
20	10-60480	SCREW, MEGAPHONE TO DRIVE SHAFT HOUSING PLATE (1 1/8")
21	12-8M0204649	WASHER, MEGAPHONE SCREW
22	12-20553	WASHER, POWERHEAD STUD
23	11-82671013	NUT, POWERHEAD STUD

▶FLYWHEEL ASSEMBLY AND STATOR (15 parts)

Ref	OEM Part #	Part Name
1	19-45907	PLUG, FLYWHEEL PULLER THREADS
2	11-52901	NUT, FLYWHEEL (PART OF A-436-6646A2 CRANKSHAFT ASSEMBLY)
3	12-33001	WASHER, FLYWHEEL NUT
4	225-2494A37	FLYWHEEL ASSEMBLY, COMPLETE - SERIAL GROUP #2
5	10-32417	SCREW, FLEXIBLE PLATE TO FLYWHEEL (5/8")
6	10-68997	SCREW, PLATE/HUB TO FLEX. PLATE (7/8")
7	17-26618	PIN, DOWEL - PULLEY TO FLYWHEEL
8	29788	FLANGE, FLYWHEEL PULLEY
9	30306	PULLEY, FLYWHEEL
10	29787	HUB, FLYWHEEL PULLEY
11	398-4793	STATOR, ALTERNATOR
12	10-75840	SCREW, STATOR TO UPPER END CAP (7/8")
13	54-22627	CLIP, STATOR/WIRING HARNESS LEADS FASTENING (1/2")
14	10-62568	SCREW, STATOR LEAD CLIP FASTENING (3/8")
15	8M0084613	"D" WASHER, CLIP FASTENING SCREW

▶FUEL PUMP AND FUEL LINE ASSEMBLY (29 parts)

Ref	OEM Part #	Part Name
1	66530A2	FUEL PUMP ASSEMBLY
2	21-30430A7	CHECK VALVE ASSEMBLY
3	89031A1	DIAPHRAGM ASSEMBLY
8	35-59072	SCREEN, FILTER - INLET
9	23004	RETAINER, CHECK VALVE
10	10-43725	SCREW, RETAINER TO FUEL PUMP (1/4")
12	35-91078A1	COVER, FUEL INLET
13	10-37370	SCREW, COVER TO FUEL PUMP (5/8")
18	22-19688	FITTING, PULSE LINE (90 )
19	24-68434	SPRING, PULSE LINE
20	32-8M0108355	PULSE LINE (3 1/4")
21	54-68424	CLAMP, FUEL LINE ATTACHING
22	22-19688	FITTING, PULSE LINE TO TRANSFER COVER (90 )
23	32-8M0108355	FUEL LINE, ADAPTOR TO FUEL PUMP (6 3/4")
24	22-63981	ELBOW, FUEL LINE TO ADAPTOR
25	32-8M0108355	FUEL LINE, FUEL PUMP TO UPPER CARBURETOR (15 3/4")
26	54-22627	CLIP, FUEL LINE ATTACHING
27	10-62568	SCREW, FUEL LINE CLIP (3/8")
28	8M0084613	"D" WASHER, FUEL LINE CLIP SCREW
29	22-66328	FITTING, TEE - UPPER CARBURETOR
30	22-64706001	FITTING, TEE - CENTER CARBURETOR
31	22-19688	FITTING, ELBOW - LOWER CARBURETOR
32	32-8M0108355	FUEL LINE, CARBURETOR TO CARBURETOR (6 1/4")
33	22833	ADAPTOR, CHECK UNIT (FUEL LINE)
34	23069	STEM, CHECK UNIT ADAPTOR
35	24-23067T	SPRING, ADAPTOR STEM
36	25-16524	"O" RING, ADAPTOR STEM
37	30188	CUP WASHER, ADAPTOR
38	10-69029	SCREW, ADAPTOR TO BOTTOM COWL (1 3/4")

▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) (49 parts)

Ref	OEM Part #	Part Name
-	1623-7339A3	GEAR HOUSING ASS'Y, COMP. SEE NOTE BELOW
--	12-8M0204663	WASHER, FLUSHING PLUG
1	1655-7333T23	GEAR HOUSING ASS'Y SERIAL GROUP #2
1A	22-85822A10	CONNECTOR ASSEMBLY, SPEEDOMETER -SERIAL GROUP #2
2	17-8M0084726	DOWEL PIN, GEAR HOUSING LOCATING
3	16-57921	STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (4'0
4	16-8M0133358	STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (2 1/16")
5	16-8M0034463	STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 3/8")
6	16-306671	STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 1/8")
7	31-32898T	BEARING, ROLLER - DRIVE SHAFT
8	45-69250	DRIVE SHAFT
9	43-68548T3	GEAR, PINION - DRIVE SHAFT
10	11-35921	NUT, PINION GEAR TO DRIVE SHAFT
11	15-57007A1	SHIM, BALL BEARING TO BASE
12	31-69220T	ROLLER BEARING, DRIVE SHAFT
14	27-8M0214962	GASKET, WATER PUMP BASE
15	25-8M0214923	"O" RING, WATER PUMP BASE
16	46-69222A1	WATER PUMP BASE ASSEMBLY
17	26-94038	OIL SEAL, WATER PUMP BASE
18	26-16977	OIL SEAL, WATER PUMP BASE
19	17-35973	DOWEL PIN, WATER PUMP BASE TO WATER PUMP BODY
20	27-8M0090319	GASKET, LOWER - WATER PUMP BASE TO FACE PLATE
21	8M0204677	PLATE, FACE - WATER PUMP BASE TO WATER PUMP BODY
22	27-858524	GASKET, UPPER - FACE PLATE TO WATER PUMP BODY
23	46-96148T1	WATER PUMP BODY ASSEMBLY
24	48752T	INSERT, WATER PUMP BODY
26	26-38970	SEAL, RUBBER - WATER INLET TUBE
27	47-89984T4	IMPELLER, WATER PUMP
28	28-8M0214992	KEY, IMPELLER DRIVE
29	10-30720	SCREW, WATER PUMP BODY TO GEAR HOUSING (2 1/4")
30	13-26992	LOCKWASHER, WATER PUMP BODY SCREW
31	12-8M0204649	WASHER, WATER PUMP BODY FASTENING SCREW AND STUD
32	11-35888	NUT, WATER PUMP FASTENING SCREW
33	12-36001	WASHER, WATER PUMP BODY FASTENING STUD
34	11-82670911	NUT, WATER PUMP BODY FASTENING STUD
35	25-8M0214918	RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT)
36	23-29804T	SLEEVE, GUIDE - WATER INLET TUBE
37	37641001	SEAL, EXHAUST ELBOW
38	38051	PLATE, SUPPORT - EXHAUST TUBE SEAL
39	76062A1	SHAFT ASSEMBLY, SHIFT - LOWER
40	53-29641	"E" RING, RETAINING - SHIFT SHAFT
41	25-25439	"O" RING, SHIFT SHAFT BUSHING
42	23-77631A2	BUSHING ASSEMBLY, SHIFT SHAFT
43	26-8M0204708	OIL SEAL, SHIFT SHAFT BUSHING
44	12-77674	WASHER, RUBBER - SHIFT SHAFT BUSHING
45	78036	SPACER, LOWER - REVERSE LOCKING Comment: NOT USED WITH FULL POWER TRIM
46	43308T1	CAM, REVERSE LOCKING Comment: NOT USED WITH FULL POWER TRIM
47	22-8M0058389	PLUG, DRAIN (MAGNETIC)
48	12-191833	WASHER, GREASE FILLER AND VENT HOLE SCREW

▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) (31 parts)

Ref	OEM Part #	Part Name
--	30-31265	BALL BEARING, REVERSE GEAR
1	1655-7333T23	GEAR HOUSING ASS'Y - SERIAL GROUP #2
49	760394	CAM, SHIFT - SERIAL GROUP #2
50	30625	FOLLOWER, CAM
51	30624	SLIDE, CROSS PIN
52	24-30622	SPRING, COMPRESSION - CAM FOLLOWER
53	15-30923A1	SHIM, BEARING OUTER RACE TO HOUSING (.002-3-5-10)
54	31-30894A1	TAPERED ROLLER BEARING ASSEMBLY
55	31-30895T	BEARING, ROLLER - FORWARD GEAR
56	43-68447T1	FORWARD GEAR
57	52-822539T	RATCHET, SLIDING GEAR
58	17-8M0100263	PIN, CROSS - RATCHET TO PROPELLER SHAFT
59	24-30893	SPRING, RETAINING - CROSS PIN
60	44-93003	SHAFT, PROPELLER
61	43-68347T	REVERSE GEAR
62	12-71143A1	WASHER, THRUST - BEARING CARRIER TO GEAR HOUSING
63	25-29976	"O" RING, BEARING CARRIER
64	73800A1	BEARING CARRIER ASSEMBLY
65	31-30956T	BEARING, ROLLER - BEARING CARRIER
66	26-8M0204670	OIL SEAL, BEARING CARRIER
67	28-30281	KEY, LOCATING - BEARING CARRIER
68	14-52700	TAB WASHER, GEAR HOUSING COVER
69	52699	COVER, GEAR HOUSING
70	97-31640Q4	TRIM TAB, GEAR HOUSING
71	10-66024	SCREW, TRIM TAB TO GEAR HOUSING (1 3/4")
72	12-45176	WASHER, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS
73	11-8M0204653	NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS
74	10-65210	SCREW, GEAR HOUSING TO DRIVE SHAFT HOUSING (1")
75	13191Q01	THRUST HUB AND WASHER ASSEMBLY
76	14-816629Q	TAB WASHER, PROPELLER NUT
77	11-52707Q1	NUT, PROPELLER

▶HYDRAULIC PUMP AND CONTROL VALVE (40 parts)

Ref	OEM Part #	Part Name
1	92975A32	HYDRAULIC PUMP ASSEMBLY (SEE NOTE BELOW)
2	25-48171	"O" RING, HYDRAULIC PUMP TO MANIFOLD PLATE
3	10-79953Q04	SCREW, FILLER - HYDRAULIC PUMP
4	12-191833	WASHER, SEALING - HYDRAULIC PUMP FILLER SCREW
5	10-62269	SCREW, VENT - HYDRAULIC PUMP
7	32979	BATTERY LEAD (POSITIVE)
8	32988	BATTERY LEAD (NEGATIVE)
9	45336	PLATE, MANIFOLD
10	25-48171	"O" RING, PUMP TO MANIFOLD PLATE (SEE REFERENCE #2)
11	25-45254	"O" RING, CONTROL VALVE TO MANIFOLD PLATE (3/4" O.D.0
12	25-48171	"O" RING, CONTROL VALVE TO MANIFOLD PLATE (1/2" O.D.)
13	25-45253	"O" RING, CONTROL VALVE TO MANIFOLD PLATE (5/8" O.D.)
14	10-56500	SCREW, VALVE AND MANIFOLD PLATE TO PUMP (1 1/4")
15	13-26992	LOCKWASHER, CONTROL VALVE AND MANIFOLD PLATE SCREW
17	22-46008	PLUG, CONTROL VALVE (1/2-20")
18	84-74023A1	CONNECTOR AND HARNESS
22	45377T	BRACKET, MOUNTING - HYDRAULIC PUMP TO BOAT
23	10-35386	SCREW, MOUNTING BRACKET TO HYDRAULIC PUMP (1")
24	13-39107	LOCKWASHER, MOUNTING BRACKET SCREW
25	11-21908	NUT, MOUNTING BRACKET SCREW
26	10-68298	BOLT, HYDRAULIC PUMP TO BOAT (3 1/4")
27	11-82670912	NUT, HYDRAULIC PUMP BOLT
28	89-853654A1	STARTER SOLENOID
29	10,13-26996	LOCKWASHER, STARTER SOLENOID TERMINAL
30	10,11-68219	NUT, STARTER SOLENOID TERMINAL
31	13-8M0204647	LOCKWASHER, STARTER SOLENOID TERMINAL (5/16")
32	11-8M0204668	NUT, STARTER SOLENOID TERMINAL (5/16")
33	46265	BOOT, RUBBER - STARTER SOLENOID TERMINAL
34	74407T	BRACKET, MOUNTING - STARTER SOLENOID
35	10-21140	SCREW, MOUNTING BRACKET TO HYDRAULIC PUMP (1/2")
36	13-26992	LOCKWASHER, MOUNTING BRACKET SCREW
37	11-24656	NUT, MOUNTING BRACKET TO HYDRAULIC PUMP THRU BOLT
38	269011	BUMPER, RUBBER - SOLENOID BRACKET
39	55992	BATTERY LEAD (NEGATIVE)
40	74406	BRACKET, MOUNTING - STARTER SOLENOID
41	10-69028	SCREW, MOUNTING BRACKET TO HYDRAULIC PUMP (3/4")
42	13-26992	LOCKWASHER, MOUNTING BRACKET SCREW
43	10-34290	SCREW, STARTER SOLENOID TO MOUNTING BRACKET (5/8")
44	13-26992	LOCKWASHER, STARTER SOLENOID SCREW
45	11-21825	NUT, STARTER SOLENOID SCREW

▶HYDRAULIC PUMP ASSEMBLY (18 parts)

Ref	OEM Part #	Part Name
1	25-48171	"O" RING, HYDRAULIC PUMP
2	392-7734	VALVE BODY AND GEAR ASSEMBLY
3	392-2618	CAN, VALVE BODY
4	10-20411	SCREW, VALVE BODY TO RESERVOIR
5	392-7735	SEAL, RESERVOIR TO VALVE BODY AND GEAR
6	392-2939	RESERVOIR ASSEMBLY
7	10-62269	SCREW, VENT - HYDRAULIC PUMP
8	10-79953Q04	SCREW, FILLER - HYDRAULIC PUMP
9	12-191833	WASHER, SEALING - FILLER SCREW
10	392-2623	WASHER, THRUST - ARMATURE
11	392-2943	ARMATURE, FIELD AND FRAME
12	392-2942	FIELD AND FRAME ASSEMBLY
13	392-2944	BALL, COMMUTATOR END PLATE
14	392-2940	PLATE ASSEMBLY, COMMUTATOR END
15	392-8989	BRUSH SET, COMMUTATOR END PLATE
16	392-2529	SPRING SET, BRUSH TENSION
17	392-2938	BOLT SET, THRU - PLATE AND FRAME TO RESERVOIR
18	13-26996	LOCKWASHER, THRU BOLT

▶IGNITION COIL (10 parts)

Ref	OEM Part #	Part Name
1	332-4895T2	IGNITION COIIL ASSEMBLY
2	72015	PAD, RUBBER - IGNITION COIL
3	63195	COVER, IGNITION COIL
4	10-88856	SCREW, COIL TO CYLINDER BLOCK (2")
5	12-30164	WASHER, COIL SCREW
6	84-60466A1	CABLE ASSEMBLY
7	10,11-45076	NUT, IGNITION COIL TERMINAL
8	84-66054A2	CABLE ASSEMBLY, COIL TO SWITCH BOX
9	10-62568	SCREW, IGNITION COIL WIRE TO SWITCH BOX (3/8")
10	69190	PLATE, COIL MOUNTING

▶POWER TRIM CYLINDER REPAIR KITS (1 parts)

Ref	OEM Part #	Part Name
12	64505A1	RETAINER ASSEMBLY, PISTON

▶STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES (39 parts)

Ref	OEM Part #	Part Name
1	84-69236A1	WIRING HARNESS, INTERNAL
3	54-76368	CLAMP, WIRING HARNESS TO BOTTOM COWL
4	10-690201	SCREW, WIRING HARNESS CLAMP TO BOTTOM COWL (7/8")
5	13-26996	LOCKWASHER, WIRING HARNESS CLAMP SCREW
6	12-30164	WASHER, WIRING HARNESS CLAMP SCREW
7	24-28975	SPRING, GARTER - INTERNAL WIRING HARNESS
8	10-98256	SCREW, GROUND WIRE TO BOTTOM COWL
9	13-26992	LOCKWASHER, GROUND WIRE SCREW
10	54-648552	CLIP, STATOR LEADS TO BLOCK (1/8")
11	10-62568	SCREW, WIRING HARNESS TO FRONT BRACKET (3/8")
12	8M0084613	"D" WASHER, WIRING HARNESS CLIP SCREW
13	45559	TERMINAL BLOCK, STATOR LEADS
14	10-62568	SCREW, STATOR LEADS TO TERMINAL BLOCK (3/8")
15	332-2986A25	SWITCH BOX ASSEMBLY
16	11-45076	NUT, SWITCH BOX TERMINAL
17	10-29794	SCREW, SWITCH BOX (3/8")
18	10-64279	SCREW, SWITCH BOX TO FRONT MOUNTING BRACKET (3/4")
19	11-8M0207775	NUT, SWITCH BOX SCREW
20	84-93389A12	CABLE, WIRE - STARTER MOTOR TO FRONT SUPPORT BRACKET
21	10-69035	SCREW, WIRE CABLE TO STARTER MOTOR
22	8M0043376	STOP, RUBBER - STARTER MOTOR
23	23-56774	SPACER, COLLAR TO TOP MOUNTING CAP
24	23-8M0034918	COLLAR, RUBBER - STARTER MOTOR MOUNT
25	50-898265010	STARTER MOTOR ASSEMBLY
26	13-26992	LOCKWASHER, STARTER MOTOR TERMINAL
27	11-64015	NUT, STARTER MOTOR TERMINAL
28	89-853654A1	SOLENOID, STARTER
29	10-38601	SCREW, SOLENOID TO BOTTOM COWL (5/8")
30	13-26992	LOCKWASHER, STARTER SOLENOID FASTENING SCREW
31	269011	BUMPER, RUBBER - STARTER SOLENOID
32	10,13-26996	LOCKWASHER, SOLENOID TERMINAL
33	10,11-68219	NUT, SOLENOID TERMINAL
34	84-93388A8	CABLE, WIRE - STARTER MOTOR TO SOLENOID
35	13-8M0204647	LOCKWASHER, SOLENOID TERMINAL (5/16")
36	11-8M0204668	NUT, SOLENOID TERMINAL (5/16")
37	46265	BOOT, SOLENOID TERMINAL
38	8M0058226	RECTIFIER ASSEMBLY
39	10-37656	SCREW, RECTIFIER TO FRONT BRACKET (5/8")
42	11-45076	NUT, STATOR LEADS TO RECTIFIER

▶SWIVEL BRACKET ASSEMBLY (17 parts)

Ref	OEM Part #	Part Name
1	1490-7256A2	SWIVEL BRACKET ASSEMBLY
2	23-69132	BUSHING, REVERSE LOCK PIVOT SHAFT
3	23-69341	BUSHING, SWIVEL BRACKET
4	12-69342	WASHER, SWIVEL PIN - UPPER
5	26-37448	OIL SEAL, SWIVEL BRACKET
6	10-47828	SCREW, DRIVE - SWIVEL BRACKET
7	22-8M0169589	FITTING, GREASE - SWIVEL BRACKET
10	12-37429	WASHER, SWIVEL PIN - LOWER
11	28205T	STRAP STOP, DRIVE SHAFT HOUSING TO SWIVEL BRACKET
12	10-56743	SCREW, STRAP STOP TO DRIVE SHAFT HOUSING (3 1/8")
13	11-25269	NUT, STRAP STOP FASTENING SCREW
14	17-73594A2	SWIVEL PIN AND ARM ASSEMBLY
15	73984T	YOKE, BOTTOM
16A	53-73591	RETAINING RING, BOTTOM YOKE ATTACHING
17	28203	BUMPER, STEERING ARM
18	10-49554	BOLT, STEERING ARM TO UPPER MOUNT (5 7/8")
19	11-8M0204653	NUT, STEERING ARM BOLT FASTENING

▶TOP COWL AND SUPPORT BRACKETS (35 parts)

Ref	OEM Part #	Part Name
1	2114-7934T	COWL, TOP (WITHOUT DECALS)
2	52733A9	RETAINER ASSEMBLY, TOP COWL
3	35496	PAD, BUMPER - TOP COWL RETAINER
4	10-74824	SCREW, RETAINER TO TOP COWL (1 1/4")
5	13-39107	LOCKWASHER, RETAINER TO TOP COWL SCREW
6	76370	SHIELD, TOP COWL - REAR
7	10-37370	SCREW, SHIELD TO TOP COWL (5/8")
8	13-37371	LOCKWASHER, SHIELD SCREW
9	47341A11	ROPE, STARTER (FOR MANUAL STARTING ONLY)
10	52739	HINGE, COWL LATCH - TOP COWL
11	94918F1	LEVER, COWL LATCHHINGE
12	17-58998	PIN, ROLL - COWL LATCH LEVER TO HINGE
13	55455	HOOK, TOP COWL LATCH - REAR
14	10-22956	SCREW, REAR HOOK TO TOP COWL (7/8")
15	13-26992	LOCKWASHER, REAR HOOK MOUNTING SCREW
16	79897A4	FRAME ASSEMBLY, TOP COWL SUPPORT - SERIAL GROUP #2
17	37-73291	DECAL, TIMING (FLYWHEEL) - SERIAL GROUP #1
18	46096	MOUNT, RUBBER - TOP COWL FRAME (HEAVY DUTY)
19	11-35888	NUT, RUBBER MOUNT TO TOP COWL FRAME
20	86472	BRACKET, TOP COWL SUPPORT - REAR
21	31014	MOUNT, RUBBER - REAR SUPPORT BRACKET
22	13-26992	LOCKWASHER, RUBBER MOUNT TO REAR SUPPORT BRACKET
23	11-29598	NUT, RUBBER MOUNT TO REAR SUPPORT BRACKET
24	10-37562	SCREW, REAR BRACKET TO FRAME (1")
26	13-8M0204647	LOCKWASHER, REAR BRACKET SCREW
27	10-37562	SCREW, REAR BRACKET TO BOTTOM COWL (1")
28	13-8M0204647	LOCKWASHER, REAR SUPPORT BRACKET SCREW
29	42706A1	BRACKET ASSEMBLY, TOP COWL - FRONT
30	10-60411	SCREW, FRONT BRACKET TO BOTOM COWL (1 1/4")
31	13-26992	LOCKWASHER, FRONT SUPPORT BRACKET SCREW
32	10-55511	SCREW, FRONT BRACKET TO TOP COWL FRAME (1 1/2")
33	13-8M0204647	LOCKWASHER, FRON TSUPPORT BRACKET SCREW
34	37640	MOUNT, RUBBER FRONT SUPPORT BRACKET
35	13-8M0204647	LOCKWASHER, RUBBER MOUNT TO FRON TSUPPORT BRACKET
36	11-28770	NUT, RUBBER MOUNT TO FRONT SUPPORT BRACKET

▶TRIM CYLINDERS AND HYDRAULIC HOSES (48 parts)

Ref	OEM Part #	Part Name
1	92194A14	TRIM CYLINDER ASSEMBLY (SEE D7 FOR REPAIR KIT)
1A	22-8M0169589	GREASE FITTING
2	10-45265	SCREW, BLEED - SHOCK CYLINDER
3	25-45016	"O" RING, SHOCK CYLINDER BLEED SCREW
4	10-45264	SCREW, SHOCK CYLINDER TO LOWER SHOCK PIN (1 9/16")
5	23-45280	SPACER, SHOCK CYLINDER - LOWER
6	23-94907A1	BUSHING, RUBBER - SHOCK CYLINDER
7	89108A3	BRACKET, MOUNTING - SHOCK CYLINDER (PORT)
8	10-45263	SCREW, MOUNTING BRACKET TO UPPER SHOCK PIN (2 1/4")
9	10-68298	BOLT, MOUNTING BRACKET TO BOAT TRANSOM (3 1/4")
10	12-68410	WASHER, MOUNTING BRACKET BOLT
11	11-82670912	NUT, MOUNTING BRACKET BOLT
12	89807A1	BRACKET ASSEMBLY, MOUNTING - SHOCK CYLINDER (STARBOARD)
13	26-70608	OIL SEAL, STARBOARD MOUNTING BRACKET
14	89290	PLUNGER, LIMIT SWITCH ACTUATING
15	24-95881	SPRING, TENSION - LIMIT SWITCH PLUNGER
16	16-45282	STUD, MOUNTING BRACKET AND CLAMP BRACKET
17	13-8M0204647	LOCKWASHER, MOUNTING BRACKET TO CLAMP BRACKET STUD
18	11-28770	NUT, MOUNTING BRACKET TO CLAMP BRACKET STUD
19	10-45328	SCREW, SHOCK CYLINDER TO MOUNTING BRACKET (3 9/16")
20	12-37807	WASHER, SHOCK CYLINDER SCREW (STARBOARD ONLY)
21	11-20696	NUT, SHOCK CYLINDER SCREW
22	24-24390	SPRING, TENSION - ADJUSTING STUD
23	16-8M0034461	STUD, ADJUSTING - CUT-OUT LIMIT SWITCH (15/16")
24	11-859124	NUT, JAM - LIMIT SWITCH ADJUSTING STUD
25	99897	CAM, LIMIT SWITCH ADJUSTING STUD
26	86967	PLATE, RETAINING - LIMIT SWITCH CAM
27	10-68513	SCREW, RETAINING PLATE AND CAM TO SHOCK CYLINDER (3/8")
28	13-26996	LOCKWASHER, RETAINING PLATE AND CAM SCREW
29	45326A2	SWITCH ASSEMBLY, CUT-OUT LIMIT
30	23-45354	BUSHING, RUBBER - CUT-OUT LIMIT SWITCH
31	10-47255	SCREW, CUT-OUT LIMIT SWITCH TO MOUNTING BRACKET (9/16")
32	45287	COVER, LIMIT SWITCH
33	27-45275	GASKET, LIMIT SWITCH COVER
34	10-24942	SCREW, LIMIT SWITCH COVER TO MOUNTING BRACKET (7/16")
35	87774A1	COVER, INLET - TRANSOM
36	27-45274	GASKET, INLET COVER
37	25-45507	GROMMET, RUBBER - INLET COVER
38	10-32866	SCREW, INLET COVER TO BOAT (2")
39	12-20878	WASHER, INLET COVER SCREW
40	11-8M0204718	NUT, INLET COVER SCREW
41	32-88005	HOSE, TRIM - CYLINDER TO CONTROL VALVE (5') - 13/32" O.D.
42	32-88006	HOSE, LIFT - CYLINDER TO CONTROL VALVE (5') - 17/32" O.D.
43	23-35977	GROMMET, RUBBER - LIFT HOSE AND TRIM HOSE
44	73519A1	TILT STOP
45	69259	TUBE, MOUNTING - TILT STOP
46	77669	PIN, MOUNTING TUBE
47	18-36002	COTTER PIN, MOUNTING TUBE PIN

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 1500XS running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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