Mercury 115 (4 CYL.) (0T980000 THRU 0T999999) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 115 (4 CYL.). Scroll down for exploded parts diagrams (34), specifications, and maintenance reference.

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8M0084173 8M0045112 Voltage Regulator/Rectifier for Mercury Force | JLM Marine
8M0084173 8M0045112 Voltage Regulator/Rectifier for Mercury Force | JLM Marine
$28.99
$28.99
files/24RR335.pngDefault Title
$28.99
89-817109A1 Solenoid Relay for Mercury Force | JLM Marine
89-817109A1 Solenoid Relay for Mercury Force | JLM Marine
$18.04
$18.04
files/12_80ed4d3a-3b57-4613-9512-bb4e07013020.jpgDefault Title
$18.04
fuel pump diaphragm kit for mercury 30-275 hp 18-7817, jlm marine, black and white gaskets and white components on white background
Kit de diafragma de bomba de combustible para Mercury 30-275 HP 18-7817
$20.99
$20.99
files/Fuel_Pump_Diaphragm_Kit_for_Mercury_30-275_HP__18-7817_-_JLM_MARINE-8288095.jpgDefault Title
$20.99
magnetic oil plug 8m0058389 jlm marine for mercury mariner outboard mercruiser sterndrive stainless steel with yellow gasket
Tapón de aceite magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 8M0058389
$15.90
$15.90
files/Lower_Unit_Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive___8M0058389_-_JLM_MARINE-8287063.jpgDefault Title
$15.90
Outboard Thermostat – Fits Mercury Marine 6 - 15 HP Two - Stroke Outboards (Replaces 14586) - JLM Marine Boat Parts Limited
Termostato para motores fueraborda Mercury Marine de 6 a 15 HP 18-3549
$17.99
$17.99
files/Outboard_Thermostat_for_Mercury_Marine_6-15_HP_Outboard_Motors__18-3549_-_JLM_MARINE-8286891.jpgDefault Title
$17.99
photo of a white JLM Marine inline fuel filter with ribbed plastic body, tapered top fitting, and barbed bottom fitting for OMC 5.5/5.8L engines
Filtro de combustible en línea para OMC 5 5.8 L 398327
$16.20
$16.20
files/Inline_Fuel_Filter_for_OMC_5_58_L_398327_-_JLM_MARINE-8286157.jpgDefault Title
$16.20
Water Pump Impeller Kit – Fits Honda 70–90 HP Outboard Motors (Replaces 47 - 43026Q02, 19210 - ZW1 - 003) - JLM Marine Boat Parts Limited
Impulsor de bomba de agua para Honda 30-250 HP 18-3056
$21.50
$21.50
files/Water_Pump_Impeller_for_Honda_30-250_HP___18-3056_-_JLM_MARINE-8288262.jpgDefault Title
$21.50
65W-24251-00 Inline Fuel Filter for Yamaha F30A F40A F30TLR F40BMLH F40MJH F40MLH F40BEJR F40BTLR F40TLR F40MSH F40EJR | JLM Marine
65W-24251-00 Inline Fuel Filter for Yamaha F30A F40A F30TLR F40BMLH F40MJH F40MLH F40BEJR F40BTLR F40TLR F40MSH F40EJR | JLM Marine
$15.99
$15.99
files/24FF302_1.jpgDefault Title
$15.99
photo jlm marine water pump impeller for mercury mariner honda 40-300 hp 47-43026t2 black six-blade star-shaped rubber impeller with central grey-lined opening
Impulsor de bomba de agua para Mercury/Mariner/Honda KIT DE BOMBA DE AGUA 40-300 HP 47-43026T2
$15.49
$15.49
files/Water_Pump_Impeller_for_Mercury-Mariner-Honda_WATER_PUMP_KIT_40-300_HP_47-43026T2_-_JLM_MARINE-8289750.jpgDefault Title
$15.49
27-151724 Carburetor Intake Gasket for Mercury Mariner 75HP 80HP 90HP 115HP | JLM Marine
27-151724 Carburetor Intake Gasket for Mercury Mariner 75HP 80HP 90HP 115HP | JLM Marine
$20.24
$20.24
files/WechatIMG971_1724232605.pngDefault Title
$20.24

Mercury 115 (4 CYL.) (0T980000 THRU 0T999999) Parts & Diagrams

🔎 Mercury 115 (4 CYL.) Reference Library — Exploded parts diagrams (34 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 115 (4 CYL.) is a 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve
Horsepower 115 HP
Displacement 2100 cc (2.1L)
Bore x Stroke 90 mm x 81 mm
Spark Plug (Type & Gap) NGK SILZKR7B11
Engine Oil Capacity 5.0 L (5.28 qt)
Recommended Engine Oil Mercury FourStroke Oil 10W-30
Gear Case Oil Capacity 24 fl oz (710 mL)
Idle Speed (in gear) 650 ± 50 RPM (in gear)
Full Throttle RPM Range 5000-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 115 (4 CYL.):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 115 (4 CYL.).

▶Accessories (1 parts) Accessories
Ref OEM Part # Part Name
- 858566A1 FLUSH KIT, Coastal
▶Attenuator Plate (24 parts) Attenuator Plate
Ref OEM Part # Part Name
- 27-13461A99 GASKET SET
1 27-151724 GASKET
2 44342A1 COVER
3 19-815784 CAP
4 NSS NOT SOLD SEPARATE, Timing
5 NSS NOT SOLD SEPARATE, Decal-Caution-Airbox
6 27-828479 GASKET
7 10-878609 SCREW, (#10-16 x .600)
8 44340A2 PLATE ASSEMBLY, Attenuator
9 12-4002217 WASHER
10 11-826365 NUT
11 39519 CUP
12 98889 LATCH
13 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.50 Inch Length)
14 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length)
15 8M0214940 TIE STRAP, (5.50 Inches)
16 22-830285 FITTING TEE
17 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 5.25 Inch Length)
18 825203T LINK, Throttle (Main)
19 193859 LINK ROD
20 11399A1 ARM ASSEMBLY
21 10-40056103 SCREW, (M5 x 6)
22 12-8M0204666 WASHER, (.203 x .500 x .032)
23 67748 ROLLER
▶Bleed System (16 parts) Bleed System
Ref OEM Part # Part Name
- 17791T97 POWERHEAD ASSEMBLY
1 32-892024122 TUBING, (240.00 Inches Bulk) Comment: (Cut to 9.00 Inch Length)
2 22-59169003 FITTING, Tee
3 32-892024122 TUBING, (240.00 Inches Bulk) Comment: (Cut to 9.00 Inch Length)
4 32-892024122 TUBING, (240.00 Inches Bulk) Comment: (Cut to 4.50 Inch Length)
5 32-892024122 TUBING, (240.00 Inches Bulk) Comment: (Cut to 2.50 Inch Length)
6 21-149126 CHECK VALVE
7 32-892024122 TUBING, (240.00 Inches Bulk) Comment: (Cut to 2.50 Inch Length)
8 32-892024122 TUBING, (240.00 Inches Bulk) Comment: (Cut to 2.50 Inch Length)
9 32-892024122 TUBING, (240.00 Inches Bulk) Comment: (Cut to 4.50 Inch Length)
10 32-892024122 TUBING, (240.00 Inches Bulk) Comment: (Cut to 2.50 Inch Length)
11 32-892024122 TUBING, (240.00 Inches Bulk) Comment: (Cut to 2.50 Inch Length)
12 32-892024122 TUBING, (240.00 Inches Bulk) Comment: (Cut to 2.50 Inch Length)
13 32-892024122 TUBING, (240.00 Inches Bulk) Comment: (Cut to 6.00 Inch Length)
14 32-892024122 TUBING, (240.00 Inches Bulk) Comment: (Cut to 1.50 Inch Length)
15 22-15133 FITTING
▶Bottom Cowl (22 parts) Bottom Cowl
Ref OEM Part # Part Name
1 100-8M0107327 BOTTOM COWL ASSEMBLY, Starboard
2 25-822556003 GROMMET
3 8M0109216 SEAL, (36.00 Inches)
4 100-8M0107328 BOTTOM COWL ASSEMBLY, Port
5 25-822555001 GROMMET
6 8M0109216 SEAL, (36.00 Inches)
7 8560552 SEAL
8 87-8M0042301 SWITCH ASSEMBLY
9 22-813613 FITTING
10 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 28.00 Inch Length)
11 21-817519A2 CHECK VALVE ASSEMBLY, Drain
12 10-82130040 SCREW, (M6 x 40)
13 8M0041366 HANDLE
14 23-812707 BUSHING
15 13-F2047 WASHER, Wave
16 8M0001081 CAM
17 12-8M0214930 WASHER
18 13-26992 LOCKWASHER, (.250) Stainless Steel
19 10-28635 SCREW, (.250-20 x .620) Stainless Steel
20 822363T1 RETAINER
21 11-401386 NUT, (M6) Stainless Steel
22 12-8M0214930 WASHER
▶Carburetor (26 parts) Carburetor
Ref OEM Part # Part Name
- 27-13461A99 GASKET SET
1 3301-884587T10 CARBURETOR, (125-WME 112-4)
2 NSS NOT SOLD SEPARATE, Gasket-Fuel Bowl
3 NSS NOT SOLD SEPARATE, Retaining Ring
4 1395-811693 BOWL, Fuel
5 1395-823632 SHAFT, Throttle (WME-111-1/3/4 and WME 112-1/3/4)
6 1395-8236321 SHAFT, Throttle (WME-111-2 and WME 112-2)
7 1395-8087461 LEVER, Throttle
8 1395-97241 VALVE, Throttle
9 1395-9594 FLOAT
10 F10064 SHAFT
11 10-95951 VALVE, Inlet Needle
12 1395-811694 PLUG KIT
13 1395-802731 SEAL (Consists of 4 Seals)
14 NSS NOT SOLD SEPARATE, Gasket-Cover Plate
15 27-151724 GASKET
16 10-F10155 SCREW, Throttle Valve
17 1395-811220 SCREW, Cover Plate
18 1395-808612 SCREW AND WASHER, (#8-32 x .750)
19 1395-811221 COVER PLATE
20 1399-3796 JET, (.076) (WME-112-3/4)(125)
21 1395-808738 GASKET
22 NSS NOT SOLD SEPARATE, Spring-Idle Needle
23 NSS NOT SOLD SEPARATE, Spring-Throttle Return
24 NSS NOT SOLD SEPARATE, Idle Needle
25 1395-823634 SCREW
▶Co-Pilot (10 parts) Co-Pilot
Ref OEM Part # Part Name
- 56-52148A7 CO-PILOT ASSEMBLY
1 521481 PILOT ROD
2 11-8M0103848 NUT ASSEMBLY
3 10-56500 SCREW, (.250-28 x 1.250)
4 12-77674 WASHER
5 821621 KNOB, Prong
6 873491 ROD
7 23-521512 BUSHING
8 12-8M0042642 WASHER, (.323 x .563 x .063) Stainless Steel
9 11-826709111 NUT, (.312-24) Stainless Steel
▶Crankshaft, Pistons and Connecting Rods (23 parts) Crankshaft, Pistons and Connecting Rods
Ref OEM Part # Part Name
- 17791T97 POWERHEAD ASSEMBLY
1 473-9193T5 CRANKSHAFT ASSEMBLY
2 43-43019A1 GEAR ASSEMBLY
3 30-43011T BEARING, Ball, Lower
4 28-91800 KEY, Woodruff
5 786611 WEAR SLEEVE
6 25-35126 O-RING, (.859 x .139)
7 39-818412A4 RING ASSEMBLY
8 42943A1 BEARING ASSEMBLY, Roller
9 NSS NOT SOLD SEPARATE, Roller Bearing
10 2704-821896A4 PISTON ASSEMBLY Comment: (.030 Oversize)
11 NSS NOT SOLD SEPARATE, Piston Pin
12 53-857196 LOCK RING
13 39-822321A2 RING SET, Piston Comment: (.030 Oversize)
14 646-818846T6 CONNECTING ROD ASSEMBLY
15 12-8M0012298 WASHER
16 29-8M0214954 BEARING, Needle
17 10-94320 SCREW, (.375-24 x 1.250)
18 31-844338A01 BEARING ASSEMBLY
19 NSS NOT SOLD SEPARATE, Roller Bearing
20 31-43013T3 BEARING ASSEMBLY, Roller, Upper
21 26-8M0214932 SEAL, Oil
22 25-823683 O-RING, (1.989 x .070) Comment: (1.989 x .070 Round)
▶Cylinder Block and Crankcase (56 parts) Cylinder Block and Crankcase
Ref OEM Part # Part Name
- 17791T97 POWERHEAD ASSEMBLY
1 877-9191T24 CYLINDER BLOCK
2 10-4009680 SCREW, (M10 x 80)
3 17-8M0036405 PIN (Bearing Race)
4 17-43044 PIN, Dowel
5 428842 COVER (Top)
6 76867 COVER (Bottom)
7 10-81742750 SCREW, (M8 x 50)
8 65848 CARRIER
9 25-64872 GROMMET
10 813801A1 CARRIER ASSEMBLY
11 21-42657A3 CHECK VALVE
12 21-891664 CHECK VALVE
13 16-892561001 STUD, (M10 x 136)
14 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
15 11-40140 NUT, (M10)
16 21-426233 CHECK VALVE
17 NSS NOT SOLD SEPARATE, Plug
18 NSS NOT SOLD SEPARATE, Plug
19 12-8M0204666 WASHER, (.203 x .500 x .032)
20 10-82127335 SCREW, (M8 x 35 MM)
21 99162001 BOOT
22 1035-9196A2 COVER
23 27-443284 GASKET
24 10-82127335 SCREW, (M8 x 35 MM)
25 54-814634 CLAMP
26 787992 SENDER, Temperature
27 889733 RETAINER
28 10-878609 SCREW, (#10-16 x .600)
29 86596T POPPET VALVE
30 648771 DIAPHRAGM
31 12-94182 WASHER
32 10-69570 SCREW, (#10-16 x .750)
33 24-42996 SPRING, (Stainless Steel)
34 14586 THERMOSTAT
35 27-8M0204714 GASKET
36 27-430068 GASKET
37 8M0047619 COVER
38 10-81742755 SCREW, (M8 x 55)
39 22-328022 PLUG, Pipe (.125-27) Brass
40 16-8161949 STUD, (M6 x 44)
41 12-8M0204663 WASHER, (.187 x .500 x .062) Neoprene
42 11-816872 WING NUT
43 821889A51 REV LIMITER
44 10-82130030 SCREW, (M6 x 30)
45 84-855212A1 HARNESS ASSEMBLY, Adaptor
46 22-857175 COUPLING INSERT
47 22-857176 COUPLING BODY
48 19-858240 CAP
49 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk)
50 54-816311T TIE STRAP, (8.00 Inches)
51 22-857219 FITTING
52 22-286241 FITTING
53 54-850181 TIE STRAP, (11.750 Inches)
54 NSS NOT SOLD SEPARATE, Decal-Serialization
55 NSS NOT SOLD SEPARATE, Decal-Serial Overlaminate
▶Driveshaft Housing (25 parts) Driveshaft Housing
Ref OEM Part # Part Name
1 1598-881913T02 HOUSING ASSEMBLY, Driveshaft Comment: Jet
2 16-9035015 STUD, (M10 x 227) (X-Long) Comment: Model Version Length Designation: X-Long=25 In.
3 16-8M0034462 STUD, (M10 x 190) (X-Long) Comment: Model Version Length Designation: X-Long=25 In.
4 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
5 11-40140 NUT, (M10)
6 22-85822A4 PICKUP ASSEMBLY, Speedometer
7 22-433351 CONNECTOR, 90 Degree - With Vibraseal
8 22-85822T CONNECTOR, Straight
9 881916 MOUNT
10 10-898835001 BOLT, (M12 x 154)
11 12-30119 WASHER, (.875 Inch Outside Diameter)
12 11-8M0204662 NUT, (M12)
13 88238A10 CABLE ASSEMBLY, Ground
14 10-41508 SCREW, (.250-20 x .500) Stainless Steel
15 8M0036786 CLAMP
16 11-35521 NUT
17 10-889833025 SCREW, (M8 x 25 MM)
18 100-8M4500754 COVER
19 10-88417 SCREW, (#12-24 x .620)
20 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
21 12-881976 WASHER, Neoprene
22 12092A3 SPACER KIT (X-Long) Comment: Model Version Length Designation: X-Long=25 In.
23 17-8M0084244 PIN, Dowel - With Hole (.375 x .625) (X-Long)(Front) Comment: Model Version Length Designation: X-Long=25 In.
24 892214 PLATE WASHER
25 19-8M0026580 PLUG, Driveshaft Housing
▶Electrical Components (36 parts) Electrical Components
Ref OEM Part # Part Name
1 8327531 PLATE, Electrical
2 10-40011150 SCREW, (M8 x 30) Stainless Steel
3 12-49436 WASHER
4 23-8502341 BUSHING
5 25-833155 GROMMET
6 10-82239312 SCREW, (M5 x 12)
7 12-89302 WASHER, (.203 x .406 x .040)
8 8261151 CLAMP, Connector
9 84-88807A44 CABLE ASSEMBLY (10.00 Inches)
10 84-850043A2 HARNESS ASSEMBLY, Engine
11 88-812619 FUSE, Yellow - 20 Ampere
12 84-850045A2 HARNESS ASSEMBLY, Ignition
13 84-88439A3 CABLE ASSEMBLY, Positive - Battery
14 85-830233 BOOT, Insulator - Red
15 827509A10 CDM MODULE ASSEMBLY
16 84-821945A61 CABLE ASSEMBLY, Hi Tension
17 85-63709A1 BOOT/TERMINAL KIT
18 33-938 SPARK PLUG Comment: (NGK #BPZ8H-N-10)
19 10-82129116 SCREW, (M6 x 16)
20 89-817109A2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
21 23-8M0214955 BUSHING
22 25-822179 GROMMET
23 10-32,11-45076 NUT, Brass
24 13-8M0204647 LOCKWASHER, (.312)
25 11-8M0204668 NUT, (.312-18)
26 10-82129125 SCREW, (M6 x 25 MM)
27 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
28 8M0084173 REGULATOR, Voltage
29 10-82129135 SCREW, (M6 x 35)
30 54-54457 J CLIP
31 84-88439A4 CABLE ASSEMBLY, Battery - Negative
32 54-834813 CLAMP
33 56762 TIE STRAP, (4.00 Inches)
34 12-36001 WASHER
35 84-88807A16 CABLE ASSEMBLY, (4.00 Inches) Black
36 13541 PLUG, Male
▶Exhaust Plate (27 parts) Exhaust Plate
Ref OEM Part # Part Name
1 881912T01 PLATE, Exhaust
2 17-23784 PIN, Dowel
3 881973 RETAINER
4 881915002 MOUNT
5 10-881975 SCREW, (M8 x 35 MM)
6 10-898487 BOLT, (M12 x 175)
7 11-896963 NUT, (M12)
8 23-11289 SPACER (X-Long) Comment: Model Length Designation X Long=25 In.
9 43585 COUPLING
10 27-430086 GASKET
11 42966T07 TUBE, Exhaust
12 10-40011151 SCREW, (M8 x 35) Stainless Steel
13 8M0039075 SEAL
14 25-89417004 GROMMET
15 32-8M0042792 TUBE, Water - X Long (18.21 Inches)
16 824661 CLAMP
17 814080001 SEAL (Upper)
18 10-889833045 SCREW, (M8 x 45)
19 881918T03 CLAMP
20 25-19565002 GROMMET
21 23-48237 BUSHING
22 79932A20 SHIFT SHAFT ASSEMBLY
23 42912A3 SHIFT LINK
24 23-48475 BUSHING
25 11-401386 NUT, (M6) Stainless Steel
26 10-40011151 SCREW, (M8 x 35) Stainless Steel
27 10-40011158 SCREW, (M8 x 70) Stainless Steel
▶Extension Kit (20 parts) Extension Kit
Ref OEM Part # Part Name
- 12092A13 EXTENSION KIT, Black
1 12092A3 SPACER KIT, Black
2 17-8M0084244 PIN, Dowel - With Hole (.375 x .625)
3 853908A1 SHIFT SHAFT ASSEMBLY
4 11288001 BUMPER, Bottom Yoke
5 23-11289 SPACER
6 17243A1 TUBE ASSEMBLY, Water - Extension
7 25-8M0204645 O-RING, (.796 x .139)
8 26-38970 SEAL
9 16-903503 STUD, (M10 x 190)
10 16-903502 STUD, (M10 x 227)
11 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel
12 11-40140 NUT, (M10)
13 45-43032A4 DRIVESHAFT ASSEMBLY
14 27-430341 GASKET, Aluminum Cover
15 25-8M0214974 O-RING, (3.609 x .139)
16 25-8M0204681 O-RING, (1.424 x .103)
17 88882 BUMPER, Top Yoke
18 32-8M4501430 TUBE, Water
19 430232 SEAL
▶Flywheel and Starter Motor (22 parts) Flywheel and Starter Motor
Ref OEM Part # Part Name
- 84-11149A27 CABLE ASSEMBLY
1 19-45907 PLUG, Yellow
2 812777T1 COVER ASSEMBLY
3 11-42979 NUT, (M16)
4 12-33001 WASHER
5 261-878227T2 FLYWHEEL ASSEMBLY
6 398-832075A21 STATOR ASSEMBLY
7 10-4013930 SCREW, (M5 x 30)
8 854513T TRIGGER ASSEMBLY
9 50-893892T STARTER MOTOR ASSEMBLY
10 23-8M0034918 COLLAR
11 8M0043376 STOP, Rubber
12 84-93388A1 CABLE ASSEMBLY, (6.00 Inches) Black
13 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
14 84-93388A8 CABLE ASSEMBLY, (12.5 Inchs) Black
15 13-26992 LOCKWASHER, (.250) Stainless Steel
16 11-64015 NUT, (.250-20)
17 54-816311T TIE STRAP, (8.00 Inches)
18 93254 SWIVEL BASE
19 93421 SWIVEL BALL
20 NSS NOT SOLD SEPARATE, Decal-Warning High Voltage
21 37-881865 DECAL, Caution-Start in Gear (Start In Gear)
▶Fuel Pump (47 parts) Fuel Pump
Ref OEM Part # Part Name
- 17791T97 POWERHEAD ASSEMBLY
1 14360A78 PUMP KIT, Fuel
2 21-857005A1 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Gasket-Boost
4 NSS NOT SOLD SEPARATE, Diaphragm
5 NSS NOT SOLD SEPARATE, Gasket-Pulse
6 NSS NOT SOLD SEPARATE, Spring
7 NSS NOT SOLD SEPARATE, Cap
8 NSS NOT SOLD SEPARATE, Check Valve
9 NSS NOT SOLD SEPARATE, Retainer
10 NSS NOT SOLD SEPARATE, Spring
11 NSS NOT SOLD SEPARATE, Cap
12 27-8M0204705 GASKET
13 144303 BASE
14 987752 PLATE
15 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
16 10-82104540 SCREW, (M5 x 40)
17 10-82130050 SCREW, (M6 x 50), Pump To Block
18 NSS NOT SOLD SEPARATE, Decal-Assembled in Mexico
19 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 4.00 Inch Length)
20 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 8.50 Inch Length)
21 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon (To Crankcase)
22 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 2.00 Inch Length)
23 35-816296Q2 FILTER, Fuel
24 54-188871 CLAMP
25 8M0214940 TIE STRAP, (5.50 Inches)
26 22-8189941 CHECK VALVE (To Oil Pump)
27 32-822554 MOLDED HOSE
28 22-822771 CONNECTOR
29 22-822769 CONNECTOR
30 32-85682257 TUBING, (26.00 Inches Bulk) (Cut to 4.00 Inch Length)
31 25-145093 GROMMET
32 32-1430165 TUBING, (38.00 Inches Bulk) (Cut to 15.00 Inch Length)
33 19-17608 FLOW RESTRICTOR
34 22-830570 FITTING, Tee
35 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 4.50 Inch Length)
36 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 2.50 Inch Length)
37 32-1430165 TUBING, (38.00 Inches Bulk) (Cut to 1.25 Inch Length)
38 35-8M0207786 FILTER
39 32-1430165 TUBING, (38.00 Inches Bulk) (Cut to 13.00 Inch Length)
40 14687A4 PUMP ASSEMBLY, Accelerator
41 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 5.25 Inch Length) (To Lower Tee)
42 10-4009416 SCREW, (M6 x 16)
43 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
44 89-819503A1 SOLENOID ASSEMBLY, Enrichner Valve
45 32-1430165 TUBING, (38.00 Inches Bulk) (Cut to 15.00 Inch Length)
46 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 11.50 Inch Length) (To Upper Tee)
▶Gasket Set Components(Engine Overhaul) (1 parts) Gasket Set Components(Engine Overhaul)
Ref OEM Part # Part Name
- 25-858225 O-RING (2.112 I.D.)
▶Gear Housing(Driveshaft)(2.07:1 Gear Ratio) (43 parts) Gear Housing(Driveshaft)(2.07:1 Gear Ratio)
Ref OEM Part # Part Name
- 27-13461A99 GASKET SET
1 1667-9011G59 GEAR HOUSING ASSEMBLY, Basic
2 17-8M0084244 PIN, Dowel - With Hole (.375 x .625) (Front)
3 43046 TUBE, Oiler
4 22-8M0058389 PLUG KIT, Drain (Magnetic)
5 12-191833 SEAL
6 17-43044 PIN, Dowel - Without Hole (.375 x .625) (Rear)
7 31640T07 TRIM TAB
8 10-825427 SCREW, (.437-14 x 1.250) Stainless Steel
9 12-451761 WASHER, (.453 x .812 x .105) Black Oxide
10 43040T1 CARRIER ASSEMBLY
11 NSS NOT SOLD SEPARATE, Needle Bearing
12 97-826134Q ANODE
13 11-401386 NUT, (M6) Stainless Steel
14 10-4000333 SCREW, (M6 x 40)
15 NSS NOT SOLD SEPARATE, Pinion Gear (12 Teeth) Comment: (High Altitude-2.33:1)(Component of 43-882813A 3
16 11-35921 NUT, (.625-18)
17 850307 CAM, Shift Control
18 31-883047A1 BEARING ASSEMBLY, Tapered Roller
19 15-44492A1 SHIM SET (006 Thru 048)
20 45-43032A4 DRIVESHAFT ASSEMBLY Comment: (X-Long-37 Inch)
21 42461A1 SLEEVE/RING KIT
22 NSS NOT SOLD SEPARATE, Seal Ring
23 43055A4 COVER ASSEMBLY, Water Pump
24 27-430331 GASKET
25 27-8M0214931 GASKET
26 26-43036 SEAL, Oil (Lower)
27 26-43035 SEAL, Oil (Upper)
28 27-8172771 GASKET
29 817275A2 HOUSING KIT, Upper Water Pump
30 8M0204709 FACEPLATE
31 10-82684430 SCREW, (M6 x 30)
32 430232 SEAL
33 28-8M0204723 KEY
34 47-43026T2 IMPELLER
35 10-82684425 SCREW, (M6 x 25)
36 853908A1 SHIFT SHAFT ASSEMBLY Comment: (X-Long-17 Inch)
37 53-29641 E RING
38 23-43052A4 BUSHING ASSEMBLY
39 25-8M0204681 O-RING, (1.424 x .103)
40 26-8M0204708 SEAL, Oil
41 10-82684425 SCREW, (M6 x 25)
42 26-861415 FACE SEAL
▶Gear Housing, Propeller Shaft - 2.07:1 Gear Ratio (30 parts) Gear Housing, Propeller Shaft - 2.07:1 Gear Ratio
Ref OEM Part # Part Name
- 27-13461A99 GASKET SET
1 1667-9011G59 GEAR HOUSING ASSEMBLY, Basic
2 31-30894A1 BEARING SET, Cup And Cone
3 NSS NOT SOLD SEPARATE, Cup
4 43-882813A3 GEAR KIT, Forward And Pinion 28 Teeth Comment: (High Altitude-2.33:1 Ratio)
5 31-30895T BEARING, Needle
6 53-856823 RING, Retaining
7 850315A1 FOLLOWER KIT, Cam
8 30-44530 BALL
9 NSS NOT SOLD SEPARATE, Slide
10 24-850327 SPRING
11 17-8M0100263 PIN, Cross
12 24-30893 SPRING
13 52-850048T CLUTCH
14 44-8M0140445 PROPELLER SHAFT
15 43-882814T GEAR, Reverse - 28 Teeth Comment: (High Altitude-2.33:1 Ratio)
16 8M0168901 CARRIER ASSEMBLY, Bearing
17 25-8M0214974 O-RING, (3.609 x .139)
18 31-30956T BEARING, Needle
19 26-8M0205728 SEAL, Oil (Inner)
20 26-8M0205729 SEAL, Oil (Outer)
21 31-12578T BEARING, Roller
22 12-12577 THRUST WASHER
23 31-12576 BEARING, Thrust
24 16-8M0034456 STUD, (M8 x 48)
25 12-855941 WASHER, (.323 x .590 x .112) Stainless Steel
26 11-401378 NUT, (M8)
27 15-44491A1 SHIM SET (006 Thru 038)
28 8227731 INSERT, Threaded
29 NSS NOT SOLD SEPARATE, Decal-G/H Pinion Indent
▶Induction Manifold and Reed Block (43 parts) Induction Manifold and Reed Block
Ref OEM Part # Part Name
- 17791T97 POWERHEAD ASSEMBLY
1 44325A1 COVER/PLATE KIT, Exhaust
2 NSS NOT SOLD SEPARATE, Exhaust Plate
3 27-812775007 GASKET, Baffle Plate to Cylinder Block
4 27-812775006 GASKET, Exhaust Baffle to Exhaust Cover
5 10-82127335 SCREW, (M8 x 35 MM)
6 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
7 42881A1 SHIFT RAIL ASSEMBLY
8 14-42981 TAB WASHER
9 10-40001134 SCREW, (M8 x 25)
10 988851 SLIDE
11 11-401386 NUT, (M6) Stainless Steel
12 12-35459 WASHER
13 11-401386 NUT, (M6) Stainless Steel
14 27-430075 GASKET
15 1169-858552T2 CAP ASSEMBLY, Lower End
16 21-426585 CHECK VALVE
17 26-419533 SEAL, Oil
18 25-89224 O-RING
19 10-4010825 SCREW, (M10 x 25) Hex Flange - Stainless Steel
20 22-13033 TEE FITTING
21 32-1430165 TUBING, (38.00 Inches Bulk) (Cut to 5.50 Inch Length)
22 22-130351 FITTING (Straight)
23 13545A1 MANIFOLD ASSEMBLY, Induction
24 827514 BRACKET
25 10-82127335 SCREW, (M8 x 35 MM)
26 10-81742740 SCREW, (M8 x 40)
27 16-8161949 STUD, (M6 x 44)
28 12-8M0204663 WASHER, (.187 x .500 x .062) Neoprene
29 11-816872 WING NUT
30 10-40001167 SCREW, (M8 x 110) (#4 Cylinder)
31 16-824470 STUD, (M8 x 1.25) (#1, 2, 3 Cylinder)
32 27-134612 GASKET
33 13460 COVER
34 10-81742755 SCREW, (M8 x 55)
35 8M0219198 REED BLOCK ASSEMBLY
36 NSS NOT SOLD SEPARATE, Dowel Pin
37 27-139376 GASKET
38 34-43018A1 REED SET
39 14-429821 TAB WASHER
40 42924 RETAINER
41 10-88421471 SCREW, (M6 x 16)
42 37-804667A05 DECAL, EPA Label Information (2005)
▶Jet Pump Assembly (32 parts) Jet Pump Assembly
Ref OEM Part # Part Name
- 856143A1 JET PUMP ASSEMBLY
1 855767T90 HOUSING, Pump
2 878377 SHIFT LINKAGE KIT
3 878382 CAM
4 878380 GATE, Reverse - With Bumper
5 32-827490 HOSE, Lube
6 10-848497 SCREW, (.312-18 x 1.00)
7 16-855840 STUD, (.312-18 x 1.81)
8 11-82670910 NUT, (.312-18) Stainless Steel
9 85576890 HOUSING, Intake
10 855771 LINER
11 45-85576990 DRIVESHAFT
12 12-8796522 THRUST WASHER
13 30-8796531 BEARING, Ball
14 23-8271891 SLEEVE
15 11-8271901 NUT
16 808747 ADAPTOR, Pump
17 47-855708115 IMPELLER
18 12-36001 WASHER
19 28-801405875 KEY
20 15-801404875 SHIM, Impeller
21 14-801403875 TAB WASHER
22 17-801407 PIN, Dowel
23 10-19923062 SCREW, (.250-20 x .625)
24 10-60411 SCREW, (.312-18 x 1.250)
25 801410 BRACKET, Cable Support
26 11-82670910 NUT, (.312-18) Stainless Steel
27 10-4010860 SCREW, (M10 x 60) Hex Flange - Stainless Steel
28 10-4010890 SCREW, (M10 x 90) Hex Flange - Stainless Steel
29 10-4010870 SCREW, (M10 x 70) Hex Flange - Stainless Steel
30 10-843575 SCREW, (.375-16 x 4.00) Stainless Steel
31 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
▶Jet Pump Components (8 parts) Jet Pump Components
Ref OEM Part # Part Name
- 27-13461A99 GASKET SET
1 817275A2 HOUSING KIT, Upper Water Pump Comment: (Lubricate/Sealant Application Points)
2 27-8172771 GASKET
3 8M0204709 FACEPLATE
4 10-82684430 SCREW, (M6 x 30)
5 430232 SEAL
6 28-8M0204723 KEY
7 47-43026T2 IMPELLER
▶Key Chart (1 parts) Key Chart
Ref OEM Part # Part Name
- 8949112 KEY, Ignition (2F)
▶Lube Chart (0 parts) Lube Chart
▶Oil Injection Components (28 parts) Oil Injection Components
Ref OEM Part # Part Name
- 27-13461A99 GASKET SET
1 1278-8M0219217 TANK ASSEMBLY, Oil
2 828475A1 CAP
3 25-26318T O-RING
4 828793 DIPSTICK
5 11-65110 NUT
6 19299A1 VENT ASSEMBLY
7 21-64871 VALVE
8 8287201 BRACKET
9 99160001 BOOT
10 10-4010620 SCREW, (M6 x 20) Stainless Steel
11 25-825380001 GROMMET
12 23-828350 BUSHING
13 12-4002318 WASHER
14 10-81893435 SCREW, (M8 x 35)
15 87-12886A6 SWITCH ASSEMBLY
16 10-58376 SCREW, (.164-18 x .375)
17 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel
18 43-430204 GEAR, Driven
19 25-8M0204667 O-RING
20 17335A3 ADAPTOR ASSEMBLY
21 23-17597 BUSHING
22 23-17596 BUSHING
23 44345T3 PUMP, Oil
24 10-82104540 SCREW, (M5 x 40)
25 32-82381335 TUBING, (15.00 Inches Bulk) (Cut to 6.00 Inch Length)
26 32-82381455 TUBING, (25.00 Inches Bulk) (Cut to 11.00 Inch Length)
27 54-816311T TIE STRAP, (8.00 Inches)
▶Power Trim Components (26 parts) Power Trim Components
Ref OEM Part # Part Name
- 25-893914A02 O-RING KIT (Complete Trim)
1 8M0171821 SHOCK ROD KIT
2 25-8M0171819 O-RING KIT, Rebuild
3 8M0171822 PISTON ASSEMBLY, Memory
4 893916A01 CYLINDER ASSEMBLY
5 893905A02 VALVE KIT, Trim Limit
6 893906A02 PUMP ASSEMBLY
7 893907A02 MOTOR KIT
8 22-8134351 PLUG
9 893929A01 MANUAL RELEASE ASSEMBLY
10 893909A02 MANIFOLD KIT
11 10-809876A1 SCREW KIT (Motor)
12 88238A18 CABLE ASSEMBLY
13 809877A1 DRIVESHAFT/SEAL KIT
14 35-893912A02 FILTER KIT
15 893913A02 POPPET KIT
16 8M0207773 RELAY ASSEMBLY
17 23-8M0214955 BUSHING
18 25-818967 GROMMET
19 828102 BRACKET
20 NSS NOT SOLD SEPARATE, Decal-Trim Relay
21 84-8M0092077 HARNESS ASSEMBLY, Trim
22 10-82129125 SCREW, (M6 x 25 MM)
23 54-22740 CLIP
24 10-878609 SCREW, (#10-16 x .600)
25 8M0084613 C WASHER
▶Service/Support Material (1 parts) Service/Support Material
Ref OEM Part # Part Name
- 37-804667A06 DECAL, EPA Label Information (2006)
▶Starter Motor (8 parts) Starter Motor
Ref OEM Part # Part Name
- 50-893892T STARTER MOTOR ASSEMBLY
1 15383 DRIVE KIT
2 13310T1 PINION ASSEMBLY
3 75660 PLATE
4 15384 THRU BOLT
5 15385 ARMATURE
6 898265016 BRUSH/SPRING KIT
7 15386001 END CAP
▶Steering Handle (37 parts) Steering Handle
Ref OEM Part # Part Name
- 12022A41 TILLER HANDLE KIT
NS 22-8M0169589 FITTING, Grease
1 12020A3 HANDLE ASSEMBLY, Steering Arm
2 23-42992T02 BUSHING
3 48414 HOUSING
4 48519 PLATE
5 27-48518 GASKET
6 10-878609 SCREW, (#10-16 x .600)
7 10-878608 SCREW, (#10-16 x .500)
8 54-889729 CLAMP
9 10-40007112 SCREW, (M5 x 40)
10 10-32,11-816874 WING NUT,
12 87-823609A15 SWITCH KIT, Stop - Throttle Handle
13 87-8M0104612 SWITCH ASSEMBLY, Stop
14 12018A4 TUBE ASSEMBLY, Throttle
15 NSS NOT SOLD SEPARATE, Drive Wheel
16 NSS NOT SOLD SEPARATE, Roll Pin
17 10-62568 SCREW, (#10-16 x .375)
18 8M0221732 GRIP
19 54-648551 CLAMP
20 11-40140 NUT, (M10)
21 8885242 CONDUIT
22 895663 GUIDE TUBE
23 89578 BARREL
24 10-32,10-824081 SET SCREW,
25 120191 CABLE ASSEMBLY
26 434332 GUIDE
27 20007 ANCHOR
28 8-32,10-8M0204644 SET SCREW,
29 10-823567105 SCREW, (M10 x 105) Hex Flange - Stainless Steel
30 48416 CAP
31 12-4002319 WASHER
32 12-12024 WASHER, (.402 x .787 x .039 Bellevi)
33 23-146011 SPACER
34 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel (Use Where Applicable)
35 54-816311T TIE STRAP, (8.00 Inches)
36 NSS NOT SOLD SEPARATE, Decal-Throttle
▶Steering Handle Components (43 parts) Steering Handle Components
Ref OEM Part # Part Name
- 12022A41 TILLER HANDLE KIT
1 12022A22 BRACKET ASSEMBLY
2 10-849838 SCREW, (.375-24 x 1.250)
3 11-8M0204726 NUT, (.375-24) Stainless Steel
4 16-8M0034421 STUD, (.3125 x 2.50)
5 822263 SPACER
6 12-8M0204690 WASHER, (.344 x .688 x .065) Stainless Steel
7 11-82670911 NUT, (.312-24) Stainless Steel
8 121051 GROMMET
9 84-12649A5 HARNESS ASSEMBLY
10 87-88107A5 SWITCH KIT, Key Comment: (See Key Chart for Keys)
11 11-879755 NUT, Special - Black Nylon Comment: (Black Nylon)
12 12015A1 COVER
13 10-878608 SCREW, (#10-16 x .500)
14 87-11083A4 SWITCH ASSEMBLY, Stop
15 15920Q54 LANYARD ASSEMBLY
16 8M0032846 RETAINER, Brass
17 10-4000358 SCREW, (M8 x 50)
18 14-42981 TAB WASHER
19 23-889732 BUSHING
20 12021A1 LEVER ASSEMBLY, Shift
21 12-815351 WASHER
22 NSS NOT SOLD SEPARATE, Decal-Shift
23 16-8M0034452 STUD, (.375-24 x 1.125)
24 98530 KNOB
25 495636 SHIFT ROD
26 48419T ROD END
27 23-26856 BUSHING
28 12-35950 WASHER, (.273 x .437 x .031) Stainless Steel
29 18-25191 COTTER PIN
30 12016A2 DETENT/SPRING KIT
31 NSS NOT SOLD SEPARATE, Spring
32 87-14645A4 TRIM SWITCH (Power Trim)
33 49440 NUT, (.468-32) (Power Trim)
34 NSS NOT SOLD SEPARATE, Decal-Trim Comment: (Component of 14645A 4 Trim Switch)
35 816051A2 HORN ASSEMBLY
36 84-11149A3 CABLE ASSEMBLY
37 84-86324A2 CABLE ASSEMBLY
38 824930T3 BRACKET Comment: (X-Long)
39 87-8M0052927 SWITCH Comment: (X-Long)
40 10-88075020 SCREW, (M3 x 20) Comment: (X-Long)
41 824923 PLATE Comment: (X-Long)
42 84-824934A3 HARNESS ASSEMBLY Comment: (X-Long)
▶Swivel Bracket and Steering Arm (19 parts) Swivel Bracket and Steering Arm
Ref OEM Part # Part Name
1 1400-8M0220957 SWIVEL BRACKET
2 26-87735 SEAL, Oil, Lower
3 23-818764 BUSHING
4 25-8M0214926 O-RING
5 23-816039 SPACER
6 22-8M0169589 FITTING, Grease
7 23-821207 BUSHING
8 10-64014 SCREW, (.250-28 x .500)
9 12-816432 THRUST WASHER
10 99661A35 SWIVEL PIN ASSEMBLY
11 92876A12 LINK ROD ASSEMBLY
12 10-849838 SCREW, (.375-24 x 1.250)
13 11-8M0204726 NUT, (.375-24) Stainless Steel
14 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
15 11-8M0204726 NUT, (.375-24) Stainless Steel
16 8M0000519 BUMPER
17 881914T01 YOKE, Bottom
18 53-67684 RING, Retaining
19 11288001 BUMPER, Bottom Yoke Comment: (X-Long)
▶Throttle Lever and Linkage (29 parts) Throttle Lever and Linkage
Ref OEM Part # Part Name
1 884309T LEVER, Throttle
2 10-827009 SCREW, (M5 x 40)
3 826264 CAP
4 24-826382 SPRING
5 48039 CAP
6 884307T LEVER, Spark Advance
7 10-814776 SCREW, Adjusting (M6 x 55)
8 11-400212 NUT, (M6) Stainless Steel
9 42942 CAP
10 10-4007180 SCREW, (M10 x 45)
11 23-55171 BUSHING
12 24-73375 SPRING
13 23-812930A1 BUSHING
14 NSS NOT SOLD SEPARATE, Insert
15 12-42980 WASHER
16 42927 INSERT
17 12-35459 WASHER
18 11-401386 NUT, (M6) Stainless Steel
19 878170 ROD, Spark Advance
20 93421 SWIVEL BALL
21 93254 SWIVEL BASE
22 23-8M0215006 BUSHING
23 11-401386 NUT, (M6) Stainless Steel
24 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
25 878173 LINK
26 23-8M0215006 BUSHING
27 14518A2 CAM ASSEMBLY, Throttle
28 16-8161949 STUD, (M6 x 44)
29 NSS NOT SOLD SEPARATE, Decal-Idle Screw (Arrow-Down)
▶Tiller Handle Adapter Kit(Jet 80) (20 parts) Tiller Handle Adapter Kit(Jet 80)
Ref OEM Part # Part Name
- 850000A3 TILLER HANDLE ADAPTOR KIT
1 832001A6 CABLE ASSEMBLY, Shift
2 11-401386 NUT, (M6) Stainless Steel
3 988851 SLIDE
4 828095 BRACKET
5 824930T3 BRACKET
6 54-8054441 CLIP
7 10-40011126 SCREW, (M6 x 13) Stainless Steel
8 828096 BLOCK, Shift Cable-Retaining
9 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
10 10-71958 SCREW, (.250-28 x 1.75)
11 13-26992 LOCKWASHER, (.250) Stainless Steel
12 828094 BLOCK, Shift Cable-Retaining
13 10-72734 SET SCREW, (#10-32 x .310)
14 12-35459 WASHER
15 11-35888 NUT, (.250-28) Stainless Steel
16 87-8M0052927 SWITCH
17 10-88075020 SCREW, (M3 x 20)
18 824923 PLATE
19 84-824934A1 CABLE ASSEMBLY
▶Tools(Special) (1 parts) Tools(Special)
Ref OEM Part # Part Name
- 91-14310T1 WEAR SLEEVE INSTALLATION TOOL Comment: (Gear Housing)
▶Top Cowl (22 parts) Top Cowl
Ref OEM Part # Part Name
1 4026-828354A10 TOP COWL ASSEMBLY, Silver Cowl And Black Cap Comment: (Tracker)
2 828716A2 CAP
3 828352 SEAL
4 8283511 SEAL
5 821875F2 CAP, Upper Comment: (Silver)
6 819813T1 BRACKET, Cover Latch
7 893763 BRACKET ASSEMBLY, Latch Roller
8 13-53166 LOCKWASHER, (.312)
9 10-90285 SCREW, (.312-18 x .625)
10 F481434 GUIDE, Cowl Latch Bracket
11 11-91925 PUSH NUT
12 10-822512 SCREW, (.250-20 x 1.00)
13 19-823865 CAP PLUG
14 10-82130016 SCREW, (M6 x 16)
15 823830 SUPPORT
16 10-8231871 SCREW, (M4 x 14.5)
17 8,13-26995 LOCKWASHER, Stainless Steel
18 8233941 BRACKET
19 11-8237515 NUT, (M4)
20 823583A02 SOUND BLANKET KIT, (Pre-Applied Pressure Sensitive Adhesive)
21 NSS NOT SOLD SEPARATE, Sound Blanket
22 47341A11 ROPE AND HANDLE KIT, Manual Starting
▶Transom Bracket (33 parts) Transom Bracket
Ref OEM Part # Part Name
1 3426-828334T02 BRACKET, Transom (Starboard)
2 3425-828333T07 BRACKET ASSEMBLY, Transom (Port)
3 22-8M0169588 FITTING, Grease (Port)
4 826125A1 TILT TUBE (Stainless Steel)(Saltwater)
5 11-826135 NUT, (1.00-14) Nylon Insert (Stainless Steel)(Saltwater)
6 25-45711 O-RING, (.612 x .103)
7 13-88750 WASHER
8 11-826164 NUT, (.875-14) (Brass)(Saltwater)
9 10-8M0149747 SCREW, (.500-20 x 4.500)
10 12-8M0204665 WASHER, (.530 x .870 x .105) Stainless Steel
11 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
12 11-82671117 NUT, (.500-20)
13 24-830899 SPRING, Tension
14 8M0109798 LEVER ASSEMBLY, Tilt Lock
15 23-65830 NYLINER
16 24-830900 SPRING, Compression
17 99633 KNOB
18 17-99615 PIN, Groove
19 17-893709 PIN
20 8M0086406 BRACKET, Anchor
21 10-858771 SCREW, (M10 x 30)
22 12-4002319 WASHER
23 11-40114 NUT, (M10 x 1.5)
24 97-818298Q1 ANODE
25 10-8M0204707 SCREW, (M6 x 25)
26 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
27 54-22740 CLIP
28 8M0084613 C WASHER
29 10-878609 SCREW, (#10-16 x .600)
30 8M0171818 PUMP ASSEMBLY, Power Trim Comment: (See Power Trim Components section for parts breakdown)
31 99625002 SHAFT (Upper)
32 17-818898 PIN, Anchor
33 17-821539 PIN, Trilobe

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 115 (4 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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