Mercury 110 (1865779 THRU 2798056) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 110. Scroll down for exploded parts diagrams (19), specifications, and maintenance reference.

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Water Pump Impeller – Fits Mercury 3.9 - 9.8 HP Outboards (Replaces 47 - 89981) - JLM Marine Boat Parts Limited
Impulsor de bomba de agua para Mercury 3.9-9.8 HP 47-89981
$15.95
$15.95
files/Water_Pump_Impeller_for_Mercury_39-98_HP_47-89981_-_JLM_MARINE-8289780.jpgDefault Title
$15.95
photo of red spark plug wire jlm marine 18-8819; right-angled black boot on one end, conical black boot with visible metallic terminal on other end
Cable de bujía de 7 pulgadas compatible con motores fueraborda Mercury Marine de 150, 175 y 200 HP 18-8819
$21.10
$21.10
files/7_inches_Spark_Plug_Wire_fits_Mercury_Marine_150_175_200_HP_Outboard_Motors______18-8819_-_JLM_MARINE-8286634.jpgDefault Title
$21.10
Water Pump Impeller – Fits Mercury 4, 4.5, 6, 7.5, 9.8 HP (Replaces 47 - 89981, 47 - 65957) - JLM Marine Boat Parts Limited
Impulsor de bomba de agua para Mercury 4 4,5 6 7,5 9,8 HP 47-89981 47-65957
$15.95
$15.95
files/Water_Pump_Impeller_for_Mercury_4_45_6_75_98_HP_47-89981_47-65957_-_JLM_MARINE-8288499.jpgDefault Title
$15.95
Gearcase Drain Plug – Fits Mercury/MerCruiser Marine Engines (Replaces 10 - 79953Q04, 79953Q04) - JLM Marine Boat Parts Limited
Tapón de aceite no magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 79953Q04
$21.50
$21.50
files/Lower_Unit_Non-Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive_______79953Q04_-_JLM_MARINE-8287053.jpgDefault Title
$21.50
9 - inch Spark Plug Wire – Fits Mercury Marine 150 - 175 - 200HP Outboards - JLM Marine Boat Parts Limited
Cable de bujía de 9 pulgadas compatible con motores fueraborda Mercury Marine de 150, 175 y 200 HP 18-5228
$20.19
$20.19
files/9_inches_Spark_Plug_Wire_fits_Mercury_Marine_150_175_200_HP_Outboard_Motors___18-5228_-_JLM_MARINE-8286628.jpgDefault Title
$20.19

Mercury 110 (1865779 THRU 2798056) Parts & Diagrams

🔎 Mercury 110 Reference Library — Exploded parts diagrams (19 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 110 is a 2-Stroke, Inline 4-Cylinder outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.

Quick Reference Specifications

Specification Value
Engine Type 2-Stroke, Inline 4-Cylinder
Horsepower 10 HP
Displacement —
Bore x Stroke —
Spark Plug (Type & Gap) —
Engine Oil Capacity —
Recommended Engine Oil SAE 10W-30 4-Stroke Marine Oil
Gear Case Oil Capacity —
Idle Speed (in gear) —
Full Throttle RPM Range —
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 110:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 110.

▶BOTTOM COWL AND ADAPTOR PLATE (52 parts) BOTTOM COWL AND ADAPTOR PLATE
Ref OEM Part # Part Name
-- 57186A4 STOP SWITCH ASSEMBLY
1 56711A2 ADAPTOR PLATE ASSEMBLY
2 23-13127 WASHER, NYLON-WATER OUTLET TUBE (ADAPTOR PLATE)
3 26-36556 SEAL, RUBBER-WATER OUTLET TUBE (ADAPTOR PLATE)
4 39044 SEAL, RUBBER-ADAPTOR PLATE
5 27-89937 GASKET, POWERHEAD TO ADAPTOR PLATE Comment: SERIAL 00000000-01987049
6 10-69026 SCREW, ADAPTOR PLATE TO DRIVE SHAFT HOUSING (7/8")
7 13-26992 LOCKWASHER, ADAPTOR PLATE SCREW
8 27-39050 GASKET, ADAPTOR PLATE TO DRIVE SHAFT HOUSING
9 2124-4416A2 COWL, BOTTOM
10 56069 ANCHOR, LATCH-BOTTOM COWL
11 10-22483 SCREW, LATCH ANCHOR TO BOTTOM COWL(1 1/8")
12 13-26992 LOCKWASHER, LATCH ANCHOR SCREW
13 25-39054 GROMMET, CHOKE SHAFAT-BOTTOM COWL
14 39051A1 PLATE ASSEMBLY, COVER-BOTTOM COWL
15 39068 PAD, SOUND-COVER PLATE
16 10-8M0113176 SCREW, COVER PLATE TO BOTTOM COWL (3/8")
17 39058 SEAL, SHIFT HANDLE-BOTTOM COWL
18 39145 MOUNT, RUBBER-BOTTOM COWL TO ADAPTOR PLATE (STARBOARD)
19 39144 MOUNT, RUBBER-BOTTOM COWL TO ADAPTOR PLATE (PORT)
20 10-29238 SCREW, RUBBER MOUNT TO BOTTOM COWL (3/8")
21 11-8M0207775 NUT, ADAPTOR PLATE TO RUBBER MOUNT
22 39565 SPOOL, NYLON-TOP COWL LATCHING (BOTTOM COWL)
23 10-32228 SCREW, NYLON SPOOL TO BOTTOM COWL (5/8")
24 13-26996 LOCKWASHER, NYLON SPOOL SCREW
25 39147 ADAPTOR, R EAR MOUNT TO BOTTOM COWL
26 10-69026 SCREW, REAR MOUNT ADAPTOR TO BOTTOM COWL (7/8")
27 13-26992 LOCKWASHER, REAR MOUNT ADAPTOR SCREW
28 39146 MOUNT, RUBBER-BOTTOM COWL TO ADAPTOR PLATE (REAR)
29 13-26992 LOCKWASHER, REAR MOUNT
30 11-20088 NUT, REAR MOUNT TO ADAPTOR
31 11-8M0207775 NUT, ADAPTOR PLATE TO REAR RUBBER MOUT
32 63648 ROD, COWL LATCH-BOTTOM COWL
33 39099 BRACKET, COWL LATCH ROD
34 10-69026 SCREW, COWL LATCH BRACKET TO BOTTOM COWL (7/8")
35 13-26992 LOCKWASHER, COWL LATCH BRACKET SCREW
36 39083 HANDLE, COWL LATCH ROD (PORT)
37 39098 HANDLE, COWL LATCH ROD (STARBOAR)
38 23-22981 BUSHING, NYLON-COWL LATCH ROD TO BOTTOM COWL
39 17-25319 PIN, ROLL-HANDLE TO COWL LATCH ROD
40 32-28373 SLEEVE, COWL LATCH ROD (EARLY MODELS ONLY)
41 32-8M0108355 TUBE, TELL TALE
42 56712 NOZZLE, TELL TALE
43 10-41228 SCREW, TELL TALE NOZZLE TO BOTTOM COWL
44 32372 HARNESS, STOP SWITCH
45 30859 INSULATOR, SLEEVE-INNER SWITCH TERMINALS
46 24-30858A1 SPRING AND CONTACT ASSEMBLY
47 38950A1 COVER ASSEMBLY, STOP SWITCH
48 12-38949 WASHER, SEALING-STOP SWITCH
49 13-21972 LOCKWASHER, STOP SWITCH CONNECTOR
50 11-21971 NUT, STOP SWITCH TO BOTTOM COWL
51 10-8M0113176 SCREW, STOP SWITCH LEAD TO BOTTOM COWL (3/8")
▶CARBURETOR ASSEMBLY (22 parts) CARBURETOR ASSEMBLY
Ref OEM Part # Part Name
-- 1399-4206 REPAIR PARTS KIT
1 1334-4106 CARBURETOR ASSEMBLY, COMP. (KB-11A)
2 1395-8673 FLOAT ASSEMBLY
6 1395-92581 INLET NEEDLE, SEAT AND GASKET
9 1399-1133 COVER, FLOAT BOWL
10 10-52195 SCREW, FLOAT BOWL COVER (SHORT)
11 10-52196 SCREW, FLOAT BOWL COVER (LONG)
12 13-26995 LOCKWASHER, FLOAT BOWL COVER SCREW
14 1399-3938 SCREEN, FILTER
16 1399-4791A1 COVER, STRAINGER
18 10-25822 SCREW, STRAINER COVER
19 1395-6027 SCREW, THROTTLE STOP LEVER
20 8146791 LEVER, THROTTLE STOP
21 1399-1716 SHAFT, THROTTLE
25 1399-3763 SHUTTER, THROTTLE
28 10-28845 SCREW, PLUG - BODY CHANNEL
30 10-23178 SCREW, PLUG - MAIN NOZZLE
31 1399-1864 JET, MAIN FUEL (.043)
34 10-28405 SCREW, PLUG - MAIN FUEL JET CHANNEL
35 1399-3740 SCREW, IDLE ADJUSTMENT
37 27-63309 GASKET, CARBURETOR FLANGE
38 11-8M0207775 NUT, CARBURETOR MOUNTING STUDS
▶CARBURETOR CHOKE LINKAGE (23 parts) CARBURETOR CHOKE LINKAGE
Ref OEM Part # Part Name
1 59000 THROTTLE LEVER ASSEMBLY
2 10-29239 SCREW, THROTTLE LEVER TO CARBURETOR (1/2")
3 24-32283 SPRING, CHOKE SHUTTER TO LEVER
4 31920A2 LEVER ASSEMBLY, CHOKE SHUTTER
5 39148 SHAFT, CHOKE LEVER TO CHOKE KNOB
6 23-26841 BUSHING, NYLON - CHOKE LEVER SHAFT
7 12-30283 WASHER, CHOKE LEVER SHAFT
8 24-39040 SPRING, TENSION - CHOKE LEVER SHAFT
9 18-25191 COTTER PIN, CHOKE LEVER SHAFT
10 39055 KNOB, CHOKE
11 17-22896 PIN, ROLL - CHOKE KNOB TO SHAFT
12 32374 SHUTTER, CHOKE - CARBURETOR
13 10-31919 SCREW, CHOKE SHUTTER TO CARBURETOR (3/4")
14 13-34632 WASHER, WAVE - CHOKE SHUTTER SCREW
15 23-31313 SPACER, CHOKE SHUTTER SCREW
16 79092 SHUTTER AND SCREEN - CARBURETOR
17 24-53310 SPRING, CHOKE SHUTTER TO LEVER
18 10-55298 SCREW, SHUTTER AND SCREEN TO CARBURETOR EARLY MODELS
19 24-55299A1 SPRING ASSEMBLY, CHOKE SHUTTER LATE MODELS
20 10-55298 SCREW, SPRING TO CARBURETOR LATE MODELS
21 53188 LEVER, CHOKE SHUTTER
22 24-53190 SPRING, TENSION - CHOKE LEVER SHAFT
23 53200 KNOB AND SHAFT - CHOKE
▶CLAMP AND SWIVEL BRACKET ASSEMBLY (57 parts) CLAMP AND SWIVEL BRACKET ASSEMBLY
Ref OEM Part # Part Name
1 1467-5406A2 CLAMP BRACKET ASSEMBLY (PORT)
2 1467-5406A2 CLAMP BRACKET ASSEMBLY (STARBOARD)
3 59170A3 THUMB SCREW ASSEMBLY
4 12-26227 WASHER, THUMB SCREW
5 12-52864 WASHER, TILT TUBE-CLAMP TO SWIVEL BRACKET
6 45757 TILT TUBE, CLAMP BRACKET TO SWIVEL BRACKET
7 54-8M0085928 CLAMP, SAFETY CHAIN-TILT TUBE
8 11-858869 NUT, TILT TUBE FASTENING
9 16-59622 STUD, CLAMP BRACKET SPACER
10 11-8M0207775 NUT, CLAMP BRACKET STUD FASTENING
11 10-67982 SCREW, CLAMP BRACKET TO BOAT TRANSOM
12 12-67983 WASHER, CLAMP BRACKET SCREW
13 11-8267098 NUT, CLAMP BRACKET SCREW
14 17-55952A1 TILT LOCK PIN ASSEMBLY
15 23-30813 SPACER, TUBE-REVERSE LOCK LEVER ROD
16 23-26856 BUSHING, NYLON-REVERSE LOCK LEVER ROD
17 56663 ROD, REVERSE LOCK TO SWIVEL BRACKET
18 18-56206 COTTER PIN, REVERSE LOCK LEVER TO ROD
19 30815 LINK, REVERSE LOCK LEVER
20 53267A1 REVERSE LOCK LEVER ASSEMBLY
21 53435 BRACKET, STOP
22 24-53456 SPRING, EXTENSION-STOP BRACKET
23 24-31918 SPRING, TENSION-REVERSE LOCK LEVER
24 38318 ROD, LINK-REVERSE LOCK LEVER
25 17-25905 PIN, ROLL-SWIVEL BRACKET CONTROL LEVER
26 32351T LEVER, CONTROL-REVERSE LOCK
27 10-28789 SCREW, CONTROL LEVER TO SWIVEL BRACKET
28 12-8M0204666 WASHER, CONTROL LEVER SCREW
29 23-31309 SPACER, CONTROL LEVER FASTENING SCREW
30 13-34632 WASHER, WAVE-CONTROL LEVER FASTENING SCREW
31 12-24812 WASHER, CONTROL LEVER FASTENING SCREW
32 56636A1 LINK ASSEMBLY, REVERSE LOCK CONTROL LEVER
33 56637T LEVER, CONTROL-REVERSE LOCK
34 10-852368 SCREW, CONTROL LEVER TO LINK
35 12-8M0204666 WASHER, CONTROL LEVER FASTENING SCREW
36 23-56639 SPACER, CONTROL LEVER SCREW
37 13-34632 WASHER, WAVE-CONTROL LEVER SCREW
38 12-24812 WASHER, CONTROL LEVER SCREW
39 20203 DISC, FRICTION-CLAMP PLATE AND SWIVEL BRACKET
40 61296 PLATE, CLAMP-CO-PILOT
41 10-56649 SCREW, CLAMP PLATE ADJUSTING
42 19-77633Q LUBRICAP, GREASE FITTING
43 22-8M0169589 FITTING, GREASE-SWIVEL BRACKET
44 1451-1788 SWIVEL BRACKET
45 25-25439 "O" RING, SWIVEL BRACKET
46 38-31042 SERIAL PLATE
47 10-28642 SCREW, DRIVE-SERIAL PLATE TO SWIVEL BRACKET
48 63310A1 LEVER, TILT STOP
49 10-29237 SCREW, RETAINING-TILT STOP LEVER
50 11-8M0207775 NUT, TILT STOP LEVER RETAINING SCREW
51 10-27791 SCREW, ANCHOR-TILT STOP LEVER
52 13-20846 WASHER, WAVE-LEVER ANCHOR SCREW
53 11-8M0207775 NUT, TILT STOP LEVER ANCHOR SCREW
54 17-30688 SWIVEL PIN, SWIVEL BRACKET TO SADDLE
55 77334 CO-PILOT DISC
56 10-30679 SCREW, CO-PILOT DISC TO SADDLE
57 11-8M0207775 NUT, CO-PILOT DISC FASTENING SCREW
▶CRANKSHAFT AND MAIN BEARING ASSEMBLY (8 parts) CRANKSHAFT AND MAIN BEARING ASSEMBLY
Ref OEM Part # Part Name
1 421-2224 CRANKSHAFT
2 550-8122A5 MAIN BEARING ASSEMBLY (VALVE TYPE)
3 17-65855 PIN, DOWEL - MAIN BEARING
4 10-56781 SCREW, MAIN BEARING CLAMPING
5 17-20032 PIN, DOWEL - MAIN BEARING TO BLOCK
6 34-31942A1 REED SET, MATCHED - MAIN BEARING
7 34-20053 REED STOP, MAIN BEARING REED VALVES
8 10-27304 SCREW, REED STOP MOUNTING
▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (45 parts) CYLINDER BLOCK AND CRANKCASE ASSEMBLY
Ref OEM Part # Part Name
1 837-2756A7 CYLINDER BLOCK AND CRANKCASE ASSEMBLY
2 21-28481A1 CHECK VALVE ASSEMBLY, CRANKCASE
3 19-56688 WELCH PLUG, CYLINDER BLOCK
4 16-728091 STUD, BLOCK AND CRANKCASE TO DRIVE SHAFT HOUSING
5 10-657461 STUD, CARBURETOR MOUNTING
6 17-21438 PIN, DOWEL-CRANKCASE TO CYLINDER BLOCK
7 22-328022 PLUG, PIPE-CYLINDER BLOCK
8 22-996642 ELBOW, TELL TALE-CYLINDER BLOCK
9 10-64278 SCREW, CRANKCASE TO CYLINDER BLOCK (1")
10 10-24624 SCREW, CRANKCASE TO CYLINDER BLOCK (1 3/4)
11 11-8M0207775 NUT, CRANKCASE FASTENING SCREW
12 10-98260 SCREW, MAIN BEARING LOCKING
13 14-20091 TAB WASHER, MAIN BEARING LOCKING SCREW
14 15-31412A1 SHIM, UPPER HOUSING TO CYLINDER BLOCK(.002-3-5-10)
15 1141-3971A1 BEARING HOUSING ASSEMBLY, UPPER (NOT AS SHOWN)
16 30-72961 BEARING, BALL-UPPER BEARING HOUSING
17 31-31410 BEARING, ROLLER-UPPER BEARING HOUSING
18 26-66301 OIL SEAL, UPPER BEARING HOUSING
19 25-20863 "O" RING, UPPPER BEARING HOUSING
20 54-34598 CLAMP, HOLD DOWN RING
21 10-36205 SCREW, RING CLAMP TO BEARING HOUSING
22 24-34731 SPRING, RING CLAMP SCREW
23 10-39002 SCREW, UPPER BEARING HOUSING (1/2")
24 27-780321 GASKET, TRANSFER PORT COVER
25 31430 COVER, TRANSFER PORT
26 10-20720 SCREW, PORT COVER TO CYLINDER BLOCK (5/8")
27 1019-7465A1 COVER, CYLINDER BLOCK
28 27-41382 GASKET, CYLINDER BLOCK COVER
29 10-21091 SCREW, CYLINDER BLOCK COVER TO CYLINDER BLOCK (1 1/8")
30 11-8M0207775 NUT, CYLINDER BLOCK COVER MOUNTING SCREW
31 27-78035 GASKET, CYLINDER BLOCK TO BAFFLE PLATE
32 27-78035 PLATE, BAFFLE - EXHAUST MANIFOLD
33 27-78035 GASKET, BAFFLE PLATE TO EXHAUST MANIFOLD COVER
34 74919T COVER, EXHAUST MANIFOLD
35 10-28636 SCREW, BAFFLE PLATE AND MANIFOLD COVER MOUTING
36 30212 TERMINAL BLOCK, EXHAUST MANIFOLD COVER
37 10-35519 SCREW, TERMINAL BLOCK TO EXHAUST MANIFOLD COVER
38 10-62568 SCREW, MAGNETO GROUND LEADS TO TERMINAL BLOCK
39 54-24836 CLIP, MAGNETO GROUND LEAD
40 10-62568 SCREW, GROUND LEAD CLIP TO MANIFOLD COVER
41 8M0084613 "D" WASHER, GROUND LEAD FASTENING SCREW
42 30-72961 BEARING, BALL - CRANKCASE (LOWER)
43 26-56397 OIL SEAL, CRANKCASE (LOWER)
44 10-23015 SCREW, ADJUSTING - THROTTLE CONTROL
45 11-68219 NUT, THROTTLE CONTROL ADJUSTING SCREW
▶DRIVE SHAFT HOUSING ASSEMBLY (20 parts) DRIVE SHAFT HOUSING ASSEMBLY
Ref OEM Part # Part Name
1 1558-4031A1 DRIVE SHAFT HOUSING ASSEMBLY (LONG SHAFT)
2 16-66373 STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING
3 11-8M0204726 NUT, DRIVE SHAFT HOUSING STUD
4 11-82670911 NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUD
5 39025 COVER, TRIM-DRIVE SHAFT HOUSING
6 10-25764 SCREW, TRIM COVER TO BOTTOM COWL (7/16")
7 32-39062 TUBE, WATER OUTLET (LONG SHAFT)
8 10-79953Q04 SCREW, FLUSH-DRIVE SHAFT HOUSING
9 12-191833 WASHER, SEALING-FLUSH SCREW
10 27-39050 GASKET, ADAPTOR PLATE TO DRIVE SHAFT HOUSING
11 11-24652 NUT, POWERHEAD TO DRIVE SHAFT HOUSING STUDS
12 47259A1 BLOCK ASSEMBLY, DRIVE SHAFT (LONG SHAFT) Comment: SERIAL 02196389-09999999
13 10-47225 SCREW, BLOCK ASSEMBLY TO DRIVE SHAFT HOUSING (LONG SHAFT) Comment: SERIAL 02196389-09999999
14 1559-8448A2 SADDLE
15 32021 BUMPER, LOWER THRUST-SADDLE
16 79896A1 MOUNT ASSEMBLY, UPPER AND LOWER Comment: FOR MERC 110-5, 110-6, 110-7, 110-8 AND 110-9 LONG SHAFT ENGINES, REPLACE 2 UPPER MOUNT ASSEMBLIES (A-30646A2) WITH 2 A-30646A3 MOUNT ASSEMBLIES
17 53-26406 RING, RETAINING-UPPER AND LOWER MOUNT
18 71490 COVER, LOWER MOUNT
19 71490 COVER, UPPER MOUNT
20 10-45817 SCREW, LOWER MOUNT COVER TO MOUNT (7/16")
▶FLYWHEEL ASSEMBLY AND THROTTLE CAM LINKAGE (28 parts) FLYWHEEL ASSEMBLY AND THROTTLE CAM LINKAGE
Ref OEM Part # Part Name
1 11-20696 NUT, FLYWHEEL
2 12-36245 WASHER, FLYWHEEL NUT
3 25-62701 "O" RING, FLYWHEEL HUB
4 28-20094 KEY, FLYWHEEL DRIVE
5 219-2246A4 FLYWHEEL ASSEMBLY, COMPLETE
6 23-34367 COLLAR, FLYWHEEL DUST SHIELD
7 13-22027 WASHER, WAVE - MAGNETO CAM TENSION
8 398-2574A4 STATOR PLATE ASSEMBLY, COMPLETE Comment: FOR ADDITIONAL PARTS OF A-398-2574A4 STATOR PLATE ASSEMBLY, COMPLETE, SEE PAGE 6
9 39326A1 SHIELD ASSEMBLY, MAGNETO
10 10-45742 SCREW, SHIELD TO MAGNETO
11 13-26996 LOCKWASHER, SHIELD SCREW
12 33904 RING, HOLD DOWN - STATOR PLATE
13 10-35400 SCREW, HOLD DOWN RIING TO STATOR PLATE
14 398-2230 CAM, BREAKER
15 15-33910015 SHIM, STATOR PLATE TO UPPER END CAP (.015)
16 54-45806 CLAMP, STATOR LEAD
17 10-20720 SCREW, STATOR LEAD CLIP TO PORT COVER
18 8M0084613 "D" WASHER, LEAD CLIP SCREW
19 34363A1 THROTTLE CAM BRACKET ASSEMBLY
20 10-53296 SCREW, CAM BRACKET TO STATOR PLATE
21 13-26991 LOCKWASHER, CAM PRACKET FASTENING SCREW
22 54-34449 CLIP, THROTTLE CAM BRACKET
23 36000 CAM, THROTTLE
24 10-53296 SCREW, THROTTLE CAM TO CAM BRACKET
25 10-34696 SCREW, CONTROL LEVER TO CAM BRACKET
26 13-29720 WASHER, WAVE - CONTROL LEVER SCREW
27 12-34392 WASHER, CONTROL LEVER SCREW
28 11-28656 NUT, CONTROL LEVER SCREW
▶FLYWHEEL, STATOR AND IGNITION COIL (48 parts) FLYWHEEL, STATOR AND IGNITION COIL
Ref OEM Part # Part Name
1 11-20696 NUT, FLYWHEEL
2 12-36245 WASHER, FLYWHEEL NUT
3 25-62701 "O" RING, FLYWHEEL NUT
4 28-20094 KEY, FLYWHEEL DRIVE
5 239-4174A1 FLYWHEEL ASSEMBLY
6 13-35629 WASHER, WAVE - CAM TENSION
7 336-3928 CAM, BREAKER
8 336-3996A7 STATOR ASSEMBLY
9 10-69560 SCREW, STATOR TO END CAP (1 1/4")
10 336-3979A1 HOUSING ASSEMBLY, CONTACT
11 336-4318A2 BREAKER ASSEMBLY, CONTACT HOUSING
12 10-56266 SCREW, BREAKER TO CONTACT HOUSING (E/8")
13 56317A1 CABLE ASSEMBLY, CONTACT HOUSING (BROWN - 17 3/4")
14 38938 BOOT, CABLE
15 336-3989 WICK, CAM WIPER - CONTACT HOUSING
16 336-3981 INSULATOR, CABLE TO CONTACT HOUSING
17 11-56325 NUT, CABLE INSULATOR
18 336-4429 HOLDER, CONTACT HOUSING
19 336-3988A1 COVER ASSEMBLY, CONTACT HOUSING
20 10-56336 SCREW, COVER TO CONTACT HOUSING (1/2")
21 12-56077 WASHER, WEAR - CONTACT HOUSING TO UPPER BEARING HOUSING
22 13-59145 WASHER, WAVE - CONTACT HOUSING TO UPPER BEARING HOUSING
23 54-26550 CLIP, CONTACT HOUSING AND STATOR LEADS
24 10-62568 SCREW, CONTACT HOUSING AND STATOR LEADS CLIP ATTACHING
25 8M0084613 "D" WASHER, CLIP SCREW
26 54-56382 CLIP, IGNITION COIL LEADS CLAMP
27 36000 CAM, THROTTLE
28 10-28707 SCREW, THROTTLE CAM TO CONTACT HOUSING (1/2")
29 34361 LINK, THROTTLE
30 10-34696 SCREW, THROTTLE LINK TO THROTTLE LEVER AND CONTACT HOUSING Comment: (3/4")
31 12-34392 WASHER, THROTTLE LINK SCREW
32 13-29720 WASHER, WAVE - THROTTLE LINK SCREW
33 11-28656 NUT, THROTTLE LINK SCREW
34 56757A1 JUMPER WIRE ASSEMBLY, STATOR TO THROTTLE LINK
35 10-8M0113176 SCREW, JUMPER WIRE ATTACHIING (5/16")
36 336-4409A4 COIL ASSEMBLY, IGNITION
37 13-26996 LOCKWASHER, IGNITION COIL TERMINAL
38 11-45076 NUT, IGNITION COIL TERMINAL
39 56188 COVER, IGNITION COIL
40 10-56543 SCREW, COIL COVER TO COIL MOUNTAIN BRACKET (2")
41 11-27164 NUT, COIL COVER SCREW
42 56352 BRACKET, COIL SUPPORT
43 10-64278 SCREW, BRACKET TO CYLINDER BLOCK (1")
44 11-8M0207775 NUT, BRACKET SCREW
45 84-813715A1 LEAD ASSEMBLY, HIGH TENSION
46 332-2854T01 NIPPLE, IGNITION COIL
47 85-63709A1 PROTECTOR ASSEMBLY, SPARK PLUG
48 33-896329833 SPARK PLUG (AC #40FFK)
▶FUEL PUMP ASSEMBLY (26 parts) FUEL PUMP ASSEMBLY
Ref OEM Part # Part Name
1 39082A4 FUEL PUMP ASSEMBLY Comment: (MERC-110-5: S/N 1912759 thru 2125963 and S/N 1865779 thru 2095505)(MERC 110-6: S/N 2135068 thru 2275946 and S/N 2098352 thru 2246009)(MERC 110-7: S/N2290663 thru 2475151 and S/N 2295448 thru 2295997)
2 21-22974A3 CHECK VALVE ASSEMBLY
3 31503A1 DIAPHRAGM KIT, FUEL PUMP
5 39259 SPACER, FUEL PUMP
6 22-33373001 ELBOW, FUEL PUMP SPACER TO PRESSURE HOSE
7 10-68918 SCREW, FUEL PUMP TO SPACER (1")
8 22-39079 ELBOW, FUEL PUMP TO CARBURETOR
9 89977A1 FUEL PUMP ASSEMBLY Comment: (MERC-110-8: S/N 2508759 thru 2708870 and S/N 2514399 thru 2709765)(MERC 110-9: S/N 2798057 thru 2938415 and S/N 280252 thru 2939545)
10 21-30430A2 CHECK VALVE ASSEMBLY
11 53245A1 DIAPHRAGM KIT, FUEL PUMP
14 53241 BASE, FUEL PUMP
15 54066 COVER, FUEL PUMP
16 22-54090 ELBOW, FUEL PUMP OUTLET
17 10-32627 SCREW, FUEL PUMP TO BASE
18 12-847883 WASHER, FUEL PUMP SCREW
19 22-53246 ELBOW, FUEL PUMP TO CARBURETOR
20 32-64055 FUEL LINE, FUEL PUMP TO CARBURETOR
21 32-9912688 HOSE, PRESSURE - FUEL PUMP (7 1/8")
22 22-53553 ELBOW, CYLINDER BLOCK TO PRESSURE HOSE (45)
23 32-53247 FUEL LINE, FUEL PUMP TO ADAPTOR (7")
24 32454 ADAPTOR, CHECK UNIT (FUEL LINE)
25 39052 SEAL, ADAPTOR TO BOTTOM COWL
26 10-73656 SCREW, ADAPTOR TO BOTTOM COWL (1 3/8")
27 24-28357 SPRING, ADAPTOR SCREW
28 11-20110 NUT, ADAPTOR SCREW
29 10-29200 SCREW, FUEL PUMP TO ANCHOR (5/8")
▶GEAR HOUSING ASSEMBLY, COMPLETE (29 parts) GEAR HOUSING ASSEMBLY, COMPLETE
Ref OEM Part # Part Name
- 1630-2643A33 GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) Comment: SEE NOTE 2 IN BLOCK COMMENTS
1 1630-2643A9 GEAR HOUSING ASSEMBLY - SEE PAGE 26 FOR PARTS BREAKDOWN
47 30599 CAM, SHIFT
48 31334 FOLLOWER, SHIFT CAM
49 24-31333 SPRING, COMPRESSION-CAM FOLLOWER
50 15-30522A1 SHIM, FORWARD GEAR BALL BEARING TO GEAR HOUSING (.002-3-5-1
51 30-21889 BEARING, BALL-FORWARD GEAR
52 43-48577A3 FORWARD GEAR ASSEMBLY (SPIRAL)
53 31-22458 BEARING, ROLLER-FORWARD GEAR
54 52-47581 RATCHET ASSEMBLY, SLIDING CLUTCH (SPIRAL)
55 53-32449 RING, RETAINING-CROSS PIN Comment: PART OF 1-52-32473A1 RATCHET ASSEMLBY
56 17-30535 PIN, CROSS-RATCHET TO PROPELLER SHAFT
57 44-47851 SHAFT, PROPELLER
58 43-48578 REVERSE GEAR ASSEMBLY (SPIRAL)
59 12-30531 WASHER, THRUST-REVERSE GEAR
60 30-21889 BEARING, BALL-REVERSE GEAR
61 15-30532A1 SHIM, THRUST WASHER TO GEAR HOUSING (.002-3-5-10)
62 25-30529 "O" RING, BEARING CARRIER
63 30541T1 BEARING CARRIER ASSEMBLY
64 31-22458 BEARING, ROLLER-BEARING CARRIER
65 26-30530 OIL SEAL, BEARING CARRIER
66 12-30528 WASHER, GEAR HOUSING COVER
67 30537 COVER, GEAR HOUSING
68 86665A1 THRUST HUB ASSEMBLY, PROPELLER SHAFT
69 86665A1 WASHER, CUPPED-THRUST H UB
70 48-47670A10 PROPELLER ASSEMBLY (3 BLADE-ALUMINUM-7" PITCH)
71 11-64075A1 SPACER, SPLINED-PROPELLER SHAFT
72 12-27025 WASHER, PROPELLER NUT
73 11-8M0204653 NUT, PROPELLER
▶GEAR HOUSING ASSEMBLY, COMPLETE(CONT) (47 parts) GEAR HOUSING ASSEMBLY, COMPLETE(CONT)
Ref OEM Part # Part Name
- 1630-2643A33 GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) Comment: SEE NOTE 2 IN BLOCK COMMENTS
1 1630-2643A9 GEAR HOUSING ASSEMBLY
2 16-58138 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (3 7/16")
3 16-58136 STUD, WATER PUMP HOUSING TO GEAR HOUSING (2 3/4")
4 31-22756 BEARING, ROLLER-DRIVE SHAFT
5 17-20032 PIN, DOWEL-LOCATING
6 26-33613 SEAL, RUBBER-WATER INTAKE TUBE
7 23-86215 WASHER, NYLON-INTAKE TUBE SEAL
8 35-33425 SCREEN, WATER INTAKE
9 10-28642 SCREW, WATER INTAKE SCREEN TO GEAR HOUSING
10 12-191833 WASHER, GREASE FILLER HOLE SCREW
11 10-79953Q04 SCREW, GREASE FILLER HOLE
12 19643 WASHER, GREASE VENT HOLE SCREW
13 10-28653 SCREW, GREASE VENT HOLE
14 54641A1 SHIFT SHAFT ASSEMBLY - LOWER (LONG SHAFT)
15 53-22899 RING, RETAINING-SHIFT SHAFT Comment: PART OF A-54640A1 AND A-54641A1 SHIFT SHAFT ASSEMBLIES
16 23-30676A1 BUSHING ASSEMBLY, SHIFT SHAFT
17 25-26802 "O" RING, SHIFT SHAFT BUSHING
18 26-30696 OIL SEAL, SHIFT SHAFT BUSHING
19 10-39149 SCREW, SHIFT SHAFT BUSHING RETAINER
20 25-38933 "O" RING, LOWER SHIFT SHAFT
21 43-98696 GEAR, PINION (SPIRAL)
22 14-30377 TAB WASHER, PINION GEAR TO DRIVE SHAFT SCREW
23 10-30376 SCREW, PINION GEAR TO DRIVE SHAFT
24 45-39077 DRIVE SHAFT (LONG SHAFT)
25 15-30527A1 SHIM, DRIVE SHAFT BALL BEARING TO GEAR HOUSING (.002-3-5-10
26 30-33076 BEARING, BALL-DRIVE SHAFT
27 53-30523 RING, RETAINING-BALL BEARING TO DRIVE SHAFT
28 15-30527A1 SHIM, DRIVE SHAFT BALL BEARING TO PUMP (.002-3-5-10)
29 46-46893A3 WATER PUMP HOUSING ASSEMBLY (PLASTIC)
30 25-29439 ""O" RING, WATER PUMP HOUSING
31 26-30900T OIL SEAL, WATER PUMP HOUSING
32 26-33613 SEAL, WATER INTAKE TUBE
33 32-34293 TUBE, WATER INTAKE
34 70977T INSERT, WATER PUMP HOUSING (PLASTIC)
35 28-8M0032835 KEY, IMPELLER DRIVE
36 47-89981 IMPELLER, WATER PUMP
37 46895 PLATE, FACE-WATER PUMP HOUSING TO WATER PUMP COVER
38 93224A1 WATER PUMP COVER ASSEMBLY (PLASTIC)
39 26-36558 SEAL, WATER PUMP COVER
40 23-13127 WASHER, NYLON-WATER PUMP COVER
41 26-30913 OIL SEAL, WATER PUMP COVER
42 12-20533 WASHER, WATER PUMP HOUSING AND COVER STUDS
43 11-826709109 NUT, WATER PUMP HOUSING AND COVER STUDS
44 25-30526 RING, RUBBER-CENTRIFUGAL SLINGER (DRIVE SHAFT)
45 23-31792T SLEEVE, GUIDE-WATER INLET TUBE
46 25-48171 "O" RING, UPPER-DRIVE SHAFT
▶MISCELLANEOUS/ACCESSORIES (1 parts) MISCELLANEOUS/ACCESSORIES
Ref OEM Part # Part Name
- 46-46893A6 MERC 110-5, -6, -7 , -8 AND -9 RESISTANT WATER PUMP KIT
▶PISTON AND CONNECTING ROD ASSEMBLY (9 parts) PISTON AND CONNECTING ROD ASSEMBLY
Ref OEM Part # Part Name
1 608-7395A2 CONNECTING ROD ASSEMBLY
2 10-87374 SCREW, CONNECTING ROD
3 29-26815 BEARING, NEEDLE - CRANKPIN
4 11-20061 NUT, CONNECTING ROD SCREW
5 12-31433 WASHER, NEEDLE BEARING RETAINING
6 29-31505 BEARING, NEEDLE - PISTON PIN
7 719-7391T3 PISTON/PIN ASS'Y Comment: SERIAL 02387384-09999999
8 40-21666 LOCK RING, PISTON PIN
9 39-21665A12 RING, PISTON
▶SHIFT CONTROL LINKAGE (23 parts) SHIFT CONTROL LINKAGE
Ref OEM Part # Part Name
1 59107 HANDLE, SHIFT CONTROL
2 12-8M0204649 WASHER, SHIFT CONTROL SHAFT
3 11-826709109 NUT, SHIFT HANDLE TO SHIFT CONTROL SHAFT
4 23-30678 BUSHING, NYLON - SHIFT CONTROL SHAFT
5 24-30817 SPRING, TENSION - SHIFT COTNROL SHAFT
6 12-37828 WASHER, SHIFT CONTROL SHAFT
7 13-36206 WASHER, WAVE - SHIFT CONTROL SHAFT
8 63673 LEVER, SHIFT CONTROL (REMOTE)
9 17-99615 PIN, SHIFT LEVER TO SHIFT CONTROL SHAFT
10 39047 SHAFT, SHIFT CONTROL
11 43-30802 GEAR, SECTOR - SHFIT CONTROL SHAFT (HORIZONTAL)
12 12-8M0204649 WASHER, SHIFT CONTROL SHAFT
13 11-8267089 NUT, SECTOR GEAR TO SHIFT CONTROL SHAFT
14 24-30816 SPRING, DETENT - SECTOR GEAR
15 10-28639 SCREW, DETENT SPRING TO BOTTOM COWL (5/8")
16 13-21272 LOCKWASHER, DETENT SPRING SCREW
17 24-39627 SPRING, DETENT - SHIFT CONTROL LEVER
18 39601 PLATE, DETENT SPRING
19 10-25764 SCREW, PLATE AND SPRING TO ADAPTOR PLATE
20 23-30677 BUSHING, NYLON - UPPER SHIFT SHAFT
21 45250A2 SHIFT SHAFT ASSEMBLY, UPPER Comment: SERIAL 01987830-09999999
22 43-32453 GEAR, SECTOR - UPPER SHIFT SHAFT
22A 43-86686A1 GEAR, SECTOR - SHIFT SHAFT Comment: SECTOR GEAR IS INCLUDED WITH GEAR HOUSING ASSEMBLY, COMPLETE.
▶STATOR PLATE ASSEMBLY (40 parts) STATOR PLATE ASSEMBLY
Ref OEM Part # Part Name
- 398-2574A4 STATOR PLATE ASSEMBLY, COMPLETE Comment: FOR ADDITIONAL PARTS OF A-398-2574A4 STATOR PLATE ASSEMBLY, COMPLETE, SEE PAGE 3
-- 92-336731 IGNTIION COIL BOND KIT
1 398-2221 STATOR PLATE AND CORE
2 398-2568T1 COIL ASSEMBLY
3 398-2321 CLIP, COIL RETAINING
4 398-2413 CLIP, COIL RETAINING
5 398-2207 FELT, CAM - BREAKER
6 398-732 CLIP, GROUND WIRE LEAD
7 10-21130 SCREW, GROUND TERMINAL
8 398-2203 CONDENSER ASSEMBLY
9 10-38395 SCREW, CONDENSER FASTENING (1 1/4")
10 13-21134 LOCKWASHER, CONDENSER FASTENING SCREW
11 12-21135 WASHER, CONDENSER FASTENING SCREW
12 54-39844A1 CLAMP, LEAD WIRE
13 12-21135 WASHER, LEAD WIRE CLAMP SCREW
14 13-21134 LOCKWASHER, LEAD WIRE CLAMP SCREW
15 11-21923T NUT, LEAD WIRE CLAMP SCREW
16 11-21825 NUT, COIL LEAD WIRE CLIP SCREW (SPACER)
17 54-24836 CLIP, NYLON - COIL LEAD WIRE
18 8M0084613 "D" WASHER, COIL LEAD WIRE CLIP
19 13-26995 LOCKWASHER, COIL LEAD WIRE CLIP SCREW
20 11-26419 NUT, COIL LEAD WIRE CLIP SCREW
21 398-2202 BREAKER ASSEMBLY
22 10-33988 SCREW/LOCKWASHER, BREAKER FASTENING
23 12-21135 WASHER, TERMINAL SCREW
24 13-21134 LOCKWASHER, TERMINAL SCREW
25 11-21923T NUT, TERMINAL SCREW
26 398-2206 GROUND LEAD, STATOR TO TERMINAL BLOCK
27 23-30419 SLEEVE, INISULATION - GROUND LEAD
28 84-821945A46 LEAD WIRE
29 84-821945A46 LEAD WIRE - TOP
30 85-63709A1 PROTECTOR, SPARK PLUS
31 20117 MARKER, "TOP" - LEAD WIRE
32 33-8M0114739 SPARK PLUG (CHAMPION - L4J)
33 398-2208 COVER, DUST - STATOR PLATE
34 10-36455 SCREW, DUST COVER TO STATOR PLATE
35 54-24836 CLIP, #1 AND #2 STATOR LEADS
36 10-62568 SCREW, #1 AND #2 CLIP TO MANIFOLD COVER
37 8M0084613 "D" WASHER, CLIP FASTENING SCREW
38 12-847883 WASHER, #2 STATOR LEAD CLIP SCREW
▶STEERING HANDLE ASSEMBLY (42 parts) STEERING HANDLE ASSEMBLY
Ref OEM Part # Part Name
- 60850A6 STEERING HANDLE ASSEMBLY, COMPLETE
1 27763 GRIP, RUBBER-STEERING HANDLE BODY
2 35909 BODY AND SHAFT, STEERING HANDLE
3 31001 INDICATOR, SPEED AND LIMIT-STEERING HANDLE
4 10-31002 SCREW, SET-SPEED AND SHIFT INDICATOR
5 10-22290 SCREW, DRIVE-INDICATOR TO STEERING HANDLE BODY
6 23-30677 BUSHING, NYLON-STEERING HANDLE TO BODY
7 49556A3 STEERING HANDLE ASSEMBLY Comment: SERIAL 00000000-02388440
7A 49556 HANDLE, STEERING Comment: SERIAL 0238844I-09999999
7B 49558 KNUCKLE, STEERING HANDLE Comment: SERIAL 0238844I-09999999
7C 23-49555 BUSHING, RUBBER-STEERING HANDLE Comment: SERIAL 0238844I-09999999
8 23-28100 BUSHING, NYLON-STEERING HANDLE
9 12-30283 WASHER, STEERING HANDLE SHAFT
10 24-26703 SPRING, STEERING HANDLE SHAFT
11 39211 RETAINER, YOKE PIN HOLDING
12 39208 YOKE, STEERING HANDLE SHAFT
13 17-26862 PIN, YOKE TO STEERING HANDLE SHAFT
14 43-53205 GEAR, BALL-STEERING HANDLE SHAFT
15 17-26862 PIN, BALL GEAR TO STEERING HANDLE SHAFT
16 53-53204 RING, RETAINING-BALL GEAR
17 48003 PIVOT, STEERING HANDLE TO BRACKET
18 15-48002015 SHIM, STEERING HANDLE PIVOT TO BRACKET (.015)
19 13-39227 WASHER, WAVE-STEERING HANDLE PIVOT TO BRACKET
20 13-39228 LOCKWASHER, STEERING HANDLE SCREW
21 10-64074 SCREW, STEERING HANDLE TO ARM BRACKET (5/8")
22 39046A1 THROTTLE CONTROL SHAFT ASSEMBLY
22A 47742A1 UNIVERSAL JOINT ASSEMBLY
23 23-48005 SLEEVE, UNIVERSAL JOINT
24 43-53205 GEAR, BALL-UNIVERSAL JOINT
25 17-26862 PIN, BALL GEAR TO UNIVERSAL JOINT
26 53-53204 RING, RETAINING-BALL GEAR
27 10-96138 SCREW, THROTTLE CONTROL SHAFT TO BRACKET
28 39210 PLATE, NYLON-THROTTLE CONTROL SHAFT
29 39185 SHIELD, STEERING HANDLE
30 61629A1 BRACKET, STEERING ARM
31 47743 BOOT, UNIVERSAL JOINT
32 23-47818 BUSHING, STEERING ARM BRACKET
33 24-72847 SPRING, DETENT-STEERING HANDLE
34 10-37655 SCREW, DETENT SPRING TO STEERING HANDLE
35 39070 BOOT, RUBBER-THROTTLE CONTROL SHAFT
36 10-30679 SCREW, STEERING ARM BRACKET TO SADDLE
37 11-8M0207775 NUT, STEERING ARM BRACKET FASTENING SCREW
▶THROTTLE CONTROL LINKAGE (27 parts) THROTTLE CONTROL LINKAGE
Ref OEM Part # Part Name
1 39038 SOCKET, THROTTLE CONTROL
2 23-31011 BUSHING, NYLON - THROTTLE CONTROL SOCKET
3 43-39030 GEAR, HORIZONTAL - THROTTLE CONTROL SOCKET
4 17-24800 PIN, ROLL - GEAR TO THROTTLE CONTROL SOCKET
5 39029 HOUSING, THROTTLE CONTROL
6 10-56500 SCREW, THROTTLE CONTROL HOUSING TO CRANKCASE (1 1/4")
7 13-26992 LOCKWASHER, THROTTLE CONTROL HOUSING SCREW
8 24-39042 SPRING, NEUTRAL SPEED LIMITER FOLLOWER
9 10-21807 SCREW, LIMITER TO CONTROL HOUSING Comment: SERIAL 02088658-09999999
10 12-8M0174819 WASHER, SPEED LIMITER FOLLOWER STUD
11 23-30972 BUSHING, SPEED LIMITER FOLLOWER STUD
12 63308A1 FOLLOWER, NEUTRAL SPEED LIMITER
13 11-20088 NUT, JAM - SPEED LIMITER FOLLOWER STUD
14 54-39788 CLAMP, STOP SWITCH LEAD - SPEED LIMITER FOLLOWER STUD
15 12-8M0204649 WASHER, SPEED LIMITER FOLLOWER STUD
16 11-8267139 NUT, SPEED LIMITER FOLLOWER STUD
17 36017 STOP, NEUTRAL SPEED LIMITER
18 10-28710 SCREW, NEUTRAL SPEED LIMITER STOP TO FOLLOWER (5/8")
19 12-24676 WASHER, NEUTRAL SPEED LIMITER STOP SCREW
20 43-39031 GEAR AND SHAFT, THROTTLE CONTROL
21 13-39041 WASHER, WAVE - GEAR AND SHAFT (LOWER)
22 23-30868 BUSHING, NYLON- GEAR AND SHAFT TO THROTTLE CONTROL HSG.
23 39033A1 LEVER ASSEMBLY, THROTTLE CONTROL
24 23-26841 BUSHING, NYLON - GEAR AND SHAFT ( UPPER)
25 17-22896 PIN, ROLL - THROTTLE CONTROL LEVER TO GEAR AND SHAFT
26 10-23015 SCREW, ADJUSTING - THROTTLE ADVANCE
27 11-68219 NUT, LOCK - THROTTLE ADVANCE ADJUSTING SCREW
▶TOP COWL AND STARTER ASSEMBLY (49 parts) TOP COWL AND STARTER ASSEMBLY
Ref OEM Part # Part Name
1 2123-3953A2 COWL, TOP
2 39080 BLANKET, SOUND ABSORBING - TOP COWL - TOP
3 39071 BLANKET, SOUND ABSORBING - TOP COWL
4 25-39086 GROMMET, COWL LATCH - TOP COWL
5 2128-2667A8 COVER ASSEMBLY, FRONT
6 39039 STRIP, RUBBER - FRONT COVER
7 23-39578 SPACER, FRONT COVER STUD
8 11-8267089 NUT, FRONT COVER STUD
9 63307A2 STARTER HOUSING ASSEMBLY
10 57821 GUIDE, ROPE - STARTER HOUSING
11 39043 SEAL, STARTER HOUSING TO TOP COWL
12 10-22968 SCREW, STARTER HOUSING TO CYLINDER BLOCK (1 1/4")
13 13-26992 LOCKWASHER, STARTER HOUSING SCREW
14 55860 PULLEY, STARTER CABLE
15 10-28789 SCREW, CABLE PULLEY SCREW
16 12-22887 WASHER, CABLE PULLEY SCREW
17 23-309772 SPACER, CABLE PULLEY
18 39084 PLATE, SEAL - TOP COWL
19 39093 SEAL, TOP COWL PLATE
20 10-8M0113176 SCREW, PLATE AND SEAL TO TOP COWL (3/8")
21 39027 SHIELD, TOP COWL - REAR
22 10-38055 SCREW, REAR SHIELD TO TOP COWL (5/8")
23 13-26996 LOCKWASHER, REAR SHIELD SCREW
24 56377 SEAL, TOP COWL (42")
25 56377 SEAL, TOP COWL - FRONT (4 3/4")
26 39088A1 COWL LATCH ASSEMBLY, TOP COWL
27 24-59174 SPRING, COMPRESSION - COWL LATCH
28 17-39095 PIN, ROLL - SPRING TO COWL LATCH
29 10-69069 SCREW, COWL LATCH TO TOP COWL
30 13-26992 LOCKWASHER, COWL LATCH SCREW
31 14-20165 TAB WASHER, SHEAVE SHAFT NUT
32 11-20166 NUT, SHEAVE SHAFT (LEFT HAND THREAD)
33 20155 RETAINER, STARTER SPRING
34 24-29340T02 SPRING, STARTER REWIND
35 23-28912 BUSHING, STARTER SPRING GUIDE
36 50-93696A2 STARTER SHEAVE ASSEMBLY
37 17-22896 PIN, RETAINER - STARTER CABLE
38 13-36206 WASHER, WAVE - STARTER PAWL
39 30596 PAWL, STARTER
40 23-28919 BUSHING, NYLON - SHEAVE SHAFT SPACER
41 23-61005 APACER< SHEAVE SHAFT
42 26179 RETAINER, SHEAVE SHAFT TO STARTER SHEAVE
43 12-35559 WASHER, SHEAVE SHAFT RETAINER
44 13-20160 WASHER, WAVE - RETAINER TENSION
45 30595 PLATE, RETAINER - STATER PAWL
46 35558 SHAFT, SHEAVE
47 50-12066Q10 STARTER CABLE ASSEMBLY
48 30782 HANDLE, STARTER CABLE
49 79470A1 RETAINER, STARTER CABLE AND HANDLE

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 110 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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