Mercury 10 SEA PRO (0T980000 THRU 0T999999) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 10 SEA PRO. Scroll down for exploded parts diagrams (25), specifications, and maintenance reference.

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photo of jlm marine carburetor repair kit for mercury mercruiser 6-25 hp 1395-97611 with paper and rubber gaskets in black and dark gray shades, featuring various cutouts, hole patterns, a red circular gasket, a coiled spring, a brass jet, and a white plastic needle assembly
Kit de reparación de carburador para Mercury Mercruiser 6-25 HP 1395-97611
$18.13
$59.00
$18.13
files/24CR461-1.jpgDefault Title
$18.13
photo water pump repair kit for mercury 6 8 9 9 15 hp 46-42089a5 jlm marine with black impeller rubber seals metal pin gaskets and housing
Kit de reparación de bomba de agua para Mercury 6 8 9.9 15 HP 46-42089A5
$60.50
$74.00
$60.50
files/Water_Pump_Repair_Kit_for_Mercury_6_8_99_15_HP__46-42089A5_-_JLM_MARINE-8286321.jpgDefault Title
$60.50
26-41365A3 Lower Unit Seal Kit for Mercury Mariner | JLM Marine
26-41365A3 Lower Unit Seal Kit for Mercury Mariner | JLM Marine
$28.99
$28.99
files/12_b8a25615-3d68-4e62-b34e-75db083c1217.jpgDefault Title
$28.99
photo of jlm marine water pump impeller kit for mercury 6 8 9 9 15 hp motors 47-42038-2 featuring a black rubber impeller with six blades, dark gray gaskets with multiple holes and ovals, and a metal pin
Kit de impulsor de bomba de agua para Mercury 6 8 9.9 15 HP 47-42038-2 47-420381 47-42038Q02
$26.69
$29.00
$26.69
files/Water_Pump_Impeller_kit_for_Mercury_6_8_99_15_HP___47-42038-2____47-420381____47-42038Q02_-_JLM_MARINE-8286377.jpgDefault Title
$26.69
magnetic oil plug 8m0058389 jlm marine for mercury mariner outboard mercruiser sterndrive stainless steel with yellow gasket
Tapón de aceite magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 8M0058389
$15.90
$15.90
files/Lower_Unit_Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive___8M0058389_-_JLM_MARINE-8287063.jpgDefault Title
$15.90
Outboard Thermostat – Fits Mercury Marine 6 - 15 HP Two - Stroke Outboards (Replaces 14586) - JLM Marine Boat Parts Limited
Termostato para motores fueraborda Mercury Marine de 6 a 15 HP 18-3549
$17.99
$17.99
files/Outboard_Thermostat_for_Mercury_Marine_6-15_HP_Outboard_Motors__18-3549_-_JLM_MARINE-8286891.jpgDefault Title
$17.99
Fuel Filter Element – Fits Mercury/Mariner 6-70 HP (Replaces 35-87946A3, 35-87946Q04)
Fuel Filter Element – Fits Mercury/Mariner 6-70 HP (Replaces 35-87946A3, 35-87946Q04)
$16.99
$16.99
files/23FF046_1.jpgDefault Title
$16.99
Water Pump Impeller – Fits Mercury/Mariner 6 - 15 HP Outboards (Replaces 47 - 42038Q02, 42038Q02) - JLM Marine Boat Parts Limited
Impulsor de bomba de agua para Mercury 6-15 HP 47-420382 42038Q02
$14.90
$14.90
files/Water_Pump_Impeller_for_Mercury_6-15_HP_47-420382__42038Q02_-_JLM_MARINE-8289732.jpgDefault Title
$14.90
Gearcase Drain Plug – Fits Mercury/MerCruiser Marine Engines (Replaces 10 - 79953Q04, 79953Q04) - JLM Marine Boat Parts Limited
Tapón de aceite no magnético de unidad inferior para motores fueraborda Mercury Mariner y MerCruiser Sterndrive 79953Q04
$21.50
$21.50
files/Lower_Unit_Non-Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive_______79953Q04_-_JLM_MARINE-8287053.jpgDefault Title
$21.50
Water Pump Impeller Kit – Fits Mercury/Mariner 6 - 15 HP (Replaces 47 - 42038Q02, 18 - 3062) - JLM Marine Boat Parts Limited
Kit de impulsor de bomba de agua para Mercury/Mariner Impulsor de 6 a 15 HP 2 tiempos/4 tiempos 47-42038 2
$20.99
$20.99
files/Water_Pump_Impeller_Kit_for_Mercury-_Mariner_Impeller_6_to_15_HP_2-Stroke_-_4-Stroke_47-42038_2_-_JLM_MARINE-8289804.jpgDefault Title
$20.99
3486 26-413651 Oil Seal for Mercury Mariner 8HP 9.9HP 15HP | JLM Marine
3486 26-413651 Oil Seal for Mercury Mariner 8HP 9.9HP 15HP | JLM Marine
$18.99
$18.99
files/3499599_1730687101489.webpDefault Title
$18.99

Mercury 10 SEA PRO (0T980000 THRU 0T999999) Parts & Diagrams

🔎 Mercury 10 SEA PRO Reference Library — Exploded parts diagrams (25 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 10 SEA PRO is a 4-Stroke, Inline 2-Cylinder, EFI outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 2-Cylinder, EFI
Horsepower 10 HP
Displacement 209 cc
Bore x Stroke 55 mm x 44 mm
Spark Plug (Type & Gap) NGK DCPR6E
Engine Oil Capacity 0.8 L (27 fl oz)
Recommended Engine Oil SAE 10W-30 Mercury 4-Stroke Outboard Oil
Gear Case Oil Capacity 320 mL (10.8 fl oz)
Idle Speed (in gear) 900 ± 50 RPM (in gear)
Full Throttle RPM Range 5000-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 10 SEA PRO:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 10 SEA PRO.

▶Accessories (1 parts) Accessories
Ref OEM Part # Part Name
- 12569A1 ATTACHING KIT, Cable And Pulley
▶Carburetor(10/15 Viking) (42 parts) Carburetor(10/15 Viking)
Ref OEM Part # Part Name
- 19072T97 POWERHEAD ASSEMBLY
1 1392-9726T18 CARBURETOR, (WMC-83) Comment: (15)
2 1395-823716 VALVE, Throttle Comment: (WMC-77)(WMC-83)
3 19267 SHAFT, Throttle (Includes Srew and Spring) Comment: (WMC-77)(WMC-83)
4 1395-9164 BOWL, Fuel
5 1395-91691 FLOAT
6 F10064 SHAFT
7 1395-5902 SCREW, (#6-32 x .187)
8 1395-803861 VALVE, Inlet Needle
9 1395-6207 JET, (.072) Comment: (WMC-77)(WMC-83)
10 1395-9171 PLUG
11 1395-823648 COVER, Diaphragm
12 1395-9697 SCREW
13 15827A1 BODY
14 1395-9643 SCREW
15 1395-9699 PLATE
16 27-44426 GASKET
17 1395-9696 SCREW
18 1395-9637 COVER
19 1395-9762 PLUG
20 27-192061 GASKET, Carburetor
21 1395-9635 DIAPHRAGM/GASKET
22 1395-97611 GASKET/DIAPHRAGM KIT
23 1395-8237072 REPAIR KIT
24 128053 LEVER, Fast Idle
25 12803 BRACKET, Primer
26 11-821979 NUT
27 10-12110 SCREW, (#6-32 x .750)
28 24-11277 SPRING, Tension
29 10-400018 SCREW, (M5 x 12)
30 10-79965 SCREW, (#8-32 x .500) Stainless Steel
31 112731 LEVER, Primer
32 11280 CAM BLOCK
33 53-11278 CLIP, Retaining
34 12804A1 BEZEL ASSEMBLY, Choke
35 128022 PRIMER KNOB
36 10-40019111 SCREW, (M5 x 35)
37 11-400211 NUT, (M5) Stainless Steel
38 445541 IDLE WIRE
39 37-129701 DECAL (Slow/Fast)
40 125681 RESTRICTOR PLATE Comment: (Viking)
41 1395-823433 CHOKE, Electric
▶Carburetor(SeaPro/Marathon-10/15) (36 parts) Carburetor(SeaPro/Marathon-10/15)
Ref OEM Part # Part Name
- 19072T97 POWERHEAD ASSEMBLY
1 1392-851908T06 CARBURETOR, (WMC-84A) (SeaPro/Marathon 15)
2 815133 VALVE, Throttle Comment: (WMC-50B)(WMC-82A)
3 813022 SHAFT, Throttle (Includes Screw and Spring) Comment: (WMC-50B)(WMC-82A)
4 NSS NOT SOLD SEPARATE, Throttle Lever
5 1395-811353 BOWL, Fuel
6 1395-811360 SCREW, Bowl Drain
7 1395-91691 FLOAT
8 F10064 SHAFT
9 1395-5902 SCREW, (#6-32 x .187)
10 1395-803861 VALVE, Inlet Needle
11 1395-6207 JET, (.072) Comment: (WMC-60)(WMC-84A)
12 1395-9171 PLUG
13 1395-8113541 SHAFT, Choke
14 15827A1 BODY
15 1395-9643 SCREW
16 1395-9699 PLATE
17 1395-9696 SCREW
18 1395-9637 COVER
19 1395-811806 VALVE, Choke
20 27-192061 GASKET, Carburetor
21 1395-9635 DIAPHRAGM/GASKET
22 1395-811805 LEVER, Choke
23 1395-97611 GASKET/DIAPHRAGM KIT
24 1395-8237072 REPAIR KIT
25 174421 COVER, Carburetor
26 19-47579 PLUG
27 10-40011110 SCREW, (M5 x 30) Stainless Steel
28 41750T INSERT
29 817424 KNOB, Choke
30 12804A1 BEZEL ASSEMBLY, Choke
31 53-11278 CLIP, Retaining
32 817426 INSERT, Choke Bezel
33 817425 LINK, Choke
34 10-40019111 SCREW, (M5 x 35)
35 11-400211 NUT, (M5) Stainless Steel
▶Clamp Bracket (46 parts) Clamp Bracket
Ref OEM Part # Part Name
1 3404-8894A8 CLAMP BRACKET ASSEMBLY Comment: (Port) (Black)
2 3403-8892A6 CLAMP BRACKET ASSEMBLY Comment: (Starboard) (Black)
3 10-92767A3 THUMB SCREW ASSEMBLY, (16 mm)
4 NSS NOT SOLD SEPARATE, Handle
5 NSS NOT SOLD SEPARATE, Rivet
6 12-73719 WASHER
7 10-768042 SHOULDER SCREW, Hex
8 23-8M0084719 SPACER
9 10-4000333 SCREW, (M6 x 40)
10 37-12869 DECAL, Tilt Position
11 814427 SHUTTLE
12 42078 TILT TUBE Comment: (Handle Models)
13 8M0041936 TILT TUBE Comment: (RC Models)
14 54-8M0085928 CLIP
15 11-93164 NUT, (.875)
16 12-71421 WASHER, Nylon
17 42390A1 LEVER ASSEMBLY, Tilt Return
18 NSS NOT SOLD SEPARATE, Screw
19 NSS NOT SOLD SEPARATE, Spring
20 NSS NOT SOLD SEPARATE, Knob
21 90901 STRAP, Port Side
22 10-42498 SCREW, (M6 x 1.0)
23 13-31030 WAVE WASHER
24 10-43216 BOLT, (.250-20 x 3.50)
25 12-67983 WASHER
26 11-8267118 NUT, (.250-20)
27 23-113841 SPACER Comment: (RC Models)
28 11-93164 NUT, (.875) Comment: (RC Models)
29 19624A1 SEAL KIT Comment: (RC Models)
30 25-29619 O-RING, (.583 x .103) Comment: (RC Models)
31 23-78861 SPACER Comment: (RC Models)
32 11-8M0204726 NUT, (.375-24) Stainless Steel Comment: (RC Models)
33 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel Comment: (RC Models)
34 12-30521 WASHER, (.97 x .56 x .19) Comment: (RC Models)
35 12-8M0109680 WASHER, (.390 x .546 x .12) Comment: (RC Models)
36 10-8240717 SCREW, (M8 x 30) Comment: (RC Models)
37 11607 BRACKET Comment: (RC Models)
38 11-401388 NUT, (M8) Stainless Steel Comment: (RC Models)
39 29698 BALL JOINT Comment: (RC Models)
40 11606A1 ATTACHING KIT, Starboard Comment: (RC Models)
41 23-66751 SPACER, (.250 x .390 x .630) Stainless Steel Comment: (RC Models)
42 424291 RETAINER Comment: (RC Models)
43 54-11372 CLIP Comment: (RC Models)
44 15822001 PLUG Comment: (RC Models)
45 NSS NOT SOLD SEPARATE, Decal-Lower Tilt Limit
46 NSS NOT SOLD SEPARATE, Decal-Tilt Lock
▶Cowls (29 parts) Cowls
Ref OEM Part # Part Name
1 2191-8M0094069 TOP COWL ASSEMBLY Comment: (Silver)
2 NSS NOT SOLD SEPARATE, Latch
3 NSS NOT SOLD SEPARATE, Rivet
4 444621 SEAL
5 13691A02 SOUND BLANKET KIT, (Pre-Applied Pressure Sensitive Adhesive) Comment: SN# 0P401000 & Up
6 NSS NOT SOLD SEPARATE, Sound Blanket-Top
7 NSS NOT SOLD SEPARATE, Sound Blanket-Front
8 817104A3 LATCH ASSEMBLY, Cowl
9 NSS NOT SOLD SEPARATE, Roller
10 NSS NOT SOLD SEPARATE, Rivet
11 180402 LATCH HOOK
12 10-852530 SCREW, (.250-20 x 1.50)
13 12873T SHIELD
14 10-400018 SCREW, (M5 x 12)
15 2192-9204A1 BOTTOM COWL Comment: (Black)
16 15061001 PLUG Comment: (XR/Magnum 10/Viking)
17 87-826677A3 SWITCH ASSEMBLY, Stop
18 15920Q54 LANYARD ASSEMBLY
19 8M0032846 RETAINER, Brass
20 10-4000327 SCREW, (M6 x 14)
21 44461A1 LEVER, Cowl Latch
22 23-76470 BUSHING
23 13-69708 WAVE WASHER
24 11394 SPACER
25 121532 GROMMET, Bottom Cowl Comment: (Sailpower)
26 25-8M0179867 GROMMET Comment: (Remote Control)
27 14440 PLUG Comment: (Remote Control)
28 37-804662A06 DECAL, EPA Label Information (2006)
29 19-17230 PLUG
▶Crankshaft(Pistons and Flywheel) (28 parts) Crankshaft(Pistons and Flywheel)
Ref OEM Part # Part Name
- 19072T97 POWERHEAD ASSEMBLY
1 11-818591 NUT, (M14)
2 260-859231T17 FLYWHEEL Comment: (Seapro/Marathon)
3 43-99301 RING GEAR Comment: (Electric)
4 10-88190313 SCREW, (M5 x 13) Comment: (Electric)
5 400-8M0083309 CRANKSHAFT ASSEMBLY
6 818630A1 SLEEVE
7 NSS NOT SOLD SEPARATE, O-Ring
8 30-41341 BEARING, Ball
9 12-824451 WASHER, (.610 Inside Diamter x .890 Outside Diameter x .062)
10 53-42132 RING, Retaining
11 12-13031 WASHER
12 26-125661 SEAL, Oil - Lower
13 28-20094 KEY, Woodruff
14 31-878158 BEARING, Roller
15 26-125671 SEAL, Oil - Upper
16 637-8477A2 CONNECTING ROD ASSEMBLY
17 10-823460 SCREW, (M5 x 16)
18 31-42076A1 BEARING ASSEMBLY, Roller
19 29-42186 BEARING, Needle
20 12-8M0012297 BEARING, Thrust
21 784-9747A4 PISTON ASSEMBLY Comment: (.015 Oversize)
22 39-18212A1 RING SET, Piston Comment: (.015 Oversize)
23 NSS NOT SOLD SEPARATE, Piston Ring - Top
24 40-422021 LOCK RING
25 17794A1 BEARING
26 26-818901 SEAL
27 31-42076A1 BEARING ASSEMBLY, Roller
▶Cylinder Block and Covers (40 parts) Cylinder Block and Covers
Ref OEM Part # Part Name
- 19072T97 POWERHEAD ASSEMBLY
1 881-9727T12 CYLINDER BLOCK
2 17-85171 PIN, Dowel
3 16-424632 STUD, (M8 x 37.1)
4 21-426982 CHECK VALVE
5 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 2.50 Inch Length)
6 16-8161949 STUD
7 10-421251 SCREW, (M8 x 55)
8 17-17866 PIN, Groove
9 11-401386 NUT, (M6) Stainless Steel
10 27-191861 GASKET, Powerhead
11 NSS NOT SOLD SEPARATE, Decal Serialization
12 828435A3 REED BLOCK
13 10-4000171 SCREW, (M6 x 16)
14 11-400213 NUT, (M8) Stainless Steel
15 8M0048005 COVER, Exhaust
16 10-40062129 SCREW, (M6 x 25)
17 27-19185 GASKET
18 42365 PLATE, Baffle
19 27-19184 GASKET
20 10-40062129 SCREW, (M6 x 25)
21 22-56759 FITTING, Barbed
22 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 7.00 Inch Length)
23 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 5.25 Inch Length)
24 22-59169003 FITTING, Tee
25 54-816311T TIE STRAP, (8.00 Inches)
26 25-891935 O-RING
27 826383F1 COVER, Intake
28 32-8M0108355 HOSE, (57.00 Inches Bulk), Tell Tale (Cut to 6.00 Inch Length)
29 22-94848 FITTING
30 1033-8906A02 COVER ASSEMBLY
31 27-19207002 GASKET
32 8M0039352 COVER
33 27-19205002 GASKET
34 10-40062129 SCREW, (M6 x 25)
35 14586 THERMOSTAT (120 Degrees)
36 27-8M0204714 GASKET
37 22-291112 FITTING
38 10-40062129 SCREW, (M6 x 25)
39 16-42917006 STUD, Carb Comment: (Viking)
▶Driveshaft Housing (15 parts) Driveshaft Housing
Ref OEM Part # Part Name
- 27-42364A92 GASKET SET, Engine
1 1597-822155A1 HOUSING ASSEMBLY Comment: (Long) (Black)
2 27-195992 GASKET, Driveshaft Housing
3 8M0039074 MOUNT
4 42374F6 COVER, Mount Comment: (Black)
5 10-4009238 SCREW, (M6 x 80)
6 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
7 11-400212 NUT, (M6) Stainless Steel
8 10-1993735 SCREW, (M6 x 35 MM)
9 26-11287001 SEAL, Adapter Plate
10 41344T6 ADAPTOR PLATE ASSEMBLY Comment: (With Exhaust Tube)
11 NSS NOT SOLD SEPARATE, Exhaust Tube
12 32-881203A2 TUBE ASSEMBLY, Water Comment: (Long)
13 26-42380001 SEAL, Water Tube
14 445551 BLOCK, Bearing Comment: (Long)
▶Electrical Components (52 parts) Electrical Components
Ref OEM Part # Part Name
1 855721T8 STATOR ASSEMBLY
2 10-4013930 SCREW, (M5 x 30)
3 86704T11 STATOR AUXILIARY Comment: (Seapro/Marathon/Viking)
4 10-4013930 SCREW, (M5 x 30) Comment: (Seapro/Marathon/Viking)
5 10-4013910 SCREW, (M5 x 10) Comment: (Short)
6 98450A10 TRIGGER ASSEMBLY
7 11100 CLIP
8 855713A4 SWITCHBOX ASSEMBLY Comment: (XR/Magnum/Viking)
9 10-40019111 SCREW, (M5 x 35)
10 10-878608 SCREW, (#10-16 x .500)
11 339-832757A4 COIL KIT
12 10-40112 SCREW, (M6 x 45)
13 88173 TAB WASHER
14 23-88171 BUSHING
15 10-32,11-45076 NUT, Brass
16 NSS NOT SOLD SEPARATE, Lead Assembly-High Tension Comment: (8.25 Inch)
17 85-63709A1 BOOT/TERMINAL KIT
18 33-14814568 SPARK PLUG (NGK#BPZ-8HS-15)
19 8M0214940 TIE STRAP, (5.50 Inches)
20 84-88807A16 CABLE ASSEMBLY, (4.00 Inches) Black
21 84-65017A10 HARNESS ASSEMBLY, Battery End (62 Inches - Black/Red) Comment: (Sailpower)
22 84-74725A2 HARNESS ASSEMBLY (20 Inches - Black/Red) Comment: (Sailpower)
23 71663 PLUG Comment: (Sailpower)
24 84-12334A4 HARNESS ASSEMBLY, Engine Wiring Comment: (Electric)
25 88-8M0207796 FUSE, 20 Ampere Comment: (Electric)
26 12152 RETAINER Comment: (Electric)
27 92753 RETAINER Comment: (Electric)
28 54-8M0024808 J CLIP Comment: (Electric)
29 50-8M0033984 STARTER MOTOR ASSEMBLY Comment: (Electric)
30 96561 DRIVE KIT Comment: (Electric)
31 96562 DRIVE Comment: (Electric)
32 96563T END CAP Comment: (Electric)
33 96565 ARMATURE Comment: (Electric)
34 96564T END CAP Comment: (Electric)
35 10-96566 THRU BOLT Comment: (Electric)
36 10-421251 SCREW, (M8 x 55) Comment: (Electric)
37 883073 PLATE, Mounting
38 10-878608 SCREW, (#10-16 x .500)
39 853358T1 RECTIFIER
40 54-54457 J CLIP
41 10-82129130 SCREW, (M6 x 30)
42 17461T11 MODULE KIT, Tachometer Adaptor
43 13541 PLUG, Male
44 54-816311T TIE STRAP, (8.00 Inches)
45 84-11149A54 HARNESS ASSEMBLY, Adaptor
46 89-8M0185143 SOLENOID, Starter Comment: (Electric)
47 84-88439A28 CABLE ASSEMBLY, Battery - Black (Negative) Comment: (Electric)
48 10-8M0214928 SCREW, (M6 x 16) Comment: (Electric)
49 8-32,11-26419 NUT, Brass Comment: (Electric)
50 84-88439A27 CABLE ASSEMBLY, Red - Battery (Positive) Comment: (Electric)
51 84-88809A5 WIRE ASSEMBLY (Yellow) Comment: (Electric)
52 11-64015 NUT, (.250-20) Comment: (Electric)
▶Fuel Filter Assembly(USA-1B153167/BEL-0P360020 and Below) (10 parts) Fuel Filter Assembly(USA-1B153167/BEL-0P360020 and Below)
Ref OEM Part # Part Name
1 35-891642A11 FILTER ASSEMBLY, Fuel
2 858731 BALL, Fuel Filter
3 35-87946Q04 FILTER KIT, Fuel Comment: (Quicksilver Brand)
4 25-897536 SEAL
5 32-8M0108355 HOSE, (57.00 Inches Bulk) (Cut to 6.00 Inch Length)
6 32-8M0108355 HOSE, (57.00 Inches Bulk) (Cut to 4.25 Inch Length)
7 54-816311T TIE STRAP, (8.00 Inches)
8 25-18202 GROMMET
9 22-15781A9 CONNECTOR KIT, Fuel
10 10-8M0204707 SCREW, (M6 x 25)
▶Fuel Filter Assembly(USA-1B153168/BEL-0P360021 and Up) (10 parts) Fuel Filter Assembly(USA-1B153168/BEL-0P360021 and Up)
Ref OEM Part # Part Name
1 35-889527A07 FILTER KIT
2 35-896375Q01 FILTER KIT, Fuel Comment: (Quicksilver Brand)
3 25-98277001 SEAL, Fuel Filter
4 858731 BALL, Fuel Filter
5 32-8M0108355 HOSE, (57.00 Inches Bulk) Comment: (Cut to 5.25 Inch Length)
6 32-8M0108355 HOSE, (57.00 Inches Bulk) Comment: (Cut to 3.50 Inch Length)
7 54-816311T TIE STRAP, (8.00 Inches)
8 25-18202 GROMMET
9 22-15781A9 CONNECTOR KIT, Fuel
10 10-8M0204707 SCREW, (M6 x 25)
▶Fuel Tank Assembly(3.2 Gallon) (9 parts) Fuel Tank Assembly(3.2 Gallon)
Ref OEM Part # Part Name
1 1260-859061A2 TANK ASSEMBLY, Fuel Comment: (Quick Connect)
2 36-816976Q1 CAP ASSEMBLY, Fuel
3 27-8169771 GASKET, Fuel Cap
4 8M0047601 PICK UP ASSEMBLY Comment: (Threaded Connection)
5 8M0084088 PICK UP ASSEMBLY Comment: (Quick Connect)
6 859056 FLOAT
7 10-40056107 SCREW, (M5 x 16)
8 12-859080 WASHER
9 27-859072 GASKET
▶Fuel Tank Assembly(6.6 Gallon) (9 parts) Fuel Tank Assembly(6.6 Gallon)
Ref OEM Part # Part Name
1 1265-859065A3 TANK ASSEMBLY, Fuel, Fuel Comment: (Quick Connect)
2 36-816976Q1 CAP ASSEMBLY, Fuel, Fuel
3 27-8169771 GASKET, Fuel Cap, Fuel Cap
4 22-8M0047609 PICK UP ASSEMBLY, Fuel Comment: (Threaded Connection)
5 8M0084090 PICK UP ASSEMBLY, Fuel Comment: (Quick Connect)
6 859056 FLOAT
7 10-40056107 SCREW, (M5 x 16)
8 12-859080 WASHER (Fiber)
9 27-859072 GASKET, Pick Up Body
▶Gasket Set Components-Complete-Powerhead and Lower Unit (1 parts) Gasket Set Components-Complete-Powerhead and Lower Unit
Ref OEM Part # Part Name
- NSS NOT SOLD SEPARATE, Base-Water Pump
▶Gear Housing(Driveshaft)(2.00:1 Gear Ratio) (44 parts) Gear Housing(Driveshaft)(2.00:1 Gear Ratio)
Ref OEM Part # Part Name
- 26-41365A3 SEAL KIT
1 1600-8M0083312 GEAR HOUSING ASSEMBLY, Basic-Black (Basic) (Black)
2 23-12009 BUSHING, (.31 x .45 x .50)
3 22-8M0058389 PLUG KIT, Drain (Magnetic)
4 12-191833 SEAL
5 822244A1 SLEEVE ASSEMBLY
6 23-823944 SLEEVE
7 23-823943 BUSHING
8 10-79953Q04 SCREW KIT, (.375-16 x .250) Drain
9 12-191833 SEAL
10 35-421991 SCREEN
11 10-13954 SCREW, (.250-14 x .88)
12 97-42121Q02 ANODE ASSEMBLY
13 10-13954 SCREW, (.250-14 x .88)
14 26-42133 SEAL
15 43-8219251 GEAR, Pinion - 13-26
16 12-41369 WASHER
17 31-22756 BEARING, Roller
18 46-42040T5 BASE ASSEMBLY, Water Pump
19 27-192043 GASKET
20 26-33613 SEAL
21 42375 RETAINER
22 10-48408 SCREW, (#10-16 x .500)
23 25-822236 QUAD RING
24 26-413651 SEAL, Oil
25 27-19202001 GASKET
26 32-42185A1 TUBE ASSEMBLY, Water
27 42200 FACE PLATE
28 46-42089A2 COVER ASSEMBLY
29 NSS NOT SOLD SEPARATE, Insert
30 26-421021 SEAL
31 47-42038Q02 IMPELLER
32 28-8M0173458 KEY ASSEMBLY
33 12-16448 WASHER
34 444671 GUIDE
35 10-82684430 SCREW, (M6 x 30)
36 42039 CAM
37 8M0026065 SHIFT SHAFT Comment: (Long)
38 53-42389 E RING
39 8M0036770 GUIDE
40 10-40011109 SCREW, (M5 x 25) Stainless Steel
41 11-401385 NUT, (M5) Stainless Steel
42 45-823390 DRIVESHAFT Comment: (Long)
43 12-822248 THRUST WASHER
▶Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio (24 parts) Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio
Ref OEM Part # Part Name
- 26-41365A3 SEAL KIT
1 1600-8M0083312 GEAR HOUSING ASSEMBLY, Basic-Black Comment: (Basic) (Black)
44 31-821321A1 BEARING ASSEMBLY, Roller
45 NSS NOT SOLD SEPARATE, Cup
46 43-821924A1 GEAR ASSEMBLY, Forward (26 Teeth)
47 23-41367 BUSHING
48 813139 FOLLOWER, Cam
49 52-821930A1 CLUTCH ASSEMBLY
50 17-823951 PIN, Cross
51 24-42204 SPRING
52 44-821929 PROPELLER SHAFT
53 43-821926T1 GEAR, Reverse - 13/26
54 42144T3 CARRIER, Bearing
55 25-8M0214923 O-RING, (1.984 x .139)
56 23-821927 BUSHING
57 26-99325 SEAL
58 26-821928 SEAL, Oil
59 10-82407110 SCREW, (M8 x 50)
60 10-8240717 SCREW, (M8 x 30)
61 48-828150A12 PROPELLER, (9.25 x 6.50) Comment: (Sailpower)
62 23-420911 SPACER
63 11-40140 NUT, (M10)
64 8219321 THRUST HUB
65 822559Q01 CUP
▶Lube Chart (1 parts) Lube Chart
Ref OEM Part # Part Name
- NOPART NO PARTS LIST
▶Manual Starter (33 parts) Manual Starter
Ref OEM Part # Part Name
- 42207A7 STARTER ASSEMBLY, Recoil
1 42207T02 HOUSING, Starter
2 8M0183792 BUSHING
3 53-818853 RING, Retaining
4 24-86857T01 SPRING
5 42034T04 PULLEY ASSEMBLY, Starter
6 50-8M0110703 ROPE, Starter
7 24-86851T02 SPRING
8 868501 CAM
9 53-86849T01 RING, Retaining
10 24-868523 SPRING
11 86853T01 CAM
12 10-826253 SCREW, (.250-20 x .625)
13 833161T FELT PAD
14 19018T REST
15 23-309772 SPACER
16 12674 SUPPORT
17 10-40019111 SCREW, (M5 x 35)
18 11-401385 NUT, (M5) Stainless Steel
19 42171T LEVER (Upper)
20 12-8M0204666 WASHER, (.203 x .500 x .032)
21 42173T LEVER (Lower)
22 10-48408 SCREW, (#10-16 x .500)
23 10-8M0204741 SCREW, (M6 x 20) Stainless Steel
24 85174A1 HANDLE ASSEMBLY
25 NSS NOT SOLD SEPARATE, Retainer
26 NSS NOT SOLD SEPARATE, Decal-Servicing Referral
27 37-8272822 DECAL, Warning, High Voltage
28 NSS NOT SOLD SEPARATE, Decal-Emergency Starting Procedure
29 NSS NOT SOLD SEPARATE, Decal-Caution-Start in Gear Comment: (RC Models)
30 16-8161945 STUD, (M6 x 32) Comment: (Seapro/Marathon)
31 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Seapro/Marathon)
32 11-401386 NUT, (M6) Stainless Steel Comment: (Seapro/Marthon)
▶Remote Control Attaching Components (25 parts) Remote Control Attaching Components
Ref OEM Part # Part Name
1 10-4000332 SCREW, (M6 x 35)
2 42809 BRACKET, Control Arm
3 12-12132 WASHER, (.520 x 1.500 x .06)
4 23-823807 BUSHING
5 42810A8 ARM ASSEMBLY, Control
6 23-889731 BUSHING
7 878169 SHIFT LINK
8 18-210711 COTTER PIN
9 12-8M0204666 WASHER, (.203 x .500 x .032)
10 428071 ARM, Throttle Control
11 13-12134 WASHER, Wave
12 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
13 11-401386 NUT, (M6) Stainless Steel
14 424291 RETAINER
15 8M0084741 LINK ASSEMBLY, Throttle
16 8M0084742 SOCKET
17 42805A3 BRACKET ASSEMBLY
18 11373 PIN, Latch
19 17-239281 PIN, Roll
20 10-42975 DRIVE SCREW
21 10-4006731 SCREW, (M6 x 16)
22 428021 RETAINER
23 54-11372 CLIP
24 15822001 PLUG
25 54-816311T TIE STRAP, (8.00 Inches)
▶Service/Support Material (1 parts) Service/Support Material
Ref OEM Part # Part Name
- 37-804662A05 DECAL, EPA Label Information (2005)
▶Swivel Bracket (27 parts) Swivel Bracket
Ref OEM Part # Part Name
1 3402-8831T08 SWIVEL BRACKET ASSEMBLY Comment: (Black)
2 22-8M0169589 FITTING, Grease
3 23-421402 BEARING
4 23-42080T01 BEARING, Thrust - Upper
5 23-42139 BUSHING
6 26-42077 SEAL
7 12-42373 THRUST WASHER
8 24-421301 SPRING
9 42082T04 BRACKET
10 17-420811 PIN
11 8M0075731 HOOK, Reverse Lock
12 17-830741A1 PIN ASSEMBLY, Pivot
13 53-832720 RING, Retaining
14 91963 WASHER, (.390 x .600 x .032)
15 24-42128 SPRING
17 24-42127 SPRING
18 53-13194 RING, Retaining
19 821961 ROD
20 8165621 DISC
21 821958A1 PLATE KIT
22 10-40011126 SCREW, (M6 x 13) Stainless Steel
23 821957 BRAKE PLATE
24 12-29330 WASHER
25 821959 HANDLE
26 11-8M0204726 NUT, (.375-24) Stainless Steel
27 37-8237011 DECAL, Co-Pilot
28 NSS NOT SOLD SEPARATE, Decal-Serial Overlaminate
▶Swivel Head and Steering Handle (26 parts) Swivel Head and Steering Handle
Ref OEM Part # Part Name
1 42213A24 SWIVEL HEAD Comment: (Black)
2 23-823939 BUSHING
3 8221471 PLATE
4 22-8M0169589 FITTING, Grease
5 10-4010516 SCREW, (M5 x 16) Stainless Steel
6 12-822145 WASHER
7 13-826792 WAVE WASHER
8 12-822146 WASHER
9 821468A66 ARM ASSEMBLY, Steering Handle Comment: (Black)
10 822441 RETAINER
11 10-40011107 SCREW, (M5 x 16) Stainless Steel
12 822148A2 COVER KIT Comment: (Side Shift)
13 822150 PULLEY
14 NSS NOT SOLD SEPARATE (Pulley Case)
15 10-878608 SCREW, (#10-16 x .500)
16 432426 CABLE, Throttle Comment: (Side Shift)
17 85-960099 SLEEVE, (12.00 Inches) Comment: (Side Shift)
18 37-8242004 DECAL Comment: (Side Shift)
19 8M0221732 GRIP
20 87-8M0104615 SWITCH ASSEMBLY, Stop
21 821972T KNOB, Throttle
22 892995 LOCK, Throttle
23 10-8M0204707 SCREW, (M6 x 25)
24 821465 HANDLE, Throttle Comment: (Side Shift)
25 821463T01 TILLER TUBE
26 24-96203 SPRING
▶Throttle and Shift Linkage(Side Shift) (27 parts) Throttle and Shift Linkage(Side Shift)
Ref OEM Part # Part Name
1 421811 BRACKET, Cable
2 10-4000171 SCREW, (M6 x 16)
3 10-40056107 SCREW, (M5 x 16)
4 12-4002314 WASHER
5 421571 SHIFT HANDLE
6 44459001 GROMMET
7 8155501 SHIFT SHAFT
8 42156 LEVER
9 42153 LEVER
10 24-39627 SPRING
11 10-400011 SCREW, (M5 x 8)
12 421671 TIMING LINK
13 421631 LEVER, Control
14 10-40019111 SCREW, (M5 x 35)
15 13-69708 WAVE WASHER
16 24-42164 SPRING
17 24-13676 SPRING
18 421662 ACTUATOR
19 23-421621 BUSHING
20 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
21 10-4000333 SCREW, (M6 x 40)
22 42161 LINK INTERLOCK
23 421592 LEVER
24 24-42160 SPRING
25 10-4000331 SCREW, (M6 x 30)
26 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
27 23-421581 BUSHING
▶Throttle and Shift Linkage(Tiller Handle) (35 parts) Throttle and Shift Linkage(Tiller Handle)
Ref OEM Part # Part Name
1 8M0047593 CONTROL PLATFORM
2 94085A1 GEAR
3 NSS NOT SOLD SEPARATE, Gear
4 10-826650 SCREW, (M6 x 30)
5 12-8M0214930 WASHER
6 23-856737 SPACER (Short)
7 11-400212 NUT, (M6) Stainless Steel
8 42151 LEVER, Primary
9 10-4000333 SCREW, (M6 x 40)
10 23-856738 SPACER (Long)
11 10-8M0214928 SCREW, (M6 x 16)
12 421671 TIMING LINK
13 421631 LEVER, Control
14 10-40019111 SCREW, (M5 x 35)
15 421662 ACTUATOR
16 42161 LINK INTERLOCK
17 10-4000333 SCREW, (M6 x 40)
18 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
19 23-421621 BUSHING
20 24-42164 SPRING
21 13-69708 WAVE WASHER
22 24-13676 SPRING
23 8M0084745 LINK ASSEMBLY, Throttle
24 8M0084742 SOCKET
25 421592 LEVER
26 23-421581 BUSHING
27 24-42160 SPRING
28 10-4000331 SCREW, (M6 x 30)
29 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
30 42156 LEVER
31 42153 LEVER
32 8155501 SHIFT SHAFT
33 815567T02 SHIFT LINK
34 10-40011107 SCREW, (M5 x 16) Stainless Steel
35 24-39627 SPRING
▶Tools, Special (1 parts) Tools, Special
Ref OEM Part # Part Name
- NSS NOT SOLD SEPARATE, Expanding Rod (Snap On #CG40A6)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 10 SEA PRO running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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