🔎 Suzuki DT 8CSJ, DT 8CLJ Reference Library — Exploded parts diagrams (37 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DT 8CSJ, DT 8CLJ is a 2-Stroke 2-Cylinder outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
2-Stroke 2-Cylinder |
| Horsepower |
8 HP |
| Displacement |
208 cc |
| Bore x Stroke |
59.0 x 38.0 mm |
| Spark Plug (Type & Gap) |
NGK B7HS |
| Engine Oil Capacity |
— |
| Recommended Engine Oil |
TC-W3 Certified 2-Stroke Oil |
| Gear Case Oil Capacity |
220 mL |
| Idle Speed (in gear) |
700–900 RPM |
| Full Throttle RPM Range |
4500-5500 RPM |
| Fuel |
Unleaded Gasoline |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DT 8CSJ, DT 8CLJ:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Fuel System Issues / Hard Starting: Stale fuel and ethanol-related deposits are common in 2-stroke carbureted engines. Clean or rebuild carburetors and replace fuel lines if deteriorated. → Recommended: Carburetor Repair Kit, Fuel Line Assembly
-
Spark Plug Fouling: 2-stroke engines are prone to spark plug fouling from oil residue, especially at low RPM. Replace plugs at each annual service. → Recommended: OEM Spark Plugs
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Thermostat Failure: A stuck thermostat can cause overheating or poor warm-up. Replace if operating temperature is inconsistent. → Recommended: Thermostat Assembly
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DT 8CSJ, DT 8CLJ.
▶Fig. 1 - Cylinder (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11110-92D00-0ED |
Cylinder Head |
| 2 |
11141-92D20 |
Cylinder Head Gasket (NLA) |
| 3 |
01560-08357 |
BOLT |
| 4 |
09126-06005 |
Screw (6x30) |
| 5 |
11281-94400 |
Zinc Anode |
| 7 |
04221-06129 |
PIN 6X12 |
| 8 |
01550-08507 |
BOLT |
| 9 |
01550-08857 |
BOLT |
| 10 |
09103-08258 |
Bolt (8x95) (NLA) |
| 11 |
16710-95D10 |
Oil Check Valve |
| 13 |
14141-92D01-0ED |
Exhaust Cover (NLA) |
| 14 |
14151-92D10 |
Exhaust Cover Gasket (NLA) |
| 15 |
14131-92D00 |
Exhaust Plate |
| 16 |
02162-06257 |
SCREW |
| 17 |
09355-25705-600 |
Hose (2.5x7x600) |
| 17A |
09355-25705-600 |
Hose (2.5x7x600) |
| 18 |
09401-06101 |
Clamp |
| 19 |
17681-92D00-0ED |
Thermostat Cover (NLA) |
| 20 |
17685-92D10 |
Thermostat Gasket (NLA) |
| 21 |
02162-06257 |
SCREW |
| 22 |
17670-92D11 |
Thermostat 50c |
| 23 |
09108-08219 |
Stud Bolt (8x25) |
| 24 |
09140-08023-XC0 |
Nut (8mm) |
| 25 |
09160-08082 |
Washer (8.5x16x1.2) |
| 26 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 27 |
09159-08104 |
Nut |
| 28 |
09354-53103-600 |
Hose (5.3x10x600) |
| 29 |
09401-10411 |
Clip |
| 45809 |
11301-92D14-0ED |
Cylinder Assembly (NLA) |
| 45810 |
11301-92D17-0ED |
Cylinder Assembly (NLA) |
| 45811 |
11301-92D20-0ED |
Cylinder Assembly (NLA) |
| 45992 |
16721-92D10 |
Oil Nozzle (NLA) |
| 45993 |
16721-89E00 |
Oil Nozzle (NLA) |
| 45994 |
16725-89E02 |
Oil Nozzle (NLA) |
▶Fig. 10 - Starter (23 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
18120-93900 |
Sheave Drum |
| 3 |
18130-93900 |
Ratchet Set |
| 4 |
18151-93900 |
Plate |
| 5 |
18142-93900 |
Recoil Spring |
| 6 |
01500-06167 |
BOLT |
| 7 |
08321-01067 |
Lock Washer |
| 8 |
18210-93002 |
Grip Assembly |
| 10 |
18181-93900 |
Rope Guide (NLA) |
| 11 |
18280-93900 |
NSI Set |
| 12 |
18292-92D00 |
Cable (NLA) |
| 13 |
18186-92D00 |
Holder Guide (NLA) |
| 14 |
18295-92D00 |
Holder Cable (NLA) |
| 15 |
01500-06127 |
BOLT |
| 16 |
08321-01067 |
Lock Washer |
| 17 |
01500-06167 |
BOLT |
| 18 |
08321-01067 |
Lock Washer |
| 19 |
18190-92D00 |
Guide Set (NLA) |
| 20 |
99000-81159-50M |
Starter Rope 6mm Diameter (NLA) |
| 21 |
29103-94400 |
Bolt (6x35) |
| 22 |
69711-93E11 |
Label (S.I.G.P) |
| 23 |
61582-98110 |
Warning Mark (NLA) |
| 45658 |
18100-92D01 |
Recoil Starter Assembly (NLA) |
| 45659 |
18100-92D11 |
Recoil Starter Assembly (NLA) |
▶Fig. 11 - Clutch (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
09103-06120 |
Bolt (6x12) (NLA) |
| 2 |
23311-95DL0 |
Clutch Rod Connector |
| 3 |
25211-92D00 |
Shift Rod Guide (NLA) |
| 4 |
23111-92D00 |
Clutch Rod (NLA) |
| 5 |
23211-93900 |
Clutch Rod Arm |
| 7 |
25311-93910 |
Shift Cam |
| 8 |
21221-95L00 |
Clutch Shaft Bushing |
| 9 |
23213-93900 |
Spring |
| 10 |
09140-06020 |
Nut (6mm) |
| 12 |
25222-92D00 |
Shift Rod Boot (NLA) |
| 13 |
09205-02006 |
Spring Pin (2x12) |
| 14 |
25205-92D00 |
Shift Rod Stopper (NLA) |
| 15 |
21313-93900 |
NSI Arm |
| 16 |
02112-05167 |
SCREW |
| 17 |
08310-00057 |
Nut |
| 18 |
19851-92D00 |
NSI Lever (NLA) |
| 19 |
21126-92D00 |
Clutch Shaft Holder |
| 20 |
09103-06120 |
Bolt (6x12) (NLA) |
| 45809 |
25111-92D10 |
Shift Rod (S) (NLA) |
| 45810 |
25111-92D00 |
Shift Rod (L) (NLA) |
| 45811 |
25111-92D20 |
Shift Rod (X) (NLA) |
▶Fig. 12 - Starting Motor (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31100-92D11 |
Starter Motor Assembly (NLA) |
| 2 |
31310-92D10 |
Armature (NLA) |
| 3 |
31320-92D10 |
Pinion Assembly (NLA) |
| 4 |
31312-92D10 |
Pinion Stopper Set (NLA) |
| 5 |
31131-89E00 |
Brush (+) (NLA) |
| 6 |
31132-89E00 |
Brush (-) (NLA) |
| 7 |
31135-92D10 |
Spring (NLA) |
| 8 |
31360-92D10 |
Washer Kit (NLA) |
| 9 |
31281-92D10 |
Through Bolt (NLA) |
| 10 |
31911-92D01-0ED |
Starting Motor Bracket (NLA) |
| 11 |
02162-06257 |
SCREW |
| 12 |
01550-08307 |
BOLT |
| 13 |
09126-08008 |
Screw (NLA) |
| 14 |
08310-00087 |
Nut (8mm) |
| 15 |
08321-01087 |
Lock Washer |
| 16 |
08322-01087 |
Washer |
| 17 |
33816-92D00 |
Magneto Leads Guide (NLA) |
| 18 |
09180-06309 |
Spacer |
| 19 |
01550-06167 |
BOLT |
▶Fig. 13 - Magneto (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32102-92D02 |
Flywheel (NLA) |
| 2 |
32200-92D20 |
Lighting Coil (NLA) |
| 3 |
02112-06257 |
6X25CROSS SCREW |
| 4 |
08321-01067 |
Lock Washer |
| 5 |
32140-92D20 |
Ignition Coil Assembly (NLA) |
| 6 |
02112-06207 |
CROSS SCREW,6X2 |
| 7 |
08321-01067 |
Lock Washer |
| 8 |
32160-92D10 |
Timer Sensor (NLA) |
| 9 |
02112-0510A |
SCREW |
| 10 |
08322-01057 |
Washer |
| 12 |
09160-12080 |
Washer |
| 13 |
09140-12038 |
Nut |
| 14 |
08341-31039 |
Woodruff Key |
| 15 |
32390-92D00 |
Magneto Base Retainer (NLA) |
| 16 |
02142-0512A |
SCREW |
| 19 |
19181-92D00 |
Stator Friction (NLA) |
| 20 |
19151-92D00 |
Stator Retainer (NLA) |
| 21 |
19161-92D00 |
Stator Spacer (NLA) |
| 45658 |
32101-92D01 |
Stator Assembly (NLA) |
| 45659 |
32101-92D11 |
Stator Assembly (NLA) |
| 45660 |
32101-92D13 |
Stator Assembly (NLA) |
| 45661 |
32101-92D01 |
Stator Assembly (NLA) |
| 45662 |
32101-92D13 |
Stator Assembly (NLA) |
| 45674 |
19172-92D21 |
Stator Stopper (NLA) |
| 45679 |
09125-06063 |
Screw (6x10) |
| 45705 |
19172-92D22 |
Stator Stopper (NLA) |
| 45710 |
02112-06107 |
SCREW |
▶Fig. 14 - Ignition (18 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
01550-06167 |
BOLT |
| 4 |
33833-91J00 |
Tube (6x8x250) |
| 6 |
33541-93950 |
Spark Plug Seal |
| 7 |
33542-38B00 |
Spark Plug Cap Seal |
| 7A |
33510-98601 |
Spark Plug Cap |
| 9 |
32900-92D20 |
CDI Unit Assembly |
| 10 |
01550-06207 |
BOLT |
| 11 |
09403-14204 |
Clamp (NLA) |
| 12 |
32916-92D00 |
Leads Wrapper (NLA) |
| 13 |
09404-08206 |
Clamp (L:82) |
| 45658 |
33410-92D01 |
Ignition Coil Assembly (NLA) |
| 45659 |
33410-92D10 |
Ignition Coil Assembly (NLA) |
| 45689 |
33420-92D01 |
Ignition Coil Assembly (NLA) |
| 45690 |
33410-92D10 |
Ignition Coil Assembly (NLA) |
| 45778 |
33510-95520 |
Spark Plug Cap |
| 45779 |
33510-97313 |
Spark Plug Cap |
| 45870 |
09482-00338 |
NGK B6HS Spark Plug |
| 45871 |
09482-00535 |
NGK BR6HS-10 Spark Plug |
▶Fig. 15 - Electrical(Electric Starter) (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
37721-94406 |
Neutral Switch Assembly |
| 2 |
37725-94302 |
Neutral Switch Actuator |
| 3 |
37726-94402 |
Switch Bracket |
| 4 |
09118-06038 |
Bolt (6x12) (NLA) |
| 5 |
09180-06309 |
Spacer |
| 6 |
31800-94401 |
Starter Relay |
| 7 |
31805-95501 |
Relay Bracket |
| 8 |
02112-35087 |
Screw (NLA) |
| 9 |
37801-98300 |
Lead (NLA) |
| 10 |
33820-89E01 |
Starter Sub Cable Assy (NLA) |
| 11 |
32800-95D02 |
Rectifier & Regulator Assembly |
| 12 |
32815-92D00 |
Rectifier Bracket (NLA) |
| 13 |
02142-05257 |
SCREW 5 X 20 |
| 14 |
08310-00057 |
Nut |
| 15 |
08321-0105A |
Lock Washer |
| 17 |
09408-00043 |
Clamp |
| 18 |
09408-00168 |
Clamp (NLA) |
| 19 |
01550-06167 |
BOLT |
| 20 |
36610-92D00 |
Wiring Harness Assembly (NLA) |
| 21 |
36615-96300 |
Resin Terminal |
| 45673 |
36740-89E00 |
Fuse Case Assembly (NLA) |
| 45704 |
36740-92D52 |
Fuse Case Assembly (NLA) |
▶Fig. 16 - Electrical (25 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
33810-92D00 |
Starter Cable (NLA) |
| 3 |
33811-96300 |
Grommet (NLA) |
| 4 |
33816-96300 |
Cable Clamp |
| 5 |
03241-0625A |
SCREW |
| 6 |
37161-89E13 |
Start Switch Assembly |
| 7 |
09159-14014 |
Nut (10mm) |
| 9 |
09407-25402 |
Clamp (L:248) |
| 10 |
39601-95D00 |
Lighting Receptacle Assembly |
| 11 |
36634-93910 |
Connector Cap |
| 12 |
39603-92D00 |
Receptacle Grommet (NLA) |
| 13 |
36895-92D10 |
Lead (NLA) |
| 14 |
09103-06049 |
Bolt (6x12) (NLA) |
| 16 |
33833-91J00 |
Tube (6x8x250) |
| 17 |
37830-89E04 |
Stop Switch Assembly |
| 18 |
37826-92E00 |
Nut |
| 19 |
37823-92E02 |
Stop Switch Lanyard |
| 20 |
09160-12067 |
Washer (12.5x23x1.0) |
| 21 |
37835-91J00-YAY |
Stop Label |
| 22 |
37823-94401 |
Emergency Stop Switch Cap |
| 45658 |
37830-89X51 |
Emergency Switch Assembly (NLA) |
| 45659 |
37830-89E04 |
Stop Switch Assembly |
| 45672 |
36896-92D00 |
Lead (NLA) |
| 45703 |
33445-94710 |
Lead (NLA) |
| 45870 |
36360-89E10 |
Oil & Water Warning Lamp |
| 45871 |
36360-92D20 |
Oil Level Indicator (NLA) |
▶Fig. 17 - Clamp Bracket (23 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
41121-92D11-0ED |
Port Clamp Bracket (NLA) |
| 3 |
41210-986L1 |
Clamp Screw Assembly |
| 4 |
09205-05013 |
Clamp Handle Pin |
| 5 |
41210-986L1 |
Clamp Screw Assembly |
| 6 |
41213-94J01 |
Clamp Plate |
| 7 |
45420-92DL0 |
Tilt Lock Pin |
| 8 |
09100-06177 |
Bolt (6x140) |
| 9 |
09140-06020 |
Nut (6mm) |
| 10 |
09162-06006 |
Lock Washer |
| 11 |
41310-93901 |
Clamp Bracket Rod |
| 12 |
09100-10188 |
Bolt (10x155) |
| 13 |
09159-10050 |
Nut |
| 14 |
09160-10082 |
Washer (10.5x19x2.0) |
| 15 |
55320-95311 |
Zinc Anode |
| 16 |
09116-06094 |
Bolt (6x15) |
| 18 |
09303-14003 |
Bushing |
| 19 |
41221-96301 |
Tilt Stopper Knob |
| 20 |
41222-93910 |
Tilt Stopper Pin |
| 45658 |
41111-92D80-0ED |
Starboard Clamp Bracket (NLA) |
| 45659 |
41111-92D21-0ED |
Starboard Clamp Bracket (NLA) |
| 45660 |
41111-92D30-0ED |
Starboard Clamp Bracket (NLA) |
| 45674 |
41411-92D01 |
Carrier Grip (NLA) |
| 45705 |
41411-92D02 |
Carrier Grip (NLA) |
▶Fig. 18 - Swivel Bracket (45 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
43111-92D30-0ED |
Swivel Bracket (NLA) |
| 2 |
22511-99011 |
Grease Nipple |
| 3 |
43710-92D00 |
Steering Bushing Set (NLA) |
| 4 |
43712-92D00 |
Lower Steering Bushing (NLA) |
| 5 |
43750-92D03-0ED |
Steering Bracket (NLA) |
| 6 |
09306-10016 |
Bushing (NLA) |
| 7 |
43411-92D00 |
Steering Adjuster Plate (NLA) |
| 8 |
45231-92D00 |
Reverse Lock Arm (NLA) |
| 9 |
09180-05060 |
Spacer |
| 10 |
45241-92D00 |
Reverse Lock Arm Link (NLA) |
| 11 |
45250-92D00 |
Release Link (NLA) |
| 12 |
45255-92D10 |
Release Lever Rubber (NLA) |
| 13 |
45261-92D02 |
Release Lever (NLA) |
| 14 |
09204-01002 |
Cotter Pin |
| 15 |
43721-92D00 |
Upper Bushing Plate (NLA) |
| 16 |
43412-93901 |
COVER,STEERING |
| 17 |
09100-08232 |
Bolt (8x30) |
| 18 |
09160-08082 |
Washer (8.5x16x1.2) |
| 19 |
09440-11022 |
Spring |
| 20 |
09200-05014 |
Pin |
| 21 |
09200-06061 |
Pin |
| 22 |
09160-06082 |
Washer (6.5x13x1.0) |
| 23 |
09160-30046 |
Washer (NLA) |
| 24 |
09284-30001 |
Oil Seal (NLA) |
| 25 |
45254-92D00 |
Release Arm Pin (NLA) |
| 26 |
09443-08048 |
Spring (NLA) |
| 27 |
09443-13027 |
Spring (NLA) |
| 28 |
09448-13011 |
Spring (NLA) |
| 29-2 |
45710-92D20 |
Shallow Water Drive Assembly (NLA) |
| 30 |
09200-08065 |
Pin (NLA) |
| 31 |
09204-01002 |
Cotter Pin |
| 32 |
36894-95201 |
Wire Lead (L:165) |
| 33 |
36894-95201 |
Wire Lead (L:165) |
| 34 |
09125-05050 |
Screw (5x8) |
| 35 |
09161-05114 |
Washer (5.2x11x1.0) |
| 36 |
43514-92D02 |
Steering Lock Plate (NLA) |
| 37 |
09117-05001 |
Bolt (NLA) |
| 39 |
43511-92D02-0ED |
Steering Bracket (NLA) |
| 40 |
43512-92D01 |
Steering Lock Shaft |
| 41 |
43515-92D01 |
Steering Lock Shaft Stopper (NLA) |
| 42 |
09116-08159 |
Bolt (8x55) |
| 43 |
09140-08019 |
Nut (8mm) |
| 44 |
09160-08081 |
Washer (8.5x23x1.5) |
| 45 |
09440-11008 |
Spring (NLA) |
| 45686 |
45710-92D03 |
Shallow Water Drive Assembly |
▶Fig. 19 - Drive Shaft Housing (31 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09118-08090 |
Bolt (8x52) |
| 3 |
09117-08047 |
Bolt (8x30) |
| 4 |
09205-04019 |
Pin |
| 5 |
09100-08213 |
Bolt (8x100) |
| 6 |
52117-92D00 |
Water Inspection Tube |
| 7 |
54121-92D00 |
Upper Thrust Washer (NLA) |
| 8 |
54137-92D00-0ED |
Upper Mounting Cover (NLA) |
| 10 |
54145-92D01 |
Upper Mount Cushion (NLA) |
| 11 |
54151-92D01 |
Lower Thrust Mount (NLA) |
| 12 |
54211-92D01-0ED |
Lower Mounting Starboard Cover |
| 13 |
54221-92D01-0ED |
Lower Mounting Port Cover (NLA) |
| 15 |
54171-92D00 |
Lower Side Cushion (NLA) |
| 17 |
09160-08082 |
Washer (8.5x16x1.2) |
| 18 |
09117-08063-XC0 |
Bolt (8x50) |
| 20 |
09160-08084 |
Washer |
| 21 |
09180-08148 |
Spacer (NLA) |
| 22 |
09117-06049 |
Bolt (6x25) |
| 24 |
52131-92D01-0ED |
Extension Case (NLA) |
| 25 |
52211-92D00 |
Extension Bushing (NLA) |
| 26 |
09108-08104 |
Stud Bolt (NLA) |
| 27 |
09202-06023 |
Knock Pin (6x10) |
| 28 |
09140-08023-XC0 |
Nut (8mm) |
| 29 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 45658 |
52111-92D30-0ED |
Driveshaft Housing (S) (NLA) |
| 45659 |
52111-92D20-0ED |
Driveshaft Housing (L) (NLA) |
| 45671 |
54167-92D10 |
Lower Side Mount (NLA) |
| 45673 |
09159-08059 |
Nut |
| 45702 |
54167-92D20 |
Lower Side Mount (NLA) |
| 45704 |
09159-08104 |
Nut |
| 45901 |
54130-92D00 |
Upper Mount (NLA) |
| 45902 |
54130-92D10 |
Upper Mount (NLA) |
▶Fig. 2 - Crankshaft (35 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
12151-90600 |
Piston Pin |
| 4 |
09381-12001 |
Piston Pin Circlip |
| 5 |
09263-12023 |
Bearing (12x16x16) |
| 7 |
12161-92D00 |
Connecting Rod |
| 8 |
12211-92D00 |
Crankshaft Pin |
| 9 |
09263-17035 |
Bearing (17x24x14 ) |
| 10 |
09181-17223 |
Thrust Washer (1.00) |
| 11 |
12221-92D02 |
Upper Crankshaft (NLA) |
| 12 |
12231-92D02 |
Middle Upper Wheel (NLA) |
| 13 |
12232-92D01 |
Middle Under Wheel (NLA) |
| 14 |
12240-92D11 |
Under Crankshaft (NLA) |
| 17 |
16321-92D00 |
Oil Pump Drive Gear |
| 18 |
09283-20006 |
Crankshaft Oil Seal |
| 19 |
09283-20018 |
Oil Seal (20x37x9) |
| 20 |
09421-08001 |
Key |
| 22 |
08211-40552 |
Thrust Washer |
| 23 |
09181-40186 |
Shim (0.50) |
| 24 |
08331-3120A |
Circlip |
| 25 |
11431-92D00 |
Under Oil Seal Housing (NLA) |
| 26 |
09280-48006 |
O-Ring |
| 27 |
09282-12008 |
Oil Seal (12x24x4.5) |
| 28 |
09116-06094 |
Bolt (6x15) |
| 45658 |
12110-92D21 |
Piston |
| 45659 |
12110-92D21-025 |
Piston (OS:0.25) (NLA) |
| 45660 |
12100-92D21-025 |
Piston & Ring Set (OS:0.25) (NLA) |
| 45661 |
12100-92D21-050 |
Piston & Ring Set (OS:0.50) (NLA) |
| 45672 |
09289-28009 |
Oil Seal |
| 45673 |
09262-20003 |
Bearing (20x52x15) |
| 45678 |
08211-20301 |
Washer |
| 45689 |
12140-92D21 |
Piston Ring Set |
| 45690 |
12140-40A10-050 |
Piston Ring Set (OS:0.50) (NLA) |
| 45703 |
09289-28011 |
Oil Seal (NLA) |
| 45704 |
09262-20073 |
Bearing (20x52x15) |
| 45809 |
12200-92D11 |
Crankshaft Assembly (NLA) |
| 45810 |
12200-92D12 |
Crankshaft Assembly (NLA) |
▶Fig. 20 - Gear Case (35 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
55100-92D01-0ED |
Gear Case Housing (NLA) |
| 2 |
09263-12025 |
Bearing (12x19x20) (NLA) |
| 3 |
09262-20069 |
Bearing (20x47x44) |
| 4 |
55321-939L0 |
Zinc Anode |
| 5 |
09116-06094 |
Bolt (6x15) |
| 6 |
09117-08071 |
Bolt (8x35) |
| 7 |
09248-10008 |
Drain Plug |
| 8 |
09168-10022 |
Drain Plug Gasket |
| 9 |
56120-92D00-0ED |
Propeller Shaft Housing (NLA) |
| 10 |
09262-22021 |
Bearing (22x44x12) (NLA) |
| 11 |
09280-52004 |
O-Ring (NLA) |
| 12 |
09282-16003 |
Oil Seal (NLA) |
| 13 |
09117-06031 |
Bolt (6x20) |
| 15 |
58120-92D01 |
Type E Propeller Bushing (NLA) |
| 16 |
57632-92D00 |
Propeller Stopper |
| 17 |
57633-92D00 |
Propeller Nut Spacer (NLA) |
| 19 |
17631-92D01 |
Water Filter |
| 20 |
09125-06063 |
Screw (6x10) |
| 21 |
55332-92D01 |
Exhaust Seal Rubber |
| 22 |
09202-06023 |
Knock Pin (6x10) |
| 23 |
09160-10082 |
Washer (10.5x19x2.0) |
| 24 |
09204-02004 |
Cotter Pin |
| 25 |
56120-92D20-0ED |
Propeller Shaft Housing (NLA) |
| 26 |
09262-22021 |
Bearing (22x44x12) (NLA) |
| 27 |
09280-52004 |
O-Ring (NLA) |
| 28 |
09282-16003 |
Oil Seal (NLA) |
| 29 |
09108-06106 |
Stud Bolt (NLA) |
| 30 |
09140-06020 |
Nut (6mm) |
| 31 |
09162-06006 |
Lock Washer |
| 45671 |
58100-92DL0-019 |
E700 Propeller 3x9x7 1/4 (NLA) |
| 45675 |
09159-10050 |
Nut |
| 45702 |
58100-92DM0-019 |
E800 Propeller 3x9x8 1/4 |
| 45706 |
09141-10007 |
Nut (NLA) |
| 45730 |
58100-92D21-019 |
E900 Propeller 3x9x9 1/4 (NLA) |
| 45761 |
58100-92D62-019 |
EY610 Propeller 3x10x6 1/2 (NLA) |
▶Fig. 21 - Transmission (62 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-92D02 |
Drive Shaft Spring Collar (NLA) |
| 3 |
09181-14167 |
Washer (1.00) |
| 5 |
09181-12139 |
Washer (1.00) (NLA) |
| 6 |
09181-14162 |
Washer (0.80) (NLA) |
| 7 |
08331-3112A |
Circlip |
| 8 |
09380-12006 |
Snap Ring (NLA) |
| 9 |
57311-92D03 |
Pinion Gear (NLA) |
| 10 |
57510-92D00 |
Forward Gear (NLA) |
| 11 |
57521-92D00 |
Reverse Gear (NLA) |
| 12 |
09160-18024 |
Washer (NLA) |
| 13 |
09160-17044 |
Washer (NLA) |
| 14 |
09263-17040 |
Pinion Bearing (NLA) |
| 16 |
09160-13012 |
Washer (NLA) |
| 20 |
57610-92D01 |
Propeller Shaft Assembly (NLA) |
| 21 |
57621-92D01 |
Clutch Dog Shifter (NLA) |
| 22 |
09202-04018 |
Pin (NLA) |
| 23 |
09440-05027 |
Return Spring |
| 24 |
09440-27011 |
Clutch Dog Spring (NLA) |
| 25 |
57631-92D00 |
Push Rod (NLA) |
| 26 |
08331-41229 |
Circlip |
| 45658 |
57110-92D15 |
Driveshaft Assembly (S) (NLA) |
| 45659 |
57110-92D02 |
Driveshaft Assembly (L) (NLA) |
| 45660 |
57110-92D05 |
Driveshaft Assembly (L) (NLA) |
| 45661 |
57110-92D25 |
Driveshaft Assembly (X) (NLA) |
| 45672 |
09181-17214 |
Shim (0.50) (NLA) |
| 45674 |
09160-16034 |
Washer (16x20x1.1) (NLA) |
| 45675 |
09181-20158 |
Shim (0.50) |
| 45676 |
08221-22285 |
Shim (0.50) (NLA) |
| 45703 |
09181-17214 |
Shim (0.50) (NLA) |
| 45705 |
09160-16035 |
Washer (16x20x1.3) (NLA) |
| 45706 |
09181-20158 |
Shim (0.50) |
| 45707 |
09181-22130 |
Shim (0.50) |
| 45731 |
09181-17015 |
Shim (0.6) (NLA) |
| 45733 |
08211-16202 |
Shim (1.5) (NLA) |
| 45734 |
09181-20028 |
Shim (0.60) (NLA) |
| 45735 |
09181-22004 |
Shim (0.60) (NLA) |
| 45748 |
09181-12130 |
Washer (0.50) |
| 45749 |
09181-12130 |
Washer (0.50) |
| 45762 |
09181-17215 |
Shim (0.6) (NLA) |
| 45764 |
09181-16128 |
Shim (1.5) (NLA) |
| 45765 |
09181-20159 |
Shim (0.60) (NLA) |
| 45766 |
09181-22131 |
Shim (0.60) (NLA) |
| 45792 |
09181-17016 |
Shim (0.70) (NLA) |
| 45794 |
09160-16036 |
Washer (16x20x1.7) (NLA) |
| 45795 |
09181-20029 |
Shim (0.70) (NLA) |
| 45796 |
09181-22132 |
Shim (0.70) |
| 45823 |
09181-17216 |
Shim (0.70) (NLA) |
| 45825 |
09160-16037 |
Washer (16x20x1.9) (NLA) |
| 45826 |
09181-20160 |
Shim (0.70) (NLA) |
| 45827 |
09181-22134 |
Shim (0.80) (NLA) |
| 45853 |
08221-17306 |
Shim (0.80) (NLA) |
| 45856 |
08221-20286 |
Shim (0.80) (NLA) |
| 45857 |
09181-22006 |
Shim (0.90) (NLA) |
| 45884 |
09181-17218 |
Shim (0.80) (NLA) |
| 45887 |
09181-20162 |
Shim (0.80) (NLA) |
| 45888 |
09181-22136 |
Shim (0.90) (NLA) |
| 45915 |
09181-17017 |
Shim (0.90) (NLA) |
| 45918 |
09181-20164 |
Shim (0.90)(NLA) |
| 45919 |
09181-22139 |
Shim (1.00) |
| 45945 |
09181-17220 |
Shim (0.9) (NLA) |
| 45948 |
09181-20167 |
Shim (1.00) |
| 45976 |
09181-17223 |
Thrust Washer (1.00) |
▶Fig. 22 - Lower Cover (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61111-92D10-0ED |
Lower Engine Cover (NLA) |
| 2 |
61112-92D00 |
Under Cover Seal (NLA) |
| 3 |
61631-92D00 |
Lower Engine Cover Hook (NLA) |
| 4 |
61633-92D01 |
Hook Lever (NLA) |
| 5 |
61635-98602 |
Lower Hook Pin |
| 6 |
08310-00067 |
Nut |
| 7 |
61636-98600 |
Lower Hook Roller |
| 8 |
09125-06094 |
Screw (NLA) |
| 9 |
09140-06020 |
Nut (6mm) |
| 11 |
09250-08007 |
Cap |
| 12 |
09250-10012 |
Cap (NLA) |
| 13 |
23131-94300 |
Clutch Rod Boot (NLA) |
| 14 |
61138-92D00 |
Water Cover (NLA) |
| 15 |
02112-04107 |
SCREW |
| 16 |
08310-00047 |
Nut |
| 17 |
09160-06085 |
Washer (6.5x15x1.0) |
| 18 |
09164-14008 |
Wave Washer |
| 19 |
09250-18003 |
Plug |
| 21 |
09354-53103-600 |
Hose (5.3x10x600) |
| 45677 |
36367-94401-019 |
Oil Level Label (NLA) |
| 45708 |
36367-95D10-064 |
Oil/Water Lamp Label (NLA) |
| 45931 |
09117-06031 |
Bolt (6x20) |
| 45932 |
09117-06046 |
Bolt (6x20) (NLA) |
▶Fig. 23 - Engine Cover(1988) (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61410-92D00-0ED |
Engine Cover Assembly (NLA) |
| 2 |
21131-94J00-YAY |
Clutch Shift Mark |
| 6 |
68111-47C10-019 |
Suzuki Emblem |
| 7 |
61431-92D00-0ED |
Tilt Up Handle (NLA) |
| 8 |
61442-92D00-019 |
Oil Injection Mark (NLA) |
| 9 |
61622-93901 |
Recoil Starter Seal (NLA) |
| 10 |
03241-0616C |
SCREW |
| 11 |
09800-01016 |
Tool Set |
| 45717 |
61435-92D60-70G |
Rear Emblem Mark (NLA) |
| 45718 |
61435-92D20-8EH |
Rear Emblem Mark (NLA) |
| 45748 |
61443-92D20-26G |
Starboard Cover Decal (NLA) |
| 45749 |
61443-92D20-26H |
Starboard Cover Decal (NLA) |
| 45778 |
61453-92D60-70G |
Port Cover Decal (NLA) |
| 45779 |
61453-92D60-8EH |
Port Cover Decal (NLA) |
▶Fig. 24 - Engine Cover(1989 to 1993) (26 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
61412-92D00 |
Engine Cover Upper Hook (NLA) |
| 3 |
61611-92D00 |
Fastener (NLA) |
| 4 |
09229-04007 |
Rivet (NLA) |
| 5 |
09229-04020 |
Rivet |
| 6 |
61431-92D00-0ED |
Tilt Up Handle (NLA) |
| 7 |
21131-94J00-YAY |
Clutch Shift Mark |
| 8 |
61622-93901 |
Recoil Starter Seal (NLA) |
| 12 |
61443-92D60-70G |
Starboard Cover Decal (NLA) |
| 16 |
03241-0616C |
SCREW |
| 17 |
09800-01016 |
Tool Set |
| 45658 |
61401-92830-0ED |
Engine Cover Set (NLA) |
| 45659 |
61401-92840-01T |
Engine Cover Set (NLA) |
| 45660 |
61401-92850-0ED |
Engine Cover Set (NLA) |
| 45661 |
61401-92860-01T |
Engine Cover Set (NLA) |
| 45670 |
61443-92D70-70G |
Starboard Cover Decal (NLA) |
| 45671 |
61453-92D60-70G |
Port Cover Decal (NLA) |
| 45672 |
61453-92D70-70G |
Port Cover Decal (NLA) |
| 45701 |
61443-92D70-8EH |
Starboard Cover Decal (NLA) |
| 45702 |
61453-92D60-8EH |
Port Cover Decal (NLA) |
| 45703 |
61453-92D70-8EH |
Port Cover Decal (NLA) |
| 45901 |
61435-92D60-70G |
Rear Emblem Mark (NLA) |
| 45902 |
61435-92D60-8EH |
Rear Emblem Mark (NLA) |
| 45931 |
61441-98620 |
Suzuki Emblem (NLA) |
| 45932 |
68111-47C10-019 |
Suzuki Emblem |
| 45962 |
61442-92D00-764 |
Oil Injection Mark (NLA) |
| 45963 |
61442-92D00-019 |
Oil Injection Mark (NLA) |
▶Fig. 25 - Engine Cover(1994 to 1997) (15 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
61412-92D00 |
Engine Cover Upper Hook (NLA) |
| 3 |
61611-92D00 |
Fastener (NLA) |
| 4 |
09229-04007 |
Rivet (NLA) |
| 5 |
09229-04020 |
Rivet |
| 6 |
61431-92D00-0ED |
Tilt Up Handle (NLA) |
| 7 |
61622-93901 |
Recoil Starter Seal (NLA) |
| 8 |
21131-94J00-YAY |
Clutch Shift Mark |
| 9 |
03241-0616C |
SCREW |
| 10 |
61440-98100 |
Engine Cover Stripe Set (NLA) |
| 11 |
68111-43400-1RR |
Suzuki Emblem (NLA) |
| 12 |
61435-92D71 |
Rear Emblem Mark (NLA) |
| 13 |
61581-98620 |
Engine Cover Label |
| 14 |
09800-01016 |
Tool Set |
| 45658 |
61410-92820-0ED |
Engine Cover Set (NLA) |
| 45659 |
61410-92822-0ED |
Engine Cover Set (NLA) |
▶Fig. 29 - Handle (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
63111-92D10-0ED |
Tiller Handle (NLA) |
| 2 |
63115-92D01 |
Tiller Handle Bushing |
| 3 |
63116-92D01 |
Tiller Handle Bushing |
| 4 |
63125-92D01 |
Tiller Handle Plate (NLA) |
| 5 |
63610-92D01 |
Throttle Cable Assembly |
| 6 |
63227-93200 |
Handle Rod Pin |
| 7 |
63220-92D03 |
Handle Rod (NLA) |
| 8 |
63241-92D00 |
Handle Rod Support (NLA) |
| 9 |
63240-96300 |
Handle Grip Adjuster |
| 10 |
63225-93200 |
Handle Rod Bushing |
| 11 |
09440-12027 |
Spring |
| 12 |
63223-92D00 |
Handle Rod Stopper |
| 13 |
09126-06015 |
Screw (6x23) |
| 14 |
63210-93E30 |
Handle Grip |
| 15 |
09163-06001 |
Lock Washer (6.4x12x0.5) |
| 16 |
63215-93400 |
Handle Grip Mark |
| 17 |
63625-96300 |
Throttle Cable Grommet |
| 21 |
09162-06006 |
Lock Washer |
| 22 |
09160-06055 |
Washer (7x12x1.0) |
| 23 |
09125-05046 |
Screw (5x12) |
| 24 |
63117-92D00 |
Tiller Handle Shim |
| 25 |
63118-92D00 |
Tiller Handle Shim (NLA) |
| 26 |
63213-94400 |
Stop Switch Cap |
| 27 |
63300-93900 |
Extension Bar Assembly (NLA) |
| 45675 |
37800-89E12 |
Engine Stop Switch Assembly (NLA) |
| 45676 |
09108-06062 |
Stud Bolt (6x12) |
| 45677 |
09140-06020 |
Nut (6mm) |
| 45706 |
37800-92D22 |
Stop Switch Assembly (NLA) |
| 45707 |
09108-06060 |
Stud Bolt (6x18) |
| 45708 |
09159-06079 |
Nut |
▶Fig. 3 - Inlet Case (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13150-92D00 |
Reed Valve Assembly (NLA) |
| 2 |
13153-92D00 |
Reed Valve (NLA) |
| 3 |
13152-92D00 |
Reed Valve Stopper (NLA) |
| 4 |
02112-0306B |
SCREW |
| 5 |
08321-01067 |
Lock Washer |
| 6 |
12481-92D02-0ED |
Inlet Case (NLA) |
| 7 |
13811-92D00 |
Silencer Case (NLA) |
| 8 |
13812-92D00 |
Silencer Cover (NLA) |
| 9 |
03241-0512A |
SCREW |
| 10 |
13125-91D00 |
Carburetor Gasket |
| 11 |
13633-92D01 |
Choke Lever (NLA) |
| 12 |
09148-06008 |
Nut |
| 13 |
13694-92D00 |
Choke Spring Plate |
| 14 |
02112-04087 |
SCREW 4X8 |
| 15 |
01550-06907 |
BOLT |
| 16 |
09160-06066 |
Washer (6.5x20x1.6) |
| 17 |
13631-93910 |
Choke Lever Knob |
| 18 |
13632-93900 |
Grommet |
▶Fig. 30 - Fuel Tank (41 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65800-92813 |
Fuel Tank Set (NLA) |
| 2 |
65510-92D00 |
Fuel Tank Cap Assembly |
| 3 |
65561-92D00 |
Tank Cap Gasket |
| 4 |
02112-16167 |
SCREW |
| 5 |
09168-06004 |
Washer |
| 7 |
09168-12001 |
Gasket |
| 8 |
65850-92D51 |
Fuel Gauge Assembly (NLA) |
| 9 |
65855-92D10 |
Gauge Cover (NLA) |
| 10 |
65854-92D20 |
Lens Gasket (NLA) |
| 11 |
65853-92D00 |
Lens (NLA) |
| 12 |
65854-92D30 |
Lens Gasket (NLA) |
| 13 |
03221-04083 |
Screw (NLA) |
| 14 |
65864-92D00 |
Float (NLA) |
| 15 |
65866-92D00 |
Push Nut (NLA) |
| 16 |
65871-92D00 |
Gasket (NLA) |
| 17 |
65750-94404 |
Fuel Hose Connector |
| 18 |
65781-98500 |
Hose Clip |
| 19 |
65871-93010 |
Fuel Gauge Gasket |
| 20 |
65880-98500 |
Fuel Tank Outlet Assembly (NLA) |
| 21 |
65830-93301 |
Fuel Outlet Filter (NLA) |
| 22 |
02112-05087 |
SCREW |
| 23 |
08321-0105A |
Lock Washer |
| 24 |
08322-01057 |
Washer |
| 25 |
02112-06107 |
SCREW |
| 26 |
09168-06026 |
Gasket |
| 27 |
65700-98583 |
Fuel Hose (NLA) |
| 28 |
65750-94404 |
Fuel Hose Connector |
| 29 |
65770-93903 |
Fuel Squeeze Pump (NLA) |
| 30 |
65781-98500 |
Hose Clip |
| 31 |
09401-11403 |
Fuel Hose Clip |
| 32 |
65720-94403 |
Fuel Connector |
| 33 |
08310-00107 |
Nut |
| 34 |
65720-985L1 |
Fuel Connector (11mm) |
| 35 |
09140-10032 |
Nut |
| 36 |
65700-98524 |
Fuel Hose |
| 37 |
65750-98506 |
Fuel Hose Connector (11mm) |
| 38 |
65770-99703 |
Squeeze Pump (NLA) |
| 39 |
65781-98500 |
Hose Clip |
| 40 |
65317-98520 |
Fuel Capacity Mark (NLA) |
| 45809 |
65720-94411 |
Fuel Connector (NLA) |
| 45810 |
65740-95501 |
Fuel Tank Connector (13mm) |
▶Fig. 31 - Fuel Tank (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65000-99J01 |
3 Gallon Fuel Tank |
| 2 |
65520-99100 |
Fuel Tank Cap (NLA) |
| 3 |
65561-95D00 |
Fuel Tank Cap Gasket |
| 4 |
65831-95D00 |
Fuel Outlet Filter |
| 5 |
65890-99100 |
Outlet Assembly |
| 6 |
65892-95D00 |
Fuel Outlet O-Ring |
| 7 |
99105-00192 |
Fuel Tank Connector (11mm) |
| 8 |
65720-985L1 |
Fuel Connector (11mm) |
| 9 |
09140-10032 |
Nut |
| 10 |
65700-95D18 |
Fuel Hose |
| 11 |
65750-98506 |
Fuel Hose Connector (11mm) |
| 12 |
65770-99703 |
Squeeze Pump (NLA) |
| 13 |
65781-98500 |
Hose Clip |
▶Fig. 34 - Oil Tank (8 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
69111-92D00 |
Oil Tank (NLA) |
| 2 |
69200-92D02 |
Suzuki Oil Tank Cap (NLA) |
| 3 |
69250-92D00 |
Oil Tank Chain Assembly (NLA) |
| 4 |
69311-92D00 |
Oil Tank Support (NLA) |
| 5 |
09320-12044 |
Cushion (NLA) |
| 6 |
09329-12004 |
Cushion |
| 7 |
02162-06127 |
BOLT |
| 8 |
34860-92D11 |
Oil Level Switch (NLA) |
▶Fig. 35 - Opt: Electrical (1) (4 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31101-92D01 |
Starter Motor Set (NLA) |
| 2 |
33800-92D03 |
Starter Cable Switch Set (NLA) |
| 3 |
32102-92D02 |
Flywheel (NLA) |
| 4 |
32801-92D12 |
Rectifier Set (NLA) |
▶Fig. 36 - Opt: Electrical (2) (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32801-92D01 |
Rectifier Set (NLA) |
| 2 |
32800-95D02 |
Rectifier & Regulator Assembly |
| 3 |
32815-92D00 |
Rectifier Bracket (NLA) |
| 4 |
36740-92D52 |
Fuse Case Assembly (NLA) |
| 5 |
09408-00043 |
Clamp |
| 6 |
37801-98300 |
Lead (NLA) |
| 7 |
39602-93900 |
Lamp Cord Plug Assembly |
| 8 |
32501-92D00 |
Regulator Set (NLA) |
| 9 |
32500-95722 |
Voltage Regulator Assembly (NLA) |
| 10 |
32590-92D00 |
Regulator Bracket (NLA) |
| 11 |
09407-25402 |
Clamp (L:248) |
| 12 |
36612-92D00 |
Remote Wire Harness Grommet (NLA) |
| 13 |
36630-89E02 |
Remote Control Wire Harness |
| 14 |
36631-94300 |
Cap |
| 15 |
38600-92D02 |
Choke Solenoid Assembly (NLA) |
| 16 |
38610-92D01 |
Choke Solenoid (NLA) |
| 17 |
02112-05127 |
SCREW |
| 18 |
08321-0105A |
Lock Washer |
| 19 |
08310-00057 |
Nut |
| 21 |
37824-92D00 |
Grommet (NLA) |
| 22 |
03142-05253 |
Screw (NLA) |
| 23 |
36990-87D00 |
Terminal & Sleeve Set |
| 45677 |
38500-92D00 |
Warning Buzzer AC (NLA) |
| 45708 |
38500-92D10 |
Warning Buzzer AC (NLA) |
▶Fig. 37 - Opt: Remote Control Parts (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67130-92810 |
Remote Control Parts Set (NLA) |
| 2 |
67340-92D00 |
Remocon Cable Holder (NLA) |
| 3 |
09116-06094 |
Bolt (6x15) |
| 4 |
09119-05010 |
Pivot Ball |
| 5 |
67440-93701 |
Clutch Cable Guide |
| 6 |
09119-06047 |
Pivot Ball |
| 7 |
09140-05005 |
Nut |
| 8 |
67413-92D00 |
Remocon Throttle Rod (NLA) |
| 9 |
09159-08059 |
Nut |
| 10 |
09140-06020 |
Nut (6mm) |
| 11 |
67410-92D01 |
Remocon Throttle Lever (NLA) |
| 12 |
09306-08016 |
Bushing |
| 13 |
09306-08014 |
Bushing |
| 14 |
67466-95200 |
Cable Connector |
| 15 |
67417-92D00 |
Remocon Throttle Arm (NLA) |
| 16 |
19131-95502 |
Connector |
| 17 |
09164-10009 |
Washer |
| 18 |
67418-92D00 |
Remocon Throttle Arm (NLA) |
| 19 |
67419-92D00 |
Throttle Arm Nut (NLA) |
▶Fig. 38 - Opt: Remote Control(1988 to 1992) (40 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
67232-95600 |
Bushing |
| 3 |
67232-95620 |
Bushing (NLA) |
| 4 |
67296-95600 |
Screw |
| 5 |
67294-95600 |
Spacer |
| 6 |
09160-06104 |
Washer (6.5x24x2) |
| 7 |
09140-06020 |
Nut (6mm) |
| 8 |
67232-95610 |
Bushing (NLA) |
| 9 |
67253-95600 |
Washer (NLA) |
| 10 |
67252-95600 |
Bushing |
| 11 |
09100-08232 |
Bolt (8x30) |
| 12 |
67296-94300 |
Screw (4x10) |
| 14 |
09126-05003 |
Screw (5x12) |
| 15 |
67243-95600 |
Bushing (NLA) |
| 16 |
67220-95620 |
Plate Assembly |
| 17 |
67275-95600 |
Cable End |
| 18 |
67223-95600 |
Brake Adjustment Knob |
| 19 |
67292-94300 |
E Ring |
| 21 |
67296-95610 |
Screw |
| 23 |
67256-95600 |
Neutral Lock Holder |
| 25 |
67297-95600 |
Washer |
| 26 |
67273-95600 |
Spacer |
| 27 |
37820-92E05 |
Emergency Stop Switch Assembly |
| 28 |
37823-94401 |
Emergency Stop Switch Cap |
| 29 |
67255-95600 |
Neutral Lock Arm |
| 30 |
67261-95610 |
Handle Grip no PTT |
| 31 |
67245-95600 |
Free Throttle Drum (NLA) |
| 32 |
67258-87D00 |
Neutral Arm Bracket |
| 33 |
67140-95600 |
Replaced by 67140-95601 |
| 34 |
67282-95610 |
Port Decal (Black) (NLA) |
| 45658 |
67200-93961-0ED |
Remote Control Box (NLA) |
| 45659 |
67200-94462-0ED |
Remote Control Box (NLA) |
| 45670 |
67241-95650 |
Free Throttle Lever (Silver) (NLA) |
| 45677 |
67267-95600 |
Wire Cover (Blue) (NLA) |
| 45679 |
67257-95600 |
Lever Cap (Blue) |
| 45681 |
67251-95680 |
Handle Lever (Gray) (NLA) |
| 45701 |
67241-95600 |
Free Throttle Lever (White) (NLA) |
| 45708 |
67267-95610 |
Wire Cover (Black) |
| 45710 |
67257-95610 |
Lever Cap (Black) |
| 45712 |
67251-95600 |
Handle Lever (White) (NLA) |
| 45729 |
67241-95680 |
Free Throttle Lever (Gray) (NLA) |
▶Fig. 39 - Opt: Remote Control(1993 to 1997) (49 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
67232-95600 |
Bushing |
| 3 |
67232-95620 |
Bushing (NLA) |
| 4 |
67296-95600 |
Screw |
| 5 |
67294-95600 |
Spacer |
| 6 |
09160-06104 |
Washer (6.5x24x2) |
| 7 |
09140-06020 |
Nut (6mm) |
| 8 |
67232-95610 |
Bushing (NLA) |
| 9 |
67253-95600 |
Washer (NLA) |
| 10 |
67252-95600 |
Bushing |
| 11 |
09100-08232 |
Bolt (8x30) |
| 12 |
67296-94300 |
Screw (4x10) |
| 13 |
67241-95680 |
Free Throttle Lever (Gray) (NLA) |
| 14 |
09126-05003 |
Screw (5x12) |
| 15 |
67243-95600 |
Bushing (NLA) |
| 16 |
67220-95620 |
Plate Assembly |
| 17 |
67275-95600 |
Cable End |
| 18 |
67223-95600 |
Brake Adjustment Knob |
| 19 |
67292-94300 |
E Ring |
| 20 |
67267-95610 |
Wire Cover (Black) |
| 21 |
67296-95610 |
Screw |
| 22 |
67257-95610 |
Lever Cap (Black) |
| 23 |
67256-95600 |
Neutral Lock Holder |
| 24 |
67251-95680 |
Handle Lever (Gray) (NLA) |
| 25 |
67297-95600 |
Washer |
| 26 |
67273-95600 |
Spacer |
| 28 |
37823-92E02 |
Stop Switch Lanyard |
| 29 |
67255-95600 |
Neutral Lock Arm |
| 30 |
67261-95610 |
Handle Grip no PTT |
| 31 |
67245-95600 |
Free Throttle Drum (NLA) |
| 32 |
67258-87D00 |
Neutral Arm Bracket |
| 33 |
36620-95D00 |
Wiring Harness (NLA) |
| 34 |
37110-99E02 |
Ignition Switch Assembly |
| 36 |
38500-92X50 |
Warning Buzzer |
| 37 |
67140-95600 |
Replaced by 67140-95601 |
| 38 |
67282-95610 |
Port Decal (Black) (NLA) |
| 12785 |
37141-92E00 |
(11) Ignition Key |
| 12816 |
37141-92E10 |
(12) Ignition Key |
| 12844 |
37141-92E20 |
(13) Ignition Key |
| 12875 |
37141-92E30 |
(14) Ignition Key |
| 12905 |
37141-92E40 |
(15) Ignition Key |
| 12936 |
37141-92E50 |
(16) Ignition Key |
| 12966 |
37141-92E60 |
(17) Ignition Key |
| 12997 |
37141-92E70 |
(18) Ignition Key |
| 13028 |
37141-92E80 |
(19) Ignition Key |
| 13058 |
37141-92E90 |
(20) Ignition Key |
| 45658 |
67200-93991-0ED |
Remote Control Box (NLA) |
| 45659 |
67200-97E20-0ED |
Remote Control Box (NLA) |
| 45684 |
37820-92E05 |
Emergency Stop Switch Assembly |
| 45715 |
37830-95D03 |
Emergency Stop Switch Assembly |
▶Fig. 4 - Carburetor (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13200-92D52 |
Carburetor Assembly (NLA) |
| 2 |
09492-85001 |
Pilot Jet #85 |
| 3 |
13279-90000 |
Adjuster |
| 4 |
13268-96111 |
Spring |
| 5 |
13254-98100 |
Float Pin |
| 6 |
13250-98110 |
Carburetor Float |
| 7 |
13245-98110 |
Float Chamber |
| 8 |
13371-98100 |
Needle Valve |
| 9 |
13251-98100 |
Float Chamber Gasket |
| 10 |
13267-93900 |
Screw |
| 11 |
13343-98100 |
Float Chamber Bolt Gasket |
| 12 |
13613-98100 |
Float Chamber Bolt |
| 13 |
09491-21023 |
Main Jet #105 |
| 14 |
13235-91D00 |
Main Nozzle |
| 15 |
13616-93900 |
Adjuster |
| 16 |
13268-96111 |
Spring |
| 17 |
15100-92D11 |
Fuel Pump Assembly |
| 18 |
15170-93911 |
Fuel Pump Diaphragm Set |
| 45676 |
09491-20025 |
Main Jet #102.5 |
| 45707 |
09491-97004 |
Main Jet #97.5 |
| 45735 |
09491-95008 |
Main Jet #95 |
▶Fig. 40 - Opt: Gasket Set (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11400-92840 |
Engine Gasket Set |
| 2 |
11141-92D20 |
Cylinder Head Gasket (NLA) |
| 3 |
13125-91D00 |
Carburetor Gasket |
| 4 |
14151-92D10 |
Exhaust Cover Gasket (NLA) |
| 5 |
14213-92D10 |
Exhaust Tube Gasket |
| 6 |
17472-92D10 |
Water Pump Plate Gasket |
| 7 |
17685-92D10 |
Thermostat Gasket (NLA) |
| 8 |
52113-92D20 |
Drive Shaft Housing Gasket (NLA) |
| 9 |
56132-92D10 |
Drive Shaft Bearing Housing Gasket |
▶Fig. 41 - Opt: Reverse Lock Set (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
43755-93900 |
Attachment Bracket (NLA) |
| 2 |
09100-08224-XC0 |
Bolt (8x35) |
| 3 |
09140-08023-XC0 |
Nut (8mm) |
| 4 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 5 |
45200-92D01 |
Reverse Lock Set (NLA) |
| 6 |
45211-92D00 |
Reverse Lock Spring (NLA) |
| 7 |
09140-06020 |
Nut (6mm) |
| 8 |
09160-06082 |
Washer (6.5x13x1.0) |
| 9 |
09200-05007 |
Pin (NLA) |
| 10 |
09200-06061 |
Pin |
| 11 |
09204-01002 |
Cotter Pin |
| 12 |
45700-92D01 |
Shallow Water Drive Assy |
| 13 |
45255-95500 |
Knob (NLA) |
| 15 |
45722-92D00 |
Spring (NLA) |
| 16 |
09200-08066 |
Pin (NLA) |
| 17 |
09204-01002 |
Cotter Pin |
| 18 |
67100-99700 |
Remote Control Attachment (NLA) |
▶Fig. 42 - Optional (4 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
990A0-06E70-03Z |
Suzuki Ecstar Silicone Bond 1207B |
| 3 |
93691-80030 |
Suzuki Silicone Seal |
| 5 |
99000-25520 |
Water Resistant Grease |
| 6 |
99000-25490 |
Suzuki Ecstar Super Grease C |
▶Fig. 5A - Fuel Pump(Sail) (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-94312 |
Fuel Pump Assembly |
| 2 |
15170-94312 |
Fuel Pump Diaphragm Set |
| 3 |
15183-94301 |
Fuel Pump Screw |
| 4 |
15186-94300 |
Nut |
| 5 |
15851-94300 |
Fuel Pump Screen |
| 6 |
01570-06457 |
Bolt (NLA) |
| 7 |
15321-99710 |
Fuel Pump Gasket |
| 8 |
15410-98500 |
Fuel Filter |
| 10 |
09352-50006-600 |
Hose (5x9x600) |
| 11 |
09352-50006-600 |
Hose (5x9x600) |
| 12 |
09352-50006-600 |
Hose (5x9x600) |
| 13 |
09352-50006-600 |
Hose (5x9x600) |
| 14 |
09367-06005 |
3 Way (NLA) |
| 15 |
09401-08411 |
Clip |
| 16 |
09404-08206 |
Clamp (L:82) |
| 45901 |
16911-92E20 |
Protector |
| 45902 |
16911-92E20 |
Protector |
▶Fig. 6 - Oil Pump (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16100-92D11 |
Oil Pump Assembly |
| 2 |
16191-94400 |
Bleed Screw |
| 3 |
16192-94400 |
Bleed Gasket (NLA) |
| 4 |
16731-92D10 |
Oil Pump Gasket |
| 5 |
16331-92D00 |
Oil Pump Driven Gear (NLA) |
| 6 |
16340-92D00 |
Oil Pump Retainer (NLA) |
| 7 |
09180-05030 |
Spacer (NLA) |
| 8 |
01580-05357 |
Bolt (NLA) |
| 8A |
07130-05167 |
BOLT |
| 9 |
02162-05167 |
BOLT |
| 12 |
16810-92D00 |
Oil Filter |
| 13 |
16921-92D00 |
Oil Hose (NLA) |
| 16 |
09401-06405 |
Clamp |
| 17 |
16710-92E01 |
Oil Check Valve (Single) |
| 19 |
09367-06005 |
3 Way (NLA) |
| 21 |
09401-08410 |
Clip |
| 22 |
09352-50006-600 |
Hose (5x9x600) |
| 23 |
15811-92D00 |
Protector (NLA) |
| 24 |
15410-98500 |
Fuel Filter |
| 25 |
09352-50006-600 |
Hose (5x9x600) |
| 26 |
09401-08411 |
Clip |
| 45671 |
16911-92E20 |
Protector |
| 45672 |
09351-25703-600 |
Hose (2.5x7x600) |
| 45675 |
09351-50803-00B |
Hose (5x8x2000) |
| 45703 |
09355-25705-600 |
Hose (2.5x7x600) |
| 45706 |
09351-50803-00B |
Hose (5x8x2000) |
| 45749 |
16911-92E20 |
Protector |
| 45931 |
09351-50803-00B |
Hose (5x8x2000) |
| 45932 |
09352-50006-600 |
Hose (5x9x600) |
| 45962 |
09401-08409 |
Clamp |
| 45963 |
09401-08409 |
Clamp |
▶Fig. 7 - Water Pump (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17410-92D00 |
Water Pump Case (NLA) |
| 2 |
17417-92D00 |
Water Seal (NLA) |
| 3 |
09282-12008 |
Oil Seal (12x24x4.5) |
| 4 |
17461-92D02 |
Water Pump Impeller |
| 5 |
17471-92D10 |
Water Pump Plate |
| 6 |
17472-92D10 |
Water Pump Plate Gasket |
| 7 |
17521-92D02 |
Water Inlet Tube |
| 9 |
17563-92D01 |
Water Tube Grommet |
| 10 |
17564-93901 |
Water Pump Bushing |
| 11 |
17566-92D01 |
Water Inlet Grommet |
| 12 |
17568-92D00 |
Water Pump Grommet |
| 13 |
09202-04008 |
Dowel Pin (4x9) |
| 14 |
09108-06146 |
Stud Bolt (6x52) |
| 15 |
09108-06101 |
Stud Bolt (6x57) |
| 16 |
09420-03009 |
Key |
| 17 |
09140-06020 |
Nut (6mm) |
| 18 |
09162-06006 |
Lock Washer |
| 19 |
56130-92D02 |
Drive Shaft Bearing Housing |
| 20 |
09282-12005 |
Oil Seal |
| 21 |
56132-92D10 |
Drive Shaft Bearing Housing Gasket |
| 22 |
17400-92D01 |
Water Pump Repair Kit DT8c / DT9.9c |
| 45870 |
17560-92D10 |
Water Tube (S) (NLA) |
| 45871 |
17560-92D00 |
Water Tube (L) (NLA) |
| 45872 |
17560-92D20 |
Water Tube (X) (NLA) |
▶Fig. 8 - Exhaust Tube (4 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
14211-92D01 |
Exhaust Tube |
| 2 |
14213-92D10 |
Exhaust Tube Gasket |
| 3 |
09117-06049 |
Bolt (6x25) |
| 4 |
52113-92D20 |
Drive Shaft Housing Gasket (NLA) |
▶Fig. 9 - Throttle Shaft (21 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
19115-92D00 |
Throttle Shaft Holder (NLA) |
| 3 |
02112-06107 |
SCREW |
| 4 |
09160-08082 |
Washer (8.5x16x1.2) |
| 5 |
09161-08009 |
Washer |
| 6 |
19117-92D00 |
Throttle Shaft Spring (NLA) |
| 7 |
19148-92D00 |
Throttle Drum (NLA) |
| 8 |
19184-92D01 |
Throttle Cable Bracket (NLA) |
| 9 |
19830-92D00 |
Slow Adjust Rod (NLA) |
| 10 |
09383-07001 |
E Ring (NLA) |
| 11 |
02162-06127 |
BOLT |
| 12 |
19131-95502 |
Connector |
| 13 |
09140-05005 |
Nut |
| 14 |
19171-92D10 |
Oil Pump Control Rod (NLA) |
| 15 |
09119-05010 |
Pivot Ball |
| 16 |
19841-92D00 |
Slow Adjust Knob (NLA) |
| 17 |
19845-92D01 |
Slow Adjust Notch (NLA) |
| 18 |
09383-08005 |
E Ring |
| 19 |
67467-92D00 |
Carb Rod Connector (NLA) |
| 20 |
09140-05005 |
Nut |
| 45658 |
19110-92D10 |
Throttle Shaft (NLA) |
| 45659 |
19110-92D00 |
Throttle Shaft (NLA) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DT 8CSJ, DT 8CLJ running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Inspect and clean carburetor(s); check fuel mixture settings
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Decarbonize exhaust ports and piston crown if needed
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
