Suzuki DT 85TCLJ (1988) Parts & Diagrams

🔎 Suzuki DT 85TCLJ Reference Library — Exploded parts diagrams (50 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DT 85TCLJ is a 2-Stroke 3-Cylinder outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.

Quick Reference Specifications

Specification	Value
Engine Type	2-Stroke 3-Cylinder
Horsepower	85 HP
Displacement	1197 cc
Bore x Stroke	84.0 x 72.0 mm
Spark Plug (Type & Gap)	NGK BR8HS
Engine Oil Capacity	—
Recommended Engine Oil	TC-W3 Certified 2-Stroke Oil
Gear Case Oil Capacity	700 mL
Idle Speed (in gear)	650–700 RPM (in gear)
Full Throttle RPM Range	5000-5500 RPM
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DT 85TCLJ:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Fuel System Issues / Hard Starting: Stale fuel and ethanol-related deposits are common in 2-stroke carbureted engines. Clean or rebuild carburetors and replace fuel lines if deteriorated. → Recommended: Carburetor Repair Kit, Fuel Line Assembly
Spark Plug Fouling: 2-stroke engines are prone to spark plug fouling from oil residue, especially at low RPM. Replace plugs at each annual service. → Recommended: OEM Spark Plugs
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Thermostat Failure: A stuck thermostat can cause overheating or poor warm-up. Replace if operating temperature is inconsistent. → Recommended: Thermostat Assembly

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DT 85TCLJ.

▶Fig. 1 - Cylinder (44 parts)

Ref	OEM Part #	Part Name
1	11111-95630-0ED	Cylinder Head (NLA)
2	11141-95621	Cylinder Head Gasket
3	01560-10557	BOLT
5	03212-0516B	SCREW
7	17685-95510	Thermostat Cover Gasket
8	17681-95502-0ED	Thermostat Cover (NLA)
9	01550-06307	BOLT
10	17611-95201	Water Bypass Valve
11	09441-12001	Spring (SUS)
12	11291-94402	Engine Hook (NLA)
13	01550-08357	BOLT
14	09246-04005	Plug
16	04211-09109	DOWEL PIN
17	01560-10457	Bolt (10x45) (NLA)
18	01560-10557	BOLT
19	01421-10457	BOLT,STUD
20	08322-01107	Washer
21	08321-01107	Lock Washer
22	08310-00107	Nut
23	11130-94600	Zinc Anode
24	11281-87D00	Zinc Anode
25	09126-06005	Screw (6x30)
26	09108-08137	Stud Bolt (8x40)
27	09162-08007	Lock Washer (8.2x15.4x2.0)
28	09140-08023-XC0	Nut (8mm)
29	09401-06101	Clamp
30	09401-06405	Clamp
31	09355-30001-600	Hose (3x7x600)
32	09355-30001-600	Hose (3x7x600)
33	16710-95211	Check Valve
34	34850-95D30	Heat Sensor Assembly
35	34853-94700	Heat Sensor Supporter
36	09125-06069	Screw (6x12)
37	16710-95211	Check Valve
38	09355-35755-600	Hose (L:600)
39	09355-35755-600	Hose (L:600)
40	09355-35755-600	Hose (L:600)
41	09401-07101	Clip (NLA)
45672	11301-95606-0ED	Cylinder Assembly (NLA)
45703	11301-95620-0ED	Cylinder Assembly (NLA)
45748	34870-87D10	Cooling Water Sensor (NLA)
45749	34820-95D20	Cylinder Temp Sensor
45809	17670-95303	Thermostat (42c)
45810	17670-95293	Thermostat 62c

▶Fig. 10 - Clutch (21 parts)

Ref	OEM Part #	Part Name
1	21210-94703	Clutch Shaft
2	21213-94700	Clutch Shaft Side Arm
3	08319-31087	Nut
6	09280-11005	Shift Rod O-Ring
7	09280-08005	O-Ring
8	25111-95502	Shift Rod (NLA)
9	25230-94300	Gear Case Magnet Set
10	25232-94300	Gear Case Magnet
11	25310-95504	Shift Cam (NLA)
12	09205-02004	Spring Pin (2.5x12)
13	09205-02012	Spring Pin #2 (NLA)
14	09205-03023	Pin
15	21121-93300	Clutch Notch Plate
16	09260-10005	Ball
17	09440-07033	Cam Notch Spring
18	21311-94702	Clutch Shaft Holder (NLA)
19	09116-06204	Bolt (6x20)
45748	25223-95200	Shift Rod Dust Seal (NLA)
45749	25223-96J00	Seal, Shift Rod Dust
45778	25211-94401	Shift Rod Guide
45779	25211-94401	Shift Rod Guide

▶Fig. 11 - Starting Motor (24 parts)

Ref	OEM Part #	Part Name
1	31100-95601	Starter Motor Assembly (NLA)
2	31312-94601	Pinion Stopper Set
3	31320-95240	Pinion Assembly (NLA)
4	31310-94600	Armature (NLA)
5	31173-95310	Brush Holder
6	31131-95310	Brush (+)
7	31131-95241	Brush
8	31135-95310	Spring (NLA)
9	31360-87D00	Washer Kit (NLA)
10	31281-94700	Through Bolt (NLA)
11	33820-95601	Starter Sub Cable Assembly (NLA)
12	09404-10205	Clamp (NLA)
13	31911-95600-0ED	Starting Motor Bracket (NLA)
14	01500-08207	BOLT
14A	01550-08207	BOLT
15	08322-01087	Washer
16	01500-08257	BOLT
16A	01550-08257	BOLT
17	08321-01087	Lock Washer
18	08322-01087	Washer
18A	09160-08130	Washer (8.5x24x1.6)
19	01550-08357	BOLT
20	01550-08207	BOLT
21	01550-08167	BOLT

▶Fig. 12 - Magneto (28 parts)

Ref	OEM Part #	Part Name
3	02112-36257	SCREW
6	02112-36207	Screw (NLA)
7	11422-94700	Cap (NLA)
9	32160-94710	Ignition Timing Coil #1 (NLA)
10	32170-94710	Ignition Timing Coil #2
11	32180-94710	#3 Ignition Timing Coil (NLA)
12	02112-35127	SCREW 5X12
13	02112-75107	Screw (NLA)
14	33833-91J00	Tube (6x8x250)
16	09140-18007	Nut (NLA)
17	09160-18011	Washer
17A	09164-18001	Washer
18	08341-31059	Woodruff Key 5mm
19	11411-95601-0ED	Upper Oil Seal Housing (NLA)
20	11421-95610	Upper Oil Seal Hsg Gasket
21	01550-06167	BOLT
22	11511-95600	Magneto Cover (NLA)
23	69711-93E11	Label (S.I.G.P)
45658	32102-95601	Flywheel (NLA)
45659	32102-95611	Flywheel (NLA)
45689	32120-95600	Battery Charge Coil (NLA)
45690	32120-94720	Battery Charge Coil
45748	09125-06022	Screw (NLA)
45749	02142-06167	6 X 16 CROSS SC
45778	32140-95600	Capacitor Charge Coil (NLA)
45779	32140-94710	Capacitor Charge Coil
45870	32150-94600	Gear Counter Coil
45871	32150-87E20	Gear Counter Coil (NLA)

▶Fig. 13 - Ignition Coil (13 parts)

Ref	OEM Part #	Part Name
1	33410-95D11	Ignition Coil Assembly
2	33410-95D11	Ignition Coil Assembly
3	33430-95600	Ignition Coil Assembly
4	03242-05253	Screw (NLA)
5	33542-38B00	Spark Plug Cap Seal
6	33510-95520	Spark Plug Cap
6B	33510-87D20	Spark Plug Cap
7	33541-93950	Spark Plug Seal
8	09482-00370	NGK BR8HS Spark Plug
9	09309-06007	Grommet (NLA)
10	09408-00033	Clamp
11	33446-98E20	High Tension Protect Tube (NLA)
12	09407-14403	Clamp (L:125)

▶Fig. 14 - Electrical (25 parts)

Ref	OEM Part #	Part Name
1	32890-95611	Electric Parts Holder (NLA)
2	01550-06207	BOLT
3	09160-06052	Washer
4	09320-08001	Cushion
5	09180-06248	Spacer
6	32891-95601	Electric Parts Holder Cover (NLA)
7	03212-0516B	SCREW
11	09280-70005	O-Ring
14	03212-0512B	SCREW
15	02112-36207	Screw (NLA)
16	08310-00067	Nut
17	34250-87D11	Tachometer Control Unit (NLA)
18	03212-0516B	SCREW
19	08322-01057	Washer
20	34853-94600	Engine Temp Support (NLA)
45870	32800-95D02	Rectifier & Regulator Assembly
45871	32800-95D10	Rectifier & Regulator Assembly (NLA)
45872	32800-95D02	Rectifier & Regulator Assembly
45901	03212-05253	Screw (NLA)
45902	03241-06303	Screw (NLA)
45903	03242-05253	Screw (NLA)
45931	32900-95601	CDI Unit Assembly (NLA)
45932	32900-95630	CDI Unit Assembly
45992	34820-95D00	Engine Temp Sensor (NLA)
45993	34820-94600	Engine Temp Sensor (NLA)

▶Fig. 15 - Relay (27 parts)

Ref	OEM Part #	Part Name
1	31810-95600	Motor Relay Cover (NLA)
2	02112-06167	SCREW 6X16
7	02112-36167	SCREW
8	33833-91J00	Tube (6x8x250)
9	31800-94401	Starter Relay
10	38422-94520	Relay Damper (NLA)
11	01550-06167	BOLT
12	09160-06082	Washer (6.5x13x1.0)
13	09162-06006	Lock Washer
14	36740-94771	Fuse Case Assembly (NLA)
15	09481-25001	25 Amp Fuse
16	33831-95600	PTT Relay Cable (NLA)
17	33832-95601	PTT Relay Ground Cable (NLA)
20	09100-06113	Bolt (6x16)
45676	34801-94700	Trim Sender (NLA)
45679	09407-14403	Clamp (L:125)
45707	34801-94710	Trim Sender
45710	09407-14407	Clamp (L:140)
45717	38410-94540	PTT Relay Assembly (NLA)
45718	38410-94552	PTT Relay Assembly
45748	38410-94540	PTT Relay Assembly (NLA)
45749	38410-94552	PTT Relay Assembly
45778	38412-94500	PTT Bracket (NLA)
45779	38412-94500	PTT Bracket (NLA)
45780	38412-94500	PTT Bracket (NLA)
45809	38412-94700	Relay Bracket (NLA)
45810	38412-94700	Relay Bracket (NLA)

▶Fig. 16 - Harness (33 parts)

Ref	OEM Part #	Part Name
2	33810-95602	Starter Motor Cable
3	36616-95301	Connector Holder
4	37930-95612	Oil Warning Reset Switch Assembly
5	37850-95612	PTT Switch Assembly
7	36659-95501	Clamp (NLA)
8	09125-06067	Screw (6x16)
9	09403-17312	CLAMP,BREATHER
10	36656-94701	Cable Grommet
11	36664-95600	Indicator Wire Grommet (NLA)
13	02112-0408A	SCREW
14	37921-95D00	Knob (NLA)
15	37925-95D00	Ignition Timing Switch Cushion (NLA)
16	03112-05203	Screw (NLA)
17	09160-05043	Washer (5.5x16x1.2)
18	37935-95602	Low Oil Warning Reset Label (NLA)
19	36645-94712	Relay Control Lead (NLA)
20	36895-94700	Lead (NLA)
22	38600-95555	Choke Solenoid Assembly (NLA)
23	36641-95500	Wiring Harness Stopper (NLA)
24	37940-94701	Ignition Timing Resistor (NLA)
27	36630-92E00	Instrument Wire Assembly
28	36658-95600	Cable Grommet (NLA)
29	36682-92E00	Wire Harness
30-2	09408-00024	Clamp
45658	36610-95601	Wiring Harness Assembly (NLA)
45659	36610-95610	Wiring Harness Assembly (NLA)
45683	03241-0510A	SCREW
45687	09408-00021	Clamp (NLA)
45714	03212-0512B	SCREW
45809	09407-25402	Clamp (L:248)
45810	09407-12402	Clamp
45992	37920-95D00	Ignition Timing Switch Assembly (NLA)
45993	37920-95500	Ignition Timing Switch Assembly (NLA)

▶Fig. 17 - Clamp Bracket(1988 to 1994) (24 parts)

Ref	OEM Part #	Part Name
1	41111-95602-0ED	Starboard Clamp Bracket (NLA)
2	41121-95610-0ED	Port Clamp Bracket (NLA)
3	41130-95541	Clamp Bracket Shaft
4	41151-94500	Clamp Bracket Shaft Cap
5	41152-94500	Clamp Bracket Shaft Plug
6	55320-95311	Zinc Anode
7	09116-06094	Bolt (6x15)
8	09100-12093	Transom Bolt (12x100)
9	09140-12028	Nut
10	09159-22006	Nut
11	09160-22046	Washer (NLA)
12	09160-12044	Washer (12.5x35x3.2)
13	09160-12066	Washer (12.5x22x2.5)
14	09162-12005	Lock Washer
15	41153-94500	Transom Bolt Cap
16	36894-94401	Wire Lead (L:195)
17	09125-05050	Screw (5x8)
18	09161-05114	Washer (5.2x11x1.0)
19	09100-10155	Bolt (10x50)
20	09100-10264	Bolt (10x80)
21	09162-10005	Lock Washer
22	41161-94400	Steering Cable Seal
23	41141-94300	Steering Cable Attachment (NLA)
24	09159-12014	Nut (12x17)

▶Fig. 17A - Clamp Bracket(1995 to 2000) (29 parts)

Ref	OEM Part #	Part Name
1	41111-95E03-0ED	Starboard Clamp Bracket
2	41121-95E20-0ED	Port Clamp Bracket (NLA)
3	41130-95541	Clamp Bracket Shaft
4	41153-94500	Transom Bolt Cap
5	55320-95311	Zinc Anode
6	09116-06094	Bolt (6x15)
7	09100-12093	Transom Bolt (12x100)
8	09125-06063	Screw (6x10)
9	09140-12028	Nut
10	09159-22006	Nut
11	09160-12044	Washer (12.5x35x3.2)
12	09160-12066	Washer (12.5x22x2.5)
13	09162-12005	Lock Washer
15	41225-95E00	Tilt Stopper Plate (NLA)
16	45421-87D03	Tilt Lock Pin
17	09106-10065	Bolt (10x20)
19	09159-14020	Nut (14mm)
20	41241-95E00	Tilt Lock Lever Guide (NLA)
21	09125-06063	Screw (6x10)
22	09161-06120	Washer (6.3x12.5x1.0) (NLA)
23	36894-87D00	Wire Lead (L:195)
24	09126-05007	Screw (5x12)
25	41161-94400	Steering Cable Seal
26	41242-95E00	Tilt Lock Arm Guide (NLA)
27	41337-95E00	Tilt Lock Warning Mark (NLA)
28	41141-94300	Steering Cable Attachment (NLA)
29	09159-12014	Nut (12x17)
45675	09160-10082	Washer (10.5x19x2.0)
45706	09160-10082	Washer (10.5x19x2.0)

▶Fig. 18 - Swivel Bracket(1988 to 1994) (17 parts)

Ref	OEM Part #	Part Name
1	43111-95530-0ED	Swivel Bracket
2	22511-99011	Grease Nipple
3	43211-95510	Bushing (NLA)
4	43711-95500	Bushing (NLA)
5	43750-95604-0ED	Steering Bracket (NLA)
6	09140-24010	Nut
7	09160-25052	Washer (NLA)
8	09166-25007	Washer (NLA)
9	09181-26006	Shim (0.3) (NLA)
11	09420-05003	Key (NLA)
12	41220-95501-0ED	Tilt Lock Lever (NLA)
13	45420-95500	Tilt Lock Pin
14	09441-24002	Spring (NLA)
16	09443-10029	Tilt Lock Lever Spring (NLA)
17	43770-99E03	Steering Tensioner Assembly
45672	09111-10049	Bolt (10x24.8) (NLA)
45703	09111-10045	Bolt (10x20.8) (NLA)

▶Fig. 18A - Swivel Bracket(1995) (24 parts)

Ref	OEM Part #	Part Name
1	43111-95E01-0ED	Swivel Bracket (NLA)
2	22511-99011	Grease Nipple
3	09205-06013	Pin
4	36894-94401	Wire Lead (L:195)
5	43211-95510	Bushing (NLA)
6	43750-95604-0ED	Steering Bracket (NLA)
7	09160-25052	Washer (NLA)
8	09125-05050	Screw (5x8)
9	09140-24010	Nut
10	09160-25052	Washer (NLA)
11	09125-05050	Screw (5x8)
12	09161-05114	Washer (5.2x11x1.0)
13	09166-25007	Washer (NLA)
14	09181-26006	Shim (0.3) (NLA)
15	09306-26005	Bushing (NLA)
16	09420-05003	Key (NLA)
17	41220-95E00	Starboard Tilt Lock Lever (NLA)
18	41221-95E31-01T	Port Tilt Lock Lever (NLA)
19	41224-95E01	Tilt Stopper Rod Bushing
20	41227-95E00	Spring Stopper (NLA)
21	09140-10032	Nut
22	09440-19028	Spring
23	09444-34001	Spring (NLA)
24	43770-99E03	Steering Tensioner Assembly

▶Fig. 18B - Swivel Bracket(1996 to 2000) (29 parts)

Ref	OEM Part #	Part Name
1	43111-95E41-0ED	Swivel Bracket (NLA)
2	22511-99011	Grease Nipple
3	36894-94401	Wire Lead (L:195)
4	36894-95201	Wire Lead (L:165)
5	43211-95510	Bushing (NLA)
6	43750-95604-0ED	Steering Bracket (NLA)
7	09160-25052	Washer (NLA)
8	09125-05050	Screw (5x8)
9	09140-24010	Nut
10	09160-25052	Washer (NLA)
11	09161-05114	Washer (5.2x11x1.0)
12	09161-05114	Washer (5.2x11x1.0)
13	09166-25007	Washer (NLA)
14	09181-26006	Shim (0.3) (NLA)
15	09306-26005	Bushing (NLA)
16	09420-05003	Key (NLA)
17	41220-95E13	Starboard Tilt Lock Lever
18	41221-95E40	Port Tilt Lock Lever
19	41224-95E01	Tilt Stopper Rod Bushing
20	41225-94400	Tilt Lock Arm Rubber
21	41228-95E00	Tilt Lock Lever Spring (NLA)
22	41230-95E00	Tilt Lock Lever Link
23	41233-95E10	Tilt Lock Spring Bracket
24	09125-06063	Screw (6x10)
25	09140-10032	Nut
26	09204-01006	Cotter Pin
27	09440-19028	Spring
28	09160-06082	Washer (6.5x13x1.0)
29	43770-99E03	Steering Tensioner Assembly

▶Fig. 19 - Power Unit(1988 to 1989) (33 parts)

Ref	OEM Part #	Part Name
2	09168-10022	Drain Plug Gasket
3	09248-10008	Drain Plug
4	48502-94530	Pump & Valve Body (NLA)
5	48583-94520	Drive Joint
6	48585-94520	Valve Body O-Ring
7	48550-94600	Manual Valve Release
8	09136-05041	Screw (5x20)
9	09282-08003	Oil Seal (NLA)
10	09280-70005	O-Ring
11	48570-94600-0ED	Reservoir Assembly (NLA)
12	31281-94510	Through Bolt
13	31170-94520-0ED	Upper Cover (NLA)
15	31133-94521	Brush (NLA)
16	31110-94520-0ED	Yoke Assembly (NLA)
17	31311-94600	Armature (NLA)
18	33899-95500	PTT Cable Seal (NLA)
19	09407-25402	Clamp (L:248)
20	33861-95600	PTT Cable (NLA)
21	09100-08219	Bolt (8x20) (NLA)
22	09162-08007	Lock Washer (8.2x15.4x2.0)
23	09108-08130	Stud Bolt (8x20)
24	09140-08023-XC0	Nut (8mm)
25	09162-08007	Lock Washer (8.2x15.4x2.0)
26	48131-95200	Power Unit Spacer (NLA)
27	09108-08137	Stud Bolt (8x40)
28	09140-08023-XC0	Nut (8mm)
29	09162-08007	Lock Washer (8.2x15.4x2.0)
30	33833-91J00	Tube (6x8x250)
31	33835-95500	PTT Motor Cable Clamp (NLA)
45658	48500-95601-02M	Power Unit Assembly (NLA)
45659	48500-95601-0ED	Power Unit Assembly (NLA)
45660	48500-95284-02M	Power Unit Assembly (NLA)
45661	48500-95284-0ED	Power Unit Assembly (NLA)

▶Fig. 2 - Crankshaft (30 parts)

Ref	OEM Part #	Part Name
1	12110-95516	Piston
2	12140-95302	Piston Ring Set (NLA)
3	12151-87E01	Piston Pin
4	09381-20004	Circlip
5	09263-20034	RN 20x25x27.9 Bearing
6	09169-20001	Washer
7	09283-30029	Oil Seal
8	12200-95640	Crankshaft Assembly (NLA)
9	09264-40001	Bearing (40x72x33) (NLA)
10	12221-95503	Upper Crankshaft (NLA)
11	12211-95503	Crankshaft Pin
12	09181-28184	Thrust Washer (1.50) (NLA)
13	09263-28018	RN 26x37x20.8 Bearing
14	12161-95301	Connecting Rod
15	12231-95502	Middle Upper Crankshaft (NLA)
16	09269-30012	Bearing (30x72x19)(NLA)
18	12323-95600	Ring Seal
19	12232-95600	Middle Crankshaft Wheel (NLA)
20	12240-95504	Lower Crankshaft (NLA)
21	09262-30055	B1 30x72x19 Bearing
22	12324-95600	Outer Seal
23	04221-04089	PIN 4X8
24	09390-72008	C Ring
25	09283-30077	Oil Seal (30x55x8x)
26	09282-20003	Oil Seal (20x30x6)(NLA)
27	11431-95502	Under Oil Seal Housing
28	12100-95331-025	Piston & Ring Set (OS:0.25)(NLA)
29	12140-95320-025	Piston Ring Set (OS:0.25)(NLA)
30	12100-95331-050	Piston & Ring Set (OS:0.50) (NLA)
31	12140-95320-050	Piston Ring Set (OS:0.50)

▶Fig. 20 - Power Unit(1990 to 1994) (29 parts)

Ref	OEM Part #	Part Name
2	09280-09005	O-Ring
3	48511-95500	Oil Filler Plug (NLA)
4	48502-94530	Pump & Valve Body (NLA)
5	48550-94600	Manual Valve Release
6	48581-94500	PTT Pump Filter (NLA)
7	48583-94520	Drive Joint
8	48585-94520	Valve Body O-Ring
9	09136-05041	Screw (5x20)
10	48586-94500	Plug
11	09280-70005	O-Ring
12	31281-94610	Through Bolt (NLA)
13	31170-94610-0ED	PTT Motor Cover (NLA)
14	31173-94620	Brush Holder
15	31133-94610	Brush
16	31110-94610-0ED	Yoke Assembly (NLA)
17	31311-94610	Armature (NLA)
18	48570-94610-0ED	Reservoir Assembly (NLA)
19	33799-94610	Oil Seal
19A	33899-94600	PTT Cable Seal Set (NLA)
20	09108-08130	Stud Bolt (8x20)
21	09140-08023-XC0	Nut (8mm)
22	09162-08007	Lock Washer (8.2x15.4x2.0)
23	09117-08046	Bolt (NLA)
24	48131-95200	Power Unit Spacer (NLA)
25	09108-08137	Stud Bolt (8x40)
26	09140-08023-XC0	Nut (8mm)
27	09162-08007	Lock Washer (8.2x15.4x2.0)
45658	48500-95550-0ED	Power Unit Assembly (NLA)
45659	48500-95680-0ED	Power Unit Assembly (NLA)

▶Fig. 20A - Power Unit(1995 to 2000) (19 parts)

Ref	OEM Part #	Part Name
1	38100-95E01-0ED	PTT Motor Assembly
2	31111-87D60	Screw
3	31311-95E00	Armature (NLA)
4	31173-95E01	Brush Holder Assembly
5	31133-95E00	Brush
6	31135-97E00	Spring
7	31136-94900	Breaker (NLA)
8	31123-87D60	O-Ring
9	33799-97E00	Oil Seal
10	48585-95E00	O-Ring
11	48583-95E00	Drive Joint
12	48502-95E00	PTT Pump Assembly
13	48582-95E01	Filter
14	48864-95E00	Manual Valve Set
15	48862-95E00	Bolt
16	48862-95E10	Bolt
17	31281-95E00	Through Bolt
18	09403-17304	Clamp
19	02162-06127	BOLT

▶Fig. 21 - Tilt Cylinder(1988 to 1994) (19 parts)

Ref	OEM Part #	Part Name
1	48400-94511-0ED	Tilt Cylinder Assembly (NLA)
2	48401-94501	Piston & Rod Sub Assembly
3	48427-94500	Tilt Piston O-Ring (NLA)
4	48433-94500	O-Ring (NLA)
5	48441-94510	Cylinder Tube (NLA)
6	22511-99011	Grease Nipple
7	48720-94521	Tilt Inlet Tube (NLA)
8	48730-94521	Tilt Outlet Tube (NLA)
9	48740-94521	Trim Inlet Tube (NLA)
10	48750-94521	Trim Outlet Tube (NLA)
11	48321-94510	Tilt Cylinder Shaft
12	09306-16003	Bushing
13	09380-16003	Circlip
14	09407-14403	Clamp (L:125)
15	48720-94580	Tilt Inlet Tube (NLA)
16	48730-94580	Tilt Outlet Tube (NLA)
17	48740-94580	Trim Inlet Tube (NLA)
18	48750-94580	Trim Outlet Tube (NLA)
19	09407-14403	Clamp (L:125)

▶Fig. 22 - Trim Cylinder(1988 to 1994) (11 parts)

Ref	OEM Part #	Part Name
1	48600-94511-0ED	Trim Cylinder Assembly (NLA)
2	48601-94501	Piston & Piston Rod Assembly (NLA)
3	48627-94500	Trim Piston O-Ring
4	48633-94500	Trim Cylinder O-Ring
5	48641-94510	Trim Cylinder (NLA)
6	48630-94500	Trim Cylinder Head
7	48760-94501	Trim Cylinder Outlet Tube (NLA)
8	48121-94510	Tilt Cylinder Lower Shaft (NLA)
9	48311-94501	Trim Cylinder Ram Pad
10	09140-08023-XC0	Nut (8mm)
11	09162-08007	Lock Washer (8.2x15.4x2.0)

▶Fig. 22A - Trim Cylinder(1995 to 2000) (27 parts)

Ref	OEM Part #	Part Name
1	48401-95E00	Piston & Rod Sub Assembly
2	48627-95E00	O-Ring Set
3	48630-95E00	Trim Cylinder Head
4	48633-95E00	Trim Head O-Ring (NLA)
5	48601-95E00	Piston & Ram Assembly (NLA)
6	48627-95E00	O-Ring Set
7	48861-95E00	Reservoir Bolt (NLA)
8	48570-95E01	Reservoir Assembly
8B	09248-10008	Drain Plug
8C	09280-08014	O-Ring
9	48588-95E00	O-Ring
10	48121-95E00	Tilt Cylinder Shaft (NLA)
11	48311-94501	Trim Cylinder Ram Pad
12	48321-87D03	Tilt Cylinder Upper Shaft
13	48326-95E00	Tilt Cylinder Lower Bushing
14	09140-08023-XC0	Nut (8mm)
15	09162-08007	Lock Washer (8.2x15.4x2.0)
16	09306-17001	Bushing
17	09380-17009	Circlip
18	09380-22015	Circlip
19	48570-95E01	Reservoir Assembly
20	48572-95E00	Cap
21	48641-95E00	PTT Cylinder
22	48650-94900	Free Piston
23	48405-87D00	Tilt O-Ring Set
45681	48615-97E00	Piston Ring Set
45712	48615-95E00	Piston Ring Set (NLA)

▶Fig. 23 - Engine Holder (18 parts)

Ref	OEM Part #	Part Name
1	51111-95602-0ED	Engine Holder (NLA)
2	09117-08071	Bolt (8x35)
3	09206-11004	Pin (11x14)
4	51211-95630	Engine Holder Gasket (NLA)
5	09100-12052	Bolt (12x70)
7	09381-38002	Circlip (NLA)
8	54135-95200	Upper Thrust Mount (NLA)
9	52113-95630	Drive Shaft Housing Gasket
10	14211-95602	Exhaust Tube
11	09117-06049	Bolt (6x25)
12	09117-06049	Bolt (6x25)
13	09206-11017	Pin (11x20)
14	52311-94701	Exhaust Tube Housing (L) (NLA)
15	52332-94711	Exhaust Tube Seal
16	54140-95270	Upper Mount Stopper (NLA)
17	54411-95600	Upper Mount Washer (NLA)
45809	54130-95620	Upper Mount (NLA)
45810	54130-95611	Upper Mount (NLA)

▶Fig. 24 - Drive Shaft Housing (21 parts)

Ref	OEM Part #	Part Name
1	52111-95660-0ED	Driveshaft Housing (NLA)
2	09118-08102-XC0	Bolt (8x100)
5	09206-11004	Pin (11x14)
6	54160-95600	Lower Mount (NLA)
7	54160-95510	Lower Mount (NLA)
8	09387-46001	Set Ring (NLA)
10	54167-95500	Lower Side Mount (NLA)
11	54311-95210-0ED	Cap (NLA)
12	09116-12008	Bolt (12x145) (NLA)
14	09160-12066	Washer (12.5x22x2.5)
15	09140-12029	Nut
16	54210-95210-0ED	Lower Mount Bracket (NLA)
26	09140-08023-XC0	Nut (8mm)
27	09140-10031	Nut (10mm)
28	09162-08007	Lock Washer (8.2x15.4x2.0)
30	36894-95201	Wire Lead (L:165)
31	09125-05050	Screw (5x8)
32	09161-05114	Washer (5.2x11x1.0)
33	36894-94401	Wire Lead (L:195)
45901	54165-95600	Lower Thrust Mount (NLA)
45902	54165-95200	Lower Thrust Mount

▶Fig. 25 - Gear Case (54 parts)

Ref	OEM Part #	Part Name
1	55100-95561-0ED	Gear Case Housing (NLA)
2	09263-29004	RN 29x38x20 Bearing
3	03142-04259	SCREW
4	17631-94600	Water Filter
5	09117-08038	Bolt (8x45)
6	09162-08007	Lock Washer (8.2x15.4x2.0)
7	09206-11016	Pin (11x12) (NLA)
8	09108-08154	Stud (NLA)
9	09140-08023-XC0	Nut (8mm)
10	09116-10150	Bolt (10x55)
11	09206-13017	Pin (13x20)
12	09117-10024-XC0	Bolt (10x100) (NLA)
14	55125-95500	Trim Tab Zinc Anode
15	09117-08109	Bolt (8x16)
16	09168-10022	Drain Plug Gasket
17	09248-10008	Drain Plug
19	58120-95500	Type U Propeller Bushing
21	57630-95500	Propeller Hardware Kit DT75 / DT85 / DT90 / DT100 / DT115 / DT140/DF60 / DF70 U-Style
22	57633-95501	Propeller Nut Spacer
22A	57635-95300	Propeller Nut Washer
22B	57634-94500	Propeller Nut Washer (NLA)
24	58120-94520	Propeller Bushing (NLA)
26	57630-94500	Propeller Hardware Kit DT75 / DT85 / DT90 / DT100 / DT115 / DT140/DF60 / DF70 V-Style
27	57633-94500	Propeller Nut Spacer
28	09160-18028	Washer (18.5x31x1.0)
29	09141-18005	Nut (18mm)
30	09204-03003	Prop Nut Cotter Pin
31	55300-95500	Zinc Anode
32	17635-95501	Sub Water Filter (NLA)
33	09125-06053	Screw (6x16)
34	55122-95500	Gear Case Seal Ring (NLA)
35	55320-95311	Zinc Anode
36	09116-06094	Bolt (6x15)
37	55181-95200	Flush Hose Attachment
38	55182-95200	Flush Hose Attachment (NLA)
39	17635-95510	Sub Water Seal Plate
45675	58100-95500-019	U1500 Propeller 3x13-1/2x15 (NLA)
45677	57635-95503	Propeller Bushing Stopper
45680	58100-94512-019	V1700 Propeller 3x13-3/4x17
45682	57635-94502	Propeller Bushing Stopper
45706	58100-95511-019	U1700 Propeller 3x13-1/4x17 (NLA)
45708	57635-95510	Propeller Bushing Stopper
45711	58100-94522-019	V1900 Propeller 3x13x19
45713	57635-94511	Propeller Bushing Stopper
45734	58100-95521-019	U1900 Propeller 3x13x19 (NLA)
45739	58100-94532-019	V2100 Propeller 3x13x21
45765	58100-95530-019	U2100 Propeller 3x13x21 (NLA)
45770	58100-94500-019	V1500 Propeller 3x13-1/2x15
45795	58100-95540-019	U1300 Propeller 3x13-3/4x13 (NLA)
45800	58100-94554	VS1500 S/S Propeller 3x13-1/2x15 (NLA)
45826	58100-95550-019	U1800 Propeller 3x13x18 (NLA)
45831	99105-00100-16P	S/S Propeller 3x13-1/14x16 (NLA)
45861	58100-94561	VS1900 S/S Propeller 3x13x19 (NLA)
45892	58100-94571	VS2100 S/S Propeller 3x13x21 (NLA)

▶Fig. 26 - Transmission (62 parts)

Ref	OEM Part #	Part Name
1	57110-95508	Drive Shaft (L) (NLA)
2	09205-03028	Pin
5	09160-32005	Thrust Washer (4.25)
6	09263-30046	Bearing (30x52x8)
7	09440-30003	Spring (NLA)
8	09160-30027	Washer (NLA)
9	09167-31001	Thrust Washer (NLA)
10	57133-95501	Drive Shaft Spring Collar (NLA)
12	09140-14021	Nut
13	09205-05006	Pin (NLA)
15	09269-60001	Bearing (60x85x3.0)
16	09160-60002	Thrust Washer (NLA)
17	09160-60003	Washer (1.00)
17-13	09181-45008	Shim (1.50)
17-14	09181-45009	Shim (1.60)
18	09181-25018	Thrust Washer (NLA)
19	57631-95542	Push Rod
20	57632-95502	Push Pin
21	57621-95511	Clutch Dog Shifter (NLA)
22	09202-06028	Clutch Dog Shifter Pin
23	09440-48003	Clutch Dog Shifter Spring
24	09440-11020	Spring
27	56120-95505-0ED	Propeller Shaft Bearing Housing (NLA)
28	08113-60097	B1 45X75X16 BEA
29	09280-85001	O-Ring
30	09263-28011	RN 28x35x16 Bearing (NLA)
31	09282-28002	Oil Seal
32	09117-08047	Bolt (8x30)
12055	09181-28015	Shim (0.90)
12086	09181-28016	Shim (1.00)
12114	09181-28017	Shim (1.20)
12145	09181-28018	Shim (1.30)
12175	09181-28019	Shim (1.40)
12206	09181-28020	Shim (1.60)
45671	09269-45001	RC 45x62x17 Bearing (NLA)
45682	57610-95508	Propeller Shaft Assembly (NLA)
45683	09181-45001	Shim (0.50)
45702	09265-45003	RT45x85x21Bearing
45705	09160-60004	Washer (1.10)
45713	57610-95510	Propeller Shaft Assembly
45714	09181-45002	Shim (0.20) (NLA)
45717	08221-32523	Shim (0.10) (NLA)
45718	08221-32524	Shim (0.20) (NLA)
45719	09181-32280	Shim (0.03) (NLA)
45733	09160-60005	Washer (1.20)
45748	09181-30302	Shim (0.80) (NLA)
45749	09181-30304	Shim (0.90) (NLA)
45750	09181-30306	Shim (1.00) (NLA)
45751	09181-30312	Shim (1.10) (NLA)
45752	09181-30316	Shim (1.20)
45753	09181-30321	Shim (1.30)
45764	09160-60006	Washer (1.30)
45794	09160-60007	Washer (1.40)
45825	09160-60008	Washer (0.80) (NLA)
45855	09160-60009	Washer (0.90)
45886	09181-45003	Shim (1.00)
45917	09181-45004	Shim (1.10)
45947	09181-45005	Shim (1.20)
45962	57301-95841	Pinion & Gear Set (NLA)
45963	57301-95860	Pinion & Gear Set (NLA)
45978	09181-45006	Shim (1.30)
46008	09181-45007	Shim (1.40)

▶Fig. 27 - Lower Cover (42 parts)

Ref	OEM Part #	Part Name
1	61110-96X55-0ED	Lower Engine Cover (NLA)
2	61155-94500	Water Inspection Tube
3	61139-94511	Drain Tube
4	13979-37400	Drain Tube Retainer (NLA)
5	61113-95205	Under Cover Lower Seal
6	61131-95201-0ED	Lower Front Under Cover (NLA)
7	61141-95204-0ED	Lower Rear Under Cover (NLA)
8	61142-95201	Under Cover Lower Grommet (NLA)
9	67331-95210	Grommet
10	61116-94702	Engine Cover Bracket (NLA)
12	67271-95213	Remocon Holder (NLA)
13	09116-06094	Bolt (6x15)
14	09320-10502	Cushion
15	09180-06289	Spacer
16	09118-06093	Bolt (6x25) (NLA)
17	09352-50006-600	Hose (5x9x600)
18	09401-08411	Clip
19	09138-06037	Bolt (6x20)
20	09118-06095	Bolt (6x12)
21	61631-95310	Lower Engine Cover Hook
22	09164-13005	Wave Washer
23	09306-13007	Bushing
24	61645-90J01-0ED	Front Hook Lever
25	23131-95501	Clutch Rod Boot
28	61112-95208	Under Cover Upper Seal (NLA)
29	61610-95514	Fastener
30	02162-06127	BOLT
31	61138-95600	Water Cover (NLA)
33	09160-06094	Washer (6.5x15x1.0)
34	09162-06006	Lock Washer
35	09180-06200	Grommet (NLA)
38	09250-21003	Plug
39	41336-95E01	Tilt Lock Mark (NLA)
40	48171-95E00	PTT Mark (NLA)
11689	09138-06046	Bolt (6x25) (NLA)
11720	09128-06052	Bolt (6x26) (NLA)
45683	61240-95900-70G	Lower Cover Decal Set (NLA)
45684	61231-95570-26G	Port Lower Cover Decal (NLA)
45714	61240-95900-8EH	Lower Cover Decal Set (NLA)
45715	61231-95570-26H	Port Lower Cover Decal (NLA)
45962	09117-06046	Bolt (6x20) (NLA)
45963	09116-06204	Bolt (6x20)

▶Fig. 28 - Engine Cover(1988) (36 parts)

Ref	OEM Part #	Part Name
1	61410-95671-0ED	Engine Cover (NLA)
2	61431-95501-0ED	Tilt Up Handle (NLA)
3	09160-06036	Washer (6.5x18x1.5)
4	09162-06006	Lock Washer
5	01550-06167	BOLT
6	61421-94421-019	Front Emblem
7	03241-0510A	SCREW
9	68112-43400-019	Suzuki Emblem
17	61481-95522-0ED	Oil Tank Filler Lid
18	61482-94510	Oil Filler Lid Hinge
19	61485-95500	Oil Filler Lid Spring
20	09100-06131	Bolt (6x12)
21	09160-06036	Washer (6.5x18x1.5)
22	09162-06006	Lock Washer
23	61641-94700	Front Hook (NLA)
24	61645-94701-0ED	Front Hook Lever (NLA)
25	09125-06067	Screw (6x16)
26	09140-06020	Nut (6mm)
27	09160-06082	Washer (6.5x13x1.0)
28	61414-95501	Oil Filler Gasket (NLA)
29	61442-94600-019	Oil Injection Mark (NLA)
30	61610-94420	Fastener
31	01550-06127	BOLT
32	08321-01067	Lock Washer
33	08322-01067	Washer (6.5x13x1.0)
34	09164-13005	Wave Washer
35	09321-05019	Cushion
36	09800-01016	Tool Set
45670	61422-95570-8EF	Front Emblem Mark (NLA)
45671	61443-95650-70G	Starboard Engine Cover Decal (NLA)
45672	61453-95650-70G	Port Engine Cover Decal (NLA)
45673	61435-95E00-70G	Rear Emblem Mark (NLA)
45701	61422-95570-26M	Front Emblem Mark (NLA)
45702	61443-95650-8EH	Starboard Engine Cover Decal (NLA)
45703	61453-95650-8EH	Port Engine Cover Decal (NLA)
45704	61435-95E00-8EH	Rear Emblem Mark (NLA)

▶Fig. 3 - Inlet Case - Exhaust Cover (35 parts)

Ref	OEM Part #	Part Name
2	08316-10067	Nut
3	09139-05041	Screw (NLA)
4	01421-06257	BOLT, STUD
5	01570-06307	Bolt (NLA)
7	13125-95210	Carburetor Gasket
8	13121-95520	Inlet Case Gasket (NLA)
9	13150-95510	Reed Valve Assembly (NLA)
10	13152-95500	Reed Valve Stopper (NLA)
11	13153-95501	Reed Valve
12	02112-0306B	SCREW
13	08321-2103B	Lock Washer
14	09367-06002	3 Way
15	09367-08004	3 Way
16	08316-10087	Nut
17	14151-95611	Exhaust Cover Gasket
18	14131-95600	Exhaust Plate (NLA)
19	14141-95600-0ED	Exhaust Cover (NLA)
20	01550-06307	BOLT
22	13855-95210	Silencer Gasket
23	13811-94700	Silencer Case (NLA)
25	01550-06167	BOLT
26	13853-94710	Silencer Cover Gasket (NLA)
27	13812-94700	Silencer Cover (NLA)
28	02142-05207	SCREW
29	09250-15010	Plug
30-2	44421-12FR0	Hose (6.5x11.5x600)
31-2	44421-12FR0	Hose (6.5x11.5x600)
32	09401-08410	Clip
33	09401-11415	Clip
45658	13110-95602-0ED	Inlet Case (NLA)
45659	13110-95640-0ED	Inlet Case (NLA)
45660	13110-95670-0ED	Inlet Case
45661	13111-95680-0ED	Inlet Case (NLA)
45687	09352-50006-600	Hose (5x9x600)
45688	09352-50006-600	Hose (5x9x600)

▶Fig. 30 - Engine Cover(1989 to 1994) (44 parts)

Ref	OEM Part #	Part Name
1	61410-95671-0ED	Engine Cover (NLA)
2	61621-96303	Fastener Bracket (NLA)
3	61651-94701	Front Hook Holder (NLA)
4	09229-04025	Rivet
5	09229-04026	Rivet (NLA)
6	09229-04027	Rivet (NLA)
7	08322-01057	Washer
8	61414-95501	Oil Filler Gasket (NLA)
9	61431-95501-0ED	Tilt Up Handle (NLA)
10	61481-95522-0ED	Oil Tank Filler Lid
11	61670-94600	Oil Lid Striker Assy (NLA)
12	03241-0410A	SCREW
13	61482-94510	Oil Filler Lid Hinge
14	61485-95500	Oil Filler Lid Spring
15	61610-94420	Fastener
16	61641-94700	Front Hook (NLA)
17	61645-94701-0ED	Front Hook Lever (NLA)
19	09125-06067	Screw (6x16)
20	09140-06020	Nut (6mm)
21	09160-06082	Washer (6.5x13x1.0)
22	09164-13005	Wave Washer
23	09280-18004	O-Ring
24	09321-05019	Cushion
25	01550-06127	BOLT
26	61421-94421-019	Front Emblem
27	61422-95570-12R	Front Emblem Mark (NLA)
29-2	68112-43400-019	Suzuki Emblem
30-2	61442-94600-019	Oil Injection Mark (NLA)
31-2	61443-95650-8EH	Starboard Engine Cover Decal (NLA)
33	03241-0510A	SCREW
34	09160-06036	Washer (6.5x18x1.5)
35	09162-06006	Lock Washer
36	01550-06167	BOLT
37	09800-01016	Tool Set
38	61581-98620	Engine Cover Label
11689	61453-95650-70G	Port Engine Cover Decal (NLA)
11720	61453-95650-8EH	Port Engine Cover Decal (NLA)
45675	09118-06095	Bolt (6x12)
45685	61435-95E00-70G	Rear Emblem Mark (NLA)
45686	61441-95560-764	Suzuki Mark
45687	61442-94600-764	Oil Injection Mark
45688	61443-95650-70G	Starboard Engine Cover Decal (NLA)
45706	01550-06127	BOLT
45716	61435-95640-8EH	Rear Emblem Mark (NLA)

▶Fig. 30A - Engine Cover(1995 to 1997) (34 parts)

Ref	OEM Part #	Part Name
1	61410-95800-0ED	Engine Cover (NLA)
2	61621-96303	Fastener Bracket (NLA)
3	61651-94701	Front Hook Holder (NLA)
4	09229-04025	Rivet
5	09229-04026	Rivet (NLA)
6	09229-04027	Rivet (NLA)
7	08322-01057	Washer
8	61414-95501	Oil Filler Gasket (NLA)
9	61431-95501-0ED	Tilt Up Handle (NLA)
10	61481-95522-0ED	Oil Tank Filler Lid
11	61482-94510	Oil Filler Lid Hinge
12	61485-95500	Oil Filler Lid Spring
13	61610-94420	Fastener
14	61641-94700	Front Hook (NLA)
15	61645-94701-0ED	Front Hook Lever (NLA)
16	61670-94600	Oil Lid Striker Assy (NLA)
17	09118-06095	Bolt (6x12)
18	01550-06167	BOLT
20	09140-06020	Nut (6mm)
22	09164-13005	Wave Washer
23	09250-12012	Cap (NLA)
24	09280-13005	O-Ring
25	09321-05019	Cushion
26	02162-06127	BOLT
27	03241-0410A	SCREW
28	61440-96E10	Engine Cover Stripe Set (NLA)
29	68111-42031-1RR	Suzuki Mark
31	61435-95E40	Rear Emblem Mark (NLA)
32	61581-98620	Engine Cover Label
33	09800-01016	Tool Set
45676	09125-06067	Screw (6x16)
45678	09160-06082	Washer (6.5x13x1.0)
45707	02142-06167	6 X 16 CROSS SC
45709	08322-01067	Washer (6.5x13x1.0)

▶Fig. 30B - Engine Cover(1998 to 2000) (31 parts)

Ref	OEM Part #	Part Name
1	61420-95870-0ED	Engine Cover (NLA)
2	61621-96303	Fastener Bracket (NLA)
3	09280-13005	O-Ring
4	09229-04025	Rivet
5	09229-04026	Rivet (NLA)
6	09229-04027	Rivet (NLA)
7	08322-01057	Washer
8	61414-95501	Oil Filler Gasket (NLA)
9	61431-95501-0ED	Tilt Up Handle (NLA)
10	61481-95522-0ED	Oil Tank Filler Lid
11	61482-94510	Oil Filler Lid Hinge
12	61485-95500	Oil Filler Lid Spring
13	61610-94420	Fastener
14	61641-94700	Front Hook (NLA)
15	61645-94701-0ED	Front Hook Lever (NLA)
16	61670-94600	Oil Lid Striker Assy (NLA)
17	09118-06095	Bolt (6x12)
18	01550-06167	BOLT
19	02142-06167	6 X 16 CROSS SC
20	09140-06020	Nut (6mm)
21	08322-01067	Washer (6.5x13x1.0)
22	09164-13005	Wave Washer
24	09321-05019	Cushion
25	02162-06127	BOLT
26	03241-0410A	SCREW
27	61443-956A0	Starboard Engine Cover Decal (NLA)
28	61453-956A0	Port Engine Cover Decal (NLA)
29	61422-956A0	Front Emblem Mark "85" (NLA)
30	61435-956A0	Rear Emblem Mark "85" (NLA)
31	61581-98620	Engine Cover Label
32	09800-01016	Tool Set

▶Fig. 32 - Oil Tank(1988 to 1994) (27 parts)

Ref	OEM Part #	Part Name
1	69201-95500	Suzuki Oil Tank Cap (NLA)
2	09280-41006	O-Ring
3	69101-95500	Oil Tank (NLA)
4	09160-06084	Washer (6.5x18x1.6)
5	09180-06310	Spacer (6.5x10x10)
6	09320-10075	Cushion
7	01550-06257	BOLT
8	09320-12027	Cushion
9	09180-08301	Spacer
10	34860-94741	Oil Level Switch Assembly
11	16250-94710	Oil Filter/Flow Sensor
12	65281-95500	Oil Tank Grommet (NLA)
13	09329-18002	Cushion (NLA)
16	09401-08409	Clamp
17	09401-08411	Clip
20	33833-91J00	Tube (6x8x250)
45671	09351-50803-00B	Hose (5x8x2000)
45672	09351-50803-00B	Hose (5x8x2000)
45675	34701-92X50	Monitor Gauge Assembly (NLA)
45676	36660-94610	Monitor Gauge Harness (21 ft) (NLA)
45702	09352-50006-600	Hose (5x9x600)
45703	09352-50006-600	Hose (5x9x600)
45706	34700-92E11	Monitor Gauge Assembly (NLA)
45707	36660-94690	Monitor Wiring Harness (NLA)
45735	36660-95610	Monitor Gauge Harness (21 ft)
45766	36660-92E90	Monitor Gauge Harness (6 ft) (NLA)
45796	36660-92E90	Monitor Gauge Harness (6 ft) (NLA)

▶Fig. 32A - Oil Tank(1995 to 2000) (17 parts)

Ref	OEM Part #	Part Name
1	69101-95500	Oil Tank (NLA)
2	69220-94700	Oil Tank Air Vent
4	69201-95500	Suzuki Oil Tank Cap (NLA)
5	09280-41006	O-Ring
6	69241-95510	Oil Tank Cap Gasket (NLA)
7	65281-95500	Oil Tank Grommet (NLA)
8	09160-06084	Washer (6.5x18x1.6)
9	09180-06310	Spacer (6.5x10x10)
10	09180-08301	Spacer
11	09320-12027	Cushion
12	09329-18002	Cushion (NLA)
13	09320-10075	Cushion
14	02162-06257	SCREW
15	34860-94741	Oil Level Switch Assembly
16	34700-92E11	Monitor Gauge Assembly (NLA)
45674	36660-95610	Monitor Gauge Harness (21 ft)
45705	36660-92E90	Monitor Gauge Harness (6 ft) (NLA)

▶Fig. 33 - Remote Control(1988 to 1992) (57 parts)

Ref	OEM Part #	Part Name
1	67200-87D61	Side Mount Control Box (NLA)
2	67232-95600	Bushing
3	67232-95620	Bushing (NLA)
4	67296-95600	Screw
5	67294-95600	Spacer
6	09160-06104	Washer (6.5x24x2)
7	09140-06020	Nut (6mm)
8	67232-95610	Bushing (NLA)
9	67253-95600	Washer (NLA)
10	67252-95600	Bushing
11	09100-08232	Bolt (8x30)
12	67238-87D00	Drive Gear
13	67296-94300	Screw (4x10)
14	37721-94601	Neutral Switch Assembly
16	09126-05003	Screw (5x12)
17	67243-95600	Bushing (NLA)
18	67220-95620	Plate Assembly
19	67275-95600	Cable End
20	67223-95600	Brake Adjustment Knob
21	67292-94300	E Ring
23	67296-95610	Screw
25	67256-95600	Neutral Lock Holder
27	37110-99E02	Ignition Switch Assembly
29	67297-95600	Washer
30	67273-95600	Spacer
31	38500-92X50	Warning Buzzer
32	36620-92E00	21' Main Wire Harness (NLA)
33	37820-92E05	Emergency Stop Switch Assembly
34	37823-94401	Emergency Stop Switch Cap
35	67255-95600	Neutral Lock Arm
36	67261-95600	Handle Grip for PTT
37	37860-94610	Trim Switch Assembly
38	09139-02003	Screw (2x6)
39	67263-95600	Grip Cap
40	37869-95590	Trim Switch Cap
41	67245-95600	Free Throttle Drum (NLA)
42	67258-87D00	Neutral Arm Bracket
43	67259-87D00	Neutral Arm Spring (NLA)
44	67140-95600	Replaced by 67140-95601
45	67282-95610	Port Decal (Black) (NLA)
45672	67241-95650	Free Throttle Lever (Silver) (NLA)
45679	67267-95600	Wire Cover (Blue) (NLA)
45681	67257-95600	Lever Cap (Blue)
45683	67251-95680	Handle Lever (Gray) (NLA)
45685	37141-94401	(101) Ignition Key
45703	67241-95600	Free Throttle Lever (White) (NLA)
45710	67267-95610	Wire Cover (Black)
45712	67257-95610	Lever Cap (Black)
45714	67251-95600	Handle Lever (White) (NLA)
45716	37141-94410	(102) Ignition Key
45731	67241-95680	Free Throttle Lever (Gray) (NLA)
45738	67267-95620	Wire Cover (Burgundy) (NLA)
45740	67257-95620	Lever Cap (Burgundy) (NLA)
45744	37141-94420	(103) Ignition Key*
45775	37141-94431	(104) Ignition Key
45805	37141-94440	(105) Ignition Key
45836	37141-94450	(106) Ignition Key*

▶Fig. 34 - Remote Control(1993 to 2000) (52 parts)

Ref	OEM Part #	Part Name
1	67200-87D61	Side Mount Control Box (NLA)
2	67232-95600	Bushing
3	67258-87D00	Neutral Arm Bracket
4	67296-95600	Screw
5	67294-95600	Spacer
6	09160-06104	Washer (6.5x24x2)
7	09140-06020	Nut (6mm)
8	67259-87D00	Neutral Arm Spring (NLA)
9	67253-95600	Washer (NLA)
10	67252-95600	Bushing
11	09100-08232	Bolt (8x30)
12	67238-87D00	Drive Gear
13	67296-94300	Screw (4x10)
14	37721-94601	Neutral Switch Assembly
15	67241-95680	Free Throttle Lever (Gray) (NLA)
16	09126-05003	Screw (5x12)
17	67243-95600	Bushing (NLA)
18	67220-95620	Plate Assembly
19	67275-95600	Cable End
20	67223-95600	Brake Adjustment Knob
21	67292-94300	E Ring
22	67267-95610	Wire Cover (Black)
23	67296-95610	Screw
24	67257-95610	Lever Cap (Black)
25	67256-95600	Neutral Lock Holder
26	67251-95680	Handle Lever (Gray) (NLA)
27	37110-99E02	Ignition Switch Assembly
29	67297-95600	Washer
30	67273-95600	Spacer
31	38500-92X50	Warning Buzzer
32	36620-92E00	21' Main Wire Harness (NLA)
33	37820-92E05	Emergency Stop Switch Assembly
34	37823-92E02	Stop Switch Lanyard
35	67255-95600	Neutral Lock Arm
36	67261-95600	Handle Grip for PTT
37	37860-94610	Trim Switch Assembly
38	09139-02003	Screw (2x6)
39	67263-95600	Grip Cap
40	37869-95590	Trim Switch Cap
41	67245-95600	Free Throttle Drum (NLA)
42	67282-95610	Port Decal (Black) (NLA)
43	67140-95600	Replaced by 67140-95601
45685	37141-92E00	(11) Ignition Key
45716	37141-92E10	(12) Ignition Key
45744	37141-92E20	(13) Ignition Key
45775	37141-92E30	(14) Ignition Key
45805	37141-92E40	(15) Ignition Key
45836	37141-92E50	(16) Ignition Key
45866	37141-92E60	(17) Ignition Key
45897	37141-92E70	(18) Ignition Key
45928	37141-92E80	(19) Ignition Key
45958	37141-92E90	(20) Ignition Key

▶Fig. 35 - Tie Rod (5 parts)

Ref	OEM Part #	Part Name
1	67701-95520	Drag Link Assembly (NLA)
2	67721-99E00	Drag Link Spacer
3	67725-99E10	Replaced by 67725-99E20
4	67726-99E00	Lock Nut
5	67728-99E00	Washer

▶Fig. 36 - Opt: Electrical (26 parts)

Ref	OEM Part #	Part Name
2	02112-06257	6X25CROSS SCREW
3	08321-01067	Lock Washer
4	38500-92X50	Warning Buzzer
5	03142-06253	Screw (NLA)
7	34109-94500	Extension Lead (NLA)
9	34804-94701	Trim Sender Set (NLA)
10	34801-95241	Trim Sender (NLA)
11	34803-94500	Trim Sensor Grommet (NLA)
12	01550-06167	BOLT
14	34804-94701	Trim Sender Set (NLA)
15	34803-94500	Trim Sensor Grommet (NLA)
16	01550-06167	BOLT
17	36680-94600	Sender Extension Wire (S) (NLA)
19	32801-95601	Rectifier & Regulator Set (NLA)
20	32800-94700	Voltage Regulator Assembly (NLA)
21	02162-06207	SCREW
22	08321-01067	Lock Washer
23	08310-00067	Nut
24	37721-95500	Neutral Switch Assembly
25	02112-0316B	SCREW
26	36620-95302	Wiring Harness Extension (NLA)
27	36631-94300	Cap
28	36620-87D20	Wiring Harness Extension (NLA)
29	36631-94300	Cap
45658	32120-95610	Battery Charge Coil (NLA)
45659	32120-94730	Battery Charge Coil (NLA)

▶Fig. 37 - Opt: Meter (29 parts)

Ref	OEM Part #	Part Name
1	34200-92E02	Tachometer (NLA)
2	09471-12179	Bulb (Red)
3	34800-92E00	Trim Meter Assembly (NLA)
4	09471-12180	Bulb (NLA)
5	36682-92E00	Wire Harness
6	34100-92E00	Speedometer (80mph) (NLA)
7	09471-12179	Bulb (Red)
8	34191-92E00	Water Pressure Tubing
9	09407-14407	Clamp (L:140)
10	36615-96300	Resin Terminal
13	34300-92E00	Fuel Gauge Set (NLA)
14	34320-92E00	Fuel Gauge (NLA)
15	34310-92E00	Fuel Gauge Lead (NLA)
16	34360-92E00	Adapter Harness (NLA)
17	09471-12180	Bulb (NLA)
18	34500-92E00	Hour Meter (NLA)
19	09471-12180	Bulb (NLA)
20	34600-92E00	Volt Meter (NLA)
21	09471-12180	Bulb (NLA)
23	34191-92E00	Water Pressure Tubing
24	09407-14407	Clamp (L:140)
25	34652-92E00	Union (NLA)
26	36658-95600	Cable Grommet (NLA)
27	09471-12180	Bulb (NLA)
28	09320-08028	Grommet
29	34190-87D00	Speedometer Sensor
30	09362-09007	Union (NLA)
45679	34650-92E00	Water Pressure Gauge (NLA)
45710	34650-92E10	Water Pressure Gauge (NLA)

▶Fig. 38 - Opt: Switch Panel (23 parts)

Ref	OEM Part #	Part Name
3	34802-95301	PTT Attachment (NLA)
4	34803-94500	Trim Sensor Grommet (NLA)
5	36658-95600	Cable Grommet (NLA)
6	36680-92E00	Trim Meter Wire Assembly (NLA)
7	36682-92E00	Wire Harness
8	09100-06113	Bolt (6x16)
9	09100-06131	Bolt (6x12)
10	09162-06006	Lock Washer
11	09160-06082	Washer (6.5x13x1.0)
15	37100-92E00	Ignition Switch Panel Assembly (NLA)
16	37139-92E01	Single Ingition Switch Panel
17	37803-92E00	Emergency Stop Switch Assembly (NLA)
18	37825-92E00	Emergency Switch Panel
21	36990-87D00	Terminal & Sleeve Set
45658	34804-94701	Trim Sender Set (NLA)
45659	34804-94711	Trim Sender Set
45670	09407-14403	Clamp (L:125)
45671	36660-94400	Meter Extension Harness (NLA)
45689	34801-94700	Trim Sender (NLA)
45690	34801-94710	Trim Sender
45701	09407-14407	Clamp (L:140)
45702	36660-94480	Trim Wire Harness (6 ft) (NLA)
45729	09407-14407	Clamp (L:140)

▶Fig. 39 - Opt: Tiller Handle(1988 to 1992) (60 parts)

Ref	OEM Part #	Part Name
1	63001-95514-0ED	Tiller Handle Assembly (NLA)
2	63111-95503-0ED	Tiller Handle (NLA)
3	63121-95501-0ED	Tiller Handle Cover (NLA)
4	63610-95511	Throttle Cable Assembly
5	63225-93200	Handle Rod Bushing
6	63240-96300	Handle Grip Adjuster
7	09440-12027	Spring
8	63227-93200	Handle Rod Pin
9	63223-92D00	Handle Rod Stopper
10	09163-06001	Lock Washer (6.4x12x0.5)
11	09126-06006	Screw (6x20)
12	63210-93E30	Handle Grip
13	63221-95500	Handle Rod (NLA)
14	63230-95501	Throttle Cable Gear
15	63410-95500	Gear Housing (NLA)
16	09100-10264	Bolt (10x80)
17	09125-06053	Screw (6x16)
18	09159-10050	Nut
19	09160-10114	Washer (10.5x22x1.5)
20	09205-03012	Spring Pin (3x16)
22	43761-95502-0ED	Steering Handle Bracket (NLA)
23	43762-95500	Bolt (NLA)
24	09440-22008	Spring
25	43764-95500	Nut (NLA)
26	09160-10098	Washer (10x18x1.0)
27	21111-95512	Clutch Lever (NLA)
28	09111-08073	Bolt (NLA)
29	09160-10097	Washer (10.5x22x2.5)
30	09162-08007	Lock Washer (8.2x15.4x2.0)
31	09140-08023-XC0	Nut (8mm)
32	67261-95600	Handle Grip for PTT
33	09125-05042	Screw (5x10)
34	21112-95501	Clutch Lever Plate (NLA)
35	01550-06167	BOLT
36	09160-06036	Washer (6.5x18x1.5)
37	09162-06006	Lock Washer
38	67467-94404	Cable Connector
39	23230-95500	Clutch Cable Assembly
40	09180-11006	Spacer (NLA)
41	09260-14001	Clutch Notch Ball (NLA)
42	09440-09021	Spring
43	67341-94302	Remocon Cable Holder
44	01550-06167	BOLT
45	09160-06085	Washer (6.5x15x1.0)
46	21121-95502	Clutch Lever Panel
47	03211-0410B	SCREW
48	36656-94310	Extension Harness Guide (NLA)
49	37110-94641	Ignition Switch Assembly (NLA)
50	37721-95592	Neutral Switch Assembly (NLA)
51	37725-95300	Neutral Switch Actuator
52	37726-95591	Neutral Switch Bracket (NLA)
53	37820-94461	Emergency Stop Switch Assembly
54	37860-95590	Trim Switch
55	37869-95590	Trim Switch Cap
56	67263-95600	Grip Cap
57	09139-02003	Screw (2x6)
58	63119-95500	Tiller Handle Cover Gasket (NLA)
59	37729-95591	Neutral Switch Lever (NLA)
45678	09306-10007	Handle Bushing (NLA)
45709	09306-10009	Handle Bushing

▶Fig. 40 - Opt: Tiller Handle(1993 to 1995) (76 parts)

Ref	OEM Part #	Part Name
1	63001-95602-0ED	Tiller Handle Assembly (NLA)
2	21115-95500	Clutch Lever Bolt Plate (NLA)
3	09160-10114	Washer (10.5x22x1.5)
5	21111-95512	Clutch Lever (NLA)
6	21112-95501	Clutch Lever Plate (NLA)
7	21121-95502	Clutch Lever Panel
8	23230-95500	Clutch Cable Assembly
9	67261-95600	Handle Grip for PTT
10	67341-94302	Remocon Cable Holder
11	67467-94404	Cable Connector
12	09111-08073	Bolt (NLA)
13	01550-06167	BOLT
14	09160-06085	Washer (6.5x15x1.0)
15	01550-06167	BOLT
18	09125-05042	Screw (5x10)
19	09140-08023-XC0	Nut (8mm)
20	09160-10097	Washer (10.5x22x2.5)
21	09162-08007	Lock Washer (8.2x15.4x2.0)
22	09180-11006	Spacer (NLA)
23	09260-14001	Clutch Notch Ball (NLA)
24	09440-09021	Spring
25	43761-95502-0ED	Steering Handle Bracket (NLA)
26	43762-95500	Bolt (NLA)
27	43764-95500	Nut (NLA)
28	09160-10098	Washer (10x18x1.0)
29	03211-0410B	SCREW
30	22511-99011	Grease Nipple
31	63111-95503-0ED	Tiller Handle (NLA)
32	63119-95500	Tiller Handle Cover Gasket (NLA)
33	63121-95501-0ED	Tiller Handle Cover (NLA)
34	63210-93E30	Handle Grip
35	63221-95500	Handle Rod (NLA)
36	63223-92D00	Handle Rod Stopper
37	63225-93200	Handle Rod Bushing
38	63227-93200	Handle Rod Pin
39	63230-95501	Throttle Cable Gear
40	63240-96300	Handle Grip Adjuster
41	63410-95500	Gear Housing (NLA)
42	63610-95511	Throttle Cable Assembly
43	09100-10264	Bolt (10x80)
44	09125-06053	Screw (6x16)
45	09126-06015	Screw (6x23)
46	09159-10050	Nut
47	09163-06001	Lock Washer (6.4x12x0.5)
48	09205-03012	Spring Pin (3x16)
49	09306-10009	Handle Bushing
50	09440-12027	Spring
51	09440-22008	Spring
52	33833-91J00	Tube (6x8x250)
53	36647-95600	PTT Relay Wire (NLA)
54	36656-94310	Extension Harness Guide (NLA)
55	36663-94700	Wiring Harness Cap (NLA)
56	37110-94641	Ignition Switch Assembly (NLA)
57	37111-95310	Buzzer Lead (NLA)
58	37721-95592	Neutral Switch Assembly (NLA)
59	37725-95300	Neutral Switch Actuator
60	37726-95591	Neutral Switch Bracket (NLA)
61	37729-95591	Neutral Switch Lever (NLA)
62	37820-92E05	Emergency Stop Switch Assembly
63	37860-95590	Trim Switch
64	37869-95590	Trim Switch Cap
65	33833-91J00	Tube (6x8x250)
66	38500-92X50	Warning Buzzer
67	67263-95600	Grip Cap
68	09118-06027	Bolt (NLA)
69	09139-02003	Screw (2x6)
70	09160-06104	Washer (6.5x24x2)
71	09160-12087	Washer
72	09160-12067	Washer (12.5x23x1.0)
73	09160-25069	Washer
75	03142-05253	Screw (NLA)
76	08322-01127	Washer
77	21113-95500	Plate (NLA)
78	21114-95500	Spacer (NLA)
79	09117-06035	Bolt (NLA)
27061	09404-10205	Clamp (NLA)

▶Fig. 41 - Opt: Tiller Handle(1996 to 2000) (65 parts)

Ref	OEM Part #	Part Name
1	63001-95611-0ED	Tiller Handle Assembly (NLA)
2	21110-94702	Clutch Lever (NLA)
2A	21116-95210	Clutch Lever Knob (NLA)
3	21150-95214-0ED	Clutch Lever Bracket (NLA)
4	21211-95212	Clutch Lever Shaft (NLA)
5	22511-99011	Grease Nipple
6	23115-94720	Clutch Lever Link (NLA)
7	09385-06003	Pin (NLA)
8	23312-95210	Clutch Link Connector
9	09111-06064	Bolt (6x17)
10	09117-08109	Bolt (8x16)
11	09159-08059	Nut
12	09160-08081	Washer (8.5x23x1.5)
13	09162-08007	Lock Washer (8.2x15.4x2.0)
14	09140-05005	Nut
15	08322-01067	Washer (6.5x13x1.0)
16	09260-10005	Ball
17	09440-07021	Spring
18	43761-95502-0ED	Steering Handle Bracket (NLA)
19	43762-95500	Bolt (NLA)
20	43764-95500	Nut (NLA)
21	09160-10098	Washer (10x18x1.0)
22	22511-99011	Grease Nipple
23	63111-95503-0ED	Tiller Handle (NLA)
24	63119-95500	Tiller Handle Cover Gasket (NLA)
25	63121-95501-0ED	Tiller Handle Cover (NLA)
26	63210-93E30	Handle Grip
27	63221-95500	Handle Rod (NLA)
28	63223-92D00	Handle Rod Stopper
29	63225-93200	Handle Rod Bushing
30	63227-93200	Handle Rod Pin
31	63230-95501	Throttle Cable Gear
32	63240-96300	Handle Grip Adjuster
33	63410-95500	Gear Housing (NLA)
34	63610-95511	Throttle Cable Assembly
35	09100-10264	Bolt (10x80)
36	09125-06053	Screw (6x16)
37	09126-06015	Screw (6x23)
38	09159-10050	Nut
39	09163-06001	Lock Washer (6.4x12x0.5)
40	09205-03012	Spring Pin (3x16)
41	09306-10009	Handle Bushing
42	09440-12027	Spring
43	09440-22008	Spring
44	33833-91J00	Tube (6x8x250)
45	36647-95600	PTT Relay Wire (NLA)
46	36656-94310	Extension Harness Guide (NLA)
47	36663-94700	Wiring Harness Cap (NLA)
48	37110-94641	Ignition Switch Assembly (NLA)
49	37111-95310	Buzzer Lead (NLA)
50	37721-95592	Neutral Switch Assembly (NLA)
51	37725-95300	Neutral Switch Actuator
52	37726-95591	Neutral Switch Bracket (NLA)
53	37729-95591	Neutral Switch Lever (NLA)
54	37820-92E05	Emergency Stop Switch Assembly
55	33833-91J00	Tube (6x8x250)
56	38500-92X50	Warning Buzzer
57	09118-06027	Bolt (NLA)
58	09160-06104	Washer (6.5x24x2)
59	09160-12087	Washer
60	09160-12067	Washer (12.5x23x1.0)
61	09160-25069	Washer
63	03142-05253	Screw (NLA)
64	08322-01127	Washer
22678	09404-10205	Clamp (NLA)

▶Fig. 42 - Gasket Set (13 parts)

Ref	OEM Part #	Part Name
1	11403-95829	Engine Gasket Set
2	11141-95621	Cylinder Head Gasket
3	11421-95610	Upper Oil Seal Hsg Gasket
4	13121-95520	Inlet Case Gasket (NLA)
5	13125-93010	Carburetor Gasket
6	13853-94710	Silencer Cover Gasket (NLA)
7	13855-95210	Silencer Gasket
8	14151-95611	Exhaust Cover Gasket
9	16731-95520	Oil Pump Retainer Gasket (NLA)
10	17472-95200	Water Pump Plate Gasket
11	17685-95510	Thermostat Cover Gasket
12	51211-95630	Engine Holder Gasket (NLA)
13	52113-95630	Drive Shaft Housing Gasket

▶Fig. 43 - Optional (5 parts)

Ref	OEM Part #	Part Name
2	99000-31030	Liguid Gasket (NLA)
4	99000-25520	Water Resistant Grease
5	99000-25490	Suzuki Ecstar Super Grease C
45658	990A0-06E70-03Z	Suzuki Ecstar Silicone Bond 1207B
45659	93691-80030	Suzuki Silicone Seal

▶Fig. 5 - Carburetor (54 parts)

Ref	OEM Part #	Part Name
5	13271-93311	Air Screw Spring
7	13582-95216	Nut (NLA)
9	13237-94400	Upper Nozzle
10	13392-58600	Valve Seat Gasket
11	13370-28110	Needle Valve Assembly
12	13254-98300	Float Pin
13	13250-93012	Carburetor Float
14	13251-95220	Float Chamber Gasket
15	13249-95520	Screw (NLA)
16	09162-05002	Lock Washer
17	13271-93311	Air Screw Spring
18	13616-94500	Drain Bolt
19	37810-95606	Throttle Valve Sensor Assembly
20	09125-05050	Screw (5x8)
21	08322-01057	Washer
23	13245-95210	Float Chamber (NLA)
23A	13268-96111	Spring
23B	13534-95D00	Screw
25	01411-08207	Stud Bolt (NLA)
26	09352-50006-600	Hose (5x9x600)
27	09401-08410	Clip
28	09401-08411	Clip
29	13510-94700	Throttle Rod Assembly (NLA)
31	02162-06127	BOLT
32	13910-94400	Carburetor Repair Kit
45658	13201-956P3	Top Carburetor Assembly (NLA)
45659	13201-956U0	Top Carburetor Assembly (NLA)
45679	09491-31007	Main Jet #157.5 (NLA)
45681	09493-20007	Air Jet #1.0
45689	13202-956H0	2nd Carburetor Assembly (NLA)
45690	13202-956P5	2nd Carburetor Assembly
45691	13202-956U0	2nd Carburetor Assembly (NLA)
45710	09491-34007	Main Jet #170
45712	09493-26004	Air Jet #1.3
45717	13203-956H0	3rd Carburetor Assembly (NLA)
45718	13203-956P3	3rd Carburetor Assembly (NLA)
45719	13203-956U0	3rd Carburetor Assembly (NLA)
45738	09491-36005	Main Jet #180
45740	09493-18001	Air Jet #0.9 (NLA)
45748	09492-80005	Pilot Jet #80
45749	09492-75001	Pilot Jet #75
45750	09492-20025	Pilot Jet #100 (NLA)
45751	09492-22017	Pilot Jet #110 (NLA)
45752	09492-23002	Pilot Jet #115 (NLA)
45769	09491-33007	Main Jet #167.5 (NLA)
45799	09491-34008	Main Jet #170 (NLA)
45809	13269-93311	Pilot Air Screw
45810	13269-95210	Pilot Air Screw
45811	13269-98100	Pilot Air Screw
45812	13269-95600	Pilot Air Screw (NLA)
45830	09491-31014	Main Jet #155
45870	13236-96300	Main Nozzle
45871	13236-94410	Main Nozzle (NLA)
45872	13236-95610	Main Nozzle

▶Fig. 6 - Fuel Pump(1988 to 1994) (25 parts)

Ref	OEM Part #	Part Name
1	15100-9560V	Fuel Pump Assembly (NLA)
2	15100-7281V	Fuel Pump Diaphragm Set
3	15165-93010	Fuel Pump O-Ring
4	15322-93000	Fuel Pump Insulator(NLA)
5	09280-12012	O-Ring
6	01421-06257	BOLT, STUD
7	08321-01067	Lock Washer
8	08310-00067	Nut
9	09352-50006-00B	Hose (5x9x2000)
10	09401-08410	Clip
11	09401-08411	Clip
12	09401-10401	Fuel Hose Clamp
13	09401-10409	Clip
14	09352-70113-600	Hose (7x11x600)
15	15410-95541	Fuel Filter Assy
17	15413-93400	Fuel Strainer Cup (NLA)
17B	15415-93400	Fuel Strainer O-Ring
20	09352-70113-600	Hose (7x11x600)
21	08316-10087	Nut
22	01550-06307	BOLT
23	15421-95513	Fuel Filter Bracket
24	09117-06040-XC0	Bolt (6x15)
25	16911-92E20	Protector
45673	15430-93412	Fuel Filter Strainer Set
45704	15430-93411	Fuel Filter Strainer Set

▶Fig. 6A - Fuel Pump(1995 to 2000) (28 parts)

Ref	OEM Part #	Part Name
1	15100-9560V	Fuel Pump Assembly (NLA)
2	15100-7281V	Fuel Pump Diaphragm Set
2A	15142-68010	Fuel Pump Gasket
2B	15182-68011	Spring
3	15165-93010	Fuel Pump O-Ring
4	09352-50006-00B	Hose (5x9x2000)
5	09367-08005	3 Way
6	09401-08411	Clip
7	09401-10409	Clip
8B	09352-70113-600	Hose (7x11x600)
9	15410-95541	Fuel Filter Assy
10	15430-93411	Fuel Filter Strainer Set
11	15413-93400	Fuel Strainer Cup (NLA)
11B	15415-93400	Fuel Strainer O-Ring
12	09352-70113-600	Hose (7x11x600)
13	08316-10087	Nut
14	02162-06207	SCREW
15	15421-95513	Fuel Filter Bracket
17	16911-92E20	Protector
18	15410-95541	Fuel Filter Assy
19	15413-87D10	Fuel Strainer Cup
20	15430-87D10	Fuel Filter Strainer Set
21	08316-10087	Nut
22	08322-01087	Washer
45673	09117-06040-XC0	Bolt (6x15)
45704	01570-06167	BOLT
45870	09352-70113-600	Hose (7x11x600)
45871	09352-70113-600	Hose (7x11x600)

▶Fig. 7 - Oil Pump(1988 to 1994) (32 parts)

Ref	OEM Part #	Part Name
1	16100-95521	Oil Pump Assembly (NLA)
2	16198-87D00	Oil Pump O-Ring
3	01421-06307	BOLTSTUD
4	09162-06006	Lock Washer
5	09140-06013	Nut (NLA)
6	09168-06023	Gasket
7	09363-02002	Union
8	09360-06012	Union Bolt
9	16710-92E01	Oil Check Valve (Single)
10	16710-94641	Oil Check Valve (Double)
11	19131-95502	Connector
12	09140-05005	Nut
13	16411-95500	Control Rod (NLA)
14	16731-95520	Oil Pump Retainer Gasket (NLA)
15	16340-95520	Driven Gear Retainer (NLA)
16	16331-95511	Oil Pump Driven Gear
17	16321-95502	Oil Pump Drive Gear
18	08331-31309	CIRCLIP
19	09421-10001	Key (NLA)
23	09351-50803-00B	Hose (5x8x2000)
24	09351-50803-00B	Hose (5x8x2000)
25	09401-06405	Clamp
26	16911-92E20	Protector
27	09401-08409	Clamp
28	16195-87D00	Snap Pin
29	13432-33110	Washer
45677	09351-25703-600	Hose (2.5x7x600)
45678	09351-25703-600	Hose (2.5x7x600)
45679	09351-25703-600	Hose (2.5x7x600)
45708	09355-25705-600	Hose (2.5x7x600)
45709	09355-25705-600	Hose (2.5x7x600)
45710	09355-25705-600	Hose (2.5x7x600)

▶Fig. 7A - Oil Pump(1995 to 2000) (29 parts)

Ref	OEM Part #	Part Name
1	16100-95E00	Oil Pump Assembly (NLA)
2	13432-33100	Washer
3	16195-87D00	Snap Pin
4	16198-87D00	Oil Pump O-Ring
4B	16091-94900	Bolt (NLA)
4C	16092-92440	Gasket (NLA)
5	16321-95502	Oil Pump Drive Gear
6	16331-95511	Oil Pump Driven Gear
7	16340-95520	Driven Gear Retainer (NLA)
8	19171-92D10	Oil Pump Control Rod (NLA)
9	16731-95520	Oil Pump Retainer Gasket (NLA)
10	19131-95502	Connector
11	09140-05005	Nut
12	09421-10001	Key (NLA)
13	07130-06307	BOLT
14	08331-31309	CIRCLIP
15	16250-94710	Oil Filter/Flow Sensor
17	16911-92E20	Protector
19	09352-50006-600	Hose (5x9x600)
20	09352-50006-600	Hose (5x9x600)
21	09355-25705-600	Hose (2.5x7x600)
22	09401-06405	Clamp
23	09401-08409	Clamp
24	09401-08411	Clip
45673	16710-92E01	Oil Check Valve (Single)
45675	09351-50803-00B	Hose (5x8x2000)
45704	16710-94641	Oil Check Valve (Double)
45706	09351-50803-00B	Hose (5x8x2000)
45732	16710-92E01	Oil Check Valve (Single)

▶Fig. 8 - Water Pump (20 parts)

Ref	OEM Part #	Part Name
1	56130-95511-0ED	Drive Shaft Housing (NLA)
3	09263-25025	Bearing (25x33x15)
4	09206-11016	Pin (11x12) (NLA)
5	17472-95200	Water Pump Plate Gasket
6	17471-95504	Water Pump Plate
7	17461-95302	Water Pump Impeller
8	09420-04005	Key
10	17400-95351	Water Pump Repair Kit DT75 / DT85
11	09108-08088	Stud Bolt (NLA)
12	09162-08007	Lock Washer (8.2x15.4x2.0)
14	17560-95503	Water Tube (L)(NLA)
15	17563-95500	Water Tube Bushing (NLA)
16	17564-95502	Water Pump Bushing
17	09117-08047	Bolt (8x30)
45670	09140-08023-XC0	Nut (8mm)
45689	09282-20007	Oil Seal (NLA)
45690	09282-20008	Oil Seal
45701	09140-08019	Nut (8mm)
45901	17411-95206	Water Pump Case (NLA)
45902	17411-95206	Water Pump Case (NLA)

▶Fig. 9 - Throttle Link (22 parts)

Ref	OEM Part #	Part Name
1	19121-95600	Throttle Control Lever (NLA)
3	19131-95502	Connector
4	19135-95611	Throttle Lever Rod (NLA)
5	19137-94700	Throttle Lever Damper Pin (NLA)
6	19211-95600	Throttle Lever Washer (NLA)
7	67466-95200	Cable Connector
8	09117-08071	Bolt (8x35)
9	09140-05005	Nut
10	09160-06082	Washer (6.5x13x1.0)
11	09204-01002	Cotter Pin
12	09440-09021	Spring
13	09180-08150	Spacer (8.1x15x17) (NLA)
14	19113-95300	Connector Cap
15	19211-95600	Throttle Lever Washer (NLA)
16	23211-95601	Clutch Control Arm (NLA)
17	67467-95201	Cable Connector
18	09117-08071	Bolt (8x35)
19	23111-94701	Clutch Link (NLA)
20	09385-06003	Pin (NLA)
21	08322-01067	Washer (6.5x13x1.0)
45689	19122-94702	Throttle Control Arm
45690	19122-94702	Throttle Control Arm

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DT 85TCLJ running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Inspect and clean carburetor(s); check fuel mixture settings
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Decarbonize exhaust ports and piston crown if needed
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

Popular Products

Popular Products

Popular Products

Suzuki DT 85TCLJ (1988) Parts & Diagrams

Categories

Refined By Clear all

Brand

Horsepower

Engine

Availability

Price

Need Help?

Images

Product

Price

Qty

Options