🔎 Suzuki DT 75TCLJ Reference Library — Exploded parts diagrams (49 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DT 75TCLJ is a 2-Stroke 3-Cylinder outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
2-Stroke 3-Cylinder |
| Horsepower |
75 HP |
| Displacement |
1197 cc |
| Bore x Stroke |
84.0 x 72.0 mm |
| Spark Plug (Type & Gap) |
NGK BR8HS |
| Engine Oil Capacity |
— |
| Recommended Engine Oil |
TC-W3 Certified 2-Stroke Oil |
| Gear Case Oil Capacity |
700 mL |
| Idle Speed (in gear) |
650–700 RPM (in gear) |
| Full Throttle RPM Range |
5000-5500 RPM |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DT 75TCLJ:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Fuel System Issues / Hard Starting: Stale fuel and ethanol-related deposits are common in 2-stroke carbureted engines. Clean or rebuild carburetors and replace fuel lines if deteriorated. → Recommended: Carburetor Repair Kit, Fuel Line Assembly
-
Spark Plug Fouling: 2-stroke engines are prone to spark plug fouling from oil residue, especially at low RPM. Replace plugs at each annual service. → Recommended: OEM Spark Plugs
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Thermostat Failure: A stuck thermostat can cause overheating or poor warm-up. Replace if operating temperature is inconsistent. → Recommended: Thermostat Assembly
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DT 75TCLJ.
▶Fig. 1 - Cylinder (38 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11111-95630-0ED |
Cylinder Head (NLA) |
| 2 |
11141-95621 |
Cylinder Head Gasket |
| 3 |
01560-10557 |
BOLT |
| 5 |
03212-0516B |
SCREW |
| 7 |
17685-95510 |
Thermostat Cover Gasket |
| 8 |
17681-95502-0ED |
Thermostat Cover (NLA) |
| 9 |
01550-06307 |
BOLT |
| 10 |
17611-95201 |
Water Bypass Valve |
| 11 |
09441-12001 |
Spring (SUS) |
| 12 |
11291-94402 |
Engine Hook (NLA) |
| 13 |
01550-08357 |
BOLT |
| 14 |
09246-04005 |
Plug |
| 15 |
11301-95606-0ED |
Cylinder Assembly (NLA) |
| 16 |
04211-09109 |
DOWEL PIN |
| 17 |
01560-10457 |
Bolt (10x45) (NLA) |
| 18 |
01560-10557 |
BOLT |
| 19 |
01421-10457 |
BOLT,STUD |
| 20 |
08322-01107 |
Washer |
| 21 |
08321-01107 |
Lock Washer |
| 22 |
08310-00107 |
Nut |
| 23 |
11130-94600 |
Zinc Anode |
| 24 |
11281-87D00 |
Zinc Anode |
| 25 |
09126-06005 |
Screw (6x30) |
| 26 |
09108-08137 |
Stud Bolt (8x40) |
| 27 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 28 |
09140-08023-XC0 |
Nut (8mm) |
| 29 |
09401-06101 |
Clamp |
| 30 |
09401-06405 |
Clamp |
| 31 |
09355-30001-600 |
Hose (3x7x600) |
| 32 |
09355-30001-600 |
Hose (3x7x600) |
| 33 |
16710-95211 |
Check Valve |
| 34 |
34850-95D30 |
Heat Sensor Assembly |
| 35 |
34853-94700 |
Heat Sensor Supporter |
| 36 |
09125-06069 |
Screw (6x12) |
| 45748 |
34870-87D10 |
Cooling Water Sensor (NLA) |
| 45749 |
34820-95D20 |
Cylinder Temp Sensor |
| 45809 |
17670-95303 |
Thermostat (42c) |
| 45810 |
17670-95293 |
Thermostat 62c |
▶Fig. 10 - Clutch (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21210-94703 |
Clutch Shaft |
| 2 |
21213-94700 |
Clutch Shaft Side Arm |
| 3 |
08319-31087 |
Nut |
| 6 |
09280-11005 |
Shift Rod O-Ring |
| 7 |
09280-08005 |
O-Ring |
| 8 |
25111-95502 |
Shift Rod (NLA) |
| 9 |
25230-94300 |
Gear Case Magnet Set |
| 10 |
25232-94300 |
Gear Case Magnet |
| 11 |
25310-95540 |
Shift Cam |
| 12 |
09205-02004 |
Spring Pin (2.5x12) |
| 13 |
09205-02012 |
Spring Pin #2 (NLA) |
| 14 |
09205-03023 |
Pin |
| 15 |
21121-93300 |
Clutch Notch Plate |
| 16 |
09260-10005 |
Ball |
| 17 |
09440-07033 |
Cam Notch Spring |
| 18 |
21311-94702 |
Clutch Shaft Holder (NLA) |
| 19 |
09116-06204 |
Bolt (6x20) |
| 45748 |
25223-95200 |
Shift Rod Dust Seal (NLA) |
| 45749 |
25223-96J00 |
Seal, Shift Rod Dust |
| 45778 |
25211-94401 |
Shift Rod Guide |
| 45779 |
25211-94401 |
Shift Rod Guide |
▶Fig. 11 - Starting Motor (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31100-95601 |
Starter Motor Assembly (NLA) |
| 2 |
31312-94601 |
Pinion Stopper Set |
| 3 |
31320-95240 |
Pinion Assembly (NLA) |
| 4 |
31310-94600 |
Armature (NLA) |
| 5 |
31173-95310 |
Brush Holder |
| 6 |
31131-95310 |
Brush (+) |
| 7 |
31131-95241 |
Brush |
| 8 |
31135-95310 |
Spring (NLA) |
| 9 |
31360-87D00 |
Washer Kit (NLA) |
| 10 |
31281-94700 |
Through Bolt (NLA) |
| 11 |
33820-95601 |
Starter Sub Cable Assembly (NLA) |
| 12 |
09404-10205 |
Clamp (NLA) |
| 13 |
31911-95600-0ED |
Starting Motor Bracket (NLA) |
| 14 |
01500-08207 |
BOLT |
| 14A |
01550-08207 |
BOLT |
| 15 |
08322-01087 |
Washer |
| 16 |
01500-08257 |
BOLT |
| 16A |
01550-08257 |
BOLT |
| 17 |
08321-01087 |
Lock Washer |
| 18 |
08322-01087 |
Washer |
| 18A |
09160-08130 |
Washer (8.5x24x1.6) |
| 19 |
01550-08357 |
BOLT |
| 20 |
01550-08207 |
BOLT |
| 21 |
01550-08167 |
BOLT |
▶Fig. 12 - Magneto (28 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
02112-36257 |
SCREW |
| 6 |
02112-36207 |
Screw (NLA) |
| 7 |
11422-94700 |
Cap (NLA) |
| 9 |
32160-94710 |
Ignition Timing Coil #1 (NLA) |
| 10 |
32170-94710 |
Ignition Timing Coil #2 |
| 11 |
32180-94710 |
#3 Ignition Timing Coil (NLA) |
| 12 |
02112-35127 |
SCREW 5X12 |
| 13 |
02112-75107 |
Screw (NLA) |
| 14 |
33833-91J00 |
Tube (6x8x250) |
| 16 |
09140-18007 |
Nut (NLA) |
| 17 |
09160-18011 |
Washer |
| 17A |
09164-18001 |
Washer |
| 18 |
08341-31059 |
Woodruff Key 5mm |
| 19 |
11411-95601-0ED |
Upper Oil Seal Housing (NLA) |
| 20 |
11421-95610 |
Upper Oil Seal Hsg Gasket |
| 21 |
01550-06167 |
BOLT |
| 22 |
11511-95600 |
Magneto Cover (NLA) |
| 23 |
69711-93E11 |
Label (S.I.G.P) |
| 45658 |
32102-95601 |
Flywheel (NLA) |
| 45659 |
32102-95611 |
Flywheel (NLA) |
| 45689 |
32120-95600 |
Battery Charge Coil (NLA) |
| 45690 |
32120-94720 |
Battery Charge Coil |
| 45748 |
09125-06022 |
Screw (NLA) |
| 45749 |
02142-06167 |
6 X 16 CROSS SC |
| 45778 |
32140-95600 |
Capacitor Charge Coil (NLA) |
| 45779 |
32140-94710 |
Capacitor Charge Coil |
| 45870 |
32150-94600 |
Gear Counter Coil |
| 45871 |
32150-87E20 |
Gear Counter Coil (NLA) |
▶Fig. 13 - Ignition Coil (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33410-95D11 |
Ignition Coil Assembly |
| 2 |
33410-95D11 |
Ignition Coil Assembly |
| 3 |
33430-95600 |
Ignition Coil Assembly |
| 4 |
03242-05253 |
Screw (NLA) |
| 5 |
33542-38B00 |
Spark Plug Cap Seal |
| 6 |
33510-95520 |
Spark Plug Cap |
| 6B |
33510-87D20 |
Spark Plug Cap |
| 7 |
33541-93950 |
Spark Plug Seal |
| 8 |
09482-00370 |
NGK BR8HS Spark Plug |
| 9 |
09309-06007 |
Grommet (NLA) |
| 10 |
09408-00033 |
Clamp |
| 11 |
33446-98E20 |
High Tension Protect Tube (NLA) |
| 12 |
09407-14403 |
Clamp (L:125) |
▶Fig. 14 - Electrical (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32890-95611 |
Electric Parts Holder (NLA) |
| 2 |
01550-06207 |
BOLT |
| 3 |
09160-06052 |
Washer |
| 4 |
09320-08001 |
Cushion |
| 5 |
09180-06248 |
Spacer |
| 6 |
32891-95601 |
Electric Parts Holder Cover (NLA) |
| 7 |
03212-0516B |
SCREW |
| 11 |
09280-70005 |
O-Ring |
| 14 |
03212-0512B |
SCREW |
| 15 |
02112-36207 |
Screw (NLA) |
| 16 |
08310-00067 |
Nut |
| 17 |
34250-87D11 |
Tachometer Control Unit (NLA) |
| 18 |
03212-0516B |
SCREW |
| 19 |
08322-01057 |
Washer |
| 20 |
34853-94600 |
Engine Temp Support (NLA) |
| 45870 |
32800-95D02 |
Rectifier & Regulator Assembly |
| 45871 |
32800-95D10 |
Rectifier & Regulator Assembly (NLA) |
| 45872 |
32800-95D02 |
Rectifier & Regulator Assembly |
| 45901 |
03212-05253 |
Screw (NLA) |
| 45902 |
03241-06303 |
Screw (NLA) |
| 45903 |
03242-05253 |
Screw (NLA) |
| 45931 |
32900-95601 |
CDI Unit Assembly (NLA) |
| 45932 |
32900-95630 |
CDI Unit Assembly |
| 45992 |
34820-95D00 |
Engine Temp Sensor (NLA) |
| 45993 |
34820-94600 |
Engine Temp Sensor (NLA) |
▶Fig. 15 - Relay (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31810-95600 |
Motor Relay Cover (NLA) |
| 2 |
02112-06167 |
SCREW 6X16 |
| 7 |
02112-36167 |
SCREW |
| 8 |
33833-91J00 |
Tube (6x8x250) |
| 9 |
31800-94401 |
Starter Relay |
| 10 |
38422-94520 |
Relay Damper (NLA) |
| 11 |
01550-06167 |
BOLT |
| 12 |
09160-06082 |
Washer (6.5x13x1.0) |
| 13 |
09162-06006 |
Lock Washer |
| 14 |
36740-94771 |
Fuse Case Assembly (NLA) |
| 15 |
09481-25001 |
25 Amp Fuse |
| 16 |
33831-95600 |
PTT Relay Cable (NLA) |
| 17 |
33832-95601 |
PTT Relay Ground Cable (NLA) |
| 18 |
33833-91J00 |
Tube (6x8x250) |
| 20 |
09100-06113 |
Bolt (6x16) |
| 45676 |
34801-94700 |
Trim Sender (NLA) |
| 45679 |
09407-14403 |
Clamp (L:125) |
| 45707 |
34801-94710 |
Trim Sender |
| 45710 |
09407-14407 |
Clamp (L:140) |
| 45717 |
38410-94540 |
PTT Relay Assembly (NLA) |
| 45718 |
38410-94552 |
PTT Relay Assembly |
| 45748 |
38410-94540 |
PTT Relay Assembly (NLA) |
| 45749 |
38410-94552 |
PTT Relay Assembly |
| 45778 |
38412-94500 |
PTT Bracket (NLA) |
| 45779 |
38412-94500 |
PTT Bracket (NLA) |
| 45780 |
38412-94500 |
PTT Bracket (NLA) |
| 45809 |
38412-94700 |
Relay Bracket (NLA) |
| 45810 |
38412-94700 |
Relay Bracket (NLA) |
▶Fig. 16 - Harness (33 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
33810-95602 |
Starter Motor Cable |
| 3 |
36616-95301 |
Connector Holder |
| 4 |
37930-95612 |
Oil Warning Reset Switch Assembly |
| 5 |
37850-95612 |
PTT Switch Assembly |
| 7 |
36659-95501 |
Clamp (NLA) |
| 8 |
09125-06067 |
Screw (6x16) |
| 9 |
09403-17312 |
CLAMP,BREATHER |
| 10 |
36656-94701 |
Cable Grommet |
| 11 |
36664-95600 |
Indicator Wire Grommet (NLA) |
| 13 |
02112-0408A |
SCREW |
| 14 |
37921-95D00 |
Knob (NLA) |
| 15 |
37925-95D00 |
Ignition Timing Switch Cushion (NLA) |
| 16 |
03112-05203 |
Screw (NLA) |
| 17 |
09160-05043 |
Washer (5.5x16x1.2) |
| 18 |
37935-95602 |
Low Oil Warning Reset Label (NLA) |
| 19 |
36645-94712 |
Relay Control Lead (NLA) |
| 20 |
36895-94700 |
Lead (NLA) |
| 21 |
38600-95520 |
Choke Solenoid Assembly (NLA) |
| 23 |
36641-95500 |
Wiring Harness Stopper (NLA) |
| 24 |
37940-94701 |
Ignition Timing Resistor (NLA) |
| 27 |
36630-92E00 |
Instrument Wire Assembly |
| 28 |
36658-95600 |
Cable Grommet (NLA) |
| 29 |
36682-92E00 |
Wire Harness |
| 30-2 |
09408-00024 |
Clamp |
| 45658 |
36610-95601 |
Wiring Harness Assembly (NLA) |
| 45659 |
36610-95610 |
Wiring Harness Assembly (NLA) |
| 45683 |
03241-0510A |
SCREW |
| 45687 |
09408-00021 |
Clamp (NLA) |
| 45714 |
03212-0512B |
SCREW |
| 45809 |
09407-25402 |
Clamp (L:248) |
| 45810 |
09407-12402 |
Clamp |
| 45992 |
37920-95D00 |
Ignition Timing Switch Assembly (NLA) |
| 45993 |
37920-95500 |
Ignition Timing Switch Assembly (NLA) |
▶Fig. 17 - Clamp Bracket(1988 to 1994) (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41111-95602-0ED |
Starboard Clamp Bracket (NLA) |
| 2 |
41121-95610-0ED |
Port Clamp Bracket (NLA) |
| 3 |
41130-95541 |
Clamp Bracket Shaft |
| 4 |
41151-94500 |
Clamp Bracket Shaft Cap |
| 5 |
41152-94500 |
Clamp Bracket Shaft Plug |
| 6 |
55320-95311 |
Zinc Anode |
| 7 |
09116-06094 |
Bolt (6x15) |
| 8 |
09100-12093 |
Transom Bolt (12x100) |
| 9 |
09140-12028 |
Nut |
| 10 |
09159-22006 |
Nut |
| 11 |
09160-22046 |
Washer (NLA) |
| 12 |
09160-12044 |
Washer (12.5x35x3.2) |
| 13 |
09160-12066 |
Washer (12.5x22x2.5) |
| 14 |
09162-12005 |
Lock Washer |
| 15 |
41153-94500 |
Transom Bolt Cap |
| 16 |
36894-94401 |
Wire Lead (L:195) |
| 17 |
09125-05050 |
Screw (5x8) |
| 18 |
09161-05114 |
Washer (5.2x11x1.0) |
| 19 |
09100-10155 |
Bolt (10x50) |
| 20 |
09100-10264 |
Bolt (10x80) |
| 21 |
09162-10005 |
Lock Washer |
| 22 |
41161-94400 |
Steering Cable Seal |
| 23 |
41141-94300 |
Steering Cable Attachment (NLA) |
| 24 |
09159-12014 |
Nut (12x17) |
▶Fig. 17A - Clamp Bracket(1995 to 1997) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41111-95E03-0ED |
Starboard Clamp Bracket |
| 2 |
41121-95E20-0ED |
Port Clamp Bracket (NLA) |
| 3 |
41130-95541 |
Clamp Bracket Shaft |
| 4 |
41153-94500 |
Transom Bolt Cap |
| 5 |
55320-95311 |
Zinc Anode |
| 6 |
09116-06094 |
Bolt (6x15) |
| 7 |
09100-12093 |
Transom Bolt (12x100) |
| 8 |
09125-06063 |
Screw (6x10) |
| 9 |
09140-12028 |
Nut |
| 10 |
09159-22006 |
Nut |
| 11 |
09160-12044 |
Washer (12.5x35x3.2) |
| 12 |
09160-12066 |
Washer (12.5x22x2.5) |
| 13 |
09162-12005 |
Lock Washer |
| 15 |
41225-95E00 |
Tilt Stopper Plate (NLA) |
| 16 |
45421-87D03 |
Tilt Lock Pin |
| 17 |
09106-10065 |
Bolt (10x20) |
| 19 |
09159-14020 |
Nut (14mm) |
| 20 |
41241-95E00 |
Tilt Lock Lever Guide (NLA) |
| 21 |
09125-06063 |
Screw (6x10) |
| 22 |
09161-06120 |
Washer (6.3x12.5x1.0) (NLA) |
| 23 |
36894-87D00 |
Wire Lead (L:195) |
| 24 |
09126-05007 |
Screw (5x12) |
| 25 |
41161-94400 |
Steering Cable Seal |
| 26 |
41242-95E00 |
Tilt Lock Arm Guide (NLA) |
| 27 |
41337-95E00 |
Tilt Lock Warning Mark (NLA) |
| 28 |
41141-94300 |
Steering Cable Attachment (NLA) |
| 29 |
09159-12014 |
Nut (12x17) |
| 45675 |
09160-10082 |
Washer (10.5x19x2.0) |
| 45706 |
09160-10082 |
Washer (10.5x19x2.0) |
▶Fig. 18 - Swivel Bracket(1988 to 1994) (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
43111-95530-0ED |
Swivel Bracket |
| 2 |
22511-99011 |
Grease Nipple |
| 3 |
43211-95510 |
Bushing (NLA) |
| 4 |
43711-95500 |
Bushing (NLA) |
| 5 |
43750-95604-0ED |
Steering Bracket (NLA) |
| 6 |
09140-24010 |
Nut |
| 7 |
09160-25052 |
Washer (NLA) |
| 8 |
09166-25007 |
Washer (NLA) |
| 9 |
09181-26006 |
Shim (0.3) (NLA) |
| 11 |
09420-05003 |
Key (NLA) |
| 12 |
41220-95501-0ED |
Tilt Lock Lever (NLA) |
| 13 |
45420-95500 |
Tilt Lock Pin |
| 14 |
09441-24002 |
Spring (NLA) |
| 16 |
09443-10029 |
Tilt Lock Lever Spring (NLA) |
| 17 |
43770-99E03 |
Steering Tensioner Assembly |
| 45672 |
09111-10049 |
Bolt (10x24.8) (NLA) |
| 45703 |
09111-10045 |
Bolt (10x20.8) (NLA) |
▶Fig. 18A - Swivel Bracket(1995) (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
43111-95E01-0ED |
Swivel Bracket (NLA) |
| 2 |
22511-99011 |
Grease Nipple |
| 3 |
09205-06013 |
Pin |
| 4 |
36894-94401 |
Wire Lead (L:195) |
| 5 |
43211-95510 |
Bushing (NLA) |
| 6 |
43750-95604-0ED |
Steering Bracket (NLA) |
| 7 |
09160-25052 |
Washer (NLA) |
| 8 |
09125-05050 |
Screw (5x8) |
| 9 |
09140-24010 |
Nut |
| 10 |
09160-25052 |
Washer (NLA) |
| 11 |
09125-05050 |
Screw (5x8) |
| 12 |
09161-05114 |
Washer (5.2x11x1.0) |
| 13 |
09166-25007 |
Washer (NLA) |
| 14 |
09181-26006 |
Shim (0.3) (NLA) |
| 15 |
09306-26005 |
Bushing (NLA) |
| 16 |
09420-05003 |
Key (NLA) |
| 17 |
41220-95E00 |
Starboard Tilt Lock Lever (NLA) |
| 18 |
41221-95E31-01T |
Port Tilt Lock Lever (NLA) |
| 19 |
41224-95E01 |
Tilt Stopper Rod Bushing |
| 20 |
41227-95E00 |
Spring Stopper (NLA) |
| 21 |
09140-10032 |
Nut |
| 22 |
09440-19028 |
Spring |
| 23 |
09444-34001 |
Spring (NLA) |
| 24 |
43770-99E03 |
Steering Tensioner Assembly |
▶Fig. 18B - Swivel Bracket(1996 to 1997) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
43111-95E41-0ED |
Swivel Bracket (NLA) |
| 2 |
22511-99011 |
Grease Nipple |
| 3 |
36894-94401 |
Wire Lead (L:195) |
| 4 |
36894-95201 |
Wire Lead (L:165) |
| 5 |
43211-95510 |
Bushing (NLA) |
| 6 |
43750-95604-0ED |
Steering Bracket (NLA) |
| 7 |
09160-25052 |
Washer (NLA) |
| 8 |
09125-05050 |
Screw (5x8) |
| 9 |
09140-24010 |
Nut |
| 10 |
09160-25052 |
Washer (NLA) |
| 11 |
09161-05114 |
Washer (5.2x11x1.0) |
| 12 |
09161-05114 |
Washer (5.2x11x1.0) |
| 13 |
09166-25007 |
Washer (NLA) |
| 14 |
09181-26006 |
Shim (0.3) (NLA) |
| 15 |
09306-26005 |
Bushing (NLA) |
| 16 |
09420-05003 |
Key (NLA) |
| 17 |
41220-95E13 |
Starboard Tilt Lock Lever |
| 18 |
41221-95E40 |
Port Tilt Lock Lever |
| 19 |
41224-95E01 |
Tilt Stopper Rod Bushing |
| 20 |
41225-94400 |
Tilt Lock Arm Rubber |
| 21 |
41228-95E00 |
Tilt Lock Lever Spring (NLA) |
| 22 |
41230-95E00 |
Tilt Lock Lever Link |
| 23 |
41233-95E10 |
Tilt Lock Spring Bracket |
| 24 |
09125-06063 |
Screw (6x10) |
| 25 |
09140-10032 |
Nut |
| 26 |
09204-01006 |
Cotter Pin |
| 27 |
09440-19028 |
Spring |
| 28 |
09160-06082 |
Washer (6.5x13x1.0) |
| 29 |
43770-99E03 |
Steering Tensioner Assembly |
▶Fig. 19 - Power Unit(1988 to 1989) (33 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09168-10022 |
Drain Plug Gasket |
| 3 |
09248-10008 |
Drain Plug |
| 4 |
48502-94530 |
Pump & Valve Body (NLA) |
| 5 |
48583-94520 |
Drive Joint |
| 6 |
48585-94520 |
Valve Body O-Ring |
| 7 |
48550-94600 |
Manual Valve Release |
| 8 |
09136-05041 |
Screw (5x20) |
| 9 |
09282-08003 |
Oil Seal (NLA) |
| 10 |
09280-70005 |
O-Ring |
| 11 |
48570-94600-0ED |
Reservoir Assembly (NLA) |
| 12 |
31281-94510 |
Through Bolt |
| 13 |
31170-94520-0ED |
Upper Cover (NLA) |
| 15 |
31133-94521 |
Brush (NLA) |
| 16 |
31110-94520-0ED |
Yoke Assembly (NLA) |
| 17 |
31311-94600 |
Armature (NLA) |
| 18 |
33899-95500 |
PTT Cable Seal (NLA) |
| 19 |
09407-25402 |
Clamp (L:248) |
| 20 |
33861-95600 |
PTT Cable (NLA) |
| 21 |
09100-08219 |
Bolt (8x20) (NLA) |
| 22 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 23 |
09108-08130 |
Stud Bolt (8x20) |
| 24 |
09140-08023-XC0 |
Nut (8mm) |
| 25 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 26 |
48131-95200 |
Power Unit Spacer (NLA) |
| 27 |
09108-08137 |
Stud Bolt (8x40) |
| 28 |
09140-08023-XC0 |
Nut (8mm) |
| 29 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 30 |
33833-91J00 |
Tube (6x8x250) |
| 31 |
33835-95500 |
PTT Motor Cable Clamp (NLA) |
| 45658 |
48500-95601-02M |
Power Unit Assembly (NLA) |
| 45659 |
48500-95601-0ED |
Power Unit Assembly (NLA) |
| 45660 |
48500-95284-02M |
Power Unit Assembly (NLA) |
| 45661 |
48500-95284-0ED |
Power Unit Assembly (NLA) |
▶Fig. 2 - Crankshaft (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12110-95516 |
Piston |
| 2 |
12140-95302 |
Piston Ring Set (NLA) |
| 3 |
12151-87E01 |
Piston Pin |
| 4 |
09381-20004 |
Circlip |
| 5 |
09263-20034 |
RN 20x25x27.9 Bearing |
| 6 |
09169-20001 |
Washer |
| 7 |
09283-30029 |
Oil Seal |
| 8 |
12200-95640 |
Crankshaft Assembly (NLA) |
| 9 |
09264-40001 |
Bearing (40x72x33) (NLA) |
| 10 |
12221-95503 |
Upper Crankshaft (NLA) |
| 11 |
12211-95503 |
Crankshaft Pin |
| 13 |
09263-28018 |
RN 26x37x20.8 Bearing |
| 14 |
12161-95301 |
Connecting Rod |
| 15 |
12231-95502 |
Middle Upper Crankshaft (NLA) |
| 16 |
09269-30012 |
Bearing (30x72x19)(NLA) |
| 18 |
12323-95600 |
Ring Seal |
| 19 |
12232-95600 |
Middle Crankshaft Wheel (NLA) |
| 20 |
12240-95504 |
Lower Crankshaft (NLA) |
| 21 |
09262-30055 |
B1 30x72x19 Bearing |
| 22 |
12324-95600 |
Outer Seal |
| 23 |
04221-04089 |
PIN 4X8 |
| 24 |
09390-72008 |
C Ring |
| 25 |
09283-30077 |
Oil Seal (30x55x8x) |
| 26 |
09282-20003 |
Oil Seal (20x30x6)(NLA) |
| 27 |
11431-95502 |
Under Oil Seal Housing |
| 28 |
12100-95331-025 |
Piston & Ring Set (OS:0.25)(NLA) |
| 29 |
12140-95320-025 |
Piston Ring Set (OS:0.25)(NLA) |
| 30 |
12100-95331-050 |
Piston & Ring Set (OS:0.50) (NLA) |
| 31 |
12140-95320-050 |
Piston Ring Set (OS:0.50) |
▶Fig. 20 - Power Unit(1990 to 1994) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09280-09005 |
O-Ring |
| 3 |
48511-95500 |
Oil Filler Plug (NLA) |
| 4 |
48502-94530 |
Pump & Valve Body (NLA) |
| 5 |
48550-94600 |
Manual Valve Release |
| 6 |
48581-94500 |
PTT Pump Filter (NLA) |
| 7 |
48583-94520 |
Drive Joint |
| 8 |
48585-94520 |
Valve Body O-Ring |
| 9 |
09136-05041 |
Screw (5x20) |
| 10 |
48586-94500 |
Plug |
| 11 |
09280-70005 |
O-Ring |
| 12 |
31281-94610 |
Through Bolt (NLA) |
| 13 |
31170-94610-0ED |
PTT Motor Cover (NLA) |
| 14 |
31173-94620 |
Brush Holder |
| 15 |
31133-94610 |
Brush |
| 16 |
31110-94610-0ED |
Yoke Assembly (NLA) |
| 17 |
31311-94610 |
Armature (NLA) |
| 18 |
48570-94610-0ED |
Reservoir Assembly (NLA) |
| 19 |
33799-94610 |
Oil Seal |
| 19A |
33899-94600 |
PTT Cable Seal Set (NLA) |
| 20 |
09108-08130 |
Stud Bolt (8x20) |
| 21 |
09140-08023-XC0 |
Nut (8mm) |
| 22 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 23 |
09117-08046 |
Bolt (NLA) |
| 24 |
48131-95200 |
Power Unit Spacer (NLA) |
| 25 |
09108-08137 |
Stud Bolt (8x40) |
| 26 |
09140-08023-XC0 |
Nut (8mm) |
| 27 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 45658 |
48500-95550-0ED |
Power Unit Assembly (NLA) |
| 45659 |
48500-95680-0ED |
Power Unit Assembly (NLA) |
▶Fig. 20A - Power Unit(1995 to 1997) (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38100-95E01-0ED |
PTT Motor Assembly |
| 2 |
31111-87D60 |
Screw |
| 3 |
31311-95E00 |
Armature (NLA) |
| 4 |
31173-95E01 |
Brush Holder Assembly |
| 5 |
31133-95E00 |
Brush |
| 6 |
31135-97E00 |
Spring |
| 7 |
31136-94900 |
Breaker (NLA) |
| 8 |
31123-87D60 |
O-Ring |
| 9 |
33799-97E00 |
Oil Seal |
| 10 |
48585-95E00 |
O-Ring |
| 11 |
48583-95E00 |
Drive Joint |
| 12 |
48502-95E00 |
PTT Pump Assembly |
| 13 |
48582-95E01 |
Filter |
| 14 |
48864-95E00 |
Manual Valve Set |
| 15 |
48862-95E00 |
Bolt |
| 16 |
48862-95E10 |
Bolt |
| 17 |
31281-95E00 |
Through Bolt |
| 18 |
09403-17304 |
Clamp |
| 19 |
02162-06127 |
BOLT |
▶Fig. 21 - Tilt Cylinder(1988 to 1994) (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48400-94511-0ED |
Tilt Cylinder Assembly (NLA) |
| 2 |
48401-94501 |
Piston & Rod Sub Assembly |
| 3 |
48427-94500 |
Tilt Piston O-Ring (NLA) |
| 4 |
48433-94500 |
O-Ring (NLA) |
| 5 |
48441-94510 |
Cylinder Tube (NLA) |
| 6 |
22511-99011 |
Grease Nipple |
| 7 |
48720-94521 |
Tilt Inlet Tube (NLA) |
| 8 |
48730-94521 |
Tilt Outlet Tube (NLA) |
| 9 |
48740-94521 |
Trim Inlet Tube (NLA) |
| 10 |
48750-94521 |
Trim Outlet Tube (NLA) |
| 11 |
48321-94510 |
Tilt Cylinder Shaft |
| 12 |
09306-16003 |
Bushing |
| 13 |
09380-16003 |
Circlip |
| 14 |
09407-14403 |
Clamp (L:125) |
| 15 |
48720-94580 |
Tilt Inlet Tube (NLA) |
| 16 |
48730-94580 |
Tilt Outlet Tube (NLA) |
| 17 |
48740-94580 |
Trim Inlet Tube (NLA) |
| 18 |
48750-94580 |
Trim Outlet Tube (NLA) |
| 19 |
09407-14403 |
Clamp (L:125) |
▶Fig. 22 - Trim Cylinder(1988 to 1994) (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48600-94511-0ED |
Trim Cylinder Assembly (NLA) |
| 2 |
48601-94501 |
Piston & Piston Rod Assembly (NLA) |
| 3 |
48627-94500 |
Trim Piston O-Ring |
| 4 |
48633-94500 |
Trim Cylinder O-Ring |
| 5 |
48641-94510 |
Trim Cylinder (NLA) |
| 6 |
48630-94500 |
Trim Cylinder Head |
| 7 |
48760-94501 |
Trim Cylinder Outlet Tube (NLA) |
| 8 |
48121-94510 |
Tilt Cylinder Lower Shaft (NLA) |
| 9 |
48311-94501 |
Trim Cylinder Ram Pad |
| 10 |
09140-08023-XC0 |
Nut (8mm) |
| 11 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
▶Fig. 22A - Trim Cylinder(1995 to 1997) (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48401-95E00 |
Piston & Rod Sub Assembly |
| 2 |
48627-95E00 |
O-Ring Set |
| 3 |
48630-95E00 |
Trim Cylinder Head |
| 4 |
48633-95E00 |
Trim Head O-Ring (NLA) |
| 5 |
48601-95E00 |
Piston & Ram Assembly (NLA) |
| 6 |
48627-95E00 |
O-Ring Set |
| 7 |
48861-95E00 |
Reservoir Bolt (NLA) |
| 8 |
09380-22015 |
Circlip |
| 8B |
09248-10008 |
Drain Plug |
| 8C |
09280-08014 |
O-Ring |
| 9 |
48588-95E00 |
O-Ring |
| 10 |
48121-95E00 |
Tilt Cylinder Shaft (NLA) |
| 11 |
48311-94501 |
Trim Cylinder Ram Pad |
| 12 |
48321-87D03 |
Tilt Cylinder Upper Shaft |
| 13 |
48326-95E00 |
Tilt Cylinder Lower Bushing |
| 14 |
09140-08023-XC0 |
Nut (8mm) |
| 15 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 16 |
09306-17001 |
Bushing |
| 17 |
09380-17009 |
Circlip |
| 19 |
48570-95E01 |
Reservoir Assembly |
| 20 |
48572-95E00 |
Cap |
| 21 |
48641-95E00 |
PTT Cylinder |
| 22 |
48650-94900 |
Free Piston |
| 23 |
48405-87D00 |
Tilt O-Ring Set |
| 24 |
48615-97E00 |
Piston Ring Set |
▶Fig. 23 - Engine Holder (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
51111-95602-0ED |
Engine Holder (NLA) |
| 2 |
09117-08071 |
Bolt (8x35) |
| 3 |
09206-11004 |
Pin (11x14) |
| 4 |
51211-95630 |
Engine Holder Gasket (NLA) |
| 5 |
09100-12052 |
Bolt (12x70) |
| 7 |
09381-38002 |
Circlip (NLA) |
| 8 |
54135-95200 |
Upper Thrust Mount (NLA) |
| 9 |
52113-95630 |
Drive Shaft Housing Gasket |
| 10 |
14211-95602 |
Exhaust Tube |
| 11 |
09117-06049 |
Bolt (6x25) |
| 12 |
09117-06049 |
Bolt (6x25) |
| 13 |
09206-11017 |
Pin (11x20) |
| 14 |
52311-94701 |
Exhaust Tube Housing (L) (NLA) |
| 15 |
52332-94711 |
Exhaust Tube Seal |
| 16 |
54140-95270 |
Upper Mount Stopper (NLA) |
| 17 |
54411-95600 |
Upper Mount Washer (NLA) |
| 45809 |
54130-95620 |
Upper Mount (NLA) |
| 45810 |
54130-95611 |
Upper Mount (NLA) |
▶Fig. 24 - Drive Shaft Housing (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
52111-95660-0ED |
Driveshaft Housing (NLA) |
| 2 |
09118-08102-XC0 |
Bolt (8x100) |
| 5 |
09206-11004 |
Pin (11x14) |
| 6 |
54160-95600 |
Lower Mount (NLA) |
| 7 |
54160-95510 |
Lower Mount (NLA) |
| 8 |
09387-46001 |
Set Ring (NLA) |
| 10 |
54167-95500 |
Lower Side Mount (NLA) |
| 11 |
54311-95210-0ED |
Cap (NLA) |
| 12 |
09116-12008 |
Bolt (12x145) (NLA) |
| 14 |
09160-12066 |
Washer (12.5x22x2.5) |
| 15 |
09140-12029 |
Nut |
| 16 |
54210-95210-0ED |
Lower Mount Bracket (NLA) |
| 26 |
09140-08023-XC0 |
Nut (8mm) |
| 27 |
09140-10031 |
Nut (10mm) |
| 28 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 30 |
36894-95201 |
Wire Lead (L:165) |
| 31 |
09125-05050 |
Screw (5x8) |
| 32 |
09161-05114 |
Washer (5.2x11x1.0) |
| 33 |
36894-94401 |
Wire Lead (L:195) |
| 45901 |
54165-95600 |
Lower Thrust Mount (NLA) |
| 45902 |
54165-95200 |
Lower Thrust Mount |
▶Fig. 25 - Gear Case (54 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
55100-95561-0ED |
Gear Case Housing (NLA) |
| 2 |
09263-29004 |
RN 29x38x20 Bearing |
| 3 |
03142-04259 |
SCREW |
| 4 |
17631-94600 |
Water Filter |
| 5 |
09117-08038 |
Bolt (8x45) |
| 6 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 7 |
09206-11016 |
Pin (11x12) (NLA) |
| 8 |
09108-08154 |
Stud (NLA) |
| 9 |
09140-08023-XC0 |
Nut (8mm) |
| 10 |
09116-10150 |
Bolt (10x55) |
| 11 |
09206-13017 |
Pin (13x20) |
| 12 |
09117-10024-XC0 |
Bolt (10x100) (NLA) |
| 14 |
55125-95500 |
Trim Tab Zinc Anode |
| 15 |
09117-08109 |
Bolt (8x16) |
| 16 |
09168-10022 |
Drain Plug Gasket |
| 17 |
09248-10008 |
Drain Plug |
| 19 |
58120-95500 |
Type U Propeller Bushing |
| 21 |
57630-95500 |
Propeller Hardware Kit DT75 / DT85 / DT90 / DT100 / DT115 / DT140/DF60 / DF70 U-Style |
| 22 |
57633-95501 |
Propeller Nut Spacer |
| 22A |
57635-95300 |
Propeller Nut Washer |
| 22B |
57634-94500 |
Propeller Nut Washer (NLA) |
| 24 |
58120-94520 |
Propeller Bushing (NLA) |
| 26 |
57630-94500 |
Propeller Hardware Kit DT75 / DT85 / DT90 / DT100 / DT115 / DT140/DF60 / DF70 V-Style |
| 27 |
57633-94500 |
Propeller Nut Spacer |
| 28 |
09160-18028 |
Washer (18.5x31x1.0) |
| 29 |
09141-18005 |
Nut (18mm) |
| 30 |
09204-03003 |
Prop Nut Cotter Pin |
| 31 |
55300-95500 |
Zinc Anode |
| 32 |
17635-95501 |
Sub Water Filter (NLA) |
| 33 |
09125-06053 |
Screw (6x16) |
| 34 |
55122-95500 |
Gear Case Seal Ring (NLA) |
| 35 |
55320-95311 |
Zinc Anode |
| 36 |
09116-06094 |
Bolt (6x15) |
| 37 |
55181-95200 |
Flush Hose Attachment |
| 38 |
55182-95200 |
Flush Hose Attachment (NLA) |
| 39 |
17635-95510 |
Sub Water Seal Plate |
| 45675 |
58100-95500-019 |
U1500 Propeller 3x13-1/2x15 (NLA) |
| 45677 |
57635-95503 |
Propeller Bushing Stopper |
| 45680 |
58100-94512-019 |
V1700 Propeller 3x13-3/4x17 |
| 45682 |
57635-94502 |
Propeller Bushing Stopper |
| 45706 |
58100-95511-019 |
U1700 Propeller 3x13-1/4x17 (NLA) |
| 45708 |
57635-95510 |
Propeller Bushing Stopper |
| 45711 |
58100-94522-019 |
V1900 Propeller 3x13x19 |
| 45713 |
57635-94511 |
Propeller Bushing Stopper |
| 45734 |
58100-95521-019 |
U1900 Propeller 3x13x19 (NLA) |
| 45739 |
58100-94532-019 |
V2100 Propeller 3x13x21 |
| 45765 |
58100-95530-019 |
U2100 Propeller 3x13x21 (NLA) |
| 45770 |
58100-94500-019 |
V1500 Propeller 3x13-1/2x15 |
| 45795 |
58100-95540-019 |
U1300 Propeller 3x13-3/4x13 (NLA) |
| 45800 |
58100-94554 |
VS1500 S/S Propeller 3x13-1/2x15 (NLA) |
| 45826 |
58100-95550-019 |
U1800 Propeller 3x13x18 (NLA) |
| 45831 |
99105-00100-16P |
S/S Propeller 3x13-1/14x16 (NLA) |
| 45861 |
58100-94561 |
VS1900 S/S Propeller 3x13x19 (NLA) |
| 45892 |
58100-94571 |
VS2100 S/S Propeller 3x13x21 (NLA) |
▶Fig. 26 - Transmission (62 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
57110-95508 |
Drive Shaft (L) (NLA) |
| 2 |
09205-03028 |
Pin |
| 5 |
09160-32005 |
Thrust Washer (4.25) |
| 6 |
09263-30046 |
Bearing (30x52x8) |
| 7 |
09440-30003 |
Spring (NLA) |
| 8 |
09160-30027 |
Washer (NLA) |
| 9 |
09167-31001 |
Thrust Washer (NLA) |
| 10 |
57133-95501 |
Drive Shaft Spring Collar (NLA) |
| 12 |
09140-14021 |
Nut |
| 13 |
09205-05006 |
Pin (NLA) |
| 15 |
09269-60001 |
Bearing (60x85x3.0) |
| 16 |
09160-60002 |
Thrust Washer (NLA) |
| 17-13 |
09181-45008 |
Shim (1.50) |
| 17-14 |
09181-45009 |
Shim (1.60) |
| 18 |
09181-25018 |
Thrust Washer (NLA) |
| 19 |
57631-95542 |
Push Rod |
| 20 |
57632-95502 |
Push Pin |
| 21 |
57621-95511 |
Clutch Dog Shifter (NLA) |
| 22 |
09202-06028 |
Clutch Dog Shifter Pin |
| 23 |
09440-48003 |
Clutch Dog Shifter Spring |
| 24 |
09440-11020 |
Spring |
| 27 |
56120-95505-0ED |
Propeller Shaft Bearing Housing (NLA) |
| 28 |
08113-60097 |
B1 45X75X16 BEA |
| 29 |
09280-85001 |
O-Ring |
| 30 |
09263-28011 |
RN 28x35x16 Bearing (NLA) |
| 31 |
09282-28002 |
Oil Seal |
| 32 |
09117-08047 |
Bolt (8x30) |
| 12055 |
09181-28015 |
Shim (0.90) |
| 12086 |
09181-28016 |
Shim (1.00) |
| 12114 |
09181-28017 |
Shim (1.20) |
| 12145 |
09181-28018 |
Shim (1.30) |
| 12175 |
09181-28019 |
Shim (1.40) |
| 12206 |
09181-28020 |
Shim (1.60) |
| 45671 |
09269-45001 |
RC 45x62x17 Bearing (NLA) |
| 45674 |
09160-60003 |
Washer (1.00) |
| 45682 |
57610-95508 |
Propeller Shaft Assembly (NLA) |
| 45683 |
09181-45001 |
Shim (0.50) |
| 45702 |
09265-45003 |
RT45x85x21Bearing |
| 45705 |
09160-60004 |
Washer (1.10) |
| 45713 |
57610-95510 |
Propeller Shaft Assembly |
| 45714 |
09181-45002 |
Shim (0.20) (NLA) |
| 45717 |
08221-32523 |
Shim (0.10) (NLA) |
| 45718 |
08221-32524 |
Shim (0.20) (NLA) |
| 45719 |
09181-32280 |
Shim (0.03) (NLA) |
| 45733 |
09160-60005 |
Washer (1.20) |
| 45748 |
09181-30302 |
Shim (0.80) (NLA) |
| 45749 |
09181-30304 |
Shim (0.90) (NLA) |
| 45750 |
09181-30306 |
Shim (1.00) (NLA) |
| 45751 |
09181-30312 |
Shim (1.10) (NLA) |
| 45752 |
09181-30316 |
Shim (1.20) |
| 45753 |
09181-30321 |
Shim (1.30) |
| 45764 |
09160-60006 |
Washer (1.30) |
| 45794 |
09160-60007 |
Washer (1.40) |
| 45825 |
09160-60008 |
Washer (0.80) (NLA) |
| 45855 |
09160-60009 |
Washer (0.90) |
| 45886 |
09181-45003 |
Shim (1.00) |
| 45917 |
09181-45004 |
Shim (1.10) |
| 45947 |
09181-45005 |
Shim (1.20) |
| 45962 |
57301-95841 |
Pinion & Gear Set (NLA) |
| 45963 |
57301-95860 |
Pinion & Gear Set (NLA) |
| 45978 |
09181-45006 |
Shim (1.30) |
| 46008 |
09181-45007 |
Shim (1.40) |
▶Fig. 27 - Lower Cover (43 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61110-96X55-0ED |
Lower Engine Cover (NLA) |
| 2 |
61155-94500 |
Water Inspection Tube |
| 3 |
61139-94511 |
Drain Tube |
| 4 |
13979-37400 |
Drain Tube Retainer (NLA) |
| 5 |
61113-95205 |
Under Cover Lower Seal |
| 6 |
61131-95201-0ED |
Lower Front Under Cover (NLA) |
| 7 |
61141-95204-0ED |
Lower Rear Under Cover (NLA) |
| 8 |
61142-95201 |
Under Cover Lower Grommet (NLA) |
| 9 |
67331-95210 |
Grommet |
| 10 |
61116-94702 |
Engine Cover Bracket (NLA) |
| 12 |
67271-95213 |
Remocon Holder (NLA) |
| 13 |
09116-06094 |
Bolt (6x15) |
| 14 |
09320-10502 |
Cushion |
| 15 |
09180-06289 |
Spacer |
| 16 |
09118-06093 |
Bolt (6x25) (NLA) |
| 17 |
09352-50006-600 |
Hose (5x9x600) |
| 18 |
09401-08411 |
Clip |
| 19 |
09138-06037 |
Bolt (6x20) |
| 20 |
09118-06095 |
Bolt (6x12) |
| 21 |
61631-95310 |
Lower Engine Cover Hook |
| 22 |
09164-13005 |
Wave Washer |
| 23 |
09306-13007 |
Bushing |
| 24 |
61645-90J01-0ED |
Front Hook Lever |
| 25 |
23131-95501 |
Clutch Rod Boot |
| 28 |
61112-95208 |
Under Cover Upper Seal (NLA) |
| 29 |
61610-95514 |
Fastener |
| 30 |
02162-06127 |
BOLT |
| 31 |
61138-95600 |
Water Cover (NLA) |
| 33 |
09160-06094 |
Washer (6.5x15x1.0) |
| 34 |
09162-06006 |
Lock Washer |
| 35 |
09180-06200 |
Grommet (NLA) |
| 37 |
61124-95200 |
Lower Cover Grommet |
| 38 |
09250-21003 |
Plug |
| 39 |
41336-95E01 |
Tilt Lock Mark (NLA) |
| 40 |
48171-95E00 |
PTT Mark (NLA) |
| 11689 |
09138-06046 |
Bolt (6x25) (NLA) |
| 11720 |
09128-06052 |
Bolt (6x26) (NLA) |
| 45683 |
61240-95900-70G |
Lower Cover Decal Set (NLA) |
| 45684 |
61231-95570-26G |
Port Lower Cover Decal (NLA) |
| 45714 |
61240-95900-8EH |
Lower Cover Decal Set (NLA) |
| 45715 |
61231-95570-26H |
Port Lower Cover Decal (NLA) |
| 45962 |
09117-06046 |
Bolt (6x20) (NLA) |
| 45963 |
09116-06204 |
Bolt (6x20) |
▶Fig. 28 - Engine Cover(1988) (35 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61410-95671-0ED |
Engine Cover (NLA) |
| 2 |
61431-95501-0ED |
Tilt Up Handle (NLA) |
| 3 |
09160-06036 |
Washer (6.5x18x1.5) |
| 4 |
09162-06006 |
Lock Washer |
| 5 |
01550-06167 |
BOLT |
| 6 |
61421-94421-019 |
Front Emblem |
| 7 |
03241-0510A |
SCREW |
| 9 |
68112-43400-019 |
Suzuki Emblem |
| 10 |
61443-95660-70G |
Starboard Engine Cover Decal (NLA) |
| 17 |
61481-95522-0ED |
Oil Tank Filler Lid |
| 18 |
61482-94510 |
Oil Filler Lid Hinge |
| 19 |
61485-95500 |
Oil Filler Lid Spring |
| 20 |
09100-06131 |
Bolt (6x12) |
| 21 |
09160-06036 |
Washer (6.5x18x1.5) |
| 22 |
09162-06006 |
Lock Washer |
| 23 |
61641-94700 |
Front Hook (NLA) |
| 24 |
61645-94701-0ED |
Front Hook Lever (NLA) |
| 25 |
09125-06067 |
Screw (6x16) |
| 26 |
09140-06020 |
Nut (6mm) |
| 27 |
09160-06082 |
Washer (6.5x13x1.0) |
| 28 |
61414-95501 |
Oil Filler Gasket (NLA) |
| 29 |
61442-94600-019 |
Oil Injection Mark (NLA) |
| 30 |
61610-94420 |
Fastener |
| 31 |
01500-06127 |
BOLT |
| 32 |
08321-01067 |
Lock Washer |
| 33 |
08322-01067 |
Washer (6.5x13x1.0) |
| 34 |
09164-13005 |
Wave Washer |
| 35 |
09321-05019 |
Cushion |
| 36 |
09800-01016 |
Tool Set |
| 45870 |
61422-95570-8EF |
Front Emblem Mark (NLA) |
| 45871 |
61422-95570-26M |
Front Emblem Mark (NLA) |
| 45962 |
61453-95660-70G |
Port Engine Cover Decal (NLA) |
| 45963 |
61453-95660-8EH |
Port Engine Cover Decal (NLA) |
| 45992 |
61435-95E10-70G |
Rear Emblem Mark (NLA) |
| 45993 |
61435-95E10-8EH |
Rear Emblem Mark (NLA) |
▶Fig. 29 - Engine Cover(1989 to 1994) (44 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
61621-96303 |
Fastener Bracket (NLA) |
| 3 |
61651-94701 |
Front Hook Holder (NLA) |
| 4 |
09229-04025 |
Rivet |
| 5 |
09229-04026 |
Rivet (NLA) |
| 6 |
09229-04027 |
Rivet (NLA) |
| 7 |
08322-01057 |
Washer |
| 8 |
61414-95501 |
Oil Filler Gasket (NLA) |
| 9 |
61431-95501-0ED |
Tilt Up Handle (NLA) |
| 10 |
61481-95522-0ED |
Oil Tank Filler Lid |
| 11 |
61670-94600 |
Oil Lid Striker Assy (NLA) |
| 11A |
09250-12012 |
Cap (NLA) |
| 12 |
03241-0410A |
SCREW |
| 13 |
61482-94510 |
Oil Filler Lid Hinge |
| 14 |
61485-95500 |
Oil Filler Lid Spring |
| 15 |
61610-94420 |
Fastener |
| 16 |
61641-94700 |
Front Hook (NLA) |
| 17 |
61645-94701-0ED |
Front Hook Lever (NLA) |
| 18 |
09118-06095 |
Bolt (6x12) |
| 19 |
09125-06067 |
Screw (6x16) |
| 20 |
09140-06020 |
Nut (6mm) |
| 21 |
09160-06082 |
Washer (6.5x13x1.0) |
| 22 |
09164-13005 |
Wave Washer |
| 23 |
09280-18004 |
O-Ring |
| 24 |
09321-05019 |
Cushion |
| 25 |
01550-06127 |
BOLT |
| 26 |
61421-94421-019 |
Front Emblem |
| 27 |
61422-95570-12R |
Front Emblem Mark (NLA) |
| 29-2 |
68112-43400-019 |
Suzuki Emblem |
| 30-2 |
61442-94600-019 |
Oil Injection Mark (NLA) |
| 31 |
61443-95660-70G |
Starboard Engine Cover Decal (NLA) |
| 33 |
03241-0510A |
SCREW |
| 34 |
09160-06036 |
Washer (6.5x18x1.5) |
| 35 |
09162-06006 |
Lock Washer |
| 36 |
01550-06167 |
BOLT |
| 37 |
09800-01016 |
Tool Set |
| 38 |
61581-98620 |
Engine Cover Label |
| 11689 |
61453-95650-70G |
Port Engine Cover Decal (NLA) |
| 11720 |
61453-95650-8EH |
Port Engine Cover Decal (NLA) |
| 45658 |
61411-95825-0ED |
Engine Cover (NLA) |
| 45659 |
61411-95845-01T |
Engine Cover (NLA) |
| 45685 |
61435-95E10-70G |
Rear Emblem Mark (NLA) |
| 45686 |
61441-95560-764 |
Suzuki Mark |
| 45687 |
61442-94600-764 |
Oil Injection Mark |
| 45716 |
61435-95690-8EH |
Rear Emblem Mark (NLA) |
▶Fig. 3 - Inlet Case - Exhaust Cover (32 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
08316-10067 |
Nut |
| 3 |
09139-05041 |
Screw (NLA) |
| 4 |
01421-06257 |
BOLT, STUD |
| 5 |
01570-06307 |
Bolt (NLA) |
| 7 |
13812-94700 |
Silencer Cover (NLA) |
| 8 |
13121-95520 |
Inlet Case Gasket (NLA) |
| 9 |
13150-95510 |
Reed Valve Assembly (NLA) |
| 10 |
13152-95500 |
Reed Valve Stopper (NLA) |
| 11 |
13153-95501 |
Reed Valve |
| 12 |
02112-0306B |
SCREW |
| 13 |
08321-2103B |
Lock Washer |
| 14 |
09367-06002 |
3 Way |
| 15 |
09367-08004 |
3 Way |
| 16 |
08316-10087 |
Nut |
| 17 |
14151-95611 |
Exhaust Cover Gasket |
| 18 |
14131-95600 |
Exhaust Plate (NLA) |
| 19 |
14141-95600-0ED |
Exhaust Cover (NLA) |
| 20 |
01550-06307 |
BOLT |
| 21 |
13855-93310 |
Silencer Gasket (NLA) |
| 23 |
13811-94713 |
Silencer Case (NLA) |
| 24 |
01550-06167 |
BOLT |
| 26 |
13853-94710 |
Silencer Cover Gasket (NLA) |
| 28 |
02142-05207 |
SCREW |
| 29 |
09250-15010 |
Plug |
| 30-2 |
44421-12FR0 |
Hose (6.5x11.5x600) |
| 31-2 |
44421-12FR0 |
Hose (6.5x11.5x600) |
| 32 |
09401-08410 |
Clip |
| 33 |
09401-11415 |
Clip |
| 45658 |
13110-95651-0ED |
Inlet Case (NLA) |
| 45659 |
13110-95660-0ED |
Inlet Case (NLA) |
| 45687 |
09352-50006-600 |
Hose (5x9x600) |
| 45688 |
09352-50006-600 |
Hose (5x9x600) |
▶Fig. 30A - Engine Cover(1995 to 1997) (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61410-95800-0ED |
Engine Cover (NLA) |
| 2 |
61621-96303 |
Fastener Bracket (NLA) |
| 3 |
61651-94701 |
Front Hook Holder (NLA) |
| 4 |
09229-04025 |
Rivet |
| 5 |
09229-04026 |
Rivet (NLA) |
| 6 |
09229-04027 |
Rivet (NLA) |
| 7 |
08322-01057 |
Washer |
| 8 |
61414-95501 |
Oil Filler Gasket (NLA) |
| 9 |
61431-95501-0ED |
Tilt Up Handle (NLA) |
| 10 |
61481-95522-0ED |
Oil Tank Filler Lid |
| 11 |
61482-94510 |
Oil Filler Lid Hinge |
| 12 |
61485-95500 |
Oil Filler Lid Spring |
| 13 |
61610-94420 |
Fastener |
| 14 |
61641-94700 |
Front Hook (NLA) |
| 15 |
61645-94701-0ED |
Front Hook Lever (NLA) |
| 16 |
61670-94600 |
Oil Lid Striker Assy (NLA) |
| 17 |
09118-06095 |
Bolt (6x12) |
| 18 |
01550-06167 |
BOLT |
| 20 |
09140-06020 |
Nut (6mm) |
| 22 |
09164-13005 |
Wave Washer |
| 23 |
09250-12012 |
Cap (NLA) |
| 24 |
09280-13005 |
O-Ring |
| 25 |
09321-05019 |
Cushion |
| 26 |
02162-06127 |
BOLT |
| 27 |
03241-0410A |
SCREW |
| 28 |
61440-96E10 |
Engine Cover Stripe Set (NLA) |
| 29 |
68111-42031-1RR |
Suzuki Mark |
| 30 |
61435-95E50 |
Rear Emblem Mark (NLA) |
| 32 |
61581-98620 |
Engine Cover Label |
| 33 |
09800-01016 |
Tool Set |
| 45676 |
09125-06067 |
Screw (6x16) |
| 45678 |
09160-06082 |
Washer (6.5x13x1.0) |
| 45707 |
02142-06167 |
6 X 16 CROSS SC |
| 45709 |
08322-01067 |
Washer (6.5x13x1.0) |
▶Fig. 32 - Oil Tank(1988 to 1994) (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
69201-95500 |
Suzuki Oil Tank Cap (NLA) |
| 2 |
09280-41006 |
O-Ring |
| 3 |
69101-95500 |
Oil Tank (NLA) |
| 4 |
09160-06084 |
Washer (6.5x18x1.6) |
| 5 |
09180-06310 |
Spacer (6.5x10x10) |
| 6 |
09320-10075 |
Cushion |
| 7 |
01550-06257 |
BOLT |
| 8 |
09320-12027 |
Cushion |
| 9 |
09180-08301 |
Spacer |
| 10 |
34860-94741 |
Oil Level Switch Assembly |
| 11 |
16250-94710 |
Oil Filter/Flow Sensor |
| 12 |
65281-95500 |
Oil Tank Grommet (NLA) |
| 13 |
09329-18002 |
Cushion (NLA) |
| 16 |
09401-08409 |
Clamp |
| 17 |
09401-08411 |
Clip |
| 20 |
33833-91J00 |
Tube (6x8x250) |
| 45671 |
09351-50803-00B |
Hose (5x8x2000) |
| 45672 |
09351-50803-00B |
Hose (5x8x2000) |
| 45675 |
34701-92X50 |
Monitor Gauge Assembly (NLA) |
| 45676 |
36660-94610 |
Monitor Gauge Harness (21 ft) (NLA) |
| 45702 |
09352-50006-600 |
Hose (5x9x600) |
| 45703 |
09352-50006-600 |
Hose (5x9x600) |
| 45706 |
34700-92E11 |
Monitor Gauge Assembly (NLA) |
| 45707 |
36660-94480 |
Trim Wire Harness (6 ft) (NLA) |
| 45735 |
36660-95610 |
Monitor Gauge Harness (21 ft) |
| 45766 |
36660-92E90 |
Monitor Gauge Harness (6 ft) (NLA) |
▶Fig. 32A - Oil Tank(1995 to 1997) (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
69101-95500 |
Oil Tank (NLA) |
| 2 |
69220-94700 |
Oil Tank Air Vent |
| 4 |
69201-95500 |
Suzuki Oil Tank Cap (NLA) |
| 5 |
09280-41006 |
O-Ring |
| 6 |
69241-95510 |
Oil Tank Cap Gasket (NLA) |
| 7 |
65281-95500 |
Oil Tank Grommet (NLA) |
| 8 |
09160-06084 |
Washer (6.5x18x1.6) |
| 9 |
09180-06310 |
Spacer (6.5x10x10) |
| 10 |
09180-08301 |
Spacer |
| 11 |
09320-12027 |
Cushion |
| 12 |
09329-18002 |
Cushion (NLA) |
| 13 |
09320-10075 |
Cushion |
| 14 |
02162-06257 |
SCREW |
| 15 |
34860-94741 |
Oil Level Switch Assembly |
| 16 |
34700-92E11 |
Monitor Gauge Assembly (NLA) |
| 45674 |
36660-95610 |
Monitor Gauge Harness (21 ft) |
| 45705 |
36660-92E90 |
Monitor Gauge Harness (6 ft) (NLA) |
▶Fig. 33 - Remote Control(1988 to 1992) (57 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-87D61 |
Side Mount Control Box (NLA) |
| 2 |
67232-95600 |
Bushing |
| 3 |
67232-95620 |
Bushing (NLA) |
| 4 |
67296-95600 |
Screw |
| 5 |
67294-95600 |
Spacer |
| 6 |
09160-06104 |
Washer (6.5x24x2) |
| 7 |
09140-06020 |
Nut (6mm) |
| 8 |
67232-95610 |
Bushing (NLA) |
| 9 |
67253-95600 |
Washer (NLA) |
| 10 |
67252-95600 |
Bushing |
| 11 |
09100-08232 |
Bolt (8x30) |
| 12 |
67238-87D00 |
Drive Gear |
| 13 |
67296-94300 |
Screw (4x10) |
| 14 |
37721-94601 |
Neutral Switch Assembly |
| 16 |
09126-05003 |
Screw (5x12) |
| 17 |
67243-95600 |
Bushing (NLA) |
| 18 |
67220-95620 |
Plate Assembly |
| 19 |
67275-95600 |
Cable End |
| 20 |
67223-95600 |
Brake Adjustment Knob |
| 21 |
67292-94300 |
E Ring |
| 23 |
67296-95610 |
Screw |
| 25 |
67256-95600 |
Neutral Lock Holder |
| 27 |
37110-99E02 |
Ignition Switch Assembly |
| 29 |
67297-95600 |
Washer |
| 30 |
67273-95600 |
Spacer |
| 31 |
38500-92X50 |
Warning Buzzer |
| 32 |
36620-92E00 |
21' Main Wire Harness (NLA) |
| 33 |
37820-92E05 |
Emergency Stop Switch Assembly |
| 34 |
37823-94401 |
Emergency Stop Switch Cap |
| 35 |
67255-95600 |
Neutral Lock Arm |
| 36 |
67261-95600 |
Handle Grip for PTT |
| 37 |
37860-94610 |
Trim Switch Assembly |
| 38 |
09139-02003 |
Screw (2x6) |
| 39 |
67263-95600 |
Grip Cap |
| 40 |
37869-95590 |
Trim Switch Cap |
| 41 |
67245-95600 |
Free Throttle Drum (NLA) |
| 42 |
67258-87D00 |
Neutral Arm Bracket |
| 43 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 44 |
67140-95600 |
Replaced by 67140-95601 |
| 45 |
67282-95610 |
Port Decal (Black) (NLA) |
| 45672 |
67241-95650 |
Free Throttle Lever (Silver) (NLA) |
| 45679 |
67267-95600 |
Wire Cover (Blue) (NLA) |
| 45681 |
67257-95600 |
Lever Cap (Blue) |
| 45683 |
67251-95680 |
Handle Lever (Gray) (NLA) |
| 45685 |
37141-94401 |
(101) Ignition Key |
| 45703 |
67241-95600 |
Free Throttle Lever (White) (NLA) |
| 45710 |
67267-95610 |
Wire Cover (Black) |
| 45712 |
67257-95610 |
Lever Cap (Black) |
| 45714 |
67251-95600 |
Handle Lever (White) (NLA) |
| 45716 |
37141-94410 |
(102) Ignition Key |
| 45731 |
67241-95680 |
Free Throttle Lever (Gray) (NLA) |
| 45738 |
67267-95620 |
Wire Cover (Burgundy) (NLA) |
| 45740 |
67257-95620 |
Lever Cap (Burgundy) (NLA) |
| 45744 |
37141-94420 |
(103) Ignition Key* |
| 45775 |
37141-94431 |
(104) Ignition Key |
| 45805 |
37141-94440 |
(105) Ignition Key |
| 45836 |
37141-94450 |
(106) Ignition Key* |
▶Fig. 34 - Remote Control(1993 to 1997) (52 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-87D61 |
Side Mount Control Box (NLA) |
| 2 |
67232-95600 |
Bushing |
| 3 |
67258-87D00 |
Neutral Arm Bracket |
| 4 |
67296-95600 |
Screw |
| 5 |
67294-95600 |
Spacer |
| 6 |
09160-06104 |
Washer (6.5x24x2) |
| 7 |
09140-06020 |
Nut (6mm) |
| 8 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 9 |
67253-95600 |
Washer (NLA) |
| 10 |
67252-95600 |
Bushing |
| 11 |
09100-08232 |
Bolt (8x30) |
| 12 |
67238-87D00 |
Drive Gear |
| 13 |
67296-94300 |
Screw (4x10) |
| 14 |
37721-94601 |
Neutral Switch Assembly |
| 15 |
67241-95680 |
Free Throttle Lever (Gray) (NLA) |
| 16 |
09126-05003 |
Screw (5x12) |
| 17 |
67243-95600 |
Bushing (NLA) |
| 18 |
67220-95620 |
Plate Assembly |
| 19 |
67275-95600 |
Cable End |
| 20 |
67223-95600 |
Brake Adjustment Knob |
| 21 |
67292-94300 |
E Ring |
| 22 |
67267-95610 |
Wire Cover (Black) |
| 23 |
67296-95610 |
Screw |
| 24 |
67257-95610 |
Lever Cap (Black) |
| 25 |
67256-95600 |
Neutral Lock Holder |
| 26 |
67251-95680 |
Handle Lever (Gray) (NLA) |
| 27 |
37110-99E02 |
Ignition Switch Assembly |
| 29 |
67297-95600 |
Washer |
| 30 |
67273-95600 |
Spacer |
| 31 |
38500-92X50 |
Warning Buzzer |
| 32 |
36620-92E00 |
21' Main Wire Harness (NLA) |
| 33 |
37820-92E05 |
Emergency Stop Switch Assembly |
| 34 |
37823-92E02 |
Stop Switch Lanyard |
| 35 |
67255-95600 |
Neutral Lock Arm |
| 36 |
67261-95600 |
Handle Grip for PTT |
| 37 |
37860-94610 |
Trim Switch Assembly |
| 38 |
09139-02003 |
Screw (2x6) |
| 39 |
67263-95600 |
Grip Cap |
| 40 |
37869-95590 |
Trim Switch Cap |
| 41 |
67245-95600 |
Free Throttle Drum (NLA) |
| 42 |
67282-95610 |
Port Decal (Black) (NLA) |
| 43 |
67140-95600 |
Replaced by 67140-95601 |
| 45685 |
37141-92E00 |
(11) Ignition Key |
| 45716 |
37141-92E10 |
(12) Ignition Key |
| 45744 |
37141-92E20 |
(13) Ignition Key |
| 45775 |
37141-92E30 |
(14) Ignition Key |
| 45805 |
37141-92E40 |
(15) Ignition Key |
| 45836 |
37141-92E50 |
(16) Ignition Key |
| 45866 |
37141-92E60 |
(17) Ignition Key |
| 45897 |
37141-92E70 |
(18) Ignition Key |
| 45928 |
37141-92E80 |
(19) Ignition Key |
| 45958 |
37141-92E90 |
(20) Ignition Key |
▶Fig. 35 - Tie Rod (5 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67701-95520 |
Drag Link Assembly (NLA) |
| 2 |
67721-99E00 |
Drag Link Spacer |
| 3 |
67725-99E10 |
Replaced by 67725-99E20 |
| 4 |
67726-99E00 |
Lock Nut |
| 5 |
67728-99E00 |
Washer |
▶Fig. 36 - Opt: Electrical (26 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
02112-06257 |
6X25CROSS SCREW |
| 3 |
08321-01067 |
Lock Washer |
| 4 |
38500-92X50 |
Warning Buzzer |
| 5 |
03142-06253 |
Screw (NLA) |
| 7 |
34109-94500 |
Extension Lead (NLA) |
| 9 |
34804-94701 |
Trim Sender Set (NLA) |
| 10 |
34801-95241 |
Trim Sender (NLA) |
| 11 |
34803-94500 |
Trim Sensor Grommet (NLA) |
| 12 |
01550-06167 |
BOLT |
| 14 |
34804-94701 |
Trim Sender Set (NLA) |
| 15 |
34803-94500 |
Trim Sensor Grommet (NLA) |
| 16 |
01550-06167 |
BOLT |
| 17 |
36680-94600 |
Sender Extension Wire (S) (NLA) |
| 19 |
32801-95601 |
Rectifier & Regulator Set (NLA) |
| 20 |
32800-94700 |
Voltage Regulator Assembly (NLA) |
| 21 |
02162-06207 |
SCREW |
| 22 |
08321-01067 |
Lock Washer |
| 23 |
08310-00067 |
Nut |
| 24 |
37721-95500 |
Neutral Switch Assembly |
| 25 |
02112-0316B |
SCREW |
| 26 |
36620-95302 |
Wiring Harness Extension (NLA) |
| 27 |
36631-94300 |
Cap |
| 28 |
36620-87D20 |
Wiring Harness Extension (NLA) |
| 29 |
36631-94300 |
Cap |
| 45658 |
32120-95610 |
Battery Charge Coil (NLA) |
| 45659 |
32120-94730 |
Battery Charge Coil (NLA) |
▶Fig. 37 - Opt: Meter (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
34200-92E02 |
Tachometer (NLA) |
| 2 |
09471-12179 |
Bulb (Red) |
| 3 |
34800-92E00 |
Trim Meter Assembly (NLA) |
| 4 |
09471-12180 |
Bulb (NLA) |
| 5 |
36682-92E00 |
Wire Harness |
| 6 |
34100-92E00 |
Speedometer (80mph) (NLA) |
| 7 |
09471-12179 |
Bulb (Red) |
| 8 |
34191-92E00 |
Water Pressure Tubing |
| 9 |
09407-14407 |
Clamp (L:140) |
| 10 |
36615-96300 |
Resin Terminal |
| 13 |
34300-92E00 |
Fuel Gauge Set (NLA) |
| 14 |
34320-92E00 |
Fuel Gauge (NLA) |
| 15 |
34310-92E00 |
Fuel Gauge Lead (NLA) |
| 16 |
34360-92E00 |
Adapter Harness (NLA) |
| 17 |
09471-12180 |
Bulb (NLA) |
| 18 |
34500-92E00 |
Hour Meter (NLA) |
| 19 |
09471-12180 |
Bulb (NLA) |
| 20 |
34600-92E00 |
Volt Meter (NLA) |
| 21 |
09471-12180 |
Bulb (NLA) |
| 23 |
34191-92E00 |
Water Pressure Tubing |
| 24 |
09407-14407 |
Clamp (L:140) |
| 25 |
34652-92E00 |
Union (NLA) |
| 26 |
36658-95600 |
Cable Grommet (NLA) |
| 27 |
09471-12180 |
Bulb (NLA) |
| 28 |
09320-08028 |
Grommet |
| 29 |
34190-87D00 |
Speedometer Sensor |
| 30 |
09362-09007 |
Union (NLA) |
| 45679 |
34650-92E00 |
Water Pressure Gauge (NLA) |
| 45710 |
34650-92E10 |
Water Pressure Gauge (NLA) |
▶Fig. 38 - Opt: Switch Panel (23 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
34802-95301 |
PTT Attachment (NLA) |
| 4 |
34803-94500 |
Trim Sensor Grommet (NLA) |
| 5 |
36658-95600 |
Cable Grommet (NLA) |
| 6 |
36680-92E00 |
Trim Meter Wire Assembly (NLA) |
| 7 |
36682-92E00 |
Wire Harness |
| 8 |
09100-06113 |
Bolt (6x16) |
| 9 |
09100-06131 |
Bolt (6x12) |
| 10 |
09162-06006 |
Lock Washer |
| 11 |
09160-06082 |
Washer (6.5x13x1.0) |
| 15 |
37100-92E00 |
Ignition Switch Panel Assembly (NLA) |
| 16 |
37139-92E01 |
Single Ingition Switch Panel |
| 17 |
37803-92E00 |
Emergency Stop Switch Assembly (NLA) |
| 18 |
37825-92E00 |
Emergency Switch Panel |
| 21 |
36990-87D00 |
Terminal & Sleeve Set |
| 45658 |
34804-94701 |
Trim Sender Set (NLA) |
| 45659 |
34804-94711 |
Trim Sender Set |
| 45670 |
09407-14403 |
Clamp (L:125) |
| 45671 |
36660-94400 |
Meter Extension Harness (NLA) |
| 45689 |
34801-94700 |
Trim Sender (NLA) |
| 45690 |
34801-94710 |
Trim Sender |
| 45701 |
09407-14407 |
Clamp (L:140) |
| 45702 |
36660-94480 |
Trim Wire Harness (6 ft) (NLA) |
| 45729 |
09407-14407 |
Clamp (L:140) |
▶Fig. 39 - Opt: Tiller Handle(1988 to 1992) (60 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
63001-95514-0ED |
Tiller Handle Assembly (NLA) |
| 2 |
63111-95503-0ED |
Tiller Handle (NLA) |
| 3 |
63121-95501-0ED |
Tiller Handle Cover (NLA) |
| 4 |
63610-95511 |
Throttle Cable Assembly |
| 5 |
63225-93200 |
Handle Rod Bushing |
| 6 |
63240-96300 |
Handle Grip Adjuster |
| 7 |
09440-12027 |
Spring |
| 8 |
63227-93200 |
Handle Rod Pin |
| 9 |
63223-92D00 |
Handle Rod Stopper |
| 10 |
09163-06001 |
Lock Washer (6.4x12x0.5) |
| 11 |
09126-06006 |
Screw (6x20) |
| 12 |
63210-93E30 |
Handle Grip |
| 13 |
63221-95500 |
Handle Rod (NLA) |
| 14 |
63230-95501 |
Throttle Cable Gear |
| 15 |
63410-95500 |
Gear Housing (NLA) |
| 16 |
09100-10264 |
Bolt (10x80) |
| 17 |
09125-06053 |
Screw (6x16) |
| 18 |
09159-10050 |
Nut |
| 19 |
09160-10114 |
Washer (10.5x22x1.5) |
| 20 |
09205-03012 |
Spring Pin (3x16) |
| 22 |
43761-95502-0ED |
Steering Handle Bracket (NLA) |
| 23 |
43762-95500 |
Bolt (NLA) |
| 24 |
09440-22008 |
Spring |
| 25 |
43764-95500 |
Nut (NLA) |
| 26 |
09160-10098 |
Washer (10x18x1.0) |
| 27 |
21111-95512 |
Clutch Lever (NLA) |
| 28 |
09111-08073 |
Bolt (NLA) |
| 29 |
09160-10097 |
Washer (10.5x22x2.5) |
| 30 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 31 |
09140-08023-XC0 |
Nut (8mm) |
| 32 |
67261-95600 |
Handle Grip for PTT |
| 33 |
09125-05042 |
Screw (5x10) |
| 34 |
21112-95501 |
Clutch Lever Plate (NLA) |
| 35 |
01550-06167 |
BOLT |
| 36 |
09160-06036 |
Washer (6.5x18x1.5) |
| 37 |
09162-06006 |
Lock Washer |
| 38 |
67467-94404 |
Cable Connector |
| 39 |
23230-95500 |
Clutch Cable Assembly |
| 40 |
09180-11006 |
Spacer (NLA) |
| 41 |
09260-14001 |
Clutch Notch Ball (NLA) |
| 42 |
09440-09021 |
Spring |
| 43 |
67341-94302 |
Remocon Cable Holder |
| 44 |
01550-06167 |
BOLT |
| 45 |
09160-06085 |
Washer (6.5x15x1.0) |
| 46 |
21121-95502 |
Clutch Lever Panel |
| 47 |
03211-0410B |
SCREW |
| 48 |
36656-94310 |
Extension Harness Guide (NLA) |
| 49 |
37110-94641 |
Ignition Switch Assembly (NLA) |
| 50 |
37721-95592 |
Neutral Switch Assembly (NLA) |
| 51 |
37725-95300 |
Neutral Switch Actuator |
| 52 |
37726-95591 |
Neutral Switch Bracket (NLA) |
| 53 |
37820-94461 |
Emergency Stop Switch Assembly |
| 54 |
37860-95590 |
Trim Switch |
| 55 |
37869-95590 |
Trim Switch Cap |
| 56 |
67263-95600 |
Grip Cap |
| 57 |
09139-02003 |
Screw (2x6) |
| 58 |
63119-95500 |
Tiller Handle Cover Gasket (NLA) |
| 59 |
37729-95591 |
Neutral Switch Lever (NLA) |
| 45678 |
09306-10007 |
Handle Bushing (NLA) |
| 45709 |
09306-10009 |
Handle Bushing |
▶Fig. 4 - Carburetor (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13201-956R1 |
Top Carburetor Assembly (NLA) |
| 3 |
13203-956R1 |
3rd Carburetor Assembly (NLA) |
| 5 |
13271-93311 |
Air Screw Spring |
| 6 |
13269-93311 |
Pilot Air Screw |
| 7 |
13582-95216 |
Nut (NLA) |
| 8 |
13236-96300 |
Main Nozzle |
| 9 |
13237-94400 |
Upper Nozzle |
| 10 |
13392-58600 |
Valve Seat Gasket |
| 11 |
13370-28110 |
Needle Valve Assembly |
| 12 |
13254-98300 |
Float Pin |
| 13 |
13250-93012 |
Carburetor Float |
| 14 |
13251-93320 |
Float Chamber Gasket |
| 15 |
13249-95520 |
Screw (NLA) |
| 16 |
09162-05002 |
Lock Washer |
| 18 |
13271-93311 |
Air Screw Spring |
| 19 |
13616-94500 |
Drain Bolt |
| 20 |
37810-95606 |
Throttle Valve Sensor Assembly |
| 21 |
09125-05050 |
Screw (5x8) |
| 22 |
08322-01057 |
Washer |
| 23 |
13240-94600 |
Float Chamber Assembly |
| 24 |
13267-93900 |
Screw |
| 24B |
13268-96111 |
Spring |
| 25 |
01411-08207 |
Stud Bolt (NLA) |
| 27 |
09352-50006-600 |
Hose (5x9x600) |
| 28 |
09401-08410 |
Clip |
| 29 |
09401-08411 |
Clip |
| 30 |
13510-94700 |
Throttle Rod Assembly (NLA) |
| 32 |
01550-06127 |
BOLT |
| 33 |
13910-94701 |
Carburetor Repair Kit |
| 45674 |
09491-27008 |
Main Jet #135 |
| 45683 |
09491-26016 |
Main Jet #130 |
| 45689 |
13202-95643 |
2nd Carburetor Assembly (NLA) |
| 45690 |
13202-956R3 |
2nd Carburetor Assembly (NLA) |
| 45705 |
09491-28011 |
Main Jet #140 |
| 45714 |
09491-29002 |
Main Jet #145 |
| 45748 |
09492-80005 |
Pilot Jet #80 |
| 45749 |
09492-87001 |
Pilot Jet #87.5 (NLA) |
▶Fig. 40 - Opt: Tiller Handle(1993 to 1995) (76 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
63001-95602-0ED |
Tiller Handle Assembly (NLA) |
| 2 |
21115-95500 |
Clutch Lever Bolt Plate (NLA) |
| 3 |
09160-10114 |
Washer (10.5x22x1.5) |
| 5 |
21111-95512 |
Clutch Lever (NLA) |
| 6 |
21112-95501 |
Clutch Lever Plate (NLA) |
| 7 |
21121-95502 |
Clutch Lever Panel |
| 8 |
23230-95500 |
Clutch Cable Assembly |
| 9 |
67261-95600 |
Handle Grip for PTT |
| 10 |
67341-94302 |
Remocon Cable Holder |
| 11 |
67467-94404 |
Cable Connector |
| 12 |
09111-08073 |
Bolt (NLA) |
| 13 |
01550-06167 |
BOLT |
| 14 |
09160-06085 |
Washer (6.5x15x1.0) |
| 15 |
01550-06167 |
BOLT |
| 18 |
09125-05042 |
Screw (5x10) |
| 19 |
09140-08023-XC0 |
Nut (8mm) |
| 20 |
09160-10097 |
Washer (10.5x22x2.5) |
| 21 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 22 |
09180-11006 |
Spacer (NLA) |
| 23 |
09260-14001 |
Clutch Notch Ball (NLA) |
| 24 |
09440-09021 |
Spring |
| 25 |
43761-95502-0ED |
Steering Handle Bracket (NLA) |
| 26 |
43762-95500 |
Bolt (NLA) |
| 27 |
43764-95500 |
Nut (NLA) |
| 28 |
09160-10098 |
Washer (10x18x1.0) |
| 29 |
03211-0410B |
SCREW |
| 30 |
22511-99011 |
Grease Nipple |
| 31 |
63111-95503-0ED |
Tiller Handle (NLA) |
| 32 |
63119-95500 |
Tiller Handle Cover Gasket (NLA) |
| 33 |
63121-95501-0ED |
Tiller Handle Cover (NLA) |
| 34 |
63210-93E30 |
Handle Grip |
| 35 |
63221-95500 |
Handle Rod (NLA) |
| 36 |
63223-92D00 |
Handle Rod Stopper |
| 37 |
63225-93200 |
Handle Rod Bushing |
| 38 |
63227-93200 |
Handle Rod Pin |
| 39 |
63230-95501 |
Throttle Cable Gear |
| 40 |
63240-96300 |
Handle Grip Adjuster |
| 41 |
63410-95500 |
Gear Housing (NLA) |
| 42 |
63610-95511 |
Throttle Cable Assembly |
| 43 |
09100-10264 |
Bolt (10x80) |
| 44 |
09125-06053 |
Screw (6x16) |
| 45 |
09126-06015 |
Screw (6x23) |
| 46 |
09159-10050 |
Nut |
| 47 |
09163-06001 |
Lock Washer (6.4x12x0.5) |
| 48 |
09205-03012 |
Spring Pin (3x16) |
| 49 |
09306-10009 |
Handle Bushing |
| 50 |
09440-12027 |
Spring |
| 51 |
09440-22008 |
Spring |
| 52 |
33833-91J00 |
Tube (6x8x250) |
| 53 |
36647-95600 |
PTT Relay Wire (NLA) |
| 54 |
36656-94310 |
Extension Harness Guide (NLA) |
| 55 |
36663-94700 |
Wiring Harness Cap (NLA) |
| 56 |
37110-94641 |
Ignition Switch Assembly (NLA) |
| 57 |
37111-95310 |
Buzzer Lead (NLA) |
| 58 |
37721-95592 |
Neutral Switch Assembly (NLA) |
| 59 |
37725-95300 |
Neutral Switch Actuator |
| 60 |
37726-95591 |
Neutral Switch Bracket (NLA) |
| 61 |
37729-95591 |
Neutral Switch Lever (NLA) |
| 62 |
37820-92E05 |
Emergency Stop Switch Assembly |
| 63 |
37860-95590 |
Trim Switch |
| 64 |
37869-95590 |
Trim Switch Cap |
| 65 |
33833-91J00 |
Tube (6x8x250) |
| 66 |
38500-92X50 |
Warning Buzzer |
| 67 |
67263-95600 |
Grip Cap |
| 68 |
09118-06027 |
Bolt (NLA) |
| 69 |
09139-02003 |
Screw (2x6) |
| 70 |
09160-06104 |
Washer (6.5x24x2) |
| 71 |
09160-12087 |
Washer |
| 72 |
09160-12067 |
Washer (12.5x23x1.0) |
| 73 |
09160-25069 |
Washer |
| 75 |
03142-05253 |
Screw (NLA) |
| 76 |
08322-01127 |
Washer |
| 77 |
21113-95500 |
Plate (NLA) |
| 78 |
21114-95500 |
Spacer (NLA) |
| 79 |
09117-06035 |
Bolt (NLA) |
| 27061 |
09404-10205 |
Clamp (NLA) |
▶Fig. 41 - Opt: Tiller Handle(1996 to 1997) (65 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
63001-95611-0ED |
Tiller Handle Assembly (NLA) |
| 2 |
21110-94702 |
Clutch Lever (NLA) |
| 2A |
21116-95210 |
Clutch Lever Knob (NLA) |
| 3 |
21150-95214-0ED |
Clutch Lever Bracket (NLA) |
| 4 |
21211-95212 |
Clutch Lever Shaft (NLA) |
| 5 |
22511-99011 |
Grease Nipple |
| 6 |
23115-94720 |
Clutch Lever Link (NLA) |
| 7 |
09385-06003 |
Pin (NLA) |
| 8 |
23312-95210 |
Clutch Link Connector |
| 9 |
09111-06064 |
Bolt (6x17) |
| 10 |
09117-08109 |
Bolt (8x16) |
| 11 |
09159-08059 |
Nut |
| 12 |
09160-08081 |
Washer (8.5x23x1.5) |
| 13 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 14 |
09140-05005 |
Nut |
| 15 |
08322-01067 |
Washer (6.5x13x1.0) |
| 16 |
09260-10005 |
Ball |
| 17 |
09440-07021 |
Spring |
| 18 |
43761-95502-0ED |
Steering Handle Bracket (NLA) |
| 19 |
43762-95500 |
Bolt (NLA) |
| 20 |
43764-95500 |
Nut (NLA) |
| 21 |
09160-10098 |
Washer (10x18x1.0) |
| 22 |
22511-99011 |
Grease Nipple |
| 23 |
63111-95503-0ED |
Tiller Handle (NLA) |
| 24 |
63119-95500 |
Tiller Handle Cover Gasket (NLA) |
| 25 |
63121-95501-0ED |
Tiller Handle Cover (NLA) |
| 26 |
63210-93E30 |
Handle Grip |
| 27 |
63221-95500 |
Handle Rod (NLA) |
| 28 |
63223-92D00 |
Handle Rod Stopper |
| 29 |
63225-93200 |
Handle Rod Bushing |
| 30 |
63227-93200 |
Handle Rod Pin |
| 31 |
63230-95501 |
Throttle Cable Gear |
| 32 |
63240-96300 |
Handle Grip Adjuster |
| 33 |
63410-95500 |
Gear Housing (NLA) |
| 34 |
63610-95511 |
Throttle Cable Assembly |
| 35 |
09100-10264 |
Bolt (10x80) |
| 36 |
09125-06053 |
Screw (6x16) |
| 37 |
09126-06015 |
Screw (6x23) |
| 38 |
09159-10050 |
Nut |
| 39 |
09163-06001 |
Lock Washer (6.4x12x0.5) |
| 40 |
09205-03012 |
Spring Pin (3x16) |
| 41 |
09306-10009 |
Handle Bushing |
| 42 |
09440-12027 |
Spring |
| 43 |
09440-22008 |
Spring |
| 44 |
33833-91J00 |
Tube (6x8x250) |
| 45 |
36647-95600 |
PTT Relay Wire (NLA) |
| 46 |
36656-94310 |
Extension Harness Guide (NLA) |
| 47 |
36663-94700 |
Wiring Harness Cap (NLA) |
| 48 |
37110-94641 |
Ignition Switch Assembly (NLA) |
| 49 |
37111-95310 |
Buzzer Lead (NLA) |
| 50 |
37721-95592 |
Neutral Switch Assembly (NLA) |
| 51 |
37725-95300 |
Neutral Switch Actuator |
| 52 |
37726-95591 |
Neutral Switch Bracket (NLA) |
| 53 |
37729-95591 |
Neutral Switch Lever (NLA) |
| 54 |
37820-92E05 |
Emergency Stop Switch Assembly |
| 55 |
33833-91J00 |
Tube (6x8x250) |
| 56 |
38500-92X50 |
Warning Buzzer |
| 57 |
09118-06027 |
Bolt (NLA) |
| 58 |
09160-06104 |
Washer (6.5x24x2) |
| 59 |
09160-12087 |
Washer |
| 60 |
09160-12067 |
Washer (12.5x23x1.0) |
| 61 |
09160-25069 |
Washer |
| 63 |
03142-05253 |
Screw (NLA) |
| 64 |
08322-01127 |
Washer |
| 22678 |
09404-10205 |
Clamp (NLA) |
▶Fig. 42 - Gasket Set (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11403-95829 |
Engine Gasket Set |
| 2 |
11141-95621 |
Cylinder Head Gasket |
| 3 |
11421-95610 |
Upper Oil Seal Hsg Gasket |
| 4 |
13121-95520 |
Inlet Case Gasket (NLA) |
| 5 |
13125-93010 |
Carburetor Gasket |
| 6 |
13853-94710 |
Silencer Cover Gasket (NLA) |
| 7 |
13855-93310 |
Silencer Gasket (NLA) |
| 8 |
14151-95611 |
Exhaust Cover Gasket |
| 9 |
16731-95520 |
Oil Pump Retainer Gasket (NLA) |
| 10 |
17472-95200 |
Water Pump Plate Gasket |
| 11 |
17685-95510 |
Thermostat Cover Gasket |
| 12 |
51211-95630 |
Engine Holder Gasket (NLA) |
| 13 |
52113-95630 |
Drive Shaft Housing Gasket |
▶Fig. 43 - Optional (5 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
99000-31030 |
Liguid Gasket (NLA) |
| 4 |
99000-25520 |
Water Resistant Grease |
| 5 |
99000-25490 |
Suzuki Ecstar Super Grease C |
| 45658 |
990A0-06E70-03Z |
Suzuki Ecstar Silicone Bond 1207B |
| 45659 |
93691-80030 |
Suzuki Silicone Seal |
▶Fig. 6 - Fuel Pump(1988 to 1994) (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-9560V |
Fuel Pump Assembly (NLA) |
| 2 |
15100-7281V |
Fuel Pump Diaphragm Set |
| 3 |
15165-93010 |
Fuel Pump O-Ring |
| 4 |
15322-93000 |
Fuel Pump Insulator(NLA) |
| 5 |
09280-12012 |
O-Ring |
| 6 |
01421-06257 |
BOLT, STUD |
| 7 |
08321-01067 |
Lock Washer |
| 8 |
08310-00067 |
Nut |
| 9 |
09352-50006-00B |
Hose (5x9x2000) |
| 10 |
09401-08410 |
Clip |
| 11 |
09401-08411 |
Clip |
| 12 |
09401-10401 |
Fuel Hose Clamp |
| 13 |
09401-10409 |
Clip |
| 14 |
09352-70113-600 |
Hose (7x11x600) |
| 15 |
15410-95541 |
Fuel Filter Assy |
| 17 |
15413-93400 |
Fuel Strainer Cup (NLA) |
| 17B |
15415-93400 |
Fuel Strainer O-Ring |
| 20 |
09352-70113-600 |
Hose (7x11x600) |
| 21 |
08316-10087 |
Nut |
| 22 |
01550-06307 |
BOLT |
| 23 |
15421-95513 |
Fuel Filter Bracket |
| 24 |
09117-06040-XC0 |
Bolt (6x15) |
| 25 |
16911-92E20 |
Protector |
| 45673 |
15430-93411 |
Fuel Filter Strainer Set |
▶Fig. 6A - Fuel Pump(1995 to 1997) (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-9560V |
Fuel Pump Assembly (NLA) |
| 2 |
15100-7281V |
Fuel Pump Diaphragm Set |
| 2A |
15142-68010 |
Fuel Pump Gasket |
| 2B |
15182-68011 |
Spring |
| 3 |
15165-93010 |
Fuel Pump O-Ring |
| 4 |
09352-50006-00B |
Hose (5x9x2000) |
| 5 |
09367-08005 |
3 Way |
| 6 |
09401-08411 |
Clip |
| 7 |
09401-10409 |
Clip |
| 8B |
09352-70113-600 |
Hose (7x11x600) |
| 9 |
15410-95541 |
Fuel Filter Assy |
| 10 |
15430-93411 |
Fuel Filter Strainer Set |
| 11 |
15413-93400 |
Fuel Strainer Cup (NLA) |
| 11B |
15415-93400 |
Fuel Strainer O-Ring |
| 12 |
09352-70113-600 |
Hose (7x11x600) |
| 13 |
08316-10087 |
Nut |
| 14 |
02162-06207 |
SCREW |
| 15 |
15421-95513 |
Fuel Filter Bracket |
| 17 |
16911-92E20 |
Protector |
| 18 |
15410-95541 |
Fuel Filter Assy |
| 19 |
15413-87D10 |
Fuel Strainer Cup |
| 20 |
15430-87D10 |
Fuel Filter Strainer Set |
| 21 |
08316-10087 |
Nut |
| 22 |
08322-01087 |
Washer |
| 45673 |
09117-06040-XC0 |
Bolt (6x15) |
| 45704 |
01570-06167 |
BOLT |
| 45870 |
09352-70113-600 |
Hose (7x11x600) |
| 45871 |
09352-70113-600 |
Hose (7x11x600) |
▶Fig. 7 - Oil Pump(1988 to 1994) (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16100-95531 |
Oil Pump Assembly |
| 2 |
16198-87D00 |
Oil Pump O-Ring |
| 3 |
01421-06307 |
BOLTSTUD |
| 4 |
09162-06006 |
Lock Washer |
| 5 |
09140-06013 |
Nut (NLA) |
| 6 |
09168-06023 |
Gasket |
| 7 |
09363-02002 |
Union |
| 8 |
09360-06012 |
Union Bolt |
| 9 |
16710-92E01 |
Oil Check Valve (Single) |
| 10 |
16710-94641 |
Oil Check Valve (Double) |
| 11 |
19131-95502 |
Connector |
| 12 |
09140-05005 |
Nut |
| 13 |
16411-95500 |
Control Rod (NLA) |
| 14 |
16731-95520 |
Oil Pump Retainer Gasket (NLA) |
| 15 |
16340-95520 |
Driven Gear Retainer (NLA) |
| 16 |
16331-95511 |
Oil Pump Driven Gear |
| 17 |
16321-95502 |
Oil Pump Drive Gear |
| 18 |
08331-31309 |
CIRCLIP |
| 19 |
09421-10001 |
Key (NLA) |
| 23 |
09351-50803-00B |
Hose (5x8x2000) |
| 24 |
09351-50803-00B |
Hose (5x8x2000) |
| 25 |
09401-06405 |
Clamp |
| 26 |
16911-92E20 |
Protector |
| 27 |
09401-08409 |
Clamp |
| 28 |
16195-87D00 |
Snap Pin |
| 29 |
13432-33100 |
Washer |
| 45677 |
09351-25703-600 |
Hose (2.5x7x600) |
| 45678 |
09351-25703-600 |
Hose (2.5x7x600) |
| 45679 |
09351-25703-600 |
Hose (2.5x7x600) |
| 45708 |
09355-25705-600 |
Hose (2.5x7x600) |
| 45709 |
09355-25705-600 |
Hose (2.5x7x600) |
| 45710 |
09355-25705-600 |
Hose (2.5x7x600) |
▶Fig. 7A - Oil Pump(1995 to 1997) (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16100-95E10 |
Oil Pump Assembly (NLA) |
| 2 |
13432-33100 |
Washer |
| 3 |
16195-87D00 |
Snap Pin |
| 4 |
16198-87D00 |
Oil Pump O-Ring |
| 4B |
16091-94900 |
Bolt (NLA) |
| 4C |
16092-92440 |
Gasket (NLA) |
| 5 |
16321-95502 |
Oil Pump Drive Gear |
| 6 |
16331-95511 |
Oil Pump Driven Gear |
| 7 |
16340-95520 |
Driven Gear Retainer (NLA) |
| 8 |
19171-92D10 |
Oil Pump Control Rod (NLA) |
| 9 |
16731-95520 |
Oil Pump Retainer Gasket (NLA) |
| 10 |
19131-95502 |
Connector |
| 11 |
09140-05005 |
Nut |
| 12 |
09421-10001 |
Key (NLA) |
| 13 |
07130-06307 |
BOLT |
| 14 |
08331-31309 |
CIRCLIP |
| 15 |
16250-94710 |
Oil Filter/Flow Sensor |
| 17 |
16911-92E20 |
Protector |
| 18 |
09351-50803-00B |
Hose (5x8x2000) |
| 19 |
09352-50006-600 |
Hose (5x9x600) |
| 20 |
09352-50006-600 |
Hose (5x9x600) |
| 21 |
09355-25705-600 |
Hose (2.5x7x600) |
| 22 |
09401-06405 |
Clamp |
| 23 |
09401-08409 |
Clamp |
| 24 |
09401-08411 |
Clip |
| 45673 |
16710-92E01 |
Oil Check Valve (Single) |
| 45704 |
16710-94641 |
Oil Check Valve (Double) |
▶Fig. 8 - Water Pump (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
56130-95511-0ED |
Drive Shaft Housing (NLA) |
| 3 |
09263-25025 |
Bearing (25x33x15) |
| 4 |
09206-11016 |
Pin (11x12) (NLA) |
| 5 |
17472-95200 |
Water Pump Plate Gasket |
| 6 |
17471-95504 |
Water Pump Plate |
| 7 |
17461-95302 |
Water Pump Impeller |
| 8 |
09420-04005 |
Key |
| 10 |
17400-95351 |
Water Pump Repair Kit DT75 / DT85 |
| 11 |
09108-08088 |
Stud Bolt (NLA) |
| 12 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 14 |
17560-95503 |
Water Tube (L)(NLA) |
| 15 |
17563-95500 |
Water Tube Bushing (NLA) |
| 16 |
17564-95502 |
Water Pump Bushing |
| 17 |
09117-08047 |
Bolt (8x30) |
| 45670 |
09140-08023-XC0 |
Nut (8mm) |
| 45689 |
09282-20007 |
Oil Seal (NLA) |
| 45690 |
09282-20008 |
Oil Seal |
| 45701 |
09140-08019 |
Nut (8mm) |
| 45901 |
17411-95206 |
Water Pump Case (NLA) |
| 45902 |
17411-95206 |
Water Pump Case (NLA) |
▶Fig. 9 - Throttle Link (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
19121-95600 |
Throttle Control Lever (NLA) |
| 3 |
19131-95502 |
Connector |
| 4 |
19135-95621 |
Throttle Lever Rod (NLA) |
| 5 |
19137-94700 |
Throttle Lever Damper Pin (NLA) |
| 6 |
19211-95600 |
Throttle Lever Washer (NLA) |
| 7 |
67466-95200 |
Cable Connector |
| 8 |
09117-08071 |
Bolt (8x35) |
| 9 |
09140-05005 |
Nut |
| 10 |
09160-06082 |
Washer (6.5x13x1.0) |
| 11 |
09204-01002 |
Cotter Pin |
| 12 |
09440-09021 |
Spring |
| 13 |
09180-08150 |
Spacer (8.1x15x17) (NLA) |
| 14 |
19113-95300 |
Connector Cap |
| 15 |
19211-95600 |
Throttle Lever Washer (NLA) |
| 16 |
23211-95601 |
Clutch Control Arm (NLA) |
| 17 |
67467-95201 |
Cable Connector |
| 18 |
09117-08071 |
Bolt (8x35) |
| 19 |
23111-94701 |
Clutch Link (NLA) |
| 20 |
09385-06003 |
Pin (NLA) |
| 21 |
08322-01067 |
Washer (6.5x13x1.0) |
| 45689 |
19122-94702 |
Throttle Control Arm |
| 45690 |
19122-94702 |
Throttle Control Arm |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DT 75TCLJ running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Inspect and clean carburetor(s); check fuel mixture settings
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Decarbonize exhaust ports and piston crown if needed
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.