Suzuki DT 65CRLJ, DT 65TCLJ (1988) Parts & Diagrams

🔎 Suzuki DT 65CRLJ, DT 65TCLJ Reference Library — Exploded parts diagrams (51 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DT 65CRLJ, DT 65TCLJ is a 2-Stroke 3-Cylinder outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.

Quick Reference Specifications

Specification	Value
Engine Type	2-Stroke 3-Cylinder
Horsepower	65 HP
Displacement	1197 cc
Bore x Stroke	84.0 x 72.0 mm
Spark Plug (Type & Gap)	NGK BR8HS
Engine Oil Capacity	—
Recommended Engine Oil	TC-W3 Certified 2-Stroke Oil
Gear Case Oil Capacity	650 mL
Idle Speed (in gear)	850 ± 50 RPM (in gear)
Full Throttle RPM Range	4800-5500 RPM
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DT 65CRLJ, DT 65TCLJ:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Fuel System Issues / Hard Starting: Stale fuel and ethanol-related deposits are common in 2-stroke carbureted engines. Clean or rebuild carburetors and replace fuel lines if deteriorated. → Recommended: Carburetor Repair Kit, Fuel Line Assembly
Spark Plug Fouling: 2-stroke engines are prone to spark plug fouling from oil residue, especially at low RPM. Replace plugs at each annual service. → Recommended: OEM Spark Plugs
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Thermostat Failure: A stuck thermostat can cause overheating or poor warm-up. Replace if operating temperature is inconsistent. → Recommended: Thermostat Assembly

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DT 65CRLJ, DT 65TCLJ.

▶Fig. 1 - Cylinder (40 parts)

Ref	OEM Part #	Part Name
1	11161-94700-0ED	Cylinder Head Cover (NLA)
2	11162-94730	Cylinder Head Cover Gasket
3	11111-94702-0ED	Cylinder Head (NLA)
4	11141-94720	Cylinder Head Gasket
5	01550-06307	BOLT
6	09246-04005	Plug
7	01560-08757	BOLT
8	11291-94701-02M	Engine Hook (NLA)
9	11290-94710-0ED	Engine Hook (NLA)
10	01550-08207	BOLT
11	09352-50006-600	Hose (5x9x600)
12	09401-08410	Clip
13	09401-08411	Clip
14	11281-94400	Zinc Anode
15	09126-06005	Screw (6x30)
17	04211-09109	DOWEL PIN
18	01550-06407	BOLT
19	01550-10407	BOLT
20	01550-10657	BOLT
21	01550-10857	BOLT
22	16710-94420	Oil Check Valve (NLA)
23	17670-93964	Thermostat (50c)
24	17681-94401-0ED	Thermostat Cover
25	17685-94410	Thermostat Gasket
26	01550-06407	BOLT
27	34870-94630	Cooling Water Sensor
28	03212-0512B	SCREW
29	34870-94630	Cooling Water Sensor
30	03111-0516A	SCREW
31	09351-25703-600	Hose (2.5x7x600)
32	16911-92E20	Protector
33	09401-06405	Clamp
35	09108-08137	Stud Bolt (8x40)
36	09162-08007	Lock Washer (8.2x15.4x2.0)
37	09140-08023-XC0	Nut (8mm)
38	34820-95D20	Cylinder Temp Sensor
39	03241-0516A	SCREW
12451	09404-08205	Clamp (L:62)
45673	11300-94734-0ED	Cylinder/Crankcase Assembly (NLA)
45704	11300-94751-0ED	Cylinder/Crankcase Assembly (NLA)

▶Fig. 10 - Starting Motor (16 parts)

Ref	OEM Part #	Part Name
1	01580-08257	BOLT
2	31100-94702	Starter Motor Assembly
3	31312-94601	Pinion Stopper Set
4	31320-95240	Pinion Assembly (NLA)
5	31310-94600	Armature (NLA)
6	31173-95310	Brush Holder
7	31131-95310	Brush (+)
8	31131-95241	Brush
9	31135-95310	Spring (NLA)
10	31360-87D00	Washer Kit (NLA)
11	31281-94700	Through Bolt (NLA)
12	33820-89E01	Starter Sub Cable Assy (NLA)
13	31911-94701-0ED	Starting Motor Bracket (NLA)
14	01550-08257	BOLT
15	31912-94701	Starting Motor Band (NLA)
16	31918-94701	Starter Damper (NLA)

▶Fig. 11 - Magneto (32 parts)

Ref	OEM Part #	Part Name
2	02112-36257	SCREW
4	02112-36207	Screw (NLA)
6	08341-31059	Woodruff Key 5mm
7	09160-18011	Washer
8	09164-18001	Washer
9	09140-18014	Nut
10	32160-94710	Ignition Timing Coil #1 (NLA)
11	32140-94710	Capacitor Charge Coil
12	32180-94710	#3 Ignition Timing Coil (NLA)
13	02112-75107	Screw (NLA)
15	11421-94710	Magneto Cover (NLA)
16	02162-06257	SCREW
17	11413-94710	Upper Oil Seal Hsg Gasket
18	11422-94700	Cap (NLA)
21	02112-06257	6X25CROSS SCREW
22	08321-01067	Lock Washer
23	09403-10313	Clamp (NLA)
24	32150-87E20	Gear Counter Coil (NLA)
25	02112-35127	SCREW 5X12
45658	32120-94700	Battery Charge Coil (NLA)
45659	32120-94720	Battery Charge Coil
45671	11411-94711-0ED	Magneto Case (NLA)
45676	09125-06022	Screw (NLA)
45677	32120-94710	Battery Charge Coil (NLA)
45702	11411-94712-0ED	Magneto Case (NLA)
45707	02142-06167	6 X 16 CROSS SC
45708	32120-94730	Battery Charge Coil (NLA)
45717	32140-94700	Primary Ignition Coil
45718	32140-94710	Capacitor Charge Coil
45778	32102-94700	Flywheel (NLA)
45779	32102-94711	Flywheel (NLA)
45780	32102-94720	Flywheel (NLA)

▶Fig. 12 - Ignition (15 parts)

Ref	OEM Part #	Part Name
1	33410-95D11	Ignition Coil Assembly
2	33410-95D11	Ignition Coil Assembly
3	33410-95D11	Ignition Coil Assembly
4	33542-38B00	Spark Plug Cap Seal
6	33541-93950	Spark Plug Seal
8	09309-06007	Grommet (NLA)
10	09407-10404	Clamp (L:100)
45778	33510-95520	Spark Plug Cap
45779	33510-87D20	Spark Plug Cap
45780	33510-97313	Spark Plug Cap
45781	33510-98601	Spark Plug Cap
45839	09482-00198	NGK B8HS Spark Plug
45840	09482-00370	NGK BR8HS Spark Plug
45901	03212-15259	Screw (NLA)
45902	03242-05253	Screw (NLA)

▶Fig. 13 - Electrical (36 parts)

Ref	OEM Part #	Part Name
1	02142-05257	SCREW 5 X 20
2	32800-95D02	Rectifier & Regulator Assembly
3	32800-94620	Rectifier & Regulator
3A	32800-95D02	Rectifier & Regulator Assembly
4	32801-94702	Rectifier & Regulator Bracket (NLA)
5	01550-06127	BOLT
6	02112-05107	5 X 10 CROSS SC
7	09404-08205	Clamp (L:62)
9	36840-95D00	Tachometer Lead
10	36810-94601	Rectifier Extension Lead (NLA)
13	03212-0516B	SCREW
14	09320-12090	Cushion
15	09160-12089	Washer
16	09160-06054	Washer (6.5x22.1.6)
17	01550-06127	BOLT
18	36740-94720	Fuse Case Assembly (NLA)
19	36740-87D00	Fuse Case Assembly (NLA)
20	09481-20001	20 Amp Fuse
21	36791-87E00	Fuse Case Holder (NLA)
22	09408-00045	Clamp
23	36740-94771	Fuse Case Assembly (NLA)
24	09481-25001	25 Amp Fuse
27	37930-94706	Oil Warning Reset Switch Assembly (NLA)
29	03212-0516B	SCREW
30	08322-01057	Washer
31	33445-94710	Lead (NLA)
45682	32900-94711	CDI Unit Assembly (NLA)
45683	09280-70004	O-Ring
45685	37875-94630	Low Oil Warning Unit (NLA)
45713	32900-94750	CDI Unit Assembly (NLA)
45714	09280-70005	O-Ring
45716	37875-94641	Low Oil Warning Unit
45962	32890-94710	Electric Parts Holder (NLA)
45963	32890-94720	Electric Parts Holder (NLA)
45992	32891-94700	Electric Parts Holder Cover (NLA)
45993	32891-94711	Electric Parts Holder Cover (NLA)

▶Fig. 14 - Trim Relay (19 parts)

Ref	OEM Part #	Part Name
3	01550-06167	BOLT
4	09162-06006	Lock Washer
5	09160-06082	Washer (6.5x13x1.0)
6	02112-36167	SCREW
7	38425-94701	Trim Relay Cover (NLA)
10	33831-94702	PTT Relay Cable Assembly
13	33833-91J00	Tube (6x8x250)
45658	38410-94540	PTT Relay Assembly (NLA)
45659	38410-94552	PTT Relay Assembly
45689	38412-94500	PTT Bracket (NLA)
45690	38412-94700	Relay Bracket (NLA)
45870	02112-0616A	SCREW
45871	02112-06167	SCREW 6X16
45901	02112-0640A	SCREW
45902	02112-06407	SCREW
45962	33832-95510	PTT Cable Assembly (NLA)
45963	33832-95511	PTT Cable Assembly (NLA)
45992	36645-94701	Relay Control Lead (NLA)
45993	36645-94712	Relay Control Lead (NLA)

▶Fig. 15 - Solenoid (19 parts)

Ref	OEM Part #	Part Name
1	38412-94700	Relay Bracket (NLA)
2	31800-94401	Starter Relay
3	01580-06167	BOLT
4	02112-36167	SCREW
6	38600-95555	Choke Solenoid Assembly (NLA)
7	37920-94710	Ignition Timing Switch Assembly (NLA)
9	37922-94610	Knob
10	02112-04087	SCREW 4X8
11	03212-0512B	SCREW
12	09160-05024	Washer (5.5x16x1.5)
13	08322-01107	Washer
14	37920-95500	Ignition Timing Switch Assembly (NLA)
15	02112-04087	SCREW 4X8
16	37921-95D00	Knob (NLA)
17	34820-94600	Engine Temp Sensor (NLA)
18	34850-94610	Heat Sensor Assy
19	34853-94700	Heat Sensor Supporter
20	09125-06069	Screw (6x12)
21	09407-25402	Clamp (L:248)

▶Fig. 16 - Harness (23 parts)

Ref	OEM Part #	Part Name
1	36659-95501	Clamp (NLA)
2	09125-06067	Screw (6x16)
3	36656-94701	Cable Grommet
5	36616-95301	Connector Holder
6	36895-94700	Lead (NLA)
7	02142-06127	SCREW 6X12
8	36664-94700	Grommet (NLA)
9	33810-94700	Starter Motor Cable (NLA)
11	09160-08082	Washer (8.5x16x1.2)
12	09403-17312	CLAMP,BREATHER
14	36661-95210	PTT Cable Cap (NLA)
18	09407-12402	Clamp
19	36630-92E00	Instrument Wire Assembly
20	01550-08167	BOLT
21	36615-96300	Resin Terminal
22	33833-91J00	Tube (6x8x250)
45670	36660-94610	Monitor Gauge Harness (21 ft) (NLA)
45701	36660-95610	Monitor Gauge Harness (21 ft)
45748	36610-94731	Wiring Harness Assembly (NLA)
45749	36610-94760	Wiring Harness Assembly (NLA)
45750	36610-94780	Wiring Harness Assembly (NLA)
45931	09100-08215	Bolt (8x16)
45932	01550-08167	BOLT

▶Fig. 18 - Clutch (20 parts)

Ref	OEM Part #	Part Name
1	21210-94703	Clutch Shaft
2	21213-94700	Clutch Shaft Side Arm
3	08319-31087	Nut
6	09280-11005	Shift Rod O-Ring
7	09280-08005	O-Ring
8	25111-95204	Shift Rod (L)
9	25230-94300	Gear Case Magnet Set
10	25232-94300	Gear Case Magnet
11	25311-947V0	Shift Cam
12	09205-02004	Spring Pin (2.5x12)
13	09205-03021	Spring Pin (3.5x12)
14	21121-93300	Clutch Notch Plate
15	09260-10005	Ball
16	09440-07033	Cam Notch Spring
17	21311-94702	Clutch Shaft Holder (NLA)
18	09116-06204	Bolt (6x20)
45748	25223-95200	Shift Rod Dust Seal (NLA)
45749	25223-96J00	Seal, Shift Rod Dust
45778	25211-94401	Shift Rod Guide
45779	25211-94401	Shift Rod Guide

▶Fig. 2 - Crankshaft (34 parts)

Ref	OEM Part #	Part Name
3	12151-94700	Piston Pin
4	09381-20003	Circlip
5	09263-20072	Bearing (20x26x24)
6	09169-20006	Washer
7	12200-94714	Crankshaft Assembly (NLA)
8	12161-92L00	Connecting Rod
9	09263-27005	Bearing (27x37x22)
10	12211-94400	Crank Pin (NLA)
11	09264-35004	Bearing (35x72x23)
12	12221-94702	Upper Crankshaft (NLA)
13	12232-94703	Middle Under Wheel (NLA)
14	12231-94703	Middle Upper Wheel (NLA)
15	12240-94701	Under Crankshaft (NLA)
16	09289-45L01	Oil Seal (45x72x12)
17	16321-95301	Oil Pump Drive Gear (NLA)
18	09269-30012	Bearing (30x72x19)(NLA)
19	09262-35L09	Bearing (35x72x17)
20	09160-27008	Washer
21	09421-08001	Key
22	09181-30212	Washer (NLA)
23	09283-30077	Oil Seal (30x55x8x)
24	09283-35L01	Crankshaft Oil Seal
25	09181-30167	Shim (1.00)
26	09390-72008	C Ring
27	08331-31309	CIRCLIP
28	09282-17009	Oil Seal (17x28x6)
29	11431-95300	Under Oil Seal Housing (NLA)
30	09280-50008	O-Ring
45658	12110-94701	Piston (NLA)
45659	12100-94701-025	Piston & Ring Set (OS:0.25) (NLA)
45660	12100-94701-050	Piston & Ring Set (OS:0.50)(NLA)
45689	12140-94700	Piston Ring Set
45690	12140-94700-025	Piston Ring Set (OS:0.25)
45691	12140-94700-050	Piston Ring Set (OS:0.50)

▶Fig. 20 - Clamp Bracket(1988 to 1994) (40 parts)

Ref	OEM Part #	Part Name
2	41121-95281-0ED	Port Clamp Bracket (NLA)
3	41130-95292	Clamp Bracket Shaft
4	09159-22006	Nut
5	09100-12093	Transom Bolt (12x100)
6	09160-12044	Washer (12.5x35x3.2)
7	09160-12066	Washer (12.5x22x2.5)
8	09162-12005	Lock Washer
9	09140-12028	Nut
10	41153-94500	Transom Bolt Cap
11	41222-95260-0ED	Tilt Lock Arm (NLA)
12	41225-94400	Tilt Lock Arm Rubber
13	41227-95250	Tilt Lock Bracket (NLA)
14	41228-95250	Tilt Lock Spring (NLA)
15	09111-12008	Bolt (NLA)
16	09321-06024	Cushion (NLA)
17	55320-95311	Zinc Anode
18	09116-06094	Bolt (6x15)
19	36894-95201	Wire Lead (L:165)
20	09125-05050	Screw (5x8)
21	09161-05114	Washer (5.2x11x1.0)
22	36894-94401	Wire Lead (L:195)
23	41151-94500	Clamp Bracket Shaft Cap
24	41152-94500	Clamp Bracket Shaft Plug
25	09160-22046	Washer (NLA)
26	45420-95250	Tilt Lock Pin (NLA)
27	09441-21002	Spring (NLA)
28	41200-95200	Tilt Arm Assembly (NLA)
29	09111-12008	Bolt (NLA)
30	09448-27010	Spring (NLA)
31	09448-27011	Spring (NLA)
32	41223-95210-0ED	Tilt Stop Arm (NLA)
33	41311-95250-0ED	Clamp Bracket Plate (NLA)
34	09160-10082	Washer (10.5x19x2.0)
35	09162-10005	Lock Washer
36	09100-10220	Bolt (10x35)
39	41161-94400	Steering Cable Seal
40	09140-10031	Nut (10mm)
41	09159-12014	Nut (12x17)
45658	41111-95272-0ED	Starboard Clamp Bracket
45659	41111-95272-0ED	Starboard Clamp Bracket

▶Fig. 21 - Clamp Bracket(1995 to 1997) (32 parts)

Ref	OEM Part #	Part Name
1	41111-95E03-0ED	Starboard Clamp Bracket
2	41121-95E05-0ED	Port Clamp Bracket (NLA)
3	41130-95541	Clamp Bracket Shaft
4	41153-94500	Transom Bolt Cap
5	55320-95311	Zinc Anode
6	09116-06094	Bolt (6x15)
7	09100-12093	Transom Bolt (12x100)
8	09125-06063	Screw (6x10)
9	09140-12028	Nut
10	09159-22006	Nut
11	09160-12044	Washer (12.5x35x3.2)
12	09160-12066	Washer (12.5x22x2.5)
13	09162-12005	Lock Washer
15	41225-95E00	Tilt Stopper Plate (NLA)
16A	45421-87D03	Tilt Lock Pin
17	09106-10065	Bolt (10x20)
18	09160-10082	Washer (10.5x19x2.0)
19	09159-14020	Nut (14mm)
20	41241-95E00	Tilt Lock Lever Guide (NLA)
21	09125-06063	Screw (6x10)
22	09161-06120	Washer (6.3x12.5x1.0) (NLA)
23	36894-87D00	Wire Lead (L:195)
24	09126-05007	Screw (5x12)
25	41161-94400	Steering Cable Seal
26	41242-95E00	Tilt Lock Arm Guide (NLA)
27	41337-95E00	Tilt Lock Warning Mark (NLA)
27A	41336-95E01	Tilt Lock Mark (NLA)
27B	48171-95E00	PTT Mark (NLA)
28	34801-94710	Trim Sender
29	01550-06167	BOLT
30	09100-06131	Bolt (6x12)
31	09159-12014	Nut (12x17)

▶Fig. 22 - Swivel Bracket(1988 to 1994) (30 parts)

Ref	OEM Part #	Part Name
1	43111-95252-0ED	Swivel Bracket (L) (NLA)
2	22511-99011	Grease Nipple
3	09306-26005	Bushing (NLA)
4	43750-95253-0ED	Steering Bracket (L) (NLA)
5	43211-95250	Bushing (NLA)
6	09420-05003	Key (NLA)
7	09166-25007	Washer (NLA)
8	09140-24010	Nut
10	09160-25052	Washer (NLA)
11	45245-95202	Reverse Lock Arm Shaft
12	45241-95202	Reverse Lock Arm Link (NLA)
13	45231-95201	Reverse Lock Arm (NLA)
14	45243-95201	Pin (NLA)
15	09448-12018	Spring (NLA)
16	45244-95200	Reverse Lock Stopper (NLA)
17	09440-21005	Spring (NLA)
18	45252-96303	Release Lever Link
19	45242-95251	Reverse Lock Arm Plate (NLA)
20	45255-96302	Release Lever Knob
21	45257-93900	Bushing
22	45260-95250	Release Lever (NLA)
23	45311-93900-0ED	Release Lever Bracket (NLA)
24	09116-05010	Bolt (5x12)
25	09160-04012	Washer (4.2x10x1)
26	09204-01002	Cotter Pin
27	09319-04001	Bushing
28	09440-04021	Release Spring (NLA)
29	09443-05013	Spring
45901	09181-26006	Shim (0.3) (NLA)
45902	09181-26007	Shim (0.5) (NLA)

▶Fig. 23 - Swivel Bracket(1995) (24 parts)

Ref	OEM Part #	Part Name
1	43111-95E01-0ED	Swivel Bracket (NLA)
2	22511-99011	Grease Nipple
4	36894-94401	Wire Lead (L:195)
5	43211-95510	Bushing (NLA)
6	43750-95253-0ED	Steering Bracket (L) (NLA)
7	09160-25052	Washer (NLA)
8	09125-05050	Screw (5x8)
9	09140-24010	Nut
10	09160-25052	Washer (NLA)
11	09125-05050	Screw (5x8)
12	09161-05114	Washer (5.2x11x1.0)
13	09166-25007	Washer (NLA)
15	09306-26005	Bushing (NLA)
16	09420-05003	Key (NLA)
17	41220-95E00	Starboard Tilt Lock Lever (NLA)
18	41221-95E30	Port Tilt Lock Lever (NLA)
19	41224-95E01	Tilt Stopper Rod Bushing
20	41227-95E00	Spring Stopper (NLA)
21	09140-10032	Nut
22	09440-19028	Spring
23	09444-34001	Spring (NLA)
24	09205-06013	Pin
45671	09181-26006	Shim (0.3) (NLA)
45702	09181-26007	Shim (0.5) (NLA)

▶Fig. 23A - Swivel Bracket(1996 to 1997) (27 parts)

Ref	OEM Part #	Part Name
1	43111-95E41-0ED	Swivel Bracket (NLA)
2	22511-99011	Grease Nipple
3	36894-95201	Wire Lead (L:165)
4	36894-94401	Wire Lead (L:195)
5	43211-95510	Bushing (NLA)
6	43750-95253-0ED	Steering Bracket (L) (NLA)
7	09160-25052	Washer (NLA)
8	09125-05050	Screw (5x8)
9	09140-24010	Nut
10	09160-25052	Washer (NLA)
11	09160-06082	Washer (6.5x13x1.0)
12	09161-05114	Washer (5.2x11x1.0)
13	09166-25007	Washer (NLA)
14	09181-26006	Shim (0.3) (NLA)
15	09306-26005	Bushing (NLA)
16	09420-05003	Key (NLA)
17	41220-95E13	Starboard Tilt Lock Lever
18	41221-95E40	Port Tilt Lock Lever
19	41224-95E01	Tilt Stopper Rod Bushing
20	41225-94400	Tilt Lock Arm Rubber
21	41228-95E00	Tilt Lock Lever Spring (NLA)
22	41230-95E00	Tilt Lock Lever Link
23	41233-95E10	Tilt Lock Spring Bracket
24	09125-06063	Screw (6x10)
25	09204-01006	Cotter Pin
26	09140-10032	Nut
27	09440-19028	Spring

▶Fig. 24 - Cylinder Support (12 parts)

Ref	OEM Part #	Part Name
1	48111-95201-0ED	Oil Cylinder Support Bracket (NLA)
2	09108-10061	Stud Bolt
3	09162-10005	Lock Washer
4	09140-10031	Nut (10mm)
5	09160-10082	Washer (10.5x19x2.0)
6	09100-10220	Bolt (10x35)
7	48121-95200	Oil Cylinder Shaft (NLA)
8	09160-15036	Washer (NLA)
9	22511-99011	Grease Nipple
10	48163-95200-0ED	Oil Cylinder Spacer (NLA)
11	55320-95311	Zinc Anode
12	09116-06094	Bolt (6x15)

▶Fig. 25 - Power Unit(1988 to 1990) (32 parts)

Ref	OEM Part #	Part Name
2	09168-10022	Drain Plug Gasket
3	09248-10008	Drain Plug
4	48502-94530	Pump & Valve Body (NLA)
5	48550-94600	Manual Valve Release
6	09136-05041	Screw (5x20)
7	09160-05032	Washer (NLA)
8	09280-70005	O-Ring
9	31281-94510	Through Bolt
10	31170-94520-0ED	Upper Cover (NLA)
11	31173-94521	Brush Holder Assembly (NLA)
12	31133-94521	Brush (NLA)
13	31110-94520-0ED	Yoke Assembly (NLA)
14	31311-94600	Armature (NLA)
15	48570-94600-0ED	Reservoir Assembly (NLA)
16	09282-08003	Oil Seal (NLA)
17	33899-95500	PTT Cable Seal (NLA)
18	09407-25402	Clamp (L:248)
19	48585-94520	Valve Body O-Ring
20	48583-94520	Drive Joint
21	33861-95600	PTT Cable (NLA)
22	09108-08137	Stud Bolt (8x40)
23	09140-08023-XC0	Nut (8mm)
24	09162-08007	Lock Washer (8.2x15.4x2.0)
25	33835-95500	PTT Motor Cable Clamp (NLA)
26	48131-95200	Power Unit Spacer (NLA)
27	48131-95281-0ED	Power Unit Spacer (NLA)
28	09108-08063	Stud Bolt (8x45) (NLA)
29	09108-08130	Stud Bolt (8x20)
30	09117-08056-XC0	Bolt (8x40)
32	09140-08023-XC0	Nut (8mm)
33	09162-08007	Lock Washer (8.2x15.4x2.0)
45659	48500-94783-02M	Power Tilt Assembly (NLA)

▶Fig. 26 - Power Unit(1991 to 1994) (31 parts)

Ref	OEM Part #	Part Name
2	09280-09005	O-Ring
3	48511-95500	Oil Filler Plug (NLA)
4	48502-94530	Pump & Valve Body (NLA)
5	48550-94600	Manual Valve Release
6	48581-94500	PTT Pump Filter (NLA)
7	48583-94520	Drive Joint
8	48585-94520	Valve Body O-Ring
9	09136-05041	Screw (5x20)
10	48586-94500	Plug
11	09280-70005	O-Ring
12	31281-94610	Through Bolt (NLA)
13	31170-94610-0ED	PTT Motor Cover (NLA)
14	31173-94620	Brush Holder
15	31133-94610	Brush
16	31110-94610-0ED	Yoke Assembly (NLA)
17	31311-94610	Armature (NLA)
18	48570-94610-0ED	Reservoir Assembly (NLA)
19	33799-94610	Oil Seal
20	09108-08137	Stud Bolt (8x40)
21	09140-08023-XC0	Nut (8mm)
22	09162-08007	Lock Washer (8.2x15.4x2.0)
23	09117-08046	Bolt (NLA)
24	48131-95200	Power Unit Spacer (NLA)
25	09140-08023-XC0	Nut (8mm)
26	09162-08007	Lock Washer (8.2x15.4x2.0)
27	48131-95281-0ED	Power Unit Spacer (NLA)
28	09108-08063	Stud Bolt (8x45) (NLA)
29	09108-08130	Stud Bolt (8x20)
30	09117-08056-XC0	Bolt (8x40)
45658	48500-95220-0ED	Power Unit Assembly (NLA)
45659	48500-95290-0ED	Power Unit Assembly (NLA)

▶Fig. 27 - Power Unit(1995 to 1997) (16 parts)

Ref	OEM Part #	Part Name
1	38100-95E01-0ED	PTT Motor Assembly
2	31111-87D60	Screw
3	31311-95E00	Armature (NLA)
4	31173-95E01	Brush Holder Assembly
5	31133-95E00	Brush
6	31135-97E00	Spring
7	31136-94900	Breaker (NLA)
8	33799-97E00	Oil Seal
9	31123-87D60	O-Ring
10	48583-95E00	Drive Joint
11	48502-95E00	PTT Pump Assembly
12	48582-95E01	Filter
12A	48864-95E00	Manual Valve Set
13	48862-95E00	Bolt
14	48862-95E10	Bolt
15	31281-95E00	Through Bolt

▶Fig. 28 - Trim Cylinder(1988 to 1994) (21 parts)

Ref	OEM Part #	Part Name
1	48600-95201-0ED	Trim & Tilt Cylinder Assy (NLA)
2	48601-95200	Piston (NLA)
3	48627-95510	O-Ring (NLA)
5	48641-95200	Cylinder Tube (NLA)
6	48711-95510	3 Way Connector (NLA)
7	48720-95200	No. 1 Inlet Tube (NLA)
8	48730-95200	No. 2 Inlet Tube (NLA)
9	48750-95202	No. 1 Outlet Tube (NLA)
10	48760-95202	No. 2 Outlet Tube (NLA)
11	48770-95202	No. 3 Outlet Tube (NLA)
12	48790-95300	Power Trim Hose (NLA)
13	09407-11401	Clamp (L:95)
14	09380-12002	Snap Ring
15	48321-95200	Piston Rod Pin (NLA)
16	09319-12041	Bushing
17	48720-95280	No. 1 Inlet Tube (NLA)
18	48730-95280	No. 2 Inlet Tube (NLA)
19	48750-95280	Outlet Tube (NLA)
20	09407-11401	Clamp (L:95)
45748	48633-95510	O-Ring
45749	48633-95520	O-Ring

▶Fig. 29 - Trim Cylinder(1995 to 1997) (23 parts)

Ref	OEM Part #	Part Name
1	48401-95E00	Piston & Rod Sub Assembly
2	48627-95E00	O-Ring Set
3	48630-95E00	Trim Cylinder Head
4	48633-95E00	Trim Head O-Ring (NLA)
5	48601-95E00	Piston & Ram Assembly (NLA)
6	48627-95E00	O-Ring Set
7	48861-95E00	Reservoir Bolt (NLA)
8	48570-95E01	Reservoir Assembly
8B	09248-10008	Drain Plug
8C	09280-08014	O-Ring
9	48588-95E00	O-Ring
10	48121-95E00	Tilt Cylinder Shaft (NLA)
11	48311-94501	Trim Cylinder Ram Pad
12	48321-87D03	Tilt Cylinder Upper Shaft
13	48326-95E00	Tilt Cylinder Lower Bushing
14	09140-08023-XC0	Nut (8mm)
15	09162-08007	Lock Washer (8.2x15.4x2.0)
16	09306-17001	Bushing
17	09380-17009	Circlip
18	09380-22015	Circlip
19	48570-95E01	Reservoir Assembly
20	48572-95E00	Cap
21	48641-95E00	PTT Cylinder

▶Fig. 3 - Inlet Case (29 parts)

Ref	OEM Part #	Part Name
1	01550-06307	BOLT
2	01421-06257	BOLT, STUD
3	08316-10067	Nut
4	13110-94700-0ED	Inlet Case (NLA)
5	13125-95210	Carburetor Gasket
6	13150-94720	Reed Valve Assembly
7	13152-94720	Reed Valve Stopper (NLA)
8	13153-94700	Reed Valve
9	02112-0306B	SCREW
10	08321-2103B	Lock Washer
10A	02112-3306A	SCREW
11	14151-94712	Exhaust Cover Gasket (NLA)
12	14131-94701	Exhaust Plate
13	14141-94700-0ED	Exhaust Cover
14	01550-06307	BOLT
16	13811-94700	Silencer Case (NLA)
17	13812-94700	Silencer Cover (NLA)
18	01550-06167	BOLT
19	01550-06167	BOLT
20	02142-05207	SCREW
21	09139-05041	Screw (NLA)
22	09250-15010	Plug
23	09352-50006-600	Hose (5x9x600)
24	09352-50006-600	Hose (5x9x600)
25	09401-08410	Clip
26	09401-08411	Clip
27	09367-06002	3 Way
28	13855-95210	Silencer Gasket
29	13853-94710	Silencer Cover Gasket (NLA)

▶Fig. 30 - Engine Holder (17 parts)

Ref	OEM Part #	Part Name
1	51111-94711-0ED	Engine Holder (NLA)
2	09117-08047	Bolt (8x30)
3	09206-11017	Pin (11x20)
4	09206-11004	Pin (11x14)
5	51211-94750	Engine Holder Gasket (NLA)
6	09100-10208	Bolt (10x70)
7	54130-95500	Upper Mount
8	09160-10082	Washer (10.5x19x2.0)
9	09140-10031	Nut (10mm)
10	54136-95501	Upper Mount Stopper (NLA)
11	54135-95200	Upper Thrust Mount (NLA)
12	52113-94731	Drive Shaft Housing Gasket (NLA)
13	09100-06122	Bolt (6x20)
14	14211-94701	Exhaust Tube (L) (NLA)
15	52311-94701	Exhaust Tube Housing (L) (NLA)
17	52332-94711	Exhaust Tube Seal
18	09100-06122	Bolt (6x20)

▶Fig. 31 - Drive Shaft Housing (20 parts)

Ref	OEM Part #	Part Name
1	52111-94741-0ED	Driveshaft Housing (L) (NLA)
2	09100-08213	Bolt (8x100)
3	09162-08007	Lock Washer (8.2x15.4x2.0)
4	09160-08082	Washer (8.5x16x1.2)
4A	09118-08102-XC0	Bolt (8x100)
5	09206-11004	Pin (11x14)
6	54160-95200	Lower Mount (NLA)
8	09387-46001	Set Ring (NLA)
9	54167-95500	Lower Side Mount (NLA)
10	54311-95210-0ED	Cap (NLA)
11	09140-12029	Nut
12	09160-12066	Washer (12.5x22x2.5)
13	09116-12008	Bolt (12x145) (NLA)
14	09160-25052	Washer (NLA)
15	54210-95210-0ED	Lower Mount Bracket (NLA)
16	54165-95200	Lower Thrust Mount
17	36894-95201	Wire Lead (L:165)
18	09125-05050	Screw (5x8)
19	09161-05114	Washer (5.2x11x1.0)
28	36894-94401	Wire Lead (L:195)

▶Fig. 32 - Gear Case (44 parts)

Ref	OEM Part #	Part Name
2	09263-26023	Bearing (26x34x30)
3	09265-30004	Bearing (30x62x17.25)
4B	09117-10024-XC0	Bolt (10x100) (NLA)
5	09162-10005	Lock Washer
6	17631-94600	Water Filter
7	03142-04259	SCREW
8	55122-95202	Gear Case Seal Ring (NLA)
10	55125-95500	Trim Tab Zinc Anode
11	09117-08109	Bolt (8x16)
12	55320-95311	Zinc Anode
13	09116-06094	Bolt (6x15)
14	09248-10008	Drain Plug
15	09168-10022	Drain Plug Gasket
16	09117-08038	Bolt (8x45)
17	09117-08063-XC0	Bolt (8x50)
19	57632-95320	Propeller Stopper
22	58120-88L01	Propeller Bushing
24	57630-94301	Propeller Hardware Kit DT40/DT55/DT65/ DF40/DF50/DF60A
25	57633-94301	Propeller Nut Spacer
26	09204-03003	Prop Nut Cotter Pin
27	09141-18005	Nut (18mm)
28	09160-18028	Washer (18.5x31x1.0)
29	55300-95500	Zinc Anode
30	09126-06006	Screw (6x20)
31	09140-06020	Nut (6mm)
32	09162-06006	Lock Washer
33	55181-95200	Flush Hose Attachment
34	09206-11017	Pin (11x20)
35	09206-11016	Pin (11x12) (NLA)
36	17635-95301	Sub Water Filter
37	09116-06094	Bolt (6x15)
38	25700-94700	Gear Case Seal Kit DT55 / DT65 (NLA)
45658	55100-95330-0ED	Gear Case Housing
45659	55100-95330-0ED	Gear Case Housing
45677	58100-88LD0-019	S1000 Propeller 3x11-1/2x10
45708	58100-88LE0-019	S1100 Propeller 3x11-1/2x11
45736	58100-88LA0-019	S1200 Propeller 3x11-5/8x12
45748	09100-10159	Bolt (10x130) (NLA)
45749	09117-10024-XC0	Bolt (10x100) (NLA)
45767	58100-88LB0-019	S1301 Propeller 3x11-1/2x13
45797	58100-88LQ0-019	S1400 Propeller 3x11-3/8x14
45828	58100-88LR0-019	15P DF40A/50A/6
45858	58100-88L72-019	S1600 Propeller 3x11-1/8x16
45889	58100-88LF0-019	S1700 Propeller 3x11x17

▶Fig. 33 - Transmission (63 parts)

Ref	OEM Part #	Part Name
1	57110-94741	Drive Shaft (L) (NLA)
2	09166-17004	Thrust Washer
3	09440-26002	Spring (NLA)
4	09167-20017	Washer (NLA)
5	08331-41479	Circlip
6	57133-95200	Drive Shaft Spring Collar (NLA)
7	09160-17029	Washer (NLA)
9	57300-94843	Pinion & Gear Set
10	09180-12087	Pinion Spacer
11	09181-10156	Washer
12	09140-10022	Pinion Nut (NLA)
14	08211-20263	Thrust Washer (2.00)
15	57631-95303	Push Rod
17	57622-94700	Push Pin
18	57621-94700	Clutch Dog Shifter (NLA)
19	09202-06030	Discontinued
20	09440-40002	Clutch Dog Spring
21	09440-09022	Spring
24	56120-95311-0ED	Propeller Shaft Bearing Housing (NLA)
25	09263-22020	Bearing (22.225x28.575.19.05)
26	09280-76006	O-Ring (NLA)
27	09289-22007	Oil Seal (21.2x35x5)
28	09387-37001	Set Ring (NLA)
29	09262-35021-0A0	Bearing (35x62x14)
30	09117-08047	Bolt (8x30)
31	09160-22030	Washer (NLA)
32	09141-18005	Nut (18mm)
45670	08221-30455	Shim (0.50)
45673	57600-94701	Propeller Shaft Assembly (NLA)
45679	09160-22018	Washer (1.80)
45680	08221-35455	Shim (0.50)
45701	09181-30007	Shim (0.60) (NLA)
45710	09160-22019	Washer (1.90)
45711	09181-35131	Shim (0.60)
45729	09181-30215	Shim (0.60) (NLA)
45738	09160-22020	Washer (2.00)
45739	09181-35132	Shim (0.70)
45760	09181-30216	Shim (0.70) (NLA)
45769	09160-22021	Washer (2.10)
45770	09181-35132	Shim (0.70)
45790	09181-30216	Shim (0.70) (NLA)
45799	09160-22022	Washer (2.20)
45800	08221-35456	Shim (0.80)
45821	09181-30218	Shim (0.80) (NLA)
45830	09160-22023	Washer (2.30)
45831	09181-35136	Shim (0.90)
45851	09181-30216	Shim (0.70) (NLA)
45861	09181-35136	Shim (0.90)
45870	08211-17251	Thrust Washer
45871	09181-17144	Shim (1.10)
45872	09181-17144	Shim (1.10)
45873	09181-17148	Shim (1.20)
45874	09181-17148	Shim (1.20)
45875	09181-17153	Shim (1.30) (NLA)
45876	09181-17153	Shim (1.30) (NLA)
45877	09181-17154	Shim (1.40)
45878	09181-17154	Shim (1.40)
45879	08211-17252	Shim (1.50)
45880	09181-17012	Shim (1.60) (NLA)
45882	09181-30220	Shim (0.90) (NLA)
45892	08211-35451	Shim (1.00)
45913	09181-30220	Shim (0.90) (NLA)
45943	08211-30451	Thrust Washer (1.00)

▶Fig. 34 - Lower Cover (58 parts)

Ref	OEM Part #	Part Name
1	61110-96X54-0ED	Lower Engine Cover
2	61155-94500	Water Inspection Tube
3	61113-95205	Under Cover Lower Seal
4	61112-95208	Under Cover Upper Seal (NLA)
5	61142-95201	Under Cover Lower Grommet (NLA)
6	61141-95204-0ED	Lower Rear Under Cover (NLA)
7	61131-95201-0ED	Lower Front Under Cover (NLA)
8	09250-05003	Cap (NLA)
9	63725-95200	Grommet (NLA)
10	67331-95210	Grommet
11	61116-94702	Engine Cover Bracket (NLA)
12	09117-06046	Bolt (6x20) (NLA)
13	61124-95200	Lower Cover Grommet
14	09320-10502	Cushion
15	09180-06289	Spacer
16	09118-06093	Bolt (6x25) (NLA)
17	09160-06082	Washer (6.5x13x1.0)
18	09162-06006	Lock Washer
19	09138-06037	Bolt (6x20)
19A	09138-06037	Bolt (6x20)
20	09100-06131	Bolt (6x12)
21	09160-06036	Washer (6.5x18x1.5)
22	09162-06006	Lock Washer
22A	09118-06095	Bolt (6x12)
23	61631-95310	Lower Engine Cover Hook
24	09164-13005	Wave Washer
25	09306-13007	Bushing
26	61645-90J01-0ED	Front Hook Lever
28	13979-37400	Drain Tube Retainer (NLA)
29	36641-94710	Cable Stopper (NLA)
30	23131-95501	Clutch Rod Boot
31	61240-95900-70G	Lower Cover Decal Set (NLA)
32	61231-95570-26G	Port Lower Cover Decal (NLA)
33	61610-95514	Fastener
34	01550-06127	BOLT
35	09250-30003	Cap
36	36658-94701	Cable Grommet (NLA)
39	37930-95612	Oil Warning Reset Switch Assembly
40	37935-95602	Low Oil Warning Reset Label (NLA)
41	37920-95500	Ignition Timing Switch Assembly (NLA)
42	37925-95D00	Ignition Timing Switch Cushion (NLA)
43	37922-94610	Knob
44	02112-04087	SCREW 4X8
45	09132-05039	Screw (NLA)
46	09160-05024	Washer (5.5x16x1.5)
47	08322-01107	Washer
49	09407-25402	Clamp (L:248)
50	37850-95612	PTT Switch Assembly
52	61512-95600-064	Ignition Timing Mark (NLA)
53	21131-94J00-YAY	Clutch Shift Mark
54	37940-94701	Ignition Timing Resistor (NLA)
56	03241-0510A	SCREW
57	09250-21003	Plug
58	33833-91J00	Tube (6x8x250)
18629	09408-00024	Clamp
18660	09408-00021	Clamp (NLA)
45684	13873-20300	Drain Tube
45715	61139-94511	Drain Tube

▶Fig. 35 - Engine Cover(1988) (37 parts)

Ref	OEM Part #	Part Name
1	61400-94720-0ED	Engine Cover (NLA)
2	61414-95501	Oil Filler Gasket (NLA)
3	61415-94700	Air Intake Insulator
4	61415-94700	Air Intake Insulator
5	61417-94701	Oil Tank Lid Insulator (NLA)
6	61431-95202-0ED	Tilt Up Handle (NLA)
7	61432-94700	Air Intake Front Cover (NLA)
8	61433-94701	Air Intake Inner Cover (NLA)
9	61481-95503-0ED	Oil Tank Filler Lid (NLA)
10	61482-94510	Oil Filler Lid Hinge
11	61485-95500	Oil Filler Lid Spring
12	61610-94420	Fastener
13	61641-94700	Front Hook (NLA)
14	61645-94701-0ED	Front Hook Lever (NLA)
15	09100-06122	Bolt (6x20)
16	09160-06082	Washer (6.5x13x1.0)
17	09162-06006	Lock Washer
18	09100-06131	Bolt (6x12)
19	09160-06036	Washer (6.5x18x1.5)
20	09162-06006	Lock Washer
21	09125-06067	Screw (6x16)
22	09140-06020	Nut (6mm)
23	09160-06082	Washer (6.5x13x1.0)
24	09161-06008	Washer (NLA)
25	09164-13005	Wave Washer
26	01500-06127	BOLT
27	08321-01067	Lock Washer
28	08322-01067	Washer (6.5x13x1.0)
29	61421-94421-019	Front Emblem
30	61422-95570-8EF	Front Emblem Mark (NLA)
31	68112-43400-019	Suzuki Emblem
32	61442-94600-019	Oil Injection Mark (NLA)
35	03241-0516A	SCREW
36	61443-94770-70G	Starboard Engine Cover Decal (NLA)
37	61453-94770-70G	Port Engine Cover Decal (NLA)
39	61435-94770-70G	Rear Emblem Mark (NLA)
40	09800-01016	Tool Set

▶Fig. 36 - Engine Cover(1989 to 1994) (46 parts)

Ref	OEM Part #	Part Name
1	61400-94720-0ED	Engine Cover (NLA)
2	61414-95501	Oil Filler Gasket (NLA)
3	61417-94701	Oil Tank Lid Insulator (NLA)
4	61415-94700	Air Intake Insulator
5	61415-94700	Air Intake Insulator
6	61431-95202-0ED	Tilt Up Handle (NLA)
7	09161-06008	Washer (NLA)
8	61432-94700	Air Intake Front Cover (NLA)
9	61433-94701	Air Intake Inner Cover (NLA)
10	61481-95503-0ED	Oil Tank Filler Lid (NLA)
11	61482-94510	Oil Filler Lid Hinge
12	61485-95500	Oil Filler Lid Spring
13	61610-94420	Fastener
14	61641-94700	Front Hook (NLA)
15	61645-94701-0ED	Front Hook Lever (NLA)
17	09100-06131	Bolt (6x12)
18	09160-06036	Washer (6.5x18x1.5)
19	09162-06006	Lock Washer
19A	09118-06095	Bolt (6x12)
20	09125-06067	Screw (6x16)
21	09140-06020	Nut (6mm)
22	09160-06082	Washer (6.5x13x1.0)
23	09164-13005	Wave Washer
24	01550-06127	BOLT
25	61621-96303	Fastener Bracket (NLA)
26	09229-04025	Rivet
27	61651-94701	Front Hook Holder (NLA)
28	08322-01057	Washer
29	09280-18004	O-Ring
30	09229-04026	Rivet (NLA)
31	09229-04027	Rivet (NLA)
32	61421-94421-019	Front Emblem
33	61422-95570-12R	Front Emblem Mark (NLA)
35	61435-94790-70G	Rear Emblem Mark (NLA)
36	61441-95560-764	Suzuki Mark
37	61442-94600-764	Oil Injection Mark
39	61443-94770-70G	Starboard Engine Cover Decal (NLA)
41	61453-94770-70G	Port Engine Cover Decal (NLA)
42	03241-0516A	SCREW
43	61670-95300	Oil Lid Striker Assy (NLA)
44	09131-03007	Striker Screw (NLA)
45	09250-12012	Cap (NLA)
46	09800-01016	Tool Set
47	61581-98620	Engine Cover Label
45673	09118-06083	Bolt (6x20) (NLA)
45704	01580-06207	Bolt (NLA)

▶Fig. 37 - Engine Cover(1995 to 1997) (41 parts)

Ref	OEM Part #	Part Name
1	61400-94720-0ED	Engine Cover (NLA)
2	61621-96303	Fastener Bracket (NLA)
3	61651-94701	Front Hook Holder (NLA)
4	09229-04025	Rivet
5	09229-04026	Rivet (NLA)
6	09229-04027	Rivet (NLA)
7	08322-01057	Washer
8	61414-95501	Oil Filler Gasket (NLA)
9	61415-94700	Air Intake Insulator
10	61415-94700	Air Intake Insulator
11	61417-94701	Oil Tank Lid Insulator (NLA)
12	61418-94700-0ED	Front Air Intake
13	61431-95202-0ED	Tilt Up Handle (NLA)
15	61433-94701	Air Intake Inner Cover (NLA)
16	61481-95503-0ED	Oil Tank Filler Lid (NLA)
17	61482-94510	Oil Filler Lid Hinge
18	61485-95500	Oil Filler Lid Spring
19	61610-94420	Fastener
20	61641-94700	Front Hook (NLA)
21	61645-94701-0ED	Front Hook Lever (NLA)
22	61670-95300	Oil Lid Striker Assy (NLA)
23	09118-06095	Bolt (6x12)
25	09131-03007	Striker Screw (NLA)
26	09140-06020	Nut (6mm)
27	09160-06082	Washer (6.5x13x1.0)
29	09164-13005	Wave Washer
30	09250-12012	Cap (NLA)
31	09280-13005	O-Ring
32	02162-06127	BOLT
33	01550-06167	BOLT
34	03241-0516A	SCREW
35	61440-96E10	Engine Cover Stripe Set (NLA)
36	68111-42031-1RR	Suzuki Mark
38	61435-96E60	Rear Emblem Mark (NLA)
39	61581-98620	Engine Cover Label
40	69711-93E11	Label (S.I.G.P)
41	09800-01016	Tool Set
45681	09125-06067	Screw (6x16)
45685	09161-06008	Washer (NLA)
45712	02142-06167	6 X 16 CROSS SC
45716	08322-01067	Washer (6.5x13x1.0)

▶Fig. 39 - Fuel Tank (39 parts)

Ref	OEM Part #	Part Name
1	65800-92823	Fuel Tank Set (NLA)
2	65510-92D00	Fuel Tank Cap Assembly
3	65561-92D00	Tank Cap Gasket
4	02112-16167	SCREW
8	65850-92D01	Fuel Gauge Assembly (NLA)
11	65853-92D00	Lens (NLA)
13	03221-04083	Screw (NLA)
14	65864-92D00	Float (NLA)
15	65866-92D00	Push Nut (NLA)
16	65871-92D00	Gasket (NLA)
17	65700-87D16	Fuel Hose (NLA)
18	65750-94404	Fuel Hose Connector
20	65781-98500	Hose Clip
21	65700-87D85	Fuel Hose
22	65750-95501	Fuel Hose Connector (13mm)
23	65750-98506	Fuel Hose Connector (11mm)
24	65770-95540	Squeeze Pump (NLA)
25	65781-98500	Hose Clip
26	65720-94403	Fuel Connector
27	08310-00107	Nut
28	08321-01107	Lock Washer
29	65720-985L1	Fuel Connector (11mm)
30	09161-10007	Washer
31	08310-00107	Nut
32	65317-95260	Fuel Capacity Mark (NLA)
33	65316-93331	Fuel Caution Mark (NLA)
34	09408-00056	Clip
45778	09168-06004	Washer
45779	09168-06026	Gasket
45809	65720-94411	Fuel Connector (NLA)
45810	65740-95501	Fuel Tank Connector (13mm)
45839	09168-12001	Gasket
45840	09168-12015-XC0	Gasket (12.2x21x0.8)
45901	65855-92D00	Gauge Cover (NLA)
45902	65855-92D10	Gauge Cover (NLA)
45931	65854-92D10	Lens Gasket (NLA)
45932	65854-92D20	Lens Gasket (NLA)
45992	65854-92D00	Lens Gasket (NLA)
45993	65854-92D30	Lens Gasket (NLA)

▶Fig. 40 - Oil Tank(1988 to 1994) (24 parts)

Ref	OEM Part #	Part Name
1	69201-95500	Suzuki Oil Tank Cap (NLA)
2	09280-41006	O-Ring
3	69101-94700	Oil Tank Set
4	09160-06084	Washer (6.5x18x1.6)
5	09180-06310	Spacer (6.5x10x10)
6	09320-10075	Cushion
7	01550-06257	BOLT
8	01550-06167	BOLT
10	34860-94741	Oil Level Switch Assembly
11	69311-94700	Oil Tank Support (NLA)
14	09401-08409	Clamp
15	09401-08411	Clip
16	16911-92E20	Protector
17	33833-91J00	Tube (6x8x250)
18	09403-12308	Clamp (NLA)
20	16250-94710	Oil Filter/Flow Sensor
45670	09351-50803-00B	Hose (5x8x2000)
45676	34701-92X50	Monitor Gauge Assembly (NLA)
45678	36660-94690	Monitor Wiring Harness (NLA)
45701	09352-50006-600	Hose (5x9x600)
45707	34700-92E11	Monitor Gauge Assembly (NLA)
45709	36660-92E90	Monitor Gauge Harness (6 ft) (NLA)
45992	09351-50803-00B	Hose (5x8x2000)
45993	09352-50006-600	Hose (5x9x600)

▶Fig. 41 - Oil Tank(1995 to 1997) (17 parts)

Ref	OEM Part #	Part Name
1	69101-94700	Oil Tank Set
2	69220-94700	Oil Tank Air Vent
3	09404-06208	Clamp (NLA)
4	69201-95500	Suzuki Oil Tank Cap (NLA)
5	69241-95510	Oil Tank Cap Gasket (NLA)
6	09280-41006	O-Ring
7	69311-94700	Oil Tank Support (NLA)
8	09160-06084	Washer (6.5x18x1.6)
9	09180-06310	Spacer (6.5x10x10)
10	09320-10075	Cushion
11	01550-06167	BOLT
12	02162-06257	SCREW
13	09403-12308	Clamp (NLA)
14	34860-94741	Oil Level Switch Assembly
15	34700-92E11	Monitor Gauge Assembly (NLA)
45673	36660-95610	Monitor Gauge Harness (21 ft)
45704	36660-92E90	Monitor Gauge Harness (6 ft) (NLA)

▶Fig. 42 - Remote Control(1988 to 1992) (52 parts)

Ref	OEM Part #	Part Name
1	67200-87D61	Side Mount Control Box (NLA)
2	67232-95600	Bushing
3	67232-95620	Bushing (NLA)
4	67296-95600	Screw
5	67294-95600	Spacer
6	09160-06104	Washer (6.5x24x2)
7	09140-06020	Nut (6mm)
8	67232-95610	Bushing (NLA)
9	67253-95600	Washer (NLA)
10	67252-95600	Bushing
11	09100-08232	Bolt (8x30)
12	67238-87D00	Drive Gear
13	67296-94300	Screw (4x10)
14	67258-87D00	Neutral Arm Bracket
15	37721-94601	Neutral Switch Assembly
17	09126-05003	Screw (5x12)
18	67243-95600	Bushing (NLA)
19	67245-95600	Free Throttle Drum (NLA)
20	67220-95620	Plate Assembly
21	67275-95600	Cable End
22	67223-95600	Brake Adjustment Knob
23	67292-94300	E Ring
24	67267-95610	Wire Cover (Black)
25	67296-95610	Screw
26	67257-95610	Lever Cap (Black)
27	67256-95600	Neutral Lock Holder
28	67251-95680	Handle Lever (Gray) (NLA)
29	37110-99E02	Ignition Switch Assembly
30-2	37141-94410	(102) Ignition Key
31	67297-95600	Washer
32	67273-95600	Spacer
33	38500-92X50	Warning Buzzer
34	36620-92E00	21' Main Wire Harness (NLA)
35	37820-92E05	Emergency Stop Switch Assembly
36	37823-94401	Emergency Stop Switch Cap
37	67255-95600	Neutral Lock Arm
39	37860-94610	Trim Switch Assembly
40	37869-95590	Trim Switch Cap
41	09139-02003	Screw (2x6)
42	67263-95600	Grip Cap
43	67259-87D00	Neutral Arm Spring (NLA)
44	67140-95600	Replaced by 67140-95601
45	67282-95610	Port Decal (Black) (NLA)
13881	67261-95600	Handle Grip for PTT
13912	67261-95610	Handle Grip no PTT
45673	67241-95650	Free Throttle Lever (Silver) (NLA)
45687	37141-94401	(101) Ignition Key
45704	67241-95680	Free Throttle Lever (Gray) (NLA)
45746	37141-94420	(103) Ignition Key*
45777	37141-94431	(104) Ignition Key
45807	37141-94440	(105) Ignition Key
45838	37141-94450	(106) Ignition Key*

▶Fig. 43 - Remote Control(1993 to 1997) (55 parts)

Ref	OEM Part #	Part Name
1	67200-87D61	Side Mount Control Box (NLA)
2	67232-95600	Bushing
3	67232-95620	Bushing (NLA)
4	67296-95600	Screw
5	67294-95600	Spacer
6	09160-06104	Washer (6.5x24x2)
7	09140-06020	Nut (6mm)
8	67232-95610	Bushing (NLA)
9	67253-95600	Washer (NLA)
10	67252-95600	Bushing
11	09100-08232	Bolt (8x30)
12	67238-87D00	Drive Gear
13	67296-94300	Screw (4x10)
14	67258-87D00	Neutral Arm Bracket
15	37721-94601	Neutral Switch Assembly
16	67241-95680	Free Throttle Lever (Gray) (NLA)
17	09126-05003	Screw (5x12)
18	67243-95600	Bushing (NLA)
19	67245-95600	Free Throttle Drum (NLA)
20	67220-95620	Plate Assembly
21	67275-95600	Cable End
22	67223-95600	Brake Adjustment Knob
23	67292-94300	E Ring
24	67267-95610	Wire Cover (Black)
25	67296-95610	Screw
26	67257-95610	Lever Cap (Black)
27	67256-95600	Neutral Lock Holder
28	67251-95680	Handle Lever (Gray) (NLA)
29	37110-99E02	Ignition Switch Assembly
30-2	37141-92E10	(12) Ignition Key
31	67297-95600	Washer
32	67273-95600	Spacer
33	38500-92X50	Warning Buzzer
34	36620-92E00	21' Main Wire Harness (NLA)
35	37820-92E05	Emergency Stop Switch Assembly
36	37823-92E02	Stop Switch Lanyard
37	67255-95600	Neutral Lock Arm
38	67261-95600	Handle Grip for PTT
39	37860-94610	Trim Switch Assembly
40	37869-95590	Trim Switch Cap
41	09139-02003	Screw (2x6)
42	67263-95600	Grip Cap
43	67259-87D00	Neutral Arm Spring (NLA)
44	36629-92E00	Connector Plug (NLA)
45	67140-95600	Replaced by 67140-95601
46	67282-95610	Port Decal (Black) (NLA)
45687	37141-92E00	(11) Ignition Key
45746	37141-92E20	(13) Ignition Key
45777	37141-92E30	(14) Ignition Key
45807	37141-92E40	(15) Ignition Key
45838	37141-92E50	(16) Ignition Key
45868	37141-92E60	(17) Ignition Key
45899	37141-92E70	(18) Ignition Key
45930	37141-92E80	(19) Ignition Key
45960	37141-92E90	(20) Ignition Key

▶Fig. 44 - Meter (26 parts)

Ref	OEM Part #	Part Name
1	34200-92E01	Tachometer (NLA)
2	09471-12179	Bulb (Red)
3	34800-92E00	Trim Meter Assembly (NLA)
4	09471-12180	Bulb (NLA)
5	36682-92E00	Wire Harness
6	34100-92E00	Speedometer (80mph) (NLA)
7	34100-92E10	Speedometer (50mph) (NLA)
8	09471-12179	Bulb (Red)
9	34191-92E00	Water Pressure Tubing
10	09407-14407	Clamp (L:140)
11	36615-96300	Resin Terminal
16	34300-92E00	Fuel Gauge Set (NLA)
17	34310-92E00	Fuel Gauge Lead (NLA)
18	34360-92E00	Adapter Harness (NLA)
19	09471-12180	Bulb (NLA)
20	34500-92E00	Hour Meter (NLA)
21	09471-12180	Bulb (NLA)
22	34600-92E00	Volt Meter (NLA)
23	09471-12180	Bulb (NLA)
24	34650-92E00	Water Pressure Gauge (NLA)
25	34191-92E00	Water Pressure Tubing
26	09407-14407	Clamp (L:140)
27	34652-92E00	Union (NLA)
28	36658-95600	Cable Grommet (NLA)
29	09471-12180	Bulb (NLA)
30	34190-87D00	Speedometer Sensor

▶Fig. 45 - Panel Switch (23 parts)

Ref	OEM Part #	Part Name
3	34802-95301	PTT Attachment (NLA)
4	34803-94500	Trim Sensor Grommet (NLA)
5	36658-95600	Cable Grommet (NLA)
6	36680-92E00	Trim Meter Wire Assembly (NLA)
7	36682-92E00	Wire Harness
8	09100-06113	Bolt (6x16)
9	09100-06131	Bolt (6x12)
10	09162-06006	Lock Washer
11	09160-06082	Washer (6.5x13x1.0)
15	37139-92E01	Single Ingition Switch Panel
17	37803-92E00	Emergency Stop Switch Assembly (NLA)
18	37825-92E00	Emergency Switch Panel
19	37805-92E00	PTT Switch Set (NLA)
20	37855-92E00	PTT Switch Panel (NLA)
45658	34804-94701	Trim Sender Set (NLA)
45659	34804-94711	Trim Sender Set
45671	36660-94400	Meter Extension Harness (NLA)
45689	34801-94700	Trim Sender (NLA)
45690	34801-94710	Trim Sender
45702	36660-94480	Trim Wire Harness (6 ft) (NLA)
45992	09407-14407	Clamp (L:140)
45993	09407-14403	Clamp (L:125)
45994	09407-14407	Clamp (L:140)

▶Fig. 46 - Electrical (1) (17 parts)

Ref	OEM Part #	Part Name
1	32500-95722	Voltage Regulator Assembly (NLA)
2	01500-06127	BOLT
3	08321-01067	Lock Washer
4	08310-00067	Nut
6	36631-94300	Cap
6A	36620-92E00	21' Main Wire Harness (NLA)
7	32800-94700	Voltage Regulator Assembly (NLA)
8	01500-06207	BOLT
9	08321-01067	Lock Washer
10	08310-00067	Nut
11	32590-94700	Voltage Regulator Bracket (NLA)
12	02142-06127	SCREW 6X12
13	34250-94703	Tachometer Control Unit (NLA)
14	03141-0516A	SCREW
17	36990-87D00	Terminal & Sleeve Set
45778	36620-95302	Wiring Harness Extension (NLA)
45779	36620-87D20	Wiring Harness Extension (NLA)

▶Fig. 47 - Electrical (2) (11 parts)

Ref	OEM Part #	Part Name
1	34804-94701	Trim Sender Set (NLA)
2	34803-94500	Trim Sensor Grommet (NLA)
3	01550-06167	BOLT
4	09160-06082	Washer (6.5x13x1.0)
5	34804-94701	Trim Sender Set (NLA)
6	34802-95301	PTT Attachment (NLA)
7	09100-06131	Bolt (6x12)
8	09162-06006	Lock Washer
9	09160-06082	Washer (6.5x13x1.0)
11	36640-95500	Trim Relay Harness (NLA)
12	37853-95251	Trim Switch Harness (NLA)

▶Fig. 48 - Harness (10 parts)

Ref	OEM Part #	Part Name
1	34108-94510	Meter Switch Assembly (NLA)
2	34109-94500	Extension Lead (NLA)
4	36670-94700	Wire Harness Extension (NLA)
5	36615-96300	Resin Terminal
6	36630-87D00	Meter Ext. Harness Assembly (NLA)
45717	36660-87D80	Wiring Harness Extension (NLA)
45718	36660-87D90	Wiring Harness Extension (NLA)
45719	36660-87E80	Wiring Harness Extension (NLA)
45720	36660-87E90	Wiring Harness Extension (NLA)
45721	36660-87E90	Wiring Harness Extension (NLA)

▶Fig. 48A - Handle(1996 to 1997) (65 parts)

Ref	OEM Part #	Part Name
1	63001-95610-0ED	Tiller Handle Assembly (NLA)
2	21110-94702	Clutch Lever (NLA)
2B	21116-95210	Clutch Lever Knob (NLA)
3	21150-95214-0ED	Clutch Lever Bracket (NLA)
4	21211-95212	Clutch Lever Shaft (NLA)
5	22511-99011	Grease Nipple
6	23115-94720	Clutch Lever Link (NLA)
7	09385-06003	Pin (NLA)
8	23312-95210	Clutch Link Connector
9	09111-06064	Bolt (6x17)
10	09117-08109	Bolt (8x16)
11	09159-08059	Nut
12	09160-08081	Washer (8.5x23x1.5)
13	09162-08007	Lock Washer (8.2x15.4x2.0)
14	09140-05005	Nut
15	08322-01067	Washer (6.5x13x1.0)
16	09260-10005	Ball
17	09440-07021	Spring
18	43761-95501-0ED	Steering Handle Bracket (NLA)
19	43762-95500	Bolt (NLA)
20	43764-95500	Nut (NLA)
21	09160-10098	Washer (10x18x1.0)
22	22511-99011	Grease Nipple
23	63111-95503-0ED	Tiller Handle (NLA)
24	63119-95500	Tiller Handle Cover Gasket (NLA)
25	63121-95501-0ED	Tiller Handle Cover (NLA)
26	63210-93E30	Handle Grip
27	63221-95500	Handle Rod (NLA)
28	63223-92D00	Handle Rod Stopper
29	63225-93200	Handle Rod Bushing
30	63227-93200	Handle Rod Pin
31	63230-95501	Throttle Cable Gear
32	63240-96300	Handle Grip Adjuster
33	63410-95500	Gear Housing (NLA)
34	63610-95511	Throttle Cable Assembly
35	09100-10264	Bolt (10x80)
36	09125-06053	Screw (6x16)
37	09126-06015	Screw (6x23)
38	09159-10050	Nut
39	09163-06001	Lock Washer (6.4x12x0.5)
40	09205-03012	Spring Pin (3x16)
41	09306-10009	Handle Bushing
42	09440-12027	Spring
43	09440-22008	Spring
44	33833-91J00	Tube (6x8x250)
45	36647-95600	PTT Relay Wire (NLA)
46	36656-94310	Extension Harness Guide (NLA)
47	36663-94700	Wiring Harness Cap (NLA)
48	37110-94641	Ignition Switch Assembly (NLA)
49	37111-95310	Buzzer Lead (NLA)
50	37721-95592	Neutral Switch Assembly (NLA)
51	37725-95300	Neutral Switch Actuator
53	37729-95591	Neutral Switch Lever (NLA)
54	37820-92E05	Emergency Stop Switch Assembly
55	33833-91J00	Tube (6x8x250)
56	38500-92X50	Warning Buzzer
57	09118-06027	Bolt (NLA)
58	09160-06104	Washer (6.5x24x2)
59	09160-12087	Washer
60	09160-12067	Washer (12.5x23x1.0)
61	09160-25069	Washer
63	03142-05253	Screw (NLA)
18994	37726-95303	Neutral Switch Bracket (NLA)
19025	37726-95591	Neutral Switch Bracket (NLA)
22678	09404-10205	Clamp (NLA)

▶Fig. 49 - Tie Rod (15 parts)

Ref	OEM Part #	Part Name
4	67701-95520	Drag Link Assembly (NLA)
5	67721-99E00	Drag Link Spacer
6	67725-99E10	Replaced by 67725-99E20
7	67726-99E00	Lock Nut
8	67728-99E00	Washer
9	45600-95250	Trailer Arm Assembly (NLA)
10	41221-98400	Tilt Stopper Knob
11	45610-95250	Trailering Arm (NLA)
12	45615-95250	Bolt (NLA)
13	45621-95250	Pin (NLA)
14	45622-95250	Spring (NLA)
15	45631-95250	Lock Arm Plate (NLA)
16	09160-10082	Washer (10.5x19x2.0)
17	09160-12066	Washer (12.5x22x2.5)
18	09204-01002	Cotter Pin

▶Fig. 5 - Carburetor (48 parts)

Ref	OEM Part #	Part Name
5	13271-93311	Air Screw Spring
6	13269-95210	Pilot Air Screw
7	13250-93012	Carburetor Float
8	13251-95220	Float Chamber Gasket
9	13249-95520	Screw (NLA)
10	13254-98300	Float Pin
11	13370-28110	Needle Valve Assembly
12	13392-58600	Valve Seat Gasket
16	02112-04087	SCREW 4X8
17	08321-0104A	Lock Washer
18	13616-94500	Drain Bolt
19	13271-93311	Air Screw Spring
20	08321-0105A	Lock Washer
22	13534-95D00	Screw
23	13268-96111	Spring
24	13245-95210	Float Chamber (NLA)
26	13510-94700	Throttle Rod Assembly (NLA)
27	01411-08207	Stud Bolt (NLA)
28	08316-10087	Nut
29	09352-50006-600	Hose (5x9x600)
30	09401-08410	Clip
31	09401-08411	Clip
33	13910-94400	Carburetor Repair Kit
45658	13201-947B0	Top Carburetor Assembly (NLA)
45659	13201-947E0	Top Carburetor Assembly (NLA)
45660	13201-947G0	Top Carburetor Assembly (NLA)
45670	13236-94740	Main Nozzle (NLA)
45671	13237-94400	Upper Nozzle
45672	37810-94601	Throttle Valve Sensor Assembly (NLA)
45678	09491-30010	Main Jet #150
45682	09491-28011	Main Jet #140
45689	13202-947B0	2nd Carburetor Assembly (NLA)
45690	13202-947D0	2nd Carburetor Assembly (NLA)
45691	13202-947E0	2nd Carburetor Assembly (NLA)
45692	13202-947G1	2nd Carburetor Assembly (NLA)
45701	13236-94760	Main Nozzle (NLA)
45702	13237-94760	Upper Nozzle
45703	37810-95606	Throttle Valve Sensor Assembly
45709	09491-30017	Main Jet #150
45713	09491-29006	Main Jet #145 (NLA)
45717	13203-947B0	3rd Carburetor Assembly (NLA)
45718	13203-94761	3rd Carburetor Assembly (NLA)
45719	13203-947E0	3rd Carburetor Assembly (NLA)
45720	13203-947G0	3rd Carburetor Assembly (NLA)
45737	09491-32012	Main Jet #160
45741	09491-32012	Main Jet #160
45748	09492-77001	Pilot Jet #77.5
45749	09492-80005	Pilot Jet #80

▶Fig. 50 - Gasket Set (14 parts)

Ref	OEM Part #	Part Name
1	11400-94802	Engine Gasket Set
2	11162-94730	Cylinder Head Cover Gasket
3	11141-94720	Cylinder Head Gasket
4	17685-94410	Thermostat Gasket
5	13125-95210	Carburetor Gasket
6	13853-94710	Silencer Cover Gasket (NLA)
8	13855-95210	Silencer Gasket
9	14151-94712	Exhaust Cover Gasket (NLA)
10	15321-99710	Fuel Pump Gasket
11	16731-95520	Oil Pump Retainer Gasket (NLA)
12	17472-95310	Water Pump Plate Gasket
13	11413-94710	Upper Oil Seal Hsg Gasket
14	51211-94750	Engine Holder Gasket (NLA)
15	52113-94731	Drive Shaft Housing Gasket (NLA)

▶Fig. 51 - Optional (4 parts)

Ref	OEM Part #	Part Name
1	99000-31030	Liguid Gasket (NLA)
2	93691-80030	Suzuki Silicone Seal
5	99000-25520	Water Resistant Grease
6	99000-25490	Suzuki Ecstar Super Grease C

▶Fig. 6 - Fuel Pump(1988 to 1994) (23 parts)

Ref	OEM Part #	Part Name
1	15100-94312	Fuel Pump Assembly
2	15170-94312	Fuel Pump Diaphragm Set
3	15851-94300	Fuel Pump Screen
4	15183-94301	Fuel Pump Screw
5	15186-94300	Nut
6	15321-99710	Fuel Pump Gasket
7	01500-0640B	BOLT
8	08321-01067	Lock Washer
9	08322-01067	Washer (6.5x13x1.0)
9A	01570-06407	Bolt (NLA)
10	09352-50006-600	Hose (5x9x600)
11	09401-08410	Clip
12	09401-08411	Clip
13	15410-94401	Fuel Filter
15	15413-93400	Fuel Strainer Cup (NLA)
16	08322-01087	Washer
17	08310-00087	Nut (8mm)
19	09352-50006-600	Hose (5x9x600)
20	09352-50006-600	Hose (5x9x600)
21	15331-94300	Clip
22	16911-92E20	Protector
45671	15430-93412	Fuel Filter Strainer Set
45702	15430-93411	Fuel Filter Strainer Set

▶Fig. 6A - Fuel Pump(1995 to 1997) (27 parts)

Ref	OEM Part #	Part Name
1	15100-94312	Fuel Pump Assembly
3	15183-94301	Fuel Pump Screw
4	15186-94300	Nut
5	15851-94300	Fuel Pump Screen
6	15321-99710	Fuel Pump Gasket
7	15410-94401	Fuel Filter
8	15430-93411	Fuel Filter Strainer Set
9	15413-93400	Fuel Strainer Cup (NLA)
9B	15415-93400	Fuel Strainer O-Ring
10	16911-92E20	Protector
11	16911-92E20	Protector
12	09352-50006-600	Hose (5x9x600)
13	09352-50006-600	Hose (5x9x600)
14	09352-50006-600	Hose (5x9x600)
15	09352-50006-600	Hose (5x9x600)
16	09367-06005	3 Way (NLA)
17	09401-08411	Clip
18	01570-06407	Bolt (NLA)
19	08310-00087	Nut (8mm)
20	08322-01087	Washer
22	15410-94401	Fuel Filter
23	15413-87D10	Fuel Strainer Cup
24	15430-87D10	Fuel Filter Strainer Set
25	08310-00087	Nut (8mm)
26	08322-01087	Washer
45689	15170-94312	Fuel Pump Diaphragm Set
45690	15170-94320	Fuel Pump Diaphragm Set*

▶Fig. 7 - Oil Pump(1988 to 1992) (24 parts)

Ref	OEM Part #	Part Name
1	16100-94731	Oil Pump Assembly (NLA)
1A	13432-33100	Washer
1B	16195-87D00	Snap Pin
2	16731-95520	Oil Pump Retainer Gasket (NLA)
3	16340-94710	Oil Pump Retainer (NLA)
4	16331-95304	Oil Pump Driven Gear (NLA)
5	16411-94701	Oil Pump Control Rod (NLA)
6	19131-95502	Connector
7	09140-05005	Nut
8	09168-06023	Gasket
9	09360-06012	Union Bolt
10	09363-02002	Union
11	01550-06307	BOLT
12	16911-92E20	Protector
13	16710-92E01	Oil Check Valve (Single)
14	16710-94641	Oil Check Valve (Double)
17	09352-50006-600	Hose (5x9x600)
18	09401-08409	Clamp
19	09401-08411	Clip
20	09401-06405	Clamp
45672	09351-25703-600	Hose (2.5x7x600)
45673	09351-25703-600	Hose (2.5x7x600)
45703	09355-25705-600	Hose (2.5x7x600)
45704	09355-25705-600	Hose (2.5x7x600)

▶Fig. 7A - Oil Pump(1993 to 1997) (25 parts)

Ref	OEM Part #	Part Name
2	16198-87D00	Oil Pump O-Ring
3	16195-87D00	Snap Pin
4	13432-33100	Washer
4A	16091-94900	Bolt (NLA)
4B	16092-92440	Gasket (NLA)
5	16331-95304	Oil Pump Driven Gear (NLA)
6	16340-94710	Oil Pump Retainer (NLA)
7	16411-94710	Oil Pump Control Rod (NLA)
8	16731-95520	Oil Pump Retainer Gasket (NLA)
9	19131-95502	Connector
11	07130-06307	BOLT
12	16250-94710	Oil Filter/Flow Sensor
13	16710-94641	Oil Check Valve (Double)
14	16911-92E20	Protector
15	09351-50803-00B	Hose (5x8x2000)
16	09352-50006-600	Hose (5x9x600)
17	09352-50006-600	Hose (5x9x600)
18	09355-25705-600	Hose (2.5x7x600)
19	09401-06405	Clamp
20	09401-08409	Clamp
21	09401-08411	Clip
45658	16100-94740	Oil Pump Assembly (NLA)
45659	16100-94741	Oil Pump Assembly (NLA)
45931	09140-05005	Nut
45932	08310-00057	Nut

▶Fig. 8 - Water Pump (14 parts)

Ref	OEM Part #	Part Name
1	17560-95222	Water Tube (L) (NLA)
2	17563-95500	Water Tube Bushing (NLA)
3	17564-95502	Water Pump Bushing
4	17411-95206	Water Pump Case (NLA)
6	09162-08007	Lock Washer (8.2x15.4x2.0)
7	09420-04005	Key
8	17461-94701	Water Pump Impeller
9	17471-95204	Water Pump Plate
10	17472-95310	Water Pump Plate Gasket
11	56130-95212-0ED	Drive Shaft Bearing Housing (NLA)
12	09265-17003	Bearing (17x47x15.25) (NLA)
13	09289-17005	Oil Seal (NLA)
14	17400-94701	Water Pump Repair Kit DT55/DT65
15	09206-11016	Pin (11x12) (NLA)

▶Fig. 9 - Throttle Link (25 parts)

Ref	OEM Part #	Part Name
1	19121-94701	Throttle Lever Control (NLA)
3	19131-95502	Connector
4	19135-94400	Rod
5	19137-94700	Throttle Lever Damper Pin (NLA)
6	19211-94700	Throttle Lever Washer (NLA)
7	67466-95200	Cable Connector
11	09204-01002	Cotter Pin
12	09440-09021	Spring
13	19113-95300	Connector Cap
14	19211-94700	Throttle Lever Washer (NLA)
15	23211-94702	Clutch Control Arm (NLA)
16	67467-95201	Cable Connector
17	09117-06040-XC0	Bolt (6x15)
18	23111-94701	Clutch Link (NLA)
19	09385-06003	Pin (NLA)
22	67271-95213	Remocon Holder (NLA)
23	09116-06094	Bolt (6x15)
45689	19122-94702	Throttle Control Arm
45690	19122-94702	Throttle Control Arm
45870	09117-06040-XC0	Bolt (6x15)
45871	01570-06167	BOLT
45901	09140-05005	Nut
45902	08310-00057	Nut
45931	09160-06082	Washer (6.5x13x1.0)
45932	08322-01067	Washer (6.5x13x1.0)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DT 65CRLJ, DT 65TCLJ running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Inspect and clean carburetor(s); check fuel mixture settings
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Decarbonize exhaust ports and piston crown if needed
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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