🔎 Suzuki DT 55CRLJ, DT 55TCLJ, DT 55HTCLJ Reference Library — Exploded parts diagrams (54 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DT 55CRLJ, DT 55TCLJ, DT 55HTCLJ is a 2-Stroke 3-Cylinder outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
2-Stroke 3-Cylinder |
| Horsepower |
55 HP |
| Displacement |
1197 cc |
| Bore x Stroke |
84.0 x 72.0 mm |
| Spark Plug (Type & Gap) |
NGK B8HS |
| Engine Oil Capacity |
— |
| Recommended Engine Oil |
TC-W3 Certified 2-Stroke Oil |
| Gear Case Oil Capacity |
650 mL |
| Idle Speed (in gear) |
850 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
4800-5500 RPM |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DT 55CRLJ, DT 55TCLJ, DT 55HTCLJ:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Fuel System Issues / Hard Starting: Stale fuel and ethanol-related deposits are common in 2-stroke carbureted engines. Clean or rebuild carburetors and replace fuel lines if deteriorated. → Recommended: Carburetor Repair Kit, Fuel Line Assembly
-
Spark Plug Fouling: 2-stroke engines are prone to spark plug fouling from oil residue, especially at low RPM. Replace plugs at each annual service. → Recommended: OEM Spark Plugs
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Thermostat Failure: A stuck thermostat can cause overheating or poor warm-up. Replace if operating temperature is inconsistent. → Recommended: Thermostat Assembly
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DT 55CRLJ, DT 55TCLJ, DT 55HTCLJ.
▶Fig. 1 - Cylinder (40 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11161-94700-0ED |
Cylinder Head Cover (NLA) |
| 2 |
11162-94730 |
Cylinder Head Cover Gasket |
| 3 |
11111-94702-0ED |
Cylinder Head (NLA) |
| 4 |
11141-94720 |
Cylinder Head Gasket |
| 5 |
01550-06307 |
BOLT |
| 6 |
09246-04005 |
Plug |
| 7 |
01560-08757 |
BOLT |
| 8 |
11291-94701-02M |
Engine Hook (NLA) |
| 9 |
11290-94710-0ED |
Engine Hook (NLA) |
| 10 |
01550-08207 |
BOLT |
| 11 |
09352-50006-600 |
Hose (5x9x600) |
| 12 |
09401-08410 |
Clip |
| 13 |
09401-08410 |
Clip |
| 14 |
11281-94400 |
Zinc Anode |
| 15 |
09126-06005 |
Screw (6x30) |
| 17 |
04211-09109 |
DOWEL PIN |
| 18 |
01550-06407 |
BOLT |
| 19 |
01550-10407 |
BOLT |
| 20 |
01550-10657 |
BOLT |
| 21 |
01550-10857 |
BOLT |
| 22 |
16710-94420 |
Oil Check Valve (NLA) |
| 23 |
17670-93964 |
Thermostat (50c) |
| 24 |
17681-94401-0ED |
Thermostat Cover |
| 25 |
17685-94410 |
Thermostat Gasket |
| 26 |
01550-06407 |
BOLT |
| 27 |
34870-94630 |
Cooling Water Sensor |
| 28 |
03212-0512B |
SCREW |
| 29 |
34870-94630 |
Cooling Water Sensor |
| 30 |
03111-0516A |
SCREW |
| 31 |
09351-25703-600 |
Hose (2.5x7x600) |
| 32 |
16911-92E20 |
Protector |
| 33 |
09401-06405 |
Clamp |
| 35 |
09108-08137 |
Stud Bolt (8x40) |
| 36 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 37 |
09140-08023-XC0 |
Nut (8mm) |
| 38 |
34820-95D20 |
Cylinder Temp Sensor |
| 39 |
03241-0516A |
SCREW |
| 12451 |
09404-08205 |
Clamp (L:62) |
| 45673 |
11300-94734-0ED |
Cylinder/Crankcase Assembly (NLA) |
| 45704 |
11300-94751-0ED |
Cylinder/Crankcase Assembly (NLA) |
▶Fig. 10 - Starting Motor (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
01580-08257 |
BOLT |
| 2 |
31100-94702 |
Starter Motor Assembly |
| 3 |
31312-94601 |
Pinion Stopper Set |
| 4 |
31320-95240 |
Pinion Assembly (NLA) |
| 5 |
31310-94600 |
Armature (NLA) |
| 6 |
31173-95310 |
Brush Holder |
| 7 |
31131-95310 |
Brush (+) |
| 8 |
31131-95241 |
Brush |
| 9 |
31135-95310 |
Spring (NLA) |
| 10 |
31360-87D00 |
Washer Kit (NLA) |
| 11 |
31281-94700 |
Through Bolt (NLA) |
| 12 |
33820-89E01 |
Starter Sub Cable Assy (NLA) |
| 13 |
31911-94701-0ED |
Starting Motor Bracket (NLA) |
| 14 |
01550-08257 |
BOLT |
| 15 |
31912-94701 |
Starting Motor Band (NLA) |
| 16 |
31918-94701 |
Starter Damper (NLA) |
▶Fig. 11 - Magneto (32 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
02112-36257 |
SCREW |
| 4 |
02112-36207 |
Screw (NLA) |
| 6 |
08341-31059 |
Woodruff Key 5mm |
| 7 |
09160-18011 |
Washer |
| 8 |
09164-18001 |
Washer |
| 9 |
09140-18014 |
Nut |
| 10 |
32160-94710 |
Ignition Timing Coil #1 (NLA) |
| 11 |
32170-94710 |
Ignition Timing Coil #2 |
| 12 |
32180-94710 |
#3 Ignition Timing Coil (NLA) |
| 13 |
02112-75107 |
Screw (NLA) |
| 15 |
11421-94710 |
Magneto Cover (NLA) |
| 16 |
02162-06257 |
SCREW |
| 17 |
11413-94710 |
Upper Oil Seal Hsg Gasket |
| 18 |
11422-94700 |
Cap (NLA) |
| 21 |
02112-06257 |
6X25CROSS SCREW |
| 22 |
08321-01067 |
Lock Washer |
| 23 |
09403-10313 |
Clamp (NLA) |
| 24 |
32150-87E20 |
Gear Counter Coil (NLA) |
| 25 |
02112-35127 |
SCREW 5X12 |
| 45658 |
32120-94700 |
Battery Charge Coil (NLA) |
| 45659 |
32120-94720 |
Battery Charge Coil |
| 45671 |
11411-94711-0ED |
Magneto Case (NLA) |
| 45676 |
09125-06022 |
Screw (NLA) |
| 45677 |
32120-94710 |
Battery Charge Coil (NLA) |
| 45702 |
11411-94712-0ED |
Magneto Case (NLA) |
| 45707 |
02142-06167 |
6 X 16 CROSS SC |
| 45708 |
32120-94730 |
Battery Charge Coil (NLA) |
| 45717 |
32140-94700 |
Primary Ignition Coil |
| 45718 |
32140-94710 |
Capacitor Charge Coil |
| 45778 |
32102-94700 |
Flywheel (NLA) |
| 45779 |
32102-94711 |
Flywheel (NLA) |
| 45780 |
32102-94720 |
Flywheel (NLA) |
▶Fig. 12 - Ignition (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33410-95D11 |
Ignition Coil Assembly |
| 2 |
33410-95D11 |
Ignition Coil Assembly |
| 3 |
33410-95D11 |
Ignition Coil Assembly |
| 4 |
33542-38B00 |
Spark Plug Cap Seal |
| 6 |
33541-93950 |
Spark Plug Seal |
| 8 |
09309-06007 |
Grommet (NLA) |
| 10 |
09407-10404 |
Clamp (L:100) |
| 45778 |
33510-95520 |
Spark Plug Cap |
| 45779 |
33510-87D20 |
Spark Plug Cap |
| 45780 |
33510-97313 |
Spark Plug Cap |
| 45781 |
33510-98601 |
Spark Plug Cap |
| 45839 |
09482-00198 |
NGK B8HS Spark Plug |
| 45840 |
09482-00370 |
NGK BR8HS Spark Plug |
| 45901 |
03212-15259 |
Screw (NLA) |
| 45902 |
03242-05253 |
Screw (NLA) |
▶Fig. 13 - Electrical (39 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
02142-05257 |
SCREW 5 X 20 |
| 2 |
32800-95D02 |
Rectifier & Regulator Assembly |
| 3 |
32800-94620 |
Rectifier & Regulator |
| 3A |
32800-95D02 |
Rectifier & Regulator Assembly |
| 4 |
32801-94702 |
Rectifier & Regulator Bracket (NLA) |
| 5 |
01550-06127 |
BOLT |
| 6 |
02112-05107 |
5 X 10 CROSS SC |
| 7 |
09404-08205 |
Clamp (L:62) |
| 8 |
32809-94700 |
Rectifier Lead (NLA) |
| 9 |
36840-95D00 |
Tachometer Lead |
| 10 |
36810-94610 |
Rectifier Extension Lead (NLA) |
| 13 |
03212-0516B |
SCREW |
| 14 |
09320-12090 |
Cushion |
| 15 |
09160-12089 |
Washer |
| 16 |
09160-06054 |
Washer (6.5x22.1.6) |
| 17 |
01550-06127 |
BOLT |
| 19 |
36740-87D00 |
Fuse Case Assembly (NLA) |
| 20 |
09481-20001 |
20 Amp Fuse |
| 21 |
36791-87E00 |
Fuse Case Holder (NLA) |
| 22 |
09408-00045 |
Clamp |
| 23 |
36740-94771 |
Fuse Case Assembly (NLA) |
| 24 |
09481-25001 |
25 Amp Fuse |
| 27 |
37930-94706 |
Oil Warning Reset Switch Assembly (NLA) |
| 29 |
03212-0516B |
SCREW |
| 30 |
08322-01057 |
Washer |
| 31 |
33445-94710 |
Lead (NLA) |
| 45675 |
36740-94760 |
Fuse Case Assembly (NLA) |
| 45682 |
32900-94711 |
CDI Unit Assembly (NLA) |
| 45683 |
09280-70004 |
O-Ring |
| 45685 |
37875-94630 |
Low Oil Warning Unit (NLA) |
| 45706 |
36740-94720 |
Fuse Case Assembly (NLA) |
| 45713 |
32900-94750 |
CDI Unit Assembly (NLA) |
| 45714 |
09280-70005 |
O-Ring |
| 45716 |
37875-94641 |
Low Oil Warning Unit |
| 45744 |
37875-94611 |
Low Oil Warning Unit (NLA) |
| 45962 |
32890-94710 |
Electric Parts Holder (NLA) |
| 45963 |
32890-94720 |
Electric Parts Holder (NLA) |
| 45992 |
32891-94700 |
Electric Parts Holder Cover (NLA) |
| 45993 |
32891-94711 |
Electric Parts Holder Cover (NLA) |
▶Fig. 14 - Trim Relay (19 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
01550-06167 |
BOLT |
| 4 |
09162-06006 |
Lock Washer |
| 5 |
09160-06082 |
Washer (6.5x13x1.0) |
| 6 |
02112-36167 |
SCREW |
| 7 |
38425-94701 |
Trim Relay Cover (NLA) |
| 10 |
33831-94702 |
PTT Relay Cable Assembly |
| 13 |
33833-91J00 |
Tube (6x8x250) |
| 45658 |
38410-94540 |
PTT Relay Assembly (NLA) |
| 45659 |
38410-94552 |
PTT Relay Assembly |
| 45689 |
38412-94500 |
PTT Bracket (NLA) |
| 45690 |
38412-94700 |
Relay Bracket (NLA) |
| 45870 |
02112-0616A |
SCREW |
| 45871 |
02112-06167 |
SCREW 6X16 |
| 45901 |
02112-0640A |
SCREW |
| 45902 |
02112-06407 |
SCREW |
| 45962 |
33832-95510 |
PTT Cable Assembly (NLA) |
| 45963 |
33832-95511 |
PTT Cable Assembly (NLA) |
| 45992 |
36645-94701 |
Relay Control Lead (NLA) |
| 45993 |
36645-94712 |
Relay Control Lead (NLA) |
▶Fig. 15 - Solenoid (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38412-94700 |
Relay Bracket (NLA) |
| 2 |
31800-94401 |
Starter Relay |
| 3 |
01580-06167 |
BOLT |
| 4 |
02112-36167 |
SCREW |
| 5 |
38600-95520 |
Choke Solenoid Assembly (NLA) |
| 7 |
37920-94710 |
Ignition Timing Switch Assembly (NLA) |
| 9 |
37922-94610 |
Knob |
| 10 |
02112-04087 |
SCREW 4X8 |
| 11 |
03212-0512B |
SCREW |
| 12 |
09160-05024 |
Washer (5.5x16x1.5) |
| 13 |
08322-01107 |
Washer |
| 14 |
37920-95500 |
Ignition Timing Switch Assembly (NLA) |
| 15 |
02112-04087 |
SCREW 4X8 |
| 16 |
37921-95D00 |
Knob (NLA) |
| 17 |
34820-94600 |
Engine Temp Sensor (NLA) |
| 18 |
34850-94610 |
Heat Sensor Assy |
| 19 |
34853-94700 |
Heat Sensor Supporter |
| 20 |
09125-06069 |
Screw (6x12) |
| 21 |
09407-25402 |
Clamp (L:248) |
▶Fig. 16 - Harness (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
36659-95501 |
Clamp (NLA) |
| 2 |
09125-06067 |
Screw (6x16) |
| 3 |
36656-94701 |
Cable Grommet |
| 5 |
36616-95301 |
Connector Holder |
| 6 |
36895-94700 |
Lead (NLA) |
| 7 |
02142-06127 |
SCREW 6X12 |
| 8 |
36664-94700 |
Grommet (NLA) |
| 9 |
33810-94700 |
Starter Motor Cable (NLA) |
| 11 |
09160-08082 |
Washer (8.5x16x1.2) |
| 12 |
09403-17312 |
CLAMP,BREATHER |
| 14 |
36661-95210 |
PTT Cable Cap (NLA) |
| 15 |
36662-95210 |
Battery Cable Cap (NLA) |
| 16 |
36663-94700 |
Wiring Harness Cap (NLA) |
| 17 |
09403-17302 |
Clamp (NLA) |
| 18 |
09407-12402 |
Clamp |
| 19 |
36630-92E00 |
Instrument Wire Assembly |
| 20 |
01550-08167 |
BOLT |
| 21 |
36615-96300 |
Resin Terminal |
| 22 |
33833-91J00 |
Tube (6x8x250) |
| 45670 |
36660-94610 |
Monitor Gauge Harness (21 ft) (NLA) |
| 45701 |
36660-95610 |
Monitor Gauge Harness (21 ft) |
| 45748 |
36610-94731 |
Wiring Harness Assembly (NLA) |
| 45749 |
36610-94760 |
Wiring Harness Assembly (NLA) |
| 45750 |
36610-94780 |
Wiring Harness Assembly (NLA) |
| 45751 |
36610-94770 |
Wiring Harness Assembly (NLA) |
| 45931 |
09100-08215 |
Bolt (8x16) |
| 45932 |
01550-08167 |
BOLT |
▶Fig. 17 - Electrical(DT55HTC 1988 to 1991) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
36360-94700 |
Oil/Heat Warning Lamp Assembly (NLA) |
| 2 |
09320-11004 |
Oil Lamp Gasket (NLA) |
| 4 |
37110-94720 |
Ignition Switch Assembly (NLA) |
| 6 |
37110-94732 |
Ignition Switch Assembly (NLA) |
| 8 |
37721-94406 |
Neutral Switch Assembly |
| 9 |
37725-95300 |
Neutral Switch Actuator |
| 10 |
37726-95303 |
Neutral Switch Bracket (NLA) |
| 11 |
09100-06122 |
Bolt (6x20) |
| 12 |
09160-06082 |
Washer (6.5x13x1.0) |
| 13 |
09162-06006 |
Lock Washer |
| 14 |
37820-94461 |
Emergency Stop Switch Assembly |
| 15 |
37860-95590 |
Trim Switch |
| 16 |
37869-95590 |
Trim Switch Cap |
| 17 |
09139-02003 |
Screw (2x6) |
| 18 |
36656-94310 |
Extension Harness Guide (NLA) |
| 20 |
09404-10205 |
Clamp (NLA) |
| 21 |
37862-94700 |
Trim Lead Extension (NLA) |
| 22 |
37862-95201 |
Trim Switch Lead Extension (NLA) |
| 23 |
33833-91J00 |
Tube (6x8x250) |
| 45717 |
36367-94700 |
Oil/Heat Label (NLA) |
| 45718 |
36367-95D10-064 |
Oil/Water Lamp Label (NLA) |
| 45778 |
37141-94401 |
(101) Ignition Key |
| 45779 |
37141-94410 |
(102) Ignition Key |
| 45780 |
37141-94420 |
(103) Ignition Key* |
| 45781 |
37141-94431 |
(104) Ignition Key |
| 45782 |
37141-94440 |
(105) Ignition Key |
| 45783 |
37141-94450 |
(106) Ignition Key* |
| 45839 |
37141-95D10 |
(101) Ignition Key (NLA) |
| 45840 |
37141-95D50 |
(105) Ignition Key (NLA) |
▶Fig. 18 - Clutch (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21210-94703 |
Clutch Shaft |
| 2 |
21213-94700 |
Clutch Shaft Side Arm |
| 3 |
08319-31087 |
Nut |
| 6 |
09280-11005 |
Shift Rod O-Ring |
| 7 |
09280-08005 |
O-Ring |
| 8 |
25111-95204 |
Shift Rod (L) |
| 9 |
25230-94300 |
Gear Case Magnet Set |
| 10 |
25232-94300 |
Gear Case Magnet |
| 11 |
25311-947V0 |
Shift Cam |
| 12 |
09205-02004 |
Spring Pin (2.5x12) |
| 13 |
09205-03021 |
Spring Pin (3.5x12) |
| 14 |
21121-93300 |
Clutch Notch Plate |
| 15 |
09260-10005 |
Ball |
| 16 |
09440-07033 |
Cam Notch Spring |
| 17 |
21311-94702 |
Clutch Shaft Holder (NLA) |
| 18 |
09116-06204 |
Bolt (6x20) |
| 45748 |
25223-95200 |
Shift Rod Dust Seal (NLA) |
| 45749 |
25223-96J00 |
Seal, Shift Rod Dust |
| 45778 |
25211-94401 |
Shift Rod Guide |
| 45779 |
25211-94401 |
Shift Rod Guide |
▶Fig. 19 - Clutch Lever(DT55HTC 1988 to 1991) (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21111-95512 |
Clutch Lever (NLA) |
| 2 |
09111-08073 |
Bolt (NLA) |
| 3 |
09160-10097 |
Washer (10.5x22x2.5) |
| 4 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 5 |
09140-08023-XC0 |
Nut (8mm) |
| 6 |
67261-95600 |
Handle Grip for PTT |
| 7 |
09125-05042 |
Screw (5x10) |
| 8 |
21112-95501 |
Clutch Lever Plate (NLA) |
| 9 |
01550-06167 |
BOLT |
| 10 |
09160-06036 |
Washer (6.5x18x1.5) |
| 11 |
09162-06006 |
Lock Washer |
| 12 |
67467-94404 |
Cable Connector |
| 13 |
23230-95500 |
Clutch Cable Assembly |
| 14 |
09180-11006 |
Spacer (NLA) |
| 15 |
09260-14001 |
Clutch Notch Ball (NLA) |
| 16 |
09440-09021 |
Spring |
| 17 |
67341-94302 |
Remocon Cable Holder |
| 18 |
01550-06167 |
BOLT |
| 19 |
09160-06085 |
Washer (6.5x15x1.0) |
| 20 |
21121-95502 |
Clutch Lever Panel |
| 21 |
03211-0410B |
SCREW |
| 22 |
37860-95590 |
Trim Switch |
| 23 |
37869-95590 |
Trim Switch Cap |
| 24 |
67263-95600 |
Grip Cap |
| 25 |
09139-02003 |
Screw (2x6) |
▶Fig. 2 - Crankshaft (34 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
12151-94700 |
Piston Pin |
| 4 |
09381-20003 |
Circlip |
| 5 |
09263-20072 |
Bearing (20x26x24) |
| 6 |
09169-20006 |
Washer |
| 7 |
12200-94714 |
Crankshaft Assembly (NLA) |
| 8 |
12161-92L00 |
Connecting Rod |
| 9 |
09263-27005 |
Bearing (27x37x22) |
| 10 |
12211-94400 |
Crank Pin (NLA) |
| 11 |
09264-35004 |
Bearing (35x72x23) |
| 12 |
12221-94702 |
Upper Crankshaft (NLA) |
| 13 |
12232-94703 |
Middle Under Wheel (NLA) |
| 14 |
12231-94703 |
Middle Upper Wheel (NLA) |
| 15 |
12240-94701 |
Under Crankshaft (NLA) |
| 16 |
09289-45L01 |
Oil Seal (45x72x12) |
| 17 |
16321-95301 |
Oil Pump Drive Gear (NLA) |
| 18 |
09269-30012 |
Bearing (30x72x19)(NLA) |
| 19 |
09262-35L09 |
Bearing (35x72x17) |
| 20 |
09160-27008 |
Washer |
| 21 |
09421-08001 |
Key |
| 22 |
09181-30212 |
Washer (NLA) |
| 23 |
09283-30077 |
Oil Seal (30x55x8x) |
| 24 |
09283-35L01 |
Crankshaft Oil Seal |
| 25 |
09181-30167 |
Shim (1.00) |
| 26 |
09390-72008 |
C Ring |
| 27 |
08331-31309 |
CIRCLIP |
| 28 |
09282-17009 |
Oil Seal (17x28x6) |
| 29 |
11431-95300 |
Under Oil Seal Housing (NLA) |
| 30 |
09280-50008 |
O-Ring |
| 45658 |
12110-94701 |
Piston (NLA) |
| 45659 |
12100-94701-025 |
Piston & Ring Set (OS:0.25) (NLA) |
| 45660 |
12100-94701-050 |
Piston & Ring Set (OS:0.50)(NLA) |
| 45689 |
12140-94700 |
Piston Ring Set |
| 45690 |
12140-94700-025 |
Piston Ring Set (OS:0.25) |
| 45691 |
12140-94700-050 |
Piston Ring Set (OS:0.50) |
▶Fig. 20 - Clamp Bracket(1988 to 1994) (42 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
41121-95281-0ED |
Port Clamp Bracket (NLA) |
| 3 |
41130-95292 |
Clamp Bracket Shaft |
| 4 |
09159-22006 |
Nut |
| 5 |
09100-12093 |
Transom Bolt (12x100) |
| 6 |
09160-12044 |
Washer (12.5x35x3.2) |
| 7 |
09160-12066 |
Washer (12.5x22x2.5) |
| 8 |
09162-12005 |
Lock Washer |
| 9 |
09140-12028 |
Nut |
| 10 |
41153-94500 |
Transom Bolt Cap |
| 11 |
41222-95260-0ED |
Tilt Lock Arm (NLA) |
| 12 |
41225-94400 |
Tilt Lock Arm Rubber |
| 13 |
41227-95250 |
Tilt Lock Bracket (NLA) |
| 14 |
41228-95250 |
Tilt Lock Spring (NLA) |
| 15 |
09111-12008 |
Bolt (NLA) |
| 16 |
09321-06024 |
Cushion (NLA) |
| 17 |
55320-95311 |
Zinc Anode |
| 18 |
09116-06094 |
Bolt (6x15) |
| 19 |
36894-95201 |
Wire Lead (L:165) |
| 20 |
09125-05050 |
Screw (5x8) |
| 21 |
09161-05114 |
Washer (5.2x11x1.0) |
| 22 |
36894-94401 |
Wire Lead (L:195) |
| 23 |
41151-94500 |
Clamp Bracket Shaft Cap |
| 24 |
41152-94500 |
Clamp Bracket Shaft Plug |
| 25 |
09160-22046 |
Washer (NLA) |
| 26 |
45420-95250 |
Tilt Lock Pin (NLA) |
| 27 |
09441-21002 |
Spring (NLA) |
| 28 |
41200-95200 |
Tilt Arm Assembly (NLA) |
| 29 |
09111-12008 |
Bolt (NLA) |
| 30 |
09448-27010 |
Spring (NLA) |
| 31 |
09448-27011 |
Spring (NLA) |
| 32 |
41223-95210-0ED |
Tilt Stop Arm (NLA) |
| 33 |
41311-95250-0ED |
Clamp Bracket Plate (NLA) |
| 34 |
09160-10082 |
Washer (10.5x19x2.0) |
| 35 |
09162-10005 |
Lock Washer |
| 36 |
09100-10220 |
Bolt (10x35) |
| 37 |
41222-95251-0ED |
Tilt Lock Arm (NLA) |
| 38 |
41223-95251-0ED |
Tilt Stop Arm (NLA) |
| 39 |
41161-94400 |
Steering Cable Seal |
| 40 |
09140-10031 |
Nut (10mm) |
| 41 |
09159-12014 |
Nut (12x17) |
| 45658 |
41111-95272-0ED |
Starboard Clamp Bracket |
| 45659 |
41111-95272-0ED |
Starboard Clamp Bracket |
▶Fig. 21 - Clamp Bracket(1995 to 1997) (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41111-95E03-0ED |
Starboard Clamp Bracket |
| 2 |
41121-95E05-0ED |
Port Clamp Bracket (NLA) |
| 3 |
41130-95541 |
Clamp Bracket Shaft |
| 4 |
41153-94500 |
Transom Bolt Cap |
| 5 |
55320-95311 |
Zinc Anode |
| 6 |
09116-06094 |
Bolt (6x15) |
| 7 |
09100-12093 |
Transom Bolt (12x100) |
| 8 |
09125-06063 |
Screw (6x10) |
| 9 |
09140-12028 |
Nut |
| 10 |
09159-22006 |
Nut |
| 11 |
09160-12044 |
Washer (12.5x35x3.2) |
| 12 |
09160-12066 |
Washer (12.5x22x2.5) |
| 13 |
09162-12005 |
Lock Washer |
| 15 |
41225-95E00 |
Tilt Stopper Plate (NLA) |
| 16A |
45421-87D03 |
Tilt Lock Pin |
| 17 |
09106-10065 |
Bolt (10x20) |
| 18 |
09160-10082 |
Washer (10.5x19x2.0) |
| 19 |
09159-14020 |
Nut (14mm) |
| 20 |
41241-95E00 |
Tilt Lock Lever Guide (NLA) |
| 21 |
09125-06063 |
Screw (6x10) |
| 22 |
09161-06120 |
Washer (6.3x12.5x1.0) (NLA) |
| 23 |
36894-87D00 |
Wire Lead (L:195) |
| 24 |
09126-05007 |
Screw (5x12) |
| 25 |
41161-94400 |
Steering Cable Seal |
| 26 |
41242-95E00 |
Tilt Lock Arm Guide (NLA) |
| 27 |
41337-95E00 |
Tilt Lock Warning Mark (NLA) |
| 27A |
41336-95E01 |
Tilt Lock Mark (NLA) |
| 27B |
48171-95E00 |
PTT Mark (NLA) |
| 28 |
34801-94710 |
Trim Sender |
| 29 |
01550-06167 |
BOLT |
| 30 |
09100-06131 |
Bolt (6x12) |
| 31 |
09159-12014 |
Nut (12x17) |
▶Fig. 22 - Swivel Bracket(1988 to 1994) (36 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
22511-99011 |
Grease Nipple |
| 4 |
43750-95253-0ED |
Steering Bracket (L) (NLA) |
| 5 |
43211-95250 |
Bushing (NLA) |
| 6 |
09420-05003 |
Key (NLA) |
| 7 |
09166-25007 |
Washer (NLA) |
| 8 |
09140-24010 |
Nut |
| 10 |
09160-25052 |
Washer (NLA) |
| 11 |
45245-95202 |
Reverse Lock Arm Shaft |
| 12 |
45241-95202 |
Reverse Lock Arm Link (NLA) |
| 13 |
45231-95201 |
Reverse Lock Arm (NLA) |
| 14 |
45243-95201 |
Pin (NLA) |
| 15 |
45252-96303 |
Release Lever Link |
| 16 |
45244-95200 |
Reverse Lock Stopper (NLA) |
| 17 |
09440-21005 |
Spring (NLA) |
| 19 |
45242-95251 |
Reverse Lock Arm Plate (NLA) |
| 20 |
45255-96302 |
Release Lever Knob |
| 21 |
45257-93900 |
Bushing |
| 22 |
45260-95250 |
Release Lever (NLA) |
| 23 |
45311-93900-0ED |
Release Lever Bracket (NLA) |
| 24 |
09116-05010 |
Bolt (5x12) |
| 25 |
09160-04012 |
Washer (4.2x10x1) |
| 26 |
09204-01002 |
Cotter Pin |
| 27 |
09319-04001 |
Bushing |
| 28 |
09440-04021 |
Release Spring (NLA) |
| 29 |
09443-05013 |
Spring |
| 30 |
43411-94300 |
Steering Adjuster (NLA) |
| 31 |
43421-96302 |
Adjuster Bushing |
| 32 |
09119-08044 |
Bolt (8x23) (NLA) |
| 33 |
09440-13045 |
Spring (NLA) |
| 45658 |
43111-95252-0ED |
Swivel Bracket (L) (NLA) |
| 45659 |
43111-95220-0ED |
Swivel Bracket (L) (NLA) |
| 45717 |
09306-26005 |
Bushing (NLA) |
| 45718 |
09306-26005 |
Bushing (NLA) |
| 45719 |
09306-26006 |
Bushing (NLA) |
| 45901 |
09181-26006 |
Shim (0.3) (NLA) |
| 45902 |
09181-26007 |
Shim (0.5) (NLA) |
▶Fig. 23 - Swivel Bracket(1995) (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
43111-95E01-0ED |
Swivel Bracket (NLA) |
| 2 |
22511-99011 |
Grease Nipple |
| 4 |
36894-94401 |
Wire Lead (L:195) |
| 5 |
43211-95510 |
Bushing (NLA) |
| 6 |
43750-95254-0ED |
Steering Bracket (L) (NLA) |
| 7 |
09160-25052 |
Washer (NLA) |
| 8 |
09125-05050 |
Screw (5x8) |
| 9 |
09140-24010 |
Nut |
| 10 |
09160-25052 |
Washer (NLA) |
| 11 |
09125-05050 |
Screw (5x8) |
| 12 |
09161-05114 |
Washer (5.2x11x1.0) |
| 13 |
09166-25007 |
Washer (NLA) |
| 15 |
09306-26005 |
Bushing (NLA) |
| 16 |
09420-05003 |
Key (NLA) |
| 17 |
41220-95E00 |
Starboard Tilt Lock Lever (NLA) |
| 18 |
41221-95E30 |
Port Tilt Lock Lever (NLA) |
| 19 |
41224-95E01 |
Tilt Stopper Rod Bushing |
| 20 |
41227-95E00 |
Spring Stopper (NLA) |
| 21 |
09140-10032 |
Nut |
| 22 |
09440-19028 |
Spring |
| 23 |
09444-34001 |
Spring (NLA) |
| 24 |
09205-06013 |
Pin |
| 45671 |
09181-26006 |
Shim (0.3) (NLA) |
| 45702 |
09181-26007 |
Shim (0.5) (NLA) |
▶Fig. 23A - Swivel Bracket(1996 to 1997) (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
43111-95E41-0ED |
Swivel Bracket (NLA) |
| 2 |
22511-99011 |
Grease Nipple |
| 3 |
36894-95201 |
Wire Lead (L:165) |
| 4 |
36894-94401 |
Wire Lead (L:195) |
| 5 |
43211-95510 |
Bushing (NLA) |
| 6 |
43750-95253-0ED |
Steering Bracket (L) (NLA) |
| 7 |
09160-25052 |
Washer (NLA) |
| 8 |
09125-05050 |
Screw (5x8) |
| 9 |
09140-24010 |
Nut |
| 10 |
09160-25052 |
Washer (NLA) |
| 11 |
09160-06082 |
Washer (6.5x13x1.0) |
| 12 |
09161-05114 |
Washer (5.2x11x1.0) |
| 13 |
09166-25007 |
Washer (NLA) |
| 14 |
09181-26006 |
Shim (0.3) (NLA) |
| 15 |
09306-26005 |
Bushing (NLA) |
| 16 |
09420-05003 |
Key (NLA) |
| 17 |
41220-95E13 |
Starboard Tilt Lock Lever |
| 18 |
41221-95E40 |
Port Tilt Lock Lever |
| 19 |
41224-95E01 |
Tilt Stopper Rod Bushing |
| 20 |
41225-94400 |
Tilt Lock Arm Rubber |
| 21 |
41228-95E00 |
Tilt Lock Lever Spring (NLA) |
| 22 |
41230-95E00 |
Tilt Lock Lever Link |
| 23 |
41233-95E10 |
Tilt Lock Spring Bracket |
| 24 |
09125-06063 |
Screw (6x10) |
| 25 |
09204-01006 |
Cotter Pin |
| 26 |
09140-10032 |
Nut |
| 27 |
09440-19028 |
Spring |
▶Fig. 24 - Cylinder Support (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48111-95201-0ED |
Oil Cylinder Support Bracket (NLA) |
| 2 |
09108-10061 |
Stud Bolt |
| 3 |
09162-10005 |
Lock Washer |
| 4 |
09140-10031 |
Nut (10mm) |
| 5 |
09160-10082 |
Washer (10.5x19x2.0) |
| 6 |
09100-10220 |
Bolt (10x35) |
| 7 |
48121-95200 |
Oil Cylinder Shaft (NLA) |
| 8 |
09160-15036 |
Washer (NLA) |
| 9 |
22511-99011 |
Grease Nipple |
| 10 |
48163-95200-0ED |
Oil Cylinder Spacer (NLA) |
| 11 |
55320-95311 |
Zinc Anode |
| 12 |
09116-06094 |
Bolt (6x15) |
▶Fig. 25 - Power Unit(1988 to 1990) (33 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09168-10022 |
Drain Plug Gasket |
| 3 |
09248-10008 |
Drain Plug |
| 4 |
48502-94530 |
Pump & Valve Body (NLA) |
| 5 |
48550-94600 |
Manual Valve Release |
| 6 |
09136-05041 |
Screw (5x20) |
| 7 |
09160-05032 |
Washer (NLA) |
| 8 |
09280-70005 |
O-Ring |
| 9 |
31281-94510 |
Through Bolt |
| 10 |
31170-94520-0ED |
Upper Cover (NLA) |
| 11 |
31173-94521 |
Brush Holder Assembly (NLA) |
| 12 |
31133-94521 |
Brush (NLA) |
| 13 |
31110-94520-0ED |
Yoke Assembly (NLA) |
| 14 |
31311-94600 |
Armature (NLA) |
| 15 |
48570-94600-0ED |
Reservoir Assembly (NLA) |
| 16 |
09282-08003 |
Oil Seal (NLA) |
| 17 |
33899-95500 |
PTT Cable Seal (NLA) |
| 18 |
09407-25402 |
Clamp (L:248) |
| 19 |
48585-94520 |
Valve Body O-Ring |
| 20 |
48583-94520 |
Drive Joint |
| 21 |
33861-95600 |
PTT Cable (NLA) |
| 22 |
09108-08137 |
Stud Bolt (8x40) |
| 23 |
09140-08023-XC0 |
Nut (8mm) |
| 24 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 25 |
33835-95500 |
PTT Motor Cable Clamp (NLA) |
| 26 |
48131-95200 |
Power Unit Spacer (NLA) |
| 27 |
48131-95281-0ED |
Power Unit Spacer (NLA) |
| 28 |
09108-08063 |
Stud Bolt (8x45) (NLA) |
| 29 |
09108-08130 |
Stud Bolt (8x20) |
| 30 |
09117-08056-XC0 |
Bolt (8x40) |
| 32 |
09140-08023-XC0 |
Nut (8mm) |
| 33 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 45658 |
48500-94711-02M |
Power Tilt Assembly (NLA) |
| 45659 |
48500-94783-02M |
Power Tilt Assembly (NLA) |
▶Fig. 26 - Power Unit(1991 to 1994) (31 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09280-09005 |
O-Ring |
| 3 |
48511-95500 |
Oil Filler Plug (NLA) |
| 4 |
48502-94530 |
Pump & Valve Body (NLA) |
| 5 |
48550-94600 |
Manual Valve Release |
| 6 |
48581-94500 |
PTT Pump Filter (NLA) |
| 7 |
48583-94520 |
Drive Joint |
| 8 |
48585-94520 |
Valve Body O-Ring |
| 9 |
09136-05041 |
Screw (5x20) |
| 10 |
48586-94500 |
Plug |
| 11 |
09280-70005 |
O-Ring |
| 12 |
31281-94610 |
Through Bolt (NLA) |
| 13 |
31170-94610-0ED |
PTT Motor Cover (NLA) |
| 14 |
31173-94620 |
Brush Holder |
| 15 |
31133-94610 |
Brush |
| 16 |
31110-94610-0ED |
Yoke Assembly (NLA) |
| 17 |
31311-94610 |
Armature (NLA) |
| 18 |
48570-94610-0ED |
Reservoir Assembly (NLA) |
| 19 |
33799-94610 |
Oil Seal |
| 20 |
09108-08137 |
Stud Bolt (8x40) |
| 21 |
09140-08023-XC0 |
Nut (8mm) |
| 22 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 23 |
09117-08046 |
Bolt (NLA) |
| 24 |
48131-95200 |
Power Unit Spacer (NLA) |
| 25 |
09140-08023-XC0 |
Nut (8mm) |
| 26 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 27 |
48131-95281-0ED |
Power Unit Spacer (NLA) |
| 28 |
09108-08063 |
Stud Bolt (8x45) (NLA) |
| 29 |
09108-08130 |
Stud Bolt (8x20) |
| 30 |
09117-08056-XC0 |
Bolt (8x40) |
| 45658 |
48500-95220-0ED |
Power Unit Assembly (NLA) |
| 45659 |
48500-95290-0ED |
Power Unit Assembly (NLA) |
▶Fig. 27 - Power Unit(1995 to 1997) (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38100-95E01-0ED |
PTT Motor Assembly |
| 2 |
31111-87D60 |
Screw |
| 3 |
31311-95E00 |
Armature (NLA) |
| 4 |
31173-95E01 |
Brush Holder Assembly |
| 5 |
31133-95E00 |
Brush |
| 6 |
31135-97E00 |
Spring |
| 7 |
31136-94900 |
Breaker (NLA) |
| 8 |
33799-97E00 |
Oil Seal |
| 9 |
31123-87D60 |
O-Ring |
| 10 |
48583-95E00 |
Drive Joint |
| 11 |
48502-95E00 |
PTT Pump Assembly |
| 12 |
48582-95E01 |
Filter |
| 12A |
48864-95E00 |
Manual Valve Set |
| 13 |
48862-95E00 |
Bolt |
| 14 |
48862-95E10 |
Bolt |
| 15 |
31281-95E00 |
Through Bolt |
▶Fig. 28 - Trim Cylinder(1988 to 1994) (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48600-95201-0ED |
Trim & Tilt Cylinder Assy (NLA) |
| 2 |
48601-95200 |
Piston (NLA) |
| 3 |
48627-95510 |
O-Ring (NLA) |
| 5 |
48641-95200 |
Cylinder Tube (NLA) |
| 6 |
48711-95510 |
3 Way Connector (NLA) |
| 7 |
48720-95200 |
No. 1 Inlet Tube (NLA) |
| 8 |
48730-95200 |
No. 2 Inlet Tube (NLA) |
| 9 |
48750-95202 |
No. 1 Outlet Tube (NLA) |
| 10 |
48760-95202 |
No. 2 Outlet Tube (NLA) |
| 11 |
48770-95202 |
No. 3 Outlet Tube (NLA) |
| 12 |
48790-95300 |
Power Trim Hose (NLA) |
| 13 |
09407-11401 |
Clamp (L:95) |
| 14 |
09380-12002 |
Snap Ring |
| 15 |
48321-95200 |
Piston Rod Pin (NLA) |
| 16 |
09319-12041 |
Bushing |
| 17 |
48720-95280 |
No. 1 Inlet Tube (NLA) |
| 18 |
48730-95280 |
No. 2 Inlet Tube (NLA) |
| 19 |
48750-95280 |
Outlet Tube (NLA) |
| 20 |
09407-11401 |
Clamp (L:95) |
| 45748 |
48633-95510 |
O-Ring |
| 45749 |
48633-95520 |
O-Ring |
▶Fig. 29 - Trim Cylinder(1995 to 1997) (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48401-95E00 |
Piston & Rod Sub Assembly |
| 2 |
48627-95E00 |
O-Ring Set |
| 3 |
48630-95E00 |
Trim Cylinder Head |
| 4 |
48633-95E00 |
Trim Head O-Ring (NLA) |
| 5 |
48601-95E00 |
Piston & Ram Assembly (NLA) |
| 6 |
48627-95E00 |
O-Ring Set |
| 7 |
48861-95E00 |
Reservoir Bolt (NLA) |
| 8 |
48570-95E01 |
Reservoir Assembly |
| 8B |
09248-10008 |
Drain Plug |
| 8C |
09280-08014 |
O-Ring |
| 9 |
48588-95E00 |
O-Ring |
| 10 |
48121-95E00 |
Tilt Cylinder Shaft (NLA) |
| 11 |
48311-94501 |
Trim Cylinder Ram Pad |
| 12 |
48321-87D03 |
Tilt Cylinder Upper Shaft |
| 13 |
48326-95E00 |
Tilt Cylinder Lower Bushing |
| 14 |
09140-08023-XC0 |
Nut (8mm) |
| 15 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 16 |
09306-17001 |
Bushing |
| 17 |
09380-17009 |
Circlip |
| 18 |
09380-22015 |
Circlip |
| 19 |
48570-95E01 |
Reservoir Assembly |
| 20 |
48572-95E00 |
Cap |
| 21 |
48641-95E00 |
PTT Cylinder |
▶Fig. 3 - Inlet Case (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
01550-06307 |
BOLT |
| 2 |
01421-06257 |
BOLT, STUD |
| 3 |
08316-10067 |
Nut |
| 4 |
13110-94710-0ED |
Inlet Case (NLA) |
| 5 |
13125-93010 |
Carburetor Gasket |
| 6 |
13150-94720 |
Reed Valve Assembly |
| 7 |
13152-94720 |
Reed Valve Stopper (NLA) |
| 8 |
13153-94700 |
Reed Valve |
| 9 |
02112-0306B |
SCREW |
| 10 |
08321-2103B |
Lock Washer |
| 10A |
02112-3306A |
SCREW |
| 11 |
14151-94712 |
Exhaust Cover Gasket (NLA) |
| 12 |
14131-94701 |
Exhaust Plate |
| 13 |
14141-94700-0ED |
Exhaust Cover |
| 14 |
01550-06307 |
BOLT |
| 15 |
13855-93310 |
Silencer Gasket (NLA) |
| 16 |
13811-94713 |
Silencer Case (NLA) |
| 17 |
13812-94700 |
Silencer Cover (NLA) |
| 18 |
01550-06167 |
BOLT |
| 19 |
01550-06167 |
BOLT |
| 20 |
02142-05207 |
SCREW |
| 21 |
09139-05041 |
Screw (NLA) |
| 22 |
09250-15010 |
Plug |
| 23 |
09352-50006-600 |
Hose (5x9x600) |
| 24 |
09352-50006-600 |
Hose (5x9x600) |
| 25 |
09401-08410 |
Clip |
| 26 |
09401-08411 |
Clip |
| 27 |
09367-06002 |
3 Way |
| 29 |
13853-94710 |
Silencer Cover Gasket (NLA) |
▶Fig. 30 - Engine Holder (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
51111-94711-0ED |
Engine Holder (NLA) |
| 2 |
09117-08047 |
Bolt (8x30) |
| 3 |
09206-11017 |
Pin (11x20) |
| 4 |
09206-11004 |
Pin (11x14) |
| 5 |
51211-94750 |
Engine Holder Gasket (NLA) |
| 6 |
09100-10208 |
Bolt (10x70) |
| 7 |
54130-95500 |
Upper Mount |
| 8 |
09160-10082 |
Washer (10.5x19x2.0) |
| 9 |
09140-10031 |
Nut (10mm) |
| 10 |
54136-95501 |
Upper Mount Stopper (NLA) |
| 11 |
54135-95200 |
Upper Thrust Mount (NLA) |
| 12 |
52113-94731 |
Drive Shaft Housing Gasket (NLA) |
| 13 |
09100-06122 |
Bolt (6x20) |
| 14 |
14211-94701 |
Exhaust Tube (L) (NLA) |
| 15 |
52311-94701 |
Exhaust Tube Housing (L) (NLA) |
| 17 |
52332-94711 |
Exhaust Tube Seal |
| 18 |
09100-06122 |
Bolt (6x20) |
▶Fig. 31 - Drive Shaft Housing (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
52111-94741-0ED |
Driveshaft Housing (L) (NLA) |
| 2 |
09100-08213 |
Bolt (8x100) |
| 3 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 4 |
09160-08082 |
Washer (8.5x16x1.2) |
| 4A |
09118-08102-XC0 |
Bolt (8x100) |
| 5 |
09206-11004 |
Pin (11x14) |
| 6 |
54160-95200 |
Lower Mount (NLA) |
| 8 |
09387-46001 |
Set Ring (NLA) |
| 9 |
54167-95500 |
Lower Side Mount (NLA) |
| 10 |
54311-95210-0ED |
Cap (NLA) |
| 11 |
09140-12029 |
Nut |
| 12 |
09160-12066 |
Washer (12.5x22x2.5) |
| 13 |
09116-12008 |
Bolt (12x145) (NLA) |
| 14 |
09160-25052 |
Washer (NLA) |
| 15 |
54210-95210-0ED |
Lower Mount Bracket (NLA) |
| 16 |
54165-95200 |
Lower Thrust Mount |
| 17 |
36894-95201 |
Wire Lead (L:165) |
| 18 |
09125-05050 |
Screw (5x8) |
| 19 |
09161-05114 |
Washer (5.2x11x1.0) |
| 28 |
36894-94401 |
Wire Lead (L:195) |
▶Fig. 32 - Gear Case (43 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09263-26023 |
Bearing (26x34x30) |
| 3 |
09265-30004 |
Bearing (30x62x17.25) |
| 4B |
09117-10024-XC0 |
Bolt (10x100) (NLA) |
| 5 |
09162-10005 |
Lock Washer |
| 6 |
17631-94600 |
Water Filter |
| 7 |
03142-04259 |
SCREW |
| 8 |
55122-95202 |
Gear Case Seal Ring (NLA) |
| 10 |
55125-95500 |
Trim Tab Zinc Anode |
| 11 |
09117-08109 |
Bolt (8x16) |
| 12 |
55320-95311 |
Zinc Anode |
| 13 |
09116-06094 |
Bolt (6x15) |
| 14 |
09248-10008 |
Drain Plug |
| 15 |
09168-10022 |
Drain Plug Gasket |
| 16 |
09117-08038 |
Bolt (8x45) |
| 17 |
09117-08063-XC0 |
Bolt (8x50) |
| 19 |
57632-95320 |
Propeller Stopper |
| 22 |
58120-88L01 |
Propeller Bushing |
| 24 |
57633-94301 |
Propeller Nut Spacer |
| 26 |
09204-03003 |
Prop Nut Cotter Pin |
| 27 |
09141-18005 |
Nut (18mm) |
| 28 |
09160-18028 |
Washer (18.5x31x1.0) |
| 29 |
55300-95500 |
Zinc Anode |
| 30 |
09126-06006 |
Screw (6x20) |
| 31 |
09140-06020 |
Nut (6mm) |
| 32 |
09162-06006 |
Lock Washer |
| 33 |
55181-95200 |
Flush Hose Attachment |
| 34 |
09206-11017 |
Pin (11x20) |
| 35 |
09206-11016 |
Pin (11x12) (NLA) |
| 36 |
17635-95301 |
Sub Water Filter |
| 37 |
09116-06094 |
Bolt (6x15) |
| 38 |
25700-94700 |
Gear Case Seal Kit DT55 / DT65 (NLA) |
| 45658 |
55100-95330-0ED |
Gear Case Housing |
| 45659 |
55100-95330-0ED |
Gear Case Housing |
| 45677 |
58100-88LD0-019 |
S1000 Propeller 3x11-1/2x10 |
| 45708 |
58100-88LE0-019 |
S1100 Propeller 3x11-1/2x11 |
| 45736 |
58100-88LA0-019 |
S1200 Propeller 3x11-5/8x12 |
| 45748 |
09100-10159 |
Bolt (10x130) (NLA) |
| 45749 |
09117-10024-XC0 |
Bolt (10x100) (NLA) |
| 45767 |
58100-88LB0-019 |
S1301 Propeller 3x11-1/2x13 |
| 45797 |
58100-88LQ0-019 |
S1400 Propeller 3x11-3/8x14 |
| 45828 |
58100-88LR0-019 |
15P DF40A/50A/6 |
| 45858 |
58100-88L72-019 |
S1600 Propeller 3x11-1/8x16 |
| 45889 |
58100-88LF0-019 |
S1700 Propeller 3x11x17 |
▶Fig. 33 - Transmission (64 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
57110-94741 |
Drive Shaft (L) (NLA) |
| 2 |
09166-17004 |
Thrust Washer |
| 3 |
09440-26002 |
Spring (NLA) |
| 4 |
09167-20017 |
Washer (NLA) |
| 5 |
08331-41479 |
Circlip |
| 6 |
57133-95200 |
Drive Shaft Spring Collar (NLA) |
| 7 |
09160-17029 |
Washer (NLA) |
| 9 |
57300-94843 |
Pinion & Gear Set |
| 10 |
09180-12087 |
Pinion Spacer |
| 11 |
09181-10156 |
Washer |
| 12 |
09140-10022 |
Pinion Nut (NLA) |
| 14 |
08211-20263 |
Thrust Washer (2.00) |
| 15 |
57631-95303 |
Push Rod |
| 17 |
57622-94700 |
Push Pin |
| 18 |
57621-94700 |
Clutch Dog Shifter (NLA) |
| 19 |
09202-06030 |
Discontinued |
| 20 |
09440-40002 |
Clutch Dog Spring |
| 21 |
09440-09022 |
Spring |
| 24 |
56120-95311-0ED |
Propeller Shaft Bearing Housing (NLA) |
| 25 |
09263-22020 |
Bearing (22.225x28.575.19.05) |
| 26 |
09280-76006 |
O-Ring (NLA) |
| 27 |
09289-22007 |
Oil Seal (21.2x35x5) |
| 28 |
09387-37001 |
Set Ring (NLA) |
| 29 |
09262-35021-0A0 |
Bearing (35x62x14) |
| 30 |
09117-08047 |
Bolt (8x30) |
| 31 |
09160-22030 |
Washer (NLA) |
| 32 |
09141-18005 |
Nut (18mm) |
| 45670 |
08221-30455 |
Shim (0.50) |
| 45673 |
57600-94701 |
Propeller Shaft Assembly (NLA) |
| 45679 |
09160-22018 |
Washer (1.80) |
| 45680 |
08221-35455 |
Shim (0.50) |
| 45701 |
09181-30007 |
Shim (0.60) (NLA) |
| 45704 |
57600-94701 |
Propeller Shaft Assembly (NLA) |
| 45710 |
09160-22019 |
Washer (1.90) |
| 45711 |
09181-35131 |
Shim (0.60) |
| 45729 |
09181-30215 |
Shim (0.60) (NLA) |
| 45738 |
09160-22020 |
Washer (2.00) |
| 45739 |
09181-35132 |
Shim (0.70) |
| 45760 |
09181-30216 |
Shim (0.70) (NLA) |
| 45769 |
09160-22021 |
Washer (2.10) |
| 45770 |
09181-35132 |
Shim (0.70) |
| 45790 |
09181-30216 |
Shim (0.70) (NLA) |
| 45799 |
09160-22022 |
Washer (2.20) |
| 45800 |
08221-35456 |
Shim (0.80) |
| 45821 |
09181-30218 |
Shim (0.80) (NLA) |
| 45830 |
09160-22023 |
Washer (2.30) |
| 45831 |
09181-35136 |
Shim (0.90) |
| 45851 |
09181-30216 |
Shim (0.70) (NLA) |
| 45861 |
09181-35136 |
Shim (0.90) |
| 45870 |
08211-17251 |
Thrust Washer |
| 45871 |
09181-17144 |
Shim (1.10) |
| 45872 |
09181-17144 |
Shim (1.10) |
| 45873 |
09181-17148 |
Shim (1.20) |
| 45874 |
09181-17148 |
Shim (1.20) |
| 45875 |
09181-17153 |
Shim (1.30) (NLA) |
| 45876 |
09181-17153 |
Shim (1.30) (NLA) |
| 45877 |
09181-17154 |
Shim (1.40) |
| 45878 |
09181-17154 |
Shim (1.40) |
| 45879 |
08211-17252 |
Shim (1.50) |
| 45880 |
09181-17012 |
Shim (1.60) (NLA) |
| 45882 |
09181-30220 |
Shim (0.90) (NLA) |
| 45892 |
08211-35451 |
Shim (1.00) |
| 45913 |
09181-30220 |
Shim (0.90) (NLA) |
| 45943 |
08211-30451 |
Thrust Washer (1.00) |
▶Fig. 34 - Lower Cover (59 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61110-96X54-0ED |
Lower Engine Cover |
| 2 |
61155-94500 |
Water Inspection Tube |
| 3 |
61113-95205 |
Under Cover Lower Seal |
| 4 |
61112-95208 |
Under Cover Upper Seal (NLA) |
| 5 |
61142-95201 |
Under Cover Lower Grommet (NLA) |
| 6 |
61141-95204-0ED |
Lower Rear Under Cover (NLA) |
| 7 |
61131-95201-0ED |
Lower Front Under Cover (NLA) |
| 8 |
09250-05003 |
Cap (NLA) |
| 9 |
63725-95200 |
Grommet (NLA) |
| 10 |
67331-95210 |
Grommet |
| 11 |
61116-94702 |
Engine Cover Bracket (NLA) |
| 12 |
09117-06046 |
Bolt (6x20) (NLA) |
| 13 |
61124-95200 |
Lower Cover Grommet |
| 14 |
09320-10502 |
Cushion |
| 15 |
09180-06289 |
Spacer |
| 16 |
09118-06093 |
Bolt (6x25) (NLA) |
| 17 |
09160-06082 |
Washer (6.5x13x1.0) |
| 18 |
09162-06006 |
Lock Washer |
| 19A |
09138-06037 |
Bolt (6x20) |
| 20 |
09100-06131 |
Bolt (6x12) |
| 21 |
09160-06036 |
Washer (6.5x18x1.5) |
| 22 |
09162-06006 |
Lock Washer |
| 22A |
09118-06095 |
Bolt (6x12) |
| 23 |
61631-95310 |
Lower Engine Cover Hook |
| 24 |
09164-13005 |
Wave Washer |
| 25 |
09306-13007 |
Bushing |
| 26 |
61645-90J01-0ED |
Front Hook Lever |
| 28 |
13979-37400 |
Drain Tube Retainer (NLA) |
| 29 |
36641-94710 |
Cable Stopper (NLA) |
| 30 |
23131-95501 |
Clutch Rod Boot |
| 31 |
61240-95900-70G |
Lower Cover Decal Set (NLA) |
| 32 |
61231-95570-26G |
Port Lower Cover Decal (NLA) |
| 33 |
61610-95514 |
Fastener |
| 34 |
01550-06127 |
BOLT |
| 35 |
09250-30003 |
Cap |
| 36 |
36658-94701 |
Cable Grommet (NLA) |
| 37 |
67331-95220 |
Grommet (NLA) |
| 38 |
09308-05015 |
Grommet |
| 39 |
37930-95612 |
Oil Warning Reset Switch Assembly |
| 40 |
37935-95602 |
Low Oil Warning Reset Label (NLA) |
| 41 |
37920-95500 |
Ignition Timing Switch Assembly (NLA) |
| 42 |
37925-95D00 |
Ignition Timing Switch Cushion (NLA) |
| 43 |
37922-94610 |
Knob |
| 44 |
02112-04087 |
SCREW 4X8 |
| 45 |
09132-05039 |
Screw (NLA) |
| 46 |
09160-05024 |
Washer (5.5x16x1.5) |
| 47 |
08322-01107 |
Washer |
| 49 |
09407-25402 |
Clamp (L:248) |
| 50 |
37850-95612 |
PTT Switch Assembly |
| 52 |
61512-95600-064 |
Ignition Timing Mark (NLA) |
| 53 |
21131-94J00-YAY |
Clutch Shift Mark |
| 54 |
37940-94701 |
Ignition Timing Resistor (NLA) |
| 56 |
03241-0510A |
SCREW |
| 57 |
09250-21003 |
Plug |
| 58 |
33833-91J00 |
Tube (6x8x250) |
| 18629 |
09408-00024 |
Clamp |
| 18660 |
09408-00021 |
Clamp (NLA) |
| 45684 |
13873-20300 |
Drain Tube |
| 45715 |
61139-94511 |
Drain Tube |
▶Fig. 35 - Engine Cover(1988) (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61400-94720-0ED |
Engine Cover (NLA) |
| 2 |
61414-95501 |
Oil Filler Gasket (NLA) |
| 3 |
61415-94700 |
Air Intake Insulator |
| 4 |
61415-94700 |
Air Intake Insulator |
| 5 |
61417-94701 |
Oil Tank Lid Insulator (NLA) |
| 6 |
61431-95202-0ED |
Tilt Up Handle (NLA) |
| 7 |
61432-94700 |
Air Intake Front Cover (NLA) |
| 8 |
61433-94701 |
Air Intake Inner Cover (NLA) |
| 9 |
61481-95503-0ED |
Oil Tank Filler Lid (NLA) |
| 10 |
61482-94510 |
Oil Filler Lid Hinge |
| 11 |
61485-95500 |
Oil Filler Lid Spring |
| 12 |
61610-94420 |
Fastener |
| 13 |
61641-94700 |
Front Hook (NLA) |
| 14 |
61645-94701-0ED |
Front Hook Lever (NLA) |
| 15 |
09100-06122 |
Bolt (6x20) |
| 16 |
09160-06082 |
Washer (6.5x13x1.0) |
| 17 |
09162-06006 |
Lock Washer |
| 18 |
09100-06131 |
Bolt (6x12) |
| 19 |
09160-06036 |
Washer (6.5x18x1.5) |
| 20 |
09162-06006 |
Lock Washer |
| 21 |
09125-06067 |
Screw (6x16) |
| 22 |
09140-06020 |
Nut (6mm) |
| 23 |
09160-06082 |
Washer (6.5x13x1.0) |
| 24 |
09161-06008 |
Washer (NLA) |
| 25 |
09164-13005 |
Wave Washer |
| 26 |
01500-06127 |
BOLT |
| 27 |
08321-01067 |
Lock Washer |
| 28 |
08322-01067 |
Washer (6.5x13x1.0) |
| 29 |
61421-94421-019 |
Front Emblem |
| 30 |
61422-95570-8EF |
Front Emblem Mark (NLA) |
| 31 |
68112-43400-019 |
Suzuki Emblem |
| 32 |
61442-94600-019 |
Oil Injection Mark (NLA) |
| 33 |
61443-94760-70G |
Starboard Engine Cover Decal (NLA) |
| 34 |
61453-94760-70G |
Port Engine Cover Decal (NLA) |
| 35 |
03241-0516A |
SCREW |
| 38 |
61435-95960-70G |
Rear Emblem Mark (NLA) |
| 40 |
09800-01016 |
Tool Set |
▶Fig. 36 - Engine Cover(1989 to 1994) (46 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61400-94720-0ED |
Engine Cover (NLA) |
| 2 |
61414-95501 |
Oil Filler Gasket (NLA) |
| 3 |
61417-94701 |
Oil Tank Lid Insulator (NLA) |
| 4 |
61415-94700 |
Air Intake Insulator |
| 5 |
61415-94700 |
Air Intake Insulator |
| 6 |
61431-95202-0ED |
Tilt Up Handle (NLA) |
| 7 |
09161-06008 |
Washer (NLA) |
| 8 |
61432-94700 |
Air Intake Front Cover (NLA) |
| 9 |
61433-94701 |
Air Intake Inner Cover (NLA) |
| 10 |
61481-95503-0ED |
Oil Tank Filler Lid (NLA) |
| 11 |
61482-94510 |
Oil Filler Lid Hinge |
| 12 |
61485-95500 |
Oil Filler Lid Spring |
| 13 |
61610-94420 |
Fastener |
| 14 |
61641-94700 |
Front Hook (NLA) |
| 15 |
61645-94701-0ED |
Front Hook Lever (NLA) |
| 17 |
09100-06131 |
Bolt (6x12) |
| 18 |
09160-06036 |
Washer (6.5x18x1.5) |
| 19 |
09162-06006 |
Lock Washer |
| 19A |
09118-06095 |
Bolt (6x12) |
| 20 |
09125-06067 |
Screw (6x16) |
| 21 |
09140-06020 |
Nut (6mm) |
| 22 |
09160-06082 |
Washer (6.5x13x1.0) |
| 23 |
09164-13005 |
Wave Washer |
| 24 |
01550-06127 |
BOLT |
| 25 |
61621-96303 |
Fastener Bracket (NLA) |
| 26 |
09229-04025 |
Rivet |
| 27 |
61651-94701 |
Front Hook Holder (NLA) |
| 28 |
08322-01057 |
Washer |
| 29 |
09280-18004 |
O-Ring |
| 30 |
09229-04026 |
Rivet (NLA) |
| 31 |
09229-04027 |
Rivet (NLA) |
| 32 |
61421-94421-019 |
Front Emblem |
| 33 |
61422-95570-12R |
Front Emblem Mark (NLA) |
| 34 |
61435-94780-70G |
Rear Emblem Mark (NLA) |
| 36 |
61441-95560-764 |
Suzuki Mark |
| 37 |
61442-94600-764 |
Oil Injection Mark |
| 38 |
61443-94760-70G |
Starboard Engine Cover Decal (NLA) |
| 40 |
61453-94760-70G |
Port Engine Cover Decal (NLA) |
| 42 |
03241-0516A |
SCREW |
| 43 |
61670-95300 |
Oil Lid Striker Assy (NLA) |
| 44 |
09131-03007 |
Striker Screw (NLA) |
| 45 |
09250-12012 |
Cap (NLA) |
| 46 |
09800-01016 |
Tool Set |
| 47 |
61581-98620 |
Engine Cover Label |
| 45673 |
09118-06083 |
Bolt (6x20) (NLA) |
| 45704 |
01580-06207 |
Bolt (NLA) |
▶Fig. 37 - Engine Cover(1995 to 1997) (42 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61400-94720-0ED |
Engine Cover (NLA) |
| 2 |
61621-96303 |
Fastener Bracket (NLA) |
| 3 |
61651-94701 |
Front Hook Holder (NLA) |
| 4 |
09229-04025 |
Rivet |
| 5 |
09229-04026 |
Rivet (NLA) |
| 6 |
09229-04027 |
Rivet (NLA) |
| 7 |
08322-01057 |
Washer |
| 8 |
61414-95501 |
Oil Filler Gasket (NLA) |
| 9 |
61415-94700 |
Air Intake Insulator |
| 10 |
61415-94700 |
Air Intake Insulator |
| 11 |
61417-94701 |
Oil Tank Lid Insulator (NLA) |
| 12 |
61418-94700-0ED |
Front Air Intake |
| 13 |
61431-95202-0ED |
Tilt Up Handle (NLA) |
| 14 |
61432-94700 |
Air Intake Front Cover (NLA) |
| 15 |
61433-94701 |
Air Intake Inner Cover (NLA) |
| 16 |
61481-95503-0ED |
Oil Tank Filler Lid (NLA) |
| 17 |
61482-94510 |
Oil Filler Lid Hinge |
| 18 |
61485-95500 |
Oil Filler Lid Spring |
| 19 |
61610-94420 |
Fastener |
| 20 |
61641-94700 |
Front Hook (NLA) |
| 21 |
61645-94701-0ED |
Front Hook Lever (NLA) |
| 22 |
61670-95300 |
Oil Lid Striker Assy (NLA) |
| 23 |
09118-06095 |
Bolt (6x12) |
| 25 |
09131-03007 |
Striker Screw (NLA) |
| 26 |
09140-06020 |
Nut (6mm) |
| 27 |
09160-06082 |
Washer (6.5x13x1.0) |
| 29 |
09164-13005 |
Wave Washer |
| 30 |
09250-12012 |
Cap (NLA) |
| 31 |
09280-13005 |
O-Ring |
| 32 |
02162-06127 |
BOLT |
| 33 |
01550-06167 |
BOLT |
| 34 |
03241-0516A |
SCREW |
| 35 |
61440-96E10 |
Engine Cover Stripe Set (NLA) |
| 36 |
68111-42031-1RR |
Suzuki Mark |
| 37 |
61435-96E50 |
Rear Emblem Mark (NLA) |
| 39 |
61581-98620 |
Engine Cover Label |
| 40 |
69711-93E11 |
Label (S.I.G.P) |
| 41 |
09800-01016 |
Tool Set |
| 45681 |
09125-06067 |
Screw (6x16) |
| 45685 |
09161-06008 |
Washer (NLA) |
| 45712 |
02142-06167 |
6 X 16 CROSS SC |
| 45716 |
08322-01067 |
Washer (6.5x13x1.0) |
▶Fig. 38 - Handle(DT55HTC 1988 to 1991) (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
63111-95503-0ED |
Tiller Handle (NLA) |
| 2 |
63121-95501-0ED |
Tiller Handle Cover (NLA) |
| 3 |
63610-95511 |
Throttle Cable Assembly |
| 4 |
63225-93200 |
Handle Rod Bushing |
| 5 |
63240-96300 |
Handle Grip Adjuster |
| 6 |
09440-12027 |
Spring |
| 7 |
63227-93200 |
Handle Rod Pin |
| 8 |
63223-92D00 |
Handle Rod Stopper |
| 9 |
09163-06001 |
Lock Washer (6.4x12x0.5) |
| 10 |
09126-06006 |
Screw (6x20) |
| 11 |
63210-93E30 |
Handle Grip |
| 11B |
63213-94400 |
Stop Switch Cap |
| 12 |
63221-95500 |
Handle Rod (NLA) |
| 13 |
63230-95501 |
Throttle Cable Gear |
| 14 |
63410-95500 |
Gear Housing (NLA) |
| 15 |
09100-10264 |
Bolt (10x80) |
| 16 |
09125-06053 |
Screw (6x16) |
| 17 |
09159-10050 |
Nut |
| 18 |
09160-10097 |
Washer (10.5x22x2.5) |
| 19 |
09205-03012 |
Spring Pin (3x16) |
| 20 |
09306-10007 |
Handle Bushing (NLA) |
| 21 |
43761-95501-0ED |
Steering Handle Bracket (NLA) |
| 22 |
43762-95500 |
Bolt (NLA) |
| 23 |
09440-22008 |
Spring |
| 24 |
43764-95500 |
Nut (NLA) |
| 25 |
09160-10098 |
Washer (10x18x1.0) |
| 26 |
63215-93110 |
Handle Grip Mark |
| 27 |
22511-99011 |
Grease Nipple |
| 28 |
63119-95500 |
Tiller Handle Cover Gasket (NLA) |
| 29 |
63300-93900 |
Extension Bar Assembly (NLA) |
▶Fig. 39 - Fuel Tank (39 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65800-92823 |
Fuel Tank Set (NLA) |
| 2 |
65510-92D00 |
Fuel Tank Cap Assembly |
| 3 |
65561-92D00 |
Tank Cap Gasket |
| 4 |
02112-16167 |
SCREW |
| 8 |
65850-92D01 |
Fuel Gauge Assembly (NLA) |
| 11 |
65853-92D00 |
Lens (NLA) |
| 13 |
03221-04083 |
Screw (NLA) |
| 14 |
65864-92D00 |
Float (NLA) |
| 15 |
65866-92D00 |
Push Nut (NLA) |
| 16 |
65871-92D00 |
Gasket (NLA) |
| 17 |
65700-87D16 |
Fuel Hose (NLA) |
| 18 |
65750-94404 |
Fuel Hose Connector |
| 20 |
65781-98500 |
Hose Clip |
| 21 |
65700-87D85 |
Fuel Hose |
| 22 |
65750-95501 |
Fuel Hose Connector (13mm) |
| 23 |
65750-98506 |
Fuel Hose Connector (11mm) |
| 24 |
65770-95540 |
Squeeze Pump (NLA) |
| 25 |
65781-98500 |
Hose Clip |
| 26 |
65720-94403 |
Fuel Connector |
| 27 |
08310-00107 |
Nut |
| 28 |
08321-01107 |
Lock Washer |
| 29 |
65720-985L1 |
Fuel Connector (11mm) |
| 30 |
09161-10007 |
Washer |
| 31 |
08310-00107 |
Nut |
| 32 |
65317-95260 |
Fuel Capacity Mark (NLA) |
| 33 |
65316-93331 |
Fuel Caution Mark (NLA) |
| 34 |
09408-00056 |
Clip |
| 45778 |
09168-06004 |
Washer |
| 45779 |
09168-06026 |
Gasket |
| 45809 |
65720-94411 |
Fuel Connector (NLA) |
| 45810 |
65740-95501 |
Fuel Tank Connector (13mm) |
| 45839 |
09168-12001 |
Gasket |
| 45840 |
09168-12015-XC0 |
Gasket (12.2x21x0.8) |
| 45901 |
65855-92D00 |
Gauge Cover (NLA) |
| 45902 |
65855-92D10 |
Gauge Cover (NLA) |
| 45931 |
65854-92D10 |
Lens Gasket (NLA) |
| 45932 |
65854-92D20 |
Lens Gasket (NLA) |
| 45992 |
65854-92D00 |
Lens Gasket (NLA) |
| 45993 |
65854-92D30 |
Lens Gasket (NLA) |
▶Fig. 4 - Carburetor (42 parts)
| Ref |
OEM Part # |
Part Name |
| 5 |
13271-93311 |
Air Screw Spring |
| 6 |
13269-93311 |
Pilot Air Screw |
| 7 |
13250-93012 |
Carburetor Float |
| 8 |
13251-93320 |
Float Chamber Gasket |
| 9 |
13249-95520 |
Screw (NLA) |
| 10 |
13254-98300 |
Float Pin |
| 11 |
13370-28110 |
Needle Valve Assembly |
| 12 |
13392-58600 |
Valve Seat Gasket |
| 13 |
13236-94410 |
Main Nozzle (NLA) |
| 14 |
13237-94400 |
Upper Nozzle |
| 16 |
02112-04087 |
SCREW 4X8 |
| 17 |
08321-0104A |
Lock Washer |
| 18 |
13616-94500 |
Drain Bolt |
| 19 |
13271-93311 |
Air Screw Spring |
| 20 |
08321-0105A |
Lock Washer |
| 22 |
13534-95D00 |
Screw |
| 23 |
13268-96111 |
Spring |
| 24 |
13240-94600 |
Float Chamber Assembly |
| 27 |
13510-94700 |
Throttle Rod Assembly (NLA) |
| 28 |
01411-08207 |
Stud Bolt (NLA) |
| 29 |
08316-10087 |
Nut |
| 30 |
09352-50006-600 |
Hose (5x9x600) |
| 31 |
09401-08410 |
Clip |
| 32 |
09401-08411 |
Clip |
| 34 |
13910-94701 |
Carburetor Repair Kit |
| 45658 |
13201-947A0 |
Top Carburetor Assembly (NLA) |
| 45659 |
13201-947F0 |
Top Carburetor Assembly (NLA) |
| 45672 |
37810-94612 |
Throttle Valve Sensor Assembly (NLA) |
| 45678 |
09491-23019 |
Main Jet #117.5 |
| 45683 |
09491-21019 |
Main Jet #107.5 |
| 45689 |
13202-947A0 |
2nd Carburetor Assembly (NLA) |
| 45691 |
13202-947F1 |
2nd Carburetor Assembly (NLA) |
| 45703 |
37810-95606 |
Throttle Valve Sensor Assembly |
| 45709 |
09491-24026 |
Main Jet #120 |
| 45714 |
09491-22011 |
Main Jet #112.5 |
| 45717 |
13203-947A0 |
3rd Carburetor Assembly (NLA) |
| 45718 |
13203-947C0 |
3rd Carburetor Assembly (NLA) |
| 45719 |
13203-947F0 |
3rd Carburetor Assembly (NLA) |
| 45742 |
09491-24023 |
Main Jet #122.5 |
| 45748 |
09492-75001 |
Pilot Jet #75 |
| 45749 |
09492-77001 |
Pilot Jet #77.5 |
| 45773 |
09491-25014 |
Main Jet #125 |
▶Fig. 40 - Oil Tank(1988 to 1994) (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
69201-95500 |
Suzuki Oil Tank Cap (NLA) |
| 2 |
09280-41006 |
O-Ring |
| 3 |
69101-94700 |
Oil Tank Set |
| 4 |
09160-06084 |
Washer (6.5x18x1.6) |
| 5 |
09180-06310 |
Spacer (6.5x10x10) |
| 6 |
09320-10075 |
Cushion |
| 7 |
01550-06257 |
BOLT |
| 8 |
01550-06167 |
BOLT |
| 9 |
34860-94700 |
Oil Level Switch Assembly (NLA) |
| 10 |
34860-94741 |
Oil Level Switch Assembly |
| 11 |
69311-94700 |
Oil Tank Support (NLA) |
| 14 |
09401-08409 |
Clamp |
| 15 |
09401-08411 |
Clip |
| 16 |
16911-92E20 |
Protector |
| 17 |
33833-91J00 |
Tube (6x8x250) |
| 18 |
09403-12308 |
Clamp (NLA) |
| 20 |
16250-94710 |
Oil Filter/Flow Sensor |
| 45670 |
09351-50803-00B |
Hose (5x8x2000) |
| 45676 |
34701-92X50 |
Monitor Gauge Assembly (NLA) |
| 45678 |
36660-94690 |
Monitor Wiring Harness (NLA) |
| 45701 |
09352-50006-600 |
Hose (5x9x600) |
| 45707 |
34700-92E11 |
Monitor Gauge Assembly (NLA) |
| 45709 |
36660-92E90 |
Monitor Gauge Harness (6 ft) (NLA) |
| 45992 |
09351-50803-00B |
Hose (5x8x2000) |
| 45993 |
09352-50006-600 |
Hose (5x9x600) |
▶Fig. 41 - Oil Tank(1995 to 1997) (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
69101-94700 |
Oil Tank Set |
| 2 |
69220-94700 |
Oil Tank Air Vent |
| 3 |
09404-06208 |
Clamp (NLA) |
| 4 |
69201-95500 |
Suzuki Oil Tank Cap (NLA) |
| 5 |
69241-95510 |
Oil Tank Cap Gasket (NLA) |
| 6 |
09280-41006 |
O-Ring |
| 7 |
69311-94700 |
Oil Tank Support (NLA) |
| 8 |
09160-06084 |
Washer (6.5x18x1.6) |
| 9 |
09180-06310 |
Spacer (6.5x10x10) |
| 10 |
09320-10075 |
Cushion |
| 11 |
01550-06167 |
BOLT |
| 12 |
02162-06257 |
SCREW |
| 13 |
09403-12308 |
Clamp (NLA) |
| 14 |
34860-94741 |
Oil Level Switch Assembly |
| 15 |
34700-92E11 |
Monitor Gauge Assembly (NLA) |
| 45673 |
36660-95610 |
Monitor Gauge Harness (21 ft) |
| 45704 |
36660-92E90 |
Monitor Gauge Harness (6 ft) (NLA) |
▶Fig. 42 - Remote Control(1988 to 1992) (52 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-87D61 |
Side Mount Control Box (NLA) |
| 2 |
67232-95600 |
Bushing |
| 3 |
67232-95620 |
Bushing (NLA) |
| 4 |
67296-95600 |
Screw |
| 5 |
67294-95600 |
Spacer |
| 6 |
09160-06104 |
Washer (6.5x24x2) |
| 7 |
09140-06020 |
Nut (6mm) |
| 8 |
67232-95610 |
Bushing (NLA) |
| 9 |
67253-95600 |
Washer (NLA) |
| 10 |
67252-95600 |
Bushing |
| 11 |
09100-08232 |
Bolt (8x30) |
| 12 |
67238-87D00 |
Drive Gear |
| 13 |
67296-94300 |
Screw (4x10) |
| 14 |
67258-87D00 |
Neutral Arm Bracket |
| 15 |
37721-94601 |
Neutral Switch Assembly |
| 17 |
09126-05003 |
Screw (5x12) |
| 18 |
67243-95600 |
Bushing (NLA) |
| 19 |
67245-95600 |
Free Throttle Drum (NLA) |
| 20 |
67220-95620 |
Plate Assembly |
| 21 |
67275-95600 |
Cable End |
| 22 |
67223-95600 |
Brake Adjustment Knob |
| 23 |
67292-94300 |
E Ring |
| 24 |
67267-95610 |
Wire Cover (Black) |
| 25 |
67296-95610 |
Screw |
| 26 |
67257-95610 |
Lever Cap (Black) |
| 27 |
67256-95600 |
Neutral Lock Holder |
| 28 |
67251-95680 |
Handle Lever (Gray) (NLA) |
| 29 |
37110-99E02 |
Ignition Switch Assembly |
| 30-2 |
37141-94410 |
(102) Ignition Key |
| 31 |
67297-95600 |
Washer |
| 32 |
67273-95600 |
Spacer |
| 33 |
38500-92X50 |
Warning Buzzer |
| 34 |
36620-92E00 |
21' Main Wire Harness (NLA) |
| 35 |
37820-92E05 |
Emergency Stop Switch Assembly |
| 36 |
37823-94401 |
Emergency Stop Switch Cap |
| 37 |
67255-95600 |
Neutral Lock Arm |
| 39 |
37860-94610 |
Trim Switch Assembly |
| 40 |
37869-95590 |
Trim Switch Cap |
| 41 |
09139-02003 |
Screw (2x6) |
| 42 |
67263-95600 |
Grip Cap |
| 43 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 44 |
67140-95600 |
Replaced by 67140-95601 |
| 45 |
67282-95610 |
Port Decal (Black) (NLA) |
| 13881 |
67261-95600 |
Handle Grip for PTT |
| 13912 |
67261-95610 |
Handle Grip no PTT |
| 45673 |
67241-95650 |
Free Throttle Lever (Silver) (NLA) |
| 45687 |
37141-94401 |
(101) Ignition Key |
| 45704 |
67241-95680 |
Free Throttle Lever (Gray) (NLA) |
| 45746 |
37141-94420 |
(103) Ignition Key* |
| 45777 |
37141-94431 |
(104) Ignition Key |
| 45807 |
37141-94440 |
(105) Ignition Key |
| 45838 |
37141-94450 |
(106) Ignition Key* |
▶Fig. 43 - Remote Control(1993 to 1997) (55 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-87D61 |
Side Mount Control Box (NLA) |
| 2 |
67232-95600 |
Bushing |
| 3 |
67232-95620 |
Bushing (NLA) |
| 4 |
67296-95600 |
Screw |
| 5 |
67294-95600 |
Spacer |
| 6 |
09160-06104 |
Washer (6.5x24x2) |
| 7 |
09140-06020 |
Nut (6mm) |
| 8 |
67232-95610 |
Bushing (NLA) |
| 9 |
67253-95600 |
Washer (NLA) |
| 10 |
67252-95600 |
Bushing |
| 11 |
09100-08232 |
Bolt (8x30) |
| 12 |
67238-87D00 |
Drive Gear |
| 13 |
67296-94300 |
Screw (4x10) |
| 14 |
67258-87D00 |
Neutral Arm Bracket |
| 15 |
37721-94601 |
Neutral Switch Assembly |
| 16 |
67241-95680 |
Free Throttle Lever (Gray) (NLA) |
| 17 |
09126-05003 |
Screw (5x12) |
| 18 |
67243-95600 |
Bushing (NLA) |
| 19 |
67245-95600 |
Free Throttle Drum (NLA) |
| 20 |
67220-95620 |
Plate Assembly |
| 21 |
67275-95600 |
Cable End |
| 22 |
67223-95600 |
Brake Adjustment Knob |
| 23 |
67292-94300 |
E Ring |
| 24 |
67267-95610 |
Wire Cover (Black) |
| 25 |
67296-95610 |
Screw |
| 26 |
67257-95610 |
Lever Cap (Black) |
| 27 |
67256-95600 |
Neutral Lock Holder |
| 28 |
67251-95680 |
Handle Lever (Gray) (NLA) |
| 29 |
37110-99E02 |
Ignition Switch Assembly |
| 30-2 |
37141-92E10 |
(12) Ignition Key |
| 31 |
67297-95600 |
Washer |
| 32 |
67273-95600 |
Spacer |
| 33 |
38500-92X50 |
Warning Buzzer |
| 34 |
36620-92E00 |
21' Main Wire Harness (NLA) |
| 35 |
37820-92E05 |
Emergency Stop Switch Assembly |
| 36 |
37823-92E02 |
Stop Switch Lanyard |
| 37 |
67255-95600 |
Neutral Lock Arm |
| 38 |
67261-95600 |
Handle Grip for PTT |
| 39 |
37860-94610 |
Trim Switch Assembly |
| 40 |
37869-95590 |
Trim Switch Cap |
| 41 |
09139-02003 |
Screw (2x6) |
| 42 |
67263-95600 |
Grip Cap |
| 43 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 44 |
36629-92E00 |
Connector Plug (NLA) |
| 45 |
67140-95600 |
Replaced by 67140-95601 |
| 46 |
67282-95610 |
Port Decal (Black) (NLA) |
| 45687 |
37141-92E00 |
(11) Ignition Key |
| 45746 |
37141-92E20 |
(13) Ignition Key |
| 45777 |
37141-92E30 |
(14) Ignition Key |
| 45807 |
37141-92E40 |
(15) Ignition Key |
| 45838 |
37141-92E50 |
(16) Ignition Key |
| 45868 |
37141-92E60 |
(17) Ignition Key |
| 45899 |
37141-92E70 |
(18) Ignition Key |
| 45930 |
37141-92E80 |
(19) Ignition Key |
| 45960 |
37141-92E90 |
(20) Ignition Key |
▶Fig. 44 - Meter (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
34200-92E01 |
Tachometer (NLA) |
| 2 |
09471-12179 |
Bulb (Red) |
| 3 |
34800-92E00 |
Trim Meter Assembly (NLA) |
| 4 |
09471-12180 |
Bulb (NLA) |
| 5 |
36682-92E00 |
Wire Harness |
| 6 |
34100-92E00 |
Speedometer (80mph) (NLA) |
| 7 |
34100-92E10 |
Speedometer (50mph) (NLA) |
| 8 |
09471-12179 |
Bulb (Red) |
| 9 |
34191-92E00 |
Water Pressure Tubing |
| 10 |
09407-14407 |
Clamp (L:140) |
| 11 |
36615-96300 |
Resin Terminal |
| 16 |
34300-92E00 |
Fuel Gauge Set (NLA) |
| 17 |
34310-92E00 |
Fuel Gauge Lead (NLA) |
| 18 |
34360-92E00 |
Adapter Harness (NLA) |
| 19 |
09471-12180 |
Bulb (NLA) |
| 20 |
34500-92E00 |
Hour Meter (NLA) |
| 21 |
09471-12180 |
Bulb (NLA) |
| 22 |
34600-92E00 |
Volt Meter (NLA) |
| 23 |
09471-12180 |
Bulb (NLA) |
| 24 |
34650-92E00 |
Water Pressure Gauge (NLA) |
| 25 |
34191-92E00 |
Water Pressure Tubing |
| 26 |
09407-14407 |
Clamp (L:140) |
| 27 |
34652-92E00 |
Union (NLA) |
| 28 |
36658-95600 |
Cable Grommet (NLA) |
| 29 |
09471-12180 |
Bulb (NLA) |
| 30 |
34190-87D00 |
Speedometer Sensor |
▶Fig. 45 - Panel Switch (24 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
34802-95301 |
PTT Attachment (NLA) |
| 4 |
34803-94500 |
Trim Sensor Grommet (NLA) |
| 5 |
36658-95600 |
Cable Grommet (NLA) |
| 6 |
36680-92E00 |
Trim Meter Wire Assembly (NLA) |
| 7 |
36682-92E00 |
Wire Harness |
| 8 |
09100-06113 |
Bolt (6x16) |
| 9 |
09100-06131 |
Bolt (6x12) |
| 10 |
09162-06006 |
Lock Washer |
| 11 |
09160-06082 |
Washer (6.5x13x1.0) |
| 15 |
37100-92E00 |
Ignition Switch Panel Assembly (NLA) |
| 16 |
37139-92E01 |
Single Ingition Switch Panel |
| 17 |
37803-92E00 |
Emergency Stop Switch Assembly (NLA) |
| 18 |
37825-92E00 |
Emergency Switch Panel |
| 19 |
37805-92E00 |
PTT Switch Set (NLA) |
| 20 |
37855-92E00 |
PTT Switch Panel (NLA) |
| 45658 |
34804-94701 |
Trim Sender Set (NLA) |
| 45659 |
34804-94711 |
Trim Sender Set |
| 45671 |
36660-94400 |
Meter Extension Harness (NLA) |
| 45689 |
34801-94700 |
Trim Sender (NLA) |
| 45690 |
34801-94710 |
Trim Sender |
| 45702 |
36660-94480 |
Trim Wire Harness (6 ft) (NLA) |
| 45992 |
09407-14407 |
Clamp (L:140) |
| 45993 |
09407-14403 |
Clamp (L:125) |
| 45994 |
09407-14407 |
Clamp (L:140) |
▶Fig. 46 - Electrical (1) (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32500-95722 |
Voltage Regulator Assembly (NLA) |
| 2 |
01500-06127 |
BOLT |
| 3 |
08321-01067 |
Lock Washer |
| 4 |
08310-00067 |
Nut |
| 6 |
36631-94300 |
Cap |
| 6A |
36620-92E00 |
21' Main Wire Harness (NLA) |
| 7 |
32800-94700 |
Voltage Regulator Assembly (NLA) |
| 8 |
01500-06207 |
BOLT |
| 9 |
08321-01067 |
Lock Washer |
| 10 |
08310-00067 |
Nut |
| 11 |
32590-94700 |
Voltage Regulator Bracket (NLA) |
| 12 |
02142-06127 |
SCREW 6X12 |
| 13 |
34250-94703 |
Tachometer Control Unit (NLA) |
| 14 |
03141-0516A |
SCREW |
| 15 |
38500-92X50 |
Warning Buzzer |
| 16 |
03142-0520B |
SCREW |
| 17 |
36990-87D00 |
Terminal & Sleeve Set |
| 18 |
37110-94732 |
Ignition Switch Assembly (NLA) |
| 45778 |
36620-95302 |
Wiring Harness Extension (NLA) |
| 45779 |
36620-87D20 |
Wiring Harness Extension (NLA) |
▶Fig. 47 - Electrical (2) (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
34804-94701 |
Trim Sender Set (NLA) |
| 2 |
34803-94500 |
Trim Sensor Grommet (NLA) |
| 3 |
01550-06167 |
BOLT |
| 4 |
09160-06082 |
Washer (6.5x13x1.0) |
| 5 |
34804-94701 |
Trim Sender Set (NLA) |
| 6 |
34802-95301 |
PTT Attachment (NLA) |
| 7 |
09100-06131 |
Bolt (6x12) |
| 8 |
09162-06006 |
Lock Washer |
| 9 |
09160-06082 |
Washer (6.5x13x1.0) |
| 11 |
36640-95500 |
Trim Relay Harness (NLA) |
| 12 |
37853-95251 |
Trim Switch Harness (NLA) |
▶Fig. 48 - Harness (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
34108-94510 |
Meter Switch Assembly (NLA) |
| 2 |
34109-94500 |
Extension Lead (NLA) |
| 4 |
36670-94700 |
Wire Harness Extension (NLA) |
| 5 |
36615-96300 |
Resin Terminal |
| 6 |
36630-87D00 |
Meter Ext. Harness Assembly (NLA) |
| 45717 |
36660-87D80 |
Wiring Harness Extension (NLA) |
| 45718 |
36660-87D90 |
Wiring Harness Extension (NLA) |
| 45719 |
36660-87E80 |
Wiring Harness Extension (NLA) |
| 45720 |
36660-87E90 |
Wiring Harness Extension (NLA) |
| 45721 |
36660-92E90 |
Monitor Gauge Harness (6 ft) (NLA) |
▶Fig. 48A - Handle(1996 to 1997) (66 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
63001-95610-0ED |
Tiller Handle Assembly (NLA) |
| 2 |
21110-94702 |
Clutch Lever (NLA) |
| 2B |
21116-95210 |
Clutch Lever Knob (NLA) |
| 3 |
21150-95214-0ED |
Clutch Lever Bracket (NLA) |
| 4 |
21211-95212 |
Clutch Lever Shaft (NLA) |
| 5 |
22511-99011 |
Grease Nipple |
| 6 |
23115-94720 |
Clutch Lever Link (NLA) |
| 7 |
09385-06003 |
Pin (NLA) |
| 8 |
23312-95210 |
Clutch Link Connector |
| 9 |
09111-06064 |
Bolt (6x17) |
| 10 |
09117-08109 |
Bolt (8x16) |
| 11 |
09159-08059 |
Nut |
| 12 |
09160-08081 |
Washer (8.5x23x1.5) |
| 13 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 14 |
09140-05005 |
Nut |
| 15 |
08322-01067 |
Washer (6.5x13x1.0) |
| 16 |
09260-10005 |
Ball |
| 17 |
09440-07021 |
Spring |
| 18 |
43761-95501-0ED |
Steering Handle Bracket (NLA) |
| 19 |
43762-95500 |
Bolt (NLA) |
| 20 |
43764-95500 |
Nut (NLA) |
| 21 |
09160-10098 |
Washer (10x18x1.0) |
| 22 |
22511-99011 |
Grease Nipple |
| 23 |
63111-95503-0ED |
Tiller Handle (NLA) |
| 24 |
63119-95500 |
Tiller Handle Cover Gasket (NLA) |
| 25 |
63121-95501-0ED |
Tiller Handle Cover (NLA) |
| 26 |
63210-93E30 |
Handle Grip |
| 27 |
63221-95500 |
Handle Rod (NLA) |
| 28 |
63223-92D00 |
Handle Rod Stopper |
| 29 |
63225-93200 |
Handle Rod Bushing |
| 30 |
63227-93200 |
Handle Rod Pin |
| 31 |
63230-95501 |
Throttle Cable Gear |
| 32 |
63240-96300 |
Handle Grip Adjuster |
| 33 |
63410-95500 |
Gear Housing (NLA) |
| 34 |
63610-95511 |
Throttle Cable Assembly |
| 35 |
09100-10264 |
Bolt (10x80) |
| 36 |
09125-06053 |
Screw (6x16) |
| 37 |
09126-06015 |
Screw (6x23) |
| 38 |
09159-10050 |
Nut |
| 39 |
09163-06001 |
Lock Washer (6.4x12x0.5) |
| 40 |
09205-03012 |
Spring Pin (3x16) |
| 41 |
09306-10009 |
Handle Bushing |
| 42 |
09440-12027 |
Spring |
| 43 |
09440-22008 |
Spring |
| 44 |
33833-91J00 |
Tube (6x8x250) |
| 45 |
36647-95600 |
PTT Relay Wire (NLA) |
| 46 |
36656-94310 |
Extension Harness Guide (NLA) |
| 47 |
36663-94700 |
Wiring Harness Cap (NLA) |
| 48 |
37110-94641 |
Ignition Switch Assembly (NLA) |
| 49 |
37111-95310 |
Buzzer Lead (NLA) |
| 50 |
37721-95592 |
Neutral Switch Assembly (NLA) |
| 51 |
37725-95300 |
Neutral Switch Actuator |
| 53 |
37729-95591 |
Neutral Switch Lever (NLA) |
| 54 |
37820-92E05 |
Emergency Stop Switch Assembly |
| 55 |
33833-91J00 |
Tube (6x8x250) |
| 56 |
38500-92X50 |
Warning Buzzer |
| 57 |
09118-06027 |
Bolt (NLA) |
| 58 |
09160-06104 |
Washer (6.5x24x2) |
| 59 |
09160-12087 |
Washer |
| 60 |
09160-12067 |
Washer (12.5x23x1.0) |
| 61 |
09160-25069 |
Washer |
| 63 |
03142-05253 |
Screw (NLA) |
| 64 |
08322-01127 |
Washer |
| 18994 |
37726-95303 |
Neutral Switch Bracket (NLA) |
| 19025 |
37726-95591 |
Neutral Switch Bracket (NLA) |
| 22678 |
09404-10205 |
Clamp (NLA) |
▶Fig. 49 - Tie Rod (16 parts)
| Ref |
OEM Part # |
Part Name |
| 4 |
67701-95520 |
Drag Link Assembly (NLA) |
| 5 |
67721-99E00 |
Drag Link Spacer |
| 6 |
67725-99E10 |
Replaced by 67725-99E20 |
| 7 |
67726-99E00 |
Lock Nut |
| 8 |
67728-99E00 |
Washer |
| 9 |
45600-95250 |
Trailer Arm Assembly (NLA) |
| 10 |
41221-98400 |
Tilt Stopper Knob |
| 11 |
45610-95250 |
Trailering Arm (NLA) |
| 12 |
45615-95250 |
Bolt (NLA) |
| 13 |
45621-95250 |
Pin (NLA) |
| 14 |
45622-95250 |
Spring (NLA) |
| 15 |
45631-95250 |
Lock Arm Plate (NLA) |
| 16 |
09160-10082 |
Washer (10.5x19x2.0) |
| 17 |
09160-12066 |
Washer (12.5x22x2.5) |
| 18 |
09204-01002 |
Cotter Pin |
| 19 |
09205-03012 |
Spring Pin (3x16) |
▶Fig. 50 - Gasket Set (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11400-94802 |
Engine Gasket Set |
| 2 |
11162-94730 |
Cylinder Head Cover Gasket |
| 3 |
11141-94720 |
Cylinder Head Gasket |
| 4 |
17685-94410 |
Thermostat Gasket |
| 5 |
13125-93010 |
Carburetor Gasket |
| 6 |
13853-94710 |
Silencer Cover Gasket (NLA) |
| 7 |
13855-93310 |
Silencer Gasket (NLA) |
| 9 |
14151-94712 |
Exhaust Cover Gasket (NLA) |
| 10 |
15321-99710 |
Fuel Pump Gasket |
| 11 |
16731-95520 |
Oil Pump Retainer Gasket (NLA) |
| 12 |
17472-95310 |
Water Pump Plate Gasket |
| 13 |
11413-94710 |
Upper Oil Seal Hsg Gasket |
| 14 |
51211-94750 |
Engine Holder Gasket (NLA) |
| 15 |
52113-94731 |
Drive Shaft Housing Gasket (NLA) |
▶Fig. 51 - Optional (4 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
99000-31030 |
Liguid Gasket (NLA) |
| 2 |
93691-80030 |
Suzuki Silicone Seal |
| 5 |
99000-25520 |
Water Resistant Grease |
| 6 |
99000-25490 |
Suzuki Ecstar Super Grease C |
▶Fig. 6 - Fuel Pump(1988 to 1994) (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-94312 |
Fuel Pump Assembly |
| 2 |
15170-94312 |
Fuel Pump Diaphragm Set |
| 3 |
15851-94300 |
Fuel Pump Screen |
| 4 |
15183-94301 |
Fuel Pump Screw |
| 5 |
15186-94300 |
Nut |
| 6 |
15321-99710 |
Fuel Pump Gasket |
| 7 |
01500-0640B |
BOLT |
| 8 |
08321-01067 |
Lock Washer |
| 9 |
08322-01067 |
Washer (6.5x13x1.0) |
| 9A |
01570-06407 |
Bolt (NLA) |
| 10 |
09352-50006-600 |
Hose (5x9x600) |
| 11 |
09401-08410 |
Clip |
| 12 |
09401-08411 |
Clip |
| 13 |
15410-94401 |
Fuel Filter |
| 15 |
15413-93400 |
Fuel Strainer Cup (NLA) |
| 16 |
08322-01087 |
Washer |
| 17 |
08310-00087 |
Nut (8mm) |
| 19 |
09352-50006-600 |
Hose (5x9x600) |
| 20 |
09352-50006-600 |
Hose (5x9x600) |
| 21 |
15331-94300 |
Clip |
| 22 |
16911-92E20 |
Protector |
| 45671 |
15430-93412 |
Fuel Filter Strainer Set |
| 45702 |
15430-93411 |
Fuel Filter Strainer Set |
▶Fig. 6A - Fuel Pump(1995 to 1997) (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-94312 |
Fuel Pump Assembly |
| 3 |
15183-94301 |
Fuel Pump Screw |
| 4 |
15186-94300 |
Nut |
| 5 |
15851-94300 |
Fuel Pump Screen |
| 6 |
15321-99710 |
Fuel Pump Gasket |
| 7 |
15410-94401 |
Fuel Filter |
| 8 |
15430-93411 |
Fuel Filter Strainer Set |
| 9 |
15413-93400 |
Fuel Strainer Cup (NLA) |
| 9B |
15415-93400 |
Fuel Strainer O-Ring |
| 10 |
16911-92E20 |
Protector |
| 11 |
16911-92E20 |
Protector |
| 12 |
09352-50006-600 |
Hose (5x9x600) |
| 13 |
09352-50006-600 |
Hose (5x9x600) |
| 14 |
09352-50006-600 |
Hose (5x9x600) |
| 15 |
09352-50006-600 |
Hose (5x9x600) |
| 16 |
09367-06005 |
3 Way (NLA) |
| 17 |
09401-08411 |
Clip |
| 18 |
01570-06407 |
Bolt (NLA) |
| 19 |
08310-00087 |
Nut (8mm) |
| 20 |
08322-01087 |
Washer |
| 22 |
15410-94401 |
Fuel Filter |
| 23 |
15413-87D10 |
Fuel Strainer Cup |
| 24 |
15430-87D10 |
Fuel Filter Strainer Set |
| 25 |
08310-00087 |
Nut (8mm) |
| 26 |
08322-01087 |
Washer |
| 45689 |
15170-94312 |
Fuel Pump Diaphragm Set |
| 45690 |
15170-94320 |
Fuel Pump Diaphragm Set* |
▶Fig. 7 - Oil Pump(1988 to 1992) (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16100-94731 |
Oil Pump Assembly (NLA) |
| 1A |
13432-33100 |
Washer |
| 1B |
16195-87D00 |
Snap Pin |
| 2 |
16731-95520 |
Oil Pump Retainer Gasket (NLA) |
| 3 |
16340-94710 |
Oil Pump Retainer (NLA) |
| 4 |
16331-95304 |
Oil Pump Driven Gear (NLA) |
| 5 |
16411-94701 |
Oil Pump Control Rod (NLA) |
| 6 |
19131-95502 |
Connector |
| 7 |
09140-05005 |
Nut |
| 8 |
09168-06023 |
Gasket |
| 9 |
09360-06012 |
Union Bolt |
| 10 |
09363-02002 |
Union |
| 11 |
01550-06307 |
BOLT |
| 12 |
16911-92E20 |
Protector |
| 13 |
16710-92E01 |
Oil Check Valve (Single) |
| 14 |
16710-94641 |
Oil Check Valve (Double) |
| 17 |
09352-50006-600 |
Hose (5x9x600) |
| 18 |
09401-08409 |
Clamp |
| 19 |
09401-08411 |
Clip |
| 20 |
09401-06405 |
Clamp |
| 45672 |
09351-25703-600 |
Hose (2.5x7x600) |
| 45673 |
09351-25703-600 |
Hose (2.5x7x600) |
| 45703 |
09355-25705-600 |
Hose (2.5x7x600) |
| 45704 |
09355-25705-600 |
Hose (2.5x7x600) |
▶Fig. 7A - Oil Pump(1993 to 1997) (25 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
16198-87D00 |
Oil Pump O-Ring |
| 3 |
16195-87D00 |
Snap Pin |
| 4 |
13432-33100 |
Washer |
| 4A |
16091-94900 |
Bolt (NLA) |
| 4B |
16092-92440 |
Gasket (NLA) |
| 5 |
16331-95304 |
Oil Pump Driven Gear (NLA) |
| 6 |
16340-94710 |
Oil Pump Retainer (NLA) |
| 7 |
16411-94710 |
Oil Pump Control Rod (NLA) |
| 8 |
16731-95520 |
Oil Pump Retainer Gasket (NLA) |
| 9 |
19131-95502 |
Connector |
| 11 |
07130-06307 |
BOLT |
| 12 |
16250-94710 |
Oil Filter/Flow Sensor |
| 13 |
16710-94641 |
Oil Check Valve (Double) |
| 14 |
16911-92E20 |
Protector |
| 15 |
09351-50803-00B |
Hose (5x8x2000) |
| 16 |
09352-50006-600 |
Hose (5x9x600) |
| 17 |
09352-50006-600 |
Hose (5x9x600) |
| 18 |
09355-25705-600 |
Hose (2.5x7x600) |
| 19 |
09401-06405 |
Clamp |
| 20 |
09401-08409 |
Clamp |
| 21 |
09401-08411 |
Clip |
| 45658 |
16100-94740 |
Oil Pump Assembly (NLA) |
| 45659 |
16100-94741 |
Oil Pump Assembly (NLA) |
| 45931 |
09140-05005 |
Nut |
| 45932 |
08310-00057 |
Nut |
▶Fig. 8 - Water Pump (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17560-95222 |
Water Tube (L) (NLA) |
| 2 |
17563-95500 |
Water Tube Bushing (NLA) |
| 3 |
17564-95502 |
Water Pump Bushing |
| 4 |
17411-95206 |
Water Pump Case (NLA) |
| 5 |
09100-08219 |
Bolt (8x20) (NLA) |
| 6 |
09162-08007 |
Lock Washer (8.2x15.4x2.0) |
| 7 |
09420-04005 |
Key |
| 8 |
17461-94701 |
Water Pump Impeller |
| 9 |
17471-95204 |
Water Pump Plate |
| 10 |
17472-95310 |
Water Pump Plate Gasket |
| 11 |
56130-95212-0ED |
Drive Shaft Bearing Housing (NLA) |
| 12 |
09265-17003 |
Bearing (17x47x15.25) (NLA) |
| 13 |
09289-17005 |
Oil Seal (NLA) |
| 14 |
17400-94701 |
Water Pump Repair Kit DT55/DT65 |
| 15 |
09206-11016 |
Pin (11x12) (NLA) |
▶Fig. 9 - Throttle Link (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
19121-94701 |
Throttle Lever Control (NLA) |
| 3 |
19131-95502 |
Connector |
| 4 |
19135-94400 |
Rod |
| 5 |
19137-94700 |
Throttle Lever Damper Pin (NLA) |
| 6 |
19211-94700 |
Throttle Lever Washer (NLA) |
| 7 |
67466-95200 |
Cable Connector |
| 11 |
09204-01002 |
Cotter Pin |
| 12 |
09440-09021 |
Spring |
| 13 |
19113-95300 |
Connector Cap |
| 14 |
19211-94700 |
Throttle Lever Washer (NLA) |
| 15 |
23211-94702 |
Clutch Control Arm (NLA) |
| 16 |
67467-95201 |
Cable Connector |
| 17 |
09117-06040-XC0 |
Bolt (6x15) |
| 18 |
23111-94701 |
Clutch Link (NLA) |
| 19 |
09385-06003 |
Pin (NLA) |
| 20 |
08322-01067 |
Washer (6.5x13x1.0) |
| 22 |
67271-95213 |
Remocon Holder (NLA) |
| 23 |
09116-06094 |
Bolt (6x15) |
| 45689 |
19122-94702 |
Throttle Control Arm |
| 45690 |
19122-94702 |
Throttle Control Arm |
| 45870 |
09117-06040-XC0 |
Bolt (6x15) |
| 45871 |
01570-06167 |
BOLT |
| 45901 |
09140-05005 |
Nut |
| 45902 |
08310-00057 |
Nut |
| 45931 |
09160-06082 |
Washer (6.5x13x1.0) |
| 45932 |
08322-01067 |
Washer (6.5x13x1.0) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DT 55CRLJ, DT 55TCLJ, DT 55HTCLJ running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Inspect and clean carburetor(s); check fuel mixture settings
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Decarbonize exhaust ports and piston crown if needed
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
