Suzuki DT 30MCST, DT 30MCLT, DT 30CRST, DT 30CRLT (1996) Parts & Diagrams

🔎 Suzuki DT 30MCST, DT 30MCLT, DT 30CRST, DT 30CRLT Reference Library — Exploded parts diagrams (59 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DT 30MCST, DT 30MCLT, DT 30CRST, DT 30CRLT is a 2-Stroke 2-Cylinder outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification	Value
Engine Type	2-Stroke 2-Cylinder
Horsepower	30 HP
Displacement	499 cc
Bore x Stroke	71.0 x 63.0 mm
Spark Plug (Type & Gap)	NGK B7HS-10
Engine Oil Capacity	2.1 L (CCI injection tank)
Recommended Engine Oil	TC-W3 Certified 2-Stroke Oil
Gear Case Oil Capacity	380 mL
Idle Speed (in gear)	780 RPM (in gear)
Full Throttle RPM Range	5000-5600 RPM
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DT 30MCST, DT 30MCLT, DT 30CRST, DT 30CRLT:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Fuel System Issues / Hard Starting: Stale fuel and ethanol-related deposits are common in 2-stroke carbureted engines. Clean or rebuild carburetors and replace fuel lines if deteriorated. → Recommended: Carburetor Repair Kit, Fuel Line Assembly
Spark Plug Fouling: 2-stroke engines are prone to spark plug fouling from oil residue, especially at low RPM. Replace plugs at each annual service. → Recommended: OEM Spark Plugs
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Thermostat Failure: A stuck thermostat can cause overheating or poor warm-up. Replace if operating temperature is inconsistent. → Recommended: Thermostat Assembly

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DT 30MCST, DT 30MCLT, DT 30CRST, DT 30CRLT.

▶Fig. 10 - Recoil Starter(1992 to 1998) (18 parts)

Ref	OEM Part #	Part Name
1	18100-94430	Recoil Starter Assembly
2	18121-94410	Reel (NLA)
3	18130-94400	Ratchet Set
4	18151-94410	Friction Plate (NLA)
5	18142-95210	Recoil Spring (NLA)
6	18191-94410	Guide Plate (NLA)
7	18210-93002	Grip Assembly
8	18280-94400	NSI Set (NLA)
9	18290-94400	NSI Cable
10	01580-06207	Bolt (NLA)
11	01580-06207	Bolt (NLA)
13	18711-94402-0ED	Recoil Starter Starboard Brace (NLA)
14	18721-94402-0ED	Recoil Starter Port Brace
15	09180-08169	Spacer (NLA)
16	09320-12059	Cushion
17	09160-08054	Washer
18	01550-08357	BOLT
19	02162-06257	SCREW

▶Fig. 11 - Throttle Control (31 parts)

Ref	OEM Part #	Part Name
1	19121-94400	Throttle Lever
2	19131-95502	Connector
3	19132-94501	Connector
5	09119-05010	Pivot Ball
6	19151-94400	Stator Retainer (NLA)
7	19161-94301	Stator Spacer (NLA)
8	09139-06015	Screw (NLA)
9	09140-06020	Nut (6mm)
10	09329-06002	Cushion (NLA)
11	19654-94421	Interlock Rod
12	19851-94401	NSI Lever
13	19861-96301	NSI Cable Stay (NLA)
14	19141-94401	Throttle Cam
15	19521-94400	Throttle Lever (NLA)
16	19811-94400	Throttle Limiter (NLA)
17	19815-94400	Holder (NLA)
18	09103-06048	Bolt (6x20) (NLA)
19	09140-05005	Nut
21	02162-06127	BOLT
22B	02142-05403	Screw (NLA)
23	08322-01057	Washer
24	02162-06127	BOLT
25	02142-05207	SCREW
26	61610-94400	Fastener Roller (NLA)
45677	09160-06046	Washer (6.5x20x1.5)
45679	09100-05017	Bolt (5x40) (NLA)
45708	09160-06036	Washer (6.5x18x1.5)
45710	01500-05407	Bolt (NLA)
45736	09160-06084	Washer (6.5x18x1.6)
45748	19135-94400	Rod
45749	16411-94400	Rod (NLA)

▶Fig. 12 - Clutch (34 parts)

Ref	OEM Part #	Part Name
1	23111-94401	Clutch Rod
3	25211-94401	Shift Rod Guide
4	25211-94421	Shift Rod Guide (L) (NLA)
5	25212-94401	Shift Rod Lower Guide
6	09205-02013	Spring Pin (2.5x16)
7	23213-94400	Clutch Spring
8	02162-06127	BOLT
9	25311-94402	Shift Cam
10	23311-95DL0	Clutch Rod Connector
11	09140-06020	Nut (6mm)
12	23131-92L00	Clutch Rod Boot
13	21110-94402	Clutch Lever
14	09260-10005	Ball
16	21121-92L00	Clutch Plate
17	02162-05167	BOLT
18	08322-01057	Washer
20	25223-96J00	Seal, Shift Rod Dust
21	25230-94300	Gear Case Magnet Set
22	25232-94300	Gear Case Magnet
23	23211-94401	Clutch Rod Arm
24	21121-93300	Clutch Notch Plate
25	09205-02004	Spring Pin (2.5x12)
26	09205-03021	Spring Pin (3.5x12)
27	09280-08005	O-Ring
28	09280-08005	O-Ring
29	09280-08005	O-Ring
30	09280-11005	Shift Rod O-Ring
31	08331-3115A	Circlip
45672	09440-07033	Cam Notch Spring
45676	25223-96J00	Seal, Shift Rod Dust
45689	25111-94412	Shift Rod (S) (NLA)
45690	25111-94442	Shift Rod (L)
45703	09440-07071	Spring
45707	25223-96J00	Seal, Shift Rod Dust

▶Fig. 13 - Starting Motor (14 parts)

Ref	OEM Part #	Part Name
1	31100-94401	Starter Motor Assembly
2	31310-96300	Armature (NLA)
3	31320-94400	Pinion Assembly
4	31312-96300	Pinion Stopper Set
5	31360-96300	Washer Kit (NLA)
6	31173-89J00	Brush Holder Assembly
7	31131-96300	Brush (+)
8	31132-96300	Brush (-)
9	31135-89J00	Spring (NLA)
10	31281-93340	Through Bolt (NLA)
11	01580-08257	BOLT
12	31912-94401	Starting Motor Band
13	31918-94402	Lower Damper
14	01550-08257	BOLT

▶Fig. 14 - Magneto (24 parts)

Ref	OEM Part #	Part Name
1	32101-94424	Stator Assembly
3	02112-06257	6X25CROSS SCREW
4	08321-01067	Lock Washer
5	32140-94400	Ignition Coil Assembly
6	32150-94410	Ignition Sensor
7	02112-05107	5 X 10 CROSS SC
8	08322-01057	Washer
9	08321-0105A	Lock Washer
10	02112-05107	5 X 10 CROSS SC
11	08321-0105A	Lock Washer
12	02112-04087	SCREW 4X8
13	08321-0104A	Lock Washer
14	02112-04047	SCREW 4X40
15	08321-0104A	Lock Washer
17	02122-0512A	SCREW
18	08341-31059	Woodruff Key 5mm
19	09160-18011	Washer
20	09164-18001	Washer
21	09140-18014	Nut
22	09403-10312	Clamp (NLA)
45673	32102-94412	Flywheel (NLA)
45689	32120-94400	Lighting Coil
45690	32120-94410	Lighting Coil (NLA)
45704	32102-94402	Flywheel (NLA)

▶Fig. 15 - Ignition(1986 to 1995) (20 parts)

Ref	OEM Part #	Part Name
1	32900-94422	CDI Unit Assembly (NLA)
2	09280-52001	O-Ring (NLA)
3	36650-94402	Junction Box Cover (NLA)
4	33510-95520	Spark Plug Cap
5	09482-00370	NGK BR8HS Spark Plug
6	32950-94410	CDI & Coil Holder
7	01500-06127	BOLT
8	09160-06054	Washer (6.5x22.1.6)
9	09160-12089	Washer
10	09320-12090	Cushion
12	32890-94401	Electric Parts Holder
13	32892-94400	Electric Parts Holder Cap (NLA)
14	09103-06049	Bolt (6x12) (NLA)
15	09160-06054	Washer (6.5x22.1.6)
16	09160-12089	Washer
17	09320-12090	Cushion
18	32891-94401	Electric Parts Holder Cover
19	03212-0512B	SCREW
20	31800-94401	Starter Relay
21	32919-92L00	Clamp

▶Fig. 15A - Ignition(1996 to 1998) (23 parts)

Ref	OEM Part #	Part Name
1	32900-94460	CDI Unit Assembly
2	01550-06127	BOLT
4	33833-91J00	Tube (6x8x250)
5	36650-94402	Junction Box Cover (NLA)
6	33510-95520	Spark Plug Cap
7	09482-00370	NGK BR8HS Spark Plug
8	32950-94420	CDI/Control Unit Holder (NLA)
9	01550-06127	BOLT
10	09160-08084	Washer
11	09160-12089	Washer
12	09320-12090	Cushion
13	32890-94401	Electric Parts Holder
14	09103-06049	Bolt (6x12) (NLA)
15	09160-06084	Washer (6.5x18x1.6)
16	09160-12089	Washer
17	09320-12090	Cushion
18	32891-94401	Electric Parts Holder Cover
19	03212-0512B	SCREW
20	31800-94401	Starter Relay
21	32919-92L00	Clamp
22	33410-92L11	Ignition Coil Assembly
23	01550-06207	BOLT
24	09407-14407	Clamp (L:140)

▶Fig. 16 - Electrical (1) (31 parts)

Ref	OEM Part #	Part Name
1	36740-95253	Fuse Case Assembly
2	32800-95D02	Rectifier & Regulator Assembly
3	02142-0525B	SCREW
4	08310-0005A	Nut
5	08321-0105A	Lock Washer
6	36740-93901	Fuse Case Assembly
7	09481-20001	20 Amp Fuse
8	37132-93700	Wire Connector
9	33810-94411	Starter Motor Cable (NLA)
10	09407-25402	Clamp (L:248)
11	09403-14204	Clamp (NLA)
12	02142-06127	SCREW 6X12
14	03241-0625A	SCREW
16	02142-06127	SCREW 6X12
20	01550-06167	BOLT
21	34850-94700	Heat Switch w\Grease
22	34853-94400	Heat Switch Supporter (NLA)
23	36791-94504	Harness Holder (NLA)
24	08322-01087	Washer
25	32815-94400	Heat Switch Diode (NLA)
26	34853-94700	Heat Sensor Supporter
27	34850-94610	Heat Sensor Assy
28	33833-91J00	Tube (6x8x250)
29	37801-98300	Lead (NLA)
30	09125-06069	Screw (6x12)
45670	33816-94400	Cable Clamp (NLA)
45674	36899-94420	Oil Flow Electric Lead (NLA)
45675	36630-94422	Remocon Wiring Harness Assembly (NLA)
45701	33816-96300	Cable Clamp
45705	36899-94440	Oil Flow Electric Lead (NLA)
45706	36630-94440	Remocon Wiring Harness Assembly (NLA)

▶Fig. 17 - Electrical (2) (24 parts)

Ref	OEM Part #	Part Name
1	37721-94406	Neutral Switch Assembly
2	37725-94302	Neutral Switch Actuator
3	37726-94402	Switch Bracket
4	01580-06167	BOLT
5	36895-94400	Wire Lead (NLA)
6	37110-94X50	Ignition Switch Assembly (NLA)
7	38600-94400	Choke Solenoid Assembly
8A	02112-35127	SCREW 5X12
9	09162-05002	Lock Washer
10	39600-93910	Receptacle Set (NLA)
11	09407-25402	Clamp (L:248)
12	39601-95D00	Lighting Receptacle Assembly
13	39603-94400	Receptacle Grommet (NLA)
14	39602-93900	Lamp Cord Plug Assembly
15	37800-93955	Engine Stop Switch Assembly
15A	33446-98E20	High Tension Protect Tube (NLA)
16	36365-94401	Indicator (NLA)
17	36360-94400	Oil Warning Lamp Assembly (NLA)
18	37820-94461	Emergency Stop Switch Assembly
19	36367-95D10-064	Oil/Water Lamp Label (NLA)
20	09320-11004	Oil Lamp Gasket (NLA)
21	36850-95500	Oil Flow & Buzzer Lead (NLA)
45870	01500-05107	Bolt 5x10 (NLA)
45871	01570-05107	Bolt (NLA)

▶Fig. 18 - Electrical (24 parts)

Ref	OEM Part #	Part Name
1	37110-94471	Ignition Switch Assembly
2	36615-96300	Resin Terminal
2C	09160-25069	Washer
4	02142-06127	SCREW 6X12
5	37820-92E05	Emergency Stop Switch Assembly
5A	37823-92E02	Stop Switch Lanyard
5B	37826-92E00	Nut
6	09160-12067	Washer (12.5x23x1.0)
7	33833-91J00	Tube (6x8x250)
8	37830-95D03	Emergency Stop Switch Assembly
9	09160-12067	Washer (12.5x23x1.0)
10	39601-95D00	Lighting Receptacle Assembly
11	36634-93910	Connector Cap
12	39603-94400	Receptacle Grommet (NLA)
13	09407-25402	Clamp (L:248)
14	36610-94400	Wiring Harness Assembly (NLA)
15	36612-94421	Remocon Grommet
16	36891-94400	Rev Limit Lead (NLA)
17	36630-92E00	Instrument Wire Assembly
18	09407-12402	Clamp
19	33834-87E00	Protector (NLA)
20	09407-18402	Clamp (L:165)
21	36893-94410	Ignition Switch Extension Wire (NLA)
22	37835-91J00-YAY	Stop Label

▶Fig. 19 - Electrical(DT40TC) (20 parts)

Ref	OEM Part #	Part Name
3	38412-94401	PTT Bracket (NLA)
4	09100-08219	Bolt (8x20) (NLA)
5	09140-08023-XC0	Nut (8mm)
6	09160-08082	Washer (8.5x16x1.2)
7	09162-08007	Lock Washer (8.2x15.4x2.0)
9	36645-94400	Relay Control Lead (NLA)
10	36645-94410	Relay Control Lead (NLA)
11	33831-94702	PTT Relay Cable Assembly
12	33832-94400	PTT Relay Cable Assembly (NLA)
13	01570-06127	BOLT
14	08310-00067	Nut
15	09403-12308	Clamp (NLA)
16	09100-06106	Bolt (6x9)
17	09160-06082	Washer (6.5x13x1.0)
45658	38410-94540	PTT Relay Assembly (NLA)
45659	38410-94552	PTT Relay Assembly
45689	38410-94540	PTT Relay Assembly (NLA)
45690	38410-94552	PTT Relay Assembly
45870	33833-91J00	Tube (6x8x250)
45871	33833-91J00	Tube (6x8x250)

▶Fig. 20 - Clamp Bracket (42 parts)

Ref	OEM Part #	Part Name
1	41110-94421-0ED	Starboard Clamp Bracket (NLA)
2	41120-94442-0ED	Port Clamp Bracket (NLA)
3	41212-93001-0ED	Clamp Handle (NLA)
4	09205-06007	Spring Pin (6x25)
5	41211-95250	Clamp Screw (NLA)
6	41213-94J01	Clamp Plate
7	41151-94500	Clamp Bracket Shaft Cap
8	09117-08071	Bolt (8x35)
9	41130-94341	Clamp Bracket Shaft
10	41153-96300	Transom Bolt Cap (NLA)
11	45420-92L00	Tilt Lock Pin
12	09441-17002	Spring (NLA)
13	45420-94401	Tilt Lock Pin (NLA)
14	09441-17003	Spring (NLA)
15	41310-94400	Clamp Bracket Lower Rod
16	55320-95311	Zinc Anode
17	09116-06094	Bolt (6x15)
18	09100-08239	Bolt (8x90)
19	09140-08023-XC0	Nut (8mm)
20	09160-08081	Washer (8.5x23x1.5)
21	09162-08007	Lock Washer (8.2x15.4x2.0)
22	09159-22006	Nut
23	41200-92L00	Tilt Arm Assembly
24	41223-94400	Tilt Stop Arm (NLA)
25	09111-10067	Bolt (10x20.4)
26	09111-10069	BOLT (10X54.5)
27	09140-10031	Nut (10mm)
28	09160-10082	Washer (10.5x19x2.0)
29	09162-10005	Lock Washer
30	09448-29009	Spring
31	41141-94300	Steering Cable Attachment (NLA)
32	41225-94400	Tilt Lock Arm Rubber
33	36894-95201	Wire Lead (L:165)
34	09125-05050	Screw (5x8)
35	09161-05114	Washer (5.2x11x1.0)
36	09160-22033	Washer (22.5x38x1.0)
38	48211-94400	Tilt Lower Lock Pin (NLA)
39	09160-10098	Washer (10x18x1.0)
40	09162-10005	Lock Washer
41	09140-10032	Nut
13516	41161-94400	Steering Cable Seal
13547	41161-94400	Steering Cable Seal

▶Fig. 20A - Clamp Bracket(DT40C) (22 parts)

Ref	OEM Part #	Part Name
1	41111-97E01-0ED	Starboard Clamp Bracket (NLA)
2	41121-97E01-0ED	Port Clamp Bracket (NLA)
3	41130-95292	Clamp Bracket Shaft
4	41151-94500	Clamp Bracket Shaft Cap
5	41152-94500	Clamp Bracket Shaft Plug
6	41153-94500	Transom Bolt Cap
7	55320-95311	Zinc Anode
8	09116-06094	Bolt (6x15)
9	09100-12093	Transom Bolt (12x100)
10	09140-12028	Nut
11	09160-12044	Washer (12.5x35x3.2)
12	09160-12066	Washer (12.5x22x2.5)
13	09162-12005	Lock Washer
14	45421-97E00	Tilt Lock Pin (NLA)
15	09159-10050	Nut
16	09159-22006	Nut
17	48121-97E00	Tilt Cylinder Shaft (NLA)
18	09307-18002	Bushing
19	09100-10190-XC0	Bolt (10x145)
20	09159-10050	Nut
21	09160-10082	Washer (10.5x19x2.0)
22	09159-12014	Nut (12x17)

▶Fig. 21 - Swivel Bracket(1986 to 1992) (52 parts)

Ref	OEM Part #	Part Name
1	43751-94450-0ED	Steering Bracket (NLA)
2	09117-08073	Bolt (8x35) (NLA)
3	09117-08047	Bolt (8x30)
4	09443-15031	Spring (NLA)
5	09448-29018	Spring
6	45231-94401	Reverse Lock Arm
7	43411-94400	Steering Adjuster (NLA)
8	43421-96302	Adjuster Bushing
9	09119-08044	Bolt (8x23) (NLA)
10	09306-22006	Bushing
11	09440-13045	Spring (NLA)
12	43111-94490-0ED	Swivel Bracket (NLA)
13	22511-99011	Grease Nipple
14	43211-87JL0	Swivel Bracket Bushing
15	45255-93001	Release Lever Rubber
16	45261-92L00	Release Lever
17	41225-94502	Release Arm Pin
18	45250-94400	Release Link (NLA)
19	09200-05015	Pin (NLA)
20	09200-08043	Pin (NLA)
21	45241-94400	Reverse Lock Arm Link
22	45700-94401	Shallow Water Drive Assembly (NLA)
23	45720-94401	Shallow Water Drive Shaft (NLA)
24	45730-94401	Shallow Water Drive Plate (NLA)
26	09441-17002	Spring (NLA)
27	09443-08045	Spring (NLA)
28	45725-94400	Knob (NLA)
29	09204-01002	Cotter Pin
30	09160-08082	Washer (8.5x16x1.2)
31	43711-94400	Upper Steering Bushing (NLA)
32	43712-94410	Under Steering Bushing (NLA)
33	43713-94400	Steering Bushing Spacer (NLA)
34	43741-94400-0ED	Pilot Shaft (NLA)
35	43753-94400	Steering Bracket Grommet (NLA)
36	09161-47001	Washer (NLA)
37	09206-09001	Pin
38	09285-47001	Oil Seal (NLA)
39	43755-96320	Steering Bracket Attachment (NLA)
40	09100-08224-XC0	Bolt (8x35)
41	09140-08023-XC0	Nut (8mm)
42	09162-08007	Lock Washer (8.2x15.4x2.0)
43	43754-94301-0ED	Steering Cover (NLA)
44	03142-05103	Screw (NLA)
45	45700-94412	Shallow Water Drive Assy
47	45713-94420	Stopper (NLA)
48	09111-10045	Bolt (10x20.8) (NLA)
49	09117-06038	Bolt (6x16) (NLA)
50	09443-12039	Spring (NLA)
51	45255-95500	Knob (NLA)
52	09160-05032	Washer (NLA)
53	09204-01002	Cotter Pin
54	45331-94610	Shallow Water Drive Pin (NLA)

▶Fig. 22 - Swivel Bracket(1993 to 1998) (43 parts)

Ref	OEM Part #	Part Name
1	22511-99011	Grease Nipple
2	36894-94401	Wire Lead (L:195)
3	43111-97E00-0ED	Swivel Bracket (NLA)
4	43211-87JL0	Swivel Bracket Bushing
5	43711-97E11	Steering Bushing
6	43750-97E03-0ED	Steering Bracket (NLA)
8	09125-05050	Screw (5x8)
9	09160-39001	Washer (39.5x64x1.0)
10	09161-05114	Washer (5.2x11x1.0)
11	09181-39001	Shim (39.5x64x0.3)
12	09282-39001	Oil Seal (38x51x5)
13	09380-38003	Circlip
14	41225-94502	Release Arm Pin
15	45231-94401	Reverse Lock Arm
16	45241-94400	Reverse Lock Arm Link
17	45250-94400	Release Link (NLA)
18	45255-93001	Release Lever Rubber
19	45261-92L00	Release Lever
20	09160-08082	Washer (8.5x16x1.2)
21	09200-05015	Pin (NLA)
22	09200-08043	Pin (NLA)
23	09204-01002	Cotter Pin
24	09306-22006	Bushing
25	09443-15031	Spring (NLA)
26	09448-29018	Spring
27	43755-97E01	Steering Attachment (NLA)
28	09100-10270	Bolt (10x25)
29	09162-10005	Lock Washer
30	43411-97E00	Steering Adjuster (NLA)
31	43412-93901	COVER,STEERING
32	09100-08224-XC0	Bolt (8x35)
33	09160-08082	Washer (8.5x16x1.2)
34	09440-11022	Spring
35	45700-94412	Shallow Water Drive Assy
37	45713-94420	Stopper (NLA)
38	09111-10045	Bolt (10x20.8) (NLA)
39	09117-06038	Bolt (6x16) (NLA)
40	09443-12039	Spring (NLA)
41	45255-95500	Knob (NLA)
43	09204-01002	Cotter Pin
44	09205-08002	Pin (NLA)
15342	09160-05032	Washer (NLA)
15373	09160-05029	Washer (5.5x10x0.8)

▶Fig. 22A - Swivel Bracket(DT40TC 1994 to 1995) (25 parts)

Ref	OEM Part #	Part Name
1	22511-99011	Grease Nipple
2	36894-95201	Wire Lead (L:165)
3	43111-87J20-0ED	Swivel Bracket (L)
4	43211-95250	Bushing (NLA)
5	43711-97E11	Steering Bushing
6	43750-97E03-0ED	Steering Bracket (NLA)
7	09125-05050	Screw (5x8)
8	09160-39001	Washer (39.5x64x1.0)
9	09161-05114	Washer (5.2x11x1.0)
10	09181-39001	Shim (39.5x64x0.3)
11	09282-39001	Oil Seal (38x51x5)
12	09380-38003	Circlip
13	41220-97E00-0ED	Tilt Lock Lever (NLA)
14	41226-97E00	Bushing
15	41231-97E00	Link Plate (NLA)
16	09205-03012	Spring Pin (3x16)
17	09443-09047	Tilt Link Plate Spring (NLA)
18	43411-97E00	Steering Adjuster (NLA)
19	43412-93901	COVER,STEERING
20	09100-08224-XC0	Bolt (8x35)
21	09160-08082	Washer (8.5x16x1.2)
22	09440-11022	Spring
23	43755-97E50	Steering Attachment (NLA)
24	09100-10270	Bolt (10x25)
25	09162-10005	Lock Washer

▶Fig. 22B - Swivel Bracket(DT40TC 1996 to 1998) (26 parts)

Ref	OEM Part #	Part Name
1	22511-99011	Grease Nipple
2	36894-95201	Wire Lead (L:165)
3	43111-87J20-0ED	Swivel Bracket (L)
4	43211-95250	Bushing (NLA)
5	43711-97E11	Steering Bushing
6	43750-97E03-0ED	Steering Bracket (NLA)
7	09125-05050	Screw (5x8)
8	09160-39001	Washer (39.5x64x1.0)
9	09161-05114	Washer (5.2x11x1.0)
10	09181-39001	Shim (39.5x64x0.3)
11	09282-39001	Oil Seal (38x51x5)
12	09380-38003	Circlip
13	41230-97E10	Tilt Lock Spring
14	41226-97E00	Bushing
15	41270-97E00	Starboard Tilt Lock Lever (NLA)
16	41280-97E00	Port Tilt Lock Lever (NLA)
17	09205-03012	Spring Pin (3x16)
18	43411-97E00	Steering Adjuster (NLA)
19	43412-93901	COVER,STEERING
20	09100-08224-XC0	Bolt (8x35)
21	09160-08082	Washer (8.5x16x1.2)
22	09440-11022	Spring
23	43755-97E50	Steering Attachment (NLA)
24	09100-10270	Bolt (10x25)
25	09162-10005	Lock Washer
26	45700-94412	Shallow Water Drive Assy

▶Fig. 23 - Tilt Cylinder & Support(DT40TC) (22 parts)

Ref	OEM Part #	Part Name
2	48112-94402-0ED	Port Tilt Cylinder Bracket (NLA)
3	48135-94400	Tilt Cylinder Bracket Rod (NLA)
4	09117-08047	Bolt (8x30)
5	09117-08110	Bolt (8x25)
6	55320-95311	Zinc Anode
7	48600-94401-0ED	PTT Cylinder Assembly (NLA)
8	48601-94400	Piston & Piston Rod Assembly (NLA)
9	48627-95510	O-Ring (NLA)
11	48641-94400	Cylinder Tube (NLA)
12	48710-94400	No. 1 Inlet Tube (NLA)
13	48720-94401	No. 2 Inlet Tube (NLA)
14	09407-25402	Clamp (L:248)
15	09380-12002	Snap Ring
16	48321-94400	Tilt Cylinder Upper Shaft (NLA)
17	09319-12041	Bushing
18	48121-94401	Tilt Cylinder Lower Shaft (NLA)
19	48163-94400	Tilt Cylinder Lower Spacer (NLA)
20	09117-08110	Bolt (8x25)
45658	48111-94401-02M	Starboard Tilt Cylinder Bracket (NLA)
45659	48111-94402-0ED	Starboard Tilt Cylinder Bracket (NLA)
45931	48633-95510	O-Ring
45932	48633-95520	O-Ring

▶Fig. 24 - Power Unit(DT40TC 1986 to 1989) (31 parts)

Ref	OEM Part #	Part Name
1	48500-94420-0ED	Power Unit Assembly
2	09168-10022	Drain Plug Gasket
3	09248-10008	Drain Plug
4	48502-94410	Pump & Valve Body
5	48550-94600	Manual Valve Release
6	48583-94520	Drive Joint
7	48585-94520	Valve Body O-Ring
8	09136-05041	Screw (5x20)
9	09282-08003	Oil Seal (NLA)
10	09280-70005	O-Ring
11	31281-94510	Through Bolt
12	31170-94520-0ED	Upper Cover (NLA)
13	31173-94521	Brush Holder Assembly (NLA)
14	31133-94521	Brush (NLA)
15	31110-94520-0ED	Yoke Assembly (NLA)
18	33899-95500	PTT Cable Seal (NLA)
19	09407-25402	Clamp (L:248)
20	33861-95600	PTT Cable (NLA)
21	09108-08130	Stud Bolt (8x20)
22	09100-08219	Bolt (8x20) (NLA)
23	09140-08023-XC0	Nut (8mm)
24	09162-08007	Lock Washer (8.2x15.4x2.0)
25	09403-12308	Clamp (NLA)
26	09100-06106	Bolt (6x9)
27	09160-06082	Washer (6.5x13x1.0)
28	38410-94552	PTT Relay Assembly
29	33832-94400	PTT Relay Cable Assembly (NLA)
45673	31311-94520	Armature (NLA)
45674	48570-94521-02M	Reservoir Assembly (NLA)
45704	31311-94600	Armature (NLA)
45705	48570-94600-0ED	Reservoir Assembly (NLA)

▶Fig. 25 - Power Unit(DT40TC 1990 to 1993) (24 parts)

Ref	OEM Part #	Part Name
1	48500-94420-0ED	Power Unit Assembly
2	48511-95500	Oil Filler Plug (NLA)
3	09280-09005	O-Ring
4	48502-94410	Pump & Valve Body
5	48550-94600	Manual Valve Release
6	48581-94500	PTT Pump Filter (NLA)
7	48583-94520	Drive Joint
8	48585-94520	Valve Body O-Ring
9	48586-94500	Plug
10	09136-05041	Screw (5x20)
11	31123-87D60	O-Ring
12	31281-94610	Through Bolt (NLA)
13	31170-94610-0ED	PTT Motor Cover (NLA)
14	31173-94620	Brush Holder
15	31133-94610	Brush
16	31110-94610-0ED	Yoke Assembly (NLA)
17	31311-94610	Armature (NLA)
18	48570-94610-0ED	Reservoir Assembly (NLA)
19	33799-94610	Oil Seal
19A	33899-94600	PTT Cable Seal Set (NLA)
20	09108-08130	Stud Bolt (8x20)
21	09140-08023-XC0	Nut (8mm)
22	09162-08007	Lock Washer (8.2x15.4x2.0)
23	09117-08046	Bolt (NLA)

▶Fig. 25A - Power Trim & Tilt(DT40TC 1994 to 1998) (27 parts)

Ref	OEM Part #	Part Name
1	48601-97E00	Piston Rod (NLA)
2	48632-97E00	Cylinder Head Oil Seal (NLA)
3	48633-97E00	Cylinder Head O-Ring
4	48634-97E00	Cylinder Head O-Ring (NLA)
5	09280-22020	O-Ring
6	48572-97E00	Reservoir Plug Set
7	48405-87D00	Tilt O-Ring Set
8	48615-97E00	Piston Ring Set
9	48650-97E00	Free Piston (NLA)
10	48582-97E00	Pump Filter (NLA)
11	48583-97E00	Drive Joint
12	48541-97E00	Pump Bolt Set (NLA)
13	48870-97E00	Thermal Valve (NLA)
14	48820-97E00	Up Pressure Valve (NLA)
15	48830-97E00	Down Pressure Valve
16	48518-87D00	O-Ring
17	48690-97E00	Manifold Plug Set (NLA)
18	48530-97E00	Main Valve Set (NLA)
19	48536-97E01	O-Ring Set
20	48550-97E00	Manual Valve Set (NLA)
21	48557-97E00	O-Ring Set
22	48641-97E00-0ED	PTT Manifold (NLA)
23	48519-97E00	Pump Holder (NLA)
24	48575-97E00	Reservoir Plug (NLA)
25	48321-97E01	Upper Tilt Cylinder Shaft
26	48325-97E00	Tilt Cylinder Upper Bushing
27	09380-12002	Snap Ring

▶Fig. 25B - Power Trim & Tilt Motor(DT40TC 1994 to 1998) (12 parts)

Ref	OEM Part #	Part Name
1	38100-97E00-0ED	PTT Motor Assembly
2	31173-97E00	Brush Holder (NLA)
3	31133-97E00	Brush
4	31136-97E00	Breaker (NLA)
5	31135-97E00	Spring
6	31311-97E00	Armature (NLA)
7	31110-97E00-0ED	Yoke Assembly (NLA)
8	31123-97E10	O-Ring
9	09136-05041	Screw (5x20)
10	33799-97E00	Oil Seal
11	48862-97E00	Motor Screw
12	38111-97E00	PTT Cable Holder (NLA)

▶Fig. 26 - Exhaust Tube (21 parts)

Ref	OEM Part #	Part Name
1	11433-94412	Under Oil Seal Housing Gasket
2	11431-94406	Under Oil Seal Housing
3	11434-94411	Oil Seal Housing Gasket
4	14211-94451	Exhaust Tube
5	14212-94413	Exhaust Tube Gasket
6	29103-94400	Bolt (6x35)
7	54121-94400	Upper Thrust Stopper
8	09160-10080	Washer (NLA)
9	09117-08038	Bolt (8x45)
11	09202-07006	PIN (7X10)
12	54100-94800	Upper Mount Set (NLA)
13	09100-10217	Bolt (10x150)
14	09160-10081	Washer (10x20x3.0)
15	09160-10082	Washer (10.5x19x2.0)
16	09159-10050	Nut
17	09280-50008	O-Ring
18	09282-17009	Oil Seal (17x28x6)
19	09116-06204	Bolt (6x20)
20	54146-94400	Upper Mount Case Guide
45931	54137-94400	Upper Mount Case (NLA)
45932	54137-94401	Upper Mount Case (NLA)

▶Fig. 27 - Drive Shaft Housing (33 parts)

Ref	OEM Part #	Part Name
1	09202-06031	Knock Pin (6x12)
2	09162-08007	Lock Washer (8.2x15.4x2.0)
3	09160-08082	Washer (8.5x16x1.2)
4	09118-08172	Bolt (8x85)
5	09118-08171	Bolt (8x75)
5A	09118-08171	Bolt (8x75)
6	09118-08106	Bolt (8x50)
8	54125-94400	Upper Thrust Reverse Mount (NLA)
9	54151-94400	Lower Thrust Mount (NLA)
10	54211-94410-0ED	Front Side Bracket (NLA)
11	54212-94400-0ED	Rear Side Bracket (NLA)
12	54221-94400-0ED	Lower Mount Cover (NLA)
13	09117-08038	Bolt (8x45)
14	09117-08071	Bolt (8x35)
15	54160-94400	Lower Mount (NLA)
16	54165-94400	Lower Damper
17	54166-94410	Lower Mount Bolt (NLA)
18	09140-12029	Nut
19	09160-12066	Washer (12.5x22x2.5)
20	09159-12014	Nut (12x17)
21	09160-12066	Washer (12.5x22x2.5)
22	09180-12104	Spacer (NLA)
23	11435-94400	Exhaust Release Plate
24	36894-94401	Wire Lead (L:195)
25	36894-95201	Wire Lead (L:165)
26	09125-05050	Screw (5x8)
27	09161-05114	Washer (5.2x11x1.0)
28	52117-94400	Water Inspection Tube
29	54200-87852-0ED	Lower Mount Bracket Set
45839	52111-94441-02M	Drive Shaft Housing (S) (NLA)
45840	52110-97E01-0ED	Drive Shaft Housing (S) (NLA)
45841	52110-97E22-0ED	Drive Shaft Housing (L) (NLA)
45842	52110-97E22-0ED	Drive Shaft Housing (L) (NLA)

▶Fig. 28 - Gear Case (47 parts)

Ref	OEM Part #	Part Name
2	09263-22039	Bearing (22x30x30)
3	09265-30004	Bearing (30x62x17.25)
4	17631-96320	Water Filter
5	03142-04309	SCREW 4 X 30
6	17635-95501	Sub Water Filter (NLA)
7	17635-95510	Sub Water Seal Plate
8	09125-06053	Screw (6x16)
8A	17635-87E00	Sub Water Filter
8B	09125-05046	Screw (5x12)
9	55122-88L00	Gear Case Seal Ring
10	55125-95500	Trim Tab Zinc Anode
11	09117-08109	Bolt (8x16)
12	55117-94401	Starboard Gear Case Cover (NLA)
13	03141-0420A	SCREW
14	55112-94401	Gear Case Cover (NLA)
15	09248-10008	Drain Plug
16	09168-10022	Drain Plug Gasket
17	09116-08131	Bolt (8x45)
18	09202-06027	Pin (6x23)
19	09202-06025	Pin (6x17)
20	57632-95320	Propeller Stopper
22	58120-88L01	Propeller Bushing
23	57633-94301	Propeller Nut Spacer
24	57635-95300	Propeller Nut Washer
25	09160-18028	Washer (18.5x31x1.0)
26	09159-18004	Nut
27	09141-18005	Nut (18mm)
28	09204-03003	Prop Nut Cotter Pin
29	55300-95500	Zinc Anode
30-2	55182-95200	Flush Hose Attachment (NLA)
31	57630-94301	Propeller Hardware Kit DT40/DT55/DT65/ DF40/DF50/DF60A
32	25700-88L03	Gear Case Seal Kit DT40c - DF40 / DF50 / 60A
45658	55100-94421-02M	Gear Case Housing (NLA)
45659	55100-94431-0ED	Gear Case Housing (NLA)
45678	58100-88L03-019	S900 Propeller 3x11-1/2x9 *
45687	55181-95200	Flush Hose Attachment
45709	58100-88LD0-019	S1000 Propeller 3x11-1/2x10
45737	58100-88LE0-019	S1100 Propeller 3x11-1/2x11
45768	58100-88LA0-019	S1200 Propeller 3x11-5/8x12
45798	58100-88LB0-019	S1301 Propeller 3x11-1/2x13
45829	58100-88LQ0-019	S1400 Propeller 3x11-3/8x14
45859	58100-88LR0-019	15P DF40A/50A/6
45890	58100-88L72-019	S1600 Propeller 3x11-1/8x16
45921	58100-88LF0-019	S1700 Propeller 3x11x17
45951	990C0-00501-12P	S/S Propeller 3x11-3/4x12 (NLA)
45982	990C0-00501-13P	S/S Propeller 3x11-3/4x13 (NLA)
46012	990C0-00501-14P	S/S Propeller 3x11-3/4x14 (NLA)

▶Fig. 29 - Transmission (59 parts)

Ref	OEM Part #	Part Name
2	57130-94301	Drive Shaft Bushing
3	09205-03019	Spring Pin (3x10)
5	09160-26015	Washer (26.2x42x4.0)
6	09263-25062	BT 25x42x5 Bearing
7	09440-30005	Spring
8	09166-25006	Washer
10	57133-94400	Drive Shaft Spring Collar
11	57311-94410	Pinion Gear
12	09140-12034	Pinion Nut
14	57510-94410	Forward Gear
16	57631-95303	Push Rod
17	57634-88L00	Push Pin
19	09202-05022	Clutch Dog Shifter Pin
21	09440-08034	Return Spring
24	57521-94401	Reverse Gear
26	09280-75001	O-Ring
27	56120-94321-0ED	Propeller Shaft Bearing Housing (NLA)
28	09262-35021-0A0	Bearing (35x62x14)
30	09289-22007	Oil Seal (21.2x35x5)
31	09117-08047	Bolt (8x30)
32	09141-18005	Nut (18mm)
39	09263-22020	Bearing (22.225x28.575.19.05)
45658	57110-94411	Drive Shaft (S) (NLA)
45659	57110-94441	Drive Shaft (L)
45670	09181-30186	Shim (0.50)
45672	08211-20263	Thrust Washer (2.00)
45675	57621-87J03	Clutch Dog Shifter
45677	09440-41002	Clutch Dog Spring (NLA)
45679	57610-94403	Propeller Shaft Assembly
45680	09160-22018	Washer (1.80)
45682	08221-35455	Shim (0.50)
45701	09181-30187	Shim (0.60)
45703	08211-20264	Thrust Washer (2.20)
45706	57621-87J03	Clutch Dog Shifter
45708	09440-40002	Clutch Dog Spring
45710	57610-94403	Propeller Shaft Assembly
45711	09160-22019	Washer (1.90)
45713	09181-35131	Shim (0.60)
45729	09181-30188	Shim (0.70)
45739	09160-22020	Washer (2.00)
45741	09181-35132	Shim (0.70)
45748	09181-30186	Shim (0.50)
45749	09181-30187	Shim (0.60)
45750	09181-30188	Shim (0.70)
45751	09181-30190	Shim (0.80)
45752	09181-30192	Shim (0.90)
45753	09181-30192	Shim (0.90)
45754	08211-30421	Shim (1.00) (NLA)
45760	09181-30190	Shim (0.80)
45770	09160-22021	Washer (2.10)
45772	09181-35132	Shim (0.70)
45790	09181-30192	Shim (0.90)
45800	09160-22022	Washer (2.20)
45802	08221-35456	Shim (0.80)
45821	09181-30192	Shim (0.90)
45831	09160-22023	Washer (2.30)
45833	09181-35136	Shim (0.90)
45851	08211-30421	Shim (1.00) (NLA)
45863	08211-35451	Shim (1.00)

▶Fig. 3 - Inlet Case (24 parts)

Ref	OEM Part #	Part Name
1	01550-06307	BOLT
2	13111-94400-0ED	Inlet Case (NLA)
3	13125-95210	Carburetor Gasket
4	01411-08207	Stud Bolt (NLA)
5	13150-94402	Reed Valve Assembly
6	13153-94400	Reed Valve
7	13152-94401	Reed Valve Stopper (NLA)
8	02112-3306A	SCREW
10	08316-10087	Nut
11	14151-94412	Exhaust Cover Gasket
12	14131-92L10	Exhaust Plate
13	14141-92L01	Exhaust Cover
14	01550-06307	BOLT
15	13811-92L10	Silencer Case
16	13812-92L00	Silencer Cover
17	13855-95210	Silencer Gasket
18	09160-06066	Washer (6.5x20x1.6)
19	09180-06254	Spacer
20	09125-06089	Screw
21	03222-0520B	SCREW
22	09280-63005	O-Ring
23	09246-04005	Plug
45901	09126-06008	Screw (6x16)
45902	02122-0616A	SCREW

▶Fig. 30 - Lower Cover(1986 to 1996) (32 parts)

Ref	OEM Part #	Part Name
1	61111-94432-0ED	Lower Engine Cover (NLA)
2	61113-92L00	Engine Cover Lower Seal
3	09180-06295	Spacer
4	09320-10035	Cushion (NLA)
5	09160-06104	Washer (6.5x24x2)
6	09162-06006	Lock Washer
7	09100-06121	Bolt (6x30) (NLA)
8	61138-94402	Water Cover (NLA)
9	03241-0510A	SCREW
10	01500-06127	BOLT
11	09160-06084	Washer (6.5x18x1.6)
12	61631-94410	Lower Engine Cover Hook (NLA)
13	09164-13005	Wave Washer
14	09306-13007	Bushing
15	61633-93930-0ED	Hook Lever
16	33811-94400	Starter Cable Grommet
17	36612-94421	Remocon Grommet
18	36612-94421	Remocon Grommet
19	09407-25402	Clamp (L:248)
20	63625-94300	Throttle Cable Cap
21	63625-96300	Throttle Cable Grommet
22	36895-94400	Wire Lead (NLA)
23	61633-93930-0ED	Hook Lever
24	09164-13005	Wave Washer
25	09306-13005	Bushing
26	09306-13006	Bushing (NLA)
27	01550-06127	BOLT
28	09160-06084	Washer (6.5x18x1.6)
29	09250-13005	Plug (NLA)
30	09250-33001	Cap
31	39669-94400	Lower Cover Plug
32	09250-08001	CAP

▶Fig. 30A - Lower Cover(1997 to 1998) (33 parts)

Ref	OEM Part #	Part Name
1	61111-94452-0ED	Lower Engine Cover (NLA)
2	61112-94420	Lower Engine Cover Rubber - NLA
3	61113-92L00	Engine Cover Lower Seal
4	61131-94402-0ED	Engine Holder Cover
5	09100-06121	Bolt (6x30) (NLA)
6	09125-05126	Screw (5x45) (NLA)
7	09140-05005	Nut
8	09148-06015	Nut
8B	09160-05029	Washer (5.5x10x0.8)
9	09160-06104	Washer (6.5x24x2)
10	09180-06295	Spacer
11	09320-10035	Cushion (NLA)
12	02142-06207	SCREW 6X20
12A	09125-06069	Screw (6x12)
13	61610-90L00	Fastener
14	61616-93EL0	Lever Pin
15	61642-93902	Fastener Lever Holder (NLA)
16	09161-04012	Washer (4.2x11x1)
17	09385-04004	Snap Pin
18	01550-06167	BOLT
18D	02142-06207	SCREW 6X20
20	61155-94500	Water Inspection Tube
21	09352-50006-600	Hose (5x9x600)
22	33811-94400	Starter Cable Grommet
23	09407-25402	Clamp (L:248)
26	09250-33001	Cap
27	63625-94300	Throttle Cable Cap
45676	08316-10067	Nut
45681	09250-13005	Plug (NLA)
45682	39669-94400	Lower Cover Plug
45707	08310-00067	Nut
45712	09250-12016	CAP(OD:20)
45713	39669-94400	Lower Cover Plug

▶Fig. 31 - Engine Cover(1986 to 1988) (27 parts)

Ref	OEM Part #	Part Name
2	61421-94421-019	Front Emblem
3	61422-95570-8EF	Front Emblem Mark (NLA)
5	68112-43400-019	Suzuki Emblem
6	61442-94600-019	Oil Injection Mark (NLA)
7	09160-05024	Washer (5.5x16x1.5)
8	61443-94450-70G	Starboard Engine Cover Decal (NLA)
9	61453-94450-70G	Port Engine Cover Decal (NLA)
10	61435-94450-70G	Rear Emblem Mark (NLA)
11	61481-94410-0ED	Oil Tank Filler Lid (NLA)
12	61482-94400	Oil Filler Lid Hinge
13	61485-94400	Oil Filler Lid Spring
14	09125-05046	Screw (5x12)
15	09160-05024	Washer (5.5x16x1.5)
16	09140-05005	Nut
17	09321-05019	Cushion
18	61610-94420	Fastener
19	01550-06127	BOLT
20	61622-94400	Recoil Starter Seal (NLA)
21	61491-94400	Oil Tank Filler Lid Seal (NLA)
22	21131-94J00-YAY	Clutch Shift Mark
23	61112-94303	Lower Engine Cover Rubber (NLA)
24	09800-01016	Tool Set
25	61631-94410	Lower Engine Cover Hook (NLA)
45658	61410-94452-0ED	Engine Cover
45659	61410-94452-0ED	Engine Cover
45748	03241-0510A	SCREW
45749	03241-0512A	SCREW

▶Fig. 32 - Engine Cover(1989 to 1993) (31 parts)

Ref	OEM Part #	Part Name
1	61410-94452-0ED	Engine Cover
2	61421-94421-019	Front Emblem
3	61422-95570-12R	Front Emblem Mark (NLA)
4	03241-0510A	SCREW
5	61441-95560-764	Suzuki Mark
6	61442-94600-764	Oil Injection Mark
7	09160-05029	Washer (5.5x10x0.8)
8	61443-94450-70G	Starboard Engine Cover Decal (NLA)
9	61453-94450-70G	Port Engine Cover Decal (NLA)
10	61435-94450-70G	Rear Emblem Mark (NLA)
11	61481-94410-0ED	Oil Tank Filler Lid (NLA)
12	61482-94400	Oil Filler Lid Hinge
13	61485-94400	Oil Filler Lid Spring
14	09125-05046	Screw (5x12)
15	09160-05024	Washer (5.5x16x1.5)
16	09140-05005	Nut
17	09321-05019	Cushion
18	61610-94420	Fastener
19	01550-06127	BOLT
20	61621-96303	Fastener Bracket (NLA)
21	09229-04025	Rivet
22	61412-96300	Cover Hook (NLA)
23	09229-04018	Rivet
25	61491-94400	Oil Tank Filler Lid Seal (NLA)
26	21131-94J00-YAY	Clutch Shift Mark
27	61433-94422	Air Intake Inner Cover (NLA)
28	03242-0412B	SCREW
29	61112-94303	Lower Engine Cover Rubber (NLA)
30	09800-01016	Tool Set
45681	61622-94400	Recoil Starter Seal (NLA)
45712	61622-95500	Recoil Starter Seal

▶Fig. 32A - Engine Cover(1994 to 1996) (26 parts)

Ref	OEM Part #	Part Name
1	61410-94452-0ED	Engine Cover
2	61412-96300	Cover Hook (NLA)
3	61433-94422	Air Intake Inner Cover (NLA)
4	61621-96303	Fastener Bracket (NLA)
5	09229-04018	Rivet
6	09229-04025	Rivet
7	03242-0412B	SCREW
8	61481-94410-0ED	Oil Tank Filler Lid (NLA)
9	61482-94400	Oil Filler Lid Hinge
10	61485-94400	Oil Filler Lid Spring
11	61491-94400	Oil Tank Filler Lid Seal (NLA)
12	61610-94420	Fastener
13	61622-95500	Recoil Starter Seal
14	09125-05046	Screw (5x12)
15	09140-05005	Nut
16	09160-05024	Washer (5.5x16x1.5)
17	09321-05019	Cushion
18	01580-06127	BOLT
19	61435-97E01	Rear Emblem Mark (NLA)
20	61440-91D00	Engine Cover Stripe Set
22	68181-33C20-1RR	Suzuki Emblem (NLA)
23	21131-94J00-YAY	Clutch Shift Mark
24	61112-94303	Lower Engine Cover Rubber (NLA)
25	61581-98620	Engine Cover Label
26	61582-98100	Warning Mark (NLA)
27	09800-01016	Tool Set

▶Fig. 32B - Engine Cover(1997 to 1998) (24 parts)

Ref	OEM Part #	Part Name
1	61420-94853-0ED	Engine Cover Set (NLA)
2	61431-94400-019	Tilt Up Handle (NLA)
3	61481-94420-0ED	Oil Tank Filler Lid (NLA)
4	61482-94411	Oil Filler Lid Hinge (NLA)
5	61485-94411	Oil Filler Lid Spring (NLA)
6	61488-94400	Oil Filler Lid Pin (NLA)
7	61491-94400	Oil Tank Filler Lid Seal (NLA)
8	61622-95500	Recoil Starter Seal
9	09125-05046	Screw (5x12)
10	09140-05005	Nut
11	09160-05024	Washer (5.5x16x1.5)
12	03541-0616A	SCREW
13	61435-97E20	Rear Emblem Mark (NLA)
14	61435-97E40	Front Emblem Mark
15	61440-97E00	Engine Cover Stripe Set (NLA)
17	21131-94J00-YAY	Clutch Shift Mark
18	61581-98620	Engine Cover Label
19	61582-98100	Warning Mark (NLA)
20	69711-93E11	Label (S.I.G.P)
21	69712-93E10	Label S.I.G.P
45673	61443-97E00	Starboard Engine Cover Stripe (NLA)
45679	09800-01016	Tool Set
45704	61453-97E00	Port Engine Cover Stripe (NLA)
45710	09800-01008	Tool Set (NLA)

▶Fig. 33 - Tiller Handle(1986 to 1992) (24 parts)

Ref	OEM Part #	Part Name
1	63121-96302-0ED	Tiller Handle Cover (NLA)
2	63114-95L00	Handle Cover Spacer
3	63115-96310	Handle Cover Inside Spacer
4	63117-96301	Stop Switch Wire Cover
5	09108-08147	Stud Bolt (8x61)
6	09162-08007	Lock Washer (8.2x15.4x2.0)
7	09140-08023-XC0	Nut (8mm)
8	63215-93400	Handle Grip Mark
9	63111-96332-0ED	Tiller Handle
10	63610-92L00	Throttle Cable Assembly
11	63627-94400	Throttle Cable Guide (NLA)
12	63225-93200	Handle Rod Bushing
13	63240-96300	Handle Grip Adjuster
14	09440-12027	Spring
15	63227-93200	Handle Rod Pin
16	63223-92D00	Handle Rod Stopper
17	09163-06001	Lock Washer (6.4x12x0.5)
18	09126-06006	Screw (6x20)
19	63210-93E30	Handle Grip
20	09250-25001	Cap
21	63220-96302	Handle Rod
24	63001-94411-02M	Tiller Handle Assembly (NLA)
45679	63118-94300	Tiller Handle Shim (0.3)
45710	63118-94310	Tiller Handle Shim (0.5)

▶Fig. 34 - Tiller Handle(1993 to 1998) (32 parts)

Ref	OEM Part #	Part Name
1	63127-97E00	Stud Bolt (NLA)
2	63111-97E05-0ED	Tiller Handle
3	63115-97E00	Tiller Handle Bushing (NLA)
4	63116-97E00	Tiller Handle Washer (NLA)
5	63117-96301	Stop Switch Wire Cover
6	63117-97E01	Tiller Handle Washer (NLA)
7	63125-97E01	Tiller Handle Plate (NLA)
8	63126-97E01	Handle Stud Spring
9	63131-97E03-0ED	Tiller Handle Bracket
10	63210-93E30	Handle Grip
10A	63213-94400	Stop Switch Cap
11	63220-96302	Handle Rod
12	63223-92D00	Handle Rod Stopper
13	63225-93200	Handle Rod Bushing
14	63227-93200	Handle Rod Pin
15	63240-97E20	Handle Grip Adjuster
16	63241-92D00	Handle Rod Support (NLA)
17	63610-92L00	Throttle Cable Assembly
18	63625-96300	Throttle Cable Grommet
19	63627-94400	Throttle Cable Guide (NLA)
20	09100-10155	Bolt (10x50)
21	09125-05046	Screw (5x12)
22	09126-06015	Screw (6x23)
23	09159-10050	Nut
24	09160-10082	Washer (10.5x19x2.0)
25	09162-10005	Lock Washer
26	09163-06001	Lock Washer (6.4x12x0.5)
27	09440-12027	Spring
28	09404-06036	Clamp (L:80)
29	63128-97E00	Handle Nut Cover
30	09204-01002	Cotter Pin
31	63215-93400	Handle Grip Mark

▶Fig. 35 - Fuel Tank(1986 to 1987) (24 parts)

Ref	OEM Part #	Part Name
2	65510-92D00	Fuel Tank Cap Assembly
3	65561-92D00	Tank Cap Gasket
4	65871-93010	Fuel Gauge Gasket
5	02112-06167	SCREW 6X16
6	02112-06407	SCREW
7	09168-06004	Washer
8	65850-95506	Fuel Gauge Assembly (NLA)
9	65740-95501	Fuel Tank Connector (13mm)
10	65854-93001	Gasket (NLA)
11	65853-93001	Fuel Strainer
12	02112-04107	SCREW
13	65864-95200	Float (NLA)
14	65830-95500	Fuel Outlet Filter
15	09168-12001	Gasket
16	65700-87D85	Fuel Hose
17	65750-98506	Fuel Hose Connector (11mm)
18	65750-93000	Fuel Hose Connector (13mm)(NLA)
19	65781-98500	Hose Clip
20	65770-99703	Squeeze Pump (NLA)
21	65720-985L1	Fuel Connector (11mm)
22	08321-01107	Lock Washer
23	08310-00107	Nut
24	65700-95271	Fuel Hose Joint (NLA)
25	65720-98590	Fuel Tank Connector

▶Fig. 36 - Fuel Tank(1988 to 1992) (36 parts)

Ref	OEM Part #	Part Name
1	65800-92823	Fuel Tank Set (NLA)
2	65510-92D00	Fuel Tank Cap Assembly
3	65561-92D00	Tank Cap Gasket
4	02112-16167	SCREW
5	09168-06026	Gasket
7	09168-12015-XC0	Gasket (12.2x21x0.8)
8	65850-92D01	Fuel Gauge Assembly (NLA)
11	65853-92D00	Lens (NLA)
13	03221-04083	Screw (NLA)
14	65864-92D00	Float (NLA)
15	65866-92D00	Push Nut (NLA)
16	65871-92D00	Gasket (NLA)
17	65700-87D16	Fuel Hose (NLA)
18	65750-94404	Fuel Hose Connector
20	65781-98500	Hose Clip
21	65720-94403	Fuel Connector
22	08310-00107	Nut
23	08321-01107	Lock Washer
24	65316-93331	Fuel Caution Mark (NLA)
25	65317-95260	Fuel Capacity Mark (NLA)
26	65720-985L1	Fuel Connector (11mm)
27	09140-10032	Nut
28	08321-01107	Lock Washer
29	65700-87D85	Fuel Hose
30	65750-95501	Fuel Hose Connector (13mm)
31	65750-98506	Fuel Hose Connector (11mm)
32	65770-95540	Squeeze Pump (NLA)
33	65781-98500	Hose Clip
45809	65720-94411	Fuel Connector (NLA)
45810	65740-95501	Fuel Tank Connector (13mm)
45901	65855-92D00	Gauge Cover (NLA)
45902	65855-92D10	Gauge Cover (NLA)
45931	65854-92D10	Lens Gasket (NLA)
45932	65854-92D20	Lens Gasket (NLA)
45992	65854-92D00	Lens Gasket (NLA)
45993	65854-92D30	Lens Gasket (NLA)

▶Fig. 37 - Fuel Tank(1993 to 1998) (15 parts)

Ref	OEM Part #	Part Name
1	65000-95D01	6 Gallon Suzuki Fuel Tank (NLA)
2	65520-95D00	Fuel Tank Cap Assembly (NLA)
3	65561-95D00	Fuel Tank Cap Gasket
4	65831-95D00	Fuel Outlet Filter
5	65890-95D00	Outlet Assembly
6	65892-95D00	Fuel Outlet O-Ring
7	65740-95D01	Fuel Tank Connector (13mm)
8	65720-985L1	Fuel Connector (11mm)
9	09140-10032	Nut
10	08321-01107	Lock Washer
11	65700-87D85	Fuel Hose
12	65750-95501	Fuel Hose Connector (13mm)
13	65750-98506	Fuel Hose Connector (11mm)
14	65770-95540	Squeeze Pump (NLA)
15	65781-98500	Hose Clip

▶Fig. 38 - Oil Tank (39 parts)

Ref	OEM Part #	Part Name
1	69200-94510	Suzuki Oil Tank Cap
2	69241-94500	Oil Tank Cap Gasket
3	69251-94401	Oil Level Gauge (NLA)
4	69351-94400	Oil Tank Inlet Tube (NLA)
5	09280-40008	O-Ring (NLA)
6	69355-94400	Oil Tank Gutter (NLA)
7	09352-50006-600	Hose (5x9x600)
8	69110-94400	Oil Tank (NLA)
9	09160-06084	Washer (6.5x18x1.6)
10	09180-06310	Spacer (6.5x10x10)
11	09320-10075	Cushion
12	02162-06257	SCREW
13	09329-12004	Cushion
16	09408-00033	Clamp
17	34860-94402	Oil Level Switch Assembly
19	36615-96300	Resin Terminal
20	33833-91J00	Tube (6x8x250)
21	09403-12308	Clamp (NLA)
25	16250-94710	Oil Filter/Flow Sensor
27	09407-12402	Clamp
45671	09401-08409	Clamp
45672	09355-45857-600	Hose (4.5x8.5x600)
45675	34860-94411	Oil Level Switch Assembly (NLA)
45679	34700-94410	Monitor Gauge Assembly (NLA)
45680	36660-94400	Meter Extension Harness (NLA)
45683	16911-92E20	Protector
45702	09401-08411	Clip
45703	09352-50006-600	Hose (5x9x600)
45706	34860-94431	Oil Level Switch Assembly (NLA)
45710	34700-94421	Monitor Gauge Assembly (NLA)
45711	36660-94410	Meter Extension Harness (NLA)
45714	16911-92E20	Protector
45730	09401-10411	Clip
45731	44421-13ER0	Hose (5x10x600)
45738	34701-92X50	Monitor Gauge Assembly (NLA)
45739	36660-94480	Trim Wire Harness (6 ft) (NLA)
45769	34700-92E11	Monitor Gauge Assembly (NLA)
45770	36660-95610	Monitor Gauge Harness (21 ft)
45800	36660-92E90	Monitor Gauge Harness (6 ft) (NLA)

▶Fig. 39 - Remote Control(1986 to 1992) (54 parts)

Ref	OEM Part #	Part Name
2	67232-95600	Bushing
3	67232-95620	Bushing (NLA)
4	67296-95600	Screw
5	67294-95600	Spacer
6	09160-06104	Washer (6.5x24x2)
7	09140-06020	Nut (6mm)
8	67232-95610	Bushing (NLA)
9	67253-95600	Washer (NLA)
10	67252-95600	Bushing
11	09100-08232	Bolt (8x30)
12	67296-94300	Screw (4x10)
14	09126-05003	Screw (5x12)
15	67243-95600	Bushing (NLA)
16	67220-95620	Plate Assembly
17	67275-95600	Cable End
18	67223-95600	Brake Adjustment Knob
19	67292-94300	E Ring
21	67296-95610	Screw
23	67256-95600	Neutral Lock Holder
24	67251-95680	Handle Lever (Gray) (NLA)
25	67297-95600	Washer
26	67273-95600	Spacer
27	37820-92E05	Emergency Stop Switch Assembly
28	37823-94401	Emergency Stop Switch Cap
29	67255-95600	Neutral Lock Arm
30-2	67261-95610	Handle Grip no PTT
31	67238-87D00	Drive Gear
32	37721-94601	Neutral Switch Assembly
33	37110-99E02	Ignition Switch Assembly
35	38500-92X50	Warning Buzzer
36	36620-92E00	21' Main Wire Harness (NLA)
37	37860-94610	Trim Switch Assembly
38	09139-02003	Screw (2x6)
39	67263-95600	Grip Cap
40	37869-95590	Trim Switch Cap
41	67245-95600	Free Throttle Drum (NLA)
42	67258-87D00	Neutral Arm Bracket
43	67259-87D00	Neutral Arm Spring (NLA)
44	67140-95600	Replaced by 67140-95601
45	67282-95610	Port Decal (Black) (NLA)
12420	37141-94401	(101) Ignition Key
12451	37141-94410	(102) Ignition Key
12479	37141-94431	(104) Ignition Key
12540	37141-94440	(105) Ignition Key
12571	37141-94450	(106) Ignition Key*
45658	67200-87D61	Side Mount Control Box (NLA)
45659	67200-93961-0ED	Remote Control Box (NLA)
45670	67241-95650	Free Throttle Lever (Silver) (NLA)
45677	67267-95600	Wire Cover (Blue) (NLA)
45678	67257-95600	Lever Cap (Blue)
45687	67261-95600	Handle Grip for PTT
45701	67241-95680	Free Throttle Lever (Gray) (NLA)
45708	67267-95610	Wire Cover (Black)
45710	67257-95610	Lever Cap (Black)

▶Fig. 4 - Carburetor (35 parts)

Ref	OEM Part #	Part Name
5	13236-94410	Main Nozzle (NLA)
6	13237-94400	Upper Nozzle
7	13250-93012	Carburetor Float
8	13251-95220	Float Chamber Gasket
9	13254-98300	Float Pin
11	13613-94300	Lever Bolt
12	13606-93310	Washer (NLA)
13	13607-93310	Nut (NLA)
14	13464-96350	Spring Pin
15	13580-94400	Lever Assembly
16	02112-05167	SCREW
17	08321-0105A	Lock Washer
19	13426-95211	Plate Spring (NLA)
20	13245-94400	Float Chamber
21	13392-58600	Valve Seat Gasket
22	13534-94430	Screw (NLA)
23	13268-96111	Spring
24	13432-33110	Washer
25	09493-22005	Pilot Air Jet
26	13631-93501	Starter Knob
27	09320-04013	Bushing
28	09140-04007	Nut
29	13910-94400	Carburetor Repair Kit
45658	13200-944F0	Carburetor Assembly
45659	13200-944H0	Carburetor Assembly
45675	09491-38007	Main Jet #190
45689	09492-77001	Pilot Jet #77.5
45690	09492-72004	Pilot Jet #72.5
45706	09491-35011	Main Jet #177.5 (NLA)
45717	13271-93311	Air Screw Spring
45718	13268-96111	Spring
45748	13269-95210	Pilot Air Screw
45749	13269-98100	Pilot Air Screw
45931	13370-28110	Needle Valve Assembly
45932	13370-97E20	Needle Valve Assembly

▶Fig. 40 - Remote Control(1993 to 1998) (55 parts)

Ref	OEM Part #	Part Name
1	67200-87D61	Side Mount Control Box (NLA)
2	67232-95600	Bushing
3	67232-95620	Bushing (NLA)
4	67296-95600	Screw
5	67294-95600	Spacer
6	09160-06104	Washer (6.5x24x2)
7	09140-06020	Nut (6mm)
8	67232-95610	Bushing (NLA)
9	67253-95600	Washer (NLA)
10	67252-95600	Bushing
11	09100-08232	Bolt (8x30)
12	67296-94300	Screw (4x10)
13	67241-95680	Free Throttle Lever (Gray) (NLA)
14	09126-05003	Screw (5x12)
15	67243-95600	Bushing (NLA)
16	67220-95620	Plate Assembly
17	67275-95600	Cable End
18	67223-95600	Brake Adjustment Knob
19	67292-94300	E Ring
20	67267-95610	Wire Cover (Black)
21	67296-95610	Screw
22	67257-95610	Lever Cap (Black)
23	67256-95600	Neutral Lock Holder
24	67251-95680	Handle Lever (Gray) (NLA)
25	67297-95600	Washer
26	67273-95600	Spacer
27	37820-92E05	Emergency Stop Switch Assembly
28	37823-92E02	Stop Switch Lanyard
29	67255-95600	Neutral Lock Arm
30-2	67261-95610	Handle Grip no PTT
31	67238-87D00	Drive Gear
32	37721-94601	Neutral Switch Assembly
33	37110-99E02	Ignition Switch Assembly
35	38500-92X50	Warning Buzzer
36	36620-92E00	21' Main Wire Harness (NLA)
37	37860-94610	Trim Switch Assembly
38	09139-02003	Screw (2x6)
39	67263-95600	Grip Cap
40	37869-95590	Trim Switch Cap
41	67245-95600	Free Throttle Drum (NLA)
42	67258-87D00	Neutral Arm Bracket
43	67259-87D00	Neutral Arm Spring (NLA)
44	67140-95600	Replaced by 67140-95601
45	67282-95610	Port Decal (Black) (NLA)
12420	37141-92E00	(11) Ignition Key
12451	37141-92E10	(12) Ignition Key
12479	37141-92E20	(13) Ignition Key
12510	37141-92E30	(14) Ignition Key
12540	37141-92E40	(15) Ignition Key
12571	37141-92E50	(16) Ignition Key
12601	37141-92E60	(17) Ignition Key
12632	37141-92E70	(18) Ignition Key
12663	37141-92E80	(19) Ignition Key
12693	37141-92E90	(20) Ignition Key
45687	67261-95600	Handle Grip for PTT

▶Fig. 41 - Electrical (7 parts)

Ref	OEM Part #	Part Name
1	31101-94402	Starter Motor Set (NLA)
2	33800-94431	Starting Cable/Switch Set (NLA)
3	32102-94412	Flywheel (NLA)
4	37820-94461	Emergency Stop Switch Assembly
5	37823-94401	Emergency Stop Switch Cap
6	36740-93901	Fuse Case Assembly
7	09481-20001	20 Amp Fuse

▶Fig. 42 - Meter (16 parts)

Ref	OEM Part #	Part Name
1	34100-92E00	Speedometer (80mph) (NLA)
2	34191-92E00	Water Pressure Tubing
3	09407-14407	Clamp (L:140)
4	09471-12179	Bulb (Red)
5	34190-87D00	Speedometer Sensor
6	03112-06303	Screw (NLA)
7	34100-92E10	Speedometer (50mph) (NLA)
8	34200-92E02	Tachometer (NLA)
9	09471-12179	Bulb (Red)
10	34500-92E00	Hour Meter (NLA)
11	09471-12180	Bulb (NLA)
12	34600-92E00	Volt Meter (NLA)
13	09471-12180	Bulb (NLA)
14	34800-92E00	Trim Meter Assembly (NLA)
15	09471-12180	Bulb (NLA)
16	34109-94500	Extension Lead (NLA)

▶Fig. 43 - Electrical(Electric Starter) (27 parts)

Ref	OEM Part #	Part Name
1	37802-95D20	Emergency Switch Set (NLA)
2	37830-95D03	Emergency Stop Switch Assembly
3	37823-92E02	Stop Switch Lanyard
5	33833-91J00	Tube (6x8x250)
6	36660-94400	Meter Extension Harness (NLA)
7	36660-94480	Trim Wire Harness (6 ft) (NLA)
8	34850-94610	Heat Sensor Assy
9	34853-94700	Heat Sensor Supporter
10	09125-06069	Screw (6x12)
12	33833-91J00	Tube (6x8x250)
13	32815-94400	Heat Switch Diode (NLA)
14	37801-98300	Lead (NLA)
15	34804-94701	Trim Sender Set (NLA)
16	34801-94700	Trim Sender (NLA)
17	34802-95301	PTT Attachment (NLA)
18	34803-94500	Trim Sensor Grommet (NLA)
19	36658-95600	Cable Grommet (NLA)
20	36680-92E00	Trim Meter Wire Assembly (NLA)
21	36682-92E00	Wire Harness
22	09100-06113	Bolt (6x16)
23	09100-06131	Bolt (6x12)
24	09160-06082	Washer (6.5x13x1.0)
25	09162-06006	Lock Washer
27	09407-14407	Clamp (L:140)
28	09407-14403	Clamp (L:125)
45748	09160-12067	Washer (12.5x23x1.0)
45749	09160-12087	Washer

▶Fig. 44 - Electrical(Manual Starter) (18 parts)

Ref	OEM Part #	Part Name
1	39600-93910	Receptacle Set (NLA)
2	09407-25402	Clamp (L:248)
3	39601-95D00	Lighting Receptacle Assembly
4	36634-93910	Connector Cap
5	39602-93900	Lamp Cord Plug Assembly
6	39603-94400	Receptacle Grommet (NLA)
7	32801-94402	Rectifier Set (NLA)
8	32800-95D02	Rectifier & Regulator Assembly
9	36740-95253	Fuse Case Assembly
10	37132-93700	Wire Connector
11	02142-0525B	SCREW
12	08310-00057	Nut
13	08321-0105A	Lock Washer
14	37802-95D20	Emergency Switch Set (NLA)
15	37830-95D03	Emergency Stop Switch Assembly
16	37823-92E02	Stop Switch Lanyard
17	33833-91J00	Tube (6x8x250)
18	09160-12067	Washer (12.5x23x1.0)

▶Fig. 45 - Electrical (9 parts)

Ref	OEM Part #	Part Name
2	36631-94300	Cap
3	32500-95722	Voltage Regulator Assembly (NLA)
4	01550-06167	BOLT
5	08321-01067	Lock Washer
6	36620-92E00	21' Main Wire Harness (NLA)
7	36615-96300	Resin Terminal
9	36990-87D00	Terminal & Sleeve Set
45658	36620-87D20	Wiring Harness Extension (NLA)
45659	36620-95302	Wiring Harness Extension (NLA)

▶Fig. 46 - Tiller Handle(1986 to 1992) (30 parts)

Ref	OEM Part #	Part Name
1	63001-94431-0ED	Tiller Handle Assembly (NLA)
2	19184-94301	Throttle Cable Bracket (NLA)
3	37110-94X50	Ignition Switch Assembly (NLA)
4	43753-94400	Steering Bracket Grommet (NLA)
5	63111-96332-0ED	Tiller Handle
6	63114-95L00	Handle Cover Spacer
7	63115-96310	Handle Cover Inside Spacer
8	63117-96301	Stop Switch Wire Cover
10	63121-96302-0ED	Tiller Handle Cover (NLA)
11	63210-93E30	Handle Grip
12	09404-06036	Clamp (L:80)
13	63220-96302	Handle Rod
14	63223-92D00	Handle Rod Stopper
15	63225-93200	Handle Rod Bushing
16	63227-93200	Handle Rod Pin
17	63240-96300	Handle Grip Adjuster
18	63610-92L00	Throttle Cable Assembly
19	63625-96300	Throttle Cable Grommet
20	09100-08147	Bolt (NLA)
21	09140-08023-XC0	Nut (8mm)
22	09162-08007	Lock Washer (8.2x15.4x2.0)
23	09163-06001	Lock Washer (6.4x12x0.5)
24	09126-06006	Screw (6x20)
25	09440-12027	Spring
26	36360-94400	Oil Warning Lamp Assembly (NLA)
27	36365-94401	Indicator (NLA)
28	37800-93955	Engine Stop Switch Assembly
30	63215-93401	Handle Grip Mark (NLA)
45901	63118-94300	Tiller Handle Shim (0.3)
45902	63118-94310	Tiller Handle Shim (0.5)

▶Fig. 47 - Tiller Handle(1993 to 1998) (44 parts)

Ref	OEM Part #	Part Name
1	63001-97E02-0ED	Tiller Handle Assembly (NLA)
2	63111-97E05-0ED	Tiller Handle
3	63115-97E00	Tiller Handle Bushing (NLA)
4	63116-97E00	Tiller Handle Washer (NLA)
5	63117-97E01	Tiller Handle Washer (NLA)
6	63125-97E01	Tiller Handle Plate (NLA)
7	63126-97E01	Handle Stud Spring
8	63127-97E00	Stud Bolt (NLA)
9	63128-97E00	Handle Nut Cover
10	63131-97E03-0ED	Tiller Handle Bracket
11	63210-93E30	Handle Grip
12	63220-96302	Handle Rod
13	63223-92D00	Handle Rod Stopper
14	63225-93200	Handle Rod Bushing
15	63227-93200	Handle Rod Pin
16	63240-97E20	Handle Grip Adjuster
17	63241-92D00	Handle Rod Support (NLA)
18	63610-92L00	Throttle Cable Assembly
19	63625-96300	Throttle Cable Grommet
20	63627-94400	Throttle Cable Guide (NLA)
21	09100-10155	Bolt (10x50)
22	09125-05046	Screw (5x12)
23	09126-06015	Screw (6x23)
24	09159-10050	Nut
25	09160-10082	Washer (10.5x19x2.0)
26	09162-10005	Lock Washer
27	09163-06001	Lock Washer (6.4x12x0.5)
28	09204-01002	Cotter Pin
29	09404-06036	Clamp (L:80)
30	09440-12027	Spring
31-2	33816-96300	Cable Clamp
32	33833-91J00	Tube (6x8x250)
33	34860-94402	Oil Level Switch Assembly
34	36360-94400	Oil Warning Lamp Assembly (NLA)
35	36367-95D10-064	Oil/Water Lamp Label (NLA)
36	36893-94410	Ignition Switch Extension Wire (NLA)
37	37110-94471	Ignition Switch Assembly
38	37820-92E05	Emergency Stop Switch Assembly
39	09160-12067	Washer (12.5x23x1.0)
40	09160-25069	Washer
41	09320-11004	Oil Lamp Gasket (NLA)
43	02142-06127	SCREW 6X12
44	03241-0625A	SCREW
45688	33816-94400	Cable Clamp (NLA)

▶Fig. 48 - Remocon Parts (23 parts)

Ref	OEM Part #	Part Name
1	67130-94810	Remote Control Parts Set (NLA)
2	67331-94400	Cable Grommet
3	67341-94400	Remocon Cable Holder
4	09116-06094	Bolt (6x15)
5	67466-95200	Cable Connector
6	67467-94404	Cable Connector
7	09119-06047	Pivot Ball
8	09140-06020	Nut (6mm)
9	67701-94420	Drag Link Assembly
10	43755-96320	Steering Bracket Attachment (NLA)
11	67721-94310	Drag Link Spacer
12	67725-99E10	Replaced by 67725-99E20
13	67726-99E00	Lock Nut
14	09100-08224-XC0	Bolt (8x35)
15	09140-08023-XC0	Nut (8mm)
16	67728-99E00	Washer
17	09162-08007	Lock Washer (8.2x15.4x2.0)
18	67701-94430	Drag Link Assembly (NLA)
19	67721-94310	Drag Link Spacer
20	67725-99E10	Replaced by 67725-99E20
21	67726-99E00	Lock Nut
22	67728-99E00	Washer
23	67711-97E50	Drag Link (LH) (NLA)

▶Fig. 49 - Gasket Set (11 parts)

Ref	OEM Part #	Part Name
1	11410-94826	Engine Gasket Set
2	11141-94450	Cylinder Head Gasket
3	11162-92L00	Cylinder Head Cover Gasket
4	11413-94411	Upper Oil Seal Housing Gasket
5	11433-94412	Under Oil Seal Housing Gasket
6	11434-94411	Oil Seal Housing Gasket
7	14212-94413	Exhaust Tube Gasket
8	13855-95210	Silencer Gasket
9	14151-94412	Exhaust Cover Gasket
10	16731-95310	Oil Pump Gasket (NLA)
11	17472-96304	Water Pump Plate Gasket

▶Fig. 5 - Oil Seal Housing (6 parts)

Ref	OEM Part #	Part Name
1	11411-94400	Upper Oil Seal Housing (NLA)
2	11413-94411	Upper Oil Seal Housing Gasket
4	31911-94402-0ED	Starter Motor Bracket (NLA)
5	01580-08257	BOLT
45717	09126-06008	Screw (6x16)
45718	02122-06167	SCREW 6X16

▶Fig. 50 - Optional (4 parts)

Ref	OEM Part #	Part Name
1	99000-31030	Liguid Gasket (NLA)
2	93691-80030	Suzuki Silicone Seal
5	99000-25520	Water Resistant Grease
6	99000-25490	Suzuki Ecstar Super Grease C

▶Fig. 6 - Fuel Pump(1986 to 1994) (22 parts)

Ref	OEM Part #	Part Name
1	15100-94312	Fuel Pump Assembly
2	15170-94312	Fuel Pump Diaphragm Set
3	15183-94301	Fuel Pump Screw
4	15186-94300	Nut
5	15851-94300	Fuel Pump Screen
6	01500-0640B	BOLT
7	08321-01067	Lock Washer
7A	01570-06407	Bolt (NLA)
8	08322-01067	Washer (6.5x13x1.0)
9	15321-99710	Fuel Pump Gasket
10	09352-50006-600	Hose (5x9x600)
11	09352-50006-600	Hose (5x9x600)
12	15410-94401	Fuel Filter
14	15413-93400	Fuel Strainer Cup (NLA)
17	08322-01087	Washer
18	08310-00087	Nut (8mm)
19	09352-50006-600	Hose (5x9x600)
21	15331-94300	Clip
22	09401-08410	Clip
23	09401-08411	Clip
45670	15430-93412	Fuel Filter Strainer Set
45701	15430-93411	Fuel Filter Strainer Set

▶Fig. 6A - Fuel Pump(1995 to 1998) (24 parts)

Ref	OEM Part #	Part Name
1	15100-94312	Fuel Pump Assembly
2	15170-94320	Fuel Pump Diaphragm Set*
2B	15183-94301	Fuel Pump Screw
2C	15186-94300	Nut
2D	15851-94300	Fuel Pump Screen
3	15321-99710	Fuel Pump Gasket
4	15410-94401	Fuel Filter
5	15413-93400	Fuel Strainer Cup (NLA)
6	15430-93411	Fuel Filter Strainer Set
6A	15415-93400	Fuel Strainer O-Ring
7	09352-50006-600	Hose (5x9x600)
8	09352-50006-600	Hose (5x9x600)
9	09367-06005	3 Way (NLA)
10	09401-08411	Clip
11	09352-50006-600	Hose (5x9x600)
12	09352-50006-600	Hose (5x9x600)
13	09401-08411	Clip
15	01570-06407	Bolt (NLA)
16	08310-00087	Nut (8mm)
17	08322-01087	Washer
18	15410-94401	Fuel Filter
19	15430-87D10	Fuel Filter Strainer Set
20	15413-87D10	Fuel Strainer Cup
21	08316-10087	Nut

▶Fig. 7 - Oil Pump(1986 to 1994) (24 parts)

Ref	OEM Part #	Part Name
1	16100-94410	Oil Pump Assembly (NLA)
3	16191-94400	Bleed Screw
4	16192-94400	Bleed Gasket (NLA)
7	09401-06405	Clamp
8	16911-92E20	Protector
9	16731-95310	Oil Pump Gasket (NLA)
10	16340-94420	Oil Pump Retainer (NLA)
11	16331-94411	Oil Pump Driven Gear (NLA)
12	09119-05013	Bolt (NLA)
13	01500-05307	Bolt (NLA)
14	08322-01057	Washer
14A	01550-05307	Bolt (NLA)
15	16710-92E01	Oil Check Valve (Single)
18	16411-94400	Rod (NLA)
19	19131-95502	Connector
20	09140-05005	Nut
45673	09351-50803-00B	Hose (5x8x2000)
45674	09401-08409	Clamp
45704	09352-50006-600	Hose (5x9x600)
45705	09401-08411	Clip
45778	09351-25703-600	Hose (2.5x7x600)
45779	09355-25705-600	Hose (2.5x7x600)
45809	09351-25703-600	Hose (2.5x7x600)
45810	09355-25705-600	Hose (2.5x7x600)

▶Fig. 7A - Oil Pump(1995 to 1998) (22 parts)

Ref	OEM Part #	Part Name
1	16100-94420	Oil Pump Assembly (NLA)
1A	13432-33110	Washer
1B	16195-87D00	Snap Pin
1C	16198-87D00	Oil Pump O-Ring
1D	16191-94410	Bleed Screw (NLA)
1E	16192-94410	Gasket (NLA)
2	16331-94411	Oil Pump Driven Gear (NLA)
3	16340-94420	Oil Pump Retainer (NLA)
4	16411-94400	Rod (NLA)
5	16731-95310	Oil Pump Gasket (NLA)
6	19131-95502	Connector
7	09119-05013	Bolt (NLA)
7A	07130-05407	Bolt (NLA)
8	09140-05005	Nut
9	01550-05307	Bolt (NLA)
9A	07130-05307	Bolt (NLA)
10	08322-01057	Washer
11	16710-92E01	Oil Check Valve (Single)
12	09351-50803-00B	Hose (5x8x2000)
13	09355-25705-600	Hose (2.5x7x600)
14	09401-06405	Clamp
15	09401-08409	Clamp

▶Fig. 8 - Water Pump (22 parts)

Ref	OEM Part #	Part Name
3	17410-92L00	Water Pump Case
4	09140-06020	Nut (6mm)
5	09162-06006	Lock Washer
6	09108-06060	Stud Bolt (6x18)
8	09420-04006	Impeller Key
9	17461-96312	Water Pump Impeller
10	17471-94401	Water Pump Plate
11	17472-96304	Water Pump Plate Gasket
12	56130-94430-0ED	Drive Shaft Bearing Housing (NLA)
13	09282-17005	Oil Seal (16x32x6)
14	09263-25025	Bearing (25x33x15)
15	17432-96301	Water Tube Grommet
16	17563-94400	Water Tube Grommet
17	17565-94400	Water Tube Grommet
18	17566-94401	Water Tube Grommet
19	17400-96354	Water Pump Repair Kit DF25-50 DT20-40c
45658	17431-92L10	Water Pump Seal Tube (S)
45659	17431-92L20	Water Pump Seal Tube (L)
45689	17561-92L50	Water Tube (S)
45690	17561-92L60	Water Tube (L)
45839	09108-06069	Stud Bolt (6x30)
45840	09108-06061	Stud Bolt (6x35)

▶Fig. 9 - Recoil Starter(1986 to 1991) (37 parts)

Ref	OEM Part #	Part Name
2	18121-95200	Reel (NLA)
3	18130-95200	Ratchet (NLA)
4	18153-95200	Friction Spring (NLA)
6	18142-95210	Recoil Spring (NLA)
8	18335-93000	Thrust Washer (NLA)
9	18155-95203	Return Spring (NLA)
10	18124-95210	Bushing (NLA)
12	18210-93002	Grip Assembly
13	18281-96300	Stopper Reel
14	18282-96300	Arm Stopper (NLA)
15	18284-96300	Spring Stopper (NLA)
16	18290-94400	NSI Cable
17	09204-01006	Cotter Pin
18	18291-96300	Cable Holder (NLA)
20	18157-95200	Washer (NLA)
21	18127-95200	Circlip (NLA)
23	01500-06207	BOLT
24	08321-01067	Lock Washer
25	02112-05107	5 X 10 CROSS SC
26	01580-06207	Bolt (NLA)
27	18158-94400	Spring Stopper Collar (NLA)
28	18133-95210	Bushing (NLA)
29	18711-94402-0ED	Recoil Starter Starboard Brace (NLA)
30	18721-94402-0ED	Recoil Starter Port Brace
31	09180-08203	Spacer (NLA)
32	09180-08169	Spacer (NLA)
33	09320-12059	Cushion
34	09320-12059	Cushion
36	09160-08054	Washer
37	01550-06257	BOLT
38	61622-95500	Recoil Starter Seal
45658	18100-94430	Recoil Starter Assembly
45659	18100-94430	Recoil Starter Assembly
45778	18150-95200	Friction Plate (NLA)
45779	18150-95200	Friction Plate (NLA)
45839	18191-94400	Guide Plate (NLA)
45840	18191-94410	Guide Plate (NLA)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DT 30MCST, DT 30MCLT, DT 30CRST, DT 30CRLT running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Inspect and clean carburetor(s); check fuel mixture settings
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Decarbonize exhaust ports and piston crown if needed
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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Suzuki DT 30MCST, DT 30MCLT, DT 30CRST, DT 30CRLT (1996) Parts & Diagrams

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