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Suzuki DT 25MCSK, DT 25MSLK, DT 25CESK, DT 25CELK (1989) Parts & Diagrams
🔎 Suzuki DT 25MCSK, DT 25MSLK, DT 25CESK, DT 25CELK Reference Library — Exploded parts diagrams (45 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DT 25MCSK, DT 25MSLK, DT 25CESK, DT 25CELK is a 2-Stroke 3-Cylinder outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
Quick Reference Specifications
| Specification | Value |
|---|---|
| Engine Type | 2-Stroke 3-Cylinder |
| Horsepower | 25 HP |
| Displacement | 543 cc |
| Bore x Stroke | 62.0 x 60.0 mm |
| Spark Plug (Type & Gap) | NGK B7HS-10 |
| Engine Oil Capacity | 2.1 L (CCI injection tank) |
| Recommended Engine Oil | TC-W3 Certified 2-Stroke Oil |
| Gear Case Oil Capacity | 370 mL |
| Idle Speed (in gear) | 700–750 RPM (in gear) |
| Full Throttle RPM Range | 4500-5500 RPM |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DT 25MCSK, DT 25MSLK, DT 25CESK, DT 25CELK:
- Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
- Fuel System Issues / Hard Starting: Stale fuel and ethanol-related deposits are common in 2-stroke carbureted engines. Clean or rebuild carburetors and replace fuel lines if deteriorated. → Recommended: Carburetor Repair Kit, Fuel Line Assembly
- Spark Plug Fouling: 2-stroke engines are prone to spark plug fouling from oil residue, especially at low RPM. Replace plugs at each annual service. → Recommended: OEM Spark Plugs
- Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
- Thermostat Failure: A stuck thermostat can cause overheating or poor warm-up. Replace if operating temperature is inconsistent. → Recommended: Thermostat Assembly
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DT 25MCSK, DT 25MSLK, DT 25CESK, DT 25CELK.
▶Fig. 1 - Cylinder (27 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 11162-95D20 | Cylinder Head Cover Gasket |
| 4 | 11141-95D40 | Cylinder Head Gasket |
| 5 | 01560-08607 | BOLT |
| 6 | 01550-06257 | BOLT |
| 7 | 11291-94402 | Engine Hook (NLA) |
| 8 | 01550-08357 | BOLT |
| 9 | 09126-06005 | Screw (6x30) |
| 10 | 11281-94400 | Zinc Anode |
| 12 | 04211-09109 | DOWEL PIN |
| 13 | 02162-06257 | SCREW |
| 14 | 01550-06407 | BOLT |
| 15 | 01550-08457 | BOLT |
| 16 | 16710-95D10 | Oil Check Valve |
| 17 | 16710-94420 | Oil Check Valve (NLA) |
| 18 | 17670-92D11 | Thermostat 50c |
| 19 | 17681-95D03-0ED | Thermostat Cover (NLA) |
| 20 | 17685-95D10 | Thermostat Cover Gasket |
| 21 | 01560-06257 | BOLT |
| 22 | 09355-25705-600 | Hose (2.5x7x600) |
| 23 | 09401-06405 | Clamp |
| 45658 | 11161-95D10-0ED | Cylinder Head Cover (NLA) |
| 45659 | 11161-95D10-0ED | Cylinder Head Cover (NLA) |
| 45717 | 11111-95D02-0ED | Cylinder Head (NLA) |
| 45718 | 11111-95D30-0ED | Cylinder Head |
| 45962 | 11301-95D12-0ED | Cylinder Assembly (NLA) |
| 45963 | 11301-95D20-0ED | Cylinder Assembly (NLA) |
| 45964 | 11301-95D40-0ED | Cylinder Assembly (NLA) |
▶Fig. 10 - Recoil Starter (30 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 18121-95D00 | Reel (NLA) |
| 3 | 18130-93900 | Ratchet Set |
| 4 | 18151-93900 | Plate |
| 5 | 18142-93900 | Recoil Spring |
| 6 | 01500-06167 | BOLT |
| 7 | 08321-01067 | Lock Washer |
| 8 | 18210-93002 | Grip Assembly |
| 9 | 18280-95D00 | NSI Set |
| 11 | 18190-95D00 | Guide Set (NLA) |
| 12 | 18290-95D01 | NSI Cable (NLA) |
| 13 | 01570-06167 | BOLT |
| 14 | 18111-95D01 | Starter Case (NLA) |
| 15 | 18711-95D00-0ED | Recoil Starter Brace (NLA) |
| 16 | 02162-06207 | SCREW |
| 17 | 01550-06167 | BOLT |
| 18 | 09160-06066 | Washer (6.5x20x1.6) |
| 19 | 01550-08357 | BOLT |
| 21 | 09180-08203 | Spacer (NLA) |
| 22 | 09320-12059 | Cushion |
| 23 | 18411-95D00 | Starter Cup (NLA) |
| 24 | 01550-08127 | BOLT 8 X 12 |
| 25 | 69711-93E11 | Label (S.I.G.P) |
| 26 | 69712-93E10 | Label S.I.G.P |
| 27 | 61622-95500 | Recoil Starter Seal |
| 45658 | 18100-95D11 | Recoil Starter Assembly (NLA) |
| 45659 | 18100-95D11 | Recoil Starter Assembly (NLA) |
| 45677 | 09160-08105 | Washer (NLA) |
| 45708 | 09160-08054 | Washer |
| 45931 | 18191-94400 | Guide Plate (NLA) |
| 45932 | 18191-94410 | Guide Plate (NLA) |
▶Fig. 11 - Throttle Control (18 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 19121-95D01 | Throttle Control Lever |
| 2 | 19122-95D10 | Interlink Lever (NLA) |
| 3 | 02162-06127 | BOLT |
| 4 | 19131-95502 | Connector |
| 5 | 09140-05005 | Nut |
| 7 | 19136-94301 | Throttle Rod |
| 8 | 19184-95D01 | Throttle Cable Bracket (NLA) |
| 9 | 19185-87D00 | Throttle Spring |
| 10 | 19654-94421 | Interlock Rod |
| 11 | 19815-94400 | Holder (NLA) |
| 12 | 02162-06207 | SCREW |
| 13 | 19851-95D00 | NSI Lever (NLA) |
| 14 | 19861-96301 | NSI Cable Stay (NLA) |
| 15 | 02162-06127 | BOLT |
| 16 | 67466-95200 | Cable Connector |
| 17 | 09119-06047 | Pivot Ball |
| 45809 | 09160-06046 | Washer (6.5x20x1.5) |
| 45810 | 09160-06036 | Washer (6.5x18x1.5) |
▶Fig. 12 - Clutch (27 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 21110-95D01 | Clutch Lever (NLA) |
| 2 | 21121-95D01 | Clutch Plate (NLA) |
| 3 | 02162-05167 | BOLT |
| 4 | 21313-95D00 | Reverse Switch Arm (NLA) |
| 5 | 21126-95D00 | Clutch Shaft Holder |
| 6 | 02162-06127 | BOLT |
| 7 | 23111-95D02 | Clutch Rod (NLA) |
| 8 | 09140-06020 | Nut (6mm) |
| 10 | 25223-96J00 | Seal, Shift Rod Dust |
| 11 | 09280-08005 | O-Ring |
| 12 | 25211-91L00 | Shift Rod Guide |
| 13 | 09280-13005 | O-Ring |
| 14 | 09205-03021 | Spring Pin (3.5x12) |
| 15 | 25215-96301 | Shift Rod Guide Stopper |
| 16 | 09139-04004 | Screw (4x12) |
| 17 | 09205-02004 | Spring Pin (2.5x12) |
| 18 | 25311-96303 | Shift Cam |
| 19 | 23311-95DL0 | Clutch Rod Connector |
| 20 | 23131-92L00 | Clutch Rod Boot |
| 21 | 23211-94401 | Clutch Rod Arm |
| 22 | 23213-94400 | Clutch Spring |
| 23 | 02162-06127 | BOLT |
| 24 | 25231-96301 | Magnet Spacer (NLA) |
| 25 | 25232-96302 | Gear Case Magnet |
| 26 | 67467-94404 | Cable Connector |
| 45901 | 25111-96310 | Shift Rod (S) (NLA) |
| 45902 | 25111-96300 | Shift Rod (L) (NLA) |
▶Fig. 13 - Starting Motor (18 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 31100-95D00 | Starter Motor Assembly |
| 2 | 31310-96300 | Armature (NLA) |
| 3 | 31320-94400 | Pinion Assembly |
| 4 | 31312-96300 | Pinion Stopper Set |
| 5 | 31360-96300 | Washer Kit (NLA) |
| 6 | 31173-89J00 | Brush Holder Assembly |
| 7 | 31131-96300 | Brush (+) |
| 8 | 31132-96300 | Brush (-) |
| 9 | 31135-89J00 | Spring (NLA) |
| 10 | 31281-93340 | Through Bolt (NLA) |
| 11 | 01550-06167 | BOLT |
| 12 | 31911-95D00-0ED | Starting Motor Bracket (NLA) |
| 13 | 01550-08257 | BOLT |
| 14 | 31912-95D00 | Starting Motor Band |
| 15 | 31918-94402 | Lower Damper |
| 16 | 01550-06357 | BOLT |
| 17 | 04211-09189 | PIN |
| 18 | 33820-93900 | Cable Assembly |
▶Fig. 14 - Magneto (25 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 3 | 02112-36257 | SCREW |
| 5 | 02112-36257 | SCREW |
| 6 | 32160-87D11 | Ignition Timing Coil |
| 7 | 02112-3510B | SCREW |
| 9 | 02112-35127 | SCREW 5X12 |
| 12 | 09420-04008 | Key |
| 13 | 09160-16026 | Washer (16x30x3) |
| 14 | 09140-16031 | Nut (NLA) |
| 16 | 11413-95D10 | Upper Oil Seal Hsg Gasket |
| 45658 | 32101-95D11 | Stator Assembly (NLA) |
| 45659 | 32101-95D30 | Stator Assembly (NLA) |
| 45674 | 33833-91J00 | Tube (6x8x250) |
| 45689 | 32120-95D00 | Lighting Coil (NLA) |
| 45690 | 32120-95D20 | Lighting Coil (NLA) |
| 45691 | 32120-95D10 | Lighting Coil (NLA) |
| 45692 | 32120-95D30 | Lighting Coil (NLA) |
| 45705 | 33833-91J00 | Tube (6x8x250) |
| 45748 | 32140-95D00 | Ignition Coil (NLA) |
| 45749 | 32140-95D10 | Ignition Coil (NLA) |
| 45870 | 32150-95D00 | Gear Counting Coil (NLA) |
| 45871 | 32150-87E20 | Gear Counter Coil (NLA) |
| 45931 | 32102-95D00 | Flywheel (NLA) |
| 45932 | 32102-95D20 | Flywheel (NLA) |
| 45962 | 09126-06008 | Screw (6x16) |
| 45963 | 02122-0616A | SCREW |
▶Fig. 15 - Electrical (34 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 32800-95D02 | Rectifier & Regulator Assembly |
| 2 | 02112-05257 | SCREW 5X25 |
| 3 | 08321-0105A | Lock Washer |
| 4 | 32825-95D00 | Rectifier & Relay Cover (NLA) |
| 5 | 09125-05115 | Screw (5x16) |
| 6 | 02162-06127 | BOLT |
| 7 | 32800-95D02 | Rectifier & Regulator Assembly |
| 7A | 02142-05257 | SCREW 5 X 20 |
| 8 | 31800-94401 | Starter Relay |
| 9 | 31805-95501 | Relay Bracket |
| 10 | 02112-35127 | SCREW 5X12 |
| 11 | 32950-95D00 | Electric Parts Holder (NLA) |
| 12 | 01550-06207 | BOLT |
| 13 | 09160-06052 | Washer |
| 14 | 09180-06248 | Spacer |
| 15 | 09320-08001 | Cushion |
| 16 | 32951-95D01 | Electric Parts Cover (NLA) |
| 17 | 03212-0516B | SCREW |
| 19 | 32940-95D01 | CDI Unit Resistor (NLA) |
| 20 | 09280-50008 | O-Ring |
| 21 | 36740-93901 | Fuse Case Assembly |
| 22 | 37721-94406 | Neutral Switch Assembly |
| 23 | 37721-87D03 | Neutral Switch Assembly |
| 24 | 37725-95300 | Neutral Switch Actuator |
| 25 | 33833-91J00 | Tube (6x8x250) |
| 26 | 37726-95D02 | Switch Bracket |
| 27 | 37726-94402 | Switch Bracket |
| 28 | 01580-06167 | BOLT |
| 29 | 32800-95D10 | Rectifier & Regulator Assembly (NLA) |
| 30 | 09180-06232 | Spacer (NLA) |
| 31 | 02142-05307 | SCREW |
| 32 | 36810-95D00 | CDI Unit to Reverse Switch Lead (NLA) |
| 45675 | 32900-95D40 | CDI Unit Assembly (NLA) |
| 45706 | 32900-95D50 | CDI Unit Assembly (NLA) |
▶Fig. 16 - Harness (57 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 33810-95D02 | Starter Motor Cable (NLA) |
| 2 | 33815-87D00 | Cable Stopper (NLA) |
| 3 | 02142-06257 | SCREW |
| 4 | 09404-08206 | Clamp (L:82) |
| 5 | 33816-96300 | Cable Clamp |
| 6 | 03241-0625A | SCREW |
| 9 | 36616-95301 | Connector Holder |
| 10 | 36641-94710 | Cable Stopper (NLA) |
| 11 | 36618-87D00 | Wiring Harness Stopper |
| 12 | 02142-06207 | SCREW 6X20 |
| 13 | 09404-06036 | Clamp (L:80) |
| 17 | 37820-94461 | Emergency Stop Switch Assembly |
| 18 | 37800-92D22 | Stop Switch Assembly (NLA) |
| 19 | 37110-95D03 | Ignition Switch Assembly (NLA) |
| 21 | 03242-0412B | SCREW |
| 22 | 37920-95500 | Ignition Timing Switch Assembly (NLA) |
| 23 | 37921-95D00 | Knob (NLA) |
| 24 | 02112-0408A | SCREW |
| 25 | 37925-95D00 | Ignition Timing Switch Cushion (NLA) |
| 26 | 03112-05203 | Screw (NLA) |
| 27 | 09160-05043 | Washer (5.5x16x1.2) |
| 28 | 09250-12016 | CAP(OD:20) |
| 29 | 38600-95D01 | Choke Solenoid Assembly |
| 31 | 02162-06127 | BOLT |
| 32 | 01580-06167 | BOLT |
| 34 | 36615-96300 | Resin Terminal |
| 35 | 37110-95D21 | Ignition Switch Assembly (NLA) |
| 36 | 09160-25069 | Washer |
| 38 | 37826-92E00 | Nut |
| 39 | 37823-92E02 | Stop Switch Lanyard |
| 40 | 09160-12087 | Washer |
| 41 | 09160-12067 | Washer (12.5x23x1.0) |
| 43 | 36630-92E00 | Instrument Wire Assembly |
| 44 | 37835-91J00-YAY | Stop Label |
| 12055 | 36367-95D10-064 | Oil/Water Lamp Label (NLA) |
| 12086 | 36367-95D20-064 | Oil/Water Lamp Label (NLA) |
| 13516 | 37820-92E05 | Emergency Stop Switch Assembly |
| 13547 | 37830-95D03 | Emergency Stop Switch Assembly |
| 45672 | 03212-0516B | SCREW |
| 45673 | 36360-89E10 | Oil & Water Warning Lamp |
| 45677 | 37141-95D10 | (101) Ignition Key (NLA) |
| 45703 | 02112-06107 | SCREW |
| 45704 | 36360-95D10 | Oil & Water Warning Lamp |
| 45708 | 37141-95D50 | (105) Ignition Key (NLA) |
| 45839 | 33833-91J00 | Tube (6x8x250) |
| 45840 | 33833-91J00 | Tube (6x8x250) |
| 45870 | 36610-95D01 | Wiring Harness Assembly (NLA) |
| 45871 | 36610-95D32 | Wiring Harness Assembly (NLA) |
| 45872 | 36610-95DC0 | Wiring Harness Assembly (NLA) |
| 45873 | 36610-95D10 | Wiring Harness Assembly (NLA) |
| 45874 | 36610-95DA0 | Wiring Harness Assembly (NLA) |
| 45875 | 36610-95D21 | Wiring Harness Assembly (NLA) |
| 45876 | 36610-95D82 | Wiring Harness Assembly (NLA) |
| 45877 | 36610-95DB0 | Wiring Harness Assembly (NLA) |
| 45878 | 36610-95D92 | Wiring Harness Assembly (NLA) |
| 45879 | 36610-95D71 | Wiring Harness Assembly (NLA) |
| 45880 | 36610-95DD0 | Wiring Harness Assembly (NLA) |
▶Fig. 17 - Ignition Coil (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 33410-95D11 | Ignition Coil Assembly |
| 4 | 01550-06167 | BOLT |
| 6 | 33510-95520 | Spark Plug Cap |
| 7 | 09403-09320 | Clamp (NLA) |
| 8 | 09482-00277 | NGK BR7HS Spark Plug |
| 9 | 34870-87D10 | Cooling Water Sensor (NLA) |
| 9B | 34875-94660 | Cooling Water Sensor Gasket (NLA) |
| 10 | 03212-0512B | SCREW |
| 12 | 34820-95D10 | Engine Temp Sensor (NLA) |
| 13 | 33833-91J00 | Tube (6x8x250) |
| 14 | 34820-95D20 | Cylinder Temp Sensor |
| 15 | 02162-06127 | BOLT |
| 16 | 34850-95D30 | Heat Sensor Assembly |
| 17 | 36840-95D00 | Tachometer Lead |
| 45962 | 09404-08205 | Clamp (L:62) |
▶Fig. 18 - Clamp Bracket(1989 to 1993) (35 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 3 | 41212-93001-0ED | Clamp Handle (NLA) |
| 4 | 09205-06007 | Spring Pin (6x25) |
| 5 | 09303-14002 | Bushing |
| 7 | 41222-96311 | Tilt Stopper Pin |
| 8 | 41213-94J01 | Clamp Plate |
| 9 | 41221-96301 | Tilt Stopper Knob |
| 10 | 09140-08023-XC0 | Nut (8mm) |
| 11 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 12 | 09160-08081 | Washer (8.5x23x1.5) |
| 13 | 09100-08239 | Bolt (8x90) |
| 14 | 41153-96300 | Transom Bolt Cap (NLA) |
| 15 | 09180-09016 | Spacer (NLA) |
| 16 | 09100-08196 | Bolt (8x152) (NLA) |
| 17 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 18 | 09140-08023-XC0 | Nut (8mm) |
| 19 | 09159-22006 | Nut |
| 20 | 41130-91L01 | Clamp Bracket Shaft |
| 21 | 41151-94500 | Clamp Bracket Shaft Cap |
| 22 | 41310-96301 | Clamp Bracket Lower Rod (NLA) |
| 23 | 09380-12005 | Snap Ring |
| 24 | 45420-9631V | Tilt Lock Pin |
| 25 | 09441-17001 | Spring |
| 26 | 45420-95D04 | Tilt Lock Pin |
| 27 | 36894-95201 | Wire Lead (L:165) |
| 28 | 09125-05050 | Screw (5x8) |
| 29 | 09161-05114 | Washer (5.2x11x1.0) |
| 30 | 55320-95311 | Zinc Anode |
| 31 | 09116-06094 | Bolt (6x15) |
| 32 | 41161-94400 | Steering Cable Seal |
| 45658 | 41111-95D90-0ED | Starboard Clamp Bracket (NLA) |
| 45659 | 41111-95D90-0ED | Starboard Clamp Bracket (NLA) |
| 45689 | 41121-95D12-0ED | Port Clamp Bracket (NLA) |
| 45690 | 41121-95D12-0ED | Port Clamp Bracket (NLA) |
| 45809 | 41211-93920 | Clamp Screw (L:90) |
| 45810 | 41211-93900 | Clamp Screw (L:68) (NLA) |
▶Fig. 18A- Clamp Bracket(1994 to 2000) (33 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 41111-95D90-0ED | Starboard Clamp Bracket (NLA) |
| 2 | 41121-95D12-0ED | Port Clamp Bracket (NLA) |
| 3 | 41212-93001-0ED | Clamp Handle (NLA) |
| 4 | 09205-06007 | Spring Pin (6x25) |
| 6 | 41213-94J01 | Clamp Plate |
| 7 | 09100-08239 | Bolt (8x90) |
| 8 | 09160-08081 | Washer (8.5x23x1.5) |
| 9 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 10 | 09140-08023-XC0 | Nut (8mm) |
| 11 | 41153-96300 | Transom Bolt Cap (NLA) |
| 12 | 09100-08295 | Bolt (8x165) (NLA) |
| 13 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 14 | 41130-91L01 | Clamp Bracket Shaft |
| 15 | 09159-22006 | Nut |
| 16 | 41151-94500 | Clamp Bracket Shaft Cap |
| 17 | 41310-96310 | Clamp Bracket Lower Rod |
| 18 | 45420-95D04 | Tilt Lock Pin |
| 19 | 36894-95201 | Wire Lead (L:165) |
| 20 | 09125-05050 | Screw (5x8) |
| 21 | 09161-05114 | Washer (5.2x11x1.0) |
| 22 | 55320-95311 | Zinc Anode |
| 23 | 09116-06094 | Bolt (6x15) |
| 24 | 41161-94400 | Steering Cable Seal |
| 25 | 41200-91L00 | Tilt Arm Assembly |
| 27 | 41225-94400 | Tilt Lock Arm Rubber |
| 28 | 09111-10068 | Bolt (10x48.5) |
| 29 | 09140-10031 | Nut (10mm) |
| 30 | 09160-10082 | Washer (10.5x19x2.0) |
| 31 | 09162-10005 | Lock Washer |
| 32 | 09448-29015 | Spring |
| 33 | 09111-10067 | Bolt (10x20.4) |
| 45778 | 41211-93920 | Clamp Screw (L:90) |
| 45779 | 41211-93900 | Clamp Screw (L:68) (NLA) |
▶Fig. 19 - Swivel Bracket (60 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 22511-99011 | Grease Nipple |
| 3 | 43710-91L00 | Steering Bushing Set |
| 4 | 43710-91L00 | Steering Bushing Set |
| 5 | 43721-96302 | Upper Bushing Plate (NLA) |
| 8 | 09160-40005 | Washer (40x58x2) |
| 9 | 09284-40001 | Oil Seal |
| 10 | 09306-22004 | Swivel Bracket Bushing |
| 12 | 09117-08074 | Bolt (8x22) (NLA) |
| 13 | 43411-96300 | Steering Adjuster (NLA) |
| 14 | 43421-96302 | Adjuster Bushing |
| 15 | 09119-08044 | Bolt (8x23) (NLA) |
| 17 | 45231-96302 | Reverse Lock Arm (NLA) |
| 18 | 45246-96302 | Spacer (NLA) |
| 19 | 45241-96303 | Reverse Lock Arm Link (NLA) |
| 20 | 45252-96303 | Release Lever Link |
| 21 | 45255-96302 | Release Lever Knob |
| 21A | 09205-02006 | Spring Pin (2x12) |
| 22 | 45257-96300 | Release Lever Bushing |
| 23 | 45260-96300 | Release Lever |
| 24 | 45311-96303-0ED | Release Lever Bracket |
| 25 | 09116-05010 | Bolt (5x12) |
| 26 | 09111-10034 | Bolt (10x16.5) (NLA) |
| 27 | 09140-10032 | Nut |
| 28 | 43753-94400 | Steering Bracket Grommet (NLA) |
| 29 | 09160-04012 | Washer (4.2x10x1) |
| 30 | 09200-05011 | Pin (NLA) |
| 31 | 09204-01002 | Cotter Pin |
| 32 | 09319-04001 | Bushing |
| 33 | 09440-04021 | Release Spring (NLA) |
| 34 | 09443-05013 | Spring |
| 35 | 09443-09036 | Spring (NLA) |
| 36 | 67100-96300 | Steering Bracket Attachment Set (NLA) |
| 37 | 43755-96320 | Steering Bracket Attachment (NLA) |
| 38 | 09100-08224-XC0 | Bolt (8x35) |
| 39 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 40 | 09140-08023-XC0 | Nut (8mm) |
| 41 | 43754-94301-0ED | Steering Cover (NLA) |
| 42 | 03142-05103 | Screw (NLA) |
| 42A | 09250-33001 | Cap |
| 43 | 67100-99700 | Remote Control Attachment (NLA) |
| 44 | 45700-96313 | Shallow Water Drive Assy |
| 45 | 45255-95500 | Knob (NLA) |
| 46 | 45731-96312 | Spring Bracket |
| 47 | 09117-06038 | Bolt (6x16) (NLA) |
| 48 | 09443-08031 | Spring |
| 49 | 09111-10045 | Bolt (10x20.8) (NLA) |
| 50 | 09205-06013 | Pin |
| 51 | 41130-91L01 | Clamp Bracket Shaft |
| 52 | 41310-96310 | Clamp Bracket Lower Rod |
| 53 | 45420-95D04 | Tilt Lock Pin |
| 54 | 09100-08295 | Bolt (8x165) (NLA) |
| 45658 | 43111-96352-0ED | Swivel Bracket (NLA) |
| 45659 | 43111-96352-0ED | Swivel Bracket (NLA) |
| 45660 | 43111-96352-0ED | Swivel Bracket (NLA) |
| 45673 | 09440-13045 | Spring (NLA) |
| 45704 | 09440-12036 | Spring (NLA) |
| 45809 | 43741-96304-0ED | Pilot Shaft (NLA) |
| 45810 | 43741-96304-0ED | Pilot Shaft (NLA) |
| 45840 | 43751-95D50-0ED | Steering Bracket (NLA) |
| 45841 | 43751-95D60-0ED | Steering Bracket (NLA) |
▶Fig. 2 - Crankshaft (25 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 12140-95D01 | Piston Ring Set (NLA) |
| 3 | 12151-88410 | Piston Pin |
| 4 | 09381-16001 | Piston Pin Circlip |
| 5 | 09263-16030 | Bearing (16x20x20) |
| 6 | 12200-95D01 | Crankshaft Assembly (NLA) |
| 7 | 12161-95D00 | Connecting Rod |
| 8 | 09262-25098 | Bearing (25x62x17) |
| 9 | 09262-25105 | Bearing (25x62x17) |
| 10 | 12211-95D00 | Crankshaft Pin |
| 11 | 12221-95D01 | Upper Crankshaft (NLA) |
| 14 | 09160-21014 | Washer (NLA) |
| 15 | 12240-95D02 | Under Crankshaft (NLA) |
| 16 | 16321-95D00 | Oil Pump Drive Gear |
| 17 | 09263-21009 | Bearing (21x28x17) (NLA) |
| 18 | 09289-39001 | Oil Seal (NLA) |
| 19 | 09283-25107 | Oil Seal (25x44x7) |
| 20 | 09283-25092 | Crankshaft Oil Seal |
| 21 | 09390-62009 | C Ring |
| 45658 | 12110-95D01 | Piston (NLA) |
| 45659 | 12100-95D01-025 | Piston & Ring Set (OS:0.25) (NLA) |
| 45660 | 12100-95D01-050 | Piston & Ring Set (OS:0.50) (NLA) |
| 45670 | 12231-95D01 | Crankshaft Upper Wheel (NLA) |
| 45701 | 12231-95D02 | Crankshaft Upper Wheel (NLA) |
| 45992 | 12232-95D01 | Crankshaft Under Wheel (NLA) |
| 45993 | 12232-95D02 | Crankshaft Under Wheel (NLA) |
▶Fig. 20 - Drive Shaft Housing (34 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 09118-08172 | Bolt (8x85) |
| 3 | 09118-08090 | Bolt (8x52) |
| 4 | 09202-06023 | Knock Pin (6x10) |
| 5 | 52117-94400 | Water Inspection Tube |
| 6 | 09202-06015 | Knock Pin |
| 7 | 54121-96301 | Upper Thrust Reverse Mount (NLA) |
| 8 | 09117-06030 | Bolt (6x16) |
| 9 | 54137-96301-0ED | Upper Mount Cover (NLA) |
| 10 | 54130-95D01 | Upper Mount (NLA) |
| 11 | 09100-10220 | Bolt (10x35) |
| 12 | 09162-10005 | Lock Washer |
| 13 | 54160-95D00 | Lower Mount |
| 14 | 54165-96310 | Reverse Stopper Damper (NLA) |
| 15 | 54166-96311 | Lower Mount Bolt |
| 16 | 09140-10032 | Nut |
| 17 | 09160-10083 | Washer (NLA) |
| 18 | 54221-96301-0ED | Lower Mount Cover (NLA) |
| 19 | 09117-06032 | Bolt (6x30) |
| 20 | 09159-10050 | Nut |
| 21 | 09160-10082 | Washer (10.5x19x2.0) |
| 22 | 09180-10152 | Spacer (NLA) |
| 23 | 54151-96300 | Lower Thrust Mount (NLA) |
| 24 | 54211-96321-0ED | Lower Mount Forward Bracket (NLA) |
| 25 | 54212-96311-0ED | Lower Mount Aft Bracket |
| 26 | 54211-96321-0ED | Lower Mount Forward Bracket (NLA) |
| 27 | 54212-96311-0ED | Lower Mount Aft Bracket |
| 28 | 54138-96300 | Upper Mounting Sleeve |
| 30 | 09161-05114 | Washer (5.2x11x1.0) |
| 31 | 36894-95201 | Wire Lead (L:165) |
| 32 | 09125-05050 | Screw (5x8) |
| 33 | 09117-08056-XC0 | Bolt (8x40) |
| 34 | 52112-95D00 | Driveshaft Housing Grommet (NLA) |
| 45658 | 52111-95D13-0ED | Drive Shaft Housing (S) (NLA) |
| 45659 | 52111-95D02-0ED | Drive Shaft Housing (L) (NLA) |
▶Fig. 21 - Gear Case (30 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 55100-91L00-0ED | Gear Case Housing |
| 2 | 09263-20046 | Bearing (20.6x27x25.4) |
| 3 | 09265-25015 | Bearing (25x52x16.25) |
| 4 | 55114-96310 | Gear Case Under Cover |
| 5 | 55125-96310 | Trim Tab Anode |
| 6 | 09117-08109 | Bolt (8x16) |
| 7 | 09248-10008 | Drain Plug |
| 8 | 09168-10022 | Drain Plug Gasket |
| 9 | 09117-08056-XC0 | Bolt (8x40) |
| 10 | 09202-06015 | Knock Pin |
| 12 | 58120-96401 | Type P Propeller Bushing |
| 13 | 57632-96400 | Propeller Bushing Stopper |
| 14 | 57633-96300 | Propeller Nut Spacer |
| 15 | 09160-14028 | Propeller Nut Washer |
| 16 | 09141-14008 | Nut 14mm |
| 17 | 09204-03003 | Prop Nut Cotter Pin |
| 18 | 17631-96320 | Water Filter |
| 19 | 03142-04259 | SCREW |
| 20 | 55300-95500 | Zinc Anode |
| 21 | 55181-95200 | Flush Hose Attachment |
| 22 | 57630-96300 | Propeller Hardware Kit DT20/30/25c/30c DF25/DF30 |
| 23 | 25700-95D03 | Gear Case Seal Kit DT25c / DT30c - DF25 / DF30 |
| 45962 | 58100-96372-019 | P911 Propeller 3x10-1/4x9 |
| 45963 | 58100-96472-019 | P1001 Propeller 3x10-1/4x10 |
| 45964 | 58100-91L50-019 | P1101 Propeller 3x10-1/4x11 |
| 45965 | 58100-96482-YAY | P1201 Propeller 3x10-1/4x12 |
| 45966 | 58100-96492-019 | P1311 Propeller 3x10-1/4x13 |
| 45967 | 58100-95D01-019 | P1401 Propeller 3x10-1/4x14 |
| 45968 | 58100-96462-019 | P1501 Propeller 3x10-1/4x15 |
| 45969 | 99105-00600-13P | S/S Propeller 3x10-1/4x13 (NLA) |
▶Fig. 22 - Transmission (51 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 57134-96301 | Gear Oil Barrier |
| 3 | 08211-20253 | Thrust Washer (NLA) |
| 5 | 08331-41406 | Circlip |
| 6 | 09440-25002 | Drive Shaft Spring |
| 7 | 09166-17005 | Washer (17.1x26x3.0) |
| 8 | 09167-20021 | Washer (20.5x25.5x2.0) |
| 9 | 57133-96302 | Drive Shaft Spring Collar |
| 10 | 57311-91L00 | Pinion Gear |
| 12 | 09159-08046 | Nut |
| 13 | 09280-75002 | O-Ring |
| 14 | 57510-94L00 | Forward Gear |
| 15 | 09181-16184 | Shim (1.5) |
| 16 | 57631-96301 | Push Rod |
| 17 | 09209-08016 | Push Pin |
| 18 | 57621-91L10 | Clutch Dog Shifter |
| 19 | 09202-05021 | Clutch Dog Shifter Pin |
| 20 | 09440-35004 | Spring |
| 21 | 09440-07041 | Return Spring |
| 22 | 57610-96311 | Propeller Shaft Assembly |
| 24 | 57521-94L00 | Reverse Gear |
| 26 | 56120-96332-0ED | Propeller Shaft Bearing Housing |
| 27 | 08113-60060 | B1 30X55X13 BEA |
| 28 | 09263-20047 | Bearing (20x26x20) |
| 29 | 09289-20009 | Oil Seal |
| 30 | 09117-06049 | Bolt (6x25) |
| 45658 | 57110-95D13 | Drive Shaft (S) (NLA) |
| 45659 | 57110-95D03 | Drive Shaft (L)(NLA) |
| 45680 | 09160-20068 | Washer (1.6) |
| 45682 | 09181-30167 | Shim (1.00) |
| 45711 | 09160-20069 | Washer (1.8) |
| 45713 | 08221-30404 | Shim (0.2) |
| 45739 | 09160-20070 | Washer (2.0) |
| 45741 | 09181-30158 | Shim (0.50) |
| 45748 | 09181-25190 | Shim (0.80) |
| 45749 | 09181-25248 | Shim (0.90) |
| 45750 | 09181-25251 | Shim (1.00) |
| 45751 | 09160-25032 | Thrust Washer (1.10) |
| 45752 | 09160-25033 | Thrust Washer (1.20) |
| 45753 | 09160-25034 | Thrust Washer (1.30) (NLA) |
| 45754 | 09160-25035 | Thrust Washer (1.40) |
| 45755 | 09181-25268 | Shim (1.50) |
| 45770 | 09160-20071 | Washer (2.2) |
| 45772 | 09181-30162 | Shim (0.8) |
| 45800 | 09160-20072 | Washer (2.4) |
| 45831 | 09160-20073 | Washer (2.6) |
| 45962 | 09160-15030 | Washer (1.7) |
| 45963 | 09160-15031 | Washer (1.8) (NLA) |
| 45964 | 09160-15032 | Washer (1.9) (NLA) |
| 45965 | 08211-15203 | Washer (2.0) |
| 45966 | 09160-15033 | Washer (2.1) (NLA) |
| 45967 | 08211-15204 | Washer (2.2) |
▶Fig. 23 - Under Cover (20 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 61111-95D12-0ED | Under Engine Cover |
| 2 | 61112-96302 | Engine Cover Seal (NLA) |
| 3 | 61113-95D00 | Under Cover Seal (NLA) |
| 4 | 09320-10031 | Under Cover Cushion (NLA) |
| 5 | 09180-06289 | Spacer |
| 6 | 09116-06133 | Bolt (6x25) |
| 8 | 61631-94410 | Lower Engine Cover Hook (NLA) |
| 9 | 09164-14008 | Wave Washer |
| 10 | 09307-13006 | Bushing |
| 11 | 61633-93930-0ED | Hook Lever |
| 13 | 63625-94300 | Throttle Cable Cap |
| 14 | 61138-95D00 | Water Cover (NLA) |
| 15 | 03241-0510A | SCREW |
| 16 | 61124-95D01 | Cable Grommet (NLA) |
| 17 | 61124-95D20 | Cable Grommet |
| 18 | 61125-95D00-0ED | Cable Grommet Plate (NLA) |
| 19 | 09116-06204 | Bolt (6x20) |
| 20 | 09250-21003 | Plug |
| 45992 | 09116-06127 | Bolt (6x12) |
| 45993 | 02162-06127 | BOLT |
▶Fig. 24 - Engine Cover(1989 to 1993) (25 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 61410-95D03-0ED | Engine Cover (NLA) |
| 2 | 61433-95D00 | Air Intake Inner Cover (NLA) |
| 3 | 61422-95D10-70G | Front Emblem Mark |
| 4 | 61443-95D30-70G | Stbd Engine Cover Decal (NLA) |
| 5 | 61453-95D30-70G | Port Engine Cover Decal (NLA) |
| 6 | 61435-95D30-70G | Rear Engine Cover Decal (NLA) |
| 7 | 21131-94J00-YAY | Clutch Shift Mark |
| 8 | 61441-95560-764 | Suzuki Mark |
| 9 | 61442-94600-764 | Oil Injection Mark |
| 10 | 61610-94420 | Fastener |
| 11 | 01550-06127 | BOLT |
| 12 | 61481-95D01-0ED | Oil Tank Filler Lid (NLA) |
| 14 | 61482-95D00 | Oil Filler Lid Hinge (NLA) |
| 15 | 61485-94400 | Oil Filler Lid Spring |
| 16 | 09125-05046 | Screw (5x12) |
| 17 | 09321-05019 | Cushion |
| 18 | 03242-0412B | SCREW |
| 19 | 61412-95D00 | Engine Cover Hook (NLA) |
| 20 | 61621-96303 | Fastener Bracket (NLA) |
| 21 | 09229-04029 | Rivet (NLA) |
| 22 | 09800-01016 | Tool Set |
| 23 | 61581-98620 | Engine Cover Label |
| 24 | 61582-98100 | Warning Mark (NLA) |
| 45670 | 61622-94400 | Recoil Starter Seal (NLA) |
| 45701 | 61622-95500 | Recoil Starter Seal |
▶Fig. 26 - Engine Cover(1994 to 1997) (21 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 61420-95844-0ED | Engine Cover (NLA) |
| 2 | 61412-95D00 | Engine Cover Hook (NLA) |
| 3 | 61433-95D00 | Air Intake Inner Cover (NLA) |
| 4 | 61621-96303 | Fastener Bracket (NLA) |
| 5 | 09229-04029 | Rivet (NLA) |
| 6 | 03242-0412B | SCREW |
| 7 | 61481-95D01-0ED | Oil Tank Filler Lid (NLA) |
| 8 | 61482-95D00 | Oil Filler Lid Hinge (NLA) |
| 9 | 61485-94400 | Oil Filler Lid Spring |
| 10 | 61610-94420 | Fastener |
| 11 | 61622-95500 | Recoil Starter Seal |
| 12 | 09125-05046 | Screw (5x12) |
| 13 | 09321-05019 | Cushion |
| 14 | 02162-06127 | BOLT |
| 15 | 61440-91D00 | Engine Cover Stripe Set |
| 16 | 68181-33C20-1RR | Suzuki Emblem (NLA) |
| 17 | 21131-94J00-YAY | Clutch Shift Mark |
| 19 | 61435-95D51 | Rear Emblem Mark (NLA) |
| 20 | 61581-98620 | Engine Cover Label |
| 21 | 61582-98100 | Warning Mark (NLA) |
| 22 | 09800-01016 | Tool Set |
▶Fig. 27 - Engine Cover(1998 to 2000) (23 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 61420-95860-0ED | Engine Cover (NLA) |
| 2 | 61412-95D00 | Engine Cover Hook (NLA) |
| 3 | 61433-95D00 | Air Intake Inner Cover (NLA) |
| 4 | 61621-96303 | Fastener Bracket (NLA) |
| 5 | 09229-04029 | Rivet (NLA) |
| 6 | 03242-0412B | SCREW |
| 7 | 61481-95D01-0ED | Oil Tank Filler Lid (NLA) |
| 8 | 61482-95D00 | Oil Filler Lid Hinge (NLA) |
| 9 | 61485-94400 | Oil Filler Lid Spring |
| 10 | 61610-94420 | Fastener |
| 11 | 61622-95500 | Recoil Starter Seal |
| 12 | 09125-05046 | Screw (5x12) |
| 13 | 09321-05019 | Cushion |
| 14 | 02162-06127 | BOLT |
| 15 | 09160-05024 | Washer (5.5x16x1.5) |
| 16 | 61443-95D50 | Starboard Engine Cover Stripe (NLA) |
| 17 | 61453-95D50 | Port Engine Cover Stripe (NLA) |
| 18 | 21131-94J00-YAY | Clutch Shift Mark |
| 19 | 61422-95D30 | Front Emblem Mark (NLA) |
| 20 | 61435-95D80 | Rear Emblem Mark (NLA) |
| 21 | 61581-98620 | Engine Cover Label |
| 22 | 61582-98100 | Warning Mark (NLA) |
| 23 | 09800-01016 | Tool Set |
▶Fig. 28 - Handle(1989 to 1992) (23 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 63121-96302-0ED | Tiller Handle Cover (NLA) |
| 2 | 63114-95L00 | Handle Cover Spacer |
| 3 | 09108-08147 | Stud Bolt (8x61) |
| 4 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 5 | 09140-08023-XC0 | Nut (8mm) |
| 6 | 63215-93110 | Handle Grip Mark |
| 7 | 63111-96332-0ED | Tiller Handle |
| 8 | 63115-96310 | Handle Cover Inside Spacer |
| 9 | 63625-96300 | Throttle Cable Grommet |
| 10 | 63610-95D02 | Throttle Cable Assembly (NLA) |
| 11 | 63225-93200 | Handle Rod Bushing |
| 12 | 63240-96300 | Handle Grip Adjuster |
| 13 | 09440-12027 | Spring |
| 14 | 63227-93200 | Handle Rod Pin |
| 15 | 63223-92D00 | Handle Rod Stopper |
| 16 | 09163-06001 | Lock Washer (6.4x12x0.5) |
| 17 | 09126-06006 | Screw (6x20) |
| 18 | 63210-93E30 | Handle Grip |
| 19 | 63220-96302 | Handle Rod |
| 20 | 63117-96301 | Stop Switch Wire Cover |
| 21 | 63300-93900 | Extension Bar Assembly (NLA) |
| 45681 | 63118-94300 | Tiller Handle Shim (0.3) |
| 45712 | 63118-94310 | Tiller Handle Shim (0.5) |
▶Fig. 29 - Handle(1993 to 2000) (29 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 63114-95L00 | Handle Cover Spacer |
| 4 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 5 | 09140-08023-XC0 | Nut (8mm) |
| 6 | 63215-93110 | Handle Grip Mark |
| 7 | 63111-96332-0ED | Tiller Handle |
| 8 | 63115-96310 | Handle Cover Inside Spacer |
| 9 | 63625-96300 | Throttle Cable Grommet |
| 10 | 63610-95D02 | Throttle Cable Assembly (NLA) |
| 11 | 63225-93200 | Handle Rod Bushing |
| 12 | 63240-97E20 | Handle Grip Adjuster |
| 13 | 09440-12027 | Spring |
| 14 | 63227-93200 | Handle Rod Pin |
| 15 | 63223-92D00 | Handle Rod Stopper |
| 16 | 09163-06001 | Lock Washer (6.4x12x0.5) |
| 17 | 09126-06015 | Screw (6x23) |
| 18 | 63210-93E30 | Handle Grip |
| 18B | 63213-94400 | Stop Switch Cap |
| 18C | 63210-93E30 | Handle Grip |
| 19 | 63220-96302 | Handle Rod |
| 20 | 63116-96301 | Tiller Handle Bushing |
| 22 | 63117-96301 | Stop Switch Wire Cover |
| 45658 | 63121-96320-0ED | Tiller Handle Cover (NLA) |
| 45659 | 63121-96401-0ED | Tiller Handle Cover (NLA) |
| 45678 | 63118-94300 | Tiller Handle Shim (0.3) |
| 45680 | 63300-93900 | Extension Bar Assembly (NLA) |
| 45709 | 63118-94310 | Tiller Handle Shim (0.5) |
| 45711 | 63300-93E00 | Extension Bar Assembly (NLA) |
| 45717 | 09108-08147 | Stud Bolt (8x61) |
| 45718 | 09108-08219 | Stud Bolt (8x25) |
▶Fig. 3 - Exhaust Tube (9 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 11433-95D11 | Under Oil Seal Hsg Gasket |
| 2 | 11431-95D20 | Under Oil Seal Housing |
| 4 | 11434-95D10 | Oil Seal Housing Gasket |
| 5 | 09280-46003 | O-Ring (NLA) |
| 6 | 14215-95D10 | Exhaust Tube Gasket (NLA) |
| 7 | 29103-94400 | Bolt (6x35) |
| 8 | 09282-17009 | Oil Seal (17x28x6) |
| 45717 | 14211-95D01 | Exhaust Tube (NLA) |
| 45718 | 14211-95D30 | Exhaust Tube (NLA) |
▶Fig. 31 - Fuel Tank (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 65000-95D01 | 6 Gallon Suzuki Fuel Tank (NLA) |
| 2 | 65520-95D00 | Fuel Tank Cap Assembly (NLA) |
| 3 | 65561-95D00 | Fuel Tank Cap Gasket |
| 4 | 65831-95D00 | Fuel Outlet Filter |
| 5 | 65890-95D00 | Outlet Assembly |
| 6 | 65892-95D00 | Fuel Outlet O-Ring |
| 7 | 65740-95D01 | Fuel Tank Connector (13mm) |
| 8 | 65700-87D85 | Fuel Hose |
| 9 | 65750-95501 | Fuel Hose Connector (13mm) |
| 10 | 65750-98506 | Fuel Hose Connector (11mm) |
| 11 | 65770-95541 | Squeeze Pump (NLA) |
| 12 | 65781-98500 | Hose Clip |
| 13 | 65720-985L1 | Fuel Connector (11mm) |
| 14 | 09140-10032 | Nut |
| 15 | 08321-01107 | Lock Washer |
▶Fig. 32 - Drag Link (12 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 3 | 67721-94310 | Drag Link Spacer |
| 4 | 67725-99E10 | Replaced by 67725-99E20 |
| 5 | 67726-99E00 | Lock Nut |
| 6 | 09100-08224-XC0 | Bolt (8x35) |
| 7 | 09140-08023-XC0 | Nut (8mm) |
| 8 | 67728-99E00 | Washer |
| 9 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 10 | 67711-97E50 | Drag Link (LH) (NLA) |
| 45658 | 67701-94420 | Drag Link Assembly |
| 45659 | 67701-95D10 | Drag Link Assembly (NLA) |
| 45689 | 43755-96320 | Steering Bracket Attachment (NLA) |
| 45690 | 43755-95D00 | Steering Bracket Attachment (NLA) |
▶Fig. 33 - Oil Tank (28 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 69200-94510 | Suzuki Oil Tank Cap |
| 2 | 69241-94500 | Oil Tank Cap Gasket |
| 3 | 69355-95D02 | Oil Tank Gutter (NLA) |
| 4 | 69357-95D11 | Oil Tank Gutter Seal (NLA) |
| 5 | 69110-95D01 | Oil Tank (NLA) |
| 6 | 09160-06054 | Washer (6.5x22.1.6) |
| 7 | 09280-40008 | O-Ring (NLA) |
| 8 | 09320-12027 | Cushion |
| 9 | 09136-06134 | Bolt |
| 10 | 09352-50006-600 | Hose (5x9x600) |
| 12 | 16921-95D00 | Hose (NLA) |
| 14 | 34860-94402 | Oil Level Switch Assembly |
| 15 | 16250-94710 | Oil Filter/Flow Sensor |
| 16 | 34860-94431 | Oil Level Switch Assembly (NLA) |
| 20 | 16911-92E20 | Protector |
| 21 | 09401-08411 | Clip |
| 22 | 03511-0616B | SCREW |
| 23 | 16810-95D00 | Oil Filter (NLA) |
| 45670 | 09401-08409 | Clamp |
| 45674 | 34701-92X50 | Monitor Gauge Assembly (NLA) |
| 45675 | 36660-94610 | Monitor Gauge Harness (21 ft) (NLA) |
| 45701 | 09401-08409 | Clamp |
| 45705 | 34700-92E11 | Monitor Gauge Assembly (NLA) |
| 45706 | 36660-94690 | Monitor Wiring Harness (NLA) |
| 45734 | 36660-95610 | Monitor Gauge Harness (21 ft) |
| 45765 | 36660-92E90 | Monitor Gauge Harness (6 ft) (NLA) |
| 45962 | 09351-50803-00B | Hose (5x8x2000) |
| 45963 | 09352-50006-600 | Hose (5x9x600) |
▶Fig. 34 - Opt: Electrical(Manual Starter 1) (4 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 31101-95D20 | Starter Motor Set (NLA) |
| 2 | 33800-95D01 | Starter Cable/Switch Set (NLA) |
| 3 | 36740-93901 | Fuse Case Assembly |
| 4 | 09481-20001 | 20 Amp Fuse |
▶Fig. 35 - Opt: Electrical(Manual Starter 2) (37 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 3 | 32825-95D00 | Rectifier & Relay Cover (NLA) |
| 4 | 36740-95253 | Fuse Case Assembly |
| 5 | 36895-95D00 | Lead (NLA) |
| 6 | 09180-06232 | Spacer (NLA) |
| 7 | 02162-06127 | BOLT |
| 9 | 09125-05115 | Screw (5x16) |
| 10 | 02142-05257 | SCREW 5 X 20 |
| 12 | 33810-95D02 | Starter Motor Cable (NLA) |
| 13 | 33815-87D00 | Cable Stopper (NLA) |
| 14 | 33820-93900 | Cable Assembly |
| 16 | 36641-94710 | Cable Stopper (NLA) |
| 17 | 37110-95D03 | Ignition Switch Assembly (NLA) |
| 19 | 37110-95D21 | Ignition Switch Assembly (NLA) |
| 21 | 37721-94406 | Neutral Switch Assembly |
| 22 | 37725-95300 | Neutral Switch Actuator |
| 23 | 37726-95D02 | Switch Bracket |
| 24 | 09404-08206 | Clamp (L:82) |
| 25 | 01580-06167 | BOLT |
| 26 | 02142-06257 | SCREW |
| 27 | 03242-0412B | SCREW |
| 28 | 01550-06167 | BOLT |
| 45658 | 32801-95D12 | Rectifier Set (NLA) |
| 45659 | 32801-95D00 | Rectifier Set (NLA) |
| 45672 | 36610-95D32 | Wiring Harness Assembly (NLA) |
| 45675 | 37141-95D10 | (101) Ignition Key (NLA) |
| 45677 | 37141-92E00 | (11) Ignition Key |
| 45689 | 32800-95D10 | Rectifier & Regulator Assembly (NLA) |
| 45690 | 32800-95D02 | Rectifier & Regulator Assembly |
| 45703 | 36610-95DC0 | Wiring Harness Assembly (NLA) |
| 45706 | 37141-95D50 | (105) Ignition Key (NLA) |
| 45708 | 37141-92E10 | (12) Ignition Key |
| 45736 | 37141-92E20 | (13) Ignition Key |
| 45767 | 37141-92E30 | (14) Ignition Key |
| 45797 | 37141-92E40 | (15) Ignition Key |
| 45828 | 37141-92E50 | (16) Ignition Key |
| 45962 | 33800-95D21 | Starter Cable/Switch Set (NLA) |
| 45963 | 33800-95D33 | Starter Cable/Switch Set (NLA) |
▶Fig. 36 - Opt: Electrical(Manual Starter 3) (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 39600-95D11 | Receptacle Set (NLA) |
| 2 | 33815-87D00 | Cable Stopper (NLA) |
| 3 | 39602-93900 | Lamp Cord Plug Assembly |
| 4 | 09407-25402 | Clamp (L:248) |
| 5 | 39603-95D01 | Grommet (NLA) |
| 7 | 39601-95D00 | Lighting Receptacle Assembly |
| 8 | 36634-93910 | Connector Cap |
| 9 | 02142-06257 | SCREW |
| 10 | 37820-94461 | Emergency Stop Switch Assembly |
| 11 | 37823-94401 | Emergency Stop Switch Cap |
| 12 | 37825-89E00 | Upper Nut (NLA) |
| 13 | 37826-89E00 | Lower Nut (NLA) |
| 14 | 36990-87D00 | Terminal & Sleeve Set |
| 15 | 37830-95D03 | Emergency Stop Switch Assembly |
| 16 | 09160-12087 | Washer |
| 17 | 09160-12067 | Washer (12.5x23x1.0) |
▶Fig. 37 - Opt: Electrical (18 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 36631-94300 | Cap |
| 3 | 37100-95210 | Ignition Switch Panel Assembly (NLA) |
| 4 | 09250-12016 | CAP(OD:20) |
| 5 | 37820-92E05 | Emergency Stop Switch Assembly |
| 6 | 37823-95251 | Emergency Stop Switch Cap |
| 7 | 37139-95251 | Switch Plate (NLA) |
| 8 | 37150-93350 | Holder (NLA) |
| 9 | 37110-95210 | Ignition Switch Assembly (NLA) |
| 11 | 03112-05203 | Screw (NLA) |
| 12 | 36620-95D00 | Wiring Harness (NLA) |
| 45658 | 36620-87D20 | Wiring Harness Extension (NLA) |
| 45659 | 36620-95302 | Wiring Harness Extension (NLA) |
| 45931 | 37141-93300 | (8511) Ignition Key |
| 45932 | 37141-93310 | (8512) Ignition Key (NLA) |
| 45933 | 37141-93320 | (8513) Ignition Key (NLA) |
| 45934 | 37141-93330 | (8611) Ignition Key (NLA) |
| 45935 | 37141-93340 | Ignition Key (8612) (NLA) |
| 45936 | 37141-93350 | (8613) Ignition Key |
▶Fig. 38 - Opt: Meter (23 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 34200-92E02 | Tachometer (NLA) |
| 2 | 09471-12179 | Bulb (Red) |
| 5 | 09471-12179 | Bulb (Red) |
| 6 | 34191-92E00 | Water Pressure Tubing |
| 7 | 09407-14407 | Clamp (L:140) |
| 8 | 36615-96300 | Resin Terminal |
| 9 | 34190-95500 | Speedometer Sensor (NLA) |
| 10 | 03112-06303 | Screw (NLA) |
| 11 | 34300-92E00 | Fuel Gauge Set (NLA) |
| 11C | 34320-92E00 | Fuel Gauge (NLA) |
| 12 | 34310-92E00 | Fuel Gauge Lead (NLA) |
| 13 | 34360-92E00 | Adapter Harness (NLA) |
| 14 | 09471-12180 | Bulb (NLA) |
| 15 | 34500-92E00 | Hour Meter (NLA) |
| 16 | 09471-12180 | Bulb (NLA) |
| 17 | 34600-92E00 | Volt Meter (NLA) |
| 18 | 09471-12180 | Bulb (NLA) |
| 19 | 34109-94500 | Extension Lead (NLA) |
| 20 | 34190-87D00 | Speedometer Sensor |
| 45717 | 34102-92E10 | Speedometer Set (50mph) (NLA) |
| 45718 | 34102-92E20 | Speedometer Set (45knt) |
| 45748 | 34100-92E10 | Speedometer (50mph) (NLA) |
| 45749 | 34100-92E20 | Speedometer (45kt) (NLA) |
▶Fig. 39 - Opt: Panel Switch (7 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 37100-92E00 | Ignition Switch Panel Assembly (NLA) |
| 2 | 37139-92E01 | Single Ingition Switch Panel |
| 3 | 37803-92E00 | Emergency Stop Switch Assembly (NLA) |
| 4 | 37825-92E00 | Emergency Switch Panel |
| 5 | 37823-92E02 | Stop Switch Lanyard |
| 6 | 03112-05203 | Screw (NLA) |
| 7 | 36658-95600 | Cable Grommet (NLA) |
▶Fig. 4 - Inlet Case(1989 to 1994) (22 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 01550-06257 | BOLT |
| 4 | 09280-00001 | O-Ring |
| 6 | 13150-95D00 | Reed Valve Assembly (NLA) |
| 7 | 13152-95D00 | Reed Valve Stopper (NLA) |
| 8 | 13153-95D00 | Reed Valve (NLA) |
| 9 | 02112-3306A | SCREW |
| 10 | 02112-3520B | SCREW |
| 12 | 14151-95D10 | Exhaust Cover Gasket |
| 13 | 14131-95D00 | Exhaust Plate (NLA) |
| 14 | 14141-95D00-0ED | Exhaust Cover (NLA) |
| 15 | 01550-06307 | BOLT |
| 16 | 13811-95D01 | Silencer Case (NLA) |
| 17 | 13812-95D00 | NLA |
| 18 | 03541-0616A | SCREW |
| 19 | 01500-06907 | BOLT |
| 20 | 09160-06066 | Washer (6.5x20x1.6) |
| 21 | 09351-25703-600 | Hose (2.5x7x600) |
| 22 | 09401-06405 | Clamp |
| 45689 | 13110-95D01-0ED | Inlet Case (NLA) |
| 45690 | 13110-95D60-0ED | Inlet Case (NLA) |
| 45778 | 13125-95D20 | Carburetor Gasket |
| 45779 | 13125-95D30 | Carburetor Gasket |
▶Fig. 40 - Opt: Remote Control(1989 to 1992) (50 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 67200-94462-0ED | Remote Control Box (NLA) |
| 2 | 67232-95600 | Bushing |
| 3 | 67232-95620 | Bushing (NLA) |
| 4 | 67296-95600 | Screw |
| 5 | 67294-95600 | Spacer |
| 6 | 09160-06104 | Washer (6.5x24x2) |
| 7 | 09140-06020 | Nut (6mm) |
| 8 | 67232-95610 | Bushing (NLA) |
| 9 | 67253-95600 | Washer (NLA) |
| 10 | 67252-95600 | Bushing |
| 11 | 09100-08232 | Bolt (8x30) |
| 12 | 67296-94300 | Screw (4x10) |
| 13 | 67241-95680 | Free Throttle Lever (Gray) (NLA) |
| 14 | 09126-05003 | Screw (5x12) |
| 15 | 67243-95600 | Bushing (NLA) |
| 16 | 67220-95620 | Plate Assembly |
| 17 | 67275-95600 | Cable End |
| 18 | 67223-95600 | Brake Adjustment Knob |
| 19 | 67292-94300 | E Ring |
| 20 | 67267-95610 | Wire Cover (Black) |
| 21 | 67296-95610 | Screw |
| 22 | 67257-95610 | Lever Cap (Black) |
| 23 | 67256-95600 | Neutral Lock Holder |
| 24 | 67251-95680 | Handle Lever (Gray) (NLA) |
| 25 | 67297-95600 | Washer |
| 26 | 67273-95600 | Spacer |
| 27 | 37820-92E05 | Emergency Stop Switch Assembly |
| 28 | 37823-94401 | Emergency Stop Switch Cap |
| 29 | 67255-95600 | Neutral Lock Arm |
| 30 | 67261-95610 | Handle Grip no PTT |
| 31 | 67238-87D00 | Drive Gear |
| 32 | 37721-94601 | Neutral Switch Assembly |
| 33 | 37110-99E02 | Ignition Switch Assembly |
| 35 | 38500-92X50 | Warning Buzzer |
| 36 | 36620-94330 | Wiring Harness (NLA) |
| 37 | 67245-95600 | Free Throttle Drum (NLA) |
| 38 | 67258-87D00 | Neutral Arm Bracket |
| 39 | 67140-95600 | Replaced by 67140-95601 |
| 40 | 67282-95610 | Port Decal (Black) (NLA) |
| 41 | 67130-95810 | Remocon Parts Assembly (NLA) |
| 42 | 61124-95D20 | Cable Grommet |
| 43 | 67466-95200 | Cable Connector |
| 44 | 67467-94404 | Cable Connector |
| 45 | 09119-06047 | Pivot Ball |
| 12420 | 37141-94401 | (101) Ignition Key |
| 12451 | 37141-94410 | (102) Ignition Key |
| 12479 | 37141-94420 | (103) Ignition Key* |
| 12510 | 37141-94431 | (104) Ignition Key |
| 12540 | 37141-94440 | (105) Ignition Key |
| 12571 | 37141-94450 | (106) Ignition Key* |
▶Fig. 41 - Opt: Remote Control(1993 to 2000) (56 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 67232-95600 | Bushing |
| 3 | 67232-95620 | Bushing (NLA) |
| 4 | 67296-95600 | Screw |
| 5 | 67294-95600 | Spacer |
| 6 | 09160-06104 | Washer (6.5x24x2) |
| 7 | 09140-06020 | Nut (6mm) |
| 8 | 67232-95610 | Bushing (NLA) |
| 9 | 67253-95600 | Washer (NLA) |
| 10 | 67252-95600 | Bushing |
| 11 | 09100-08232 | Bolt (8x30) |
| 12 | 67296-94300 | Screw (4x10) |
| 13 | 67241-95680 | Free Throttle Lever (Gray) (NLA) |
| 14 | 09126-05003 | Screw (5x12) |
| 15 | 67243-95600 | Bushing (NLA) |
| 16 | 67220-95620 | Plate Assembly |
| 17 | 67275-95600 | Cable End |
| 18 | 67223-95600 | Brake Adjustment Knob |
| 19 | 67292-94300 | E Ring |
| 20 | 67267-95610 | Wire Cover (Black) |
| 21 | 67296-95610 | Screw |
| 22 | 67257-95610 | Lever Cap (Black) |
| 23 | 67256-95600 | Neutral Lock Holder |
| 24 | 67251-95680 | Handle Lever (Gray) (NLA) |
| 25 | 67297-95600 | Washer |
| 26 | 67273-95600 | Spacer |
| 27 | 37820-92E05 | Emergency Stop Switch Assembly |
| 28 | 37823-92E02 | Stop Switch Lanyard |
| 29 | 67255-95600 | Neutral Lock Arm |
| 30 | 67261-95610 | Handle Grip no PTT |
| 31 | 67238-87D00 | Drive Gear |
| 32 | 37721-94601 | Neutral Switch Assembly |
| 33 | 37110-99E02 | Ignition Switch Assembly |
| 35 | 38500-92X50 | Warning Buzzer |
| 37 | 67245-95600 | Free Throttle Drum (NLA) |
| 38 | 67258-87D00 | Neutral Arm Bracket |
| 39 | 67140-95600 | Replaced by 67140-95601 |
| 40 | 67282-95610 | Port Decal (Black) (NLA) |
| 41 | 67130-95810 | Remocon Parts Assembly (NLA) |
| 42 | 61124-95D20 | Cable Grommet |
| 43 | 67466-95200 | Cable Connector |
| 44 | 67467-94404 | Cable Connector |
| 45 | 09119-06047 | Pivot Ball |
| 12420 | 37141-92E00 | (11) Ignition Key |
| 12451 | 37141-92E10 | (12) Ignition Key |
| 12479 | 37141-92E20 | (13) Ignition Key |
| 12510 | 37141-92E30 | (14) Ignition Key |
| 12540 | 37141-92E40 | (15) Ignition Key |
| 12571 | 37141-92E50 | (16) Ignition Key |
| 12601 | 37141-92E60 | (17) Ignition Key |
| 12632 | 37141-92E70 | (18) Ignition Key |
| 12663 | 37141-92E80 | (19) Ignition Key |
| 12693 | 37141-92E90 | (20) Ignition Key |
| 13150 | 36620-92E00 | 21' Main Wire Harness (NLA) |
| 13181 | 36620-95D00 | Wiring Harness (NLA) |
| 45658 | 67200-87D61 | Side Mount Control Box (NLA) |
| 45659 | 67200-97E20-0ED | Remote Control Box (NLA) |
▶Fig. 42 - Opt: Tiller Handle (37 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 19184-95D01 | Throttle Cable Bracket (NLA) |
| 3 | 36610-95DC0 | Wiring Harness Assembly (NLA) |
| 4 | 43753-94400 | Steering Bracket Grommet (NLA) |
| 5 | 61124-95D01 | Cable Grommet (NLA) |
| 6 | 63111-96332-0ED | Tiller Handle |
| 7 | 63114-95L00 | Handle Cover Spacer |
| 8 | 63115-96310 | Handle Cover Inside Spacer |
| 9 | 63116-96301 | Tiller Handle Bushing |
| 10 | 63118-94300 | Tiller Handle Shim (0.3) |
| 12 | 63210-93E30 | Handle Grip |
| 13 | 63215-93110 | Handle Grip Mark |
| 14 | 63220-96302 | Handle Rod |
| 15 | 63223-92D00 | Handle Rod Stopper |
| 16 | 63225-93200 | Handle Rod Bushing |
| 17 | 63227-93200 | Handle Rod Pin |
| 18 | 63240-97E20 | Handle Grip Adjuster |
| 19 | 63610-95D02 | Throttle Cable Assembly (NLA) |
| 20 | 63625-96300 | Throttle Cable Grommet |
| 22 | 09126-06015 | Screw (6x23) |
| 23 | 09140-08023-XC0 | Nut (8mm) |
| 24 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 25 | 09163-06001 | Lock Washer (6.4x12x0.5) |
| 26 | 09440-12027 | Spring |
| 27 | 33833-91J00 | Tube (6x8x250) |
| 28 | 36615-96300 | Resin Terminal |
| 29 | 36641-94710 | Cable Stopper (NLA) |
| 30 | 37110-95D21 | Ignition Switch Assembly (NLA) |
| 31 | 09160-25069 | Washer |
| 32 | 37820-92E05 | Emergency Stop Switch Assembly |
| 33 | 09160-12087 | Washer |
| 34 | 09160-12067 | Washer (12.5x23x1.0) |
| 45658 | 63001-95D41-0ED | Tiller Handle Assembly (NLA) |
| 45659 | 63001-95D70-0ED | Tiller Handle Assembly (NLA) |
| 45678 | 09108-08147 | Stud Bolt (8x61) |
| 45709 | 09108-08219 | Stud Bolt (8x25) |
| 45962 | 63121-96320-0ED | Tiller Handle Cover (NLA) |
| 45963 | 63121-96401-0ED | Tiller Handle Cover (NLA) |
▶Fig. 43 - Gasket Set (13 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 11400-95856 | Engine Gasket Set (NLA) |
| 2 | 11141-95D40 | Cylinder Head Gasket |
| 3 | 11162-95D20 | Cylinder Head Cover Gasket |
| 4 | 11413-95D10 | Upper Oil Seal Hsg Gasket |
| 5 | 11433-95D11 | Under Oil Seal Hsg Gasket |
| 6 | 11434-95D10 | Oil Seal Housing Gasket |
| 8 | 13125-95D20 | Carburetor Gasket |
| 9 | 14151-95D10 | Exhaust Cover Gasket |
| 10 | 14215-95D10 | Exhaust Tube Gasket (NLA) |
| 11 | 16731-95520 | Oil Pump Retainer Gasket (NLA) |
| 12 | 17472-96304 | Water Pump Plate Gasket |
| 45839 | 13121-95D01 | Inlet Case Gasket (NLA) |
| 45840 | 13121-95D10 | Inlet Case Gasket (NLA) |
▶Fig. 44 - Optional (5 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 99000-31030 | Liguid Gasket (NLA) |
| 2 | 990A0-06E70-03Z | Suzuki Ecstar Silicone Bond 1207B |
| 3 | 93691-80030 | Suzuki Silicone Seal |
| 5 | 99000-25520 | Water Resistant Grease |
| 6 | 99000-25490 | Suzuki Ecstar Super Grease C |
▶Fig. 4A- Inlet Case(1995 to 2000) (20 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 02162-06257 | SCREW |
| 2 | 13111-95D80-0ED | Inlet Case (NLA) |
| 4 | 12485-95D00 | Inlet Case Piece (NLA) |
| 5 | 13150-95D00 | Reed Valve Assembly (NLA) |
| 6 | 13152-95D00 | Reed Valve Stopper (NLA) |
| 7 | 13153-95D00 | Reed Valve (NLA) |
| 8 | 02112-3306A | SCREW |
| 9 | 02112-3520B | SCREW |
| 10 | 14131-95D00 | Exhaust Plate (NLA) |
| 11 | 14141-95D00-0ED | Exhaust Cover (NLA) |
| 12 | 14151-95D10 | Exhaust Cover Gasket |
| 13 | 01550-06307 | BOLT |
| 14 | 13811-95D01 | Silencer Case (NLA) |
| 15 | 13812-95D00 | NLA |
| 16 | 03541-0616A | SCREW |
| 17 | 01550-06907 | BOLT |
| 18 | 09160-06066 | Washer (6.5x20x1.6) |
| 19 | 13125-95D30 | Carburetor Gasket |
| 45717 | 13121-95D01 | Inlet Case Gasket (NLA) |
| 45718 | 13121-95D10 | Inlet Case Gasket (NLA) |
▶Fig. 6 - Carburetor (65 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 6 | 13239-95D00 | Main Nozzle Cap |
| 7 | 13250-95D01 | Carburetor Float |
| 8 | 13251-95D00 | Float Chamber Gasket |
| 9 | 13254-98300 | Float Pin |
| 10 | 13616-93900 | Adjuster |
| 11 | 13268-96111 | Spring |
| 14 | 13268-96111 | Spring |
| 15 | 02112-05127 | SCREW |
| 16 | 08321-0105A | Lock Washer |
| 17 | 37810-95D05 | Throttle Valve Sensor Assembly (NLA) |
| 18 | 02112-04107 | SCREW |
| 19 | 08321-0104A | Lock Washer |
| 21 | 13245-95D00 | Float Chamber |
| 23 | 13534-95D00 | Screw |
| 24 | 13589-95210 | Washer |
| 25 | 13268-96111 | Spring |
| 26 | 13432-33110 | Washer |
| 27 | 13464-96350 | Spring Pin |
| 27A | 13591-93100 | Pin |
| 27B | 13445-14A00 | Washer |
| 29-2 | 09491-24026 | Main Jet #120 |
| 30 | 13510-95D00 | Throttle Rod Assembly (NLA) |
| 31 | 13631-93501 | Starter Knob |
| 32 | 09320-04013 | Bushing |
| 33 | 09367-06002 | 3 Way |
| 34 | 09352-50006-600 | Hose (5x9x600) |
| 35 | 09352-50006-600 | Hose (5x9x600) |
| 36 | 09401-08411 | Clip |
| 37 | 09140-04007 | Nut |
| 38 | 13910-95D00 | Carburetor Repair Kit |
| 45658 | 13201-95D71 | Top Carburetor Assembly (NLA) |
| 45659 | 13201-95D91 | Top Carburetor Assembly (NLA) |
| 45660 | 13201-95DA0 | Top Carburetor Assembly (NLA) |
| 45670 | 13279-90000 | Adjuster |
| 45677 | 13413-95D00 | Choke Rod (NLA) |
| 45679 | 13371-95D00 | Needle Valve (NLA) |
| 45685 | 09493-20007 | Air Jet #1.0 |
| 45686 | 09491-23012 | Main Jet #115 |
| 45689 | 13202-95D91 | 2nd Carburetor Assembly (NLA) |
| 45690 | 13202-95DA0 | 2nd Carburetor Assembly |
| 45701 | 13269-98100 | Pilot Air Screw |
| 45708 | 13413-95D10 | Choke Rod (NLA) |
| 45710 | 13370-95D00 | Needle Valve |
| 45716 | 09493-28006 | Pilot Air Jet #1.4 |
| 45717 | 13203-95D70 | 3rd Carburetor Assembly (NLA) |
| 45718 | 13203-95D92 | 3rd Carburetor Assembly (NLA) |
| 45719 | 13203-95DA1 | 3rd Carburetor Assembly (NLA) |
| 45745 | 09491-26016 | Main Jet #130 |
| 45748 | 09492-70008 | Pilot Jet #70 (NLA) |
| 45749 | 09492-72004 | Pilot Jet #72.5 |
| 45750 | 09492-62001 | Pilot Jet# 62.5 |
| 45751 | 09492-65002 | Pilot Jet #65 |
| 45752 | 09492-95004 | Pilot Jet #95 (NLA) |
| 45753 | 09492-75001 | Pilot Jet #75 |
| 45776 | 09491-28011 | Main Jet #140 |
| 45778 | 13235-95D20 | Main Nozzle |
| 45779 | 13235-95D30 | Main Nozzle (NLA) |
| 45780 | 13235-95D40 | Main Nozzle (NLA) |
| 45781 | 13235-95D50 | Main Nozzle (NLA) |
| 45806 | 09491-30010 | Main Jet #150 |
| 45992 | 09491-29002 | Main Jet #145 |
| 45993 | 09491-24026 | Main Jet #120 |
| 45994 | 09491-21023 | Main Jet #105 |
| 45995 | 09491-20025 | Main Jet #102.5 |
| 45996 | 09491-26016 | Main Jet #130 |
▶Fig. 7 - Fuel Pump(1989 to 1994) (22 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 15100-94312 | Fuel Pump Assembly |
| 2 | 15170-94312 | Fuel Pump Diaphragm Set |
| 3 | 15183-94301 | Fuel Pump Screw |
| 4 | 15186-94300 | Nut |
| 5 | 15851-94300 | Fuel Pump Screen |
| 6 | 01500-0640B | BOLT |
| 7 | 08321-01067 | Lock Washer |
| 7A | 01570-06407 | Bolt (NLA) |
| 8 | 15321-99710 | Fuel Pump Gasket |
| 9 | 09352-50006-600 | Hose (5x9x600) |
| 10 | 09352-50006-600 | Hose (5x9x600) |
| 11 | 09401-08410 | Clip |
| 12 | 15410-94401 | Fuel Filter |
| 14 | 15413-93400 | Fuel Strainer Cup (NLA) |
| 14B | 15415-93400 | Fuel Strainer O-Ring |
| 15 | 08322-01087 | Washer |
| 16 | 08310-00087 | Nut (8mm) |
| 17 | 09352-50006-600 | Hose (5x9x600) |
| 18 | 09401-08411 | Clip |
| 19 | 16911-92E20 | Protector |
| 45670 | 15430-93412 | Fuel Filter Strainer Set |
| 45701 | 15430-93411 | Fuel Filter Strainer Set |
▶Fig. 7A - Fuel Pump(1995 to 2000) (26 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 15100-94312 | Fuel Pump Assembly |
| 3 | 15183-94301 | Fuel Pump Screw |
| 4 | 15186-94300 | Nut |
| 5 | 15851-94300 | Fuel Pump Screen |
| 6 | 15321-99710 | Fuel Pump Gasket |
| 7 | 15410-94401 | Fuel Filter |
| 8 | 15430-93411 | Fuel Filter Strainer Set |
| 9 | 15413-93400 | Fuel Strainer Cup (NLA) |
| 9C | 15415-93400 | Fuel Strainer O-Ring |
| 11 | 09352-50006-600 | Hose (5x9x600) |
| 12 | 09352-50006-600 | Hose (5x9x600) |
| 13 | 09352-50006-600 | Hose (5x9x600) |
| 14 | 09352-50006-600 | Hose (5x9x600) |
| 15 | 09367-06005 | 3 Way (NLA) |
| 16 | 09401-08411 | Clip |
| 17 | 01570-06407 | Bolt (NLA) |
| 18 | 08310-00087 | Nut (8mm) |
| 19 | 08322-01087 | Washer |
| 20 | 15410-94401 | Fuel Filter |
| 21 | 15413-87D10 | Fuel Strainer Cup |
| 22 | 15430-87D10 | Fuel Filter Strainer Set |
| 23 | 08316-10087 | Nut |
| 45689 | 15170-94312 | Fuel Pump Diaphragm Set |
| 45690 | 15170-94320 | Fuel Pump Diaphragm Set* |
| 45931 | 16911-92E20 | Protector |
| 45932 | 16911-92E20 | Protector |
▶Fig. 8 - Oil Pump(1989 to 1994) (27 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 16100-95D11 | Oil Pump Assembly (NLA) |
| 1A | 13432-33110 | Washer |
| 1B | 16191-94600 | Air Vent Bolt (NLA) |
| 1C | 16192-94600 | Air Vent Washer (NLA) |
| 1D | 16195-87D00 | Snap Pin |
| 1E | 16198-87D00 | Oil Pump O-Ring |
| 2 | 16731-95520 | Oil Pump Retainer Gasket (NLA) |
| 3 | 16340-95D00 | Oil Pump Retainer (NLA) |
| 4 | 16331-95D00 | Oil Pump Driven Gear (NLA) |
| 5 | 09119-06067 | Bolt (NLA) |
| 6 | 08322-01067 | Washer (6.5x13x1.0) |
| 7 | 16710-92E01 | Oil Check Valve (Single) |
| 8 | 19131-95502 | Connector |
| 9 | 09140-05005 | Nut |
| 10 | 19136-94301 | Throttle Rod |
| 11 | 16911-92E20 | Protector |
| 13 | 09352-50006-600 | Hose (5x9x600) |
| 14 | 09352-50006-600 | Hose (5x9x600) |
| 15 | 09352-50006-600 | Hose (5x9x600) |
| 17 | 09401-06405 | Clamp |
| 19 | 09404-08206 | Clamp (L:82) |
| 45673 | 09351-25703-600 | Hose (2.5x7x600) |
| 45675 | 09401-08409 | Clamp |
| 45704 | 09355-25705-600 | Hose (2.5x7x600) |
| 45706 | 09401-08411 | Clip |
| 45992 | 09351-25703-600 | Hose (2.5x7x600) |
| 45993 | 09355-25705-600 | Hose (2.5x7x600) |
▶Fig. 8A - Oil Pump(1995 to 2000) (24 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 16100-95D20 | Oil Pump Assembly (NLA) |
| 1A | 13432-33110 | Washer |
| 1B | 16195-87D00 | Snap Pin |
| 1C | 16198-87D00 | Oil Pump O-Ring |
| 1D | 16091-94900 | Bolt (NLA) |
| 1E | 16092-92440 | Gasket (NLA) |
| 2 | 16331-95D00 | Oil Pump Driven Gear (NLA) |
| 3 | 16340-95D00 | Oil Pump Retainer (NLA) |
| 4 | 16731-95520 | Oil Pump Retainer Gasket (NLA) |
| 5 | 19131-95502 | Connector |
| 6 | 19136-94301 | Throttle Rod |
| 7 | 09119-06067 | Bolt (NLA) |
| 7A | 07130-06307 | BOLT |
| 8 | 09140-05005 | Nut |
| 9 | 08322-01067 | Washer (6.5x13x1.0) |
| 10 | 16710-92E01 | Oil Check Valve (Single) |
| 14 | 09401-06405 | Clamp |
| 15 | 09401-08409 | Clamp |
| 45670 | 09355-25705-600 | Hose (2.5x7x600) |
| 45701 | 09355-25705-600 | Hose (2.5x7x600) |
| 45962 | 16911-92E20 | Protector |
| 45963 | 16911-92E20 | Protector |
| 45992 | 09352-50006-600 | Hose (5x9x600) |
| 45993 | 09351-25703-600 | Hose (2.5x7x600) |
▶Fig. 9 - Water Pump (28 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 17410-95D20 | Water Pump Case |
| 2 | 09282-17007 | Oil Seal |
| 3 | 17461-964L0 | Water Pump Impeller |
| 4 | 17471-94401 | Water Pump Plate |
| 5 | 17472-96304 | Water Pump Plate Gasket |
| 7 | 17563-91L10 | Water Tube Grommet |
| 8 | 17565-91L00 | Water Tube Grommet |
| 9 | 17566-96303 | Water Tube Grommet |
| 11 | 09140-06020 | Nut (6mm) |
| 12 | 09162-06006 | Lock Washer |
| 13 | 09420-04006 | Impeller Key |
| 14 | 56130-95D20-0ED | Drive Shaft Housing |
| 15 | 25214-96302 | Shift Rod Bushing |
| 16 | 09265-17002 | Bearing (17x40x17.25) |
| 17 | 09282-17006 | Oil Seal |
| 18 | 09117-06031 | Bolt (6x20) |
| 19 | 09280-50005 | O-Ring |
| 20 | 17453-96300 | Drain Hose (NLA) |
| 21 | 56138-96300 | Water Inlet Cap (NLA) |
| 22 | 17400-96404 | Water Pump Repair Kit DT25c / DT30c |
| 23 | 56130-95D20-0ED | Drive Shaft Housing |
| 24 | 17453-95D00 | Water Inlet Drain (NLA) |
| 25 | 09355-40805-600 | Hose (4x8x600) |
| 26 | 09367-04005 | Union (NLA) |
| 45809 | 17560-95D11 | Water Tube (S) (NLA) |
| 45810 | 17560-95D01 | Water Tube (L) |
| 45931 | 09108-06068 | Stud Bolt (6x25) |
| 45932 | 09108-06069 | Stud Bolt (6x30) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DT 25MCSK, DT 25MSLK, DT 25CESK, DT 25CELK running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Inspect and clean carburetor(s); check fuel mixture settings
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Decarbonize exhaust ports and piston crown if needed
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
- Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
- Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
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