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Suzuki DT 140TCLD, DT 140TCXD (1983) Parts & Diagrams
🔎 Suzuki DT 140TCLD, DT 140TCXD Reference Library — Exploded parts diagrams (40 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DT 140TCLD, DT 140TCXD is a 2-Stroke V4 outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.
Quick Reference Specifications
| Specification | Value |
|---|---|
| Engine Type | 2-Stroke V4 |
| Horsepower | 140 HP |
| Displacement | 1332 cc |
| Bore x Stroke | 82.0 x 63.0 mm |
| Spark Plug (Type & Gap) | NGK BR8HS |
| Engine Oil Capacity | — |
| Recommended Engine Oil | TC-W3 Certified 2-Stroke Oil |
| Gear Case Oil Capacity | 1100 mL |
| Idle Speed (in gear) | 700–750 RPM |
| Full Throttle RPM Range | 5000-5500 RPM |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DT 140TCLD, DT 140TCXD:
- Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
- Fuel System Issues / Hard Starting: Stale fuel and ethanol-related deposits are common in 2-stroke carbureted engines. Clean or rebuild carburetors and replace fuel lines if deteriorated. → Recommended: Carburetor Repair Kit, Fuel Line Assembly
- Spark Plug Fouling: 2-stroke engines are prone to spark plug fouling from oil residue, especially at low RPM. Replace plugs at each annual service. → Recommended: OEM Spark Plugs
- Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
- Thermostat Failure: A stuck thermostat can cause overheating or poor warm-up. Replace if operating temperature is inconsistent. → Recommended: Thermostat Assembly
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DT 140TCLD, DT 140TCXD.
▶Fig. 1 - Crankcase (68 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 4 | 08322-01107 | Washer |
| 5 | 08321-01107 | Lock Washer |
| 6 | 01500-1085B | BOLT |
| 9 | 09160-08054 | Washer |
| 10 | 08322-01087 | Washer |
| 11 | 08321-01087 | Lock Washer |
| 13 | 09100-06033 | Replaced by 64455-07L00 |
| 14 | 01500-0880B | BOLT |
| 15 | 09246-04005 | Plug |
| 16 | 17670-95303 | Thermostat (42c) |
| 17 | 17681-94600-02M | Thermostat Cover (NLA) |
| 18 | 17685-94610 | Thermostat Gasket |
| 19 | 01550-06407 | BOLT |
| 21 | 11121-94512-02M | Lower Cylinder Head (NLA) |
| 22 | 11141-94620 | Cylinder Head Gasket |
| 23 | 11181-94501 | Cylinder Head Connector |
| 24 | 11182-94500 | Cylinder Head Connector Insert |
| 25 | 11171-94501 | Cylinder Head Connector |
| 26 | 11172-94500 | Cylinder Head Connector Insert |
| 27 | 11291-94501 | Engine Hook (NLA) |
| 28 | 08321-01087 | Lock Washer |
| 29 | 01500-08207 | BOLT |
| 30 | 01500-08257 | BOLT |
| 31 | 02122-0620A | SCREW |
| 32 | 08321-01067 | Lock Washer |
| 33 | 01500-06207 | BOLT |
| 34 | 11218-94503 | Water Jacket Cover (NLA) |
| 35 | 11219-94503 | Cover Gasket (NLA) |
| 37 | 04211-11129 | 11 X 12 DOWEL P |
| 38 | 08322-01107 | Washer |
| 39 | 08321-01107 | Lock Washer |
| 40 | 01500-1055A | BOLT |
| 41 | 01107-10708 | 01500-10753 |
| 42 | 01500-1080B | BOLT |
| 43 | 01550-08407 | BOLT 8 X 40 |
| 44 | 09108-10026 | Stud Bolt (NLA) |
| 45 | 08322-01107 | Washer |
| 46 | 09162-10005 | Lock Washer |
| 47 | 09140-10031 | Nut (10mm) |
| 51 | 11130-94600 | Zinc Anode |
| 52 | 11315-94501 | Crankcase Plug (NLA) |
| 53 | 11316-94501 | Crankcase Plug (NLA) |
| 54 | 11400-94892 | Engine Gasket Set |
| 13150 | 11300-94504-02M | Cylinder/Crankcase Assembly (NLA) |
| 13181 | 11300-94506-02M | Cylinder/Crankcase Assembly (NLA) |
| 17533 | 09355-30001-600 | Hose (3x7x600) |
| 17564 | 09343-05044 | Hose (NLA) |
| 17593 | 09352-50006-600 | Hose (5x9x600) |
| 17899 | 09401-06101 | Clamp |
| 17930 | 09401-10401 | Fuel Hose Clamp |
| 17958 | 09401-08410 | Clip |
| 45658 | 11151-94502-02M | Cylinder Head Upper Cover (NLA) |
| 45659 | 11151-94610-02M | Cylinder Head Upper Cover (NLA) |
| 45677 | 11111-94513-02M | Upper Cylinder Head (NLA) |
| 45689 | 11161-94501-02M | Cylinder Head Lower Cover (NLA) |
| 45690 | 11161-94600-02M | Cylinder Head Lower Cover (NLA) |
| 45708 | 11111-94514-02M | Upper Cylinder Head (NLA) |
| 45717 | 11162-94570 | Cylinder Head Cover Gasket (NLA) |
| 45718 | 11162-94630 | Cylinder Head Cover Gasket (NLA) |
| 45736 | 11111-94516-02M | Upper Cylinder Head (NLA) |
| 45767 | 11111-94517-02M | Upper Cylinder Head (NLA) |
| 45797 | 11111-94610-0ED | Upper Cylinder Head (NLA) |
| 45839 | 08322-01067 | Washer (6.5x13x1.0) |
| 45840 | 08322-01067 | Washer (6.5x13x1.0) |
| 45870 | 08321-01067 | Lock Washer |
| 45871 | 08321-01067 | Lock Washer |
| 45992 | 01500-06307 | BOLT |
| 45993 | 01500-06307 | BOLT |
▶Fig. 10 - Throttle Link (30 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 09119-05010 | Pivot Ball |
| 2 | 19132-94501 | Connector |
| 3 | 19211-94503 | Spark Advance Lever (NLA) |
| 4 | 09329-06002 | Cushion (NLA) |
| 5 | 09139-06015 | Screw (NLA) |
| 6 | 09140-06020 | Nut (6mm) |
| 7 | 09443-09015 | Spring (NLA) |
| 8 | 01421-0835A | BOLT,STUD |
| 9 | 09180-08098 | Spacer (NLA) |
| 10 | 09301-11002 | Bushing (NLA) |
| 11 | 09160-08081 | Washer (8.5x23x1.5) |
| 12 | 09159-08018 | Nut (8mm) (NLA) |
| 13 | 19136-94502 | Rod (NLA) |
| 14 | 09140-05005 | Nut |
| 15 | 19121-94504 | Lever (NLA) |
| 16 | 19111-94502 | Throttle Control Lever (NLA) |
| 17 | 67413-98100 | Rod (NLA) |
| 18 | 19141-94512 | Throttle Cam (NLA) |
| 19 | 01421-06307 | BOLTSTUD |
| 20 | 09159-06015 | Nut |
| 21 | 09180-06094 | Spacer (NLA) |
| 22 | 09160-06062 | Washer (NLA) |
| 23 | 19131-94503 | Cable Rod Retainer |
| 24 | 19137-94500 | Cable Link Rod |
| 25 | 09159-05011 | Turnbuckle |
| 26 | 19131-95502 | Connector |
| 27 | 09119-05010 | Pivot Ball |
| 28 | 19138-94500 | Connector (NLA) |
| 29 | 19139-94500 | Pin (NLA) |
| 30 | 09140-05005 | Nut |
▶Fig. 11 - Clutch (42 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 21210-94500 | Clutch Shift Shaft (NLA) |
| 2 | 09380-12004 | Circlip (NLA) |
| 4 | 21312-94500 | Clutch Shaft Bushing (NLA) |
| 5 | 09162-06006 | Lock Washer |
| 6 | 09100-06089 | Bolt (6x25) (NLA) |
| 7 | 09383-08004 | E Ring |
| 12 | 09204-01002 | Cotter Pin |
| 13 | 25141-94503 | Shift Rod Housing Guide (NLA) |
| 14 | 25142-94560 | Shift Guide Gasket |
| 15 | 04221-05109 | PIN |
| 16 | 09100-08224-XC0 | Bolt (8x35) |
| 17 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 18 | 09280-08008 | O-Ring |
| 19 | 09280-15003 | O-Ring |
| 20 | 25211-94501 | Shift Rod Guide |
| 21 | 09160-09009 | Washer (NLA) |
| 22 | 25205-94501 | Shift Rod Spring Collar |
| 24 | 09160-09010 | Washer (9x30x1.6) |
| 25 | 09205-02004 | Spring Pin (2.5x12) |
| 26 | 09205-02006 | Spring Pin (2x12) |
| 27 | 09205-03021 | Spring Pin (3.5x12) |
| 28 | 09260-10005 | Ball |
| 29 | 09284-08003 | Dust Seal |
| 30 | 09440-07033 | Cam Notch Spring |
| 31 | 21121-93300 | Clutch Notch Plate |
| 32 | 09440-12025 | Spring |
| 33 | 08331-41309 | Circlip |
| 34 | 25230-94300 | Gear Case Magnet Set |
| 35 | 25230-94300 | Gear Case Magnet Set |
| 36 | 25230-94300 | Gear Case Magnet Set |
| 13547 | 25111-94511 | Shift Rod (X) |
| 45680 | 25311-94501 | Clutch Cam (NLA) |
| 45711 | 25311-94510 | Shift Cam |
| 45717 | 21311-94502 | Clutch Shaft Holder (NLA) |
| 45718 | 21311-94503 | Clutch Shaft Holder |
| 45870 | 09140-06020 | Nut (6mm) |
| 45871 | 09140-08019 | Nut (8mm) |
| 45901 | 23110-94502 | Clutch Rod (L) (NLA) |
| 45902 | 23110-94510 | Clutch Rod (X) (NLA) |
| 45932 | 23315-94510 | Clutch Rod Connector (X) |
| 45962 | 23313-87D00 | Clutch Rod Connector Pin (L) |
| 45963 | 23313-99E01 | Clutch Rod Connector Pin |
▶Fig. 12 - Starting Motor(1983 to 1984) (25 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 08321-01087 | Lock Washer |
| 2 | 01500-0835B | BOLT |
| 3 | 09160-08062 | Washer |
| 4 | 09180-08097-XC0 | Spacer |
| 5 | 31100-94610 | Starter Motor Assembly (NLA) |
| 7 | 31131-94510 | Brush (+) (NLA) |
| 8 | 31132-94510 | Brush (-) (NLA) |
| 9 | 31135-95310 | Spring (NLA) |
| 10 | 31281-94510 | Through Bolt |
| 11 | 31312-94601 | Pinion Stopper Set |
| 12 | 31320-94510 | Pinion Assembly (NLA) |
| 14 | 31311-94511 | Armature (NLA) |
| 15 | 02112-0412A | SCREW |
| 16 | 31916-94500 | Starter Motor Upper Damper |
| 17 | 31917-94500 | Starter Motor Middle Damper (NLA) |
| 18 | 31918-94500 | Starter Motor Lower Damper (NLA) |
| 19 | 33840-94520 | Starter Sub Cable (NLA) |
| 20 | 33841-94501 | Clamp (NLA) |
| 21 | 33850-94501 | Ground Cable (NLA) |
| 22 | 01500-0816B | BOLT |
| 23 | 08321-01087 | Lock Washer |
| 45670 | 31361-95240 | Washer Kit (NLA) |
| 45701 | 31361-94510 | Washer Kit (NLA) |
| 45809 | 31173-94510 | Brush Holder Assembly (NLA) |
| 45810 | 31173-94511 | Brush Holder Assembly (NLA) |
▶Fig. 13 - Starting Motor(1985) (19 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 08321-01087 | Lock Washer |
| 2 | 01500-0835B | BOLT |
| 3 | 09160-08062 | Washer |
| 4 | 09180-08097-XC0 | Spacer |
| 5 | 31100-94610 | Starter Motor Assembly (NLA) |
| 6 | 31173-95310 | Brush Holder |
| 7 | 31131-95310 | Brush (+) |
| 8 | 31131-95241 | Brush |
| 9 | 31135-95310 | Spring (NLA) |
| 10 | 31281-94510 | Through Bolt |
| 11 | 31312-94601 | Pinion Stopper Set |
| 12 | 31320-94510 | Pinion Assembly (NLA) |
| 13 | 31360-95520 | Washer Kit (NLA) |
| 14 | 31310-94600 | Armature (NLA) |
| 15 | 31916-94500 | Starter Motor Upper Damper |
| 16 | 31917-94500 | Starter Motor Middle Damper (NLA) |
| 17 | 31918-94600 | Lower Damper (NLA) |
| 18 | 33840-94520 | Starter Sub Cable (NLA) |
| 19 | 33841-94501 | Clamp (NLA) |
▶Fig. 14 - Magneto (18 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 09140-18007 | Nut (NLA) |
| 2 | 09160-18011 | Washer |
| 3 | 08341-31059 | Woodruff Key 5mm |
| 5 | 32101-94500 | Stator Assembly (NLA) |
| 7 | 32390-94501 | Retainer (NLA) |
| 8 | 32395-94502 | Retainer (NLA) |
| 9 | 08321-01067 | Lock Washer |
| 10 | 02112-06307 | SCREW, 6X30 CRO |
| 11 | 32495-94500 | Timing Pointer (NLA) |
| 12 | 02112-06107 | SCREW |
| 13 | 11511-94503-02M | Ring Gear Cover (NLA) |
| 14 | 08321-01087 | Lock Washer |
| 15 | 01500-08207 | BOLT |
| 16 | 09408-00021 | Clamp (NLA) |
| 45748 | 32102-94503 | Flywheel (NLA) |
| 45749 | 32102-94510 | Flywheel (NLA) |
| 45809 | 32160-94501 | Timer Base & Sensor Assembly (NLA) |
| 45810 | 32160-94510 | Timer Base & Sensor Assembly (NLA) |
▶Fig. 15 - Ignition (30 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 32890-94500 | Electric Parts Holder (NLA) |
| 2 | 01500-08307 | BOLT |
| 3 | 09160-08054 | Washer |
| 4 | 09180-08143 | Spacer |
| 5 | 09320-12028 | Cushion (NLA) |
| 6 | 33410-94500 | Ignition Coil (NLA) |
| 7 | 33420-94500 | Ignition Coil (NLA) |
| 8 | 33430-94500 | Ignition Coil (NLA) |
| 9 | 33440-94500 | Ignition Coil (NLA) |
| 10 | 08321-01067 | Lock Washer |
| 11 | 01500-06307 | BOLT |
| 13 | 09403-07308 | Clamp |
| 14 | 33510-97313 | Spark Plug Cap |
| 15 | 33541-93950 | Spark Plug Seal |
| 16 | 33542-38B00 | Spark Plug Cap Seal |
| 17 | 33510-95520 | Spark Plug Cap |
| 18 | 09482-00198 | NGK B8HS Spark Plug |
| 19 | 32900-94501 | CDI Unit Assembly (NLA) |
| 20 | 32900-94510 | CDI Unit Assembly (NLA) |
| 21 | 08322-01067 | Washer (6.5x13x1.0) |
| 22 | 08321-01067 | Lock Washer |
| 23 | 01500-06257 | BOLT |
| 24 | 08321-01067 | Lock Washer |
| 25 | 02112-06167 | SCREW 6X16 |
| 26 | 32800-95D02 | Rectifier & Regulator Assembly |
| 27 | 08321-0105A | Lock Washer |
| 28 | 02112-05257 | SCREW 5X25 |
| 29 | 36895-95300 | Lead (NLA) |
| 30 | 36895-94400 | Wire Lead (NLA) |
| 45993 | 09404-06201 | Wire Clamp (NLA) |
▶Fig. 16 - Electrical (1) (38 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 3 | 38422-94520 | Relay Damper (NLA) |
| 4 | 38412-94500 | PTT Bracket (NLA) |
| 5 | 08321-01067 | Lock Washer |
| 6 | 02112-06167 | SCREW 6X16 |
| 8 | 38422-94520 | Relay Damper (NLA) |
| 10 | 31800-95522 | Starter Relay |
| 11 | 08321-01067 | Lock Washer |
| 12 | 02112-06167 | SCREW 6X16 |
| 13 | 34861-94501 | Oil Level Semi Conductor (NLA) |
| 15 | 08321-01067 | Lock Washer |
| 16 | 02112-06167 | SCREW 6X16 |
| 17 | 36653-94501 | Insulator Box (NLA) |
| 18 | 36650-94500 | Junction Box Cover (NLA) |
| 19 | 36652-94504 | Diagram Label (NLA) |
| 20 | 09125-05046 | Screw (5x12) |
| 21 | 36740-95253 | Fuse Case Assembly |
| 22 | 36740-94500 | Fuse Case Assembly (NLA) |
| 23 | 09481-20001 | 20 Amp Fuse |
| 24 | 09280-21013 | O-Ring |
| 25 | 08322-01067 | Washer (6.5x13x1.0) |
| 26 | 01500-06127 | BOLT |
| 28 | 36791-94502 | Harness Holder (NLA) |
| 29 | 08321-01067 | Lock Washer |
| 30 | 02112-06167 | SCREW 6X16 |
| 32 | 08321-01067 | Lock Washer |
| 33 | 02112-06087 | 6X8 CROSS SCREW |
| 12420 | 33810-94501 | Starter Cable Assembly (NLA) |
| 12451 | 33810-94502 | Starter Cable Assembly (NLA) |
| 45658 | 33830-94502 | Trim Relay Cable (NLA) |
| 45659 | 33830-94504 | Trim Relay Cable (NLA) |
| 45684 | 36610-94506 | Wiring Harness Assembly (NLA) |
| 45689 | 38410-94540 | PTT Relay Assembly (NLA) |
| 45690 | 38410-94530 | Trim Relay w/Damper (NLA) |
| 45715 | 36610-94507 | Wiring Harness Assembly (NLA) |
| 45839 | 38410-94540 | PTT Relay Assembly (NLA) |
| 45840 | 38420-94530 | Trim Relay w/Damper (NLA) |
| 45901 | 33833-91J00 | Tube (6x8x250) |
| 45902 | 34863-94500 | Tube (NLA) |
▶Fig. 17 - Electrical (2) (21 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 38600-94810 | Choke Solenoid Assembly (NLA) |
| 2 | 38600-94810 | Choke Solenoid Assembly (NLA) |
| 3 | 38601-94500 | Spacer (NLA) |
| 4 | 09100-05102 | Bolt (5x10) (NLA) |
| 5 | 09162-05002 | Lock Washer |
| 6 | 01500-05307 | Bolt (NLA) |
| 7 | 02112-05127 | SCREW |
| 8 | 08321-0105A | Lock Washer |
| 9 | 08322-01057 | Washer |
| 10 | 34850-94510 | Heat Switch (NLA) |
| 11 | 34855-95550 | Heat Switch Grease (NLA) |
| 12 | 34853-94500 | Supporter (NLA) |
| 13 | 33833-91J00 | Tube (6x8x250) |
| 14 | 09404-10206 | Clamp |
| 15 | 09140-06020 | Nut (6mm) |
| 16 | 09160-06036 | Washer (6.5x18x1.5) |
| 17 | 33816-94500 | Clamp (NLA) |
| 18 | 09162-06006 | Lock Washer |
| 19 | 09100-06122 | Bolt (6x20) |
| 45677 | 09404-08420 | Clamp |
| 45708 | 09404-08205 | Clamp (L:62) |
▶Fig. 18 - Clamp Bracket(1983) (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 41121-94502-02M | Port Clamp Bracket (NLA) |
| 3 | 41131-94500 | Clamp Bracket Shaft (NLA) |
| 4 | 09159-22006 | Nut |
| 5 | 45421-94501 | Tilt Lock Pin (NLA) |
| 6 | 09205-03017 | Spring Pin (NLA) |
| 7 | 09441-24002 | Spring (NLA) |
| 8 | 09100-12093 | Transom Bolt (12x100) |
| 9 | 09140-12029 | Nut |
| 10 | 09160-12066 | Washer (12.5x22x2.5) |
| 11 | 09160-12066 | Washer (12.5x22x2.5) |
| 12 | 09162-12005 | Lock Washer |
| 13 | 09100-10155 | Bolt (10x50) |
| 14 | 09100-10264 | Bolt (10x80) |
| 15 | 09162-10005 | Lock Washer |
| 16 | 09159-12014 | Nut (12x17) |
| 45658 | 41111-94502-02M | Starboard Clamp Bracket (NLA) |
| 45659 | 41111-94503-02M | Starboard Clamp Bracket (NLA) |
▶Fig. 19 - Clamp Bracket(1984 to 1985) (26 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 3 | 41131-94510 | Clamp Bracket Shaft (NLA) |
| 4 | 41130-95510 | Clamp Bracket Shaft (NLA) |
| 5 | 41151-94500 | Clamp Bracket Shaft Cap |
| 6 | 41152-94500 | Clamp Bracket Shaft Plug |
| 7 | 55320-95311 | Zinc Anode |
| 8 | 09100-12093 | Transom Bolt (12x100) |
| 9 | 09140-12028 | Nut |
| 10 | 41153-94500 | Transom Bolt Cap |
| 12 | 09160-12044 | Washer (12.5x35x3.2) |
| 13 | 09160-12066 | Washer (12.5x22x2.5) |
| 14 | 09162-12005 | Lock Washer |
| 15 | 45420-95500 | Tilt Lock Pin |
| 16 | 09441-24002 | Spring (NLA) |
| 17 | 09100-10155 | Bolt (10x50) |
| 18 | 09100-10264 | Bolt (10x80) |
| 19 | 09162-10005 | Lock Washer |
| 20 | 36894-95201 | Wire Lead (L:165) |
| 21 | 09125-05050 | Screw (5x8) |
| 22 | 09161-05114 | Washer (5.2x11x1.0) |
| 23 | 09159-12014 | Nut (12x17) |
| 45658 | 41111-94505-02M | Starboard Clamp Bracket (NLA) |
| 45659 | 41111-94510-02M | Starboard Clamp Bracket (NLA) |
| 45689 | 41121-94503-02M | Port Clamp Bracket (NLA) |
| 45690 | 41121-94530-02M | Port Clamp Bracket (NLA) |
| 45962 | 09159-22006 | Nut |
| 45963 | 09159-22006 | Nut |
▶Fig. 2 - Crankshaft (33 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 3 | 12151-94601 | Piston Pin |
| 4 | 09381-22002 | Circlip |
| 5 | 09263-22063 | Bearing (22x28x30) |
| 6 | 09181-22251 | Washer |
| 7 | 09283-40024 | Oil Seal (40x26x8) |
| 8 | 09263-40003 | Bearing (NLA) |
| 9 | 04221-04089 | PIN 4X8 |
| 10 | 12220-94508 | Crankshaft (NLA) |
| 11 | 09269-40002 | Bearing (NLA) |
| 12 | 12160-94510 | Connecting Rod Assembly |
| 13 | 09119-08045 | Connecting Rod Bolt (NLA) |
| 14 | 09263-35016 | Bearing (35x45x24) (NLA) |
| 15 | 09262-40003 | Bearing (40x80x18) (NLA) |
| 16 | 09390-80002 | C-Ring |
| 17 | 08211-40552 | Thrust Washer |
| 18 | 08331-31409 | Circlip |
| 19 | 09283-40006 | Oil Seal (NLA) |
| 20 | 11431-94502 | Oil Seal Housing (NLA) |
| 21 | 09280-70005 | O-Ring |
| 22 | 09282-24004 | Oil Seal (24x40x7) |
| 23 | 12271-94501 | Balance Weight (NLA) |
| 24 | 12272-94500 | Balance Weight (NLA) |
| 25 | 02122-0625A | SCREW |
| 45658 | 12110-94511 | Piston (NLA) |
| 45659 | 12110-94512 | Piston (NLA) |
| 45660 | 12110-94513 | Piston (NLA) |
| 45661 | 12110-94511-025 | Piston (OS:0.25) (NLA) |
| 45662 | 12110-94512-025 | Piston (OS:0.25) (NLA) |
| 45663 | 12110-94513-025 | Piston (OS:0.25) (NLA) |
| 45664 | 12103-94820-050 | Piston & Ring Set (OS:0.50) (NLA) |
| 45689 | 12140-87D02 | Piston Ring Set |
| 45690 | 12140-95320-025 | Piston Ring Set (OS:0.25)(NLA) |
| 45691 | 12140-95320-050 | Piston Ring Set (OS:0.50) |
▶Fig. 20 - Swivel Bracket (35 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 09303-18001 | Bushing (NLA) |
| 5 | 09306-36002 | Bushing (NLA) |
| 6 | 43740-94504-02M | Pilot Shaft (NLA) |
| 12 | 09421-05006 | Key (NLA) |
| 13 | 09140-08023-XC0 | Nut (8mm) |
| 14 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 15 | 48311-94501 | Trim Cylinder Ram Pad |
| 16 | 41220-94503-02M | Tilt Lock Lever (NLA) |
| 19 | 09111-12008 | Bolt (NLA) |
| 21 | 09160-10082 | Washer (10.5x19x2.0) |
| 45658 | 43110-94500-02M | Swivel Bracket (NLA) |
| 45659 | 43111-94502-02M | Swivel Bracket (NLA) |
| 45660 | 43111-94503-02M | Swivel Bracket (NLA) |
| 45661 | 43111-94510-02M | Swivel Bracket (NLA) |
| 45674 | 41220-95500 | Tilt Lock Lever (NLA) |
| 45675 | 09443-10021 | Spring (NLA) |
| 45677 | 41225-94500 | Release Arm Pin (NLA) |
| 45705 | 41220-95501-0ED | Tilt Lock Lever (NLA) |
| 45706 | 09443-10029 | Tilt Lock Lever Spring (NLA) |
| 45708 | 41225-94502 | Release Arm Pin |
| 45717 | 43211-95250 | Bushing (NLA) |
| 45718 | 43211-94500 | Bushing (NLA) |
| 45719 | 43211-95510 | Bushing (NLA) |
| 45748 | 22511-99011 | Grease Nipple |
| 45749 | 22511-99011 | Grease Nipple |
| 45839 | 09140-33001 | Nut (NLA) |
| 45840 | 09140-33002 | Nut (NLA) |
| 45870 | 09160-33001 | Lower Washer (NLA) |
| 45871 | 09160-33002 | Lower Washer (NLA) |
| 45901 | 09160-36002 | Upper Washer (NLA) |
| 45902 | 09160-36004 | Upper Washer (NLA) |
| 45931 | 09181-36005 | Shim (0.3) (NLA) |
| 45932 | 09181-36006 | Shim (0.5) (NLA) |
| 45962 | 09166-33001 | Washer (NLA) |
| 45963 | 09166-33002 | Washer (NLA) |
▶Fig. 21 - Tilt Cylinder (20 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 48400-94511-0ED | Tilt Cylinder Assembly (NLA) |
| 2 | 48401-94501 | Piston & Rod Sub Assembly |
| 3 | 48427-94500 | Tilt Piston O-Ring (NLA) |
| 4 | 48433-94500 | O-Ring (NLA) |
| 5 | 48441-94510 | Cylinder Tube (NLA) |
| 6 | 09303-18001 | Bushing (NLA) |
| 8 | 48730-94521 | Tilt Outlet Tube (NLA) |
| 9 | 48740-94521 | Trim Inlet Tube (NLA) |
| 11 | 48321-94510 | Tilt Cylinder Shaft |
| 12 | 09306-16003 | Bushing |
| 13 | 09380-16003 | Circlip |
| 14 | 09407-25402 | Clamp (L:248) |
| 15 | 48720-94580 | Tilt Inlet Tube (NLA) |
| 16 | 48730-94580 | Tilt Outlet Tube (NLA) |
| 17 | 48740-94580 | Trim Inlet Tube (NLA) |
| 18 | 48750-94580 | Trim Outlet Tube (NLA) |
| 45839 | 48720-94520 | Tilt Inlet Tube (NLA) |
| 45840 | 48720-94521 | Tilt Inlet Tube (NLA) |
| 45931 | 48750-94520 | Trim Outlet Tube (NLA) |
| 45932 | 48750-94521 | Trim Outlet Tube (NLA) |
▶Fig. 22 - Power Unit (32 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 09168-10022 | Drain Plug Gasket |
| 3 | 09248-10008 | Drain Plug |
| 4 | 48502-94530 | Pump & Valve Body (NLA) |
| 6 | 09160-05032 | Washer (NLA) |
| 7 | 48585-94520 | Valve Body O-Ring |
| 8 | 09280-70005 | O-Ring |
| 9 | 48570-94521-02M | Reservoir Assembly (NLA) |
| 10 | 31281-94510 | Through Bolt |
| 11 | 31170-94520-02M | Upper Cover (NLA) |
| 12 | 31173-94520 | Brush Holder Assembly (NLA) |
| 13 | 31133-94521 | Brush (NLA) |
| 15 | 31311-94520 | Armature (NLA) |
| 16 | 33899-95500 | PTT Cable Seal (NLA) |
| 17 | 09407-25402 | Clamp (L:248) |
| 18 | 09100-08219 | Bolt (8x20) (NLA) |
| 19 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 20 | 33833-91J00 | Tube (6x8x250) |
| 21 | 09108-08130 | Stud Bolt (8x20) |
| 22 | 09100-08219 | Bolt (8x20) (NLA) |
| 23 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 24 | 09140-08023-XC0 | Nut (8mm) |
| 25 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 26 | 48131-95200 | Power Unit Spacer (NLA) |
| 27 | 09108-08137 | Stud Bolt (8x40) |
| 28 | 09140-08023-XC0 | Nut (8mm) |
| 29 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 45658 | 48500-94520-02M | Power Unit Assembly (NLA) |
| 45659 | 48500-94521-02M | Power Unit Assembly (NLA) |
| 45660 | 48500-94523-02M | Power Unit Assembly (NLA) |
| 45661 | 48500-94690-0ED | Power Trim Power Unit Assembly (NLA) |
| 45778 | 09125-05074 | Screw (5x16) |
| 45779 | 09136-05041 | Screw (5x20) |
▶Fig. 23 - Trim Cylinder (11 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 48600-94500-02M | Trim Cylinder Assembly (NLA) |
| 3 | 48627-94500 | Trim Piston O-Ring |
| 4 | 48633-94500 | Trim Cylinder O-Ring |
| 5 | 48641-94500 | Trim Cylinder (NLA) |
| 6 | 48630-94500 | Trim Cylinder Head |
| 8 | 09303-18001 | Bushing (NLA) |
| 9 | 48121-94510 | Tilt Cylinder Lower Shaft (NLA) |
| 45689 | 48601-94500 | Piston & Piston Rod Assembly (NLA) |
| 45690 | 48601-94501 | Piston & Piston Rod Assembly (NLA) |
| 45839 | 48760-94500 | Trim Cylinder Outlet Tube (NLA) |
| 45840 | 48760-94501 | Trim Cylinder Outlet Tube (NLA) |
▶Fig. 24 - Engine Holder (46 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 04211-11129 | 11 X 12 DOWEL P |
| 3 | 51211-94530 | Engine Holder Gasket (NLA) |
| 4 | 09206-13017 | Pin (13x20) |
| 6 | 09108-12002 | Stud Bolt |
| 8 | 09162-12005 | Lock Washer |
| 9 | 54136-94503 | Upper Mount Stopper (NLA) |
| 12 | 51112-94502 | Upper Mount Cover (NLA) |
| 13 | 09100-08160 | Bolt (8x45) |
| 14 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 15 | 52171-94503 | Exhaust Housing (NLA) |
| 16 | 52172-94571 | Exhaust Housing Gasket |
| 17 | 52173-94502 | Exhaust Housing Seal |
| 19 | 09162-06006 | Lock Washer |
| 21 | 09100-06089 | Bolt (6x25) (NLA) |
| 22 | 09162-06006 | Lock Washer |
| 23 | 09100-08232 | Bolt (8x30) |
| 24 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 25 | 09308-06010 | Grommet (NLA) |
| 27 | 09284-08004 | Seal (NLA) |
| 28 | 09319-08043 | Bushing (NLA) |
| 29 | 09140-08023-XC0 | Nut (8mm) |
| 30-2 | 09160-08081 | Washer (8.5x23x1.5) |
| 31 | 09160-12067 | Washer (12.5x23x1.0) |
| 32 | 36894-95201 | Wire Lead (L:165) |
| 33 | 09125-05050 | Screw (5x8) |
| 34 | 09161-05114 | Washer (5.2x11x1.0) |
| 45658 | 51111-94503-02M | Engine Holder (NLA) |
| 45659 | 51111-94505-02M | Engine Holder (NLA) |
| 45660 | 51111-94507-02M | Engine Holder (NLA) |
| 45675 | 09100-06089 | Bolt (6x25) (NLA) |
| 45677 | 14211-94505 | Exhaust Tube (NLA) |
| 45683 | 09100-06049 | Bolt (NLA) |
| 45687 | 09160-08052 | Washer (NLA) |
| 45706 | 01550-0625A | BOLT |
| 45708 | 14211-94506 | Exhaust Tube (NLA) |
| 45714 | 09100-06121 | Bolt (6x30) (NLA) |
| 45736 | 14211-94511 | Exhaust Tube (NLA) |
| 45767 | 14211-94600 | Exhuast Tube (NLA) |
| 45778 | 54130-94501 | Upper Mount |
| 45779 | 54130-94510 | Upper Mount (NLA) |
| 45839 | 09140-12020 | Nut (NLA) |
| 45840 | 09140-12029 | Nut |
| 45931 | 54141-94501 | Upper Front Mount |
| 45932 | 54141-94510 | Upper Front Mount (NLA) |
| 45962 | 54142-94502 | Upper Rear Mount (NLA) |
| 45963 | 54142-94510 | Upper Rear Mount (NLA) |
▶Fig. 25 - Drive Shaft Housing (39 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 3 | 09100-08224-XC0 | Bolt (8x35) |
| 4 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 5 | 04211-11129 | 11 X 12 DOWEL P |
| 6 | 52121-94502-0ED | Drive Shaft Housing Cover (NLA) |
| 8 | 09160-06082 | Washer (6.5x13x1.0) |
| 11 | 54166-94501 | Lower Mount Stopper (NLA) |
| 13 | 09104-14001 | Bolt (14x55) (NLA) |
| 15 | 09100-10159 | Bolt (10x130) (NLA) |
| 16 | 09160-10082 | Washer (10.5x19x2.0) |
| 17 | 09162-10005 | Lock Washer |
| 18 | 52131-94502-02M | Extension Case (X) (NLA) |
| 19 | 09108-10050 | Stud Bolt (NLA) |
| 20 | 09100-10157-XC0 | Bolt (10x45) |
| 21 | 09140-10031 | Nut (10mm) |
| 22 | 09162-10005 | Lock Washer |
| 23 | 04211-11129 | 11 X 12 DOWEL P |
| 24 | 52161-94500 | Bushing Housing (NLA) |
| 25 | 57130-94501 | Drive Shaft Bushing |
| 26 | 09100-08232 | Bolt (8x30) |
| 27 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 28 | 09387-45001 | Set Ring (SUS) |
| 29 | 04221-05109 | PIN |
| 30 | 52122-94500 | Cover Spacer (NLA) |
| 31 | 01550-06657 | BOLT |
| 45658 | 52111-94506-02M | Drive Shaft Housing (NLA) |
| 45659 | 52111-94507-02M | Drive Shaft Housing (NLA) |
| 45660 | 52111-94508-02M | Drive Shaft Housing (NLA) |
| 45671 | 09162-14003 | Lock Washer (NLA) |
| 45689 | 09117-08056-XC0 | Bolt (8x40) |
| 45690 | 09116-08128 | Bolt (8x40) |
| 45702 | 09162-14004 | Lock Washer (NLA) |
| 45839 | 09117-06037-XC0 | Bolt (6x35) (NLA) |
| 45840 | 29103-94400 | Bolt (6x35) |
| 45901 | 54161-94503 | Lower Mount (NLA) |
| 45902 | 54161-94510 | Lower Mount (NLA) |
| 45931 | 54165-94504 | Lower Thrust Mount (NLA) |
| 45932 | 54165-94510 | Lower Thrust Mount (NLA) |
| 45992 | 54210-94501-02M | Lower Mounting Bracket (NLA) |
| 45993 | 54210-94503-02M | Lower Mounting Bracket (NLA) |
▶Fig. 26 - Gear Case (59 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 55100-94530-0ED | Gear Case Housing |
| 2 | 09263-28016 | Bearing (28.6x38x31.8) |
| 4 | 17631-94600 | Water Filter |
| 6 | 17635-94500 | Sub Water Filter |
| 7 | 09125-05046 | Screw (5x12) |
| 8 | 09116-10142 | Bolt (10x100) w/Washer |
| 9 | 09100-10157-XC0 | Bolt (10x45) |
| 10 | 09162-10005 | Lock Washer |
| 11 | 55125-94502 | Zinc Anode |
| 12 | 11130-94600 | Zinc Anode |
| 13 | 55320-95311 | Zinc Anode |
| 14 | 55332-94510 | Exhaust Seal Rubber (NLA) |
| 16 | 55333-94520 | Exhaust Seal Plate (NLA) |
| 17 | 55333-94510 | Exhaust Seal Plate |
| 18 | 55334-94500 | Exhaust Seal Cover |
| 19 | 09108-06062 | Stud Bolt (6x12) |
| 20 | 09140-06020 | Nut (6mm) |
| 21 | 09162-06006 | Lock Washer |
| 22 | 09168-10022 | Drain Plug Gasket |
| 23 | 09248-10008 | Drain Plug |
| 24 | 04211-11129 | 11 X 12 DOWEL P |
| 26 | 58120-95500 | Type U Propeller Bushing |
| 27 | 57635-95503 | Propeller Bushing Stopper |
| 28 | 57633-95501 | Propeller Nut Spacer |
| 30 | 09159-18004 | Nut |
| 31 | 09204-03003 | Prop Nut Cotter Pin |
| 33 | 58120-94520 | Propeller Bushing (NLA) |
| 34 | 57635-94502 | Propeller Bushing Stopper |
| 35 | 57633-94500 | Propeller Nut Spacer |
| 36 | 57634-94500 | Propeller Nut Washer (NLA) |
| 37 | 55181-95200 | Flush Hose Attachment |
| 38 | 55300-95500 | Zinc Anode |
| 39 | 17520-94500 | Sub Water Tube (NLA) |
| 40 | 17523-94510 | Sub Water Tube Gasket |
| 41 | 17564-94500 | Sub Water Tube Bushing |
| 42 | 09117-06040-XC0 | Bolt (6x15) |
| 43 | 09162-06006 | Lock Washer |
| 44 | 17500-94520 | Exhaust Seal Assembly (NLA) |
| 45 | 17522-94520 | Gear Case Plug Plate (NLA) |
| 46 | 17564-94520 | Gear Case Plug (NLA) |
| 47 | 17635-94521 | Gear Case Plate (NLA) |
| 48 | 17635-94521 | Gear Case Plate (NLA) |
| 49 | 55332-94520 | Exhaust Seal Rubber |
| 50 | 55333-94520 | Exhaust Seal Plate (NLA) |
| 51 | 17636-94500 | Sub Water Tube Plug (NLA) |
| 11689 | 58100-94553-15M | VS1500 S/S Propeller 3x13 1/2x15 (NLA) |
| 11720 | 58100-94500-019 | V1500 Propeller 3x13-1/2x15 |
| 11749 | 99105-00100-16P | S/S Propeller 3x13-1/14x16 (NLA) |
| 11780 | 58100-94512-019 | V1700 Propeller 3x13-3/4x17 |
| 11810 | 58100-94560-15M | VS1900 S/S Propeller 3x13x19 (NLA) |
| 11841 | 58100-94522-019 | V1900 Propeller 3x13x19 |
| 11871 | 58100-94570-15M | VS2100 S/S Propeller 3x13x21 (NLA) |
| 11902 | 58100-94532-019 | V2100 Propeller 3x13x21 |
| 45682 | 58100-95511-01T | U1700 Propeller 3x13-1/4x17 (NLA) |
| 45713 | 58100-95521-01T | U1900 Propeller 3x13x19 (NLA) |
| 45717 | 17631-94502 | Water Filter (NLA) |
| 45718 | 17631-94990 | Water Filter (NLA) |
| 45778 | 03112-06303 | Screw (NLA) |
| 45779 | 03112-04309 | SCREW 4X30 |
▶Fig. 27 - Transmission (67 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 09440-31003 | Drive Shaft Spring |
| 3 | 09205-04019 | Pin |
| 4 | 57133-94502 | Drive Shaft Spring Collar (NLA) |
| 5 | 09166-30006 | Thrust Washer (2.50) |
| 6 | 09160-30031 | Thrust Washer (2.50) (NLA) |
| 7 | 09160-32005 | Thrust Washer (4.25) |
| 9 | 09263-30046 | Bearing (30x52x8) |
| 11 | 09140-16021 | Pinion Nut |
| 13 | 57631-94501 | Push Rod (L:77) (NLA) |
| 15 | 09205-05011 | Spring Pin (5x14) |
| 16 | 09263-50001 | Bearing (50x62x25) |
| 18 | 09269-70001 | Bearing (70x95x4.0) |
| 19 | 09160-70002 | Thrust Washer (5.25) |
| 21 | 09440-11020 | Spring |
| 26 | 09181-25030 | Shim (3.00) |
| 28 | 56120-94513-0ED | Propeller Shaft Bearing Housing (NLA) |
| 29 | 09263-28013 | Bearing (28x37x20) |
| 30 | 09280-97001 | O-Ring |
| 31-2 | 09282-28002 | Oil Seal |
| 32 | 09387-52001 | Set Ring (SUS) |
| 33 | 08113-60097 | B1 45X75X16 BEA |
| 34 | 09100-08232 | Bolt (8x30) |
| 35 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 45658 | 57100-94501 | Driveshaft Assembly (L) (NLA) |
| 45659 | 57100-94511 | Driveshaft Assembly (X) (NLA) |
| 45671 | 56140-94501 | Fwd Gear Bearing Housing (NLA) |
| 45674 | 09181-70001 | Shim (0.70) |
| 45677 | 09181-45003 | Shim (1.00) |
| 45679 | 09202-06020 | Pin (6x48) (NLA) |
| 45680 | 09440-49001 | Clutch Dog Spring (NLA) |
| 45681 | 57621-94503 | Clutch Dog Shifter (NLA) |
| 45682 | 57610-94504 | Propeller Shaft Assembly (NLA) |
| 45684 | 09181-28016 | Shim (1.00) |
| 45688 | 09289-28006 | Oil Seal |
| 45702 | 56140-94510 | Forward Gear Bearing Housing (NLA) |
| 45705 | 09181-70002 | Shim (0.80) |
| 45708 | 09181-45004 | Shim (1.10) |
| 45710 | 09202-07002 | Pin (7x48) |
| 45711 | 09440-50002 | Clutch Dog Spring |
| 45712 | 57621-94520 | Clutch Dog Shifter |
| 45713 | 57610-94505 | Propeller Shaft Assembly (NLA) |
| 45715 | 09181-28017 | Shim (1.20) |
| 45733 | 09181-70003 | Shim (0.90) |
| 45736 | 09181-45005 | Shim (1.20) |
| 45741 | 57610-94506 | Propeller Shaft Assembly (NLA) |
| 45743 | 09181-28019 | Shim (1.40) |
| 45764 | 09181-70004 | Shim (1.00) |
| 45767 | 09181-45006 | Shim (1.30) |
| 45774 | 09181-28020 | Shim (1.60) |
| 45794 | 09181-70005 | Shim (0.50) (NLA) |
| 45797 | 09181-45007 | Shim (1.40) |
| 45804 | 09181-28018 | Shim (1.30) |
| 45825 | 09181-70006 | Shim (0.60) |
| 45828 | 09181-45008 | Shim (1.50) |
| 45858 | 09181-45009 | Shim (1.60) |
| 45870 | 09181-30300 | Shim (0.70) |
| 45871 | 09181-30302 | Shim (0.80) (NLA) |
| 45872 | 09181-30304 | Shim (0.90) (NLA) |
| 45873 | 09181-30306 | Shim (1.00) (NLA) |
| 45874 | 09181-30312 | Shim (1.10) (NLA) |
| 45875 | 09181-30316 | Shim (1.20) |
| 45876 | 09181-30321 | Shim (1.30) |
| 45877 | 09181-30299 | Shim (0.60) (NLA) |
| 45931 | 57300-94821 | Pinion & Gear Set (NLA) |
| 45932 | 57300-94832 | Pinion & Gear Set (NLA) |
| 45992 | 57632-95501 | Push Pin (NLA) |
| 45993 | 09209-12007 | Push Pin |
▶Fig. 28 - Lower Cover (49 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 61131-94502-0ED | Engine Holder Starboard Cover (NLA) |
| 3 | 61141-94503-0ED | Engine Holder Port Cover |
| 5 | 13979-37400 | Drain Tube Retainer (NLA) |
| 6 | 61112-94502 | Lower Cover Upper Seal (NLA) |
| 7 | 61113-94503 | Lower Cover Lower Seal |
| 8 | 61115-94503 | Front Holder (NLA) |
| 9 | 61116-94501 | Rear Holder (NLA) |
| 10 | 61631-94500 | Lower Engine Cover Hook (NLA) |
| 11 | 09117-06040-XC0 | Bolt (6x15) |
| 12 | 09162-06006 | Lock Washer |
| 14 | 09160-06082 | Washer (6.5x13x1.0) |
| 15 | 09160-06082 | Washer (6.5x13x1.0) |
| 17 | 09162-06006 | Lock Washer |
| 18 | 09118-08106 | Bolt (8x50) |
| 20 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 21 | 09100-06089 | Bolt (6x25) (NLA) |
| 22 | 61142-94502 | Grommet (NLA) |
| 23 | 09250-09008 | Plug |
| 24 | 09250-10012 | Cap (NLA) |
| 25 | 09308-08013 | Grommet |
| 26 | 67271-94500 | Remocon Cable Holder |
| 27 | 67276-94502 | Remocon Cable Holder Plate (NLA) |
| 29 | 09162-06006 | Lock Washer |
| 30 | 09117-06037-XC0 | Bolt (6x35) (NLA) |
| 31 | 09162-06006 | Lock Washer |
| 33 | 36659-94503 | Grommet Clamp (NLA) |
| 34 | 09125-06067 | Screw (6x16) |
| 35 | 33815-94500 | Protector (NLA) |
| 36 | 08321-01067 | Lock Washer |
| 37 | 02112-06127 | SCREW |
| 38 | 13851-95210 | Cushion (NLA) |
| 39 | 61136-94500 | Cushion (NLA) |
| 40 | 61221-94560 | Lower Cover Starboard Tape (NLA) |
| 41 | 61231-94560 | Lower Cover Port Tape (NLA) |
| 11689 | 36656-94502 | Cable Grommet (NLA) |
| 11720 | 36656-94511 | Cable Grommet (NLA) |
| 45658 | 61110-94507-02M | Lower Cover (NLA) |
| 45659 | 61110-94508-02M | Lower Cover (NLA) |
| 45670 | 09100-06083 | Bolt (6x30) (NLA) |
| 45673 | 09100-06083 | Bolt (6x30) (NLA) |
| 45676 | 09160-08082 | Washer (8.5x16x1.2) |
| 45685 | 09100-06113 | Bolt (6x16) |
| 45701 | 09117-06049 | Bolt (6x25) |
| 45704 | 09128-06052 | Bolt (6x26) (NLA) |
| 45707 | 09181-08005 | Washer (NLA) |
| 45716 | 09117-06037-XC0 | Bolt (6x35) (NLA) |
| 45735 | 09181-08007 | Washer (NLA) |
| 45748 | 13873-20300 | Drain Tube |
| 45749 | 61139-94511 | Drain Tube |
▶Fig. 29 - Engine Cover (60 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 61421-94421-019 | Front Emblem |
| 3 | 61421-94421-019 | Front Emblem |
| 4 | 61422-95561 | Front Emblem Mark (NLA) |
| 5 | 61441-94560 | Suzuki Emblem (NLA) |
| 6 | 61442-94600-019 | Oil Injection Mark (NLA) |
| 7 | 09140-05005 | Nut |
| 8 | 09160-05024 | Washer (5.5x16x1.5) |
| 9 | 03241-0510A | SCREW |
| 10 | 61435-94570 | Rear Emblem (NLA) |
| 11 | 61443-94570 | Starboard Stripe (NLA) |
| 12 | 61453-94570 | Port Stripe (NLA) |
| 13 | 61540-94500 | Oil Fill Lid Catch Magnet (NLA) |
| 14 | 61551-94502 | Magnetic Catch Retainer (NLA) |
| 15 | 61641-94501 | Engine Cover Hook (NLA) |
| 16 | 61651-95501 | Hook Spring Holder (NLA) |
| 17 | 61641-95500 | Release Hook (NLA) |
| 18 | 61652-95500 | Hook Spring Holder Packing (NLA) |
| 19 | 61652-94501 | Grommet (NLA) |
| 20 | 61653-95501 | Release Hook Shaft (NLA) |
| 22 | 61660-95500 | Hook Knob (NLA) |
| 24 | 09383-03001 | E Ring |
| 25 | 03241-0616C | SCREW |
| 26 | 08322-01067 | Washer (6.5x13x1.0) |
| 27 | 61431-94503-0ED | Tilt Up Handle (NLA) |
| 28 | 61654-95500 | Nut (NLA) |
| 29 | 19131-95502 | Connector |
| 30 | 01550-06307 | BOLT |
| 31 | 09180-06097 | Spacer |
| 32 | 09209-05017 | Connector |
| 33 | 09259-04001 | Stopper (NLA) |
| 34 | 09443-06040 | Spring (NLA) |
| 35 | 09125-05074 | Screw (5x16) |
| 36 | 09140-05005 | Nut |
| 37 | 09160-05032 | Washer (NLA) |
| 38 | 09125-06067 | Screw (6x16) |
| 39 | 09140-06020 | Nut (6mm) |
| 40 | 09160-06055 | Washer (7x12x1.0) |
| 41 | 08321-01067 | Lock Washer |
| 42 | 61481-94504-0ED | Oil Tank Filler Lid (NLA) |
| 43 | 61642-95500 | Pin (NLA) |
| 44 | 09441-12001 | Spring (SUS) |
| 45 | 09385-06003 | Pin (NLA) |
| 46 | 09301-06005 | Bushing (NLA) |
| 47 | 09329-10024 | Cushion |
| 48 | 02112-04087 | SCREW 4X8 |
| 49 | 08322-01047 | Washer |
| 50 | 66511-78000 | Oil Tank Filler Lid Pad (NLA) |
| 51 | 09140-06018 | Nut (NLA) |
| 52 | 09160-06062 | Washer (NLA) |
| 53 | 61481-94504-0ED | Oil Tank Filler Lid (NLA) |
| 54 | 61482-94510 | Oil Filler Lid Hinge |
| 55 | 61485-94500 | Oil Filler Lid Spring |
| 56 | 61544-94500 | Oil Filler Pad |
| 57 | 68110-94510 | Weather Cover (NLA) |
| 45658 | 61400-94890-02M | Engine Cover Set (NLA) |
| 45659 | 61400-94891-02M | Engine Cover Set (NLA) |
| 45678 | 61653-94501 | Latch Release Rod (NLA) |
| 45680 | 61661-94500 | Lower Cover Latch Lever (NLA) |
| 45709 | 61653-94502 | Latch Release Rod (NLA) |
| 45711 | 61661-94501 | Lower Cover Latch Lever (NLA) |
▶Fig. 3 - Inlet Case - Exhaust Cover (26 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 13125-95210 | Carburetor Gasket |
| 2 | 08316-10087 | Nut |
| 3 | 01421-0835A | BOLT,STUD |
| 5 | 09355-30001-600 | Hose (3x7x600) |
| 6 | 09401-06101 | Clamp |
| 7 | 13121-94510 | Inlet Case Gasket (NLA) |
| 8 | 13150-94502 | Reed Valve Assembly (NLA) |
| 9 | 13152-94501 | Reed Valve Stopper (NLA) |
| 11 | 02112-0308A | SCREW |
| 12 | 09162-03001 | Lock Washer |
| 13 | 13156-94511 | Reed Valve Gasket (NLA) |
| 14 | 14151-94510 | Exhaust Cover Gasket |
| 15 | 14131-94503 | Exhaust Plate |
| 16 | 14141-94500-0ED | Exhaust Cover (NLA) |
| 19 | 09125-06053 | Screw (6x16) |
| 20 | 09168-06023 | Gasket |
| 45674 | 08321-01067 | Lock Washer |
| 45675 | 09100-06033 | Replaced by 64455-07L00 |
| 45678 | 09404-08420 | Clamp |
| 45705 | 08321-01067 | Lock Washer |
| 45706 | 09100-06033 | Replaced by 64455-07L00 |
| 45709 | 09404-08205 | Clamp (L:62) |
| 45748 | 13110-94513 | Inlet Case (NLA) |
| 45749 | 13110-94514 | Inlet Case (NLA) |
| 45931 | 13153-94500 | Reed Valve (NLA) |
| 45932 | 13153-94510 | Reed Valve (NLA) |
▶Fig. 30 - Oil Tank (24 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 69110-94500 | Oil Tank (NLA) |
| 2 | 69200-94510 | Suzuki Oil Tank Cap |
| 3 | 69241-94500 | Oil Tank Cap Gasket |
| 4 | 69311-94500 | Oil Tank Support (NLA) |
| 5 | 09320-43001 | Upper Cushion (NLA) |
| 6 | 09462-00074 | Band (NLA) |
| 7 | 69321-94500 | Clamp (NLA) |
| 8 | 09329-02003 | Lower Cushion (NLA) |
| 9 | 09140-06020 | Nut (6mm) |
| 11 | 09162-06006 | Lock Washer |
| 12 | 69322-94501 | Clamp (NLA) |
| 13 | 01500-0616A | BOLT |
| 14 | 08321-01067 | Lock Washer |
| 16 | 08321-01067 | Lock Washer |
| 17 | 69323-94500 | Cushion (NLA) |
| 18 | 33833-91J00 | Tube (6x8x250) |
| 20 | 09800-01016 | Tool Set |
| 21 | 69341-94500 | Oil Tank Stopper (NLA) |
| 45672 | 01500-06127 | BOLT |
| 45676 | 34860-94502 | Oil Level Switch (NLA) |
| 45703 | 01500-06167 | BOLT |
| 45707 | 34860-94510 | Oil Level Switch (NLA) |
| 45931 | 69331-94501 | Support Rod (NLA) |
| 45932 | 69331-94503 | Support Rod (NLA) |
▶Fig. 31 - Fuel Tank (24 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 65510-92D00 | Fuel Tank Cap Assembly |
| 3 | 65561-98502 | Tank Cap Gasket (NLA) |
| 4 | 65871-93010 | Fuel Gauge Gasket |
| 5 | 02112-06167 | SCREW 6X16 |
| 6 | 02112-06407 | SCREW |
| 8 | 08322-01067 | Washer (6.5x13x1.0) |
| 10 | 65740-95501 | Fuel Tank Connector (13mm) |
| 11 | 65854-93001 | Gasket (NLA) |
| 12 | 65853-93001 | Fuel Strainer |
| 13 | 02112-04107 | SCREW |
| 14 | 65864-95200 | Float (NLA) |
| 15 | 65830-95500 | Fuel Outlet Filter |
| 16 | 09168-12001 | Gasket |
| 17 | 65700-95518 | Fuel Hose (NLA) |
| 18 | 65750-95501 | Fuel Hose Connector (13mm) |
| 19 | 65770-95501 | Squeeze Pump (NLA) |
| 20 | 65781-98500 | Hose Clip |
| 45658 | 65000-95200 | Fuel Tank Set (NLA) |
| 45659 | 65000-95201 | Fuel Tank Set (NLA) |
| 45839 | 09168-06004 | Washer |
| 45840 | 09168-06004 | Washer |
| 45901 | 65850-95504 | Fuel Gauge Assembly (NLA) |
| 45902 | 65850-95505 | Fuel Gauge Assembly (NLA) |
| 45903 | 65850-95506 | Fuel Gauge Assembly (NLA) |
▶Fig. 32 - Remote Control(1983) (40 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 67200-94520 | Remote Control Box (NLA) |
| 2 | 09407-25402 | Clamp (L:248) |
| 3 | 67271-95500 | Plate (NLA) |
| 4 | 67255-95500 | Spring (NLA) |
| 5 | 67254-95500 | Bushing (NLA) |
| 6 | 67253-95500 | Roller (NLA) |
| 7 | 37863-95501 | Trim Cord (NLA) |
| 8 | 67274-95500 | Throttle Retainer (NLA) |
| 9 | 67275-95500 | Trunion (NLA) |
| 10 | 67272-95500 | CLutch Retainer (NLA) |
| 11 | 37721-94601 | Neutral Switch Assembly |
| 12 | 08323-31058 | Lock Washer |
| 13 | 02112-05107 | 5 X 10 CROSS SC |
| 14 | 03141-0516A | SCREW |
| 15 | 38500-92X50 | Warning Buzzer |
| 16 | 02112-06357 | SCREW 6 X 35 |
| 17 | 67234-95500 | Shoe (NLA) |
| 18 | 67233-95500 | Retainer (NLA) |
| 19 | 02122-0412A | SCREW |
| 20 | 67232-95500 | Brake Knob (NLA) |
| 21 | 02132-06408 | Screw (NLA) |
| 22 | 02132-06758 | Screw (NLA) |
| 23 | 08310-00067 | Nut |
| 24 | 09160-06104 | Washer (6.5x24x2) |
| 25 | 67249-95500 | Screw (NLA) |
| 26 | 37860-95501 | Trim Switch (NLA) |
| 27 | 37869-95590 | Trim Switch Cap |
| 28 | 09139-02003 | Screw (2x6) |
| 29 | 36620-94310 | Wiring Harness (NLA) |
| 30 | 37820-92E05 | Emergency Stop Switch Assembly |
| 31 | 37823-95251 | Emergency Stop Switch Cap |
| 32 | 09407-25402 | Clamp (L:248) |
| 33 | 37110-95551 | Ignition Switch Assembly |
| 35 | 36620-95320 | Wiring Harness Extension (NLA) |
| 12420 | 37141-93300 | (8511) Ignition Key |
| 12451 | 37141-93310 | (8512) Ignition Key (NLA) |
| 12479 | 37141-93320 | (8513) Ignition Key (NLA) |
| 12510 | 37141-93330 | (8611) Ignition Key (NLA) |
| 12540 | 37141-93340 | Ignition Key (8612) (NLA) |
| 12571 | 37141-93350 | (8613) Ignition Key |
▶Fig. 33 - Remote Control(1984) (37 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 67200-95561 | Remote Control Box (NLA) |
| 2 | 67296-94300 | Screw (4x10) |
| 3 | 37110-95551 | Ignition Switch Assembly |
| 5 | 67296-94310 | Screw |
| 6 | 36622-94300 | Clamp (NLA) |
| 7 | 09407-25402 | Clamp (L:248) |
| 8 | 36620-94310 | Wiring Harness (NLA) |
| 9 | 67275-95600 | Cable End |
| 10 | 37820-92E05 | Emergency Stop Switch Assembly |
| 11 | 37823-95251 | Emergency Stop Switch Cap |
| 12 | 67288-94300 | Washer (NLA) |
| 13 | 67271-94300 | Cable Holder (NLA) |
| 14 | 09160-06104 | Washer (6.5x24x2) |
| 15 | 09140-06020 | Nut (6mm) |
| 16 | 02112-06407 | SCREW |
| 17 | 37119-94300 | Band (NLA) |
| 18 | 38500-95503 | Warning Buzzer (NLA) |
| 19 | 38501-95500 | Warning Buzzer Band (NLA) |
| 20 | 37721-94601 | Neutral Switch Assembly |
| 21 | 67250-95302 | Lever Assembly (NLA) |
| 22 | 37860-95590 | Trim Switch |
| 23 | 37869-95590 | Trim Switch Cap |
| 24 | 09139-02003 | Screw (2x6) |
| 25 | 67232-94300 | Bushing (NLA) |
| 26 | 67252-94300 | Bushing (NLA) |
| 27 | 67214-94300 | Actuator (NLA) |
| 28 | 67241-94300 | Throttle Lever (NLA) |
| 29 | 67255-94300 | Neutral Lock Arm (NLA) |
| 30 | 67293-94300 | Pin (NLA) |
| 31 | 67292-94300 | E Ring |
| 32 | 67220-94300 | Plate Assembly (NLA) |
| 45748 | 37141-93300 | (8511) Ignition Key |
| 45749 | 37141-93310 | (8512) Ignition Key (NLA) |
| 45750 | 37141-93320 | (8513) Ignition Key (NLA) |
| 45751 | 37141-93330 | (8611) Ignition Key (NLA) |
| 45752 | 37141-93340 | Ignition Key (8612) (NLA) |
| 45753 | 37141-93350 | (8613) Ignition Key |
▶Fig. 34 - Remote Control(1985) (44 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 67200-95650 | Remote Control Box (NLA) |
| 2 | 67232-95600 | Bushing |
| 3 | 67232-95620 | Bushing (NLA) |
| 4 | 67296-95600 | Screw |
| 5 | 67294-95600 | Spacer |
| 6 | 09160-06104 | Washer (6.5x24x2) |
| 7 | 09140-06020 | Nut (6mm) |
| 8 | 67232-95610 | Bushing (NLA) |
| 9 | 67253-95600 | Washer (NLA) |
| 10 | 67252-95600 | Bushing |
| 11 | 09100-08232 | Bolt (8x30) |
| 12 | 67238-87D00 | Drive Gear |
| 13 | 67296-94300 | Screw (4x10) |
| 14 | 37721-94601 | Neutral Switch Assembly |
| 15 | 67241-95650 | Free Throttle Lever (Silver) (NLA) |
| 16 | 09126-05003 | Screw (5x12) |
| 17 | 67243-95600 | Bushing (NLA) |
| 18 | 67220-95620 | Plate Assembly |
| 19 | 67275-95600 | Cable End |
| 20 | 67223-95600 | Brake Adjustment Knob |
| 21 | 67292-94300 | E Ring |
| 22 | 67267-95600 | Wire Cover (Blue) (NLA) |
| 23 | 67296-95610 | Screw |
| 24 | 67257-95600 | Lever Cap (Blue) |
| 25 | 67256-95600 | Neutral Lock Holder |
| 26 | 67251-95680 | Handle Lever (Gray) (NLA) |
| 27 | 37110-99E02 | Ignition Switch Assembly |
| 28 | 67297-95600 | Washer |
| 29 | 67273-95600 | Spacer |
| 30 | 38500-92X50 | Warning Buzzer |
| 31 | 36620-94600 | Wiring Harness (NLA) |
| 32 | 37820-92E05 | Emergency Stop Switch Assembly |
| 33 | 67255-95600 | Neutral Lock Arm |
| 34 | 67261-95600 | Handle Grip for PTT |
| 35 | 37860-94610 | Trim Switch Assembly |
| 36 | 09139-02003 | Screw (2x6) |
| 37 | 67263-95600 | Grip Cap |
| 39 | 37823-94401 | Emergency Stop Switch Cap |
| 13881 | 37141-94401 | (101) Ignition Key |
| 13912 | 37141-94410 | (102) Ignition Key |
| 13940 | 37141-94420 | (103) Ignition Key* |
| 13971 | 37141-94431 | (104) Ignition Key |
| 14001 | 37141-94440 | (105) Ignition Key |
| 14032 | 37141-94450 | (106) Ignition Key* |
▶Fig. 35 - Drag Link (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 67701-94500 | Drag Link Assembly (NLA) |
| 2 | 67721-99E00 | Drag Link Spacer |
| 3 | 67725-99E10 | Replaced by 67725-99E20 |
| 4 | 67726-99E00 | Lock Nut |
| 5 | 09160-10082 | Washer (10.5x19x2.0) |
| 6 | 67701-94510 | Drag Link Assembly (NLA) |
| 7 | 67721-94510 | Spacer (NLA) |
| 8 | 67726-99E00 | Lock Nut |
| 9 | 67728-99E00 | Washer |
| 10 | 67725-94510 | Drag Link Bolt (NLA) |
| 11 | 67727-94510 | Nut (NLA) |
| 12 | 09407-25402 | Clamp (L:248) |
| 13 | 67721-94510 | Spacer (NLA) |
| 14 | 67725-94510 | Drag Link Bolt (NLA) |
| 15 | 67726-99E00 | Lock Nut |
| 16 | 67727-94510 | Nut (NLA) |
▶Fig. 36 - Opt: Meter (23 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 09471-12001 | Bulb (12v, 3.4w) |
| 3 | 34190-95500 | Speedometer Sensor (NLA) |
| 5 | 09471-12001 | Bulb (12v, 3.4w) |
| 8 | 09471-12001 | Bulb (12v, 3.4w) |
| 9 | 09100-06113 | Bolt (6x16) |
| 10 | 09160-06082 | Washer (6.5x13x1.0) |
| 12 | 09471-12077 | Bulb (12v, 1.7w) |
| 13 | 34804-94600 | Trim Sender |
| 14 | 34803-94500 | Trim Sensor Grommet (NLA) |
| 15 | 33833-91J00 | Tube (6x8x250) |
| 45658 | 34100-95501 | Speedometer Assembly (NLA) |
| 45659 | 34100-95502 | Speedometer Assembly (NLA) |
| 45660 | 34100-94500 | Speedometer Assembly (NLA) |
| 45661 | 34100-94501 | Speedometer Assembly (NLA) |
| 45748 | 34200-95500 | Tachometer Assembly (NLA) |
| 45749 | 34200-95511 | Tachometer Assembly (NLA) |
| 45809 | 34500-95502 | Hour Meter Assembly (NLA) |
| 45810 | 34500-95510 | Hour Meter Assembly (NLA) |
| 45839 | 34600-95502 | Voltage Meter Assembly (NLA) |
| 45840 | 34600-95503 | Voltage Meter Assembly (NLA) |
| 45962 | 34800-95510 | Trim Meter Assembly (NLA) |
| 45963 | 34800-95520 | Trim Meter Assembly (NLA) |
| 45964 | 34800-95521 | Trim Meter Assembly (NLA) |
▶Fig. 37 - Opt: Electrical (14 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 36640-95500 | Trim Relay Harness (NLA) |
| 2 | 32800-95820 | Rectifier Assembly (NLA) |
| 3 | 08310-00067 | Nut |
| 4 | 08322-01067 | Washer (6.5x13x1.0) |
| 5 | 01500-06257 | BOLT |
| 6 | 36620-94510 | Wiring Harness (NLA) |
| 7 | 36615-96300 | Resin Terminal |
| 8 | 36620-94520 | Wiring Harness (NLA) |
| 9 | 36615-96300 | Resin Terminal |
| 10 | 36620-95202 | Wiring Harness (NLA) |
| 11 | 36620-95203 | Wiring Harness (NLA) |
| 12 | 36820-95550 | Neutral Switch Lead (NLA) |
| 13 | 36620-95320 | Wiring Harness Extension (NLA) |
| 14 | 36631-94300 | Cap |
▶Fig. 38 - Opt: Ignition Switch (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 37852-95550 | Switch Panel (NLA) |
| 2 | 03111-0512A | SCREW |
| 3 | 09250-12016 | CAP(OD:20) |
| 4 | 37820-92E05 | Emergency Stop Switch Assembly |
| 5 | 37823-95251 | Emergency Stop Switch Cap |
| 6 | 37110-95551 | Ignition Switch Assembly |
| 8 | 37150-93350 | Holder (NLA) |
| 9 | 34108-94500 | Meter Switch Assembly (NLA) |
| 10 | 34109-94500 | Extension Lead (NLA) |
| 45839 | 37141-93300 | (8511) Ignition Key |
| 45840 | 37141-93310 | (8512) Ignition Key (NLA) |
| 45841 | 37141-93320 | (8513) Ignition Key (NLA) |
| 45842 | 37141-93330 | (8611) Ignition Key (NLA) |
| 45843 | 37141-93340 | Ignition Key (8612) (NLA) |
| 45844 | 37141-93350 | (8613) Ignition Key |
▶Fig. 39 - Opt: Remote Control (5 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 67200-95871 | Side Mount Control Box (NLA) |
| 2 | 67300-95810 | Cable Holder Set |
| 3 | 37721-95500 | Neutral Switch Assembly |
| 4 | 02112-0312B | SCREW |
| 5 | 67214-95200 | Control Box Knob (NLA) |
▶Fig. 4 - Carburetor (35 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 13201-94511 | Top Carburetor Assembly (NLA) |
| 3 | 13203-94511 | 3rd Carburetor Assembly (NLA) |
| 5 | 13269-95210 | Pilot Air Screw |
| 6 | 13271-93311 | Air Screw Spring |
| 7 | 09492-80005 | Pilot Jet #80 |
| 8 | 09491-32012 | Main Jet #160 |
| 9 | 13235-95210 | Main Nozzle |
| 10 | 13392-58600 | Valve Seat Gasket |
| 11 | 13370-28110 | Needle Valve Assembly |
| 12 | 13254-98300 | Float Pin |
| 13 | 13250-93012 | Carburetor Float |
| 14 | 13251-95220 | Float Chamber Gasket |
| 15 | 09162-05002 | Lock Washer |
| 16 | 13611-95212 | Bolt (NLA) |
| 17 | 13513-94511 | Throttle Lever (NLA) |
| 18 | 13542-94500 | Rod Connector (NLA) |
| 19 | 13511-94510 | Throttle Lever (NLA) |
| 20 | 13542-94500 | Rod Connector (NLA) |
| 21 | 13541-94510 | Plate (NLA) |
| 22 | 13579-98100 | Clip (NLA) |
| 23 | 13616-94500 | Drain Bolt |
| 24 | 13271-93311 | Air Screw Spring |
| 25 | 01411-08208 | 01411-08203 |
| 26 | 08321-01087 | Lock Washer |
| 27 | 08310-00087 | Nut (8mm) |
| 28 | 08316-10087 | Nut |
| 29 | 09352-50006-600 | Hose (5x9x600) |
| 30 | 09401-08410 | Clip |
| 31-2 | 09491-31014 | Main Jet #155 |
| 45688 | 09491-33004 | Main Jet #165 |
| 45689 | 13202-94511 | 2nd Carburetor Assembly (NLA) |
| 45690 | 13202-94512 | 2nd Carburetor Assembly (NLA) |
| 45747 | 09491-30010 | Main Jet #150 |
| 45748 | 13204-94511 | 4th Carburetor Assembly (NLA) |
| 45749 | 13204-94512 | 4th Carburetor Assembly (NLA) |
▶Fig. 40 - Optional (7 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 99000-31050 | Liguid Gasket (NLA) |
| 4 | 99000-25520 | Water Resistant Grease |
| 6 | 99000-25490 | Suzuki Ecstar Super Grease C |
| 45658 | 99000-31010 | Liguid Gasket 150 (NLA) |
| 45659 | 93691-80030 | Suzuki Silicone Seal |
| 45870 | 99000-10109-01T | White Paint (NLA) |
| 45871 | 99000-10209-02M | Silver Paint (NLA) |
▶Fig. 5 - Silencer - Motor Bracket (33 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 13855-95210 | Silencer Gasket |
| 2 | 13811-94601 | Silencer Case (NLA) |
| 3 | 08322-01067 | Washer (6.5x13x1.0) |
| 4 | 08321-01067 | Lock Washer |
| 5 | 09100-06038 | Bolt (6x50) |
| 8 | 13853-94510 | Silencer Gasket (NLA) |
| 10 | 02142-05207 | SCREW |
| 11 | 02152-05352 | 02112-15357 |
| 13 | 01550-05453 | Bolt (5x45) (NLA) |
| 14 | 61458-95203 | Safety Warning Mark (NLA) |
| 15 | 09401-06101 | Clamp |
| 16 | 09355-30001-600 | Hose (3x7x600) |
| 17 | 09355-30001-600 | Hose (3x7x600) |
| 18 | 09355-30001-600 | Hose (3x7x600) |
| 19 | 09404-08420 | Clamp |
| 20 | 16710-95211 | Check Valve |
| 21 | 31911-94514-02M | Starting Motor Bracket (NLA) |
| 22 | 08322-01087 | Washer |
| 23 | 08321-01087 | Lock Washer |
| 24 | 01500-08257 | BOLT |
| 25 | 31912-94511 | Starting Motor Band (NLA) |
| 26 | 31912-94600 | Starting Motor Band (NLA) |
| 27 | 08322-01087 | Washer |
| 28 | 08321-01087 | Lock Washer |
| 29 | 01500-08257 | BOLT |
| 45809 | 08321-01067 | Lock Washer |
| 45810 | 08321-01067 | Lock Washer |
| 45839 | 01500-06167 | BOLT |
| 45840 | 01500-06167 | BOLT |
| 45901 | 13812-94513 | Silencer Cover (NLA) |
| 45902 | 13812-94514 | Silencer Cover (NLA) |
| 45992 | 09250-10030 | CAP(OD:15) |
| 45993 | 09250-15010 | Plug |
▶Fig. 6 - Fuel Pump (23 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 15100-9450V | Fuel Pump Assembly (NLA) |
| 2 | 15100-7281V | Fuel Pump Diaphragm Set |
| 3 | 15165-93010 | Fuel Pump O-Ring |
| 4 | 01421-06307 | BOLTSTUD |
| 5 | 08316-10067 | Nut |
| 6 | 15322-93000 | Fuel Pump Insulator(NLA) |
| 7 | 09280-12012 | O-Ring |
| 8 | 09355-70125-00B | Fuel Hose (L:2000) |
| 9 | 09355-70125-00B | Fuel Hose (L:2000) |
| 10 | 09401-11403 | Fuel Hose Clip |
| 11 | 09401-11403 | Fuel Hose Clip |
| 12 | 09355-70125-00B | Fuel Hose (L:2000) |
| 13 | 65720-955L1 | Fuel Connector |
| 14 | 09161-12004 | Washer |
| 15 | 15421-94500-02M | Fuel Filter Bracket (NLA) |
| 16 | 08310-00087 | Nut (8mm) |
| 17 | 08321-01087 | Lock Washer |
| 18 | 15410-95541 | Fuel Filter Assy |
| 19 | 15416-93400 | Filter Packing (NLA) |
| 20 | 15415-93400 | Fuel Strainer O-Ring |
| 21 | 15430-93412 | Fuel Filter Strainer Set |
| 22 | 15413-93400 | Fuel Strainer Cup (NLA) |
| 23 | 09404-06201 | Wire Clamp (NLA) |
▶Fig. 7 - Oil Pump(1983) (36 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 09140-06013 | Nut (NLA) |
| 2 | 09162-06006 | Lock Washer |
| 3 | 16100-94506 | Oil Pump Assembly (NLA) |
| 4 | 01421-06307 | BOLTSTUD |
| 5 | 16340-94501 | Driven Gear Retainer (NLA) |
| 6 | 16731-95520 | Oil Pump Retainer Gasket (NLA) |
| 7 | 16331-94500 | Oil Pump Driven Gear (NLA) |
| 8 | 16321-94501 | Drive Gear (NLA) |
| 9 | 02122-0630B | SCREW |
| 10 | 19131-95502 | Connector |
| 11 | 16411-94502 | Oil Pump Control Rod (NLA) |
| 12 | 09140-05005 | Nut |
| 13 | 09360-06012 | Union Bolt |
| 14 | 09168-06023 | Gasket |
| 15 | 09363-02002 | Union |
| 17 | 09351-25703-600 | Hose (2.5x7x600) |
| 18 | 16911-92E20 | Protector |
| 19 | 09351-25703-600 | Hose (2.5x7x600) |
| 20 | 16911-92E20 | Protector |
| 21 | 09351-25703-600 | Hose (2.5x7x600) |
| 22 | 16710-94520 | Check Valve (NLA) |
| 23 | 16710-94511 | Check Valve (NLA) |
| 24 | 16710-94502 | Check Valve (NLA) |
| 25 | 09351-25703-600 | Hose (2.5x7x600) |
| 26 | 16911-92E20 | Protector |
| 27 | 09351-25703-600 | Hose (2.5x7x600) |
| 28 | 16911-92E20 | Protector |
| 29 | 09351-25703-600 | Hose (2.5x7x600) |
| 30 | 16911-92E20 | Protector |
| 31 | 09351-25703-600 | Hose (2.5x7x600) |
| 32 | 16911-92E20 | Protector |
| 33 | 09351-50803-00B | Hose (5x8x2000) |
| 34 | 09400-10302 | Oil Hose Clamp |
| 35 | 09360-06009 | Oil Nozzle Bolt |
| 45673 | 09401-06405 | Clamp |
| 45704 | 09168-06023 | Gasket |
▶Fig. 8 - Oil Pump(1984 to 1985) (34 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 08310-00067 | Nut |
| 3 | 09162-06006 | Lock Washer |
| 5 | 01421-06307 | BOLTSTUD |
| 6 | 16340-94501 | Driven Gear Retainer (NLA) |
| 7 | 16731-95520 | Oil Pump Retainer Gasket (NLA) |
| 8 | 16331-94500 | Oil Pump Driven Gear (NLA) |
| 9 | 16321-94501 | Drive Gear (NLA) |
| 10 | 02122-0630B | SCREW |
| 11 | 19131-95502 | Connector |
| 12 | 16411-94502 | Oil Pump Control Rod (NLA) |
| 13 | 09140-05005 | Nut |
| 14 | 09360-06012 | Union Bolt |
| 15 | 09168-06023 | Gasket |
| 16 | 09363-02002 | Union |
| 17 | 09401-06405 | Clamp |
| 18 | 09351-25703-600 | Hose (2.5x7x600) |
| 19 | 16911-92E20 | Protector |
| 20 | 16710-94531 | Check Valve (NLA) |
| 21 | 16710-94502 | Check Valve (NLA) |
| 22 | 09351-25703-600 | Hose (2.5x7x600) |
| 23 | 16911-92E20 | Protector |
| 24 | 09351-25703-600 | Hose (2.5x7x600) |
| 25 | 09351-25703-600 | Hose (2.5x7x600) |
| 26 | 16911-92E20 | Protector |
| 27 | 09351-25703-600 | Hose (2.5x7x600) |
| 28 | 16911-92E20 | Protector |
| 29 | 09400-10302 | Oil Hose Clamp |
| 30-2 | 16715-94501 | Oil Nozzle Bolt (NLA) |
| 31 | 09404-08205 | Clamp (L:62) |
| 45658 | 09140-06013 | Nut (NLA) |
| 45659 | 09140-06013 | Nut (NLA) |
| 45687 | 16715-94500 | Oil Nozzle Bolt (NLA) |
| 45748 | 16100-94505 | Oil Pump Assembly (NLA) |
| 45749 | 16100-94506 | Oil Pump Assembly (NLA) |
▶Fig. 9 - Water Pump (33 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 17563-94502 | Water Tube Bushing |
| 4 | 09306-16002 | Bushing |
| 5 | 09250-09004 | Cap (NLA) |
| 6 | 17567-94510 | Water Tube Gasket (NLA) |
| 7 | 09320-16011 | Bushing |
| 8 | 09108-06060 | Stud Bolt (6x18) |
| 9 | 09140-06020 | Nut (6mm) |
| 10 | 09162-06006 | Lock Washer |
| 11 | 09117-08062 | Bolt (8x70) |
| 12 | 09162-08007 | Lock Washer (8.2x15.4x2.0) |
| 13 | 09160-08059 | Washer (8.5x18x1.6) |
| 14 | 09202-04008 | Dowel Pin (4x9) |
| 16 | 17410-94513 | Water Pump Case (NLA) |
| 17 | 17412-94500 | Water Pump Case Panel (NLA) |
| 18 | 17413-94501 | Water Pump Case Sleeve (NLA) |
| 19 | 09206-11009 | Pin (NLA) |
| 20 | 09420-05005 | Key (NLA) |
| 21 | 09420-05005 | Key (NLA) |
| 22 | 17461-90J01 | Water Pump Impeller |
| 23 | 17416-94501 | Seal Ring |
| 24 | 17471-94501 | Water Pump Plate (NLA) |
| 25 | 17472-94510 | Water Pump Plate Gasket |
| 26 | 09126-06006 | Screw (6x20) |
| 27 | 56130-94502 | Drive Shaft Bearing Housing (NLA) |
| 29 | 09280-55002 | O-Ring |
| 30 | 09263-26010 | Bearing (26x34x20)(NLA) |
| 31 | 17400-94553 | Water Pump Repair Kit DT115 / DT140 (NLA) |
| 45685 | 09289-24001 | Oil Seal (24x35x10) (NLA) |
| 45689 | 17560-94502 | Water Tube (L) (NLA) |
| 45690 | 17560-94511 | Water Tube (X) (NLA) |
| 45716 | 09282-24003 | Oil Seal (24x36x6) |
| 45717 | 17560-94521 | Water Tube (L) |
| 45718 | 17560-94530 | Water Tube (X) (NLA) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DT 140TCLD, DT 140TCXD running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Inspect and clean carburetor(s); check fuel mixture settings
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Decarbonize exhaust ports and piston crown if needed
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
- Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
- Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
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