Suzuki DF 90ATL, DF 90ATX (2015) Parts & Diagrams

OEM and aftermarket replacement parts for Suzuki DF 90ATL, DF 90ATX. Scroll down for exploded parts diagrams (46), specifications, and maintenance reference.

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Ignition Key Switch Assembly – Fits Suzuki Outboard 15 - 250 HP (Replaces 37110 - 93J00, 37110 - 93J01) - JLM Marine Boat Parts Limited
37110-93J00 Ignition Switch for Suzuki DF15 DF25 DF30 DF40 DF50 DF60 DF70 DF80 DF90 DF115 DF140 DF150 DF175 DF200 DF225 DF250 | JLM Marine
$37.04
$37.04
files/Ignition_Key_Switch_for_Suzuki_Outboard_4_Stroke_15-250_HP_Motors_____37110-93J00_-_JLM_MARINE-8287232.pngDefault Title
$37.04
37850-93J10 Power Trim & Tilt Switch for Suzuki DF100 DF115 DF140 DF175 DF200 DF225 DF250 | JLM Marine
37850-93J10 Power Trim & Tilt Switch for Suzuki DF100 DF115 DF140 DF175 DF200 DF225 DF250 | JLM Marine
$25.00
$25.00
files/12_8c5d748b-bfd1-4321-9e35-cf1d98b6283a.jpgDefault Title
$25.00
Thermostat (60°C/140°F) – Fits Suzuki, Yamaha, Johnson/Evinrude, Mercury 4 - Stroke 70 - 300HP (Replaces 17670 - 90J00, 67F - 12411 - 01 - 00) - JLM Marine Boat Parts Limited
Thermostat (60°C/140°F) – Fits Suzuki, Yamaha, Johnson/Evinrude, Mercury 4-Stroke 70-300HP (Replaces 17670-90J00, 67F-12411-01-00)
$25.39
$25.39
files/Outboard_Thermostat_for_Suzuki_4_Stroke_4-6_Cyl_70-300_HP_Outboard_Motors__________17670-90J00_-_JLM_MARINE-8286867.jpgDefault Title
$25.39
Water Pump Impeller Kit - Fits Yamaha 70 - 300 HP Outboards (Replaces 67F - 12411 - 01 - 00, 67F - 12411 - 00 - 00) - JLM Marine Boat Parts Limited
Water Pump Impeller Kit - Fits Yamaha 70-300 HP Outboards (Replaces 67F-12411-01-00, 67F-12411-00-00)
$95.90
$95.90
files/Water_Pump_Impeller_Kit_for_Yamaha_70_to_300_HP_67F-12411-01_-_JLM_MARINE-8289395.jpgDefault Title
$95.90

Suzuki DF 90ATL, DF 90ATX (2015) Parts & Diagrams

🔎 Suzuki DF 90ATL, DF 90ATX Reference Library — Exploded parts diagrams (46 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 90ATL, DF 90ATX is a 4-Stroke DOHC 16-Valve Inline 4-Cylinder outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke DOHC 16-Valve Inline 4-Cylinder
Horsepower 90 HP
Displacement 1,502 cc
Bore x Stroke 75.0 x 85.0 mm
Spark Plug (Type & Gap) NGK DCPR6E
Engine Oil Capacity 4.0 L
Recommended Engine Oil SAE 10W-40
Gear Case Oil Capacity 850 mL
Idle Speed (in gear) 600-700 RPM
Full Throttle RPM Range 5300-6300 RPM
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 90ATL, DF 90ATX:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 90ATL, DF 90ATX.

▶Fig. 111 - Cylinder Head (30 parts) Fig. 111 - Cylinder Head
Ref OEM Part # Part Name
1 11100-87L01 Cylinder Head
2 09103-06266 Bolt (6x40)
3 09206-08001 Knock Pin (8x11)
4 11115-73G01-001 Valve Guide
5 11261-93J00 Protection Anode Cover
6 09280-22019 O-Ring
7 55321-87J01 Aluminum Anode
8 09103-06281 Bolt (6x14)
9 01550-08207 BOLT
10 11117-89J00 Bolt
11 11141-87L00 Cylinder Head Gasket
12 01550-08407 BOLT 8 X 40
13 04211-13189 PIN
14 11112-84400 Oil Venturi Plug
15 11382-99E00 Oil Filler Cap
16 09280-26006 O-Ring
17 11170-87L11 Cylinder Head Cover
18 11189-87L00 Cylinder Head Cover Gasket
19 01547-06257 BOLT 6X25
20 01547-06457 BOLT 6X45
21 11173-87L00 Breather Plate (NLA)
22 02112-0612A SCREW
23 09355-11165-600 Hose (11x16x600)
24 18498-95J00 Breather Hose Protector (NLA)
25 09401-15414 Clip
26 09408-00155 Clamp (NLA)
27 11194-87L10 Fuel Hose Guard
29 09169-06062 Washer (6.3x17x1.6)
30 09320-09016 Cushion
31 09482-00446 NGK DCPR6E Spark Plug
▶Fig. 113 - Cylinder Block (12 parts) Fig. 113 - Cylinder Block
Ref OEM Part # Part Name
1 11291-87L00 Engine Hook (NLA)
2 01550-08207 BOLT
3 11300-87L10 Cylinder Block Assembly
5 11216-77E00 Oil Gallery Plug Gasket
6 09248-18011 Oil Gallery Plug
7 11118-98J02 PLUG
8 09206-13019 Knock Pin
9 01550-08407 BOLT 8 X 40
10 09401-15414 Clip
11 11223-87L00 Breather Pipe (NLA)
12 01550-06127 BOLT
13 11224-87L00 Breather Hose No. 2 (NLA)
▶Fig. 116 - Crankshaft (28 parts) Fig. 116 - Crankshaft
Ref OEM Part # Part Name
1 12111-87L01 Piston
2 12140-87L01 Piston Ring Set
3 12151-54A50 Piston Pin
4 09381-18002 Piston Pin Circlip
5 12160-87L10 Connecting Rod Assembly
6 04221-04089 PIN 4X8
8 12220-87L00 Crankshaft
10 12300-78890 Crankshaft Thrust Bearing
11 12300-78890-012 Crankshaft Thrust Bearing (OS:0.12) (NLA)
12 09283-52004 Oil Seal (52x70x10)
13 12100-87L02-050 Piston & Ring Set (OS:0.50)
14 12140-87L01-050 Piston Ring Set (OS:0.50)
45839 12100-69830-0A0 Connrod Bearing Set (Green) (NLA)
45840 12100-69830-0B0 Connrod Bearing Set (Black)
45841 12100-69830-0C0 Connrod Bearing Set (Non)
45842 12100-69830-0D0 Connrod Bearing Set (Yellow)
45843 12100-69830-0E0 Connrod Bearing Set (Blue) (NLA)
45844 12100-69830-025 Connrod Bearing Set (US:0.25) (NLA)
45901 12340-57K02-0C0 Crankshaft Bearing Set (Green)
45902 12340-57K02-0D0 Crankshaft Bearing Set (Black)
45903 12340-57K02-0E0 Crankshaft Bearing Set (Non)
45904 12340-57K02-0A0 Crankshaft Bearing Set (Purple)
45905 12340-57K02-0B0 Crankshaft Bearing Set (Brown)
45906 12300-57820-0AA Crankshaft Bearing Set (Red/Green)
45907 12300-57820-0BA Crankshaft Bearing Set (Red/Black) (NLA)
45908 12300-57820-0CA Crankshaft Bearing Set (Red) (NLA)
45909 12300-57820-0DA Crankshaft Bearing Set (Green) (NLA)
45910 12300-57820-0EA Crankshaft Bearing Set (White) (NLA)
▶Fig. 119 - Timing Chain (12 parts) Fig. 119 - Timing Chain
Ref OEM Part # Part Name
1 12730-87L00 Driven Gear
2 09262-32023 BEARING,DRIVEN
3 09262-35070 Bearing (35x62x14)
4 12761-87L00 Timing Chain
5 12771-87L00 Timing Chain Guide (NLA)
6 01550-0825A BOLT
7 12810-87L00 Timing Chain Tensioner Assembly
8 12813-73G00 Timing Chain Tensioner Pad
9 01550-0835A BOLT
10 12812-90J00 Timing Chain Tensioner Spacer
11 12831-93J01 Tensioner Adjuster Assembly
12 01550-0620A BOLT
▶Fig. 121 - Camshaft (38 parts) Fig. 121 - Camshaft
Ref OEM Part # Part Name
1 12701-87L10 Intake Camshaft
2 12705-87L10 Exhaust Camshaft
3 12741-90J01 Camshaft Timing Sprocket
4 12748-87L00 Exhaust Camshaft Sprocket
5 12749-93J00 Exhaust Camshaft Bolt
6 01550-0612A BOLT
7 04221-05109 PIN
8 12891-69J00 Tappet (NLA)
10 12911-87L00 Intake Valve
11 12915-87L50 Exhaust Valve
12 12921-87J10 Valve Spring
13 12931-78G00 Valve Spring Retainer
14 12932-24400 Valve Cotter
15 12933-51E00 Valve Spring Seat
16 09289-05006 Valve Stem Seal
45901 12892-69J00-228 Tappet Shim (2.28)
45902 12892-69J00-230 Tappet Shim (2.30)
45903 12892-69J00-232 Tappet Shim (2.32)
45904 12892-69J00-234 Tappet Shim (2.34)
45905 12892-69J00-236 Tappet Shim (2.36)
45906 12892-69J00-238 Tappet Shim (2.38)
45907 12892-69J00-240 Tappet Shim (2.40)
45908 12892-69J00-242 Tappet Shim (2.42)
45909 12892-69J00-244 Tappet Shim (2.44)
45910 12892-69J00-246 Tappet Shim (2.46)
45911 12892-69J00-248 Tappet Shim (2.48)
45912 12892-69J00-250 Tappet Shim (2.50)
45913 12892-69J00-252 Tappet Shim (2.52)
45914 12892-69J00-254 Tappet Shim (2.54)
45915 12892-69J00-256 Tappet Shim (2.56)
45916 12892-69J00-258 Tappet Shim (2.58)
45917 12892-69J00-260 Tappet Shim (2.60)
45918 12892-69J00-262 Tappet Shim (2.62)
45919 12892-69J00-264 Tappet Shim (2.64)
45920 12892-69J00-266 Tappet Shim (2.66)
45921 12892-69J00-268 Tappet Shim (2.68)
45922 12892-69J00-270 Tappet Shim (2.70) (NLA)
45923 12892-69J00-272 Tappet Shim (2.72) (NLA)
▶Fig. 122 - Intake Manifold (9 parts) Fig. 122 - Intake Manifold
Ref OEM Part # Part Name
1 13110-87L00 Intake Manifold
2 13119-87L00 Intake Manifold Gasket
3 13125-87L00 Throttle Body Gasket
4 01421-08257 BOLT, STUD
5 01550-08307 BOLT
6 01550-08457 BOLT
7 08316-10087 Nut
8 18137-87L02 IAC Valve
9 02112-34167 SCREW
▶Fig. 134 - Silencer (6 parts) Fig. 134 - Silencer
Ref OEM Part # Part Name
1 13710-99E00 Flame Arrester
2 13810-87L00 Silencer
3 13813-87L01 HOLDER,FLAME AR
4 09116-06215 Bolt (6x30) w/Washer
5 09169-06075 Washer
6 09320-09059 Cushion
▶Fig. 136 - Ring Gear Cover (9 parts) Fig. 136 - Ring Gear Cover
Ref OEM Part # Part Name
1 11510-87L02 Ring Gear Cover (NLA)
2 01550-06307 BOLT
3 09320-09016 Cushion
4 03542-06209 SCREW
5 11514-87L00 Ring Gear Cover Plate
6 61472-93E33 LABEL,RECOIL,ST
7 69711-93E11 Label (S.I.G.P)
8 61493-96J00 Clearance Label
9 61494-87L00 Oil Label
▶Fig. 140 - Exhaust Cover (8 parts) Fig. 140 - Exhaust Cover
Ref OEM Part # Part Name
1 14141-87L00 Exhaust Cover
2 14151-87L00 Exhaust Cover Gasket
3 01550-06307 BOLT
4 11261-93J00 Protection Anode Cover
5 09280-22019 O-Ring
6 55321-87J01 Aluminum Anode
7 09103-06281 Bolt (6x14)
8 01550-08207 BOLT
▶Fig. 143 - Fuel Vapor Separator (33 parts) Fig. 143 - Fuel Vapor Separator
Ref OEM Part # Part Name
1 15600-92J50 Fuel Vapor Separator Assembly
2 13370-88L10 Needle Valve Assembly
3 15200-92J20 Fuel Pump Assembly
4 15626-92J01 Seal
5 15628-99E00 Screw (L:15)
6 15629-99E10 Drain Screw
7 15641-88L00 Spacer
8 15642-88L00 Fuel Filter
9 15650-99E00 Float
10 15654-88L00 Pin
11 15683-87J00 Drain Hose (L:120)
12 15760-88L00 Fuel Pressure Regulator
13 15644-88L00 O-Ring
14 15645-88L00 Regulator Holder
15 02112-0408A SCREW
16 15648-92J00 Ring
17 15643-88L10 Joint
18 15641-88L31 Bushing
19 15641-88L51 Bushing
20 15642-88L10 Fuel Filter
21 15612-88L00 Vapor Separator Cover
22 15613-88L00 O-Ring
23 15614-88L00 Screw
24 02142-0408B SCREW
25 15613-92J00 Gasket
26 09116-06202 Bolt w/Washer (6x25)
27 09169-06090 Washer
28 09320-09053 Cushion
29 44420-44AR0 Hose (5x8.2x600)
30 09401-08412 Clip
31 18498-87JC1 Protector (L:450)
32 09403-12324 CLAMP
33 01550-06127 BOLT
▶Fig. 144 - Fuel Injector (12 parts) Fig. 144 - Fuel Injector
Ref OEM Part # Part Name
1 15681-92J01 HOSE,FUEL(SEPAR
2 15710-82K50 Fuel Injector
3 15716-65DT0 Grommet Set
4 15750-87L30 Delivery Pipe
5 15830-87L30 Fuel Main Joint
6 09103-06281 Bolt (6x14)
7 09280-08012 O-Ring
8 18498-99E21 Hose Protector (L:450)
9 09320-08062 Cushion
10 09401-11425 Clip
11 09408-00233 Clamp (NLA)
12 01550-08257 BOLT
▶Fig. 146 - Fuel Pump (18 parts) Fig. 146 - Fuel Pump
Ref OEM Part # Part Name
1 15100-90J11 Fuel Pump Assembly
2 01550-06257 BOLT
3 09280-26005 O-Ring
4 15410-87L00 Fuel Filter
5 15419-87J00 Fuel Filter Cap
6 09401-11423 Clip
7 15422-96J01 Fuel Filter Clamp
8 15421-87L00 Fuel Filter Bracket
9 01550-06167 BOLT
10 15190-90J30 Fuel Hose
11 15192-87L11 Fuel Hose
12 09343-70503-600 Fuel Hose (7x12x600)
13 18498-99E11 Hose Protector (L:610)
14 18498-99E11 Hose Protector (L:610)
15 09401-11423 Clip
16 15198-87L00 Fuel Hose Bracket
17 09403-11320 Clamp
18 01550-06127 BOLT
▶Fig. 160 - Water Pump (19 parts) Fig. 160 - Water Pump
Ref OEM Part # Part Name
1 17410-99E10 Water Pump Case
2 17461-87E12 Water Pump Impeller
3 17471-87L00 Water Pump Plate *
4 17472-87L00 Water Pump Plate Gasket
6 17562-87L01 Water Tube Grommet
7 17563-87D01 Water Tube Bushing
8 17564-87D00 Water Pump Case Bushing
9 17631-87L00 Port Side Water Filter
10 17632-87L01 Starboard Side Water Filter
11 29116-93J10 Bolt (8x35)
12 09161-16008 Washer (15.8x26x1)
13 09202-06031 Knock Pin (6x12)
14 09420-04009 Water Pump Key
15 09132-04034 Screw (4x18)
16 17413-99E11 Water Pump Case Sleeve
17 17416-99E11 Water Pump Case Seal No. 1
18 17400-87L04 Water Pump Repair Kit DF70A/DF80A/DF90A
45778 17561-87L20 Water Tube (L)
45779 17561-87L30 Water Tube (X)
▶Fig. 162 - Thermostat (18 parts) Fig. 162 - Thermostat
Ref OEM Part # Part Name
1 11196-87L00 Water Return Hose
3 17660-99E01 Water Pressure Valve
5 17681-87L00 Thermostat Cover
6 17685-87L01 Thermostat Cover Seal
7 01550-06307 BOLT
8 09116-06121 Bolt (6x25)
9 09280-26006 O-Ring
10 09401-26408 Clip
11 17915-87L00 Water Flush Hose
12 09401-15414 Clip
13 09352-50006-600 Hose (5x9x600)
14 09352-50006-600 Hose (5x9x600)
15 09401-08413 Clip
16 09407-11401 Clamp (L:95)
45689 17611-90J00 Water Pressure Valve Cover
45690 17611-90J00 Water Pressure Valve Cover
45748 17670-90J01 Thermostat (60c)
45749 17670-90J11 Thermostat (71c)
▶Fig. 163 - Throttle Body (15 parts) Fig. 163 - Throttle Body
Ref OEM Part # Part Name
1 13300-87L11 Throttle Body Assembly
2 13315-87L00 Throttle Body Bracket
3 01550-06507 BOLT
4 01550-06167 BOLT
5 01550-06557 BOLT
6 09160-06084 Washer (6.5x18x1.6)
7 13510-87L00 Throttle Rod
8 19115-87L00 Throttle Lever Holder
9 19120-87L00 Throttle Lever
10 19131-95502 Connector
11 09140-05005 Nut
12 09160-06046 Washer (6.5x20x1.5)
13 09180-06186 Spacer (6.2x12.6x21)
14 01550-06357 BOLT
15 01550-08307 BOLT
▶Fig. 175 - Oil Pump (14 parts) Fig. 175 - Oil Pump
Ref OEM Part # Part Name
1 16400-87L00 Oil Pump Assembly
2 09103-06220 Bolt (6x60)
3 16440-99E01 VALVE ASSY,OIL
4 09168-16002 Gasket (16x22x2.0)
5 16520-87L00 Oil Pump Strainer
6 09280-17002 O-Ring
7 01550-0616A BOLT
8 16519-87L00 Engine Holder Seal
9 11241-73003 Oil Filter Stand
10 16510-61A32 Engine Oil Filter
11 16531-87L00 Oil Filter Adapter Case
12 16539-87L00 Adapter Case Gasket
13 01550-08307 BOLT
14 09246-04009 Plug
▶Fig. 180 - Oil Pan (23 parts) Fig. 180 - Oil Pan
Ref OEM Part # Part Name
1 11489-87L00 Oil Pan Gasket
4 11542-87L00 Exhaust Tube Gasket
6 11552-87L00 Water Jacket Oil Pan Cover Gasket
7 09116-06121 Bolt (6x25)
8 17913-93J00 Water Flush Plug
9 17914-93J01 Water Flush Plug Gasket
10 09116-08128 Bolt (8x40)
11 29116-93J00 Bolt (6x20)
12 29404-93J11 Clamp (L:65)
13 09168-12012 Oil Drain Plug Gasket
14 09248-12009 Oil Drain Plug
15 09116-10129 Bolt (10x160)
16 09116-10176 Bolt (10x44)
17 16910-87L00 Oil Level Gauge
18 16930-87L00 Oil Level Gauge Guide (NLA)
19 09280-09008 O-Ring
20 01550-06127 BOLT
45689 11501-87L10-0EP Oil Pan (NLA)
45690 11501-87L10-Y5S Oil Pan
45717 11541-87L00-0EP Exhaust Pipe (NLA)
45718 11541-87L00-Y5S Exhaust Pipe
45778 11551-87L00-0EP Water Jacket Oil Pan Cover
45779 11551-87L00-Y5S Water Jacket Oil Pan Cover
▶Fig. 204 - Clutch Shaft (23 parts) Fig. 204 - Clutch Shaft
Ref OEM Part # Part Name
1 21110-87L00 Clutch Lever
2 21131-93J00 Clutch Lever Bushing
3 21151-87L00 Clutch Lever Holder
4 21152-87L00 Clutch Holder Plate (NLA)
5 21153-87L00 Clutch Lever Bushing
6 21157-87L00 Clutch Holder Seal (NLA)
7 23115-87L00 Clutch Lever Link (NLA)
8 09160-09019 Washer (9.2x16x1)
9 09204-01006 Cotter Pin
10 09307-09002 Bushing
11 01550-06407 BOLT
12 09116-05010 Bolt (5x12)
13 21210-87L01 Clutch Shaft
14 09160-09019 Washer (9.2x16x1)
15 09204-01006 Cotter Pin
16 09248-12011 Plug (12x9)
17 09307-09002 Bushing
18 11118-95J00 Notch Spring Plug
19 09205-10008 Spring Pin (10.2x13)
20 09260-10005 Ball
21 09440-07071 Spring
22 22511-99011 Grease Nipple
23 08331-41359 Circlip
▶Fig. 206 - Clutch Rod (10 parts) Fig. 206 - Clutch Rod
Ref OEM Part # Part Name
2 25131-87L01 Shifter Yoke
3 25232-96302 Gear Case Magnet
4 08332-1107A E Ring
5 25141-87L00 Shift Rod Guide Housing
6 25223-96J00 Seal, Shift Rod Dust
7 29116-93J00 Bolt (6x20)
8 09280-55006 O-Ring
9 09282-08005 Shift Rod Guide Housing Oil Seal
45658 25111-87L01 Shift Rod (L)
45659 25111-87L11 Shift Rod (X)
▶Fig. 220 - Transmission (73 parts) Fig. 220 - Transmission
Ref OEM Part # Part Name
2 57133-87L01 Drive Shaft Collar
3 09205-05011 Spring Pin (5x14)
4 09265-25046 Bearing (25x52x19.25)
5 57300-87890 Pinion & Gear Set
6 09263-25067 Bearing (25x32x26)
7 09265-40003 Bearing (40x75x26)
8 57500-87873 Drive Shaft Shim Set
10 09140-14024 Nut
13 57500-87882 Forward Gear Shim Set
15 57610-87L00 Propeller Shaft Assembly
16 57621-87L10 Clutch Dog Shifter
17 57631-87L00 Connector Pin
18 09202-07003 Pin (7x44)
19 09440-09043 Spring
20 09440-42002 Spring
21 06111-07004 STEEL BALL 7/32
22 06111-11004 BALL
23 09181-25030 Shim (3.00)
25 09263-25067 Bearing (25x32x26)
26 09280-92004 O-Ring
27 09282-25001 Oil Seal (25x38x8)
28 08113-60087 B1 40X80X18 BEA
29 09116-08122 Bolt (8x30)
30 56130-87L01 Drive Shaft Oil Seal Housing
31 09280-46004 O-Ring
32 09282-22007 Oil Seal (22x36x6)
33 09117-08110 Bolt (8x25)
45658 57110-87L20 Drive Shaft Assembly (L)
45659 57110-87L30 Drive Shaft Assembly (X)
45671 09181-64002 Shim (0.55)
45681 56120-87L30-0EP Propeller Shaft Bearing Housing
45702 09181-64003 Shim (0.60) (NLA)
45712 56120-87L30-Y5S Propeller Shaft Bearing Housing
45730 09181-64004 Shim (0.65) (NLA)
45761 09181-64005 Shim (0.70) (NLA)
45791 09181-64006 Shim (0.75) (NLA)
45822 09181-64007 Shim (0.80) (NLA)
45852 09181-64008 Shim (0.85) (NLA)
45883 09181-64009 Shim (0.90) (NLA)
45901 09181-41013 Shim (1.10)
45902 09181-41002 Shim (0.55)
45903 09181-41003 Shim (0.60)
45904 09181-41004 Shim (0.65)
45905 09181-41005 Shim (0.70)
45906 09181-41006 Shim (0.75)
45907 09181-40190 Shim (0.80)
45908 09181-41008 Shim (0.85)
45909 09181-41009 Shim (0.90)
45910 09181-41010 Shim (0.95)
45911 09181-40195 Shim (1.00)
45912 09181-41012 Shim (1.05)
45914 09181-64010 Shim (0.95) (NLA)
45944 09181-64011 Shim (1.00) (NLA)
45962 09181-25130 Shim (25x32x0.5)
45963 09181-25139 Shim (1.00)
45964 09181-25143 Shim (1.09)
45965 09181-25149 Shim (1.21)
45966 09181-25153 Shim (1.30)
45967 09181-25072 Washer (1.40)
45968 09181-25073 Washer (1.50)
45969 09181-25074 Washer (1.60)
45970 09181-25075 Washer (1.70)
45992 09181-40018 Shim (0.55)
45993 09181-40004 Shim (0.60)
45994 09181-40005 Shim (0.65)
45995 09181-40006 Shim (0.70)
45996 09181-40007 Shim (0.75)
45997 09181-40008 Shim (0.80)
45998 09181-40009 Shim (0.85)
45999 09181-40010 Shim (0.90)
46000 09181-40011 Shim (0.95)
46001 09181-40012 Shim (1.00)
46002 09181-40013 Shim (1.05)
▶Fig. 301 - Starting Motor (24 parts) Fig. 301 - Starting Motor
Ref OEM Part # Part Name
1 31100-96J02 Starter Motor Assembly
2 31131-90J01 Brush Set (+)
3 31135-90J00 Spring
4 31151-94J01 Gear Case
5 31152-90J00 Center Plate (NLA)
6 31153-90J00 Planet Gear Bracket (NLA)
7 31170-90J00 Rear Cover Assembly
8 31171-96J00 Dust Cover Kit
9 31173-90J02 Brush Holder
10 31191-96J00 Shift Lever (NLA)
11 31220-94J00 Magnet Switch
12 31310-90J00 Armature
13 31320-93J00 Pinion Assembly (NLA)
14 31341-93J00 Pinion Shaft (NLA)
15 31343-90J00 Internal Gear (NLA)
16 31344-90J00 Planetary Gear (NLA)
17 31360-93J01 Washer Set
18 31913-93J00 Terminal
19 31914-93J00 Terminal Cap
20 31912-87L00 Starting Motor Band (NLA)
21 31918-87L00 Lower Damper
22 01550-06167 BOLT
23 01550-08207 BOLT
24 01550-08357 BOLT
▶Fig. 303 - Magneto (13 parts) Fig. 303 - Magneto
Ref OEM Part # Part Name
1 32102-87L00 Flywheel
2 09103-16004 Bolt (16x50)
3 09160-16047 Washer (16.5x48.5x4.5)
4 09420-04008 Key
5 32120-87L10 Battery Charging Coil
6 32160-87L01 CKP/Ignition Timimg Coil
7 09106-05030 Bolt (5x10)
8 33220-64L10 Cam Position Sensor
9 01547-06167 BOLT 6X16
10 09403-13413 CLAMP
11 01550-06127 BOLT
12 09103-06211 Bolt (6x25)
13 09403-20310 CLAMP
▶Fig. 310 - Rectifier/Ignition Coil (9 parts) Fig. 310 - Rectifier/Ignition Coil
Ref OEM Part # Part Name
1 32800-87L00 Rectifier/Regulator Assembly
2 01550-06257 BOLT
3 32890-87L01 Electric Parts Holder
4 09116-06202 Bolt w/Washer (6x25)
5 01550-06257 BOLT
6 09169-06062 Washer (6.3x17x1.6)
7 09320-09016 Cushion
8 33410-87L00 Ignition Coil Assembly
9 01547-06207 BOLT 6 X 20
▶Fig. 315 - Sensor (19 parts) Fig. 315 - Sensor
Ref OEM Part # Part Name
1 13650-52G00 Inlet Air Temp Sensor
2 13655-87J01 Air Temp Sensor Grommet
3 18590-68H00 MAP Sensor
4 02162-05207 SCREW
5 34830-87J20 Temp Sensor Assy
6 34840-98J11 Trim Sensor Assembly
7 09125-05046 Screw (5x12)
8 34846-87L00 Trim Sensor Washer
9 34841-87L10 Trim Sensor Lever
10 34842-87L01 Trim Sensor Upper Cam
11 99103-11252 Trim Sensor Lower Cam
12 34845-87L10 Trim Sensor Bracket
13 01550-06207 BOLT
14 37820-99E02 Oil Pressure Switch
15 09403-07338 Clamp (NLA)
16 09403-13413 CLAMP
17 29103-93J00 Bolt (6x12)
18 36656-87L00 PTT Cable Grommet
19 09407-14407 Clamp (L:140)
▶Fig. 322 - Harness (37 parts) Fig. 322 - Harness
Ref OEM Part # Part Name
1 33810-90J30 CABLE ASSY,STAR
2 08316-10087 Nut
3 36610-87L61 Wiring Harness Assembly
4 33634-96J00 Service Connector Cap
5 09320-08510 Cushion (8.5x20x8)
6 36737-96J00 Fuse Puller (NLA)
7 36721-96J00 Upper Cover O-Ring
8 36738-87L00 Replaced by 36738-98L00
9 38860-76F01 Relay
10 38860-76F01 Relay
11 09481-10501 10 Amp Fuse
12 09481-30501 30 Amp Fuse
13 09481-40401 40 Amp Fuse
14 36612-96J01 CAP,TERMINAL
15 36618-43410 Oil Pressure Switch Cap (NLA)
16 08310-00067 Nut
17 08321-01067 Lock Washer
18 09408-00021 Clamp (NLA)
19 36616-87L00 Cable Holder
20 09169-06053 Washer (6.3x16x1)
21 09320-04013 Bushing
22 02142-06167 6 X 16 CROSS SC
23 01550-06127 BOLT
24 36617-87L00 Harness Clamp (NLA)
25 36617-93J00 Harness Bracket
26 36617-87L10 Harness Clamp (NLA)
27 36617-87L20 Harness Clamp (NLA)
28 09403-07308 Clamp
29 09407-14407 Clamp (L:140)
30 09408-00024 Clamp
31 01550-06127 BOLT
32 09403-11321 Clamp
33 09403-12409 Clamp
34 36611-87L00 Sub Wire Harness Assembly
35 09408-00020 Clamp (NLA)
36 36625-93J10 ECM Battery Lead
37 09481-15501 15 Amp Fuse
▶Fig. 326 - PTT Switch/Engine Control Unit (15 parts) Fig. 326 - PTT Switch/Engine Control Unit
Ref OEM Part # Part Name
1 37721-93J00 Neutral Switch Assembly
2 09137-04004 Screw (4x16)
3 37726-90J10 Switch Bracket
4 37726-87L00 Switch Lead Clamp Bracket (NLA)
5 01550-06127 BOLT
6 37850-92J00 PTT Switch Assembly
7 37856-92J00 PTT Switch Tape
8 37857-92J01 PTT Switch Bushing
9 09403-11321 Clamp
10 09407-10404 Clamp (L:100)
11 38410-93J12 PTT Relay Assembly
12 38415-93J00 PTT Relay Holder
13 01550-06127 BOLT
14 33930-87LE0 Engine Control Unit
15 33925-92J00 ECU Cushion
▶Fig. 335 - Clamp Bracket (16 parts) Fig. 335 - Clamp Bracket
Ref OEM Part # Part Name
3 41130-87J11 Clamp Bracket Shaft
4 41135-93J11 Clamp Bracket Shaft Washer
5 55321-94910 Magnesium Anode
6 09116-08137 Bolt (8x22)
7 09159-22006 Nut
8 55320-94900 Protection Anode Set
9 09116-06121 Bolt (6x25)
11 09159-12014 Nut (12x17)
12 09160-12110 Washer (12.5x22x3.0)
13 09160-12044 Washer (12.5x35x3.2)
45658 41111-87L10-0EP Starboard Clamp Bracket
45659 41111-88L10-Y5S Starboard Clamp Bracket
45689 41121-87L10-0EP Port Clamp Bracket (NLA)
45690 41121-87L10-Y5S Port Clamp Bracket
45931 09100-12091 Transom Bolt (12x115)
45932 09100-12090 Transom Bolt (12x150)
▶Fig. 336 - Swivel Bracket (33 parts) Fig. 336 - Swivel Bracket
Ref OEM Part # Part Name
1 22511-99011 Grease Nipple
2 36894-87D00 Wire Lead (L:195)
3 36894-87D00 Wire Lead (L:195)
4 36895-87D10 Wire Lead (L:310)
6 43211-93J11 Clamp Shaft Swivel Bushing
7 43711-97E11 Steering Bushing
9 09125-06063 Screw (6x10)
10 09125-06063 Screw (6x10)
11 09125-06063 Screw (6x10)
12 09160-39001 Washer (39.5x64x1.0)
13 09169-28003 Washer (26.2x52x1)
14 09181-39001 Shim (39.5x64x0.3)
15 09282-39001 Oil Seal (38x51x5)
16 09380-38003 Circlip
17 43755-87L00 Steering Bracket Attachment
18 09108-10156 Stud Bolt
19 09159-10050 Nut
20 09160-10141 Washer (10.5x19x2)
21 41220-93J11 Tilt Lock Lever
22 41224-95E01 Tilt Stopper Rod Bushing
23 41230-87L00 Tilt Lock Lever Link
24 41233-95E10 Tilt Lock Spring Bracket
25 41234-93J11 Replaced BY 41234-93j12
26 09125-06063 Screw (6x10)
27 09140-10032 Nut
28 09160-06082 Washer (6.5x13x1.0)
29 09204-01006 Cotter Pin
30 09440-19028 Spring
31 09443-10043 Tilt Lock Spring
45778 43111-87L20-0EP Swivel Bracket
45779 43111-87L20-Y5S Swivel Bracket
45870 43750-87L20-0EP Steering Bracket
45871 43750-87L20-Y5S Steering Bracket
▶Fig. 337 - Trim Cylinder (28 parts) Fig. 337 - Trim Cylinder
Ref OEM Part # Part Name
1 48000-87L07 Power w/Tilt & Trim Assembly
2 48400-87L02 Manifold Assembly
3 48611-87L00 Metal Joint
4 48571-87L01 Reservoir Tank
5 48572-87L00 Plug
6 48557-90J00 O-Ring
7 48862-87J20 Reservoir Tank Bolt
8 31281-92J10 Through Bolt
9 38100-87L04 PTT Motor Assembly
10 48502-87L02 Pump Assembly
11 48582-95E01 Filter
12 48583-95E00 Drive Joint
13 48585-95E00 O-Ring
14 48864-96J10 Manual Valve Set
15 48588-90J00 O-Ring Set
16 48862-92J20 Pump Bolt No. 1
17 48862-92J30 Pump Bolt No. 2
18 48862-90J21 Bolt
19 48321-90J00 Tilt Cylinder Upper Shaft
20 48326-95E00 Tilt Cylinder Lower Bushing
21 48325-87L00 Tilt Cylinder Bushing
22 09380-22015 Circlip
23 36894-87D00 Wire Lead (L:195)
24 09125-06063 Screw (6x10)
25 48121-90J00 Tilt Cylinder Lower Shaft
26 09116-10179 Bolt (10x35)
27 36895-87D10 Wire Lead (L:310)
28 09125-05050 Screw (5x8)
▶Fig. 340 - PTT Motor (10 parts) Fig. 340 - PTT Motor
Ref OEM Part # Part Name
1 38100-87L04 PTT Motor Assembly
2 31311-93J00 Armature (NLA)
3 31173-94920 Brush Holder Assembly
4 31123-94910 O-Ring
5 31133-90J20 Brush Assembly
6 31133-94910 Brush
7 31136-90J20 Breaker Assembly
8 31135-94900 Spring
9 33799-97E00 Oil Seal
10 31111-94900 Yoke Screw
▶Fig. 401 - Engine Holder (35 parts) Fig. 401 - Engine Holder
Ref OEM Part # Part Name
2 51115-87L00 Water Return Union
3 51117-87L00 Water Indicator Union
4 51211-87L10 Engine Holder Gasket
5 09116-08128 Bolt (8x40)
6 09116-08159 Bolt (8x55)
7 09202-08006 Knock Pin (8x12)
8 04211-11129 11 X 12 DOWEL P
9 04211-11129 11 X 12 DOWEL P
10 09160-18031 Exhaust Plug Gasket
11 09248-18010 Exhaust Plug
12 29116-93J00 Bolt (6x20)
13 09280-11005 Shift Rod O-Ring
14 09280-20002 O-Ring
15 01550-06207 BOLT
16 09262-17019 Bearing (17x35x8)
17 09289-18001 Clutch Shaft Seal
18 09282-22007 Oil Seal (22x36x6)
19 12281-87J00 Oil Seal (39.3x44x7)
20 51122-87L00 Mount Case Cover
21 51123-87L00 Mount Case Cover Gasket
22 01550-0825A BOLT
23 54120-87L11 MOUNT,UPPER THR
24 54122-87L01 SPACER,UPR THRU
25 54130-87L00 Upper Mount
26 54166-95J02 Mount Bolt
27 09159-12014 Nut (12x17)
28 09160-12110 Washer (12.5x22x3.0)
29-2 54137-87L00-Y5S Upper Mount Cover
30 09116-10176 Bolt (10x44)
31 09116-10147 Bolt (10x85) (NLA)
32 54140-87L10 Upper Unit Stopper (NLA)
33 09116-08137 Bolt (8x22)
45658 51111-87L00-0EP Engine Holder (NLA)
45659 51111-87L00-Y5S Engine Holder
45686 54137-87L00-0EP Upper Mount Cover (NLA)
▶Fig. 405 - Drive Shaft Housing (27 parts) Fig. 405 - Drive Shaft Housing
Ref OEM Part # Part Name
2 09116-10176 Bolt (10x44)
3 09202-08006 Knock Pin (8x12)
5 09108-10115 Stud Bolt
6 09108-10157 Stud Bolt
7 09202-08006 Knock Pin (8x12)
8 09381-40005 Circlip
9 57130-87E02 Drive Shaft Bushing
10 55321-87J01 Aluminum Anode
11 09103-06281 Bolt (6x14)
12 54151-87L01 MOUNT,LWR THRUS
13 54160-87L10 Lower Mount
14 54166-95J02 Mount Bolt
15 09159-12014 Nut (12x17)
16 54167-87L10 Forward Lower Side Mount
17 54114-90J10 Washer
21 09116-10176 Bolt (10x44)
22 54180-88L01 DAMPER,FORWARD
45658 52111-87L00-0EP Drive Shaft Housing
45659 52111-87L00-Y5S Drive Shaft Housing
45675 54211-90J01-0EP Lower Mount Bracket
45676 54221-87L00-0EP Starboard Lower Mount Cover (NLA)
45677 54231-87L00-0EP Port Lower Mount Cover (NLA)
45706 54211-90J01-Y5S Lower Mount Bracket
45707 54221-87L00-Y5S Starboard Lower Mount Cover
45708 54231-87L00-Y5S Port Lower Mount Cover
45748 52131-87L00-0EP Extension Case (NLA)
45749 52131-87L00-Y5S Extension Case
▶Fig. 407 - Gear Case (40 parts) Fig. 407 - Gear Case
Ref OEM Part # Part Name
2 09263-26023 Bearing (26x34x30)
3 09202-08006 Knock Pin (8x12)
4 55125-90J01 Trim Tab
5 09116-08137 Bolt (8x22)
6 09248-10008 Drain Plug
7 09168-10038 GASKET,DRAIN PL
9 09103-06281 Bolt (6x14)
10 55333-87L00 Exhaust Seal Plate
11 52332-87L11 SEAL,EXHST TUBE
12 55127-87D00 Hose Union
13 09355-40805-00B Hose (4x8x2000)
14 09362-09008 Nipple
15 09407-10404 Clamp (L:100)
16 09116-10137 Bolt (10x70)
17 09116-10150 Bolt (10x55)
18 09140-10031 Nut (10mm)
19 09160-10141 Washer (10.5x19x2)
21 58105-90J00 Propeller Bushing
24 57632-87L01 Propeller Stopper Bushing
25 57633-90J02 Propeller Nut Spacer
26 09141-18005 Nut (18mm)
27 09204-03003 Prop Nut Cotter Pin
28 09160-18028 Washer (18.5x31x1.0)
29 57630-90J10 Propeller Hardware Kit DF70A/DF80A/DF90A/DF90 to DF140
30 25700-87L01 Gear Case Seal Kit DF70A/80A/90A
45658 55110-87L31-0EP Gear Case Housing
45659 55110-87L31-Y5S Gear Case Housing
45677 990C0-00750-13P Aluminum Propeller 3x14x13
45708 990C0-00750-15P Aluminum Propeller 3x13-7/8x15
45736 990C0-00750-17P Aluminum Propeller 3x13-3/4x17
45767 990C0-00751-19P PROP 19P DF70/8
45797 990C0-00750-21P Aluminum Propeller 3x13-3/4x21
45828 58100-87LF1-019 PROP(3X13.75X23
45858 990C0-00760-17P Aluminum Propeller 3x14x17
45870 55321-87J01 Aluminum Anode
45871 55321-87J11 Magnesium Anode
45889 990C0-00760-19P Aluminum Propeller 3x14x19
45920 990C0-00760-21P Aluminum Propeller 3x14x21
45950 990C0-00760-23P Aluminum Propeller 3x14x23
45981 990C0-00760-15P Aluminum Propeller 3x13-1/2x15
▶Fig. 410 - Side Cover (43 parts) Fig. 410 - Side Cover
Ref OEM Part # Part Name
1 61112-99E01 Side Cover Rubber Seal
2 61134-87L01 SEAL,SIDE COVER
5 09139-06249 SCREW
6 09136-06149 Screw (6x55)
7 09136-06161 Screw (6x17)
8 09321-08026 CUSHION
9 61827-87L00 Side Cover Holder (NLA)
10 01550-08207 BOLT
12 09116-08174 Bolt (8x38)
13 09169-08039 Washer (8.5x30x1.5) (NLA)
14 09320-11023 CUSHION,FRONT P
15 17913-93J00 Water Flush Plug
16 17914-93J01 Water Flush Plug Gasket
17 61632-93J00 Engine Cover Hook Shaft
18 61641-87L00 Engine Cover Hook
19 09116-06127 Bolt (6x12)
20 61633-87L00 Rear Hook Lever
21 61645-87L00 Front Hook Lever (NLA)
22 61673-93J11 Hook Lever Latch
23 09160-13014 Washer (13.2x25x1.0)
24 09164-14008 Wave Washer
25 09202-04022 Hook Lever Pin
26 09306-13007 Bushing
27 01550-05107 BOLT
28 01550-05167 BOLT
29 61124-87L00 Remocon Cable Grommet
30 09407-25402 Clamp (L:248)
31 67341-87L00 Remocon Cable Holder
32 01550-06167 BOLT
33 67345-87L00 Protector
34 67346-87L01 PROTECTOR,HOLDE
35 09409-10304-5ES Clip
36 67350-87L02 Remote Control Cable Stopper
37 09352-70104-600 Hose (7x10.2x600)
38 01570-06127 BOLT
39 09403-11320 Clamp
40 17917-87L00 Water Flush Connector
45717 61811-87L20-0EP Starboard Side Cover
45718 61811-87L20-Y5S Starboard Side Cover
45748 61821-87L21-0EP Port Side Cover
45749 61821-87L21-Y5S Port Side Cover
45962 61831-87L20-0EP Front Panel
45963 61831-87L20-Y5S Front Panel
▶Fig. 420 - Engine Cover (26 parts) Fig. 420 - Engine Cover
Ref OEM Part # Part Name
3 61439-87L00 Tilt Up Handle Seal (NLA)
4 01550-06167 BOLT
5 61476-87L00 Air Vent Seal (NLA)
6 61610-93J01 FASTENER COMP
7 09329-10024 Cushion
8 01550-06127 BOLT
12 68111-18G20 Emblem Mark 'S'
15 61458-99E60 Engine Cover Label
16 09800-81841 Tool Set
17 61471-98J00 Lean Burn Decal
18 99011-87L30-03B Owners Manual DF70A/80A/90A 510001~
19 68110-87L00 Weather Cover
45658 61400-87Y80-0EP Engine Cover Set
45659 61400-87Y90-Y5S Engine Cover Set
45670 61422-87L70 Emblem Mark (90)
45671 61435-87L70 Emblem Mark (90)
45689 61431-87L21-0EP Tilt Up Handle
45690 61431-87L21-Y5S Tilt Up Handle
45701 61435-87LA0 Emblem Mark (90)
45702 61435-87LA0 Emblem Mark (90)
45901 61443-87L21 STRIPE,ENG COVE
45902 61443-87L30 Starboard Engine Cover Stripe
45931 61453-87L21 Port Engine Cover Stripe
45932 61453-87L30 Port Engine Cover Stripe
45962 61446-87L13 DECAL,EFI
45963 61446-87L20 EFI Decal
▶Fig. 442 - Drag Link (9 parts) Fig. 442 - Drag Link
Ref OEM Part # Part Name
1 41161-94400 Steering Cable Seal
2 67701-87L01 Drag Link Assembly
3 67721-87L00 Drag Link Spacer
4 67725-99E10 Replaced by 67725-99E20
5 67726-99E00 Lock Nut
6 67728-99E00 Washer
7 67467-89J01 Cable Connector
8 09385-06012 Clip
9 09160-06055 Washer (7x12x1.0)
▶Fig. 475 - Squeeze Pump (4 parts) Fig. 475 - Squeeze Pump
Ref OEM Part # Part Name
1 65770-90J04 Squeeze Pump
2 09401-11423 Clip
3 09251-07003 Cap
4 09367-08001 Hose Joint
▶Fig. 502 - Opt: Meter (44 parts) Fig. 502 - Opt: Meter
Ref OEM Part # Part Name
2 09471-12103 Bulb (12v, 3.4w)
4 09471-12028 Bulb (12v, 3.4w)
5 34191-92E00 Water Pressure Tubing
6 09407-14407 Clamp (L:140)
7 36615-96300 Resin Terminal
9 09471-12103 Bulb (12v, 3.4w)
11 34310-92E00 Fuel Gauge Lead (NLA)
12 34360-92E00 Adapter Harness (NLA)
13 09471-12103 Bulb (12v, 3.4w)
15 09471-12103 Bulb (12v, 3.4w)
17 34191-92E00 Water Pressure Tubing
18 09407-14407 Clamp (L:140)
19 09471-12103 Bulb (12v, 3.4w)
21 09471-12077 Bulb (12v, 1.7w)
22 34190-87D00 Speedometer Sensor
24 34190-95500 Speedometer Sensor (NLA)
25 03112-06303 Screw (NLA)
26 55127-87D00 Hose Union
27 09355-40805-00B Hose (4x8x2000)
28 09407-10404 Clamp (L:100)
29-2 34200-93J54 White Tachometer w/Troll Mode Scale
30 09471-12077 Bulb (12v, 1.7w)
31 37860-87L00 Trolling Mode Control Switch Assembly
32 37862-87L00 Trolling Switch Panel
33 09131-05004 Screw (5x16)
34 36663-98J00 Active Hub Power Harness Assy (NLA)
35 09481-05501 5 Amp Fuse
45658 34800-93J02 Black Trim Gauge
45659 34800-93J13 White Trim Gauge
45671 34500-93J02 Black Hour Meter
45673 34650-93J20 Black Water Pressure Gauge*
45677 34200-93J02 Black Tachometer w/Monitor Function
45686 34200-93J43 Black Tachometer w/Troll Mode Scale
45702 34500-93J13 White Hour Meter
45704 34650-93J33 White Water Pressure Gauge
45708 34200-93J14 Tachometer w/Monitor - White
45717 34100-93J00 Black Speedometer 0-80 MPH
45718 34100-93J13 White Speedometer 0-80 MPH
45719 34100-93J22 Black Speedometer 0-50 MPH
45720 34100-93J33 White Speedometer 0-50 MPH
45870 34600-93J02 Black Voltmeter
45871 34600-93J13 White Voltmeter
45931 34300-93J02 Black Fuel Gauge
45932 34300-93J13 White Fuel Gauge
▶Fig. 507 - Opt: Water Pressure Gauge Sub Kit (7 parts) Fig. 507 - Opt: Water Pressure Gauge Sub Kit
Ref OEM Part # Part Name
1 34660-90J04 Water Pressure Gauge Install Kit
2 09352-50006-600 Hose (5x9x600)
3 09352-50006-600 Hose (5x9x600)
4 09367-06006 3 Way
5 09401-08413 Clip
6 18498-99EA0 Protector (L:80) (NLA)
7 09407-25402 Clamp (L:248)
▶Fig. 521 - Opt: Harness (9 parts) Fig. 521 - Opt: Harness
Ref OEM Part # Part Name
2 36620-93J31 Replaced by 36620-93J32
3 38500-93J00 Warning Buzzer*
4 36990-87D00 Terminal & Sleeve Set
6 09481-10501 10 Amp Fuse
45658 36620-93J12 MAIN HARNESS EXT 6.5'
45659 36620-93J42 HARNESS EXT 10'
45778 36620-93J04 21' Main Wiring Harness
45779 36620-93J54 16' Main Wiring Harness
45780 36620-93J64 26' Main Wiring Harness
▶Fig. 530 - Opt: Switch (47 parts) Fig. 530 - Opt: Switch
Ref OEM Part # Part Name
1 37100-96J01 Ignition Switch Panel Assembly
2 37110-93J02 Ignition Switch Assembly
4 37143-99E01 Key Cap
5 37149-93J00 Cylinder Body Cap
6 37139-99E00 Ignition Switch Panel
7 38500-93J90 Warning Buzzer
8 09407-14403 Clamp (L:125)
9 37803-93J06 Emergency Stop Switch Panel Assembly
10 37825-99E00 Emergency Switch Panel
11 37805-93J00 PTT Switch Assembly
12 37855-99E00 PTT Switch Panel
13 37210-93J00 Lighting Switch Set (NLA)
14 37212-93J00 Lighting Switch Panel (NLA)
16 37110-93J02 Ignition Switch Assembly
18 37143-99E01 Key Cap
19 37149-93J00 Cylinder Body Cap
20 37820-93J05 Emergency Stop Switch Assembly
21 37823-92E02 Stop Switch Lanyard
22 37826-92J00 Nut
23 37139-99E20 Ignition Switch Panel
24 03121-0516A SCREW
25 38500-93J90 Warning Buzzer
26 09407-14403 Clamp (L:125)
45674 37141-99E00 (931) Ignition Key
45705 37141-99E10 (932) Ignition Key
45717 37141-99E00 (931) Ignition Key
45718 37141-99E10 (932) Ignition Key
45719 37141-99E20 (933) Ignition Key
45720 37141-99E30 (934) Ignition Key
45721 37141-99E40 (935) Ignition Key
45722 37141-99E50 (936) Ignition Key
45723 37141-99E60 (937) Ignition Key
45724 37141-99E70 (938) Ignition Key
45725 37141-99E80 (939) Ignition Key
45726 37141-99E90 (940) Ignition Key
45727 37141-99EA0 (941) Ignition Key
45728 37141-99EB0 (942) Ignition Key
45733 37141-99E20 (933) Ignition Key
45764 37141-99E30 (934) Ignition Key
45794 37141-99E40 (935) Ignition Key
45825 37141-99E50 (936) Ignition Key
45855 37141-99E60 (937) Ignition Key
45886 37141-99E70 (938) Ignition Key
45917 37141-99E80 (939) Ignition Key
45947 37141-99E90 (940) Ignition Key
45978 37141-99EA0 (941) Ignition Key
46008 37141-99EB0 (942) Ignition Key
▶Fig. 544 - Opt: Top Mount Single (1) (32 parts) Fig. 544 - Opt: Top Mount Single (1)
Ref OEM Part # Part Name
1 67200-88L02 Single Binnacle Control Box
2 67261-93J00 Grip No 1
3 67263-93J00 Grip No 2
4 37850-93J10 PTT Switch Assembly
5 67295-92E10 Screw (3x12)
6 67296-88D10 Screw (5x16)
7 67288-92E20 Washer
8 67295-92E00 Screw
9 67296-92E70 Screw
10 67288-92E40 Washer
11 67257-92E00 Lever Cap
12 67251-93J00 Handle Lever
13 67296-92E60 Screw
14 67288-92E30 Washer
15 67253-92E00 Washer
16 36890-93J00 Wire Harness
17 67281-93J00 Decal
18 67296-92E30 Screw
19 09160-05024 Washer (5.5x16x1.5)
20 67287-92E00 Nut
21 67275-95600 Cable End
22 67273-95600 Spacer
23 67273-92E00 Grommet
24 67274-92E00 Flange
25 67296-95610 Screw
26 67271-92E00 Cover
27 67211-93J00 Top Binnacle Cover
28 67296-92E70 Screw
29 67500-93J00 Single Binnacle Box Spacer
30 09125-05135 Screw (5x65)
31 09160-05029 Washer (5.5x10x0.8)
32 09140-05005 Nut
▶Fig. 545 - Opt: Top Mount Single (2) (45 parts) Fig. 545 - Opt: Top Mount Single (2)
Ref OEM Part # Part Name
1 67200-88L02 Single Binnacle Control Box
2 67222-92E00 Dual Plate
3 67223-92E00 Brake Adjust (NLA)
4 67288-92E00 Washer
5 67292-94300 E Ring
6 67288-92E10 Washer (NLA)
7 67291-92E00 Snap Ring (NLA)
8 67221-92E00 Shift Assembly (NLA)
9 67224-92E00 Brake Arm Assembly (NLA)
10 67294-92E00 Spacer (NLA)
11 37721-95500 Neutral Switch Assembly
12 67296-92E11 Screw (3x15)
13 67296-88D10 Screw (5x16)
14 67296-92E20 Screw (5x25) (NLA)
15 67226-92E00 Bolt (NLA)
16 67226-92E10 Bolt (NLA)
17 67240-92E00 Throttle Arm Assembly (NLA)
18 67228-92E00 Washer (NLA)
19 67286-92E00 Bolt (6x18) (NLA)
20 67230-92E00 Shift Arm Assembly (NLA)
21 09125-05042 Screw (5x10)
22 67234-92E00 Gear Case (NLA)
23 67245-92E00 Free Throttle Drum (NLA)
24 67227-92E00 Stopper (NLA)
25 09126-06006 Screw (6x20)
26 67233-92E00 Spring (NLA)
27 67235-92E00 Shift Lock Plate (NLA)
28 67232-95620 Bushing (NLA)
29 67269-92E00 Bracket (NLA)
30 67296-88D10 Screw (5x16)
31 09140-06020 Nut (6mm)
32 67236-92E00 Roller (NLA)
33 67237-92E01 Spring (NLA)
34 67238-92E00 Drive Gear (NLA)
35 67239-92E00 Pin
36 67246-92E00 Drive Shaft
37 67291-92E10 Snap Ring (NLA)
38 67253-92E10 Washer
39 67252-92E10 Bushing (NLA)
40 67253-95600 Washer (NLA)
41 67231-92E00 Shift Gear
42 67232-95600 Bushing
43 67241-92E10 Free Accel Rod (NLA)
44 67243-92E00 Grommet (NLA)
45 67239-92E10 Shift Pin Plate
▶Fig. 570 - Opt: Tiller Handle (90 parts) Fig. 570 - Opt: Tiller Handle
Ref OEM Part # Part Name
1 63002-87L15-YAY DF70A/80A/90A Tiller Handle Kit
2 21110-88L00 Shift Lever (NLA)
3 23230-90J10 Shift Cable
4 36620-87L00 Wire Harness Assembly (NLA)
5 37110-87L00 Ignition Switch Assembly
7 37143-99E01 Key Cap
8 37149-93J00 Cylinder Body Cap
9 37820-87L02 Emergency Switch Assembly
10 37823-92E02 Stop Switch Lanyard
11 37826-92J00 Nut
12 38500-93J90 Warning Buzzer
13 37850-87L01 PTT Switch Assembly
14 37852-87J00 Trim Switch Cap
15 63121-88L00 Under Cover
16 63210-88L00 Handle Grip
17 63221-88L00 Throttle Shaft (NLA)
18 63223-92D00 Handle Rod Stopper
19 63225-88L00 Handle Rod Bushing (NLA)
20 63227-93200 Handle Rod Pin
21 63235-88L00 Throttle Shaft Plate
22 63246-88L00 Throttle Adjust Stopper (NLA)
23 63250-88L00 Throttle Arm Assembly (NLA)
24 63251-87J00 Screw (6x12)
25 63260-88L00 Shift Gear Assembly
26 63272-87J00 Ball Guide Plate
27 63273-87J00 Ball (NLA)
28 63262-87J00 Shift Lever Bushing
29 63271-87J00 Lock Plate
30 63248-99J00 Throttle Adjuster Notch Plate
31 63261-87J00 Shift Gear Bushing
32 63274-87J00 E Ring (NLA)
33 63610-87J00 Throttle Cable Assembly
34 37853-88L90 PTT Switch Lead Grommet
35 63626-88L00 Cable Grommet (NLA)
36 67292-87J00 E Ring
37 09126-06015 Screw (6x23)
38 09163-06001 Lock Washer (6.4x12x0.5)
39 09440-12027 Spring
40 21112-88L00 Shift Lever Bolt
41 09125-05047 Screw (5x14)
42 63611-88L00 Clamp Bracket Bolt (NLA)
43 63612-87J00 Clamp Bracket
44 34200-87L00 Tachometer w/Monitor
45 36617-88L90 Main Harness Clamp Bracket
46 37112-88L90 Ignition Switch Label (NLA)
47 37835-91J00-YAY Stop Label
48 37851-88L90 PTT Switch Base
49 37852-88L90 Guide Harness
50 37861-87L10 Troll Mode Control Switch
51 37864-88L90 Troll Mode Label (NLA)
52 63244-99J00 Throttle Adjuster Knob
53 63245-99J00 Throttle Adjuster Bushing
54 63612-88L10 Clamp Shift Bracket (NLA)
55 09260-10006 Ball
56 19120-87L10 Throttle Lever (NLA)
57 21131-88L00 Clutch Shift Mark
58 43761-88L01-0EP Tiller Handle Bracket
59 43762-88L00 Tiller Handle Pivot Bolt
60 43768-88L00 Tiller Handle Spacer
61 43776-87L00 Steering Bracket Spacer
62 09116-08137 Bolt (8x22)
63 09159-12014 Nut (12x17)
64 09160-12066 Washer (12.5x22x2.5)
65 09160-12124 Washer (12.5x32x1.5)
66 63115-88L01 Tiller Handle Bushing
67 09164-13010 Washer
68 63215-93110 Handle Grip Mark
69 09116-10150 Bolt (10x55)
70 43770-99E03 Steering Tensioner Assembly
71 63132-88L00 Tiller Handle Stopper
72 63251-88L90 Bolt
73 37855-88L90 Throttle Grip Screw
74 37854-88L90 Throttle Grip Washer
75 63258-88L00 Washer
76 09440-06037 Spring
77 03522-05169 Screw
78 63247-99J00 Throttle Adjuster Knob Plate
79 63111-88L00-0EP Tiller Handle Housing (NLA)
45809 37141-99E00 (931) Ignition Key
45810 37141-99E10 (932) Ignition Key
45811 37141-99E20 (933) Ignition Key
45812 37141-99E30 (934) Ignition Key
45813 37141-99E40 (935) Ignition Key
45814 37141-99E50 (936) Ignition Key
45815 37141-99E60 (937) Ignition Key
45816 37141-99E70 (938) Ignition Key
45817 37141-99E80 (939) Ignition Key
45818 37141-99E90 (940) Ignition Key
45819 37141-99EA0 (941) Ignition Key
45820 37141-99EB0 (942) Ignition Key
▶Fig. 585 - Opt: Gasket Set (12 parts) Fig. 585 - Opt: Gasket Set
Ref OEM Part # Part Name
1 11410-87852 Gasket Set
2 11141-87L00 Cylinder Head Gasket
3 11189-87L00 Cylinder Head Cover Gasket
4 14151-87L00 Exhaust Cover Gasket
5 17472-87L00 Water Pump Plate Gasket
6 11489-87L00 Oil Pan Gasket
7 11542-87L00 Exhaust Tube Gasket
8 11552-87L00 Water Jacket Oil Pan Cover Gasket
9 51123-87L00 Mount Case Cover Gasket
10 51211-87L10 Engine Holder Gasket
11 52331-87L00 Exhaust Tube Housing Gasket
12 16539-87L00 Adapter Case Gasket
▶Fig. 588 - Opt: SMIS Gauges (10 parts) Fig. 588 - Opt: SMIS Gauges
Ref OEM Part # Part Name
6 990C0-88118 Temperature Sensor
8 990C0-88217 Fluid Level Sensor
9 990C0-88339 Pressure Sensor
10 990C0-88104 2' Extension cable
11 990C0-88105 6' Extension cable
12 990C0-88107 15' Extension cable
13 990C0-88130 Quad Power Node
15 990C0-88137 NMEA to Blue T Adaptor Harness
16 990C0-88122 GPS Receiver Module
17 990C0-88110 T-Connector

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 90ATL, DF 90ATX running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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