🔎 Suzuki DF 90ATL, DF 90ATX Reference Library — Exploded parts diagrams (44 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DF 90ATL, DF 90ATX is a 4-Stroke DOHC 16-Valve Inline 4-Cylinder outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke DOHC 16-Valve Inline 4-Cylinder |
| Horsepower |
90 HP |
| Displacement |
1,502 cc |
| Bore x Stroke |
75.0 x 85.0 mm |
| Spark Plug (Type & Gap) |
NGK DCPR6E |
| Engine Oil Capacity |
4.0 L |
| Recommended Engine Oil |
SAE 10W-40 |
| Gear Case Oil Capacity |
850 mL |
| Idle Speed (in gear) |
600-700 RPM |
| Full Throttle RPM Range |
5300-6300 RPM |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DF 90ATL, DF 90ATX:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 90ATL, DF 90ATX.
▶Fig. 1 - Cylinder Head (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11100-87L01 |
Cylinder Head |
| 2 |
11115-73G01-001 |
Valve Guide |
| 3 |
09103-06266 |
Bolt (6x40) |
| 4 |
09206-08001 |
Knock Pin (8x11) |
| 5 |
11261-93J00 |
Protection Anode Cover |
| 6 |
09280-22019 |
O-Ring |
| 7 |
55321-87J01 |
Aluminum Anode |
| 8 |
09103-06281 |
Bolt (6x14) |
| 9 |
01550-08207 |
BOLT |
| 10 |
11117-89J00 |
Bolt |
| 11 |
11141-87L00 |
Cylinder Head Gasket |
| 12 |
01550-08407 |
BOLT 8 X 40 |
| 13 |
04211-13189 |
PIN |
| 14 |
11112-84400 |
Oil Venturi Plug |
| 15 |
11382-99E00 |
Oil Filler Cap |
| 16 |
09280-26006 |
O-Ring |
| 17 |
11170-87L11 |
Cylinder Head Cover |
| 18 |
11189-87L00 |
Cylinder Head Cover Gasket |
| 19 |
01547-06257 |
BOLT 6X25 |
| 20 |
01547-06457 |
BOLT 6X45 |
| 21 |
11173-87L00 |
Breather Plate (NLA) |
| 22 |
02112-0612A |
SCREW |
| 23 |
09355-11165-600 |
Hose (11x16x600) |
| 24 |
18498-95J00 |
Breather Hose Protector (NLA) |
| 25 |
09401-15414 |
Clip |
| 26 |
09408-00155 |
Clamp (NLA) |
| 27 |
11194-87L10 |
Fuel Hose Guard |
| 28 |
01550-06207 |
BOLT |
| 29 |
09169-06062 |
Washer (6.3x17x1.6) |
| 30 |
09320-09016 |
Cushion |
| 31 |
09482-00446 |
NGK DCPR6E Spark Plug |
▶Fig. 10 - Silencer (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13710-99E00 |
Flame Arrester |
| 2 |
13810-87L00 |
Silencer |
| 3 |
13813-87L01 |
HOLDER,FLAME AR |
| 4 |
09116-06215 |
Bolt (6x30) w/Washer |
| 5 |
09169-06075 |
Washer |
| 6 |
09320-09059 |
Cushion |
▶Fig. 11 - Exhaust Cover (8 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
14141-87L00 |
Exhaust Cover |
| 2 |
14151-87L00 |
Exhaust Cover Gasket |
| 3 |
01550-06307 |
BOLT |
| 4 |
11261-93J00 |
Protection Anode Cover |
| 5 |
09280-22019 |
O-Ring |
| 6 |
55321-87J01 |
Aluminum Anode |
| 7 |
09103-06281 |
Bolt (6x14) |
| 8 |
01550-08207 |
BOLT |
▶Fig. 12 - Fuel Vapor Separator (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15600-87L20 |
Fuel Vapor Separator Assembly |
| 2 |
13370-99E00 |
Needle Valve Assembly |
| 3 |
13373-39110 |
Needle Valve Plate |
| 4 |
15200-90J00 |
Fuel Pump Assembly |
| 5 |
15626-90J00 |
Seal |
| 6 |
15628-99E00 |
Screw (L:15) |
| 7 |
15629-99E10 |
Drain Screw |
| 8 |
15641-90J00 |
Fuel Pump Spacer |
| 9 |
15642-90J00 |
Fuel Pump Filter |
| 10 |
15650-99E00 |
Float |
| 11 |
15654-99E00 |
Float Pin |
| 12 |
15683-87J00 |
Drain Hose (L:120) |
| 13 |
15760-87L00 |
Fuel Pressure Regulator |
| 14 |
02112-0408A |
SCREW |
| 15 |
02112-0510A |
SCREW |
| 16 |
15647-93J00 |
Fuel Pump Bushing |
| 17 |
13671-13F00 |
Clip |
| 18 |
09116-06202 |
Bolt w/Washer (6x25) |
| 19 |
09169-06075 |
Washer |
| 20 |
09320-09059 |
Cushion |
| 21 |
44420-44AR0 |
Hose (5x8.2x600) |
| 22 |
09401-08412 |
Clip |
| 23 |
18498-87JC1 |
Protector (L:450) |
| 24 |
09403-12324 |
CLAMP |
| 25 |
01550-06127 |
BOLT |
▶Fig. 13 - Fuel Injector (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15440-87L11 |
H/P Fuel Filter |
| 2 |
15422-96J01 |
Fuel Filter Clamp |
| 3 |
01550-06167 |
BOLT |
| 4 |
09408-00233 |
Clamp (NLA) |
| 5 |
15710-82K50 |
Fuel Injector |
| 6 |
15716-65DT0 |
Grommet Set |
| 7 |
09320-08062 |
Cushion |
| 8 |
15750-87L10 |
Delivery Pipe |
| 9 |
15830-87L00 |
Fuel Main Joint |
| 10 |
09103-06281 |
Bolt (6x14) |
| 11 |
09280-08012 |
O-Ring |
| 12 |
01550-08257 |
BOLT |
| 13 |
15770-87L00 |
Fuel Cooler |
| 14 |
15775-87L00 |
Fuel Cooler Bracket (NLA) |
| 15 |
01550-06167 |
BOLT |
| 16 |
15773-90J10 |
UNION,FUEL HOSE |
| 17 |
15830-93J00 |
3 Way Union |
| 18 |
09363-08004 |
Union |
| 19 |
09360-12008 |
Union Bolt |
| 20 |
09168-12013 |
Gasket |
| 21 |
15681-87L30 |
Fuel Hose (NLA) |
| 22 |
15681-87L40 |
Fuel Hose (NLA) |
| 23 |
15682-87L20 |
Fuel Hose |
| 24 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 25 |
09401-11425 |
Clip |
▶Fig. 14 - Fuel Pump (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-90J11 |
Fuel Pump Assembly |
| 2 |
01550-06257 |
BOLT |
| 3 |
09280-26005 |
O-Ring |
| 4 |
15410-87L00 |
Fuel Filter |
| 5 |
15419-87J00 |
Fuel Filter Cap |
| 6 |
09401-11423 |
Clip |
| 7 |
15422-96J01 |
Fuel Filter Clamp |
| 8 |
15421-87L00 |
Fuel Filter Bracket |
| 9 |
01550-06167 |
BOLT |
| 10 |
15190-90J30 |
Fuel Hose |
| 11 |
15192-87L11 |
Fuel Hose |
| 12 |
09343-70503-600 |
Fuel Hose (7x12x600) |
| 13 |
18498-99E11 |
Hose Protector (L:610) |
| 14 |
18498-99E11 |
Hose Protector (L:610) |
| 15 |
09401-11423 |
Clip |
| 16 |
09408-00233 |
Clamp (NLA) |
▶Fig. 15 - Water Pump (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17410-99E10 |
Water Pump Case |
| 2 |
17461-87E12 |
Water Pump Impeller |
| 3 |
17471-87L00 |
Water Pump Plate * |
| 4 |
17472-87L00 |
Water Pump Plate Gasket |
| 6 |
17562-87L01 |
Water Tube Grommet |
| 7 |
17563-87D01 |
Water Tube Bushing |
| 8 |
17564-87D00 |
Water Pump Case Bushing |
| 9 |
17631-87L00 |
Port Side Water Filter |
| 10 |
17632-87L01 |
Starboard Side Water Filter |
| 11 |
29116-93J10 |
Bolt (8x35) |
| 12 |
09161-16008 |
Washer (15.8x26x1) |
| 13 |
09202-06031 |
Knock Pin (6x12) |
| 14 |
09420-04009 |
Water Pump Key |
| 15 |
09132-04034 |
Screw (4x18) |
| 16 |
17413-99E11 |
Water Pump Case Sleeve |
| 17 |
17416-99E11 |
Water Pump Case Seal No. 1 |
| 18 |
17400-87L04 |
Water Pump Repair Kit DF70A/DF80A/DF90A |
| 45778 |
17561-87L20 |
Water Tube (L) |
| 45779 |
17561-87L30 |
Water Tube (X) |
▶Fig. 16 - Thermostat (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11196-87L00 |
Water Return Hose |
| 2 |
17611-90J00 |
Water Pressure Valve Cover |
| 3 |
17660-99E01 |
Water Pressure Valve |
| 5 |
17681-87L00 |
Thermostat Cover |
| 6 |
17685-87L01 |
Thermostat Cover Seal |
| 7 |
01550-06307 |
BOLT |
| 8 |
09116-06121 |
Bolt (6x25) |
| 9 |
09280-26006 |
O-Ring |
| 10 |
09401-26408 |
Clip |
| 11 |
17915-87L00 |
Water Flush Hose |
| 12 |
09401-15414 |
Clip |
| 13 |
09352-50006-600 |
Hose (5x9x600) |
| 14 |
09352-50006-600 |
Hose (5x9x600) |
| 15 |
09401-08413 |
Clip |
| 16 |
18498-99EA0 |
Protector (L:80) (NLA) |
| 17 |
09407-11401 |
Clamp (L:95) |
| 45748 |
17670-90J01 |
Thermostat (60c) |
| 45749 |
17670-90J11 |
Thermostat (71c) |
▶Fig. 17 - Throttle Body (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13300-87L11 |
Throttle Body Assembly |
| 2 |
13315-87L00 |
Throttle Body Bracket |
| 3 |
01550-06507 |
BOLT |
| 4 |
01550-06167 |
BOLT |
| 5 |
01550-06557 |
BOLT |
| 6 |
09160-06084 |
Washer (6.5x18x1.6) |
| 7 |
13510-87L00 |
Throttle Rod |
| 8 |
19115-87L00 |
Throttle Lever Holder |
| 9 |
19120-87L00 |
Throttle Lever |
| 10 |
19131-95502 |
Connector |
| 11 |
09140-05005 |
Nut |
| 12 |
09160-06046 |
Washer (6.5x20x1.5) |
| 13 |
09180-06186 |
Spacer (6.2x12.6x21) |
| 14 |
01550-06357 |
BOLT |
| 15 |
01550-08307 |
BOLT |
▶Fig. 18 - Oil Pump (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16400-87L00 |
Oil Pump Assembly |
| 2 |
09103-06220 |
Bolt (6x60) |
| 3 |
16440-99E01 |
VALVE ASSY,OIL |
| 4 |
09168-16002 |
Gasket (16x22x2.0) |
| 5 |
16520-87L00 |
Oil Pump Strainer |
| 6 |
09280-17002 |
O-Ring |
| 7 |
01550-0616A |
BOLT |
| 8 |
16519-87L00 |
Engine Holder Seal |
| 9 |
11241-73004 |
Oil Filter Stand |
| 10 |
16510-61A32 |
Engine Oil Filter |
| 11 |
16531-87L00 |
Oil Filter Adapter Case |
| 12 |
16539-87L00 |
Adapter Case Gasket |
| 13 |
01550-08307 |
BOLT |
| 14 |
09246-04009 |
Plug |
▶Fig. 19 - Oil Pan (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11489-87L00 |
Oil Pan Gasket |
| 2 |
11501-87L10-0EP |
Oil Pan (NLA) |
| 3 |
11541-87L00-0EP |
Exhaust Pipe (NLA) |
| 4 |
11542-87L00 |
Exhaust Tube Gasket |
| 5 |
11551-87L00-0EP |
Water Jacket Oil Pan Cover |
| 6 |
11552-87L00 |
Water Jacket Oil Pan Cover Gasket |
| 7 |
09116-06121 |
Bolt (6x25) |
| 8 |
17913-93J00 |
Water Flush Plug |
| 9 |
17914-93J01 |
Water Flush Plug Gasket |
| 10 |
09116-08128 |
Bolt (8x40) |
| 11 |
29116-93J00 |
Bolt (6x20) |
| 12 |
29404-93J11 |
Clamp (L:65) |
| 13 |
09168-12012 |
Oil Drain Plug Gasket |
| 14 |
09248-12009 |
Oil Drain Plug |
| 15 |
09116-10129 |
Bolt (10x160) |
| 16 |
09116-10176 |
Bolt (10x44) |
| 17 |
16910-87L00 |
Oil Level Gauge |
| 18 |
16930-87L00 |
Oil Level Gauge Guide (NLA) |
| 19 |
09280-09008 |
O-Ring |
| 20 |
01550-06127 |
BOLT |
▶Fig. 2 - Cylinder Block (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11291-87L00 |
Engine Hook (NLA) |
| 2 |
01550-08207 |
BOLT |
| 3 |
11300-87L00 |
Cylinder Block Assembly (NLA) |
| 4 |
11117-90J10 |
Crankcase Bolt |
| 5 |
11216-77E00 |
Oil Gallery Plug Gasket |
| 6 |
09248-18011 |
Oil Gallery Plug |
| 7 |
11118-98J02 |
PLUG |
| 8 |
09206-13019 |
Knock Pin |
| 9 |
01550-08407 |
BOLT 8 X 40 |
| 10 |
09401-15414 |
Clip |
| 11 |
11223-87L00 |
Breather Pipe (NLA) |
| 12 |
01550-06127 |
BOLT |
| 13 |
11224-87L00 |
Breather Hose No. 2 (NLA) |
▶Fig. 20 - Clutch Shaft (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21110-87L00 |
Clutch Lever |
| 2 |
21131-93J00 |
Clutch Lever Bushing |
| 3 |
21151-87L00 |
Clutch Lever Holder |
| 4 |
21152-87L00 |
Clutch Holder Plate (NLA) |
| 5 |
21153-87L00 |
Clutch Lever Bushing |
| 6 |
21155-87L00 |
Shift Sensor Holder (NLA) |
| 7 |
09306-10022 |
Bushing |
| 8 |
01550-06207 |
BOLT |
| 9 |
21157-87L00 |
Clutch Holder Seal (NLA) |
| 10 |
23115-87L00 |
Clutch Lever Link (NLA) |
| 11 |
09160-09019 |
Washer (9.2x16x1) |
| 12 |
09204-01006 |
Cotter Pin |
| 13 |
09307-09002 |
Bushing |
| 14 |
01550-06407 |
BOLT |
| 15 |
09116-05010 |
Bolt (5x12) |
| 16 |
21210-87L01 |
Clutch Shaft |
| 17 |
09160-09019 |
Washer (9.2x16x1) |
| 18 |
09204-01006 |
Cotter Pin |
| 19 |
09248-12011 |
Plug (12x9) |
| 20 |
09307-09002 |
Bushing |
| 21 |
11118-95J00 |
Notch Spring Plug |
| 22 |
09205-10008 |
Spring Pin (10.2x13) |
| 23 |
09260-10005 |
Ball |
| 24 |
09440-07071 |
Spring |
| 25 |
22511-99011 |
Grease Nipple |
| 26 |
09403-11320 |
Clamp |
| 27 |
08331-41359 |
Circlip |
▶Fig. 21 - Clutch Rod (10 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
25131-87L01 |
Shifter Yoke |
| 3 |
25232-96302 |
Gear Case Magnet |
| 4 |
08332-1107A |
E Ring |
| 5 |
25141-87L00 |
Shift Rod Guide Housing |
| 6 |
25223-96J00 |
Seal, Shift Rod Dust |
| 7 |
29116-93J00 |
Bolt (6x20) |
| 8 |
09280-55006 |
O-Ring |
| 9 |
09282-08005 |
Shift Rod Guide Housing Oil Seal |
| 45658 |
25111-87L01 |
Shift Rod (L) |
| 45659 |
25111-87L11 |
Shift Rod (X) |
▶Fig. 22 - Transmission (73 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-87L01 |
Drive Shaft Collar |
| 3 |
09205-05011 |
Spring Pin (5x14) |
| 4 |
09265-25046 |
Bearing (25x52x19.25) |
| 5 |
57300-87860 |
Pinion & Gear Set |
| 6 |
09263-25067 |
Bearing (25x32x26) |
| 7 |
09265-40003 |
Bearing (40x75x26) |
| 8 |
57500-87873 |
Drive Shaft Shim Set |
| 10 |
09140-14024 |
Nut |
| 13 |
57500-87882 |
Forward Gear Shim Set |
| 15 |
57610-87L00 |
Propeller Shaft Assembly |
| 16 |
57621-87L10 |
Clutch Dog Shifter |
| 17 |
57631-87L00 |
Connector Pin |
| 18 |
09202-07003 |
Pin (7x44) |
| 19 |
09440-09043 |
Spring |
| 20 |
09440-42002 |
Spring |
| 21 |
06111-07004 |
STEEL BALL 7/32 |
| 22 |
06111-11004 |
BALL |
| 23 |
09181-25030 |
Shim (3.00) |
| 24 |
56120-87L30-0EP |
Propeller Shaft Bearing Housing |
| 25 |
09263-25067 |
Bearing (25x32x26) |
| 26 |
09280-92004 |
O-Ring |
| 27 |
09282-25001 |
Oil Seal (25x38x8) |
| 28 |
08113-60087 |
B1 40X80X18 BEA |
| 29 |
09117-08047 |
Bolt (8x30) |
| 30 |
56130-87L01 |
Drive Shaft Oil Seal Housing |
| 31 |
09280-46004 |
O-Ring |
| 32 |
09282-22007 |
Oil Seal (22x36x6) |
| 33 |
09117-08110 |
Bolt (8x25) |
| 45658 |
57110-87L02 |
Drive Shaft Assembly (L) |
| 45659 |
57110-87L12 |
Drive Shaft Assembly (X) |
| 45671 |
09181-64002 |
Shim (0.55) |
| 45702 |
09181-64003 |
Shim (0.60) (NLA) |
| 45730 |
09181-64004 |
Shim (0.65) (NLA) |
| 45761 |
09181-64005 |
Shim (0.70) (NLA) |
| 45791 |
09181-64006 |
Shim (0.75) (NLA) |
| 45822 |
09181-64007 |
Shim (0.80) (NLA) |
| 45852 |
09181-64008 |
Shim (0.85) (NLA) |
| 45884 |
09181-64009 |
Shim (0.90) (NLA) |
| 45901 |
09181-40186 |
Shim (0.50) |
| 45902 |
09181-41002 |
Shim (0.55) |
| 45903 |
09181-41003 |
Shim (0.60) |
| 45904 |
09181-41004 |
Shim (0.65) |
| 45905 |
09181-41005 |
Shim (0.70) |
| 45906 |
09181-41006 |
Shim (0.75) |
| 45907 |
09181-40190 |
Shim (0.80) |
| 45908 |
09181-41008 |
Shim (0.85) |
| 45909 |
09181-41009 |
Shim (0.90) |
| 45910 |
09181-41010 |
Shim (0.95) |
| 45911 |
09181-40195 |
Shim (1.00) |
| 45912 |
09181-41012 |
Shim (1.05) |
| 45913 |
09181-41013 |
Shim (1.10) |
| 45914 |
09181-64010 |
Shim (0.95) (NLA) |
| 45944 |
09181-64011 |
Shim (1.00) (NLA) |
| 45962 |
09181-25130 |
Shim (25x32x0.5) |
| 45963 |
09181-25139 |
Shim (1.00) |
| 45964 |
09181-25143 |
Shim (1.09) |
| 45965 |
09181-25149 |
Shim (1.21) |
| 45966 |
09181-25153 |
Shim (1.30) |
| 45967 |
09181-25072 |
Washer (1.40) |
| 45968 |
09181-25073 |
Washer (1.50) |
| 45969 |
09181-25074 |
Washer (1.60) |
| 45970 |
09181-25075 |
Washer (1.70) |
| 45992 |
09181-40018 |
Shim (0.55) |
| 45993 |
09181-40004 |
Shim (0.60) |
| 45994 |
09181-40005 |
Shim (0.65) |
| 45995 |
09181-40006 |
Shim (0.70) |
| 45996 |
09181-40007 |
Shim (0.75) |
| 45997 |
09181-40008 |
Shim (0.80) |
| 45998 |
09181-40009 |
Shim (0.85) |
| 45999 |
09181-40010 |
Shim (0.90) |
| 46000 |
09181-40011 |
Shim (0.95) |
| 46001 |
09181-40012 |
Shim (1.00) |
| 46002 |
09181-40013 |
Shim (1.05) |
▶Fig. 23 - Starting Motor (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31100-96J02 |
Starter Motor Assembly |
| 2 |
31131-90J01 |
Brush Set (+) |
| 3 |
31135-90J00 |
Spring |
| 4 |
31151-94J01 |
Gear Case |
| 5 |
31152-90J00 |
Center Plate (NLA) |
| 6 |
31153-90J00 |
Planet Gear Bracket (NLA) |
| 7 |
31171-96J00 |
Dust Cover Kit |
| 8 |
31173-90J02 |
Brush Holder |
| 9 |
31191-96J00 |
Shift Lever (NLA) |
| 10 |
31220-94J00 |
Magnet Switch |
| 11 |
31310-90J00 |
Armature |
| 12 |
31320-93J00 |
Pinion Assembly (NLA) |
| 13 |
31341-93J00 |
Pinion Shaft (NLA) |
| 14 |
31343-90J00 |
Internal Gear (NLA) |
| 15 |
31344-90J00 |
Planetary Gear (NLA) |
| 16 |
31360-93J01 |
Washer Set |
| 17 |
31913-93J00 |
Terminal |
| 18 |
31914-93J00 |
Terminal Cap |
| 19 |
31912-87L00 |
Starting Motor Band (NLA) |
| 20 |
31918-87L00 |
Lower Damper |
| 21 |
01550-06167 |
BOLT |
| 22 |
01550-08207 |
BOLT |
| 23 |
01550-08357 |
BOLT |
▶Fig. 24 - Magneto (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32102-87L00 |
Flywheel |
| 2 |
09103-16004 |
Bolt (16x50) |
| 3 |
09160-16047 |
Washer (16.5x48.5x4.5) |
| 4 |
09420-04008 |
Key |
| 5 |
32120-87L10 |
Battery Charging Coil |
| 6 |
32160-87L01 |
CKP/Ignition Timimg Coil |
| 7 |
09106-05030 |
Bolt (5x10) |
| 8 |
33220-58J20 |
Replaced by 33220-64L10 |
| 9 |
01547-06167 |
BOLT 6X16 |
| 10 |
09403-13413 |
CLAMP |
| 11 |
01550-06127 |
BOLT |
| 12 |
09103-06282 |
Bolt (6x25) |
| 13 |
09403-20310 |
CLAMP |
▶Fig. 25 - Rectifier/Ignition Coil (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32800-87L00 |
Rectifier/Regulator Assembly |
| 2 |
01550-06257 |
BOLT |
| 3 |
32890-87L01 |
Electric Parts Holder |
| 4 |
09116-06202 |
Bolt w/Washer (6x25) |
| 5 |
01550-06257 |
BOLT |
| 6 |
09169-06062 |
Washer (6.3x17x1.6) |
| 7 |
09320-09016 |
Cushion |
| 8 |
33410-87L00 |
Ignition Coil Assembly |
| 9 |
01547-06207 |
BOLT 6 X 20 |
▶Fig. 26 - Sensor (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13650-52G00 |
Inlet Air Temp Sensor |
| 2 |
13655-87J01 |
Air Temp Sensor Grommet |
| 3 |
18590-68H00 |
MAP Sensor |
| 4 |
02162-05207 |
SCREW |
| 5 |
34830-87J20 |
Temp Sensor Assy |
| 6 |
34840-98J11 |
Trim Sensor Assembly |
| 7 |
09125-05046 |
Screw (5x12) |
| 8 |
09160-05029 |
Washer (5.5x10x0.8) |
| 9 |
34841-87L10 |
Trim Sensor Lever |
| 10 |
34842-87L01 |
Trim Sensor Upper Cam |
| 11 |
99103-11252 |
Trim Sensor Lower Cam |
| 12 |
34845-87L10 |
Trim Sensor Bracket |
| 13 |
01550-06207 |
BOLT |
| 14 |
37820-99E02 |
Oil Pressure Switch |
| 15 |
09403-07338 |
Clamp (NLA) |
| 16 |
09403-13413 |
CLAMP |
| 17 |
01550-06127 |
BOLT |
| 18 |
36656-87L00 |
PTT Cable Grommet |
| 19 |
09407-14407 |
Clamp (L:140) |
▶Fig. 27 - Harness (35 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33810-90J30 |
CABLE ASSY,STAR |
| 2 |
08316-10087 |
Nut |
| 3 |
36610-87L30 |
Wiring Harness Assembly |
| 4 |
33634-96J00 |
Service Connector Cap |
| 5 |
09320-08510 |
Cushion (8.5x20x8) |
| 6 |
36737-96J00 |
Fuse Puller (NLA) |
| 7 |
36721-96J00 |
Upper Cover O-Ring |
| 8 |
36738-87L00 |
Replaced by 36738-98L00 |
| 9 |
38860-76F01 |
Relay |
| 10 |
38860-76F01 |
Relay |
| 12 |
09481-40401 |
40 Amp Fuse |
| 13 |
36612-96J01 |
CAP,TERMINAL |
| 14 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 15 |
08310-00067 |
Nut |
| 16 |
08321-01067 |
Lock Washer |
| 17 |
09408-00021 |
Clamp (NLA) |
| 18 |
36616-87L00 |
Cable Holder |
| 19 |
09169-06053 |
Washer (6.3x16x1) |
| 20 |
09320-04013 |
Bushing |
| 21 |
02142-06167 |
6 X 16 CROSS SC |
| 22 |
01550-06127 |
BOLT |
| 23 |
36617-87L00 |
Harness Clamp (NLA) |
| 24 |
36617-93J00 |
Harness Bracket |
| 25 |
36617-87L10 |
Harness Clamp (NLA) |
| 26 |
36617-87L20 |
Harness Clamp (NLA) |
| 27 |
09403-07308 |
Clamp |
| 28 |
09407-14407 |
Clamp (L:140) |
| 29 |
09408-00024 |
Clamp |
| 30 |
01550-06127 |
BOLT |
| 31 |
09403-11321 |
Clamp |
| 32 |
09403-12409 |
Clamp |
| 33 |
36625-93J10 |
ECM Battery Lead |
| 34 |
09481-15501 |
15 Amp Fuse |
| 45962 |
09481-10501 |
10 Amp Fuse |
| 45963 |
09481-30501 |
30 Amp Fuse |
▶Fig. 3 - Ring Gear Cover (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11510-87L02 |
Ring Gear Cover (NLA) |
| 2 |
01550-06307 |
BOLT |
| 3 |
09320-09016 |
Cushion |
| 4 |
03542-06209 |
SCREW |
| 5 |
11514-87L00 |
Ring Gear Cover Plate |
| 6 |
61472-93E33 |
LABEL,RECOIL,ST |
| 7 |
69711-93E11 |
Label (S.I.G.P) |
| 8 |
61493-96J00 |
Clearance Label |
| 9 |
61494-87L00 |
Oil Label |
▶Fig. 30 - PTT Switch/Engine Control Unit (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
37721-93J00 |
Neutral Switch Assembly |
| 2 |
09137-04004 |
Screw (4x16) |
| 3 |
37726-90J10 |
Switch Bracket |
| 4 |
37726-87L00 |
Switch Lead Clamp Bracket (NLA) |
| 5 |
01550-06127 |
BOLT |
| 6 |
37850-99E05 |
PTT Switch Assembly |
| 7 |
09403-11321 |
Clamp |
| 8 |
09407-10404 |
Clamp (L:100) |
| 9 |
38410-93J12 |
PTT Relay Assembly |
| 10 |
38415-93J00 |
PTT Relay Holder |
| 11 |
01550-06127 |
BOLT |
| 12 |
33920-87LL0 |
Engine Control Unit |
| 13 |
33925-87L00 |
ECU Cushion |
▶Fig. 31 - Clamp Bracket (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41111-87L10-0EP |
Starboard Clamp Bracket |
| 2 |
41121-87L10-0EP |
Port Clamp Bracket (NLA) |
| 3 |
41130-87L10 |
Clamp Bracket Shaft (NLA) |
| 4 |
41135-93J11 |
Clamp Bracket Shaft Washer |
| 5 |
55321-94910 |
Magnesium Anode |
| 6 |
09116-08137 |
Bolt (8x22) |
| 7 |
09159-22006 |
Nut |
| 8 |
55320-94900 |
Protection Anode Set |
| 9 |
09116-06121 |
Bolt (6x25) |
| 10 |
41153-94500 |
Transom Bolt Cap |
| 12 |
09159-12014 |
Nut (12x17) |
| 13 |
09160-12110 |
Washer (12.5x22x3.0) |
| 14 |
09160-12044 |
Washer (12.5x35x3.2) |
| 45962 |
09100-12091 |
Transom Bolt (12x115) |
| 45963 |
09100-12090 |
Transom Bolt (12x150) |
▶Fig. 32 - Swivel Bracket (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
22511-99011 |
Grease Nipple |
| 2 |
36894-87D00 |
Wire Lead (L:195) |
| 3 |
36894-87D00 |
Wire Lead (L:195) |
| 4 |
36895-87D10 |
Wire Lead (L:310) |
| 5 |
43111-87L20-0EP |
Swivel Bracket |
| 6 |
43211-93J11 |
Clamp Shaft Swivel Bushing |
| 7 |
43711-97E11 |
Steering Bushing |
| 8 |
43750-87L00-0EP |
Steering Bracket |
| 9 |
09125-06063 |
Screw (6x10) |
| 10 |
09125-06063 |
Screw (6x10) |
| 11 |
09125-06063 |
Screw (6x10) |
| 12 |
09160-39001 |
Washer (39.5x64x1.0) |
| 13 |
09169-28003 |
Washer (26.2x52x1) |
| 14 |
09181-39001 |
Shim (39.5x64x0.3) |
| 15 |
09282-39001 |
Oil Seal (38x51x5) |
| 16 |
09380-38003 |
Circlip |
| 17 |
43755-87L00 |
Steering Bracket Attachment |
| 18 |
09108-10156 |
Stud Bolt |
| 19 |
09159-10050 |
Nut |
| 20 |
09160-10141 |
Washer (10.5x19x2) |
| 21 |
41220-93J11 |
Tilt Lock Lever |
| 22 |
41224-95E01 |
Tilt Stopper Rod Bushing |
| 23 |
41230-87L00 |
Tilt Lock Lever Link |
| 24 |
41233-95E10 |
Tilt Lock Spring Bracket |
| 25 |
41234-93J11 |
Replaced BY 41234-93j12 |
| 26 |
09125-06063 |
Screw (6x10) |
| 27 |
09140-10032 |
Nut |
| 28 |
09160-06082 |
Washer (6.5x13x1.0) |
| 29 |
09204-01006 |
Cotter Pin |
| 30 |
09440-19028 |
Spring |
| 31 |
09443-10043 |
Tilt Lock Spring |
▶Fig. 33 - Trim Cylinder (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48000-87L01 |
Power w/Tilt & Trim Assembly (NLA) |
| 2 |
48400-87L02 |
Manifold Assembly |
| 3 |
48611-87L00 |
Metal Joint |
| 4 |
48571-87L01 |
Reservoir Tank |
| 5 |
48572-87L00 |
Plug |
| 6 |
48557-90J00 |
O-Ring |
| 7 |
48862-87J20 |
Reservoir Tank Bolt |
| 8 |
48321-90J00 |
Tilt Cylinder Upper Shaft |
| 9 |
48325-87L00 |
Tilt Cylinder Bushing |
| 10 |
48325-87L00 |
Tilt Cylinder Bushing |
| 11 |
09380-22015 |
Circlip |
| 12 |
36894-87D00 |
Wire Lead (L:195) |
| 13 |
09125-06063 |
Screw (6x10) |
| 14 |
48121-90J00 |
Tilt Cylinder Lower Shaft |
| 15 |
09116-10179 |
Bolt (10x35) |
▶Fig. 34 - PTT Motor (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38100-87L04 |
PTT Motor Assembly |
| 2 |
31311-93J00 |
Armature (NLA) |
| 3 |
31123-94910 |
O-Ring |
| 4 |
31133-90J20 |
Brush Assembly |
| 5 |
31133-94910 |
Brush |
| 6 |
31136-90J20 |
Breaker Assembly |
| 7 |
31135-94900 |
Spring |
| 8 |
31173-94920 |
Brush Holder Assembly |
| 9 |
31111-94900 |
Yoke Screw |
| 10 |
33799-97E00 |
Oil Seal |
| 11 |
48583-95E00 |
Drive Joint |
| 12 |
48582-95E01 |
Filter |
| 13 |
48585-95E00 |
O-Ring |
| 14 |
48502-87L01 |
Pump Assembly |
| 15 |
48864-96J10 |
Manual Valve Set |
| 16 |
48588-90J00 |
O-Ring Set |
| 17 |
48862-92J20 |
Pump Bolt No. 1 |
| 18 |
48862-92J30 |
Pump Bolt No. 2 |
| 19 |
48862-90J21 |
Bolt |
| 20 |
31281-92J10 |
Through Bolt |
▶Fig. 35 - Engine Holder (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
51111-87L00-0EP |
Engine Holder (NLA) |
| 2 |
51115-87L00 |
Water Return Union |
| 3 |
51117-87L00 |
Water Indicator Union |
| 4 |
51211-87L10 |
Engine Holder Gasket |
| 5 |
09116-08128 |
Bolt (8x40) |
| 6 |
09116-08159 |
Bolt (8x55) |
| 7 |
09202-08006 |
Knock Pin (8x12) |
| 8 |
04211-11129 |
11 X 12 DOWEL P |
| 9 |
04211-11129 |
11 X 12 DOWEL P |
| 10 |
09160-18031 |
Exhaust Plug Gasket |
| 11 |
09248-18010 |
Exhaust Plug |
| 12 |
29116-93J00 |
Bolt (6x20) |
| 13 |
09280-11005 |
Shift Rod O-Ring |
| 14 |
09280-20002 |
O-Ring |
| 15 |
01550-06207 |
BOLT |
| 16 |
09262-17019 |
Bearing (17x35x8) |
| 17 |
09289-18001 |
Clutch Shaft Seal |
| 18 |
09282-22007 |
Oil Seal (22x36x6) |
| 19 |
12281-87J00 |
Oil Seal (39.3x44x7) |
| 20 |
51122-87L00 |
Mount Case Cover |
| 21 |
51123-87L00 |
Mount Case Cover Gasket |
| 22 |
01550-0825A |
BOLT |
| 23 |
54120-87L11 |
MOUNT,UPPER THR |
| 24 |
54122-87L01 |
SPACER,UPR THRU |
| 25 |
54130-87L00 |
Upper Mount |
| 26 |
54166-95J02 |
Mount Bolt |
| 27 |
09159-12014 |
Nut (12x17) |
| 28 |
09160-12110 |
Washer (12.5x22x3.0) |
| 29 |
54137-87L00-0EP |
Upper Mount Cover (NLA) |
| 30 |
09116-10176 |
Bolt (10x44) |
| 31 |
09116-10147 |
Bolt (10x85) (NLA) |
| 32 |
54140-87L10 |
Upper Unit Stopper (NLA) |
| 33 |
09116-08137 |
Bolt (8x22) |
▶Fig. 36 - Drive Shaft Housing (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
52111-87L00-0EP |
Drive Shaft Housing |
| 2 |
09116-10176 |
Bolt (10x44) |
| 3 |
09202-08006 |
Knock Pin (8x12) |
| 4 |
52131-87L00-0EP |
Extension Case (NLA) |
| 5 |
09108-10115 |
Stud Bolt |
| 6 |
09108-10157 |
Stud Bolt |
| 7 |
09202-08006 |
Knock Pin (8x12) |
| 8 |
09381-40005 |
Circlip |
| 9 |
57130-87E02 |
Drive Shaft Bushing |
| 11 |
09103-06281 |
Bolt (6x14) |
| 12 |
54151-87L01 |
MOUNT,LWR THRUS |
| 13 |
54160-87L00 |
Lower Mount |
| 14 |
54165-87L00 |
Reverse Stopper Lower Damper |
| 15 |
09160-12120 |
Washer (12x48x3) (NLA) |
| 16 |
54166-95J02 |
Mount Bolt |
| 17 |
09159-12014 |
Nut (12x17) |
| 18 |
09160-12113 |
Washer (12.5x30x2.5) |
| 19 |
54167-87L01 |
Lower Side Mount |
| 20 |
54167-87L10 |
Forward Lower Side Mount |
| 21 |
54173-87L00 |
Lower Mount Spacer |
| 22 |
54114-90J10 |
Washer |
| 23 |
54211-90J01-0EP |
Lower Mount Bracket |
| 24 |
54221-87L00-0EP |
Starboard Lower Mount Cover (NLA) |
| 25 |
54231-87L00-0EP |
Port Lower Mount Cover (NLA) |
| 26 |
09116-10176 |
Bolt (10x44) |
| 27 |
54180-87L00 |
Forward Stopper Damper |
| 45931 |
55321-87J01 |
Aluminum Anode |
| 45932 |
55321-87J11 |
Magnesium Anode |
▶Fig. 37 - Gear Case (38 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
55110-87L20-0EP |
Gear Case Housing |
| 2 |
09263-26023 |
Bearing (26x34x30) |
| 3 |
09202-08006 |
Knock Pin (8x12) |
| 4 |
55125-90J01 |
Trim Tab |
| 5 |
09116-08137 |
Bolt (8x22) |
| 6 |
09248-10008 |
Drain Plug |
| 7 |
09168-10038 |
GASKET,DRAIN PL |
| 9 |
09103-06281 |
Bolt (6x14) |
| 10 |
55333-87L00 |
Exhaust Seal Plate |
| 11 |
52332-87L11 |
SEAL,EXHST TUBE |
| 12 |
55127-87D00 |
Hose Union |
| 13 |
09355-40805-00B |
Hose (4x8x2000) |
| 14 |
09362-09008 |
Nipple |
| 15 |
09407-10404 |
Clamp (L:100) |
| 16 |
09116-10137 |
Bolt (10x70) |
| 17 |
09116-10150 |
Bolt (10x55) |
| 18 |
09140-10031 |
Nut (10mm) |
| 19 |
09160-10141 |
Washer (10.5x19x2) |
| 21 |
58120-90J00 |
Propeller Bushing |
| 22 |
57632-87L01 |
Propeller Stopper Bushing |
| 23 |
57633-90J02 |
Propeller Nut Spacer |
| 24 |
09141-18005 |
Nut (18mm) |
| 25 |
09204-03003 |
Prop Nut Cotter Pin |
| 26 |
09160-18028 |
Washer (18.5x31x1.0) |
| 27 |
57630-90J10 |
Propeller Hardware Kit DF70A/DF80A/DF90A/DF90 to DF140 |
| 28 |
25700-87L01 |
Gear Case Seal Kit DF70A/80A/90A |
| 45677 |
990C0-00750-13P |
Aluminum Propeller 3x14x13 |
| 45708 |
990C0-00750-15P |
Aluminum Propeller 3x13-7/8x15 |
| 45736 |
990C0-00750-17P |
Aluminum Propeller 3x13-3/4x17 |
| 45767 |
990C0-00751-19P |
PROP 19P DF70/8 |
| 45797 |
990C0-00750-21P |
Aluminum Propeller 3x13-3/4x21 |
| 45828 |
58100-87LF1-019 |
PROP(3X13.75X23 |
| 45858 |
990C0-00610-16P |
S/S Propeller 3x14x16 |
| 45870 |
55321-87J01 |
Aluminum Anode |
| 45871 |
55321-87J11 |
Magnesium Anode |
| 45889 |
990C0-00610-18P |
S/S Propeller 3x14x18 |
| 45920 |
990C0-00610-20P |
S/S Propeller 3x14x20 |
| 45950 |
990C0-00610-22P |
S/S Propeller 3x14x22 |
▶Fig. 38 - Side Cover (39 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61112-99E01 |
Side Cover Rubber Seal |
| 2 |
61134-87L01 |
SEAL,SIDE COVER |
| 3 |
61811-87L20-0EP |
Starboard Side Cover |
| 4 |
61821-87L21-0EP |
Port Side Cover |
| 5 |
09139-06249 |
SCREW |
| 6 |
09136-06149 |
Screw (6x55) |
| 7 |
09136-06161 |
Screw (6x17) |
| 8 |
09321-08026 |
CUSHION |
| 9 |
61827-87L00 |
Side Cover Holder (NLA) |
| 10 |
01550-08207 |
BOLT |
| 11 |
61831-87L20-0EP |
Front Panel |
| 12 |
09116-08174 |
Bolt (8x38) |
| 13 |
09169-08039 |
Washer (8.5x30x1.5) (NLA) |
| 14 |
09320-11023 |
CUSHION,FRONT P |
| 15 |
17913-93J00 |
Water Flush Plug |
| 16 |
17914-93J01 |
Water Flush Plug Gasket |
| 17 |
61632-93J00 |
Engine Cover Hook Shaft |
| 18 |
61641-87L00 |
Engine Cover Hook |
| 19 |
09116-06127 |
Bolt (6x12) |
| 20 |
61633-87L00 |
Rear Hook Lever |
| 21 |
61645-87L00 |
Front Hook Lever (NLA) |
| 22 |
61673-93J11 |
Hook Lever Latch |
| 23 |
09160-13014 |
Washer (13.2x25x1.0) |
| 24 |
09164-14008 |
Wave Washer |
| 25 |
09202-04022 |
Hook Lever Pin |
| 26 |
09306-13007 |
Bushing |
| 27 |
01550-05107 |
BOLT |
| 28 |
01550-05167 |
BOLT |
| 29 |
61124-87L00 |
Remocon Cable Grommet |
| 30 |
09407-25402 |
Clamp (L:248) |
| 31 |
67341-87L00 |
Remocon Cable Holder |
| 32 |
01550-06167 |
BOLT |
| 33 |
67345-87L00 |
Protector |
| 34 |
67346-87L01 |
PROTECTOR,HOLDE |
| 35 |
09409-10304-5ES |
Clip |
| 36 |
67350-87L02 |
Remote Control Cable Stopper |
| 37 |
09352-70104-600 |
Hose (7x10.2x600) |
| 38 |
01570-06127 |
BOLT |
| 39 |
09403-11320 |
Clamp |
▶Fig. 4 - Crankshaft (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12111-87L01 |
Piston |
| 2 |
12140-87L01 |
Piston Ring Set |
| 3 |
12151-54A50 |
Piston Pin |
| 4 |
09381-18002 |
Piston Pin Circlip |
| 5 |
12160-87L00 |
Connecting Rod Assembly |
| 6 |
04221-04089 |
PIN 4X8 |
| 8 |
12220-87L00 |
Crankshaft |
| 10 |
12300-78890 |
Crankshaft Thrust Bearing |
| 11 |
12300-78890-012 |
Crankshaft Thrust Bearing (OS:0.12) (NLA) |
| 12 |
09283-52004 |
Oil Seal (52x70x10) |
| 13 |
12100-87L02-050 |
Piston & Ring Set (OS:0.50) |
| 14 |
12140-87L00-050 |
Piston Ring Set (OS:0.50) (NLA) |
| 45839 |
12100-69830-0A0 |
Connrod Bearing Set (Green) (NLA) |
| 45840 |
12100-69830-0B0 |
Connrod Bearing Set (Black) |
| 45841 |
12100-69830-0C0 |
Connrod Bearing Set (Non) |
| 45842 |
12100-69830-0D0 |
Connrod Bearing Set (Yellow) |
| 45843 |
12100-69830-0E0 |
Connrod Bearing Set (Blue) (NLA) |
| 45844 |
12100-69830-025 |
Connrod Bearing Set (US:0.25) (NLA) |
| 45901 |
12340-57K02-0C0 |
Crankshaft Bearing Set (Green) |
| 45902 |
12340-57K02-0D0 |
Crankshaft Bearing Set (Black) |
| 45903 |
12340-57K02-0E0 |
Crankshaft Bearing Set (Non) |
| 45904 |
12340-57K02-0A0 |
Crankshaft Bearing Set (Purple) |
| 45905 |
12340-57K02-0B0 |
Crankshaft Bearing Set (Brown) |
| 45906 |
12300-57820-0AA |
Crankshaft Bearing Set (Red/Green) |
| 45907 |
12300-57820-0BA |
Crankshaft Bearing Set (Red/Black) (NLA) |
| 45908 |
12300-57820-0CA |
Crankshaft Bearing Set (Red) (NLA) |
| 45909 |
12300-57820-0DA |
Crankshaft Bearing Set (Green) (NLA) |
| 45910 |
12300-57820-0EA |
Crankshaft Bearing Set (White) (NLA) |
▶Fig. 41 - Engine Cover (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61400-87Y80-0EP |
Engine Cover Set |
| 2 |
61431-87L21-0EP |
Tilt Up Handle |
| 3 |
61439-87L00 |
Tilt Up Handle Seal (NLA) |
| 4 |
01550-06167 |
BOLT |
| 5 |
61476-87L00 |
Air Vent Seal (NLA) |
| 6 |
61610-93J01 |
FASTENER COMP |
| 7 |
09329-10024 |
Cushion |
| 8 |
01550-06127 |
BOLT |
| 10 |
61446-87L13 |
DECAL,EFI |
| 11 |
68111-18G20 |
Emblem Mark 'S' |
| 12 |
61422-87L70 |
Emblem Mark (90) |
| 13 |
61435-87L41 |
Rear Emblem Mark (90) |
| 14 |
61458-99E31 |
Engine Cover Label |
| 15 |
09800-81841 |
Tool Set |
| 16 |
68110-87D01 |
Weather Cover (NLA) |
| 45901 |
61443-87L21 |
STRIPE,ENG COVE |
| 45902 |
61453-87L21 |
Port Engine Cover Stripe |
▶Fig. 42 - Fuel Hose (4 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
09401-11423 |
Clip |
| 2 |
09251-07003 |
Cap |
| 3 |
09367-08001 |
Hose Joint |
| 4 |
65770-90J04 |
Squeeze Pump |
▶Fig. 43 - Drag link (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41161-94400 |
Steering Cable Seal |
| 2 |
67701-87L01 |
Drag Link Assembly |
| 3 |
67721-87L00 |
Drag Link Spacer |
| 4 |
67725-99E10 |
Replaced by 67725-99E20 |
| 5 |
67726-99E00 |
Lock Nut |
| 6 |
67728-99E00 |
Washer |
| 7 |
67467-89J01 |
Cable Connector |
| 8 |
09385-06012 |
Clip |
| 9 |
09160-06055 |
Washer (7x12x1.0) |
▶Fig. 44 - Opt: Meter (1) (38 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09471-12103 |
Bulb (12v, 3.4w) |
| 4 |
09471-12028 |
Bulb (12v, 3.4w) |
| 5 |
34191-92E00 |
Water Pressure Tubing |
| 6 |
09407-14407 |
Clamp (L:140) |
| 7 |
36615-96300 |
Resin Terminal |
| 9 |
09471-12103 |
Bulb (12v, 3.4w) |
| 11 |
34310-92E00 |
Fuel Gauge Lead (NLA) |
| 12 |
34360-92E00 |
Adapter Harness (NLA) |
| 13 |
09471-12103 |
Bulb (12v, 3.4w) |
| 15 |
09471-12103 |
Bulb (12v, 3.4w) |
| 17 |
34191-92E00 |
Water Pressure Tubing |
| 18 |
09407-14407 |
Clamp (L:140) |
| 19 |
09471-12103 |
Bulb (12v, 3.4w) |
| 21 |
36615-96300 |
Resin Terminal |
| 22 |
09471-12077 |
Bulb (12v, 1.7w) |
| 23 |
34190-87D00 |
Speedometer Sensor |
| 25 |
09471-12077 |
Bulb (12v, 1.7w) |
| 26 |
37860-87L00 |
Trolling Mode Control Switch Assembly |
| 27 |
37862-87L00 |
Trolling Switch Panel |
| 28 |
03122-05165 |
SCREW |
| 45658 |
34800-93J02 |
Black Trim Gauge |
| 45659 |
34800-93J13 |
White Trim Gauge |
| 45671 |
34500-93J02 |
Black Hour Meter |
| 45673 |
34650-93J20 |
Black Water Pressure Gauge* |
| 45677 |
34200-93J02 |
Black Tachometer w/Monitor Function |
| 45681 |
34200-93J43 |
Black Tachometer w/Troll Mode Scale |
| 45702 |
34500-93J13 |
White Hour Meter |
| 45704 |
34650-93J33 |
White Water Pressure Gauge |
| 45708 |
34200-93J14 |
Tachometer w/Monitor - White |
| 45712 |
34200-93J54 |
White Tachometer w/Troll Mode Scale |
| 45717 |
34100-93J00 |
Black Speedometer 0-80 MPH |
| 45718 |
34100-93J13 |
White Speedometer 0-80 MPH |
| 45719 |
34100-93J22 |
Black Speedometer 0-50 MPH |
| 45720 |
34100-93J33 |
White Speedometer 0-50 MPH |
| 45870 |
34600-93J02 |
Black Voltmeter |
| 45871 |
34600-93J13 |
White Voltmeter |
| 45931 |
34300-93J02 |
Black Fuel Gauge |
| 45932 |
34300-93J13 |
White Fuel Gauge |
▶Fig. 45 - Opt: Meter (2) (13 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
34190-95500 |
Speedometer Sensor (NLA) |
| 3 |
03112-06303 |
Screw (NLA) |
| 4 |
55127-87D00 |
Hose Union |
| 5 |
09355-40805-00B |
Hose (4x8x2000) |
| 6 |
09407-10404 |
Clamp (L:100) |
| 7 |
34970-98J02 |
Water Pressure Kit |
| 8 |
09401-08413 |
Clip |
| 9 |
34115-98J00 |
Water Pressure Connector |
| 10 |
34960-98J00 |
Speed Sensor Assembly |
| 11 |
09352-50006-600 |
Hose (5x9x600) |
| 12 |
09367-06002 |
3 Way |
| 13 |
01550-06207 |
BOLT |
| 14 |
09250-08013 |
Cap |
▶Fig. 46 - Opt: Water Pressure Gauge Sub Kit (7 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
34660-90J04 |
Water Pressure Gauge Install Kit |
| 2 |
09352-50006-600 |
Hose (5x9x600) |
| 3 |
09352-50006-600 |
Hose (5x9x600) |
| 4 |
09367-06006 |
3 Way |
| 5 |
09401-08413 |
Clip |
| 6 |
18498-99EA0 |
Protector (L:80) (NLA) |
| 7 |
09407-25402 |
Clamp (L:248) |
▶Fig. 47 - Opt: Harness (9 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36620-93J31 |
Replaced by 36620-93J32 |
| 3 |
38500-93J00 |
Warning Buzzer* |
| 4 |
36990-87D00 |
Terminal & Sleeve Set |
| 5 |
36620-93J04 |
21' Main Wiring Harness |
| 6 |
36620-93J54 |
16' Main Wiring Harness |
| 7 |
36620-93J64 |
26' Main Wiring Harness |
| 8 |
09481-10501 |
10 Amp Fuse |
| 45658 |
36620-93J12 |
MAIN HARNESS EXT 6.5' |
| 45659 |
36620-93J42 |
HARNESS EXT 10' |
▶Fig. 48 - Opt: Switch (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
37100-96J01 |
Ignition Switch Panel Assembly |
| 2 |
37139-99E00 |
Ignition Switch Panel |
| 3 |
38500-93J90 |
Warning Buzzer |
| 4 |
09407-14403 |
Clamp (L:125) |
| 5 |
37803-93J06 |
Emergency Stop Switch Panel Assembly |
| 6 |
37825-99E00 |
Emergency Switch Panel |
| 7 |
37805-93J00 |
PTT Switch Assembly |
| 8 |
37855-99E00 |
PTT Switch Panel |
| 9 |
37210-93J00 |
Lighting Switch Set (NLA) |
| 10 |
37212-93J00 |
Lighting Switch Panel (NLA) |
| 12 |
37110-93J02 |
Ignition Switch Assembly |
| 14 |
37143-99E01 |
Key Cap |
| 15 |
37149-93J00 |
Cylinder Body Cap |
| 16 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 17 |
37823-92E02 |
Stop Switch Lanyard |
| 18 |
37826-92E00 |
Nut |
| 19 |
37139-99E20 |
Ignition Switch Panel |
| 20 |
03121-0516A |
SCREW |
| 21 |
38500-93J90 |
Warning Buzzer |
| 22 |
09407-14403 |
Clamp (L:125) |
| 45670 |
37141-99E00 |
(931) Ignition Key |
| 45701 |
37141-99E10 |
(932) Ignition Key |
| 45729 |
37141-99E20 |
(933) Ignition Key |
| 45760 |
37141-99E30 |
(934) Ignition Key |
| 45790 |
37141-99E40 |
(935) Ignition Key |
| 45821 |
37141-99E50 |
(936) Ignition Key |
| 45851 |
37141-99E60 |
(937) Ignition Key |
| 45882 |
37141-99E70 |
(938) Ignition Key |
| 45913 |
37141-99E80 |
(939) Ignition Key |
| 45943 |
37141-99E90 |
(940) Ignition Key |
| 45974 |
37141-99EA0 |
(941) Ignition Key |
| 46004 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 49 - Opt: Tiller Handle (73 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
63002-87L05-0EP |
DF70A/80A/90A Tiller Handle Kit |
| 2 |
19120-87L10 |
Throttle Lever (NLA) |
| 3 |
23230-90J00 |
Shift Cable |
| 4 |
43761-87J30-0EP |
Tiller Handle Bracket |
| 5 |
21111-87J10-0EP |
Clutch Lever |
| 6 |
36620-99E10 |
Handle Wire (NLA) |
| 7 |
37110-87J21 |
Ignition Switch Assembly |
| 9 |
37143-99E01 |
Key Cap |
| 10 |
37149-93J00 |
Cylinder Body Cap |
| 11 |
37820-87J03 |
Emergency Switch Assembly |
| 12 |
37823-92E02 |
Stop Switch Lanyard |
| 13 |
37826-92E00 |
Nut |
| 14 |
37850-87J00 |
Trim Switch Assembly |
| 15 |
37852-87J00 |
Trim Switch Cap |
| 16 |
38500-92X50 |
Warning Buzzer |
| 17 |
63109-87J00-0EP |
Tiller Handle Housing |
| 18 |
63121-87J04 |
Under Cover |
| 19 |
63210-93E30 |
Handle Grip |
| 20 |
63221-87J00 |
Handle Rod |
| 21 |
63223-92D00 |
Handle Rod Stopper |
| 22 |
63225-93200 |
Handle Rod Bushing |
| 23 |
63227-93200 |
Handle Rod Pin |
| 24 |
63235-87J00 |
Throttle Shaft Plate (NLA) |
| 25 |
63240-87J00 |
Throttle Adjuster (NLA) |
| 26 |
63250-87J01 |
Throttle Arm Assembly |
| 27 |
63251-87J00 |
Screw (6x12) |
| 28 |
63260-87J02 |
Shift Gear Assembly |
| 29 |
63261-87J00 |
Shift Gear Bushing |
| 30 |
63262-87J00 |
Shift Lever Bushing |
| 31 |
63271-87J00 |
Lock Plate |
| 32 |
63272-87J00 |
Ball Guide Plate |
| 33 |
63273-87J00 |
Ball (NLA) |
| 34 |
63274-87J00 |
E Ring (NLA) |
| 35 |
63610-87J00 |
Throttle Cable Assembly |
| 36 |
63625-99E00 |
Throttle Cable Grommet (NLA) |
| 37 |
63626-99E01 |
Wire Harness Grommet (NLA) |
| 38 |
67292-87J00 |
E Ring |
| 39 |
09139-02003 |
Screw (2x6) |
| 40 |
09126-06015 |
Screw (6x23) |
| 41 |
09163-06001 |
Lock Washer (6.4x12x0.5) |
| 42 |
09440-12027 |
Spring |
| 43 |
09106-08099 |
Bolt (8x50) (NLA) |
| 44 |
09125-05047 |
Screw (5x14) |
| 45 |
09136-05008 |
Screw (5x12) |
| 46 |
02142-05207 |
SCREW |
| 47 |
63611-87J00 |
Clamp Bracket Bolt |
| 48 |
63612-87J00 |
Clamp Bracket |
| 49 |
21131-94J00-YAY |
Clutch Shift Mark |
| 50 |
63215-93110 |
Handle Grip Mark |
| 51 |
43770-99E03 |
Steering Tensioner Assembly |
| 52 |
09100-10264 |
Bolt (10x80) |
| 53 |
09159-10050 |
Nut |
| 54 |
09160-10114 |
Washer (10.5x22x1.5) |
| 55 |
09160-10508 |
Washer |
| 56 |
09306-10020 |
Bushing |
| 57 |
09164-10016 |
Washer |
| 58 |
43768-90J01 |
Spacer |
| 59 |
09116-10176 |
Bolt (10x44) |
| 60 |
43755-87L00 |
Steering Bracket Attachment |
| 61 |
43776-87L00 |
Steering Bracket Spacer |
| 62 |
09116-10150 |
Bolt (10x55) |
| 45870 |
37141-99E00 |
(931) Ignition Key |
| 45871 |
37141-99E10 |
(932) Ignition Key |
| 45872 |
37141-99E20 |
(933) Ignition Key |
| 45873 |
37141-99E30 |
(934) Ignition Key |
| 45874 |
37141-99E40 |
(935) Ignition Key |
| 45875 |
37141-99E50 |
(936) Ignition Key |
| 45876 |
37141-99E60 |
(937) Ignition Key |
| 45877 |
37141-99E70 |
(938) Ignition Key |
| 45878 |
37141-99E80 |
(939) Ignition Key |
| 45879 |
37141-99E90 |
(940) Ignition Key |
| 45880 |
37141-99EA0 |
(941) Ignition Key |
| 45881 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 5 - Timing Chain (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12730-87L00 |
Driven Gear |
| 2 |
09262-32023 |
BEARING,DRIVEN |
| 3 |
09262-35070 |
Bearing (35x62x14) |
| 4 |
12761-87L00 |
Timing Chain |
| 5 |
12771-87L00 |
Timing Chain Guide (NLA) |
| 6 |
01550-0825A |
BOLT |
| 7 |
12810-87L00 |
Timing Chain Tensioner Assembly |
| 8 |
12813-73G00 |
Timing Chain Tensioner Pad |
| 9 |
01550-0835A |
BOLT |
| 10 |
12812-90J00 |
Timing Chain Tensioner Spacer |
| 11 |
12831-93J01 |
Tensioner Adjuster Assembly |
| 12 |
01550-0620A |
BOLT |
▶Fig. 50 - Opt: Gasket Set (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11410-87852 |
Gasket Set |
| 2 |
11141-87L00 |
Cylinder Head Gasket |
| 3 |
11189-87L00 |
Cylinder Head Cover Gasket |
| 4 |
14151-87L00 |
Exhaust Cover Gasket |
| 5 |
17472-87L00 |
Water Pump Plate Gasket |
| 6 |
11489-87L00 |
Oil Pan Gasket |
| 7 |
11542-87L00 |
Exhaust Tube Gasket |
| 8 |
11552-87L00 |
Water Jacket Oil Pan Cover Gasket |
| 9 |
51123-87L00 |
Mount Case Cover Gasket |
| 10 |
51211-87L10 |
Engine Holder Gasket |
| 11 |
52331-87L00 |
Exhaust Tube Housing Gasket |
| 12 |
99011-87L05-03B |
Owners Manual DF70A/80A/90A 210001~ |
▶Fig. 8 - Camshaft (38 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12701-87L10 |
Intake Camshaft |
| 2 |
12705-87L10 |
Exhaust Camshaft |
| 3 |
12741-90J01 |
Camshaft Timing Sprocket |
| 4 |
12748-87L00 |
Exhaust Camshaft Sprocket |
| 5 |
12749-93J00 |
Exhaust Camshaft Bolt |
| 6 |
01550-0612A |
BOLT |
| 7 |
04221-05109 |
PIN |
| 8 |
12891-69J00 |
Tappet (NLA) |
| 10 |
12911-87L00 |
Intake Valve |
| 11 |
12915-87L50 |
Exhaust Valve |
| 12 |
12921-87J10 |
Valve Spring |
| 13 |
12931-78G00 |
Valve Spring Retainer |
| 14 |
12932-24400 |
Valve Cotter |
| 15 |
12933-51E00 |
Valve Spring Seat |
| 16 |
09289-05006 |
Valve Stem Seal |
| 45901 |
12892-69J00-228 |
Tappet Shim (2.28) |
| 45902 |
12892-69J00-230 |
Tappet Shim (2.30) |
| 45903 |
12892-69J00-232 |
Tappet Shim (2.32) |
| 45904 |
12892-69J00-234 |
Tappet Shim (2.34) |
| 45905 |
12892-69J00-236 |
Tappet Shim (2.36) |
| 45906 |
12892-69J00-238 |
Tappet Shim (2.38) |
| 45907 |
12892-69J00-240 |
Tappet Shim (2.40) |
| 45908 |
12892-69J00-242 |
Tappet Shim (2.42) |
| 45909 |
12892-69J00-244 |
Tappet Shim (2.44) |
| 45910 |
12892-69J00-246 |
Tappet Shim (2.46) |
| 45911 |
12892-69J00-248 |
Tappet Shim (2.48) |
| 45912 |
12892-69J00-250 |
Tappet Shim (2.50) |
| 45913 |
12892-69J00-252 |
Tappet Shim (2.52) |
| 45914 |
12892-69J00-254 |
Tappet Shim (2.54) |
| 45915 |
12892-69J00-256 |
Tappet Shim (2.56) |
| 45916 |
12892-69J00-258 |
Tappet Shim (2.58) |
| 45917 |
12892-69J00-260 |
Tappet Shim (2.60) |
| 45918 |
12892-69J00-262 |
Tappet Shim (2.62) |
| 45919 |
12892-69J00-264 |
Tappet Shim (2.64) |
| 45920 |
12892-69J00-266 |
Tappet Shim (2.66) |
| 45921 |
12892-69J00-268 |
Tappet Shim (2.68) |
| 45922 |
12892-69J00-270 |
Tappet Shim (2.70) (NLA) |
| 45923 |
12892-69J00-272 |
Tappet Shim (2.72) (NLA) |
▶Fig. 9 - Intake Manifold (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13110-87L00 |
Intake Manifold |
| 2 |
13119-87L00 |
Intake Manifold Gasket |
| 3 |
13125-87L00 |
Throttle Body Gasket |
| 4 |
01421-08257 |
BOLT, STUD |
| 5 |
01550-08307 |
BOLT |
| 6 |
01550-08457 |
BOLT |
| 7 |
08316-10087 |
Nut |
| 8 |
18137-87L02 |
IAC Valve |
| 9 |
02112-34167 |
SCREW |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DF 90ATL, DF 90ATX running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
