🔎 Suzuki DF 9.9TLK10, DF 9.9TXK10, DF 9.9THLK10, DF 9.9THXK10 Reference Library — Exploded parts diagrams (45 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DF 9.9TLK10, DF 9.9TXK10, DF 9.9THLK10, DF 9.9THXK10 is a 4-Stroke SOHC Inline 2-Cylinder outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke SOHC Inline 2-Cylinder |
| Horsepower |
10 HP |
| Displacement |
327 cc |
| Bore x Stroke |
60.4 x 57.0 mm |
| Spark Plug (Type & Gap) |
NGK DPR6EA-9 |
| Engine Oil Capacity |
1.0 L (with filter: 1.1 L) |
| Recommended Engine Oil |
SAE 10W-40 |
| Gear Case Oil Capacity |
250 mL |
| Idle Speed (in gear) |
850-950 RPM |
| Full Throttle RPM Range |
5000-6000 RPM |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DF 9.9TLK10, DF 9.9TXK10, DF 9.9THLK10, DF 9.9THXK10:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 9.9TLK10, DF 9.9TXK10, DF 9.9THLK10, DF 9.9THXK10.
▶Fig. 10 - Inlet Manifold (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13111-94J00 |
Inlet Manifold |
| 2 |
13119-94J00 |
Inlet Manifold Gasket |
| 3 |
01550-08407 |
BOLT 8 X 40 |
| 4 |
13116-94J00 |
Inlet Manifold Cap (NLA) |
| 5 |
13810-94J02 |
Silencer Assembly |
| 6 |
13710-94J00 |
Flame Arrester |
| 7 |
09180-06353 |
Spacer |
| 10 |
13832-94J00 |
Silencer Seal |
| 11 |
13817-94J00 |
Silencer Plate |
▶Fig. 12 - Carburetor (44 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
13236-94J10 |
Main Nozzle |
| 5 |
13239-94J00 |
Rubber Cap |
| 6 |
13250-94J00 |
Carburetor Float |
| 7 |
13370-94J00 |
Needle Valve |
| 8 |
13247-94J00 |
Screw |
| 9 |
13375-26E00 |
Valve Clip |
| 10 |
13254-94J00 |
Float Pin |
| 11 |
13802-94J00 |
Screw |
| 12 |
13534-94J00 |
Stop Screw |
| 13 |
13268-94J00 |
Spring |
| 14 |
13251-94J00 |
Float Chamber Gasket |
| 16 |
13279-94J00 |
Drain Screw |
| 17 |
13523-94J00 |
O-Ring |
| 18 |
13345-94J00 |
U-Ring |
| 20 |
13247-94J00 |
Screw |
| 21 |
13361-94J00 |
Cable Holder |
| 22 |
13362-94J00 |
Cable Guide |
| 23 |
13363-94J00 |
Cable Sealing Cap |
| 24 |
13364-94J00 |
Starter Valve |
| 25 |
13365-94J00 |
Spring |
| 26 |
13295-14G00 |
O-Ring |
| 27 |
13684-94J00 |
Pipe (NLA) |
| 28 |
09401-05402-XC0 |
Clip |
| 29 |
13428-06F30 |
Plate |
| 30 |
13367-94J00 |
Screw |
| 31 |
13368-94J02 |
STARTER ASSY |
| 36 |
09103-06276 |
Bolt (6x100) |
| 37 |
13125-94J01 |
Carburetor Gasket |
| 38 |
13124-94J00 |
Carburetor Insulator |
| 39 |
13127-94J00 |
Insulator Gasket |
| 40 |
13640-94J00 |
Start Knob |
| 41 |
18498-90J01 |
Hose Protector |
| 42 |
09403-12318 |
Clamp (NLA) |
| 43 |
59252-94J00 |
Starter Knob Plug (NLA) |
| 45658 |
13200-94J20 |
Carburetor Assembly |
| 45659 |
13200-94J32 |
CARBURETOR ASSY |
| 45672 |
13240-94J00 |
Float Chamber Assembly |
| 45676 |
13346-94J00 |
Cover (NLA) |
| 45703 |
13240-94J10 |
Float Chamber Assembly |
| 45707 |
13346-94J10 |
Cover (NLA) |
| 45717 |
09491-70017 |
Main Jet #70 |
| 45718 |
09491-68008 |
Main Jet #68 (NLA) |
| 45748 |
09492-38009 |
Pilot Jet #38 |
| 45749 |
09492-35030 |
Pilot Jet #35 |
▶Fig. 14 - Fuel Pump (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15410-98500 |
Fuel Filter |
| 2 |
01550-06257 |
BOLT |
| 3 |
09280-26005 |
O-Ring |
| 4 |
15191-94J01 |
Fuel Hose |
| 5 |
09355-50109-600 |
Hose (5x10x600) |
| 6 |
09355-50109-600 |
Hose (5x10x600) |
| 7 |
09401-09404 |
Clip |
| 8 |
09401-11422 |
Clip |
| 9 |
29404-93J11 |
Clamp (L:65) |
| 10 |
09404-08207 |
Clamp (L:97) |
| 11 |
15100-94J03 |
Fuel Pump Assembly |
| 12 |
15170-94J03 |
Fuel Pump Diaphragm Set |
| 13 |
15251-93E01 |
Screw |
| 14 |
18498-94J20 |
Hose Protector (L:320) (NLA) |
| 15 |
18498-94J20 |
Hose Protector (L:320) (NLA) |
| 16 |
18498-94J31 |
Hose Protector (12x15x390) (NLA) |
| 17 |
09403-12318 |
Clamp (NLA) |
| 18 |
65793-94J01 |
Fuel Hose Holder |
| 19 |
09116-08137 |
Bolt (8x22) |
| 20 |
01550-06127 |
BOLT |
▶Fig. 16 - Water Pump (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17411-94J00 |
Water Pump Case |
| 2 |
17413-94J00 |
Water Pump Case Sleeve |
| 3 |
17417-93911 |
Water Pump Case Grommet |
| 4 |
17461-939M0 |
Water Pump Impeller |
| 5 |
17471-93902 |
Water Pump Plate |
| 6 |
17472-93911 |
Water Pump Plate Gasket |
| 7 |
17473-94J00 |
Water Pump Case Gasket |
| 9 |
17563-94J00 |
Water Tube Grommet |
| 10 |
17564-93901 |
Water Pump Bushing |
| 11 |
17631-92D01 |
Water Filter |
| 12 |
29141-93J00 |
Nut (6mm) |
| 13 |
09108-06101 |
Stud Bolt (6x57) |
| 14 |
09116-06094 |
Bolt (6x15) |
| 15 |
09125-06063 |
Screw (6x10) |
| 16 |
09160-06082 |
Washer (6.5x13x1.0) |
| 17 |
09420-03009 |
Key |
| 18 |
17450-94J11 |
Water Inlet Housing |
| 19 |
17453-93901 |
Water Inlet Drain |
| 19A |
17454-94J00 |
Water Inlet Drain Union |
| 20 |
09289-12003 |
Oil Seal |
| 21 |
29141-93J00 |
Nut (6mm) |
| 22 |
59291-94J10 |
O-Ring |
| 23 |
17452-94J00 |
Water Inlet Gasket |
| 24 |
17520-94J01 |
Water Inlet Tube |
| 25 |
09100-06106 |
Bolt (6x9) |
| 26 |
59317-94J00 |
Water Inlet Grommet |
| 27 |
59317-94J10 |
Water Inlet Grommet |
| 28 |
17400-94J00 |
Water Pump Repair Kit DF9.9 / DF15 |
| 45870 |
17560-94J21 |
Water Tube (L) (NLA) |
| 45871 |
17560-94JA1 |
Water Tube (X) (NLA) |
▶Fig. 17 - Thermostat (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17670-94J02 |
Thermostat (60c) |
| 2 |
17680-94J20 |
Thermostat Cover |
| 3 |
11196-94J00-320 |
Hose |
| 4 |
01550-06257 |
BOLT |
| 5 |
16919-94J20-280 |
Hose Protector |
| 6 |
09401-12413 |
Clip |
▶Fig. 18 - Recoil Starter (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
18100-94JL0 |
Recoil Starter Assembly |
| 2 |
18121-93E01 |
Reel |
| 3 |
18130-93E01 |
Ratchet Set |
| 4 |
18142-93E00 |
Spiral Spring |
| 5 |
18181-93900 |
Rope Guide (NLA) |
| 6 |
18210-93002 |
Grip Assembly |
| 7 |
18280-93E00 |
NSI Set |
| 8 |
01570-06167 |
BOLT |
| 9 |
01570-06167 |
BOLT |
| 10 |
18290-94J01 |
NSI Cable Assembly |
| 11 |
01550-06207 |
BOLT |
| 12 |
01550-06307 |
BOLT |
| 13 |
69711-93E11 |
Label (S.I.G.P) |
| 14 |
61472-93E20 |
Recoil Starter Label (NLA) |
| 15 |
61493-94J00 |
Clearance Label |
| 16 |
61494-94J00 |
Oil Label |
▶Fig. 2 - Cylinder Head (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11110-94J01 |
Cylinder Head (NLA) |
| 2 |
11141-94JL0 |
Cylinder Head Gasket |
| 3 |
09116-08110 |
Bolt (8x65) (NLA) |
| 4 |
09116-08129 |
Bolt (8x65) (NLA) |
| 5 |
11261-99E00 |
Protection Anode Cover |
| 6 |
09280-10013 |
O-Ring |
| 7 |
55321-99E00 |
Protection Anode |
| 8 |
09126-05010 |
Protection Anode Screw |
| 9 |
01550-06207 |
BOLT |
| 10 |
11382-93E00 |
Oil Filler Cap |
| 11 |
09280-17003 |
Oil Filler Cap O-Ring |
| 12 |
04211-11129 |
11 X 12 DOWEL P |
| 13 |
11162-94J10 |
Cylinder Head Cover Gasket |
| 14 |
11170-94J00 |
Cylinder Head Cover |
| 15 |
11196-94J00-320 |
Hose |
| 16 |
01550-06207 |
BOLT |
| 17 |
09403-14204 |
Clamp (NLA) |
| 18 |
09482-00427 |
NGK BKR6E Spark Plug |
| 19 |
11291-91B50 |
Engine Hook |
| 20 |
01550-08207 |
BOLT |
| 21 |
11115-93E00-001 |
Valve Guide (OS:0.30) |
▶Fig. 20 - Throttle Control Non-Remote Control (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13510-93E10 |
Throttle Rod |
| 2 |
09205-02006 |
Spring Pin (2x12) |
| 3 |
19121-94J00 |
Throttle Control Lever |
| 4 |
19131-95502 |
Connector |
| 5 |
19148-94J00 |
Throttle Drum |
| 6 |
19184-94J00 |
Throttle Cable Bracket (NLA) |
| 7 |
01550-06167 |
BOLT |
| 8 |
09140-05005 |
Nut |
| 9 |
09160-06084 |
Washer (6.5x18x1.6) |
| 10 |
01550-06167 |
BOLT |
▶Fig. 21 - Throttle Control w/Remote Control (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13510-93E01 |
Throttle Rod Assembly |
| 2 |
09205-02006 |
Spring Pin (2x12) |
| 3 |
19121-94J10 |
Throttle Control Lever |
| 4 |
19131-94J00 |
Throttle Connector |
| 5 |
19148-93E10 |
Throttle Drum |
| 6 |
09204-01002 |
Cotter Pin |
| 7 |
08322-01067 |
Washer (6.5x13x1.0) |
| 8 |
19185-93E00 |
Throttle Lever Spring |
| 9 |
09140-05005 |
Nut |
| 10 |
09160-06084 |
Washer (6.5x18x1.6) |
| 11 |
01550-06167 |
BOLT |
▶Fig. 22 - Oil Pump (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16400-93EL0 |
Oil Pump Assembly |
| 2 |
16430-93E00 |
Oil Gallery Block Assembly (NLA) |
| 3 |
59246-94J00 |
Plug (NLA) |
| 4 |
59262-94J00 |
Oil Pump Pin |
| 5 |
07120-06257 |
BOLT |
| 6 |
07120-06357 |
Bolt (NLA) |
| 7 |
16510-05240 |
Engine Oil Filter |
| 8 |
16512-09G00 |
Oil Filter Cap |
| 9 |
09280-13004 |
Oil Pump O-Ring |
| 10 |
09280-54001 |
Oil Filter O-Ring |
| 11 |
09440-18002 |
Spring |
| 12 |
01550-06207 |
BOLT |
▶Fig. 23 - Oil Pan (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11489-93E11 |
Oil Pan Gasket |
| 2 |
11500-94J00-0EP |
Oil Pan Assembly (NLA) |
| 3A |
09168-12017 |
Gasket (12x17x1) |
| 4 |
09246-06002 |
Plug (NLA) |
| 6 |
09248-12009 |
Oil Drain Plug |
| 7 |
09282-12L04 |
Oil Seal (12x25x7) |
| 8 |
01560-08307 |
BOLT |
| 9 |
01421-08257 |
BOLT, STUD |
| 10 |
08316-10087 |
Nut |
| 11 |
04221-06129 |
PIN 6X12 |
| 12 |
16515-94J00 |
Oil Hose (NLA) |
| 13 |
09401-12413 |
Clip |
| 14 |
16910-94J00 |
Oil Level Gauge |
| 15 |
16930-94J00 |
Oil Level Gauge Guide (NLA) |
| 16 |
09280-09008 |
O-Ring |
| 17 |
01550-06127 |
BOLT |
▶Fig. 24 - Clutch (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21110-93E03 |
Clutch Lever |
| 2 |
21120-93E10 |
Clutch Notch Lever |
| 3 |
21122-94J01 |
Clutch Notch Plate |
| 4 |
21211-93EL0 |
Clutch Lever Shaft |
| 5 |
23111-94JA0 |
Clutch Rod |
| 6 |
23115-93E10 |
Clutch Lever Link |
| 7 |
23131-95L00 |
Clutch Rod Boot |
| 8 |
23211-93E01 |
Clutch Rod Arm |
| 9 |
23210-93E00 |
Clutch Control Lever |
| 10 |
23311-95DL0 |
Clutch Rod Connector |
| 11 |
23312-94JL0 |
Clutch Connector |
| 12 |
09111-06064 |
Bolt (6x17) |
| 13 |
09111-06069 |
Bolt (6x28.8) |
| 14 |
29141-93J00 |
Nut (6mm) |
| 15 |
09160-06082 |
Washer (6.5x13x1.0) |
| 16 |
09160-08045 |
Washer (8x22x1.0) |
| 17 |
09164-08017 |
Wave Washer |
| 18 |
09209-09007 |
Connector |
| 19 |
09260-12003 |
Ball |
| 20 |
09440-09041 |
Clutch Notch Spring |
| 21 |
02142-06207 |
SCREW 6X20 |
| 21B |
01550-06207 |
BOLT |
| 22A |
01550-06257 |
BOLT |
| 24 |
25211-93901 |
Shift Rod Guide |
| 25 |
25222-93902 |
Shift Rod Boot |
| 26 |
25311-93E11 |
Shift Cam |
| 27 |
09160-05047 |
Washer (5.5x24x1.6) |
| 28 |
09205-02004 |
Spring Pin (2.5x12) |
| 29 |
09280-05005 |
O-Ring |
| 30 |
59291-94J00 |
O-Ring |
| 31 |
25215-94J00 |
Shift Rod Guide Stopper |
| 32 |
09108-05007 |
Stud Bolt |
| 33 |
09140-05005 |
Nut |
| 34 |
09160-05029 |
Washer (5.5x10x0.8) |
| 35 |
09351-50803-00B |
Hose (5x8x2000) |
| 45680 |
25111-93911 |
Shift Rod (S) |
| 45711 |
25111-93901 |
Shift Rod (L) (NLA) |
▶Fig. 26 - Starting Motor (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31100-94J22 |
Starter Motor Assembly |
| 2 |
31131-94J00 |
Plus Brush Set |
| 3 |
31135-90J00 |
Spring |
| 4 |
31151-94J01 |
Gear Case |
| 5 |
31152-90J00 |
Center Plate (NLA) |
| 6 |
31153-90J00 |
Planet Gear Bracket (NLA) |
| 7 |
31171-96J00 |
Dust Cover Kit |
| 8 |
31173-94J01 |
Brush Holder |
| 9 |
31191-96J00 |
Shift Lever (NLA) |
| 10 |
31220-94J00 |
Magnet Switch |
| 11 |
31310-90J00 |
Armature |
| 12 |
31320-94J00 |
Pinion Assembly (NLA) |
| 13 |
31341-94J00 |
Pinion Shaft (NLA) |
| 14 |
31343-90J00 |
Internal Gear (NLA) |
| 15 |
31344-90J00 |
Planetary Gear (NLA) |
| 16 |
31360-93J01 |
Washer Set |
| 17 |
31912-94J00 |
Starting Motor Band (NLA) |
| 18 |
31918-94J00 |
Lower Damper |
| 19 |
38860-76F01 |
Relay |
| 20 |
38915-90J00 |
Relay Holder |
| 21 |
01550-08207 |
BOLT |
| 22 |
01550-08257 |
BOLT |
| 23 |
08316-10087 |
Nut |
▶Fig. 28 - Magneto (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32120-94J10 |
Stator & Pulser Coil |
| 2 |
09125-06035 |
Screw (6x25) |
| 3 |
02162-05127 |
Screw (NLA) |
| 4 |
32102-94J10 |
Flywheel |
| 5 |
09140-14008 |
Nut 14mm |
| 6 |
09160-15047 |
Washer (NLA) |
| 7 |
08341-31039 |
Woodruff Key |
| 8 |
09407-11401 |
Clamp (L:95) |
| 45931 |
09407-14407 |
Clamp (L:140) |
| 45932 |
09407-14407 |
Clamp (L:140) |
▶Fig. 30 - Ignition Coil (8 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32900-94J00 |
CDI Unit Assembly |
| 2 |
32980-94J00 |
CDI Cushion (NLA) |
| 3 |
33510-93E00 |
Spark Plug Cap |
| 4 |
36615-96300 |
Resin Terminal |
| 5 |
33410-94J00 |
Ignition Coil Assembly |
| 6 |
01550-06307 |
BOLT |
| 7 |
33833-94J10 |
Protector (NLA) |
| 8 |
32891-94J00 |
CDI Stopper (NLA) |
▶Fig. 32 - Rectifier (25 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
01550-06257 |
BOLT |
| 4 |
33811-94J10 |
Starter Cable Grommet (NLA) |
| 5 |
33816-94J01 |
Cable Clamp |
| 6 |
03241-0625A |
SCREW |
| 8 |
01550-06127 |
BOLT |
| 9 |
32890-94J00 |
Electric Parts Holder (NLA) |
| 10 |
09160-06054 |
Washer (6.5x22.1.6) |
| 11 |
09320-12090 |
Cushion |
| 12 |
09321-06036 |
Cushion |
| 13 |
01550-06167 |
BOLT |
| 14 |
09407-11401 |
Clamp (L:95) |
| 15 |
37725-94302 |
Neutral Switch Actuator |
| 16 |
37726-94J00 |
Switch Bracket (NLA) |
| 17 |
01550-06167 |
BOLT |
| 18 |
37161-94J00 |
Start Switch Assembly |
| 19 |
09159-14014 |
Nut (10mm) |
| 20 |
37721-94J01 |
Neutral Switch Assembly |
| 21 |
33833-91J00 |
Tube (6x8x250) |
| 22 |
33833-94JL0 |
Switch Lead Tube |
| 45658 |
32800-94J11 |
Rectifier/Regulator Assembly |
| 45659 |
32800-94J01 |
Rectifier/Regulator Assembly |
| 45717 |
33810-94J01 |
Starter Motor Cable |
| 45718 |
33810-94JA0 |
Starter Motor Cable (NLA) |
| 45839 |
29404-93J11 |
Clamp (L:65) |
| 45840 |
29404-93J21 |
CLAMP |
▶Fig. 34 - Electrical (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
39601-95D00 |
Lighting Receptacle Assembly |
| 2 |
36634-93910 |
Connector Cap |
| 3 |
39603-94400 |
Receptacle Grommet (NLA) |
| 5 |
37830-94J04 |
Emergency Switch Assembly |
| 6 |
37823-92E02 |
Stop Switch Lanyard |
| 7 |
37826-92E00 |
Nut |
| 8 |
36360-94J00 |
Oil Indicator Light |
| 9 |
36367-93E00-019 |
Oil Level Label (NLA) |
| 10 |
37820-93E11 |
Oil Pressure Switch |
| 11 |
37835-91J00-YAY |
Stop Label |
| 12 |
09160-12067 |
Washer (12.5x23x1.0) |
| 13 |
39669-94400 |
Lower Cover Plug |
| 15 |
36615-96300 |
Resin Terminal |
| 16 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 17 |
36617-94JA0 |
Joint Connector Bracket (NLA) |
| 45671 |
36610-94J10 |
Wiring Harness Assembly |
| 45702 |
36610-94J00 |
Wiring Harness Assembly |
| 45730 |
36610-94J20 |
Wiring Harness Assembly |
| 45748 |
09407-14407 |
Clamp (L:140) |
| 45749 |
09407-25402 |
Clamp (L:248) |
| 45761 |
36610-94JA0 |
Wiring Harness Assembly |
| 45791 |
36610-94JB0 |
Wiring Harness Assembly |
▶Fig. 35 - PTT Switch (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
37850-94JA3 |
Tilt Switch Assembly |
| 2 |
37852-94JA0 |
PTT Switch Plate |
| 3 |
09125-05046 |
Screw (5x12) |
| 4 |
09407-14407 |
Clamp (L:140) |
| 5 |
09308-10017 |
Grommet |
| 6 |
38410-94JA2 |
PTT Relay Assembly |
| 7 |
38415-93J10 |
PTT Relay Holder |
| 8 |
38415-94JB0 |
PTT Relay Bracket (NLA) |
| 9 |
37850-94JA3 |
Tilt Switch Assembly |
| 10 |
37852-94JA0 |
PTT Switch Plate |
| 11 |
09125-05046 |
Screw (5x12) |
| 12 |
37851-94JA0 |
PTT Switch Bracket |
| 13 |
29103-93J00 |
Bolt (6x12) |
| 14 |
09140-05005 |
Nut |
| 15 |
29404-93J11 |
Clamp (L:65) |
| 16 |
29103-93J00 |
Bolt (6x12) |
| 17 |
09407-11401 |
Clamp (L:95) |
▶Fig. 38 - Clamp Bracket (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41111-94JC0-0EP |
Starboard Clamp Bracket (NLA) |
| 2 |
41121-94JC0-0EP |
Port Clamp Bracket (NLA) |
| 3 |
41161-94400 |
Steering Cable Seal |
| 4 |
09205-06007 |
Spring Pin (6x25) |
| 5 |
41211-95J00 |
Clamp Screw |
| 6 |
41212-91J00 |
Clamp Handle |
| 7 |
41213-94J01 |
Clamp Plate |
| 8 |
41130-94JA1 |
Clamp Bracket Shaft |
| 9 |
41135-93J11 |
Clamp Bracket Shaft Washer |
| 10 |
36894-87D00 |
Wire Lead (L:195) |
| 11 |
36894-87D00 |
Wire Lead (L:195) |
| 12 |
36895-87D01 |
Wire Lead (L:210) |
| 13 |
09125-06063 |
Screw (6x10) |
| 14 |
09159-22006 |
Nut |
| 15 |
41221-94JA0 |
Tilt Stopper Knob (NLA) |
| 16 |
41222-94JA0 |
Tilt Stopper Pin (NLA) |
| 17 |
41226-94JA0 |
Tilt Stopper Bushing (NLA) |
| 18 |
45421-94JA0 |
Tilt Lock Pin |
| 19 |
09116-08128 |
Bolt (8x40) |
| 20 |
09205-03004 |
Spring Pin (3x20) |
| 21 |
41153-95J00 |
Transom Bolt Cap (NLA) |
| 22 |
09100-10309 |
Transom Bolt (10x110) (NLA) |
| 23 |
09159-10050 |
Nut |
| 24 |
09160-10139 |
Washer (10.5x35x3) (NLA) |
| 25 |
09160-10140 |
Washer (10.5x18x3) |
▶Fig. 4 - Cylinder Block (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11301-94J00 |
Cylinder Block |
| 2 |
09205-11004 |
Pin (NLA) |
| 3 |
01550-06357 |
BOLT |
| 4 |
01560-08757 |
BOLT |
| 5 |
04211-11129 |
11 X 12 DOWEL P |
| 6 |
16440-11D00 |
Engine Oil Regulator |
▶Fig. 41 - Swivel Bracket (28 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
22511-99011 |
Grease Nipple |
| 3 |
43711-94JA0 |
Steering Bushing |
| 4 |
43750-94JF0-0EP |
Steering Bracket (NLA) |
| 5 |
43757-94JC0-0EP |
Steering Bracket #2 |
| 6 |
09116-08156 |
Bolt (8x50) |
| 7 |
09160-27013 |
Washer |
| 8 |
09280-27004 |
O-Ring |
| 9 |
43211-94JA0 |
Swivel Shaft Bushing (NLA) |
| 10 |
55321-87J01 |
Aluminum Anode |
| 11 |
09103-06281 |
Bolt (6x14) |
| 12 |
43750-94JE0-0EP |
Steering Bracket |
| 13 |
43411-939L0 |
Steering Adjuster Plate |
| 14 |
43412-93901 |
COVER,STEERING |
| 15 |
09100-08232 |
Bolt (8x30) |
| 16 |
09160-08082 |
Washer (8.5x16x1.2) |
| 17 |
29440-93J00 |
Steering Adjuster Spring |
| 18 |
43415-94J00 |
Steering Adjuster Plate |
| 19 |
43420-94J20 |
Steering Adjuster Friction Plate |
| 20 |
43512-94JL0 |
Steering Adjuster Shaft |
| 21 |
43514-94J00 |
Steering Adjuster Plate |
| 22 |
43514-95J00 |
Steering Adjuster Washer |
| 23 |
43516-89J00 |
Steering Adjuster Washer |
| 24 |
29116-93J00 |
Bolt (6x20) |
| 25 |
09159-08059 |
Nut |
| 26 |
43411-94J00 |
Steering Adjuster |
| 27 |
21131-94J00 |
Clutch Shift Mark * |
| 45658 |
43111-94JF0-0EP |
Swivel Bracket (NLA) |
| 45659 |
43111-94JE0-0EP |
Swivel Bracket |
▶Fig. 42 - Trim Cylinder (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48000-94JB0 |
Power Tilt Assembly |
| 2 |
48864-94J00 |
Manual Valve Set (NLA) |
| 3 |
48681-97E00 |
Circlip |
| 4 |
48553-97E00 |
Seal Washer |
| 5 |
48510-94600 |
Gear Pump Assembly (NLA) |
| 6 |
48583-95E00 |
Drive Joint |
| 7 |
31123-89J10 |
O-Ring |
| 8 |
48572-94J00 |
Cap (NLA) |
| 9 |
48664-87D00 |
O-Ring |
| 10 |
31193-94J00 |
Band (NLA) |
| 11 |
31192-94J00 |
Screw (NLA) |
| 12 |
31281-94J00 |
Through Bolt (NLA) |
| 13 |
48582-97E00 |
Pump Filter (NLA) |
| 14 |
48121-94JA0 |
Lower Tilt Cylinder Shaft (NLA) |
| 15 |
48321-97E01 |
Upper Tilt Cylinder Shaft |
| 16 |
48325-97E00 |
Tilt Cylinder Upper Bushing |
| 17 |
55321-87J01 |
Aluminum Anode |
| 18 |
09103-06281 |
Bolt (6x14) |
| 19 |
09116-08122 |
Bolt (8x30) |
| 20 |
09380-12002 |
Snap Ring |
| 21 |
09407-14407 |
Clamp (L:140) |
▶Fig. 43 - PTT Motor (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38100-94J01 |
PTT Motor Assembly |
| 2 |
31174-94J00 |
Bracket |
| 3 |
31136-94J00 |
Breaker |
| 4 |
31133-94910 |
Brush |
| 5 |
31123-94J01 |
O-Ring |
| 6 |
33799-97E00 |
Oil Seal |
| 7 |
31135-94900 |
Spring |
| 8 |
09136-05041 |
Screw (5x20) |
| 9 |
31311-94J00 |
Armature (NLA) |
▶Fig. 45 - Drive Shaft Housing (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
09116-08122 |
Bolt (8x30) |
| 2 |
09202-06023 |
Knock Pin (6x10) |
| 3 |
52110-94JC0-0EP |
Drive Shaft Housing (L) |
| 4 |
43112-94L01 |
Exhaust Pipe |
| 6 |
54180-93E01 |
Upper Stbd Mount |
| 7 |
54190-93E01 |
Upper Port Mount |
| 8 |
54160-94JA0 |
Lower Mount (NLA) |
| 9 |
09116-08137 |
Bolt (8x22) |
| 10 |
54211-94J20-0EP |
Lower Mount Starboard Cover |
| 11 |
54221-94J20-0EP |
Lower Mount Port Cover |
| 12 |
09116-08138 |
Bolt (8x40) |
| 13 |
09116-08138 |
Bolt (8x40) |
| 14 |
29141-93J10 |
Nut |
| 15 |
09160-08082 |
Washer (8.5x16x1.2) |
| 16 |
09116-08122 |
Bolt (8x30) |
| 17 |
54213-93901 |
Knock Pin |
| 20 |
36894-95201 |
Wire Lead (L:165) |
| 21 |
36895-87D01 |
Wire Lead (L:210) |
| 22 |
09125-05050 |
Screw (5x8) |
| 23 |
55321-87J01 |
Aluminum Anode |
| 24 |
09103-06281 |
Bolt (6x14) |
| 25 |
52131-94J21-0EP |
Extension Case |
| 27 |
09117-08047 |
Bolt (8x30) |
| 28 |
09202-06023 |
Knock Pin (6x10) |
| 29 |
09320-13022 |
Bushing |
| 45675 |
54144-93E10 |
Upper Mount Port Seal |
| 45676 |
54145-93E10 |
Upper Mount Starboard Seal |
| 45706 |
54144-94J00 |
Upper Mount Port Seal |
| 45707 |
54145-94J00 |
Upper Mount Port Seal |
▶Fig. 46 - Gear Case (40 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
55100-94J20-0EP |
Gear Case Housing (NLA) |
| 2 |
09263-15019 |
Bearing (15x21x12) |
| 3 |
09262-25003 |
Bearing (25x52x15) |
| 4 |
55321-939L0 |
Zinc Anode |
| 5 |
09116-06094 |
Bolt (6x15) |
| 6 |
55321-90L00 |
Zinc Anode |
| 7 |
09116-06094 |
Bolt (6x15) |
| 8 |
09117-08047 |
Bolt (8x30) |
| 9 |
09248-10008 |
Drain Plug |
| 10 |
09168-10022 |
Drain Plug Gasket |
| 11 |
56120-90L00-0EP |
Propeller Shaft Bearing Housing |
| 12 |
08110-60050 |
B1 25X47X12 BEA |
| 13 |
09280-57002 |
O-Ring |
| 14 |
09289-17L02 |
Oil Seal (17x30x6) |
| 15 |
29116-93J00 |
Bolt (6x20) |
| 17 |
58120-89L00 |
Type M Propeller Bushing |
| 18 |
57632-94J00 |
Propeller Stopper |
| 19 |
57630-93900 |
Propeller Hardware Kit DT9.9 / DT15c & DF9.9 / DF15 |
| 20 |
57633-93901 |
Propeller Nut Spacer |
| 21 |
09141-12005 |
Nut |
| 22 |
09160-12066 |
Washer (12.5x22x2.5) |
| 23 |
09204-02004 |
Cotter Pin |
| 24 |
55331-93901 |
Exhaust Core Seal |
| 25 |
55332-92D01 |
Exhaust Seal Rubber |
| 26 |
09202-06023 |
Knock Pin (6x10) |
| 27 |
08331-41329 |
Circlip |
| 28 |
58100-94JA2-019 |
High Thrust Propeller 4x10x5 |
| 29 |
58120-94JA0 |
Propeller Bushing (NLA) |
| 30 |
57632-94J00 |
Propeller Stopper |
| 31 |
55300-95500 |
Zinc Anode |
| 32 |
09126-06006 |
Screw (6x20) |
| 33 |
29141-93J00 |
Nut (6mm) |
| 34 |
29162-93J00 |
Lock Washer |
| 35 |
55181-95200 |
Flush Hose Attachment |
| 45673 |
58100-89L00-019 |
M701 Propeller 3x9-1/4x7 |
| 45704 |
58100-89L20-019 |
M930 Propeller 3x9-1/4x9 |
| 45732 |
58100-90L60-019 |
M1011 Propeller 3x9-1/4x10 |
| 45763 |
58100-89L70-019 |
M1101 Propeller 3x9-1/4x11 |
| 45793 |
58100-90L41-019 |
M821 Propeller 3x9-1/4x8 |
| 45824 |
58100-90L50-019 |
M911 Propeller 3x9-1/4x9 |
▶Fig. 47 - Transmission (51 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
08110-60020 |
B1 15X32X9 BEAR |
| 3 |
09380-15001 |
Drive Shaft Circlip |
| 4 |
09160-20027 |
Washer (20x35x2.75) |
| 6 |
09160-21009 |
Washer (21x35x2.75) |
| 7 |
09263-20024 |
Bearing (20x35x4.5) |
| 8 |
57311-90L00 |
Pinion Gear |
| 9 |
57510-90L00 |
Forward Gear |
| 10 |
57521-90L00 |
Reverse Gear |
| 13 |
09181-15156 |
Shim (1.50) |
| 14 |
57610-90L00 |
Propeller Shaft Assembly |
| 15 |
57621-90L10 |
Clutch Dog Shifter |
| 16 |
09202-04025 |
Pin (4x31) |
| 17 |
09440-05027 |
Return Spring |
| 18 |
09440-32008 |
Clutch Dog Spring |
| 19 |
57631-93901 |
Push Rod |
| 20 |
57632-97L00 |
Push Pin |
| 45658 |
57100-90L10 |
Drive Shaft Assembly (S) |
| 45659 |
57100-90L00 |
Drive Shaft Assembly (L) |
| 45660 |
57100-93922 |
Drive Shaft Assembly (X) |
| 45778 |
09181-20251 |
Washer (20x34x1.0) |
| 45779 |
09160-20042 |
Shim (1.10) |
| 45780 |
09160-20043 |
Shim (1.20) (NLA) |
| 45781 |
09160-20044 |
Shim (1.30) |
| 45782 |
09181-20244 |
Shim (0.70) |
| 45783 |
09181-20246 |
Shim (0.80) |
| 45784 |
09181-20248 |
Shim (0.90) (NLA) |
| 45962 |
09181-17144 |
Shim (1.10) |
| 45963 |
09181-17148 |
Shim (1.20) |
| 45964 |
09181-17153 |
Shim (1.30) (NLA) |
| 45965 |
09181-17154 |
Shim (1.40) |
| 45966 |
09160-17026 |
Washer (1.50) |
| 45967 |
09160-17041 |
Washer (1.60) |
| 45968 |
09160-17027 |
Washer (1.70) |
| 45969 |
09160-17042 |
Washer (1.80) |
| 45970 |
09160-17028 |
Washer (1.90) (NLA) |
| 45971 |
09160-17053 |
Washer (1.10) |
| 45972 |
09160-17054 |
Washer (1.20) |
| 45973 |
09160-17055 |
Washer (1.30) |
| 45974 |
09160-17056 |
Washer (1.40) |
| 45975 |
09160-17057 |
Washer (1.50) |
| 45976 |
09160-17058 |
Washer (1.60) |
| 45977 |
09160-17059 |
Washer (1.70) |
| 45978 |
09160-17060 |
Washer (1.80) |
| 45979 |
09160-17061 |
Washer (1.90) |
| 45992 |
09160-25040 |
Washer (1.00) |
| 45993 |
09160-25041 |
Washer (1.10) |
| 45994 |
09160-25042 |
Washer (1.20) |
| 45995 |
09181-25181 |
Shim (1.30) |
| 45996 |
09181-25160 |
Shim (25x34x0.7) |
| 45997 |
09181-25162 |
Shim (25x34x0.8) |
| 45998 |
09181-25164 |
Shim (0.90) |
▶Fig. 48 - Side Cover (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61810-94J00-0EP |
Starboard Side Cover |
| 2 |
61155-94500 |
Water Inspection Tube |
| 6 |
09125-06067 |
Screw (6x16) |
| 6A |
09160-06082 |
Washer (6.5x13x1.0) |
| 7 |
03542-05169 |
SCREW |
| 8 |
09250-26006 |
Clutch Hole Plug |
| 9 |
09136-06137 |
Screw (6x55) |
| 10 |
09136-06138 |
Screw (6x75) |
| 11 |
09148-06015 |
Nut |
| 12 |
09148-06017 |
Nut |
| 13 |
02142-06167 |
6 X 16 CROSS SC |
| 14 |
61115-93E00 |
Side Cover Drain Seal |
| 15 |
61124-93E00 |
Side Cover Plug |
| 17 |
61851-93E10 |
Engine Cover Protector |
| 19 |
61151-91J11 |
Cushion |
| 20 |
02142-06167 |
6 X 16 CROSS SC |
| 21 |
15211-91J00-180 |
Hose (NLA) |
| 22 |
09401-08413 |
Clip |
| 23 |
61112-93930 |
Lower Engine Cover Rubber |
| 24 |
61134-93E00 |
Side Cover Seal |
| 25 |
61827-94J00 |
Side Cover Holder (NLA) |
| 26 |
61831-94J30-0EP |
Instrument Panel (NLA) |
| 27 |
61814-94JL0 |
Side Cover Protector |
| 45673 |
67331-94J10 |
Side Cover Grommet |
| 45704 |
67331-94JB0 |
Side Cover Grommet |
| 45717 |
61821-94J00-0EP |
Port Side Cover |
| 45718 |
61821-94JB0-0EP |
Port Side Cover |
| 45732 |
67331-94JA0 |
Side Cover Grommet (NLA) |
▶Fig. 49 - Engine Cover (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61400-94J00-0EP |
Engine Cover Assembly |
| 2 |
61431-94J00-0EP |
Tilt Up Handle |
| 3 |
03542-06169 |
SCREW |
| 4 |
61622-93E03 |
Recoil Starter Seal |
| 5 |
61443-91J40 |
Starboard Engine Cover Stripe |
| 6 |
61453-91J40 |
Port Engine Cover Stripe |
| 7 |
68111-99J00 |
S Emblem |
| 8 |
61435-99J10 |
Rear Emblem Mark (9.9) |
| 10 |
61458-99E31 |
Engine Cover Label |
| 11 |
59800-99J01 |
Tool Set |
| 12 |
61412-93E00 |
Engine Cover Hook |
| 13 |
61610-90L00 |
Fastener |
| 14 |
61616-93EL0 |
Lever Pin |
| 15 |
09161-04012 |
Washer (4.2x11x1) |
| 16 |
09385-04003 |
Snap Pin |
| 17 |
61643-94J00 |
Screw |
| 18 |
68110-96110 |
Weather Cover (NLA) |
| 19 |
61447-94J00 |
Power Tilt Emblem Mark |
| 20 |
61448-94J00 |
High Thrust Emblem Mark |
▶Fig. 5 - Crankshaft (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12111-94J00-0B0 |
Piston |
| 2 |
12140-02C10 |
Piston Ring Set |
| 3 |
12151-93E00 |
Piston Pin |
| 4 |
09381-14001 |
Piston Pin Circlip |
| 5 |
12160-93E11-0A0 |
Connecting Rod Assy (Mark 1) |
| 6 |
12163-32C00 |
Connecting Rod Bolt (NLA) |
| 7 |
04221-03059 |
PIN |
| 8 |
12220-94J00 |
Crankshaft Assembly |
| 10 |
09283-32048 |
Oil Seal (32x44x6.5) |
| 11 |
12100-94J00-050 |
Piston & Ring Set (OS:0.50) |
| 45901 |
12229-33C00-0A0 |
Crankshaft Bearing (Green) |
| 45902 |
12229-33C00-0D0 |
Crankshaft Bearing (Yellow) |
▶Fig. 50 - Fuel Tank (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65000-99J01 |
3 Gallon Fuel Tank |
| 2 |
65520-99100 |
Fuel Tank Cap (NLA) |
| 3 |
65561-95D00 |
Fuel Tank Cap Gasket |
| 4 |
65831-95D00 |
Fuel Outlet Filter |
| 5 |
65890-99100 |
Outlet Assembly |
| 6 |
65892-95D00 |
Fuel Outlet O-Ring |
| 7 |
99105-00192 |
Fuel Tank Connector (11mm) |
| 9 |
65750-87J11 |
Fuel Hose Connector |
| 10 |
65750-98506 |
Fuel Hose Connector (11mm) |
| 11 |
65770-94J00 |
Replaced by 65770-94J04 |
| 12 |
65781-98500 |
Hose Clip |
| 13 |
65720-986L0 |
Fuel Connector |
| 15 |
09103-06237 |
Bolt (6x12.5) |
| 17 |
09160-06085 |
Washer (6.5x15x1.0) |
| 45870 |
65700-91J23 |
Fuel Hose Assembly (NLA) - Use 65700-91J23-BPMS |
| 45871 |
65700-94JC4 |
Fuel Hose |
▶Fig. 52 - Tiller Handle (27 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
63115-94J00 |
Tiller Handle Bushing |
| 3 |
63116-94J00 |
Friction Rubber (NLA) |
| 4 |
63121-94J20-0EP |
Tiller Handle Cover |
| 5 |
63210-93E30 |
Handle Grip |
| 6 |
63220-94J00 |
Handle Rod |
| 7 |
63223-89J00 |
Handle Rod Stopper (NLA) |
| 8 |
63225-94J00 |
Handle Rod Adjuster Plate |
| 9 |
63225-93200 |
Handle Rod Bushing |
| 10 |
63240-94J20 |
Handle Grip Adjuster Set |
| 11 |
63241-986B0 |
Handle Rod Support |
| 12 |
63244-94J00 |
Throttle Adjust Knob |
| 13 |
09148-06008 |
Nut |
| 14 |
63610-94J00 |
Throttle Cable Assembly |
| 15 |
09116-08122 |
Bolt (8x30) |
| 16 |
09126-06015 |
Screw (6x23) |
| 17 |
09136-05041 |
Screw (5x20) |
| 18 |
09163-06001 |
Lock Washer (6.4x12x0.5) |
| 19 |
09205-03038 |
Handle Rod Pin |
| 21 |
69714-94J00 |
Engine Start Mark (NLA) |
| 22 |
37830-94J04 |
Emergency Switch Assembly |
| 23 |
37823-92E02 |
Stop Switch Lanyard |
| 24 |
37826-92E00 |
Nut |
| 25 |
09160-12067 |
Washer (12.5x23x1.0) |
| 45658 |
63111-94J20-0EP |
Tiller Handle (NLA) |
| 45659 |
63111-94JC0-0EP |
Tiller Handle (NLA) |
| 45677 |
09440-12027 |
Spring |
| 45708 |
59441-94J10 |
Spring (NLA) |
▶Fig. 55 - Remote Control (64 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36646-93J00 |
PTT Switch Adapter Wire Asembly |
| 3 |
36628-92E00 |
Wire Harness Grommet |
| 4 |
37110-93J02 |
Ignition Switch Assembly |
| 6 |
37143-99E01 |
Key Cap |
| 7 |
37721-93J91 |
Neutral Switch Assembly |
| 8 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 9 |
37823-92E02 |
Stop Switch Lanyard |
| 10 |
37850-90J06 |
PTT Switch Assembly |
| 11 |
38500-93J90 |
Warning Buzzer |
| 12 |
67212-95600 |
Washer (NLA) |
| 13 |
67213-92E00 |
Buzzer Bracket (NLA) |
| 14 |
09125-05042 |
Screw (5x10) |
| 16 |
67220-95630 |
Plate Assembly |
| 17 |
67223-99E10 |
Brake Adjustment Knob |
| 18 |
67229-95600 |
Roller (NLA) |
| 19 |
67232-95600 |
Bushing |
| 20 |
67238-87D00 |
Drive Gear |
| 21 |
67241-99E10 |
Free Throttle Lever (NLA) |
| 22 |
67243-95600 |
Bushing (NLA) |
| 23 |
67244-95600 |
Wave Washer (NLA) |
| 24 |
67245-95600 |
Free Throttle Drum (NLA) |
| 25 |
67251-99E10 |
Handle Lever |
| 26 |
67252-95600 |
Bushing |
| 27 |
67253-95600 |
Washer (NLA) |
| 28 |
67255-99E00 |
Neutral Lock Arm |
| 29 |
67256-95600 |
Neutral Lock Holder |
| 30 |
67257-99E00 |
Lever Cap |
| 31 |
67258-99E00 |
Neutral Arm Bracket |
| 32 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 33 |
67261-99E00 |
Grip |
| 34 |
67296-94310 |
Screw |
| 35 |
67264-95600 |
Washer (NLA) |
| 36 |
67267-95610 |
Wire Cover (Black) |
| 37 |
67273-95600 |
Spacer |
| 38 |
67275-95600 |
Cable End |
| 39 |
67288-92E00 |
Washer |
| 40 |
67292-94300 |
E Ring |
| 41 |
67294-95600 |
Spacer |
| 42 |
67296-90J10 |
Rear Cover Screw |
| 43 |
67296-94300 |
Screw (4x10) |
| 44 |
67296-95600 |
Screw |
| 45 |
67296-95610 |
Screw |
| 46 |
67297-95600 |
Washer |
| 47 |
68165-16B01-13L |
Suzuki Emblem |
| 48 |
09100-08232 |
Bolt (8x30) |
| 49 |
09126-05003 |
Screw (5x12) |
| 50 |
09140-06020 |
Nut (6mm) |
| 51 |
09160-06104 |
Washer (6.5x24x2) |
| 51A |
37859-90J00 |
Spacer |
| 52 |
36620-93J04 |
21' Main Wiring Harness |
| 52A |
09481-10501 |
10 Amp Fuse |
| 53 |
67140-95600 |
Replaced by 67140-95601 |
| 45778 |
37141-99E00 |
(931) Ignition Key |
| 45779 |
37141-99E10 |
(932) Ignition Key |
| 45780 |
37141-99E20 |
(933) Ignition Key |
| 45781 |
37141-99E30 |
(934) Ignition Key |
| 45782 |
37141-99E40 |
(935) Ignition Key |
| 45783 |
37141-99E50 |
(936) Ignition Key |
| 45784 |
37141-99E60 |
(937) Ignition Key |
| 45785 |
37141-99E70 |
(938) Ignition Key |
| 45786 |
37141-99E80 |
(939) Ignition Key |
| 45787 |
37141-99E90 |
(940) Ignition Key |
| 45788 |
37141-99EA0 |
(941) Ignition Key |
| 45789 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 57 - Remocon Cable Holder (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67466-95200 |
Cable Connector |
| 2 |
67467-93E01 |
Cable Connector |
| 3 |
09111-06064 |
Bolt (6x17) |
| 4 |
67340-94JA0 |
Remocon Cable Holder |
| 5 |
09116-06094 |
Bolt (6x15) |
| 6 |
09403-14309 |
Clamp |
| 7 |
09308-08013 |
Grommet |
| 8 |
67351-94J00 |
Remocon Cable Holder |
| 9 |
01550-06167 |
BOLT |
| 10 |
67356-94J00 |
Cable Holder Cushion |
| 11 |
09407-14407 |
Clamp (L:140) |
| 12 |
43755-94JA0 |
Steering Bracket Attachment |
| 13 |
09108-08130 |
Stud Bolt (8x20) |
| 14 |
09159-08059 |
Nut |
| 15 |
29162-93J10 |
Lock Washer |
▶Fig. 59 - Drag Link (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41161-94400 |
Steering Cable Seal |
| 2 |
67701-94JA0 |
Drag Link Assembly (NLA) |
| 3 |
67721-94JA0 |
Spacer (NLA) |
| 4 |
67725-99E10 |
Replaced by 67725-99E20 |
| 5 |
67726-99E00 |
Lock Nut |
| 6 |
67728-99E00 |
Washer |
▶Fig. 60 - Opt: Meter (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
34190-95500 |
Speedometer Sensor (NLA) |
| 2 |
03112-06303 |
Screw (NLA) |
| 4 |
09471-12028 |
Bulb (12v, 3.4w) |
| 5 |
34191-92E00 |
Water Pressure Tubing |
| 6 |
09407-14407 |
Clamp (L:140) |
| 7 |
36615-96300 |
Resin Terminal |
| 9 |
09471-12103 |
Bulb (12v, 3.4w) |
| 11 |
34310-92E00 |
Fuel Gauge Lead (NLA) |
| 12 |
34360-92E00 |
Adapter Harness (NLA) |
| 13 |
09471-12103 |
Bulb (12v, 3.4w) |
| 15 |
09471-12103 |
Bulb (12v, 3.4w) |
| 17 |
36615-96300 |
Resin Terminal |
| 18 |
09471-12028 |
Bulb (12v, 3.4w) |
| 19 |
34190-87D00 |
Speedometer Sensor |
| 20 |
36630-92E00 |
Instrument Wire Assembly |
| 45671 |
34500-93J02 |
Black Hour Meter |
| 45673 |
34200-93J22 |
Black Tachometer |
| 45702 |
34500-93J13 |
White Hour Meter |
| 45704 |
34200-93J34 |
White Tachometer |
| 45717 |
34100-93J22 |
Black Speedometer 0-50 MPH |
| 45718 |
34100-93J33 |
White Speedometer 0-50 MPH |
| 45870 |
34600-93J02 |
Black Voltmeter |
| 45871 |
34600-93J13 |
White Voltmeter |
| 45931 |
34300-93J02 |
Black Fuel Gauge |
| 45932 |
34300-93J13 |
White Fuel Gauge |
▶Fig. 62 - Opt: Electrical (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32000-94J01 |
Battery Charging Kit |
| 2 |
32801-94J01 |
Rectifier/Regulator Set |
| 3 |
32800-94J11 |
Rectifier/Regulator Assembly |
| 4 |
01550-06257 |
BOLT |
| 5 |
39600-94J01 |
Receptacle Set |
| 6 |
33816-94J01 |
Cable Clamp |
| 7 |
36740-94J00 |
Fuse Case Assembly (NLA) |
| 8 |
37801-98300 |
Lead (NLA) |
| 9 |
39601-95D00 |
Lighting Receptacle Assembly |
| 10 |
36634-93910 |
Connector Cap |
| 11 |
39602-93900 |
Lamp Cord Plug Assembly |
| 12 |
39603-94400 |
Receptacle Grommet (NLA) |
| 14 |
03241-0625A |
SCREW |
| 15 |
32120-94J10 |
Stator & Pulser Coil |
| 16 |
36990-87D00 |
Terminal & Sleeve Set |
| 45670 |
09407-14407 |
Clamp (L:140) |
| 45701 |
09407-25402 |
Clamp (L:248) |
▶Fig. 64 - Opt: Starting Motor (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31000-94J02 |
Electric Starter Set |
| 2 |
31101-94J01 |
Starter Motor Set (NLA) |
| 3 |
31100-94J22 |
Starter Motor Assembly |
| 4 |
31912-94J00 |
Starting Motor Band (NLA) |
| 5 |
31918-94J00 |
Lower Damper |
| 6 |
38860-76F01 |
Relay |
| 7 |
38915-90J00 |
Relay Holder |
| 8 |
01550-08207 |
BOLT |
| 9 |
01550-08257 |
BOLT |
| 10 |
08316-10087 |
Nut |
| 11 |
32102-94J10 |
Flywheel |
| 12 |
32801-94J01 |
Rectifier/Regulator Set |
| 13 |
32800-94J11 |
Rectifier/Regulator Assembly |
| 14 |
01550-06257 |
BOLT |
| 15 |
33800-94J00 |
Starting Cable Set (NLA) |
| 16 |
33810-94J01 |
Starter Motor Cable |
| 17 |
33811-94J10 |
Starter Cable Grommet (NLA) |
| 18 |
33816-94J01 |
Cable Clamp |
| 19 |
37161-94J00 |
Start Switch Assembly |
| 20 |
09159-14014 |
Nut (10mm) |
| 21 |
03241-0625A |
SCREW |
| 22 |
36610-94J10 |
Wiring Harness Assembly |
| 23 |
33833-94JL0 |
Switch Lead Tube |
| 24 |
09407-14407 |
Clamp (L:140) |
| 25 |
09407-11401 |
Clamp (L:95) |
▶Fig. 67 - Opt: Tiller Handle (55 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
63001-94J40-0EP |
Tiller Handle Kit (NLA) |
| 2 |
13510-93E10 |
Throttle Rod |
| 3 |
09205-02006 |
Spring Pin (2x12) |
| 4 |
19121-94J00 |
Throttle Control Lever |
| 5 |
19131-95502 |
Connector |
| 6 |
19148-94J00 |
Throttle Drum |
| 7 |
19184-94J00 |
Throttle Cable Bracket (NLA) |
| 8 |
21110-93E03 |
Clutch Lever |
| 9 |
21131-94J00 |
Clutch Shift Mark * |
| 10 |
23115-93E10 |
Clutch Lever Link |
| 11 |
29141-93J00 |
Nut (6mm) |
| 12 |
23312-94JL0 |
Clutch Connector |
| 13 |
33833-94JL0 |
Switch Lead Tube |
| 14 |
33833-91J00 |
Tube (6x8x250) |
| 15 |
36610-94J10 |
Wiring Harness Assembly |
| 16 |
36615-96300 |
Resin Terminal |
| 17 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 18 |
37161-94J00 |
Start Switch Assembly |
| 19 |
37830-94J04 |
Emergency Switch Assembly |
| 20 |
37835-91J00-YAY |
Stop Label |
| 21 |
63111-94J20-0EP |
Tiller Handle (NLA) |
| 22 |
63115-94J00 |
Tiller Handle Bushing |
| 23 |
63116-94J00 |
Friction Rubber (NLA) |
| 24 |
63121-94J20-0EP |
Tiller Handle Cover |
| 25 |
63210-93E30 |
Handle Grip |
| 26 |
63220-94J00 |
Handle Rod |
| 27 |
63223-89J00 |
Handle Rod Stopper (NLA) |
| 28 |
63225-93200 |
Handle Rod Bushing |
| 29 |
63225-94J00 |
Handle Rod Adjuster Plate |
| 30 |
63240-94J20 |
Handle Grip Adjuster Set |
| 31 |
63241-986B0 |
Handle Rod Support |
| 32 |
63244-94J00 |
Throttle Adjust Knob |
| 33 |
09148-06008 |
Nut |
| 34 |
63610-94J00 |
Throttle Cable Assembly |
| 35 |
65793-94J01 |
Fuel Hose Holder |
| 36 |
67331-94J00 |
Side Cover Grommet |
| 37 |
69714-94J00 |
Engine Start Mark (NLA) |
| 38 |
09111-06064 |
Bolt (6x17) |
| 39 |
09111-06069 |
Bolt (6x28.8) |
| 40 |
09116-08122 |
Bolt (8x30) |
| 41 |
09116-08137 |
Bolt (8x22) |
| 42 |
09126-06015 |
Screw (6x23) |
| 43 |
09136-05041 |
Screw (5x20) |
| 44 |
09159-14014 |
Nut (10mm) |
| 45 |
09160-06082 |
Washer (6.5x13x1.0) |
| 46 |
09160-08045 |
Washer (8x22x1.0) |
| 47 |
09160-12067 |
Washer (12.5x23x1.0) |
| 48 |
09163-06001 |
Lock Washer (6.4x12x0.5) |
| 49 |
09164-08017 |
Wave Washer |
| 50 |
09205-03038 |
Handle Rod Pin |
| 51 |
09209-09007 |
Connector |
| 52 |
09407-14407 |
Clamp (L:140) |
| 53 |
09407-11401 |
Clamp (L:95) |
| 54 |
09440-12027 |
Spring |
| 55 |
01550-06167 |
BOLT |
▶Fig. 68 - Opt: Fuel Tank (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65000-95D01 |
6 Gallon Suzuki Fuel Tank (NLA) |
| 2 |
65520-95D00 |
Fuel Tank Cap Assembly (NLA) |
| 3 |
65561-95D00 |
Fuel Tank Cap Gasket |
| 4 |
65831-95D00 |
Fuel Outlet Filter |
| 5 |
65890-95D00 |
Outlet Assembly |
| 6 |
65892-95D00 |
Fuel Outlet O-Ring |
| 7 |
65740-95D01 |
Fuel Tank Connector (13mm) |
| 8 |
65700-87D85 |
Fuel Hose |
| 9 |
65750-95501 |
Fuel Hose Connector (13mm) |
| 10 |
65750-98506 |
Fuel Hose Connector (11mm) |
| 11 |
65770-95541 |
Squeeze Pump (NLA) |
| 12 |
65781-98500 |
Hose Clip |
▶Fig. 7 - Timing Belt (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12625-94J01 |
Stator Base |
| 2 |
12631-93EL0 |
Crankshaft Pulley |
| 3 |
12635-93E00 |
Upper Timing Belt Guide (NLA) |
| 4 |
12636-93E00 |
Lower Timing Belt Guide |
| 5 |
12637-93E00 |
Timing Pulley Nut (NLA) |
| 6 |
12638-93E01 |
Pulley Nut Lock Washer |
| 7 |
12741-99JL0 |
Camshaft Pulley |
| 8 |
09160-06160 |
Washer (6.5x24x4) |
| 9 |
09103-06267 |
Bolt (6x18) |
| 10 |
01550-08307 |
BOLT |
| 11 |
01550-06357 |
BOLT |
| 12 |
04211-09149 |
PIN 9X14 |
| 13 |
08341-31039 |
Woodruff Key |
| 14 |
12761-93EL0 |
Timing Belt |
▶Fig. 70 - Opt: Remote Control Parts (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67130-94J12 |
PARTS ASSY REMO |
| 2 |
13510-93E01 |
Throttle Rod Assembly |
| 3 |
09205-02006 |
Spring Pin (2x12) |
| 4 |
19121-94J10 |
Throttle Control Lever |
| 5 |
19131-94J00 |
Throttle Connector |
| 6 |
19148-93E10 |
Throttle Drum |
| 7 |
19185-93E00 |
Throttle Lever Spring |
| 8 |
36610-94J20 |
Wiring Harness Assembly |
| 9 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 10 |
41141-89E00 |
Steering Cable Attachment |
| 11 |
43755-94J01 |
Steering Bracket Attachment |
| 12 |
09204-01002 |
Cotter Pin |
| 13 |
67331-94J10 |
Side Cover Grommet |
| 14 |
67340-94J01 |
Remocon Cable Holder |
| 15 |
67351-94J00 |
Remocon Cable Holder |
| 16 |
67466-95200 |
Cable Connector |
| 17 |
67467-93E01 |
Cable Connector |
| 18 |
09108-08130 |
Stud Bolt (8x20) |
| 19 |
09111-06064 |
Bolt (6x17) |
| 20 |
09116-06094 |
Bolt (6x15) |
| 21 |
09159-08059 |
Nut |
| 22 |
09160-08059 |
Washer (8.5x18x1.6) |
| 23 |
29162-93J10 |
Lock Washer |
| 24 |
09308-08013 |
Grommet |
| 25 |
09407-14407 |
Clamp (L:140) |
| 26 |
09407-11401 |
Clamp (L:95) |
| 27 |
01550-06167 |
BOLT |
| 28 |
08322-01067 |
Washer (6.5x13x1.0) |
| 29 |
67356-94J00 |
Cable Holder Cushion |
| 30 |
09407-14407 |
Clamp (L:140) |
▶Fig. 71 - Opt: Top Mount Single (1) (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67261-93J00 |
Grip No 1 |
| 3 |
67263-93J00 |
Grip No 2 |
| 4 |
37850-93J10 |
PTT Switch Assembly |
| 5 |
67295-92E10 |
Screw (3x12) |
| 6 |
67296-88D10 |
Screw (5x16) |
| 7 |
67288-92E20 |
Washer |
| 8 |
67295-92E00 |
Screw |
| 9 |
67296-92E70 |
Screw |
| 10 |
67288-92E40 |
Washer |
| 11 |
67257-92E00 |
Lever Cap |
| 12 |
67251-93J00 |
Handle Lever |
| 13 |
67296-92E60 |
Screw |
| 14 |
67288-92E30 |
Washer |
| 15 |
67253-92E00 |
Washer |
| 16 |
36890-93J00 |
Wire Harness |
| 17 |
67281-93J00 |
Decal |
| 18 |
67296-92E30 |
Screw |
| 19 |
09160-05024 |
Washer (5.5x16x1.5) |
| 20 |
67287-92E00 |
Nut |
| 21 |
67275-95600 |
Cable End |
| 22 |
67273-95600 |
Spacer |
| 23 |
67273-92E00 |
Grommet |
| 24 |
67274-92E00 |
Flange |
| 25 |
67296-95610 |
Screw |
| 26 |
67271-92E00 |
Cover |
| 27 |
67211-93J00 |
Top Binnacle Cover |
| 28 |
67296-92E70 |
Screw |
| 29 |
67500-93J00 |
Single Binnacle Box Spacer |
| 30 |
09125-05135 |
Screw (5x65) |
| 31 |
09160-05029 |
Washer (5.5x10x0.8) |
| 32 |
09140-05005 |
Nut |
▶Fig. 72 - Opt: Top Mount Single (2) (48 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67222-92E00 |
Dual Plate |
| 3 |
67223-92E00 |
Brake Adjust (NLA) |
| 4 |
67288-92E00 |
Washer |
| 5 |
67292-94300 |
E Ring |
| 6 |
67288-92E10 |
Washer (NLA) |
| 7 |
67291-92E00 |
Snap Ring (NLA) |
| 8 |
67221-92E00 |
Shift Assembly (NLA) |
| 9 |
67224-92E00 |
Brake Arm Assembly (NLA) |
| 10 |
67294-92E00 |
Spacer (NLA) |
| 11 |
37721-95500 |
Neutral Switch Assembly |
| 12 |
67296-92E11 |
Screw (3x15) |
| 13 |
67296-88D10 |
Screw (5x16) |
| 14 |
67296-92E20 |
Screw (5x25) (NLA) |
| 15 |
67226-92E00 |
Bolt (NLA) |
| 16 |
67226-92E10 |
Bolt (NLA) |
| 17 |
67240-92E00 |
Throttle Arm Assembly (NLA) |
| 18 |
67228-92E00 |
Washer (NLA) |
| 19 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 20 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 21 |
09125-05042 |
Screw (5x10) |
| 22 |
67234-92E00 |
Gear Case (NLA) |
| 23 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 24 |
67227-92E00 |
Stopper (NLA) |
| 25 |
09126-06006 |
Screw (6x20) |
| 26 |
67225-92E00 |
Spring (NLA) |
| 27 |
09125-04004 |
Screw (4x6) |
| 28 |
67233-92E00 |
Spring (NLA) |
| 29 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 30 |
67232-95620 |
Bushing (NLA) |
| 31 |
67296-92E00 |
Screw (NLA) |
| 32 |
67296-88D10 |
Screw (5x16) |
| 33 |
09140-06020 |
Nut (6mm) |
| 34 |
67236-92E00 |
Roller (NLA) |
| 35 |
67237-92E01 |
Spring (NLA) |
| 36 |
67238-92E00 |
Drive Gear (NLA) |
| 37 |
67239-92E00 |
Pin |
| 38 |
67246-92E00 |
Drive Shaft |
| 39 |
67252-92E00 |
Bushing (NLA) |
| 40 |
67291-92E10 |
Snap Ring (NLA) |
| 41 |
67253-92E10 |
Washer |
| 42 |
67252-92E10 |
Bushing (NLA) |
| 43 |
67253-95600 |
Washer (NLA) |
| 44 |
67231-92E00 |
Shift Gear |
| 45 |
67232-95600 |
Bushing |
| 46 |
67241-92E00 |
Free Accel Rod (NLA) |
| 47 |
67243-92E00 |
Grommet (NLA) |
| 48 |
67239-92E10 |
Shift Pin Plate |
▶Fig. 73 - Opt: Drag Link (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41141-89E00 |
Steering Cable Attachment |
| 2 |
67720-93E00 |
Steering Bracket Attachment |
| 3 |
67725-93E00 |
Steering Bracket Bolt (NLA) |
| 4 |
67726-99E00 |
Lock Nut |
| 5 |
67728-99E00 |
Washer |
| 6 |
67701-93E12 |
Drag Link Assembly |
| 7 |
67721-93E10 |
Drag Link Spacer (NLA) |
| 8 |
67725-99E10 |
Replaced by 67725-99E20 |
| 9 |
67726-99E00 |
Lock Nut |
| 10 |
67728-99E00 |
Washer |
| 45962 |
99011-94J16-03B |
Owners Manual DF9.9/DF15 - 2010 |
▶Fig. 8 - Camshaft (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12700-94J00 |
Camshaft w/Decomp |
| 2 |
09283-25096 |
Oil Seal |
| 3 |
12840-93E01 |
Rocker Arm Assembly |
| 4 |
12842-49201 |
Tappet Adjust Screw |
| 5 |
12843-27A00 |
Tappet Adjust Nut |
| 6 |
12861-93E00 |
Rocker Arm Shaft |
| 7 |
09160-13010 |
Washer |
| 8 |
09164-14012 |
Wave Washer |
| 9 |
12891-94J00 |
Rocker Arm Shaft Spring |
| 10 |
12911-93E00 |
Intake Valve |
| 11 |
12915-93E00 |
Exhaust Valve |
| 12 |
12921-93E00 |
Valve Spring |
| 13 |
12931-78G00 |
Valve Spring Retainer |
| 14 |
12932-24400 |
Valve Cotter |
| 15 |
12933-71C00 |
Valve Spring Seat |
| 16 |
09289-05006 |
Valve Stem Seal |
| 17 |
12711-94JM0 |
Camshaft wo/Decomp |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DF 9.9TLK10, DF 9.9TXK10, DF 9.9THLK10, DF 9.9THXK10 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.