Suzuki DF 9.9THL, DF 9.9THX (2013) Parts & Diagrams

🔎 Suzuki DF 9.9THL, DF 9.9THX Reference Library — Exploded parts diagrams (38 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 9.9THL, DF 9.9THX is a 4-Stroke SOHC Inline 2-Cylinder outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke SOHC Inline 2-Cylinder
Horsepower	10 HP
Displacement	327 cc
Bore x Stroke	60.4 x 57.0 mm
Spark Plug (Type & Gap)	NGK DPR6EA-9
Engine Oil Capacity	1.0 L (with filter: 1.1 L)
Recommended Engine Oil	SAE 10W-40
Gear Case Oil Capacity	250 mL
Idle Speed (in gear)	850-950 RPM
Full Throttle RPM Range	5000-6000 RPM
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 9.9THL, DF 9.9THX:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 9.9THL, DF 9.9THX.

▶Fig. 1 - Cylinder Head (21 parts)

Ref	OEM Part #	Part Name
1	11110-94J10	Cylinder Head
2	11141-94JL0	Cylinder Head Gasket
3	09116-08110	Bolt (8x65) (NLA)
4	09116-08129	Bolt (8x65) (NLA)
5	11261-99E00	Protection Anode Cover
6	09280-10013	O-Ring
7	55321-99E00	Protection Anode
8	09126-05010	Protection Anode Screw
9	01550-06207	BOLT
10	11382-93E00	Oil Filler Cap
11	09280-17003	Oil Filler Cap O-Ring
12	04211-11129	11 X 12 DOWEL P
13	11162-94J10	Cylinder Head Cover Gasket
14	11170-94J00	Cylinder Head Cover
15	11196-94J00-320	Hose
16	01550-06207	BOLT
17	09403-14204	Clamp (NLA)
18	09482-00L04	NGK CPR6EA-9 Spark Plug
19	11291-91B50	Engine Hook
20	01550-08207	BOLT
21	11115-93E00-001	Valve Guide (OS:0.30)

▶Fig. 10 - Thermostat (6 parts)

Ref	OEM Part #	Part Name
1	17670-94J02	Thermostat (60c)
2	17680-94J20	Thermostat Cover
3	11196-94J00-320	Hose
4	01550-06257	BOLT
5	16919-94J20-280	Hose Protector
6	09401-12413	Clip

▶Fig. 11 - Recoil Starter (17 parts)

Ref	OEM Part #	Part Name
1	18100-94JL0	Recoil Starter Assembly
2	18121-94JL0	Reel
3	18130-93E01	Ratchet Set
4	18142-93E00	Spiral Spring
5	18181-93900	Rope Guide (NLA)
6	18210-93002	Grip Assembly
7	18280-93E00	NSI Set
8	01570-06167	BOLT
9	01570-06167	BOLT
10	18290-94J01	NSI Cable Assembly
11	01550-06207	BOLT
12	01550-06307	BOLT
13	69711-93E11	Label (S.I.G.P)
14	61472-93E20	Recoil Starter Label (NLA)
15	61493-94J00	Clearance Label
16	61494-94J00	Oil Label
17	99000-81158-50M	Starter Rope

▶Fig. 12 - Throttle Control (10 parts)

Ref	OEM Part #	Part Name
1	13510-93E10	Throttle Rod
2	09205-02006	Spring Pin (2x12)
3	19121-94J00	Throttle Control Lever
4	19131-95502	Connector
5	19148-94J00	Throttle Drum
6	19184-94J00	Throttle Cable Bracket (NLA)
7	01550-06167	BOLT
8	09140-05005	Nut
9	09160-06084	Washer (6.5x18x1.6)
10	01550-06167	BOLT

▶Fig. 13 - Oil Pump (12 parts)

Ref	OEM Part #	Part Name
1	16400-93EL0	Oil Pump Assembly
2	16430-93E00	Oil Gallery Block Assembly (NLA)
3	59246-94J00	Plug (NLA)
4	59262-94J00	Oil Pump Pin
5	07120-06257	BOLT
6	07120-06357	Bolt (NLA)
7	16510-45H10	Engine Oil Filter
8	16512-09G00	Oil Filter Cap
9	09280-13004	Oil Pump O-Ring
10	09280-54001	Oil Filter O-Ring
11	09440-18002	Spring
12	01550-06207	BOLT

▶Fig. 14 - Oil Pan (16 parts)

Ref	OEM Part #	Part Name
1	11489-93E11	Oil Pan Gasket
2	11500-94J00-0EP	Oil Pan Assembly (NLA)
3	09168-12017	Gasket (12x17x1)
4	09246-06002	Plug (NLA)
5	09248-12009	Oil Drain Plug
6	09282-12L04	Oil Seal (12x25x7)
7	01560-08307	BOLT
8	01421-08257	BOLT, STUD
9	08316-10087	Nut
10	04221-06129	PIN 6X12
11	16515-94J00	Oil Hose (NLA)
12	09401-12413	Clip
13	16910-94J00	Oil Level Gauge
14	16930-94J00	Oil Level Gauge Guide (NLA)
15	09280-09008	O-Ring
16	01550-06127	BOLT

▶Fig. 15 - Clutch (37 parts)

Ref	OEM Part #	Part Name
1	21110-93E03	Clutch Lever
2	21120-93E10	Clutch Notch Lever
3	21122-94J01	Clutch Notch Plate
4	21211-93EL0	Clutch Lever Shaft
5	23111-94JA0	Clutch Rod
6	23115-93E10	Clutch Lever Link
7	23131-95L00	Clutch Rod Boot
8	23211-93E01	Clutch Rod Arm
9	23210-93E00	Clutch Control Lever
10	23311-95DL0	Clutch Rod Connector
11	23312-94JL0	Clutch Connector
12	09111-06064	Bolt (6x17)
13	09111-06069	Bolt (6x28.8)
14	29141-93J00	Nut (6mm)
15	09160-06082	Washer (6.5x13x1.0)
16	09160-08045	Washer (8x22x1.0)
17	09164-08017	Wave Washer
18	09209-09007	Connector
19	09260-12003	Ball
20	09440-09041	Clutch Notch Spring
21	02142-06207	SCREW 6X20
22	01550-06207	BOLT
23	01550-06257	BOLT
25	25211-93901	Shift Rod Guide
26	25222-93902	Shift Rod Boot
27	25311-93E11	Shift Cam
28	09160-05047	Washer (5.5x24x1.6)
29	09205-02004	Spring Pin (2.5x12)
30	09280-05005	O-Ring
31	59291-94J00	O-Ring
32	25215-94J00	Shift Rod Guide Stopper
33	09108-05007	Stud Bolt
34	09140-05005	Nut
35	09160-05029	Washer (5.5x10x0.8)
36	09351-50803-00B	Hose (5x8x2000)
45681	25111-93911	Shift Rod (S)
45712	25111-93901	Shift Rod (L) (NLA)

▶Fig. 16 - Transmission (40 parts)

Ref	OEM Part #	Part Name
2	08110-60020	B1 15X32X9 BEAR
3	09380-15001	Drive Shaft Circlip
4	09160-20027	Washer (20x35x2.75)
6	09160-21009	Washer (21x35x2.75)
7	09263-20024	Bearing (20x35x4.5)
8	57311-94JL0	Pinion Gear
9	57510-94JL0	Forward Gear
10	57521-94JL0	Reverse Gear
13	09181-15156	Shim (1.50)
14	57610-90L00	Propeller Shaft Assembly
15	57621-90L10	Clutch Dog Shifter
16	09202-04025	Pin (4x31)
17	09440-05027	Return Spring
18	09440-32008	Clutch Dog Spring
19	57631-93901	Push Rod
20	57632-97L00	Push Pin
45658	57100-90L00	Drive Shaft Assembly (L)
45659	57100-90L20	Drive Shaft Assembly (X)
45778	09181-20251	Washer (20x34x1.0)
45780	09160-20043	Shim (1.20) (NLA)
45781	09160-20044	Shim (1.30)
45782	09181-20244	Shim (0.70)
45783	09181-20246	Shim (0.80)
45784	09181-20248	Shim (0.90) (NLA)
45962	09160-17053	Washer (1.10)
45963	09160-17054	Washer (1.20)
45964	09160-17055	Washer (1.30)
45965	09160-17056	Washer (1.40)
45966	09160-17057	Washer (1.50)
45967	09160-17058	Washer (1.60)
45968	09160-17059	Washer (1.70)
45969	09160-17060	Washer (1.80)
45970	09160-17061	Washer (1.90)
45992	09160-25040	Washer (1.00)
45993	09160-25041	Washer (1.10)
45994	09160-25042	Washer (1.20)
45995	09181-25181	Shim (1.30)
45996	09181-25160	Shim (25x34x0.7)
45997	09181-25162	Shim (25x34x0.8)
45998	09181-25164	Shim (0.90)

▶Fig. 17 - Starting Motor (25 parts)

Ref	OEM Part #	Part Name
1	31100-94J22	Starter Motor Assembly
2	31131-94J00	Plus Brush Set
3	31135-90J00	Spring
4	31151-94J01	Gear Case
5	31152-90J00	Center Plate (NLA)
6	31153-90J00	Planet Gear Bracket (NLA)
7	31171-96J00	Dust Cover Kit
8	31173-94J01	Brush Holder
9	31191-96J00	Shift Lever (NLA)
10	31220-94J00	Magnet Switch
11	31310-90J00	Armature
12	31320-94J00	Pinion Assembly (NLA)
13	31341-94J00	Pinion Shaft (NLA)
14	31343-90J00	Internal Gear (NLA)
15	31344-90J00	Planetary Gear (NLA)
16	31360-93J01	Washer Set
17	31170-94J00	Starter Motor Cover Assembly
18	31912-94J00	Starting Motor Band (NLA)
19	31918-94J00	Lower Damper
20	38860-76F01	Relay
21	38915-90J00	Relay Holder
22	01550-08207	BOLT
23	01550-08257	BOLT
24	08316-10087	Nut
25	09160-08171	Washer (8.5x16x3)

▶Fig. 18 - Magneto (11 parts)

Ref	OEM Part #	Part Name
1	32120-94J10	Stator & Pulser Coil
2	09125-06035	Screw (6x25)
3	02162-05127	Screw (NLA)
4	32102-94J10	Flywheel
5	09140-14008	Nut 14mm
6	09160-15057	Washer (15x27x4)
7	08341-31039	Woodruff Key
8	01550-06127	BOLT
9	09407-11401	Clamp (L:95)
10	09407-10404	Clamp (L:100)
11	09407-10404	Clamp (L:100)

▶Fig. 19 - Ignition Coil (7 parts)

Ref	OEM Part #	Part Name
1	32900-94J00	CDI Unit Assembly
2	32980-94J00	CDI Cushion (NLA)
3	33500-07H00	Spark Plug Cap
4	33410-94J00	Ignition Coil Assembly
5	01550-06307	BOLT
6	33833-94J10	Protector (NLA)
7	32891-94J00	CDI Stopper (NLA)

▶Fig. 2 - Cylinder Block (6 parts)

Ref	OEM Part #	Part Name
1	11301-94J01	Cylinder Block
2	09205-11004	Pin (NLA)
3	01550-06357	BOLT
4	01560-08757	BOLT
5	04211-11129	11 X 12 DOWEL P
6	16440-11D00	Engine Oil Regulator

▶Fig. 20 - Rectitier (21 parts)

Ref	OEM Part #	Part Name
1	32800-94J11	Rectifier/Regulator Assembly
2	01550-06257	BOLT
3	33810-94JA0	Starter Motor Cable (NLA)
4	33811-94J10	Starter Cable Grommet (NLA)
5	33816-94J01	Cable Clamp
6	03241-0625A	SCREW
7	29404-93J11	Clamp (L:65)
8	32890-94J00	Electric Parts Holder (NLA)
9	09160-06054	Washer (6.5x22.1.6)
10	09320-12090	Cushion
11	09321-06036	Cushion
12	01550-06167	BOLT
13	09407-10404	Clamp (L:100)
14	37725-94302	Neutral Switch Actuator
15	37726-94J00	Switch Bracket (NLA)
16	01550-06167	BOLT
17	37161-94J00	Start Switch Assembly
18	09159-14032	Nut
19	37721-94J01	Neutral Switch Assembly
20	33833-91J00	Tube (6x8x250)
21	33833-94JL0	Switch Lead Tube

▶Fig. 21 - Electrical (12 parts)

Ref	OEM Part #	Part Name
1	37830-94J11	Emergency Switch Assembly
2	37823-97J00	Stop Switch Lanyard
3	37826-92E00	Nut
4	36360-94J00	Oil Indicator Light
5	36367-93E00-019	Oil Level Label (NLA)
6	37820-93E11	Oil Pressure Switch
7	37835-91J00-YAY	Stop Label
8	36610-94JB0	Wiring Harness Assembly
9	36615-96300	Resin Terminal
10	36618-43410	Oil Pressure Switch Cap (NLA)
11	36617-94JA0	Joint Connector Bracket (NLA)
12	09408-00184	Clamp

▶Fig. 22 - PTT Switch (14 parts)

Ref	OEM Part #	Part Name
1	09308-10017	Grommet
2	38410-94JA2	PTT Relay Assembly
3	38415-93J10	PTT Relay Holder
4	38415-94JB0	PTT Relay Bracket (NLA)
5	37850-94JA3	Tilt Switch Assembly
6	37852-94JA0	PTT Switch Plate
7	09125-05046	Screw (5x12)
8	37851-94JA0	PTT Switch Bracket
9	29103-93J00	Bolt (6x12)
10	09140-05005	Nut
11	29404-93J11	Clamp (L:65)
12	29103-93J00	Bolt (6x12)
13	09407-11401	Clamp (L:95)
14	09403-07340	Clamp

▶Fig. 23 - Clamp Bracket (25 parts)

Ref	OEM Part #	Part Name
1	41111-94JC0-0EP	Starboard Clamp Bracket (NLA)
2	41121-94JC0-0EP	Port Clamp Bracket (NLA)
3	09205-06007	Spring Pin (6x25)
4	41211-95J00	Clamp Screw
5	41212-91J00	Clamp Handle
6	41213-94J01	Clamp Plate
7	41130-94JA1	Clamp Bracket Shaft
8	41135-93J11	Clamp Bracket Shaft Washer
9	36894-87D00	Wire Lead (L:195)
10	36894-87D00	Wire Lead (L:195)
11	36895-87D01	Wire Lead (L:210)
12	09125-06063	Screw (6x10)
13	09159-22006	Nut
14	41221-94JA0	Tilt Stopper Knob (NLA)
15	41222-94JA0	Tilt Stopper Pin (NLA)
16	41226-94JA0	Tilt Stopper Bushing (NLA)
17	45421-94JA0	Tilt Lock Pin
18	09116-08128	Bolt (8x40)
19	09205-03004	Spring Pin (3x20)
20	41153-95J00	Transom Bolt Cap (NLA)
21	09100-10309	Transom Bolt (10x110) (NLA)
22	09159-10050	Nut
23	09160-10139	Washer (10.5x35x3) (NLA)
24	09160-10140	Washer (10.5x18x3)
25	41210-89E11	Clamp Screw Assembly

▶Fig. 24 - Swivel Bracket (25 parts)

Ref	OEM Part #	Part Name
1	43111-94JE0-0EP	Swivel Bracket
2	22511-99011	Grease Nipple
3	43711-94JA0	Steering Bushing
4	09160-27013	Washer
5	09280-27004	O-Ring
6	43211-94JA0	Swivel Shaft Bushing (NLA)
7	55321-87J01	Aluminum Anode
8	09103-06281	Bolt (6x14)
9	43750-94JE0-0EP	Steering Bracket
10	43411-939L0	Steering Adjuster Plate
11	43412-93901	COVER,STEERING
12	09100-08232	Bolt (8x30)
13	09160-08082	Washer (8.5x16x1.2)
14	29440-93J00	Steering Adjuster Spring
15	43415-94J00	Steering Adjuster Plate
16	43420-94J20	Steering Adjuster Friction Plate
17	43512-94JL0	Steering Adjuster Shaft
18	43514-94J00	Steering Adjuster Plate
19	43514-95J00	Steering Adjuster Washer
20	43516-89J00	Steering Adjuster Washer
21	29116-93J00	Bolt (6x20)
22	09159-08059	Nut
23	43411-94J00	Steering Adjuster
24	21131-94J00	Clutch Shift Mark *
25	09125-06063	Screw (6x10)

▶Fig. 25 - Trim Cylinder (22 parts)

Ref	OEM Part #	Part Name
1	48000-94JB0	Power Tilt Assembly
2	48864-94J00	Manual Valve Set (NLA)
3	48681-87J11	Circlip
4	48553-97E00	Seal Washer
5	48510-94600	Gear Pump Assembly (NLA)
6	48583-95E00	Drive Joint
7	31123-89J10	O-Ring
8	48572-94J00	Cap (NLA)
9	48664-87D00	O-Ring
10	31193-94J00	Band (NLA)
11	31192-94J00	Screw (NLA)
12	31281-94J00	Through Bolt (NLA)
13	48582-97E00	Pump Filter (NLA)
14	38100-94J01	PTT Motor Assembly
15	48121-94JA0	Lower Tilt Cylinder Shaft (NLA)
16	48321-97E01	Upper Tilt Cylinder Shaft
17	48325-97E00	Tilt Cylinder Upper Bushing
18	55321-87J01	Aluminum Anode
19	09103-06281	Bolt (6x14)
20	09116-08122	Bolt (8x30)
21	09380-12002	Snap Ring
22	09407-14407	Clamp (L:140)

▶Fig. 26 - PTT Motor (9 parts)

Ref	OEM Part #	Part Name
1	38100-94J01	PTT Motor Assembly
2	31174-94J00	Bracket
3	31136-94J00	Breaker
4	31133-94910	Brush
5	31123-94J01	O-Ring
6	33799-97E00	Oil Seal
7	31135-94900	Spring
8	09136-05041	Screw (5x20)
9	31311-94J00	Armature (NLA)

▶Fig. 27 - Drive Shaft Housing (27 parts)

Ref	OEM Part #	Part Name
1	09116-08122	Bolt (8x30)
2	09202-06023	Knock Pin (6x10)
3	52110-94JC0-0EP	Drive Shaft Housing (L)
4	43112-94L01	Exhaust Pipe
5	54180-93E01	Upper Stbd Mount
6	54190-93E01	Upper Port Mount
7	54160-94JA0	Lower Mount (NLA)
8	09116-08137	Bolt (8x22)
9	54211-94J20-0EP	Lower Mount Starboard Cover
10	54221-94J20-0EP	Lower Mount Port Cover
11	09116-08138	Bolt (8x40)
12	09116-08138	Bolt (8x40)
13	29141-93J10	Nut
14	09160-08082	Washer (8.5x16x1.2)
15	09116-08122	Bolt (8x30)
16	54213-93901	Knock Pin
17	54144-94J00	Upper Mount Port Seal
18	54145-94J00	Upper Mount Port Seal
19	36894-95201	Wire Lead (L:165)
20	36895-87D01	Wire Lead (L:210)
21	09125-05050	Screw (5x8)
22	55321-87J01	Aluminum Anode
23	09103-06281	Bolt (6x14)
24	52131-94J21-0EP	Extension Case
25	09117-08047	Bolt (8x30)
26	09202-06023	Knock Pin (6x10)
27	09320-13022	Bushing

▶Fig. 28 - Gear Case (32 parts)

Ref	OEM Part #	Part Name
1	55100-94J20-0EP	Gear Case Housing (NLA)
2	09263-15019	Bearing (15x21x12)
3	09262-25003	Bearing (25x52x15)
4	55321-939L0	Zinc Anode
5	09116-06094	Bolt (6x15)
6	55321-90L00	Zinc Anode
7	09116-06225	Bolt (6x16)
8	09117-08047	Bolt (8x30)
9	09248-10008	Drain Plug
10	09168-10022	Drain Plug Gasket
11	56120-90L00-0EP	Propeller Shaft Bearing Housing
12	08110-60050	B1 25X47X12 BEA
13	09280-57002	O-Ring
14	09289-17L02	Oil Seal (17x30x6)
15	29116-93J00	Bolt (6x20)
16	57632-94J00	Propeller Stopper
17	57630-93900	Propeller Hardware Kit DT9.9 / DT15c & DF9.9 / DF15
18	57633-93901	Propeller Nut Spacer
19	09141-12005	Nut
20	09160-12066	Washer (12.5x22x2.5)
21	09204-02004	Cotter Pin
22	55331-93901	Exhaust Core Seal
23	55332-92D01	Exhaust Seal Rubber
24	09202-06023	Knock Pin (6x10)
25	08331-41329	Circlip
26	58100-94JA2-019	High Thrust Propeller 4x10x5
27	58120-94JA0	Propeller Bushing (NLA)
28	55300-95500	Zinc Anode
29	09126-06006	Screw (6x20)
30	29141-93J00	Nut (6mm)
31	29162-93J00	Lock Washer
32	55181-95200	Flush Hose Attachment

▶Fig. 29 - Side Cover (25 parts)

Ref	OEM Part #	Part Name
1	61810-94J00-0EP	Starboard Side Cover
2	61155-94500	Water Inspection Tube
3	61821-94JB0-0EP	Port Side Cover
4	09125-06067	Screw (6x16)
5	09160-06082	Washer (6.5x13x1.0)
6	03542-05169	SCREW
7	09250-26006	Clutch Hole Plug
8	09136-06137	Screw (6x55)
9	09136-06138	Screw (6x75)
10	61825-94J00	Side Cover Nut
11	09148-06017	Nut
12	02142-06167	6 X 16 CROSS SC
13	61115-93E00	Side Cover Drain Seal
14	61124-93E00	Side Cover Plug
15	67331-94JA0	Side Cover Grommet (NLA)
16	61851-93E10	Engine Cover Protector
17	61151-91J11	Cushion
18	02142-06167	6 X 16 CROSS SC
19	15211-91J00-180	Hose (NLA)
20	09401-08413	Clip
21	61112-93930	Lower Engine Cover Rubber
22	61134-93E00	Side Cover Seal
23	61827-94J01	Side Cover Holder
24	61831-94J30-0EP	Instrument Panel (NLA)
25	61814-94JL0	Side Cover Protector

▶Fig. 3 - Crankshaft (12 parts)

Ref	OEM Part #	Part Name
1	12111-94J00-0B0	Piston
2	12140-02C10	Piston Ring Set
3	12151-93E00	Piston Pin
4	09381-14001	Piston Pin Circlip
5	12160-94JL0-0B0	Connecting Rod Assy (Red) (NLA)
6	12163-32C00	Connecting Rod Bolt (NLA)
7	04221-03059	PIN
8	12220-94J00	Crankshaft Assembly
10	09283-32048	Oil Seal (32x44x6.5)
11	12100-94J00-050	Piston & Ring Set (OS:0.50)
45901	12229-33C00-0A0	Crankshaft Bearing (Green)
45902	12229-33C00-0D0	Crankshaft Bearing (Yellow)

▶Fig. 30 - Engine Cover (20 parts)

Ref	OEM Part #	Part Name
1	61400-94J00-0EP	Engine Cover Assembly
2	61431-94J00-0EP	Tilt Up Handle
3	03542-06169	SCREW
4	61622-93E03	Recoil Starter Seal
5	61443-91J40	Starboard Engine Cover Stripe
6	61453-91J40	Port Engine Cover Stripe
7	68111-99J00	S Emblem
8	61435-99J10	Rear Emblem Mark (9.9)
9	61458-89L10	Engine Cover Label
10	59800-99J01	Tool Set
11	61412-93E00	Engine Cover Hook
12	61610-90L00	Fastener
13	61616-93EL0	Lever Pin
14	09161-04012	Washer (4.2x11x1)
15	09385-04003	Snap Pin
16	61643-94J00	Screw
17	68110-89L00	Weather Cover (NLA)
18	61447-94J00	Power Tilt Emblem Mark
19	61448-94J00	High Thrust Emblem Mark
20	99011-94J50-03B	Owners Manual DF9.9T/DF9.9TH - 2013

▶Fig. 31 - Fuel Tank (9 parts)

Ref	OEM Part #	Part Name
1	65000-99J01	3 Gallon Fuel Tank
2	65700-94JC3	Fuel Hose (NLA)
3	65750-87J11	Fuel Hose Connector
4	65750-98506	Fuel Hose Connector (11mm)
5	65770-94J00	Replaced by 65770-94J04
6	65781-98500	Hose Clip
7	65720-986L0	Fuel Connector
8	09103-06237	Bolt (6x12.5)
9	09160-06085	Washer (6.5x15x1.0)

▶Fig. 32 - Tiller Handle (21 parts)

Ref	OEM Part #	Part Name
1	63111-94JC1-0EP	Tiller Handle (NLA)
2	63115-94J00	Tiller Handle Bushing
3	63116-94J00	Friction Rubber (NLA)
4	63121-94J20-0EP	Tiller Handle Cover
5	63210-93E30	Handle Grip
6	63220-94J00	Handle Rod
7	63223-89J00	Handle Rod Stopper (NLA)
8	63225-94J00	Handle Rod Adjuster Plate
9	63225-93200	Handle Rod Bushing
10	63240-94J20	Handle Grip Adjuster Set
11	63241-986B0	Handle Rod Support
12	63244-94J00	Throttle Adjust Knob
13	09148-06008	Nut
14	63610-94J00	Throttle Cable Assembly
15	09116-08122	Bolt (8x30)
16	09126-06015	Screw (6x23)
17	09136-05041	Screw (5x20)
18	09163-06001	Lock Washer (6.4x12x0.5)
19	09205-03038	Handle Rod Pin
20	09440-12027	Spring
21	69714-94J00	Engine Start Mark (NLA)

▶Fig. 33 - Opt: Fuel Tank (7 parts)

Ref	OEM Part #	Part Name
1	65000-95J01	6 Gallon Suzuki Fuel Tank
2	65740-95D01	Fuel Tank Connector (13mm)
3	65700-94JB3	Fuel Hose
4	65750-95501	Fuel Hose Connector (13mm)
5	65750-98506	Fuel Hose Connector (11mm)
6	65770-94J10	Squeeze Pump (NLA)
7	65781-98500	Hose Clip

▶Fig. 34 - Opt: Remote Control (69 parts)

Ref	OEM Part #	Part Name
1	67200-94J21	67200-94J30
2	09100-08232	Bolt (8x30)
3	36628-92E00	Wire Harness Grommet
4	37110-94J02	Igntion Switch Assembly
6	37143-99E01	Key Cap
7	37149-93J00	Cylinder Body Cap
8	37721-93J91	Neutral Switch Assembly
9	37820-93J05	Emergency Stop Switch Assembly
10	37823-92E02	Stop Switch Lanyard
11	37826-92E00	Nut
12	68165-16B01-13L	Suzuki Emblem
13	38500-93J00	Warning Buzzer*
14	67212-95600	Washer (NLA)
15	67213-92E00	Buzzer Bracket (NLA)
16	09125-05042	Screw (5x10)
17	67296-92E11	Screw (3x15)
18	67220-95630	Plate Assembly
19	67223-99E10	Brake Adjustment Knob
20	67229-95600	Roller (NLA)
21	67232-95600	Bushing
22	67238-87D00	Drive Gear
23	67241-99E10	Free Throttle Lever (NLA)
24	67243-95600	Bushing (NLA)
25	67244-95600	Wave Washer (NLA)
26	67245-95600	Free Throttle Drum (NLA)
27	67251-99E10	Handle Lever
28	67252-95600	Bushing
29	67253-95600	Washer (NLA)
30	67255-99E00	Neutral Lock Arm
31	67256-95600	Neutral Lock Holder
32	67257-99E00	Lever Cap
33	67258-99E00	Neutral Arm Bracket
34	67259-87D00	Neutral Arm Spring (NLA)
35	67261-99E00	Grip
36	67296-94310	Screw
37	67264-95600	Washer (NLA)
38	67267-93J00	Wire Cover
39	67273-95600	Spacer
40	67275-95600	Cable End
41	67288-92E00	Washer
42	67292-94300	E Ring
43	67294-95600	Spacer
44	67296-90J10	Rear Cover Screw
45	67296-94300	Screw (4x10)
46	67296-95600	Screw
47	67296-95610	Screw
48	67297-95600	Washer
49	09126-05003	Screw (5x12)
50	09140-06020	Nut (6mm)
51	09160-06104	Washer (6.5x24x2)
52	37859-90J00	Spacer
53	36620-94J01	21 ft. Main Wiring Harness (NON PT or PTT)
54	09481-10501	10 Amp Fuse
55	67140-95600	Replaced by 67140-95601
56	67294-95600	Spacer
57	67296-95620	Screw (L:165) (NLA)
58	36990-87D00	Terminal & Sleeve Set
45778	37141-99E00	(931) Ignition Key
45779	37141-99E10	(932) Ignition Key
45780	37141-99E20	(933) Ignition Key
45781	37141-99E30	(934) Ignition Key
45782	37141-99E40	(935) Ignition Key
45783	37141-99E50	(936) Ignition Key
45784	37141-99E60	(937) Ignition Key
45785	37141-99E70	(938) Ignition Key
45786	37141-99E80	(939) Ignition Key
45787	37141-99E90	(940) Ignition Key
45788	37141-99EA0	(941) Ignition Key
45789	37141-99EB0	(942) Ignition Key

▶Fig. 35 - Opt: Remote Control Parts (31 parts)

Ref	OEM Part #	Part Name
1	67130-94J12	PARTS ASSY REMO
2	13510-93E01	Throttle Rod Assembly
3	09205-02006	Spring Pin (2x12)
4	19121-94J10	Throttle Control Lever
5	19131-94J00	Throttle Connector
6	19148-93E10	Throttle Drum
7	19185-93E00	Throttle Lever Spring
8	36610-94J20	Wiring Harness Assembly
9	36618-43410	Oil Pressure Switch Cap (NLA)
10	41141-89E00	Steering Cable Attachment
11	43755-94J01	Steering Bracket Attachment
12	09204-01002	Cotter Pin
13	67331-94J10	Side Cover Grommet
14	67340-94J01	Remocon Cable Holder
15	67351-94J00	Remocon Cable Holder
16	67466-95200	Cable Connector
17	67467-93E01	Cable Connector
18	09108-08130	Stud Bolt (8x20)
19	09111-06064	Bolt (6x17)
20	09116-06236	Bolt (6x16)
21	09159-08059	Nut
22	09160-08059	Washer (8.5x18x1.6)
23	29162-93J10	Lock Washer
24	09308-08013	Grommet
25	09407-10404	Clamp (L:100)
26	09407-11401	Clamp (L:95)
27	01550-06167	BOLT
28	01550-08167	BOLT
29	08322-01067	Washer (6.5x13x1.0)
30	67356-94J00	Cable Holder Cushion
31	09407-14407	Clamp (L:140)

▶Fig. 36 - Opt: Top Mount Single (1) (32 parts)

Ref	OEM Part #	Part Name
1	67200-88L02	Single Binnacle Control Box
2	67261-93J00	Grip No 1
3	67263-93J00	Grip No 2
4	37850-93J10	PTT Switch Assembly
5	67295-92E10	Screw (3x12)
6	67296-88D10	Screw (5x16)
7	67288-92E20	Washer
8	67295-92E00	Screw
9	67296-92E70	Screw
10	67288-92E40	Washer
11	67257-92E00	Lever Cap
12	67251-93J00	Handle Lever
13	67296-92E60	Screw
14	67288-92E30	Washer
15	67253-92E00	Washer
16	36890-93J00	Wire Harness
17	67281-93J00	Decal
18	67296-92E30	Screw
19	09160-05024	Washer (5.5x16x1.5)
20	67287-92E00	Nut
21	67275-95600	Cable End
22	67273-95600	Spacer
23	67273-92E00	Grommet
24	67274-92E00	Flange
25	67296-95610	Screw
26	67271-92E00	Cover
27	67211-93J00	Top Binnacle Cover
28	67296-92E70	Screw
29	67500-93J00	Single Binnacle Box Spacer
30	09125-05135	Screw (5x65)
31	09160-05029	Washer (5.5x10x0.8)
32	09140-05005	Nut

▶Fig. 37 - Opt: Top Mount Single (2) (45 parts)

Ref	OEM Part #	Part Name
1	67200-88L02	Single Binnacle Control Box
2	67222-92E00	Dual Plate
3	67223-92E00	Brake Adjust (NLA)
4	67288-92E00	Washer
5	67292-94300	E Ring
6	67288-92E10	Washer (NLA)
7	67291-92E00	Snap Ring (NLA)
8	67221-92E00	Shift Assembly (NLA)
9	67224-92E00	Brake Arm Assembly (NLA)
10	67294-92E00	Spacer (NLA)
11	37721-95500	Neutral Switch Assembly
12	67296-92E11	Screw (3x15)
13	67296-88D10	Screw (5x16)
14	67296-92E20	Screw (5x25) (NLA)
15	67226-92E00	Bolt (NLA)
16	67226-92E10	Bolt (NLA)
17	67240-92E00	Throttle Arm Assembly (NLA)
18	67228-92E00	Washer (NLA)
19	67286-92E00	Bolt (6x18) (NLA)
20	67230-92E00	Shift Arm Assembly (NLA)
21	09125-05042	Screw (5x10)
22	67234-92E00	Gear Case (NLA)
23	67245-92E00	Free Throttle Drum (NLA)
24	67227-92E00	Stopper (NLA)
25	09126-06006	Screw (6x20)
26	67233-92E00	Spring (NLA)
27	67235-92E00	Shift Lock Plate (NLA)
28	67232-95620	Bushing (NLA)
29	67296-92E00	Screw (NLA)
30	67296-88D10	Screw (5x16)
31	09140-06020	Nut (6mm)
32	67236-92E00	Roller (NLA)
33	67237-92E01	Spring (NLA)
34	67238-92E00	Drive Gear (NLA)
35	67239-92E00	Pin
36	67246-92E00	Drive Shaft
37	67291-92E10	Snap Ring (NLA)
38	67253-92E10	Washer
39	67252-92E10	Bushing (NLA)
40	67253-95600	Washer (NLA)
41	67231-92E00	Shift Gear
42	67232-95600	Bushing
43	67241-92E10	Free Accel Rod (NLA)
44	67243-92E00	Grommet (NLA)
45	67239-92E10	Shift Pin Plate

▶Fig. 38 - Opt: Drag Link (10 parts)

Ref	OEM Part #	Part Name
1	41141-89E00	Steering Cable Attachment
2	67720-93E00	Steering Bracket Attachment
3	67725-93E00	Steering Bracket Bolt (NLA)
4	67726-99E00	Lock Nut
5	67728-99E00	Washer
6	67701-93E12	Drag Link Assembly
7	67721-93E10	Drag Link Spacer (NLA)
8	67725-99E10	Replaced by 67725-99E20
9	67726-99E00	Lock Nut
10	67728-99E00	Washer

▶Fig. 4 - Timing Belt (14 parts)

Ref	OEM Part #	Part Name
1	12625-94J01	Stator Base
2	12631-93EL0	Crankshaft Pulley
3	12635-93E00	Upper Timing Belt Guide (NLA)
4	12636-93E00	Lower Timing Belt Guide
5	12637-93E00	Timing Pulley Nut (NLA)
6	12638-93E01	Pulley Nut Lock Washer
7	12741-99JL0	Camshaft Pulley
8	09160-06171	Washer
9	09103-06267	Bolt (6x18)
10	01550-08307	BOLT
11	01550-06357	BOLT
12	04211-09149	PIN 9X14
13	08341-31039	Woodruff Key
14	12761-93EL0	Timing Belt

▶Fig. 5 - Camshaft (16 parts)

Ref	OEM Part #	Part Name
1	12711-94JM0	Camshaft wo/Decomp
2	09283-25096	Oil Seal
3	12840-89L00	Rocker Arm
4	12842-49201	Tappet Adjust Screw
5	12843-27A00	Tappet Adjust Nut
6	12861-93E00	Rocker Arm Shaft
7	09160-13010	Washer
8	09164-14012	Wave Washer
9	12891-94J00	Rocker Arm Shaft Spring
10	12911-93E00	Intake Valve
11	12915-93E00	Exhaust Valve
12	12921-93E00	Valve Spring
13	12931-78G00	Valve Spring Retainer
14	12932-24400	Valve Cotter
15	12933-71C00	Valve Spring Seat
16	09289-05006	Valve Stem Seal

▶Fig. 6 - Inlet Manifold (9 parts)

Ref	OEM Part #	Part Name
1	13111-94J00	Inlet Manifold
2	13119-94J00	Inlet Manifold Gasket
3	01550-08407	BOLT 8 X 40
4	13116-94J00	Inlet Manifold Cap (NLA)
5	13810-94J02	Silencer Assembly
6	13817-94J00	Silencer Plate
7	13710-94J00	Flame Arrester
8	09180-06353	Spacer
9	13832-94J00	Silencer Seal

▶Fig. 7 - Carburetor (35 parts)

Ref	OEM Part #	Part Name
1	13200-94J20	Carburetor Assembly
2	13236-94J10	Main Nozzle
3	09491-70017	Main Jet #70
4	09492-38009	Pilot Jet #38
5	13239-94J00	Rubber Cap
6	13250-94J00	Carburetor Float
7	13370-94J00	Needle Valve
8	13247-94J00	Screw
9	13375-26E00	Valve Clip
10	13254-94J00	Float Pin
11	13802-94J00	Screw
12	13534-94J00	Stop Screw
13	13268-94J00	Spring
14	13240-94J00	Float Chamber Assembly
15	13251-94J00	Float Chamber Gasket
16	13279-94J00	Drain Screw
17	13523-94J00	O-Ring
18	13684-94J00	Pipe (NLA)
19	09401-05402-XC0	Clip
20	13345-94J00	U-Ring
21	13346-94J00	Cover (NLA)
22	13247-94J00	Screw
23	13361-94J00	Cable Holder
24	13362-94J00	Cable Guide
25	13363-94J00	Cable Sealing Cap
26	13364-94J00	Starter Valve
27	13365-94J00	Spring
28	13295-14G00	O-Ring
29	09103-06276	Bolt (6x100)
30	13125-94J01	Carburetor Gasket
31	13124-94J00	Carburetor Insulator
32	13127-94J00	Insulator Gasket
33	13640-94J00	Start Knob
34	18498-94JM0-250	Starter Cable Protector
35	09403-12318	Clamp (NLA)

▶Fig. 8 - Fuel Pump (19 parts)

Ref	OEM Part #	Part Name
1	15410-98500	Fuel Filter
2	01550-06257	BOLT
3	09280-26005	O-Ring
4	15191-94J01	Fuel Hose
5	09343-50001-600	Hose (5x10x600)
6	09343-50001-600	Hose (5x10x600)
7	09401-09404	Clip
8	09401-11422	Clip
9	29404-93J11	Clamp (L:65)
10	09404-08207	Clamp (L:97)
11	15100-94J03	Fuel Pump Assembly
12	15170-94J03	Fuel Pump Diaphragm Set
13	15251-93E01	Screw
14	18498-94JL0-050	Protector (L:50)
15	18498-94JL0-320	Protector (L:320)
16	18498-94JL0-390	Protector (L:390)
17	09403-12318	Clamp (NLA)
18	65793-94J01	Fuel Hose Holder
19	09116-08137	Bolt (8x22)

▶Fig. 9 - Water Pump (30 parts)

Ref	OEM Part #	Part Name
1	17411-94J00	Water Pump Case
2	17413-94J00	Water Pump Case Sleeve
3	17417-93911	Water Pump Case Grommet
4	17461-939M0	Water Pump Impeller
5	17471-93902	Water Pump Plate
6	17472-93911	Water Pump Plate Gasket
7	17473-94J00	Water Pump Case Gasket
9	17563-94J00	Water Tube Grommet
10	17564-93901	Water Pump Bushing
11	17631-92D01	Water Filter
12	29141-93J00	Nut (6mm)
13	09108-06101	Stud Bolt (6x57)
14	09116-06225	Bolt (6x16)
15	09125-06063	Screw (6x10)
16	09160-06082	Washer (6.5x13x1.0)
17	09420-03009	Key
18	17450-94J11	Water Inlet Housing
19	17453-93901	Water Inlet Drain
20	17454-94J00	Water Inlet Drain Union
21	09289-12003	Oil Seal
22	29141-93J00	Nut (6mm)
23	59291-94J10	O-Ring
24	17452-94J00	Water Inlet Gasket
25	17520-94J01	Water Inlet Tube
26	09100-06106	Bolt (6x9)
27	59317-94J00	Water Inlet Grommet
28	59317-94J10	Water Inlet Grommet
29	17400-94J00	Water Pump Repair Kit DF9.9 / DF15
45870	17560-94JL0	Water Tube (L)
45871	17560-94JM0	Water Tube (X)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 9.9THL, DF 9.9THX running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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