Suzuki DF 9.9THL, DF 9.9THX (2011) Parts & Diagrams

🔎 Suzuki DF 9.9THL, DF 9.9THX Reference Library — Exploded parts diagrams (45 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 9.9THL, DF 9.9THX is a 4-Stroke SOHC Inline 2-Cylinder outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke SOHC Inline 2-Cylinder
Horsepower	10 HP
Displacement	327 cc
Bore x Stroke	60.4 x 57.0 mm
Spark Plug (Type & Gap)	NGK DPR6EA-9
Engine Oil Capacity	1.0 L (with filter: 1.1 L)
Recommended Engine Oil	SAE 10W-40
Gear Case Oil Capacity	250 mL
Idle Speed (in gear)	850-950 RPM
Full Throttle RPM Range	5000-6000 RPM
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 9.9THL, DF 9.9THX:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 9.9THL, DF 9.9THX.

▶Fig. 10 - Inlet Manifold (9 parts)

Ref	OEM Part #	Part Name
1	13111-94J00	Inlet Manifold
2	13119-94J00	Inlet Manifold Gasket
3	01550-08407	BOLT 8 X 40
4	13116-94J00	Inlet Manifold Cap (NLA)
5	13810-94J02	Silencer Assembly
6	13710-94J00	Flame Arrester
7	09180-06353	Spacer
10	13832-94J00	Silencer Seal
11	13817-94J00	Silencer Plate

▶Fig. 12 - Carburetor (44 parts)

Ref	OEM Part #	Part Name
2	13236-94J10	Main Nozzle
5	13239-94J00	Rubber Cap
6	13250-94J00	Carburetor Float
7	13370-94J00	Needle Valve
8	13247-94J00	Screw
9	13375-26E00	Valve Clip
10	13254-94J00	Float Pin
11	13802-94J00	Screw
12	13534-94J00	Stop Screw
13	13268-94J00	Spring
14	13251-94J00	Float Chamber Gasket
16	13279-94J00	Drain Screw
17	13523-94J00	O-Ring
18	13345-94J00	U-Ring
20	13247-94J00	Screw
21	13361-94J00	Cable Holder
22	13362-94J00	Cable Guide
23	13363-94J00	Cable Sealing Cap
24	13364-94J00	Starter Valve
25	13365-94J00	Spring
26	13295-14G00	O-Ring
27	13684-94J00	Pipe (NLA)
28	09401-05402-XC0	Clip
29	13428-06F30	Plate
30	13367-94J00	Screw
31	13368-94J02	STARTER ASSY
36	09103-06276	Bolt (6x100)
37	13125-94J01	Carburetor Gasket
38	13124-94J00	Carburetor Insulator
39	13127-94J00	Insulator Gasket
40	13640-94J00	Start Knob
41	18498-90J01	Hose Protector
42	09403-12318	Clamp (NLA)
43	59252-94J00	Starter Knob Plug (NLA)
45658	13200-94J20	Carburetor Assembly
45659	13200-94J32	CARBURETOR ASSY
45672	13240-94J00	Float Chamber Assembly
45676	13346-94J00	Cover (NLA)
45703	13240-94J10	Float Chamber Assembly
45707	13346-94J10	Cover (NLA)
45717	09491-70017	Main Jet #70
45718	09491-68008	Main Jet #68 (NLA)
45748	09492-38009	Pilot Jet #38
45749	09492-35030	Pilot Jet #35

▶Fig. 14 - Fuel Pump (20 parts)

Ref	OEM Part #	Part Name
1	15410-98500	Fuel Filter
2	01550-06257	BOLT
3	09280-26L01	O-Ring (NLA)
4	15191-94J01	Fuel Hose
5	09343-50001-600	Hose (5x10x600)
6	09343-50001-600	Hose (5x10x600)
7	09401-09404	Clip
8	09401-11422	Clip
9	29404-93J11	Clamp (L:65)
10	09404-08207	Clamp (L:97)
11	15100-94J03	Fuel Pump Assembly
12	15170-94J03	Fuel Pump Diaphragm Set
13	15251-93E01	Screw
14	18498-94J20	Hose Protector (L:320) (NLA)
15	18498-94J20	Hose Protector (L:320) (NLA)
16	18498-94J31	Hose Protector (12x15x390) (NLA)
17	09403-12318	Clamp (NLA)
18	65793-94J01	Fuel Hose Holder
19	09116-08137	Bolt (8x22)
20	01550-06127	BOLT

▶Fig. 16 - Water Pump (30 parts)

Ref	OEM Part #	Part Name
1	17411-94J00	Water Pump Case
2	17413-94J00	Water Pump Case Sleeve
3	17417-93911	Water Pump Case Grommet
4	17461-939M0	Water Pump Impeller
5	17471-93902	Water Pump Plate
6	17472-93911	Water Pump Plate Gasket
7	17473-94J00	Water Pump Case Gasket
9	17563-94J00	Water Tube Grommet
10	17564-93901	Water Pump Bushing
11	17631-92D01	Water Filter
12	29141-93J00	Nut (6mm)
13	09108-06101	Stud Bolt (6x57)
14	09116-06094	Bolt (6x15)
15	09125-06063	Screw (6x10)
16	09160-06082	Washer (6.5x13x1.0)
17	09420-03009	Key
18	17450-94J11	Water Inlet Housing
19	17453-93901	Water Inlet Drain
19A	17454-94J00	Water Inlet Drain Union
20	09289-12003	Oil Seal
21	29141-93J00	Nut (6mm)
22	59291-94J10	O-Ring
23	17452-94J00	Water Inlet Gasket
24	17520-94J01	Water Inlet Tube
25	09100-06106	Bolt (6x9)
26	59317-94J00	Water Inlet Grommet
27	59317-94J10	Water Inlet Grommet
28	17400-94J00	Water Pump Repair Kit DF9.9 / DF15
45870	17560-94J21	Water Tube (L) (NLA)
45871	17560-94JA1	Water Tube (X) (NLA)

▶Fig. 17 - Thermostat (6 parts)

Ref	OEM Part #	Part Name
1	17670-94J02	Thermostat (60c)
2	17680-94J20	Thermostat Cover
3	11196-94J00-320	Hose
4	01550-06257	BOLT
5	16919-94J20-280	Hose Protector
6	09401-12413	Clip

▶Fig. 18 - Recoil Starter (16 parts)

Ref	OEM Part #	Part Name
1	18100-94JL0	Recoil Starter Assembly
2	18121-94JL0	Reel
3	18130-93E01	Ratchet Set
4	18142-93E00	Spiral Spring
5	18181-93900	Rope Guide (NLA)
6	18210-93002	Grip Assembly
7	18280-93E00	NSI Set
8	01570-06167	BOLT
9	01570-06167	BOLT
10	18290-94J01	NSI Cable Assembly
11	01550-06207	BOLT
12	01550-06307	BOLT
13	69711-93E11	Label (S.I.G.P)
14	61472-93E20	Recoil Starter Label (NLA)
15	61493-94J00	Clearance Label
16	61494-94J00	Oil Label

▶Fig. 2 - Cylinder Head (21 parts)

Ref	OEM Part #	Part Name
1	11110-94J10	Cylinder Head
2	11141-94JL0	Cylinder Head Gasket
3	09116-08110	Bolt (8x65) (NLA)
4	09116-08129	Bolt (8x65) (NLA)
5	11261-99E00	Protection Anode Cover
6	09280-10013	O-Ring
7	55321-99E00	Protection Anode
8	09126-05010	Protection Anode Screw
9	01550-06207	BOLT
10	11382-93E00	Oil Filler Cap
11	09280-17003	Oil Filler Cap O-Ring
12	04211-11129	11 X 12 DOWEL P
13	11162-94J10	Cylinder Head Cover Gasket
14	11170-94J00	Cylinder Head Cover
15	11196-94J00-320	Hose
16	01550-06207	BOLT
17	09403-14204	Clamp (NLA)
18	09482-00L04	NGK CPR6EA-9 Spark Plug
19	11291-91B50	Engine Hook
20	01550-08207	BOLT
21	11115-93E00-001	Valve Guide (OS:0.30)

▶Fig. 20 - Throttle Control Non-Remote Control (10 parts)

Ref	OEM Part #	Part Name
1	13510-93E10	Throttle Rod
2	09205-02006	Spring Pin (2x12)
3	19121-94J00	Throttle Control Lever
4	19131-95502	Connector
5	19148-94J00	Throttle Drum
6	19184-94J00	Throttle Cable Bracket (NLA)
7	01550-06167	BOLT
8	09140-05005	Nut
9	09160-06084	Washer (6.5x18x1.6)
10	01550-06167	BOLT

▶Fig. 21 - Throttle Control w/Remote Control (11 parts)

Ref	OEM Part #	Part Name
1	13510-93E01	Throttle Rod Assembly
2	09205-02006	Spring Pin (2x12)
3	19121-94J10	Throttle Control Lever
4	19131-94J00	Throttle Connector
5	19148-93E10	Throttle Drum
6	09204-01002	Cotter Pin
7	08322-01067	Washer (6.5x13x1.0)
8	19185-93E00	Throttle Lever Spring
9	09140-05005	Nut
10	09160-06084	Washer (6.5x18x1.6)
11	01550-06167	BOLT

▶Fig. 22 - Oil Pump (12 parts)

Ref	OEM Part #	Part Name
1	16400-93EL0	Oil Pump Assembly
2	16430-93E00	Oil Gallery Block Assembly (NLA)
3	59246-94J00	Plug (NLA)
4	59262-94J00	Oil Pump Pin
5	07120-06257	BOLT
6	07120-06357	Bolt (NLA)
7	16510-45H10	Engine Oil Filter
8	16512-09G00	Oil Filter Cap
9	09280-13004	Oil Pump O-Ring
10	09280-54001	Oil Filter O-Ring
11	09440-18002	Spring
12	01550-06207	BOLT

▶Fig. 23 - Oil Pan (16 parts)

Ref	OEM Part #	Part Name
1	11489-93E11	Oil Pan Gasket
2	11500-94J00-0EP	Oil Pan Assembly (NLA)
3A	09168-12017	Gasket (12x17x1)
4	09246-06002	Plug (NLA)
6	09248-12009	Oil Drain Plug
7	09282-12L04	Oil Seal (12x25x7)
8	01560-08307	BOLT
9	01421-08257	BOLT, STUD
10	08316-10087	Nut
11	04221-06129	PIN 6X12
12	16515-94J00	Oil Hose (NLA)
13	09401-12413	Clip
14	16910-94J00	Oil Level Gauge
15	16930-94J00	Oil Level Gauge Guide (NLA)
16	09280-09008	O-Ring
17	01550-06127	BOLT

▶Fig. 24 - Clutch (37 parts)

Ref	OEM Part #	Part Name
1	21110-93E03	Clutch Lever
2	21120-93E10	Clutch Notch Lever
3	21122-94J01	Clutch Notch Plate
4	21211-93EL0	Clutch Lever Shaft
5	23111-94JA0	Clutch Rod
6	23115-93E10	Clutch Lever Link
7	23131-95L00	Clutch Rod Boot
8	23211-93E01	Clutch Rod Arm
9	23210-93E00	Clutch Control Lever
10	23311-95DL0	Clutch Rod Connector
11	23312-94JL0	Clutch Connector
12	09111-06064	Bolt (6x17)
13	09111-06069	Bolt (6x28.8)
14	29141-93J00	Nut (6mm)
15	09160-06082	Washer (6.5x13x1.0)
16	09160-08045	Washer (8x22x1.0)
17	09164-08017	Wave Washer
18	09209-09007	Connector
19	09260-12003	Ball
20	09440-09041	Clutch Notch Spring
21	02142-06207	SCREW 6X20
21B	01550-06207	BOLT
22A	01550-06257	BOLT
24	25211-93901	Shift Rod Guide
25	25222-93902	Shift Rod Boot
26	25311-93E11	Shift Cam
27	09160-05047	Washer (5.5x24x1.6)
28	09205-02004	Spring Pin (2.5x12)
29	09280-05005	O-Ring
30	59291-94J00	O-Ring
31	25215-94J00	Shift Rod Guide Stopper
32	09108-05007	Stud Bolt
33	09140-05005	Nut
34	09160-05029	Washer (5.5x10x0.8)
35	09351-50803-00B	Hose (5x8x2000)
45680	25111-93911	Shift Rod (S)
45711	25111-93901	Shift Rod (L) (NLA)

▶Fig. 26 - Starting Motor (23 parts)

Ref	OEM Part #	Part Name
1	31100-94J22	Starter Motor Assembly
2	31131-94J00	Plus Brush Set
3	31135-90J00	Spring
4	31151-94J01	Gear Case
5	31152-90J00	Center Plate (NLA)
6	31153-90J00	Planet Gear Bracket (NLA)
7	31171-96J00	Dust Cover Kit
8	31173-94J01	Brush Holder
9	31191-96J00	Shift Lever (NLA)
10	31220-94J00	Magnet Switch
11	31310-90J00	Armature
12	31320-94J00	Pinion Assembly (NLA)
13	31341-94J00	Pinion Shaft (NLA)
14	31343-90J00	Internal Gear (NLA)
15	31344-90J00	Planetary Gear (NLA)
16	31360-93J01	Washer Set
17	31912-94J00	Starting Motor Band (NLA)
18	31918-94J00	Lower Damper
19	38860-76F01	Relay
20	38915-90J00	Relay Holder
21	01550-08207	BOLT
22	01550-08257	BOLT
23	08316-10087	Nut

▶Fig. 28 - Magneto (10 parts)

Ref	OEM Part #	Part Name
1	32120-94J10	Stator & Pulser Coil
2	09125-06035	Screw (6x25)
3	02162-05127	Screw (NLA)
4	32102-94J10	Flywheel
5	09140-14008	Nut 14mm
6	09160-15047	Washer (NLA)
7	08341-31039	Woodruff Key
8	09407-11401	Clamp (L:95)
45931	09407-14407	Clamp (L:140)
45932	09407-14407	Clamp (L:140)

▶Fig. 30 - Ignition Coil (8 parts)

Ref	OEM Part #	Part Name
1	32900-94J00	CDI Unit Assembly
2	32980-94J00	CDI Cushion (NLA)
3	33500-07H00	Spark Plug Cap
4	36615-96300	Resin Terminal
5	33410-94J00	Ignition Coil Assembly
6	01550-06307	BOLT
7	33833-94J10	Protector (NLA)
8	32891-94J00	CDI Stopper (NLA)

▶Fig. 32 - Rectifier (25 parts)

Ref	OEM Part #	Part Name
2	01550-06257	BOLT
4	33811-94J10	Starter Cable Grommet (NLA)
5	33816-94J01	Cable Clamp
6	03241-0625A	SCREW
8	01550-06127	BOLT
9	32890-94J00	Electric Parts Holder (NLA)
10	09160-06054	Washer (6.5x22.1.6)
11	09320-12090	Cushion
12	09321-06036	Cushion
13	01550-06167	BOLT
14	09407-11401	Clamp (L:95)
15	37725-94302	Neutral Switch Actuator
16	37726-94J00	Switch Bracket (NLA)
17	01550-06167	BOLT
18	37161-94J00	Start Switch Assembly
19	09159-14014	Nut (10mm)
20	37721-94J01	Neutral Switch Assembly
21	33833-91J00	Tube (6x8x250)
22	33833-94JL0	Switch Lead Tube
45658	32800-94J11	Rectifier/Regulator Assembly
45659	32800-94J01	Rectifier/Regulator Assembly
45717	33810-94J01	Starter Motor Cable
45718	33810-94JA0	Starter Motor Cable (NLA)
45839	29404-93J11	Clamp (L:65)
45840	29404-93J21	CLAMP

▶Fig. 34 - Electrical (22 parts)

Ref	OEM Part #	Part Name
1	39601-95D00	Lighting Receptacle Assembly
2	36634-93910	Connector Cap
3	39603-94400	Receptacle Grommet (NLA)
5	37830-94J04	Emergency Switch Assembly
6	37823-92E02	Stop Switch Lanyard
7	37826-92E00	Nut
8	36360-94J00	Oil Indicator Light
9	36367-93E00-019	Oil Level Label (NLA)
10	37820-93E11	Oil Pressure Switch
11	37835-91J00-YAY	Stop Label
12	09160-12067	Washer (12.5x23x1.0)
13	39669-94400	Lower Cover Plug
15	36615-96300	Resin Terminal
16	36618-43410	Oil Pressure Switch Cap (NLA)
17	36617-94JA0	Joint Connector Bracket (NLA)
45671	36610-94J10	Wiring Harness Assembly
45702	36610-94J00	Wiring Harness Assembly
45730	36610-94J20	Wiring Harness Assembly
45748	09407-14407	Clamp (L:140)
45749	09407-25402	Clamp (L:248)
45761	36610-94JA0	Wiring Harness Assembly
45791	36610-94JB0	Wiring Harness Assembly

▶Fig. 35 - PTT Switch (17 parts)

Ref	OEM Part #	Part Name
1	37850-94JA3	Tilt Switch Assembly
2	37852-94JA0	PTT Switch Plate
3	09125-05046	Screw (5x12)
4	09407-14407	Clamp (L:140)
5	09308-10017	Grommet
6	38410-94JA2	PTT Relay Assembly
7	38415-93J10	PTT Relay Holder
8	38415-94JB0	PTT Relay Bracket (NLA)
9	37850-94JA3	Tilt Switch Assembly
10	37852-94JA0	PTT Switch Plate
11	09125-05046	Screw (5x12)
12	37851-94JA0	PTT Switch Bracket
13	29103-93J00	Bolt (6x12)
14	09140-05005	Nut
15	29404-93J11	Clamp (L:65)
16	29103-93J00	Bolt (6x12)
17	09407-11401	Clamp (L:95)

▶Fig. 38 - Clamp Bracket (25 parts)

Ref	OEM Part #	Part Name
1	41111-94JC0-0EP	Starboard Clamp Bracket (NLA)
2	41121-94JC0-0EP	Port Clamp Bracket (NLA)
3	41161-94400	Steering Cable Seal
4	09205-06007	Spring Pin (6x25)
5	41211-95J00	Clamp Screw
6	41212-91J00	Clamp Handle
7	41213-94J01	Clamp Plate
8	41130-94JA1	Clamp Bracket Shaft
9	41135-93J11	Clamp Bracket Shaft Washer
10	36894-87D00	Wire Lead (L:195)
11	36894-87D00	Wire Lead (L:195)
12	36895-87D01	Wire Lead (L:210)
13	09125-06063	Screw (6x10)
14	09159-22006	Nut
15	41221-94JA0	Tilt Stopper Knob (NLA)
16	41222-94JA0	Tilt Stopper Pin (NLA)
17	41226-94JA0	Tilt Stopper Bushing (NLA)
18	45421-94JA0	Tilt Lock Pin
19	09116-08128	Bolt (8x40)
20	09205-03004	Spring Pin (3x20)
21	41153-95J00	Transom Bolt Cap (NLA)
22	09100-10309	Transom Bolt (10x110) (NLA)
23	09159-10050	Nut
24	09160-10139	Washer (10.5x35x3) (NLA)
25	09160-10140	Washer (10.5x18x3)

▶Fig. 4 - Cylinder Block (6 parts)

Ref	OEM Part #	Part Name
1	11301-94J00	Cylinder Block
2	09205-11004	Pin (NLA)
3	01550-06357	BOLT
4	01560-08757	BOLT
5	04211-11129	11 X 12 DOWEL P
6	16440-94JL0	Engine Oil Regulator (NLA)

▶Fig. 41 - Swivel Bracket (28 parts)

Ref	OEM Part #	Part Name
2	22511-99011	Grease Nipple
3	43711-94JA0	Steering Bushing
4	43750-94JF0-0EP	Steering Bracket (NLA)
5	43757-94JC0-0EP	Steering Bracket #2
6	09116-08156	Bolt (8x50)
7	09160-27013	Washer
8	09280-27004	O-Ring
9	43211-94JA0	Swivel Shaft Bushing (NLA)
10	55321-87J01	Aluminum Anode
11	09103-06281	Bolt (6x14)
12	43750-94JE0-0EP	Steering Bracket
13	43411-939L0	Steering Adjuster Plate
14	43412-93901	COVER,STEERING
15	09100-08232	Bolt (8x30)
16	09160-08082	Washer (8.5x16x1.2)
17	29440-93J00	Steering Adjuster Spring
18	43415-94J00	Steering Adjuster Plate
19	43420-94J20	Steering Adjuster Friction Plate
20	43512-94JL0	Steering Adjuster Shaft
21	43514-94J00	Steering Adjuster Plate
22	43514-95J00	Steering Adjuster Washer
23	43516-89J00	Steering Adjuster Washer
24	29116-93J00	Bolt (6x20)
25	09159-08059	Nut
26	43411-94J00	Steering Adjuster
27	21131-94J00	Clutch Shift Mark *
45658	43111-94JF0-0EP	Swivel Bracket (NLA)
45659	43111-94JE0-0EP	Swivel Bracket

▶Fig. 42 - Trim Cylinder (21 parts)

Ref	OEM Part #	Part Name
1	48000-94JB0	Power Tilt Assembly
2	48864-94J00	Manual Valve Set (NLA)
3	48681-97E00	Circlip
4	48553-97E00	Seal Washer
5	48510-94600	Gear Pump Assembly (NLA)
6	48583-95E00	Drive Joint
7	31123-89J10	O-Ring
8	48572-94J00	Cap (NLA)
9	48664-87D00	O-Ring
10	31193-94J00	Band (NLA)
11	31192-94J00	Screw (NLA)
12	31281-94J00	Through Bolt (NLA)
13	48582-97E00	Pump Filter (NLA)
14	48121-94JA0	Lower Tilt Cylinder Shaft (NLA)
15	48321-97E01	Upper Tilt Cylinder Shaft
16	48325-97E00	Tilt Cylinder Upper Bushing
17	55321-87J01	Aluminum Anode
18	09103-06281	Bolt (6x14)
19	09116-08122	Bolt (8x30)
20	09380-12002	Snap Ring
21	09407-14407	Clamp (L:140)

▶Fig. 43 - PTT Motor (9 parts)

Ref	OEM Part #	Part Name
1	38100-94J01	PTT Motor Assembly
2	31174-94J00	Bracket
3	31136-94J00	Breaker
4	31133-94910	Brush
5	31123-94J01	O-Ring
6	33799-97E00	Oil Seal
7	31135-94900	Spring
8	09136-05041	Screw (5x20)
9	31311-94J00	Armature (NLA)

▶Fig. 45 - Drive Shaft Housing (29 parts)

Ref	OEM Part #	Part Name
1	09116-08122	Bolt (8x30)
2	09202-06023	Knock Pin (6x10)
3	52110-94JC0-0EP	Drive Shaft Housing (L)
4	43112-94L01	Exhaust Pipe
6	54180-93E01	Upper Stbd Mount
7	54190-93E01	Upper Port Mount
8	54160-94JA0	Lower Mount (NLA)
9	09116-08137	Bolt (8x22)
10	54211-94J20-0EP	Lower Mount Starboard Cover
11	54221-94J20-0EP	Lower Mount Port Cover
12	09116-08138	Bolt (8x40)
13	09116-08138	Bolt (8x40)
14	29141-93J10	Nut
15	09160-08082	Washer (8.5x16x1.2)
16	09116-08122	Bolt (8x30)
17	54213-93901	Knock Pin
20	36894-95201	Wire Lead (L:165)
21	36895-87D01	Wire Lead (L:210)
22	09125-05050	Screw (5x8)
23	55321-87J01	Aluminum Anode
24	09103-06281	Bolt (6x14)
25	52131-94J21-0EP	Extension Case
27	09117-08047	Bolt (8x30)
28	09202-06023	Knock Pin (6x10)
29	09320-13022	Bushing
45675	54144-93E10	Upper Mount Port Seal
45676	54145-93E10	Upper Mount Starboard Seal
45706	54144-94J00	Upper Mount Port Seal
45707	54145-94J00	Upper Mount Port Seal

▶Fig. 46 - Gear Case (40 parts)

Ref	OEM Part #	Part Name
1	55100-94J20-0EP	Gear Case Housing (NLA)
2	09263-15019	Bearing (15x21x12)
3	09262-25003	Bearing (25x52x15)
4	55321-939L0	Zinc Anode
5	09116-06094	Bolt (6x15)
6	55321-90L00	Zinc Anode
7	09116-06094	Bolt (6x15)
8	09117-08047	Bolt (8x30)
9	09248-10008	Drain Plug
10	09168-10022	Drain Plug Gasket
11	56120-90L00-0EP	Propeller Shaft Bearing Housing
12	08110-60050	B1 25X47X12 BEA
13	09280-57002	O-Ring
14	09289-17L02	Oil Seal (17x30x6)
15	29116-93J00	Bolt (6x20)
17	58120-89L00	Type M Propeller Bushing
18	57632-94J00	Propeller Stopper
19	57630-93900	Propeller Hardware Kit DT9.9 / DT15c & DF9.9 / DF15
20	57633-93901	Propeller Nut Spacer
21	09141-12005	Nut
22	09160-12066	Washer (12.5x22x2.5)
23	09204-02004	Cotter Pin
24	55331-93901	Exhaust Core Seal
25	55332-92D01	Exhaust Seal Rubber
26	09202-06023	Knock Pin (6x10)
27	08331-41329	Circlip
28	58100-94JA2-019	High Thrust Propeller 4x10x5
29	58120-94JA0	Propeller Bushing (NLA)
30	57632-94J00	Propeller Stopper
31	55300-95500	Zinc Anode
32	09126-06006	Screw (6x20)
33	29141-93J00	Nut (6mm)
34	29162-93J00	Lock Washer
35	55181-95200	Flush Hose Attachment
45673	58100-89L00-019	M701 Propeller 3x9-1/4x7
45704	58100-89L20-019	M930 Propeller 3x9-1/4x9
45732	58100-90L60-019	M1011 Propeller 3x9-1/4x10
45763	58100-89L70-019	M1101 Propeller 3x9-1/4x11
45793	58100-90L41-019	M821 Propeller 3x9-1/4x8
45824	58100-90L50-019	M911 Propeller 3x9-1/4x9

▶Fig. 47 - Transmission (51 parts)

Ref	OEM Part #	Part Name
2	08110-60020	B1 15X32X9 BEAR
3	09380-15001	Drive Shaft Circlip
4	09160-20027	Washer (20x35x2.75)
6	09160-21009	Washer (21x35x2.75)
7	09263-20024	Bearing (20x35x4.5)
8	57311-90L00	Pinion Gear
9	57510-90L00	Forward Gear
10	57521-90L00	Reverse Gear
13	09181-15156	Shim (1.50)
14	57610-90L00	Propeller Shaft Assembly
15	57621-90L10	Clutch Dog Shifter
16	09202-04025	Pin (4x31)
17	09440-05027	Return Spring
18	09440-32008	Clutch Dog Spring
19	57631-93901	Push Rod
20	57632-97L00	Push Pin
45658	57100-90L10	Drive Shaft Assembly (S)
45659	57100-90L00	Drive Shaft Assembly (L)
45660	57100-93922	Drive Shaft Assembly (X)
45778	09181-20251	Washer (20x34x1.0)
45779	09160-20042	Shim (1.10)
45780	09160-20043	Shim (1.20) (NLA)
45781	09160-20044	Shim (1.30)
45782	09181-20244	Shim (0.70)
45783	09181-20246	Shim (0.80)
45784	09181-20248	Shim (0.90) (NLA)
45962	09181-17144	Shim (1.10)
45963	09181-17148	Shim (1.20)
45964	09181-17153	Shim (1.30) (NLA)
45965	09181-17154	Shim (1.40)
45966	09160-17026	Washer (1.50)
45967	09160-17041	Washer (1.60)
45968	09160-17027	Washer (1.70)
45969	09160-17042	Washer (1.80)
45970	09160-17028	Washer (1.90) (NLA)
45971	09160-17053	Washer (1.10)
45972	09160-17054	Washer (1.20)
45973	09160-17055	Washer (1.30)
45974	09160-17056	Washer (1.40)
45975	09160-17057	Washer (1.50)
45976	09160-17058	Washer (1.60)
45977	09160-17059	Washer (1.70)
45978	09160-17060	Washer (1.80)
45979	09160-17061	Washer (1.90)
45992	09160-25040	Washer (1.00)
45993	09160-25041	Washer (1.10)
45994	09160-25042	Washer (1.20)
45995	09181-25181	Shim (1.30)
45996	09181-25160	Shim (25x34x0.7)
45997	09181-25162	Shim (25x34x0.8)
45998	09181-25164	Shim (0.90)

▶Fig. 48 - Side Cover (28 parts)

Ref	OEM Part #	Part Name
1	61810-94J00-0EP	Starboard Side Cover
2	61155-94500	Water Inspection Tube
6	09125-06067	Screw (6x16)
6A	09160-06082	Washer (6.5x13x1.0)
7	03542-05169	SCREW
8	09250-26006	Clutch Hole Plug
9	09136-06137	Screw (6x55)
10	09136-06138	Screw (6x75)
11	09148-06015	Nut
12	09148-06017	Nut
13	02142-06167	6 X 16 CROSS SC
14	61115-93E00	Side Cover Drain Seal
15	61124-93E00	Side Cover Plug
17	61851-93E10	Engine Cover Protector
19	61151-91J11	Cushion
20	02142-06167	6 X 16 CROSS SC
21	15211-91J00-180	Hose (NLA)
22	09401-08413	Clip
23	61112-93930	Lower Engine Cover Rubber
24	61134-93E00	Side Cover Seal
25	61827-94J00	Side Cover Holder (NLA)
26	61831-94J30-0EP	Instrument Panel (NLA)
27	61814-94JL0	Side Cover Protector
45673	67331-94J10	Side Cover Grommet
45704	67331-94JB0	Side Cover Grommet
45717	61821-94J00-0EP	Port Side Cover
45718	61821-94JB0-0EP	Port Side Cover
45732	67331-94JA0	Side Cover Grommet (NLA)

▶Fig. 49 - Engine Cover (19 parts)

Ref	OEM Part #	Part Name
1	61400-94J00-0EP	Engine Cover Assembly
2	61431-94J00-0EP	Tilt Up Handle
3	03542-06169	SCREW
4	61622-93E03	Recoil Starter Seal
5	61443-91J40	Starboard Engine Cover Stripe
6	61453-91J40	Port Engine Cover Stripe
7	68111-99J00	S Emblem
8	61435-99J10	Rear Emblem Mark (9.9)
10	61458-99E31	Engine Cover Label
11	59800-99J01	Tool Set
12	61412-93E00	Engine Cover Hook
13	61610-90L00	Fastener
14	61616-93EL0	Lever Pin
15	09161-04012	Washer (4.2x11x1)
16	09385-04003	Snap Pin
17	61643-94J00	Screw
18	68110-96110	Weather Cover (NLA)
19	61447-94J00	Power Tilt Emblem Mark
20	61448-94J00	High Thrust Emblem Mark

▶Fig. 5 - Crankshaft (12 parts)

Ref	OEM Part #	Part Name
1	12111-94J00-0B0	Piston
2	12140-94JL0	Piston Ring Set
3	12151-93E00	Piston Pin
4	09381-14001	Piston Pin Circlip
5	12160-93E11-0A0	Connecting Rod Assy (Mark 1)
6	12163-32C00	Connecting Rod Bolt (NLA)
7	04221-03059	PIN
8	12220-94J00	Crankshaft Assembly
10	09283-32048	Oil Seal (32x44x6.5)
11	12100-94J10-050	Piston & Ring Set (OS:0.50)
45901	12229-33C00-0A0	Crankshaft Bearing (Green)
45902	12229-33C00-0D0	Crankshaft Bearing (Yellow)

▶Fig. 50 - Fuel Tank (16 parts)

Ref	OEM Part #	Part Name
1	65000-99J01	3 Gallon Fuel Tank
2	65520-99100	Fuel Tank Cap (NLA)
3	65561-95D00	Fuel Tank Cap Gasket
4	65831-95D00	Fuel Outlet Filter
5	65890-99100	Outlet Assembly
6	65892-95D00	Fuel Outlet O-Ring
7	99105-00192	Fuel Tank Connector (11mm)
9	65750-87J11	Fuel Hose Connector
10	65750-98506	Fuel Hose Connector (11mm)
11	65770-94J00	Replaced by 65770-94J04
12	65781-98500	Hose Clip
13	65720-986L0	Fuel Connector
15	09103-06237	Bolt (6x12.5)
17	09160-06085	Washer (6.5x15x1.0)
45870	65700-91J23	Fuel Hose Assembly (NLA) - Use 65700-91J23-BPMS
45871	65700-94JC4	Fuel Hose

▶Fig. 52 - Tiller Handle (27 parts)

Ref	OEM Part #	Part Name
2	63115-94J00	Tiller Handle Bushing
3	63116-94J00	Friction Rubber (NLA)
4	63121-94J20-0EP	Tiller Handle Cover
5	63210-93E30	Handle Grip
6	63220-94J00	Handle Rod
7	63223-89J00	Handle Rod Stopper (NLA)
8	63225-94J00	Handle Rod Adjuster Plate
9	63225-93200	Handle Rod Bushing
10	63240-94J20	Handle Grip Adjuster Set
11	63241-986B0	Handle Rod Support
12	63244-94J00	Throttle Adjust Knob
13	09148-06008	Nut
14	63610-94J00	Throttle Cable Assembly
15	09116-08122	Bolt (8x30)
16	09126-06015	Screw (6x23)
17	09136-05041	Screw (5x20)
18	09163-06001	Lock Washer (6.4x12x0.5)
19	09205-03038	Handle Rod Pin
21	69714-94J00	Engine Start Mark (NLA)
22	37830-94J04	Emergency Switch Assembly
23	37823-92E02	Stop Switch Lanyard
24	37826-92E00	Nut
25	09160-12067	Washer (12.5x23x1.0)
45658	63111-94J20-0EP	Tiller Handle (NLA)
45659	63111-94JC0-0EP	Tiller Handle (NLA)
45677	09440-12027	Spring
45708	59441-94J10	Spring (NLA)

▶Fig. 55 - Remote Control (64 parts)

Ref	OEM Part #	Part Name
2	36646-93J00	PTT Switch Adapter Wire Asembly
3	36628-92E00	Wire Harness Grommet
4	37110-93J02	Ignition Switch Assembly
6	37143-99E01	Key Cap
7	37721-93J91	Neutral Switch Assembly
8	37820-93J05	Emergency Stop Switch Assembly
9	37823-92E02	Stop Switch Lanyard
10	37850-90J06	PTT Switch Assembly
11	38500-93J90	Warning Buzzer
12	67212-95600	Washer (NLA)
13	67213-92E00	Buzzer Bracket (NLA)
14	09125-05042	Screw (5x10)
16	67220-95630	Plate Assembly
17	67223-99E10	Brake Adjustment Knob
18	67229-95600	Roller (NLA)
19	67232-95600	Bushing
20	67238-87D00	Drive Gear
21	67241-99E10	Free Throttle Lever (NLA)
22	67243-95600	Bushing (NLA)
23	67244-95600	Wave Washer (NLA)
24	67245-95600	Free Throttle Drum (NLA)
25	67251-99E10	Handle Lever
26	67252-95600	Bushing
27	67253-95600	Washer (NLA)
28	67255-99E00	Neutral Lock Arm
29	67256-95600	Neutral Lock Holder
30	67257-99E00	Lever Cap
31	67258-99E00	Neutral Arm Bracket
32	67259-87D00	Neutral Arm Spring (NLA)
33	67261-99E00	Grip
34	67296-94310	Screw
35	67264-95600	Washer (NLA)
36	67267-95610	Wire Cover (Black)
37	67273-95600	Spacer
38	67275-95600	Cable End
39	67288-92E00	Washer
40	67292-94300	E Ring
41	67294-95600	Spacer
42	67296-90J10	Rear Cover Screw
43	67296-94300	Screw (4x10)
44	67296-95600	Screw
45	67296-95610	Screw
46	67297-95600	Washer
47	68165-16B01-13L	Suzuki Emblem
48	09100-08232	Bolt (8x30)
49	09126-05003	Screw (5x12)
50	09140-06020	Nut (6mm)
51	09160-06104	Washer (6.5x24x2)
51A	37859-90J00	Spacer
52	36620-93J04	21' Main Wiring Harness
52A	09481-10501	10 Amp Fuse
53	67140-95600	Replaced by 67140-95601
45778	37141-99E00	(931) Ignition Key
45779	37141-99E10	(932) Ignition Key
45780	37141-99E20	(933) Ignition Key
45781	37141-99E30	(934) Ignition Key
45782	37141-99E40	(935) Ignition Key
45783	37141-99E50	(936) Ignition Key
45784	37141-99E60	(937) Ignition Key
45785	37141-99E70	(938) Ignition Key
45786	37141-99E80	(939) Ignition Key
45787	37141-99E90	(940) Ignition Key
45788	37141-99EA0	(941) Ignition Key
45789	37141-99EB0	(942) Ignition Key

▶Fig. 57 - Remocon Cable Holder (15 parts)

Ref	OEM Part #	Part Name
1	67466-95200	Cable Connector
2	67467-93E01	Cable Connector
3	09111-06064	Bolt (6x17)
4	67340-94JA0	Remocon Cable Holder
5	09116-06094	Bolt (6x15)
6	09403-14309	Clamp
7	09308-08013	Grommet
8	67351-94J00	Remocon Cable Holder
9	01550-06167	BOLT
10	67356-94J00	Cable Holder Cushion
11	09407-14407	Clamp (L:140)
12	43755-94JA0	Steering Bracket Attachment
13	09108-08130	Stud Bolt (8x20)
14	09159-08059	Nut
15	29162-93J10	Lock Washer

▶Fig. 59 - Drag Link (6 parts)

Ref	OEM Part #	Part Name
1	41161-94400	Steering Cable Seal
2	67701-94JA0	Drag Link Assembly (NLA)
3	67721-94JA0	Spacer (NLA)
4	67725-99E10	Replaced by 67725-99E20
5	67726-99E00	Lock Nut
6	67728-99E00	Washer

▶Fig. 60 - Opt: Meter (25 parts)

Ref	OEM Part #	Part Name
1	34190-95500	Speedometer Sensor (NLA)
2	03112-06303	Screw (NLA)
4	09471-12028	Bulb (12v, 3.4w)
5	34191-92E00	Water Pressure Tubing
6	09407-14407	Clamp (L:140)
7	36615-96300	Resin Terminal
9	09471-12103	Bulb (12v, 3.4w)
11	34310-92E00	Fuel Gauge Lead (NLA)
12	34360-92E00	Adapter Harness (NLA)
13	09471-12103	Bulb (12v, 3.4w)
15	09471-12103	Bulb (12v, 3.4w)
17	36615-96300	Resin Terminal
18	09471-12028	Bulb (12v, 3.4w)
19	34190-87D00	Speedometer Sensor
20	36630-92E00	Instrument Wire Assembly
45671	34500-93J02	Black Hour Meter
45673	34200-93J22	Black Tachometer
45702	34500-93J13	White Hour Meter
45704	34200-93J34	White Tachometer
45717	34100-93J22	Black Speedometer 0-50 MPH
45718	34100-93J33	White Speedometer 0-50 MPH
45870	34600-93J02	Black Voltmeter
45871	34600-93J13	White Voltmeter
45931	34300-93J02	Black Fuel Gauge
45932	34300-93J13	White Fuel Gauge

▶Fig. 62 - Opt: Electrical (17 parts)

Ref	OEM Part #	Part Name
1	32000-94J01	Battery Charging Kit
2	32801-94J01	Rectifier/Regulator Set
3	32800-94J11	Rectifier/Regulator Assembly
4	01550-06257	BOLT
5	39600-94J01	Receptacle Set
6	33816-94J01	Cable Clamp
7	36740-94J00	Fuse Case Assembly (NLA)
8	37801-98300	Lead (NLA)
9	39601-95D00	Lighting Receptacle Assembly
10	36634-93910	Connector Cap
11	39602-93900	Lamp Cord Plug Assembly
12	39603-94400	Receptacle Grommet (NLA)
14	03241-0625A	SCREW
15	32120-94J10	Stator & Pulser Coil
16	36990-87D00	Terminal & Sleeve Set
45670	09407-14407	Clamp (L:140)
45701	09407-25402	Clamp (L:248)

▶Fig. 64 - Opt: Starting Motor (25 parts)

Ref	OEM Part #	Part Name
1	31000-94J02	Electric Starter Set
2	31101-94J01	Starter Motor Set (NLA)
3	31100-94J22	Starter Motor Assembly
4	31912-94J00	Starting Motor Band (NLA)
5	31918-94J00	Lower Damper
6	38860-76F01	Relay
7	38915-90J00	Relay Holder
8	01550-08207	BOLT
9	01550-08257	BOLT
10	08316-10087	Nut
11	32102-94J10	Flywheel
12	32801-94J01	Rectifier/Regulator Set
13	32800-94J11	Rectifier/Regulator Assembly
14	01550-06257	BOLT
15	33800-94J00	Starting Cable Set (NLA)
16	33810-94J01	Starter Motor Cable
17	33811-94J10	Starter Cable Grommet (NLA)
18	33816-94J01	Cable Clamp
19	37161-94J00	Start Switch Assembly
20	09159-14014	Nut (10mm)
21	03241-0625A	SCREW
22	36610-94J10	Wiring Harness Assembly
23	33833-94JL0	Switch Lead Tube
24	09407-14407	Clamp (L:140)
25	09407-11401	Clamp (L:95)

▶Fig. 67 - Opt: Tiller Handle (55 parts)

Ref	OEM Part #	Part Name
1	63001-94J40-0EP	Tiller Handle Kit (NLA)
2	13510-93E10	Throttle Rod
3	09205-02006	Spring Pin (2x12)
4	19121-94J00	Throttle Control Lever
5	19131-95502	Connector
6	19148-94J00	Throttle Drum
7	19184-94J00	Throttle Cable Bracket (NLA)
8	21110-93E03	Clutch Lever
9	21131-94J00	Clutch Shift Mark *
10	23115-93E10	Clutch Lever Link
11	29141-93J00	Nut (6mm)
12	23312-94JL0	Clutch Connector
13	33833-94JL0	Switch Lead Tube
14	33833-91J00	Tube (6x8x250)
15	36610-94J10	Wiring Harness Assembly
16	36615-96300	Resin Terminal
17	36618-43410	Oil Pressure Switch Cap (NLA)
18	37161-94J00	Start Switch Assembly
19	37830-94J04	Emergency Switch Assembly
20	37835-91J00-YAY	Stop Label
21	63111-94J20-0EP	Tiller Handle (NLA)
22	63115-94J00	Tiller Handle Bushing
23	63116-94J00	Friction Rubber (NLA)
24	63121-94J20-0EP	Tiller Handle Cover
25	63210-93E30	Handle Grip
26	63220-94J00	Handle Rod
27	63223-89J00	Handle Rod Stopper (NLA)
28	63225-93200	Handle Rod Bushing
29	63225-94J00	Handle Rod Adjuster Plate
30	63240-94J20	Handle Grip Adjuster Set
31	63241-986B0	Handle Rod Support
32	63244-94J00	Throttle Adjust Knob
33	09148-06008	Nut
34	63610-94J00	Throttle Cable Assembly
35	65793-94J01	Fuel Hose Holder
36	67331-94J00	Side Cover Grommet
37	69714-94J00	Engine Start Mark (NLA)
38	09111-06064	Bolt (6x17)
39	09111-06069	Bolt (6x28.8)
40	09116-08122	Bolt (8x30)
41	09116-08137	Bolt (8x22)
42	09126-06015	Screw (6x23)
43	09136-05041	Screw (5x20)
44	09159-14014	Nut (10mm)
45	09160-06082	Washer (6.5x13x1.0)
46	09160-08045	Washer (8x22x1.0)
47	09160-12067	Washer (12.5x23x1.0)
48	09163-06001	Lock Washer (6.4x12x0.5)
49	09164-08017	Wave Washer
50	09205-03038	Handle Rod Pin
51	09209-09007	Connector
52	09407-14407	Clamp (L:140)
53	09407-11401	Clamp (L:95)
54	09440-12027	Spring
55	01550-06167	BOLT

▶Fig. 68 - Opt: Fuel Tank (12 parts)

Ref	OEM Part #	Part Name
1	65000-95D01	6 Gallon Suzuki Fuel Tank (NLA)
2	65520-95D00	Fuel Tank Cap Assembly (NLA)
3	65561-95D00	Fuel Tank Cap Gasket
4	65831-95D00	Fuel Outlet Filter
5	65890-95D00	Outlet Assembly
6	65892-95D00	Fuel Outlet O-Ring
7	65740-95D01	Fuel Tank Connector (13mm)
8	65700-87D85	Fuel Hose
9	65750-95501	Fuel Hose Connector (13mm)
10	65750-98506	Fuel Hose Connector (11mm)
11	65770-95541	Squeeze Pump (NLA)
12	65781-98500	Hose Clip

▶Fig. 7 - Timing Belt (14 parts)

Ref	OEM Part #	Part Name
1	12625-94J01	Stator Base
2	12631-93EL0	Crankshaft Pulley
3	12635-93E00	Upper Timing Belt Guide (NLA)
4	12636-93E00	Lower Timing Belt Guide
5	12637-93E00	Timing Pulley Nut (NLA)
6	12638-93E01	Pulley Nut Lock Washer
7	12741-99JL0	Camshaft Pulley
8	09160-06160	Washer (6.5x24x4)
9	09103-06267	Bolt (6x18)
10	01550-08307	BOLT
11	01550-06357	BOLT
12	04211-09149	PIN 9X14
13	08341-31039	Woodruff Key
14	12761-93EL0	Timing Belt

▶Fig. 70 - Opt: Remote Control Parts (30 parts)

Ref	OEM Part #	Part Name
1	67130-94J12	PARTS ASSY REMO
2	13510-93E01	Throttle Rod Assembly
3	09205-02006	Spring Pin (2x12)
4	19121-94J10	Throttle Control Lever
5	19131-94J00	Throttle Connector
6	19148-93E10	Throttle Drum
7	19185-93E00	Throttle Lever Spring
8	36610-94J20	Wiring Harness Assembly
9	36618-43410	Oil Pressure Switch Cap (NLA)
10	41141-89E00	Steering Cable Attachment
11	43755-94J01	Steering Bracket Attachment
12	09204-01002	Cotter Pin
13	67331-94J10	Side Cover Grommet
14	67340-94J01	Remocon Cable Holder
15	67351-94J00	Remocon Cable Holder
16	67466-95200	Cable Connector
17	67467-93E01	Cable Connector
18	09108-08130	Stud Bolt (8x20)
19	09111-06064	Bolt (6x17)
20	09116-06094	Bolt (6x15)
21	09159-08059	Nut
22	09160-08059	Washer (8.5x18x1.6)
23	29162-93J10	Lock Washer
24	09308-08013	Grommet
25	09407-14407	Clamp (L:140)
26	09407-11401	Clamp (L:95)
27	01550-06167	BOLT
28	08322-01067	Washer (6.5x13x1.0)
29	67356-94J00	Cable Holder Cushion
30	09407-14407	Clamp (L:140)

▶Fig. 71 - Opt: Top Mount Single (1) (32 parts)

Ref	OEM Part #	Part Name
1	67200-88L02	Single Binnacle Control Box
2	67261-93J00	Grip No 1
3	67263-93J00	Grip No 2
4	37850-93J10	PTT Switch Assembly
5	67295-92E10	Screw (3x12)
6	67296-88D10	Screw (5x16)
7	67288-92E20	Washer
8	67295-92E00	Screw
9	67296-92E70	Screw
10	67288-92E40	Washer
11	67257-92E00	Lever Cap
12	67251-93J00	Handle Lever
13	67296-92E60	Screw
14	67288-92E30	Washer
15	67253-92E00	Washer
16	36890-93J00	Wire Harness
17	67281-93J00	Decal
18	67296-92E30	Screw
19	09160-05024	Washer (5.5x16x1.5)
20	67287-92E00	Nut
21	67275-95600	Cable End
22	67273-95600	Spacer
23	67273-92E00	Grommet
24	67274-92E00	Flange
25	67296-95610	Screw
26	67271-92E00	Cover
27	67211-93J00	Top Binnacle Cover
28	67296-92E70	Screw
29	67500-93J00	Single Binnacle Box Spacer
30	09125-05135	Screw (5x65)
31	09160-05029	Washer (5.5x10x0.8)
32	09140-05005	Nut

▶Fig. 72 - Opt: Top Mount Single (2) (48 parts)

Ref	OEM Part #	Part Name
1	67200-88L02	Single Binnacle Control Box
2	67222-92E00	Dual Plate
3	67223-92E00	Brake Adjust (NLA)
4	67288-92E00	Washer
5	67292-94300	E Ring
6	67288-92E10	Washer (NLA)
7	67291-92E00	Snap Ring (NLA)
8	67221-92E00	Shift Assembly (NLA)
9	67224-92E00	Brake Arm Assembly (NLA)
10	67294-92E00	Spacer (NLA)
11	37721-95500	Neutral Switch Assembly
12	67296-92E11	Screw (3x15)
13	67296-88D10	Screw (5x16)
14	67296-92E20	Screw (5x25) (NLA)
15	67226-92E00	Bolt (NLA)
16	67226-92E10	Bolt (NLA)
17	67240-92E00	Throttle Arm Assembly (NLA)
18	67228-92E00	Washer (NLA)
19	67286-92E00	Bolt (6x18) (NLA)
20	67230-92E00	Shift Arm Assembly (NLA)
21	09125-05042	Screw (5x10)
22	67234-92E00	Gear Case (NLA)
23	67245-92E00	Free Throttle Drum (NLA)
24	67227-92E00	Stopper (NLA)
25	09126-06006	Screw (6x20)
26	67225-92E00	Spring (NLA)
27	09125-04004	Screw (4x6)
28	67233-92E00	Spring (NLA)
29	67235-92E00	Shift Lock Plate (NLA)
30	67232-95620	Bushing (NLA)
31	67296-92E00	Screw (NLA)
32	67296-88D10	Screw (5x16)
33	09140-06020	Nut (6mm)
34	67236-92E00	Roller (NLA)
35	67237-92E01	Spring (NLA)
36	67238-92E00	Drive Gear (NLA)
37	67239-92E00	Pin
38	67246-92E00	Drive Shaft
39	67252-92E00	Bushing (NLA)
40	67291-92E10	Snap Ring (NLA)
41	67253-92E10	Washer
42	67252-92E10	Bushing (NLA)
43	67253-95600	Washer (NLA)
44	67231-92E00	Shift Gear
45	67232-95600	Bushing
46	67241-92E00	Free Accel Rod (NLA)
47	67243-92E00	Grommet (NLA)
48	67239-92E10	Shift Pin Plate

▶Fig. 73 - Opt: Drag Link (10 parts)

Ref	OEM Part #	Part Name
1	41141-89E00	Steering Cable Attachment
2	67720-93E00	Steering Bracket Attachment
3	67725-93E00	Steering Bracket Bolt (NLA)
4	67726-99E00	Lock Nut
5	67728-99E00	Washer
6	67701-93E12	Drag Link Assembly
7	67721-93E10	Drag Link Spacer (NLA)
8	67725-99E10	Replaced by 67725-99E20
9	67726-99E00	Lock Nut
10	67728-99E00	Washer

▶Fig. 8 - Camshaft (17 parts)

Ref	OEM Part #	Part Name
1	12700-94J00	Camshaft w/Decomp
2	09283-25096	Oil Seal
3	12840-93E01	Rocker Arm Assembly
4	12842-49201	Tappet Adjust Screw
5	12843-27A00	Tappet Adjust Nut
6	12861-93E00	Rocker Arm Shaft
7	09160-13010	Washer
8	09164-14012	Wave Washer
9	12891-94J00	Rocker Arm Shaft Spring
10	12911-93E00	Intake Valve
11	12915-93E00	Exhaust Valve
12	12921-93E00	Valve Spring
13	12931-78G00	Valve Spring Retainer
14	12932-24400	Valve Cotter
15	12933-71C00	Valve Spring Seat
16	09289-05006	Valve Stem Seal
17	12711-94JM0	Camshaft wo/Decomp

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 9.9THL, DF 9.9THX running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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