🔎 Suzuki DF 9.9MSK4, DF 9.9MLK4, DF 9.9ELK4, DF 9.9RLK4 Reference Library — Exploded parts diagrams (40 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DF 9.9MSK4, DF 9.9MLK4, DF 9.9ELK4, DF 9.9RLK4 is a 4-Stroke SOHC Inline 2-Cylinder outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke SOHC Inline 2-Cylinder |
| Horsepower |
10 HP |
| Displacement |
327 cc |
| Bore x Stroke |
60.4 x 57.0 mm |
| Spark Plug (Type & Gap) |
NGK DPR6EA-9 |
| Engine Oil Capacity |
1.0 L (with filter: 1.1 L) |
| Recommended Engine Oil |
SAE 10W-40 |
| Gear Case Oil Capacity |
250 mL |
| Idle Speed (in gear) |
850-950 RPM |
| Full Throttle RPM Range |
5000-6000 RPM |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DF 9.9MSK4, DF 9.9MLK4, DF 9.9ELK4, DF 9.9RLK4:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 9.9MSK4, DF 9.9MLK4, DF 9.9ELK4, DF 9.9RLK4.
▶Fig. 1 - Cylinder Head (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11110-93E11-0EP |
Cylinder Head (NLA) |
| 2 |
11141-93E20 |
Cylinder Head Gasket |
| 3 |
09116-08110 |
Bolt (8x65) (NLA) |
| 4 |
04211-11129 |
11 X 12 DOWEL P |
| 5 |
11162-93E01 |
Cylinder Head Cover Gasket |
| 6 |
11170-93E00-0EP |
Cylinder Head Cover |
| 7 |
09200-20810 |
Oil Filler Cap |
| 8 |
11196-94J00-320 |
Hose |
| 9 |
01550-06167 |
BOLT |
| 10 |
09482-00446 |
NGK DCPR6E Spark Plug |
| 11 |
16919-94J20-280 |
Hose Protector |
| 12 |
09401-12405 |
Clip |
| 13 |
09404-08207 |
Clamp (L:97) |
| 14 |
11291-91B50 |
Engine Hook |
| 15 |
01550-08207 |
BOLT |
| 16 |
11115-93E00-001 |
Valve Guide (OS:0.30) |
| 17 |
09250-10006 |
CAP |
▶Fig. 11 - Carburetor (35 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13125-95D30 |
Carburetor Gasket |
| 2 |
09403-04306 |
Connector (NLA) |
| 3 |
13413-93E10 |
Choke Rod (NLA) |
| 4 |
13631-93501 |
Starter Knob |
| 5 |
09140-04007 |
Nut |
| 6 |
09320-04013 |
Bushing |
| 7 |
01550-06957 |
BOLT |
| 8 |
13200-93E60 |
Carburetor Assembly |
| 9 |
13235-95D20 |
Main Nozzle |
| 10 |
13239-95D00 |
Main Nozzle Cap |
| 11 |
13245-93E01 |
Float Chamber |
| 12 |
13249-89J00 |
Screw (NLA) |
| 13 |
13250-95D01 |
Carburetor Float |
| 14 |
13251-95D00 |
Float Chamber Gasket |
| 15 |
13254-98300 |
Float Pin |
| 16 |
13267-93900 |
Screw |
| 17 |
13268-92910 |
Spring |
| 18 |
13268-96111 |
Spring |
| 19 |
13370-95D00 |
Needle Valve |
| 20 |
13373-46710 |
Needle Valve Plate |
| 21 |
13441-89J00 |
Spring |
| 22 |
13493-20E20 |
Plunger |
| 23 |
13495-09400 |
Cap |
| 24 |
13495-18E00 |
Cap |
| 25 |
13496-20E20 |
Holder Guide |
| 26 |
13279-90000 |
Adjuster |
| 27 |
13662-93E10 |
Adjuster |
| 28 |
09280-08014 |
O-Ring |
| 29 |
13651-93E01 |
HOSE |
| 30 |
09352-30503-600 |
Hose |
| 31-2 |
09491-88002 |
Main Jet #88.8 (NLA) |
| 33 |
02112-0306B |
SCREW |
| 11689 |
09492-72004 |
Pilot Jet #72.5 |
| 11720 |
09492-70010 |
Pilot Jet #70 |
| 45688 |
09491-91002 |
Main Jet #91.3 |
▶Fig. 13 - Fuel Pump (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15410-98500 |
Fuel Filter |
| 2 |
01550-06257 |
BOLT |
| 3 |
09280-26005 |
O-Ring |
| 4 |
09359-50823-600 |
Hose |
| 5 |
15211-91J00-060 |
Fuel Hose |
| 6 |
15211-91J00-640 |
Fuel Hose |
| 7 |
09401-08411 |
Clip |
| 8 |
09401-10409 |
Clip |
| 10 |
16919-93E00 |
Hose Protector |
| 11 |
15100-93E02 |
Fuel Pump Assembly |
| 12 |
15170-99E1V |
Fuel Pump Diaphragm Set |
| 13 |
15251-93E01 |
Screw |
| 14 |
16919-93E00 |
Hose Protector |
| 15 |
09180-06300 |
Spacer |
| 16 |
09403-14204 |
Clamp (NLA) |
| 17 |
65792-93E10 |
Fuel Hose Clamp |
| 18 |
09125-06069 |
Screw (6x12) |
| 19 |
02112-06127 |
SCREW |
▶Fig. 15 - Water Pump (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17411-93901 |
Water Pump Case |
| 2 |
17417-93911 |
Water Pump Case Grommet |
| 3 |
17461-939M0 |
Water Pump Impeller |
| 4 |
17471-93902 |
Water Pump Plate |
| 5 |
17472-93911 |
Water Pump Plate Gasket |
| 7 |
17563-94J00 |
Water Tube Grommet |
| 8 |
17564-93901 |
Water Pump Bushing |
| 9 |
17631-92D01 |
Water Filter |
| 10 |
09116-08159 |
Bolt (8x55) |
| 11 |
09116-06094 |
Bolt (6x15) |
| 12 |
09125-06063 |
Screw (6x10) |
| 13 |
09202-04014 |
Pin |
| 14 |
09420-03009 |
Key |
| 15 |
17450-94J00 |
Water Inlet Housing |
| 16 |
17453-93901 |
Water Inlet Drain |
| 17 |
09289-12003 |
Oil Seal |
| 18 |
17452-93910 |
Water Inlet Hsg Gasket |
| 19 |
17520-94J01 |
Water Inlet Tube |
| 20 |
09100-06106 |
Bolt (6x9) |
| 21 |
59317-94J00 |
Water Inlet Grommet |
| 22 |
59317-94J10 |
Water Inlet Grommet |
| 23 |
17400-93951 |
Water Pump Repair Kit DF9.9 / DF15 - DT9.9 / DT15 / DT15c |
| 45809 |
17560-94J11 |
Water Tube (S) |
| 45810 |
17560-94J01 |
Water Tube (L) |
▶Fig. 17 - Thermostat (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17670-94404 |
Thermostat (60c) |
| 2 |
17680-94J00-0EP |
Thermostat Cover (NLA) |
| 3 |
11196-94J00-320 |
Hose |
| 4 |
01550-06257 |
BOLT |
| 5 |
16919-94J20-280 |
Hose Protector |
| 6 |
09401-12413 |
Clip |
▶Fig. 18 - Recoil Starter (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
18100-94JL0 |
Recoil Starter Assembly |
| 2 |
18121-93E01 |
Reel |
| 3 |
18130-93E01 |
Ratchet Set |
| 4 |
18142-93E00 |
Spiral Spring |
| 5 |
18181-93900 |
Rope Guide (NLA) |
| 6 |
18210-93002 |
Grip Assembly |
| 7 |
18280-93E00 |
NSI Set |
| 8 |
01570-06167 |
BOLT |
| 9 |
01570-06167 |
BOLT |
| 10 |
18290-94J01 |
NSI Cable Assembly |
| 11 |
01550-06207 |
BOLT |
| 12 |
01550-06307 |
BOLT |
| 13 |
69711-93E11 |
Label (S.I.G.P) |
| 14 |
61472-93E20 |
Recoil Starter Label (NLA) |
▶Fig. 19 - Throttle Control (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13510-93E01 |
Throttle Rod Assembly |
| 2 |
09205-02006 |
Spring Pin (2x12) |
| 3 |
19121-93E00 |
Throttle Control Lever |
| 4 |
19131-95502 |
Connector |
| 5 |
19148-93E10 |
Throttle Drum |
| 6 |
67350-93E20 |
Throttle Cable Holder |
| 7 |
67355-93E00 |
Holder Plate (NLA) |
| 8 |
19185-93E00 |
Throttle Lever Spring |
| 9 |
09140-05005 |
Nut |
| 10 |
09160-06084 |
Washer (6.5x18x1.6) |
| 11 |
01550-06167 |
BOLT |
| 12 |
67466-95200 |
Cable Connector |
| 13 |
09180-08210 |
Spacer (NLA) |
| 14 |
01550-08257 |
BOLT |
| 15 |
02112-06107 |
SCREW |
| 16 |
09329-01007 |
Cushion |
▶Fig. 22 - Oil Pump (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16400-93EL0 |
Oil Pump Assembly |
| 2 |
16430-93E00 |
Oil Gallery Block Assembly (NLA) |
| 3 |
59246-94J00 |
Plug (NLA) |
| 4 |
59262-94J00 |
Oil Pump Pin |
| 5 |
07120-06257 |
BOLT |
| 6 |
07120-06357 |
Bolt (NLA) |
| 7 |
16510-05240 |
Engine Oil Filter |
| 8 |
16512-94J00-0EP |
Oil Filter Cap (NLA) |
| 9 |
09280-13004 |
Oil Pump O-Ring |
| 10 |
09280-54001 |
Oil Filter O-Ring |
| 11 |
09440-18002 |
Spring |
| 12 |
01550-06207 |
BOLT |
▶Fig. 23 - Oil Pan (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11489-93E11 |
Oil Pan Gasket |
| 3 |
09168-12017 |
Gasket (12x17x1) |
| 3A |
09168-12017 |
Gasket (12x17x1) |
| 4 |
09246-06002 |
Plug (NLA) |
| 5 |
09248-12007 |
Oil Drain Plug |
| 6 |
09248-12009 |
Oil Drain Plug |
| 8 |
01560-08307 |
BOLT |
| 9 |
01421-08257 |
BOLT, STUD |
| 10 |
08316-10087 |
Nut |
| 11 |
04221-06129 |
PIN 6X12 |
| 12 |
16515-94J00 |
Oil Hose (NLA) |
| 13 |
09401-12413 |
Clip |
| 14 |
16910-94J00 |
Oil Level Gauge |
| 15 |
16930-94J00 |
Oil Level Gauge Guide (NLA) |
| 16 |
09280-09008 |
O-Ring |
| 17 |
01550-06127 |
BOLT |
| 45689 |
11500-93E20-0EP |
Oil Pan Assembly (NLA) |
| 45690 |
11500-93E22-0EP |
Oil Pan Assembly |
| 45839 |
09282-12L04 |
Oil Seal (12x25x7) |
| 45840 |
09282-12L04 |
Oil Seal (12x25x7) |
▶Fig. 24 - Clutch (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21110-93E03 |
Clutch Lever |
| 2 |
21120-93E10 |
Clutch Notch Lever |
| 3 |
21122-93E00 |
Clutch Notch Plate (NLA) |
| 4 |
21211-93EL0 |
Clutch Lever Shaft |
| 5 |
23111-93E00 |
Clutch Rod |
| 6 |
23115-93E10 |
Clutch Lever Link |
| 7 |
23131-95L00 |
Clutch Rod Boot |
| 8 |
23211-93E01 |
Clutch Rod Arm |
| 9 |
23210-93E00 |
Clutch Control Lever |
| 10 |
23311-95DL0 |
Clutch Rod Connector |
| 11 |
23312-94JL0 |
Clutch Connector |
| 12 |
09111-06064 |
Bolt (6x17) |
| 13 |
09111-06069 |
Bolt (6x28.8) |
| 14 |
29141-93J00 |
Nut (6mm) |
| 15 |
09160-06082 |
Washer (6.5x13x1.0) |
| 16 |
09160-08045 |
Washer (8x22x1.0) |
| 17 |
09164-08017 |
Wave Washer |
| 18 |
09209-09007 |
Connector |
| 19 |
09260-10005 |
Ball |
| 20 |
09440-07021 |
Spring |
| 21 |
02142-06207 |
SCREW 6X20 |
| 21A |
02142-06207 |
SCREW 6X20 |
| 22 |
02142-06257 |
SCREW |
| 24 |
25211-93901 |
Shift Rod Guide |
| 25 |
25222-93902 |
Shift Rod Boot |
| 26 |
25311-93E10 |
Shift Cam (NLA) |
| 27 |
09160-05047 |
Washer (5.5x24x1.6) |
| 28 |
09205-02006 |
Spring Pin (2x12) |
| 29 |
09280-05005 |
O-Ring |
| 30 |
59291-94J00 |
O-Ring |
| 31 |
25215-94J00 |
Shift Rod Guide Stopper |
| 32 |
09108-05007 |
Stud Bolt |
| 33 |
09140-05005 |
Nut |
| 34 |
09160-05029 |
Washer (5.5x10x0.8) |
| 35 |
09351-50803-00B |
Hose (5x8x2000) |
| 45680 |
25100-93810 |
Shift Rod Set (S) |
| 45711 |
25100-93820 |
Shift Rod Set (L) |
▶Fig. 25 - Starting Motor (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31100-95D00 |
Starter Motor Assembly |
| 2 |
31310-96300 |
Armature (NLA) |
| 3 |
31320-94400 |
Pinion Assembly |
| 4 |
31312-96300 |
Pinion Stopper Set |
| 5 |
31360-96300 |
Washer Kit (NLA) |
| 6 |
31173-89J00 |
Brush Holder Assembly |
| 7 |
31131-96300 |
Brush (+) |
| 8 |
31132-96300 |
Brush (-) |
| 9 |
31135-89J00 |
Spring (NLA) |
| 10 |
31281-93340 |
Through Bolt (NLA) |
| 10A |
08310-00067 |
Nut |
| 10B |
08321-01067 |
Lock Washer |
| 11 |
01550-06167 |
BOLT |
| 12 |
31911-95D00-0EP |
Starter Motor Bracket (NLA) |
| 13 |
01550-08257 |
BOLT |
| 14 |
01550-08357 |
BOLT |
| 15 |
09180-08210 |
Spacer (NLA) |
| 16 |
01550-06357 |
BOLT |
| 17 |
04211-09189 |
PIN |
| 18 |
31800-94401 |
Starter Relay |
| 19 |
38412-94700 |
Relay Bracket (NLA) |
| 20 |
02112-36167 |
SCREW |
| 21 |
31805-95501 |
Relay Bracket |
| 22 |
02112-35127 |
SCREW 5X12 |
| 23 |
33820-93E01 |
Starter Sub Cable (NLA) |
| 24 |
31912-95D00 |
Starting Motor Band |
| 25 |
31918-94402 |
Lower Damper |
▶Fig. 27 - Magneto (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32120-93E20 |
Battery Charge Coil |
| 2 |
32140-93E10 |
Primary Coil |
| 3 |
32160-93E20 |
Ignition Timing Coil |
| 4 |
01547-0630B |
BOLT |
| 5 |
02162-05127 |
Screw (NLA) |
| 6 |
32102-93E40 |
Flywheel (NLA) |
| 8 |
09140-14008 |
Nut 14mm |
| 9 |
09160-15047 |
Washer (NLA) |
| 10 |
09420-04008 |
Key |
| 45839 |
33833-91J00 |
Tube (6x8x250) |
| 45840 |
33833-91J00 |
Tube (6x8x250) |
▶Fig. 29 - Ignition Coil (8 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32900-93E40 |
CDI Unit |
| 2 |
09132-06018 |
Screw (6x16) (NLA) |
| 3 |
33510-93E00 |
Spark Plug Cap |
| 4 |
36615-96300 |
Resin Terminal |
| 5 |
33834-87E00 |
Protector (NLA) |
| 7 |
33410-93E10 |
Ignition Coil Assembly |
| 8 |
01550-06307 |
BOLT |
| 9 |
16919-93E00 |
Hose Protector |
▶Fig. 3 - Cylinder Block (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11301-93E02-0EP |
Cylinder Black Assembly (NLA) |
| 2 |
09205-10006 |
Pin (10.2x10) |
| 3 |
01550-06357 |
BOLT |
| 4 |
01560-08757 |
BOLT |
| 5 |
04211-11129 |
11 X 12 DOWEL P |
| 6 |
16440-11D00 |
Engine Oil Regulator |
▶Fig. 31 - Rectifier (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32800-95D02 |
Rectifier & Regulator Assembly |
| 2 |
02142-05307 |
SCREW |
| 3 |
33810-93E02 |
Starter Motor Cable |
| 4 |
33811-96300 |
Grommet (NLA) |
| 5 |
36740-94771 |
Fuse Case Assembly (NLA) |
| 6 |
09481-25001 |
25 Amp Fuse |
| 8 |
02142-05127 |
SCREW |
| 9 |
33816-96300 |
Cable Clamp |
| 10 |
03241-0625A |
SCREW |
| 11 |
09403-16411 |
Clamp (NLA) |
| 13 |
09125-06069 |
Screw (6x12) |
| 14 |
37725-94302 |
Neutral Switch Actuator |
| 15 |
37726-95D02 |
Switch Bracket |
| 16 |
01550-06167 |
BOLT |
| 17 |
37161-89E13 |
Start Switch Assembly |
| 18 |
09159-14014 |
Nut (10mm) |
| 19 |
09250-15010 |
Plug |
| 20 |
01550-06167 |
BOLT |
| 21 |
09407-14403 |
Clamp (L:125) |
| 22 |
37721-93E03 |
Neutral Switch Assembly |
| 23 |
09404-08205 |
Clamp (L:62) |
| 24 |
33833-91J00 |
Tube (6x8x250) |
▶Fig. 33 - Electrical (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
39601-95D00 |
Lighting Receptacle Assembly |
| 2 |
36634-93910 |
Connector Cap |
| 3 |
39603-94400 |
Receptacle Grommet (NLA) |
| 5 |
37830-93E04 |
Emergency Switch Assembly |
| 6 |
37823-92E02 |
Stop Switch Lanyard |
| 7 |
37826-92E00 |
Nut |
| 9 |
36367-93E00-019 |
Oil Level Label (NLA) |
| 10 |
37820-93E11 |
Oil Pressure Switch |
| 11 |
09250-13005 |
Plug (NLA) |
| 12 |
16919-94J10-180 |
Hose Protector |
| 13 |
36810-93E20 |
Neutral Limit Lead (NLA) |
| 14 |
36810-93E30 |
Neutral Limit Lead (NLA) |
| 15 |
36612-92D00 |
Remote Wire Harness Grommet (NLA) |
| 17 |
09250-12016 |
CAP(OD:20) |
| 18 |
37835-91J00-YAY |
Stop Label |
| 19 |
33833-91J00 |
Tube (6x8x250) |
| 20 |
09160-12067 |
Washer (12.5x23x1.0) |
| 21 |
09180-08210 |
Spacer (NLA) |
| 22 |
01550-08257 |
BOLT |
| 23 |
39669-94400 |
Lower Cover Plug |
| 24 |
36630-89E02 |
Remote Control Wire Harness |
| 25 |
09407-14407 |
Clamp (L:140) |
| 26 |
38610-93E00 |
Choke Solenoid Assembly |
| 27 |
02112-36167 |
SCREW |
| 28 |
02112-36257 |
SCREW |
| 45748 |
09407-14403 |
Clamp (L:125) |
| 45749 |
09407-25402 |
Clamp (L:248) |
| 45870 |
36360-89E10 |
Oil & Water Warning Lamp |
| 45871 |
36360-93E00 |
Oil Level Indicator (NLA) |
▶Fig. 36 - Clamp Bracket (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41111-93E02-0EP |
Starboard Clamp Bracket |
| 2 |
41121-89E53-0EP |
Port Clamp Bracket (NLA) |
| 3 |
41161-94400 |
Steering Cable Seal |
| 4 |
09205-06007 |
Spring Pin (6x25) |
| 5 |
41210-89E11 |
Clamp Screw Assembly |
| 6 |
41213-94J01 |
Clamp Plate |
| 8 |
09180-06163 |
Spacer |
| 9 |
41222-93E1V |
Tilt Lock Arm |
| 10 |
45420-93E02 |
Tilt Lock Pin |
| 11 |
09441-17001 |
Spring |
| 12 |
09100-06177 |
Bolt (6x140) |
| 13 |
29141-93J00 |
Nut (6mm) |
| 14 |
09162-06006 |
Lock Washer |
| 15 |
09159-22006 |
Nut |
| 16 |
41225-94400 |
Tilt Lock Arm Rubber |
| 17 |
09111-10067 |
Bolt (10x20.4) |
| 18 |
09160-10082 |
Washer (10.5x19x2.0) |
| 19 |
41224-94J00 |
Tilt Lock Spring |
| 20 |
36894-95201 |
Wire Lead (L:165) |
| 21 |
09125-05050 |
Screw (5x8) |
| 45839 |
41130-90L00 |
Clamp Bracket Shaft |
| 45840 |
41130-93E03 |
Clamp Bracket Shaft |
▶Fig. 39 - Swivel Bracket (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
43111-93933-0EP |
Swivel Bracket |
| 2 |
22511-99011 |
Grease Nipple |
| 3 |
43711-99J00 |
Steering Bushing |
| 4 |
43750-93E23-0EP |
Steering Bracket |
| 5 |
43761-93E11-0EP |
Handle Bracket |
| 6 |
43755-93E02-0EP |
Steering Cable End Attachment |
| 7 |
09100-08296 |
Bolt (NLA) |
| 8 |
09160-08082 |
Washer (8.5x16x1.2) |
| 9 |
09160-27013 |
Washer |
| 10 |
09280-27004 |
O-Ring |
| 11 |
43211-87JL0 |
Swivel Bracket Bushing |
| 12 |
09125-06063 |
Screw (6x10) |
| 13 |
45231-93901 |
Reverse Lock Arm (NLA) |
| 14 |
45241-90L00 |
Reverse Lock Arm Link |
| 15 |
41225-94502 |
Release Arm Pin |
| 16 |
45250-89E01 |
Release Link (NLA) |
| 17 |
09306-22006 |
Bushing |
| 18 |
45255-93001 |
Release Lever Rubber |
| 19 |
45261-92L00 |
Release Lever |
| 20 |
09160-06082 |
Washer (6.5x13x1.0) |
| 21 |
09200-05014 |
Pin |
| 22 |
09200-06061 |
Pin |
| 23 |
09204-01002 |
Cotter Pin |
| 24 |
45267-94J00 |
Release Spring |
| 25 |
45212-94J01 |
Reverse Lock Spring |
| 26 |
43411-939L0 |
Steering Adjuster Plate |
| 27 |
43412-93901 |
COVER,STEERING |
| 28 |
09100-08232 |
Bolt (8x30) |
| 29 |
09160-08082 |
Washer (8.5x16x1.2) |
| 30 |
29440-93J00 |
Steering Adjuster Spring |
| 31 |
45700-93E01 |
Shallow Water Drive Assy |
| 32 |
09160-06082 |
Washer (6.5x13x1.0) |
| 33 |
09200-06068 |
Shallow Drive Arm Shaft |
| 34 |
09204-01006 |
Cotter Pin |
| 35 |
09443-08031 |
Spring |
| 36 |
21131-94J00-YAY |
Clutch Shift Mark |
▶Fig. 44 - Drive Shaft Housing (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
09116-08122 |
Bolt (8x30) |
| 2 |
09202-06023 |
Knock Pin (6x10) |
| 4 |
43112-94L01 |
Exhaust Pipe |
| 5 |
55113-93E00 |
Gear Case Gasket |
| 6 |
54180-93E01 |
Upper Stbd Mount |
| 7 |
54190-93E01 |
Upper Port Mount |
| 8 |
54160-93E02 |
Lower Mount |
| 9 |
09116-08137 |
Bolt (8x22) |
| 10 |
54211-93E05-0EP |
Lower Mount Starboard Cover |
| 11 |
54221-93E05-0EP |
Lower Mount Port Cover |
| 12 |
09116-08138 |
Bolt (8x40) |
| 13 |
09116-08138 |
Bolt (8x40) |
| 14 |
29141-93J10 |
Nut |
| 15 |
09160-08082 |
Washer (8.5x16x1.2) |
| 16 |
09116-08122 |
Bolt (8x30) |
| 17 |
54213-93901 |
Knock Pin |
| 18 |
54144-93E10 |
Upper Mount Port Seal |
| 19 |
54145-93E10 |
Upper Mount Starboard Seal |
| 20 |
36894-95201 |
Wire Lead (L:165) |
| 21 |
36895-87D01 |
Wire Lead (L:210) |
| 22 |
09125-05050 |
Screw (5x8) |
| 45717 |
52110-93E70-0EP |
Drive Shaft Housing (S) |
| 45718 |
52110-93E40-0EP |
Drive Shaft Housing (L) (NLA) |
▶Fig. 46 - Gear Case (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
55100-90L00-0EP |
Replaced by 55100-90L01-0EP |
| 2 |
09263-15019 |
Bearing (15x21x12) |
| 3 |
09262-25003 |
Bearing (25x52x15) |
| 4 |
55321-939L0 |
Zinc Anode |
| 5 |
09116-06094 |
Bolt (6x15) |
| 6 |
55321-90L00 |
Zinc Anode |
| 7 |
09116-06094 |
Bolt (6x15) |
| 8 |
09117-08047 |
Bolt (8x30) |
| 9 |
09248-10008 |
Drain Plug |
| 10 |
09168-10022 |
Drain Plug Gasket |
| 11 |
56120-90L00-0EP |
Propeller Shaft Bearing Housing |
| 12 |
08110-60050 |
B1 25X47X12 BEA |
| 13 |
09280-57002 |
O-Ring |
| 14 |
09289-17L02 |
Oil Seal (17x30x6) |
| 15 |
29116-93J00 |
Bolt (6x20) |
| 17 |
58120-89L00 |
Type M Propeller Bushing |
| 18 |
57632-94J00 |
Propeller Stopper |
| 19 |
57630-93900 |
Propeller Hardware Kit DT9.9 / DT15c & DF9.9 / DF15 |
| 20 |
57633-93901 |
Propeller Nut Spacer |
| 21 |
09141-12005 |
Nut |
| 22 |
09160-12066 |
Washer (12.5x22x2.5) |
| 23 |
09204-02004 |
Cotter Pin |
| 24 |
55331-93901 |
Exhaust Core Seal |
| 25 |
55332-92D01 |
Exhaust Seal Rubber |
| 26 |
09202-06023 |
Knock Pin (6x10) |
| 27 |
08331-41329 |
Circlip |
| 31 |
55300-95500 |
Zinc Anode |
| 32 |
09126-06006 |
Screw (6x20) |
| 33 |
29141-93J00 |
Nut (6mm) |
| 34 |
29162-93J00 |
Lock Washer |
| 35 |
55181-95200 |
Flush Hose Attachment |
| 45673 |
58100-89L00-019 |
M701 Propeller 3x9-1/4x7 |
| 45704 |
58100-89L20-019 |
M930 Propeller 3x9-1/4x9 |
| 45732 |
58100-90L60-019 |
M1011 Propeller 3x9-1/4x10 |
| 45763 |
58100-89L70-019 |
M1101 Propeller 3x9-1/4x11 |
| 45793 |
58100-90L41-019 |
M821 Propeller 3x9-1/4x8 |
| 45824 |
58100-90L50-019 |
M911 Propeller 3x9-1/4x9 |
▶Fig. 47 - Transmission (41 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
08110-60020 |
B1 15X32X9 BEAR |
| 3 |
09380-15001 |
Drive Shaft Circlip |
| 4 |
09160-20027 |
Washer (20x35x2.75) |
| 6 |
09160-21009 |
Washer (21x35x2.75) |
| 7 |
09263-20024 |
Bearing (20x35x4.5) |
| 8 |
57311-90L00 |
Pinion Gear |
| 9 |
57510-90L00 |
Forward Gear |
| 10 |
57521-90L00 |
Reverse Gear |
| 13 |
09181-15156 |
Shim (1.50) |
| 14 |
57610-90L00 |
Propeller Shaft Assembly |
| 15 |
57621-90L10 |
Clutch Dog Shifter |
| 16 |
09202-04025 |
Pin (4x31) |
| 17 |
09440-05027 |
Return Spring |
| 18 |
09440-32008 |
Clutch Dog Spring |
| 19 |
57631-93901 |
Push Rod |
| 20 |
57632-97L00 |
Push Pin |
| 45658 |
57100-90L10 |
Drive Shaft Assembly (S) |
| 45659 |
57100-90L00 |
Drive Shaft Assembly (L) |
| 45778 |
09181-20251 |
Washer (20x34x1.0) |
| 45779 |
09160-20042 |
Shim (1.10) |
| 45780 |
09160-20043 |
Shim (1.20) (NLA) |
| 45781 |
09160-20044 |
Shim (1.30) |
| 45782 |
09181-20244 |
Shim (0.70) |
| 45783 |
09181-20246 |
Shim (0.80) |
| 45784 |
09181-20248 |
Shim (0.90) (NLA) |
| 45962 |
09181-17144 |
Shim (1.10) |
| 45963 |
09181-17148 |
Shim (1.20) |
| 45964 |
09181-17153 |
Shim (1.30) (NLA) |
| 45965 |
09181-17154 |
Shim (1.40) |
| 45966 |
09160-17026 |
Washer (1.50) |
| 45967 |
09160-17041 |
Washer (1.60) |
| 45968 |
09160-17027 |
Washer (1.70) |
| 45969 |
09160-17042 |
Washer (1.80) |
| 45970 |
09160-17028 |
Washer (1.90) (NLA) |
| 45992 |
09160-25040 |
Washer (1.00) |
| 45993 |
09160-25041 |
Washer (1.10) |
| 45994 |
09160-25042 |
Washer (1.20) |
| 45995 |
09181-25181 |
Shim (1.30) |
| 45996 |
09181-25160 |
Shim (25x34x0.7) |
| 45997 |
09181-25162 |
Shim (25x34x0.8) |
| 45998 |
09181-25164 |
Shim (0.90) |
▶Fig. 48 - Side Cover (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61810-94J00-0EP |
Starboard Side Cover |
| 2 |
61155-94500 |
Water Inspection Tube |
| 3 |
61821-94J00-0EP |
Port Side Cover |
| 4 |
61831-94J20-0EP |
Instrument Panel (NLA) |
| 5 |
36656-93E00 |
Switch Lead Grommet (NLA) |
| 6 |
09125-06067 |
Screw (6x16) |
| 7 |
03542-05169 |
SCREW |
| 8 |
09250-26006 |
Clutch Hole Plug |
| 9 |
09136-06137 |
Screw (6x55) |
| 10 |
09136-06138 |
Screw (6x75) |
| 11 |
09148-06015 |
Nut |
| 12 |
09148-06017 |
Nut |
| 13 |
02142-06167 |
6 X 16 CROSS SC |
| 14 |
61115-93E00 |
Side Cover Drain Seal |
| 15 |
61124-93E00 |
Side Cover Plug |
| 16 |
67331-93E20 |
Side Cover Grommet (NLA) |
| 17 |
61851-93E10 |
Engine Cover Protector |
| 18 |
61827-93E00 |
Side Cover Holder (NLA) |
| 19 |
09321-08020 |
Side Cover Cushion |
| 20 |
02142-06167 |
6 X 16 CROSS SC |
| 21 |
15211-91J00-180 |
Hose (NLA) |
| 22 |
09401-08413 |
Clip |
| 23 |
61112-93930 |
Lower Engine Cover Rubber |
| 24 |
61134-93E00 |
Side Cover Seal |
▶Fig. 49 - Engine Cover (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61400-94J00-0EP |
Engine Cover Assembly |
| 2 |
61431-94J00-0EP |
Tilt Up Handle |
| 3 |
03542-06169 |
SCREW |
| 4 |
61622-93E03 |
Recoil Starter Seal |
| 5 |
61443-94J00 |
Starboard Engine Cover Stripe |
| 6 |
61453-94J00 |
Port Engine Cover Stripe |
| 7 |
68271-91J00-Y2D |
Suzuki Emblem |
| 8 |
61435-93E30 |
Rear Emblem Mark (9.9) |
| 10 |
61458-99E31 |
Engine Cover Label |
| 11 |
69716-99E14 |
Fuel Limitation Label |
| 12 |
61412-93E00 |
Engine Cover Hook |
| 13 |
61610-90L00 |
Fastener |
| 14 |
61616-93EL0 |
Lever Pin |
| 15 |
09161-04012 |
Washer (4.2x11x1) |
| 16 |
09385-04003 |
Snap Pin |
| 17 |
61643-94J00 |
Screw |
| 18 |
59800-99J01 |
Tool Set |
| 19 |
68110-96110 |
Weather Cover (NLA) |
▶Fig. 5 - Crankshaft (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12111-94J00-0B0 |
Piston |
| 2 |
12140-02C10 |
Piston Ring Set |
| 3 |
12151-93E00 |
Piston Pin |
| 4 |
09381-14001 |
Piston Pin Circlip |
| 6 |
12163-32C00 |
Connecting Rod Bolt (NLA) |
| 7 |
04221-03059 |
PIN |
| 8 |
12220-93E12-0C0 |
Crankshaft Assembly |
| 10 |
09283-32048 |
Oil Seal (32x44x6.5) |
| 11 |
12100-94J00-050 |
Piston & Ring Set (OS:0.50) |
| 45778 |
12160-93E11-0A0 |
Connecting Rod Assy (Mark 1) |
| 45779 |
12160-93E11-0B0 |
Connecting Rod Assy (Mark 2) |
| 45901 |
12229-33C00-0A0 |
Crankshaft Bearing (Green) |
| 45902 |
12229-33C00-0B0 |
Crankshaft Bearing (Black) |
| 45903 |
12229-33C00-0C0 |
Crankshaft Bearing (Brown) |
| 45904 |
12229-33C00-0D0 |
Crankshaft Bearing (Yellow) |
▶Fig. 50 - Fuel Tank (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65000-99J01 |
3 Gallon Fuel Tank |
| 2 |
65520-99100 |
Fuel Tank Cap (NLA) |
| 3 |
65561-95D00 |
Fuel Tank Cap Gasket |
| 4 |
65831-95D00 |
Fuel Outlet Filter |
| 5 |
65890-99100 |
Outlet Assembly |
| 6 |
65892-95D00 |
Fuel Outlet O-Ring |
| 7 |
99105-00192 |
Fuel Tank Connector (11mm) |
| 8 |
65700-91J23 |
Fuel Hose Assembly (NLA) - Use 65700-91J23-BPMS |
| 9 |
65750-87J11 |
Fuel Hose Connector |
| 10 |
65750-98506 |
Fuel Hose Connector (11mm) |
| 11 |
65770-94J00 |
Replaced by 65770-94J04 |
| 12 |
65781-98500 |
Hose Clip |
| 13 |
65720-986L0 |
Fuel Connector |
| 14 |
65760-93E01 |
Fuel Connector Bracket (NLA) |
| 15 |
09103-06237 |
Bolt (6x12.5) |
| 16 |
09140-16033 |
Nut (NLA) |
▶Fig. 51 - Tiller Handle (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
63111-93E10-0EP |
Tiller Handle |
| 2 |
09159-10050 |
Nut |
| 3 |
09100-10208 |
Bolt (10x70) |
| 4 |
09160-10097 |
Washer (10.5x22x2.5) |
| 5 |
09161-10012 |
Washer (10.5x32x1.5) (NLA) |
| 6 |
63200-93E00 |
Handle Grip Assembly |
| 7 |
63213-94400 |
Stop Switch Cap |
| 8 |
63240-93E00 |
Handle Grip Adjuster |
| 9 |
63247-93E00 |
Screw (NLA) |
| 10 |
63248-93E10 |
Washer (NLA) |
| 11 |
09160-08081 |
Washer (8.5x23x1.5) |
| 12 |
09180-08173 |
Spacer |
| 13 |
09117-08071 |
Bolt (8x35) |
| 14 |
09440-22008 |
Spring |
| 15 |
09251-09008 |
Cap |
| 16 |
09308-08013 |
Grommet |
| 17 |
63625-94300 |
Throttle Cable Cap |
| 18 |
63610-93E20 |
Throttle Cable Assembly |
| 19 |
63216-93E00 |
Throttle Cable Pin |
| 20 |
69714-93E11 |
Engine Start Mark |
| 21 |
63125-93E01 |
Tiller Handle Stopper |
| 22 |
63615-93E00 |
Throttle Cable Tube |
| 23 |
09100-06131 |
Bolt (6x12) |
▶Fig. 53 - Remote Control w/Remote Control (62 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-89E34 |
Side Mount Control Box |
| 2 |
36620-95D10 |
Remocon Wire Assembly |
| 3 |
36628-92E00 |
Wire Harness Grommet |
| 4 |
37110-99E02 |
Ignition Switch Assembly |
| 6 |
37143-99E01 |
Key Cap |
| 7 |
37721-94601 |
Neutral Switch Assembly |
| 8 |
37820-92E05 |
Emergency Stop Switch Assembly |
| 9 |
37823-92E02 |
Stop Switch Lanyard |
| 10 |
68165-16B01-13L |
Suzuki Emblem |
| 11 |
38500-92X50 |
Warning Buzzer |
| 12 |
67212-95600 |
Washer (NLA) |
| 13 |
67213-92E00 |
Buzzer Bracket (NLA) |
| 14 |
09125-05042 |
Screw (5x10) |
| 15 |
67296-92E11 |
Screw (3x15) |
| 16 |
67220-95630 |
Plate Assembly |
| 17 |
67223-99E00 |
Brake Adjustment Knob |
| 18 |
67229-95600 |
Roller (NLA) |
| 19 |
67232-95600 |
Bushing |
| 20 |
67238-87D00 |
Drive Gear |
| 21 |
67241-99E10 |
Free Throttle Lever (NLA) |
| 22 |
67243-95600 |
Bushing (NLA) |
| 23 |
67244-95600 |
Wave Washer (NLA) |
| 24 |
67245-95600 |
Free Throttle Drum (NLA) |
| 25 |
67251-99E10 |
Handle Lever |
| 26 |
67252-95600 |
Bushing |
| 27 |
67253-95600 |
Washer (NLA) |
| 28 |
67255-99E00 |
Neutral Lock Arm |
| 29 |
67256-95600 |
Neutral Lock Holder |
| 30 |
67257-99E00 |
Lever Cap |
| 31 |
67258-99E00 |
Neutral Arm Bracket |
| 32 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 33 |
67261-99E00 |
Grip |
| 34 |
67296-94310 |
Screw |
| 35 |
67264-95600 |
Washer (NLA) |
| 36 |
67267-95610 |
Wire Cover (Black) |
| 37 |
67273-95600 |
Spacer |
| 38 |
67275-95600 |
Cable End |
| 39 |
67288-92E00 |
Washer |
| 40 |
67292-94300 |
E Ring |
| 41 |
67294-95600 |
Spacer |
| 42 |
67296-90J10 |
Rear Cover Screw |
| 43 |
67296-94300 |
Screw (4x10) |
| 44 |
67296-95600 |
Screw |
| 45 |
67296-95610 |
Screw |
| 46 |
09140-06020 |
Nut (6mm) |
| 47 |
09100-08232 |
Bolt (8x30) |
| 48 |
09126-05003 |
Screw (5x12) |
| 50 |
09160-06104 |
Washer (6.5x24x2) |
| 50A |
37859-90J00 |
Spacer |
| 51 |
67140-95600 |
Replaced by 67140-95601 |
| 45778 |
37141-99E00 |
(931) Ignition Key |
| 45779 |
37141-99E10 |
(932) Ignition Key |
| 45780 |
37141-99E20 |
(933) Ignition Key |
| 45781 |
37141-99E30 |
(934) Ignition Key |
| 45782 |
37141-99E40 |
(935) Ignition Key |
| 45783 |
37141-99E50 |
(936) Ignition Key |
| 45784 |
37141-99E60 |
(937) Ignition Key |
| 45785 |
37141-99E70 |
(938) Ignition Key |
| 45786 |
37141-99E80 |
(939) Ignition Key |
| 45787 |
37141-99E90 |
(940) Ignition Key |
| 45788 |
37141-99EA0 |
(941) Ignition Key |
| 45789 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 56 - Remocon Cable Holder w/Remote Control (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67466-95200 |
Cable Connector |
| 2 |
67467-93E01 |
Cable Connector |
| 3 |
09111-06064 |
Bolt (6x17) |
| 4 |
67340-93E11 |
HOLDER,REMOCON |
| 5 |
09116-06204 |
Bolt (6x20) |
| 6 |
09308-08013 |
Grommet |
| 8 |
09116-06094 |
Bolt (6x15) |
| 10 |
01550-06167 |
BOLT |
| 12 |
09108-08130 |
Stud Bolt (8x20) |
| 13 |
09159-08059 |
Nut |
| 14 |
29162-93J10 |
Lock Washer |
▶Fig. 58 - Drag Link w/Remote Control (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41161-94400 |
Steering Cable Seal |
| 2 |
67701-93E12 |
Drag Link Assembly |
| 3 |
67721-93E00 |
Drag Link Spacer (NLA) |
| 4 |
67725-99E10 |
Replaced by 67725-99E20 |
| 5 |
67726-99E00 |
Lock Nut |
| 6 |
67728-99E00 |
Washer |
▶Fig. 6 - Timing Belt (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12625-93E10 |
Stator Base |
| 2 |
12631-93EL0 |
Crankshaft Pulley |
| 3 |
12635-94J00 |
Upper Timing Belt Guide |
| 4 |
12636-93E00 |
Lower Timing Belt Guide |
| 5 |
12637-94J00 |
Timing Pulley Nut (NLA) |
| 6 |
12638-93E01 |
Pulley Nut Lock Washer |
| 7 |
12741-99JL0 |
Camshaft Pulley |
| 8 |
09160-06138 |
Washer (6.5x22x2.3) |
| 9 |
01550-06167 |
BOLT |
| 10 |
01550-06257 |
BOLT |
| 11 |
01550-06307 |
BOLT |
| 12 |
04211-09149 |
PIN 9X14 |
| 13 |
08341-31039 |
Woodruff Key |
| 14 |
12761-93EL0 |
Timing Belt |
▶Fig. 60 - Opt: Meter w/Remote Control (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
34190-95500 |
Speedometer Sensor (NLA) |
| 2 |
03112-06303 |
Screw (NLA) |
| 4 |
09471-12028 |
Bulb (12v, 3.4w) |
| 5 |
34191-92E00 |
Water Pressure Tubing |
| 6 |
09407-14407 |
Clamp (L:140) |
| 7 |
36615-96300 |
Resin Terminal |
| 9 |
09471-12103 |
Bulb (12v, 3.4w) |
| 11 |
34310-92E00 |
Fuel Gauge Lead (NLA) |
| 12 |
34360-92E00 |
Adapter Harness (NLA) |
| 13 |
09471-12103 |
Bulb (12v, 3.4w) |
| 15 |
09471-12103 |
Bulb (12v, 3.4w) |
| 17 |
36615-96300 |
Resin Terminal |
| 18 |
09471-12028 |
Bulb (12v, 3.4w) |
| 19 |
34190-87D00 |
Speedometer Sensor |
| 20 |
36630-92E00 |
Instrument Wire Assembly |
| 45671 |
34500-93J02 |
Black Hour Meter |
| 45673 |
34200-93J22 |
Black Tachometer |
| 45702 |
34500-93J13 |
White Hour Meter |
| 45704 |
34200-93J34 |
White Tachometer |
| 45717 |
34100-93J22 |
Black Speedometer 0-50 MPH |
| 45718 |
34100-93J33 |
White Speedometer 0-50 MPH |
| 45870 |
34600-93J02 |
Black Voltmeter |
| 45871 |
34600-93J13 |
White Voltmeter |
| 45931 |
34300-93J02 |
Black Fuel Gauge |
| 45932 |
34300-93J13 |
White Fuel Gauge |
▶Fig. 61 - Opt: Electrical (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
36740-95253 |
Fuse Case Assembly |
| 2 |
09481-20001 |
20 Amp Fuse |
| 3 |
36895-95D00 |
Lead (NLA) |
| 4 |
39602-93900 |
Lamp Cord Plug Assembly |
| 5 |
32800-94620 |
Rectifier & Regulator |
| 6 |
37801-98300 |
Lead (NLA) |
| 7 |
01550-06207 |
BOLT |
| 8 |
36990-87D00 |
Terminal & Sleeve Set |
| 9 |
32120-93E30 |
Battery Charge Coil (NLA) |
| 10 |
01547-0630B |
BOLT |
| 11 |
34200-92E02 |
Tachometer (NLA) |
| 12 |
09471-12179 |
Bulb (Red) |
| 13 |
09408-00168 |
Clamp (NLA) |
| 14 |
33816-96300 |
Cable Clamp |
| 15 |
03241-0625A |
SCREW |
| 16 |
32120-93E20 |
Battery Charge Coil |
| 17 |
01547-0630B |
BOLT |
▶Fig. 63 - Opt: Starting Motor (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32102-93E40 |
Flywheel (NLA) |
| 2 |
36740-94771 |
Fuse Case Assembly (NLA) |
| 3 |
09481-25001 |
25 Amp Fuse |
| 5 |
02142-05127 |
SCREW |
| 6 |
36810-93E20 |
Neutral Limit Lead (NLA) |
| 7 |
33833-91J00 |
Tube (6x8x250) |
| 8 |
31101-95D20-0EP |
Starting Motor Set |
| 9 |
32800-95D02 |
Rectifier & Regulator Assembly |
| 10 |
02142-05307 |
SCREW |
| 11 |
33800-93E10 |
Cable & Switch Set (NLA) |
| 12 |
33810-93E02 |
Starter Motor Cable |
| 13 |
33811-96300 |
Grommet (NLA) |
| 14 |
33816-96300 |
Cable Clamp |
| 15 |
33820-93E01 |
Starter Sub Cable (NLA) |
| 16 |
37161-89E13 |
Start Switch Assembly |
| 17 |
09159-14014 |
Nut (10mm) |
| 45675 |
09404-08205 |
Clamp (L:62) |
| 45676 |
09407-14403 |
Clamp (L:125) |
| 45707 |
09407-14407 |
Clamp (L:140) |
▶Fig. 65 - Opt: Receptacle Set (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
39600-93910 |
Receptacle Set (NLA) |
| 2 |
39601-95D00 |
Lighting Receptacle Assembly |
| 3 |
36634-93910 |
Connector Cap |
| 4 |
39602-93900 |
Lamp Cord Plug Assembly |
| 5 |
39603-94400 |
Receptacle Grommet (NLA) |
| 7 |
38610-93E00 |
Choke Solenoid Assembly |
| 8 |
02112-36167 |
SCREW |
| 9 |
02112-36257 |
SCREW |
| 10 |
09180-06300 |
Spacer |
| 11 |
36612-92D00 |
Remote Wire Harness Grommet (NLA) |
| 12 |
36630-89E02 |
Remote Control Wire Harness |
| 13 |
36631-94300 |
Cap |
| 45809 |
09407-14403 |
Clamp (L:125) |
| 45810 |
09407-25402 |
Clamp (L:248) |
▶Fig. 66 - Opt: Tiller Handle w/Remote Control (47 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
63001-93E32-0EP |
Tiller Handle Kit |
| 2 |
21110-93E03 |
Clutch Lever |
| 3 |
21131-94J00-YAY |
Clutch Shift Mark |
| 4 |
23115-93E10 |
Clutch Lever Link |
| 5 |
23312-94JL0 |
Clutch Connector |
| 6 |
33834-93E00 |
Protector (NLA) |
| 7 |
36360-89E10 |
Oil & Water Warning Lamp |
| 8 |
36367-93E00-019 |
Oil Level Label (NLA) |
| 9 |
36656-93E00 |
Switch Lead Grommet (NLA) |
| 10 |
37161-89E13 |
Start Switch Assembly |
| 11 |
09159-14014 |
Nut (10mm) |
| 12 |
37830-93E04 |
Emergency Switch Assembly |
| 13 |
37823-92E02 |
Stop Switch Lanyard |
| 14 |
37826-92E00 |
Nut |
| 15 |
43761-93E11-0EP |
Handle Bracket |
| 16 |
63111-93E10-0EP |
Tiller Handle |
| 17 |
09100-10208 |
Bolt (10x70) |
| 18 |
09160-10097 |
Washer (10.5x22x2.5) |
| 19 |
09161-10012 |
Washer (10.5x32x1.5) (NLA) |
| 20 |
09159-10050 |
Nut |
| 21 |
09440-22008 |
Spring |
| 22 |
63200-93E00 |
Handle Grip Assembly |
| 23 |
63125-93E01 |
Tiller Handle Stopper |
| 24 |
09251-09008 |
Cap |
| 25 |
09160-08081 |
Washer (8.5x23x1.5) |
| 26 |
09180-08173 |
Spacer |
| 27 |
63610-93E20 |
Throttle Cable Assembly |
| 28 |
63216-93E00 |
Throttle Cable Pin |
| 30 |
09250-12016 |
CAP(OD:20) |
| 31 |
09250-15010 |
Plug |
| 32 |
69714-93E11 |
Engine Start Mark |
| 34 |
09117-08071 |
Bolt (8x35) |
| 35 |
09407-14403 |
Clamp (L:125) |
| 36 |
63615-93E00 |
Throttle Cable Tube |
| 37 |
09100-06131 |
Bolt (6x12) |
| 38 |
63240-93E00 |
Handle Grip Adjuster |
| 39 |
63247-93E00 |
Screw (NLA) |
| 40 |
63248-93E10 |
Washer (NLA) |
| 41 |
63213-94400 |
Stop Switch Cap |
| 42 |
09407-14407 |
Clamp (L:140) |
| 43 |
09111-06069 |
Bolt (6x28.8) |
| 44 |
09125-06069 |
Screw (6x12) |
| 45 |
09140-06020 |
Nut (6mm) |
| 46 |
09160-06082 |
Washer (6.5x13x1.0) |
| 47 |
09160-08045 |
Washer (8x22x1.0) |
| 48 |
09160-12067 |
Washer (12.5x23x1.0) |
| 49 |
09209-09007 |
Connector |
▶Fig. 68 - Opt: Fuel Tank (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65000-95D01 |
6 Gallon Suzuki Fuel Tank (NLA) |
| 2 |
65520-95D00 |
Fuel Tank Cap Assembly (NLA) |
| 3 |
65561-95D00 |
Fuel Tank Cap Gasket |
| 4 |
65831-95D00 |
Fuel Outlet Filter |
| 5 |
65890-95D00 |
Outlet Assembly |
| 6 |
65892-95D00 |
Fuel Outlet O-Ring |
| 7 |
65740-95D01 |
Fuel Tank Connector (13mm) |
| 8 |
65700-87D85 |
Fuel Hose |
| 9 |
65750-95501 |
Fuel Hose Connector (13mm) |
| 10 |
65750-98506 |
Fuel Hose Connector (11mm) |
| 11 |
65770-95541 |
Squeeze Pump (NLA) |
| 12 |
65781-98500 |
Hose Clip |
▶Fig. 69 - Opt: Remote Control Parts (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67130-93E22-0EP |
Remote Control Parts Kit (NLA) |
| 2 |
67340-93E11 |
HOLDER,REMOCON |
| 3 |
43755-93E02-0EP |
Steering Cable End Attachment |
| 4 |
09308-08013 |
Grommet |
| 5 |
67467-93E01 |
Cable Connector |
| 6 |
09116-06204 |
Bolt (6x20) |
| 7 |
09111-06064 |
Bolt (6x17) |
| 8 |
33816-96300 |
Cable Clamp |
| 9 |
36612-92D00 |
Remote Wire Harness Grommet (NLA) |
| 10 |
36630-89E02 |
Remote Control Wire Harness |
| 11 |
63625-94300 |
Throttle Cable Cap |
| 12 |
03241-0625A |
SCREW |
| 13 |
41141-89E00 |
Steering Cable Attachment |
▶Fig. 73 - Opt: Drag Link (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41141-89E00 |
Steering Cable Attachment |
| 2 |
67720-93E00 |
Steering Bracket Attachment |
| 3 |
67725-93E00 |
Steering Bracket Bolt (NLA) |
| 4 |
67726-99E00 |
Lock Nut |
| 5 |
67728-99E00 |
Washer |
| 6 |
67701-93E12 |
Drag Link Assembly |
| 7 |
67721-93E00 |
Drag Link Spacer (NLA) |
| 8 |
67725-99E10 |
Replaced by 67725-99E20 |
| 9 |
67726-99E00 |
Lock Nut |
| 10 |
67728-99E00 |
Washer |
| 11 |
99011-94J00-03B |
Owners Manual DF9.9/DF15 - 2004 |
▶Fig. 8 - Camshaft (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12700-93E40 |
Camshaft Assy w/Decomp (NLA) |
| 2 |
09283-25107 |
Oil Seal (25x44x7) |
| 3 |
12840-93E01 |
Rocker Arm Assembly |
| 4 |
12842-49201 |
Tappet Adjust Screw |
| 5 |
12843-27A00 |
Tappet Adjust Nut |
| 6 |
12861-93E00 |
Rocker Arm Shaft |
| 7 |
09160-13010 |
Washer |
| 8 |
09164-14012 |
Wave Washer |
| 9 |
12891-94J00 |
Rocker Arm Shaft Spring |
| 10 |
12911-93E00 |
Intake Valve |
| 11 |
12915-93E00 |
Exhaust Valve |
| 12 |
12921-93E00 |
Valve Spring |
| 13 |
12931-78G00 |
Valve Spring Retainer |
| 14 |
12932-24400 |
Valve Cotter |
| 15 |
12933-71C00 |
Valve Spring Seat |
| 16 |
09289-05006 |
Valve Stem Seal |
| 17 |
12711-93E01 |
Camshaft wo/Decomp (NLA) |
▶Fig. 9 - Inlet Manifold (8 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13111-93E04-0EP |
Inlet Manifold |
| 2 |
13119-93E00 |
Inlet Manifold Gasket |
| 3 |
01550-08407 |
BOLT 8 X 40 |
| 4 |
13116-94J00 |
Inlet Manifold Cap (NLA) |
| 5 |
13800-93E30 |
Silencer Assy (NLA) |
| 6 |
13694-92D00 |
Choke Spring Plate |
| 7 |
03511-04083 |
Screw (NLA) |
| 8 |
13710-93E10 |
Flame Arrester (NLA) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DF 9.9MSK4, DF 9.9MLK4, DF 9.9ELK4, DF 9.9RLK4 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
