Suzuki DF 9.9MSK2, DF 9.9MLK2, DF 9.9ELK2 (2002) Parts & Diagrams

🔎 Suzuki DF 9.9MSK2, DF 9.9MLK2, DF 9.9ELK2 Reference Library — Exploded parts diagrams (41 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 9.9MSK2, DF 9.9MLK2, DF 9.9ELK2 is a 4-Stroke SOHC Inline 2-Cylinder outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke SOHC Inline 2-Cylinder
Horsepower	10 HP
Displacement	327 cc
Bore x Stroke	60.4 x 57.0 mm
Spark Plug (Type & Gap)	NGK DPR6EA-9
Engine Oil Capacity	1.0 L (with filter: 1.1 L)
Recommended Engine Oil	SAE 10W-40
Gear Case Oil Capacity	250 mL
Idle Speed (in gear)	850-950 RPM
Full Throttle RPM Range	5000-6000 RPM
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 9.9MSK2, DF 9.9MLK2, DF 9.9ELK2:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 9.9MSK2, DF 9.9MLK2, DF 9.9ELK2.

▶Fig. 1 - Cylinder Head (16 parts)

Ref	OEM Part #	Part Name
1	11110-93E05-0EP	Cylinder Head (NLA)
2	11141-93E20	Cylinder Head Gasket
3	09116-08110	Bolt (8x65) (NLA)
4	04211-11129	11 X 12 DOWEL P
5	11162-93E01	Cylinder Head Cover Gasket
6	11170-93E00-0EP	Cylinder Head Cover
7	09200-20810	Oil Filler Cap
8	09352-90134-600	Hose (9x13x600)
9	01550-06167	BOLT
10	09482-00446	NGK DCPR6E Spark Plug
11	16919-99E10	Fuel Hose Protector (L:440)
12	09401-12405	Clip
13	09404-08207	Clamp (L:97)
14	11291-91B50	Engine Hook
15	01550-08207	BOLT
16	11115-93E00-001	Valve Guide (OS:0.30)

▶Fig. 10 - Water Pump (24 parts)

Ref	OEM Part #	Part Name
1	17411-93901	Water Pump Case
2	17417-93911	Water Pump Case Grommet
3	17461-939M0	Water Pump Impeller
4	17471-93902	Water Pump Plate
5	17472-93911	Water Pump Plate Gasket
7	17563-94J00	Water Tube Grommet
8	17564-93901	Water Pump Bushing
9	17631-92D01	Water Filter
10	09116-08159	Bolt (8x55)
11	09116-06094	Bolt (6x15)
12	09125-06063	Screw (6x10)
13	09202-04014	Pin
14	09420-03009	Key
15	17450-93960	Water Inlet Housing
16	17453-93901	Water Inlet Drain
17	09289-12003	Oil Seal
18	17452-93910	Water Inlet Hsg Gasket
19	17520-94J01	Water Inlet Tube
20	09100-06106	Bolt (6x9)
21	59317-94J00	Water Inlet Grommet
22	09308-10011	Grommet
23	17400-93951	Water Pump Repair Kit DF9.9 / DF15 - DT9.9 / DT15 / DT15c
45809	17560-94J11	Water Tube (S)
45810	17560-94J01	Water Tube (L)

▶Fig. 11 - Thermostat (6 parts)

Ref	OEM Part #	Part Name
1	17670-94404	Thermostat (60c)
2	17680-93E01-0EP	Thermostat Cover (NLA)
3	09352-90134-600	Hose (9x13x600)
4	01550-06257	BOLT
5	16919-99E10	Fuel Hose Protector (L:440)
6	09401-12405	Clip

▶Fig. 12 - Recoil Starter (15 parts)

Ref	OEM Part #	Part Name
1	18100-94JL0	Recoil Starter Assembly
2	18121-93E01	Reel
3	18130-93E01	Ratchet Set
4	18142-93E00	Spiral Spring
5	18181-93900	Rope Guide (NLA)
6	18210-93002	Grip Assembly
7	18280-93E00	NSI Set
8	18292-89E00	NSI Cable
9	01570-06167	BOLT
10	02112-06167	SCREW 6X16
11	01550-06207	BOLT
12	01550-06307	BOLT
13	69711-93E11	Label (S.I.G.P)
16	61472-93E33	LABEL,RECOIL,ST
17	18290-94J01	NSI Cable Assembly

▶Fig. 14 - Throttle Control (16 parts)

Ref	OEM Part #	Part Name
1	13510-93E01	Throttle Rod Assembly
2	09205-02006	Spring Pin (2x12)
3	19121-93E00	Throttle Control Lever
4	19131-95502	Connector
5	19148-93E10	Throttle Drum
6	67350-93E20	Throttle Cable Holder
7	67355-93E00	Holder Plate (NLA)
8	19185-93E00	Throttle Lever Spring
9	09140-05005	Nut
10	09160-06084	Washer (6.5x18x1.6)
11	01550-06167	BOLT
12	67466-95200	Cable Connector
13	09180-08210	Spacer (NLA)
14	01550-08257	BOLT
15	02112-06107	SCREW
16	09329-01007	Cushion

▶Fig. 15 - Oil Pump (12 parts)

Ref	OEM Part #	Part Name
1	16400-93EL0	Oil Pump Assembly
2	16430-93E00	Oil Gallery Block Assembly (NLA)
3	09246-04009	Plug
4	09261-03016	Pin (NLA)
5	07120-06257	BOLT
6	07120-06357	Bolt (NLA)
7	16510-05240	Engine Oil Filter
8	16512-93E00-0EP	Oil Filter Cap (NLA)
9	09280-13004	Oil Pump O-Ring
10	09280-54001	Oil Filter O-Ring
11	09440-18002	Spring
12	01550-06207	BOLT

▶Fig. 16 - Oil Pan (13 parts)

Ref	OEM Part #	Part Name
1	11489-93E02	Oil Pan Gasket
2	11500-93E12-Z11	Oil Pan Assembly (NLA)
3	09168-12017	Gasket (12x17x1)
4	09246-06002	Plug (NLA)
5	09248-12007	Oil Drain Plug
6	09282-12L04	Oil Seal (12x25x7)
7	01560-08307	BOLT
7A	01421-08257	BOLT, STUD
7B	08316-10087	Nut
8	04221-06129	PIN 6X12
9	16515-93E00	Oil Hose (NLA)
10	09401-12405	Clip
11	16910-93E10	Oil Level Gauge

▶Fig. 19 - Clutch (36 parts)

Ref	OEM Part #	Part Name
1	21110-93E03	Clutch Lever
2	21120-93E10	Clutch Notch Lever
3	21122-93E00	Clutch Notch Plate (NLA)
4	21211-93EL0	Clutch Lever Shaft
5	23111-93E00	Clutch Rod
6	23115-93E01	Clutch Lever Link
7	23131-95L00	Clutch Rod Boot
8	23211-93E01	Clutch Rod Arm
9	23210-93E00	Clutch Control Lever
10	23311-95DL0	Clutch Rod Connector
11	23312-94JL0	Clutch Connector
12	09111-06064	Bolt (6x17)
13	09111-06069	Bolt (6x28.8)
14	09140-06020	Nut (6mm)
15	09160-06082	Washer (6.5x13x1.0)
16	09160-08045	Washer (8x22x1.0)
17	09164-08017	Wave Washer
18	09209-09007	Connector
19	09260-10005	Ball
20	09440-07021	Spring
21	02142-06207	SCREW 6X20
22	02142-06257	SCREW
24	25211-93901	Shift Rod Guide
25	25222-93902	Shift Rod Boot
26	25311-93E10	Shift Cam (NLA)
27	09160-05047	Washer (5.5x24x1.6)
28	09205-02006	Spring Pin (2x12)
29	09280-05005	O-Ring
30	59291-94J00	O-Ring
31	25215-94J00	Shift Rod Guide Stopper
32	09108-05007	Stud Bolt
33	09140-05005	Nut
34	09160-05029	Washer (5.5x10x0.8)
35	09351-50803-00B	Hose (5x8x2000)
45680	25100-93810	Shift Rod Set (S)
45711	25100-93820	Shift Rod Set (L)

▶Fig. 2 - Cylinder Block (6 parts)

Ref	OEM Part #	Part Name
1	11301-93E02-0EP	Cylinder Black Assembly (NLA)
2	09205-10006	Pin (10.2x10)
3	01550-06357	BOLT
4	01560-08757	BOLT
5	04211-11129	11 X 12 DOWEL P
8	16440-11D00	Engine Oil Regulator

▶Fig. 20 - Starting Motor (27 parts)

Ref	OEM Part #	Part Name
1	31100-95D00	Starter Motor Assembly
2	31310-96300	Armature (NLA)
3	31320-94400	Pinion Assembly
4	31312-96300	Pinion Stopper Set
5	31360-96300	Washer Kit (NLA)
6	31173-89J00	Brush Holder Assembly
7	31131-96300	Brush (+)
8	31132-96300	Brush (-)
9	31135-89J00	Spring (NLA)
10	31281-93340	Through Bolt (NLA)
10A	08310-00067	Nut
10B	08321-01067	Lock Washer
11	01550-06167	BOLT
12	31911-95D00-0EP	Starter Motor Bracket (NLA)
13	01550-08257	BOLT
13B	01550-08357	BOLT
13D	09180-08210	Spacer (NLA)
14	31912-95D00	Starting Motor Band
15	31918-94402	Lower Damper
16	01550-06357	BOLT
17	04211-09189	PIN
18	31800-94401	Starter Relay
19	38412-94700	Relay Bracket (NLA)
20	02112-36167	SCREW
21	31805-95501	Relay Bracket
22	02112-35127	SCREW 5X12
23	33820-93E01	Starter Sub Cable (NLA)

▶Fig. 21 - Magneto (10 parts)

Ref	OEM Part #	Part Name
1	32120-93E20	Battery Charge Coil
2	32140-93E10	Primary Coil
3	32160-93E20	Ignition Timing Coil
4A	01547-0630B	BOLT
5A	02162-05127	Screw (NLA)
6	32102-93E40	Flywheel (NLA)
8	33833-91J00	Tube (6x8x250)
9	09140-14008	Nut 14mm
10	09160-15047	Washer (NLA)
11	09420-04008	Key

▶Fig. 22 - Ignition Coil (9 parts)

Ref	OEM Part #	Part Name
1	32900-93E40	CDI Unit
2	09320-09042	CDI Cushion (NLA)
4	09132-06018	Screw (6x16) (NLA)
5	33510-93E00	Spark Plug Cap
6	36615-96300	Resin Terminal
8	33834-87E00	Protector (NLA)
10	33410-93E10	Ignition Coil Assembly
11	01550-06307	BOLT
12	33834-99E00	Hose Protector (NLA)

▶Fig. 23 - Rectifier (22 parts)

Ref	OEM Part #	Part Name
1	32800-95D02	Rectifier & Regulator Assembly
2	02142-05307	SCREW
3	33810-93E02	Starter Motor Cable
4	33811-96300	Grommet (NLA)
5	36740-94771	Fuse Case Assembly (NLA)
5B	09481-25001	25 Amp Fuse
6D	02142-05127	SCREW
7	37721-93E03	Neutral Switch Assembly
8	33833-91J00	Tube (6x8x250)
9	33816-96300	Cable Clamp
10	03241-0625A	SCREW
11	09403-16411	Clamp (NLA)
12	09404-08205	Clamp (L:62)
13	09125-06069	Screw (6x12)
14	37725-94302	Neutral Switch Actuator
15	37726-95D02	Switch Bracket
16	01550-06167	BOLT
17	37161-89E13	Start Switch Assembly
18	09159-14014	Nut (10mm)
19	09250-15010	Plug
20	01550-06167	BOLT
21	09407-14403	Clamp (L:125)

▶Fig. 25 - Electrical (25 parts)

Ref	OEM Part #	Part Name
1	39601-95D00	Lighting Receptacle Assembly
2	36634-93910	Connector Cap
3	39603-94400	Receptacle Grommet (NLA)
5	37830-93E04	Emergency Switch Assembly
6	37823-92E02	Stop Switch Lanyard
7	37826-92E00	Nut
9	36367-93E00-019	Oil Level Label (NLA)
10	37820-93E11	Oil Pressure Switch
11	09250-13005	Plug (NLA)
12	33834-93E00	Protector (NLA)
13	36810-93E20	Neutral Limit Lead (NLA)
14	36810-93E30	Neutral Limit Lead (NLA)
16	36612-92D00	Remote Wire Harness Grommet (NLA)
19	09250-12016	CAP(OD:20)
20	37835-91J00-YAY	Stop Label
21	33833-91J00	Tube (6x8x250)
22	09160-12067	Washer (12.5x23x1.0)
23	09180-08210	Spacer (NLA)
24	01550-08257	BOLT
25	39669-94400	Lower Cover Plug
26	36630-89E02	Remote Control Wire Harness
45748	09407-14403	Clamp (L:125)
45749	09407-25402	Clamp (L:248)
45870	36360-89E10	Oil & Water Warning Lamp
45871	36360-93E00	Oil Level Indicator (NLA)

▶Fig. 26 - Clamp Bracket (23 parts)

Ref	OEM Part #	Part Name
1	41111-93E02-0EP	Starboard Clamp Bracket
2	41121-89E53-0EP	Port Clamp Bracket (NLA)
3	41161-94400	Steering Cable Seal
4	09205-05009	Pin (5x20)
5	41210-89E11	Clamp Screw Assembly
6	41213-94J01	Clamp Plate
8A	09180-06163	Spacer
9	41222-93E1V	Tilt Lock Arm
10	45420-92DL0	Tilt Lock Pin
11	09100-06177	Bolt (6x140)
12	09140-06020	Nut (6mm)
13	09162-06006	Lock Washer
14	09159-22006	Nut
17	41225-94400	Tilt Lock Arm Rubber
18	09111-10067	Bolt (10x20.4)
19	09160-10082	Washer (10.5x19x2.0)
20	09448-29015	Spring
21	36894-95201	Wire Lead (L:165)
22	09125-05050	Screw (5x8)
23	09161-05114	Washer (5.2x11x1.0)
24	09160-10082	Washer (10.5x19x2.0)
45839	41130-90L00	Clamp Bracket Shaft
45840	41130-93E03	Clamp Bracket Shaft

▶Fig. 28 - Swivel Bracket (36 parts)

Ref	OEM Part #	Part Name
1	43111-93933-0EP	Swivel Bracket
2	22511-99011	Grease Nipple
3	43711-99J00	Steering Bushing
4	43750-93E15-0EP	Steering Bracket (NLA)
5	43761-93E11-0EP	Handle Bracket
6	43755-93E02-0EP	Steering Cable End Attachment
7	09100-08296	Bolt (NLA)
7B	09160-08082	Washer (8.5x16x1.2)
8	09160-27013	Washer
9	09280-27004	O-Ring
10	43211-87JL0	Swivel Bracket Bushing
11	09125-06063	Screw (6x10)
13	45231-93901	Reverse Lock Arm (NLA)
14	45241-90L00	Reverse Lock Arm Link
15	41225-94502	Release Arm Pin
16	45250-89E01	Release Link (NLA)
17	09306-22006	Bushing
18	45255-93001	Release Lever Rubber
19	45261-92L00	Release Lever
20	09160-06082	Washer (6.5x13x1.0)
21	09200-05014	Pin
22	09200-06061	Pin
23	09204-01002	Cotter Pin
24	09448-29018	Spring
25	45212-94J01	Reverse Lock Spring
26	43411-939L0	Steering Adjuster Plate
27	43412-93901	COVER,STEERING
28	09100-08232	Bolt (8x30)
29	09160-08082	Washer (8.5x16x1.2)
30	09440-11022	Spring
35	45700-93E01	Shallow Water Drive Assy
36	09160-06082	Washer (6.5x13x1.0)
37	09200-06068	Shallow Drive Arm Shaft
38	09204-01006	Cotter Pin
39	09443-08031	Spring
40	45200-93901	Reverse Lock Set (NLA)

▶Fig. 3 - Crankshaft (15 parts)

Ref	OEM Part #	Part Name
1	12111-94J00-0B0	Piston
2	12140-02C10	Piston Ring Set
3	12151-93E00	Piston Pin
4	09381-14001	Piston Pin Circlip
6	12163-32C00	Connecting Rod Bolt (NLA)
7	04221-03059	PIN
8	12220-93E12	Crankshaft Assembly (NLA)
10	09283-32048	Oil Seal (32x44x6.5)
11	12100-94J00-050	Piston & Ring Set (OS:0.50)
45778	12160-93E11-0A0	Connecting Rod Assy (Mark 1)
45779	12160-93E11-0B0	Connecting Rod Assy (Mark 2)
45901	12229-33C00-0A0	Crankshaft Bearing (Green)
45902	12229-33C00-0B0	Crankshaft Bearing (Black)
45903	12229-33C00-0C0	Crankshaft Bearing (Brown)
45904	12229-33C00-0D0	Crankshaft Bearing (Yellow)

▶Fig. 30 - Drive Shaft Housing (23 parts)

Ref	OEM Part #	Part Name
1	09117-08047	Bolt (8x30)
2	09202-06023	Knock Pin (6x10)
4	43112-93E00	Driveshaft Housing Pipe
5	52113-93E10	Drive Shaft Housing Gasket
6	55113-93E00	Gear Case Gasket
7	54130-93E10	Upper Mount
8	54160-93E02	Lower Mount
9	09116-08137	Bolt (8x22)
10	54211-93E05-0EP	Lower Mount Starboard Cover
11	54221-93E05-0EP	Lower Mount Port Cover
12	09116-08128	Bolt (8x40)
13	09116-08122	Bolt (8x30)
14	09140-08023-XC0	Nut (8mm)
15	09160-08082	Washer (8.5x16x1.2)
16	09117-08047	Bolt (8x30)
17	54213-93901	Knock Pin
18	54144-93E10	Upper Mount Port Seal
19	54145-93E10	Upper Mount Starboard Seal
20	36894-95201	Wire Lead (L:165)
21	36895-87D01	Wire Lead (L:210)
22	09125-05050	Screw (5x8)
45717	52110-93E31-0EP	Drive Shaft Housing (S) (NLA)
45718	52110-93E21-0EP	Drive Shaft Housing (L)

▶Fig. 31 - Gear Case (36 parts)

Ref	OEM Part #	Part Name
1	55100-90L00-0EP	Replaced by 55100-90L01-0EP
2	09263-15019	Bearing (15x21x12)
3	09262-25003	Bearing (25x52x15)
4	55321-939L0	Zinc Anode
5	09116-06094	Bolt (6x15)
6	55321-90L00	Zinc Anode
7	09116-06094	Bolt (6x15)
8	09117-08047	Bolt (8x30)
9	09248-10008	Drain Plug
10	09168-10022	Drain Plug Gasket
11	56120-90L00-0EP	Propeller Shaft Bearing Housing
12	08110-60050	B1 25X47X12 BEA
13	09280-57002	O-Ring
14	09289-17L02	Oil Seal (17x30x6)
15	09117-06031	Bolt (6x20)
17	58120-89L00	Type M Propeller Bushing
18	57632-94J00	Propeller Stopper
19	57630-93900	Propeller Hardware Kit DT9.9 / DT15c & DF9.9 / DF15
20	57633-93901	Propeller Nut Spacer
21	09141-12005	Nut
22	09160-12066	Washer (12.5x22x2.5)
23	09204-02004	Cotter Pin
24	55331-93901	Exhaust Core Seal
25	55332-92D01	Exhaust Seal Rubber
26	09202-06023	Knock Pin (6x10)
27	08331-41329	Circlip
28	55300-95500	Zinc Anode
29	09126-06006	Screw (6x20)
30	09140-06020	Nut (6mm)
31	09162-06006	Lock Washer
32	55181-95200	Flush Hose Attachment
45673	58100-89L00-019	M701 Propeller 3x9-1/4x7
45704	58100-90L50-019	M911 Propeller 3x9-1/4x9
45732	58100-90L60-019	M1011 Propeller 3x9-1/4x10
45763	58100-89L70-019	M1101 Propeller 3x9-1/4x11
45793	58100-90L41-019	M821 Propeller 3x9-1/4x8

▶Fig. 32 - Transmission (41 parts)

Ref	OEM Part #	Part Name
2	08110-60020	B1 15X32X9 BEAR
3	09380-15001	Drive Shaft Circlip
4	09160-20027	Washer (20x35x2.75)
6	09160-21009	Washer (21x35x2.75)
7	09263-20024	Bearing (20x35x4.5)
9	57311-90L00	Pinion Gear
10	57510-90L00	Forward Gear
11	57521-90L00	Reverse Gear
14	09181-15156	Shim (1.50)
15	57610-90L00	Propeller Shaft Assembly
16	57621-90L10	Clutch Dog Shifter
17	09202-04025	Pin (4x31)
18	09440-05027	Return Spring
19	09440-32008	Clutch Dog Spring
20	57631-93901	Push Rod
21	57632-97L00	Push Pin
45658	57100-90L10	Drive Shaft Assembly (S)
45659	57100-90L00	Drive Shaft Assembly (L)
45670	09160-25040	Washer (1.00)
45701	09160-25041	Washer (1.10)
45729	09160-25042	Washer (1.20)
45760	09181-25181	Shim (1.30)
45778	09181-20251	Washer (20x34x1.0)
45779	09160-20042	Shim (1.10)
45780	09160-20043	Shim (1.20) (NLA)
45781	09160-20044	Shim (1.30)
45782	09181-20244	Shim (0.70)
45783	09181-20246	Shim (0.80)
45784	09181-20248	Shim (0.90) (NLA)
45790	09181-25160	Shim (25x34x0.7)
45821	09181-25162	Shim (25x34x0.8)
45851	09181-25164	Shim (0.90)
45992	09181-17144	Shim (1.10)
45993	09181-17148	Shim (1.20)
45994	09181-17153	Shim (1.30) (NLA)
45995	09181-17154	Shim (1.40)
45996	09160-17026	Washer (1.50)
45997	09160-17041	Washer (1.60)
45998	09160-17027	Washer (1.70)
45999	09160-17042	Washer (1.80)
46000	09160-17028	Washer (1.90) (NLA)

▶Fig. 34 - Side Cover (27 parts)

Ref	OEM Part #	Part Name
1	61810-94J00-0EP	Starboard Side Cover
2	61155-94500	Water Inspection Tube
3	61821-94J00-0EP	Port Side Cover
4	61830-93E11-0EP	Instrument Panel Assy (NLA)
5	36656-93E00	Switch Lead Grommet (NLA)
6	09125-06067	Screw (6x16)
7	03541-0516B	SCREW
8	67331-93E10	Clutch Link Grommet
9	09250-26006	Clutch Hole Plug
10	09136-06137	Screw (6x55)
11	09136-06138	Screw (6x75)
12	09148-06015	Nut
12A	09148-06017	Nut
13	02142-06167	6 X 16 CROSS SC
14	61115-93E00	Side Cover Drain Seal
15	61124-93E00	Side Cover Plug
16	67331-93E00	Remocon Cable Grommet
17	09321-05019	Cushion
18	61851-93E10	Engine Cover Protector
19	61827-93E00	Side Cover Holder (NLA)
20	09321-08020	Side Cover Cushion
21	02142-06167	6 X 16 CROSS SC
22	09352-50006-600	Hose (5x9x600)
23	09401-08411	Clip
24	61112-93930	Lower Engine Cover Rubber
25	61134-93E00	Side Cover Seal
26	21131-94J00-YAY	Clutch Shift Mark

▶Fig. 36 - Engine Cover (18 parts)

Ref	OEM Part #	Part Name
1	61410-93805-0EP	Engine Cover
2	61431-94J00-0EP	Tilt Up Handle
3	61622-93E03	Recoil Starter Seal
4	03541-0616A	SCREW
5	68271-34A00-Y2D	Suzuki Front Mark (NLA)
6	61443-93E20	Stbd Engine Cover Stripe (NLA)
7	61453-93E20	Port Engine Cover Stripe (NLA)
8	68111-43400-Y2D	Suzuki Emblem (NLA)
9	61458-99E31	Engine Cover Label
10	69716-99E14	Fuel Limitation Label
11	61412-93E00	Engine Cover Hook
12	61610-90L00	Fastener
13	61616-93EL0	Lever Pin
14	09161-04012	Washer (4.2x11x1)
15	09385-04003	Snap Pin
16	03511-0516A	SCREW
17	61435-93E10	Rear Emblem Mark (9.9)
19	09800-01017	Tool Set

▶Fig. 38 - Fuel Tank (14 parts)

Ref	OEM Part #	Part Name
1	65000-99J01	3 Gallon Fuel Tank
2	65520-99100	Fuel Tank Cap (NLA)
3	65561-95D00	Fuel Tank Cap Gasket
4	65831-95D00	Fuel Outlet Filter
5	65890-99100	Outlet Assembly
6	65892-95D00	Fuel Outlet O-Ring
7	99105-00192	Fuel Tank Connector (11mm)
8	65720-985L1	Fuel Connector (11mm)
9	09140-10032	Nut
10	09160-10082	Washer (10.5x19x2.0)
11	65700-95D18	Fuel Hose
12	65750-98506	Fuel Hose Connector (11mm)
13	65770-99703	Squeeze Pump (NLA)
14	65781-98500	Hose Clip

▶Fig. 4 - Timing Belt (14 parts)

Ref	OEM Part #	Part Name
1	12625-93E10	Stator Base
2	12631-93EL0	Crankshaft Pulley
3	12635-93E00	Upper Timing Belt Guide (NLA)
3B	12636-93E00	Lower Timing Belt Guide
4	12637-93E00	Timing Pulley Nut (NLA)
5	12638-93E01	Pulley Nut Lock Washer
6	12741-99JL0	Camshaft Pulley
7	09160-06138	Washer (6.5x22x2.3)
8	01550-06167	BOLT
10	01550-06257	BOLT
12	01550-06307	BOLT
13	04211-09149	PIN 9X14
14	08341-31039	Woodruff Key
15	12761-93EL0	Timing Belt

▶Fig. 40 - Tiller Handle (21 parts)

Ref	OEM Part #	Part Name
1	63111-93E10-0EP	Tiller Handle
2	09159-10050	Nut
3	09100-10208	Bolt (10x70)
4	09160-10097	Washer (10.5x22x2.5)
5	09161-10012	Washer (10.5x32x1.5) (NLA)
6	63200-93E00	Handle Grip Assembly
7	63213-94400	Stop Switch Cap
8	63240-93E00	Handle Grip Adjuster
9	09160-08081	Washer (8.5x23x1.5)
10	09180-08173	Spacer
11	09117-08071	Bolt (8x35)
14	09440-22008	Spring
16	09308-08013	Grommet
17	63625-94300	Throttle Cable Cap
18	63610-93E20	Throttle Cable Assembly
19	63216-93E00	Throttle Cable Pin
20	69714-93E11	Engine Start Mark
21	63125-93E01	Tiller Handle Stopper
22	63615-93E00	Throttle Cable Tube
23	09100-06131	Bolt (6x12)
24	09251-09008	Cap

▶Fig. 41 - Remote Control w/Remote Control (46 parts)

Ref	OEM Part #	Part Name
1	67200-89E34	Side Mount Control Box
2	67232-95600	Bushing
3	67261-95610	Handle Grip no PTT
4	67296-95600	Screw
5	67294-95600	Spacer
6	09160-06104	Washer (6.5x24x2)
7	09140-06020	Nut (6mm)
8	67255-95600	Neutral Lock Arm
9	67253-95600	Washer (NLA)
10	67252-95600	Bushing
11	09100-08232	Bolt (8x30)
12	67238-87D00	Drive Gear
12A	67238-87D00	Drive Gear
13	67296-94300	Screw (4x10)
14	67258-87D00	Neutral Arm Bracket
15	67273-95600	Spacer
16	67241-99E00	Free Throttle Lever (NLA)
17	09126-05003	Screw (5x12)
18	67243-95600	Bushing (NLA)
19	67245-95600	Free Throttle Drum (NLA)
20	67220-95630	Plate Assembly
21	67275-95600	Cable End
22	67223-95600	Brake Adjustment Knob
23	67292-94300	E Ring
24	67267-95610	Wire Cover (Black)
25	67296-95610	Screw
26	67257-95610	Lever Cap (Black)
27	67256-95600	Neutral Lock Holder
28	67251-99E00	Handle Lever
29	37110-99E02	Ignition Switch Assembly
30-2	37141-92E10	(12) Ignition Key
31	67297-95600	Washer
32	38500-92X50	Warning Buzzer
33	36620-95D00	Wiring Harness (NLA)
34	37820-92E05	Emergency Stop Switch Assembly
35	37823-92E02	Stop Switch Lanyard
36	67140-95600	Replaced by 67140-95601
45687	37141-92E00	(11) Ignition Key
45746	37141-92E20	(13) Ignition Key
45777	37141-92E30	(14) Ignition Key
45807	37141-92E40	(15) Ignition Key
45838	37141-92E50	(16) Ignition Key
45868	37141-92E60	(17) Ignition Key
45899	37141-92E70	(18) Ignition Key
45930	37141-92E80	(19) Ignition Key
45960	37141-92E90	(20) Ignition Key

▶Fig. 42 - Remocon Cable Holder w/Remote Control (6 parts)

Ref	OEM Part #	Part Name
1	67466-95200	Cable Connector
2	67467-93E01	Cable Connector
3	09111-06064	Bolt (6x17)
4	67340-93E11	HOLDER,REMOCON
5	09116-06204	Bolt (6x20)
6	09308-08013	Grommet

▶Fig. 43 - Drag Link w/Remote Control (6 parts)

Ref	OEM Part #	Part Name
1	41161-94400	Steering Cable Seal
2	67701-93E12	Drag Link Assembly
3	67721-99E10	Drag Link Spacer (NLA)
4	67725-99E10	Replaced by 67725-99E20
5	67726-99E00	Lock Nut
6	67728-99E00	Washer

▶Fig. 44 - Opt: Electrical (15 parts)

Ref	OEM Part #	Part Name
1	36740-95253	Fuse Case Assembly
2	09481-20001	20 Amp Fuse
3	36895-95D00	Lead (NLA)
4	39602-93900	Lamp Cord Plug Assembly
5	32800-94620	Rectifier & Regulator
6	37801-98300	Lead (NLA)
7	01550-06207	BOLT
8	36990-87D00	Terminal & Sleeve Set
9	32120-93E30	Battery Charge Coil (NLA)
10A	01547-0630B	BOLT
11	34200-92E02	Tachometer (NLA)
12	09471-12179	Bulb (Red)
13	09408-00168	Clamp (NLA)
14	33816-96300	Cable Clamp
15	03241-0625A	SCREW

▶Fig. 45 - Opt: Starting Motor (17 parts)

Ref	OEM Part #	Part Name
1	32102-93E40	Flywheel (NLA)
2	36740-94771	Fuse Case Assembly (NLA)
2B	09481-25001	25 Amp Fuse
2D	02142-05127	SCREW
3	36810-93E20	Neutral Limit Lead (NLA)
4	33833-91J00	Tube (6x8x250)
5	31101-95D20-0EP	Starting Motor Set
6	32800-95D02	Rectifier & Regulator Assembly
7	02142-05307	SCREW
9	33810-93E02	Starter Motor Cable
10	33811-96300	Grommet (NLA)
12	33820-93E01	Starter Sub Cable (NLA)
13	37161-89E13	Start Switch Assembly
14	09159-14014	Nut (10mm)
45679	09407-14403	Clamp (L:125)
45710	09407-14407	Clamp (L:140)
45871	33800-93E10	Cable & Switch Set (NLA)

▶Fig. 46 - Opt: Receptacle Set (14 parts)

Ref	OEM Part #	Part Name
1	39600-93910	Receptacle Set (NLA)
2	39601-95D00	Lighting Receptacle Assembly
3	36634-93910	Connector Cap
4	39602-93900	Lamp Cord Plug Assembly
5	39603-94400	Receptacle Grommet (NLA)
7	38610-93E00	Choke Solenoid Assembly
8	02112-36167	SCREW
9	02112-36257	SCREW
9A	09180-06300	Spacer
10	36612-92D00	Remote Wire Harness Grommet (NLA)
11	36630-89E02	Remote Control Wire Harness
12	36631-94300	Cap
45809	09407-14403	Clamp (L:125)
45810	09407-25402	Clamp (L:248)

▶Fig. 47 - Opt: Tiller Handle (43 parts)

Ref	OEM Part #	Part Name
1	63001-93E32-0EP	Tiller Handle Kit
2	21110-93E03	Clutch Lever
3	21131-94J00-YAY	Clutch Shift Mark
4	23115-93E01	Clutch Lever Link
5	23312-94JL0	Clutch Connector
6	33834-93E00	Protector (NLA)
7	36360-89E10	Oil & Water Warning Lamp
8	36367-93E00-019	Oil Level Label (NLA)
9	36656-93E00	Switch Lead Grommet (NLA)
10	37161-89E13	Start Switch Assembly
11	09159-14014	Nut (10mm)
12	37830-93E04	Emergency Switch Assembly
13	37823-92E02	Stop Switch Lanyard
14	37826-92E00	Nut
15	43761-93E11-0EP	Handle Bracket
16	63111-93E10-0EP	Tiller Handle
17	09100-10208	Bolt (10x70)
18	09160-10097	Washer (10.5x22x2.5)
19	09161-10012	Washer (10.5x32x1.5) (NLA)
20	09159-10050	Nut
21	09440-22008	Spring
22	63200-93E00	Handle Grip Assembly
23	63125-93E01	Tiller Handle Stopper
24	63241-93E00	Handle Grip Adjuster
25	09160-08081	Washer (8.5x23x1.5)
26	09180-08173	Spacer
27	63610-93E20	Throttle Cable Assembly
30	09250-12016	CAP(OD:20)
31	09250-15010	Plug
32	69714-93E11	Engine Start Mark
34	09117-08071	Bolt (8x35)
35	09407-14403	Clamp (L:125)
36	63615-93E00	Throttle Cable Tube
37	09100-06131	Bolt (6x12)
38	09251-09008	Cap
39	63240-93E00	Handle Grip Adjuster
40	09111-06069	Bolt (6x28.8)
41	09125-06069	Screw (6x12)
42	09140-06020	Nut (6mm)
43	09160-06082	Washer (6.5x13x1.0)
44	09160-08045	Washer (8x22x1.0)
45	09160-12067	Washer (12.5x23x1.0)
46	09209-09007	Connector

▶Fig. 48 - Opt: Fuel Tank (15 parts)

Ref	OEM Part #	Part Name
1	65000-95D01	6 Gallon Suzuki Fuel Tank (NLA)
2	65520-95D00	Fuel Tank Cap Assembly (NLA)
3	65561-95D00	Fuel Tank Cap Gasket
4	65831-95D00	Fuel Outlet Filter
5	65890-95D00	Outlet Assembly
6	65892-95D00	Fuel Outlet O-Ring
7	65740-95D01	Fuel Tank Connector (13mm)
8	65720-985L1	Fuel Connector (11mm)
9	09160-10082	Washer (10.5x19x2.0)
10	09140-10032	Nut
11	65700-87D85	Fuel Hose
12	65750-95501	Fuel Hose Connector (13mm)
13	65750-98506	Fuel Hose Connector (11mm)
14	65770-95541	Squeeze Pump (NLA)
15	65781-98500	Hose Clip

▶Fig. 50 - Opt: Remote Control Parts (13 parts)

Ref	OEM Part #	Part Name
1	67130-93E22-0EP	Remote Control Parts Kit (NLA)
2	67340-93E11	HOLDER,REMOCON
3	43755-93E02-0EP	Steering Cable End Attachment
4	09308-08013	Grommet
5	67467-93E01	Cable Connector
6	09116-06204	Bolt (6x20)
7	09111-06064	Bolt (6x17)
8	33816-96300	Cable Clamp
9	36612-92D00	Remote Wire Harness Grommet (NLA)
10	36630-89E02	Remote Control Wire Harness
11	63625-94300	Throttle Cable Cap
12	03241-0625A	SCREW
13	41141-89E00	Steering Cable Attachment

▶Fig. 51 - Opt: Drag Link (15 parts)

Ref	OEM Part #	Part Name
1	67701-93E12	Drag Link Assembly
3	67721-99E10	Drag Link Spacer (NLA)
4	67725-99E10	Replaced by 67725-99E20
5	67726-99E00	Lock Nut
6	67728-99E00	Washer
10	41141-89E00	Steering Cable Attachment
11	67720-93E00	Steering Bracket Attachment
12	67725-93E00	Steering Bracket Bolt (NLA)
13	67726-99E00	Lock Nut
14	67728-99E00	Washer
15	67701-93E12	Drag Link Assembly
16	67721-99E10	Drag Link Spacer (NLA)
17	67725-99E10	Replaced by 67725-99E20
18	67726-99E00	Lock Nut
19	67728-99E00	Washer

▶Fig. 52 - Opt: Gasket Set (10 parts)

Ref	OEM Part #	Part Name
1	11410-93848	Engine Gasket Set
2	11141-93E20	Cylinder Head Gasket
3	11162-93E01	Cylinder Head Cover Gasket
4	11489-93E02	Oil Pan Gasket
5	13119-93E00	Inlet Manifold Gasket
6	13125-95D30	Carburetor Gasket
7	17452-93910	Water Inlet Hsg Gasket
8	17472-93911	Water Pump Plate Gasket
9	52113-93E10	Drive Shaft Housing Gasket
10	55113-93E00	Gear Case Gasket

▶Fig. 53 - Optional (7 parts)

Ref	OEM Part #	Part Name
1	99000-31030	Liguid Gasket (NLA)
2	93691-80030	Suzuki Silicone Seal
3	93691-80030	Suzuki Silicone Seal
5	99000-25520	Water Resistant Grease
7	99000-25490	Suzuki Ecstar Super Grease C
10	99011-93E15-03A	Owners Manual DF9.9/DF15 - 2002
45901	99000-10209-Z11	White Paint (NLA)

▶Fig. 6 - Camshaft (17 parts)

Ref	OEM Part #	Part Name
1	12700-93E40	Camshaft Assy w/Decomp (NLA)
2	09283-25107	Oil Seal (25x44x7)
3	12840-93E01	Rocker Arm Assembly
4	12842-49201	Tappet Adjust Screw
5	12843-27A00	Tappet Adjust Nut
6	12861-93E00	Rocker Arm Shaft
7	09160-13010	Washer
8	09164-14012	Wave Washer
9	09440-15037	Spring (NLA)
10	12911-93E00	Intake Valve
11	12915-93E00	Exhaust Valve
12	12921-93E00	Valve Spring
13	12931-78G00	Valve Spring Retainer
14	12932-24400	Valve Cotter
15	12933-71C00	Valve Spring Seat
16	09289-05006	Valve Stem Seal
17	12711-93E01	Camshaft wo/Decomp (NLA)

▶Fig. 7 - Inlet Manifold (8 parts)

Ref	OEM Part #	Part Name
1	13111-93E04-0EP	Inlet Manifold
2	13119-93E00	Inlet Manifold Gasket
3	01550-08407	BOLT 8 X 40
4	13116-93E00	Inlet Manifold Cap (NLA)
5	13800-93E20	Silencer Assy (NLA)
6	13694-92D00	Choke Spring Plate
7	03511-04083	Screw (NLA)
10	13710-93E00	Flame Arrester (NLA)

▶Fig. 8 - Carburetor (34 parts)

Ref	OEM Part #	Part Name
1	13125-95D30	Carburetor Gasket
2A	09403-04306	Connector (NLA)
2B	13413-93E10	Choke Rod (NLA)
3	13631-93501	Starter Knob
4	09140-04007	Nut
5	09320-04013	Bushing
6	01550-06957	BOLT
7	13200-93E41	CARBURETOR ASSY
9	13235-95D20	Main Nozzle
10	13239-95D00	Main Nozzle Cap
11	13245-93E01	Float Chamber
11A	13249-89J00	Screw (NLA)
12	13250-95D01	Carburetor Float
13	13251-95D00	Float Chamber Gasket
14	13254-98300	Float Pin
15	13267-93900	Screw
16	13268-92910	Spring
17	13268-96111	Spring
18	13370-95D00	Needle Valve
19	13373-46710	Needle Valve Plate
19A	13441-89J00	Spring
20	13493-20E20	Plunger
21	13495-09400	Cap
22	13495-18E00	Cap
23	13496-20E20	Holder Guide
24	13279-90000	Adjuster
25	13662-93E10	Adjuster
26	09280-08014	O-Ring
27	13651-93E01	HOSE
27A	09352-30503-600	Hose
28	09491-92005	Main Jet #92.5
29	09492-60011	Pilot Jet #60
30	02112-0306B	SCREW
31	09493-24007	Air Jet #1.2

▶Fig. 9 - Fuel Pump (18 parts)

Ref	OEM Part #	Part Name
1	15410-98500	Fuel Filter
2	01550-06257	BOLT
3	09180-06248	Spacer
4	09280-26005	O-Ring
5	09352-50006-600	Hose (5x9x600)
6	09352-50006-600	Hose (5x9x600)
7	09352-50006-00B	Hose (5x9x2000)
8	09401-08411	Clip
10	16919-93E00	Hose Protector
11	15100-93E02	Fuel Pump Assembly
12	15170-99E1V	Fuel Pump Diaphragm Set
13	15251-93E01	Screw
14	16919-93E00	Hose Protector
15	09180-06300	Spacer
16	09403-14204	Clamp (NLA)
17	65792-93E00	Fuel Hose Clamp (NLA)
18	09125-06069	Screw (6x12)
19	02112-06127	SCREW

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 9.9MSK2, DF 9.9MLK2, DF 9.9ELK2 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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