Suzuki DF 9.9AS, DF 9.9AL, DF 9.9AES,DF 9.9AEL, DF 9.9ARL (2012) Parts & Diagrams

OEM and aftermarket replacement parts for Suzuki DF 9.9AS, DF 9.9AL, DF 9.9AES,DF 9.9AEL, DF 9.9ARL. Scroll down for exploded parts diagrams (53), specifications, and maintenance reference.

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37850-93J10 Power Trim & Tilt Switch for Suzuki DF100 DF115 DF140 DF175 DF200 DF225 DF250 | JLM Marine
37850-93J10 Power Trim & Tilt Switch for Suzuki DF100 DF115 DF140 DF175 DF200 DF225 DF250 | JLM Marine
$25.00
$25.00
files/12_8c5d748b-bfd1-4321-9e35-cf1d98b6283a.jpgDefault Title
$25.00
Thermostat (60°C) – Fits Suzuki Outboard DF8A, DF9.9, DF15, DF20, DF25, DF30A (Replaces 17670 - 94J00, 17670 - 94J01, 17670 - 94J02) - JLM Marine Boat Parts Limited
Thermostat (60°C) – Fits Suzuki Outboard DF8A, DF9.9, DF15, DF20, DF25, DF30A (Replaces 17670-94J00, 17670-94J01, 17670-94J02)
$27.99
$27.99
files/Thermostat_for_Suzuki_Outboards_DF8A_99_15_20_25_30A_17670-94J00_17670-94J01_17670-94J02_5036226____17670-94J00_-_01_-_02_5036226_-_JLM_MARINE-8291074.jpgDefault Title
$27.99
Fuel Filter – Fits Johnson/Evinrude 4–70 HP & Suzuki Outboards (Replaces 5032238, 15410-98500)
Fuel Filter – Fits Johnson/Evinrude 4–70 HP & Suzuki Outboards (Replaces 5032238, 15410-98500)
$12.99
$12.99
files/15410-98500_3.jpgDefault Title
$12.99

Suzuki DF 9.9AS, DF 9.9AL, DF 9.9AES,DF 9.9AEL, DF 9.9ARL (2012) Parts & Diagrams

🔎 Suzuki DF 9.9AS, DF 9.9AL, DF 9.9AES,DF 9.9AEL, DF 9.9ARL Reference Library — Exploded parts diagrams (53 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 9.9AS, DF 9.9AL, DF 9.9AES,DF 9.9AEL, DF 9.9ARL is a 4-Stroke SOHC Inline 2-Cylinder outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke SOHC Inline 2-Cylinder
Horsepower 10 HP
Displacement 327 cc
Bore x Stroke 60.4 x 57.0 mm
Spark Plug (Type & Gap) NGK DPR6EA-9
Engine Oil Capacity 1.0 L (with filter: 1.1 L)
Recommended Engine Oil SAE 10W-40
Gear Case Oil Capacity 250 mL
Idle Speed (in gear) 850-950 RPM
Full Throttle RPM Range 5000-6000 RPM
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 9.9AS, DF 9.9AL, DF 9.9AES,DF 9.9AEL, DF 9.9ARL:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 9.9AS, DF 9.9AL, DF 9.9AES,DF 9.9AEL, DF 9.9ARL.

▶Fig. 1 - Cylinder Head (23 parts) Fig. 1 - Cylinder Head
Ref OEM Part # Part Name
1 11110-99J00 Cylinder Head
2 11141-99J00 Cylinder Head Gasket
3 11118-99JL0 Cylinder Head Bolt (8x67)
4 11119-99JL0 Cylinder Head Bolt (8x77)
5 01550-06257 BOLT
6 11216-90J00 Oil Gallery Plug Gasket
7 09248-22002 Plug (22x11)
8 11261-93J00 Protection Anode Cover
9 09280-22019 O-Ring
10 55321-87J01 Aluminum Anode
11 09103-06281 Bolt (6x14)
12 01550-08207 BOLT
13 11382-93E00 Oil Filler Cap
14 09280-17003 Oil Filler Cap O-Ring
15 04211-09109 DOWEL PIN
16 11170-99J00 Cylinder Head Cover
17 11178-99J00 Cylinder Head Cover O-Ring
18 01550-06207 BOLT
19 11196-99J00 Breather Hose
20 11173-99J00 Breather Plate
21 01550-0612A BOLT
22 09482-00528 NGK CR6E Spark Plug
23 11115-09G00-001 Valve Guide (OS)
▶Fig. 10 - Camshaft Non-Remote Control (16 parts) Fig. 10 - Camshaft Non-Remote Control
Ref OEM Part # Part Name
2 09283-21009 Oil Seal (19.7x33x6)
3 12840-99J00 Rocker Arm Assembly (NLA)
4 12842-49201 Tappet Adjust Screw
5 12843-27A00 Tappet Adjust Nut
6 12843-99J00 Rocker Arm Spacer (NLA)
7 12861-99J00 Rocker Arm Shaft (NLA)
8 12891-99J00 Rocker Arm Spring (NLA)
9 09164-13008 Wave Washer (NLA)
10 12911-99J00 Intake Valve
11 12915-99J00 Exhaust Valve
12 12921-99J00 Valve Spring
14 12932-09G00 Valve Cotter
15 12933-71C00 Valve Spring Seat
16 09289-05008 Valve Stem Seal
45658 12700-99J00 Camshaft Assy w/Decomp
45659 12711-99J10 Camshaft Assy wo/Decomp
▶Fig. 11 - Camshaft w/Remote Control (15 parts) Fig. 11 - Camshaft w/Remote Control
Ref OEM Part # Part Name
1 12711-99J10 Camshaft Assy wo/Decomp
2 09283-21009 Oil Seal (19.7x33x6)
3 12840-99J00 Rocker Arm Assembly (NLA)
4 12842-49201 Tappet Adjust Screw
5 12843-27A00 Tappet Adjust Nut
6 12843-99J00 Rocker Arm Spacer (NLA)
7 12861-99J00 Rocker Arm Shaft (NLA)
8 12891-99J00 Rocker Arm Spring (NLA)
9 09164-13008 Wave Washer (NLA)
10 12911-99J00 Intake Valve
11 12915-99J00 Exhaust Valve
12 12921-99J00 Valve Spring
14 12932-09G00 Valve Cotter
15 12933-71C00 Valve Spring Seat
16 09289-05008 Valve Stem Seal
▶Fig. 12 - Inlet Manifold (10 parts) Fig. 12 - Inlet Manifold
Ref OEM Part # Part Name
1 13111-99J00 Inlet Manifold
2 13119-99J00 Inlet Manifold Gasket
3 01550-06457 BOLT
4 04221-05109 PIN
5 13810-99J00 Silencer
6 13710-99J00 Flame Arrester
7 09180-06290 Spacer (6.5x10x12)
8 13832-94J00 Silencer Seal
9 09169-06082 Washer
10 01550-06167 BOLT
▶Fig. 15 - Carburetor Non-Remote Control (48 parts) Fig. 15 - Carburetor Non-Remote Control
Ref OEM Part # Part Name
2 13236-99J20 Main Nozzle
5 13239-94J00 Rubber Cap
6 13250-99J00 Float
7 13370-94J00 Needle Valve
8 13247-94J00 Screw
9 13375-26E00 Valve Clip
10 13254-94J00 Float Pin
11 13802-94J00 Screw
12 13534-94J00 Stop Screw
13 13268-94J00 Spring
15 13251-99J00 Float Chamber Gasket
16 13279-99J00 Drain Screw
17 13275-99J00 Plain Washer
18 13441-99J00 Spring
19 13443-99J00 Special Screw
20 13493-99J00 Plunger
21 13283-99J00 Packing
22 13282-99J00 Plate
23 13367-94J00 Screw
24 13361-99J00 Cable Holder
25 13362-94J00 Cable Guide
26 13363-94J00 Cable Sealing Cap
27 13364-94J00 Starter Valve
28 13365-94J00 Spring
29 13295-14G00 O-Ring
30 13428-06F30 Plate
31 13367-94J00 Screw
32 13368-99J00 Starter Assembly
33 13494-94J00 Clip
34 13495-94J00 Rubber Cap
35 13496-99J00 Link Rod
36 13281-99J00 Pan Screw
37 09103-06276 Bolt (6x100)
38 13125-99J00 Carburetor Gasket
39 13124-99J00 Insulator
40 13436-91J00 Choke Rod Connector
41 13513-99J00 Throttle Rod (NLA)
42 13640-99JL0 Starter Knob Assembly
43 09159-14014 Nut (10mm)
44 09320-10501 Cushion
45658 13200-99J20 Carburetor Assembly
45659 13200-99J31 CARBURETOR ASSY
45671 13240-99J20 Float Chamber Assembly
45702 13240-99J30 Float Chamber Assembly
45717 09491-82013 Main Jet #82
45718 09491-80017 Main Jet #80
45748 09492-38011 Pilot Jet #38
45749 09492-35033 Pilot Jet #35
▶Fig. 16 - Carburetor w/Remote Control (37 parts) Fig. 16 - Carburetor w/Remote Control
Ref OEM Part # Part Name
1 13200-99J31 CARBURETOR ASSY
2 13236-99J20 Main Nozzle
5 13239-94J00 Rubber Cap
6 13250-99J00 Float
7 13370-94J00 Needle Valve
8 13247-94J00 Screw
9 13375-26E00 Valve Clip
10 13254-94J00 Float Pin
11 13802-94J00 Screw
12 13534-94J00 Stop Screw
13 13268-94J00 Spring
14 13240-99J30 Float Chamber Assembly
15 13251-99J00 Float Chamber Gasket
16 13279-99J00 Drain Screw
17 13275-99J00 Plain Washer
18 13441-99J00 Spring
19 13443-99J00 Special Screw
20 13493-99J00 Plunger
21 13283-99J00 Packing
22 13282-99J00 Plate
23 13367-94J00 Screw
24 13428-06F30 Plate
25 13367-94J00 Screw
26 13368-99J00 Starter Assembly
27 13494-94J00 Clip
28 13495-94J00 Rubber Cap
29 13496-99J00 Link Rod
30 13281-99J00 Pan Screw
31 09103-06276 Bolt (6x100)
32 13125-99J00 Carburetor Gasket
33 13124-99J00 Insulator
34 13436-91J00 Choke Rod Connector
35 13513-99J00 Throttle Rod (NLA)
45717 09491-82013 Main Jet #82
45718 09491-80017 Main Jet #80
45748 09492-38011 Pilot Jet #38
45749 09492-35033 Pilot Jet #35
▶Fig. 17 - Fuel Pump (16 parts) Fig. 17 - Fuel Pump
Ref OEM Part # Part Name
1 15410-98500 Fuel Filter
2 01550-06257 BOLT
3 09280-26005 O-Ring
4 15192-99J11 Fuel Hose
5 15193-99J11 Fuel Hose
6 15191-99J11 Fuel Hose
7 09401-09404 Clip
8 09401-11422 Clip
9 09408-00054 Clamp (NLA)
10 15100-94J03 Fuel Pump Assembly
11 15170-94J03 Fuel Pump Diaphragm Set
12 15251-93E01 Screw
13 15131-99J00 Fuel Pump Rod
14 09403-12417 CLAMP
15 01550-06127 BOLT
16 18498-99J00 Protector (L:100)
▶Fig. 18 - Water Pump (19 parts) Fig. 18 - Water Pump
Ref OEM Part # Part Name
1 17411-94J00 Water Pump Case
2 17413-94J00 Water Pump Case Sleeve
3 17461-939M0 Water Pump Impeller
4 17471-99J20 PANEL,PUMP CASE
5 17472-99J00 Water Pump Plate Gasket
6 17473-94J00 Water Pump Case Gasket
8 17563-94J00 Water Tube Grommet
9 17564-99J00 Water Pump Case Bushing
10 17631-99J20 Port Water Filter
11 17632-99J20 Starboard Water Filter (NLA)
12 03141-0416A SCREW
13 29141-93J00 Nut (6mm)
14 09108-06141 Stud Bolt
15 09160-06082 Washer (6.5x13x1.0)
16 09420-03009 Key
17 09202-04008 Dowel Pin (4x9)
18 17400-99J20 Water Pump Repair Kit DF8A/DF9.9A/DF9.9B/DF15A/DF20A
45839 17561-99J00 Water Tube (S)
45840 17561-99J10 Water Tube (L)
▶Fig. 19 - Thermostat (8 parts) Fig. 19 - Thermostat
Ref OEM Part # Part Name
1 17670-94J02 Thermostat (60c)
2 17681-99J00 Thermostat Cover
3 01550-08307 BOLT
4 11197-99J01 Water Return Hose
5 09401-12413 Clip
6 09408-00173 Clamp
7 11291-91B50 Engine Hook
8 01550-08207 BOLT
▶Fig. 2 - Cylinder Block (6 parts) Fig. 2 - Cylinder Block
Ref OEM Part # Part Name
1 11301-99J00 Cylinder Block Assembly
2 01560-08557 BOLT
3 04211-09109 DOWEL PIN
4 16440-11D00 Engine Oil Regulator
5 09403-12417 CLAMP
6 01550-06127 BOLT
▶Fig. 20 - Recoil Starter (16 parts) Fig. 20 - Recoil Starter
Ref OEM Part # Part Name
1 18100-99J00 Recoil Starter Assembly
2 18120-99J00 Reel
3 18130-99J00 Ratchet Set
4 18142-98600 Recoil Spring
5 18181-99J00 Rope Guide (NLA)
6 18210-99J00 Grip Assembly
7 18280-99J00 NSI Set
8 99000-81158-50M Starter Rope
9 18193-99J00 Recoil Starter Seal
10 01550-06307 BOLT
11 18290-99J00 NSI Cable Assembly
12 03542-06129 SCREW
13 37726-99J00 NSI Cable Bracket
14 01550-06167 BOLT
15 69711-93E11 Label (S.I.G.P)
16 61472-93E20 Recoil Starter Label (NLA)
▶Fig. 23 - Throttle Control Non-Remote Control (14 parts) Fig. 23 - Throttle Control Non-Remote Control
Ref OEM Part # Part Name
1 19120-99J00 Throttle Control Drum
2 19131-95502 Connector
3 19148-99J00 Interlink Throttle Lever
4 19184-99J00 Throttle Cable Bracket
5 19656-99J00 Throttle Rod
6 19810-99J00 Throttle Stopper
7 09140-05005 Nut
8 09160-06046 Washer (6.5x20x1.5)
9 09160-06046 Washer (6.5x20x1.5)
10 09180-06186 Spacer (6.2x12.6x21)
12 09180-12158 Spacer(12.2x20x19.9)
13 01550-06167 BOLT
14 01550-06307 BOLT
15 01550-06357 BOLT
▶Fig. 24 - Throttle Control w/Remote Control (9 parts) Fig. 24 - Throttle Control w/Remote Control
Ref OEM Part # Part Name
1 19120-99J11 Throttle Control Lever
2 19122-99J00 Interlink Throttle Lever No 2
3 19148-99J10 Interlink Throttle Lever
4 19184-99J10 Throttle Link Plate
5 19185-99J00 Throttle Lever Spring
6 09160-06046 Washer (6.5x20x1.5)
7 09180-06186 Spacer (6.2x12.6x21)
8 01550-06167 BOLT
9 01550-06357 BOLT
▶Fig. 25 - Oil Pump (14 parts) Fig. 25 - Oil Pump
Ref OEM Part # Part Name
1 16400-99JL0 Oil Pump Assembly
2 16542-99J00 Oil Pump Gasket
3 09261-03009 Roll Pin (3x15.8) (NLA)
4 01550-06357 BOLT
5 16510-45H10 Engine Oil Filter
6 16512-99J00 Oil Filter Cap
7 09280-13004 Oil Pump O-Ring
8 09280-54001 Oil Filter O-Ring
9 09440-18002 Spring
10 01550-06207 BOLT
11 01550-06127 BOLT
12 16910-99J00 Oil Level Gauge
13 16930-99J00 Oil Level Gauge Guide
14 09280-10016 O-Ring
▶Fig. 28 - Clutch Rod Non-Remote Control (17 parts) Fig. 28 - Clutch Rod Non-Remote Control
Ref OEM Part # Part Name
1 21122-99J00 Clutch Notch Plate
2 09160-06082 Washer (6.5x13x1.0)
3 09260-10006 Ball
4 09381-14004 Circlip
5 09440-07079 Spring
6 02112-06127 SCREW
7 21126-99J00 Clutch Shaft Holder
8 01550-06167 BOLT
9 21210-99J00 Clutch Lever Shaft
11 23131-99J00 Clutch Rod Boot
12 09383-04002 E Ring
13 21127-99J00 Shift Cable Bracket
14 01550-06167 BOLT
15 21212-99J00 Shift Drum
16 23115-99J00 Shift Drum Link
45931 23111-99J00 Clutch Rod (S)
45932 23111-99J10 Clutch Rod (L)
▶Fig. 29 - Clutch Rod w/Remote Control (18 parts) Fig. 29 - Clutch Rod w/Remote Control
Ref OEM Part # Part Name
1 21122-99J00 Clutch Notch Plate
2 09160-06082 Washer (6.5x13x1.0)
3 09260-10006 Ball
4 09381-14004 Circlip
5 09440-07079 Spring
6 02112-06127 SCREW
7 21126-99J00 Clutch Shaft Holder
8 01550-06167 BOLT
9 21210-99J00 Clutch Lever Shaft
11 23131-99J00 Clutch Rod Boot
12 09383-04002 E Ring
13 21241-99J00 Clutch Lever Link
14 23210-99J00 Clutch Control Lever
15 09204-01002 Cotter Pin
16 09160-05029 Washer (5.5x10x0.8)
17 09385-04003 Snap Pin
45931 23111-99J00 Clutch Rod (S)
45932 23111-99J10 Clutch Rod (L)
▶Fig. 3 - Crankshaft (11 parts) Fig. 3 - Crankshaft
Ref OEM Part # Part Name
1 12111-99J00-0B0 Piston
2 12140-99J00 Piston Ring Set
3 12151-99J00 Piston Pin
4 09381-14001 Piston Pin Circlip
5 12160-99800 Piston & Connrod Set
6 12163-99JL0 Connecting Rod Bolt
7 04221-03059 PIN
8 12220-99J00 Crankshaft Assembly
9 12341-99J00 Crankshaft Bearing
10 09283-30075 Oil Seal (28.8x45.5x6.5)
11 12100-99J00-050 Piston & Ring Set (OS:0.50) (NLA)
▶Fig. 30 - Shift Rod (10 parts) Fig. 30 - Shift Rod
Ref OEM Part # Part Name
1 23311-95J00 Clutch Rod Connector
2 25111-99J01 Shift Rod (S & L)
3 25311-99J00 Shift Cam
4 09205-02004 Spring Pin (2.5x12)
5 25211-99JL0 Shift Rod Guide
6 25215-99J00 Shift Rod Guide Stopper
7 29141-93J00 Nut (6mm)
8 09160-06082 Washer (6.5x13x1.0)
9 09280-06012 O-Ring
10 09280-09012 O-Ring
▶Fig. 31 - Transmission (43 parts) Fig. 31 - Transmission
Ref OEM Part # Part Name
2 08110-60020 B1 15X32X9 BEAR
3 09380-15001 Drive Shaft Circlip
4 09160-20027 Washer (20x35x2.75)
6 09160-21009 Washer (21x35x2.75)
7 09263-20024 Bearing (20x35x4.5)
8 57311-99J10 Pinion Gear (NT:12)
9 57510-99J11 Forward Gear (NT:25)
10 57521-99J10 Reverse Gear (NT:25)
13 09181-15241 Washer (15x22x2)
14 57610-99JL0 Propeller Shaft Assembly
15 57621-99J10 Clutch Dog Shifter (NLA)
16 09202-04025 Pin (4x31)
17 59441-94J00 Return Spring
18 59441-99J00 Clutch Dog Spring
19 57631-93901 Push Rod
20 57632-97L00 Push Pin
21 56130-99J20 Drive Shaft Bearing Housing (NLA)
22 09282-13L01 Oil Seal (12.5x25x7)
23 56132-99J10 Drive Shaft Bearing Housing Gasket
24 09116-06121 Bolt (6x25)
45778 09181-20251 Washer (20x34x1.0)
45779 09160-20042 Shim (1.10)
45780 09160-20043 Shim (1.20) (NLA)
45781 09160-20044 Shim (1.30)
45782 09181-20244 Shim (0.70)
45783 09181-20246 Shim (0.80)
45784 09181-20248 Shim (0.90) (NLA)
45962 09181-17144 Shim (1.10)
45963 09181-17148 Shim (1.20)
45964 09181-17153 Shim (1.30) (NLA)
45965 09181-17154 Shim (1.40)
45966 09160-17026 Washer (1.50)
45967 09160-17041 Washer (1.60)
45968 09160-17027 Washer (1.70)
45969 09160-17042 Washer (1.80)
45970 09160-17028 Washer (1.90) (NLA)
45992 09181-25160 Shim (25x34x0.7)
45993 09181-25162 Shim (25x34x0.8)
45994 09181-25164 Shim (0.90)
45995 09160-25040 Washer (1.00)
45996 09160-25041 Washer (1.10)
45997 09160-25042 Washer (1.20)
45998 09181-25181 Shim (1.30)
▶Fig. 32 - Starting Motor (22 parts) Fig. 32 - Starting Motor
Ref OEM Part # Part Name
1 31100-94J22 Starter Motor Assembly
2 31131-94J00 Plus Brush Set
3 31135-90J00 Spring
4 31151-94J01 Gear Case
5 31152-90J00 Center Plate (NLA)
6 31153-90J00 Planet Gear Bracket (NLA)
7 31171-96J00 Dust Cover Kit
8 31173-94J01 Brush Holder
9 31191-96J00 Shift Lever (NLA)
10 31220-94J00 Magnet Switch
11 31310-90J00 Armature
12 31320-94J00 Pinion Assembly (NLA)
13 31341-94J00 Pinion Shaft (NLA)
14 31343-90J00 Internal Gear (NLA)
15 31344-90J00 Planetary Gear (NLA)
16 31360-93J01 Washer Set
18 31918-94J00 Lower Damper
19 38860-76F01 Relay
20 38915-90J00 Relay Holder
21 01550-06167 BOLT
22 01550-08257 BOLT
23 08316-10087 Nut
▶Fig. 35 - Magneto Non-Remote Control (11 parts) Fig. 35 - Magneto Non-Remote Control
Ref OEM Part # Part Name
1 32120-99J00 Stator & Pulser Coil
2 09125-06035 Screw (6x25)
4 32140-99J10 Exiter/Pulser Coil (NLA)
5 02162-05127 Screw (NLA)
7 09140-14008 Nut 14mm
8 59171-94J00 Flywheel Washer
9 08341-31039 Woodruff Key
10 09407-14407 Clamp (L:140)
11 09407-14403 Clamp (L:125)
12 02112-06307 SCREW, 6X30 CRO
45810 32102-99J10 FLYWHEEL,MAGNET
▶Fig. 36 - Magneto w/Remote Control (7 parts) Fig. 36 - Magneto w/Remote Control
Ref OEM Part # Part Name
1 32120-99J00 Stator & Pulser Coil
2 09125-06035 Screw (6x25)
3 02162-05127 Screw (NLA)
5 09140-14008 Nut 14mm
6 59171-94J00 Flywheel Washer
7 08341-31039 Woodruff Key
8 09407-14407 Clamp (L:140)
▶Fig. 39 - Rectifier/Ignition Coil Non-Remote Control (16 parts) Fig. 39 - Rectifier/Ignition Coil Non-Remote Control
Ref OEM Part # Part Name
1 32800-99J00 Rectifier/Regulator Assembly
2 01550-06257 BOLT
3 32890-99J00 Electric Parts Holder
4 09160-06084 Washer (6.5x18x1.6)
5 09169-06062 Washer (6.3x17x1.6)
6 09320-09016 Cushion
7 01550-06257 BOLT
9 32980-99J00 CDI Cushion
10 33500-07H00 Spark Plug Cap
11 33410-99J00 Ignition Coil Assembly
12 01550-06257 BOLT
13 33833-94JL0 Switch Lead Tube
14 33833-94J10 Protector (NLA)
15 09407-14407 Clamp (L:140)
45870 32900-99J00 CDI Unit
45871 32900-99J10 CDI Unit
▶Fig. 40 - Rectifier/Ignition Coil w/Remote Control (15 parts) Fig. 40 - Rectifier/Ignition Coil w/Remote Control
Ref OEM Part # Part Name
1 32800-99J00 Rectifier/Regulator Assembly
2 01550-06257 BOLT
3 32890-99J00 Electric Parts Holder
4 09160-06084 Washer (6.5x18x1.6)
5 09169-06062 Washer (6.3x17x1.6)
6 09320-09016 Cushion
7 01550-06257 BOLT
8 32900-99J00 CDI Unit
9 32980-99J00 CDI Cushion
10 33500-07H00 Spark Plug Cap
11 33410-99J00 Ignition Coil Assembly
12 01550-06257 BOLT
13 33833-94JL0 Switch Lead Tube
14 33833-94J10 Protector (NLA)
15 09407-14407 Clamp (L:140)
▶Fig. 43 - Sensor/Switch Non-Remote Control (12 parts) Fig. 43 - Sensor/Switch Non-Remote Control
Ref OEM Part # Part Name
1 34830-87J20 Temp Sensor Assy
2 37820-93E11 Oil Pressure Switch
3 36360-99J00 Oil Pressure Indicator
4 36367-99J00 Warning Label
5 37161-89E13 Start Switch Assembly
6 09159-14014 Nut (10mm)
7 37721-99J10 Neutral Switch Assembly
8 37724-99J00 Switch Push Rod
9 37726-99J10 Neutral Switch Bracket
10 09137-04004 Screw (4x16)
11 33833-99J00 Switch Lead Tube
12 09407-14407 Clamp (L:140)
▶Fig. 44 - Sensor/Switch w/Remote Control (10 parts) Fig. 44 - Sensor/Switch w/Remote Control
Ref OEM Part # Part Name
1 34830-87J20 Temp Sensor Assy
2 37820-93E11 Oil Pressure Switch
3 36360-99J10 Oil Pressure Indicator
4 36367-99J00 Warning Label
5 37721-99J10 Neutral Switch Assembly
6 37724-99J00 Switch Push Rod
7 37726-99J10 Neutral Switch Bracket
8 09137-04004 Screw (4x16)
9 33833-99J00 Switch Lead Tube
10 09407-14407 Clamp (L:140)
▶Fig. 47 - Harness Non-Remote Control (14 parts) Fig. 47 - Harness Non-Remote Control
Ref OEM Part # Part Name
1 33810-99J00 Starter Motor Cable
2 09407-14403 Clamp (L:125)
4 09481-20501 20 Amp Fuse
5 36618-43410 Oil Pressure Switch Cap (NLA)
7 36656-99J00 Cable Grommet
8 09403-13311 Clamp
9 09407-14403 Clamp (L:125)
10 09408-00265 Clamp
11 33833-99J10 Harness Lead Tube
12 09407-14407 Clamp (L:140)
45717 36610-99J00 Wiring Harness Assembly
45718 36610-99J10 Wiring Harness Assembly
45809 36615-96300 Resin Terminal
45810 36615-96300 Resin Terminal
▶Fig. 48 - Harness w/Remote Control (10 parts) Fig. 48 - Harness w/Remote Control
Ref OEM Part # Part Name
1 33810-99J00 Starter Motor Cable
2 36610-99J20 Wiring Harness Assembly (NLA)
3 09481-20501 20 Amp Fuse
4 36618-43410 Oil Pressure Switch Cap (NLA)
5 36656-99J10 Cable Grommet
6 09403-13311 Clamp
7 09407-14403 Clamp (L:125)
8 09408-00265 Clamp
9 33833-99J10 Harness Lead Tube
10 09407-14407 Clamp (L:140)
▶Fig. 51 - Clamp Bracket Non-Remote Control (19 parts) Fig. 51 - Clamp Bracket Non-Remote Control
Ref OEM Part # Part Name
1 41111-99J00-0EP Starboard Clamp Bracket
2 41121-99J00-0EP Port Clamp Bracket
3 41211-99JL0 Clamp Screw
4 41212-91J00 Clamp Handle
5 41213-94J01 Clamp Plate
6 09205-06007 Spring Pin (6x25)
8 09159-10050 Nut
9 09160-10082 Washer (10.5x19x2.0)
10 09100-06177 Bolt (6x140)
12 09180-06357 Spacer (6.5x10.5x104)
13 29141-93J00 Nut (6mm)
14 45261-94J00 Release Lever
15 09306-10023 Bushing
16 45420-99JM1 Tilt Lock Pin
17 45425-94J01 Tilt Lock Pin Stopper
18 09441-17001 Spring
19 45269-94J20 Reverse Lock Mark
20 69911-91J20 Clamp Bracket Mark (NLA)
21 41210-99JL1 Clamp Screw Assy
▶Fig. 52 - Clamp Bracket w/Remote Control (26 parts) Fig. 52 - Clamp Bracket w/Remote Control
Ref OEM Part # Part Name
1 41111-94J20-0EP Starboard Clamp Bracket
2 41121-94J20-0EP Port Clamp Bracket
3 41211-99JL0 Clamp Screw
4 41212-91J00 Clamp Handle
5 41213-94J01 Clamp Plate
6 09205-06007 Spring Pin (6x25)
7 41130-93E03 Clamp Bracket Shaft
8 09159-22006 Nut
9 41161-94400 Steering Cable Seal
10 09100-06177 Bolt (6x140)
11 09160-06082 Washer (6.5x13x1.0)
12 09180-06357 Spacer (6.5x10.5x104)
13 29141-93J00 Nut (6mm)
14 45261-94J00 Release Lever
15 09306-22006 Bushing
16 09100-08239 Bolt (8x90)
17 09140-08023-XC0 Nut (8mm)
18 09160-08081 Washer (8.5x23x1.5)
19 29162-93J10 Lock Washer
20 41153-96300 Transom Bolt Cap (NLA)
21 45420-99JM1 Tilt Lock Pin
22 45425-94J01 Tilt Lock Pin Stopper
23 09441-17001 Spring
24 45269-94J20 Reverse Lock Mark
25 69911-91J20 Clamp Bracket Mark (NLA)
26 41210-99JL1 Clamp Screw Assy
▶Fig. 55 - Swivel Bracket Non-Remote Control (42 parts) Fig. 55 - Swivel Bracket Non-Remote Control
Ref OEM Part # Part Name
1 22511-99011 Grease Nipple
3 43711-99J00 Steering Bushing
5 09160-27013 Washer
6 09282-27002 Oil Seal (26x39x5)
7 43211-99J00 Swivel Bracket Bushing
8 41225-94502 Release Arm Pin
9 45212-99JL0 Reverse Lock Arm Spring
10 45231-99J10 Reverse Lock Arm
11 45241-99JL1 Reverse Lock Arm Link (NLA)
12 09204-01002 Cotter Pin
13 45247-99J00 Reverse Lock Arm Cotter Pin
14 45250-94J00 Release Link
15 09200-06061 Pin
16 09160-06082 Washer (6.5x13x1.0)
17 09200-05014 Pin
18 43411-939L0 Steering Adjuster Plate
19 43412-93901 COVER,STEERING
20 29440-93J00 Steering Adjuster Spring
21 09160-08082 Washer (8.5x16x1.2)
22 09100-08232 Bolt (8x30)
23 43410-99J00 Steering Adjust Lever (NLA)
24 43412-99J00 Steering Adjust Cover
25 43415-99J00 Steering Adjust Plate
26 43420-99J10 Adjust Friction Plate (NLA)
27 43424-99J00 Adjust Nut Holder (NLA)
28 43427-99J00 Adjust Nut Spacer (NLA)
29 43428-99J00 Adjust Nut Bushing (NLA)
30 43512-99J00 Adjust Thread Shaft (NLA)
31 43514-94J00 Steering Adjuster Plate
32 43514-99J00 Friction Plate Washer
33 43516-89J00 Steering Adjuster Washer
34 09116-06094 Bolt (6x15)
35 09116-06121 Bolt (6x25)
36 09159-08059 Nut
37 45710-99JL1 Shallow Water Drive Assembly
38 45722-94J11 Shallow Water Drive Spring
39 09111-10067 Bolt (10x20.4)
40 45269-99J00 Steering Adjust Mark (NLA)
45689 43111-99J00-0EP Swivel Bracket (S)
45690 43111-99J10-0EP Swivel Bracket (L)
45748 43750-99J20-0EP Steering Bracket (S)
45749 43750-99J30-0EP Steering Bracket (L)
▶Fig. 56 - Swivel Bracket w/Remote Control (31 parts) Fig. 56 - Swivel Bracket w/Remote Control
Ref OEM Part # Part Name
1 22511-99011 Grease Nipple
3 43711-99J00 Steering Bushing
5 09160-27013 Washer
6 09282-27002 Oil Seal (26x39x5)
7 43211-87JL0 Swivel Bracket Bushing
8 43755-99J01 ATTACHMENT,STEE
9 09108-08286 Stud Bolt
10 09159-08059 Nut
11 09160-08082 Washer (8.5x16x1.2)
12 41225-94502 Release Arm Pin
13 45212-99JL0 Reverse Lock Arm Spring
14 45231-99J10 Reverse Lock Arm
15 45241-99JL1 Reverse Lock Arm Link (NLA)
16 09204-01002 Cotter Pin
17 45247-99J00 Reverse Lock Arm Cotter Pin
18 45250-94J00 Release Link
19 09200-06061 Pin
20 09160-06082 Washer (6.5x13x1.0)
21 09200-05014 Pin
22 43411-939L0 Steering Adjuster Plate
23 43412-93901 COVER,STEERING
24 29440-93J00 Steering Adjuster Spring
25 09160-08082 Washer (8.5x16x1.2)
26 09100-08232 Bolt (8x30)
27 45710-99JL1 Shallow Water Drive Assembly
28 45722-94J11 Shallow Water Drive Spring
29 09111-10067 Bolt (10x20.4)
45689 43111-99J00-0EP Swivel Bracket (S)
45690 43111-99J10-0EP Swivel Bracket (L)
45748 43750-99J20-0EP Steering Bracket (S)
45749 43750-99J30-0EP Steering Bracket (L)
▶Fig. 57 - Engine Holder (17 parts) Fig. 57 - Engine Holder
Ref OEM Part # Part Name
1 51110-99J00 Engine Holder
2 51211-99J00 Engine Holder Gasket
3 09116-08122 Bolt (8x30)
4 09202-06023 Knock Pin (6x10)
5 09282-12017 Oil Seal (11x24x4.5)
6 16515-99J00 Oil Hose
7 09401-15404 Clip
8 54112-99J01 Upper Mount Bolt (L:123)
9 54113-99JL0 Upper Mount Bolt Washer
10 54120-99J00 Upper Thrust Mount
11 54122-99J00 Upper Mount Spacer
12 54125-99J00 Upper Reverse Thrust Stopper
13 54126-99JL0 Upper Thrust Stopper
14 54130-99J00 Upper Mount
15 54148-99J00 Upper Mount Cover
16 09116-08137 Bolt (8x22)
17 09140-10031 Nut (10mm)
▶Fig. 58 - Drive Shaft Housing (22 parts) Fig. 58 - Drive Shaft Housing
Ref OEM Part # Part Name
1 17565-99J01 GUIDE,WATER TUB
2 17913-93J00 Water Flush Plug
3 17914-93J01 Water Flush Plug Gasket
5 52113-99J00 Drive Shaft Housing Gasket
6 57135-99J00 Drive Shaft Guide
7 09100-08228 Bolt (8x105)
8 09116-08122 Bolt (8x30)
9 09160-08082 Washer (8.5x16x1.2)
10 09202-06023 Knock Pin (6x10)
11 09168-12017 Gasket (12x17x1)
12 09248-12009 Oil Drain Plug
14 17563-94J00 Water Tube Grommet
15 54151-99J00 Lower Thrust Mount
16 54167-99J01 Lower Side Mount
17 54211-99J01-0EP Lower Mount Starboard Cover
18 54221-99J01-0EP Lower Mount Port Cover
19 54213-93901 Knock Pin
20 09116-08138 Bolt (8x40)
45670 17561-99J00 Water Tube (S)
45701 17561-99J10 Water Tube (L)
45748 52110-99J00-0EP Drive Shaft Housing (S)
45749 52110-99J10-0EP Drive Shaft Housing (L)
▶Fig. 59 - Gear Case (35 parts) Fig. 59 - Gear Case
Ref OEM Part # Part Name
1 55100-99J30-0EP Gear Case Housing (NLA)
2 09263-15012 Bearing (15x22x25)
3 09262-25003 Bearing (25x52x15)
4 09202-06023 Knock Pin (6x10)
5 09116-08122 Bolt (8x30)
6 55321-87J01 Aluminum Anode
7 09103-06281 Bolt (6x14)
8 59178-97J00 Drain Plug Gasket
9 09248-08001 Drain Plug
10 56120-99J41-0EP Propeller Shaft Bearing Housing
11 08110-60050 B1 25X47X12 BEA
12 09280-57002 O-Ring
13 09289-17L02 Oil Seal (17x30x6)
14 29116-93J00 Bolt (6x20)
16 58120-89L00 Type M Propeller Bushing
17 57632-94J00 Propeller Stopper
18 57633-93901 Propeller Nut Spacer
19 09141-12005 Nut
20 09160-12066 Washer (12.5x22x2.5)
21 09204-02004 Cotter Pin
22 55331-99J10 Exhaust Seal Core
23 55332-99J10 Exhaust Seal Rubber
24 55300-95500 Zinc Anode
25 09126-06006 Screw (6x20)
26 29141-93J00 Nut (6mm)
27 29162-93J00 Lock Washer
28 17917-87L00 Water Flush Connector
29 55321-87J11 Magnesium Anode
30 57630-99J00 Propeller Hardware Kit DF8A / DF9.9A
45672 58100-89L00-019 M701 Propeller 3x9-1/4x7
45703 58100-89L20-019 M930 Propeller 3x9-1/4x9
45731 58100-90L60-019 M1011 Propeller 3x9-1/4x10
45761 58100-89L70-019 M1101 Propeller 3x9-1/4x11
45792 58100-90L41-019 M821 Propeller 3x9-1/4x8
45823 58100-90L50-019 M911 Propeller 3x9-1/4x9
▶Fig. 6 - Timing Belt Non-Remote Control (21 parts) Fig. 6 - Timing Belt Non-Remote Control
Ref OEM Part # Part Name
1 12631-99JL0 Crankshaft Pulley
2 12635-99J00 Upper Timing Belt Guide (NLA)
3 12636-99J00 Lower Timing Belt Guide
4 12637-99J00 Timing Pulley Nut
5 12638-99J00 Pulley Nut Lock Washer
6 12741-99JL0 Camshaft Pulley
7 09103-06267 Bolt (6x18)
8 09160-06150 Washer (NLA)
9 08341-31039 Woodruff Key
10 08341-31039 Woodruff Key
12 04211-09149 PIN 9X14
13 01550-06307 BOLT
14 01550-08307 BOLT
15 01550-06127 BOLT
16 12761-99J00 Timing Belt
17 12764-99J00 Timing Belt Cover
18 09308-08011 Grommet
19 61493-99J00 Clearance Label
20 61494-99J00 Oil Label
45962 12625-99J00 Stator Base
45963 12625-99J10 Stator Base
▶Fig. 62 - Side Cover Non-Remote Control (33 parts) Fig. 62 - Side Cover Non-Remote Control
Ref OEM Part # Part Name
1 61810-99J00-0EP Starboard Side Cover (NLA)
2 61155-94500 Water Inspection Tube
3 61820-99J00-0EP Replaced by 61820-99J01-0EP
4 61815-99J00 Side Cover Screw
5 61112-99J00 Side Cover Rubber
6 61134-99JL0 Side Cover Seal
7 61157-99J00 Water Inspection Hose
8 09401-08413 Clip
9 09403-12316 Clamp
10 61851-93E10 Engine Cover Protector
11 03542-05169 SCREW
12 61831-99J00-0EP Instrument Panel
13 09116-06133 Bolt (6x25)
14 09169-06075 Washer
15 09320-09059 Cushion
16 09148-06017 Nut
17 02142-06167 6 X 16 CROSS SC
18 61412-99J00 Front Panel Hook
19 61643-99J00 Hook Screw
20 09160-05029 Washer (5.5x10x0.8)
21 61610-90L00 Fastener
22 61616-93EL0 Lever Pin
23 61642-99J00 Fastner Lever Holder
24 09161-04012 Washer (4.2x11x1)
25 09385-04003 Snap Pin
26 29103-93J00 Bolt (6x12)
27 08310-00067 Nut
28 09160-06082 Washer (6.5x13x1.0)
29 61124-99J00 Cable Grommet
30 61151-99J00 Side Cover Holder Cushion
31 61827-99J00 Side Cover Holder
32 02142-06167 6 X 16 CROSS SC
33 61813-99J00 Side Cover Cushion (NLA)
▶Fig. 63 - Side Cover w/Remote Control (31 parts) Fig. 63 - Side Cover w/Remote Control
Ref OEM Part # Part Name
1 61810-99J00-0EP Starboard Side Cover (NLA)
2 61155-94500 Water Inspection Tube
3 61820-99J00-0EP Replaced by 61820-99J01-0EP
4 61815-99J00 Side Cover Screw
5 61112-99J00 Side Cover Rubber
6 61134-99JL0 Side Cover Seal
7 61157-99J00 Water Inspection Hose
8 09401-08413 Clip
9 09403-12316 Clamp
10 61851-93E10 Engine Cover Protector
11 03542-05169 SCREW
12 61831-99J00-0EP Instrument Panel
13 09116-06133 Bolt (6x25)
14 09169-06075 Washer
15 09320-09059 Cushion
16 09148-06017 Nut
17 02142-06167 6 X 16 CROSS SC
18 61412-99J00 Front Panel Hook
19 61643-99J00 Hook Screw
20 09160-05029 Washer (5.5x10x0.8)
21 61610-90L00 Fastener
22 61616-93EL0 Lever Pin
23 61642-99J00 Fastner Lever Holder
24 09161-04012 Washer (4.2x11x1)
25 09385-04003 Snap Pin
26 29103-93J00 Bolt (6x12)
27 08310-00067 Nut
28 09160-06082 Washer (6.5x13x1.0)
29 61124-99J10 Remocon Cable Grommet
30 61151-99J00 Side Cover Holder Cushion
31 61813-99J00 Side Cover Cushion (NLA)
▶Fig. 66 - Engine Cover Non-Remote Control (12 parts) Fig. 66 - Engine Cover Non-Remote Control
Ref OEM Part # Part Name
1 61400-99J01-0EP Engine Cover Assembly
2 61433-99J00 Air Intake Inner Cover
3 03542-05169 SCREW
4 09229-04028-XC0 Rivet
5 61443-99J00 Engine Cover Starboard Stripe
6 61453-99J00 Engine Cover Port Stripe
7 68111-99J00 S Emblem
8 61435-99J10 Rear Emblem Mark (9.9)
9 61458-99E31 Engine Cover Label
10 59800-99J01 Tool Set
11 68110-96110 Weather Cover (NLA)
12 99011-99J10-03B Owners Manual DF8A / DF9.9A 210001~
▶Fig. 67 - Engine Cover w/Remote Control (12 parts) Fig. 67 - Engine Cover w/Remote Control
Ref OEM Part # Part Name
1 61400-99J01-0EP Engine Cover Assembly
2 61433-99J00 Air Intake Inner Cover
3 03542-06169 SCREW
4 09229-04028-XC0 Rivet
5 61443-99J00 Engine Cover Starboard Stripe
6 61453-99J00 Engine Cover Port Stripe
7 68111-99J00 S Emblem
8 61435-99J10 Rear Emblem Mark (9.9)
9 61458-99E31 Engine Cover Label
10 59800-99J01 Tool Set
11 68110-96110 Weather Cover (NLA)
12 99011-99J10-03B Owners Manual DF8A / DF9.9A 210001~
▶Fig. 68 - Fuel Tank (9 parts) Fig. 68 - Fuel Tank
Ref OEM Part # Part Name
1 65000-99J01 3 Gallon Fuel Tank
2 65700-91J23 Fuel Hose Assembly (NLA) - Use 65700-91J23-BPMS
3 65750-87J11 Fuel Hose Connector
4 65750-98506 Fuel Hose Connector (11mm)
5 65770-94J00 Replaced by 65770-94J04
6 65781-98500 Hose Clip
7 65720-986L0 Fuel Connector
8 09103-06237 Bolt (6x12.5)
9 09160-06085 Washer (6.5x15x1.0)
▶Fig. 7 - Timing Belt w/Remote Control (19 parts) Fig. 7 - Timing Belt w/Remote Control
Ref OEM Part # Part Name
1 12631-99JL0 Crankshaft Pulley
2 12635-99J00 Upper Timing Belt Guide (NLA)
3 12636-99J00 Lower Timing Belt Guide
4 12637-99J00 Timing Pulley Nut
5 12638-99J00 Pulley Nut Lock Washer
6 12741-99JL0 Camshaft Pulley
7 09103-06267 Bolt (6x18)
8 09160-06150 Washer (NLA)
9 08341-31039 Woodruff Key
10 08341-31039 Woodruff Key
11 12635-99J00 Upper Timing Belt Guide (NLA)
12 04211-09149 PIN 9X14
13 01550-06307 BOLT
14 01550-08307 BOLT
15 12761-99J00 Timing Belt
16 12764-99J00 Timing Belt Cover
17 09308-08011 Grommet
18 61493-99J00 Clearance Label
19 61494-99J00 Oil Label
▶Fig. 70 - Tiller Handle (55 parts) Fig. 70 - Tiller Handle
Ref OEM Part # Part Name
1 63111-99J11-0EP Tiller Handle
2 63114-99J01 Warning Indicator Plate
3 63115-99J00 Tiller Handle Bushing No 2
4 63115-99J10 Tiller Handle Bushing No 1
5 63116-99J00 Friction Rubber
6 63121-99J00-0EP Tiller Handle Cover
7 63122-99J00 Handle Cover Protector
8 63131-99J00-0EP Tiller Handle Bracket
9 63133-99J00 Tiller Handle Grommet
10 63210-99J00 Throttle Grip
11 63221-99J00 Throttle Rod
12 63225-99J00 Shift Rod Bushing
13 63226-99J00 Throttle/Shift Rod Bushing
14 63228-99J00 Handle Rod Holder
15 63244-99J00 Throttle Adjuster Knob
16 63245-99J00 Throttle Adjuster Bushing
17 63246-99J00 Throttle Adjuster Stopper
18 63247-99J00 Throttle Adjuster Knob Plate
19 63248-99J00 Throttle Adjuster Notch Plate
20 63340-99J00 Shift Grip
21 63344-99J00 Shift Rod Stopper
22 63345-99J00 Shift Grip Spring
23 63350-99J00 Shift Rod
24 63353-99JL0 Shift Notch Plate
25 63354-99J00-0EP Shift Notch Holder
26 63355-99J00 Shift Notch Spring Bolt
27 63610-99J00 Throttle Cable Assembly
28 63640-99J00 Shift Cable Assembly
29 09116-06094 Bolt (6x15)
30 09116-06094 Bolt (6x15)
31 09116-06094 Bolt (6x15)
32 09116-08122 Bolt (8x30)
33 09116-08131 Bolt (8x45)
34 09125-05042 Screw (5x10)
35 09126-06025 Screw (6x14)
36 09126-06025 Screw (6x14)
37 09140-08023-XC0 Nut (8mm)
38 09160-08082 Washer (8.5x16x1.2)
39 09160-10082 Washer (10.5x19x2.0)
40 09160-10114 Washer (10.5x22x1.5)
41 09163-06001 Lock Washer (6.4x12x0.5)
42 09163-06001 Lock Washer (6.4x12x0.5)
43 09202-04023 Pin (4x22)
44 09260-10006 Ball
45 09260-10006 Ball
46 09403-13413 CLAMP
47 09440-06037 Spring
48 09440-07079 Spring
49 03522-05169 Screw
50 63215-93110 Handle Grip Mark
51 37830-99J02 Emergency Switch Assembly
52 37823-92E02 Stop Switch Lanyard
53 37826-92E00 Nut
54 37835-91J00-YAY Stop Label
55 33833-91J00 Tube (6x8x250)
▶Fig. 72 - Remote Control w/Remote Control (65 parts) Fig. 72 - Remote Control w/Remote Control
Ref OEM Part # Part Name
1 67200-94J21 67200-94J30
2 09100-08232 Bolt (8x30)
3 36628-92E00 Wire Harness Grommet
4 37110-94J02 Igntion Switch Assembly
6 37143-99E01 Key Cap
7 37149-93J00 Cylinder Body Cap
8 37721-93J91 Neutral Switch Assembly
9 37820-93J05 Emergency Stop Switch Assembly
10 37823-92E02 Stop Switch Lanyard
11 37826-92E00 Nut
12 68165-16B01-13L Suzuki Emblem
13 38500-93J00 Warning Buzzer*
14 67212-95600 Washer (NLA)
15 67213-92E00 Buzzer Bracket (NLA)
16 09125-05042 Screw (5x10)
17 67296-92E11 Screw (3x15)
18 67220-95630 Plate Assembly
19 67223-99E10 Brake Adjustment Knob
20 67229-95600 Roller (NLA)
21 67232-95600 Bushing
22 67238-87D00 Drive Gear
23 67241-99E10 Free Throttle Lever (NLA)
24 67243-95600 Bushing (NLA)
25 67244-95600 Wave Washer (NLA)
26 67245-95600 Free Throttle Drum (NLA)
27 67251-99E10 Handle Lever
28 67252-95600 Bushing
29 67253-95600 Washer (NLA)
30 67255-99E00 Neutral Lock Arm
31 67256-95600 Neutral Lock Holder
32 67257-99E00 Lever Cap
33 67258-99E00 Neutral Arm Bracket
34 67259-87D00 Neutral Arm Spring (NLA)
35 67261-99E00 Grip
36 67296-94310 Screw
37 67264-95600 Washer (NLA)
38 67267-95610 Wire Cover (Black)
39 67273-95600 Spacer
40 67275-95600 Cable End
41 67288-92E00 Washer
42 67292-94300 E Ring
43 67294-95600 Spacer
44 67296-90J10 Rear Cover Screw
45 67296-94300 Screw (4x10)
46 67296-95600 Screw
47 67296-95610 Screw
48 67297-95600 Washer
49 09126-05003 Screw (5x12)
50 09140-06020 Nut (6mm)
51 09160-06104 Washer (6.5x24x2)
52 37859-90J00 Spacer
53 36620-94J01 21 ft. Main Wiring Harness (NON PT or PTT)
54 09481-10501 10 Amp Fuse
45778 37141-99E00 (931) Ignition Key
45779 37141-99E10 (932) Ignition Key
45780 37141-99E20 (933) Ignition Key
45781 37141-99E30 (934) Ignition Key
45782 37141-99E40 (935) Ignition Key
45783 37141-99E50 (936) Ignition Key
45784 37141-99E60 (937) Ignition Key
45785 37141-99E70 (938) Ignition Key
45786 37141-99E80 (939) Ignition Key
45787 37141-99E90 (940) Ignition Key
45788 37141-99EA0 (941) Ignition Key
45789 37141-99EB0 (942) Ignition Key
▶Fig. 74 - Remocon Cable Holder w/Remote Control (5 parts) Fig. 74 - Remocon Cable Holder w/Remote Control
Ref OEM Part # Part Name
1 67467-89J01 Cable Connector
2 09160-06055 Washer (7x12x1.0)
3 09385-06012 Clip
4 67340-99J00 Remocon Cable Holder
5 01550-06167 BOLT
▶Fig. 76 - Drag Link w/Remote Control (6 parts) Fig. 76 - Drag Link w/Remote Control
Ref OEM Part # Part Name
1 41161-94400 Steering Cable Seal
2 67701-99J02 Drag Link Assembly
3 67721-89J00 Drag Link Spacer
4 67725-99J00 Bolt
5 67726-99E00 Lock Nut
6 67728-99E00 Washer
▶Fig. 78 - Opt: Electrical w/Manual Starter (21 parts) Fig. 78 - Opt: Electrical w/Manual Starter
Ref OEM Part # Part Name
1 32000-99J00 Battery Charging Kit
2 32801-95J01 Rectifier/Regulator Set (NLA)
3 32800-95J01 Rectifier & Regulator Assembly
4 36615-96300 Resin Terminal
5 29404-93J11 Clamp (L:65)
6 09407-10404 Clamp (L:100)
7 09408-00024 Clamp
8 01550-06257 BOLT
9 39600-94J01 Receptacle Set
10 33816-94J01 Cable Clamp
11 36740-94J00 Fuse Case Assembly (NLA)
12 37801-98300 Lead (NLA)
13 39601-95D00 Lighting Receptacle Assembly
14 36634-93910 Connector Cap
15 39602-93900 Lamp Cord Plug Assembly
16 39603-94400 Receptacle Grommet (NLA)
17 09407-10404 Clamp (L:100)
18 09407-25402 Clamp (L:248)
19 09407-14403 Clamp (L:125)
20 03241-0625A SCREW
21 36990-87D00 Terminal & Sleeve Set
▶Fig. 80 - Opt: Meter w/Remote Control (5 parts) Fig. 80 - Opt: Meter w/Remote Control
Ref OEM Part # Part Name
2 36615-96300 Resin Terminal
3 09471-12028 Bulb (12v, 3.4w)
4 36990-87D00 Terminal & Sleeve Set
45658 34200-93J22 Black Tachometer
45659 34200-93J34 White Tachometer
▶Fig. 82 - Opt: Starting Motor w/Manual Starter (32 parts) Fig. 82 - Opt: Starting Motor w/Manual Starter
Ref OEM Part # Part Name
1 31000-99J00 Electric Starter Kit
2 12625-99J00 Stator Base
3 31101-99J00 Starting Motor Set
4 31100-94J22 Starter Motor Assembly
6 31918-94J00 Lower Damper
7 38860-76F01 Relay
8 38915-90J00 Relay Holder
9 01550-06167 BOLT
10 01550-08257 BOLT
11 08316-10087 Nut
12 32104-99J00 Magneto Set
14 32120-99J00 Stator & Pulser Coil
15 09125-06035 Screw (6x25)
16 32801-99J00 Rectifier/Regulator Set
17 32800-99J00 Rectifier/Regulator Assembly
18 01550-06257 BOLT
19 32900-99J00 CDI Unit
20 33800-99J00 Starting Cable Set
21 33810-99J00 Starter Motor Cable
22 36655-99J00 Cable Grommet Plate
23 36656-99J20 Cable Grommet
24 37161-89E13 Start Switch Assembly
25 37721-99J10 Neutral Switch Assembly
26 37724-99J00 Switch Push Rod
27 37726-99J10 Neutral Switch Bracket
28 09137-04004 Screw (4x16)
29 09159-14014 Nut (10mm)
30 36610-99J00 Wiring Harness Assembly
31 36618-43410 Oil Pressure Switch Cap (NLA)
32 09481-20501 20 Amp Fuse
33 09407-14403 Clamp (L:125)
34 09407-14407 Clamp (L:140)
▶Fig. 83 - Opt: Fuel Tank (6 parts) Fig. 83 - Opt: Fuel Tank
Ref OEM Part # Part Name
1 65000-95J01 6 Gallon Suzuki Fuel Tank
2 65700-87J28 Fuel Hose
3 65750-87J11 Fuel Hose Connector
4 65750-95501 Fuel Hose Connector (13mm)
5 65770-90J04 Squeeze Pump
6 65781-98500 Hose Clip
▶Fig. 85 - Opt: Remote Control Parts (27 parts) Fig. 85 - Opt: Remote Control Parts
Ref OEM Part # Part Name
1 67130-99J02 PARTS ASSY REMO
2 19120-99J11 Throttle Control Lever
3 19122-99J00 Interlink Throttle Lever No 2
4 19184-99J10 Throttle Link Plate
5 19185-99J00 Throttle Lever Spring
6 21241-99J00 Clutch Lever Link
7 23210-99J00 Clutch Control Lever
8 09204-01002 Cotter Pin
9 09160-05029 Washer (5.5x10x0.8)
10 09385-04003 Snap Pin
11 43755-99J01 ATTACHMENT,STEE
12 09108-08286 Stud Bolt
13 09159-08059 Nut
14 09160-08082 Washer (8.5x16x1.2)
15 36360-99J10 Oil Pressure Indicator
16 36610-99J20 Wiring Harness Assembly (NLA)
17 09481-20501 20 Amp Fuse
18 36618-43410 Oil Pressure Switch Cap (NLA)
19 36656-99J10 Cable Grommet
20 09407-14403 Clamp (L:125)
21 09407-14407 Clamp (L:140)
22 61124-99J10 Remocon Cable Grommet
23 67467-89J01 Cable Connector
24 09160-06055 Washer (7x12x1.0)
25 09385-06012 Clip
26 67340-99J00 Remocon Cable Holder
27 01550-06167 BOLT
▶Fig. 86 - Opt: Top Mount Single (1) (32 parts) Fig. 86 - Opt: Top Mount Single (1)
Ref OEM Part # Part Name
1 67200-88L02 Single Binnacle Control Box
2 67261-93J00 Grip No 1
3 67263-93J00 Grip No 2
4 37850-93J10 PTT Switch Assembly
5 67295-92E10 Screw (3x12)
6 67296-88D10 Screw (5x16)
7 67288-92E20 Washer
8 67295-92E00 Screw
9 67296-92E70 Screw
10 67288-92E40 Washer
11 67257-92E00 Lever Cap
12 67251-93J00 Handle Lever
13 67296-92E60 Screw
14 67288-92E30 Washer
15 67253-92E00 Washer
16 36890-93J00 Wire Harness
17 67281-93J00 Decal
18 67296-92E30 Screw
19 09160-05024 Washer (5.5x16x1.5)
20 67287-92E00 Nut
21 67275-95600 Cable End
22 67273-95600 Spacer
23 67273-92E00 Grommet
24 67274-92E00 Flange
25 67296-95610 Screw
26 67271-92E00 Cover
27 67211-93J00 Top Binnacle Cover
28 67296-92E70 Screw
29 67500-93J00 Single Binnacle Box Spacer
30 09125-05135 Screw (5x65)
31 09160-05029 Washer (5.5x10x0.8)
32 09140-05005 Nut
▶Fig. 87 - Opt: Top Mount Single (2) (45 parts) Fig. 87 - Opt: Top Mount Single (2)
Ref OEM Part # Part Name
1 67200-88L02 Single Binnacle Control Box
2 67222-92E00 Dual Plate
3 67223-92E00 Brake Adjust (NLA)
4 67288-92E00 Washer
5 67292-94300 E Ring
6 67288-92E10 Washer (NLA)
7 67291-92E00 Snap Ring (NLA)
8 67221-92E00 Shift Assembly (NLA)
9 67224-92E00 Brake Arm Assembly (NLA)
10 67294-92E00 Spacer (NLA)
11 37721-95500 Neutral Switch Assembly
12 67296-92E11 Screw (3x15)
13 67296-88D10 Screw (5x16)
14 67296-92E20 Screw (5x25) (NLA)
15 67226-92E00 Bolt (NLA)
16 67226-92E10 Bolt (NLA)
17 67240-92E00 Throttle Arm Assembly (NLA)
18 67228-92E00 Washer (NLA)
19 67286-92E00 Bolt (6x18) (NLA)
20 67230-92E00 Shift Arm Assembly (NLA)
21 09125-05042 Screw (5x10)
22 67234-92E00 Gear Case (NLA)
23 67245-92E00 Free Throttle Drum (NLA)
24 67227-92E00 Stopper (NLA)
25 09126-06006 Screw (6x20)
26 67233-92E00 Spring (NLA)
27 67235-92E00 Shift Lock Plate (NLA)
28 67232-95620 Bushing (NLA)
29 67269-92E00 Bracket (NLA)
30 67296-88D10 Screw (5x16)
31 09140-06020 Nut (6mm)
32 67236-92E00 Roller (NLA)
33 67237-92E01 Spring (NLA)
34 67238-92E00 Drive Gear (NLA)
35 67239-92E00 Pin
36 67246-92E00 Drive Shaft
37 67291-92E10 Snap Ring (NLA)
38 67253-92E10 Washer
39 67252-92E10 Bushing (NLA)
40 67253-95600 Washer (NLA)
41 67231-92E00 Shift Gear
42 67232-95600 Bushing
43 67241-92E10 Free Accel Rod (NLA)
44 67243-92E00 Grommet (NLA)
45 67239-92E10 Shift Pin Plate

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 9.9AS, DF 9.9AL, DF 9.9AES,DF 9.9AEL, DF 9.9ARL running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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