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Suzuki DF 8A (2011) Parts & Diagrams
🔎 Suzuki DF 8A Reference Library — Exploded parts diagrams (42 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DF 8A is a 4-Stroke SOHC Inline 2-Cylinder outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.
Quick Reference Specifications
| Specification | Value |
|---|---|
| Engine Type | 4-Stroke SOHC Inline 2-Cylinder |
| Horsepower | 8 HP |
| Displacement | 208 cc |
| Bore x Stroke | 51.0 x 51.0 mm |
| Spark Plug (Type & Gap) | NGK CR6E |
| Engine Oil Capacity | 0.8 L |
| Recommended Engine Oil | SAE 10W-40 |
| Gear Case Oil Capacity | 250 mL |
| Idle Speed (in gear) | 850-950 RPM |
| Full Throttle RPM Range | 5200-6200 RPM |
| Fuel | Unleaded Gasoline, 91 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DF 8A:
- Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
- Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
- Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
- Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
- Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 8A.
▶Fig. 1 - Cylinder Head (22 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 11110-99J00 | Cylinder Head |
| 2 | 11141-99J00 | Cylinder Head Gasket |
| 3 | 11118-99JL0 | Cylinder Head Bolt (8x67) |
| 4 | 11119-99JL0 | Cylinder Head Bolt (8x77) |
| 5 | 01550-06257 | BOLT |
| 6 | 11216-90J00 | Oil Gallery Plug Gasket |
| 7 | 09248-22002 | Plug (22x11) |
| 8 | 11261-93J00 | Protection Anode Cover |
| 9 | 09280-22019 | O-Ring |
| 10 | 55321-87J01 | Aluminum Anode |
| 11 | 11178-99J00 | Cylinder Head Cover O-Ring |
| 12 | 01550-08207 | BOLT |
| 13 | 11382-93E00 | Oil Filler Cap |
| 14 | 09280-17003 | Oil Filler Cap O-Ring |
| 15 | 04211-09109 | DOWEL PIN |
| 16 | 11170-99J00 | Cylinder Head Cover |
| 18 | 01550-06207 | BOLT |
| 19 | 11196-99J00 | Breather Hose |
| 20 | 11173-99J00 | Breather Plate |
| 21 | 01550-0612A | BOLT |
| 22 | 09482-00528 | NGK CR6E Spark Plug |
| 23 | 11115-09G00-001 | Valve Guide (OS) |
▶Fig. 10 - Thermostat (8 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 17670-94J02 | Thermostat (60c) |
| 2 | 17681-99J00 | Thermostat Cover |
| 3 | 01550-08307 | BOLT |
| 4 | 11197-99J01 | Water Return Hose |
| 5 | 09401-12413 | Clip |
| 6 | 09408-00173 | Clamp |
| 7 | 11291-91B50 | Engine Hook |
| 8 | 01550-08207 | BOLT |
▶Fig. 11 - Recoil Starter (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 18100-99J00 | Recoil Starter Assembly |
| 2 | 18120-99J00 | Reel |
| 3 | 18130-99J00 | Ratchet Set |
| 4 | 18142-98600 | Recoil Spring |
| 5 | 18181-99J00 | Rope Guide (NLA) |
| 6 | 18210-99J00 | Grip Assembly |
| 7 | 18280-99J00 | NSI Set |
| 8 | 99000-81158-50M | Starter Rope |
| 9 | 18193-99J00 | Recoil Starter Seal |
| 10 | 01550-06307 | BOLT |
| 11 | 18290-99J00 | NSI Cable Assembly |
| 12 | 03542-06129 | SCREW |
| 13 | 37726-99J00 | NSI Cable Bracket |
| 14 | 01550-06167 | BOLT |
| 15 | 69711-93E11 | Label (S.I.G.P) |
| 16 | 61472-93E20 | Recoil Starter Label (NLA) |
▶Fig. 12 - Throttle Control Non-Remote Control (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 19120-99J00 | Throttle Control Drum |
| 2 | 19131-95502 | Connector |
| 3 | 19148-99J00 | Interlink Throttle Lever |
| 4 | 19184-99J00 | Throttle Cable Bracket |
| 5 | 19656-99J00 | Throttle Rod |
| 6 | 19810-99J00 | Throttle Stopper |
| 7 | 09140-05005 | Nut |
| 8 | 09160-06046 | Washer (6.5x20x1.5) |
| 9 | 09160-06046 | Washer (6.5x20x1.5) |
| 10 | 09180-06186 | Spacer (6.2x12.6x21) |
| 11 | 09180-06230 | Spacer (6.2x12.6x12.5) |
| 12 | 09180-12158 | Spacer(12.2x20x19.9) |
| 13 | 01550-06167 | BOLT |
| 14 | 01550-06307 | BOLT |
| 15 | 01550-06357 | BOLT |
▶Fig. 13 - Throttle Control w/Remote Control (9 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 19120-99J11 | Throttle Control Lever |
| 2 | 19122-99J00 | Interlink Throttle Lever No 2 |
| 3 | 19148-99J10 | Interlink Throttle Lever |
| 4 | 19184-99J10 | Throttle Link Plate |
| 5 | 19185-99J00 | Throttle Lever Spring |
| 6 | 09160-06046 | Washer (6.5x20x1.5) |
| 7 | 09180-06186 | Spacer (6.2x12.6x21) |
| 8 | 01550-06167 | BOLT |
| 9 | 01550-06357 | BOLT |
▶Fig. 14 - Oil Pump (14 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 16400-99JL0 | Oil Pump Assembly |
| 2 | 16542-99J00 | Oil Pump Gasket |
| 3 | 09261-03009 | Roll Pin (3x15.8) (NLA) |
| 4 | 01550-06357 | BOLT |
| 5 | 16510-45H10 | Engine Oil Filter |
| 6 | 16512-99J00 | Oil Filter Cap |
| 7 | 09280-13004 | Oil Pump O-Ring |
| 8 | 09280-54001 | Oil Filter O-Ring |
| 9 | 09440-18002 | Spring |
| 10 | 01550-06207 | BOLT |
| 11 | 01550-06127 | BOLT |
| 12 | 16910-99J00 | Oil Level Gauge |
| 13 | 16930-99J00 | Oil Level Gauge Guide |
| 14 | 09280-10L01 | O-Ring |
▶Fig. 15 - Clutch Rod Non-Remote Control (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 21122-99J00 | Clutch Notch Plate |
| 2 | 09160-06082 | Washer (6.5x13x1.0) |
| 3 | 09260-10006 | Ball |
| 4 | 09381-14004 | Circlip |
| 5 | 09440-07079 | Spring |
| 6 | 02112-06127 | SCREW |
| 7 | 21126-99J00 | Clutch Shaft Holder |
| 8 | 01550-06167 | BOLT |
| 9 | 21210-99J00 | Clutch Lever Shaft |
| 11 | 23131-99J00 | Clutch Rod Boot |
| 12 | 09383-04002 | E Ring |
| 13 | 21127-99J00 | Shift Cable Bracket |
| 14 | 01550-06167 | BOLT |
| 15 | 21212-99J00 | Shift Drum |
| 16 | 23115-99J00 | Shift Drum Link |
| 45931 | 23111-99J00 | Clutch Rod (S) |
| 45932 | 23111-99J10 | Clutch Rod (L) |
▶Fig. 16 - Clutch Rod w/Remote Control (18 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 21122-99J00 | Clutch Notch Plate |
| 2 | 09160-06082 | Washer (6.5x13x1.0) |
| 3 | 09260-10006 | Ball |
| 4 | 09381-14004 | Circlip |
| 5 | 09440-07079 | Spring |
| 6 | 02112-06127 | SCREW |
| 7 | 21126-99J00 | Clutch Shaft Holder |
| 8 | 01550-06167 | BOLT |
| 9 | 21210-99J00 | Clutch Lever Shaft |
| 11 | 23131-99J00 | Clutch Rod Boot |
| 12 | 09383-04002 | E Ring |
| 13 | 21241-99J00 | Clutch Lever Link |
| 14 | 23210-99J00 | Clutch Control Lever |
| 15 | 09204-01002 | Cotter Pin |
| 16 | 09160-05029 | Washer (5.5x10x0.8) |
| 17 | 09385-04003 | Snap Pin |
| 45931 | 23111-99J00 | Clutch Rod (S) |
| 45932 | 23111-99J10 | Clutch Rod (L) |
▶Fig. 17 - Shift Rod (10 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 23311-95J00 | Clutch Rod Connector |
| 2 | 25111-99J01 | Shift Rod (S & L) |
| 3 | 25311-99J00 | Shift Cam |
| 4 | 09205-02004 | Spring Pin (2.5x12) |
| 5 | 25211-99JL0 | Shift Rod Guide |
| 6 | 25215-99J00 | Shift Rod Guide Stopper |
| 7 | 29141-93J00 | Nut (6mm) |
| 8 | 09160-06082 | Washer (6.5x13x1.0) |
| 9 | 09280-06012 | O-Ring |
| 10 | 09280-09012 | O-Ring |
▶Fig. 18 - Transmission (42 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 08110-60020 | B1 15X32X9 BEAR |
| 3 | 09380-15001 | Drive Shaft Circlip |
| 4 | 09160-20027 | Washer (20x35x2.75) |
| 6 | 09160-21009 | Washer (21x35x2.75) |
| 7 | 09263-20024 | Bearing (20x35x4.5) |
| 8 | 57311-94JL0 | Pinion Gear |
| 9 | 57510-94JL0 | Forward Gear |
| 10 | 57521-94JL0 | Reverse Gear |
| 13 | 09181-15156 | Shim (1.50) |
| 14 | 57610-99JL0 | Propeller Shaft Assembly |
| 15 | 57621-90L10 | Clutch Dog Shifter |
| 16 | 09202-04025 | Pin (4x31) |
| 17 | 59441-94J00 | Return Spring |
| 18 | 59441-99J00 | Clutch Dog Spring |
| 19 | 57631-93901 | Push Rod |
| 20 | 57632-97L00 | Push Pin |
| 21 | 56130-99J20 | Drive Shaft Bearing Housing (NLA) |
| 22 | 09282-13L01 | Oil Seal (12.5x25x7) |
| 23 | 56132-99J10 | Drive Shaft Bearing Housing Gasket |
| 24 | 09116-06121 | Bolt (6x25) |
| 45778 | 09181-20251 | Washer (20x34x1.0) |
| 45779 | 09160-20042 | Shim (1.10) |
| 45780 | 09160-20043 | Shim (1.20) (NLA) |
| 45781 | 09160-20044 | Shim (1.30) |
| 45782 | 09181-20244 | Shim (0.70) |
| 45783 | 09181-20246 | Shim (0.80) |
| 45784 | 09181-20248 | Shim (0.90) (NLA) |
| 45962 | 09181-17144 | Shim (1.10) |
| 45963 | 09181-17148 | Shim (1.20) |
| 45964 | 09181-17153 | Shim (1.30) (NLA) |
| 45965 | 09181-17154 | Shim (1.40) |
| 45966 | 09160-17026 | Washer (1.50) |
| 45967 | 09160-17028 | Washer (1.90) (NLA) |
| 45968 | 09160-17027 | Washer (1.70) |
| 45969 | 09160-17042 | Washer (1.80) |
| 45992 | 09181-25160 | Shim (25x34x0.7) |
| 45993 | 09181-25162 | Shim (25x34x0.8) |
| 45994 | 09181-25164 | Shim (0.90) |
| 45995 | 09160-25040 | Washer (1.00) |
| 45996 | 09160-25041 | Washer (1.10) |
| 45997 | 09160-25042 | Washer (1.20) |
| 45998 | 09181-25181 | Shim (1.30) |
▶Fig. 19 - Starting Motor (22 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 31100-94J22 | Starter Motor Assembly |
| 2 | 31131-94J00 | Plus Brush Set |
| 3 | 31135-90J00 | Spring |
| 4 | 31151-94J01 | Gear Case |
| 5 | 31152-90J00 | Center Plate (NLA) |
| 6 | 31153-90J00 | Planet Gear Bracket (NLA) |
| 7 | 31171-96J00 | Dust Cover Kit |
| 8 | 31173-94J01 | Brush Holder |
| 9 | 31191-96J00 | Shift Lever (NLA) |
| 10 | 31220-94J00 | Magnet Switch |
| 11 | 31310-90J00 | Armature |
| 12 | 31320-94J00 | Pinion Assembly (NLA) |
| 13 | 31341-94J00 | Pinion Shaft (NLA) |
| 14 | 31343-90J00 | Internal Gear (NLA) |
| 15 | 31344-90J00 | Planetary Gear (NLA) |
| 16 | 31360-93J01 | Washer Set |
| 18 | 31918-94J00 | Lower Damper |
| 19 | 38860-76F01 | Relay |
| 20 | 38915-90J00 | Relay Holder |
| 21 | 01550-06167 | BOLT |
| 22 | 01550-08257 | BOLT |
| 23 | 08316-10087 | Nut |
▶Fig. 2 - Cylinder Block (6 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 11301-99J00 | Cylinder Block Assembly |
| 2 | 01560-08557 | BOLT |
| 3 | 04211-09109 | DOWEL PIN |
| 4 | 16440-94JL0 | Engine Oil Regulator (NLA) |
| 5 | 09403-12417 | CLAMP |
| 6 | 01550-06127 | BOLT |
▶Fig. 20 - Magneto (11 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 32120-99J00 | Stator & Pulser Coil |
| 2 | 09125-06035 | Screw (6x25) |
| 4 | 32140-99J10 | Exiter/Pulser Coil (NLA) |
| 5 | 02162-05127 | Screw (NLA) |
| 7 | 09140-14008 | Nut 14mm |
| 8 | 59171-94J00 | Flywheel Washer |
| 9 | 08341-31039 | Woodruff Key |
| 10 | 09407-14407 | Clamp (L:140) |
| 11 | 09407-14403 | Clamp (L:125) |
| 12 | 02112-06307 | SCREW, 6X30 CRO |
| 45810 | 32102-99J10 | FLYWHEEL,MAGNET |
▶Fig. 21 - Rectifier/Ignition Coil (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 32800-99J00 | Rectifier/Regulator Assembly |
| 2 | 01550-06257 | BOLT |
| 3 | 32890-99J00 | Electric Parts Holder |
| 4 | 09160-06084 | Washer (6.5x18x1.6) |
| 5 | 09169-06062 | Washer (6.3x17x1.6) |
| 6 | 09320-09016 | Cushion |
| 7 | 01550-06257 | BOLT |
| 9 | 32980-99J00 | CDI Cushion |
| 10 | 33500-07H00 | Spark Plug Cap |
| 11 | 33410-99J00 | Ignition Coil Assembly |
| 12 | 01550-06257 | BOLT |
| 13 | 33833-94JL0 | Switch Lead Tube |
| 14 | 33833-94J10 | Protector (NLA) |
| 15 | 09407-14407 | Clamp (L:140) |
| 45870 | 32900-99J00 | CDI Unit |
| 45871 | 32900-99J10 | CDI Unit |
▶Fig. 22 - Sensor/Switch (13 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 34830-87J20 | Temp Sensor Assy |
| 2 | 37820-93E11 | Oil Pressure Switch |
| 4 | 36367-99J00 | Warning Label |
| 5 | 37161-89E13 | Start Switch Assembly |
| 6 | 09159-14014 | Nut (10mm) |
| 7 | 37721-99J10 | Neutral Switch Assembly |
| 8 | 37724-99J00 | Switch Push Rod |
| 9 | 37726-99J10 | Neutral Switch Bracket |
| 10 | 09137-04004 | Screw (4x16) |
| 11 | 33833-99J00 | Switch Lead Tube |
| 12 | 09407-14407 | Clamp (L:140) |
| 45717 | 36360-99J00 | Oil Pressure Indicator |
| 45718 | 36360-99J10 | Oil Pressure Indicator |
▶Fig. 23 - Harness (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 33810-99J00 | Starter Motor Cable |
| 2 | 09407-14403 | Clamp (L:125) |
| 4 | 09481-20501 | 20 Amp Fuse |
| 5 | 36618-43410 | Oil Pressure Switch Cap (NLA) |
| 6 | 36615-96300 | Resin Terminal |
| 8 | 09403-13311 | Clamp |
| 9 | 09407-14403 | Clamp (L:125) |
| 10 | 09408-00265 | Clamp |
| 11 | 33833-99J10 | Harness Lead Tube |
| 12 | 09407-14407 | Clamp (L:140) |
| 45717 | 36610-99J00 | Wiring Harness Assembly |
| 45718 | 36610-99J10 | Wiring Harness Assembly |
| 45719 | 36610-99J20 | Wiring Harness Assembly (NLA) |
| 45839 | 36656-99J00 | Cable Grommet |
| 45840 | 36656-99J10 | Cable Grommet |
▶Fig. 24 - Clamp Bracket Non-Remote Control (25 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 41111-99J00-0EP | Starboard Clamp Bracket |
| 2 | 41121-99J00-0EP | Port Clamp Bracket |
| 3 | 41211-99JL0 | Clamp Screw |
| 4 | 41212-91J00 | Clamp Handle |
| 5 | 41213-94J01 | Clamp Plate |
| 6 | 09205-06007 | Spring Pin (6x25) |
| 8 | 09159-10050 | Nut |
| 9 | 09160-10082 | Washer (10.5x19x2.0) |
| 10 | 09100-06177 | Bolt (6x140) |
| 11 | 09160-06082 | Washer (6.5x13x1.0) |
| 12 | 09180-06357 | Spacer (6.5x10.5x104) |
| 13 | 29141-93J00 | Nut (6mm) |
| 14 | 45261-94J00 | Release Lever |
| 15 | 09306-10023 | Bushing |
| 16 | 09100-08239 | Bolt (8x90) |
| 17 | 09140-08023-XC0 | Nut (8mm) |
| 18 | 09160-08081 | Washer (8.5x23x1.5) |
| 19 | 29162-93J10 | Lock Washer |
| 20 | 41153-96300 | Transom Bolt Cap (NLA) |
| 21 | 45420-99JM1 | Tilt Lock Pin |
| 22 | 45425-94J01 | Tilt Lock Pin Stopper |
| 23 | 09441-17001 | Spring |
| 24 | 45269-94J20 | Reverse Lock Mark |
| 25 | 69911-91J20 | Clamp Bracket Mark (NLA) |
| 26 | 41210-99JL1 | Clamp Screw Assy |
▶Fig. 25 - Clamp Bracket w/Remote Control (26 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 41111-94J20-0EP | Starboard Clamp Bracket |
| 2 | 41121-94J20-0EP | Port Clamp Bracket |
| 3 | 41211-99JL0 | Clamp Screw |
| 4 | 41212-91J00 | Clamp Handle |
| 5 | 41213-94J01 | Clamp Plate |
| 6 | 09205-06007 | Spring Pin (6x25) |
| 7 | 41130-93E03 | Clamp Bracket Shaft |
| 8 | 09159-22006 | Nut |
| 9 | 41161-94400 | Steering Cable Seal |
| 10 | 09100-06177 | Bolt (6x140) |
| 11 | 09160-06082 | Washer (6.5x13x1.0) |
| 12 | 09180-06357 | Spacer (6.5x10.5x104) |
| 13 | 29141-93J00 | Nut (6mm) |
| 14 | 45261-94J00 | Release Lever |
| 15 | 09306-22006 | Bushing |
| 16 | 09100-08239 | Bolt (8x90) |
| 17 | 09140-08023-XC0 | Nut (8mm) |
| 18 | 09160-08081 | Washer (8.5x23x1.5) |
| 19 | 29162-93J10 | Lock Washer |
| 20 | 41153-96300 | Transom Bolt Cap (NLA) |
| 21 | 45420-99JM1 | Tilt Lock Pin |
| 22 | 45425-94J01 | Tilt Lock Pin Stopper |
| 23 | 09441-17001 | Spring |
| 24 | 45269-94J20 | Reverse Lock Mark |
| 25 | 69911-91J20 | Clamp Bracket Mark (NLA) |
| 26 | 41210-99JL1 | Clamp Screw Assy |
▶Fig. 26 - Swivel Bracket (47 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 22511-99011 | Grease Nipple |
| 3 | 43711-99J00 | Steering Bushing |
| 5 | 09160-27013 | Washer |
| 6 | 09282-27002 | Oil Seal (26x39x5) |
| 7 | 43211-99J00 | Swivel Bracket Bushing |
| 8 | 43211-87JL0 | Swivel Bracket Bushing |
| 9 | 43755-99J01 | ATTACHMENT,STEE |
| 10 | 09108-08286 | Stud Bolt |
| 11 | 09159-08059 | Nut |
| 12 | 09160-08082 | Washer (8.5x16x1.2) |
| 13 | 41225-94502 | Release Arm Pin |
| 14 | 45212-99JL0 | Reverse Lock Arm Spring |
| 15 | 45231-99J10 | Reverse Lock Arm |
| 16 | 45241-99JL1 | Reverse Lock Arm Link (NLA) |
| 17 | 09204-01002 | Cotter Pin |
| 18 | 45247-99J00 | Reverse Lock Arm Cotter Pin |
| 19 | 45250-94J00 | Release Link |
| 20 | 09200-06061 | Pin |
| 21 | 09160-06082 | Washer (6.5x13x1.0) |
| 22 | 09200-05014 | Pin |
| 23 | 43411-939L0 | Steering Adjuster Plate |
| 24 | 43412-93901 | COVER,STEERING |
| 25 | 29440-93J00 | Steering Adjuster Spring |
| 26 | 09160-08082 | Washer (8.5x16x1.2) |
| 27 | 09100-08232 | Bolt (8x30) |
| 28 | 43410-99J00 | Steering Adjust Lever (NLA) |
| 29 | 43412-99J00 | Steering Adjust Cover |
| 30 | 43415-99J00 | Steering Adjust Plate |
| 31 | 43420-99J10 | Adjust Friction Plate (NLA) |
| 32 | 43424-99J00 | Adjust Nut Holder (NLA) |
| 33 | 43427-99J00 | Adjust Nut Spacer (NLA) |
| 34 | 43428-99J00 | Adjust Nut Bushing (NLA) |
| 35 | 43512-99J00 | Adjust Thread Shaft (NLA) |
| 36 | 43514-94J00 | Steering Adjuster Plate |
| 37 | 43514-99J00 | Friction Plate Washer |
| 38 | 43516-89J00 | Steering Adjuster Washer |
| 39 | 09116-06094 | Bolt (6x15) |
| 40 | 09116-06121 | Bolt (6x25) |
| 41 | 09159-08059 | Nut |
| 42 | 45710-99JL1 | Shallow Water Drive Assembly |
| 43 | 45722-94J11 | Shallow Water Drive Spring |
| 44 | 09111-10067 | Bolt (10x20.4) |
| 45 | 45269-99J00 | Steering Adjust Mark (NLA) |
| 45689 | 43111-99J00-0EP | Swivel Bracket (S) |
| 45690 | 43111-99J10-0EP | Swivel Bracket (L) |
| 45748 | 43750-99J20-0EP | Steering Bracket (S) |
| 45749 | 43750-99J30-0EP | Steering Bracket (L) |
▶Fig. 27 - Engine Holder (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 51110-99J00 | Engine Holder |
| 2 | 51211-99J00 | Engine Holder Gasket |
| 3 | 09116-08122 | Bolt (8x30) |
| 4 | 09202-06023 | Knock Pin (6x10) |
| 5 | 09282-12017 | Oil Seal (11x24x4.5) |
| 6 | 16515-99J00 | Oil Hose |
| 7 | 09401-15404 | Clip |
| 8 | 54112-99J01 | Upper Mount Bolt (L:123) |
| 9 | 54113-99JL0 | Upper Mount Bolt Washer |
| 10 | 54120-99J00 | Upper Thrust Mount |
| 11 | 54122-99J00 | Upper Mount Spacer |
| 12 | 54125-99J00 | Upper Reverse Thrust Stopper |
| 13 | 54126-99JL0 | Upper Thrust Stopper |
| 14 | 54130-99J00 | Upper Mount |
| 15 | 54148-99J00 | Upper Mount Cover |
| 16 | 09116-08137 | Bolt (8x22) |
| 17 | 09140-10031 | Nut (10mm) |
▶Fig. 28 - Drive Shaft Housing (22 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 17565-99J01 | GUIDE,WATER TUB |
| 2 | 17913-93J00 | Water Flush Plug |
| 3 | 17914-93J01 | Water Flush Plug Gasket |
| 5 | 52113-99J00 | Drive Shaft Housing Gasket |
| 6 | 57135-99J00 | Drive Shaft Guide |
| 7 | 09100-08228 | Bolt (8x105) |
| 8 | 09116-08122 | Bolt (8x30) |
| 9 | 09160-08082 | Washer (8.5x16x1.2) |
| 10 | 09202-06023 | Knock Pin (6x10) |
| 11 | 09168-12017 | Gasket (12x17x1) |
| 12 | 09248-12009 | Oil Drain Plug |
| 14 | 17563-94J00 | Water Tube Grommet |
| 15 | 54151-99J00 | Lower Thrust Mount |
| 16 | 54167-99J01 | Lower Side Mount |
| 17 | 54211-99J01-0EP | Lower Mount Starboard Cover |
| 18 | 54221-99J01-0EP | Lower Mount Port Cover |
| 19 | 54213-93901 | Knock Pin |
| 20 | 09116-08138 | Bolt (8x40) |
| 45670 | 17561-99J00 | Water Tube (S) |
| 45701 | 17561-99J10 | Water Tube (L) |
| 45748 | 52110-99J00-0EP | Drive Shaft Housing (S) |
| 45749 | 52110-99J10-0EP | Drive Shaft Housing (L) |
▶Fig. 29 - Gear Case (36 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 55100-99J10-0EP | Gear Case Housing |
| 2 | 09263-15046 | Bearing |
| 3 | 09262-25003 | Bearing (25x52x15) |
| 4 | 09202-06023 | Knock Pin (6x10) |
| 5 | 09116-08122 | Bolt (8x30) |
| 6 | 55321-87J01 | Aluminum Anode |
| 7 | 09103-06281 | Bolt (6x14) |
| 8 | 59178-97J00 | Drain Plug Gasket |
| 9 | 09248-08001 | Drain Plug |
| 10 | 56120-99J41-0EP | Propeller Shaft Bearing Housing |
| 11 | 08110-60050 | B1 25X47X12 BEA |
| 12 | 09280-57002 | O-Ring |
| 13 | 09289-17L02 | Oil Seal (17x30x6) |
| 14 | 29116-93J00 | Bolt (6x20) |
| 16 | 58120-89L00 | Type M Propeller Bushing |
| 17 | 57632-94J00 | Propeller Stopper |
| 18 | 57630-99J00 | Propeller Hardware Kit DF8A / DF9.9A |
| 19 | 57633-93901 | Propeller Nut Spacer |
| 20 | 09141-12005 | Nut |
| 21 | 09160-12066 | Washer (12.5x22x2.5) |
| 22 | 09204-02004 | Cotter Pin |
| 23 | 55331-99J00 | Exhaust Seal Core |
| 24 | 55332-99J00 | Exhaust Seal Rubber |
| 25 | 55300-95500 | Zinc Anode |
| 26 | 09126-06006 | Screw (6x20) |
| 27 | 29141-93J00 | Nut (6mm) |
| 28 | 29162-93J00 | Lock Washer |
| 29 | 17917-87L00 | Water Flush Connector |
| 30 | 55321-87J11 | Magnesium Anode |
| 45672 | 58100-89L00-019 | M701 Propeller 3x9-1/4x7 |
| 45703 | 58100-89L20-019 | M930 Propeller 3x9-1/4x9 |
| 45731 | 58100-90L60-019 | M1011 Propeller 3x9-1/4x10 |
| 45762 | 58100-89L70-019 | M1101 Propeller 3x9-1/4x11 |
| 45792 | 58100-90L41-019 | M821 Propeller 3x9-1/4x8 |
| 45823 | 58100-90L50-019 | M911 Propeller 3x9-1/4x9 |
| 45853 | 58100-90L60-019 | M1011 Propeller 3x9-1/4x10 |
▶Fig. 3 - Crankshaft (11 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 12111-99J00-0B0 | Piston |
| 2 | 12140-99J00 | Piston Ring Set |
| 3 | 12151-99J00 | Piston Pin |
| 4 | 09381-14001 | Piston Pin Circlip |
| 5 | 12160-99800 | Piston & Connrod Set |
| 6 | 12163-99JL0 | Connecting Rod Bolt |
| 7 | 04221-03059 | PIN |
| 8 | 12220-99J00 | Crankshaft Assembly |
| 9 | 12341-99J00 | Crankshaft Bearing |
| 10 | 09283-30075 | Oil Seal (28.8x45.5x6.5) |
| 11 | 12100-99J00-050 | Piston & Ring Set (OS:0.50) (NLA) |
▶Fig. 30 - Side Cover (33 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 61810-99J00-0EP | Starboard Side Cover (NLA) |
| 2 | 61155-94500 | Water Inspection Tube |
| 3 | 61820-99J00-0EP | Replaced by 61820-99J01-0EP |
| 4 | 61815-99J00 | Side Cover Screw |
| 5 | 61112-99J00 | Side Cover Rubber |
| 6 | 61134-99JL0 | Side Cover Seal |
| 7 | 61157-99J00 | Water Inspection Hose |
| 8 | 09401-08413 | Clip |
| 9 | 09403-12316 | Clamp |
| 10 | 61851-93E10 | Engine Cover Protector |
| 11 | 03542-05169 | SCREW |
| 12 | 61831-99J00-0EP | Instrument Panel |
| 13 | 09116-06133 | Bolt (6x25) |
| 14 | 09169-06075 | Washer |
| 15 | 09320-09059 | Cushion |
| 16 | 09148-06017 | Nut |
| 17 | 02142-06167 | 6 X 16 CROSS SC |
| 18 | 61412-99J00 | Front Panel Hook |
| 19 | 61643-99J00 | Hook Screw |
| 20 | 09160-05029 | Washer (5.5x10x0.8) |
| 21 | 61610-90L00 | Fastener |
| 22 | 61616-93EL0 | Lever Pin |
| 23 | 61642-99J00 | Fastner Lever Holder |
| 24 | 09161-04012 | Washer (4.2x11x1) |
| 25 | 09385-04003 | Snap Pin |
| 26 | 29103-93J00 | Bolt (6x12) |
| 27 | 08310-00067 | Nut |
| 28 | 09160-06082 | Washer (6.5x13x1.0) |
| 29-2 | 61124-99J10 | Remocon Cable Grommet |
| 30 | 61151-99J00 | Side Cover Holder Cushion |
| 31 | 61827-99J00 | Side Cover Holder |
| 32 | 02142-06167 | 6 X 16 CROSS SC |
| 45686 | 61124-99J00 | Cable Grommet |
▶Fig. 31 - Engine Cover (10 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 61400-99J01-0EP | Engine Cover Assembly |
| 2 | 61433-99J00 | Air Intake Inner Cover |
| 3 | 03542-05169 | SCREW |
| 4 | 61443-99J00 | Engine Cover Starboard Stripe |
| 5 | 61453-99J00 | Engine Cover Port Stripe |
| 6 | 68111-99J00 | S Emblem |
| 7 | 61435-99J00 | Rear Emblem Mark (8) |
| 9 | 61458-99E31 | Engine Cover Label |
| 10 | 59800-99J01 | Tool Set |
| 11 | 68110-96110 | Weather Cover (NLA) |
▶Fig. 32 - Fuel Tank (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 65000-99J01 | 3 Gallon Fuel Tank |
| 2 | 65520-99100 | Fuel Tank Cap (NLA) |
| 3 | 65561-95D00 | Fuel Tank Cap Gasket |
| 4 | 65831-95D00 | Fuel Outlet Filter |
| 5 | 65890-99100 | Outlet Assembly |
| 6 | 65892-95D00 | Fuel Outlet O-Ring |
| 7 | 99105-00192 | Fuel Tank Connector (11mm) |
| 8 | 65700-91J23 | Fuel Hose Assembly (NLA) - Use 65700-91J23-BPMS |
| 9 | 65750-87J11 | Fuel Hose Connector |
| 10 | 65750-98506 | Fuel Hose Connector (11mm) |
| 11 | 65770-94J00 | Replaced by 65770-94J04 |
| 12 | 65781-98500 | Hose Clip |
| 13 | 65720-986L0 | Fuel Connector |
| 14 | 09103-06237 | Bolt (6x12.5) |
| 15 | 09160-06085 | Washer (6.5x15x1.0) |
▶Fig. 33 - Tiller Handle (54 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 63111-99J11-0EP | Tiller Handle |
| 2 | 63114-99J01 | Warning Indicator Plate |
| 3 | 63115-99J00 | Tiller Handle Bushing No 2 |
| 4 | 63115-99J10 | Tiller Handle Bushing No 1 |
| 5 | 63116-99J00 | Friction Rubber |
| 6 | 63121-99J00-0EP | Tiller Handle Cover |
| 7 | 63122-99J00 | Handle Cover Protector |
| 8 | 63131-99J00-0EP | Tiller Handle Bracket |
| 9 | 63133-99J00 | Tiller Handle Grommet |
| 10 | 63210-99J00 | Throttle Grip |
| 11 | 63221-99J00 | Throttle Rod |
| 12 | 63225-99J00 | Shift Rod Bushing |
| 13 | 63226-99J00 | Throttle/Shift Rod Bushing |
| 14 | 63228-99J00 | Handle Rod Holder |
| 15 | 63244-99J00 | Throttle Adjuster Knob |
| 16 | 63245-99J00 | Throttle Adjuster Bushing |
| 17 | 63246-99J00 | Throttle Adjuster Stopper |
| 18 | 63247-99J00 | Throttle Adjuster Knob Plate |
| 19 | 63248-99J00 | Throttle Adjuster Notch Plate |
| 20 | 63340-99J00 | Shift Grip |
| 21 | 63344-99J00 | Shift Rod Stopper |
| 22 | 63345-99J00 | Shift Grip Spring |
| 23 | 63350-99J00 | Shift Rod |
| 24 | 63353-99JL0 | Shift Notch Plate |
| 25 | 63354-99J00-0EP | Shift Notch Holder |
| 26 | 63355-99J00 | Shift Notch Spring Bolt |
| 27 | 63610-99J00 | Throttle Cable Assembly |
| 28 | 63640-99J00 | Shift Cable Assembly |
| 29 | 09116-06094 | Bolt (6x15) |
| 30 | 09116-06094 | Bolt (6x15) |
| 31 | 09116-06094 | Bolt (6x15) |
| 32 | 09116-08122 | Bolt (8x30) |
| 33 | 09116-08131 | Bolt (8x45) |
| 34 | 09125-05042 | Screw (5x10) |
| 35 | 09126-06025 | Screw (6x14) |
| 36 | 09126-06025 | Screw (6x14) |
| 37 | 09140-08023-XC0 | Nut (8mm) |
| 38 | 09160-08082 | Washer (8.5x16x1.2) |
| 39 | 09160-10082 | Washer (10.5x19x2.0) |
| 40 | 09160-10114 | Washer (10.5x22x1.5) |
| 41 | 09163-06001 | Lock Washer (6.4x12x0.5) |
| 42 | 09163-06001 | Lock Washer (6.4x12x0.5) |
| 43 | 09202-04023 | Pin (4x22) |
| 44 | 09260-10006 | Ball |
| 45 | 09260-10006 | Ball |
| 46 | 09403-13413 | CLAMP |
| 47 | 09440-06037 | Spring |
| 48 | 09440-07079 | Spring |
| 49 | 03522-05169 | Screw |
| 50 | 63215-99JL0 | Handle Grip Mark |
| 51 | 37830-99J02 | Emergency Switch Assembly |
| 52 | 09160-12067 | Washer (12.5x23x1.0) |
| 53 | 37835-91J00-YAY | Stop Label |
| 54 | 33833-91J00 | Tube (6x8x250) |
▶Fig. 34 - Remote Control (62 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 67200-94J21 | 67200-94J30 |
| 2 | 09100-08232 | Bolt (8x30) |
| 3 | 36628-92E00 | Wire Harness Grommet |
| 4 | 37110-94J02 | Igntion Switch Assembly |
| 6 | 37143-99E01 | Key Cap |
| 7 | 37721-93J91 | Neutral Switch Assembly |
| 8 | 37820-93J05 | Emergency Stop Switch Assembly |
| 9 | 37823-92E02 | Stop Switch Lanyard |
| 10 | 68165-16B01-13L | Suzuki Emblem |
| 11 | 38500-93J00 | Warning Buzzer* |
| 12 | 67212-95600 | Washer (NLA) |
| 13 | 67213-92E00 | Buzzer Bracket (NLA) |
| 14 | 09125-05042 | Screw (5x10) |
| 15 | 67296-92E11 | Screw (3x15) |
| 16 | 67220-95630 | Plate Assembly |
| 17 | 67223-99E10 | Brake Adjustment Knob |
| 18 | 67229-95600 | Roller (NLA) |
| 19 | 67232-95600 | Bushing |
| 20 | 67238-87D00 | Drive Gear |
| 21 | 67241-99E10 | Free Throttle Lever (NLA) |
| 22 | 67243-95600 | Bushing (NLA) |
| 23 | 67244-95600 | Wave Washer (NLA) |
| 24 | 67245-95600 | Free Throttle Drum (NLA) |
| 25 | 67251-99E10 | Handle Lever |
| 26 | 67252-95600 | Bushing |
| 27 | 67253-95600 | Washer (NLA) |
| 28 | 67255-99E00 | Neutral Lock Arm |
| 29 | 67256-95600 | Neutral Lock Holder |
| 30 | 67257-99E00 | Lever Cap |
| 31 | 67258-99E00 | Neutral Arm Bracket |
| 32 | 67259-87D00 | Neutral Arm Spring (NLA) |
| 33 | 67261-99E00 | Grip |
| 34 | 67296-94310 | Screw |
| 35 | 67264-95600 | Washer (NLA) |
| 36 | 67267-95610 | Wire Cover (Black) |
| 37 | 67273-95600 | Spacer |
| 38 | 67275-95600 | Cable End |
| 39 | 67288-92E00 | Washer |
| 40 | 67292-94300 | E Ring |
| 41 | 67294-95600 | Spacer |
| 42 | 67296-90J10 | Rear Cover Screw |
| 43 | 67296-94300 | Screw (4x10) |
| 44 | 67296-95600 | Screw |
| 45 | 67296-95610 | Screw |
| 47 | 09126-05003 | Screw (5x12) |
| 48 | 09140-06020 | Nut (6mm) |
| 49 | 09160-06104 | Washer (6.5x24x2) |
| 49A | 37859-90J00 | Spacer |
| 50 | 36620-94J01 | 21 ft. Main Wiring Harness (NON PT or PTT) |
| 51 | 09481-10501 | 10 Amp Fuse |
| 45778 | 37141-99E00 | (931) Ignition Key |
| 45779 | 37141-99E10 | (932) Ignition Key |
| 45780 | 37141-99E20 | (933) Ignition Key |
| 45781 | 37141-99E30 | (934) Ignition Key |
| 45782 | 37141-99E40 | (935) Ignition Key |
| 45783 | 37141-99E50 | (936) Ignition Key |
| 45784 | 37141-99E60 | (937) Ignition Key |
| 45785 | 37141-99E70 | (938) Ignition Key |
| 45786 | 37141-99E80 | (939) Ignition Key |
| 45787 | 37141-99E90 | (940) Ignition Key |
| 45788 | 37141-99EA0 | (941) Ignition Key |
| 45789 | 37141-99EB0 | (942) Ignition Key |
▶Fig. 35 - Remocon Cable Holder (5 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 67467-89J01 | Cable Connector |
| 2 | 09160-06055 | Washer (7x12x1.0) |
| 3 | 09385-06012 | Clip |
| 4 | 67340-99J00 | Remocon Cable Holder |
| 5 | 01550-06167 | BOLT |
▶Fig. 36 - Drag Link (7 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 41161-94400 | Steering Cable Seal |
| 2 | 67701-99J02 | Drag Link Assembly |
| 3 | 67721-89J00 | Drag Link Spacer |
| 4 | 67725-99J00 | Bolt |
| 5 | 67726-99E00 | Lock Nut |
| 6 | 67728-99E00 | Washer |
| 7 | 99011-99J01-03B | Owners Manual DF8A/DF9.9A - 2011 |
▶Fig. 37 - Opt: Electrical w/Manual Starter (25 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 32000-99J00 | Battery Charging Kit |
| 2 | 32801-95J01 | Rectifier/Regulator Set (NLA) |
| 3 | 32800-95J01 | Rectifier & Regulator Assembly |
| 4 | 36615-96300 | Resin Terminal |
| 5 | 29404-93J11 | Clamp (L:65) |
| 6 | 09407-14407 | Clamp (L:140) |
| 7 | 09408-00024 | Clamp |
| 8 | 01550-06257 | BOLT |
| 9 | 39600-94J01 | Receptacle Set |
| 10 | 33816-94J01 | Cable Clamp |
| 11 | 36740-94J00 | Fuse Case Assembly (NLA) |
| 12 | 37801-98300 | Lead (NLA) |
| 13 | 39601-95D00 | Lighting Receptacle Assembly |
| 14 | 36634-93910 | Connector Cap |
| 15 | 39602-93900 | Lamp Cord Plug Assembly |
| 16 | 39603-94400 | Receptacle Grommet (NLA) |
| 18 | 09407-14403 | Clamp (L:125) |
| 19 | 03241-0625A | SCREW |
| 20 | 36990-87D00 | Terminal & Sleeve Set |
| 22 | 36615-96300 | Resin Terminal |
| 23 | 09471-12028 | Bulb (12v, 3.4w) |
| 45674 | 09407-14407 | Clamp (L:140) |
| 45678 | 34200-93J22 | Black Tachometer |
| 45705 | 09407-25402 | Clamp (L:248) |
| 45709 | 34200-93J34 | White Tachometer |
▶Fig. 38 - Opt: Starting Motor w/Manual Starter (32 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 31000-99J00 | Electric Starter Kit |
| 2 | 12625-99J00 | Stator Base |
| 3 | 31101-99J00 | Starting Motor Set |
| 4 | 31100-94J22 | Starter Motor Assembly |
| 6 | 31918-94J00 | Lower Damper |
| 7 | 38860-76F01 | Relay |
| 8 | 38915-90J00 | Relay Holder |
| 9 | 01550-06167 | BOLT |
| 10 | 01550-08257 | BOLT |
| 11 | 08316-10087 | Nut |
| 12 | 32104-99J00 | Magneto Set |
| 14 | 32120-99J00 | Stator & Pulser Coil |
| 15 | 09125-06035 | Screw (6x25) |
| 16 | 32801-99J00 | Rectifier/Regulator Set |
| 17 | 32800-99J00 | Rectifier/Regulator Assembly |
| 18 | 01550-06257 | BOLT |
| 19 | 32900-99J00 | CDI Unit |
| 20 | 33800-99J00 | Starting Cable Set |
| 21 | 33810-99J00 | Starter Motor Cable |
| 22 | 36655-99J00 | Cable Grommet Plate |
| 23 | 36656-99J20 | Cable Grommet |
| 24 | 37161-89E13 | Start Switch Assembly |
| 25 | 37721-99J10 | Neutral Switch Assembly |
| 26 | 37724-99J00 | Switch Push Rod |
| 27 | 37726-99J10 | Neutral Switch Bracket |
| 28 | 09137-04004 | Screw (4x16) |
| 29 | 09159-14014 | Nut (10mm) |
| 30 | 36610-99J00 | Wiring Harness Assembly |
| 31 | 36618-43410 | Oil Pressure Switch Cap (NLA) |
| 32 | 09481-20501 | 20 Amp Fuse |
| 33 | 09407-14403 | Clamp (L:125) |
| 34 | 09407-14407 | Clamp (L:140) |
▶Fig. 39 - Opt: Fuel Tank (12 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 65000-95D01 | 6 Gallon Suzuki Fuel Tank (NLA) |
| 2 | 65520-95D00 | Fuel Tank Cap Assembly (NLA) |
| 3 | 65561-95D00 | Fuel Tank Cap Gasket |
| 4 | 65740-95D01 | Fuel Tank Connector (13mm) |
| 5 | 65831-95D00 | Fuel Outlet Filter |
| 6 | 65890-95D00 | Outlet Assembly |
| 7 | 65892-95D00 | Fuel Outlet O-Ring |
| 8 | 65700-87J28 | Fuel Hose |
| 9 | 65750-87J11 | Fuel Hose Connector |
| 10 | 65750-95501 | Fuel Hose Connector (13mm) |
| 11 | 65770-95505 | Squeeze Pump (NLA) |
| 12 | 65781-98500 | Hose Clip |
▶Fig. 4 - Timing Belt (21 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 12631-99JL0 | Crankshaft Pulley |
| 2 | 12635-99J00 | Upper Timing Belt Guide (NLA) |
| 3 | 12636-99J00 | Lower Timing Belt Guide |
| 4 | 12637-99J00 | Timing Pulley Nut |
| 5 | 12638-99J00 | Pulley Nut Lock Washer |
| 6 | 12741-99JL0 | Camshaft Pulley |
| 7 | 09103-06267 | Bolt (6x18) |
| 8 | 09160-06150 | Washer (NLA) |
| 9 | 08341-31039 | Woodruff Key |
| 10 | 08341-31039 | Woodruff Key |
| 12 | 04211-09149 | PIN 9X14 |
| 13 | 01550-06307 | BOLT |
| 14 | 01550-08307 | BOLT |
| 15 | 01550-06127 | BOLT |
| 16 | 12761-99J00 | Timing Belt |
| 17 | 12764-99J00 | Timing Belt Cover |
| 18 | 09308-08011 | Grommet |
| 19 | 61493-99J00 | Clearance Label |
| 20 | 61494-99J00 | Oil Label |
| 45962 | 12625-99J00 | Stator Base |
| 45963 | 12625-99J10 | Stator Base |
▶Fig. 40 - Opt: Remote Control Parts (27 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 67130-99J02 | PARTS ASSY REMO |
| 2 | 19120-99J11 | Throttle Control Lever |
| 3 | 19122-99J00 | Interlink Throttle Lever No 2 |
| 4 | 19184-99J00 | Throttle Cable Bracket |
| 5 | 19185-99J00 | Throttle Lever Spring |
| 6 | 21241-99J00 | Clutch Lever Link |
| 7 | 23210-99J00 | Clutch Control Lever |
| 8 | 09204-01002 | Cotter Pin |
| 9 | 09160-05029 | Washer (5.5x10x0.8) |
| 10 | 09385-04003 | Snap Pin |
| 11 | 43755-99J01 | ATTACHMENT,STEE |
| 12 | 09108-08286 | Stud Bolt |
| 13 | 09159-08059 | Nut |
| 14 | 09160-08082 | Washer (8.5x16x1.2) |
| 15 | 36360-99J10 | Oil Pressure Indicator |
| 16 | 36610-99J20 | Wiring Harness Assembly (NLA) |
| 17 | 09481-20501 | 20 Amp Fuse |
| 18 | 36618-43410 | Oil Pressure Switch Cap (NLA) |
| 19 | 36656-99J10 | Cable Grommet |
| 20 | 09407-14403 | Clamp (L:125) |
| 21 | 09407-14407 | Clamp (L:140) |
| 22 | 61124-99J10 | Remocon Cable Grommet |
| 23 | 67467-89J01 | Cable Connector |
| 24 | 09160-06055 | Washer (7x12x1.0) |
| 25 | 09385-06012 | Clip |
| 26 | 67340-99J00 | Remocon Cable Holder |
| 27 | 01550-06167 | BOLT |
▶Fig. 41 - Opt: Top Mount Single (1) (32 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 67200-88L02 | Single Binnacle Control Box |
| 2 | 67261-93J00 | Grip No 1 |
| 3 | 67263-93J00 | Grip No 2 |
| 4 | 37850-93J10 | PTT Switch Assembly |
| 5 | 67295-92E10 | Screw (3x12) |
| 6 | 67296-88D10 | Screw (5x16) |
| 7 | 67288-92E20 | Washer |
| 8 | 67295-92E00 | Screw |
| 9 | 67296-92E70 | Screw |
| 10 | 67288-92E40 | Washer |
| 11 | 67257-92E00 | Lever Cap |
| 12 | 67251-93J00 | Handle Lever |
| 13 | 67296-92E60 | Screw |
| 14 | 67288-92E30 | Washer |
| 15 | 67253-92E00 | Washer |
| 16 | 36890-93J00 | Wire Harness |
| 17 | 67281-93J00 | Decal |
| 18 | 67296-92E30 | Screw |
| 19 | 09160-05024 | Washer (5.5x16x1.5) |
| 20 | 67287-92E00 | Nut |
| 21 | 67275-95600 | Cable End |
| 22 | 67273-95600 | Spacer |
| 23 | 67273-92E00 | Grommet |
| 24 | 67274-92E00 | Flange |
| 25 | 67296-95610 | Screw |
| 26 | 67271-92E00 | Cover |
| 27 | 67211-93J00 | Top Binnacle Cover |
| 28 | 67296-92E70 | Screw |
| 29 | 67500-93J00 | Single Binnacle Box Spacer |
| 30 | 09125-05135 | Screw (5x65) |
| 31 | 09160-05029 | Washer (5.5x10x0.8) |
| 32 | 09140-05005 | Nut |
▶Fig. 42 - Opt: Top Mount Single (2) (48 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 67200-88L02 | Single Binnacle Control Box |
| 2 | 67222-92E00 | Dual Plate |
| 3 | 67223-92E00 | Brake Adjust (NLA) |
| 4 | 67288-92E00 | Washer |
| 5 | 67292-94300 | E Ring |
| 6 | 67288-92E10 | Washer (NLA) |
| 7 | 67291-92E00 | Snap Ring (NLA) |
| 8 | 67221-92E00 | Shift Assembly (NLA) |
| 9 | 67224-92E00 | Brake Arm Assembly (NLA) |
| 10 | 67294-92E00 | Spacer (NLA) |
| 11 | 37721-95500 | Neutral Switch Assembly |
| 12 | 67296-92E11 | Screw (3x15) |
| 13 | 67296-88D10 | Screw (5x16) |
| 14 | 67296-92E20 | Screw (5x25) (NLA) |
| 15 | 67226-92E00 | Bolt (NLA) |
| 16 | 67226-92E10 | Bolt (NLA) |
| 17 | 67240-92E00 | Throttle Arm Assembly (NLA) |
| 18 | 67228-92E00 | Washer (NLA) |
| 19 | 67286-92E00 | Bolt (6x18) (NLA) |
| 20 | 67230-92E00 | Shift Arm Assembly (NLA) |
| 21 | 09125-05042 | Screw (5x10) |
| 22 | 67234-92E00 | Gear Case (NLA) |
| 23 | 67245-92E00 | Free Throttle Drum (NLA) |
| 24 | 67227-92E00 | Stopper (NLA) |
| 25 | 09126-06006 | Screw (6x20) |
| 26 | 67225-92E00 | Spring (NLA) |
| 27 | 09125-04004 | Screw (4x6) |
| 28 | 67233-92E00 | Spring (NLA) |
| 29 | 67235-92E00 | Shift Lock Plate (NLA) |
| 30 | 67232-95620 | Bushing (NLA) |
| 31 | 67269-92E00 | Bracket (NLA) |
| 32 | 67296-88D10 | Screw (5x16) |
| 33 | 09140-06020 | Nut (6mm) |
| 34 | 67236-92E00 | Roller (NLA) |
| 35 | 67237-92E01 | Spring (NLA) |
| 36 | 67238-92E00 | Drive Gear (NLA) |
| 37 | 67239-92E00 | Pin |
| 38 | 67246-92E00 | Drive Shaft |
| 39 | 67252-92E00 | Bushing (NLA) |
| 40 | 67291-92E10 | Snap Ring (NLA) |
| 41 | 67253-92E10 | Washer |
| 42 | 67252-92E10 | Bushing (NLA) |
| 43 | 67253-95600 | Washer (NLA) |
| 44 | 67231-92E00 | Shift Gear |
| 45 | 67232-95600 | Bushing |
| 46 | 67241-92E00 | Free Accel Rod (NLA) |
| 47 | 67243-92E00 | Grommet (NLA) |
| 48 | 67239-92E10 | Shift Pin Plate |
▶Fig. 5 - Camshaft (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 09283-21009 | Oil Seal (19.7x33x6) |
| 3 | 12840-99J00 | Rocker Arm Assembly (NLA) |
| 4 | 12842-49201 | Tappet Adjust Screw |
| 5 | 12843-27A00 | Tappet Adjust Nut |
| 6 | 12843-99J00 | Rocker Arm Spacer (NLA) |
| 7 | 12861-99J00 | Rocker Arm Shaft (NLA) |
| 8 | 12891-99J00 | Rocker Arm Spring (NLA) |
| 9 | 09164-13008 | Wave Washer (NLA) |
| 10 | 12911-99J00 | Intake Valve |
| 11 | 12915-99J00 | Exhaust Valve |
| 12 | 12921-99J00 | Valve Spring |
| 14 | 12932-09G00 | Valve Cotter |
| 15 | 12933-71C00 | Valve Spring Seat |
| 16 | 09289-05008 | Valve Stem Seal |
| 45658 | 12700-99J00 | Camshaft Assy w/Decomp |
| 45659 | 12711-99J10 | Camshaft Assy wo/Decomp |
▶Fig. 6 - Inlet Manifold (10 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 13111-99J00 | Inlet Manifold |
| 2 | 13119-99J00 | Inlet Manifold Gasket |
| 3 | 01550-06457 | BOLT |
| 4 | 04221-05109 | PIN |
| 5 | 13810-99J00 | Silencer |
| 6 | 13710-99J00 | Flame Arrester |
| 7 | 09180-06290 | Spacer (6.5x10x12) |
| 8 | 13832-94J00 | Silencer Seal |
| 9 | 09169-06082 | Washer |
| 10 | 01550-06167 | BOLT |
▶Fig. 7 - Carburetor (41 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 2 | 13236-99J00 | Main Nozzle |
| 5 | 13239-94J00 | Rubber Cap |
| 6 | 13250-99J00 | Float |
| 7 | 13370-94J00 | Needle Valve |
| 8 | 13375-26E00 | Valve Clip |
| 10 | 13254-94J00 | Float Pin |
| 11 | 13802-94J00 | Screw |
| 12 | 13534-94J00 | Stop Screw |
| 13 | 13268-94J00 | Spring |
| 14 | 13251-99J00 | Float Chamber Gasket |
| 16 | 13279-99J00 | Drain Screw |
| 17 | 13275-99J00 | Plain Washer |
| 18 | 13283-99J00 | Packing |
| 19 | 13282-99J00 | Plate |
| 20 | 13367-94J00 | Screw |
| 21 | 13361-99J00 | Cable Holder |
| 22 | 13362-94J00 | Cable Guide |
| 23 | 13363-94J00 | Cable Sealing Cap |
| 24 | 13364-94J00 | Starter Valve |
| 25 | 13365-94J00 | Spring |
| 26 | 13295-14G00 | O-Ring |
| 27 | 13428-06F30 | Plate |
| 28 | 13367-94J00 | Screw |
| 29 | 13368-99J00 | Starter Assembly |
| 36 | 13281-99J00 | Pan Screw |
| 37 | 09103-06276 | Bolt (6x100) |
| 38 | 13125-99J00 | Carburetor Gasket |
| 39 | 13124-99J00 | Insulator |
| 40 | 13436-91J00 | Choke Rod Connector |
| 41 | 13513-99J00 | Throttle Rod (NLA) |
| 42 | 13640-99JL0 | Starter Knob Assembly |
| 43 | 09159-14014 | Nut (10mm) |
| 44 | 09320-10501 | Cushion |
| 45658 | 13200-99JL0 | Carburetor Assembly |
| 45659 | 13200-99JM0 | Carburetor Assembly |
| 45672 | 13240-99J00 | Float Chamber Assembly |
| 45703 | 13240-99J10 | Float Chamber Assembly |
| 45717 | 09491-70020 | Main Jet #70 |
| 45718 | 09491-68008 | Main Jet #68 (NLA) |
| 45748 | 09492-38011 | Pilot Jet #38 |
| 45749 | 09492-35033 | Pilot Jet #35 |
▶Fig. 8 - Fuel Pump (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 15410-98500 | Fuel Filter |
| 2 | 01550-06257 | BOLT |
| 3 | 09280-26L01 | O-Ring (NLA) |
| 4 | 15192-99J11 | Fuel Hose |
| 5 | 15193-99J11 | Fuel Hose |
| 6 | 15191-99J11 | Fuel Hose |
| 7 | 09401-09404 | Clip |
| 8 | 09401-11422 | Clip |
| 9 | 09408-00054 | Clamp (NLA) |
| 10 | 15100-94J03 | Fuel Pump Assembly |
| 11 | 15170-94J03 | Fuel Pump Diaphragm Set |
| 12 | 15251-93E01 | Screw |
| 13 | 15131-99J00 | Fuel Pump Rod |
| 14 | 09403-12417 | CLAMP |
| 15 | 01550-06127 | BOLT |
| 16 | 18498-99J00 | Protector (L:100) |
▶Fig. 9 - Water Pump (19 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 17411-94J00 | Water Pump Case |
| 2 | 17413-94J00 | Water Pump Case Sleeve |
| 3 | 17461-939M0 | Water Pump Impeller |
| 4 | 17471-99J20 | PANEL,PUMP CASE |
| 5 | 17472-99J00 | Water Pump Plate Gasket |
| 6 | 17473-94J00 | Water Pump Case Gasket |
| 8 | 17563-94J00 | Water Tube Grommet |
| 9 | 17564-99J00 | Water Pump Case Bushing |
| 10 | 17631-99J10 | Port Water Filter |
| 11 | 17632-99J10 | Starboard Water Filter |
| 12 | 03141-0416A | SCREW |
| 13 | 29141-93J00 | Nut (6mm) |
| 14 | 09108-06141 | Stud Bolt |
| 15 | 09160-06082 | Washer (6.5x13x1.0) |
| 16 | 09420-03009 | Key |
| 17 | 09202-04008 | Dowel Pin (4x9) |
| 18 | 17400-99J20 | Water Pump Repair Kit DF8A/DF9.9A/DF9.9B/DF15A/DF20A |
| 45839 | 17561-99J00 | Water Tube (S) |
| 45840 | 17561-99J10 | Water Tube (L) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DF 8A running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
- Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
- Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
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