🔎 Suzuki DF 70ATL Reference Library — Exploded parts diagrams (45 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DF 70ATL is a 4-Stroke DOHC 16-Valve Inline 4-Cylinder outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke DOHC 16-Valve Inline 4-Cylinder |
| Horsepower |
70 HP |
| Displacement |
1,502 cc |
| Bore x Stroke |
75.0 x 85.0 mm |
| Spark Plug (Type & Gap) |
NGK DCPR6E |
| Engine Oil Capacity |
4.0 L |
| Recommended Engine Oil |
SAE 10W-40 |
| Gear Case Oil Capacity |
850 mL |
| Idle Speed (in gear) |
600-700 RPM |
| Full Throttle RPM Range |
5000-6000 RPM |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DF 70ATL:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 70ATL.
▶Fig. 1 - Cylinder Head (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11100-87L01 |
Cylinder Head |
| 2 |
09103-06266 |
Bolt (6x40) |
| 3 |
09206-08001 |
Knock Pin (8x11) |
| 4 |
11115-73G01-001 |
Valve Guide |
| 5 |
11261-93J00 |
Protection Anode Cover |
| 6 |
09280-22019 |
O-Ring |
| 7 |
55321-87J01 |
Aluminum Anode |
| 8 |
09103-06281 |
Bolt (6x14) |
| 9 |
01550-08207 |
BOLT |
| 10 |
11117-89J00 |
Bolt |
| 11 |
11141-87L00 |
Cylinder Head Gasket |
| 12 |
01550-08407 |
BOLT 8 X 40 |
| 13 |
04211-13189 |
PIN |
| 14 |
11112-84400 |
Oil Venturi Plug |
| 15 |
11382-99E00 |
Oil Filler Cap |
| 16 |
09280-26006 |
O-Ring |
| 17 |
11170-87L11 |
Cylinder Head Cover |
| 18 |
11189-87L00 |
Cylinder Head Cover Gasket |
| 19 |
01547-06257 |
BOLT 6X25 |
| 20 |
01547-06457 |
BOLT 6X45 |
| 21 |
11173-87L00 |
Breather Plate (NLA) |
| 22 |
02112-0612A |
SCREW |
| 23 |
09355-11165-600 |
Hose (11x16x600) |
| 24 |
18498-95J00 |
Breather Hose Protector (NLA) |
| 25 |
09401-15414 |
Clip |
| 26 |
09408-00155 |
Clamp (NLA) |
| 27 |
11194-87L10 |
Fuel Hose Guard |
| 28 |
01550-06207 |
BOLT |
| 29 |
09169-06062 |
Washer (6.3x17x1.6) |
| 30 |
09320-09016 |
Cushion |
| 31 |
09482-00446 |
NGK DCPR6E Spark Plug |
▶Fig. 10 - Silencer (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13710-99E00 |
Flame Arrester |
| 2 |
13810-87L00 |
Silencer |
| 3 |
13813-87L01 |
HOLDER,FLAME AR |
| 4 |
09116-06215 |
Bolt (6x30) w/Washer |
| 5 |
09169-06075 |
Washer |
| 6 |
09320-09059 |
Cushion |
▶Fig. 11 - Exhaust Cover (8 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
14141-87L00 |
Exhaust Cover |
| 2 |
14151-87L00 |
Exhaust Cover Gasket |
| 3 |
01550-06307 |
BOLT |
| 4 |
11261-93J00 |
Protection Anode Cover |
| 5 |
09280-22019 |
O-Ring |
| 6 |
55321-87J01 |
Aluminum Anode |
| 7 |
09103-06281 |
Bolt (6x14) |
| 8 |
01550-08207 |
BOLT |
▶Fig. 12 - Fuel Vapor Separator (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15600-87L20 |
Fuel Vapor Separator Assembly |
| 2 |
13370-99E00 |
Needle Valve Assembly |
| 3 |
13373-39110 |
Needle Valve Plate |
| 4 |
15200-90J00 |
Fuel Pump Assembly |
| 5 |
15626-90J00 |
Seal |
| 6 |
15628-99E00 |
Screw (L:15) |
| 7 |
15629-99E10 |
Drain Screw |
| 8 |
15641-90J00 |
Fuel Pump Spacer |
| 9 |
15642-90J00 |
Fuel Pump Filter |
| 10 |
15650-99E00 |
Float |
| 11 |
15654-99E00 |
Float Pin |
| 12 |
15683-87J00 |
Drain Hose (L:120) |
| 13 |
15760-87L00 |
Fuel Pressure Regulator |
| 14 |
02112-0408A |
SCREW |
| 15 |
02112-0510A |
SCREW |
| 16 |
15647-93J00 |
Fuel Pump Bushing |
| 17 |
13671-13F00 |
Clip |
| 18 |
09116-06202 |
Bolt w/Washer (6x25) |
| 19 |
09169-06075 |
Washer |
| 20 |
09320-09059 |
Cushion |
| 21 |
44420-44AR0 |
Hose (5x8.2x600) |
| 22 |
09401-08412 |
Clip |
| 23 |
18498-87JC1 |
Protector (L:450) |
| 24 |
09403-12324 |
CLAMP |
| 25 |
01550-06127 |
BOLT |
▶Fig. 13 - Fuel Injector (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15440-87L11 |
H/P Fuel Filter |
| 2 |
15422-96J01 |
Fuel Filter Clamp |
| 3 |
01550-06167 |
BOLT |
| 4 |
09408-00233 |
Clamp (NLA) |
| 5 |
15710-82K50 |
Fuel Injector |
| 6 |
15716-65DT0 |
Grommet Set |
| 7 |
09320-08062 |
Cushion |
| 8 |
15750-87L10 |
Delivery Pipe |
| 9 |
15830-87L00 |
Fuel Main Joint |
| 10 |
09103-06281 |
Bolt (6x14) |
| 11 |
09280-08012 |
O-Ring |
| 12 |
01550-08257 |
BOLT |
| 13 |
15770-87L00 |
Fuel Cooler |
| 14 |
15775-87L00 |
Fuel Cooler Bracket (NLA) |
| 15 |
01550-06167 |
BOLT |
| 16 |
15773-90J10 |
UNION,FUEL HOSE |
| 17 |
15830-93J00 |
3 Way Union |
| 18 |
09363-08004 |
Union |
| 19 |
09360-12008 |
Union Bolt |
| 20 |
09168-12013 |
Gasket |
| 21 |
15681-87L30 |
Fuel Hose (NLA) |
| 22 |
15681-87L40 |
Fuel Hose (NLA) |
| 23 |
15682-87L20 |
Fuel Hose |
| 24 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 25 |
09401-11425 |
Clip |
▶Fig. 14 - Fuel Pump (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-90J11 |
Fuel Pump Assembly |
| 2 |
01550-06257 |
BOLT |
| 3 |
09280-26005 |
O-Ring |
| 4 |
15410-87L00 |
Fuel Filter |
| 5 |
15419-87J00 |
Fuel Filter Cap |
| 6 |
09401-11423 |
Clip |
| 7 |
15422-96J01 |
Fuel Filter Clamp |
| 8 |
15421-87L00 |
Fuel Filter Bracket |
| 9 |
01550-06167 |
BOLT |
| 10 |
15190-90J30 |
Fuel Hose |
| 11 |
15192-87L11 |
Fuel Hose |
| 12 |
09343-70503-600 |
Fuel Hose (7x12x600) |
| 13 |
18498-99E11 |
Hose Protector (L:610) |
| 14 |
18498-99E11 |
Hose Protector (L:610) |
| 15 |
09401-11423 |
Clip |
| 16 |
09408-00233 |
Clamp (NLA) |
▶Fig. 15 - Water Pump (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17410-99E10 |
Water Pump Case |
| 2 |
17461-87E12 |
Water Pump Impeller |
| 3 |
17471-87L00 |
Water Pump Plate * |
| 4 |
17472-87L00 |
Water Pump Plate Gasket |
| 6 |
17562-87L01 |
Water Tube Grommet |
| 7 |
17563-87D01 |
Water Tube Bushing |
| 8 |
17564-87D00 |
Water Pump Case Bushing |
| 9 |
17631-87L00 |
Port Side Water Filter |
| 10 |
17632-87L01 |
Starboard Side Water Filter |
| 11 |
29116-93J10 |
Bolt (8x35) |
| 12 |
09161-16008 |
Washer (15.8x26x1) |
| 13 |
09202-06031 |
Knock Pin (6x12) |
| 14 |
09420-04009 |
Water Pump Key |
| 15 |
09132-04034 |
Screw (4x18) |
| 16 |
17413-99E11 |
Water Pump Case Sleeve |
| 17 |
17416-99E11 |
Water Pump Case Seal No. 1 |
| 18 |
17400-87L04 |
Water Pump Repair Kit DF70A/DF80A/DF90A |
| 45779 |
17561-87L30 |
Water Tube (X) |
▶Fig. 16 - Thermostat (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11196-87L00 |
Water Return Hose |
| 2 |
17611-90J00 |
Water Pressure Valve Cover |
| 3 |
17660-99E01 |
Water Pressure Valve |
| 5 |
17681-87L00 |
Thermostat Cover |
| 6 |
17685-87L01 |
Thermostat Cover Seal |
| 7 |
01550-06307 |
BOLT |
| 8 |
09116-06121 |
Bolt (6x25) |
| 9 |
09280-26006 |
O-Ring |
| 10 |
09401-26408 |
Clip |
| 11 |
17915-87L00 |
Water Flush Hose |
| 12 |
09401-15414 |
Clip |
| 13 |
09352-50006-600 |
Hose (5x9x600) |
| 14 |
09352-50006-600 |
Hose (5x9x600) |
| 15 |
09401-08413 |
Clip |
| 16 |
18498-99EA0 |
Protector (L:80) (NLA) |
| 17 |
09407-11401 |
Clamp (L:95) |
| 45748 |
17670-90J01 |
Thermostat (60c) |
| 45749 |
17670-90J11 |
Thermostat (71c) |
▶Fig. 17 - Throttle Body (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13300-87L11 |
Throttle Body Assembly |
| 2 |
13315-87L00 |
Throttle Body Bracket |
| 3 |
01550-06507 |
BOLT |
| 4 |
01550-06167 |
BOLT |
| 5 |
01550-06557 |
BOLT |
| 6 |
09160-06084 |
Washer (6.5x18x1.6) |
| 7 |
13510-87L00 |
Throttle Rod |
| 8 |
19115-87L00 |
Throttle Lever Holder |
| 9 |
19120-87L00 |
Throttle Lever |
| 10 |
19131-95502 |
Connector |
| 11 |
09140-05005 |
Nut |
| 12 |
09160-06046 |
Washer (6.5x20x1.5) |
| 13 |
09180-06186 |
Spacer (6.2x12.6x21) |
| 14 |
01550-06357 |
BOLT |
| 15 |
01550-08307 |
BOLT |
▶Fig. 18 - Oil Pump (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16400-87L00 |
Oil Pump Assembly |
| 2 |
09103-06220 |
Bolt (6x60) |
| 3 |
16440-99E01 |
VALVE ASSY,OIL |
| 4 |
09168-16002 |
Gasket (16x22x2.0) |
| 5 |
16520-87L00 |
Oil Pump Strainer |
| 6 |
09280-17002 |
O-Ring |
| 7 |
01550-0616A |
BOLT |
| 8 |
16519-87L00 |
Engine Holder Seal |
| 9 |
11241-73004 |
Oil Filter Stand |
| 10 |
16510-61A32 |
Engine Oil Filter |
| 11 |
16531-87L00 |
Oil Filter Adapter Case |
| 12 |
16539-87L00 |
Adapter Case Gasket |
| 13 |
01550-08307 |
BOLT |
| 14 |
09246-04009 |
Plug |
▶Fig. 19 - Oil Pan (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11489-87L00 |
Oil Pan Gasket |
| 2 |
11501-87L10-0EP |
Oil Pan (NLA) |
| 3 |
11541-87L00-0EP |
Exhaust Pipe (NLA) |
| 4 |
11542-87L00 |
Exhaust Tube Gasket |
| 5 |
11551-87L00-0EP |
Water Jacket Oil Pan Cover |
| 6 |
11552-87L00 |
Water Jacket Oil Pan Cover Gasket |
| 7 |
09116-06121 |
Bolt (6x25) |
| 8 |
17913-93J00 |
Water Flush Plug |
| 9 |
17914-93J01 |
Water Flush Plug Gasket |
| 10 |
09116-08128 |
Bolt (8x40) |
| 11 |
29116-93J00 |
Bolt (6x20) |
| 12 |
29404-93J11 |
Clamp (L:65) |
| 13 |
09168-12012 |
Oil Drain Plug Gasket |
| 14 |
09248-12009 |
Oil Drain Plug |
| 15 |
09116-10129 |
Bolt (10x160) |
| 16 |
09116-10176 |
Bolt (10x44) |
| 17 |
16910-87L00 |
Oil Level Gauge |
| 18 |
16930-87L00 |
Oil Level Gauge Guide (NLA) |
| 19 |
09280-09008 |
O-Ring |
| 20 |
01550-06127 |
BOLT |
▶Fig. 2 - Cylinder Block (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11291-87L00 |
Engine Hook (NLA) |
| 2 |
01550-08207 |
BOLT |
| 3 |
11300-87L00 |
Cylinder Block Assembly (NLA) |
| 4 |
11117-90J10 |
Crankcase Bolt |
| 5 |
11216-77E00 |
Oil Gallery Plug Gasket |
| 6 |
09248-18011 |
Oil Gallery Plug |
| 7 |
11118-98J02 |
PLUG |
| 8 |
09206-13019 |
Knock Pin |
| 9 |
01550-08407 |
BOLT 8 X 40 |
| 10 |
09401-15414 |
Clip |
| 11 |
11223-87L00 |
Breather Pipe (NLA) |
| 12 |
01550-06127 |
BOLT |
| 13 |
11224-87L00 |
Breather Hose No. 2 (NLA) |
▶Fig. 20 - Clutch Shaft (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21110-87L00 |
Clutch Lever |
| 2 |
21131-93J00 |
Clutch Lever Bushing |
| 3 |
21151-87L00 |
Clutch Lever Holder |
| 4 |
21152-87L00 |
Clutch Holder Plate (NLA) |
| 5 |
21153-87L00 |
Clutch Lever Bushing |
| 6 |
21155-87L00 |
Shift Sensor Holder (NLA) |
| 7 |
09306-10022 |
Bushing |
| 8 |
01550-06207 |
BOLT |
| 9 |
21157-87L00 |
Clutch Holder Seal (NLA) |
| 10 |
23115-87L00 |
Clutch Lever Link (NLA) |
| 11 |
09160-09019 |
Washer (9.2x16x1) |
| 12 |
09204-01006 |
Cotter Pin |
| 13 |
09307-09002 |
Bushing |
| 14 |
01550-06407 |
BOLT |
| 15 |
09116-05010 |
Bolt (5x12) |
| 16 |
21210-87L01 |
Clutch Shaft |
| 17 |
09160-09019 |
Washer (9.2x16x1) |
| 18 |
09204-01006 |
Cotter Pin |
| 19 |
09248-12011 |
Plug (12x9) |
| 20 |
09307-09002 |
Bushing |
| 21 |
11118-95J00 |
Notch Spring Plug |
| 22 |
09205-10008 |
Spring Pin (10.2x13) |
| 23 |
09260-10005 |
Ball |
| 24 |
09440-07071 |
Spring |
| 25 |
22511-99011 |
Grease Nipple |
| 26 |
09403-11320 |
Clamp |
| 27 |
08331-41359 |
Circlip |
▶Fig. 21 - Clutch Rod (10 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
25131-87L01 |
Shifter Yoke |
| 3 |
25232-96302 |
Gear Case Magnet |
| 4 |
08332-1107A |
E Ring |
| 5 |
25141-87L00 |
Shift Rod Guide Housing |
| 6 |
25223-96J00 |
Seal, Shift Rod Dust |
| 7 |
29116-93J00 |
Bolt (6x20) |
| 8 |
09280-55006 |
O-Ring |
| 9 |
09282-08005 |
Shift Rod Guide Housing Oil Seal |
| 45658 |
25111-87L01 |
Shift Rod (L) |
| 45659 |
25111-87L11 |
Shift Rod (X) |
▶Fig. 22 - Transmission (73 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-87L01 |
Drive Shaft Collar |
| 3 |
09205-05011 |
Spring Pin (5x14) |
| 4 |
09265-25046 |
Bearing (25x52x19.25) |
| 5 |
57300-87860 |
Pinion & Gear Set |
| 6 |
09263-25067 |
Bearing (25x32x26) |
| 7 |
09265-40003 |
Bearing (40x75x26) |
| 8 |
57500-87873 |
Drive Shaft Shim Set |
| 10 |
09140-14024 |
Nut |
| 13 |
57500-87882 |
Forward Gear Shim Set |
| 15 |
57610-87L00 |
Propeller Shaft Assembly |
| 16 |
57621-87L10 |
Clutch Dog Shifter |
| 17 |
57631-87L00 |
Connector Pin |
| 18 |
09202-07003 |
Pin (7x44) |
| 19 |
09440-09043 |
Spring |
| 20 |
09440-42002 |
Spring |
| 21 |
06111-07004 |
STEEL BALL 7/32 |
| 22 |
06111-11004 |
BALL |
| 23 |
09181-25030 |
Shim (3.00) |
| 24 |
56120-87L30-0EP |
Propeller Shaft Bearing Housing |
| 25 |
09263-25067 |
Bearing (25x32x26) |
| 26 |
09280-92004 |
O-Ring |
| 27 |
09282-25001 |
Oil Seal (25x38x8) |
| 28 |
08113-60087 |
B1 40X80X18 BEA |
| 29 |
09117-08047 |
Bolt (8x30) |
| 30 |
56130-87L01 |
Drive Shaft Oil Seal Housing |
| 31 |
09280-46004 |
O-Ring |
| 32 |
09282-22007 |
Oil Seal (22x36x6) |
| 33 |
09117-08110 |
Bolt (8x25) |
| 45658 |
57110-87L02 |
Drive Shaft Assembly (L) |
| 45659 |
57110-87L12 |
Drive Shaft Assembly (X) |
| 45671 |
09181-64002 |
Shim (0.55) |
| 45702 |
09181-64003 |
Shim (0.60) (NLA) |
| 45730 |
09181-64004 |
Shim (0.65) (NLA) |
| 45761 |
09181-64005 |
Shim (0.70) (NLA) |
| 45791 |
09181-64006 |
Shim (0.75) (NLA) |
| 45822 |
09181-64007 |
Shim (0.80) (NLA) |
| 45852 |
09181-64008 |
Shim (0.85) (NLA) |
| 45883 |
09181-64009 |
Shim (0.90) (NLA) |
| 45901 |
09181-40186 |
Shim (0.50) |
| 45902 |
09181-41002 |
Shim (0.55) |
| 45903 |
09181-41003 |
Shim (0.60) |
| 45904 |
09181-41004 |
Shim (0.65) |
| 45905 |
09181-41005 |
Shim (0.70) |
| 45906 |
09181-41006 |
Shim (0.75) |
| 45907 |
09181-40190 |
Shim (0.80) |
| 45908 |
09181-41008 |
Shim (0.85) |
| 45909 |
09181-41009 |
Shim (0.90) |
| 45910 |
09181-41010 |
Shim (0.95) |
| 45911 |
09181-40195 |
Shim (1.00) |
| 45912 |
09181-41012 |
Shim (1.05) |
| 45913 |
09181-41013 |
Shim (1.10) |
| 45914 |
09181-64010 |
Shim (0.95) (NLA) |
| 45944 |
09181-64011 |
Shim (1.00) (NLA) |
| 45962 |
09181-25130 |
Shim (25x32x0.5) |
| 45963 |
09181-25139 |
Shim (1.00) |
| 45964 |
09181-25143 |
Shim (1.09) |
| 45965 |
09181-25149 |
Shim (1.21) |
| 45966 |
09181-25153 |
Shim (1.30) |
| 45967 |
09181-25072 |
Washer (1.40) |
| 45968 |
09181-25073 |
Washer (1.50) |
| 45969 |
09181-25074 |
Washer (1.60) |
| 45970 |
09181-25075 |
Washer (1.70) |
| 45992 |
09181-40018 |
Shim (0.55) |
| 45993 |
09181-40004 |
Shim (0.60) |
| 45994 |
09181-40005 |
Shim (0.65) |
| 45995 |
09181-40006 |
Shim (0.70) |
| 45996 |
09181-40007 |
Shim (0.75) |
| 45997 |
09181-40008 |
Shim (0.80) |
| 45998 |
09181-40009 |
Shim (0.85) |
| 45999 |
09181-40010 |
Shim (0.90) |
| 46000 |
09181-40011 |
Shim (0.95) |
| 46001 |
09181-40012 |
Shim (1.00) |
| 46002 |
09181-40013 |
Shim (1.05) |
▶Fig. 23 - Starting Motor (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31100-96J02 |
Starter Motor Assembly |
| 2 |
31131-90J01 |
Brush Set (+) |
| 3 |
31135-90J00 |
Spring |
| 4 |
31151-94J01 |
Gear Case |
| 5 |
31152-90J00 |
Center Plate (NLA) |
| 6 |
31153-90J00 |
Planet Gear Bracket (NLA) |
| 7 |
31170-90J00 |
Rear Cover Assembly |
| 8 |
31171-96J00 |
Dust Cover Kit |
| 9 |
31173-90J02 |
Brush Holder |
| 10 |
31191-96J00 |
Shift Lever (NLA) |
| 11 |
31220-94J00 |
Magnet Switch |
| 12 |
31310-90J00 |
Armature |
| 13 |
31320-93J00 |
Pinion Assembly (NLA) |
| 14 |
31341-93J00 |
Pinion Shaft (NLA) |
| 15 |
31343-90J00 |
Internal Gear (NLA) |
| 16 |
31344-90J00 |
Planetary Gear (NLA) |
| 17 |
31360-93J01 |
Washer Set |
| 18 |
31913-93J00 |
Terminal |
| 19 |
31914-93J00 |
Terminal Cap |
| 20 |
31912-87L00 |
Starting Motor Band (NLA) |
| 21 |
31918-87L00 |
Lower Damper |
| 22 |
01550-06167 |
BOLT |
| 23 |
01550-08207 |
BOLT |
| 24 |
01550-08357 |
BOLT |
▶Fig. 24 - Magneto (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32102-87L00 |
Flywheel |
| 2 |
09103-16004 |
Bolt (16x50) |
| 3 |
09160-16047 |
Washer (16.5x48.5x4.5) |
| 4 |
09420-04008 |
Key |
| 5 |
32120-87L10 |
Battery Charging Coil |
| 6 |
32160-87L01 |
CKP/Ignition Timimg Coil |
| 7 |
09106-05030 |
Bolt (5x10) |
| 8 |
33220-58J20 |
Replaced by 33220-64L10 |
| 9 |
01547-06167 |
BOLT 6X16 |
| 10 |
09403-13413 |
CLAMP |
| 11 |
01550-06127 |
BOLT |
| 12 |
09103-06282 |
Bolt (6x25) |
| 13 |
09403-20310 |
CLAMP |
▶Fig. 25 - Rectifier/Ignition Coil (8 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32800-87L00 |
Rectifier/Regulator Assembly |
| 2 |
01550-06257 |
BOLT |
| 3 |
32890-87L01 |
Electric Parts Holder |
| 4 |
09116-06202 |
Bolt w/Washer (6x25) |
| 5 |
09169-06062 |
Washer (6.3x17x1.6) |
| 7 |
09320-09016 |
Cushion |
| 8 |
33410-87L00 |
Ignition Coil Assembly |
| 9 |
01547-06207 |
BOLT 6 X 20 |
▶Fig. 26 - Sensor (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13650-52G00 |
Inlet Air Temp Sensor |
| 2 |
13655-87J01 |
Air Temp Sensor Grommet |
| 3 |
18590-68H00 |
MAP Sensor |
| 4 |
02162-05207 |
SCREW |
| 5 |
34830-87J20 |
Temp Sensor Assy |
| 6 |
34840-98J11 |
Trim Sensor Assembly |
| 7 |
09125-05046 |
Screw (5x12) |
| 8 |
09160-05029 |
Washer (5.5x10x0.8) |
| 9 |
34841-87L10 |
Trim Sensor Lever |
| 10 |
34842-87L01 |
Trim Sensor Upper Cam |
| 11 |
99103-11252 |
Trim Sensor Lower Cam |
| 12 |
34845-87L10 |
Trim Sensor Bracket |
| 13 |
01550-06207 |
BOLT |
| 14 |
37820-99E02 |
Oil Pressure Switch |
| 15 |
09403-07338 |
Clamp (NLA) |
| 16 |
09403-13413 |
CLAMP |
| 17 |
29103-93J00 |
Bolt (6x12) |
| 18 |
36656-87L00 |
PTT Cable Grommet |
| 19 |
09407-14407 |
Clamp (L:140) |
▶Fig. 27 - Harness (35 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33810-90J30 |
CABLE ASSY,STAR |
| 2 |
08316-10087 |
Nut |
| 3 |
36610-87L40 |
Wiring Harness Assembly |
| 4 |
33634-96J00 |
Service Connector Cap |
| 5 |
09320-08510 |
Cushion (8.5x20x8) |
| 6 |
36737-96J00 |
Fuse Puller (NLA) |
| 7 |
36721-96J00 |
Upper Cover O-Ring |
| 8 |
36738-87L00 |
Replaced by 36738-98L00 |
| 9 |
38860-76F01 |
Relay |
| 10 |
38860-76F01 |
Relay |
| 11 |
09481-10501 |
10 Amp Fuse |
| 12 |
09481-30501 |
30 Amp Fuse |
| 13 |
09481-40401 |
40 Amp Fuse |
| 14 |
36612-96J01 |
CAP,TERMINAL |
| 15 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 16 |
08310-00067 |
Nut |
| 17 |
08321-01067 |
Lock Washer |
| 18 |
09408-00021 |
Clamp (NLA) |
| 19 |
36616-87L00 |
Cable Holder |
| 20 |
09169-06053 |
Washer (6.3x16x1) |
| 21 |
09320-04013 |
Bushing |
| 22 |
02142-06167 |
6 X 16 CROSS SC |
| 23 |
01550-06127 |
BOLT |
| 24 |
36617-87L00 |
Harness Clamp (NLA) |
| 25 |
36617-93J00 |
Harness Bracket |
| 26 |
36617-87L10 |
Harness Clamp (NLA) |
| 27 |
36617-87L20 |
Harness Clamp (NLA) |
| 28 |
09403-07308 |
Clamp |
| 29 |
09407-14407 |
Clamp (L:140) |
| 30 |
09408-00024 |
Clamp |
| 31 |
01550-06127 |
BOLT |
| 32 |
09403-11321 |
Clamp |
| 33 |
09403-12409 |
Clamp |
| 34 |
36625-93J10 |
ECM Battery Lead |
| 35 |
09481-15501 |
15 Amp Fuse |
▶Fig. 28 - PTT Switch/Engine Control Unit (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
37721-93J00 |
Neutral Switch Assembly |
| 2 |
09137-04004 |
Screw (4x16) |
| 3 |
37726-90J10 |
Switch Bracket |
| 4 |
37726-87L00 |
Switch Lead Clamp Bracket (NLA) |
| 5 |
01550-06127 |
BOLT |
| 6 |
37850-99E05 |
PTT Switch Assembly |
| 7 |
09403-11321 |
Clamp |
| 8 |
09407-10404 |
Clamp (L:100) |
| 9 |
38410-93J12 |
PTT Relay Assembly |
| 10 |
38415-93J00 |
PTT Relay Holder |
| 11 |
01550-06127 |
BOLT |
| 12 |
33930-87L40 |
Engine Control Unit |
| 13 |
33925-87L00 |
ECU Cushion |
▶Fig. 3 - Ring Gear Cover (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11510-87L02 |
Ring Gear Cover (NLA) |
| 2 |
01550-06307 |
BOLT |
| 3 |
09320-09016 |
Cushion |
| 4 |
03542-06209 |
SCREW |
| 5 |
11514-87L00 |
Ring Gear Cover Plate |
| 6 |
61472-93E33 |
LABEL,RECOIL,ST |
| 7 |
69711-93E11 |
Label (S.I.G.P) |
| 8 |
61493-96J00 |
Clearance Label |
| 9 |
61494-87L00 |
Oil Label |
▶Fig. 31 - Clamp Bracket (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41111-87L10-0EP |
Starboard Clamp Bracket |
| 2 |
41121-87L10-0EP |
Port Clamp Bracket (NLA) |
| 3 |
41130-87L10 |
Clamp Bracket Shaft (NLA) |
| 4 |
41135-93J11 |
Clamp Bracket Shaft Washer |
| 5 |
55321-94910 |
Magnesium Anode |
| 6 |
09116-08137 |
Bolt (8x22) |
| 7 |
09159-22006 |
Nut |
| 8 |
55320-94900 |
Protection Anode Set |
| 9 |
09116-06121 |
Bolt (6x25) |
| 10 |
41153-94500 |
Transom Bolt Cap |
| 12 |
09159-12014 |
Nut (12x17) |
| 13 |
09160-12110 |
Washer (12.5x22x3.0) |
| 14 |
09160-12044 |
Washer (12.5x35x3.2) |
| 45962 |
09100-12091 |
Transom Bolt (12x115) |
| 45963 |
09100-12090 |
Transom Bolt (12x150) |
▶Fig. 32 - Swivel Bracket (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
22511-99011 |
Grease Nipple |
| 2 |
36894-87D00 |
Wire Lead (L:195) |
| 3 |
36894-87D00 |
Wire Lead (L:195) |
| 4 |
36895-87D10 |
Wire Lead (L:310) |
| 5 |
43111-87L20-0EP |
Swivel Bracket |
| 6 |
43211-93J11 |
Clamp Shaft Swivel Bushing |
| 7 |
43711-97E11 |
Steering Bushing |
| 8 |
43750-87L00-0EP |
Steering Bracket |
| 9 |
09125-06063 |
Screw (6x10) |
| 10 |
09125-06063 |
Screw (6x10) |
| 11 |
09125-06063 |
Screw (6x10) |
| 12 |
09160-39001 |
Washer (39.5x64x1.0) |
| 13 |
09169-28003 |
Washer (26.2x52x1) |
| 14 |
09181-39001 |
Shim (39.5x64x0.3) |
| 15 |
09282-39001 |
Oil Seal (38x51x5) |
| 16 |
09380-38003 |
Circlip |
| 17 |
43755-87L00 |
Steering Bracket Attachment |
| 18 |
09108-10156 |
Stud Bolt |
| 19 |
09159-10050 |
Nut |
| 20 |
09160-10141 |
Washer (10.5x19x2) |
| 21 |
41220-93J11 |
Tilt Lock Lever |
| 22 |
41224-95E01 |
Tilt Stopper Rod Bushing |
| 23 |
41230-87L00 |
Tilt Lock Lever Link |
| 24 |
41233-95E10 |
Tilt Lock Spring Bracket |
| 25 |
41234-93J11 |
Replaced BY 41234-93j12 |
| 26 |
09125-06063 |
Screw (6x10) |
| 27 |
09140-10032 |
Nut |
| 28 |
09160-06082 |
Washer (6.5x13x1.0) |
| 29 |
09204-01006 |
Cotter Pin |
| 30 |
09440-19028 |
Spring |
| 31 |
09443-10043 |
Tilt Lock Spring |
▶Fig. 33 - Trim Cylinder (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48000-87L01 |
Power w/Tilt & Trim Assembly (NLA) |
| 2 |
48400-87L02 |
Manifold Assembly |
| 3 |
48611-87L00 |
Metal Joint |
| 4 |
48571-87L01 |
Reservoir Tank |
| 5 |
48572-87L00 |
Plug |
| 6 |
48557-90J00 |
O-Ring |
| 7 |
48862-87J20 |
Reservoir Tank Bolt |
| 8 |
31281-92J10 |
Through Bolt |
| 9 |
38100-87L04 |
PTT Motor Assembly |
| 10 |
48502-87L01 |
Pump Assembly |
| 11 |
48582-95E01 |
Filter |
| 12 |
48583-95E00 |
Drive Joint |
| 13 |
48585-95E00 |
O-Ring |
| 14 |
48864-96J10 |
Manual Valve Set |
| 15 |
48588-90J00 |
O-Ring Set |
| 16 |
48862-92J20 |
Pump Bolt No. 1 |
| 17 |
48862-92J30 |
Pump Bolt No. 2 |
| 18 |
48862-90J21 |
Bolt |
| 19 |
48321-90J00 |
Tilt Cylinder Upper Shaft |
| 20 |
48326-95E00 |
Tilt Cylinder Lower Bushing |
| 21 |
48325-87L00 |
Tilt Cylinder Bushing |
| 22 |
09380-22015 |
Circlip |
| 23 |
36894-87D00 |
Wire Lead (L:195) |
| 24 |
09125-06063 |
Screw (6x10) |
| 25 |
48121-90J00 |
Tilt Cylinder Lower Shaft |
| 26 |
09116-10179 |
Bolt (10x35) |
| 27 |
36895-87D10 |
Wire Lead (L:310) |
| 28 |
09125-05050 |
Screw (5x8) |
▶Fig. 34 - PTT Motor (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38100-87L04 |
PTT Motor Assembly |
| 2 |
31311-93J00 |
Armature (NLA) |
| 3 |
31173-94920 |
Brush Holder Assembly |
| 4 |
31123-94910 |
O-Ring |
| 5 |
31133-90J20 |
Brush Assembly |
| 6 |
31133-94910 |
Brush |
| 7 |
31136-90J20 |
Breaker Assembly |
| 8 |
31135-94900 |
Spring |
| 9 |
33799-97E00 |
Oil Seal |
| 10 |
31111-94900 |
Yoke Screw |
▶Fig. 35 - Engine Holder (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
51111-87L00-0EP |
Engine Holder (NLA) |
| 2 |
51115-87L00 |
Water Return Union |
| 3 |
51117-87L00 |
Water Indicator Union |
| 4 |
51211-87L10 |
Engine Holder Gasket |
| 5 |
09116-08128 |
Bolt (8x40) |
| 6 |
09116-08159 |
Bolt (8x55) |
| 7 |
09202-08006 |
Knock Pin (8x12) |
| 8 |
04211-11129 |
11 X 12 DOWEL P |
| 9 |
04211-11129 |
11 X 12 DOWEL P |
| 10 |
09160-18031 |
Exhaust Plug Gasket |
| 11 |
09248-18010 |
Exhaust Plug |
| 12 |
29116-93J00 |
Bolt (6x20) |
| 13 |
09280-11005 |
Shift Rod O-Ring |
| 14 |
09280-20002 |
O-Ring |
| 15 |
01550-06207 |
BOLT |
| 16 |
09262-17019 |
Bearing (17x35x8) |
| 17 |
09289-18001 |
Clutch Shaft Seal |
| 18 |
09282-22007 |
Oil Seal (22x36x6) |
| 19 |
12281-87J00 |
Oil Seal (39.3x44x7) |
| 20 |
51122-87L00 |
Mount Case Cover |
| 21 |
51123-87L00 |
Mount Case Cover Gasket |
| 22 |
01550-0825A |
BOLT |
| 23 |
54120-87L11 |
MOUNT,UPPER THR |
| 24 |
54122-87L01 |
SPACER,UPR THRU |
| 25 |
54130-87L00 |
Upper Mount |
| 26 |
54166-95J02 |
Mount Bolt |
| 27 |
09159-12014 |
Nut (12x17) |
| 28 |
09160-12110 |
Washer (12.5x22x3.0) |
| 29 |
54137-87L00-0EP |
Upper Mount Cover (NLA) |
| 30 |
09116-10176 |
Bolt (10x44) |
| 31 |
09116-10147 |
Bolt (10x85) (NLA) |
| 32 |
54140-87L10 |
Upper Unit Stopper (NLA) |
| 33 |
09116-08137 |
Bolt (8x22) |
▶Fig. 36 - Drive Shaft Housing (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
52111-87L00-0EP |
Drive Shaft Housing |
| 2 |
09116-10176 |
Bolt (10x44) |
| 3 |
09202-08006 |
Knock Pin (8x12) |
| 4 |
52131-87L00-0EP |
Extension Case (NLA) |
| 5 |
09108-10115 |
Stud Bolt |
| 6 |
09108-10157 |
Stud Bolt |
| 7 |
09202-08006 |
Knock Pin (8x12) |
| 8 |
09381-40005 |
Circlip |
| 9 |
57130-87E02 |
Drive Shaft Bushing |
| 10 |
55321-87J01 |
Aluminum Anode |
| 11 |
09103-06281 |
Bolt (6x14) |
| 12 |
54151-87L01 |
MOUNT,LWR THRUS |
| 13 |
54160-87L00 |
Lower Mount |
| 14 |
54166-95J02 |
Mount Bolt |
| 15 |
09159-12014 |
Nut (12x17) |
| 16 |
54167-87L10 |
Forward Lower Side Mount |
| 17 |
54114-90J10 |
Washer |
| 18 |
54211-90J01-0EP |
Lower Mount Bracket |
| 19 |
54221-87L00-0EP |
Starboard Lower Mount Cover (NLA) |
| 20 |
54231-87L00-0EP |
Port Lower Mount Cover (NLA) |
| 21 |
09116-10176 |
Bolt (10x44) |
| 22 |
54180-88L01 |
DAMPER,FORWARD |
▶Fig. 37 - Gear Case (39 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
55110-87L20-0EP |
Gear Case Housing |
| 2 |
09263-26023 |
Bearing (26x34x30) |
| 3 |
09202-08006 |
Knock Pin (8x12) |
| 4 |
55125-90J01 |
Trim Tab |
| 5 |
09116-08137 |
Bolt (8x22) |
| 6 |
09248-10008 |
Drain Plug |
| 7 |
09168-10038 |
GASKET,DRAIN PL |
| 9 |
09103-06281 |
Bolt (6x14) |
| 10 |
55333-87L00 |
Exhaust Seal Plate |
| 11 |
52332-87L11 |
SEAL,EXHST TUBE |
| 12 |
55127-87D00 |
Hose Union |
| 13 |
09355-40805-00B |
Hose (4x8x2000) |
| 14 |
09362-09008 |
Nipple |
| 15 |
09407-10404 |
Clamp (L:100) |
| 16 |
09116-10137 |
Bolt (10x70) |
| 17 |
09116-10150 |
Bolt (10x55) |
| 18 |
09140-10031 |
Nut (10mm) |
| 19 |
09160-10141 |
Washer (10.5x19x2) |
| 21 |
58105-90J00 |
Propeller Bushing |
| 23 |
58120-90J00 |
Propeller Bushing |
| 24 |
57632-87L01 |
Propeller Stopper Bushing |
| 25 |
57633-90J02 |
Propeller Nut Spacer |
| 26 |
09141-18005 |
Nut (18mm) |
| 27 |
09204-03003 |
Prop Nut Cotter Pin |
| 28 |
09160-18028 |
Washer (18.5x31x1.0) |
| 29 |
57630-90J10 |
Propeller Hardware Kit DF70A/DF80A/DF90A/DF90 to DF140 |
| 30 |
25700-87L01 |
Gear Case Seal Kit DF70A/80A/90A |
| 45677 |
990C0-00750-13P |
Aluminum Propeller 3x14x13 |
| 45679 |
990C0-00610-16P |
S/S Propeller 3x14x16 |
| 45708 |
990C0-00750-15P |
Aluminum Propeller 3x13-7/8x15 |
| 45710 |
990C0-00610-18P |
S/S Propeller 3x14x18 |
| 45736 |
990C0-00750-17P |
Aluminum Propeller 3x13-3/4x17 |
| 45738 |
990C0-00610-20P |
S/S Propeller 3x14x20 |
| 45767 |
990C0-00751-19P |
PROP 19P DF70/8 |
| 45769 |
990C0-00610-22P |
S/S Propeller 3x14x22 |
| 45797 |
990C0-00750-21P |
Aluminum Propeller 3x13-3/4x21 |
| 45828 |
58100-87LF1-019 |
PROP(3X13.75X23 |
| 45870 |
55321-87J01 |
Aluminum Anode |
| 45871 |
55321-87J11 |
Magnesium Anode |
▶Fig. 38 - Side Cover (39 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61112-99E01 |
Side Cover Rubber Seal |
| 2 |
61134-87L01 |
SEAL,SIDE COVER |
| 3 |
61811-87L20-0EP |
Starboard Side Cover |
| 4 |
61821-87L21-0EP |
Port Side Cover |
| 5 |
09139-06249 |
SCREW |
| 6 |
09136-06149 |
Screw (6x55) |
| 7 |
09136-06161 |
Screw (6x17) |
| 8 |
09321-08026 |
CUSHION |
| 9 |
61827-87L00 |
Side Cover Holder (NLA) |
| 10 |
01550-08207 |
BOLT |
| 11 |
61831-87L20-0EP |
Front Panel |
| 12 |
09116-08174 |
Bolt (8x38) |
| 13 |
09169-08039 |
Washer (8.5x30x1.5) (NLA) |
| 14 |
09320-11023 |
CUSHION,FRONT P |
| 15 |
17913-93J00 |
Water Flush Plug |
| 16 |
17914-93J01 |
Water Flush Plug Gasket |
| 17 |
61632-93J00 |
Engine Cover Hook Shaft |
| 18 |
61641-87L00 |
Engine Cover Hook |
| 19 |
09116-06127 |
Bolt (6x12) |
| 20 |
61633-87L00 |
Rear Hook Lever |
| 21 |
61645-87L00 |
Front Hook Lever (NLA) |
| 22 |
61673-93J11 |
Hook Lever Latch |
| 23 |
09160-13014 |
Washer (13.2x25x1.0) |
| 24 |
09164-14008 |
Wave Washer |
| 25 |
09202-04022 |
Hook Lever Pin |
| 26 |
09306-13007 |
Bushing |
| 27 |
01550-05107 |
BOLT |
| 28 |
01550-05167 |
BOLT |
| 29 |
61124-87L00 |
Remocon Cable Grommet |
| 30 |
09407-25402 |
Clamp (L:248) |
| 31 |
67341-87L00 |
Remocon Cable Holder |
| 32 |
01550-06167 |
BOLT |
| 33 |
67345-87L00 |
Protector |
| 34 |
67346-87L01 |
PROTECTOR,HOLDE |
| 35 |
09409-10304-5ES |
Clip |
| 36 |
67350-87L02 |
Remote Control Cable Stopper |
| 37 |
09352-70104-600 |
Hose (7x10.2x600) |
| 38 |
01570-06127 |
BOLT |
| 39 |
09403-11320 |
Clamp |
▶Fig. 39 - Engine Cover (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61400-87Y80-0EP |
Engine Cover Set |
| 2 |
61431-87L21-0EP |
Tilt Up Handle |
| 3 |
61439-87L00 |
Tilt Up Handle Seal (NLA) |
| 4 |
01550-06167 |
BOLT |
| 5 |
61476-87L00 |
Air Vent Seal (NLA) |
| 6 |
61610-93J01 |
FASTENER COMP |
| 7 |
09329-10024 |
Cushion |
| 8 |
01550-06127 |
BOLT |
| 9 |
61443-87L21 |
STRIPE,ENG COVE |
| 10 |
61453-87L21 |
Port Engine Cover Stripe |
| 11 |
61446-87L13 |
DECAL,EFI |
| 12 |
68111-18G20 |
Emblem Mark 'S' |
| 13 |
61422-87L80 |
Emblem Mark (70) |
| 14 |
61435-87L80 |
Emblem Mark (70) |
| 15 |
61458-99E60 |
Engine Cover Label |
| 16 |
09800-81841 |
Tool Set |
▶Fig. 4 - Crankshaft (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12111-87L01 |
Piston |
| 2 |
12140-87L01 |
Piston Ring Set |
| 3 |
12151-54A50 |
Piston Pin |
| 4 |
09381-18002 |
Piston Pin Circlip |
| 5 |
12160-87L00 |
Connecting Rod Assembly |
| 6 |
04221-04089 |
PIN 4X8 |
| 8 |
12220-87L00 |
Crankshaft |
| 10 |
12300-78890 |
Crankshaft Thrust Bearing |
| 11 |
12300-78890-012 |
Crankshaft Thrust Bearing (OS:0.12) (NLA) |
| 12 |
09283-52004 |
Oil Seal (52x70x10) |
| 13 |
12100-87L02-050 |
Piston & Ring Set (OS:0.50) |
| 14 |
12140-87L00-050 |
Piston Ring Set (OS:0.50) (NLA) |
| 45839 |
12100-69830-0A0 |
Connrod Bearing Set (Green) (NLA) |
| 45840 |
12100-69830-0B0 |
Connrod Bearing Set (Black) |
| 45841 |
12100-69830-0C0 |
Connrod Bearing Set (Non) |
| 45842 |
12100-69830-0D0 |
Connrod Bearing Set (Yellow) |
| 45843 |
12100-69830-0E0 |
Connrod Bearing Set (Blue) (NLA) |
| 45844 |
12100-69830-025 |
Connrod Bearing Set (US:0.25) (NLA) |
| 45901 |
12340-57K02-0C0 |
Crankshaft Bearing Set (Green) |
| 45902 |
12340-57K02-0D0 |
Crankshaft Bearing Set (Black) |
| 45903 |
12340-57K02-0E0 |
Crankshaft Bearing Set (Non) |
| 45904 |
12340-57K02-0A0 |
Crankshaft Bearing Set (Purple) |
| 45905 |
12340-57K02-0B0 |
Crankshaft Bearing Set (Brown) |
| 45906 |
12300-57820-0AA |
Crankshaft Bearing Set (Red/Green) |
| 45907 |
12300-57820-0BA |
Crankshaft Bearing Set (Red/Black) (NLA) |
| 45908 |
12300-57820-0CA |
Crankshaft Bearing Set (Red) (NLA) |
| 45909 |
12300-57820-0DA |
Crankshaft Bearing Set (Green) (NLA) |
| 45910 |
12300-57820-0EA |
Crankshaft Bearing Set (White) (NLA) |
▶Fig. 42 - Squeeze Pump (1 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65770-90J04 |
Squeeze Pump |
▶Fig. 43 - Drag link (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41161-94400 |
Steering Cable Seal |
| 2 |
67701-87L01 |
Drag Link Assembly |
| 3 |
67721-87L00 |
Drag Link Spacer |
| 4 |
67725-99E10 |
Replaced by 67725-99E20 |
| 5 |
67726-99E00 |
Lock Nut |
| 6 |
67728-99E00 |
Washer |
| 7 |
67467-89J01 |
Cable Connector |
| 8 |
09385-06012 |
Clip |
| 9 |
09160-06055 |
Washer (7x12x1.0) |
▶Fig. 44 - Opt: Meter (38 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09471-12103 |
Bulb (12v, 3.4w) |
| 4 |
09471-12028 |
Bulb (12v, 3.4w) |
| 5 |
34191-92E00 |
Water Pressure Tubing |
| 6 |
09407-14407 |
Clamp (L:140) |
| 7 |
36615-96300 |
Resin Terminal |
| 9 |
09471-12103 |
Bulb (12v, 3.4w) |
| 11 |
34310-92E00 |
Fuel Gauge Lead (NLA) |
| 12 |
34360-92E00 |
Adapter Harness (NLA) |
| 13 |
09471-12103 |
Bulb (12v, 3.4w) |
| 15 |
09471-12103 |
Bulb (12v, 3.4w) |
| 17 |
34191-92E00 |
Water Pressure Tubing |
| 18 |
09407-14407 |
Clamp (L:140) |
| 19 |
09471-12103 |
Bulb (12v, 3.4w) |
| 21 |
36615-96300 |
Resin Terminal |
| 22 |
09471-12077 |
Bulb (12v, 1.7w) |
| 23 |
34190-87D00 |
Speedometer Sensor |
| 25 |
09471-12077 |
Bulb (12v, 1.7w) |
| 26 |
37860-87L00 |
Trolling Mode Control Switch Assembly |
| 27 |
37862-87L00 |
Trolling Switch Panel |
| 28 |
09131-05004 |
Screw (5x16) |
| 45658 |
34800-93J02 |
Black Trim Gauge |
| 45659 |
34800-93J13 |
White Trim Gauge |
| 45671 |
34500-93J02 |
Black Hour Meter |
| 45673 |
34650-93J20 |
Black Water Pressure Gauge* |
| 45677 |
34200-93J02 |
Black Tachometer w/Monitor Function |
| 45681 |
34200-93J43 |
Black Tachometer w/Troll Mode Scale |
| 45702 |
34500-93J13 |
White Hour Meter |
| 45704 |
34650-93J33 |
White Water Pressure Gauge |
| 45708 |
34200-93J14 |
Tachometer w/Monitor - White |
| 45712 |
34200-93J54 |
White Tachometer w/Troll Mode Scale |
| 45717 |
34100-93J00 |
Black Speedometer 0-80 MPH |
| 45718 |
34100-93J13 |
White Speedometer 0-80 MPH |
| 45719 |
34100-93J22 |
Black Speedometer 0-50 MPH |
| 45720 |
34100-93J33 |
White Speedometer 0-50 MPH |
| 45870 |
34600-93J02 |
Black Voltmeter |
| 45871 |
34600-93J13 |
White Voltmeter |
| 45931 |
34300-93J02 |
Black Fuel Gauge |
| 45932 |
34300-93J13 |
White Fuel Gauge |
▶Fig. 46 - Opt: Water Pressure Gauge Sub Kit (7 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
34660-90J04 |
Water Pressure Gauge Install Kit |
| 2 |
09352-50006-600 |
Hose (5x9x600) |
| 3 |
09352-50006-600 |
Hose (5x9x600) |
| 4 |
09367-06006 |
3 Way |
| 5 |
09401-08413 |
Clip |
| 6 |
18498-99EA0 |
Protector (L:80) (NLA) |
| 7 |
09407-25402 |
Clamp (L:248) |
▶Fig. 47 - Opt: Top Mount Single (1) (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67261-93J00 |
Grip No 1 |
| 3 |
67263-93J00 |
Grip No 2 |
| 4 |
37850-93J10 |
PTT Switch Assembly |
| 5 |
67295-92E10 |
Screw (3x12) |
| 6 |
67296-88D10 |
Screw (5x16) |
| 7 |
67288-92E20 |
Washer |
| 8 |
67295-92E00 |
Screw |
| 9 |
67296-92E70 |
Screw |
| 10 |
67288-92E40 |
Washer |
| 11 |
67257-92E00 |
Lever Cap |
| 12 |
67251-93J00 |
Handle Lever |
| 13 |
67296-92E60 |
Screw |
| 14 |
67288-92E30 |
Washer |
| 15 |
67253-92E00 |
Washer |
| 16 |
36890-93J00 |
Wire Harness |
| 17 |
67281-93J00 |
Decal |
| 18 |
67296-92E30 |
Screw |
| 19 |
09160-05024 |
Washer (5.5x16x1.5) |
| 20 |
67287-92E00 |
Nut |
| 21 |
67275-95600 |
Cable End |
| 22 |
67273-95600 |
Spacer |
| 23 |
67273-92E00 |
Grommet |
| 24 |
67274-92E00 |
Flange |
| 25 |
67296-95610 |
Screw |
| 26 |
67271-92E00 |
Cover |
| 27 |
67211-93J00 |
Top Binnacle Cover |
| 28 |
67296-92E70 |
Screw |
| 29 |
67500-93J00 |
Single Binnacle Box Spacer |
| 30 |
09125-05135 |
Screw (5x65) |
| 31 |
09160-05029 |
Washer (5.5x10x0.8) |
| 32 |
09140-05005 |
Nut |
▶Fig. 48 - Opt: Top Mount Single (2) (45 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67222-92E00 |
Dual Plate |
| 3 |
67223-92E00 |
Brake Adjust (NLA) |
| 4 |
67288-92E00 |
Washer |
| 5 |
67292-94300 |
E Ring |
| 6 |
67288-92E10 |
Washer (NLA) |
| 7 |
67291-92E00 |
Snap Ring (NLA) |
| 8 |
67221-92E00 |
Shift Assembly (NLA) |
| 9 |
67224-92E00 |
Brake Arm Assembly (NLA) |
| 10 |
67294-92E00 |
Spacer (NLA) |
| 11 |
37721-95500 |
Neutral Switch Assembly |
| 12 |
67296-92E11 |
Screw (3x15) |
| 13 |
67296-88D10 |
Screw (5x16) |
| 14 |
67296-92E20 |
Screw (5x25) (NLA) |
| 15 |
67226-92E00 |
Bolt (NLA) |
| 16 |
67226-92E10 |
Bolt (NLA) |
| 17 |
67240-92E00 |
Throttle Arm Assembly (NLA) |
| 18 |
67228-92E00 |
Washer (NLA) |
| 19 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 20 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 21 |
09125-05042 |
Screw (5x10) |
| 22 |
67234-92E00 |
Gear Case (NLA) |
| 23 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 24 |
67227-92E00 |
Stopper (NLA) |
| 25 |
09126-06006 |
Screw (6x20) |
| 26 |
67233-92E00 |
Spring (NLA) |
| 27 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 28 |
67232-95620 |
Bushing (NLA) |
| 29 |
67269-92E00 |
Bracket (NLA) |
| 30 |
67296-88D10 |
Screw (5x16) |
| 31 |
09140-06020 |
Nut (6mm) |
| 32 |
67236-92E00 |
Roller (NLA) |
| 33 |
67237-92E01 |
Spring (NLA) |
| 34 |
67238-92E00 |
Drive Gear (NLA) |
| 35 |
67239-92E00 |
Pin |
| 36 |
67246-92E00 |
Drive Shaft |
| 37 |
67291-92E10 |
Snap Ring (NLA) |
| 38 |
67253-92E10 |
Washer |
| 39 |
67252-92E10 |
Bushing (NLA) |
| 40 |
67253-95600 |
Washer (NLA) |
| 41 |
67231-92E00 |
Shift Gear |
| 42 |
67232-95600 |
Bushing |
| 43 |
67241-92E10 |
Free Accel Rod (NLA) |
| 44 |
67243-92E00 |
Grommet (NLA) |
| 45 |
67239-92E10 |
Shift Pin Plate |
▶Fig. 49 - Opt: Harness (5 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36620-93J31 |
Replaced by 36620-93J32 |
| 3 |
38500-93J00 |
Warning Buzzer* |
| 4 |
36990-87D00 |
Terminal & Sleeve Set |
| 45658 |
36620-93J12 |
MAIN HARNESS EXT 6.5' |
| 45659 |
36620-93J42 |
HARNESS EXT 10' |
▶Fig. 5 - Timing Chain (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12730-87L00 |
Driven Gear |
| 2 |
09262-32023 |
BEARING,DRIVEN |
| 3 |
09262-35070 |
Bearing (35x62x14) |
| 4 |
12761-87L00 |
Timing Chain |
| 5 |
12771-87L00 |
Timing Chain Guide (NLA) |
| 6 |
01550-0825A |
BOLT |
| 7 |
12810-87L00 |
Timing Chain Tensioner Assembly |
| 8 |
12813-73G00 |
Timing Chain Tensioner Pad |
| 9 |
01550-0835A |
BOLT |
| 10 |
12812-90J00 |
Timing Chain Tensioner Spacer |
| 11 |
12831-93J01 |
Tensioner Adjuster Assembly |
| 12 |
01550-0620A |
BOLT |
▶Fig. 50 - Opt: Switch (45 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
37100-96J01 |
Ignition Switch Panel Assembly |
| 2 |
37110-93J02 |
Ignition Switch Assembly |
| 4 |
37143-99E01 |
Key Cap |
| 5 |
37149-93J00 |
Cylinder Body Cap |
| 6 |
37139-99E00 |
Ignition Switch Panel |
| 7 |
38500-93J90 |
Warning Buzzer |
| 8 |
09407-14403 |
Clamp (L:125) |
| 9 |
37803-93J06 |
Emergency Stop Switch Panel Assembly |
| 10 |
37825-99E00 |
Emergency Switch Panel |
| 11 |
37805-93J00 |
PTT Switch Assembly |
| 12 |
37210-93J00 |
Lighting Switch Set (NLA) |
| 14 |
37212-93J00 |
Lighting Switch Panel (NLA) |
| 18 |
37143-99E01 |
Key Cap |
| 19 |
37149-93J00 |
Cylinder Body Cap |
| 20 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 21 |
37823-92E02 |
Stop Switch Lanyard |
| 22 |
37826-92E00 |
Nut |
| 23 |
37139-99E20 |
Ignition Switch Panel |
| 24 |
03121-0516A |
SCREW |
| 25 |
38500-93J90 |
Warning Buzzer |
| 26 |
09407-14403 |
Clamp (L:125) |
| 45674 |
37141-99E00 |
(931) Ignition Key |
| 45705 |
37141-99E10 |
(932) Ignition Key |
| 45717 |
37141-99E00 |
(931) Ignition Key |
| 45718 |
37141-99E10 |
(932) Ignition Key |
| 45719 |
37141-99E20 |
(933) Ignition Key |
| 45720 |
37141-99E30 |
(934) Ignition Key |
| 45721 |
37141-99E40 |
(935) Ignition Key |
| 45722 |
37141-99E50 |
(936) Ignition Key |
| 45723 |
37141-99E60 |
(937) Ignition Key |
| 45724 |
37141-99E70 |
(938) Ignition Key |
| 45725 |
37141-99E80 |
(939) Ignition Key |
| 45726 |
37141-99E90 |
(940) Ignition Key |
| 45727 |
37141-99EA0 |
(941) Ignition Key |
| 45728 |
37141-99EB0 |
(942) Ignition Key |
| 45733 |
37141-99E20 |
(933) Ignition Key |
| 45764 |
37141-99E30 |
(934) Ignition Key |
| 45794 |
37141-99E40 |
(935) Ignition Key |
| 45825 |
37141-99E50 |
(936) Ignition Key |
| 45855 |
37141-99E60 |
(937) Ignition Key |
| 45886 |
37141-99E70 |
(938) Ignition Key |
| 45917 |
37141-99E80 |
(939) Ignition Key |
| 45947 |
37141-99E90 |
(940) Ignition Key |
| 45978 |
37141-99EA0 |
(941) Ignition Key |
| 46008 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 51 - Opt: Tiller Handle (89 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
63002-87L15-YAY |
DF70A/80A/90A Tiller Handle Kit |
| 2 |
21110-88L00 |
Shift Lever (NLA) |
| 3 |
23230-90J00 |
Shift Cable |
| 4 |
36620-87L00 |
Wire Harness Assembly (NLA) |
| 5 |
37110-87L00 |
Ignition Switch Assembly |
| 7 |
37143-99E01 |
Key Cap |
| 8 |
37149-93J00 |
Cylinder Body Cap |
| 9 |
37820-87L02 |
Emergency Switch Assembly |
| 10 |
37823-92E02 |
Stop Switch Lanyard |
| 11 |
37826-92E00 |
Nut |
| 12 |
38500-93J90 |
Warning Buzzer |
| 13 |
37850-87L01 |
PTT Switch Assembly |
| 14 |
37852-87J00 |
Trim Switch Cap |
| 15 |
63121-88L00 |
Under Cover |
| 16 |
63210-88L00 |
Handle Grip |
| 17 |
63221-88L00 |
Throttle Shaft (NLA) |
| 18 |
63223-92D00 |
Handle Rod Stopper |
| 19 |
63225-88L00 |
Handle Rod Bushing (NLA) |
| 20 |
63227-93200 |
Handle Rod Pin |
| 21 |
63235-88L00 |
Throttle Shaft Plate |
| 22 |
63246-88L00 |
Throttle Adjust Stopper (NLA) |
| 23 |
63250-88L00 |
Throttle Arm Assembly (NLA) |
| 24 |
63251-87J00 |
Screw (6x12) |
| 25 |
63260-88L00 |
Shift Gear Assembly |
| 26 |
63272-87J00 |
Ball Guide Plate |
| 27 |
63273-87J00 |
Ball (NLA) |
| 28 |
63262-87J00 |
Shift Lever Bushing |
| 29 |
63271-87J00 |
Lock Plate |
| 30 |
63248-99J00 |
Throttle Adjuster Notch Plate |
| 31 |
63261-87J00 |
Shift Gear Bushing |
| 32 |
63274-87J00 |
E Ring (NLA) |
| 33 |
63610-87J00 |
Throttle Cable Assembly |
| 34 |
37853-88L90 |
PTT Switch Lead Grommet |
| 35 |
63626-88L00 |
Cable Grommet (NLA) |
| 36 |
67292-87J00 |
E Ring |
| 37 |
09126-06015 |
Screw (6x23) |
| 38 |
09163-06001 |
Lock Washer (6.4x12x0.5) |
| 39 |
09440-12027 |
Spring |
| 40 |
21112-88L00 |
Shift Lever Bolt |
| 41 |
09125-05047 |
Screw (5x14) |
| 42 |
63611-88L00 |
Clamp Bracket Bolt (NLA) |
| 43 |
63612-87J00 |
Clamp Bracket |
| 44 |
34200-87L00 |
Tachometer w/Monitor |
| 45 |
36617-88L90 |
Main Harness Clamp Bracket |
| 46 |
37112-88L90 |
Ignition Switch Label (NLA) |
| 47 |
37835-91J00-YAY |
Stop Label |
| 48 |
37851-88L90 |
PTT Switch Base |
| 49 |
37852-88L90 |
Guide Harness |
| 50 |
37861-87L10 |
Troll Mode Control Switch |
| 51 |
37864-88L90 |
Troll Mode Label (NLA) |
| 52 |
63244-99J00 |
Throttle Adjuster Knob |
| 53 |
63245-99J00 |
Throttle Adjuster Bushing |
| 54 |
63612-88L10 |
Clamp Shift Bracket (NLA) |
| 55 |
09260-10006 |
Ball |
| 56 |
19120-87L10 |
Throttle Lever (NLA) |
| 57 |
21131-88L00 |
Clutch Shift Mark |
| 58 |
43761-88L00-0EP |
Tiller Handle Bracket |
| 59 |
43762-88L00 |
Tiller Handle Pivot Bolt |
| 60 |
43768-88L00 |
Tiller Handle Spacer |
| 61 |
43776-87L00 |
Steering Bracket Spacer |
| 62 |
09116-08137 |
Bolt (8x22) |
| 63 |
09159-12014 |
Nut (12x17) |
| 64 |
09160-12066 |
Washer (12.5x22x2.5) |
| 65 |
09160-12124 |
Washer (12.5x32x1.5) |
| 66 |
63115-88L01 |
Tiller Handle Bushing |
| 67 |
09164-13010 |
Washer |
| 68 |
63215-93110 |
Handle Grip Mark |
| 69 |
09116-10150 |
Bolt (10x55) |
| 70 |
43770-99E03 |
Steering Tensioner Assembly |
| 71 |
63132-88L00 |
Tiller Handle Stopper |
| 72 |
63251-88L90 |
Bolt |
| 73 |
37855-88L90 |
Throttle Grip Screw |
| 74 |
37854-88L90 |
Throttle Grip Washer |
| 75 |
63258-88L00 |
Washer |
| 76 |
09440-06037 |
Spring |
| 77 |
03522-05169 |
Screw |
| 78 |
63111-88L00-0EP |
Tiller Handle Housing (NLA) |
| 45809 |
37141-99E00 |
(931) Ignition Key |
| 45810 |
37141-99E10 |
(932) Ignition Key |
| 45811 |
37141-99E20 |
(933) Ignition Key |
| 45812 |
37141-99E30 |
(934) Ignition Key |
| 45813 |
37141-99E40 |
(935) Ignition Key |
| 45814 |
37141-99E50 |
(936) Ignition Key |
| 45815 |
37141-99E60 |
(937) Ignition Key |
| 45816 |
37141-99E70 |
(938) Ignition Key |
| 45817 |
37141-99E80 |
(939) Ignition Key |
| 45818 |
37141-99E90 |
(940) Ignition Key |
| 45819 |
37141-99EA0 |
(941) Ignition Key |
| 45820 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 52 - Opt: Gasket Set (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11410-87852 |
Gasket Set |
| 2 |
11141-87L00 |
Cylinder Head Gasket |
| 3 |
11189-87L00 |
Cylinder Head Cover Gasket |
| 4 |
14151-87L00 |
Exhaust Cover Gasket |
| 5 |
17472-87L00 |
Water Pump Plate Gasket |
| 6 |
11489-87L00 |
Oil Pan Gasket |
| 7 |
11542-87L00 |
Exhaust Tube Gasket |
| 8 |
11552-87L00 |
Water Jacket Oil Pan Cover Gasket |
| 9 |
51123-87L00 |
Mount Case Cover Gasket |
| 10 |
51211-87L10 |
Engine Holder Gasket |
| 11 |
52331-87L00 |
Exhaust Tube Housing Gasket |
| 12 |
16539-87L00 |
Adapter Case Gasket |
| 13 |
99011-87L11-03B |
Owners Manual DF70A/80A/90A 310001~ |
▶Fig. 6 - Camshaft (38 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12701-87L20 |
Intake Camshaft (NLA) |
| 2 |
12705-87L00 |
Exhaust Camshaft |
| 3 |
12741-90J01 |
Camshaft Timing Sprocket |
| 4 |
12748-87L00 |
Exhaust Camshaft Sprocket |
| 5 |
12749-93J00 |
Exhaust Camshaft Bolt |
| 6 |
01550-0612A |
BOLT |
| 7 |
04221-05109 |
PIN |
| 8 |
12891-69J00 |
Tappet (NLA) |
| 10 |
12911-87L00 |
Intake Valve |
| 11 |
12915-87L50 |
Exhaust Valve |
| 12 |
12921-87J10 |
Valve Spring |
| 13 |
12931-78G00 |
Valve Spring Retainer |
| 14 |
12932-24400 |
Valve Cotter |
| 15 |
12933-51E00 |
Valve Spring Seat |
| 16 |
09289-05006 |
Valve Stem Seal |
| 45901 |
12892-69J00-228 |
Tappet Shim (2.28) |
| 45902 |
12892-69J00-230 |
Tappet Shim (2.30) |
| 45903 |
12892-69J00-232 |
Tappet Shim (2.32) |
| 45904 |
12892-69J00-234 |
Tappet Shim (2.34) |
| 45905 |
12892-69J00-236 |
Tappet Shim (2.36) |
| 45906 |
12892-69J00-238 |
Tappet Shim (2.38) |
| 45907 |
12892-69J00-240 |
Tappet Shim (2.40) |
| 45908 |
12892-69J00-242 |
Tappet Shim (2.42) |
| 45909 |
12892-69J00-244 |
Tappet Shim (2.44) |
| 45910 |
12892-69J00-246 |
Tappet Shim (2.46) |
| 45911 |
12892-69J00-248 |
Tappet Shim (2.48) |
| 45912 |
12892-69J00-250 |
Tappet Shim (2.50) |
| 45913 |
12892-69J00-252 |
Tappet Shim (2.52) |
| 45914 |
12892-69J00-254 |
Tappet Shim (2.54) |
| 45915 |
12892-69J00-256 |
Tappet Shim (2.56) |
| 45916 |
12892-69J00-258 |
Tappet Shim (2.58) |
| 45917 |
12892-69J00-260 |
Tappet Shim (2.60) |
| 45918 |
12892-69J00-262 |
Tappet Shim (2.62) |
| 45919 |
12892-69J00-264 |
Tappet Shim (2.64) |
| 45920 |
12892-69J00-266 |
Tappet Shim (2.66) |
| 45921 |
12892-69J00-268 |
Tappet Shim (2.68) |
| 45922 |
12892-69J00-270 |
Tappet Shim (2.70) (NLA) |
| 45923 |
12892-69J00-272 |
Tappet Shim (2.72) (NLA) |
▶Fig. 9 - Intake Manifold (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13110-87L00 |
Intake Manifold |
| 2 |
13119-87L00 |
Intake Manifold Gasket |
| 3 |
13125-87L00 |
Throttle Body Gasket |
| 4 |
01421-08257 |
BOLT, STUD |
| 5 |
01550-08307 |
BOLT |
| 6 |
01550-08457 |
BOLT |
| 7 |
08316-10087 |
Nut |
| 8 |
18137-87L02 |
IAC Valve |
| 9 |
02112-34167 |
SCREW |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DF 70ATL running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
