🔎 Suzuki DF 6AS3, DF 6ASW3, DF 6AL3 Reference Library — Exploded parts diagrams (25 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DF 6AS3, DF 6ASW3, DF 6AL3 is a 4-Stroke OHV Single-Cylinder outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke OHV Single-Cylinder |
| Horsepower |
6 HP |
| Displacement |
138 cc |
| Bore x Stroke |
62.0 x 46.0 mm |
| Spark Plug (Type & Gap) |
NGK CPR6EA-9 |
| Engine Oil Capacity |
0.8 L (with filter) |
| Recommended Engine Oil |
SAE 10W-40 |
| Gear Case Oil Capacity |
190 mL |
| Idle Speed (in gear) |
1250-1350 RPM |
| Full Throttle RPM Range |
4750-5750 RPM |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DF 6AS3, DF 6ASW3, DF 6AL3:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 6AS3, DF 6ASW3, DF 6AL3.
▶Fig. 111 - Cylinder Head (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11110-97L00 |
Cylinder Head |
| 2 |
11115-93E00-001 |
Valve Guide (OS:0.30) |
| 3 |
11141-97L00 |
Cylinder Head Gasket |
| 4 |
09352-70113-600 |
Hose (7x11x600) |
| 5 |
11117-91JL0 |
Cylinder Head Bolt |
| 6 |
09401-10412 |
Clip |
| 7 |
04211-11169 |
PIN 11X16 |
| 8 |
11171-97L10 |
COVER,CYLINDER |
| 9 |
11189-97L00 |
Cylinder Head Cover Gasket |
| 10 |
01550-0620C |
BOLT |
| 11 |
09482-00L04 |
NGK CPR6EA-9 Spark Plug |
| 12 |
17670-91J02 |
Thermostat (50c) |
| 13 |
55321-95J00 |
Protection Anode |
| 14 |
09126-05011 |
Protection Anode Screw |
| 15 |
17680-97L00 |
Thermostat Cover |
| 16 |
33833-97L40 |
Protector |
| 17 |
01550-0620C |
BOLT |
▶Fig. 113 - Cylinder Block (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11200-97L10 |
BLOCK ASSY,CYLI |
| 2 |
11971-97L00 |
Oil Level Filler Lens |
| 3 |
09283-21009 |
Oil Seal (19.7x33x6) |
| 4 |
11300-97L11 |
Crankcase Assembly |
| 5 |
16152-97L00 |
Oil Relief Valve Spring |
| 6 |
16153-97L00 |
Relief Valve Spring Retainer |
| 7 |
09168-16009 |
Gasket (16x22x0.8) |
| 8 |
09283-10009 |
Oil Seal (10x45x5) |
| 9 |
09283-25076 |
Oil Seal (25x45x5) |
| 10 |
06111-15004 |
Ball (NLA) |
| 11 |
11351-97L00 |
Crankcase Gasket |
| 12 |
11381-91J10 |
Oil Level Gauge (Yellow) |
| 13 |
09280-15007 |
O-Ring |
| 14 |
01550-0630C |
BOLT |
| 15 |
04211-09149 |
PIN 9X14 |
| 16 |
11173-97L00 |
Breather Plate |
| 17 |
11177-97L00 |
Breather Oil Drain Pipe |
| 18 |
11179-97L00 |
Breather Plate Gasket |
| 19 |
11186-97L00 |
Oil Breather Separator |
| 20 |
11431-97L00 |
Under Oil Seal Plate |
| 21 |
09168-12017 |
Gasket (12x17x1) |
| 22 |
09248-12009 |
Oil Drain Plug |
| 23 |
09321-08026 |
CUSHION |
| 24 |
09387-52002 |
Set Ring |
| 25 |
01550-0640C |
Bolt |
| 26 |
11452-91J00 |
Reed Valve |
| 27 |
02112-0612A |
SCREW |
| 28 |
02142-06127 |
SCREW 6X12 |
▶Fig. 116 - Crankshaft (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12111-89L10-0B0 |
Piston |
| 2 |
12140-89L20 |
Piston Ring Set |
| 3 |
12151-89L00 |
Piston Pin |
| 4 |
09381-16001 |
Piston Pin Circlip |
| 5 |
12160-97L00 |
Connecting Rod Assembly |
| 6 |
12163-97L00 |
Connecting Rod Bolt |
| 7 |
12200-97L00 |
Crankshaft Assembly |
| 8 |
08211-25361 |
Washer |
| 9 |
12711-97L00 |
Camshaft |
| 10 |
12951-91J01 |
Decompression Cam |
| 11 |
09106-02001 |
Bolt (2x9.8) |
| 12 |
08211-17251 |
Thrust Washer |
| 13 |
12894-91JL0 |
Push Rod |
| 14 |
12840-97L00 |
Rocker Arm Assembly |
| 15 |
12842-97L00 |
Tappet Adjusting Screw |
| 16 |
12843-27A00 |
Tappet Adjust Nut |
| 17 |
12891-87C00 |
Tappet |
| 18 |
12911-91J02 |
Intake Valve |
| 19 |
12915-91J02 |
Exhaust Valve |
| 20 |
12921-91J00 |
Valve Spring |
| 21 |
12931-78G00 |
Valve Spring Retainer |
| 22 |
12932-24400 |
Valve Cotter |
| 23 |
09261-04017 |
Pin (4x43) |
| 24 |
09289-05006 |
Valve Stem Seal |
| 25 |
12100-97L10-050 |
Piston & Ring Set (OS:0.50) |
| 26 |
12140-89L20-050 |
Piston Ring Set (OS:0.50) |
▶Fig. 122 - Intake Manifold (5 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13111-97L00 |
Intake Manifold |
| 2 |
13119-97L00 |
Inlet Manifold Gasket |
| 3 |
01547-0625C |
Bolt |
| 4 |
13810-97L00 |
Silencer |
| 5 |
11174-97L00 |
Breather Hose |
▶Fig. 128 - Carburetor (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13200-97L22 |
CARBURETOR ASSY |
| 2 |
13236-97L20 |
Main Nozzle |
| 4 |
13371-91J20 |
Needle Valve |
| 5 |
13250-97J20 |
Carburetor Float |
| 6 |
13254-97J00 |
Float Pin |
| 7 |
13268-97J30 |
Spring |
| 8 |
13251-97J00 |
Float Chamber Gasket |
| 9 |
13245-97J00 |
Float Chamber |
| 10 |
13249-97J00 |
Gasket |
| 11 |
13247-97J00 |
Screw |
| 12 |
13268-97J10 |
Spring |
| 13 |
13616-97J00 |
Screw |
| 14 |
13267-97J00 |
Screw (NLA) |
| 16 |
13267-97J10 |
Screw |
| 17 |
09493-22L01 |
Main Air Jet #110 |
| 18 |
09493-80015 |
Slow Air Jet #80 |
| 19 |
13249-97J10 |
Gasket |
| 20 |
13248-97J00 |
Plate (NLA) |
| 21 |
13268-97J20 |
Spring |
| 22 |
13534-97J10 |
Screw |
| 23 |
09401-09404 |
Clip |
| 24 |
13125-91J10 |
Carburetor Gasket |
| 25 |
13413-97L01 |
Choke Rod |
| 26 |
13436-91J00 |
Choke Rod Connector |
| 27 |
13631-97L00 |
Choke Knob |
| 28 |
09103-06521 |
Bolt |
| 29 |
09343-50L01-060 |
Hose (5x10x60) |
| 30 |
13124-91JL0 |
Carburetor Insulator |
| 45672 |
09492-39003 |
Pilot Jet #39 |
| 45703 |
09492-41004 |
Pilot Jet #41 |
| 45717 |
09491-70018 |
Main Jet #70 |
| 45718 |
09491-72015 |
Main Jet #72 |
▶Fig. 146 - Fuel Pump (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-91J03 |
Fuel Pump Assembly |
| 2 |
15170-91J02 |
Fuel Pump Diaphragm Set |
| 3 |
15251-91J00 |
Screw |
| 4 |
15191-97L00 |
Fuel Hose (Pump to 3 Way) |
| 5 |
15850-97L01 |
Fuel Return Check Valve |
| 6 |
15850-97L01 |
Fuel Return Check Valve |
| 7 |
33833-97L00 |
Fuel Hose Protector |
| 8 |
33833-97L10 |
Fuel Hose Protector |
| 9 |
33833-97L20 |
Fuel Hose Protector |
| 10 |
44330-13H00 |
Fuel Filter |
| 11 |
09280-27006 |
O-Ring |
| 12 |
09343-50L01-040 |
Hose (5x10x40) |
| 13 |
09343-50L01-040 |
Hose (5x10x40) |
| 14 |
09343-50L01-040 |
Hose (5x10x40) |
| 15 |
09343-50L01-050 |
Hose (5x10x50) |
| 16 |
09343-50L01-080 |
Hose (5x10x80) |
| 17 |
09343-50L01-110 |
Hose (5x10x110) |
| 18 |
09343-50L01-380 |
Hose (5x10x380) |
| 19 |
09367-06002 |
3 Way |
| 20 |
09367-06007 |
3 Way |
| 21 |
09401-09404 |
Clip |
| 22 |
09401-11424 |
Clip |
| 23 |
09403-09001 |
Clamp |
| 24 |
01550-0630C |
BOLT |
| 25 |
09343-50L01-040 |
Hose (5x10x40) |
▶Fig. 160 - Water Pump (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17410-91JL0 |
Water Pump Case |
| 2 |
17415-98501 |
Water Pump Case Grommet |
| 3 |
17461-985M0 |
Water Pump Impeller |
| 4 |
17471-98610 |
Water Pump Plate (NLA) |
| 5 |
17472-91J00 |
Water Pump Plate Gasket |
| 7 |
17563-97L00 |
Water Tube Upper Grommet |
| 8 |
17564-98600 |
Water Tube Guide |
| 9 |
09108-06146 |
Stud Bolt (6x52) |
| 10 |
09116-06225 |
Bolt (6x16) |
| 11 |
29141-93J00 |
Nut (6mm) |
| 12 |
09160-06082 |
Washer (6.5x13x1.0) |
| 13 |
17412-91JL0 |
Water Pump Case Upper Plate |
| 14 |
17413-91JL0 |
Water Pump Case Sleeve |
| 15 |
09420-03002 |
Key |
| 16 |
56130-91J20 |
Drive Shaft Bearing Housing |
| 17 |
09282-10008 |
Oil Seal (10x21x4.5) |
| 18 |
56132-91J00 |
Drive Shaft Housing Gasket |
| 19 |
09116-06229 |
Bolt (6x25) |
| 20 |
25215-98601 |
Shift Rod Guide Stopper |
| 21 |
17400-986L2 |
Water Pump Repair Kit DF4/4A/6/6A |
| 45809 |
17561-97L00 |
Water Tube (S) |
| 45810 |
17561-97L10 |
Water Tube (L) |
▶Fig. 167 - Recoil Starter (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
18100-97L00 |
Recoil Starter Assembly |
| 2 |
18121-97L00 |
Reel |
| 3 |
18130-97L00 |
Ratchet Set |
| 4 |
18142-97L00 |
Spiral Spring |
| 5 |
18178-98310 |
Circlip |
| 6 |
18210-95L00 |
Grip Assembly |
| 7 |
18280-91J00 |
NSI Set |
| 8 |
99000-81157-50M |
Rope (NLA) |
| 9 |
18290-97L00 |
NSI Cable Assembly |
| 10 |
01550-0620C |
BOLT |
| 11 |
69711-91J10 |
Label S.I.G.P. |
| 12 |
61472-97L00 |
Recoil Starter Label |
| 13 |
61494-97L00 |
Oil & Clearance Label |
▶Fig. 175 - Oil Pump (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16131-97L00 |
Oil Pump Inner Rotor |
| 2 |
16132-97L00 |
Oil Pump Outer Rotor |
| 3 |
16161-97L00 |
Oil Pump Rotor Plate |
| 4 |
16165-97L00 |
Oil Pump Cover Seal |
| 5 |
16520-97L00 |
Oil Strainer |
| 6 |
16524-97L01 |
Oil Strainer Grommet |
| 7 |
01550-0620A |
BOLT |
| 8 |
01547-0620C |
Bolt |
| 9 |
16510-16H11 |
Engine Oil Filter |
| 10 |
16512-97L00 |
Oil Filter Cap |
| 11 |
09280-39002 |
O-Ring |
| 12 |
09440-10038 |
Spring |
| 13 |
01550-0616C |
BOLT |
▶Fig. 208 - Clutch Lever (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21110-97L00 |
Clutch Lever |
| 2 |
21120-97L00 |
Clutch Notch Plate |
| 3 |
21216-91J00 |
Clutch Shaft Spacer |
| 4 |
23110-97L00 |
Clutch Rod |
| 5 |
23210-91J00 |
Clutch Rod Arm |
| 6 |
23212-91J00 |
Clutch Notch Pin |
| 7 |
23213-91J00 |
Clutch Notch Spring |
| 8 |
23310-91J00 |
Clutch Rod Connector |
| 9 |
23321-91J00 |
Clutch Rod Connector |
| 10 |
09116-06227 |
Bolt (6x20) |
| 11 |
09128-06014 |
Bolt (6x20) (NLA) |
| 12 |
09160-06173 |
Washer (6.2x19x3.0) |
| 13 |
09204-01002 |
Cotter Pin |
| 14 |
09280-16005 |
O-Ring |
▶Fig. 210 - Shift Rod (9 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
25211-98601 |
Shift Rod Guide |
| 3 |
25222-91JL0 |
Shift Rod Boot |
| 4 |
25311-91J01 |
Shift Cam |
| 5 |
09160-05501 |
Washer (5.5x20x1.2) |
| 6 |
09205-02004 |
Spring Pin (2.5x12) |
| 7 |
09280-05008 |
O-Ring |
| 8 |
09280-15007 |
O-Ring |
| 45658 |
25111-97L00 |
Shift Rod (S) |
| 45659 |
25111-97L10 |
Shift Rod (L) |
▶Fig. 230 - Drive Shaft (35 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09181-10156 |
Washer |
| 3 |
57130-91J00 |
Drive Shaft Bushing |
| 4 |
09380-10003 |
Circlip |
| 5 |
57311-91J00 |
Pinion Gear |
| 7 |
09166-12L01 |
Washer (NLA) |
| 8 |
57510-91J00 |
Forward Gear |
| 9 |
57520-97L00 |
Reverse Gear |
| 11 |
09181-12111 |
Thrust Washer (1.00) |
| 14 |
57611-97L00 |
Propeller Shaft |
| 15 |
57621-986L0 |
Clutch Dog Shifter |
| 16 |
09202-04016 |
Pin |
| 17 |
09440-05039 |
Spring |
| 18 |
09440-24007 |
Clutch Dog Spring (NLA) |
| 19 |
57631-98601 |
Push Rod |
| 20 |
57632-97L00 |
Push Pin |
| 45658 |
57111-91J21 |
Drive Shaft (S) |
| 45659 |
57111-91J31 |
Drive Shaft (L) |
| 45670 |
09181-20162 |
Shim (0.80) (NLA) |
| 45701 |
09181-20164 |
Shim (0.90)(NLA) |
| 45729 |
09181-20167 |
Shim (1.00) |
| 45760 |
09181-20172 |
Shim (1.10) (NLA) |
| 45790 |
09181-20176 |
Shim (1.20) (NLA) |
| 45809 |
09160-10088 |
Washer (1.70) (NLA) |
| 45810 |
09160-10089 |
Washer (1.80) (NLA) |
| 45811 |
09160-10090 |
Washer (1.90) (NLA) |
| 45812 |
09160-10091 |
Washer (2.00) (NLA) |
| 45813 |
09160-10092 |
Washer (2.10) (NLA) |
| 45931 |
59171-97L00 |
Prop Shaft Rev Thurst Washer (0.6) |
| 45932 |
59171-97L10 |
Prop Shaft Rev Thurst Washer (0.8) |
| 45933 |
59171-97L20 |
Prop Shaft Rev Thurst Washer (1.0) |
| 45992 |
09181-12022 |
Shim (1.3) |
| 45993 |
09181-12023 |
Shim (1.4) |
| 45994 |
09181-12024 |
Shim (1.5) |
| 45995 |
09181-12017 |
Washer (12x20x1.6) |
| 45996 |
09181-12018 |
Washer (12x20x1.7) (NLA) |
▶Fig. 303 - Magneto (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32102-97L20 |
FLYWHEEL COMP,M |
| 2 |
33410-97L30 |
Magneto Igniter Assembly |
| 3 |
01547-0620C |
Bolt |
| 4 |
08316-1012A |
Nut |
| 5 |
08341-31039 |
Woodruff Key |
| 6 |
33510-07H00 |
Spark Plug Cap |
| 7 |
33541-16H00 |
Spark Plug Seal |
| 8 |
33542-07H00 |
High Tension Cord Seal |
| 9 |
37830-97L00 |
Emergency Switch Assembly |
| 10 |
37823-97J00 |
Stop Switch Lanyard |
| 11 |
37826-97J01 |
Nut |
| 13 |
36991-94L00 |
Clamp |
| 14 |
09408-00159 |
Clamp (NLA) |
| 15 |
08322-01067 |
Washer (6.5x13x1.0) |
| 16 |
09407-14407 |
Clamp (L:140) |
| 17 |
17110-97L00 |
Cooling Fan |
| 18 |
01550-0612C |
BOLT |
| 45992 |
37835-91J00-YAY |
Stop Label |
| 45993 |
37835-91J00-QTN |
Stop Label |
▶Fig. 335 - Clamp Bracket (20 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
41211-97L00 |
Clamp Screw |
| 4 |
41212-91J00 |
Clamp Handle |
| 5 |
41213-94J01 |
Clamp Plate |
| 6 |
09205-06021 |
Spring Pin (6x25) |
| 7 |
09100-06176 |
Bolt (6x120) |
| 8 |
09100-08314 |
Bolt (8x140) |
| 9 |
29141-93J00 |
Nut (6mm) |
| 10 |
09159-08059 |
Nut |
| 11 |
09160-06082 |
Washer (6.5x13x1.0) |
| 12 |
09160-08059 |
Washer (8.5x18x1.6) |
| 13 |
09180-06371 |
Spacer (6.5x10.5x92) |
| 14 |
45420-97L00 |
Tilt Lock Pin |
| 15 |
69911-91J51 |
Clamp Bracket Mark |
| 16 |
45717-97L00 |
Spring |
| 17 |
09125-05143 |
Screw (5x20) |
| 18 |
09180-05067 |
Spacer |
| 45658 |
41111-97L00-YAY |
Starboard Clamp Bracket |
| 45659 |
41111-97L00-QTN |
Starboard Clamp Bracket |
| 45689 |
41121-97L00-YAY |
Port Clamp Bracket |
| 45690 |
41121-97L00-QTN |
Port Clamp Bracket |
▶Fig. 336 - Swivel Bracket (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
22511-99011 |
Grease Nipple |
| 4 |
43211-97L00 |
Bushing |
| 5 |
43711-97L00 |
Steering Upper Bushing |
| 8 |
09116-06234 |
Bolt (6x35) |
| 9 |
45211-97L00 |
Reverse Lock Arm Stbd Spring |
| 10 |
45212-97L00 |
Reverse Lock Arm Port Spring |
| 11 |
45230-97L00 |
Reverse Lock Arm |
| 12 |
09116-06224 |
Bolt (6x12) |
| 13 |
43430-97L00 |
Steering Adjuster Rubber |
| 14 |
43410-91J21 |
Steering Adjuster Knob |
| 15 |
45247-99J00 |
Reverse Lock Arm Cotter Pin |
| 16 |
45710-97L00 |
Shallow Water Drive Arm |
| 17 |
45733-97L00 |
Shallow Water Plate |
| 18 |
45751-97L00 |
Shallow Drive Water Arm Bushing |
| 19 |
09116-06226 |
Bolt (6x18) |
| 20 |
43417-97L00 |
Steering Adjuster Spacer |
| 45689 |
43111-97L00-YAY |
Swivel Bracket |
| 45690 |
43111-97L00-QTN |
Swivel Bracket |
| 45717 |
43121-97L00-YAY |
Swivel Bracket Cover |
| 45718 |
43121-97L00-QTN |
Swivel Bracket Cover |
| 45809 |
43751-97L00-YAY |
Steering Bracket |
| 45810 |
43751-97L00-QTN |
Steering Bracket |
| 45839 |
43752-97L00-YAY |
Steering Bracket Cover |
| 45840 |
43752-97L00-QTN |
Steering Bracket Cover |
▶Fig. 405 - Drive Shaft Housing (17 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
22511-99011 |
Grease Nipple |
| 3 |
52113-97L00 |
Drive Shaft Housing Gasket |
| 4 |
52115-98600 |
Clutch Adjust Hole Cover |
| 5 |
09116-06233 |
Bolt (6x35) |
| 6 |
09168-10022 |
Drain Plug Gasket |
| 7 |
09202-06023 |
Knock Pin (6x10) |
| 8 |
09320-04010 |
Bushing |
| 10 |
09108-08309 |
Stud Bolt |
| 11 |
09206-11006 |
Pin (8.4x11x8) (NLA) |
| 12 |
54132-97L00 |
Mount Upper Rubber |
| 13 |
54162-97L00 |
Mount Lower Rubber |
| 14 |
52117-97L01 |
Water Inspection Tube |
| 15 |
55181-95200 |
Flush Hose Attachment |
| 45658 |
52110-97L01-YAY |
HOUSING COMP,DV |
| 45659 |
52110-97L01-QTN |
Drive Shaft Housing |
| 45901 |
52131-91J20-YAY |
Extension Case |
| 45902 |
52131-91J20-QTN |
Extension Case |
▶Fig. 407 - Gear Case (29 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
59311-91J00 |
Pinion Bushing |
| 3 |
09262-20106 |
Bearing (20x42x12) |
| 4 |
55321-87J01 |
Aluminum Anode |
| 5 |
09116-08156 |
Bolt (8x50) |
| 6 |
09103-06281 |
Bolt (6x14) |
| 7 |
59178-97J00 |
Drain Plug Gasket |
| 8 |
09206-11006 |
Pin (8.4x11x8) (NLA) |
| 9 |
09248-08001 |
Drain Plug |
| 10 |
09140-08023-XC0 |
Nut (8mm) |
| 11 |
09160-08082 |
Washer (8.5x16x1.2) |
| 13 |
09167-23001 |
Washer |
| 14 |
09282-12L05 |
Oil Seal |
| 15 |
09262-12001 |
Bearing (12x28x8) |
| 16 |
56122-98602 |
Oil Seal Protector |
| 17 |
56123-98600 |
Protector Washer |
| 18 |
09116-06225 |
Bolt (6x16) |
| 19 |
09280-49002 |
O-Ring |
| 21 |
58120-91JL0 |
Type C Propeller Bushing |
| 22 |
58130-91JL0 |
Propeller Nut |
| 23 |
57635-97L00 |
Propeller Bushing Stopper |
| 24 |
09204-03003 |
Prop Nut Cotter Pin |
| 25 |
55321-87J11 |
Magnesium Anode |
| 45658 |
55110-97L00-YAY |
Gear Case Assembly |
| 45659 |
55110-97L00-QTN |
Gear Case Assembly |
| 45677 |
58110-91JL0-019 |
C601 Propeller (3x7-1/2x6) |
| 45708 |
58110-91JM0-019 |
C611 Propeller (3x7-1/2x6-1/2) |
| 45736 |
58110-91JN0-019 |
C701 Propeller (3x7-1/2x7) |
| 45992 |
56120-97L00-YAY |
Propeller Shaft Bearing Housing |
| 45993 |
56120-97L00-QTN |
Propeller Shaft Bearing Housing |
▶Fig. 412 - Lower Cover (25 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
61112-97L00 |
Engine Lower Cover Rubber |
| 3 |
61117-97L00 |
Air Intake Lower Cover |
| 4 |
61133-97L00 |
Air Vent Duct |
| 5 |
61135-97L01 |
Air Vent Duct Lower Cushion |
| 6 |
61137-97L00 |
Air Vent Duct Upper Cushion |
| 7 |
61189-97L00 |
Oil Drain Grommet |
| 8 |
09116-06227 |
Bolt (6x20) |
| 9 |
09116-06509 |
Bolt (6x20) |
| 10 |
09250-10030 |
CAP(OD:15) |
| 11 |
03542-05169 |
SCREW |
| 12 |
61611-91J11 |
Engine Cover Fastener |
| 13 |
61626-97L00 |
Fastener Lever Nut |
| 14 |
61640-91J10 |
Fastener Lever |
| 15 |
09106-05035 |
Bolt (5x14) |
| 16 |
65720-986L0 |
Fuel Connector |
| 17 |
65727-91JL0 |
Fuel Connector Plug Cap |
| 18 |
09103-06237 |
Bolt (6x12.5) |
| 19 |
09160-06175 |
Washer |
| 22 |
61619-97L00 |
Engine Cover Fastener Cushion |
| 45658 |
61110-97L10-QGF |
Engine Lower Cover |
| 45659 |
61110-97L11-QTN |
Engine Lower Cover |
| 45677 |
21131-94J00-YAY |
Clutch Shift Mark |
| 45678 |
61211-97L00-YAY |
Fuel Cock Mark |
| 45708 |
21131-94J00-QTN |
Clutch Shift Mark |
| 45709 |
61211-97L00-QTN |
Fuel Cock Mark |
▶Fig. 420 - Engine Cover (13 parts)
| Ref |
OEM Part # |
Part Name |
| 4 |
77811-54GB0-0PG |
Chrome S Emblem |
| 5 |
61622-97L00 |
Recoil Starter Seal |
| 7 |
61458-97J70 |
Engine Cover Label |
| 8 |
59800-97L00 |
Tool Set |
| 9 |
99011-97L80-03B |
MANUAL,OWNER'S |
| 45658 |
61401-97810-YAY |
COVER SET,ENGIN |
| 45659 |
61401-97810-QTN |
COVER SET,ENGIN |
| 45689 |
61443-97L10-YAY |
Engine Cover Starboard Stripe |
| 45690 |
61443-97L10-QTN |
Engine Cover Starboard Stripe |
| 45717 |
61453-97L10-YAY |
Engine Cover Port Stripe |
| 45718 |
61453-97L10-QTN |
Engine Cover Port Stripe |
| 45809 |
61435-97L50-YAY |
Rear Emblem Mark (6) |
| 45810 |
61435-97L50-QTN |
Rear Emblem Mark (6) |
▶Fig. 432 - Fuel Tank (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61416-97L01 |
Fuel Tank Guard |
| 2 |
65110-97L10 |
Fuel Tank |
| 3 |
65112-97L00 |
Fuel Tank Plate Cover |
| 4 |
65113-97L00 |
Fuel Tank Plate |
| 5 |
65136-97L00 |
Fuel Tank Inlet Filter |
| 6 |
65281-97L01 |
Fuel Tank Grommet |
| 7 |
65284-97L00 |
Fuel Tank Grommet Rubber |
| 8 |
65510-97J00 |
Fuel Tank Cap Assembly |
| 9 |
09116-06512 |
Bolt (6x35) |
| 10 |
09169-06092 |
Washer |
| 11 |
09320-05019 |
Cushion |
| 12 |
09320-08066 |
Cushion |
| 13 |
09320-09507 |
Cushion |
| 14 |
09321-08026 |
CUSHION |
| 15 |
66100-97L00 |
Fuel Cock Assembly |
| 16 |
66121-97L00 |
Fuel Cock Lever |
| 17 |
66122-97L00 |
Fuel Cock Shaft |
| 18 |
66142-97L00 |
Joint Pipe |
| 19 |
66160-97L00 |
Joint Pipe Clamp Assembly |
| 20 |
09125-05050 |
Screw (5x8) |
▶Fig. 444 - Tiller Handle (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33833-97L50 |
Protector |
| 2 |
09440-12027 |
Spring |
| 4 |
63115-97L00 |
Tiller Handle Bushing |
| 5 |
63116-97L00 |
Tiller Handle Mount |
| 6 |
63125-97L00 |
Tiller Handle Stopper |
| 7 |
63210-94L01 |
Handle Grip |
| 8 |
63220-97L00 |
Handle Rod |
| 9 |
63225-93200 |
Handle Rod Bushing |
| 10 |
63228-97L00 |
Handle Rod Holder |
| 11 |
63240-95L00 |
Throttle Adjust Knob |
| 12 |
63241-95L02 |
Handle Grip Adjuster |
| 13 |
63610-97L00 |
Throttle Cable Assembly |
| 14 |
09116-06225 |
Bolt (6x16) |
| 15 |
09125-05046 |
Screw (5x12) |
| 16 |
09126-06027 |
SCREW,HANDLE GR |
| 17 |
09163-06001 |
Lock Washer (6.4x12x0.5) |
| 18 |
09385-04004 |
Snap Pin |
| 19 |
09250-35006 |
Cap |
| 21 |
63615-97L00 |
Throttle Bracket |
| 22 |
19184-97L00 |
Throttle Cable Bracket |
| 23 |
69714-97L00 |
Handle Grip Mark |
| 24 |
29141-93J00 |
Nut (6mm) |
| 45717 |
63111-97L00-YAY |
Tiller Handle |
| 45718 |
63111-97L00-QTN |
Tiller Handle |
▶Fig. 508 - Opt: Remote Control (44 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-91J32 |
REMOTE CONTROL |
| 2 |
36628-91J00 |
Wire Harness Grommet |
| 3 |
37830-95D10 |
Emergency Stop Switch Assembly |
| 4 |
37823-92E02 |
Stop Switch Lanyard |
| 5 |
67212-95600 |
Washer (NLA) |
| 6 |
67220-95630 |
Plate Assembly |
| 7 |
67223-99E10 |
Brake Adjustment Knob |
| 8 |
67229-95600 |
Roller (NLA) |
| 9 |
67232-95600 |
Bushing |
| 10 |
67238-87D00 |
Drive Gear |
| 11 |
67241-99E11 |
Free Throttle Lever |
| 12 |
67243-95600 |
Bushing (NLA) |
| 13 |
67244-95600 |
Wave Washer (NLA) |
| 14 |
67245-95600 |
Free Throttle Drum (NLA) |
| 15 |
67251-96L00 |
Handle Lever |
| 16 |
67252-95600 |
Bushing |
| 17 |
67253-95600 |
Washer (NLA) |
| 18 |
67255-96L00 |
Neutral Lock Arm |
| 19 |
67256-95600 |
Neutral Lock Holder |
| 20 |
67257-96L00 |
Lever Cap |
| 21 |
77811-54GB0-0PG |
Chrome S Emblem |
| 22 |
67258-99E00 |
Neutral Arm Bracket |
| 23 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 24 |
67261-96L00 |
Grip |
| 25 |
67296-96L10 |
Screw |
| 26 |
67264-95600 |
Washer (NLA) |
| 27 |
67267-96L00 |
Wire Cover |
| 28 |
67273-95600 |
Spacer |
| 29 |
67275-95600 |
Cable End |
| 30 |
67292-94300 |
E Ring |
| 31 |
67294-95600 |
Spacer |
| 32 |
67296-90J20 |
Screw |
| 33 |
67296-96L00 |
Screw |
| 34 |
67296-95630 |
Screw |
| 35 |
67296-95610 |
Screw |
| 36 |
67297-95600 |
Washer |
| 37 |
09100-08232 |
Bolt (8x30) |
| 38 |
67296-96L10 |
Screw |
| 39 |
09140-06020 |
Nut (6mm) |
| 40 |
67288-94320 |
Washer (6.5x24x2) |
| 41 |
67284-94L10 |
Handle Lever Mark |
| 42 |
67224-96L00 |
Brake Arm |
| 43 |
67238-96L00 |
Shift Gear |
| 44 |
67263-88L30 |
Switch Hole Grip Cap |
▶Fig. 514 - Opt: Remocon Parts Set (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67101-97L00 |
Remocon Parts Set |
| 2 |
29141-93J00 |
Nut (6mm) |
| 3 |
63610-97L10 |
Throttle Cable Assembly |
| 4 |
67110-97L00 |
R/Con No. 2 Attachment |
| 5 |
67112-97L00 |
R/Con No. 1 Attachment |
| 6 |
67412-97L00 |
R/Con Throttle Lever |
| 7 |
67415-97L00 |
R/Con Throttle Lever Drum |
| 9 |
67447-91J10 |
Throttle Cable Bolt |
| 10 |
67447-97L00 |
R/Con Clutch Cable Pin |
| 11 |
67448-91J00 |
Remocon Cable Stopper |
| 12 |
09204-01002 |
Cotter Pin |
| 13 |
67449-97L00 |
R/Con Attachment Stud Bolt |
| 14 |
67460-97L00 |
R/Con Throttle Lever Bracket |
| 15 |
67466-95200 |
Cable Connector |
| 16 |
67467-93E01 |
Cable Connector |
| 17 |
09116-06232 |
Bolt (6x30) |
| 18 |
09116-06229 |
Bolt (6x25) |
| 19 |
09159-06079 |
Nut |
| 20 |
09159-08059 |
Nut |
| 21 |
09160-06082 |
Washer (6.5x13x1.0) |
| 22 |
09160-06104 |
Washer (6.5x24x2) |
| 23 |
09160-08145 |
Washer (8x14x1.5) |
| 24 |
09164-08017 |
Wave Washer |
| 25 |
09180-06097 |
Spacer |
| 26 |
09306-08002 |
Bushing (NLA) |
| 27 |
09320-11017 |
Cushion |
| 28 |
09403-07340 |
Clamp |
| 29 |
36991-94L00 |
Clamp |
| 30 |
09407-14407 |
Clamp (L:140) |
| 31 |
36831-97L00 |
Stop Switch Lead |
| 32 |
09407-11401 |
Clamp (L:95) |
▶Fig. 550 - Opt: Electrical (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32000-97L10 |
KIT,BATTERY CHA |
| 2 |
32801-97L00 |
Rectifier Set |
| 3 |
32800-94J11 |
Rectifier/Regulator Assembly |
| 4 |
36740-95253 |
Fuse Case Assembly |
| 5 |
09481-20001 |
20 Amp Fuse |
| 6 |
37132-93700 |
Wire Connector |
| 7 |
01550-06207 |
BOLT |
| 8 |
08310-00067 |
Nut |
| 9 |
37801-98300 |
Lead (NLA) |
| 10 |
39600-97L10 |
COIL SET,WITH R |
| 11 |
32102-97L30 |
32102-97L30 |
| 12 |
32120-97L00 |
Lighting Coil |
| 13 |
32916-92L00 |
Connector Cover |
| 14 |
39601-95D01 |
Lighting Receptacle Assembly |
| 15 |
36634-93910 |
Connector Cap |
| 16 |
39602-93900 |
Lamp Cord Plug Assembly |
| 17 |
09320-06016 |
Cushion |
| 18 |
29404-93J21 |
CLAMP |
| 19 |
09407-14407 |
Clamp (L:140) |
| 20 |
01547-06257 |
BOLT 6X25 |
| 21 |
01550-06127 |
BOLT |
| 22 |
32815-97L00 |
Rectifier Bracket |
| 23 |
36991-94L00 |
Clamp |
| 24 |
01550-06167 |
BOLT |
| 25 |
36990-87D00 |
Terminal & Sleeve Set |
▶Fig. 583 - Opt: Fuel Tank (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65000-99J20 |
65000-99J20 |
| 2 |
65700-91J28 |
Fuel Hose Assembly |
| 3 |
65750-87J11 |
Fuel Hose Connector |
| 4 |
65750-95501 |
Fuel Hose Connector (13mm) |
| 5 |
65770-94J04 |
Squeeze Pump |
| 6 |
65781-98500 |
Hose Clip |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DF 6AS3, DF 6ASW3, DF 6AL3 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
