Suzuki DF 6AS2, DF 6AL2 (2018) Parts & Diagrams

OEM and aftermarket replacement parts for Suzuki DF 6AS2, DF 6AL2. Scroll down for exploded parts diagrams (25), specifications, and maintenance reference.

Suzuki DF 6AS2, DF 6AL2 (2018) Parts & Diagrams

🔎 Suzuki DF 6AS2, DF 6AL2 Reference Library — Exploded parts diagrams (25 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 6AS2, DF 6AL2 is a 4-Stroke OHV Single-Cylinder outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke OHV Single-Cylinder
Horsepower 6 HP
Displacement 138 cc
Bore x Stroke 62.0 x 46.0 mm
Spark Plug (Type & Gap) NGK CPR6EA-9
Engine Oil Capacity 0.8 L (with filter)
Recommended Engine Oil SAE 10W-40
Gear Case Oil Capacity 190 mL
Idle Speed (in gear) 1250-1350 RPM
Full Throttle RPM Range 4750-5750 RPM
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 6AS2, DF 6AL2:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 6AS2, DF 6AL2.

Fig. 111 - Cylinder Head (17 parts) Fig. 111 - Cylinder Head
Ref OEM Part # Part Name
1 11110-97L00 Cylinder Head
2 11115-93E00-001 Valve Guide (OS:0.30)
3 11141-97L00 Cylinder Head Gasket
4 09352-70113-600 Hose (7x11x600)
5 11117-91JL0 Cylinder Head Bolt
6 09401-10412 Clip
7 04211-11169 PIN 11X16
8 11170-97L00 Cylinder Head Cover
9 11189-97L00 Cylinder Head Cover Gasket
10 01550-0620C BOLT
11 09482-00L04 NGK CPR6EA-9 Spark Plug
12 17670-91J02 Thermostat (50c)
13 55321-95J00 Protection Anode
14 09126-05011 Protection Anode Screw
15 17680-97L00 Thermostat Cover
16 33833-97L40 Protector
17 01550-0620C BOLT
Fig. 113 - Cylinder Block (28 parts) Fig. 113 - Cylinder Block
Ref OEM Part # Part Name
1 11200-97L00 Cylinder Block Assembly
2 11971-97L00 Oil Level Filler Lens
3 09283-21009 Oil Seal (19.7x33x6)
4 11300-97L00 Crankcase Assembly
5 16152-97L00 Oil Relief Valve Spring
6 16153-97L00 Relief Valve Spring Retainer
7 09168-16009 Gasket (16x22x0.8)
8 09283-10009 Oil Seal (10x45x5)
9 09283-25076 Oil Seal (25x45x5)
10 06111-15004 Ball (NLA)
11 11351-97L00 Crankcase Gasket
12 11381-91J10 Oil Level Gauge (Yellow)
13 09280-15007 O-Ring
14 01550-0630C BOLT
15 04211-09149 PIN 9X14
16 11173-97L00 Breather Plate
17 11177-97L00 Breather Oil Drain Pipe
18 11179-97L00 Breather Plate Gasket
19 11186-97L00 Oil Breather Separator
20 11431-97L00 Under Oil Seal Plate
21 09168-12017 Gasket (12x17x1)
22 09248-12009 Oil Drain Plug
23 09321-08026 CUSHION
24 09387-52002 Set Ring
25 01550-0640C Bolt
26 11452-91J00 Reed Valve
27 02112-0612A SCREW
28 02142-06127 SCREW 6X12
Fig. 116 - Crankshaft (26 parts) Fig. 116 - Crankshaft
Ref OEM Part # Part Name
1 12111-89L10-0B0 Piston
2 12140-89L20 Piston Ring Set
3 12151-89L00 Piston Pin
4 09381-16001 Piston Pin Circlip
5 12160-97L00 Connecting Rod Assembly
6 12163-97L00 Connecting Rod Bolt
7 12200-97L00 Crankshaft Assembly
8 08211-25361 Washer
9 12711-97L00 Camshaft
10 12951-91J01 Decompression Cam
11 09106-02001 Bolt (2x9.8)
12 08211-17251 Thrust Washer
13 12894-91JL0 Push Rod
14 12840-97L00 Rocker Arm Assembly
15 12842-97L00 Tappet Adjusting Screw
16 12843-27A00 Tappet Adjust Nut
17 12891-87C00 Tappet
18 12911-91J02 Intake Valve
19 12915-91J02 Exhaust Valve
20 12921-91J00 Valve Spring
21 12931-78G00 Valve Spring Retainer
22 12932-24400 Valve Cotter
23 09261-04017 Pin (4x43)
24 09289-05006 Valve Stem Seal
25 12100-97L00-050 Piston & Ring Set (OS:0.50)
26 12140-89L20-050 Piston Ring Set (OS:0.50)
Fig. 122 - Intake Manifold (5 parts) Fig. 122 - Intake Manifold
Ref OEM Part # Part Name
1 13111-97L00 Intake Manifold
2 13119-97L00 Inlet Manifold Gasket
3 01547-0625C Bolt
4 13810-97L00 Silencer
5 11174-97L00 Breather Hose
Fig. 128 - Carburetor (32 parts) Fig. 128 - Carburetor
Ref OEM Part # Part Name
1 13200-97L22 CARBURETOR ASSY
2 13236-97L20 Main Nozzle
4 13371-91J20 Needle Valve
5 13250-97J20 Carburetor Float
6 13254-97J00 Float Pin
7 13268-97J30 Spring
8 13251-97J00 Float Chamber Gasket
9 13245-97J00 Float Chamber
10 13249-97J00 Gasket
11 13247-97J00 Screw
12 13268-97J10 Spring
13 13616-97J00 Screw
14 13267-97J00 Screw (NLA)
16 13267-97J10 Screw
17 09493-22L01 Main Air Jet #110
18 09493-80015 Slow Air Jet #80
19 13249-97J10 Gasket
20 13248-97J00 Plate (NLA)
21 13268-97J20 Spring
22 13534-97J10 Screw
23 09401-09404 Clip
24 13125-91J10 Carburetor Gasket
25 13413-97L01 Choke Rod
26 13436-91J00 Choke Rod Connector
27 13631-97L00 Choke Knob
28 09103-06521 Bolt
29 09343-50L01-060 Hose (5x10x60)
30 13124-91JL0 Carburetor Insulator
45672 09492-39003 Pilot Jet #39
45703 09492-41004 Pilot Jet #41
45717 09491-70018 Main Jet #70
45718 09491-72015 Main Jet #72
Fig. 146 - Fuel Pump (24 parts) Fig. 146 - Fuel Pump
Ref OEM Part # Part Name
1 15100-91J03 Fuel Pump Assembly
2 15170-91J02 Fuel Pump Diaphragm Set
3 15251-91J00 Screw
4 15191-97L00 Fuel Hose (Pump to 3 Way)
5 15192-97J00 Replaced by 15192-97JL0
6 15850-97L01 Fuel Return Check Valve
7 33833-97L00 Fuel Hose Protector
8 33833-97L10 Fuel Hose Protector
9 33833-97L20 Fuel Hose Protector
10 44330-13H00 Fuel Filter
11 09280-27006 O-Ring
12 09343-50L01-040 Hose (5x10x40)
13 09343-50L01-040 Hose (5x10x40)
14 09343-50L01-040 Hose (5x10x40)
15 09343-50L01-050 Hose (5x10x50)
16 09343-50L01-080 Hose (5x10x80)
17 09343-50L01-110 Hose (5x10x110)
18 09343-50L01-440 Hose (5x10x440)
19 09367-06002 3 Way
20 09367-06007 3 Way
21 09401-09404 Clip
22 09401-11424 Clip
23 09403-09001 Clamp
24 01550-0630C BOLT
Fig. 160 - Water Pump (22 parts) Fig. 160 - Water Pump
Ref OEM Part # Part Name
1 17410-91JL0 Water Pump Case
2 17415-98501 Water Pump Case Grommet
3 17461-985M0 Water Pump Impeller
4 17471-98610 Water Pump Plate (NLA)
5 17472-91J00 Water Pump Plate Gasket
7 17563-97L00 Water Tube Upper Grommet
8 17564-98600 Water Tube Guide
9 09108-06146 Stud Bolt (6x52)
10 09116-06225 Bolt (6x16)
11 29141-93J00 Nut (6mm)
12 09160-06082 Washer (6.5x13x1.0)
13 17412-91JL0 Water Pump Case Upper Plate
14 17413-91JL0 Water Pump Case Sleeve
15 09420-03002 Key
16 56130-91J20 Drive Shaft Bearing Housing
17 09282-10008 Oil Seal (10x21x4.5)
18 56132-91J00 Drive Shaft Housing Gasket
19 09116-06229 Bolt (6x25)
20 25215-98601 Shift Rod Guide Stopper
21 17400-986L2 Water Pump Repair Kit DF4/4A/6/6A
45809 17561-97L00 Water Tube (S)
45810 17561-97L10 Water Tube (L)
Fig. 167 - Recoil Starter (13 parts) Fig. 167 - Recoil Starter
Ref OEM Part # Part Name
1 18100-97L00 Recoil Starter Assembly
2 18121-97L00 Reel
3 18130-97L00 Ratchet Set
4 18142-97L00 Spiral Spring
5 18178-98310 Circlip
6 18210-95L00 Grip Assembly
7 18280-91J00 NSI Set
8 99000-81157-50M Rope (NLA)
9 18290-97L00 NSI Cable Assembly
10 01550-0620C BOLT
11 69711-91J10 Label S.I.G.P.
12 61472-97L00 Recoil Starter Label
13 61494-97L00 Oil & Clearance Label
Fig. 175 - Oil Pump (13 parts) Fig. 175 - Oil Pump
Ref OEM Part # Part Name
1 16131-97L00 Oil Pump Inner Rotor
2 16132-97L00 Oil Pump Outer Rotor
3 16161-97L00 Oil Pump Rotor Plate
4 16165-97L00 Oil Pump Cover Seal
5 16520-97L00 Oil Strainer
6 16524-97L00 Oil Strainer Grommet
7 01550-0620A BOLT
8 01547-0620C Bolt
9 16510-16H11 Engine Oil Filter
10 16512-97L00 Oil Filter Cap
11 09280-39002 O-Ring
12 09440-10038 Spring
13 01550-0616C BOLT
Fig. 208 - Clutch Lever (14 parts) Fig. 208 - Clutch Lever
Ref OEM Part # Part Name
1 21110-97L00 Clutch Lever
2 21120-97L00 Clutch Notch Plate
3 21216-91J00 Clutch Shaft Spacer
4 23110-97L00 Clutch Rod
5 23210-91J00 Clutch Rod Arm
6 23212-91J00 Clutch Notch Pin
7 23213-91J00 Clutch Notch Spring
8 23310-91J00 Clutch Rod Connector
9 23321-91J00 Clutch Rod Connector
10 09116-06227 Bolt (6x20)
11 09128-06014 Bolt (6x20) (NLA)
12 09160-06145 Washer (6.2x19x3.0)
13 09204-01002 Cotter Pin
14 09280-16005 O-Ring
Fig. 210 - Shift Rod (9 parts) Fig. 210 - Shift Rod
Ref OEM Part # Part Name
2 25211-98601 Shift Rod Guide
3 25222-91JL0 Shift Rod Boot
4 25311-91J01 Shift Cam
5 09160-05501 Washer (5.5x20x1.2)
6 09205-02004 Spring Pin (2.5x12)
7 09280-05008 O-Ring
8 09280-15007 O-Ring
45658 25111-97L00 Shift Rod (S)
45659 25111-97L10 Shift Rod (L)
Fig. 230 - Drive Shaft (35 parts) Fig. 230 - Drive Shaft
Ref OEM Part # Part Name
2 09181-10156 Washer
3 57130-91J00 Drive Shaft Bushing
4 09380-10003 Circlip
5 57311-91J00 Pinion Gear
7 09166-12L01 Washer (NLA)
8 57510-91J00 Forward Gear
9 57520-97L00 Reverse Gear
11 09181-12111 Thrust Washer (1.00)
14 57611-97L00 Propeller Shaft
15 57621-986L0 Clutch Dog Shifter
16 09202-04016 Pin
17 09440-05039 Spring
18 09440-24007 Clutch Dog Spring (NLA)
19 57631-98601 Push Rod
20 57632-97L00 Push Pin
45658 57111-91J21 Drive Shaft (S)
45659 57111-91J31 Drive Shaft (L)
45670 09181-20162 Shim (0.80) (NLA)
45701 09181-20164 Shim (0.90)(NLA)
45729 09181-20167 Shim (1.00)
45760 09181-20172 Shim (1.10) (NLA)
45790 09181-20176 Shim (1.20) (NLA)
45809 09160-10088 Washer (1.70) (NLA)
45810 09160-10089 Washer (1.80) (NLA)
45811 09160-10090 Washer (1.90) (NLA)
45812 09160-10091 Washer (2.00) (NLA)
45813 09160-10092 Washer (2.10) (NLA)
45931 59171-97L00 Prop Shaft Rev Thurst Washer (0.6)
45932 59171-97L10 Prop Shaft Rev Thurst Washer (0.8)
45933 59171-97L20 Prop Shaft Rev Thurst Washer (1.0)
45992 09181-12022 Shim (1.3)
45993 09181-12023 Shim (1.4)
45994 09181-12024 Shim (1.5)
45995 09181-12017 Washer (12x20x1.6)
45996 09181-12018 Washer (12x20x1.7) (NLA)
Fig. 303 - Magneto (18 parts) Fig. 303 - Magneto
Ref OEM Part # Part Name
1 32102-97L00 Flywheel
2 33410-97L30 Magneto Igniter Assembly
3 01547-0620C Bolt
4 08316-1012A Nut
5 08341-31039 Woodruff Key
6 33510-07H00 Spark Plug Cap
7 33541-16H00 Spark Plug Seal
8 33542-07H00 High Tension Cord Seal
9 37830-97L00 Emergency Switch Assembly
10 37823-97J00 Stop Switch Lanyard
11 37826-92E00 Nut
12 37835-91J00-YAY Stop Label
13 36991-94L00 Clamp
14 09408-00159 Clamp (NLA)
15 08322-01067 Washer (6.5x13x1.0)
16 09407-14407 Clamp (L:140)
17 17110-97L00 Cooling Fan
18 01550-0612C BOLT
Fig. 335 - Clamp Bracket (18 parts) Fig. 335 - Clamp Bracket
Ref OEM Part # Part Name
1 41111-97L00-YAY Starboard Clamp Bracket
2 41121-97L00-YAY Port Clamp Bracket
3 41211-97L00 Clamp Screw
4 41212-91J00 Clamp Handle
5 41213-94J01 Clamp Plate
6 09205-06021 Spring Pin (6x25)
7 09100-06176 Bolt (6x120)
8 09100-08314 Bolt (8x140)
9 29141-93J00 Nut (6mm)
10 09159-08059 Nut
11 09160-06082 Washer (6.5x13x1.0)
12 09160-08059 Washer (8.5x18x1.6)
13 09180-06371 Spacer (6.5x10.5x92)
14 45420-97L00 Tilt Lock Pin
15 69911-91J51 Clamp Bracket Mark
16 45717-97L00 Spring
17 09125-05143 Screw (5x20)
18 09180-05067 Spacer
Fig. 336 - Swivel Bracket (20 parts) Fig. 336 - Swivel Bracket
Ref OEM Part # Part Name
1 22511-99011 Grease Nipple
2 43111-97L00-YAY Swivel Bracket
3 43121-97L00-YAY Swivel Bracket Cover
4 43211-97L00 Bushing
5 43711-97L00 Steering Upper Bushing
6 43751-97L00-YAY Steering Bracket
7 43752-97L00-YAY Steering Bracket Cover
8 09116-06234 Bolt (6x35)
9 45211-97L00 Reverse Lock Arm Stbd Spring
10 45212-97L00 Reverse Lock Arm Port Spring
11 45230-97L00 Reverse Lock Arm
12 09116-06224 Bolt (6x12)
13 43430-97L00 Steering Adjuster Rubber
14 43410-91J20 Steering Adjuster Knob
15 45247-99J00 Reverse Lock Arm Cotter Pin
16 45710-97L00 Shallow Water Drive Arm
17 45733-97L00 Shallow Water Plate
18 45751-97L00 Shallow Drive Water Arm Bushing
19 09116-06226 Bolt (6x18)
20 43417-97L00 Steering Adjuster Spacer
Fig. 405 - Drive Shaft Housing (15 parts) Fig. 405 - Drive Shaft Housing
Ref OEM Part # Part Name
1 52110-97L01-YAY HOUSING COMP,DV
2 22511-99011 Grease Nipple
3 52113-97L00 Drive Shaft Housing Gasket
4 52115-98600 Clutch Adjust Hole Cover
5 09116-06233 Bolt (6x35)
6 09168-10022 Drain Plug Gasket
7 09202-06023 Knock Pin (6x10)
8 09320-04010 Bushing
9 52131-91J20-YAY Extension Case
10 09108-08309 Stud Bolt
11 09206-11006 Pin (8.4x11x8) (NLA)
12 54132-97L00 Mount Upper Rubber
13 54162-97L00 Mount Lower Rubber
14 52117-97L01 Water Inspection Tube
15 55181-95200 Flush Hose Attachment
Fig. 407 - Gear Case (27 parts) Fig. 407 - Gear Case
Ref OEM Part # Part Name
1 55110-97L00-YAY Gear Case Assembly
2 59311-91J00 Pinion Bushing
3 09262-20106 Bearing (20x42x12)
4 55321-87J01 Aluminum Anode
5 09116-08156 Bolt (8x50)
6 09103-06281 Bolt (6x14)
7 59178-97J00 Drain Plug Gasket
8 09206-11006 Pin (8.4x11x8) (NLA)
9 09248-08001 Drain Plug
10 09140-08023-XC0 Nut (8mm)
11 09160-08082 Washer (8.5x16x1.2)
12 56120-97L00-YAY Propeller Shaft Bearing Housing
13 09167-23001 Washer
14 09282-12L05 Oil Seal
15 09262-12001 Bearing (12x28x8)
16 56122-98602 Oil Seal Protector
17 56123-98600 Protector Washer
18 09116-06225 Bolt (6x16)
19 09280-49002 O-Ring
21 58120-91JL0 Type C Propeller Bushing
22 58130-91JL0 Propeller Nut
23 57635-97L00 Propeller Bushing Stopper
24 09204-03003 Prop Nut Cotter Pin
25 55321-87J11 Magnesium Anode
45677 58110-91JL0-019 C601 Propeller (3x7-1/2x6)
45708 58110-91JM0-019 C611 Propeller (3x7-1/2x6-1/2)
45736 58110-91JN0-019 C701 Propeller (3x7-1/2x7)
Fig. 412 - Lower Cover (22 parts) Fig. 412 - Lower Cover
Ref OEM Part # Part Name
1 61110-97L10-QGF Engine Lower Cover
2 61112-97L00 Engine Lower Cover Rubber
3 61117-97L00 Air Intake Lower Cover
4 61133-97L00 Air Vent Duct
5 61135-97L00 Air Vent Duct Lower Cushion
6 61137-97L00 Air Vent Duct Upper Cushion
7 61189-97L00 Oil Drain Grommet
8 09116-06227 Bolt (6x20)
9 09116-06509 Bolt (6x20)
10 09250-10030 CAP(OD:15)
11 03542-05169 SCREW
12 61611-91J11 Engine Cover Fastener
13 61626-97L00 Fastener Lever Nut
14 61640-91J10 Fastener Lever
15 09106-05035 Bolt (5x14)
16 65720-986L0 Fuel Connector
17 65727-91JL0 Fuel Connector Plug Cap
18 09103-06237 Bolt (6x12.5)
19 09160-06085 Washer (6.5x15x1.0)
20 21131-94J00-YAY Clutch Shift Mark
21 61211-97J00 Fuel Cock Mark
22 61619-97L00 Engine Cover Fastener Cushion
Fig. 420 - Engine Cover (10 parts) Fig. 420 - Engine Cover
Ref OEM Part # Part Name
1 61411-97L00-YAY Engine Upper Cover
2 61622-97L00 Recoil Starter Seal
3 61435-97L20-YAY Rear Emblem Mark (6)
4 61443-97L01-YAY Engine Cover Starboard Stripe
5 61453-97L01-YAY Engine Cover Port Stripe
6 61458-97J70 Engine Cover Label
7 77811-54GB0-0PG Chrome S Emblem
8 59800-97L00 Tool Set
9 99011-97L10-03B Owners Manual DF4A/DF6A - 2018
10 990C0-65021 DF4A / DF6A Genuine Engine Cover
Fig. 432 - Fuel Tank (20 parts) Fig. 432 - Fuel Tank
Ref OEM Part # Part Name
1 61416-97L00 Fuel Tank Guard
2 65110-97L10 Fuel Tank
3 65112-97L00 Fuel Tank Plate Cover
4 65113-97L00 Fuel Tank Plate
5 65136-97L00 Fuel Tank Inlet Filter
6 65281-97L00 Fuel Tank Grommet
7 65284-97L00 Fuel Tank Grommet Rubber
8 65510-97J00 Fuel Tank Cap Assembly
9 09116-06512 Bolt (6x35)
10 09169-06092 Washer
11 09320-05019 Cushion
12 09320-08066 Cushion
13 09320-09507 Cushion
14 09321-08026 CUSHION
15 66100-97L00 Fuel Cock Assembly
16 66121-97L00 Fuel Cock Lever
17 66122-97L00 Fuel Cock Shaft
18 66142-97L00 Joint Pipe
19 66160-97L00 Joint Pipe Clamp Assembly
20 09125-05050 Screw (5x8)
Fig. 444 - Tiller Handle (22 parts) Fig. 444 - Tiller Handle
Ref OEM Part # Part Name
1 33833-97L50 Protector
2 09440-12027 Spring
3 63111-97L00-YAY Tiller Handle
4 63115-97L00 Tiller Handle Bushing
5 63116-97L00 Tiller Handle Mount
6 63125-97L00 Tiller Handle Stopper
7 63210-94L01 Handle Grip
8 63220-97L00 Handle Rod
9 63225-93200 Handle Rod Bushing
10 63228-97L00 Handle Rod Holder
11 63240-95L00 Throttle Adjust Knob
12 63241-95L01 Handle Grip Adjuster
13 63610-97L00 Throttle Cable Assembly
14 09116-06225 Bolt (6x16)
15 09125-05046 Screw (5x12)
16 09126-06015 Screw (6x23)
17 09163-06001 Lock Washer (6.4x12x0.5)
18 09385-04004 Snap Pin
19 09250-35006 Cap
21 63615-97L00 Throttle Bracket
22 19184-97L00 Throttle Cable Bracket
23 69714-97L00 Handle Grip Mark
Fig. 508 - Opt: Remote Control (44 parts) Fig. 508 - Opt: Remote Control
Ref OEM Part # Part Name
1 67200-91J32 REMOTE CONTROL
2 36628-92E00 Wire Harness Grommet
3 37830-95D03 Emergency Stop Switch Assembly
4 37823-92E02 Stop Switch Lanyard
5 67212-95600 Washer (NLA)
6 67220-95630 Plate Assembly
7 67223-99E10 Brake Adjustment Knob
8 67229-95600 Roller (NLA)
9 67232-95600 Bushing
10 67238-87D00 Drive Gear
11 67241-99E10 Free Throttle Lever (NLA)
12 67243-95600 Bushing (NLA)
13 67244-95600 Wave Washer (NLA)
14 67245-95600 Free Throttle Drum (NLA)
15 67251-99E20 Handle Lever
16 67252-95600 Bushing
17 67253-95600 Washer (NLA)
18 67255-99E10 Lock Arm
19 67256-95600 Neutral Lock Holder
20 67257-99E10 Lever Cap
21 67258-99E00 Neutral Arm Bracket
22 67259-87D00 Neutral Arm Spring (NLA)
23 67261-99E10 Grip
24 67296-94310 Screw
25 67264-95600 Washer (NLA)
26 67267-93J00 Wire Cover
27 67273-95600 Spacer
28 67275-95600 Cable End
29 37864-94J10 PTT Switch Cap
30 67292-94300 E Ring
31 67294-95600 Spacer
32 67296-90J10 Rear Cover Screw
33 67296-94300 Screw (4x10)
34 67296-95600 Screw
35 67296-95610 Screw
36 67297-95600 Washer
37 77811-54GB0-0PG Chrome S Emblem
38 09100-08232 Bolt (8x30)
39 09126-05003 Screw (5x12)
40 09140-06020 Nut (6mm)
41 09160-06104 Washer (6.5x24x2)
42 37859-90J00 Spacer
43 67282-94L00 Remocon Side Decal
44 67284-94L00 Handle Lever Mark
Fig. 514 - Opt: Remocon Parts Set (31 parts) Fig. 514 - Opt: Remocon Parts Set
Ref OEM Part # Part Name
1 67101-97L00 Remocon Parts Set
2 29141-93J00 Nut (6mm)
3 63610-97L10 Throttle Cable Assembly
4 67110-97L00 R/Con No. 2 Attachment
5 67112-97L00 R/Con No. 1 Attachment
6 67412-97L00 R/Con Throttle Lever
7 67415-97L00 R/Con Throttle Lever Drum
9 67447-91J10 Throttle Cable Bolt
10 67447-97L00 R/Con Clutch Cable Pin
11 67448-91J00 Remocon Cable Stopper
12 09204-01002 Cotter Pin
13 67449-97L00 R/Con Attachment Stud Bolt
14 67460-97L00 R/Con Throttle Lever Bracket
15 67466-95200 Cable Connector
16 67467-93E01 Cable Connector
17 09116-06232 Bolt (6x30)
18 09116-06229 Bolt (6x25)
19 09159-06079 Nut
20 09159-08059 Nut
21 09160-06082 Washer (6.5x13x1.0)
22 09160-06104 Washer (6.5x24x2)
23 09160-08145 Washer (8x14x1.5)
24 09164-08017 Wave Washer
25 09180-06097 Spacer
26 09306-08002 Bushing (NLA)
27 09320-11017 Cushion
28 09403-07340 Clamp
29 36991-94L00 Clamp
30 09407-14407 Clamp (L:140)
31 36831-97L00 Stop Switch Lead
32 09407-11401 Clamp (L:95)
Fig. 550 - Opt: Electrical (25 parts) Fig. 550 - Opt: Electrical
Ref OEM Part # Part Name
1 32000-97L00 Battery Charging Kit
2 32801-97L00 Rectifier Set
3 32800-94J11 Rectifier/Regulator Assembly
4 36740-95253 Fuse Case Assembly
5 09481-20001 20 Amp Fuse
6 37132-93700 Wire Connector
7 01550-06207 BOLT
8 08310-00067 Nut
9 37801-98300 Lead (NLA)
10 39600-97L00 Receptacle Coil Set
11 32102-97L10 Flywheel
12 32120-97L00 Lighting Coil
13 32916-92L00 Connector Cover
14 39601-95D00 Lighting Receptacle Assembly
15 36634-93910 Connector Cap
16 39602-93900 Lamp Cord Plug Assembly
17 09320-06016 Cushion
18 29404-93J21 CLAMP
19 09407-14407 Clamp (L:140)
20 01547-06257 BOLT 6X25
21 01550-06127 BOLT
22 32815-97L00 Rectifier Bracket
23 36991-94L00 Clamp
24 01550-06167 BOLT
25 36990-87D00 Terminal & Sleeve Set
Fig. 583 - Opt: Fuel Tank (6 parts) Fig. 583 - Opt: Fuel Tank
Ref OEM Part # Part Name
1 65000-99J01 3 Gallon Fuel Tank
2 65700-91J28 Fuel Hose Assembly
3 65750-87J11 Fuel Hose Connector
4 65750-98506 Fuel Hose Connector (11mm)
5 65770-94J04 Squeeze Pump
6 65781-98500 Hose Clip

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 6AS2, DF 6AL2 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

Recently Viewed Products