Suzuki DF 60TLY (2000) Parts & Diagrams

🔎 Suzuki DF 60TLY Reference Library — Exploded parts diagrams (45 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 60TLY is a 4-Stroke DOHC Inline 3-Cylinder outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke DOHC Inline 3-Cylinder
Horsepower	60 HP
Displacement	941 cc
Bore x Stroke	72.5 x 76.0 mm
Spark Plug (Type & Gap)	NGK DCPR6E
Engine Oil Capacity	2.7 L
Recommended Engine Oil	SAE 10W-40
Gear Case Oil Capacity	610 mL
Idle Speed (in gear)	800-900 RPM
Full Throttle RPM Range	5300-6300 RPM
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 60TLY:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 60TLY.

▶Fig. 1 - Cylinder Head (28 parts)

Ref	OEM Part #	Part Name
2	11115-82000-001	Valve Guide (NLA)
3	11112-99E00	Oil Venturi Plug (NLA)
4	11119-82000	Cylinder Head Bolt
5	11141-99E01	Cylinder Head Gasket
6	09108-08137	Stud Bolt (8x40)
7	09140-08023-XC0	Nut (8mm)
8	09160-08082	Washer (8.5x16x1.2)
9	04211-13189	PIN
10	11100-99800-019	Cylinder Head Cover Set (NLA)
11	11173-99E01	Breather Plate
12	11189-99E00	Cylinder Head Cover Gasket
13	11382-99E00	Oil Filler Cap
14	09280-26006	O-Ring
15	18498-90J20	Breather Hose Protector *
16	18498-90J20	Breather Hose Protector *
17	18498-90J20	Breather Hose Protector *
19	09355-13207-00B	Breather Hose
21	09401-20409	Clip
22	01550-06357	BOLT
23	02112-0508A	SCREW
24	09482-00299	NGK BPR6ES Spark Plug
25	11400-99803	Engine Gasket Set (NLA)
26	11261-99E00	Protection Anode Cover
27	09280-10013	O-Ring
28	55321-99E00	Protection Anode
29	09126-05010	Protection Anode Screw
30	01550-06207	BOLT
45658	11100-99E07	Cylinder Head

▶Fig. 12 - Silencer (10 parts)

Ref	OEM Part #	Part Name
1	13710-99E00	Flame Arrester
2	13811-99E00	Silencer (NLA)
3	13812-99E01	Silencer Cover (NLA)
4	13813-99E01	Flame Arrester Holder
5	13851-99E01	Silencer Seal (NLA)
6	13816-99E00	Silencer Cover Band
7	09103-08165	Bolt (8x105)
8	09169-06067	Washer (6.8x19x1.6)
9	09320-09059	Cushion
10	01550-06257	BOLT

▶Fig. 13 - Exhaust Manifold (16 parts)

Ref	OEM Part #	Part Name
1	55321-87J01	Aluminum Anode
2	09128-06021	Bolt (6x14)
3	11261-87E10-0EP	Protection Anode Cover
4	11265-87E10	Protection Cover Gasket
5	14110-99E02-019	Exhaust Manifold
6	09160-18031	Exhaust Plug Gasket
7	09246-06005	Plug
8	09248-18006	Exhaust Plug
9	14151-99E00	Exhaust Manifold Gasket
10	09352-50006-600	Hose (5x9x600)
11	09401-08413	Clip
12	01421-08657	Stud Bolt
13	01550-06207	BOLT
14	01550-08507	BOLT
15	01550-08857	BOLT
16	08316-10087	Nut

▶Fig. 15 - Fuel Vapor Separator (22 parts)

Ref	OEM Part #	Part Name
1	15600-99EV2	Fuel Vapor Separator Assembly
2	13370-99E00	Needle Valve Assembly
3	13373-39110	Needle Valve Plate
4	15200-87J10	Fuel Pump Assembly
5	15626-99E00	O-Ring
6	15627-99E00	Screw (L:70)
7	15628-99E00	Screw (L:15)
8	15629-99E10	Drain Screw
9	15641-99E01	Fuel Pump Filter
10	15642-99E10	Regulator Plate
11	15650-99E00	Float
12	15654-99E00	Float Pin
13	15760-87J00	Fuel Pressure Regulator
14	02112-0408A	SCREW
15	02112-0510A	SCREW
16	18498-87JC1	Protector (L:450)
17	09169-06067	Washer (6.8x19x1.6)
18	09320-09059	Cushion
19	44420-44AR0	Hose (5x8.2x600)
20	09401-08409	Clamp
21	01550-06257	BOLT
22	15661-99E00	Evaporation Hose Jet (NLA)

▶Fig. 18 - Fuel Injector (25 parts)

Ref	OEM Part #	Part Name
1	15440-99E01	H/P Fuel Filter
2	15710-99E00	Fuel Injector (NLA)
3	15716-58BT0	Grommet Set
4	15735-58B00	Delivery Pipe Insulator
5	15751-99E00	Delivery Pipe (NLA)
6	15830-99E00	3 Way Union
7	18498-99E21	Hose Protector (L:450)
8	18498-99E21	Hose Protector (L:450)
9	18498-99E21	Hose Protector (L:450)
10	09160-06084	Washer (6.5x18x1.6)
11	09168-12013	Gasket
12	09169-06062	Washer (6.3x17x1.6)
13	09320-08501	Cushion
14	09320-08062	Cushion
15	09356-75137-600	Fuel Hose (L:600)
16	09356-75137-600	Fuel Hose (L:600)
17	09356-75137-600	Fuel Hose (L:600)
18	09356-75137-600	Fuel Hose (L:600)
19	09360-12008	Union Bolt
20	09363-08004	Union
21	09401-11425	Clip
22	01500-06257	BOLT
23	01550-08407	BOLT 8 X 40
24	01550-12167	BOLT
25	09403-07308	Clamp

▶Fig. 19 - Fuel Pump (18 parts)

Ref	OEM Part #	Part Name
1	15100-99E11	Fuel Pump Assembly
2	15170-99E1V	Fuel Pump Diaphragm Set
3	15251-93E01	Screw
4	15131-99E00	Fuel Pump Rod
5	15410-87J10	Fuel Filter
6	15420-99E01	Fuel Filter Bracket
7	16919-99E10	Fuel Hose Protector (L:440)
8	18498-99E11	Hose Protector (L:610)
9	34980-60B00	Fuel Hose Clamp (NLA)
10	09280-26005	O-Ring
11	15191-99E00	Fuel Hose
12	09355-70125-00B	Fuel Hose (L:2000)
13	09355-70125-00B	Fuel Hose (L:2000)
14	09401-11423	Clip
15	01550-06127	BOLT
16	01550-06257	BOLT
17	65793-99E00	Fuel Hose Holder (NLA)
18	09248-10008	Drain Plug

▶Fig. 2 - Cylinder Block (14 parts)

Ref	OEM Part #	Part Name
1	11291-94402	Engine Hook (NLA)
2	01550-08357	BOLT
3	11291-94600	Engine Hook (NLA)
4	01550-08257	BOLT
6	11300-99E05-019	Cylinder Block
7	11251-85FA1	Crankcase Bolt (NLA)
8	09246-04009	Plug
10	09246-16010	Plug (NLA)
11	01550-08407	BOLT 8 X 40
12	01550-08607	BOLT
13	09206-13019	Knock Pin
16	16930-99E01	Oil Level Gauge Guide (NLA)
17	09280-09008	O-Ring
18	01550-06127	BOLT

▶Fig. 20 - Water Pump (25 parts)

Ref	OEM Part #	Part Name
1	17400-99821	Water Pump Case Set
2	17461-87E12	Water Pump Impeller
3	17471-92J00	Water Pump Plate
4	17472-87E10	Water Pump Plate Gasket
5	17521-87E01	Sub Water Tube (NLA)
6	17560-99E01	Water Tube (L)
7	17562-87D00	Water Tube Bushing
8	17563-87D01	Water Tube Bushing
9	17564-87D00	Water Pump Case Bushing
10	17565-87D01	Sub Water Bushing
11	17566-87D01	Sub Water Grommet
14	17612-87D01	Water Tube Spacer
15	17631-87E00	Port Water Filter (NLA)
16	17632-87E00	Starboard Water Filter (NLA)
17	17635-87E00	Sub Water Filter
19	09202-07006	PIN (7X10)
20	09125-04018-XC0	Screw (4x35)
21	09125-04023	Screw (4x30)
22	09125-05046	Screw (5x12)
23	09140-04007	Nut
24	09117-08110	Bolt (8x25)
25	09161-16008	Washer (15.8x26x1)
26	09202-06031	Knock Pin (6x12)
27	09420-04009	Water Pump Key
31	17400-87E04	Water Pump Repair Kit DF60/70 DT90/100

▶Fig. 21 - Thermostat (18 parts)

Ref	OEM Part #	Part Name
1	11195-99E00	3 Way
2	11196-99E00	Water Return Hose
3	11197-99E00	Water Return Hose
4	11198-99E00	Water Return Hose
5	17611-99E00	Water Pressure Cover
6	17616-99E01	Pressure Valve Gasket
7	17660-99E01	Water Pressure Valve
9	17681-99E01	Thermostat Cover
10	17685-99E00	Thermostat Gasket
11	17686-99E01	Thermostat Stopper
12	17687-99E01	Thermostat Stopper
13	09401-25406	Clip
14	09401-26408	Clip
15	01550-06257	BOLT
16	01550-06457	BOLT
17	01550-08307	BOLT
45870	17670-94404	Thermostat (60c)
45871	17670-87J01	Thermostat (72c)

▶Fig. 22 - Throttle Body (16 parts)

Ref	OEM Part #	Part Name
1	13125-99E00	Throttle Body Gasket
2	13300-99E01	Throttle Body Assembly (NLA)
3A	13510-99E11	Throttle Rod
4	19122-99E01	Throttle Interlink Lever
5	19130-99E00	Throttle Rod
6	19131-95502	Connector
7	19148-99E00	Throttle Lever (NLA)
8	19174-99E00	Throttle Lever Pivot
9	67473-89J00	Connector Pin
10	09119-05010	Pivot Ball
11	09140-05005	Nut
12	09160-06054	Washer (6.5x22.1.6)
13	09160-08130	Washer (8.5x24x1.6)
14	09180-08150	Spacer (8.1x15x17) (NLA)
15	01550-06407	BOLT
16	01550-08357	BOLT

▶Fig. 23 - Oil Pump (15 parts)

Ref	OEM Part #	Part Name
1	16400-99E00	Oil Pump Assembly
2	16440-99E01	VALVE ASSY,OIL
3	16451-99E00	Oil Pump O-Ring
4	16461-99E00	Oil Pump Stopper (NLA)
5	16466-99E00	Oil Pump Stopper Washer
6	16520-99E00	Oil Strainer
7	09116-06160	Bolt (6x16)
8	09168-08016	Gasket (8.2x14x1.0)
9	09168-16002	Gasket (16x22x2.0)
10	09168-16003	Gasket (16x22x2.0)
11	09280-14011	O-Ring
12	01547-06257	BOLT 6X25
13	01547-06507	BOLT 6 X 50
14	01550-08127	BOLT 8 X 12
15	16510-87J02	Engine Oil Filter

▶Fig. 24 - Oil Pan (14 parts)

Ref	OEM Part #	Part Name
1	11489-99E01	Oil Pan Gasket
2	11500-99E01-019	Oil Pan
3	17913-99E12	Water Plug
4	43112-94L01	Exhaust Pipe
5	61155-99E01	Water Indicator Tube
6	61150-99E01	Water Indicator Tube Cover
7	09280-09005	O-Ring
8	29116-93J10	Bolt (8x35)
9	09116-10142	Bolt (10x100) w/Washer
10	09160-10082	Washer (10.5x19x2.0)
11	09168-12012	Oil Drain Plug Gasket
12	09248-12007	Oil Drain Plug
13	09280-13005	O-Ring
14	16910-99E00	Oil Level Gauge

▶Fig. 25 - Clutch Shaft (15 parts)

Ref	OEM Part #	Part Name
1	21210-99E00	Clutch Shaft
2	21216-99E00	Clutch Shaft Spacer
3	21230-99E00	Clutch Shaft Arm (NLA)
4	23111-99E00	Clutch Rod
5	23115-99E00	Clutch Lever Link
6	23131-99E00	Clutch Rod Boot (NLA)
7	23211-99E00	Clutch Control Lever
8	67467-89J01	Cable Connector
9	67471-99E00	Remote Control Nut
10	67473-89J00	Connector Pin
11	09160-06055	Washer (7x12x1.0)
12	09160-10082	Washer (10.5x19x2.0)
13	09306-10001	Bushing
14	09385-06012	Clip
15	08319-31107	Nut

▶Fig. 26 - Shift Rod (26 parts)

Ref	OEM Part #	Part Name
1	21121-93300	Clutch Notch Plate
2	23313-99E01	Clutch Rod Connector Pin
3	23315-94510	Clutch Rod Connector (X)
4	25111-99E01	Shift Rod (L) (NLA)
5	25141-99E03	Shift Rod Guide Housing
6	25205-94501	Shift Rod Spring Collar
7	25211-94501	Shift Rod Guide
8	25230-94300	Gear Case Magnet Set
9	25232-94300	Gear Case Magnet
10	25311-94510	Shift Cam
11	09117-06031	Bolt (6x20)
12	09140-08023-XC0	Nut (8mm)
13	09160-09015	Washer (9x19x1.0)
14	09160-09010	Washer (9x30x1.6)
15	09205-02004	Spring Pin (2.5x12)
16	09205-02006	Spring Pin (2x12)
17	09205-03021	Spring Pin (3.5x12)
19	09260-10005	Ball
20	09280-08008	O-Ring
21	09280-15003	O-Ring
22	09280-69001	O-Ring
23	09284-08003	Dust Seal
24	09204-01002	Cotter Pin
25	09440-07033	Cam Notch Spring
26	09440-12025	Spring
27	08331-41309	Circlip

▶Fig. 27 - Starting Motor (18 parts)

Ref	OEM Part #	Part Name
1	09206-09014	Pin (9x16) (NLA)
2	01550-06307	BOLT
3	01550-08257	BOLT
4	01550-08207	BOLT
5	01550-08457	BOLT
6	31100-87J00	Starter Motor Assembly
7	31312-87J00	Pinion Stopper Set (NLA)
8	31320-87J00	Pinion Assembly (NLA)
9	31310-99E00	Armature (NLA)
10	31360-99E10	Washer Kit (NLA)
11	31131-99E00	Brush (+)
12	31135-99E00	Spring
13	31173-99E00	Brush Holder
14	31281-94510	Through Bolt
15	31911-99E00	Starting Motor Bracket (NLA)
16	31912-99E01	Starting Motor Band (NLA)
17	31918-94600	Lower Damper (NLA)
18	31800-94401	Starter Relay

▶Fig. 29 - Magneto (14 parts)

Ref	OEM Part #	Part Name
1	32102-99E00	Flywheel (NLA)
2	32120-99E00	Battery Charge Coil (NLA)
3	32150-99E00	CKP/CMP Sensor Assembly (NLA)
4	32160-99E00	Ignition Timing Coil
5	32154-99E00	Spacer
6	09403-08328	Clamp (NLA)
7	29404-93J11	Clamp (L:65)
8	09404-06036	Clamp (L:80)
9	02112-36127	SCREW
10	02112-36303	02112-3630B
11	02112-0630A	SCREW
12	09103-16001	Flywheel Bolt (16x40)
13	09160-16046	Washer (16.5x36x4.5) (NLA)
14	08341-31059	Woodruff Key 5mm

▶Fig. 3 - Under Oil Seal Housing (10 parts)

Ref	OEM Part #	Part Name
1	11431-99E02	Under Oil Seal Housing
2	11510-99E00	Ring Gear Cover
3	11512-99E01	Ring Gear Cover Cushion
4	09125-06111	Screw (6x18)
5	09280-64003	O-Ring
6	09282-22007	Oil Seal (22x36x6)
7	09320-10075	Cushion
8	69711-93E11	Label (S.I.G.P)
10	61472-93E33	LABEL,RECOIL,ST
11	09283-52004	Oil Seal (52x70x10)

▶Fig. 31 - Ignition Coil (16 parts)

Ref	OEM Part #	Part Name
1	01550-06127	BOLT
2	01550-06307	BOLT
3	32800-92E20	Rectifier & Regulator
4	32890-99E00	Electric Parts Holder (NLA)
5	09160-06054	Washer (6.5x22.1.6)
6	09320-12090	Cushion
7	32891-99E00	Electric Parts Holder Cover
8	33410-99E00	Ignition Coil Assembly
9	33710-99E00	High Tension Cord
10	33740-99E00	High Tension Cord
11	33420-99E00	Ignition Coil Assembly
12	33720-99E00	High Tension Cord
13	33730-99E00	High Tension Cord
14	09408-00035	Clamp (NLA)
15	01550-06207	BOLT
18	33415-99E00	Ignition Coil Protector (NLA)

▶Fig. 32 - Sensor (20 parts)

Ref	OEM Part #	Part Name
1	13650-56B00	Inlet Air Sensor
2	18133-61A01	Gas Filter
3	18590-80C40	MAP Sensor
4	33834-99E00	Hose Protector (NLA)
5	37820-99E02	Oil Pressure Switch
6	09168-12016	Gasket
7	09355-35006-601	Hose (3.5x7.5x601)
8	09401-06406	Clip
9	09403-20308	Clip
10	01550-06167	BOLT
11	09403-17304	Clamp
12	03542-06129	SCREW
13	34830-92E10	Cylinder Temp Sensor
14	02142-06127	SCREW 6X12
15	34200-99E01	Tachometer (NLA)
16	09471-12179	Bulb (Red)
17	34830-87JA0	Temp Sensor Assy
18	09280-09005	O-Ring
19	01550-06127	BOLT
20	29404-93J11	Clamp (L:65)

▶Fig. 33 - Harness (21 parts)

Ref	OEM Part #	Part Name
1	33810-99E00	Starter Motor Cable (NLA)
2	01550-08167	BOLT
3	33820-99E00	Starter Sub Cable Assy (NLA)
4	33831-99E01	PTT Relay Plate
5	33832-94601	Trim Cable Assembly (NLA)
6	29404-93J11	Clamp (L:65)
7	01550-06107	PLUG
8	33634-99E00	Service Connector Cap
9	36745-99E00	Connector Bracket (NLA)
10	36610-99E80	Wiring Harness Assembly
11	09481-15101	15 Amp Fuse
12	36656-87D11	Cable Grommet
14	36682-92E00	Wire Harness
15	36630-92E00	Instrument Wire Assembly
16	36740-99E00	Fuse Case Assembly
17	09481-30101	30 Amp Fuse
18	36745-99E00	Connector Bracket (NLA)
19	01550-06127	BOLT
20	33834-99E10	Hose Protector (NLA)
45670	36658-99E01	Cable Grommet
45701	36658-99E10	Cable Grommet

▶Fig. 34 - Engine Control Unit (14 parts)

Ref	OEM Part #	Part Name
1	37721-99E02	Neutral Switch Assembly
2	37725-95600	Switch Actuator
3	37726-94402	Switch Bracket
4	01550-06167	BOLT
5	01550-06107	PLUG
6	37850-99E05	PTT Switch Assembly
7	29404-93J11	Clamp (L:65)
8	38410-94552	PTT Relay Assembly
9	09251-09008	Cap
10	33920-99E05	Engine Control Unit
11	33925-99E00	ECM Cushion (NLA)
14	09403-07308	Clamp
15	38910-92E00	Relay
18	37722-93J14	Tilt Limit Switch Assembly

▶Fig. 35 - Clamp Bracket (20 parts)

Ref	OEM Part #	Part Name
1	41111-95E03-0EP	Starboard Clamp Bracket
2	41121-95E20-0EP	Port Clamp Bracket
3	41130-95541	Clamp Bracket Shaft
4	41153-94500	Transom Bolt Cap
5	55320-94900	Protection Anode Set
6	09116-06121	Bolt (6x25)
8	09125-06063	Screw (6x10)
10	09159-22006	Nut
11	09160-12044	Washer (12.5x35x3.2)
12	09160-12066	Washer (12.5x22x2.5)
13	09162-12005	Lock Washer
14	29404-93J11	Clamp (L:65)
15	45421-87D03	Tilt Lock Pin
16	09106-10065	Bolt (10x20)
17	09160-10082	Washer (10.5x19x2.0)
18	09159-14020	Nut (14mm)
45839	09100-12045	Bolt (12x115) (NLA)
45840	09100-12090	Transom Bolt (12x150)
45901	09140-12028	Nut
45902	09159-12014	Nut (12x17)

▶Fig. 36 - Swivel Bracket (28 parts)

Ref	OEM Part #	Part Name
1	22511-99011	Grease Nipple
2	36894-95201	Wire Lead (L:165)
3	36895-87D10	Wire Lead (L:310)
4	43111-99E00-0EP	Swivel Bracket (L) (NLA)
5	43211-95510	Bushing (NLA)
6	43711-97E11	Steering Bushing
7	43750-99E03-0EP	Steering Bracket
8	09125-05050	Screw (5x8)
9	09160-39001	Washer (39.5x64x1.0)
10	09161-05114	Washer (5.2x11x1.0)
11	09181-39001	Shim (39.5x64x0.3)
12	09250-09008	Plug
13	09282-39001	Oil Seal (38x51x5)
14	09380-38003	Circlip
15	41220-95E13	Starboard Tilt Lock Lever
16	41221-95E40	Port Tilt Lock Lever
17	41224-95E01	Tilt Stopper Rod Bushing
18	41225-94400	Tilt Lock Arm Rubber
19	41228-95E00	Tilt Lock Lever Spring (NLA)
20	41230-95E00	Tilt Lock Lever Link
21	41233-95E10	Tilt Lock Spring Bracket
22	09160-06082	Washer (6.5x13x1.0)
24	09140-10032	Nut
25	09204-01006	Cotter Pin
26	09440-19028	Spring
27	43770-99E03	Steering Tensioner Assembly
28	09116-10176	Bolt (10x44)
33	09125-06063	Screw (6x10)

▶Fig. 37 - Trim Cylinder (24 parts)

Ref	OEM Part #	Part Name
1	48503-94900-0EP	Manifold Sub Assembly (NLA)
2	48641-94900-0EP	PTT Manifold (NLA)
3	48401-94900	Piston Assembly (NLA)
4	48627-95E00	O-Ring Set
5	48630-94900	Trim Cylinder Head
6	48633-94900	O-Ring Set (Pack of 2)
7	48601-94900	Piston & Ram Assembly
8	48627-95E00	O-Ring Set
9	48650-94900	Free Piston
10	48405-87D00	Tilt O-Ring Set
11	48615-97E00	Piston Ring Set
12	48861-95E00	Reservoir Bolt (NLA)
13	48570-95E01	Reservoir Assembly
14	48572-95E00	Cap
15	48588-94900	O-Ring (Pack of 6)
16	48121-95E00	Tilt Cylinder Shaft (NLA)
17	48311-94501	Trim Cylinder Ram Pad
18	48321-87D03	Tilt Cylinder Upper Shaft
19	48326-95E00	Tilt Cylinder Lower Bushing
20	09140-08023-XC0	Nut (8mm)
21	09162-08007	Lock Washer (8.2x15.4x2.0)
22	09306-17001	Bushing
23	09380-17009	Circlip
24	09380-22015	Circlip

▶Fig. 39 - Power Unit (17 parts)

Ref	OEM Part #	Part Name
1	38100-99E01-0EP	PTT Motor Assembly
2	31111-94900	Yoke Screw
3	31311-94900	Armature (NLA)
4	31133-94910	Brush
5	31135-94900	Spring
6	31136-94900	Breaker (NLA)
7	31123-87D60	O-Ring
8	31173-94920	Brush Holder Assembly
9	33799-97E00	Oil Seal
10	48585-95E00	O-Ring
11	48583-95E00	Drive Joint
12	48502-94901	PTT Pump Assembly
13	48582-95E01	Filter
14	48864-94911	Manual Valve Set
15	48862-95E00	Bolt
16	48862-95E10	Bolt
17	31281-95E00	Through Bolt

▶Fig. 4 - Crankshaft (16 parts)

Ref	OEM Part #	Part Name
1	12111-99E01	Piston
2	12140-82X50	Piston Ring Set
3	12151-82000	Piston Pin
4	12160-86020	Connecting Rod Assembly
5	09159-08033	Nut
6	12100-82810	Big End Bearing Set
7	12220-99E01	Crankshaft Assembly
9	12300-78890	Crankshaft Thrust Bearing
10	09283-52004	Oil Seal (52x70x10)
11	12100-99E01-050	Piston & Ring Set (OS:0.50)
12	12140-82X50-050	Piston Ring Set (OS:0.50)
45870	12340-57K02-0C0	Crankshaft Bearing Set (Green)
45871	12340-57K02-0D0	Crankshaft Bearing Set (Black)
45872	12340-57K02-0E0	Crankshaft Bearing Set (Non)
45873	12340-58B00-0D0	Crankshaft Bearing Set (Yellow)
45874	12340-58B00-0E0	Crankshaft Bearing Set (Blue)

▶Fig. 41 - Engine Holder (18 parts)

Ref	OEM Part #	Part Name
1	17573-89J02	Water Return Hose Pipe
2	51110-99802-0EP	Engine Holder Set
3	51211-99E00	Engine Holder Gasket
4	09117-10039	Bolt (10x80)
5	09206-08001	Knock Pin (8x11)
6	04211-09149	PIN 9X14
7	09280-20006	O-Ring
8	54121-87E00	Replaced by 54121-87E01
8A	54120-99E01	Upper Thrust Stopper (NLA)
9	54125-99E00	Upper Thrust Reverse Mount
11	54148-99E01-0EP	Stbd Upper Mount Cover
12	54149-99E01-0EP	Port Upper Mount Cover
13	54112-99E01	Upper Mount Bolt
14	09116-08128	Bolt (8x40)
15	09116-08122	Bolt (8x30)
16	09159-12014	Nut (12x17)
17	09160-12065	Washer (12x40x3)
18	09160-12066	Washer (12.5x22x2.5)

▶Fig. 42 - Driveshaft Housing (27 parts)

Ref	OEM Part #	Part Name
1	52111-99E03-0EP	Driveshaft Housing (NLA)
2	09116-10176	Bolt (10x44)
3	09125-05050	Screw (5x8)
4	09161-05114	Washer (5.2x11x1.0)
5	09202-08006	Knock Pin (8x12)
6	36894-95201	Wire Lead (L:165)
7	54121-87D01	Damper
8	54160-87E11	Lower Mount
9	54166-87E00	Lower Mount Bolt (NLA)
10	09140-12029	Nut
11	09160-12065	Washer (12x40x3)
12	09160-12066	Washer (12.5x22x2.5)
13	54151-94400	Lower Thrust Mount (NLA)
14	54211-87E03-0EP	Lower Mount Bracket (NLA)
15	54221-87E01-0EP	Lower Mount Cover
16	54222-87E02-0EP	Lower Mount Cap (NLA)
17	54224-87E00	Pin (NLA)
18	09117-08056-XC0	Bolt (8x40)
19	09126-06008	Screw (6x16)
20	09145-12004-XC0	Nut
23	09160-12066	Washer (12.5x22x2.5)
24	09440-07066	Spring (NLA)
41	54200-87842-0EP	Lower Mount Bracket Set
45678	09125-06063	Screw (6x10)
45679	09161-06120	Washer (6.3x12.5x1.0) (NLA)
45709	09125-05050	Screw (5x8)
45710	09161-05114	Washer (5.2x11x1.0)

▶Fig. 43 - Gear Case (28 parts)

Ref	OEM Part #	Part Name
1	55110-99E02-0EP	Gear Case Housing (NLA)
2	09263-26023	Bearing (26x34x30)
3	55125-87E01	Zinc Anode Trim Tab
4	55127-87D00	Hose Union
5	55332-87D01	Exhaust Seal Rubber
6	55333-87D02	Exhuast Seal Plate (NLA)
7	09116-08137	Bolt (8x22)
8	09116-10150	Bolt (10x55)
9	09117-10039	Bolt (10x80)
10	09168-10022	Drain Plug Gasket
11	09202-08006	Knock Pin (8x12)
12	09248-10008	Drain Plug
13	09355-40805-600	Hose (4x8x600)
14	09362-09008	Nipple
15	09407-14407	Clamp (L:140)
19	58120-94520	Propeller Bushing (NLA)
20	57632-87E00	Propeller Stopper Bushing (NLA)
21	57633-94500	Propeller Nut Spacer
22	09141-18005	Nut (18mm)
23	09204-03003	Prop Nut Cotter Pin
24	09160-18028	Washer (18.5x31x1.0)
25	55116-87E00	Gear Case Plug
26	57630-94500	Propeller Hardware Kit DT75 / DT85 / DT90 / DT100 / DT115 / DT140/DF60 / DF70 V-Style
27	25700-87E00	Gear Case Seal Kit DF60 / DF70 & DT90 / DT100
45675	58100-94500-019	V1500 Propeller 3x13-1/2x15
45706	58100-94512-019	V1700 Propeller 3x13-3/4x17
45734	58100-94522-019	V1900 Propeller 3x13x19
45765	58100-94532-019	V2100 Propeller 3x13x21

▶Fig. 45 - Transmission (81 parts)

Ref	OEM Part #	Part Name
1	57110-99E10	Drive Shaft (L)
2	57133-87E00	Drive Shaft Collar
3	57134-87E10	Drive Shaft Collar Protector
4	09160-31005	Washer (31x39x2.0)
5	09169-33001	Washer (33x40x2.0)
6	09265-25046	Bearing (25x52x19.25)
7	09440-38006	Spring
8	57300-99810	Pinion & Gear Set
9	09140-12034	Pinion Nut
10	57500-87873	Drive Shaft Shim Set
12	09265-40003	Bearing (40x75x26)
13	57500-87882	Forward Gear Shim Set
15	57500-87892	Reverse Gear Shim Set (NLA)
17	57510-87811	Thrust Washer Set (NLA)
18-13	09160-28031	Thurst Washer (2.70) (NLA)
18-14	09160-28032	Thurst Washer (2.80) (NLA)
18-15	09160-28033	Thurst Washer (2.90) (NLA)
19	57610-99E00	Propeller Shaft Assembly
20	57621-99E01	Clutch Dog Shifter
21	09209-12007	Push Pin
22	57631-95542	Push Rod
23	09440-11020	Spring
24	09440-46006	Clutch Dog Spring
25	09160-24020	Washer (24x33x2.5)
26	56120-87E00	Propeller Shaft Bearing Housing
27	09263-28013	Bearing (28x37x20)
28	09280-86001	O-Ring
29	09282-28003	Oil Seal
31	56122-87E00	Propeller Shaft Stopper
32	56123-87E00	Propeller Shaft Washer (NLA)
33	56130-87E00	Drive Shaft Housing
34	09280-46004	O-Ring
35	09282-22007	Oil Seal (22x36x6)
36	09117-08110	Bolt (8x25)
37	09160-86001	Spacer
38	09421-04008	Key
39	09202-07003	Pin (7x44)
45671	09181-64002	Shim (0.55)
45673	09181-40195	Shim (1.00)
45675	09181-28184	Thrust Washer (1.50) (NLA)
45702	09181-64003	Shim (0.60) (NLA)
45704	09181-41013	Shim (1.10)
45706	09160-28023	Thurst Washer (1.60) (NLA)
45730	09181-64004	Shim (0.65) (NLA)
45732	09181-40176	Shim (1.20) (NLA)
45734	09160-28024	Thurst Washer (1.70) (NLA)
45761	09181-64005	Shim (0.70) (NLA)
45763	09181-40181	Shim (1.30) (NLA)
45765	09160-28025	Thurst Washer (1.80) (NLA)
45791	09181-64006	Shim (0.75) (NLA)
45793	09181-40182	Shim (1.40) (NLA)
45795	09160-28026	Thurst Washer (1.90) (NLA)
45822	09181-64007	Shim (0.80) (NLA)
45824	09181-40212	Shim (1.50) (NLA)
45826	08211-28363	Thrust Washer (2.00) (NLA)
45852	09181-64008	Shim (0.85) (NLA)
45854	09181-40033	Shim (1.60) (NLA)
45856	09160-28027	Thurst Washer (2.10) (NLA)
45883	09181-64009	Shim (0.90) (NLA)
45885	09181-40034	Shim (1.70) (NLA)
45887	08211-28364	Thrust Washer (2.20) (NLA)
45914	09181-64010	Shim (0.95) (NLA)
45916	09181-40035	Shim (1.80) (NLA)
45918	09160-28028	Thurst Washer (2.30) (NLA)
45944	09181-64011	Shim (1.00) (NLA)
45946	09181-40036	Shim (1.90) (NLA)
45948	09160-28029	Thurst Washer (2.40) (NLA)
45962	09181-41003	Shim (0.60)
45963	09181-41004	Shim (0.65)
45964	09181-41005	Shim (0.70)
45965	09181-41006	Shim (0.75)
45966	09181-40190	Shim (0.80)
45967	09181-41008	Shim (0.85)
45968	09181-41009	Shim (0.90)
45969	09181-41010	Shim (0.95)
45970	09181-40195	Shim (1.00)
45971	09181-41012	Shim (1.05)
45972	09181-41013	Shim (1.10)
45973	09181-41014	Shim (1.15)
45979	08211-28365	Thrust Washer (2.50)
46009	09160-28030	Thurst Washer (2.60) (NLA)

▶Fig. 47 - Side Cover (24 parts)

Ref	OEM Part #	Part Name
1	61112-99E01	Side Cover Rubber Seal
2	61134-99E02	Side Cover Seal
3	61810-99811-0EP	Starboard and Port Side Cover Set
4	61817-99E00	Side Cover Plug
5	61821-99E02-0EP	Port Side Cover (NLA)
6	61831-99E00-0EP	Front Panel (NLA)
7	09116-08174	Bolt (8x38)
8	09136-06144	Screw (6x30)
9	09169-08039	Washer (8.5x30x1.5) (NLA)
9A	09250-12016	CAP(OD:20)
11	09320-11023	CUSHION,FRONT P
12	61124-99E02	Remote Control Grommet
13	61610-90L00	Fastener
14	61616-93EL0	Lever Pin
15	61833-99E02	Front Panel Bracket
16	67341-99E00	Remocon Cable Holder
17	67343-99E01	Remocon Cable Stopper
18	09136-06142	Screw (6x30)
19	09161-04012	Washer (4.2x11x1)
20	09385-04003	Snap Pin
21	01550-06207	BOLT
22	61135-99E00	Side Cover Cushion
45680	36658-99E01	Cable Grommet
45711	36658-99E10	Cable Grommet

▶Fig. 48 - Engine Cover (16 parts)

Ref	OEM Part #	Part Name
1	61400-99842-0EP	Engine Cover Set
2	61431-99E11-0EP	Tilt Up Handle
3	09116-06204	Bolt (6x20)
4	68111-34301-Y2D	Side Emblem Mark
5	68271-87J00	Front Emblem Mark
6	61443-99E00	Stbd Engine Cover Stripe
7	61453-99E00	Port Engine Cover Stripe
8	09125-06025	Screw (6x20)
9	09140-06020	Nut (6mm)
12	61631-99E00	Fastner Hook
13	61621-99E00	Engine Cover Bracket
14	09160-06094	Washer (6.5x15x1.0)
15	61435-99E00	Rear Emblem Mark DF60 (NLA)
17	69716-99E14	Fuel Limitation Label
18	61458-99E31	Engine Cover Label
19	09800-81812	Tool Set

▶Fig. 49 - Tiller Handle (64 parts)

Ref	OEM Part #	Part Name
1	43761-87J01-0EP	Tiller Handle Bracket (NLA)
2	63110-99E06-0EP	Tiller Handle Assembly
3	21111-87J10-0EP	Clutch Lever
4	23230-99E00	Shift Cable
5	36620-99E00	Handle Wire (NLA)
6	37110-87J21	Ignition Switch Assembly
8	37820-87J03	Emergency Switch Assembly
9	37823-92E02	Stop Switch Lanyard
10	37826-92E00	Nut
11	38500-92X50	Warning Buzzer
12	37860-94610	Trim Switch Assembly
13	37869-95590	Trim Switch Cap
14	63109-87J00-0EP	Tiller Handle Housing
15	63120-87J01	Under Cover Kit
16	63210-93E30	Handle Grip
17	63221-87J00	Handle Rod
18	63223-92D00	Handle Rod Stopper
19	63225-93200	Handle Rod Bushing
20	63227-93200	Handle Rod Pin
21	63235-87J00	Throttle Shaft Plate (NLA)
22	63240-87J00	Throttle Adjuster (NLA)
23	63250-87J01	Throttle Arm Assembly
24	63260-87J02	Shift Gear Assembly
25	63261-87J00	Shift Gear Bushing
26	63262-87J00	Shift Lever Bushing
27	63271-87J00	Lock Plate
28	63272-87J00	Ball Guide Plate
29	63273-87J00	Ball (NLA)
30	63274-87J00	E Ring (NLA)
31	63610-99E00	Throttle Cable Assembly
32	63625-99E00	Throttle Cable Grommet (NLA)
33	63626-99E01	Wire Harness Grommet (NLA)
34	67263-99E00	Trim Switch Cover (NLA)
35	67292-87J00	E Ring
36	09126-06015	Screw (6x23)
37	09163-06001	Lock Washer (6.4x12x0.5)
38	09440-12027	Spring
39	09106-08099	Bolt (8x50) (NLA)
40	09125-05047	Screw (5x14)
41	09125-06069	Screw (6x12)
42	09136-05008	Screw (5x12)
43	02142-05207	SCREW
44	09139-02003	Screw (2x6)
45	09100-10264	Bolt (10x80)
46	09100-10155	Bolt (10x50)
47	09159-10050	Nut
48	09160-10097	Washer (10.5x22x2.5)
49	09306-10009	Handle Bushing
50	09440-22008	Spring
51	09404-10205	Clamp (NLA)
52	33833-91J00	Tube (6x8x250)
53	09162-10005	Lock Washer
54	21131-94J00-YAY	Clutch Shift Mark
55	63215-93110	Handle Grip Mark
45839	37141-92E00	(11) Ignition Key
45840	37141-92E10	(12) Ignition Key
45841	37141-92E20	(13) Ignition Key
45842	37141-92E30	(14) Ignition Key
45843	37141-92E40	(15) Ignition Key
45844	37141-92E50	(16) Ignition Key
45845	37141-92E60	(17) Ignition Key
45846	37141-92E70	(18) Ignition Key
45847	37141-92E80	(19) Ignition Key
45848	37141-92E90	(20) Ignition Key

▶Fig. 5 - Timing Belt (16 parts)

Ref	OEM Part #	Part Name
1B	12630-99810	Timing Belt Pulley/Guide Set
2	12635-99E00	Timing Belt Guide (NLA)
2A	12635-99E10	Timing Belt Guide (NLA)
3	12637-99E00	Crank Pulley Nut
4	12740-99E01	Camshaft Timing Pulley (NLA)
5	09160-12082	Washer
6	09164-38001	Washer
7	01500-12407	Bolt (NLA)
8	04221-05109	PIN
9	08341-31059	Woodruff Key 5mm
10	12761-72F00	Timing Belt
11	12810-99E01	Timing Belt Tensioner
12	12821-99E01	Tensioner Spring
13	09111-06083	Bolt (NLA)
14	09403-20310	CLAMP
15	01550-08207	BOLT

▶Fig. 50 - Fuel Hose (6 parts)

Ref	OEM Part #	Part Name
1	65720-955L1	Fuel Connector
2	09140-12038	Nut
3	08322-01127	Washer
7	65700-95518	Fuel Hose (NLA)
8	65750-95501	Fuel Hose Connector (13mm)
10	65781-98500	Hose Clip

▶Fig. 51 - Drag Link (22 parts)

Ref	OEM Part #	Part Name
1	41161-94400	Steering Cable Seal
2	67701-87J11	Drag Link Assembly
3	67721-99E00	Drag Link Spacer
4	67725-99E00	Drag Link Bolt
5	67726-99E00	Lock Nut
6	67728-99E00	Washer
7	67467-89J01	Cable Connector
8	09385-06012	Clip
9	09160-06055	Washer (7x12x1.0)
10	34711-99E00	Adapter to Monitor Wire (NLA)
11	36661-99E00	Adapter to Engine Harness (NLA)
12	67600-90J00	Tie Rod Kit (NLA)
13	67631-90J00	Tie Rod Bracket
14	67725-99E10	Replaced by 67725-99E20
15	67726-99E00	Lock Nut
16	09100-12081	Bolt (12x25)
17	09160-12066	Washer (12.5x22x2.5)
18	09180-09022	Tie Rod Spacer (NLA)
19	67620-99E00	Tie Rod Adapter Kit (NLA)
20	09111-10064	Tie Rod Bracket Bolt (NLA)
21	09160-12066	Washer (12.5x22x2.5)
22	09180-09023	Tie Rod Spacer (NLA)

▶Fig. 52 - Opt: Remote Control (53 parts)

Ref	OEM Part #	Part Name
2	67232-95600	Bushing
3	67296-95600	Screw
4	67294-95600	Spacer
5	09160-06104	Washer (6.5x24x2)
6	09140-06020	Nut (6mm)
7	67253-95600	Washer (NLA)
8	67252-95600	Bushing
9	09100-08232	Bolt (8x30)
10	67238-87D00	Drive Gear
10A	67238-87D00	Drive Gear
11	67296-94300	Screw (4x10)
12	37721-94601	Neutral Switch Assembly
13	67241-99E00	Free Throttle Lever (NLA)
14	09126-05003	Screw (5x12)
15	67243-95600	Bushing (NLA)
16	67220-95630	Plate Assembly
17	67275-95600	Cable End
18	67223-95600	Brake Adjustment Knob
19	67292-94300	E Ring
20	67267-95610	Wire Cover (Black)
21	67296-95610	Screw
22	67257-95610	Lever Cap (Black)
23	67256-95600	Neutral Lock Holder
24	67251-99E00	Handle Lever
25	37110-99E02	Ignition Switch Assembly
27	67297-95600	Washer
28	67273-95600	Spacer
29	38500-92X50	Warning Buzzer
30	36620-92E00	21' Main Wire Harness (NLA)
31	37820-92E05	Emergency Stop Switch Assembly
32	37823-92E02	Stop Switch Lanyard
33	67255-95600	Neutral Lock Arm
34	67261-95600	Handle Grip for PTT
35	37860-94610	Trim Switch Assembly
36	09139-02003	Screw (2x6)
37	67263-95600	Grip Cap
38	37869-95590	Trim Switch Cap
39	67245-95600	Free Throttle Drum (NLA)
40	67258-87D00	Neutral Arm Bracket
41	67259-87D00	Neutral Arm Spring (NLA)
42	67282-95610	Port Decal (Black) (NLA)
43	68165-16B01-13L	Suzuki Emblem
44	67140-95600	Replaced by 67140-95601
45683	37141-92E00	(11) Ignition Key
45714	37141-92E10	(12) Ignition Key
45742	37141-92E20	(13) Ignition Key
45773	37141-92E30	(14) Ignition Key
45803	37141-92E40	(15) Ignition Key
45834	37141-92E50	(16) Ignition Key
45864	37141-92E60	(17) Ignition Key
45895	37141-92E70	(18) Ignition Key
45926	37141-92E80	(19) Ignition Key
45956	37141-92E90	(20) Ignition Key

▶Fig. 59 - Opt: Meter (31 parts)

Ref	OEM Part #	Part Name
1	34190-87D00	Speedometer Sensor
3	09471-12180	Bulb (NLA)
4	36682-92E00	Wire Harness
7	09471-12179	Bulb (Red)
8	34191-92E00	Water Pressure Tubing
9	09407-14407	Clamp (L:140)
10	36615-96300	Resin Terminal
11	34190-95500	Speedometer Sensor (NLA)
12	03112-06303	Screw (NLA)
13	34600-92E00	Volt Meter (NLA)
14	09471-12180	Bulb (NLA)
15	34300-92E01	Fuel Gauge Set (NLA)
16	34320-92E01	Fuel Gauge (NLA)
17	34310-92E00	Fuel Gauge Lead (NLA)
18	34360-92E00	Adapter Harness (NLA)
19	09471-12180	Bulb (NLA)
20	34500-92E00	Hour Meter (NLA)
21	09471-12180	Bulb (NLA)
23	34191-92E00	Water Pressure Tubing
24	09407-14407	Clamp (L:140)
25	34652-92E00	Union (NLA)
26	36658-95600	Cable Grommet (NLA)
27	09471-12180	Bulb (NLA)
28	09320-08028	Grommet
45679	34650-92E00	Water Pressure Gauge (NLA)
45689	34800-92E00	Trim Meter Assembly (NLA)
45710	34650-92E10	Water Pressure Gauge (NLA)
45778	34102-92E00	Speedometer Set (80mph) (NLA)
45779	34102-92E10	Speedometer Set (50mph) (NLA)
45809	34100-92E00	Speedometer (80mph) (NLA)
45810	34100-92E10	Speedometer (50mph) (NLA)

▶Fig. 6 - Camshaft (18 parts)

Ref	OEM Part #	Part Name
1	12710-99E02	Camshaft
2	12731-99E00	Camshaft Thrust Plate (NLA)
3	09283-32041	Oil Seal (32x52x8)
4	01550-06167	BOLT
5	12841-99E02	Valve Rocker Arm
6	12848-82000	Valve Adjusting Screw (NLA)
7	09159-07004	Nut
8	12860-82600	Intake Rocker Arm Shaft (NLA)
9	12870-82600	Exhaust Rocker Arm Shaft (NLA)
10	12891-51G00	Rocker Arm Spring
11	02122-0612A	BOLT,BRAKE DRUM
12	12911-82010	Intake Valve
13	12915-82062	Exhaust Valve
14	12921-60A00	Valve Spring
15	12900-82811	Cotter Valve Retainer Set
16	12932-82000	Valve Cotter
17	12933-73000	Valve Spring Seat
18	09289-07007	Oil Seal

▶Fig. 62 - Opt: Trim Sender (14 parts)

Ref	OEM Part #	Part Name
1	34804-94711	Trim Sender Set
2	34801-94710	Trim Sender
3	36680-92E00	Trim Meter Wire Assembly (NLA)
4	36682-92E00	Wire Harness
5	01550-06167	BOLT
6	09125-06063	Screw (6x10)
9	36658-95600	Cable Grommet (NLA)
10	34660-99E00	DF60/DF70 Water Pressure Gauge Install Kit*
11	09352-50006-600	Hose (5x9x600)
12	09367-06006	3 Way
13	09401-08413	Clip
14	17917-87L00	Water Flush Connector
45870	09407-14403	Clamp (L:125)
45871	09407-14407	Clamp (L:140)

▶Fig. 63 - Opt: Harness (10 parts)

Ref	OEM Part #	Part Name
2	36631-94300	Cap
4	36990-87D00	Terminal & Sleeve Set
5	36820-95560	Neutral Switch Lead (NLA)
6	34109-94500	Extension Lead (NLA)
7	36620-92E00	21' Main Wire Harness (NLA)
8	36630-92E00	Instrument Wire Assembly
45658	36620-87D20	Wiring Harness Extension (NLA)
45659	36620-95302	Wiring Harness Extension (NLA)
45717	36660-94400	Meter Extension Harness (NLA)
45718	36660-94480	Trim Wire Harness (6 ft) (NLA)

▶Fig. 65 - Opt: Switch (13 parts)

Ref	OEM Part #	Part Name
1	37100-92E00	Ignition Switch Panel Assembly (NLA)
2	37139-92E01	Single Ingition Switch Panel
3	37803-92E00	Emergency Stop Switch Assembly (NLA)
4	37825-92E00	Emergency Switch Panel
5	37805-92E00	PTT Switch Set (NLA)
6	37855-92E00	PTT Switch Panel (NLA)
7	37210-92E00	Lighting Switch Set (NLA)
8	37212-92E00	Lighting Switch Panel (NLA)
9	37852-94600	Switch Plate (NLA)
10	03111-0512A	SCREW
11	09250-12016	CAP(OD:20)
12	37100-92E01	Ignition Switch Panel Assembly (NLA)
13	37139-92E01	Single Ingition Switch Panel

▶Fig. 67 - Opt: Tiller Handle (68 parts)

Ref	OEM Part #	Part Name
1	63002-99E06-0EP	DF60/70 Tiller Handle (NLA)
2	19122-99E01	Throttle Interlink Lever
3	23230-99E00	Shift Cable
4	33833-91J00	Tube (6x8x250)
5	43761-87J01-0EP	Tiller Handle Bracket (NLA)
6	21111-87J10-0EP	Clutch Lever
7	36620-87J00	Handle Wiring Harness
8	37110-87J21	Ignition Switch Assembly
10	37820-87J03	Emergency Switch Assembly
11	37823-92E02	Stop Switch Lanyard
12	37826-92E00	Nut
13	37860-94610	Trim Switch Assembly
14	37869-95590	Trim Switch Cap
15	38500-92X50	Warning Buzzer
16	63109-87J00-0EP	Tiller Handle Housing
17	63120-87J01	Under Cover Kit
18	63210-93E30	Handle Grip
19	63221-87J00	Handle Rod
20	63223-92D00	Handle Rod Stopper
21	63225-93200	Handle Rod Bushing
22	63227-93200	Handle Rod Pin
23	63235-87J00	Throttle Shaft Plate (NLA)
24	63240-87J00	Throttle Adjuster (NLA)
25	63250-87J01	Throttle Arm Assembly
26	63260-87J02	Shift Gear Assembly
27	63261-87J00	Shift Gear Bushing
28	63262-87J00	Shift Lever Bushing
29	63271-87J00	Lock Plate
30	63272-87J00	Ball Guide Plate
31	63273-87J00	Ball (NLA)
32	63274-87J00	E Ring (NLA)
33	67263-99E00	Trim Switch Cover (NLA)
34	63610-99E00	Throttle Cable Assembly
35	63625-99E00	Throttle Cable Grommet (NLA)
36	63626-99E01	Wire Harness Grommet (NLA)
37	67292-87J00	E Ring
38	67473-89J00	Connector Pin
39	09126-06015	Screw (6x23)
40	09163-06001	Lock Washer (6.4x12x0.5)
41	09440-12027	Spring
42	09106-08099	Bolt (8x50) (NLA)
43	09125-05047	Screw (5x14)
44	09125-06069	Screw (6x12)
45	09136-05008	Screw (5x12)
46	02142-05207	SCREW
47	09100-10264	Bolt (10x80)
48	09116-10176	Bolt (10x44)
49	09159-10050	Nut
50	09160-10097	Washer (10.5x22x2.5)
51	09306-10009	Handle Bushing
52	09440-22008	Spring
53	09139-02003	Screw (2x6)
54	29404-93J30	Clamp (NLA)
55	21131-94J00-YAY	Clutch Shift Mark
56	63215-93110	Handle Grip Mark
57	43770-99E03	Steering Tensioner Assembly
65	63611-87J00	Clamp Bracket Bolt
66	63612-87J00	Clamp Bracket
45901	37141-92E00	(11) Ignition Key
45902	37141-92E10	(12) Ignition Key
45903	37141-92E20	(13) Ignition Key
45904	37141-92E30	(14) Ignition Key
45905	37141-92E40	(15) Ignition Key
45906	37141-92E50	(16) Ignition Key
45907	37141-92E60	(17) Ignition Key
45908	37141-92E70	(18) Ignition Key
45909	37141-92E80	(19) Ignition Key
45910	37141-92E90	(20) Ignition Key

▶Fig. 68 - Optional (6 parts)

Ref	OEM Part #	Part Name
1	99000-31010	Liguid Gasket 150 (NLA)
2	93691-80030	Suzuki Silicone Seal
4	99000-25520	Water Resistant Grease
5	99000-25480	Super Grease (A) 450G
45839	99011-99E02-03A	Owners Manual DF60/70 2000 (NLA)
45840	99011-99E21-03A	Owners Manual DF60/70 QH 2000

▶Fig. 8 - Inlet Manifold (25 parts)

Ref	OEM Part #	Part Name
1	11281-94400	Zinc Anode
2	13110-99E01	Inlet Manifold (NLA)
3	13119-99E00	Intake Manifold Gasket
4	09329-12004	Cushion
5	13350-99E00	Bypass Air Screw Set
6	13450-99E01	IAC Solenoid
7	13452-61A00	IAC Flange
8	13453-61A00	IAC Holder (NLA)
9	13451-99E00	IAC Rubber Seat
10	18145-84380	IAC Valve Silencer
11	18146-84380	Silencer Clamp (NLA)
12	09126-06005	Screw (6x30)
13	09202-07006	PIN (7X10)
16	09352-50006-600	Hose (5x9x600)
17	09352-50006-600	Hose (5x9x600)
18	09352-70121-600	Hose (7x12.1x600)
19	09352-70121-00B	Hose (7x12.1x2000)
20	09401-08411	Clip
22	01421-08357	BOLT,STUD
23	01421-08457	BOLT, STUD
24	01550-06127	BOLT
25	01550-08407	BOLT 8 X 40
26	01550-08757	BOLT
27	02112-05167	SCREW
28	08316-10087	Nut

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 60TLY running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

Popular Products

Popular Products

Popular Products

Suzuki DF 60TLY (2000) Parts & Diagrams

Categories

Refined By Clear all

Brand

Horsepower

Engine

Availability

Price

Need Help?

Images

Product

Price

Qty

Options