Suzuki DF 60TLK5 (2005) Parts & Diagrams

🔎 Suzuki DF 60TLK5 Reference Library — Exploded parts diagrams (49 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 60TLK5 is a 4-Stroke DOHC Inline 3-Cylinder outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke DOHC Inline 3-Cylinder
Horsepower	60 HP
Displacement	941 cc
Bore x Stroke	72.5 x 76.0 mm
Spark Plug (Type & Gap)	NGK DCPR6E
Engine Oil Capacity	2.7 L
Recommended Engine Oil	SAE 10W-40
Gear Case Oil Capacity	610 mL
Idle Speed (in gear)	800-900 RPM
Full Throttle RPM Range	5300-6300 RPM
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 60TLK5:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 60TLK5.

▶Fig. 1 - Cylinder Head (28 parts)

Ref	OEM Part #	Part Name
1	11100-99E07	Cylinder Head
2	11115-82000-001	Valve Guide (NLA)
3	11112-99E00	Oil Venturi Plug (NLA)
4	11119-82000	Cylinder Head Bolt
5	11141-99E01	Cylinder Head Gasket
6	09108-08137	Stud Bolt (8x40)
8A	08316-10087	Nut
9	04211-13189	PIN
10	11100-99800	Cylinder Head Cover Set
11	11173-99E01	Breather Plate
12	11189-99E00	Cylinder Head Cover Gasket
13	11382-99E00	Oil Filler Cap
14	09280-26006	O-Ring
15	18498-90J20	Breather Hose Protector *
16	18498-90J20	Breather Hose Protector *
17	18498-90J20	Breather Hose Protector *
19	09355-13207-00B	Breather Hose
20	11174-99800	Breather Hose Set
21	09401-20409	Clip
22	01550-06357	BOLT
23	02112-0508A	SCREW
24	09482-00299	NGK BPR6ES Spark Plug
25	11400-99812	Engine Gasket Set
26	11261-99E00	Protection Anode Cover
27	09280-10013	O-Ring
28	55321-99E00	Protection Anode
29	09126-05010	Protection Anode Screw
30	01550-06207	BOLT

▶Fig. 11 - Inlet Manifold (25 parts)

Ref	OEM Part #	Part Name
1	13110-99E10	Inlet Manifold
2	13119-99E10	Intake Manifold Gasket
3	13350-99E00	Bypass Air Screw Set
4	13450-99E01	IAC Solenoid
5	13451-99E11	IAC Rubber Seat
6	13452-99E11	IAC Flange
7	13453-99E10	IAC Holder
8	18145-84380	IAC Valve Silencer
9	18146-87J00	IAC Silencer Clamp
10	09202-07006	PIN (7X10)
11	09329-12004	Cushion
12	09352-50006-600	Hose (5x9x600)
13	09352-50006-600	Hose (5x9x600)
14	09352-50006-600	Hose (5x9x600)
15	09352-70121-600	Hose (7x12.1x600)
16	09352-70121-00B	Hose (7x12.1x2000)
17	09364-06005	2 Way Union
18	09401-08413	Clip
19	01421-08357	BOLT,STUD
20	01421-08457	BOLT, STUD
21	01550-06127	BOLT
22	01550-06167	BOLT
23	01550-08407	BOLT 8 X 40
24	01550-08757	BOLT
25	08316-10087	Nut

▶Fig. 12 - Silencer (15 parts)

Ref	OEM Part #	Part Name
1	13710-99E00	Flame Arrester
2	13811-99E00	Silencer (NLA)
3	13812-99E01	Silencer Cover (NLA)
4	13813-99E01	Flame Arrester Holder
5	13851-99E01	Silencer Seal (NLA)
6	13816-99E00	Silencer Cover Band
7	09103-08165	Bolt (8x105)
8	09169-06067	Washer (6.8x19x1.6)
9	09320-09059	Cushion
10	01550-06257	BOLT
11	13822-99E00	Silencer Bracket (NLA)
12	09103-08306	Bolt (8x125) (NLA)
13	09160-06084	Washer (6.5x18x1.6)
14	09160-08016	Washer (8.5x20x2.0)
15	01550-06257	BOLT

▶Fig. 13 - Exhaust Manifold (16 parts)

Ref	OEM Part #	Part Name
1	55321-87J01	Aluminum Anode
2	09128-06021	Bolt (6x14)
3	11261-87E10	Protection Anode Cover
4	11265-87E10	Protection Cover Gasket
5	14110-99E11	Exhaust Manifold
6	09160-18031	Exhaust Plug Gasket
7	09246-06005	Plug
8	09248-18006	Exhaust Plug
9	14151-99E00	Exhaust Manifold Gasket
10	09352-50006-600	Hose (5x9x600)
11	09401-08413	Clip
12	01421-08657	Stud Bolt
13	01550-06207	BOLT
14	01550-08507	BOLT
15	01550-08857	BOLT
16	08316-10087	Nut

▶Fig. 16 - Fuel Vapor Separator (44 parts)

Ref	OEM Part #	Part Name
2	13370-99E00	Needle Valve Assembly
3	13373-39110	Needle Valve Plate
4	15200-87J10	Fuel Pump Assembly
5	15626-99E00	O-Ring
6	15627-99E00	Screw (L:70)
7	15628-99E00	Screw (L:15)
8	15629-99E10	Drain Screw
8A	15648-99E00	Drain Body (NLA)
8B	15683-99E00	Drain Hose
8C	15685-99E00	Clip
9	15641-99E01	Fuel Pump Filter
10	15642-99E10	Regulator Plate
11	15650-99E00	Float
12	15654-99E00	Float Pin
13	15760-87J00	Fuel Pressure Regulator
14	02112-0408A	SCREW
15	02112-0510A	SCREW
15A	15612-99E01	Vapor Separator Cover
15B	15613-99E00	O-Ring
15C	15614-88L00	Screw
16	18498-87JC1	Protector (L:450)
17	18498-87JC1	Protector (L:450)
19	18498-87JC1	Protector (L:450)
20	18498-87JC1	Protector (L:450)
21	09169-06067	Washer (6.8x19x1.6)
22	09320-09059	Cushion
22A	09160-06084	Washer (6.5x18x1.6)
22B	09169-06075	Washer
23	09320-20008	Cushion
24	44420-44AR0	Hose (5x8.2x600)
25	44420-44AR0	Hose (5x8.2x600)
26	44420-44AR0	Hose (5x8.2x600)
27	09352-50005-00B	Hose (5x8.2x2000)
28	09367-06002	3 Way
29	09401-08412	Clip
30	09408-00126	Clamp (NLA)
31	01550-06257	BOLT
32	15410-98500	Fuel Filter
34	09408-00070	Clamp (NLA)
35	01550-06167	BOLT
12055	15661-99E00	Evaporation Hose Jet (NLA)
12086	09493-20020	Pilot Air Jet
45658	15600-99EV2	Fuel Vapor Separator Assembly
45659	15600-99E24	Fuel Vapor Separator Assembly

▶Fig. 18 - Fuel Injector (25 parts)

Ref	OEM Part #	Part Name
1	15440-99E01	H/P Fuel Filter
2	15710-66D00	Fuel Injector
3	15716-65DT0	Grommet Set
5	15751-99E00	Delivery Pipe (NLA)
6	15830-99E00	3 Way Union
7	18498-99E21	Hose Protector (L:450)
8	18498-99E21	Hose Protector (L:450)
9	18498-99E21	Hose Protector (L:450)
10	09160-06084	Washer (6.5x18x1.6)
11	09168-12013	Gasket
12	09169-06062	Washer (6.3x17x1.6)
13	09320-08501	Cushion
14	09320-08062	Cushion
15	09356-75137-600	Fuel Hose (L:600)
16	09356-75137-600	Fuel Hose (L:600)
17	09356-75137-600	Fuel Hose (L:600)
18	09356-75137-600	Fuel Hose (L:600)
19	09360-12008	Union Bolt
20	09363-08004	Union
21	09401-11425	Clip
22	01500-06257	BOLT
23	01550-08257	BOLT
24	01550-12167	BOLT
25	09403-07308	Clamp
26	09408-00157	Clamp (NLA)

▶Fig. 19 - Fuel Pump (18 parts)

Ref	OEM Part #	Part Name
1	15100-99E11	Fuel Pump Assembly
2	15170-99E1V	Fuel Pump Diaphragm Set
3	15251-93E01	Screw
4	15131-99E00	Fuel Pump Rod
5	15410-87J10	Fuel Filter
6	15420-99E01	Fuel Filter Bracket
7	16919-99E10	Fuel Hose Protector (L:440)
8	18498-99E11	Hose Protector (L:610)
9	34980-60B00	Fuel Hose Clamp (NLA)
10	09280-26005	O-Ring
11	15191-99E00	Fuel Hose
12	09355-70125-00B	Fuel Hose (L:2000)
13	09355-70125-00B	Fuel Hose (L:2000)
14	09401-11423	Clip
15	01550-06127	BOLT
16	01550-06257	BOLT
17	65793-99E00	Fuel Hose Holder (NLA)
18	09248-10008	Drain Plug

▶Fig. 2 - Cylinder Block (14 parts)

Ref	OEM Part #	Part Name
1A	11291-99E10	Engine Hook (NLA)
2	01550-08357	BOLT
3	11291-94600	Engine Hook (NLA)
4	01550-08257	BOLT
4A	11293-99E10	Engine Hook Holder (NLA)
4B	01550-06127	BOLT
6	11300-99E06	Cylinder Block (NLA)
8	09246-04009	Plug
11	01550-08407	BOLT 8 X 40
12	01550-08607	BOLT
13	09206-13019	Knock Pin
16	16930-99E11	Oil Level Gauge Guide (NLA)
17	09280-09008	O-Ring
18	01550-06127	BOLT

▶Fig. 20 - Water Pump (20 parts)

Ref	OEM Part #	Part Name
1	17400-99821	Water Pump Case Set
2	17461-87E12	Water Pump Impeller
3	17471-92J00	Water Pump Plate
4	17472-87E10	Water Pump Plate Gasket
6	17560-99E01	Water Tube (L)
7	17562-87D00	Water Tube Bushing
8	17563-87D01	Water Tube Bushing
9	17564-87D00	Water Pump Case Bushing
14	17612-87D01	Water Tube Spacer
17	17635-87E00	Sub Water Filter
17A	17635-90J00	Sub Water Tube Plug
22	09125-05046	Screw (5x12)
24	09117-08110	Bolt (8x25)
25	09161-16008	Washer (15.8x26x1)
26	09202-06031	Knock Pin (6x12)
27	09420-04009	Water Pump Key
28	17631-90J00	Port Side Water Filter
29	17632-90J00	Starboard Side Water Filter
30	09132-04034	Screw (4x18)
31	17400-87E04	Water Pump Repair Kit DF60/70 DT90/100

▶Fig. 21 - Thermostat (18 parts)

Ref	OEM Part #	Part Name
1	11195-99E00	3 Way
2	11196-99E00	Water Return Hose
3	11197-99E00	Water Return Hose
4	11198-99E00	Water Return Hose
5	17611-99E00	Water Pressure Cover
6	17616-99E01	Pressure Valve Gasket
7	17660-99E01	Water Pressure Valve
9	17681-99E01	Thermostat Cover
10	17685-99E00	Thermostat Gasket
11	17686-99E01	Thermostat Stopper
12	17687-99E01	Thermostat Stopper
13	09401-25406	Clip
14	09401-26408	Clip
15	01550-06257	BOLT
16	01550-06457	BOLT
17	01550-08307	BOLT
45870	17670-94404	Thermostat (60c)
45871	17670-87J01	Thermostat (72c)

▶Fig. 22 - Throttle Body (16 parts)

Ref	OEM Part #	Part Name
1	13125-99E10	Throttle Body Gasket
2	13300-99E10	Throttle Body Assembly
3A	13510-99E11	Throttle Rod
4	19122-99E01	Throttle Interlink Lever
5	19130-99E00	Throttle Rod
6	19131-95502	Connector
7	19148-99E00	Throttle Lever (NLA)
8	19174-99E00	Throttle Lever Pivot
9	67473-89J00	Connector Pin
10	09119-05010	Pivot Ball
11	09140-05005	Nut
12	09160-06054	Washer (6.5x22.1.6)
13	09160-08130	Washer (8.5x24x1.6)
14	09180-08150	Spacer (8.1x15x17) (NLA)
15	01550-06407	BOLT
16	01550-08357	BOLT

▶Fig. 23 - Oil Pump (15 parts)

Ref	OEM Part #	Part Name
1	16400-99E00	Oil Pump Assembly
2	16440-99E01	VALVE ASSY,OIL
3	16451-99E00	Oil Pump O-Ring
4	16461-99E00	Oil Pump Stopper (NLA)
5	16466-99E00	Oil Pump Stopper Washer
6	16520-99E00	Oil Strainer
7	09116-06160	Bolt (6x16)
8	09168-08016	Gasket (8.2x14x1.0)
9	09168-16002	Gasket (16x22x2.0)
10	09168-16003	Gasket (16x22x2.0)
11	09280-14011	O-Ring
12	01547-06257	BOLT 6X25
13	01547-06507	BOLT 6 X 50
14	01550-08127	BOLT 8 X 12
15	16510-87J02	Engine Oil Filter

▶Fig. 24 - Oil Pan (14 parts)

Ref	OEM Part #	Part Name
1	11489-99E01	Oil Pan Gasket
2	11500-99E01-019	Oil Pan
3	17913-99E12	Water Plug
4	43112-94L01	Exhaust Pipe
5	61155-99E01	Water Indicator Tube
6	61150-99E01	Water Indicator Tube Cover
7	09280-09005	O-Ring
8	29116-93J10	Bolt (8x35)
9	09116-10142	Bolt (10x100) w/Washer
10	09160-10082	Washer (10.5x19x2.0)
11	09168-12012	Oil Drain Plug Gasket
12	09248-12009	Oil Drain Plug
13	09280-13005	O-Ring
14	16910-99E10	Oil Level Gauge

▶Fig. 25 - Clutch Shaft (16 parts)

Ref	OEM Part #	Part Name
1	21210-99E00	Clutch Shaft
2	21216-99E00	Clutch Shaft Spacer
3	21230-99E00	Clutch Shaft Arm (NLA)
4	23111-99E00	Clutch Rod
5	23115-99E00	Clutch Lever Link
6	23131-99E00	Clutch Rod Boot (NLA)
7	23211-99E00	Clutch Control Lever
7A	23210-99E10	Clutch Control Lever
8	67467-89J01	Cable Connector
9	67471-99E00	Remote Control Nut
10	67473-89J00	Connector Pin
11	09160-06055	Washer (7x12x1.0)
12	09160-10082	Washer (10.5x19x2.0)
13	09306-10001	Bushing
14	09385-06012	Clip
15	08319-31107	Nut

▶Fig. 26 - Shift Rod (26 parts)

Ref	OEM Part #	Part Name
1	21121-93300	Clutch Notch Plate
2	23313-99E01	Clutch Rod Connector Pin
3	23315-94510	Clutch Rod Connector (X)
4	25111-99E20	Shift Rod (L)
5	25141-99E03	Shift Rod Guide Housing
6	25205-94501	Shift Rod Spring Collar
7	25211-94501	Shift Rod Guide
8	25230-94300	Gear Case Magnet Set
9	25232-94300	Gear Case Magnet
10	25311-94510	Shift Cam
11	09117-06031	Bolt (6x20)
12	09140-08023-XC0	Nut (8mm)
13	09160-09015	Washer (9x19x1.0)
14	09160-09010	Washer (9x30x1.6)
15	09205-02004	Spring Pin (2.5x12)
16	09205-02006	Spring Pin (2x12)
17	09205-03021	Spring Pin (3.5x12)
19	09260-10005	Ball
20	09280-08008	O-Ring
21	09280-15003	O-Ring
22	09280-69001	O-Ring
23	09284-08003	Dust Seal
24	09204-01002	Cotter Pin
25	09440-07033	Cam Notch Spring
26	09440-12025	Spring
27	08331-41309	Circlip

▶Fig. 28 - Starting Motor (19 parts)

Ref	OEM Part #	Part Name
1	09206-09014	Pin (9x16) (NLA)
2	01550-06307	BOLT
3	01550-08257	BOLT
4	01550-08207	BOLT
5	01550-08457	BOLT
6	31100-87J11	Starter Motor Assembly
7	31312-87J10	Pinion Stopper Set
8	31320-87J10	Pinion Assembly (NLA)
9	31360-87J10	Washer Set (NLA)
10	31131-99E00	Brush (+)
11	31135-99E00	Spring
12	31173-99E00	Brush Holder
13	31281-93340	Through Bolt (NLA)
14	31310-87J10	Armature (NLA)
15	31151-87J11	Gear Case
16	31911-99E10	Starter Motor Bracket
17	31912-99E01	Starting Motor Band (NLA)
18	31918-94600	Lower Damper (NLA)
19	31800-94401	Starter Relay

▶Fig. 3 - Under Oil Seal Housing (10 parts)

Ref	OEM Part #	Part Name
1	11431-99E02	Under Oil Seal Housing
2	11510-99E00	Ring Gear Cover
3	11512-99E01	Ring Gear Cover Cushion
4	09125-06111	Screw (6x18)
5	09280-64003	O-Ring
6	09282-22007	Oil Seal (22x36x6)
7	09320-10075	Cushion
8	69711-93E11	Label (S.I.G.P)
10	61472-93E33	LABEL,RECOIL,ST
11	09283-52004	Oil Seal (52x70x10)

▶Fig. 30 - Magneto (14 parts)

Ref	OEM Part #	Part Name
1	32102-99E10	Flywheel (NLA)
2	32120-99E10	Battery Charge Coil
3	32160-87L01	CKP/Ignition Timimg Coil
4	32154-99E00	Spacer
5	09403-08328	Clamp (NLA)
6	29404-93J11	Clamp (L:65)
7	01550-06127	BOLT
9	33220-84G00	CKP Sensor Assembly
9A	33221-42F00	O-Ring
10	01550-06207	BOLT
11	02112-06307	SCREW, 6X30 CRO
12	09103-16001	Flywheel Bolt (16x40)
13	09160-16046	Washer (16.5x36x4.5) (NLA)
14	08341-31059	Woodruff Key 5mm

▶Fig. 31 - Ignition Coil (16 parts)

Ref	OEM Part #	Part Name
1	01550-06127	BOLT
2	01550-06307	BOLT
3	32800-92E20	Rectifier & Regulator
4	32890-99E12	Electric Parts Holder (NLA)
5	09160-06054	Washer (6.5x22.1.6)
6	09320-12090	Cushion
7	32891-99E00	Electric Parts Holder Cover
8	33410-99E00	Ignition Coil Assembly
9	33710-99E00	High Tension Cord
10	33740-99E00	High Tension Cord
11	33420-99E00	Ignition Coil Assembly
12	33720-99E00	High Tension Cord
13	33730-99E00	High Tension Cord
14	09408-00035	Clamp (NLA)
15	01550-06207	BOLT
18	33415-99E00	Ignition Coil Protector (NLA)

▶Fig. 32 - Sensor (23 parts)

Ref	OEM Part #	Part Name
1	13650-56B00	Inlet Air Sensor
3	18590-80C40	MAP Sensor
4	33834-99E00	Hose Protector (NLA)
5	37820-99E02	Oil Pressure Switch
6	09168-12016	Gasket
7	09355-35006-601	Hose (3.5x7.5x601)
8	09401-06406	Clip
9	09403-20308	Clip
10	01550-06167	BOLT
11	09403-17304	Clamp
12	03542-06129	SCREW
13	34830-92E30	Cylinder Temp Sensor
14	02142-06127	SCREW 6X12
17	34830-87J20	Temp Sensor Assy
18	09280-09005	O-Ring
19	01550-06127	BOLT
20	29404-93J11	Clamp (L:65)
21	34801-99E05	Trim Sender
22	01550-06167	BOLT
23	09125-06063	Screw (6x10)
24	29404-93J11	Clamp (L:65)
45682	09407-14403	Clamp (L:125)
45713	09407-14407	Clamp (L:140)

▶Fig. 33 - Harness (18 parts)

Ref	OEM Part #	Part Name
1	33810-99E10	Starter Motor Cable
2	01550-08167	BOLT
3	33820-99E00	Starter Sub Cable Assy (NLA)
4	33831-99E01	PTT Relay Plate
5	33832-94601	Trim Cable Assembly (NLA)
6	29404-93J11	Clamp (L:65)
7	01550-06127	BOLT
8	33634-99E00	Service Connector Cap
9	36745-99E00	Connector Bracket (NLA)
10	36610-99EF0	Wiring Harness Assembly
11	09481-30501	30 Amp Fuse
12	36656-99E10	Cable Grommet
19	01550-06127	BOLT
20	33834-99E10	Hose Protector (NLA)
21	36617-90J00	Joint Connector Bracket
22	36616-99E00	Connector Holder (NLA)
45670	36658-99E01	Cable Grommet
45701	36658-99E10	Cable Grommet

▶Fig. 34 - Engine Control Unit (18 parts)

Ref	OEM Part #	Part Name
1	37721-99E12	Neutral Switch Assembly
2	37725-95600	Switch Actuator
3A	37726-99E10	Switch Bracket
4A	01550-06167	BOLT
5	01550-06107	PLUG
6	37850-99E05	PTT Switch Assembly
7	29404-93J11	Clamp (L:65)
8	38410-94552	PTT Relay Assembly
9	09251-09008	Cap
12	33920-99E74	Engine Control Unit
13	33925-87J00	ECU Cushion
14	09403-07308	Clamp
16	38860-76F01	Relay
17	38915-90J00	Relay Holder
18	37722-93J14	Tilt Limit Switch Assembly
19	01550-06127	BOLT
20	09403-09316	Clamp (NLA)
21	09407-14407	Clamp (L:140)

▶Fig. 35 - Clamp Bracket (29 parts)

Ref	OEM Part #	Part Name
1	41111-90J12-0EP	Starboard Clamp Bracket (NLA)
2	41121-90J13-0EP	Port Clamp Bracket (NLA)
3	41130-95543	Clamp Bracket Shaft
4	41153-94500	Transom Bolt Cap
5	55320-94900	Protection Anode Set
6	09116-06121	Bolt (6x25)
8	09125-06063	Screw (6x10)
10	09159-22006	Nut
10A	09160-22033	Washer (22.5x38x1.0)
11	09160-12044	Washer (12.5x35x3.2)
13	09162-12005	Lock Washer
14	29404-93J11	Clamp (L:65)
15	45421-90J00	Tilt Lock Pin
16	09106-10065	Bolt (10x20)
17	09160-10082	Washer (10.5x19x2.0)
18	09159-14020	Nut (14mm)
19	48140-93J01	Tilt Limit Switch Cam
20	48144-93J00	Tilt Limit Switch Holder
22	48145-93J00	Tilt Limit Switch Cover
45678	01550-06207	BOLT
45709	09103-06278	Bolt (6x25)
45839	09100-12045	Bolt (12x115) (NLA)
45840	09100-12091	Transom Bolt (12x115)
45841	09100-12090	Transom Bolt (12x150)
45842	09100-12090	Transom Bolt (12x150)
45901	09140-12028	Nut
45902	09159-12014	Nut (12x17)
45992	09160-12066	Washer (12.5x22x2.5)
45993	09160-12110	Washer (12.5x22x3.0)

▶Fig. 36 - Swivel Bracket (28 parts)

Ref	OEM Part #	Part Name
1	22511-99011	Grease Nipple
2	36894-95201	Wire Lead (L:165)
4	43111-99E40-0EP	Swivel Bracket (L)
5A	43211-87D00	Clamp Shaft Swivel Bushing
5B	09169-28003	Washer (26.2x52x1)
6	43711-97E11	Steering Bushing
7	43750-99E03-0EP	Steering Bracket
8	09125-05050	Screw (5x8)
9	09160-39001	Washer (39.5x64x1.0)
11	09181-39001	Shim (39.5x64x0.3)
12	09250-09008	Plug
13	09282-39001	Oil Seal (38x51x5)
14	09380-38003	Circlip
15	41220-95E13	Starboard Tilt Lock Lever
16	41221-95E40	Port Tilt Lock Lever
17	41224-95E01	Tilt Stopper Rod Bushing
18	41225-94400	Tilt Lock Arm Rubber
19	41228-90J00	Tilt Lock Spring
20	41230-95E00	Tilt Lock Lever Link
21	41233-95E10	Tilt Lock Spring Bracket
22	09160-06082	Washer (6.5x13x1.0)
24	09140-10032	Nut
25	09204-01006	Cotter Pin
26	09440-19028	Spring
27	43770-99E03	Steering Tensioner Assembly
33	09125-06063	Screw (6x10)
45717	36895-87D10	Wire Lead (L:310)
45718	36895-87D01	Wire Lead (L:210)

▶Fig. 38 - Trim Cylinder (15 parts)

Ref	OEM Part #	Part Name
1	48400-90J03	PTT Manifold Assembly
2	48611-90J00	Metal Joint
3	48571-87L01	Reservoir Tank
4	48572-87J10	Plug
5	48557-90J00	O-Ring
6	48862-87J20	Reservoir Tank Bolt
6A	29404-93J11	Clamp (L:65)
7	48121-90J00	Tilt Cylinder Lower Shaft
8	48321-90J00	Tilt Cylinder Upper Shaft
9	48326-95E00	Tilt Cylinder Lower Bushing
10	09116-10179	Bolt (10x35)
11	09380-22015	Circlip
12	09403-20308	Clip
13	55321-87J01	Aluminum Anode
14	09128-06021	Bolt (6x14)

▶Fig. 4 - Crankshaft (16 parts)

Ref	OEM Part #	Part Name
1	12111-99E01	Piston
2	12140-82X50	Piston Ring Set
3	12151-82000	Piston Pin
4	12160-86020	Connecting Rod Assembly
5	09159-08033	Nut
6	12100-82810	Big End Bearing Set
7	12220-99E01	Crankshaft Assembly
9	12300-78890	Crankshaft Thrust Bearing
10	09283-52004	Oil Seal (52x70x10)
11	12100-99E01-050	Piston & Ring Set (OS:0.50)
12	12140-82X50-050	Piston Ring Set (OS:0.50)
45870	12340-57K02-0C0	Crankshaft Bearing Set (Green)
45871	12340-57K02-0D0	Crankshaft Bearing Set (Black)
45872	12340-57K02-0E0	Crankshaft Bearing Set (Non)
45873	12340-58B00-0D0	Crankshaft Bearing Set (Yellow)
45874	12340-58B00-0E0	Crankshaft Bearing Set (Blue)

▶Fig. 40 - Power Unit (18 parts)

Ref	OEM Part #	Part Name
1	38100-90J20	PTT Motor Assembly
2	31311-90J00	Armature
3	31123-87D60	O-Ring
4	31133-90J20	Brush Assembly
5	31136-90J00	Breaker Assembly
6	31135-94900	Spring
7	31173-94920	Brush Holder Assembly
8	31111-94900	Yoke Screw
8A	33799-97E00	Oil Seal
10	48583-95E00	Drive Joint
11	48582-95E01	Filter
12	48585-95E00	O-Ring
13	48502-90J14	PUMP ASSY
14	48864-93J01	Manual Valve Set
15	48588-90J00	O-Ring Set
16	48862-92J20	Pump Bolt No. 1
17	48862-92J30	Pump Bolt No. 2
18	48862-90J21	Bolt

▶Fig. 41 - Engine Holder (18 parts)

Ref	OEM Part #	Part Name
1	17573-89J02	Water Return Hose Pipe
2	51110-99802-0EP	Engine Holder Set
3	51211-99E00	Engine Holder Gasket
4	09117-10039	Bolt (10x80)
5	09206-08001	Knock Pin (8x11)
6	04211-09149	PIN 9X14
7	09280-20006	O-Ring
8A	54120-99E01	Upper Thrust Stopper (NLA)
9	54125-99E00	Upper Thrust Reverse Mount
11	54148-99E01-0EP	Stbd Upper Mount Cover
12	54149-99E01-0EP	Port Upper Mount Cover
13	54112-99E01	Upper Mount Bolt
14	09116-08128	Bolt (8x40)
15	09116-08122	Bolt (8x30)
16	09159-12014	Nut (12x17)
18	09160-12066	Washer (12.5x22x2.5)
19	54113-90J00	Upper Mount Bolt Washer
20	09160-12110	Washer (12.5x22x3.0)

▶Fig. 42 - Driveshaft Housing (29 parts)

Ref	OEM Part #	Part Name
2	09116-10176	Bolt (10x44)
3	09125-05050	Screw (5x8)
5	09202-08006	Knock Pin (8x12)
6	36894-95201	Wire Lead (L:165)
7	54121-87D01	Damper
8	54160-87E11	Lower Mount
9	54166-87E00	Lower Mount Bolt (NLA)
13	54151-94400	Lower Thrust Mount (NLA)
14	54211-87E03-0EP	Lower Mount Bracket (NLA)
16	54222-87E02-0EP	Lower Mount Cap (NLA)
17	54224-87E00	Pin (NLA)
19	09126-06008	Screw (6x16)
21	09125-05050	Screw (5x8)
22	09161-05114	Washer (5.2x11x1.0)
24	09440-07066	Spring (NLA)
36	54166-99E01	Lower Mount Bolt
38	09160-12113	Washer (12.5x30x2.5)
39	09159-12014	Nut (12x17)
41	54200-87842-0EP	Lower Mount Bracket Set
13516	09160-12066	Washer (12.5x22x2.5)
13547	54114-90J10	Washer
45658	52111-99E03-0EP	Driveshaft Housing (NLA)
45659	52111-99E10-0EP	Driveshaft Housing
45672	54221-87E01-0EP	Lower Mount Cover
45675	09117-08056-XC0	Bolt (8x40)
45703	54221-99E10-0EP	Lower Mount Cover
45706	09116-10176	Bolt (10x44)
45962	09160-12065	Washer (12x40x3)
45963	09160-12112	Washer (12x40x3.0)

▶Fig. 44 - Gear Case (37 parts)

Ref	OEM Part #	Part Name
1	55100-90804-0EP	CASE SET,GEAR
2	09263-28016	Bearing (28.6x38x31.8)
2A	09265-50003	Bearing (50x85x26)
3	55125-90J01	Trim Tab
4	55127-87D00	Hose Union
5	55321-90J01	Gear Case Anode
6	55332-87D12	Exhaust Seal Rubber
7	55333-87D10	Exhaust Seal Plate
8	56145-99E01	Shift Cam Housing
9	09100-06131	Bolt (6x12)
10	09116-08137	Bolt (8x22)
11	09116-10150	Bolt (10x55)
12	09117-10039	Bolt (10x80)
13	09160-06085	Washer (6.5x15x1.0)
14	09168-10022	Drain Plug Gasket
15	09202-08006	Knock Pin (8x12)
16	09206-09012	Knock Pin
17	09248-10008	Drain Plug
18	09355-40805-600	Hose (4x8x600)
19	09362-09008	Nipple
20	09407-14407	Clamp (L:140)
21	01550-06307	BOLT
23	58120-94520	Propeller Bushing (NLA)
26	57635-94511	Propeller Bushing Stopper
27	57633-94500	Propeller Nut Spacer
28	09141-18005	Nut (18mm)
29	09204-03003	Prop Nut Cotter Pin
30	09160-18028	Washer (18.5x31x1.0)
31	55116-87E00	Gear Case Plug
32	57630-94500	Propeller Hardware Kit DT75 / DT85 / DT90 / DT100 / DT115 / DT140/DF60 / DF70 V-Style
33	25700-99E00	Gear Case Seal Kit DF60 / DF70
45679	58100-99E00-019	V1300 Propeller 3x13-3/4x13
45710	58100-99E10-019	V1100 Propeller 3x14x11
45738	58100-94500-019	V1500 Propeller 3x13-1/2x15
45769	58100-94512-019	V1700 Propeller 3x13-3/4x17
45799	58100-94522-019	V1900 Propeller 3x13x19
45830	58100-94532-019	V2100 Propeller 3x13x21

▶Fig. 46 - Transmission (63 parts)

Ref	OEM Part #	Part Name
1	57110-99E50	Drive Shaft (L)
2	57133-90J02	Drive Shaft Collar
6	09265-25046	Bearing (25x52x19.25)
7	57300-99824	Pinion & Gear Set
8	09140-14024	Nut
9	57500-87873	Drive Shaft Shim Set
11	09265-50003	Bearing (50x85x26)
15	57610-94520	Propeller Shaft Assembly
16	57621-94520	Clutch Dog Shifter
17	09202-07002	Pin (7x48)
18	09209-12007	Push Pin
19	57631-99E01	Push Rod
20	09440-11020	Spring
21	09440-49004	Clutch Dog Spring
22	09181-25030	Shim (3.00)
23	56120-94513-0EP	Propeller Shaft Bearing Housing
24A	09263-28047	Bearing (28x37x30)
25	09280-97001	O-Ring
26	09282-28002	Oil Seal
27	08113-60097	B1 45X75X16 BEA
28	09387-52001	Set Ring (SUS)
29	09117-08047	Bolt (8x30)
30	56130-87E00	Drive Shaft Housing
31	09280-46004	O-Ring
32	09282-22007	Oil Seal (22x36x6)
33	09117-08110	Bolt (8x25)
45670	09181-45003	Shim (1.00)
45671	09181-28015	Shim (0.90)
45701	09181-45004	Shim (1.10)
45702	09181-28016	Shim (1.00)
45729	09181-45005	Shim (1.20)
45730	09181-28017	Shim (1.20)
45760	09181-45006	Shim (1.30)
45761	09181-28018	Shim (1.30)
45790	09181-45007	Shim (1.40)
45791	09181-28019	Shim (1.40)
45821	09181-45008	Shim (1.50)
45822	09181-28020	Shim (1.60)
45851	09181-45009	Shim (1.60)
45931	09181-40186	Shim (0.50)
45932	09181-41002	Shim (0.55)
45933	09181-41003	Shim (0.60)
45934	09181-41004	Shim (0.65)
45935	09181-41005	Shim (0.70)
45936	09181-41006	Shim (0.75)
45937	09181-40190	Shim (0.80)
45938	09181-41008	Shim (0.85)
45939	09181-41009	Shim (0.90)
45940	09181-41010	Shim (0.95)
45941	09181-40195	Shim (1.00)
45942	09181-41012	Shim (1.05)
45943	09181-41013	Shim (1.10)
45944	09181-41014	Shim (1.15)
45992	09181-50020	Shim (0.45)
45993	09181-50021	Shim (0.50)
45994	09181-50022	Shim (0.55)
45995	09181-50023	Shim (0.60)
45996	09181-50024	Shim (0.65)
45997	09181-50025	Shim (0.70)
45998	09181-50026	Shim (0.75)
45999	09181-50027	Shim (0.80)
46000	09181-50028	Shim (0.85)
46001	09181-50029	Shim (0.90)

▶Fig. 47 - Side Cover (23 parts)

Ref	OEM Part #	Part Name
1	61112-99E01	Side Cover Rubber Seal
2	61134-99E02	Side Cover Seal
3	61810-99811-0EP	Starboard and Port Side Cover Set
4	61817-99E00	Side Cover Plug
5	61821-99E02-0EP	Port Side Cover (NLA)
6	61831-99E11-0EP	Front Panel
7	09116-08174	Bolt (8x38)
8	09136-06144	Screw (6x30)
9	09169-08039	Washer (8.5x30x1.5) (NLA)
9A	09250-12016	CAP(OD:20)
11	09320-11023	CUSHION,FRONT P
12	61124-99E02	Remote Control Grommet
13	61610-90L00	Fastener
14	61616-93EL0	Lever Pin
15	61833-99E02	Front Panel Bracket
16	67341-99E00	Remocon Cable Holder
17	67343-99E01	Remocon Cable Stopper
18	09136-06142	Screw (6x30)
19	09161-04012	Washer (4.2x11x1)
20	09385-04003	Snap Pin
21	01550-06207	BOLT
22	61135-99E00	Side Cover Cushion
23	36658-99E10	Cable Grommet

▶Fig. 48 - Engine Cover (16 parts)

Ref	OEM Part #	Part Name
1	61400-99882-0EP	Engine Cover Set
2	61431-99E11-0EP	Tilt Up Handle
3	61621-99E00	Engine Cover Bracket
4	61631-99E00	Fastner Hook
5	29116-93J00	Bolt (6x20)
6	09125-06025	Screw (6x20)
7	09140-06020	Nut (6mm)
8	09160-06094	Washer (6.5x15x1.0)
10	61446-87J01	EFI Decal
11	68271-87J00	Front Emblem Mark
12	61435-99E71	Rear Emblem Mark DF60
14	61458-99E31	Engine Cover Label
15	69716-99E14	Fuel Limitation Label
16	09800-81812	Tool Set
45901	61443-99E71	Starboard Engine Cover Stripe
45902	61453-99E71	Port Engine Cover Stripe

▶Fig. 49 - Tiller Handle (64 parts)

Ref	OEM Part #	Part Name
1	43761-87J01-0EP	Tiller Handle Bracket (NLA)
2	63110-99E06-0EP	Tiller Handle Assembly
3	21111-87J10-0EP	Clutch Lever
4	23230-99E00	Shift Cable
5	36620-99E00	Handle Wire (NLA)
6	37110-87J21	Ignition Switch Assembly
8	37820-87J03	Emergency Switch Assembly
9	37823-92E02	Stop Switch Lanyard
10	37826-92E00	Nut
11	38500-92X50	Warning Buzzer
12	37860-94610	Trim Switch Assembly
13	37869-95590	Trim Switch Cap
14	63109-87J00-0EP	Tiller Handle Housing
15	63120-87J01	Under Cover Kit
16	63210-93E30	Handle Grip
17	63221-87J00	Handle Rod
18	63223-92D00	Handle Rod Stopper
19	63225-93200	Handle Rod Bushing
20	63227-93200	Handle Rod Pin
21	63235-87J00	Throttle Shaft Plate (NLA)
22	63240-87J00	Throttle Adjuster (NLA)
23	63250-87J01	Throttle Arm Assembly
24	63260-87J02	Shift Gear Assembly
25	63261-87J00	Shift Gear Bushing
26	63262-87J00	Shift Lever Bushing
27	63271-87J00	Lock Plate
28	63272-87J00	Ball Guide Plate
29	63273-87J00	Ball (NLA)
30	63274-87J00	E Ring (NLA)
31	63610-99E00	Throttle Cable Assembly
32	63625-99E00	Throttle Cable Grommet (NLA)
33	63626-99E01	Wire Harness Grommet (NLA)
34	67263-99E00	Trim Switch Cover (NLA)
35	67292-87J00	E Ring
36	09126-06015	Screw (6x23)
37	09163-06001	Lock Washer (6.4x12x0.5)
38	09440-12027	Spring
39	09106-08099	Bolt (8x50) (NLA)
40	09125-05047	Screw (5x14)
41	09125-06069	Screw (6x12)
42	09136-05008	Screw (5x12)
43	02142-05207	SCREW
44	09139-02003	Screw (2x6)
45	09100-10264	Bolt (10x80)
46	09100-10155	Bolt (10x50)
47	09159-10050	Nut
48	09160-10097	Washer (10.5x22x2.5)
49	09306-10009	Handle Bushing
50	09440-22008	Spring
51	09404-10205	Clamp (NLA)
52	33833-91J00	Tube (6x8x250)
53	09162-10005	Lock Washer
54	21131-94J00-YAY	Clutch Shift Mark
55	63215-93110	Handle Grip Mark
45839	37141-92E00	(11) Ignition Key
45840	37141-92E10	(12) Ignition Key
45841	37141-92E20	(13) Ignition Key
45842	37141-92E30	(14) Ignition Key
45843	37141-92E40	(15) Ignition Key
45844	37141-92E50	(16) Ignition Key
45845	37141-92E60	(17) Ignition Key
45846	37141-92E70	(18) Ignition Key
45847	37141-92E80	(19) Ignition Key
45848	37141-92E90	(20) Ignition Key

▶Fig. 5 - Timing Belt (16 parts)

Ref	OEM Part #	Part Name
1B	12630-99810	Timing Belt Pulley/Guide Set
2	12635-99E00	Timing Belt Guide (NLA)
2A	12635-99E10	Timing Belt Guide (NLA)
3	12637-99E00	Crank Pulley Nut
4	12740-99E10	Camshaft Timing Pulley
5	09160-12082	Washer
6	09164-38001	Washer
7	01500-12407	Bolt (NLA)
8	04221-05109	PIN
9	08341-31059	Woodruff Key 5mm
10	12761-72F00	Timing Belt
11	12810-99E01	Timing Belt Tensioner
12	12821-99E01	Tensioner Spring
13	09111-06083	Bolt (NLA)
14	09403-20310	CLAMP
15	01550-08207	BOLT

▶Fig. 50 - Fuel Hose (7 parts)

Ref	OEM Part #	Part Name
4	65720-986L0	Fuel Connector
5	09103-06237	Bolt (6x12.5)
6	09160-06085	Washer (6.5x15x1.0)
11	65700-87J28	Fuel Hose
12	65750-87J11	Fuel Hose Connector
13	65750-95501	Fuel Hose Connector (13mm)
15	65781-98500	Hose Clip

▶Fig. 51 - Drag Link (20 parts)

Ref	OEM Part #	Part Name
1	41161-94400	Steering Cable Seal
2	67701-87J11	Drag Link Assembly
3	67721-99E00	Drag Link Spacer
4	67725-99E00	Drag Link Bolt
5	67726-99E00	Lock Nut
6	67728-99E00	Washer
7	67467-89J01	Cable Connector
8	09385-06012	Clip
9	09160-06055	Washer (7x12x1.0)
12	67600-90J00	Tie Rod Kit (NLA)
13	67631-90J00	Tie Rod Bracket
14	67725-99E10	Replaced by 67725-99E20
15	67726-99E00	Lock Nut
16	09100-12081	Bolt (12x25)
17	09160-12066	Washer (12.5x22x2.5)
18	09180-09022	Tie Rod Spacer (NLA)
19	67620-99E00	Tie Rod Adapter Kit (NLA)
20	09111-10064	Tie Rod Bracket Bolt (NLA)
21	09160-12066	Washer (12.5x22x2.5)
22	09180-09023	Tie Rod Spacer (NLA)

▶Fig. 54 - Opt: Remote Control (66 parts)

Ref	OEM Part #	Part Name
2	36646-93J00	PTT Switch Adapter Wire Asembly
3	36628-92E00	Wire Harness Grommet
4	37110-93J02	Ignition Switch Assembly
6	37143-99E01	Key Cap
7	37721-93J91	Neutral Switch Assembly
8	37820-93J05	Emergency Stop Switch Assembly
9	37823-92E02	Stop Switch Lanyard
10	37850-90J06	PTT Switch Assembly
11	38500-93J90	Warning Buzzer
12	67212-95600	Washer (NLA)
13	67213-92E00	Buzzer Bracket (NLA)
14	09125-05042	Screw (5x10)
15	67296-92E11	Screw (3x15)
16	67220-95630	Plate Assembly
17	67223-99E10	Brake Adjustment Knob
18	67229-95600	Roller (NLA)
19	67232-95600	Bushing
20	67238-87D00	Drive Gear
21	67241-99E10	Free Throttle Lever (NLA)
22	67243-95600	Bushing (NLA)
23	67244-95600	Wave Washer (NLA)
24	67245-95600	Free Throttle Drum (NLA)
25	67251-99E10	Handle Lever
26	67252-95600	Bushing
27	67253-95600	Washer (NLA)
28	67255-99E00	Neutral Lock Arm
29	67256-95600	Neutral Lock Holder
30	67257-99E00	Lever Cap
31	67258-99E00	Neutral Arm Bracket
32	67259-87D00	Neutral Arm Spring (NLA)
33	67261-99E00	Grip
34	67296-94310	Screw
35	67264-95600	Washer (NLA)
36	67267-95610	Wire Cover (Black)
37	67273-95600	Spacer
38	67275-95600	Cable End
39	67288-92E00	Washer
40	67292-94300	E Ring
41	67294-95600	Spacer
42	67296-90J10	Rear Cover Screw
43	67296-94300	Screw (4x10)
44	67296-95600	Screw
45	67296-95610	Screw
46	67297-95600	Washer
47	68165-16B01-13L	Suzuki Emblem
48	09100-08232	Bolt (8x30)
49	09126-05003	Screw (5x12)
50	09140-06020	Nut (6mm)
51	09160-06104	Washer (6.5x24x2)
51A	37859-90J00	Spacer
52A	09481-10501	10 Amp Fuse
53	67140-95600	Replaced by 67140-95601
18994	36620-93J04	21' Main Wiring Harness
19025	36620-93J54	16' Main Wiring Harness
19054	36620-93J64	26' Main Wiring Harness
45778	37141-99E00	(931) Ignition Key
45779	37141-99E10	(932) Ignition Key
45780	37141-99E20	(933) Ignition Key
45781	37141-99E30	(934) Ignition Key
45782	37141-99E40	(935) Ignition Key
45783	37141-99E50	(936) Ignition Key
45784	37141-99E60	(937) Ignition Key
45785	37141-99E80	(939) Ignition Key
45787	37141-99E90	(940) Ignition Key
45788	37141-99EA0	(941) Ignition Key
45789	37141-99EB0	(942) Ignition Key

▶Fig. 55 - Opt: Top Mount Single (1) (32 parts)

Ref	OEM Part #	Part Name
1	67200-88L02	Single Binnacle Control Box
2	67261-93J00	Grip No 1
3	67263-93J00	Grip No 2
4	37850-93J10	PTT Switch Assembly
5	67295-92E10	Screw (3x12)
6	67296-88D10	Screw (5x16)
7	67288-92E20	Washer
8	67295-92E00	Screw
9	67296-92E70	Screw
10	67288-92E40	Washer
11	67257-92E00	Lever Cap
12	67251-93J00	Handle Lever
13	67296-92E60	Screw
14	67288-92E30	Washer
15	67253-92E00	Washer
16	36890-93J00	Wire Harness
17	67281-93J00	Decal
18	67296-92E30	Screw
19	09160-05024	Washer (5.5x16x1.5)
20	67287-92E00	Nut
21	67275-95600	Cable End
22	67273-95600	Spacer
23	67273-92E00	Grommet
24	67274-92E00	Flange
25	67296-95610	Screw
26	67271-92E00	Cover
27	67211-93J00	Top Binnacle Cover
28	67296-92E70	Screw
29	67500-93J00	Single Binnacle Box Spacer
30	09125-05135	Screw (5x65)
31	09160-05029	Washer (5.5x10x0.8)
32	09140-05005	Nut

▶Fig. 56 - Opt: Top Mount Single (2) (48 parts)

Ref	OEM Part #	Part Name
1	67200-88L02	Single Binnacle Control Box
2	67222-92E00	Dual Plate
3	67223-92E00	Brake Adjust (NLA)
4	67288-92E00	Washer
5	67292-94300	E Ring
6	67288-92E10	Washer (NLA)
7	67291-92E00	Snap Ring (NLA)
8	67221-92E00	Shift Assembly (NLA)
9	67224-92E00	Brake Arm Assembly (NLA)
10	67294-92E00	Spacer (NLA)
11	37721-95500	Neutral Switch Assembly
12	67296-92E11	Screw (3x15)
13	67296-88D10	Screw (5x16)
14	67296-92E20	Screw (5x25) (NLA)
15	67226-92E00	Bolt (NLA)
16	67226-92E10	Bolt (NLA)
17	67240-92E00	Throttle Arm Assembly (NLA)
18	67228-92E00	Washer (NLA)
19	67286-92E00	Bolt (6x18) (NLA)
20	67230-92E00	Shift Arm Assembly (NLA)
21	09125-05042	Screw (5x10)
22	67234-92E00	Gear Case (NLA)
23	67245-92E00	Free Throttle Drum (NLA)
24	67227-92E00	Stopper (NLA)
25	09126-06006	Screw (6x20)
26	67225-92E00	Spring (NLA)
27	09125-04004	Screw (4x6)
28	67233-92E00	Spring (NLA)
29	67235-92E00	Shift Lock Plate (NLA)
30	67232-95620	Bushing (NLA)
31	67269-92E00	Bracket (NLA)
32	67296-88D10	Screw (5x16)
33	09140-06020	Nut (6mm)
34	67236-92E00	Roller (NLA)
35	67237-92E01	Spring (NLA)
36	67238-92E00	Drive Gear (NLA)
37	67239-92E00	Pin
38	67246-92E00	Drive Shaft
39	67252-92E00	Bushing (NLA)
40	67291-92E10	Snap Ring (NLA)
41	67253-92E10	Washer
42	67252-92E10	Bushing (NLA)
43	67253-95600	Washer (NLA)
44	67231-92E00	Shift Gear
45	67232-95600	Bushing
46	67241-92E00	Free Accel Rod (NLA)
47	67243-92E00	Grommet (NLA)
48	67239-92E10	Shift Pin Plate

▶Fig. 57 - Opt: Top Mount Dual (1) (31 parts)

Ref	OEM Part #	Part Name
1	67200-88L12	Duel Binnacle Top Mount Control
2	67261-93J00	Grip No 1
3	67263-93J00	Grip No 2
4	37850-93J10	PTT Switch Assembly
5	67295-92E10	Screw (3x12)
6	67296-88D10	Screw (5x16)
7	67288-92E20	Washer
8	67296-92E70	Screw
9	67288-92E40	Washer
10	67257-92E00	Lever Cap
11	67251-93J00	Handle Lever
12	67296-92E60	Screw
13	67288-92E30	Washer
14	67253-92E00	Washer
15	36890-93J10	Wire Harness
16	37220-92E00	Mode Changing Switch Assembly
17	67282-93J00	Decal
18	67296-92E30	Screw
19	09160-05024	Washer (5.5x16x1.5)
20	67287-92E00	Nut
21	67275-95600	Cable End
22	67273-95600	Spacer
23	67273-92E10	Grommet (NLA)
24	67295-92E00	Screw
25	67271-92E00	Cover
26	67211-93J10	Top Binnacle Cover
27	67296-92E70	Screw
28	67500-93J10	Dual Binnacle Box Spacer
29	09125-05135	Screw (5x65)
30	09160-05029	Washer (5.5x10x0.8)
31	09140-05005	Nut

▶Fig. 58 - Opt: Top Mount Dual (2) (53 parts)

Ref	OEM Part #	Part Name
1	67200-88L12	Duel Binnacle Top Mount Control
2	67222-92E00	Dual Plate
3	67223-92E00	Brake Adjust (NLA)
4	67288-92E00	Washer
5	67292-94300	E Ring
6	67288-92E10	Washer (NLA)
7	67291-92E00	Snap Ring (NLA)
8	67221-92E00	Shift Assembly (NLA)
9	67224-92E00	Brake Arm Assembly (NLA)
10	67294-92E00	Spacer (NLA)
11	37721-92E11	Neutral Switch Assembly
12	67296-92E11	Screw (3x15)
13	67296-88D10	Screw (5x16)
14	67296-92E20	Screw (5x25) (NLA)
15	67226-92E00	Bolt (NLA)
16	67226-92E10	Bolt (NLA)
17	67240-92E00	Throttle Arm Assembly (NLA)
18	67228-92E00	Washer (NLA)
19	67286-92E00	Bolt (6x18) (NLA)
20	67230-92E00	Shift Arm Assembly (NLA)
21	09125-05042	Screw (5x10)
22	67234-92E00	Gear Case (NLA)
23	67245-92E00	Free Throttle Drum (NLA)
24	67227-92E00	Stopper (NLA)
25	09126-06006	Screw (6x20)
26	67225-92E00	Spring (NLA)
27	09125-04004	Screw (4x6)
28	67296-95610	Screw
29	67233-92E00	Spring (NLA)
30	67235-92E00	Shift Lock Plate (NLA)
31	67232-95620	Bushing (NLA)
32	67269-92E00	Bracket (NLA)
33	67296-88D10	Screw (5x16)
34	09140-06020	Nut (6mm)
35	67236-92E00	Roller (NLA)
36	67237-92E01	Spring (NLA)
37	67238-92E00	Drive Gear (NLA)
38	67239-92E00	Pin
39	67246-92E00	Drive Shaft
40	67252-92E00	Bushing (NLA)
41	67291-92E10	Snap Ring (NLA)
42	67253-92E10	Washer
43	67252-92E10	Bushing (NLA)
44	67274-92E00	Flange
45	67253-95600	Washer (NLA)
46	67231-92E00	Shift Gear
47	67232-95600	Bushing
48	67241-92E00	Free Accel Rod (NLA)
49	67243-92E00	Grommet (NLA)
50	67239-92E10	Shift Pin Plate
51	67272-92E10	Flange Seal (NLA)
52	67287-92E10	Nut (NLA)
53	67296-92E00	Screw (NLA)

▶Fig. 6 - Camshaft (18 parts)

Ref	OEM Part #	Part Name
1	12710-99E02	Camshaft
2	12731-99E00	Camshaft Thrust Plate (NLA)
3	09283-32041	Oil Seal (32x52x8)
4	01550-06167	BOLT
5	12841-99E02	Valve Rocker Arm
6	12848-82000	Valve Adjusting Screw (NLA)
7	09159-07004	Nut
8	12860-82600	Intake Rocker Arm Shaft (NLA)
9	12870-82600	Exhaust Rocker Arm Shaft (NLA)
10	12891-51G00	Rocker Arm Spring
11	02122-0612A	BOLT,BRAKE DRUM
12	12911-82010	Intake Valve
13	12915-82062	Exhaust Valve
14	12921-60A00	Valve Spring
15	12900-82811	Cotter Valve Retainer Set
16	12932-82000	Valve Cotter
17	12933-73000	Valve Spring Seat
18	09289-07007	Oil Seal

▶Fig. 60 - Opt: Meter (29 parts)

Ref	OEM Part #	Part Name
2	09471-12103	Bulb (12v, 3.4w)
4	09471-12028	Bulb (12v, 3.4w)
5	34191-92E00	Water Pressure Tubing
6	09407-14407	Clamp (L:140)
7	36615-96300	Resin Terminal
9	09471-12103	Bulb (12v, 3.4w)
11	34310-92E00	Fuel Gauge Lead (NLA)
12	34360-92E00	Adapter Harness (NLA)
13	09471-12103	Bulb (12v, 3.4w)
15	09471-12103	Bulb (12v, 3.4w)
17	34191-92E00	Water Pressure Tubing
18	09407-14407	Clamp (L:140)
19	09471-12103	Bulb (12v, 3.4w)
21	36615-96300	Resin Terminal
22	09471-12077	Bulb (12v, 1.7w)
45658	34800-93J02	Black Trim Gauge
45659	34800-93J13	White Trim Gauge
45671	34500-93J02	Black Hour Meter
45673	34650-93J20	Black Water Pressure Gauge*
45677	34200-93J02	Black Tachometer w/Monitor Function
45702	34500-93J13	White Hour Meter
45704	34650-93J33	White Water Pressure Gauge
45708	34200-93J14	Tachometer w/Monitor - White
45717	34100-93J00	Black Speedometer 0-80 MPH
45718	34100-93J13	White Speedometer 0-80 MPH
45870	34600-93J02	Black Voltmeter
45871	34600-93J13	White Voltmeter
45931	34300-93J02	Black Fuel Gauge
45932	34300-93J13	White Fuel Gauge

▶Fig. 62 - Opt: Trim Sender (5 parts)

Ref	OEM Part #	Part Name
10	34660-99E00	DF60/DF70 Water Pressure Gauge Install Kit*
11	09352-50006-600	Hose (5x9x600)
12	09367-06006	3 Way
13	09401-08413	Clip
14	17917-87L00	Water Flush Connector

▶Fig. 63 - Opt: Harness (4 parts)

Ref	OEM Part #	Part Name
8	36630-92E00	Instrument Wire Assembly
10	36620-93J31	Replaced by 36620-93J32
45901	36620-93J12	MAIN HARNESS EXT 6.5'
45902	36620-93J42	HARNESS EXT 10'

▶Fig. 66 - Opt: Switch (35 parts)

Ref	OEM Part #	Part Name
1	37100-96J01	Ignition Switch Panel Assembly
2	37139-99E00	Ignition Switch Panel
2A	38500-93J90	Warning Buzzer
2B	09407-14403	Clamp (L:125)
3	37803-93J06	Emergency Stop Switch Panel Assembly
4	37825-99E00	Emergency Switch Panel
5	37805-93J00	PTT Switch Assembly
6	37855-99E00	PTT Switch Panel
7	37210-93J00	Lighting Switch Set (NLA)
8	37212-93J00	Lighting Switch Panel (NLA)
10	37110-93J02	Ignition Switch Assembly
12	37143-99E01	Key Cap
13	37820-93J05	Emergency Stop Switch Assembly
14	37139-99E20	Ignition Switch Panel
15	03121-0516A	SCREW
16	38500-93J90	Warning Buzzer
17	09407-14403	Clamp (L:125)
19	37110-93J02	Ignition Switch Assembly
20	37820-93J95	Emergency Stop Switch Assembly
21	37139-99E10	Ignition Switch Panel
22	03121-0516A	SCREW
23	38500-93J90	Warning Buzzer
24	09407-14403	Clamp (L:125)
45962	37141-99E00	(931) Ignition Key
45963	37141-99E10	(932) Ignition Key
45964	37141-99E20	(933) Ignition Key
45965	37141-99E30	(934) Ignition Key
45966	37141-99E40	(935) Ignition Key
45967	37141-99E50	(936) Ignition Key
45968	37141-99E60	(937) Ignition Key
45969	37141-99E70	(938) Ignition Key
45970	37141-99E80	(939) Ignition Key
45971	37141-99E90	(940) Ignition Key
45972	37141-99EA0	(941) Ignition Key
45973	37141-99EB0	(942) Ignition Key

▶Fig. 67 - Opt: Tiller Handle (71 parts)

Ref	OEM Part #	Part Name
1	63002-99E29-0EP	DF60/70 Tiller Handle Kit
2	19122-99E01	Throttle Interlink Lever
3	23230-99E00	Shift Cable
4	33833-91J00	Tube (6x8x250)
5	43761-87J01-0EP	Tiller Handle Bracket (NLA)
6	21111-87J10-0EP	Clutch Lever
7	36620-87J20	Handle Wiring Harness (NLA)
8	37110-87J21	Ignition Switch Assembly
9A	37143-99E01	Key Cap
10	37820-87J03	Emergency Switch Assembly
11	37823-92E02	Stop Switch Lanyard
12	37826-92E00	Nut
13	37860-94610	Trim Switch Assembly
14	37869-95590	Trim Switch Cap
15	38500-92X50	Warning Buzzer
16	63109-87J00-0EP	Tiller Handle Housing
17	63120-87J01	Under Cover Kit
18	63210-93E30	Handle Grip
19	63221-87J00	Handle Rod
20	63223-92D00	Handle Rod Stopper
21	63225-93200	Handle Rod Bushing
22	63227-93200	Handle Rod Pin
23	63235-87J00	Throttle Shaft Plate (NLA)
24	63240-87J00	Throttle Adjuster (NLA)
25	63250-87J01	Throttle Arm Assembly
26	63260-87J02	Shift Gear Assembly
27	63261-87J00	Shift Gear Bushing
28	63262-87J00	Shift Lever Bushing
29	63271-87J00	Lock Plate
30	63272-87J00	Ball Guide Plate
31	63273-87J00	Ball (NLA)
32	63274-87J00	E Ring (NLA)
33	67263-99E00	Trim Switch Cover (NLA)
34	63610-99E00	Throttle Cable Assembly
35	63625-99E00	Throttle Cable Grommet (NLA)
36	63626-99E01	Wire Harness Grommet (NLA)
37	67292-87J00	E Ring
38	67473-89J00	Connector Pin
39	09126-06015	Screw (6x23)
40	09163-06001	Lock Washer (6.4x12x0.5)
41	09440-12027	Spring
42	09106-08099	Bolt (8x50) (NLA)
43	09125-05047	Screw (5x14)
44	09125-06069	Screw (6x12)
45	09136-05008	Screw (5x12)
46	02142-05207	SCREW
47	09100-10264	Bolt (10x80)
48	09116-10176	Bolt (10x44)
49	09159-10050	Nut
50	09160-10097	Washer (10.5x22x2.5)
51	09306-10009	Handle Bushing
52	09440-22008	Spring
53	09139-02003	Screw (2x6)
54	29404-93J30	Clamp (NLA)
55	21131-94J00-YAY	Clutch Shift Mark
56	63215-93110	Handle Grip Mark
57	43770-99E03	Steering Tensioner Assembly
65	63611-87J00	Clamp Bracket Bolt
66	63612-87J00	Clamp Bracket
45901	37141-99E00	(931) Ignition Key
45902	37141-99E10	(932) Ignition Key
45903	37141-99E20	(933) Ignition Key
45904	37141-99E30	(934) Ignition Key
45905	37141-99E40	(935) Ignition Key
45906	37141-99E50	(936) Ignition Key
45907	37141-99E60	(937) Ignition Key
45908	37141-99E70	(938) Ignition Key
45909	37141-99E80	(939) Ignition Key
45910	37141-99E90	(940) Ignition Key
45911	37141-99EA0	(941) Ignition Key
45912	37141-99EB0	(942) Ignition Key

▶Fig. 68 - Optional (5 parts)

Ref	OEM Part #	Part Name
1	99000-31010	Liguid Gasket 150 (NLA)
2	93691-80030	Suzuki Silicone Seal
4	99000-25520	Water Resistant Grease
5	99000-25480	Super Grease (A) 450G
7	99011-99E07-03A	Owners Manual DF60/70 2005

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 60TLK5 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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